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Husqvarna FS 6600 D Saw User Manual

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1. Husqvarna Wheel Drive CE Mark Diesel Vehicle HUV 5420 DX All s Manual Owner Refer to back cover for applicable build code range NOTICE This manual is valid for vehicles manufactured in the build code range provided on the back cover of this manual If the vehicle build code is different from that shown on the back cover of this manual please contact your nearest dealer or go to www husqvarna com to retrieve the proper owner s manual for the vehicle See also Model Identification in this manual Your authorized representative checked the vehicle before it was delivered to you and will provide you a copy of the completed vehicle warranty registration form No other warranties express or implied are contained herein Husqvarna is not liable for errors in this manual or for incidental or consequential damages that result from the use of the material in this manual This manual contains proprietary information that is protected by copyright All rights are reserved No part of this manual may be photocopied reproduced or translated to another language without the written consent of Husqvarna Inc The information contained in this document is subject to change without notice Husqvarna reserves the right to make design changes to vehicles without obligation to make these changes on units previously sold These utility vehicles are four wheel general purpose vehicles intended to transport people and cargo If
2. Page 30 Service repairs and adjustments must be made per instructions in the appropriate maintenance and service manual If the vehicle is constantly subjected to heavy use or severe operating conditions the preventive maintenance procedures should be performed more often than recommended in the Periodic Service and Lubrication Schedule Both the Periodic Service Schedule and the Periodic Lubrication Schedule must be followed to keep vehicle in optimum operating condition HUV 5420 DX All Wheel Drive CE Mark Diesel Vehicle Owner s Manual Periodic Service Schedule PERIODIC SERVICE SCHEDULE REGULAR INTERVAL SERVICE A See Pre Operation and Daily Safety Pre Operation and Daily Safety Checklist E Checklist on page 19 Daily service by owner Performance Inspection See Performance Inspection on page 19 Check engine oil level add if necessary See Engine Oil Level Check on page 35 Engine Diesel vehicles Check engine coolant add if necessary See Engine Coolant Level Check on page 40 Daily service by owner or trained technician Diesel vehicles Drain water from fuel filter Fuel filters See Draining Water from Fuel Filter on page 43 Check brake fluid add if necessary Check Brakes brake pedal for proper operation See Performance Inspection on page 19 Check engine circulating air passage visually inspect unshrouded area around engine Engine exhaust for grass and debris and clean if necessary Diesel vehicle
3. Figure 7 It provides a constant 12VDC with the key switch in the ON or OFF position See following NOTE NOTE Extended use of this accessory outlet can cause the battery to become heavily discharged LOW OIL WARNING LIGHT The low oil warning light 9 is located on the instrument panel just to the left of the steering column Figure 7 If the warning light comes on oil should be checked and added to the engine as necessary before vehicle use continues The vehicle should never be driven when the low oil warning light remains lit If the warning light comes on and off the vehicle may be driven but oil should be added at the first opportunity If the oil level is correct and the warning light remains lit have a trained technician check the vehicle See following CAUTION HUV 5420 DX All Wheel Drive CE Mark Diesel Vehicle Owner s Manual Page 15 Roll Over Protective Structure and Seat Belts CAUTION e Failure to add oil immediately when the low oil warning light stays on may result in permanent engine damage FUEL GAUGE HOUR METER The fuel gauge and hour meter 8 are housed together on the right side of the instrument panel Figure 7 The fuel gauge operates when the key switch is in the ON position and allows the operator to monitor the fuel level in the vehicle The hour meter operates only when the engine is running and should be used by the trained technician to track vehicle usage and determine when periodic service procedur
4. With the Forward Reverse handle in the NEUTRAL position start and run the engine for a few minutes Observe both the drain plug and the oil filter from under the vehicle and watch for oil leaks If a leak is detected check the tightness of the oil filter and drain plug Tighten repair and or replace components as necessary See following NOTE NOTE Wait five minutes after turning off the engine before removing the dipstick 4 Remove the dipstick and check the engine oil as a final step Replace the dipstick HUV 5420 DX All Wheel Drive CE Mark Diesel Vehicle Owner s Manual Page 37 Engine Oil 212 Figure 20 Add Engine Oil Diesel Vehicles OIL VISCOSITY Choose the viscosity according to the temperature as shown in the appropriate oil viscosity chart Figure 21 See following NOTE NOTE Use engine oil with API classification CF for diesel engines Using multi grade oils 5W 20 10W 30 and 10W 40 will increase oil consumption If multi grade oil is used check the oil level more frequently 20 C 10 C 0 C 10 C 20 C 30 C 40 C a gt SAE 10W 30 SAE 10W 40 E A E Ee 14 F 32 F 50 F 68 F 86 F 104 F 214 Figure 21 Oil Viscosity Chart Diesel Vehicles Page 38 HUV 5420 DX All Wheel Drive CE Mark Diesel Vehicle Owner s Manual Gearcase Lubrication GEARCASE LUBRICATION NOTE Dispose of used oil according to the environmental laws and regulations for your area LUBRICATION LEVEL CHE
5. release the key and it will return to the ON position The engine will idle in neutral The engine will continue to idle until the key is turned to the OFF position See previous WARNING CAUTION and NOTE HUV 5420 DX All Wheel Drive CE Mark Diesel Vehicle Owner s Manual Page 13 Controls and Indicators FORWARD REVERSE CONTROL The Forward Reverse handle 6 is located on the right side of the instrument panel Figure 7 The handle has three distinct positions FORWARD A NEUTRAL B and REVERSE C Push the handle up to operate the vehicle in the forward direction or pull the handle down to operate the vehicle in reverse The engine can be started only when the handle is in the NEUTRAL middle position The engine must be at idle before shifting the Forward Reverse handle See preceding WARNING and CAUTION Husqvarna vehicles operate at a reduced speed in reverse The reverse buzzer will sound as a warning when the Forward Reverse handle is in the REVERSE position HORN The horn button is located on the on the left side of the steering column Press the button to sound the horn See Safety Decal and Feature Identification on page 4 ACCELERATOR PEDAL The accelerator pedal 1 is the pedal farthest to the right Figure 7 With the engine running and the Forward Reverse handle in the FORWARD or REVERSE position vehicle speed will increase as the accelerator pedal is pressed When the accelerator pedal is released it will retur
6. Level 201 202 Figure 14 Brake Fluid and Coolant Access diesel vehicle Figure 15 Brake Fluid Reservoir shown The brake fluid reservoir 1 is located under the hood Figure 14 Raise the hood to check the brake fluid level During the brake fluid level inspection also inspect the following The presence of brake fluid on the exterior surface of the master cylinder indicates a leak The brake fluid reservoir diaphragm located in the cap should not have holes or other damage BRAKE FLUID Brake fluid level should be within 1 4 inch 6 mm from the top of the reservoir Figure 15 Also brake fluid should be clean with no residue in the bottom of the reservoir or other evidence of contamination 4 CAUTION Use only DOT 5 silicone brake fluid Use of any other type brake fluid is not recommended Page 34 HUV 5420 DX All Wheel Drive CE Mark Diesel Vehicle Owner s Manual Engine Oil ENGINE OIL Even though the low oil warning light on the instrument panel should illuminate if the oil level becomes low the engine oil level should be checked daily The vehicle should be on a level surface when the oil is checked Do not overfill the engine with oil ENGINE OIL LEVEL CHECK 1 Remove the oil level dipstick from the oil filler tube and wipe oil from the dipstick Figure 16 See following CAUTION A CAUTION e Do not remove dipstick while engine is running 2 Check oil level by fully inserting the dipstick
7. Reverse handle in the NEUTRAL position turn the key switch to the OFF position and remove the key when leaving the vehicle Page 12 HUV 5420 DX All Wheel Drive CE Mark Diesel Vehicle Owner s Manual Controls and Indicators 193 Figure 7 Instrument Panel Diesel Vehicles A WARNING e Moving parts Keep clear of the engine compartment while the engine is running CAUTION Do not shift the Forward Reverse handle while the accelerator pedal is pressed Shift the handle only when the vehicle is at a complete stop and the engine is at idle Failure to heed this caution could result in damage to the transmission NOTE The key can be removed only when the key switch is in the OFF position KEY SWITCH DIESEL VEHICLES The key switch 7 is mounted on the instrument panel to the right of the steering column Figure 7 It has four positions PREHEAT OFF ON and START Use the PREHEAT feature if the temperature falls below 5 C 23 F Do not hold the key in the PREHEAT position longer than 20 seconds To preheat the glow plugs in cold weather turn the key to the PREHEAT position and hold it there for 10 15 seconds Then turn the key to the START position and hold it there until the engine starts If the engine does not start after 10 15 seconds turn the key to the OFF position and repeat the procedure Once the engine starts
8. advice perform warranty work and sell parts and service manuals For the name and address of the authorized Husqvarna dealer or distributor nearest you logon to our web site at www husqvarna com We hope you will consider this owner s manual a permanent part of your Husqvarna vehicle If you sell the vehicle please include the manual so that the next owner will have the important operating safety and maintenance information it contains Page 2 HUV 5420 DX All Wheel Drive CE Mark Diesel Vehicle Owner s Manual TABLE OF CONTENTS Safety Decal and Feature Identification oococononnccccnnonccccnnnnnnccnnnnnanccnnnnnnncnnnnnnnncrnnnnnnnrrnnnnnnrrrnnnnnncrnnnnnnnrrnnnnnanerss 4 Practice Saey Snr A A A AT A AA 7 safety DetallSicn A A A A A a 8 General Warnings E E e id ieee 8 General into MOM aiii iia 11 Model Identification lll aliada RRA Erin Uli ana 12 Gontrols and Indicators sucia td a RA a 12 Roll Over Protective Structure and Seat Belts cece eter eee etter tere eee eee cono nannn cnn naa nan nnnnnnann rre nanannnnnnns 16 Seat Latch and Adjustment sonreir beled dena baeed dena a EIAN ea ASN iaaa aula 18 Pre Operation and Daily Safety Checklist 2 2 0 0 cece nerne een EENE reer ERARE EU RENAA EE AKANA EEE AKRA LARET AURRERA RE 19 Driving INStrUCIONS aaa a A Id Id A A A A A AR A 20 Bed Latchiand Prop ROA EEE hie T E A A AE E EN 24 Loading and Unldading CardO tica ds oia 25 Vehicle Load Capatitie Snit e A Hien nde Se
