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Husqvarna 550XP Chainsaw User Manual

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6. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur e Use fresh fuel next season NOTE Fuel stabilizer is an acceptable alternative in min imizing the formation of fuel gum deposits during storage Add stabilizer to gasoline in fuel tank or storage container Always follow the mix ratio found on stabilizer container Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor Do not drain the gas tank and carburetor if using fuel stabilizer ENGINE OIL Drain oil with engine warm and replace with clean engine oil See ENGINE in the Maintenance section of this manual CYLINDER 1 Remove spark plug 2 Pour one ounce 29 ml of oil through spark plug hole into cylinder 3 Pullrecoil starter handle slowly a few times to distribute oil 4 Replace with new spark plug OTHER Remove safety ignition key store it in a safe place Do not store gasoline from one season to another Replace your gasoline can if your can starts to rust Rust and or dirt in your gasoline will cause problems e fpossible store your snow thrower indoors and cover it to protect it from dust and dirt Cover your snow thrower with a suitable protective cover that does not retain moisture Do not use plastic Plastic cannot breathe which allows condensation to form and will cause your snow thrower to rust IMPORTANT Never cover sno
7. remove the wire from the spark plug disconnect the cord on electric motors thoroughly inspect the snow thrower for any damage and repairthe damage before restarting and operating the snow thrower If the unit should start to vibrate abnormally stop the engine motor and check immediately for the cause Vibration is generally a warning of trouble Stop the engine motor whenever you leave the oper ating position before unclogging the collector impeller housing or discharge chute and when making any repairs adjustments or inspections 6 Whencleaning repairing or inspecting the snow thrower stop the engine and make certain the collector impel ler and all moving parts have stopped Disconnect the spark plug wire and keep the wire away from the plug to prevent someone from accidentally starting the engine 7 Do not run the engine indoors except when starting the engine and for transporting the snow thrower in or out of the building Open the outside doors exhaust fumes are dangerous 8 Exercise extreme caution when operating on slopes 9 Neveroperatethe snow thrower without proper guards and other safety protective devices in place and work ing 10 Never direct the discharge toward people or areas where property damage can occur Keep children and others away 11 Do not overload the machine capacity by attempting to clear snow at too fast a rate 12 Never operate the machine at high transport speeds on sli
8. 961 93 00 32 KEY PART NO NO 1 532 42 21 02 2 532 40 78 25 3 872 27 05 05 4 532 15 53 77 01 07 021 B KEY PART NO NO 2 01 07 014 DESCRIPTION AUGER HOUSING SCRAPPER BAR CARRIAGE BOLT 5 16 18 625 NUT 5 16 18 DESCRIPTION 532 42 21 03 AUGER ASSEMBLY 24 LH 532 42 21 04 AUGER ASSEMBLY 24 RH NOTE All component dimensions given in U S inches 1 inch 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 22 REPAIR PARTS AUGER HOUSING IMPELLER ASSEMBLY SNOW THROWER MODEL NO 924SB XLS 96193003200 PRODUCT NO 961 93 00 32 PART NO DESCRIPTION QW P 532 18 81 70 PLASTIC RETAINER 2 532 41 18 33 AUGER BALL BEARING 3 532 17 95 82 SCREW 5 16 18 X 1 00 01 07 007 A TS Qy KEY PART gt DESCRIPTION 1 532 40 78 35 SKID PLATE 2 872 27 05 06 CARRIAGE BOLT 5 16 18 X 750 J mus 3 532 7511 53 NUT 5 16 18 NOTE All component dimensions given in U S inches 1 inch 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 23 REPAIR PARTS AUGER HOUSING IMPELLER ASSEMBLY SNOW THROWER MODEL NO 924SB XLS 96193003200 PRODUCT NO 961 93 00 32 KEY PART NO NO 1 532 18 47 47 2 872 27 05 06 3 532 17 92 46 4 810 04 05 00 5
9. BRACKET AUGER HOUSING FIG 24 TO REMOVE WHEELS See Fig 25 Remove the klik pin and remove wheel from axle IMPORTANT When installing wheel be sure to use the axle hole closest to the end of the shaft do not use the hole in the wheel hub if equipped Inner hole in axle and hole in wheel hub are notusedfor your model snow thrower KLIK PIN INSTALL IN OUTER HOLE OF AXLE ONLY OUTER HOLE WHEEL HUB FIG 25 NOTE To seal punctures or prevent flat tires due to slow leaks tire sealant may be purchased from your local parts dealer Tire sealant also prevents tire dry rot and corrosion ENGINE See engine manual CARBURETOR Your carburetor is not adjustable Engine performance should not be affected at altitudes up to 7 000 feet 2 134 meters If your engine does not operate properly due to suspected carburetor problems take your snow thrower to a qualified service center ENGINE SPEED Nevertamper with the engine governor which is factory set for proper engine speed Overspeeding the engine above the factory high speed setting can be dangerous and will void the warranty If you think the engine governed high Speed needs adjusting contact a qualified service center which has proper equipment and experience to make any necessary adjustments STORAGE Immediately prepare your snow thrower for storage at the end of the season or if the unit will not be used for 30 days or more WARNING
10. RUBBER SLEEVE Amm FIG 3 TRACTION DRIVE RETAINER CONTROL LEVER SPRING CONTROL CONTROL BRACKET FIG 4 INSTALL AUGER CONTROL ROD See Figs 5 and 6 The auger control rod has the short loop on the end of the spring as shown 1 Slide rubber sleeve up rod and hook end of spring into control arm with loop opening up as shown 2 With top end of rod positioned under right side of control panel push down on rod and insert end of rod into hole in auger control bracket Secure with retainer spring RUBBER SLEEVE CONTROL FIG 5 AUGER CONTROL ROD AUGER CONTROL RETAINER LEVER SPRING BRACKET FIG 6 ASSEMBLY PRE OPERATION INSTALL DISCHARGE CHUTE CHUTE ROTATOR HEAD See Fig 7 NOTE The multi wrench provided in your parts bag may be used to install the chute rotator head 1 2 Place discharge chute assembly on top of chute base with discharge opening toward front of snow thrower Position chute rotator head over chute bracket If neces sary rotate chute assembly to align square and pin on un derside of chute rotator head with holes in chute bracket With chute rotator head and chute bracket aligned position chute rotator head on pin and threaded stud of mounting bracket Install 3 8 washer and locknut on threaded stud and tighten securely e LOCKNUT 3 8
11. you to release your right hand from the handle and adjust the discharge chute direction without interrupting the snow throwing process TRACTION DRIVE CONTROL LEVER FIG 17 POWER STEERING OPERATION See Fig 18 Steering triggers are used to assist in steering your snow thrower The triggers are located on the underside of each handle When a trigger is squeezed it disengages the drive wheel on that side of snow thrower and allows it to turn in that direction Toturn left squeeze left side trigger Toturn right squeeze right side trigger LH TURN TRIGGER RH TURN TRIGGER FIG 18 TO ADJUST SKID PLATES See Fig 19 NOTE The wrench provided in your parts bag may be used to adjust the skid plates Skid plates are located on each side of the auger housing and adjust the clearance between the scraper bar and the ground surface Adjust skid plates evenly to proper height for current surface conditions For removal of snow in normal conditions such as a paved driveway or sidewalk place skid plates in the highest position lowest scraper clearance to give a 1 8 clearance between the scraper bar and the ground Use a middle position if the surface to be cleared is uneven OPERATION NOTE It is not recommended to operate the snow thrower over gravelorrocky surfaces Objects such as gravel rocks or other debris can easily be picked up and thrown by the impeller whic
