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Husqvarna 353G Chainsaw User Manual

1. TAVANIN ee O Lw lelo Unbeatabl amp Parts Information fo Serial Number 1081497 amp Below i WC Tested Proven Serial Number 1081498 amp Above Service i WOODS ROTARY CUTTER udes cl DS1260 DS1260O DS1440 DS1440O DSO1260 DSO1260O LZSONVIN TO THE DEALER Assembly and proper installation of this product is the responsibility of the Woods dealer Read manual instructions and safety rules Make sure all items on the Dealer s Pre Delivery and Delivery Check Lists in the Operator s Manual are completed before releasing equipment to the owner The dealer must complete the online Product Registration form at the Woods Dealer Website which certifies that all Dealer Check List items have been completed Please contact your dealer to complete this form Dealers can register all Woods product at dealer WoodsEguipment com under Product Registration Failure to register the product does not diminish customer s warranty rights TO THE OWNER Read this manual before operating your Woods equipment The information presented will prepare you to do a better and safer job Keep this manual handy for ready reference Require all operators to read this manual carefully and become acquainted with all adjustment and operating procedures before attempting to operate Replacement manuals can be obtained from your dealer To locate your nearest dealer check the Dealer Locator at www WoodsEquipment com or in
2. 2 Place spring arm 11 and spring 12 on deck as shown Secure spring arm 11 to spring arm lugs on the cutter using pin 14 and two cotter pins 27 Install retaining cap screw 28 and flange lock nut 24 Install Height Adjustment Device Ratchet Attach ratchet 10 to tailwheel lugs and secure with pin 15 and two cotter pins 27 Cylinder 1 Place hydraulic cylinder 6 between lugs Position A on tailwheel 2 Extend cylinder rod place transport lock bracket 5 over cylinder rod end and between lugs on tailwheel 3 Align holes of cylinder rod transport lock bracket and lugs on tailwheel Secure assembly using pin 15 and two cotter pins 27 Install Hydraulic Hose WARNING m On pull type units with optional hydraulic cut ting height adjustment use a single acting cylinder with a maximum extended length of 28 1 4 718 mm from attaching point center to center NOTICE E f using a cylinder other than the one supplied by Woods make sure a breather fitting is installed in the cylinder rod end port Use a restricter fitting in the base end port to dampen the cutter lowering action 1 Install reducer bushing 7 and restricter swivel elbow 8 in port at base end of cylinder 6 Position elbow to point toward front of cutter NOTE Make sure there is a breather fitting installed in the rod end port 2 Connect hose 9 to elbow 8 3 Install optional stroke control kit 16 to cy
3. Cylinder 1 Place hydraulic cylinder 14 between lugs Position A on tailwheel 44 Assembly NOTE Semi mount units require cylinder to be located between rear holes Position B of tail wheel lugs 2 Extend cylinder rod place transport lock bracket 13 over cylinder rod end and between lugs on tailwheel 3 Align holes of cylinder rod transport lock bracket and lugs on tailwheel Secure assembly using pin 21 and two cotter pins 35 Install Hydraulic Hoses WARNING m On mounted units with optional hydraulic cut ting height adjustment use a double acting cylin der with a maximum extended length of 28 1 4 718 mm from attaching point center to center m On pull type or semi mounted units with optional hydraulic cutting height adjustment use a single acting cylinder with a maximum extended length of 28 1 4 718 mm from attaching point center to center E f using a cylinder other than the one supplied by Woods make sure a breather fitting is installed in the cylinder rod end port Use a restricter fitting in the base end port to dampen the cutter lowering action NOTE Semi mounted requires only one hose kit installed in base end of cylinder NOTE Mounted units must use a double acting cylinder to prevent damage to tailwheels during transport 1 Connect hoses 17 to elbows 16 2 Install reducer bushing 15 and restricter swivel elbow 16 in port at each end of cylinder 1
4. D51440 MOUNTED CUTTER ASSEMBLY A Pull Type amp 3 Point Mounted B Semi Mounted CD7114A 1 REF PART DESCRIPTION 1 2 Tailwheel see page 76 2 1021373 2 Rear A frame link DS1260 or 2 1022180 2 Rear A frame link DS1440 3 1021350 1 Front A frame assembly 4 BE Je Low r hitch pin REF PART QTY DESCRIPTION pe SERES 3 ee utr 21 8347 1 1x5Headless pin 5 57290 1 Drive 1000 RPM DS1260Q EE NE see page 74 or 23 24098 1 1 1 4 Stroke control kit see page 81 5 57422 1 Drive 540 RPM DS1440 24 378 5 8 NC x 5 HHCS GRS see page 74 or 25 19025 5 8 NC Flange lock nut 5 57425 1 Drive 1000 RPM DS1440Q 26 34279 1 NC Lock nut see page 74 27 39141 1 NC x 12 HHCS GR5 6 39071 1 Sleeve 781 x 1 38 x 2 40 28 692 5 8 Standard flat washer 7 1021374 2 Break link 29 5836 5 8 NC x 2 1 2 Carriage bolt GR5 8 7176 1 Sleeve 1 3 8 x 1 3 4 x 1 1 4 30 35124 7 16 x 2 Klik pin 9 66661 2 Sleeve 5 8 x 1 x 1 1 4 31 3489 1 2 NC x 3 HHCS GR5 10 1009245 1 Spring arm 32 765 1 2 NC Lock nut 11 13316 1 Spring 33 12558 3 4 NC x 4 1 2 HHCS GR5 12 39065 1 Top link pin 34 2371 3 4 NC Lock nut 13 1004814 1 Transport lock up 35 1285 1 4 x 1 1 2 Cotter pin 14 18725 1 3 1 2 x 8 Hyd cylinder see page 80 36 34473 5 8 NC x 3 HHCS GR5 15 11893 2 1 2to 1 4 Reducer 37 1863 1 Standard flat washer 16 10290 2 1 Ax1 4 90 Elbow w 1 16 restricter 38 23479 1 2 NC x 5 HHCS GR5 17 8669 2 1 4x 156 Hose 39 11900 1 2 NC Flange lock nut 1
5. You should not have to adjust the backlash Press in input oil seal 19 using tube of correct diameter Be careful not to damage seal lip Crown gear Gearbox housing Input shaft Output shaft Gear pinion Bearing Input bearing Protective seal Cotter pin Snap ring Snap ring Shim 45 3 x 2 5 Shim 70 3 x 84 7 Nut Castle nut Shim 50 3 x 70 3 Shim Oil seal Vertical Shaft Oil seal Horizontal Shaft Cap Top cover Cap screw 8mm x 16 8 8 Vent plug Cotter pin ONOTKRWD 17 18 19 20 Press oil cap 20 on to cover the rear of housing using a tube of the correct diameter Place top cover 22 on top of housing and secure with six cap screws 23 Check gearbox housing for leaks by plugging all holes except one Apply 4 psi compressed air and immerse the gearbox in water to verify that there are no leaks Remove gearbox from water and dry off with compressed air Add SAE 80W or 90W EP oil until it runs out of side level hole Tighten all plugs Reinstall Gearbox NOTE Gearbox is heavy do not attempt to move without mechanical assistance 1 2 Set gearbox on cutter and fasten with bolts and nuts Torque bolts to 300 Ibs ft Attach crossbar Crossbar Installation page 35 KO uer US Figure 14 Spindle Gearbox Assembly MAN0571 Rev 6 15 2007 Dealer Service 31 7 Spacer oon omN
6. 10 hrs 10 hrs 40 hrs 10 hrs 10 hrs 10 hrs 40 hrs grease fitting located near outside gearbox Daily 20 hrs 40 hrs Daily OFFSET HITCH Figure 10 Jackstand Placement and Lubrication Points 22 Owner Service MAN0571 Rev 6 15 2007 BLADE SERVICING Removing Blades Figure 11 NOTICE m If blade pin 12 is seized in crossbar and extreme force will be needed to remove it support crossbar from below to prevent gearbox damage 1 Disconnect driveline from tractor PTO 2 Open blade access cover and align crossbar 8 with blade access hole in the cutter frame Remove cap screw 32 blade pin lock clip 16 keyhole plate 15 and shims 13 amp 14 Carefully drive blade pin 12 out of crossbar 3 Rotate crossbar 8 and repeat for opposite blade Installing Blades A CAUTION m Your dealer can supply genuine replacement blades Substitute blades may not meet original eguipment specifications and may be dangerous NOTICE m Crossbar rotation has counterclockwise rota tion on left gearbox and clockwise rotation on the right gearbox when looking down on cutter Be sure to install blade cutting edge to lead in correct rotation 8 Crossbar 9 Blade 12 Blade pin 13 Shim 14 Shim 9 15 Keyhole plate 8 16 Blade pin lock clip 12 32 Cap screw Figure 11 Blade Assembly NOTE Always replace or sharpen both blades at the same time 1 In
7. 26 1631 2 1 00 x 2 72 Headless pin 27 378 5 8NCx5HHCS GR5 Standard hardware obtain locally 28 19025 5 8NC Flange lock nut HHCS Hex head cap screw nn Arana WAAR OWI uin MANO571 Rev 6 15 2007 Pa rts 6 1 DS1260 DS1440 D501260 SPLITTER GEARBOX ASSEMBLY CD6074 11 b NOTE 1000 RPM GEARBOX SHOWN GEAR 8 AND GEAR 19 ARE REVERSED ON 540 RPM GEARBOX REF PART QTY DESCRIPTION REF PART QTY DESCRIPTION A 1002495 Complete 540 rpm 11 1002493 1 Bearing cup amp cone Gearbox assembly DS1260 12 1002490 1 Housing Gearbox input DS1440 DSO1260 or 13 39263 1 Bearing cup amp cone A 1002496 Complete 1000 rpm Gearbox assembly DS1260Q 14 1002491 1 Output shaft DS1440Q DSO1260Q 15 57318 2 Oilseal 45 x 85 x 10 1 1002489 1 Input shaft 16 1002494 2 Snap ring 85 dia 2 39289 1 Oil seal metric 50 x 90 x 10 17 57471 2 Shim kit as required 3 NSS 1 Oil plug 3 8 18 39411 2 Bearing cup and cone 4 NSS 1 Gearbox housing 19 57447 1 Gear 16T M8 1000 rpm or 5 1 Cotter pin B 4 x 60 19 57446 1 Gear22T M8 540 rpm 6 57329 1 Castle nut M40 x 1 5 20 57057 1 BDipstick Plug 7 1002492 1 Spacer 8 57446 1 Gear22T M8 540 rpm NSS Not Serviced Separately 8 57447 1 Gear 16T M8 1000 rpm Standard hardware obtain locally 10 8 M10x 25 Hex head cap screw 62 P ar t S MANO571 Rev 6 15 2007 DS1260 DS1440 D501260 SPINDLE GEARBOX ASSEMBLY a Q 19 Z 2 SI CD5795C N V P AN REF PART D