9. cargo bed area Keep hands clear of all crush areas Do not drop cargo bed lower gently and keep entire body clear Failure to heed this warning could result in severe personal injury or death e Do not work on vehicle powertrain or under cargo bed when it is loaded WARNING CONTINUED ON NEXT PAGE HUV 5420 DX All Wheel Drive CE Mark Diesel Vehicle Owner s Manual Page 29 Periodic Service Schedule A WARNING To avoid unintentionally starting the vehicle disconnect battery See Disconnecting the Battery Diesel Vehicles on page 10 If wires are removed or replaced make sure wiring and wire harness are properly routed and secured Failure to properly route and secure wiring could result in vehicle malfunction property damage personal injury or death Lift only one end of the vehicle at a time Use a suitable lifting device chain hoist or hydraulic floor jack with 1000 Ib 454 kg minimum lifting capacity Do not use lifting device to hold vehicle in raised position Use approved jack stands of proper weight capacity to support the vehicle and chock the wheels that remain on the floor When servicing the vehicle with part of the vehicle on jack stands do not operate the engine with the Forward Reverse handle in either the FORWARD or REVERSE position The all wheel drive system will engage any wheel s front or rear with traction Figure 3 PERIODIC SERVICE SCHEDULE See General Warnings on page 8 4 WARNING NOTE
10. distilled water if necessary If the battery is dead see Using A Booster Battery Jump Starting on page 46 3 Make sure the key switch is in the OFF position and the Forward Reverse handle is in the NEUTRAL position Chock the wheels 4 Diesel vehicles If Biodiesel fuel is used see Biodiesel Fuel Diesel Vehicles Only on page 42 Prepare the fuel tank 4 1 Fill the fuel tank with fresh fuel 4 2 Disconnect the fuel vent line from the fuel tank vent nipple Figure 26 4 3 Plug the fuel tank vent nipple so that it is air tight Husqvarna recommends using a slip on vinyl cap 5 Change engine oil See Engine Oil and Filter Change on page 36 6 Disconnect battery See Disconnecting the Battery Diesel Vehicles on page 10 7 The battery should be clean and free of corrosion Wash the battery top and terminals with a solution of baking soda and water 1 cup 237 mL baking soda per 1 gallon 3 8 L of water Rinse the solution off the battery Do not allow this solution to enter the battery Be sure the terminals are tight Let the terminals dry and then coat them with Battery Terminal Protector Spray P N 603 00 00 03 8 Adjust the tires to the recommended tire pressure See Vehicle Specifications on page 49 9 Perform semiannual periodic lubrication See Periodic Lubrication Schedule on page 33 10 Thoroughly clean the front body rear body seats cargo bed engine compartment and underside of vehicle Page 28 HUV 5420 DX Al
11. drive the appropriate wheel s as required See following WARNING A WARNING e Operator must control vehicle speed when going downhill e Never shift the vehicle out of the FORWARD position while going downhill If you do you will not be able to shift into the REVERSE position or back into the FORWARD position until stopped e Press the brake pedal as necessary and press the accelerator pedal partially when descending a hill With the accelerator pedal partially pressed the governor will cause the engine to assist the brakes in controlling downhill speed ALL WHEEL DRIVE AWD OPERATION All Husqvarna HUV 5420 DX vehicles feature an all wheel drive AWD system The AWD system automatically directs power to the wheel or wheels that have the most traction providing optimum traction at all times For example if all wheels except the rear passenger side wheel lose traction then power will be directed to the rear passenger side wheel The all wheel drive vehicle can adapt traction for a wide variety of driving surfaces and conditions See following WARNING 4 WARNING When servicing the vehicle with part of the vehicle on jack stands do not operate the engine with the Forward Reverse handle in either the FORWARD or REVERSE position The all wheel drive system will engage any wheel s front or rear with traction Figure 3 e The diameter of all tires on the vehicle must be equal otherwise the all wheel drive system will not o
12. following NOTE NOTE A two car trailer should be rated at 2 x 2000 Ib 4000 Ib 2 x 908 kg 1816 kg HUV 5420 DX All Wheel Drive CE Mark Diesel Vehicle Owner s Manual Page 27 Storage STORAGE See General Warnings on page 8 A DANGER e Do not attempt to drain fuel when the engine is hot or while it is running e Clean up any spilled fuel before operating the vehicle e Store fuel in an approved fuel container only Store in a well ventilated area away from sparks open flames heaters or heat sources Keep fuel out of the reach of children Do not siphon fuel from the vehicle 4 WARNING Turn the key switch to the OFF position remove the key and leave the Forward Reverse handle in the NEUTRAL position during storage This is to prevent unintentionally starting the vehicle or a fire hazard e Do not attempt to charge frozen batteries or batteries with bulged cases Discard the battery Frozen batteries can explode A CAUTION e Batteries in a low state of charge will freeze at low temperatures PREPARING THE VEHICLE FOR EXTENDED STORAGE 1 Unload the vehicle so that the tires are supporting only the weight of the vehicle 2 Store the vehicle in a cool dry place This will minimize battery self discharge If the battery appears to be weak have it charged by a trained technician Use an automotive type 12 volt battery charger rated at 10 amps or less Check electrolyte level after charging and add
13. passengers are seated with their seat belts fastened and are holding on to hand holds Driver should have both hands on the steering wheel Make sure wheels are turned in desired direction and nothing is in your path Make sure the Forward Reverse handle is in the NEUTRAL position Press and hold the brake pedal Start the vehicle 8 1 Diesel vehicles To preheat glow plugs in cold weather turn the key to the PREHEAT position and hold it there for 10 15 seconds Turn the key to the START position and hold it there until the engine starts If the engine does not start after 10 15 seconds turn the key to the OFF position and repeat the procedure Once the engine starts release the key and it will return to the ON position The engine will idle in neutral BeOS ONO 9 Release the park brake HUV 5420 DX All Wheel Drive CE Mark Diesel Vehicle Owner s Manual Page 21 Driving Instructions 10 Keep the brake pedal engaged and select direction of travel by placing the shift handle in the desired position Figure 7 The engine must be at idle before the shift handle is moved A buzzer will sound as a warning when the Forward Reverse handle is in the REVERSE position 11 Release the brake pedal completely and then slowly press the accelerator pedal As the accelerator pedal is pressed the vehicle will begin to move Vehicle speed will increase as the accelerator is pressed until full speed is reached All wheel drive will automatically
14. proper operation See Controls and Indicators on page 12 Brakes Be sure the brakes function properly When brake pedal is fully pressed under moderate pressure the vehicle should come to a smooth straight stop If the vehicle swerves or fails to stop have the brake system HUV 5420 DX All Wheel Drive CE Mark Diesel Vehicle Owner s Manual Page 19 Driving Instructions checked and adjusted as required When the brake pedal is fully pressed under heavy pressure the pedal should feel firm and the distance between the back of the pedal and the floorboard should be a minimum of 1 25 inches 3 2 cm Brake adjustment must be maintained so the brake pedal cannot be pressed to the floorboard under any circumstance Park brake When latched the park brake should lock the wheels and hold the vehicle stationary on an incline of 20 or less Reverse buzzer The reverse buzzer should sound as a warning when the Forward Reverse handle is in the REVERSE position Steering The vehicle should be easy to steer and should not have any play in the steering wheel Be sure the steering wheel adjustment lever is securely locked into position Accelerator After starting the engine with the key switch and placing the Forward Reverse handle in the FORWARD position the vehicle should accelerate smoothly to full speed as the accelerator pedal is pressed When the pedal is released it should return to the original position and the engine should idle Husqvarna
15. result in severe personal injury or death Never install tires of different diameters on the vehicle Husqvarna tires are made specifically for the AWD vehicle therefore Husqvarna recommends that only tires purchased from Husqvarna be used on your AWD vehicle STOPPING THE VEHICLE To stop the vehicle release the accelerator pedal and press the brake pedal until the vehicle comes to a complete stop See following WARNING and CAUTION 4 WARNING e Driving through water may affect the brakes After driving through water check effectiveness of the brakes by gently pressing the brake pedal If the vehicle does not slow down at the normal rate continue to press the brake pedal until the brakes dry out and normal performance returns A CAUTION When stopped on a hill use the brake pedal to hold your position Do not use the accelerator pedal to hold position PARKING AND LEAVING THE VEHICLE 1 After stopping the vehicle firmly set the park brake Make sure it is fully engaged This will prevent the vehicle from rolling 2 Turn the key switch to the OFF position remove the key and place the Forward Reverse handle in the NEUTRAL position HUV 5420 DX All Wheel Drive CE Mark Diesel Vehicle Owner s Manual Page 23 Bed Latch and Prop Rod BED LATCH AND PROP ROD See General Warnings on page 8 The bed latch Figure 10 has an automatically engaging prop rod and prop rod track Figure 11 as standard features To lift t
16. specific safety statements appear throughout this manual and on the vehicle 4 DANGER e Battery Explosive gases Do not smoke Keep sparks and flames away from the vehicle and service area Ventilate when charging or operating vehicle in an enclosed area Wear a full face shield and rubber gloves when working on or near batteries e Diesel Flammable Explosive Do not smoke Keep sparks and flames away from the vehicle and service area Service only in a well ventilated area Do not operate engine in an enclosed area without proper ventilation The engine produces carbon monoxide which is an odorless deadly poison e The vehicle will not provide protection from lightning flying objects or other storm related hazards If caught in a storm while driving a Husqvarna vehicle exit the vehicle and seek shelter in accordance with applicable safety guidelines for your location Page 8 HUV 5420 DX All Wheel Drive CE Mark Diesel Vehicle Owner s Manual General Warnings A WARNING e Follow the procedures exactly as stated in this manual and heed all DANGER WARNING and CAUTION statements in this manual as well as those on the vehicle Do not leave children unattended on vehicle e Children requiring a child safety seat must not ride on the vehicle Comply with state and local laws pertaining to child safety The driver and passenger must be restrained at all times with the seat belts provided to help prevent injury in
17. sudden stops and abrupt turns e To help avoid the possibility of losing control of or overturning the vehicle reduce speed for adverse driving conditions such as wet grass or rough terrain e Do not use the vehicle on public roads It is neither designed nor intended for street use and should not be licensed for use on public roads e The vehicle should be driven in only specified areas by trained drivers Do not drive while under the influence of alcohol drugs or medications e Use brakes to reduce speed when coasting downhill e Never attempt jumps e Keep away from drop offs steep slopes and unstable surfaces e Avoid extremely hard braking in reverse e This vehicle is not intended to be used where risk of falling objects exists If your vehicle will be used in such an environment contact your local dealer No one should drive the vehicle without first being instructed in the proper operation and use of vehicle controls An experienced operator should accompany each first time driver on a test drive before allowing the driver to operate the vehicle alone To ensure safe operation of the vehicle follow exactly and in order all of the following procedures Read and understand all instructions before driving the vehicle STARTING THE VEHICLE Read safety warnings on the instrument panel and vehicle loading information located in the cargo bed Be sure load if any is secure Study and understand all controls Be sure all