12. 179246 179829 184505 JUI 2 FLAT WASHERS 2 CARRIAGE BOLTS 2 HANDLE KNOBS 3 8 16 x 2 25 ASSEMBLY PRE OPERATION Read these instructions and this manual in its entirety before you attempt to assemble or operate your new snow thrower Reading the entire manual will familiarize you with the unit which will assist you in assembly operation and maintenance of the product Your new snow thrower has been assembled at the factory with the exception of those parts left unassembled for shipping purposes All parts such as nuts washers bolts etc necessary to complete the assembly have been placed in the parts bag To ensure safe and proper operation of your snow thrower all parts and hardware you assemble must be tightened securely Use the correct tools as necessary to ensure proper tightness REMOVE SNOW THROWER FROM CARTON 1 Remove all accessible loose parts and parts boxes from carton 2 Cutdown all four corners of carton and lay panels flat 3 Removethetwo 2 screws securing the auger housing to the pallet 4 Remove all packing materials except plastictie holding Speed control rod to lower handle 5 Remove the two 2 plastic ties securing the upper handle to the pallet 6 Remove snow thrower from carton and check carton thoroughly for additional loose parts HOW TO SET UP YOUR SNOW THROWER TOOL BOX See Fig 10 A toolbox i
13. 532 12 86 38 01 16 001 A KEY PART NO NO 1 532 18 25 13 2 872 11 05 10 3 532 75 11 53 ES 01 17 001 A 3 DESCRIPTION DRIFT CUTTER BAR CARRIAGE BOLT 5 16 18X 750 PLASTIC WASHER LOCKWASHER 5 16 NUT 5 16 18 DESCRIPTION WEIGHT BAR CARRIAGE BOLT 5 16 18 X 1 25 NUT 5 16 18 NOTE All component dimensions given in U S inches 1 inch 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 24 REPAIR PARTS CONTROL PANEL DISCHARGE CHUTE SNOW THROWER MODEL NO 924SB XLS 96193003200 PRODUCT NO 961 93 00 32 PART NO 532 42 17 14 532 18 41 13 532 42 11 63 532 42 03 25 532 41 42 80 532 12 84 15 817 50 10 10 532 41 98 21 532 42 17 28 532 17 98 29 532 17 92 46 532 19 17 30 872 25 05 05 532 75 11 53 532 18 45 05 532 42 06 79 532 42 11 64 532 42 11 38 532 42 11 39 NOTES 1 ITEMS INDICATED WITH AN ARE LISTED AS REFERENCE FOR SERVICE PARTS ONLY NOTE All component dimensions given in U S inches DESCRIPTION CHUTE WELDMENT DEFLECTOR WELDMENT 4 DEFLECTOR CONTROL ASSEMBLY DEFLECTOR SEAL KNOB BLACK POP RIVET SCREW 10 24 X 625 i CHUTE SNOW SHIELD SHIELD RETAINER STRAP SHOULDER BOLT 1 4 20 X 375 PLASTIC WASHER NUT 1 4 20 CARRIAGE BOLT 3 8 16 X 625 NUT 5 16 18 DEFLECTOR SPRING SERVICE PART DEFLECTOR CONTROL SERVICE PART DEFLECTOR CABLE GRAY DEFLECTOR S
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15. H Husqvarna 924SB XL Owner s Manual 96193003200 IMPORTANT Safe Operation Practices for Walk Behind Snow Throwers This snow thrower is capable of amputating hands and feet and throwing objects Failure to observe the following safety instructions could result in serious injury Look for this symbol to point out im portant safety precautions It means CAUTION BECOME ALERT YOUR SAFETY IS INVOLVED WARNING Always disconnect spark plug wire and place it where it cannot contact plug in order to prevent acci dental starting when setting up trans porting adjusting or making repairs WARNING This snow thrower is for use on sidewalks driveways and other ground level surfaces Caution should beexercised while using on sloping sur faces Do not use snow thrower on surfaces above ground level such as roofs of residences garages porches or other such structures or buildings Training 1 Read understand and follow all instructions on the machine and in the manual s before operating this unit Be thoroughly familiar with the controls and the proper use of the equipment Know how to stop the unit and disengage the controls quickly Never allow children to operate the equipment Never allow adults to operate the equipment without proper instruction Keep the area of operation clear of all persons par ticularly small children Exercise caution to avoid slipping or falling especially when operati
16. WASHER INSTALL CHUTE DEFLECTOR REMOTE CONTROL See Figs 8 and 9 1 Install remote cable bracket to discharge chute with 5 16 18 carriage bolt and 5 16 18 locknut as shown Tighten securely Install remote cable eyelet to chute deflector with 1 4 20 shoulder bolt nylon friction washer and 1 4 20 locknut as shown Tighten securely Install spring hooks between hex nuts on chute rotator head and into hole in chute deflector as shown 1 4 20 SHOULDER BOLT NYLON WASHER 1 4 20 LOCKNUT DEFLECTOR HOOK BETWEEN HEX NUTS ON CHUTE ROTATOR HEAD 5 16 18 CARRIAGE bA EYELET REMOTE CABLE BRACKET 5 16 18 LOCKNUT THREADED STUD ROTATOR HEAD MOUNTING BRACKET CHUTE ALIGN BEFORE BRACKET TIGHTENING LOCKNUT FIG 7 CHUTE DEFLECTOR CONTROL LEVER FIG 9 CHECK TIRE PRESSURE The tires on your snow thrower were overinflated atthe fac tory for shipping purposes Correct and equal pressure is important for best snow throwing performance e Reduce tire pressure to 14 17 PSI 19 24 5 N m OPERATION KNOW YOUR SNOW THROWER READ THIS OWNER S MANUAL AND ALL SAFETY RULES BEFORE OPERATING YOUR SNOW THROWER Compare the illustrations with your snow thrower to familiarize yourself with the location of various controls and adjustments this manual for future reference These symbols may appear on your snow thrower or in literature supplied wit
17. hole in idler arm and rotate ratchet clockwise to relieve tension 8 With tension relieved on idler install new traction drive belt around pulleys and inside belt keepers 9 Place auger belt around and inside the groove of auger pulley only 10 While your assistant slowly raises handles to rejoin the auger housing and frame assembly pull up on the auger belt and squeeze sides together above pulley so belt is fully seated in groove of pulley 11 Move idler arm so it does not hit impeller pulley as you bring snow thrower completely together and check carefully for proper routing of belts If auger belt has become dislodged from the pulley by catching the idler arm bracket while bringing snow thrower together separate the snow thrower and repeat step 12 Belt must be fully seated in pulley groove when bringing the snow thrower together 12 Install the two 2 hex bolts and tighten securely 13 INSTALL ENGINE PULLEY Place belt in pulley groove and slide pulley on crankshaft Install flat washer lockwasher and bolt and tighten securely 41 47 N m torque Make sure belt is inside belt keeper 14 INSTALL BELT COVER and two 2 screws Tighten securely 15 INSTALL DISCHARGE CHUTE See INSTALL DIS CHARGE CHUTE CHUTE ROTATER HEAD in the Assembly Pre Operation section of this manual BELT KEEPER ENGINE PULLEY FLAT WASHER LOCKWASHER BOLT IDLER ARM AUGER SQUARE MG BELT HOLE CLUTCHING IDLER ARM
18. leaks tire sealant may be purchased from your local parts dealer Tire sealant also prevents tire dry rot and corrosion V BELTS Check V belts for deterioration and wear after every 50 hours of operation and replace if necessary The belts are not adjustable Replace belts if they begin to slip from wear See REMOVE BELT COVER in the Service and Adjustments section of this manual The V belts on your snowthrower are of special construction and should be replaced by original equipment manufacturer OEM belts available from your dealer Using other than OEM belts can cause personal injury damageto the thrower AUGER GEAR CASE e Thegearcase wasfilled with lubricantto the proper level at the factory The only time the lubricant needs atten tion is if service has been performed on the gear case e lubricant is required use only Ronex ED 1 grease TRACTION DRIVE SYSTEM DO NOT lubricate the drive components inside the snow thrower The sprockets hex shafts drive disc and friction wheel require no lubrication The bearings and bushings are lifetime lubricated and require no maintenance CAUTION Any lubricating of the above compo nents can cause contamination of the friction wheel and damage to the drive system of your snow thrower ENGINE See engine manual LUBRICATION Use only high quality detergent oil rated with API service classification SG SL Select the oil s SAE viscosity grade according to your
19. replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 36 REPAIR PARTS SNOW THROWER MODEL NO 924SB XLS 96193003200 PRODUCT NO 961 93 00 32 5 1 01 15 001 KEY PART NO NO 1 532 40 51 61 532 18 44 71 3 812 00 00 45 4 532 19 21 26 5 532 18 24 66 6 532 18 76 22 7 532 19 49 41 8 532 17 91 39 9 532 18 92 82 10 532 19 49 40 11 532 17 46 97 12 532 19 95 19 13 532 18 41 97 14 817 49 05 08 15 532 19 95 11 16 532 19 95 18 17 532 18 18 47 18 817 60 04 06 19 532 40 50 77 20 532 70 02 79 21 532 08 51 79 22 532 19 38 85 23 532 18 20 15 24 532 19 95 12 NOTE All component dimensions given in U S inches WHEELS DESCRIPTION COVER SHOULDER SCREW RETAINER RING WHEEL DRIVER RETAINER RING WHEEL LOBE CLUTCH SLIDE SPRING SQUARE KEY AXLE LOBE THRUST WASHER STEERING YOKE STEERING BRACKET SCREW 5 16 18 X 50 PIVOT BRACKET BELLCRANK BELLCRANK PIN SCREW 1 4 20 X 375 STEERING LINK RETAINER RETAINER SPRING LEVER PIN PIVOT BRACKET 1 inch 2 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 37 REPAIR PARTS BAG OF PARTS SNOW THROWER MODEL NO 924SB XLS 96193003200 PRODUCT NO 961 93 00 32 aX y 6 3 KEY PART LP s NO NO DESCRIPTION 1 5321985 63 POWER CORD 532 16 96 75 RETAINER PIN 3 532 18 06 84 WR
20. set the deflector higher to throw snow farther e Press downward on chute deflector control lever and move leverforwardto lowerthe deflector and decrease the distance Move lever back to raise the deflector and increase the distance Be sure lever springs back and locks into desired position DISCHARGE CHUTE CONTROL LEVER CHUTE DEFLECTOR REMOTE CONTROL LEVER FIG 14 TO THROW SNOW See Fig 15 The auger rotation is controlled by the auger control lever located on the right side handle Squeeze auger control lever to handle to engage the auger and throw snow Release the auger control lever to stop throwing snow OPERATION FIG 15 USING THE CLEAN OUT TOOL See Fig 16 In certain snow conditions the discharde chute may be come clogged with ice and snow Use the clean out tool to dislodge this blockage When cleaning repairing or inspecting make certain all controls are disengaged and the au ger impellerandall moving parts have stopped Disconnect the spark plug wire and keep the wire away from the spark plug to prevent ac cidental starting Release the auger control lever and shutoffthe engine Removetheclean outtool fromit s mounting clip Grasp the tool firmly by the handle and push and twist the tool into the discharge chute to dislodge the blockage Afterthe packed snow has been dislodged returnthe clean out tool to it s mounting clip by pushi
21. 32 40 54 00 9 873 80 04 00 10 874 78 04 26 11 532 15 53 77 12 532 16 31 83 13 819 11 15 07 14 810 04 05 00 15 874 94 05 16 16 532 18 03 55 17 532 19 41 89 18 532 40 77 60 19 532 40 77 61 20 532 40 77 66 21 532 40 77 70 22 532 40 77 62 23 532 17 46 97 24 532 40 77 63 25 532 40 77 64 26 532 18 92 82 27 532 40 77 58 28 532 17 46 83 29 532 40 77 57 30 532 00 78 36 31 532 17 46 81 32 532 17 46 84 33 532 40 77 69 34 532 40 77 68 35 532 40 77 67 36 532 40 77 65 NOTE component dimensions given in U S inches AUGER HOUSING IMPELLER ASSEMBLY SNOW THROWER MODEL NO 924SB XLS 96193003200 PRODUCT NO 961 93 00 32 DESCRIPTION IMPELLER GEARBOX ASSEMBLY BEARING IMPELLER PULLEY DISCHARGE BASE CORNER BRACKET CLEAN OUT TOOL TOOL CLIP NUT 1 4 20 SCREW 1 4 20 X 625 NUT 5 16 18 SCREW 5 16 18 X 625 WASHER LOCKWASHER 5 16 SCREW 5 16 18 X 1 00 CARRIAGE BOLT SCREW 13 16 X 625 PLUG GEARBOX COVER RH GASKET SEAL BEARING THRUST WASHER 1 00 WORM GEAR AUGER SHAFT SQUARE KEY BEARING THRUST WASHER IMPELLER SHAFT ROLL PIN THRUST WASHER THRUST BEARING BEARING O RING SCREW 5 16 18 X 750 GEARBOX COVER LH 1 inch 2 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 21 REPAIR PARTS AUGER HOUSING IMPELLER ASSEMBLY SNOW THROWER MODEL NO 924SB XLS 96193003200 PRODUCT NO
22. ENCH 4 532 18 45 05 REMOTE SPRING 5 532 17 98 29 SHOULDER BOLT 1 4 20 6 532 1792 46 NYLON WASHER 1 4 20 7 532 19 17 30 LOCKNUT 1 4 20 8 872 25 05 05 CARRIAGE BOLT 5 16 18 X 5 8 9 532 75 11 53 LOCKNUT 5 16 18 10 8738006 00 LOCKNUT 3 8 16 11 8191313 16 WASHER 3 8 12 5321986 36 SHEAR BOLT 1 4 20 X 1 3 4 x Q 13 5321986 38 SPACER Kio oosa 14 87380 04 00 LOCKNUT 1 4 20 KEY PAR NO NO DESCRIPTION 1 532 03 50 62 SAFETY IGNITION KEY 01 14 008 A NOTE All component dimensions given in U S inches 1 inch 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 38 REPAIR PARTS SNOW THROWER MODEL NO 924SB XLS 96193003200 PRODUCT NO 961 93 00 32 DECALS KEY PART NO 1 532 18 10 37 532 42 10 50 3 532 18 10 35 4 532 18 10 42 5 532 42 10 49 6 532 18 10 33 7 532 18 37 30 9 532 41 54 75 11 532 41 53 99 12 532 41 53 98 as 532 42 07 89 532 42 07 90 NOTE All component dimensions given in U S inches DESCRIPTION DECAL DANGER DECAL HUSQVARNA DECAL DANGER DEFLECTOR DECAL DANGER DECAL HUSQVARNA 924SB XLS DECAL INSTRUCTION DECAL REMOTE DEFLECTOR DECAL SPEED CONTROL DECAL LH TRIGGER DECAL RH TRIGGER OWNER S MANUAL ENGLISH OWNER S MANUAL FRENCH 1 inch 2 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so co
23. HIELD DEFLECTOR SHIELD STRAP 01 09 006 C 1 inch 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 25 REPAIR PARTS CONTROL PANEL DISCHARGE CHUTE SNOW THROWER MODEL NO 924SB XLS 96193003200 PRODUCT NO 961 93 00 32 KEY NO 2 3 4 5 6 532 42 11 60 817 50 10 10 532 42 06 78 532 42 11 61 532 42 06 75 532 42 11 62 5 1 ITEMS INDICATED WITH AN ARE LISTED AS REFERENCE FOR SERVICE PARTS ONLY KEY NO PART NO 532 42 12 81 DESCRIPTION LEVER CABLE ROTATOR ASSEMBLY GRAY SCREW 10 24 X 625 ROTATOR HEAD ROTATOR PIVOT BRACKET PULLEY PIVOT CABLE ASSEMBLY GRAY 01 15 008 A DESCRIPTION STEER CABLE 874 04 10 24 SCREW 10 24 X 1 50 NOTE All component dimensions given in U S inches 1 inch 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 26 REPAIR PARTS HANDLES SNOW THROWER MODEL NO 924SB XLS 96193003200 PRODUCT NO 961 93 00 32 11 10 PART NO 532 41 55 39 532 42 17 06 532 42 17 07 532 41 55 46 532 42 14 92 532 41 26 77 532 41 26 80 532 16 96 75 817 06 04 08 532 41 42 80 532 41 42 81 532 17 88 99 819 13 13 16 872 12 06 18 12 01 08 012 A DESCRIPTION CONTROL PANE
24. L CONTROL LEVER LH CONTROL LEVER RH TRACTION ROD ARM IMPELLER ROD ARM INTERLOCK ROD SPACER RETAINER SCREW 1 4 20 X 50 KNOB BLACK KNOB RED HANDLE KNOB WASHER 3 8 CARRIAGE BOLT 3 8 16 X 2 25 NOTE All component dimensions given in U S inches 1 inch 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 27 REPAIR PARTS HANDLES SNOW THROWER MODEL NO 924SB XLS 96193003200 PRODUCT NO 961 93 00 32 01 08 010 A b NOTE All component dimensions given in U S inches 01 05 006 A KEY NO OO OO KEY NO ROD PART NO 532 42 17 08 532 42 17 09 532 19 69 44 532 19 69 43 532 19 95 13 874 78 05 12 874 78 05 24 532 75 11 53 532 15 54 15 PART NO 532 42 17 05 532 40 76 43 817 49 05 08 817 00 06 16 DESCRIPTION PLOW HANDLE LH PLOW HANDLE RH PANEL BRACKET LH PANEL BRACKET RH HANDLE GRIP SCREW 5 16 18 X 750 SCREW 5 16 18 X 1 50 NUT 5 16 18 WASHER DESCRIPTION LOWER TUBE GRAY PIVOT SUPPORT BOLT 5 16 18 X 500 SCREW 3 8 16 X 1 00 1 inch 2 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty REPAIR PARTS HANDLES SNOW THROWER MODEL NO 924SB XLS 96193003200 PRODUCT NO 961 93 00 32 KEY PART NO NO DESC
25. Never store the snow thrower with gasoline in the tank inside a building where fumes may reach an open flame spark or pilot light as on a furnace water heater clothes dryer or gas appliance Allow the engine to cool before storing in any enclosure SNOW THROWER When snow thrower is to be stored for a period of time clean it thoroughly remove all dirt grease leaves etc Store in a clean dry area 1 Clean entire snow thrower See CLEANING in the Maintenance section of this manual 2 Inspect and replace belts if necessary See TO RE PLACE BELTS inthe Service and Adjustments section of this manual 3 Lubricate as shown in the Maintenance section of this manual 4 Besurethatallnuts bolts screws and pins are securely fastened Inspect moving parts for damage breakage and wear Replace if necessary 5 Touch up all rusted or chipped paint surfaces sand lightly before painting ENGINE See engine manual FUEL SYSTEM IMPORTANT It is important prevent gum deposits from forming in essential fuel system parts such as carburetor fuel hose or tank during storage Also alcohol blended fuels called gasohol or using ethanol or methanol can attract moisture which leads to separation and formation of acids during storage Acidic gas can damage the fuel system of an engine while in storage Empty the fuel tank by starting the engine and letting it run until the fuel lines and carburetor are empty