8. dition and replace any damaged parts Make sure tractor 3 point lift links do not interfere with hydraulic hoses or driveline throughout full turning range 2 NSG MANO571 Rev 6 15 2007 OWNER SERVICE The information in this section is written for operators who possess basic mechanical skills If you need help your dealer has trained service technicians available For your protection read and follow the safety informa tion in this manual A WARNING m Keep all persons away from operator control area while performing adjustments service or maintenance A CAUTION m If you do not understand any part of this manual and need assistance see your dealer m Always wear relatively tight and belted clothing to avoid entanglement in moving parts Wear sturdy rough soled work shoes and protective equipment for eyes hair hands hearing and head and respirator or filter mask where appropriate BLOCKING METHOD A WARNING m Never go underneath equipment lowered to the ground or raised unless it is properly blocked and secured Never place any part of the body under neath equipment or between moveable parts even when the engine has been turned off Hydraulic system leak down hydraulic system failures mechanical failures or movement of control levers can cause equipment to drop or rotate unexpect edly and cause severe injury or death Follow Oper ator s Manual instructions for worki
9. hands hearing and head and respirator or filter mask where appropriate 14 Operation W Safety tow chain must be hooked up to both the implement and tractor during operation or trans port A loose dragging chain could be struck by the blades causing serious injury TRACTOR STABILITY WARNING BH A minimum 20 of tractor and equipment weight must be on the tractor front wheels when attachments are in transport position Without this weight tractor could tip over causing personal injury or death The weight may be attained with front wheel weights ballast in tires or front tractor weights Weigh the tractor and equipment Do not estimate CD1564 2 VA GE EE WW TR C77 Figure 1 Tractor Stability CONNECT CUTTER TO TRACTOR PULL TYPE NOTICE m For tractors with a 1 3 8 diameter PTO shaft the horizontal distance from end of tractor PTO shaft to center of drawbar pin should be 14 for the 540 rpm cutter and 16 for the 1000 rpm cutter Tractors with a 1 3 4 20 spline PTO shaft should be set to 20 This will minimize joint Knock and damage to drive components 1 Adjust tractor drawbar to obtain the desired drawbar to hitch point distance NOTE On some tractors a drawbar kit must be used to obtain the reguired dimension Check with your tractor dealer for assistance 2 Attach parking jack to cutter tongue Raise tongue to tractor drawbar height 3 Secure cutter to trac
10. not in front of or over the tire assembly Use a safety cage if available Check wheels for low pressure cuts bubbles dam aged rims or missing lug bolts and nuts Owner Service 25 Never remove split rim assembly hardware A with the Inspect machine and replace worn or damaged tire inflated parts Replace any safety decals that are missing or not readable Periodically or Before Extended Storage Clean large debris such as clumps of dirt grass crop residue etc from machine Remove the remainder using a low pressure water spray 1 Be careful when spraying near scratched or torn safety decals or near edges of decals as water spray can peel decal off surface 2 Be careful when spraying near chipped or scratched paint as water spray can lift paint ARNING 3 If a pressure washer is used follow the advice of AW HAZARD the pressure washer manufacturer RELEASE ALL AIR PRESSURE BEFORE LOOSENING BOLTS FAILURE TO DO SO COULD RESULT IN SERIOUS INJURY MAX SPEED 20 MPH MAX WEIGHT 4000 LBS MAX AIR PRESSURE 40 PSI e Inspect machine and replace worn or damaged parts DECAL PN 1006348 Sand down scratches and the edges of areas of missing paint and coat with Woods spray paint of matching color purchase from your Woods Figure 15 Split Rim Tire Servicing After Each Use Replace any safety decals that are missing or not Remove large debris such as clumps of dirt grass readabl
11. or Right skid DS1440 Left skid DS1260 DSO1260 or Left skid DS1440 Crossbar DS1260 DSO1260 or Crossbar DS1440 Right blade CW kit includes 2 blades Left blade CCW kit includes 2 blades Double edge blade kit includes 2 blades Blade pin Shim 18 ga Shim 20 ga Keyhole plate Blade pin lock clip Manual tube REF PART 18 1021390 18 1022179 19 1021371 20 57050 21 1022235 22 1022236 23 39141 24 34279 25 3678 26 39070 29 30068 30 57798 31 302207 32 6100 33 39323 34 64803 35 5607 36 19025 37 4529 38 2472 39 35155 40 6250 41 39254 42 565 43 5664 44 63716 45 14350 46 66840 47 1024670 i HHCS QTY 2 N DESCRIPTION Flexible drive coupler DS1260 DSO1260 see page 64 or Flexible drive coupler DS1440 see page 64 Shield hold down Blade access cover Complete decal set Safety decal set 1 NC x 12 HHCS GR5 1 NC Lock nut 1 NC x 2 3 4 HHCS Sleeve 1 02 x 1 38 x 62 DS1440 only 3 4 NC x 2 1 2 HHCS GR5 3 4 Hardened flat washer 3 4 NC Flange lock nut 1 2 NC x 1 1 4 HHCS GR5 M30 x 2 0P Castle nut 3 16 x 2 Cotter pin 5 8 NC x 1 1 2 Carriage bolt GR5 5 8 NC Flanged lock nut 5 16 NC Hex nut 5 16 Lock washer 5 16 Flat washer 5 16 NC x 1 1 4 HHCS GR5 M8 x 1 25P x 16 mm HHCS CL8 8 3 8 Flat washer 7 16 Lock washer M10 x 1 50P x 20 mm HHCS 3 8 NC Flange lock nut 3 Prong knob 3 8 NC 1 22 x 2 205 x 236 Washer For Serial N
12. 1 2Schedule 40 x 3 56 pipe tact Woods 15 3443 1 Hose holder T Asrequired 16 39070 2 Sleeve 1 02 x 1 38 x 62 Standard hardware obtain locally 17 445 1 Clevis pin 1 x 2 1 2 HHCS Hex head cap screw 5 6 P ar t S MANO571 Rev 6 15 2007 A Pull Type amp 3 Point Mounted B Semi Mounted REF PART 1 1022181 D n 3 39385 3 1022200 5 1004814 6 10475 11893 10290 8669 10 1005020 11 1009245 12 13316 13 11493 14 8346 15 8347 16 24098 17 1021369 GTY N on a a n DA a c c c c c c 2 DS1260 D51440 PULL TYPE ASSEMBLY REAR HALF DESCRIPTION Tailwheel arm Tire amp hub see page 75 Attitude rod DS1260 or Attitude rod DS1440 Transport lock up 3 1 2 x 8 Hydraulic cylinder see page 80 1 2 to 1 4 Reducer 1 4 x 1 4 90 Elbow w 1 16 restricter 1 4 x 156 Hose Ratchet adjustment link Spring arm Spring compression 1 x 3 Headless pin 1 x 4 1 2 Headless pin 1 x 5 Headless pin 1 1 4 Stroke control kit see page 81 SMV Mounting bracket MANO571 Rev 6 15 2007 REF PART 18 62484 19 1004251 20 24611 21 378 22 6239 23 3489 24 11900 25 1863 26 3132 27 1285 28 23479 29 16148 30 14139 31 1282 32 5288 QTY 1 1 1 CD7111A DESCRIPTION SMV Socket SMV Bracket Slow moving vehicle emblem 5 8 NC x 5 HHCS GR5 5 8 NC Lock nut 1 2 NC x 3 HHCS GR5 1 2 NC Flange lock nut 1 Standard flat washer 1 NC Hex nut 1
13. 1 50 x 903 10 15575 2 Sleeve 1 25 x 1 50 x 1 86 11 15573 2 Sleeve 1 00 x 1 25 x 5 81 12 15087 4 1NCx9HHCS GR5 13 1386 4 1NC Jam nut 14 34279 4 1 NC Lock nut 15 855 8 1 2 Standard lock washer 16 4119 8 1 2NF x 1 HHCS GR5 17 4674 2 3 8x2 Spirol pin 18 2370 4 Washer 1 62x 3x 18 19 12296 2 1 4 28 Straight grease fitting 11 20 12889 2 3 32 x 1 9 16 OD O Ring 21 12881 2 Cap washer DUM HHCS Hex head cap screw Standard hardware obtain locally 7 6 P ar t S MANO571 Rev 6 15 2007 DSO1260 SMDS1260 SMDS1440 SEMI MOUNTED TAILWHEEL ASSEMBLY REF PART 1 25620 2 19459 3 15076 4 12881 5 12889 6 11011 7 12296 8 4674 9 4984 10 530 11 6271 12 314 13 310 14 309 15 531 16 7428 17 7431 18 7430 19 NSS 20 1256 21 1972 22 838 23 835 24 19887 25 855 26 4119 27 1257 28 5849 29 3689 30 3626 NSS HHCS QTY NN o o o o NnNN oL o DESCRIPTION Caster yoke 4 x 6 15 Friction disc Caster arm includes items 6 amp 7 Tailwheel cap washer 3 32 x 1 9 16 OD O Ring 1 1 2 x 1 5 8 x 1 1 2 Bronze bushing 1 4 28 Straight grease fitting 15 32L 3 8 x 2 Spirol pin Heavy hub with long axle Heavy wheel hub with cups Long axle assembly for heavy hub Seal for 1 1 2 shaft Bearing cone Bearing cup Hub cap 6 00 x 9 Solid tire amp rim 21 OD Wheel rim amp hardware Rim half for 6 00 x 9 tire 6 00 x 9 Tire 3 16 x 1 Cotter pin 1 4 28 Tapered thre
14. 1 69 WALTERSCHEID WEASLER PROFILE PROFILE REF PART QTY DESCRIPTION REF PART QTY DESCRIPTION 1 1003459 1 Yoke 1 3 8 21 spline or 18 40778 3 Screw 1 1003463 1 Yoke 1 3 4 20 spline 19 40767 1 Support bearing 2 57294 1 Double yoke 20 40777 1 Safety chain 4 57295 1 Yoke 21 18864 1 Danger decal Rotating driveline 5 57296 2 Cross amp bearing kit 22 33347 1 Danger decal Shield missing 6 40765 1 Spring pin 23 19811 1 1 2NC x2 HHCS GR8 7 57297 1 Splined shaft 24 765 1 1 2NC Lock nut 8 1003460 1 Shaft female 25 40758 1 Repair kit 10 57299 1 Yoke 1 1 2 23 spline 26 1003451 1 Shield half male 11 40566 1 Cross amp bearing kit 27 1003461 1 Shield half female 12 40766 2 Bearing ring 28 1003457 1 Drive half male 15 1003450 1 Cone amp bearing assembly 29 1003458 1 Drive half female HHCS Hex head cap screw 72 Pa rts MANO571 Rev 6 15 2007 REAR FIXED LENGTH DRIVE FOR CONSTANT VELOCITY DRIVE CD5966A REF PART QTY DESCRIPTION A 1022221 1 Drive assembly complete DS1260 or A 1022222 1 Drive assembly complete DS1440 1 1024775 1 Drive without shield DS1260 or 1 1024777 1 Drive without shield DS1440 3 40566 1 Cross amp bearing kit 6 57421 1 Friction clutch 9 40766 1 Bearing ring 11 40767 1 Support bearing 12 18864 1 Danger decal Rotating driveline 13 33347 1 Danger decal Shield missing 14 40778 1 Screw 15 1024776 1 Shield DS1260 or 15 1024778 1 Shield DS1440 16 57441 1 Flange yoke 1