18. the event of sudden braking collision or roll over No more than one person per bucket seat at one time No more than two persons per bench seat at one time Do not allow people to ride in any part of the vehicle that is not equipped with a seat and a seat belt Do not allow a passenger to hold a child in his or her lap while the vehicle is moving e Prior to leaving the vehicle unattended or servicing the vehicle set the park brake place the Forward Reverse handle in the NEUTRAL position turn the key switch to the OFF position and remove the key Chock the wheels when servicing the vehicle Improper use of the vehicle or failure to properly maintain it could result in decreased vehicle performance severe personal injury or death e Any modification or change to the vehicle that affects the stability or handling of the vehicle or increases maximum vehicle speed beyond factory specifications could result in severe personal injury or death e Check the vehicle for proper location of all vehicle safety and operation decals and make sure they are in place and are easy to read e For vehicles with cargo beds remove all cargo before raising the bed or servicing the vehicle If the vehicle is equipped with a prop rod ensure that it is securely engaged while bed is raised Do not close bed until all persons are clear of cargo bed area Keep hands clear of all crush areas Do not drop cargo bed lower gently and keep entire body clear Fail
19. under the belt if sudden braking should occur Keep the seat belt snug and positioned as low on the hip bone as possible Use a single seat belt for one person at a time Do not use a single seat belt for two or more people this includes children No more than one person per bucket seat at one time No more than two persons per bench seat at one time Do not allow people to ride in any part of the vehicle that is not equipped with a seat and a seat belt Do not allow a passenger to hold a child in his or her lap while the vehicle is moving e The Husqvarna vehicle is not designed to meet child seat compatibility requirements Children requiring a child safety seat must not ride on the vehicle Comply with state and local laws pertaining to child safety 4 CAUTION e Be careful not to damage the seat belt webbing or hardware e Inspect the seat belt system periodically Check for cuts fraying and loose parts Damaged parts should be replaced immediately Do not disassemble or modify the system e Keep seat belts clean and dry If cleaning is necessary use a mild soap and lukewarm water solution Do not use bleach dye or abrasive cleaners as they may severely weaken the seat belts Do not insert coins clip etc in the buckle as this may prevent the tab from locking into the buckle properly e If the seat belt does not function normally contact your dealer distributor or trained technician immediately Do not occupy the sea
20. vehicles operate at reduced speed in reverse Governor Check maximum vehicle speed The vehicle should operate in forward at a maximum speed of 25 mph 40 km h on a level surface General Listen for any unusual noises such as squeaks or rattles Check the vehicle s ride and performance Have a Husqvarna dealer or a trained technician investigate anything unusual DRIVING INSTRUCTIONS A WARNING e Only licensed drivers should be allowed to drive the vehicle e Before allowing anyone to drive the vehicle make sure the driver is familiar with all controls and operating procedures e No one under the age of 16 years should be allowed to drive the vehicle No more than one person per bucket seat at one time No more than two persons per bench seat at one time Do not allow people to ride in any part of the vehicle that is not equipped with a seat and a seat belt Do not allow a passenger to hold a child in his or her lap while the vehicle is moving e Do not allow riders in the cargo bed For night use the vehicle must be equipped with headlights taillights and reflectors e The vehicle is not specially equipped for handicapped persons Be sure all passengers are capable of securing themselves in a moving Husqvarna vehicle before allowing them to ride in one Be sure all persons can properly operate the vehicle prior to allowing them to drive the vehicle e Stop the vehicle before shifting the Forward Reverse h
21. with fuel turn the key switch to the ON position for 10 seconds See following NOTE HUV 5420 DX All Wheel Drive CE Mark Diesel Vehicle Owner s Manual Page 43 Battery NOTE Dispose of water according to the environmental laws and regulations for your area 221 Figure 27 Fuel Filter BATTERY See General Warnings on page 8 4 DANGER e Battery Explosive gases Do not smoke Keep sparks and flames away from the vehicle and service area Ventilate when charging or operating vehicle in an enclosed area Wear a full face shield and rubber gloves when working on or near batteries e Battery Poison Contains acid Causes severe burns Avoid contact with skin eyes or clothing Antidotes External Flush with water Call a physician immediately Internal Drink large quantities of milk or water followed with milk of magnesia or vegetable oil Call a physician immediately Eyes Flush with water for 15 minutes Call a physician immediately e Tools wires and metal objects can cause sparks when shorted across a battery Page 44 HUV 5420 DX All Wheel Drive CE Mark Diesel Vehicle Owner s Manual Battery 4 WARNING e Wear safety glasses or approved eye protection when servicing the vehicle e Follow all instructions carefully when working with batteries e When jumping from a booster battery make final negative connection at engine frame e Do not jump start or charge a frozen or damaged battery
22. All Wheel Drive CE Mark Diesel Vehicle Owner s Manual Page 5 Safety Decal and Feature Identification HUSQVARNA HUV 5420 DX DIESEL CE MARK VEHICLES ator and Passenger 180 kg it 1247 kg rce on Tow Hook 667 N Maximum Load on Trailer 363 kg d Passenger 180 kg ight 1366 kg on Tow Hook 667 N ler 476 kg 103687601 CAN CAUSE SEVERE INJURY Rotating parts KEEP CLEAR ca Decal Rotating Parts Warning on vehicle body Decal CE Mark Husqvarna HUV 5420 DX on 102460201 3 103687501 under seat front fender 2 103687601 Decal CE Mark Husqvarna HUV 5420 DX HD on front fender Page 6 HUV 5420 DX All Wheel Drive CE Mark Diesel Vehicle Owner s Manual Practice Safety PRACTICE SAFETY N WARNING Rotating Parts 399 Figure 1 Practice Safety Safety signs like you see above may at first seem shocking but their impact is mild compared with the reality of severe personal injury Your safety and satisfaction are of the utmost importance to us That is why before operating the vehicle we urge you to review the information in this manual Understand and become familiar with the DANGER WARNING and CAUTION statements and procedures it contains along with the safety decals that are affixed to your vehicle Take time to understand the language of safety It is a language that can save your life HUV 5420 DX All Wheel Drive CE Mark Diesel Vehicle Owner s Manual Page 7 Safety Details SAFETY DETAILS 4 WARNIN
23. Booster cables are connected wrong Page 46 HUV 5420 DX All Wheel Drive CE Mark Diesel Vehicle Owner s Manual Cleaning the Vehicle 223 Figure 30 Jump Starting CLEANING THE VEHICLE Each vehicle is equipped with hand washable front and rear bodies The vehicle has a powder coated steel cargo bed or optional aluminum flat bed Use commercial automotive cleaning solutions with a sponge or soft cloth for normal cleaning A garden hose at normal residential water pressure is adequate To remove oxidation or discoloration from aluminum use a commercially available aluminum cleaner paste and fine grade No 00 steel wool The manufacturer does not recommend any type of pressure washing or steam cleaning Such a process will expose electrical components to moisture Moisture entering electrical components can result in water damage and subsequent component failure Use non abrasive wax products Battery acid fertilizers tars asphalt creosote paint or chewing gum should be removed immediately to prevent possible stains The seats of the vehicle will last longer with proper cleaning Use a solution of 10 liquid soap and warm water applied with a soft cloth For imbedded dirt a soft bristle brush may be used For heavy soiling difficult stains or scratches blemishes or other body damage see the appropriate maintenance and service manual See following NOTE NOTE Dispose of waste water properly HUV 5420 DX All Wheel Drive CE M
24. CK FOR FRONT DIFFERENTIAL TRANSMISSION AND REAR DIFFERENTIAL Each gearcase component is equipped with two oil port plugs 1 and 2 Figure 22 Figure 23 and Figure 24 When the vehicle is on a level surface use the level indicator hole upper plug 1 as a lubricant level indicator Lubricant level should be even with the bottom of level indicator hole 1 LUBRICATION CHANGE FOR FRONT DIFFERENTIAL TRANSMISSION AND REAR DIFFERENTIAL Use the lower plug 2 for drainage Figure 22 Figure 23 or Figure 24 Remove both plugs to allow the lubricant to drain faster See preceding NOTE Front differential Clean and install the drain plug 2 and washer before filling the front differential with new lubricant Figure 22 Tighten the drain plug to 108 in lb 12 N m Use a funnel when filling the front differential through the lubricant level indicator hole 1 See Periodic Lubrication Schedule on page 33 Tighten the level indicator plug to 120 in lb 14 N m 215 216 Figure 22 Front Differential Lubrication Level Figure 23 Transmission Lubrication Level Transmission Clean and install the drain plug 2 before filling the transmission with new lubricant Figure 23 Tighten the drain plug to 96 in lb 11 N m Remove the fill plug from the top of the transmission case and use a funnel to fill the transmission with lubricant See Periodic Lubrication Schedule on page 33 Apply Loctite 567 to the threads of the fill plug and tig
25. G e This owner s manual should be read completely before attempting to drive or service the vehicle Failure to follow the instructions in this manual could result in property damage severe personal injury or death It is important to note that some vital statements throughout this manual and on the decals affixed to the vehicle are preceded by the words DANGER WARNING or CAUTION For your protection we recommend that you take special notice of these safety precautions Safety precautions are essential and must be followed If any of the operation or warning decals on the vehicle become damaged have been removed or cannot be easily read they should be replaced immediately to avoid possible property damage personal injury or death Contact your dealer 4 DANGER A DANGER indicates an immediate hazard that will result in severe personal injury or death 4 WARNING A WARNING indicates an immediate hazard that could result in severe personal injury or death 4 CAUTION e A CAUTION with the safety alert symbol indicates a hazard or unsafe practice that could result in minor personal injury CAUTION e A CAUTION without the safety alert symbol indicates a potentially hazardous situation that could result in property damage GENERAL WARNINGS The following safety statements must be heeded whenever the vehicle is being operated repaired or serviced See Safety Decal and Feature Identification on page 4 Other