26. Never use your hand to clean out the dis charge chute To clear the chute 1 SHUT THE ENGINE OFF 2 Wait 10 seconds to be sure the impeller blades have stopped rotating 3 Always use a clean out tool not your hands Maintenance and Storage 1 Checkshear bolts and other bolts at frequent intervals for proper tightness to be sure the equipment is in safe working condition 2 Never store the machine with fuel in the fuel tank inside a building where ignition sources are present such as hot water heaters space heaters or clothes dryers Allow the engine to cool before storing in any enclosure 3 Always refer to operator s manual for important details if the snow thrower is to be stored for an extended period 4 Maintain or replace safety and instruction labels as necessary 5 Run the machine a few minutes after throwing snow to prevent freeze up of the collector impeller PRODUCT SPECIFICATIONS Gasoline Capacity 4 0 Quarts and Type Unleaded Regular only Oil Type SAE 30 above 40 F API SG SL SAE 5W 30 or 10W 30 0 to 40 F SAE OW 30 below 0 F Oil Capacity 26 Ounces Spark Plug Champion RN4C Gap 030 DONE RESPONSIBILITIES Read and observe the safety rules Follow a regular schedule in maintaining caring for and using your snow thrower Followthe instructions under Maintenance and Stor age sections of this owner s manual TABLE OF CONTENTS SAFET
27. RIPTION 1 532 42 17 63 IMPELLER ROD ASSEMBLY 532 18 04 85 TRACTION ROD ASSEMBLY 532 18 77 82 SHIFTER ROD TOP 532 18 77 84 SHIFTER ROD BOTTOM 532 18 04 47 SPRING SLEEVE 532 19 20 91 SPRING SLEEVE 532 17 86 69 IMPELLER SPRING 532 18 09 26 TRACTION SPRING 872 27 05 06 CARRIAGE BOLT 5 16 18 X 750 532 15 58 77 NUT 5 16 18 532 16 96 75 RETAINER 01 12 002 B NOTE All component dimensions given in U S inches 1 inch 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 29 REPAIR PARTS HANDLES SNOW THROWER MODEL NO 924SB XLS 96193003200 PRODUCT NO 961 93 00 32 01 08 007 B NN 01 10 013 NOTE All component dimensions given in U S inches KEY ORUN KEY NO NOOB OP PART NO 532 41 62 88 532 41 45 72 532 17 88 31 532 16 96 75 817 06 04 10 532 42 18 14 PART NO 532 42 13 82 532 42 14 48 532 17 86 66 532 18 44 71 532 17 52 62 532 18 09 64 532 40 16 20 DESCRIPTION INTERLOCK SPRING INTERLOCK CAM TORSION SPRING RETAINER SCREW 1 4 20 X 625 INTERLOCK STOP DESCRIPTION PANEL CONSOLE GRAY HEADLIGHT BEZEL GRAY HALOGEN HEADLIGHT SHOULDER SCREW SCREW 10 24 X 1 25 WIRE HARNESS BULB 1 inch 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be haza
28. ROL ARM CONTROL SHAFT WASHER CLEVIS PIN REAR PLATE TRANSMISSION ROD REAR CABLE BRACKET CONTROL ARM FRONT CABLE BRACKET SCREW 5 16 18 X 750 CLIP SCREW 12 X 50 BUSHING BELT GUIDE LOCKWASHER 5 16 SCREW 1 4 20 X 500 NOTE component dimensions given in U S inches PART NO 532 05 92 89 810 04 05 00 874 61 05 16 532 40 94 75 532 18 04 78 532 40 00 26 532 85 02 63 532 85 10 84 532 18 77 86 532 18 05 22 874 78 05 20 873 93 05 00 874 78 05 24 532 17 53 30 532 40 78 49 532 42 18 08 532 08 51 79 532 17 88 28 532 16 67 85 532 18 05 23 873 80 04 00 532 19 19 95 532 19 84 66 532 19 28 73 532 70 02 79 DRIVE DESCRIPTION WASHER LOCKWASHER 5 16 SCREW 5 16 18 X 1 00 SPACER ENGINE TRACTION PULLEY WASHER LOCKWASHER 3 8 SCREW 3 8 24 X 1 38 TRACTION IDLER ARM IDLER PULLEY SCREW 5 16 18 X 1 25 NUT 5 16 18 SCREW 5 16 18 X 1 50 PIN IDLER PIVOT BRACKET IDLER BRAKE ARM RETAINER BRAKE SPRING NUT 5 16 18 PULLEY NUT 1 4 20 POP RIVET 1 4 X 475 CLUTCH CABLE TRACTION SPRING RETAINER CLIP 1 inch 2 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 33 REPAIR PARTS DRIVE SNOW THROWER MODEL NO 924SB XLS 96193003200 PRODUCT NO 961 93 00 32 KEY PART NO NO DESCRIPTION 1 532 41 47 71 TORQUE STRAP 2 532 40 58 78 ANTI ROTATE BRACKET 3 532 15 00 78 SCREW 5 16 18
29. T The warranty on this snow thrower does not cover items that have been subjected to operator abuse or negligence To receive full value from the warranty operator must D SAE 30 Motor Oil maintain snow thrower as instructed in this manual Some Q See ENGINE in adjustments will need to be made periodically to properly maintain your snow thrower adjustments in the Service and Adjustments section of 3 General this manual should be checked at least once each season Purpose Once a year you should replace the spark plug and Grease check belts for wear A new spark plug will help your engine run better and last longer Follow the maintenance schedule in this manual NOTE Use only Original Equipment Manufacturer OEM parts to service this unit Failure to do so can cause the unit to malfunction and pose a risk of injury to the operator BEFORE EACH USE 1 Check engine oil level 2 Check for loose fasteners 3 Checkcontrolsto be surethey are functioning properly Maintenance section LUBRICATION Keep your snow thrower well lubricated See LUBRICATION CHART Auger grease fittings 14 MAINTENANCE SNOW THROWER Always observe safety rules when performing maintenance TIRES Maintain proper air pressure in both tires 14 17 19 24 5 N m Keep tires free of gasoline oil which can harm rubber NOTE Tosealtire punctures and preventflattires dueto slow
30. T turnthe key Keep the extra safety ignition key in a safe place Place throttle control in FAST position Rotate choke control to FULL position Connect the power cord to the engine Plug the other end of the power cord into a three hole grounded 120 Volt A C receptacle 6 Push the primer three 3 times 7 Push starter button until engine starts IMPORTANT Do not crank engine more than five con tinuous seconds between each time you try to start Wait 5 to 10 seconds between each attempt 8 Whenthe engine starts release the starter button and slowly move the choke control to the OFF position 9 Disconnect the power cord from the receptacle first then from the engine Allow the engine to warm up for a few minutes Engine will not develop full power until it has reached normal operat ing temperature WARM START ELECTRIC STARTER Follow the steps above keeping the choke control in the OFF position COLD START RECOIL STARTER 1 Insert safety ignition key into the ignition slot until it clicks DO NOT turn the key Keep the extra safety ignition key in a safe place gt 13 2 Place throttle control in FAST position 3 Rotate choke control to FULL position 4 Push the primer four 4 times if the temperature is below 15 F or two 2 times if temperature is between 15 and 50 F If temperature is above 50 F priming is not necessary NOTE Over priming may cause flooding prevent
31. UG ELECTRIC HANDLE START OIL DRAIN PLUG BUTTON CLEAN OUT TOOL PRIMER NOTE ITEMS ABOVE 2 ARE SHOWN IN Q THEIR TYPICAL LOCATION ON THE ENGINE ACTUAL LOCATION MAY VARY WITH THE ENGINE ON YOUR UNIT MEETS A N S I SAFETY REQUIREMENTS DISCHARGE J N LH TURN TRIGGER DEFLECTOR LIGHT HANDLE KNOB MUFFLER TOOLBOX FREEWHEEL CONTROL DRIFT SKID PLATE Our snow throwers conform to the standards of the American National Standards Institute Toolbox used to store spare shear bolts locknuts and wrench Safety ignition key must be inserted for the engine to start and run Remove when snow thrower is not in use Electric start button used for starting the engine Recoil auxiliary starter handle used for starting engine Primer pumps additional fuel from the carburetor to the cylinder for use when starting a cold engine Choke Control used for starting a cold engine Throttle engine control used to select either FAST or SLOW engine speed and to STOP the engine LH and RH turn triggers used to steer the snow thrower See Fig 18 Freewheel control disengages transmission for pushing the snowthrower with the engine off See Fig 21 Drive speed control lever used to select forward or reverse motion and speed of snow thrower Traction drive control lever used to engage power pro pelled forward or reverse motion of snow thr