15. 18864 1 Danger decal Rotating 7 18864 1 Danger decal Rotating driveline N S driveline N S 8 1021306 1 CV Outer shield 8 1021306 1 CV Outer shield 9 1021319 1 CV Inner shield 9 1021307 1 CV Inner shield 10 33347 1 Danger decal Shield missing N S 10 33347 41 Danger decal Shield missing N S 11 1021320 1 Yoke tube amp sleeve 55R x 38 4 x 11 1021308 1 Yoke tube amp sleeve 55R x 42 5 x 1 69 20 1 69 20 12 58765 1 U Joint cross amp bearing kit 55E 12 58765 1 U Joint cross amp bearing kit 55E 13 1007869 1 Yoke 55R x 1 50 x SP 1 5 23 13 1007869 1 Yoke 55R x 1 50 x SP 1 5 23 14 765 1 1 2 NC Lock nut 14 765 1 1 2 NC Lock nut 15 3699 1 1 2 NC x 2 Hex head cap screw GR5 15 3699 1 1 2 NC x 2 Hex head cap screw GR5 N S Not Shown N S Not Shown Rev 10 15 2010 7 0 P ar t S MANO571 Rev 6 15 2007 TYPE B 1000 RPM FRONT CV DRIVE ASSEMBLY WEASLER SPLINE PROFILE SEE PAGE 72 FOR WALTERSCHEID PROFILE CD7034A 1 Note 1 Examine the driveline profile to determine the correct repair parts for the unit Note 2 There are two types of Weasler drives See photo to determine type ue Note 3 Lube fitting at end of cross and bearing WEASLER PROFILE 1000 RPM 1 3 8 21 SPLINED 1000 RPM 1 3 4 20 SPLINE REF PART QTY DESCRIPTION REF PART QTY DESCRIPTION A 1021102 1 Weasler 1000 RPM CV drive assem A 1021101 1 Weasler 1000 RPM CV drive assem bly complete 21 spline bly complete 20 spline 1 19851 1 Slide lock repair kit 1 38
16. 3 8 1000 RPM PTO 540 RPM PTO 3 Sleeve 5 8 x 1 x 9 16 4 Cup washer 5 Safety chain 20 6 Parking jack 21 7 Clevis pin 1 2 x 5 3 4 22 8 Front 2 3 drive 23 9 Rear 1 3 drive 24 10 3 Joint drive bearing housing 25 11 Bearing 26 12 Snap ring 27 13 Shield 28 14 1 2 Schedule 40 x 3 56 pipe 29 15 Hose holder 30 16 Sleeve 1 02 x 1 38 x 62 31 17 Clevis pin 1 x 2 1 2 32 18 Attitude rod 33 19 1 2 NC x 3 Hex head cap screw GR5 T 1 2 NC Lock nut 1 2 NC x 2 Hex head cap screw GR5 1 2 NC x 5 1 2 Hex head cap screw GR5 5 8 NC x 6 Hex head cap screw GR5 5 8 NC Lock nut 1 NC x 9 Hex head cap screw GR5 1 Standard flat washer 1 NC Lock nut 1 4 x 1 1 2 Cotter pin 1 2 NC Flange lock nut 1 4 28 x 90 Grease fitting 3 8 Standard lock washer 3 8 NC x 1 Hex head cap screw 3 16 x 1 Cotter pin As required Figure 29 DS1260 amp DS1440 Pull Type Cutter Assembly Front Half 40 Assembly MAN0571 Rev 6 15 2007 DS1260 amp DS1440 Pull Type Assembly Continued FRONT HALF Figure 29 Install Tongue 1 Place tongue 1 between mast plates 2 Place washer 267 and sleeve 16 on cap screw 25 3 Place washer 26 between mast plates and tongue insert cap screw 25 with washer 26 and sleeve 16 through mast plates and tongue 4 Secure with washer 26 and lock nut 27 5 Attach front half of attitude rod 18 to lug on tongue using clevis pin 17 and cotter pin 3
17. Delivery Dealers Responsibility 52 Pre Operation Owner s Responsibility 20 Free Mower Safety Video Order Form 5 Safety amp Instructional Decals 11 12 13 Safety Rules 7 8 9 10 Safety Symbols Explained 2 T TROUBLESHOOTING Problems amp Solutions 27 MAN0571 Rev 6 15 2007 WARRANTY All Models Except Mow n Machine Zero Turn Mowers Please Enter Information Below and Save for Future Reference Date Purchased From Dealer Model Number Serial Number Woods Equipment Company WOODS warrants this product to be free from defect in material and workmanship Except as otherwise set forth below the duration of this Warranty shall be for TWELVE 12 MONTHS COMMENCING ON THE DATE OF DELIVERY OF THE PRODUCT TO THE ORIGINAL PURCHASER All current model loaders and backhoes are warranted for two 2 years from the date of delivery to the original purchaser The warranty periods for specific parts or conditions are listed below Part or Duration from date of Condition Model Number delivery to the original Warranted purchaser Gearbox Seals All units listed below 2 years BW1260 BW1620 BW1800 BW2400 8 years BW240HD BW180HD BW180HB BW126HB 7 years BB48X BB60X BB72X BB84X BB600X BB720X BB840X BB6000X BB7200X BB8400X Gearbox DS1260 DSO1260 DS1440 TS1680 BW126 3 BW180 3 BW240 components PHD25 PHD35 PHD65 PHD95 2162 3240 DS96 DS120 RCC42 RM550
18. ID 1 19837 1 Slide lock repair kit 1 75 ID 2 1033104 1 Yoke OD CV 1 375 21 2 1033105 1 Yoke QD CV 1 75 20 3 1033107 2 U Joint repair kit 55E Cat 6 CV 3 1033107 2 U Joint repair kit 55E Cat 6 CV 4 1033106 1 CV Bogy with fitting 4 1033106 1 CV Body with fitting 5 1033110 1 Yoke amp shaft CV splined 32 3 5 1033110 1 Yoke amp shaft CV splined 32 3 6 1009065 2 Drive shield bearing kit 6 1009065 2 Drive shield bearing kit 7 18864 1 Danger decal Rotating 7 18864 1 Danger decal Rotating driveline N S driveline N S 8 1021306 1 CV Outer shield 8 1021306 1 CV Outer shield 9 1021319 1 CV Inner shield 9 1021307 1 CV Inner shield 10 33347 1 Danger decal Shield missing N S 10 33347 1 Danger decal Shield missing N S 11 1021320 1 Yoke tube amp sleeve 55R x 38 4 x 11 1021308 1 Yoke tube amp sleeve 55R x 42 5 x 1 69 20 1 69 20 12 58765 1 U Joint cross amp bearing kit 55E 12 58765 1 U Joint cross amp bearing kit 55E 13 1007869 1 Yoke 55R x 1 50 x SP 1 5 23 13 1007869 1 Yoke 55R x 1 50 x SP 1 5 23 14 765 1 1 2 NC Lock nut 14 765 1 1 2NC Lock nut 15 3699 1 1 2 NC x 2 Hex head cap screw GR5 15 3699 1 1 2 NC x2 Hex head cap screw GR5 N S Not Shown N S Not Shown Rev 10 15 2010 MANO571 Rev 6 15 2007 P ar tS 7 1 1000 RPM FRONT CV DRIVE ASSEMBLY WALTERSCHEID SPLINE PROFILE SEE PAGE 70 OR 71 FOR WEASLER PROFILE NOTE EXAMINE THE DRIVELINE SHAFT DIAMETER TO DETERMINE THE CORRECT REPAIR PARTS FOR THE UNIT 1 57
19. IS INVOLVED Replace Immediately If Damaged Safety Decals continued from previous page 5 PN 18864 pe A WARNING DANGER y Oz FALLING OFF CAN RESULT IN BEING RUN OVER Tractor must be equipped with ROPS or ROPS CAB and seat belt Keep foldable ROPS systems in locked up position at all times ROTATING DRIVELINE CONTACT CAN CAUSE DEATH KEEP AWAY DO NOT OPERATE WITHOUT All driveline guards tractor and equipment shields in place Buckle Up Keep seat belt securely fastened Allow no riders RAISED EQUIPMENT CAN DROP AND CRUSH m Before working underneath follow all instructions and safety rules in operator s manual and securely block up all corners of equipment with jack stands m Securely blocking prevents equipment dropping from hydraulic leak down hydraulic system failures or mechanical component failures FALLING OFF OR FAILING TO BLOCK SECURELY CAN RESULT IN SERIOUS INJURY OR DEATH 18865 C Drivelines securely attached at both ends Driveline guards that turn freely on driveline PE 6a PN 18866 WARNING Sae WARNING DO NOT EXCEED PTO SPEED OF OR DO NOT EXCEED PTO SPEED OF 540 RPM 1000 RPM 6b PN 15922 PTO speeds higher than 540 RPM can cause 1000 RPM PTO speeds higher than 1000 RPM can cause equipment failure and equipment failure and personal injury personal injury 18866 D 15922 C YY 9 PN 15503 A DANGER 44 WARNING TO AVOID SERIOUS INJURY O
20. MOUNTED amp SEMI MOUNTED Attach the cutter to the tractor 3 point hitch or quick hitch if available Do not attach driveline at this time NOTICE m f attaching cutter using a Quick Hitch the dis tance between the tractor PTO and the gearbox input shaft will increase Follow steps as you would for the 3 point hitch to insure proper engagement Raise and lower cutter and measure the maximum and minimum distance between the tractor PTO shaft and the gearbox input shaft Separate the driveline into two halves and lay them side by side with U joints at oppo site ends Set the two u joints at the maximum distance mea sures this is the cutters lowest point of operation and check the amount of overlap between the two drive halves There must be at least 4 inches of overlap If the driveline is too short less than 4 overlap contact your Woods dealer for a longer drive 16 Operation Maximum Distance Between Tractor PTO Shaft and Gearbox Input Shaft CD7155 1 Figure 3 4 Inch Minimum Overlap Set the two U joints to the minimum distance measured this is the cutters highest point and check to see if the driveline bottoms out If driveline is too long follow the instructions to shorting the drive Shorten Driveline 1 Separate driveline into two halves and connect them to the tractor PTO and gearbox input shaft 2 Place the two halves parallel to one another to determine how much the driveline must be shorte
21. NSS 1 Shaft assembly male 11 40566 1 Cross amp bearing complete w guard 540 rpm 12 40766 2 Bearing ring SC25 29 1010840 1 Shaft assembly female complete w guard 540 rpm 13 40779 1 Grease fitting 15 1003450 1 Cone amp bearing asy NSS Not serviced separately 18 40778 2 Screw package of 10 HHCS Hex head cap screw MANO571 Rev 6 15 2007 Pa rts 69 TYPE A 1000 RPM FRONT CV DRIVE ASSEMBLY WEASLER SPLINE PROFILE SEE PAGE 72 FOR WALTERSCHEID PROFILE CD7034A Note 1 Examine the driveline profile to determine the correct repair parts for the unit Note 2 There are two types of Weasler drives See photo to determine type 9157 01 69 Note 3 Lube fitting in center of cross and bearing WALTERSCHEID WEASLER PROFILE PROFILE 1000 RPM 1 3 8 21 SPLINED 1000 RPM 1 3 4 20 SPLINED REF PART QTY DESCRIPTION REF PART QTY DESCRIPTION A 1021102 1 Weasler 1000 RPM CV drive assem A 1021101 1 Weasler 1000 RPM CV drive assem bly complete 21 spline bly complete 20 spline 1 19851 1 Slide lock repair kit 1 38 ID 1 19837 1 Slide lock repair kit 1 75 ID 2 58770 1 Yoke QD CV 1 375 21 2 58758 1 Yoke QD CV 1 75 20 3 58759 2 U Joint repair kit 55E Cat 6 CV 3 58759 2 U Joint repair kit 55E Cat 6 CV 4 58760 1 CV Bogy with fitting 4 58760 1 CV Body with fitting 5 1021305 1 Yoke amp shaft CV splined 32 3 5 1021305 1 Yoke amp shaft CV splined 32 3 6 1009065 2 Drive shield bearing kit 6 1009065 2 Drive shield bearing kit 7