26. ING 4 WARNING e Allow the engine to cool before servicing the engine coolant system Engine coolant can cause severe burns ROLL OVER PROTECTIVE STRUCTURE AND SEAT BELTS The Husqvarna HUV 5420 DX vehicles are equipped with a Roll Over Protective Structure ROPS and seat belts for each occupant See following WARNING Page 16 HUV 5420 DX All Wheel Drive CE Mark Diesel Vehicle Owner s Manual Roll Over Protective Structure and Seat Belts A WARNING The ROPS must be properly installed before operating the vehicle Husqvarna strongly urges that the vehicles occupants be properly restrained at all times with the seat belts provided Pregnant woman Consult your doctor for specific recommendations The seat belt should be worn securely and as low as possible over the hips and not on the waist Injured person Depending on the injury first check with your doctor for specific recommendations To secure the seat belt sit up straight and well back in the seat Pull the seat belt out of the retractor and insert the tab into the buckle A click will be heard when the tab locks into the buckle Position the lap belt as low as possible on the hips not on the waist The retractor will lock the belt during a sudden stop It also may lock if the occupant leans forward too quickly A slow easy motion will allow the belt to extend and the occupant can move freely If the seat belt cannot be pulled out of the retractor firmly pull th
27. Ib 1247 kg Maximum gross vehicle weight fully loaded vehicle including accessories High capacity option 3012 lb 1366 kg NOISE AND VIBRATION SPECIFICATIONS 81 6 dBA Drive by noise level to operator Noise Power Level 102 6 dBA Uncertainty 2 dBA Test method EN 12053 2001 Vibration at driver s seat 9 m s2 Uncertainty 0 33 m s2 Test method EN 13059 2002 LIQUID CAPACITIES Page 50 HUV 5420 DX All Wheel Drive CE Mark Diesel Vehicle Owner s Manual GpyscZvE0L BC55284 Publication Part Number 103472545 Edition Code 0409F0110E This manual is valid for vehicles built during the 2009 model year Itis also valid for vehicles with build codes between 54699 and the one indicated at the top of this page 4 Husqvarna www husqvarna com
28. M CAUTION e Do not drill into the driver side frame Failure to heed this caution could damage the engine by allowing excessive contamination to enter the air intake system AIR FILTER REPLACEMENT The air filter should be inspected periodically and replaced when necessary Filter changes should not exceed the recommended interval See Periodic Service Schedule on page 30 More frequent service may be required in extremely dirty operating environments In the event of a loss of power sluggish acceleration or a roughly running engine service the air filter immediately Air Filter Removal 1 Raise the cargo bed and locate the air filter canister 2 Release both canister tab locks Figure 25 3 Pull the canister cap away from the canister 4 Remove the air filter cartridge 1 See following NOTE NOTE The air filter cartridge is specifically designed for this engine It only fits into the canister one way Use only the Husqvarna part P N 603 00 00 10 designed for this engine L A 7 Q JO W RT SN EAN 218 Figure 25 Air Filter Cartridge Air Filter Installation 1 Push the new air filter cartridge onto the nozzle inside the canister 2 Place the canister cap marked TOP on the top center of the canister 3 Secure the canister cap with both tab locks HUV 5420 DX All Wheel Drive CE Mark Diesel Vehicle Owner s Manual Page 41 Fueling Instructions FUELING INSTRUCTIONS See General War
29. Unplug charger before connecting or disconnecting cables to the battery Never lean over battery while boosting testing or charging The battery in a Husqvarna vehicle is a 12 volt low maintenance battery that requires infrequent checks Figure 28 Electrolyte level should be checked semiannually 1 Level Indicator 2 Cap 3 Plates Electrolyte level at least 1 2 inch 13 MM above plates or to level indicator 222 22 Figure 28 Battery Figure 29 Battery Electrolyte Level 1 Turn the key switch to the OFF position and remove the key Place the Forward Reverse handle in the NEUTRAL position Chock the wheels 2 Remove driver side seat to access engine compartment See WARNING For vehicles with cargo beds in General Warnings on page 8 3 Disconnect battery See Disconnecting the Battery Diesel Vehicles on page 10 4 Use a flat blade screwdriver and carefully remove the battery cell caps from the battery See following WARNING A WARNING e Wear safety glasses or approved eye protection when servicing the vehicle Wear a full face shield and rubber gloves when working on or near batteries 5 Carefully check the electrolyte level and add distilled water if necessary Do not fill the battery cells above the designated fill line Replace battery cell caps 6 Clean bot
30. and service manual Check for leaks around gaskets fill plugs etc Diesel vehicles Check the v belt for proper tension or damage Adjust or replace if Engine necessary Diesel vehicles Change engine coolant See Radiator and Cooling System Section in the maintenance and service manual Annual service by trained technician only Diesel vehicles Check clamps for tightness i i Radiator or every 100 hours of operation whichever check hoses for cracks Replace if necessary comes first Replace air filter element See Air Intake System on page 41 Engine air intake system Check clamps for tightness check hose for cracks Check for loose hardware and tighten if General vehicle necessary Fuel filters Replace Dispose of used filters properly 4 WARNING e Ifany problems are found during scheduled inspection or service do not operate vehicle until repairs are made Failure to make necessary repairs could result in fire property damage severe personal injury or death Page 32 HUV 5420 DX All Wheel Drive CE Mark Diesel Vehicle Owner s Manual Periodic Lubrication Schedule PERIODIC LUBRICATION SCHEDULE PERIODIC LUBRICATION SCHEDULE LUBRICATION REGULAR INTERVAL SERVICE POINTS RECOMMENDED LUBRICANT Diesel vehicle First change 50 hours additional change Diesel vehicles 3 at 2 8 L with filter for both every 100 hours Change engine oil and oil filter of operation or annually whichever come
31. andle Engine must be at idle before shifting the Forward Reverse handle Failure to do so may result in injury to inattentive passengers and or damage to the vehicle To help avoid being struck do not stand in front of or behind the vehicle Do not leave children unattended on vehicle e Children requiring a child safety seat must not ride on the vehicle Comply with state and local laws pertaining to child safety e Operate the vehicle from the driver seat only WARNING CONTINUED ON NEXT PAGE Page 20 HUV 5420 DX All Wheel Drive CE Mark Diesel Vehicle Owner s Manual Driving Instructions A WARNING e To help prevent falls from the vehicle remain seated with seat belt fastened and hold on to hand holds at all times Driver should keep both hands on the steering wheel when the vehicle is in motion To help prevent the possibility of serious injury keep entire body inside the vehicle e To help prevent overturning the vehicle drive slowly in turns To help prevent overturning the vehicle drive slowly straight up and down slopes Avoid driving the vehicle on slopes exceeding 20 incline e Avoid stopping a loaded vehicle on a hill If a loaded vehicle must be stopped on a hill avoid sudden starts or rolling backwards and stopping suddenly Failure to heed this warning could result in overturning the vehicle e To help avoid possible injury to inattentive passengers and or damage to the vehicle avoid sudden starts
32. ard thin metal or plastic under the oil filter forming a channel to direct the filter port oil into the drain pan Dispose of used oil according to the environmental laws and regulations for your area 27 26 Figure 19 Coat Rubber Seal Figure 18 Remove Engine Oil Filter 4 Use a clean lint free rag to wipe the oil filter port flange surface clean where the oil filter gasket seats 5 To help seal the new oil filter to the oil port flange apply a light coat of white lithium NLGI Number 2 grease Dow Corning BR2 Plus or equivalent or new engine oil to the rubber seal around the outside surface of the filter before attaching it to the oil filter port Figure 19 Install the new oil filter P N 603 00 00 41 onto the engine oil filter port See following NOTE NOTE Use only Husqvarna oil filters designed for your engine 6 Tighten the oil filter by hand 2 3 turn after gasket contact Do not use a band wrench or channel lock pliers Engine Oil Filling 1 Add engine oil use a funnel or pour spout to direct the oil into the opening Figure 20 With filter change the engine requires 3 qt 2 8 L of oil for diesel vehicles Refer to oil viscosity guidelines for selection of oil grade Figure 21 See following CAUTION CAUTION e Do not exceed recommended oil capacity Doing so will decrease engine performance or result in damage to the engine 2 Connect battery See Connecting the Battery Diesel Vehicles on page 10 3
33. ark Diesel Vehicle Owner s Manual Page 47 Accessories ACCESSORIES There is a complete line of accessory equipment available from Husqvarna and our dealers distributors Care should be taken that these accessories are properly installed by trained technicians and that they are used in the manner for which they were designed See following WARNING and CAUTION A WARNING e Custom cab assemblies canopy tops weatherproof enclosures and windshields will not protect occupants from flying objects e If the vehicle is equipped with an electric powered bed lift remove the bed before servicing the bed lift system CAUTION e Do not drill into the driver side frame Failure to heed this caution could damage the engine by allowing excessive contamination to enter the air intake system ELECTRIC WINCH ACCESSORY If your vehicle is equipped with an electric winch read and follow all manufacturer safety warnings and instructions in the winch operator manual as well as the following WARNING and CAUTION statements Make sure a winch warning decal is affixed to the vehicle on the seat support panel next to the receptacle for the remote operation switch The winch kit available from Husqvarna includes a remote operation switch which enables the operator to move away from the vehicle and cable See following WARNING and CAUTION 4 WARNING e Before beginning a winch operation Turn key switch to the OFF position put Forward Rever
34. before refueling ct 102459201 CAN CAUSE SEVERE INJURY HOT manifold KEEP CLEAR CCI 102459001 WINCH CABLE FRACTURE COULD RESULT Crush area Can cause severe injury Stay clear when closing bed Negative frame ground Can cause severe injury Do not contact positive battery post or cable to frame Disconnect negative battery cable first CCI 102459101 CAN CAUSE SEVERE BURNS Hot Surface CCI 102458901 CAN CAUSE SEVERE INJURY Y CAN CAUSE SEVERE INJURY Rotating parts KEEP CLEAR Hot manifold and muffler KEEP CLEAR CCI 102459501 Decal Winch Safety Warning on vehicle body Decal Diesel Fuel Warning on frame near fuel 1 102231601 i 5 102459201 below seat with winch option tank Decal Hot Surface Warning on coolant pipes and Decal Bed Latch Warning on vehicle body below 2 102458901 102459301 underside of seats on bed seal bed latch Decal Hot Manifold Warning on engine near Decal Rotating Hot Parts Warning on frame near 3 102459001 7 102459501 manifold battery Decal Ground Warning on vehicle frame near 4 102459101 battery 102884301 Decal Operating Instructions on instrument panel ry Page 4 HUV 5420 DX All Wheel Drive CE Mark Diesel Vehicle Owner s Manual Safety Decal and Feature Identification HUSQVARNA HUV 5420 DX DIESEL CE MARK VEHICLES ROLLOVER OR FALLING OFF MAY CAUSE DEATH Read owner s manual and operating instructions Fasten