32. USE THROTTLE CONTROL See Fig 12 The throttle control is located onthe engine Always operate the snow thrower with the engine at full throttle Full throttle offers the best snow thrower performance FIG 12 TO USE CHOKE CONTROL See Fig 13 The choke control is located on the engine Use the choke control whenever you are starting a cold engine Do not use to start a warm engine engage choke turn knob clockwise Slowly turn knob counterclockwise to disengage 10 FULL FIG 13 TO CONTROL SNOW DISCHARGE See Fig 14 WARNING Snow throwers have ex posed rotating parts which can cause severe injury from contact or from ma terial thrown from the discharge chute Keep the area of operation clear of all persons small children and pets at all times including startup WARNING Ifthe discharge chute or au ger become clogged shut off engine and wait for all moving parts to stop Use the clean out tool NOT YOUR HANDS to unclog the chute and or auger The DIRECTION in which snow is to be thrown is controlled by the discharge chute control lever e Tochangethe discharge chute position press downward on discharge chute control lever and move lever left or right until chute is in desired position Be sure lever springs back and locks into desired position The DISTANCE that snow is thrown is controlled by the position of the chute deflector Set the deflector low to throw snow a short distance
33. X 750 9 01 01 001 NOTE All component dimensions given in U S inches 1 inch 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 34 REPAIR PARTS CHASSIS ENGINE PULLEYS SNOW THROWER MODEL NO 924SB XLS 96193003200 PRODUCT 961 93 00 32 KEY PART NO NO DESCRIPTION PS eee TECUMSEH ENGINE OH318SA 221806B 1 532 41 61 55 FRAME 2 532 40 37 32 BOTTOM PAN 3 532 1504 06 BOLT 3 8 16 01 00 023 A 4 532 18 44 71 SCREW 10 24 X 625 KEY PART NO NO DESCRIPTION 1 532 40 91 61 COVER ASSEMBLY 2 532 17 88 13 PULLEY 3 532 18 77 88 TRACTION BELT 4 532 40 80 08 IMPELLER BELT 01 04 006 NOTE All component dimensions given in U S inches 1 inch 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 35 REPAIR PARTS WHEELS SNOW THROWER MODEL NO 924SB XLS 96193003200 PRODUCT NO 961 93 00 32 KEY PART NO NO DESCRIPTION 1 532 19 94 99 WHEEL 16 X 4 80 X LH 2 532 19 95 00 WHEEL 16 X 4 80 X RH Q KEY PART NO NO DESCRIPTION 1 532 41 52 63 STEER CABLE BRACKET LH 1 2 532 18 78 59 STEER CABLE BRACKET RH 01 15 002 A NOTE All component dimensions given in U S inches 1 inch 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M
34. Y RULES eee 2 3 PRODUCT SPECIFICATIONS e 3 CUSTOMER RESPONSIBILITIES 3 ASSEMBLY PRE OPERATION 5 7 OPERATION LE 8 14 MAINTENANCE SCHEDULE ee 14 SERVICE AND ADJUSTMENTS 16 18 STORBAQGE econtra NAR 18 TROUBLESHOOTING eere 19 REPAIR PARTS uicem nuin ran nana 20 39 MAINTENANCE eere 14 15 3 BACK COVER PARTS PACKED SEPARATELY IN CARTON 1 MULTI WRENCH 180684 L tj C 1 SAFTEY IGNITION KEY 1 POWER CORD 35062 198563 1 AUGER CONTROL ROD 1 TRACTION DRIVE CONTROL ROD N EXTRA SHEAR BOLTS AND NUTS i ox mm rl OG 1 DISCHARGE CHUTE Ww 6 SHEAR BOLTS 1 4 20 x 1 3 4 6 SPACERS 6 LOCKNUTS 198636 198638 1 4 20 73800400 ROTATOR HEAD MOUNTING 3 RETAINER SPRINGS 169675 1 WASHER 3 8 1 LOCKNUT 3 8 19131316 73800600 CHUTE DEFLECTOR CONTROL mih 1 LOCKNUT 1 CARRIAGE BOLT 1 LOCKNUT 1 NYLON 1 SHOULDER 5 16 18 5 16 18 x 5 8 1 4 20 WASHER BOLT 1 4 20 1 SPRING 751153 72250505 191730
35. and refill with fresh clean fuel 4 Water in fuel 4 Drain fuel tank and carburetor refill tank with fresh gasoline 5 Carburetor is in need of 5 Contact a qualified service center adjustment or overhaul Excessive 1 Loose parts or damaged 1 Tighten all fasteners Replace damaged parts vibration augers or impeller If vibration remains contact a qualified service center Recoil starter 1 Frozen recoil starter 1 See RECOIL STARTER HAS FROZEN is hard to pull in the Operation section of this manual Loss of traction 1 Drive belt is worn 1 Check replace drive belt drive slowing 2 Drive belt is off of pulley 2 Check reinstall drive belt of drive speed 3 Friction drive wheel is worn 3 Contact a qualified service center if so equipped Loss of snow 1 Auger belt is off of pulley 1 Check reinstall auger belt discharge or 2 Auger belt is worn 2 Check replace auger belt slowing of 3 Clogged discharge chute 3 Clean snow chute snow discharge 4 Augers impeller jammed 4 Remove debris or foreign object from augers impeller 19 REPAIR PARTS AUGER HOUSING IMPELLER ASSEMBLY SNOW THROWER MODEL NO 924SB XLS 96193003200 PRODUCT NO 961 93 00 32 d e S d 24 x d Fd Pd EN Pd 2 EXPLODED 01 07 004 B 20 REPAIR PARTS KEY PART NO NO 1 532 18 41 05 532 19 67 10 3 532 18 89 09 4 532 19 10 79 5 532 17 53 22 6 532 18 40 95 7 532 19 21 99 8 5
36. d a for eign object or ice become lodged in the augers the shear bolts are designed to break preventing damage to any other components If one or both augers do not turn when auger control lever is engaged check to see if one or both of the bolts have sheared To replace the shear bolts 1 Disengage all controls and move throttle control to STOP position Wait for all moving parts to stop 2 Remove safety ignition key and disconnect spark plug wire from spark plug Place wire where it cannot come in contact with spark plug 3 Align hole in auger hub with hole in auger shaft and install anew 1 4 20 x2 shoulder shear bolt and spacer Install 1 4 20 lock nut and tighten securely CAUTION Do not substitute Use only original equipment shear bolts as supplied with your snow thrower 4 Insert safety ignition key and reconnect spark plug wire to spark plug IMPELLER SHEAR BOLTS The impeller is secured to the impeller shaft with two 2 capscrew shear bolts and hex nuts Should a foreign object or ice become lodged in the impeller the capscrews are designed to break preventing damage to any other com ponents If impeller does not turn when auger control lever is engaged check to see if the capscrews have sheared To replace the capscrew shear bolts 1 Disengage all controls and move throttle control to STOP position Wait for all moving parts to stop 2 Remove safety ignition key and disconnect spark plug wire
37. e the snow is usually dry and has not been ex posed to the direct sun and warming temperatures e Slightly overlap each successive path to ensure all snow will be removed e Throw snow downwind whenever possible e Adjustthe skid plates to proper height for current snow conditions See TO ADJUST SKID PLATES in this section of this manual e Forextremely heavy snow reduce the width of snow re moval by overlapping previous path and moving slowly e Keep engine clean and clear of snow during use This will help air flow and extend engine life Aftersnow throwingis completed allow engine to run for a few minutes to melt snow and ice off the engine Clean the entire snow thrower thoroughly after each use and wipe dry so it is ready for next use during heavy windy snowstorm can blind you and be hazardous to the safe operation of the snow thrower M WARNING Do not operate snow thrower if weather conditions impair visibility Throwing snow MAINTENANCE MAINTENANCE SCHEDULE FILL IN DATES AS YOU COMPLETE REGULAR SERVICE Check tor Loose Fasteners Y W Clean Inspect Snow Thrower Check V Belts w ll il Check Engine CilLevel __ change Engneoi A mspectmutter j gv Empty Fuel Tank LL D ___ _ GENERAL RECOMMENDATIONS LUBRICATION CHAR
38. ere it cannot come in contact with spark plug WARNING Remove safety ignition key Keepfinished surfaces wheels free of gasoline oil etc e We do not recommend using a garden hose to clean your snow thrower unless the electrical system muffler and carburetor are covered to keep water out Water in engine can result in shortened engine life SERVICE ADJUSTMENTS WARNING To avoid serious injury before per forming any service or adjustments Be sure throttle is in STOP position Remove safety ignition key Make surethe augers and all moving parts have completely stopped Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug SNOW THROWER TO ADJUST SNOW THROWER HEIGHT See TO ADJUST SKID PLATES and SCRAPER BAR in the Operation section of this manual CHUTE DEFLECTOR The chute deflector attached to the top of the discharge chute is provided to direct discharging snow away from the operator If the deflector becomes damaged it should be replaced WARNING To avoid serious injury never operate your snow thrower with the deflector removed or damaged Tochangedirection and or distance snow is discharged see TO CONTROL SNOW DISCHARGE in the Op eration section of this manual SHEAR BOLTS See Fig 22 AUGER SHEAR BOLTS Both right and left hand augers are secured to the auger shaft with a shoulder shear bolt and hex nut Shoul