22. Rubber disc 6 1008141 48 Shaped washer 7 1008142 24 Bushing 63 I D 8 1001042 12 M16 x 2 0 x 90 mm HHCS 9 1008146 12 M16 x 2 0 Lock nut o 1 Grease fitting 90016031 2 3 8 NC x 3 4 Square head set screw Standard hardware obtain locally 64 P ar t S MANO571 Rev 6 15 2007 r7 REF PART QTY 1004925 1003480 57282 40563 40757 1001525 40566 40751 40753 40765 57299 40727 40728 40766 ooon ARAR UONI gt gt gt o po a a a po NN DS1260 DS1260Q amp DS1440 DS1440Q FRONT EQUAL ANGLE DRIVE ASSEMBLY PULL TYPE DESCRIPTION Complete 1000 RPM 20 Spline or Complete 1000 RPM 21 Spline or Complete 540 RPM 6 Spline Yoke 1 3 8 6 spline 540 RPM or Yoke 1 3 8 21 spline 1000 RPM or Yoke 1 3 4 20 spline 1000 RPM Cross amp bearing Inboard yoke Outer profile Spring pin 10 x 90 Yoke 1 1 2 23 spline I C Outer shield Inner shield Bearing ring SC25 MANO571 Rev 6 15 2007 REF PART QTY 11 12 13 14 15 16 17 7 40777 40778 18864 33347 19811 765 40758 1003465 NK DESCRIPTION Anti rotation chain Screw Danger decal rotating driveline Danger decal shield missing 1 2 NC x 2 HHCS GR8 1 2 NC Lock nut Lock collar kit ASG 540 RPM 6 spline 1 3 8 and 1000 RPM 21 spline 1 3 8 Or Lock collar kit ASG 1000 RPM 20 spline 1 3 4 HHCS Hex h
23. Trap cups in vise and apply pressure Be sure journal cross is started into bearings and continue pressure with vise squeezing in as far as possible Tapping the yoke will help 3 Seat cups by placing a drift or socket slightly smaller than the cup on cup and rap with a hammer See Figure 27 Install snap ring and repeat on opposite cup 4 Repeat Step 1 and Step 2 to install remaining cups in remaining yoke 5 Move both yokes in all directions to check for free movement If movement is restricted rap on yokes sharply with a hammer to relieve any tension Repeat until both yokes move in all directions without restriction Figure 27 Install Cups CD1389 EE ee Dealer Service 37 ASSEMBLY INSTRUCTIONS DEALER SET UP INSTRUCTIONS These instructions are for the assembly of the DS1260 and DS1440 mounted semi mounted and pull type cutters as well as the DSO1260 semi mounted cutter Many of the procedures apply to all units When an instruction applies to a specific unit the section heading will indicate which unit Assembly of options may not apply to all units Assembly of the cutter is the responsibility of the Woods dealer It should be delivered to the owner completely assembled lubricated and adjusted for normal cutting conditions The cutter is shipped partially assembled Assembly will be easier if aligned and loosely assembled before tightening hardware Recommended torque values for hardware are loc
24. link 10 3 8 NC x 1 1 4 Carriage bolt GR5 11 3 8 NC Flange lock nut 12 Pin 49 to 51 chain Figure 35 Optional Chain Shielding Installation PG MANOS Rev 6 18 2007 Assembly 51 DEALER CHECK LISTS PRE DELIVERY CHECK LIST DEALER S RESPONSIBILITY Inspect cutter thoroughly after assembly to make sure it is set up properly before delivering it to the customer The following check list is a reminder of points to inspect Check off each item as it is found satisfactory corrections are made or services are performed IMPORTANT m Gearbox was not filled at the factory It must be serviced before operating cutter See LUBRICA TION page 21 Failure to service will result in dam age to gearbox Check that gearbox is properly serviced and seals are not leaking Check and grease all lubrication points as identi fied in Owner Service LUBRICATION page 21 Check that blades have been properly installed Check all bolts to be sure they are properly torgued Check that all cotter pins are properly installed and secured Check that PTO shaft is properly installed 52 Dealer Check Lists DELIVERY CHECK LIST DEALER S RESPONSIBILITY Show customer how to make adjustments Describe the options available for this cutter and explain their purpose Explain importance of lubrication to customer and point out lubrication points on cutter Point out all guards and shielding Explain their importance
25. steep slopes W Do not stop start or change directions sud denly on slopes m Use extreme care and reduce ground speed on slopes and rough terrain m Watch for hidden hazards on the terrain during operation A CAUTION m Stop power unit and equipment immediately upon striking an obstruction Turn off engine remove key inspect and repair any damage before resuming operation Maximum recommended ground speed for cutting or shredding is 5 miles per hour Adjust tractor ground speed by using higher or lower gears to provide a clean cut without lugging tractor engine Tall material should be cut twice Cut material higher the first pass Cut at desired height at 90 degrees the second pass Remember sharp blades produce cleaner cuts and use less power Before entering an area analyze it to determine the best procedure Consider the height and type of mate rial to be cut and the terrain type hilly level or rough etc TRANSPORTING A WARNING m The maximum transport speed for towed and semi mounted machines is 20 mph 32 km h Regardless of the maximum speed capability of the towing tractor do not exceed the implement s max MAN0571 Rev 6 15 2007 imum transport speed Doing so could result in Loss of control of the implement and tractor Reduced or no ability to stop during braking Implement tire failure Damage to the implement or its components m Use additional cautio
26. to provide 2 inches of clearance between the break link 2 and the rear of the lift links See Figure 8 This clearance will allow the cutter to float over uneven terrain ATTITUDE ADJUSTMENT PULL TYPE Normal Mowing For the most economical power use and best cutting results the cutter should be from 1 2 to 3 4 higher at the rear than at the front For grass and weed mowing adjust cutter to run level or with the front slightly lower Shredding For shredding it is better to set rear of cutter slightly lower than the front How much lower depends on the material to be shredded Determine the best setting for your situation by experimenting Use a slow ground speed for better shredding DRIVELINE ADJUSTMENT PULL TYPE With the cutting height established adjust the driveline carrier bearings in the H frames so that the front drive line is parallel to the ground with cutter in cutting posi tion WHEEL SPACING Wheels may be adjusted to any position for row crop shredding BLADE SELECTION There are two blade options standard suction blades and flat double edge blades The standard suction blade is a general use multi pur pose blade The double edge blade requires less power because it does not mulch or recut material It is designed for use in areas where blade wear is a problem Sandy soils are extremely hard on blades Blade rotation viewed from top of cutter is clockwise for the right crossbar and
27. 15 Rim for pneumatic tire 5 bolt or 6 00 x 9 Solid tire rim amp hardware 5 bolt or 22 x 6 6 x 10 Aircraft tire rim amp hardware 5 bolt or MANO571 Rev 6 15 2007 Solid Tire amp Rim REF PART QTY DESCRIPTION 16 1017080F 1 22 x 6 6 x 10 Aircraft tire rim amp hardware foam filled 5 bolt or 16 1017030 1 29x9x 15 Aircraft tire rim amp hardware 5 bolt 17 1017081 1 10 0 x 5 5 Rim half for 22 aircraft wheel only or 17 1017026 1 15 0 x 6 0 Rim half for 29 aircraft wheel only 18 1017082 1 10 0 x 5 5 Rim half w valve hole for 22 aircraft wheel only or 18 1017025 1 15 0 x 6 0 Rim half w valve hole for 29 aircraft wheel only 19 6100 1 2 NC x 1 1 4 HHCS GR5 20 765 1 2 NC Locknut 21 19887 3 8 NC x 1 HHCS GR8 22 838 3 8 Standard lock washer 23 835 3 8 NC Hex nut 1015834 1 22x6 6x 10 Inner tube for 22 aircraft wheel only 1015833 1 29x9x15 Inner tube for 29 aircraft wheel only 1017042 2 Rim half for 6 x 9 solid tire HHCS Hex head cap screw Standard hardware obtain locally Parts 75 MDS1260 MDS1440 MOUNTED TAILWHEEL ASSEMBLY REF PART QTY DESCRIPTION 1 1009185 2 Tailwheel arm 2 15580 2 Tailwheel clevis 3 12577 2 4x8 Rim amp laminated tire 4 15591 2 Wheel hub with cups includes two of item 6 5 15277 2 Wheel hub assembly includes two of items 6 7 8 6 309 4 Bearing cup 7 310 4 Bearing cone 8 314 4 Sealfor 1 1 2 shaft 9 15574 2 Sleeve 1 25 x
28. 2 RM660 2 RM990 3 PRD6000 PRD7200 PRD8400 S15CD S20CD S22CD S25CD S27CD BW180LH TC R74 5 years TC R68 TC R60 TBW144 TBW180 TBW204 6 years 3 years 1 year if used in rental or RDC54 RD60 RD72 TBW150C TS R60 TS R52 TS R44 M commercial applications les RM550 2 RM660 2 RM990 3 PRD6000 PRD7200 PRD8400 7144RD 2 9180RD 2 9204RD 2 3 years BB600 BB720 BB840 BB6000 BB7200 BB8400 BW126 3 BW126HB BW180 3 BW180HB Rust through BW180HD BW1260 BW1800 BW240 BW240HD 2162 3240 DS1260 DSO1260 DS1440 10 years TS 1680 Under no circumstances will this Warranty apply in the event that the product in the good faith opinion of WOODS has been subjected to improper operation improper maintenance misuse or an accident This Warranty does not apply in the event that the product has been materially modified or repaired by someone other than WOODS a WOODS authorized dealer or distributor and or a WOODS authorized service center This Warranty does not cover normal wear or tear or normal maintenance items This Warranty also does not cover repairs made with parts other than those obtainable through WOODS This Warranty is extended solely to the original purchaser of the product Should the original purchaser sell or otherwise transfer this product to a third party this Warranty does not transfer to the third party purchaser in any way There are no third party beneficiaries