35. d park brake BODY CHASSIS Frame Chassis Box tube aluminum Side and rear body Plastic Cargo bed Powder coated steel or aluminum Front body Geloy XTWM206 Tires All Terrain 25 x 10 5 12 front and rear tubeless 4 ply rated load range Mud 25 x 10 5 12 front and rear tubeless 4 ply rated load range DIMENSIONS WEIGHT NOTE Items marked with an asterisk indicate approximate values Overall length box bed configuration without brush guard 122 in 309 9 cm Overall width 58 5 in 148 5 cm without mirror 63 6 in 161 5 cm with mirror Overall height with ROPS with mud tires 82 3 in 209 cm with all terrain tires Wheelbase 81 5 in 207 cm Ground clearance 8 2 in 20 8 cm under differential HUV 5420 DX All Wheel Drive CE Mark Diesel Vehicle Owner s Manual Page 49 Vehicle Specifications HUSQVARNA SPECIFICATIONS HUV 5420 DX CE MARK VEHICLE Front and rear wheel tread 48 8 in 124 cm Weight 2 passenger diesel with electric bed lift mud tires and brush guard 1597 Ib 724 2 kg 4 passenger diesel with all terrain tires 48 0 x 49 8 x 10 9 in Load bed size box bed inside dimensions 122 x 127 x 28 cm 15 3 cubic feet 800 Ib 363 kg Maximum payload capacity level surface only High capacity option 1050 lb 476 kg 1200 Ib 544 kg Vehicle rated capacity payload driver and passenger level surface only High capacity option 1450 lb 658 kg 2750
36. e belt and release it It should then pull smoothly out of the retractor To release the seat belt press the buckle release button 1 and allow the belt to retract Figure 9 If the belt does not retract smoothly pull it out and check for kinks or twists Then make sure it remains free of twists as it retracts 194 Figure 9 Release seat belt A WARNING e Do not operate the vehicle with the ROPS removed Doing so could result in property damage personal injury or death e Do not remove or modify any component of the ROPS structure Doing so will result in voiding the ROPS certification and could weaken the ROPS resulting in serious injury or death Do not operate the vehicle if the ROPS is damaged If the ROPS is damaged replace the structure Do not attempt repair The driver and passenger must be restrained at all times with the seat belts provided to help prevent injury in the event of sudden braking collision or roll over WARNING CONTINUED ON NEXT PAGE HUV 5420 DX All Wheel Drive CE Mark Diesel Vehicle Owner s Manual Page 17 Seat Latch and Adjustment A WARNING In the event of a roll over do not attempt to jump or otherwise exit the vehicle Remain seated with seat belt fastened and with arms and legs inside the vehicle After inserting the tab make sure the tab and buckle are locked and that the belt is not twisted e Loose fitting seat belts could increase the chance of injury due to sliding
37. eiving your new vehicle s you should become familiar with the controls indicators and operation Carefully inspect each vehicle to ensure that it is in proper working condition before accepting delivery Use the following list as a guide to inspect the vehicle This list should be used daily and in conjunction with the Performance Inspection on page 19 and the Periodic Service Schedule on page 30 to ensure that the vehicle is in proper working condition Any problems should be corrected by a Husqvarna dealer distributor or a trained technician e General All the parts should be in place and properly installed Be sure that all nuts bolts and screws are tight Check hose clamps for tight fit Safety and information decals Check to ensure that all safety and information decals are in place and can be read easily See Safety Decal and Feature Identification on page 4 ROPS Check to ensure the ROPS is not damaged and all hardware is secure See Roll Over Protective Structure and Seat Belts on page 16 e Seat belts Visually inspect for cuts fraying and loose parts See Roll Over Protective Structure and Seat Belts on page 16 Tires Check for proper tire pressure Visually inspect tires for wear damage and proper inflation on a daily basis See Vehicle Specifications on page 49 Battery Check electrolyte to ensure it is at the proper level Figure 29 Check battery posts Wires should be tight and free of corrosion and bat
38. er e Check the engine oil level daily before the engine is started See Engine Oil Level Check on page 35 e Before vehicle storage run the engine with conventional diesel fuel for at least 30 minutes to flush the biodiesel from the engine See Preparing the Vehicle for Extended Storage on page 28 See following NOTE NOTE Biodiesel does not have long term stability and must not be left in engines longer than three months This fuel type attracts moisture and may contain higher water content than conventional diesel fuel Fuel system maintenance cleaning and fuel line replacement are required more frequently for engines that are operated with biodiesel DRAINING WATER FROM FUEL FILTER Diesel Vehicles Only Water should be drained from the fuel filter daily The fuel filter is mounted on a plate by the lower seat support panel Figure 27 1 Position a pan under the fuel filter 2 Lift the passenger side seat 3 Locate the valve 1 on the underside of the filter Turn the valve clockwise until water begins to stream from the filter 4 Drain the water until it changes color to fuel See following WARNING 44 WARNING e Clean up spilled fuel Keep sparks and flames away from the vehicle and service area Failure to heed this warning could result in an explosion or fire resulting in severe personal injury or death 5 Close the valve by rotating it counterclockwise until the valve is firmly sealed 6 To resupply the filter
39. es are required See Periodic Service Schedule on page 30 HEADLIGHT CONTROL The headlight control 12 is located on the left side of the instrument panel Figure 7 Press the headlight rocker switch to turn the headlight on or off See following NOTE NOTE Using the headlights for extended periods while the engine is either off or idling will discharge the battery ELECTRIC BED LIFT Vehicles with Electric Bed Lift Option The electric bed lift switch 13 is located on the instrument panel to the left of the key switch Figure 7 See following NOTE NOTE Remove cargo before raising the bed To lift the bed push up and hold the rocker switch in the upper position Release the switch to stop the lifting operation To close the bed press down and hold the switch in the lower position The bed lift will make a loud clicking sound to signal that the bed is in the rest position HIGH TEMPERATURE WARNING LIGHT DIESEL VEHICLES ONLY The high temperature warning light 10 is located on the instrument panel to the left of the steering column next to the low oil warning light 9 Figure 7 The diesel engine is liquid cooled if the engine coolant has exceeded its normal safe operating temperature the warning light will illuminate If the warning light comes on stop the vehicle and allow it to idle for approximately five minutes before stopping the engine Contact a Husqvarna dealer distributor or a trained technician See following WARN
40. g charger before connecting or disconnecting cables to the battery Never lean over battery while boosting testing or charging If it is necessary to use a booster battery to start the engine BE CAREFUL 1 Turn the key switch to the OFF position Place the Forward Reverse handle in the NEUTRAL position engage the park brake and chock the wheels 2 Ensure the booster battery is 12 volt 3 Access the engine compartment by raising the cargo bed See WARNING For vehicles with cargo beds in General Warnings on page 8 Locate the vehicle battery on the driver s side of the vehicle under the cargo bed Figure 30 5 Connect the end of the first cable 1 to the positive terminal of the booster battery Connect the other end of the same cable 2 to the positive terminal of the vehicle battery See DANGER Battery Explosive gases in General Warnings on page 8 6 Connect the end of the second cable 3 to the negative terminal of the booster battery Connect the other end of the same cable 4 to the battery frame ground 7 Sit in the driver s seat and start the engine 8 After the engine has started remove the frame ground cable 4 first Remove the cable from the positive terminal 2 Then remove the cables from the booster battery See following CAUTION CAUTION e The alternator can be damaged if the following actions occur Engine is operated with battery cables disconnected
41. h battery terminals with a solution of baking soda and water 1 cup 237 mL baking soda per 1 gallon 3 8 L of water Rinse thoroughly Do not allow this solution to enter the battery Be sure terminals are tight Let the terminals dry and then spray them with Battery Terminal Protector Spray P N 603 00 00 03 See Connecting the Battery Diesel Vehicles on page 10 See following WARNING HUV 5420 DX All Wheel Drive CE Mark Diesel Vehicle Owner s Manual Page 45 Using A Booster Battery Jump Starting A WARNING e If battery wire terminals are damaged or corroded replace or clean them as necessary Failure to do so may cause them to overheat during operation and could result in a fire property damage or personal injury Be sure the battery hold down clamp is properly tightened Tighten to 108 in lb 12 2 N m A loose clamp may allow the battery to become damaged from vibration or jarring If battery appears weak have it charged by a trained technician The battery should never be left discharged any longer than absolutely necessary do not leave discharged overnight USING A BOOSTER BATTERY JUMP STARTING A WARNING e Wear safety glasses or approved eye protection when servicing the vehicle Wear a full face shield and rubber gloves when working on or near batteries e When jumping from a booster battery make final connection negative at engine frame e Do not jump start or charge a frozen or damaged battery Unplu
42. he bed pull the bed latch handle toward the rear of the vehicle and lift the bed The prop rod will come to rest in one of the notches in the prop rod track To close the bed lift the bed so that the prop rod is no longer supported in one of the track notches Push the prop rod toward the front of the vehicle to free it from the track notch and gently lower the bed DO NOT drop the bed See following DANGER WARNING and NOTE A DANGER e Use caution when working under bed Be sure prop rod is secure Otherwise the bed will fall resulting in severe personal injury or death A WARNING e For vehicles with cargo beds remove all cargo before raising the bed or servicing the vehicle If the vehicle is equipped with a prop rod ensure that it is securely engaged Do not close bed until all persons are clear of cargo bed area Keep hands clear of all crush areas Do not drop cargo bed lower gently and keep entire body clear Failure to heed this warning could result in severe personal injury or death NOTE Husqvarna HUV 5420 DX vehicles are equipped with an automatically engaging prop rod Figure 11 unless equipped with the electric bed lift accessory 195 178 Figure 10 Bed Latch Figure 11 Prop Rod Page 24 HUV 5420 DX All Wheel Drive CE Mark Diesel Vehicle Owner s Manual Loading and Unloading Cargo LOADING AND UNLOADING CARGO 4 WARNING Firmly engage park brake before loading vehicle Do not allow riders i
43. hten to 21 ft lb 28 N m HUV 5420 DX All Wheel Drive CE Mark Diesel Vehicle Owner s Manual Page 39 Engine Coolant Diesel Vehicles Check the level of lubricant at the level indicator plug 1 Apply Loctite 567 to the threads of the level indicator plug and tighten to 21 ft lb 28 N m Rear differential Clean and install the drain plug 2 and washer before filling the rear differential with new lubricant Figure 24 Tighten the drain plug to 96 in lb 10 8 N m Use a funnel to fill the differential through the lubricant level indicator hole 1 See Periodic Lubrication Schedule on page 33 Apply Loctite 567 to the threads of the level indicator plug and tighten to 21 ft lb 28 N m 217 Figure 24 Rear Differential Lubrication Level ENGINE COOLANT DIESEL VEHICLES ENGINE COOLANT LEVEL CHECK The coolant reserve tank 2 is located under the hood on the passenger side Figure 14 Raise the hood to check the coolant level before every operation 1 Check the coolant level of the reserve tank 2 If the coolant is at or below the LOW mark add pre mixed coolant until the level reaches the FULL mark If a leak is detected have it checked by a trained technician See following WARNING A WARNING e Hot Coolant reserve tank is pressurized Do not remove cap when engine is hot Page 40 HUV 5420 DX All Wheel Drive CE Mark Diesel Vehicle Owner s Manual Air Intake System AIR INTAKE SYSTE