39. expected operating temperature SAE VISCOSITY GRADES F 20 0 30 32 40 60 80 100 C 20 10 0 10 20 30 TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE NOTE Although multi viscosity oils 5W30 10W30 etc improve starting in cold weather these multi viscosity oils will result in increased oil consumption when used above 32 F Check your engine oil level more frequently to avoid possible engine damage from running low on oil Change the oil after every 25 hours of operation or at least once a year if thrower is not used for 25 hours in one year Checkthe crankcase oil level before startingthe engine and 15 after each five 5 hours of continuous use Tighten oil fill cap dipstick securely each time you check the oil level TO CHANGE ENGINE OIL Determine temperature range anticipated before next oil change All oil must meet API service classification SG SL Be sure snow thrower is on level surface Oil will drain more freely when warm e Catch oil in a suitable container NOTE The left side wheel may be removed from snow thrower for easier access to the oil drain plug and place ment of a suitable container The unit tilted resting on the frame with the left wheel removed will help drain any oil trapped inside the engine See TO REMOVE WHEELS in the Service and Adjustments section of this manual 1 Remove safety ignition key and disconnect spark plug wire f
40. from spark plug Place wire where it cannot come in contact with spark plug 3 Align holes in impeller hub with holes in impeller shaft and install two 2 new 1 4 20 x 1 5 8 capscrew shear bolts Install 1 4 20 locknuts and tighten securely CAUTION Do not substitute Use only original equipment capscrew shear bolts as supplied with your snow thrower 4 Insert safety ignition key and reconnect spark plug wire to spark plug IMPELLER 1 4 20 x 1 5 8 CAPSCREW 1 4 20 x 2 SHOULDER SHEAR BOLT HUB 1 4 20 LOCKNUT IMPELLER SHAFT FIG 22 TO REMOVE BELT COVER See Fig 23 1 Remove two 2 screws securing belt cover to frame 2 Remove belt cover e Replace belt cover by installing cover and screws and tighten securely a SCREWS FIG 23 SERVICE ADJUSTMENTS TO REPLACE BELTS See Fig 24 The auger and traction drive belts are not adjustable If the belts are damaged or begin to slip from wear they should be replaced It is recommended that the belt s be replaced by a qualified service center NOTE It is recommended that both the auger and traction drive belt be replaced at the same time The V belts on your snowthrower are of special construction and should be replaced by original equipment manufacturer OEM belts available from your nearest dealer Using other than OEM belts can cause personal injury or damage to the snow thrower WARNING Belt replacement requires separation of the
41. h can cause serious personal injury property damage or damage to the snow thrower If snow thrower must be operated over gravel surface use extra caution and be sure skid plates are adjusted to lowest highest scraper clearance position 1 Shut off engine and wait for all moving parts to stop 2 Adjust skid plates by loosening the 1 2 hex nuts then moving skid plate to desired position Be sure both plates are adjusted evenly Tighten securely SCRAPER BAR See Fig 19 The scraper bar is not adjustable but is reversible After considerable use it may become worn When it has worn almost to the edge of the housing it can be reversed providing additional service before requiring replacement Replace a damaged or worn scraper bar HIGH POSITION LOW GROUND CLEARANCE LOW POSITION HIGH GROUND CLEARANCE FIG 19 TO USE DRIFT CUTTERS See Fig 20 Use the drift cutters to cut through deep snowdrifts that are higher than the front of the snow thrower Loosen adjustment nuts enough to allow drift cutter to be raised to highest position and tighten nuts securely Repeat for opposite side of snow thrower When not using drift cutters loosen adjustment nuts lower to storage position and tighten nuts securely AUGER HOUSING STORAGE POSITION CUTTER ADJUST MENT NUTS FIG 20 TO TRANSPORT See Fig 21 When pushing or towing your snowthrower be sure to dise
42. h the product Learn and understand their meaning 2 c Iw 4 DANGER ENGINE ENGINE FAST SLOW CHOKE PRIMER OR WARNING ON OFF LL n READ AND FOLLOW ALL SAFETY INFORMATION AND INSTRUCTIONS BEFORE USE OF THIS PRODUCT FUEL OIL FORWARD REVERSE KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE DANGER 4 DANGER BLOCKAGES MUST NOT BE TO AVOID INJURY FROM CLEARED OUT UNTIL THE ENGINE ROTATING AUGER KEEP IS SHUT OFF AND THE CLEAN HANDS FEET AND NEVER USE YOUR HAND TO CLOTHING AWAY CLEAN OUT THE CHUTE IGNITION KEY INSERT TO START AND RUN PULL OUT TO STOP n DISENGAGED ES Af Af e READ AND FOLLOW OWNER S MANUAL NEVER ALLOW CHILDREN TO OPERATE SNOWTHROWERS KEEP ALL SHIELDS AND GUARDS IN PLACE WHILE OPERATING SHUT OFF ENGINE AND REMAIN BEHIND HANDLES UNTIL ALL MOVING PARTS HAVE STOPPED BEFORE UNCLOGGING OR SERVICING UNIT WS SNOW TRACTION GRAVEL SURFACES DISCHARGE DRIVE CONTROL TO AVOID THROWN OBJECT INJURIES NEVER DIRECT DISCHARGE AT BYSTANDERS USE EXTRA CAUTION WHEN OPERATING ON OPERATION SPARK ENGINE OIL CAP AUGER DISCHARGE CHUTE CONTROL LEVER WITH DIPSTICK CONTROL LEVER TRACTION IGNITION DRIVE SPEED EE KEY CONTROL LEVER CONTROL GASOLINE ipse FILLER CAP CHUTE DEFLECTOR Pd TROL SE 17 N l THROTTLE ENGINE CONTROL CHUTE RECOIL AUXILIARY STARTER PL
43. ing the en gine from starting If you do flood the engine wait a few min utes before attempting to startand DO NOT push the primer 5 Pull recoil starter handle quickly Do not allow starter rope to snap back 6 Whenthe engine starts release the recoil starter handle and slowly move the choke control to the OFF position Allow the engine to warm up for a few minutes Engine will not develop full power until it has reached normal operat ing temperature WARM START RECOIL STARTER Follow the steps above keeping the choke in the OFF position DO NOT push the primer BEFORE STOPPING Run the engine for a few minutes to help dry off any mois ture on the engine IF RECOIL STARTER HAS FROZEN If the recoil starter has frozen and will not turn the engine proceed as follows 1 Grasp the recoil starter handle and slowly pull as much rope out of the starter as possible 2 Release the recoil starter handle and let it snap back against the starter If the engine still fails to start repeat the above steps or use the electric starter SNOW THROWING TIPS Always operate the snow thrower with the engine at full throttle Full throttle offers the best performance Goslowerin deep freezing or heavy wet snow Use the drive speed control NOT the throttle to adjust speed e itis easier and more efficient to remove snow imme diately after it falls The best time to remove snow is the early morning At this tim
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45. ng it into the clip Makesurethedischarge chuteis pointed in a safe direc tion no vehicles buildings people or other objects are in the direction of discharge before restarting engine Restart the engine then squeeze the auger control lever to the handle to clear snow from the auger hous ing and the discharge chute DISCHARGE CHUTE CLEAN OUT TOOL MOUNTING CLIP FIG 16 TO MOVE FORWARD AND BACKWARD See Fig 17 SELF PROPELLING forward and reverse movement of the snow thrower is controlled by the traction drive control lever located on the left side handle e Squeeze traction drive control lever to handle to engage the drive system e Release traction drive control lever to stop the forward or reverse movement of the snow thrower 11 SPEED and DIRECTION are controlled by the drive speed control lever Move speed control lever to desired position AFTER engaging the traction drive control lever CAUTION Do not move speed control lever unless engine is running Damage to the snow thrower can result Slower speeds are for heavier snow and faster speeds are for light snow and transporting the snow thrower It is recommended that you use a slower speed until you are familiar with the operation of the snow thrower NOTE When both traction drive and auger control levers are engaged the traction drive control lever will lock the auger control lever in the engaged position This will allow