29. 3 6 Raise front of cutter and install parking jack 6 to support tongue 7 Attach safety tow chain 5 to tongue by wrapping chain around diagonal brace and threading the hook end back through the large link on opposite end of chain Install 3 Joint Driveline Figure 29 Install Driveline 1 Coat input shaft of gearbox with a light coating of grease 2 Attach slip clutch on driveline 9 to input shaft of gearbox Tighten cap screws 19 and lock nuts 20 MAN0571 Rev 6 15 2007 3 Attach rear tether chain on driveline to clip on plastic gearbox shield Install H Frame 1 Place H frame 2 in correct hole in bottom of tongue to maintain proper PTO distance see Figure 29 2 Secure H frame to tongue using cap screw 23 two sleeves 3 two cup washers 4 and lock nut 24 Attach Driveline to H Frame NOTE Select holes in H frame that will allow driveline to run level Refer to Operation section for driveline height Final adjustment will be necessary when cutter is attached to the tractor Place driveline bearing carrier between H frame 2 and secure with clevis pin 7 and cotter pin 28 Install Front Drive 1 Slide rear yoke of front driveline 8 over shaft of driveline 9 and align with notch on shaft 2 Secure drives together using cap screw 21 and lock nut 20 3 Attach tether chain on front half of driveline 8 to H frame 2 Install Drive Shield amp Hose Holder 1 Attac
30. 4 Position elbow to point toward front of cutter 3 Install optional stroke control kit 23 to cylinder rod Stroke control kit is used to set cut height Install Driveline 1 Coat input shaft of gearbox with a light coating of grease 2 Attach slip clutch on driveline 5 to input shaft of gearbox Tighten cap screws 31 and lock nuts 32 3 Attach rear tether chain of driveline to driveline shield MAN0571 Rev 6 15 2007 OG A Pull Type amp 3 Point Mounted B Semi Mounted 1 Tailwheel 2 Rear A frame link 3 Front A frame assembly 4 Lower hitch pin 5 Drive 6 Sleeve 781 x 1 38 x 2 40 7 Break link add 8 Sleeve 1 3 8 x 1 3 4 x 1 1 4 24 5 8 NC x 5 Hex head cap screw GR5 9 Sleeve 5 8 x 1 x 1 1 4 25 5 8 NC Flange lock nut 10 Spring arm 26 1 NC Lock nut 11 Spring 27 1 NC x 12 Hex head cap screw GR5 12 Top link pin 28 5 8 Standard flat washer 13 Transport lock up 29 5 8 NC x 2 1 2 Carriage bolt GR5 14 3 1 2 x 8 Hydraulic cylinder 30 7 16 x 2 Klik pin 15 1 2 to 1 4 Reducer 31 1 2 NC x 3 Hex head cap screw 16 1 4 x 1 4 90 Elbow with 1 16 restricter 32 1 2 NC Lock nut 17 1 4 x 156 Hose 33 3 4 NC x 4 1 2 Hex head cap screw GR5 18 Ratchet adjustment link 34 3 4 NC Lock nut 19 Sleeve 5 8 x 1 x 13 16 35 1 4 x 1 1 2 Cotter pin 20 1x 4 1 2 Headless pin 36 5 8 NC x 3 Hex head cap screw GR5 21 1x5 Headless pin 37 1 Standard flat washer 22 1x 3 Headless pi
31. 4 x 1 1 2 Cotter pin 1 2 NC x 5 HHCS GR5 5 16 NC x 3 4Carriage bolt 5 16 NC Flange lock nut 1 4 NC x 1 2 Round head screw 1 4 NC Hex nut Standard hardware obtain locally HHCS Hex head cap screw Parts 57 DS1260 D51440 PULL TYPE OPTIONAL CV MOUNTING ASSEMBLY REF PART QTY DESCRIPTION 10 1011761 1 Shield 11 7035 1 1 2 Schedule 40 x 3 56 pipe 12 3443 1 Hose holder om DESCRIPTION 13 1021377 1 CV H Frame mounting base 1 1024175 1 CV Drive assembly 540 RPM 14 3489 1 2 NC x 3 HHCS GR5 see page 68 or 1 1021102 1 CV Drive assembly 1000 RPM iod u NE L SNE 21 spline see page 70 or 16 3699 1 2 NC x 2 HHCS GR5 1 1021101 1 CV Drive assembly 1000 RPM 17 12305 1 2 NC x 5 1 2 HHCS GRS 20 spline see page 70 18 12005 5 8 NC x 6 HHCS GR5 2 1021375 1 H Frame 19 6239 5 8 NC Lock nut 3 1791 2 Sleeve 5 8 x 1 x 9 16 20 1256 3 16 x 1 Cotter pin 4 10635 2 Cup washer 5 8 x 1 3 4 x 14 Ga 21 11900 1 2 NC Flange lock nut 5 404 1 Clevis pin 1 2 x 5 3 4 22 2985 1 4 28 x 90 Grease fitting 6 1022221 1 Rear stub shaft DS1260 23 29893 1 2 NC x 1 1 2 Carriage bolt see page 73 or 24 854 1 2 Flat washer 6 1022222 1 ep ov D91440 25 838 3 8 Standard lock washer 7 32347 1 3 Joint drive bearing housing E a ANE SUIS ARS includes items 8 9 22 8 13133 1 Bearing Standard hardware obtain locally 9 12128 1 Snapring HHCS Hex head cap screw 5 8 P ar t S MANO571 Rev 6 15 2007 DS1260
32. 7 57432 4 Friction disc 18 57442 1 Hub 1 3 4 20 I C SN 19 57443 1 Drive plate 20 57256 1 Drive plate SN 21 57257 1 Thrust plate 22 57263 6 M12x 115 mm HHCS 23 57258 6 Spring compression 24 57265 6 Flat washer 24 x 13 x 2 5 mm 25 57264 6 M12 Hex nut 26 57262 2 M12x65mmHHCS 27 57261 2 M12 Hex nut HHCS Hex head cap screw MANO571 Rev 6 15 2007 Pa rts 73 DS1260 Q DS1440 Q DSO1260 Q SLIP CLUTCH DRIVE ASSEMBLY MOUNTED REF PART QTY A A 57419 57290 57422 57425 40563 40757 1001525 40566 40765 40750 40752 44676 40751 57421 40766 40777 18864 33347 40778 40767 40779 1 a N a NNa o NN DESCRIPTION Complete 540 RPM drive assembly DS1260 or Complete 1000 RPM drive assembly DS1260Q or Complete 540 RPM drive assembly DS1440 DSO1260 or Complete 1000 RPM drive assembly DS1440Q DSO1260O Yoke 1 3 8 6 Spline ASG DS1260 DS01260 DS1440 or Yoke 1 3 8 21 Spline AS DS1260Q DSO1260Q DS1440Q or Yoke 1 3 4 20 Spline AS Cross and bearing Spring pin 10 X 90 Inboard yoke S4 Inner profile S4 Outer profile amp sleeve S5 Inboard yoke S5 Friction clutch 1 3 4 20 spline Bearing ring SC25 Anti rotation chain Decal Danger Rotating driveline Decal Danger guard missing Screw Support bearing Grease fitting 74 Parts REF PART QTY 20 21 22 22 23 23 31 32 33 34 35 36 37 38 3
33. 8 1005020 1 Ratchet adjustment link 19 12313 2 Sleeve 5 8 x 1 x 13 16 Standard hardware obtain locally 20 8346 1 1x4 1 2 Headless pin HHCS Hex head cap screw MANO571 Rev 6 15 2007 Pa rts 59 DS1260 D51440 SEMI MOUNTED CUTTER ASSEMBLY A Pull Type amp 3 Point Mounted B Semi Mounted CD7115A REF PART QTY DESCRIPTION REF PART OTY DESCRIPTION q rent 2 Tailwheel see page 77 15 24098 1 1 1 4 Stroke control kit see page 81 2 39064 2 Lower hitch pin 16 1021369 1 SMV Mounting bracket 3 57419 1 Drive 540 RPM DS1260 17 62484 1 SMV Socket see page 74 or 18 1004251 1 SMV Bracket 3 57290 1 Drive 1000 RPM DS1260Q 19 24611 1 Slow moving vehicle emblem see page 74 or 20 378 5 8 NC x 5 HHCS GR5 3 57422 1 Drive 540 RPM DS1440 21 6239 5 8 NC Lock nut see page 74 or 22 35124 7 16 x 2 Klik pin 3 57425 1 Drive 1000 RPM DS1440Q 23 3489 1 2 NC x 3 HHCS GR5 Seepage 74 24 765 1 2 NC Lock nut ee eu a 25 1285 1 4 x 1 1 2 Cotter pin 26 23479 1 2 NC x 5 HHCS GR5 A E 27 11900 1 2 NC Flange lock nut E b eae ieee page 90 28 16148 5 16 NC x 3 4 Carriage bolt K 29 14139 5 16 NC Flange lock nut 9 10290 1 1 4x1 4 T Elbow w 1 16 restricter 30 1282 1 4 NC x 1 2 Round head screw 10 8669 1 1 4x156 Hose 31 5288 1 4 NC Hex nut 11 1005020 1 Ratchet adjustment link a nt di iae P Standard hardware obtain locally HHCS Hex head cap screw 14 11493 1 1x3 Headless pin 6 0 P ar t S MANO571 R
34. 8 163 5 16 Chain 6 link 6 1022191 2 Rear chain shield bracket 10 20973 20 3 8 NC x 1 1 4 Carriage bolt GR5 8 1007851 4 Pin 34 to 36 chain 11 14350 20 3 8 NC Flange lock nut 9 5498 190 5 16 Chain 6 link 10 20973 24 3 8 NC x 1 1 4 Carriage bolt GR5 Standard hardware obtain locally 11 14350 24 3 8 NC Flange lock nut 12 1007855 1 Pin 49 to 51 chain Standard hardware obtain locally Rev 11 6 2009 MANO571 Rev 6 15 2007 P ar t S 7 9 3 1 2 x 8 STROKE HYDRAULIC CYLINDER OPTIONAL DC3203 REF PART QTY DESCRIPTION REF PART QTY DESCRIPTION 1 10475 Hydraulic cylinder complete single 8 23543 1 Rod end housing 1 1 4 bore acting for pull type amp semi mounted 9 23546 1 Cylinder butt end Or 15 923 1 4 x 1 3 4 Cotter pin 1 18725 Hydraulic cylinder complete double 16 6698 3 8 NC Hex lock nut ting f i Sg Gonmounted un on 17 23550 3 8 NC x 1 1 2 Socket head cap 2 23540 Seal repair kit SCrew P ae lomo esp 18 1093 1 2 NC Heavy hex nut 2A 1 1 4 ID Wi t Iperseal 19 11893 1 2 x 1 4 Pipe reducer bushing 2B Ri t _ ID EDD 20 1 2 Pipe plug 2 zx rr t OU P ng 21 11975 1 2 NPT Vent plug PR SUP OD Been washer 22 25496 1 14 UNS Jam nut 23544 1 Pist Ms BE 23 1631 1 x 3 5 8 Clevis pin 4 23549 1 Cylinder rod clevis 2 1 1 li 3 Cyindenred A Standard hardware obtain locally 6 N 4 Ti eres NSS Not Serviced Separately 7 NSS 1 Cylinder barrel T Included in seal kit 8 0 P ar t S MA
35. 9 40 41 42 40758 40727 57273 57271 40754 1003455 57423 57426 57441 57432 57442 57443 57256 57257 57263 57258 57265 57264 57262 57261 _b 2n n N NO o 20 0 A DESCRIPTION Slide lock collar repair kit Outer guard half Inner guard half DS1260 Q Inner guard half DS1440 Q DSO1260 Q Male drive half Complete 540 rpm DS1260 or Male drive half Complete 1000 rpm DS12600 or Male drive half Complete 540 rpm DS1440 DSO1260 or Male drive half Complete 1000 rpm DS1440Q DSO1260Q Flange yoke Friction disc Hub 1 3 4 20 I C SN Drive plate Drive plate SN Thrust plate M12 x 115 mm HHCS Spring compression Flat washer 24 x 13 x 2 5 mm M12 Hex lock nut M12 x 65 mm HHCS M12 Hex lock nut HHCS Hex Head Cap Screw MANO571 Rev 6 15 2007 REF PART QTY 1 1017050 2 1017034 3 1017033 4 1017027 5 1017028 6 1017036 7 1017037 8 1017029 9 1017031 10 1017032 11 1017035 12 1017038 13 1017069 14 1017067 15 35917 16 1017088 16 1017040 16 1017080 1 0 02 2 2 2 42 2 WHEEL amp TIRE ASSEMBLY 15 Rimfor gt Pneumatic Tire Aircraft Tire amp Rim DESCRIPTION Heavy hub assembly includes items 1 through 15 Heavy wheel hub with cups includes items 6 7 14 Axle Seal Bearing cone Bearing cup Bearing cup Bearing cone Washer Castle nut Hub cap Stud Cotter pin Grease fitting Nut lug 1 2 NF
36. AEM Association of Equipment Manufacturers reinforces the proper procedures to follow while operating your mowing equipment The video does not replace the information contained in the Operator s Manual so please review this manual thoroughly before operating your new mowing equipment Safety Video Order Form 8 2 2005 S a f e t y 5 Also available from the Association of Equipment Manufacturers A large variety of training materials ideal for groups are available for a nominal charge from AEM Following is a partial list e Training Package for Rotary Mowers Cutters English Contains DVD amp VHS English Guidebook for Rotary Mowers Cutters English AEM Industrial Agricultural Mower Safety Manual English AEM Agricultural Tractor Safety Manual English e Training Package for Rotary Mowers Cutters English Spanish Contains DVD amp VHS English Spanish Guidebook for Rotary Mowers Cutters English Spanish AEM Industrial Agricultural Mower Safety Manual English Spanish AEM Agricultural Tractor Safety Manual English Spanish AEM training packages are available through AEM at www aem org or Universal Lithographers Inc Email aem Q ulilitho com 800 369 2310 tel 866 541 1668 fax Free Mower Cutter Safety Video Order Form v Select one Ll VHS Format VHSO1052 Safety Video DVD Format DVD01052 Safety Video Please send me Name Phone Address Mower Cutter Model Serial Send