44. in English this manual is the Original Instructions provided by the manufacturer If in any language other than English this manual is a translation of the Original Instructions Husqvarna www husqvarna com Copyright 2009 Husqvarna AB publ All rights reserved Husqvarna and other product and feature marks are trademarks of Husqvarna Group HUV 5420 DX All Wheel Drive CE Mark Diesel Vehicle Owner s Manual Page 1 FOREWORD Thank you for choosing Husqvarna the name most widely recognized as the industry leader in vehicle efficiency and long lasting value You have chosen the finest utility vehicle on the market Please protect your investment and ensure that your Husqvarna vehicle s provides years of reliable superior performance by reading and following the maintenance instructions in this manual Your comfort and safety are important to us so we urge you to read and follow the step by step operating instructions and safety procedures in this manual These instructions must be followed in order to avoid the risk of severe personal injury If you rent or loan your vehicle to others we recommend that you ask them to read this manual before they operate the vehicle Husqvarna products are backed by a customer support system designed to offer you fast courteous service In the event your Husqvarna vehicle needs repairs or service please contact your local authorized Husqvarna dealer or distributor he will be able to provide technical
45. into the tube and immediately removing it 3 If the oil level is at or below the low level mark on the dipstick gauge add oil to the engine until the level is between low and full levels safe level See following CAUTION CAUTION e Do not exceed recommended oil capacity Doing so will decrease engine performance or result in damage to the engine 1 Full Level 2 Safe Level 3 Low Level 204 Figure 16 Engine Oil Level Check Diesel Vehicles With Passenger side Dipstick HUV 5420 DX All Wheel Drive CE Mark Diesel Vehicle Owner s Manual Page 35 Engine Oil ENGINE OIL AND FILTER CHANGE Engine oil and oil filter should be changed after the first 50 hours of operation diesel After that they should be changed every 100 hours of operation or annually whichever comes first Engine Oil Draining 1 Turn the key switch to the OFF position and remove the key Place the Forward Reverse handle in the NEUTRAL position Chock the front wheels 2 Disconnect battery See Disconnecting the Battery Diesel Vehicles on page 10 3 Remove the oil filler cap to allow the oil to drain properly 4 Position a pan designed for oil changes under the drain plug Figure 17 5 From the underside of the vehicle use a socket or wrench to remove the drain plug 1 Turn the plug counterclockwise and drain the engine oil into the pan See following WARNING A WARNING Do not attempt to change engine oil when the engine is hot or even wa
46. l Wheel Drive CE Mark Diesel Vehicle Owner s Manual Maintenance 11 Do not engage the park brake Chock the wheels to prevent the vehicle from rolling RETURNING THE STORED VEHICLE TO SERVICE 1 Make sure the key switch is in the OFF position and the Forward Reverse handle is in the NEUTRAL position Chock the wheels 2 Restore the fuel system to operation Figure 26 2 1 Remove the plug from the fuel tank vent 2 2 Connect the vent tube to the fuel tank vent 3 Connect battery See Connecting the Battery Diesel Vehicles on page 10 Coat terminals with Battery Terminal Protector Spray P N 603 00 00 03 4 Place the Forward Reverse handle in the NEUTRAL position Crank the engine until fuel is pumped into the fuel lines all vehicles and the engine starts Turn the engine off See following NOTE 5 Perform the Pre Operation and Daily Safety Checklist on page 19 and the Performance Inspection on page 19 MAINTENANCE See General Warnings on page 8 To ensure trouble free vehicle performance follow an established preventive maintenance program Regular and consistent maintenance can prevent vehicle downtime and expensive repairs Use the Pre Operation and Daily Safety Checklist on page 19 the Performance Inspection on page 19 and the following Periodic Service Schedule and Periodic Lubrication Schedule to keep the vehicle in proper working condition Any vehicle not functioning correctly should not be used until it is p
47. n the cargo bed Reduce vehicle load and speed when driving up or down slopes or on uneven terrain Do not exceed rated vehicle capacity Rated capacity is for level surfaces only Overloading can affect vehicle handling or cause component failure resulting in loss of control of vehicle and possible severe personal injury or death Do not load tailgate The tailgate should be in the upright position and latched securely while the vehicle is in motion To help avoid shifting vehicle load and possibly overturning the vehicle avoid sudden starts sudden stops and abrupt turns Make sure cargo is well secured Avoid top heavy loads The center of gravity of load should never exceed 15 inches 38 cm above the bottom of the cargo bed The cargo s center of gravity may affect handling steering and braking of the vehicle When the vehicle is loaded reduce speed and drive slowly in turns Unload cargo bed before raising vehicle with a lift hoist or jack Avoid stopping on a hill when loaded If you must stop on a hill avoid sudden starts or rolling backwards and stopping suddenly Failure to heed this warning may cause vehicle to overturn possibly resulting in severe personal injury Reduce speed and avoid sudden stops when backing up Failure to do so may cause the vehicle to overturn or flip over backwards Maximum cargo load must be reduced by the weight of optional equipment Center and secure cargo as far forward as possible in
48. n to the original position and the engine will idle See preceding WARNING and CAUTION BRAKE PEDAL The brake pedal 2 is located to the immediate left of the accelerator pedal Figure 7 To slow or stop the vehicle press the brake pedal PARK BRAKE The park brake pedal 3 is located to the left of the brake pedal Figure 7 To engage the park brake first apply pressure to the brake pedal then firmly press the park brake pedal until it latches into place To disengage the park brake pull the park brake release handle 4 Figure 8 See following WARNING A WARNING The park brake has multiple locking positions and should be firmly locked to prevent the vehicle from rolling Page 14 HUV 5420 DX All Wheel Drive CE Mark Diesel Vehicle Owner s Manual Controls and Indicators 191 Figure 8 Park Brake Release STEERING ADJUSTMENT LOCK The steering wheel position is adjustable To adjust the steering wheel position press down on the steering adjustment lock lever 5 then move the steering wheel to the desired position Figure 7 While holding the steering wheel in the desired position pull up on the steering adjustment lock lever to firmly lock the steering column in position See following WARNING 4 WARNING Ensure that the steering wheel lock is fully engaged before operating the vehicle 12 VOLT ACCESSORY OUTLET The 12 volt accessory outlet 11 is located to the right of the key switch
49. ng which the vehicle was built The six digits 3 following the hyphen represent the unique sequential number assigned to each vehicle built within a given model year See following NOTE NOTE Have the vehicle serial number available when ordering parts or making inquiries Build Code The build code 4 is a five digit number that appears on the vehicle serial number decal The build code exists to enable the user to identify the correct owner s manual for a vehicle This owner s manual is valid for the build code range indicated on the back cover of this owner s manual ASA a SERIAL NUMBER gt PHO0901 123456 BC54679 1400 Figure 6 Serial Number Decal CONTROLS AND INDICATORS See General Warnings on page 8 A WARNING e Before allowing anyone to drive the vehicle make sure the driver is familiar with all controls and operating procedures e Do not tamper with the high idle speed setting on the diesel vehicle Doing so will void the warranty as well as damage the engine and other components and could result in property damage personal injury or death due to unsafe speeds Do not shift the Forward Reverse handle while the vehicle is in motion e Engine must be at idle before shifting the Forward Reverse handle Failure to do so may result in injury to inattentive passengers and or damage to the vehicle e To avoid unintentionally starting or rolling the vehicle set the park brake place the Forward
50. nings on page 8 A DANGER e Turn the key switch to the OFF position before fueling e Do not pour fuel into the fuel tank when the engine is hot or while it is running e To avoid electric arc caused by static electricity the fuel storage pumping device must be grounded If the pump is not grounded the vehicle must be grounded to the pump before and during the fueling operation To avoid the possibility of fire clean up any spilled fuel before operating the vehicle 1 Remove the fuel cap and fill the tank with fuel Diesel vehicles have a green fuel cap See preceding DANGER and following NOTE NOTE Diesel vehicles Use only diesel fuel grade no 2 with a cetane rating of 45 or higher 2 Replace the fuel cap Ensure that the cap is tightened securely 3 Clean any spilled fuel from the cap or around the fuel cap area 220 Figure 26 Fuel Tank Diesel Vehicles BIODIESEL FUEL DIESEL VEHICLES ONLY Biodiesel has unique qualities that should be considered before it is used in the Kubota D722 diesel engine During cold weather plugged fuel lines plugged fuel systems hard starting and other unknown failures can result from use of this fuel Biodiesel is an excellent medium for microbial growth and contamination Microbial contamination can cause corrosion of the fuel system and prematurely plugged fuel filters See following NOTE Page 42 HUV 5420 DX All Wheel Drive CE Mark Diesel Vehicle Owner s Manual Fueling In
51. ocks to absorb the trailer load After the trailer tires have been chocked engage the park brake TRANSPORTING ON A TRAILER 4 WARNING Do not allow riders in the trailer being towed Avoid sudden starts sudden stops and tight turns when towing Avoid stopping on a hill when towing If you must stop on a hill avoid sudden starts or rolling backwards and stopping suddenly Failure to heed this warning could cause the vehicle to overturn possibly resulting in severe personal injury Reduce normal driving speed when transporting a vehicle on a trailer For use on public roads the trailer must meet all federal state and local requirements such as taillights brake lights etc Never tow a Husqvarna vehicle behind a passenger vehicle or truck on a public road unless it is on an approved trailer The vehicle to be transported should be tied securely to the trailer with the Forward Reverse handle in the NEUTRAL position the key switch in the OFF position and the park brake firmly engaged Because of the added length of the trailer use caution when making turns Do not transport the vehicle on a trailer with a load in the vehicle cargo bed Remove the vehicle windshield and secure seats before transporting on a trailer If the vehicle must be transported over long distances or on public highways it should be transported on an approved trailer that has an approved load rating of 2000 Ib 908 kg per vehicle being transported See