46. ng the snow thrower in reverse Preparation 1 Thoroughly inspect the area where the equipment is to be used and remove all doormats sleds boards wires and other foreign objects Disengage all clutches and shift into neutral before starting the engine motor Donotoperatethe equipment without wearing adequate winter garments Avoid loose fitting clothing that can get caught in moving parts Wear footwear that will improve footing on slippery surfaces Handle fuel with care it is highly flammable a Use an approved fuel container b Never add fuel to a running engine or hot en gine Fill fuel tank outdoors with extreme care Never fill fuel tank indoors d Never fill containers inside a vehicle or on a truck or trailer bed with a plastic liner Always place containers on the ground away from your vehicle before filling e When practical remove gas powered equipment from the truck or trailer and refuel it on the ground If this is not possible then refuel such equipment on a trailer with a portable container rather than from a gasoline dispenser nozzle c WARNING Snow throwers posed rotating parts which can cause severe injury from contact or from ma terial thrown from the discharge chute Keep the area of operation clear of all persons small children and pets at all times including startup CAUTION Muffler and other engine parts become extremely hot during operati
47. ngage transmission by placing freewheel control into FREEWHEEL position Freewheel control is located at the rear of snowthrower freewheel control out to FREEWHEEL position To reengage transmission push control back in 12 FREEWHEEL POSITION TRANSMISSION ENGAGED FIG 21 BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL See Fig 22 The engine on your snow thrower has been shipped from the factory already filled with oil 1 Check engine oil with snow thrower on level ground 2 Remove oil fill cap dipstick and wipe clean reinsert the dipstick and screw tight wait for a few seconds remove and read oil level If necessary add oil until FULL mark on dipstick is reached Do not overfill Tochange engine oil see TO CHANGE ENGINE OIL in the Maintenance section of this manual CHOKE CONTROL THROTTLE PRIMER ENGINE OIL FILL CAP DIPSTICK SAFETY IGNITION GASOLINE FILLER CAP FUEL SHUT OFF VALVE STARTER TARTER BUTTON HANDLE POWER CORD PLUG NOTE ALL ITEMS ARE SHOWN IN THEIR TYPICAL LOCATION ACTUAL LOCATION MAY VARY WITH ENGINE ON YOUR UNIT RECOIL FIG 22 ADD GASOLINE See Fig 22 e Fillfuel tank to bottom of tank filler neck Do not over fill Use fresh clean regular unleaded gasoline with a minimum of 87 octane Do not mix oil with gasoline Purchase fuel in quantities that can be used within 30 days to assure fuel freshness WARNING Wipe off any s
48. on and remain hot after engine has stopped To avoid severe burns on contact stay away from these areas WARNING Engine exhaust some of its constituents and certain vehicle components contain or emit chemi cals known to the State of California to cause cancer and birth defects or other reproductive harm f Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until refuel ing is complete Do not use a nozzle lock open device g Replace gasoline cap securely and wipe up spilled fuel h If fuel is spilled on clothing change clothing im mediately Use extension cords and receptacles as specified by the manufacturer for all units with electric drive motors or electric starting motors Adjust the collector housing height to clear gravel or crushed rock surface Never attempt to make any adjustments while the engine motor is running except when specifically recommended by manufacturer Always wear safety glasses or eye shields during op eration or while performing an adjustment or repair to protect eyes from foreign objects that may be thrown from the machine Operation 1 2 Do not put hands or feet near or under rotating parts Keep clear of the discharge opening at all times Exercise extreme caution when operating on or cross ing gravel drives walks or roads Stay alert for hidden hazards or traffic After striking a foreign object stop the engine motor
49. ower Auger control lever used to engage auger motion throw snow Discharge chute control lever used to change the di rection the snow is thrown Deflector remote control lever used to change the distance the snow is thrown Skid plate used to adjust height of scraper bar from the ground Drift cutter used to cut through deep snowdrifts OPERATION The operation of any snow thrower can result in foreign objects thrown into the eyes which can resultin severe eye damage Always wear safety glasses or eye shields while operating your snow thrower or performing any adjust ments or repairs We recommend standard safety glasses or a wide vision safety mask worn over spectacles HOW TO USE YOUR SNOW THROWER Know how to operate all controls before adding fuel or attempting to start the engine STOPPING TRACTION DRIVE Release traction drive control lever to stop the forward or reverse movement of the snow thrower AUGER Releasethe auger control lever to stop throwing snow ENGINE 1 Move throttle control to STOP position 2 Remove do not turn safety ignition key to prevent unauthorized use WEAR YOUR FORESIGHT IS BETTER THAN NO SIGHT NOTE Never use choke to stop engine TO USE FUEL SHUT OFF VALVE See Fig 11 The fuel shut off valve is located beneath the fuel tank on the engine Always operate the snow thrower with the fuel shut off valve in the OPEN position FIG 11 TO
50. pilled oil or fuel Do not store spill or use gasoline near an open flame OPERATION CAUTION Alcohol blended fuels called gas ohol or using ethanol or methanol can attract moisture which leads to separation and for mation of acids during storage Acidic gas can damage the fuel system of an engine while in storage To avoid engine problems the fuel system should be emptied before storage of 30 days or longer Drain the gas tank start the engine and let it run until the fuel lines and carburetor are empty Use fresh fuel next season See Storage Instructions for additional information Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur TO START ENGINE Be sure fuel shut off valve is in the OPEN position Your snow thrower engine is equipped with both a 120 Volt A C electric starter and a recoil starter The electric starter is equipped with a three wire power cord and plug and is designed to operate on 120 Volt A C household current Be sure your house is a 120 Volt A C three wire grounded system f you are uncertain consult a licensed electrician WARNING Do not use the electric starter if your house is not a 120 Volt A C three wire grounded system Se rious personal injury or damage to your snow thrower could result COLD START ELECTRIC STARTER 1 Insert safety ignition key packed separately in parts bag into ignition slotuntil itclicks DO NO
51. ppery surfaces Look behind and use care when operating in reverse 13 Disengage power to the collector impeller when snow thrower is transported or not in use 14 Use only attachments and accessories approved by the manufacturer of the snow thrower such as wheel weights counterweights or cabs 15 Never operate the snow thrower without good visibility or light Always be sure of your footing and keep a firm hold on the handles Walk never run 16 Never touch a hot engine or muffler CONGRATULATIONS on your purchase of a new snow thrower It has been designed engineered and manu factured to give best possible dependability and perfor mance Should you experience any problem you cannot easily remedy please contact your nearest authorized service center We have competent well trained technicians and the proper tools to service or repair this unit Please read and retain this manual The instructions will enable you to assemble and maintain your snow thrower properly Always observe the SAFETY RULES SERIAL NUMBER DATE OF PURCHASE THE MODEL AND SERIAL NUMBERS WILL BE FOUND ONADECALATTACHED TO THEREAR OF THESNOW THROWER HOUSING YOU SHOULD RECORD BOTH SERIAL NUMBER AND DATE OF PURCHASE AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE Clearing a Clogged Discharge Chute Hand contact with the rotating impeller inside the discharge chute is the most common cause of injury associated with snow throwers