37. D CD6074 8 Gear 16T M8 540 rpm 8 Gear 22T M8 1000 rpm 10 Cap screw M10 x 25 Input shaft 11 Bearing cup amp cone Oil seal metric 50 x 90 x 10 12 Housing Gearbox Input 17 Shim Oil plug 3 8 13 Bearing cup amp cone 18 Bearing cup amp cone M Gearbox housing 14 Output shaft 19 Gear 16T M8 1000 rpm Cotter pin 15 Oil seal metric 45 x 85 x 10 19 Gear 22T M8 540 rpm Castle nut M40 x 1 5 16 Snap ring 85 dia 20 Dipstick plug Figure 15 Splitter Gearbox Assembly SPLITTER GEARBOX REPAIR Figure 15 NOTE Replacing gears shafts bearings and seals may not be cost effective Purchasing a complete gearbox may be more economical Remove Gearbox from Cutter 1 Disconnect driveline from the tractor PTO and remove it from center gearbox Remove dipstick plug 20 and siphon gear lube from housing through this opening NOTE Flex coupler driveline can not be removed when center and side gearboxes are bolted in place Disconnect and remove flex coupler driveline from side of gearbox by a Removing six 3 4 x 2 1 2 cap screws and 3 4 hex nuts from around center gearbox b Removing tapered cap screw and hex nut from flex coupler yoke c Rotating gearbox and slide flex coupler from gearbox shaft Disassemble Gearbox Figure 15 1 Remove breather plug from top of gearbox 2 Remove plug 3 from side of input housing 12 and pour out gear oil 32 Dealer Service
38. ER SPLINE PROFILE WALTERSCHEID SPLINE PROFILE REAR FIXED LENGTH DRIVE FOR CONSTANT VELOCITY DRIVE SLIP CLUTCH DRIVE ASSEMBLY MOUNTED WHEEL amp TIRE ASSEMBLY TAILWHEEL ASSEMBLIES MDS1260 MDS1440 MOUNTED DSO1260 SMDS1260 SMDS1440 SEMI MOUNTED BELT SHIELDING CHAIN SHIELDING OPTIONAL 3 1 2 X 8 STROKE HYDRAULIC CYLINDER OPTIONAL HYDRAULIC CYLINDER STROKE CONTROL KIT OPTIONAL CROSSBAR PULLER OPTIONAL Rev 10 15 2010 MANO571 Rev 6 15 2007 P ar ts 53 DS1260 D51440 MAIN FRAME ASSEMBLY 21 Complete decal Set 22 Safety decal set 5 4 P ar t S MANO571 Rev 6 15 2007 REF PART 1 o o o ND O o o fF 11 12 13 14 15 16 17 1026976 t 1026981 t 58806 1022228 1002495 1002496 1002048 1021370 1022177 57118 1022174 57119 1022173 1021393 1022163 19161KT 19160KT 19162KT 32616 10520 13946 32603 32604 1003828 QTY 1 1 N N a a a NO N A A A A A Rev 7 4 2008 MANO571 Rev 6 15 2007 DS1260 DS1440 MAIN FRAME ASSEMBLY DESCRIPTION Tailwheel weldment DS1260 S N 1081498 amp after or Tailwheel weldment DS1440 S N 1081498 amp after Spindle gearbox DS1260 DSO1260 see page 63 or Spindle gearbox DS1440 see page 63 Splitter gearbox 540 RPM see page 62 or Splitter gearbox 1000 RPM see page 62 Clutch shield Shield DS1260 DSO1260 or Shield DS1440 Right skid DS1260 DSO1260
39. ESCRIPTION 58806 Gearbox Repair asy DS1260 DSO1260 or 10 13 A 1022228 Gearbox Repair assembly DS1440 1 57316 1 Gear crown 23T M6 7 DS1260 DSO1260 or 1 1024781 1 Gear crown 23T M6 5 DS1440 9 p 2 NSS 1 Gearbox housing 3 57319 1 Input shaft 1 3 4 20 4 57356 1 Output shaft 5 57358 1 Gear pinion 177 M6 7 DS1260 DSO1260 or 4 5 1024782 1 Gear pinion 20T M6 5 DS1440 6 39263 2 Bearing cup amp cone 25 7 39411 2 Bearing cup amp cone 8 57338 1 Protective seal 6 9 1 Cotter pin B 4 x 50 10 57320 2 Snap ring 85 UNI7437 18 11 57321 1 Snap ring 50 UNI7435 gt 12 57471 1 Shim 45 3 x 2 5 57471 Kit CD 8 13 57471 2 Shim 70 3 x 84 7 57471 Kit 14 57329 1 Castle nut M40 x 1 5 15 39323 1 Castle nut M30 x 2 16 57471 1 Shim 50 3 x 70 3 57471 Kit 26 17 57471 1 Shim 40 3 x 61 7 x 1 57471 Kit NI 18 39289 1 Oilseal 50x 90 x 10 D 19 57318 1 Oil seal 45 x 85 x 10 20 57371 1 Cap 22 57372 1 Top cover 23 6 M8x16GR8 8 HHCS 24 57057 1 Dipstick 1 2 x 6 18 25 64803 1 3 6 x 2 Cotter pin 26 1024670 1 1 22x2 21 x 236 Washer NSS Not Serviced Separately HHCS Hex head cap screw Standard hardware obtain locally MANO571 Rev 6 15 2007 Pa rts 63 DS1260 DS1440 D501260 FLEXIBLE COUPLER REF PART QTY DESCRIPTION 1021390 Complete drive DS1260 DSO1260 or 1 1022179 Complete drive DS1440 2 0 1 Inner connector yoke 3 1008147 2 Outer connector yoke 1 3 4 20 spline 5 1008140 4
40. N BECOME ALERT YOUR SAFETY IS INVOLVED Replace Immediately If Damaged 1 SERIAL NUMBER PLATE MODEL NO SERIAL NO We Woods Eguipment Company r e JIJR Oregon Illinois U S A 3M 2 PN 5669 3 PN 12777 BE CAREFUL Use a clean damp cloth to clean safety decals CRUSHING AND PINCHING HAZARD Be extremely careful handling various parts of the machine They are heavy and hands fingers feet and other body parts could be crushed or pinched between tractor and implement Operate tractor controls from tractor seat only Do not stand between tractor and implement when tractor is in gear Make sure parking brake is engaged before going between tractor and implement Stand clear of machine while in operation or when it is being raised or lowered FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH 1903751 A Avoid spraying too close to decals when using a pressure washer high pressure water can enter through very small scratches or under edges of decals causing them to peel or come off Replacement safety decals can be ordered free from your Woods dealer To locate your nearest dealer check the Dealer Locator at www WoodsEquipment com or in the United States and Canada call 1 800 319 6637 MANO571 Rev 6 15 2007 Safety Decals continued on next page Safety 11 SAFETY amp INSTRUCTIONAL DECALS R ATTENTION BECOME ALERT YOUR SAFETY
41. NO571 Rev 6 15 2007 HYDRAULIC CYLINDER STROKE CONTROL KIT OPTIONAL pb REF PART GTY DESCRIPTION 1 24098 1 Stroke control set for 1 1 4 cylin der rod contains items 2 5 1 1 2 Segment 1 1 4 Segment 1 Segment 3 4 Segment a A wo N DD CROSSBAR PULLER OPTIONAL REF PART QTY DESCRIPTION REF PART QTY DESCRIPTION A 8811 1 Crossbar puller complete 5 24876 1 Crossbar puller tube assembly 1 19914 2 Crossbar puller clevis 6 24881 1 Crossbar puller screw assembly 2 3097 4 5 8NC x 4 1 2 HHCS GR5 7 24885 4 Crossbar puller link 3 230 4 5 8NC Hex nut 4 24879 1 Crossbar puller pad assembly Standard hardware obtain locally HHCS Hex head cap screw MANO571 Rev 6 15 2007 Pa rts 8 1 application BOLT TORQUE CHART Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific Fasteners must always be replaced with the same grade as specified in the manual parts list Always use the proper tool for tightening hardware SAE for SAE hardware and Metric for metric hardware Make sure fastener threads are clean and you start thread engagement properly All torque values are given to specifications used on hardware defined by SAE J1701 MAR 99 amp J1701M JUL 96 Y SAE SERIES SAE Bo
42. OUR SAFETY IS INVOLVED Safety Rules continued from previous page BH Remove accumulated debris from this equip ment power unit and engine to avoid fire hazard m Make sure all safety decals are installed Replace if damaged See Safety Decals section for location m Make sure shields and guards are properly installed and in good condition Replace if dam aged m Do not put this equipment into service unless all side skids are properly installed and in good condi tion Replace if damaged m A minimum 20 of tractor and equipment weight must be on the tractor front wheels when attachments are in transport position Without this weight tractor could tip over causing personal injury or death The weight may be attained with front wheel weights ballast in tires or front tractor weights Weigh the tractor and equipment Do not estimate E Inspect and clear area of stones branches or other hard objects that might be thrown causing injury or damage OPERATION W Full chain or rubber shielding must be installed when operating in populated areas or other areas where thrown objects could injure people or dam age property f this machine is not equipped with full chain or rubber shielding operation must be stopped when anyone comes within 300 feet 92 m This shielding is designed to reduce the risk of thrown objects The mower deck and protec tive devices cannot prevent all objects from escaping the blade e
43. R DEATH Read Operator s Manual available from dealer and follow all safety ROTATI NG BLAD ES AN D precautions Keep all shields in place and in good TH ROWN OBJ ECTS condition m Do not put hands or feet under or into mower when Operate mower from tractor seat only engine is running Lower mower stop engine and remove key before dismounting tractor m Before mowing clear area of objects that may be Allow no children or untrained persons thrown by blade to operate equipment m Keep bystanders away Do not transport towed or a er semi mounted units over 20 mph m Keep guards in place and in good condition FAILURE TO OPERATE SAFELY BLADE CONTACT OR THROWN OBJECTS CAN CAN RESULT IN CAUSE SERIOUS INJURY OR DEATH INJURY OR DEATH 12 Sa fe ly MAN0571 Rev 6 15 2007 SAFETY amp INSTRUCTIONAL DECALS A ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED A Replace Immediately If Damaged 10 PN 1002940 AMBER FRONT REFLECTOR 9 A DANGER 11 PN 57123 RED REAR REFLECTOR 9 If shaft connection is visible shield is missing Replace shield before 12 PN 1004114 operating eguipment 1004114 13 PN 1004991 WARNING TRANSPORT LOCK AND CYLINDER RAISED CUTTER CAN DROP AND CRUSH REQUIREMENTS bibi baa rh SINGLE ACTING FULL Before working underneath transport lock must be in the raised EXTENSION position All corners of cutter must be securely blocked with jack sy A stands All transport co