52. our nearest Husqvarna dealer or distributor for information on how to properly recycle your batteries Page 10 HUV 5420 DX All Wheel Drive CE Mark Diesel Vehicle Owner s Manual General Information 1403 Figure 4 Dispose of Lead acid Batteries Properly INTERNATIONAL SAFETY SYMBOLS ON BATTERIES Anyone using repairing or servicing the vehicle must understand and heed the safety symbols on the vehicle battery or batteries 1 Shield eyes 3 No smoking no open flames no sparks 5 Battery acid hazard 2 Read and follow operating instructions 4 Keep away from children 6 Explosive gas hazard Refer to General Warnings for more information 1642 Figure 5 International Safety Symbols on Batteries GENERAL INFORMATION This manual includes operating procedures maintenance and regular servicing information for all diesel Husqvarna HUV 5420 DX vehicles All operating procedures maintenance and regular servicing are identical unless otherwise noted HUV 5420 DX All Wheel Drive CE Mark Diesel Vehicle Owner s Manual Page 11 Model Identification MODEL IDENTIFICATION The serial number of each vehicle is printed on a bar code decal mounted either below the passenger side cup holder or above the accelerator or brake pedal Example PHO901 583947 Figure 6 The two letters 1 at the beginning of the serial number indicate the vehicle model The following four digits 2 indicate the model year and production week duri
53. perate as intended and could result in severe personal injury or death Never install tires of different diameters on the vehicle Under most circumstances the driver will not need to do anything to engage the AWD system however the front differential may become locked rotate at the same speed regardless of the terrain under certain conditions If the front differential becomes locked drive slowly in reverse for at least 10 feet 3 meters then brake gently See following WARNING 4 WARNING Reduced steering control can occur if the front differential becomes locked To help prevent this condition avoid extremely hard braking in reverse MUD TIRES Husqvarna HUV 5420 DX All wheel drive AWD vehicles are equipped with mud tires and intended only for off road operation they are not designed for use on paved surfaces such as asphalt and concrete Frequent driving on paved surfaces will significantly decrease the life of the mud tires Vehicle performance will also be reduced when driving on paved surfaces See following WARNING Page 22 HUV 5420 DX All Wheel Drive CE Mark Diesel Vehicle Owner s Manual Driving Instructions A WARNING To avoid the risk of rollover when operating a vehicle equipped with mud tires on a paved surface reduce speed use extreme caution and drive slowly in turns e The diameter of all tires on the vehicle must be equal otherwise the all wheel drive system will not operate as intended and could
54. rm Hot engine oil can cause skin burns e Wear safety glasses or approved eye protection when servicing the vehicle Wear rubber gloves when handling oil drain plug oil filter and oil drain pan 6 Clean the oil drain plug threads with solvent to remove oil and oil residue Make sure that the compression washer remains on the drain plug Inspect the compression washer and replace if necessary 7 Use a socket or wrench to replace the oil drain plug 1 Figure 17 Turn the plug clockwise and tighten to 31 208 ft lb 42 N m for diesel vehicles Figure 17 Engine Oil Drain Plug and Oil Filter Diesel Vehicles Engine Oil Filter Change 1 2 3 Drain the engine oil See Engine Oil Draining on page 36 Place the oil drain pan under the engine oil filter 2 Figure 17 Remove the engine oil filter Turn it counterclockwise and drain the residual oil in the filter port and filter into the oil drain pan See following NOTE Page 36 HUV 5420 DX All Wheel Drive CE Mark Diesel Vehicle Owner s Manual Engine Oil NOTE An oil drip guard 1 can be used to prevent excess oil from dripping onto the engine base plate Figure 18 Use an empty quart one liter container and cut the bottom off at an angle then slide the open area of the container up and under the oil filter 2 before removal Position the port of the plastic container so oil will be directed into the oil pan 3 A drip guard can be made by folding a piece of cardbo
55. roperly repaired This will prevent further damage to the vehicle and help prevent injury to occupants resulting from unsafe conditions Contact your local Husqvarna dealer distributor for repairs and semiannual and annual periodic service 4 WARNING e Only trained technicians should service or repair the vehicle Anyone doing even simple repairs or service should have knowledge and experience in electrical and mechanical repair The appropriate instructions must be used when performing maintenance service or accessory installation If any problems are found during scheduled inspection or service do not operate vehicle until repairs are made Failure to make necessary repairs could result in fire property damage severe personal injury or death e Do not wear loose clothing or jewelry such as rings watches chains etc when servicing the vehicle e Turn key switch to the OFF position remove the key place the Forward Reverse handle in the NEUTRAL position and chock the wheels prior to servicing e Moving parts Do not attempt to service vehicle while engine is running e Hot Do not attempt to service hot engine or exhaust system Failure to heed this warning could result in severe burns e For vehicles with cargo beds remove all cargo before raising the bed or servicing the vehicle If the vehicle is equipped with a prop rod ensure that it is securely engaged while bed is raised Do not close bed until all persons are clear of
56. s Check for grass and debris around the radiator Tires Check air pressure and adjust if necessary l n PP Monthly service by owner or trained See Vehicle Specifications on page 49 technician Check lubricant levels Add if necessary See Lubrication Level Check for Front Differential Transmission and Rear Differential on page 39 Transmission and differentials Wash engine compartment and underside of vehicle Do not wash engine when hot General vehicle Clean terminals and wash dirt from casing check electrolyte level Add distilled water if necessary See page 44 Check and adjust if necessary See Steering y and Front Suspension Section in the Front wheel alignment and toe in g f appropriate maintenance and service manual semiannual servico Py trained technician Electrical wiring and connections Check for tightness and damage only or every 50 hours of operation whichever comes first Inspect master cylinder brake lines and hoses for damage or leakage Check park brake cables for damage replace Brake system if necessary Check brake pads and discs replace if necessary For brake wear in procedure see Hydraulic Brakes in the Pre Operation and Daily Safety Checklist on page HUV 5420 DX All Wheel Drive CE Mark Diesel Vehicle Owner s Manual Page 31 Periodic Service Schedule PERIODIC SERVICE SCHEDULE REGULAR INTERVAL SERVICE 19 See also Brake System Section in the appropriate maintenance
57. s first Monthly by owner or trained A Driveshaft Chassis Lube EP NLGI Grade 2 technician Semiannually by owner or trained technician or every 50 oe f 2 i Rear suspension 2 fittings Chassis Lube EP NLGI Grade 2 hours of operation whichever comes first See Oil Viscosity on page 38 First change 50 hours additional change every 100 5 oz 150 mL Mobil 424 Exxon Hydraul Change front differential lubricant hours of operation or annually 560 or Esso Hydraul 56 lubricant whichever comes first j 20 oz 600 mL Mobil 424 Exxon Hydraul First change 50 hours Change rear differential lubricant y additional change every 300 560 or Esso Hydraul 56 lubricant hours of operation or annually Once Renin rate 20 oz 600 mL Mobil 424 Exxon Hydraul 7 ISSI upri whichever comes first 9 560 or Esso Hydraul 56 lubricant 200 Figure 13 Lubrication Points Diesel Vehicles HUV 5420 DX All Wheel Drive CE Mark Diesel Vehicle Owner s Manual Page 33 Brake Fluid Reservoir BRAKE FLUID RESERVOIR 1 Full Level 2 Safe Level 3 Low
58. se handle in the NEUTRAL position and engage the park brake Do not use winch while persons are seated on the vehicle e Stand to the side and away from the vehicle to operate winch CAUTION e Use of the winch for an extended period of time could discharge the battery Keep winch operations as short as possible and drive the vehicle for several minutes after the winch operation to recharge the battery Page 48 HUV 5420 DX All Wheel Drive CE Mark Diesel Vehicle Owner s Manual Vehicle Specifications VEHICLE SPECIFICATIONS HUSQVARNA SPECIFICATIONS HUV 5420 DX CE MARK VEHICLE POWER SOURCE Engine 4 cycle OHV 719 cc 15Kw 20 0 maximum HP 3600 RPM per SAE J 1940 1349 three cylinder liquid cooled with pressure lubrication system Fuel system Mechanical injection fuel water separator fuel filters and electric fuel pump Governor internal to engine mechanical centrifugal ball Ignition Compression Transmission Forward and reverse with neutral 4 98 1 forward 7 79 1 reverse Electrical system 12 volt 500 cca at 0 F 17 8 C 650 at 32 F 0 C 105 minute reserve capacity and 35 amp charging capacity STEERING SUSPENSION BRAKES Suspension Front Independent double A arms with coil over shock absorbers Rear Swing arms with coil over shock absorbers Steering Self adjusting rack and pinion Ackerman Brakes Hydraulic brake system brake pads and discs on each wheel with separate foot operate
59. seat belts and remain seated while moving Children requiring a child safety seat must not ride on vehicle Comply with state and local laws pertaining to child safety Drive slowly in turns and straight up and down slopes Do not start vehicle until all occupants are seated Two 2 persons per bench seat maximum One 1 person per bucket seat maximum Operate from driver side only and not on public roads Keep entire body inside vehicle while moving Do not operate while under the influence of alcohol or drugs Never attempt jumps and avoid extreme braking in reverse CCI 102884401 CRUSH AREA STAY CLEAR CCI 101609401 RIDING IN CARGO BED CAN CAUSE Read owner s manual and warnings on dash RIDING IN CARGO BED CAN CAUSE SEVERE INJURY OR DEATH Do not ride in cargo bed cot 102459401 Do not modify or remove Roll over Protective Structure ROPS Replace ROPS if damaged Do not attempt repair Use seat belts during operation Do not jump from vehicle Keep away from drop offs steep slopes and unstable surfaces oct 102961201 Rotating Parts NOTICE MAXIMUM TONGUE WEIGHT 150 Ibs CCI 1011553 Read owner s manual and warnings on dash PREVENT VEHICLE ROLL OVER Maximum gross vehicle weight 2750 Ib 1247 kg Place cargo forward in the cargo bed and distribute Maximum cargo load 800 Ib 363 kg evenly side to side Secure load Includes cargo bed load and gro
60. soe ead va eed a a ida 26 Towing with the Vehicle votacion eaea aA liccediad EA EEE ido 27 Transporting ona Tralo ap eaa T AI na 27 DIOTAGS A O O A A A A A A N IA EA OE E TA 28 Maintenance ici sa dans UL DNS 29 Periodic Service Schedule enasna akea A Ne a aa ada 30 Ponodie Lubrication Schedule s is aers TE EE ET EATE id 33 Brake Fluid RESCIVO ou cee ss A RAAI AAT E A F A O A AATA 34 Engine oasia data 35 Gearcase LUDriICa ceta A a A didas 39 Engine Coolant Diesel Vehicles o ooooocccconoccccccnonoccnccnnonnnnncnnannnnnonnnnnn cnn ona narco eee etree eae ee eeeaaaeeeeeaaaaeeneeaaeaees 40 Air Intake Systainer iaii h 41 Fueling INStUCIONS mm iaa claridad 42 Batteny A A IA T A an nata 44 Using A Booster Battery Jump Starting oooonocicnccnoniccccconccnnnncnncnnnononnnonnnonnnnnnn corn n aran corn ee eee aaeeeeeeeaaeeeeeeaaaeeeeesaaeeees 46 Cleaning the Vehicles 47 ACM A O AA A sae ee AA 48 Vehicle Specifications a AO AAA RA oa 49 EC Declarationsof Conformity aa 51 Safety Decal and Feature Identification SAFETY DECAL AND FEATURE IDENTIFICATION The following pages contain safety decal and feature identification information For detailed information on specific features read the appropriate section in this manual HUSQVARNA HUV 5420 DX DIESEL CE MARK VEHICLES OPERATING INSTRUCTIONS DIESEL FUEL EXPLOSION FIRE ys Can cause severe injury or death No smoking sparks or open flame Stop engine allow to cool