52. rdous damage your snow thrower and void your warranty REPAIR PARTS DRIVE SNOW THROWER MODEL NO 924SB XLS 96193003200 PRODUCT NO 961 93 00 32 6 Pad 01 03 003 A KEY PART NO NO DESCRIPTION 1 532 40 43 08 AXLE SHAFT 532 18 77 94 SPACER 532 17 46 97 THRUST WASHER 532 17 98 30 BEARING 532 14 63 15 SCREW 5 16 18 X 625 817 49 05 08 BOLT 5 16 18 X 500 532 15 54 43 CLIK PIN 874 78 06 32 SCREW 3 8 16 X 2 00 873 8006 00 3 8 16 NOTE All component dimensions given in U S inches 1 inch 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 31 REPAIR PARTS DRIVE SNOW THROWER MODEL NO 924SB XLS 96193003200 PRODUCT 961 93 00 32 01 02 002 C 32 REPAIR PARTS SNOW THROWER MODEL NO 924SB XLS 96193003200 PRODUCT NO 961 93 00 32 KEY PART NO 532 19 20 02 817 50 10 10 874 76 05 52 532 17 92 46 532 19 20 01 532 15 54 15 532 19 21 95 873 80 05 00 817 49 05 08 532 40 54 84 532 40 61 09 532 05 70 79 532 19 85 80 532 40 78 68 532 18 77 76 532 19 32 56 532 19 20 00 532 18 77 87 532 19 19 93 532 15 00 78 532 08 79 30 817 39 12 08 532 17 53 31 532 19 36 07 811 05 05 00 817 49 04 08 DESCRIPTION SHIFT BRACKET SCREW 10 24 X 625 SCREW 5 16 18 X 3 25 WASHER SHIFT ASSEMBLY WASHER FRICTION SPRING NUT 5 16 18 BOLT 5 16 18 X 500 CONT
53. rom spark plug Place wire where it cannot come in contact with spark plug Clean area around drain plug Remove drain plug and drain oil in a suitable container Install drain plug and tighten securely Wipe off any spilled oil from snow thrower and engine Install left wheel if removed for draining oil Be sure to install klick pin into proper hole in wheel axle See REMOVE WHEELS in the Service and Adjustments section of this manual 7 Remove oil fill cap dipstick Be careful not to allow dirt to enter the engine 8 Refill engine with oil through oil dipstick tube Pour slowly Do not overfill For approximate capacity see PRODUCT SPECIFICATIONS section of this manual 9 Use gauge on oil fill cap dipstick for checking level Be sure dipstick cap is tightened securely for accurate reading Keep oil at FULL line on dipstick 10 Wipe off any spilled oil MUFFLER Inspect and replace corroded muffler as it could create a fire hazard and or damage SPARK PLUG Replace spark plug at the beginning of each season or after every 100 hours of operation whichever occurs first Spark plug type and gap setting are shown in the PRODUCT SPECIFICATIONS section of this manual CLEANING IMPORTANT For best performance keep snow thrower housing free of any dirt or trash Clean the outside of your snow thrower after each use oa disconnect spark plug wire from Spark plug Place wire wh
54. s provided on your snow thrower The toolbox is located on top of the belt cover Store the extra shear bolts nuts and multi wrench provided in parts bag in the toolbox NOTE The multi wrench may be used for assembly of the chute rotator head to snow thrower and making adjustments to the skid plates UNFOLD UPPER HANDLE 1 Raise upper handle to the operating position and tighten handle knobs securely Additional carriage bolts washers and handle knobs are in bag of parts Use to secure upper handle to lower handle Install in lower holes in handles INSTALL SPEED CONTROL ROD See Figs 1 and 2 1 Remove plastic tie securing rod to lower handle 2 Insert rod into speed control bracket and secure with retainer spring UPPER HANDLE HANDLE KNOB LOWER d HANDLE FIG 1 SPEED CONTROL ROD RETAINER SPRING SPEED CONTROL CONTROL BRACKET LEVER FIG 2 ASSEMBLY PRE OPERATION INSTALL TRACTION DRIVE CONTROL ROD See Figs 3 and 4 The traction drive control rod has the long loop on the end of the spring as shown 1 Slide rubber sleeve up rod and hook end of spring into eye of cable with loop opening down as shown 2 With top end of rod positioned under left side of control panel push rod down and insert top end of rod into hole in drive control bracket Secure with retainer spring TRACTION DRIVE CONTROL ROD
55. snow thrower While separating the auger housing from the frame assembly it is important that an assistant stand in the operating position and hold the snow thrower handles Serious personal injury and or damage to the unit could occur if the snowthrower should fall during the belt changing process FRAME ASSEMBLY AUGER HOUSING HANDLES 1 REMOVE GASOLINE FROM FUEL TANK Drain gasoline from fuel tank into a suitable container out doors away from fire or flame Wipe up any spilled gasoline 2 REMOVE DISCHARGE CHUTE Loosen locknut securing chute rotator head to mounting bracket only enough to allow chute rotator head to be raised and discharge chute to be removed from snow thrower 3 REMOVE BELT COVER See TO REMOVE BELT COVER in this section of this manual 4 REMOVEENGINE PULLEY Remove bolt lockwasher and flat washer securing pulley to engine crankshaft Remove outside auger pulley only from crankshaft 5 SEPARATE SNOW THROWER With your assistant standing in the operating position holding the handles remove the two 2 bolts holding auger housing and frame together have your assistant carefully lower the handles down to the ground WARNING As the last bolt is removed 6 REMOVE AUGER BELT from around pulley 7 RELIEVE TENSION ON TRACTION DRIVE BELT IDLER and remove traction drive belt from around pulleys HINT Insert a 3 8 drive ratchet in the ON position into the square
56. uld be hazardous damage your snow thrower and void your warranty 39 8007 69282 ON 9IIIASS1B1S 652 5 ul J9IIB19 10 29 JSTH 008 1 Buleo Aq 10 euoudejei e20 eui jo MOJA eui pereoo Ajeuuou eq ued J9IIB19 BUJBADSnH uy Auelen siy Aq jou ase pue dn yoid esuedxe SAUMO aU eg snw eu einjrej eui jo SABD 0 uey Jaye ou ul J9IIB19J eulenbsnH ue D9J9AII9D eq 1SnUU eq D9A9II9d 1 eui uenem SIU JO jjeueq AU UIB1dO OL J8 IB19J Bulllas eui Jo pue ejejduioo pue eues 9DnDUI 1SnUU jooud siu aoas urejqo JepJo J9I B19 BUJBADSH eui pejueseJd eq snw jo ejes 1sod 91B1IIOB pue uenem y J9DJO ul 91BD ay SABD 01 ue utu pejreu eq pinoys siu ueduloO 159104 BUJBADSnH oi pue jno DeI Aledo d s AueueM eui yeu exeui oi AjlIqisuodsei SJ9IIB19H pue S J9UAO Y SI I NOILVH3GISNOO
57. w thrower while engine ex 18 haust area is still warm TROUBLESHOOTING See appropriate section in manual unless directed to a qualified service center PROBLEM CAUSE CORRECTION Does not start Fuel shut off valve if so equipped in OFF position Turn fuel shut off valve to OPEN position 2 Safety ignition key 2 Insert safety ignition key is not inserted 3 Out of fuel 3 Fill fuel tank 4 Throttle in STOP position 4 Move throttle to FAST position 5 Choke in OFF position 5 Move to FULL position 6 Primer not depressed 6 Prime as instructed in the Operation section of this manual 7 Engine is flooded 7 Wait a few minutes before restarting DO NOT prime 8 Spark plug wire is 8 Connect wire to spark plug disconnected 9 Bad spark plug 9 Replace spark plug 10 Stale fuel 10 Drain fuel tank and carburetor refill tank with fresh gasoline 11 Water in fuel 11 Drain fuel tank and carburetor refill tank with fresh gasoline Loss of power 1 Spark plug wire loose 1 Reconnect spark plug wire 2 Throwing too much snow 2 Reduce speed and width of swath 3 Fuel tank cap is covered 3 Remove ice and snow on and around fuel tank cap with ice or snow 4 Dirty or clogged muffler 4 Clean or replace muffler Engine idles or 1 Choke is in FULL position 1 Move choke to OFF position runs roughly 2 Blockage in fuel line 2 Clean fuel line 3 Stale fuel 3 Drain tank

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