44. Remove eight 10 mm cap screws 10 from around input housing 12 Remove input shaft assembly and housing Remove oil seals 15 to be replaced from both sides of output shaft 14 Remove snap rings 16 and shims 17 from both sides of output shaft 14 Support gearbox in a handpress and push on left side of output shaft 14 to remove right bearing 18 and gear 19 from housing 7 Support housing in vise in a horizontal position 8 Remove left bearing 18 by using a punch and 10 11 12 hammer from right side of housing Drive bearing out of housing Remove cotter pin 5 castle nut 6 shim 7 gear 8 and shim 17 from input shaft 1 Remove seal 2 to be replaced from input housing 12 Support input housing in a vise and remove bearing 11 by using a punch and hammer Drive bearing out of housing Inspect gears for broken teeth and wear Some wear is normal and will show on loaded side Forged gear surfaces are rough when new Check that wear pattern is smooth MANO571 Rev 6 15 2007 13 Inspect vertical and horizontal shafts for grooves nicks or bumps in the areas where the seals seat Resurface any damage with emery cloth 14 Inspect housing and caps for cracks or other damage Assemble Gearbox Figure 15 1 Clean housing paying specific attention to areas where gaskets will be installed 2 Wash housing and all components thoroughly Select a cl
45. THE REMEDY OF REPAIR OR REPLACEMENT IS THE SOLE AND EXCLUSIVE REMEDY UNDER THIS WARRANTY THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF THIS WARRANTY WOODS MAKES NO OTHER WARRANTY EXPRESS OR IMPLIED AND WOODS SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY AND OR ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE WOODS shall not be liable for any incidental or consequential losses damages or expenses arising directly or indirectly from the product whether such claim is based upon breach of contract breach of warranty negligence strict liability in tort or any other legal theory Without limiting the generality of the foregoing Woods specifically disclaims any damages relating to i lost profits business revenues or goodwill 11 loss of crops iii loss because of delay in harvesting iv any expense or loss incurred for labor supplies substitute machinery or rental or v any other type of damage to property or economic loss This Warranty is subject to any existing conditions of supply which may directly affect WOODS ability to obtain materials or manufacture replacement parts No agent representative dealer distributor service person salesperson or employee of any company including without limitation WOODS its authorized dealers distributors and service centers is authorized to alter modify or enlarge this Warranty Answers to any questions regarding warranty s
46. ad grease fitting 3 8 Standard lock washer 3 8 NC Hex nut plated 3 8 NC x 1 HHCS GR8 1 2 Standard lock washer 1 2 NF x 1 HHCS GR5 3 4 Standard flat washer 3 4 NF Slotted hex nut 1 Standard lock washer 1 14 UNS Hex nut Not Serviced Separately J Hex head cap screw Standard hardware obtain locally MANO571 Rev 6 15 2007 CD7122 Parts 77 DS1260 DS1440 BELT SHIELDING STANDARD CD7113 5 DS1260 DSO1260 DS1440 REF PART QTY DESCRIPTION REF PART QTY DESCRIPTION 1 1021386 2 Frontbelt bracket 4 1022193 1 Left front belt bracket 2 1021387 2 Front rubber deflector 5 1022194 1 Right front belt bracket 3 1021388 1 Rear band 6 1022195 1 Center front belt bracket 9 20973 22 3 8 NC x 1 1 4 Carriage bolt GR5 7 1022196 2 Front rubber deflector 10 14350 22 3 8 NC Flange lock nut 8 1022197 2 Rear band 9 20973 22 3 8 NC x 1 1 4 Carriage bolt GR5 Standard hardware obtain locally 10 14350 22 3 8 NC Flange lock nut Standard hardware obtain locally Rev 7 9 2010 7 8 P ar t S MANO571 Rev 6 15 2007 DS1260 DS1440 CHAIN SHIELDING OPTIONAL CD7112A DS1260 DSO1260 DS1440 REF PART QTY DESCRIPTION REF PART QTY DESCRIPTION 1 1021381 2 Front chain shield bracket 3 1022186 1 Left front chain shield bracket 2 1021384 1 Rear chain shield bracket 4 1022187 1 Right front chain shield bracket 7 1007856 3 Pin 52 to 54 chain 5 1022188 1 Center front chain shield bracket 9 549
47. ad is solid against gearbox shaft For best results strike head of puller screw with a hammer while tightening with a wrench 7 For removal with a jack attach tube to each clevis with puller links 7 bolts 2 and nuts 3 Place jack on tube with end of jack pressing against gearbox shaft Slowly apply force with jack NOTE Hydraulic jack will not operate if tipped more than 90 degrees Use care to prevent bend ing crossbar during removal 34 Dealer Service OY OVE OIM CD1249A Clevis 5 8 NC x 4 Cap screw 5 8 NC Hex nut Pad assembly Tube assembly Screw assembly Figure 18 Crossbar Removal MAN0571 Rev 6 15 2007 Crossbar Installation 1 Using emery cloth 220 or finer remove surface rust and foreign material from hub splined gearbox vertical shaft and crossbar See Figure 19 Figure 20 Crossbar Installation CD3739 Crossbar Timing Crossbar must be re timed anytime a crossbar or a side drive is disconnected 1 To re time crossbars position bars as shown in Figure 21 Figure 19 Typical Crossbar and Gearbox Shaft 2 The right crossbar will be at right angles to the front of the cutter 3 Measure from the front of the cutter to the blade pin on left crossbar 2 Install crossbar 2 on splined shaft See Figure 20 Install nut 3 Torque nut to 450 Ibs ft Install cotter 4 Hold crossbars in position while connecting the pi
48. al 19 Replace with new one refer to Seal Installation page 29 4 Fill gearbox with SAE 80W or 90W gear lube until it runs out the level plug SPINDLE GEARBOX REPAIR Figure 14 NOTE Replacing gears shafts bearings and seals may not be cost effective Purchasing a complete gearbox may be more economical Remove Gearbox From Cutter 1 Disconnect and remove flex side driveline from the gearbox 2 Remove cotter pin and nut from vertical shaft and remove crossbar see Crossbar page 34 3 Remove breather level plug 24 and siphon gear lube from housing through this opening 4 Remove the six bolts that attach gearbox to cutter and remove gear Disassemble Gearbox 1 Remove plug from side of gearbox and pour out gear oil 2 Remove oil cap 20 to be replaced 3 Remove snap ring 10 and shim 13 from input shaft 3 4 Support gearbox in hand press and push on input shaft 3 to remove bearing 7 5 Remove six cap screws 23 and top cover 22 from housing Remove gear 1 from inside housing 6 Remove oil seal 19 from front of housing to be replaced 7 Remove snap ring 10 and shim 13 from front of housing 2 8 Remove input bearing 7 by using a punch and hammer from outside of housing 9 Support housing in vise in a horizontal position 30 Dealer Service 10 The castle nut 15 cotter pin 25 and hub are already removed with the stump jumper crossbar Remove the p
49. and the safety hazards that exist when not kept in place and in good condition For mounted units add wheel weights ballast in front tires and or front tractor weight to enhance front end stability A minimum 209e of tractor and eguipment gross weight must be on front tractor wheels When adding weight to attain 20 of tractor and equipment weight on front tractor wheels you must not exceed the ROPS weight certification Weigh the tractor and eguipment Do not estimate Present Operator s Manual and reguest that cus tomer and all operators read it before operating eguipment Point out the manual safety rules explain their meanings and emphasize the increased safety hazards that exist when safety rules are not followed Explain to customer that when equipment is transported on a road or highway safety devices should be used to give adeguate warning to oper ators of other vehicles MANO571 Rev 6 15 2007 WOODS PARTS INDEX Rotary Cutters DS1260 DS1440 amp DS01260 MAIN FRAME ASSEMBLY PULL TYPE ASSEMBLY FRONT HALF REAR HALF OPTIONAL CV MOUNTING MOUNTED CUTTER ASSEMBLY SEMI MOUNTED CUTTER ASSEMBLY DSO1260 ASSEMBLY GEARBOXES SPLITTER GEARBOX ASSEMBLY SPINDLE GEARBOX ASSEMBLY DRIVES FLEXIBLE COUPLER FRONT EQUAL ANGLE DRIVE ASSEMBLY PULL TYPE REAR EQUAL ANGLE DRIVE ASSEMBLY PULL TYPE 540 RPM FRONT CV DRIVE ASSEMBLY WEASLER SPLINE PROFILE WALTERSCHEID STAR PROFILE 1000 RPM FRONT CV DRIVE ASSEMBLY WEASL
50. ated in the Bolt Torque Chart page 82 Select a suitable working area A smooth hard surface such as concrete will make assembly much quicker Open parts boxes and lay out parts and hardware to make location easy Refer to illustrations accompany ing text parts lists and exploded view drawings Complete check lists on page 52 when you have com pleted the assembly DS1260 amp DS1440 PULL TYPE CUTTER REAR HALF Figure 28 Place jackstands under cutter to raise it off the ground to provide clearance when assembling cutter See BLOCKING METHOD on page 21 for jackstand placement Install Rear Tailwheel 1 Attach tailwheel arms 1 to the tailwheel using eight four per arm cap screws 21 and lock nuts 22 NOTE Position tailwheel arms on tailwheel to desired location usually on row crop centers Wheel hubs should be positioned to the outside of the cutter 2 Attach solid or aircraft tires to wheel hubs using five lug nuts 33 Install the chamfered side of the lug nut toward the inside for steel rim for pneumatic tires and rims shown NOTE Install the flat side of the nut toward the inside for solid tires and aircraft tires 38 Assembly Install Attitude Rod Slide attitude rod 3 under right spindle driveline and through pivot block on the tailwheel Loosely install washer 25 and two hex nuts 26 Install Spring Arm 1 Attach spring arm 11 to cylinder 6 or ratchet 10 using pin 13