61. ss trailer weight On uneven or steep terrain reduce speed and load Maximum cargo load is reduced by the weight of Avoid stopping on or backing down steep hills optional equipment Avoid top heavy loads See owner s manual Maximum trailer hitch tongue weight 150 Ib force 667 N rit CCI 103202601 PREVENT VEHICLE ROLL OVER SEVERE INJURY OR DEATH Maximum gross vehicle weight 3012 Ib 1366 kg Place cargo forward in the cargo bed and distribute Maximum cargo load 1050 Ib 476 kg Do not ride in cargo bed Includes cargo bed load and gross trailer weight On uneven or steep terrain reduce speed and load Maximum cargo load is reduced by the weight of Avoid stopping on or backing down steep hills optional equipment Maximum trailer hitch tongue weight 150 Ib force 667 N niii a CCI 103210401 Decal Trailer Hitch Tongue Weight Notice on 1 1011553 El trailer receiver hitch Decal Crush Area Warning behind seat near 2 101609401 cargo bedj 7 103202601 Decal Vehicle Loading Instructions on cargo bed r evenly side to side Secure load Avoid top heavy loads See owner s manual g 102961201 Decal ROPS Warning on ROPS 102224001 Decal Rotating Parts Warning on frame e 103210401 Decal Vehicle Loading Instructions on cargo bed 102459401 Decal Young Driver Warning on ROPS 102884401 Decal Rollover Warning on instrument panel Serial Number 15 HUV 5420 DX
62. structions NOTE Use of biodiesel may result in premature failure of fuel system components Kubota has documented problems such as plugged fuel filters and deteriorated fuel lines during testing of biodiesel Biodiesel can damage painted surfaces Be sure to remove all spilled fuel immediately to help prevent damage to painted surfaces If biodiesel will be used in the Kubota D722 engine be sure that it meets the following requirements e The fuel blend should contain no more than 5 biodiesel by volume The petroleum portion of the fuel blend must meet ASTM standard D975 and the biodiesel portion of the fuel blend must meet ASTM standard D6751 e For Europe the fuel blend must meet the EN590 standard See following CAUTION CAUTION Never use any fuel that does not meet specifications or fuel in which the contents cannot be identified Using blends higher than 5 biodiesel content can affect engine life and cause deterioration of hoses tube lines injectors injector pump and seals e For more information on these fuel standards please contact your nearest Kubota dealer If biodiesel is used be sure to apply the following guidelines Ensure the fuel tank is as full as possible at all times to prevent moisture from collecting Ensure that the fuel tank cap is securely tightened to prevent water from entering the fuel tank e Drain all water from the fuel filter daily before operating vehicle See Draining Water from Fuel Filt
63. t until the seat belt is repaired SEAT LATCH AND ADJUSTMENT The vehicle seat s are hinged to allow easy access to the engine compartment To raise the seat bottom grasp the rear side of the seat bottom and pull firmly in a forward upward direction See following WARNING A WARNING e Make sure seat hinges and latches are securely engaged before operating the vehicle Vehicles with bucket seat option The driver side bucket seat is adjustable and can be moved forward or backward to accommodate the driver To adjust this seat push the lever located under the driver seat to the left towards outside of the vehicle Position the seat and return the lever to its original position See following WARNING A WARNING Do not adjust the driver side seat while the vehicle is in motion To adjust the passenger side seat 1 Remove the seat from the vehicle 2 Remove the four bolts and washers from the bottom of the seat mounting plate 3 Align the mounting plate holes with holes in the seat to achieve the desired seat position Page 18 HUV 5420 DX All Wheel Drive CE Mark Diesel Vehicle Owner s Manual Pre Operation and Daily Safety Checklist 4 Install washers and bolts and tighten to 96 in lb 10 8 N m 5 Install the seat See preceding WARNING Make sure seat hinges and latch PRE OPERATION AND DAILY SAFETY CHECKLIST Each Husqvarna vehicle has been thoroughly inspected and adjusted at the factory however upon rec
64. tery should be fully charged Engine Check for proper engine oil and coolant levels and leaks See Engine Oil on page 35 Check air filter and replace if necessary e Fuel Check fuel level See Fueling Instructions on page 42 Check fuel tank lines fuel cap pump and fuel filters for fuel leakage Drain water from the fuel filter diesel vehicle See Draining Water from Fuel Filter on page 43 Exhaust system Check for leaks Hydraulic brakes Check fluid level Fill with DOT 5 brake fluid only See Brake Fluid Reservoir on page 34 Wear in the brakes before initial vehicle operation On a flat open surface accelerate the vehicle to moderate speed then apply the brakes under modest steady pressure Repeat this procedure 8 12 times See following NOTE NOTE Perform the wear in procedure when the vehicle has been in operation for less than a week or when the brake pads or rotor have been replaced Performance Inspection Inspect as instructed See Performance Inspection on page 19 PERFORMANCE INSPECTION After you have familiarized yourself with the vehicle controls and have read and understood the driving instructions take the vehicle for a test drive Use the following list in addition to the Pre Operation and Daily Safety Checklist as a guide to inspect the vehicle daily for proper operation Any problems should be corrected by a Husqvarna dealer distributor or a trained technician Forward Reverse shifter Check for
65. the cargo bed Do not overload the vehicle See Vehicle Load Capacities on page 26 for vehicle capacities HUV 5420 DX All Wheel Drive CE Mark Diesel Vehicle Owner s Manual Page 25 Vehicle Load Capacities VEHICLE LOAD CAPACITIES Maximum Occupant Capacity The maximum occupant capacity is the maximum allowable weight for occupants operator and passengers to operate the vehicle safely Gross Trailer Weight Gross trailer weight is the combination of the trailer weight and the trailer load weight Maximum Payload Capacity The maximum payload capacity is the maximum amount of load that the vehicle can haul in the cargo bed and or tow in a trailer The combined weight of bed load and gross trailer weight cannot exceed the vehicle s stated maximum payload capacity Vehicle Rated Capacity The vehicle rated capacity is the maximum amount of weight the vehicle can carry haul and tow This capacity includes weight of occupants bed load and gross trailer weight Maximum Gross Vehicle Weight The maximum gross vehicle weight is the combination of the vehicle weight and the maximum vehicle capacity The stated maximum gross vehicle weight must not be exceeded to maintain safe vehicle operation Maximum payload capacity must be reduced accordingly when any option or accessory is installed on the vehicle See following NOTE NOTE A standard vehicle with a cab accessory that weighs 235 Ib 107 kg must reduce its maximum payload capacity b
66. the key Place the Forward Reverse control in the NEUTRAL position In addition chock the wheels if servicing or repairing the vehicle A as HUV 5420 DX All Wheel Drive CE Mark Diesel Vehicle Owner s Manual Page 9 General Warnings DISCONNECTING THE BATTERY DIESEL VEHICLES 1 Disable the vehicle See Disabling the Vehicle on page 9 2 Disconnect the battery cables negative cable first as shown Figure 2 1 Remove negative battery cable 2 Remove positive battery cable Connect battery cables in reverse order 188 189 Figure 2 Battery Cable Removal Figure 3 All Wheel Drive Warning CONNECTING THE BATTERY DIESEL VEHICLES 1 Connect the battery cables positive cable first 2 Tighten battery terminals to 80 in Ib 9 N m 3 Coat terminals with Battery Terminal Protector Spray P N 603 00 00 03 to minimize corrosion RECYCLING LEAD ACID BATTERIES A WARNING e Lead acid batteries contain lead Pb other metals acids and other compounds If improperly handled they can contaminate both water and soil causing environmental damage and personal injury Lead acid batteries are identified by the symbol shown below and should be properly recycled Figure 4 They cannot be disposed as municipal waste and must be collected separately Responsibility for environmental protection must be shared not only by the manufacturers of the batteries but by people who use the batteries as well Please contact y
67. ure to heed this warning could result in severe personal injury or death e Only trained technicians should service or repair the vehicle Anyone doing even simple repairs or service should have knowledge and experience in electrical and mechanical repair The appropriate instructions must be used when performing maintenance service or accessory installation e To avoid unintentionally starting the vehicle disconnect battery See Disconnecting the Battery Diesel Vehicles on page 10 e Frame ground Do not allow tools or other metal objects to contact frame when disconnecting battery cables or other electrical wiring Do not allow a positive wire to touch the vehicle frame engine or any other metal component e Wear safety glasses or approved eye protection when servicing the vehicle Wear a full face shield and rubber gloves when working on or near batteries e Do not wear loose clothing or jewelry such as rings watches chains etc when servicing the vehicle e Use insulated tools when working near batteries or electrical connections Use extreme caution to avoid shorting of components or wiring e When servicing the vehicle with part of the vehicle on jack stands do not operate the engine with the Forward Reverse handle in either the FORWARD or REVERSE position The all wheel drive system will engage any wheel s front or rear with traction DISABLING THE VEHICLE Set the park brake Turn the key switch OFF and remove
68. y 235 Ib 107 kg Refer to Figure 12 for the following specifications A Husqvarna HUV 5420 DX Diesel Husqvarna HUV 5420 DX Diesel CE MARK Vehicle with High CE MARK Vehicle Capacity Option A B C Vehicle Weight Maximum gross vehicle weight 197 Figure 12 Vehicle Load Capacity Two Passenger Vehicles Page 26 HUV 5420 DX All Wheel Drive CE Mark Diesel Vehicle Owner s Manual Towing with the Vehicle TOWING WITH THE VEHICLE 4 WARNING Do not tow a vehicle or trailer on public streets or highways Normal vehicle operating speed should be reduced when towing Extreme caution should be used when towing Do not allow riders in the vehicle or trailer being towed Avoid sudden starts sudden stops and tight turns when towing Avoid stopping on a hill when towing If you must stop on a hill avoid sudden starts or rolling backwards and stopping suddenly Failure to heed this warning may cause vehicle to overturn possibly resulting in severe personal injury Towing another Husqvarna vehicle or a trailer can have adverse effects on vehicle handling Be especially cautious when towing other equipment with a Husqvarna vehicle See Vehicle Load Capacities on page 26 for vehicle capacity information Parking the vehicle with a trailer on a hill should be avoided If you must park on a hill apply the brakes and have someone chock the trailer tires The brakes should be released to allow the ch

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