51. cement Manuals 2 Product Registration 2 Specifications Table of Contents 3 Warranty Product 77 Replacement Parts 73 O OPERATION Attitude Adjustment Pull Type 18 Normal Mowing Shredding 18 Blade Selection 18 Connect Cutter to Tractor Mounted amp Semi Mounted 15 Category 2 amp 3 Quick Hitches 16 84 Index INDEX Category 2 Standard Hitch 15 Category 3 Standard Hitch 16 Tractor Adjustments 15 Pull Type 14 Hydraulic Connection 15 Interference Check 15 Turning Limits for Optional CV Driveline 15 Cutting Height Adjustment 17 Mounted amp Semi Mounted 17 Pull Type 17 Driveline Adjustment Mounted 16 Shorten Driveline 16 Driveline Adjustment Pull Type 18 Driveline Attachment Mounted amp Semi Mounted Driveline Interference Check 17 Operating Technique 18 Cutter Operation Mowing Tips 19 Pre Operation Check List Owner s Responsibility 20 Recommended Speed 14 Storage 19 Tractor Operation 18 Transporting 19 Wheel Spacing 18 OWNER SERVICE Blade Servicing 23 Installation 23 Removal 23 Sharpening 23 Blocking Method 2 1 Cleaning 26 Flexible Coupler Rubber Disk Hep soemen 25 Jackstand Placement Diagram 2 Lubrication 2 1 Driveline 2 1 Gearbox 21 Lubrication Points Diagram 22 Service Tires Safely Shielding Repair Optional Chain Shielding 24 Rubber Shielding 24 Slip Clutch Adjustment 24 P PARTS Index to Parts Lists 53 S SAFETY Blocking Method 21 Check Lists Delivery Dealers Responsibility 52 Pre
52. counter clockwise for the left crossbar When one cutting surface of a double edge blade is worn the opposite one may be used by placing the blade on a crossbar of the opposite rotation Blades from the right may be used on the left Blades from the left may be used on the right Blades must be moved in pairs Never use one new blade and one used blade on a crossbar 18 Operation TRACTOR OPERATION Use care when operating around tree limbs and other low objects Use care and reduce ground speed on rough terrain Always watch for hidden hazards Being knocked off or falling off tractor can result in seri ous injury or death Only use a tractor with a Roll Over Protective Structure ROPS and seat belt Securely fasten seat belt before starting tractor The cutter is operated with tractor controls Engage the PTO at a low rpm to prevent excessive loads on the cutter drive system Increase throttle to proper PTO speed 540 rpm or 1000 rpm Be sure operator is familiar with all controls and can stop tractor and cutter quickly in an emergency The operator should give complete undivided attention to operating tractor and cutter OPERATING TECHNIQUE Power for operating the cutter is supplied by the tractor PTO Operate PTO at 540 rpm 1000 rpm on Q mod els Know how to stop the tractor and cutter quickly in an emergency Engage PTO at a low engine rpm to minimize stress on the drive system and gearbox With PTO enga
53. e Flexible coupler is binding Replace blades in pairs Check gearbox shafts for side play Reset hitch length Adjust pedestal bearing height to be parallel to ground Lubricate grease fitting on spline yoke Blades hitting deck Bent blades or crossbar Replace bent blades or crossbar Blades hitting each other Side drive failure Retime blades or replace rubber coupler disks See page 35 Unit will not raise Low oil Add hydraulic oil MAN0571 Rev 6 15 2007 Troubleshooting 27 NOTES 28 Troubl es hootin g MANO571 rev 6 15 2007 DEALER SERVICE The information in this section is written for dealer service personnel The repair described here requires special skills and tools If your shop is not properly equipped or your mechanics are not properly trained in this type of repair you may be time and money ahead to replace complete assemblies A WARNING m Before working underneath disconnect drive line raise cutter lock in transport position and block cutter securely Hydraulic system leak down and failure of mechanical or hydraulic system can cause equipment to drop m Keep all persons away from operator control area while performing adjustments service or maintenance A CAUTION W Always wear relatively tight and belted clothing to avoid getting caught in moving parts Wear sturdy rough soled work shoes and protective equipment f
54. e supplied free by your Woods dealer crop residue etc from machine See Safety Decals section for location drawing NG 26 Owner Service EE TROUBLESHOOTING PROBLEM POSSIBLE CAUSE SOLUTION Does not cut Dull blades Worn or broken blades Incorrect PTO speed Ground speed too fast Drive not functioning blades do not turn when PTO is running Gearbox malfunction Excessive clutch slippage Incorrect blade direction Sharpen blades Replace blades Replace in pairs only Set at rated PTO speed Reduce ground speed Check drive shaft connection Check gearbox Repair gearbox Adjust clutch Check to be sure blade edge is correct for direction of rotation Streaks or ragged cut Broken or worn blades Attitude incorrect Ground speed too fast Excessive cutting height Excessive lush and tall vegetation Replace or sharpen blades Level machine Reduce ground speed Lower cutting height Note Set height so blades do not frequently hit ground Recut at 90 to first pass Excessive side skid wear Running with skids continuously on ground Raise cutting height or adjust Excessive clutch slippage Clutch out of adjustment Clutch discs worn wear stops contacting opposite plate Blades hitting ground Adjust clutch Replace discs Raise cutting height Vibration Broken blade Bearing failure Hitch length incorrect Universal driv
55. e or tubing with an OD that will sit on the outside edge of the seal but will clear the housing Tubing with an OD that is too small will bow seal cage and ruin seal 5 Carefully press seal into housing avoiding distortion to the metal seal cage Pipe or tube must press at outer edge of seal Incorrect Installation CD1094 Seal Pipe or tube Seal seat CD1092 Casting Figure 13 Seal Installation Vertical Shaft Seal Repair Spindle Gearbox Refer to Figure 14 1 Disconnect and remove the rear driveline from the gearbox 2 Remove vent plug 24 and siphon gear lube from housing through this opening 3 Remove crossbar see Crossbar page 34 4 Remove protective seal 8 and vertical shaft seal 18 Replace seal 18 with new seal see Seal Replacement page 29 Vertical seal should be recessed in housing Horizontal seal 19 should be pressed flush with outside of housing Dealer Service 29 NOTE Distortion to seal cage or damage to seal lip will cause seal to leak 5 Fill gearbox with SAE 80W or 90W gear lube until it runs out the level plug 6 Remove and replace any seal damaged in installation Horizontal Shaft Seal Repair Figure 14 1 Disconnect and remove the rear driveline from the gearbox 2 Remove vent plug 24 and siphon gear lube from housing through this opening 3 If the leak occurred at either end of horizontal shaft remove oil cap 20 and or oil se
56. ead cap screw Parts 65 DS1260 D51260Q amp DS1440 DS1440Q REAR EQUAL ANGLE DRIVE ASSEMBLY PULL TYPE REF PART QTY DESCRIPTION REF PART QTY DESCRIPTION A 1004926 1 Complete rear drive assembly 21 1004931 1 Inner guard half 1 57421 1 Friction clutch 31 57441 1 Flange yoke 2 40566 1 Cross amp bearing 32 57432 4 Friction disc 3 40765 1 Springpin 10x 90 33 57442 1 Hub 1 3 4 20 spline 4 40750 1 Inboard yoke 34 57443 1 Drive plate 5 40752 1 Inner profile 35 57256 1 Drive plate SN 6 NSS 1 Outer profile w sleeve amp stub 36 57257 1 Thrust plate 12 40766 2 Bearing ring SC25 37 57263 6 M12x 115 mm HHCS 13 40777 2 Anti rotation chain 38 57258 6 Spring compression 14 18864 1 Danger decal rotating driveline 39 57265 6 Flat washer 24 x 18 x 2 5 mm 15 33347 1 Danger decal shield missing 40 57264 6 M12 Hex lock nut 16 40778 2 Screw 41 57262 2 M12x65mm HHCS 17 40767 1 Support bearing 42 57261 2 M12 Hex lock nut 18 40779 1 Grease fitting 44 1004928 1 Female drive half complete 20 1004930 1 Outer guard half NSS Not Serviced Separately HHCS Hex Head Cap Screw 6 6 P ar t S MANO571 Rev 6 15 2007 TYPE A 540 RPM FRONT CV DRIVE ASSEMBLY WEASLER SPLINE PROFILE SEE PAGE 69 FOR STAR PROFILE 3 i 1 11 Note 1 Examine the driveline profile to determine the correct repair parts for the unit Note 2 There are two types of Weasler drives See photo to determine type Note 3 Lube fitting in center of cros
57. ean area for gearbox assembly Replace all seals bearings and gaskets All parts must be clean and lightly oiled before reassembling 3 Press bearing 18 in left side of gearbox housing using a round tube of the same diameter and a handpress 4 Place gear 19 inside of gearbox housing 5 Insert output shaft 14 through opening in right side of gearbox gear 19 and bearing 18 on left side of housing 6 Place second bearing 18 over output shaft on right side and press into housing using a round tube of the same diameter and a handpress 7 Install shim 17 and snap ring 16 to right side of housing to secure output shaft in housing 8 Place seal 15 over output shaft on right side and press into housing using a round tube of the same diameter and a handpress 9 Install shim 17 and snap ring to left side of housing 10 Place seal 15 over output shaft on left side and press into housing using a round tube of the same diameter and a handpress 11 Press bearings 11 into input housing 12 using a round tube of the same diameter and a handpress 12 Assembly bearing 13 shim 17 gear 8 shim 7 and castle nut 6 to input shaft 1 13 Align groove in castle nut 6 and hole in end of shaft and insert cotter pin 5 14 Insert input shaft assembly into gearbox housing and align teeth of the two gears 15 Place input housing 12 over input shaft 1 and secure into position using ca
58. ed Swivel Female ORBM hugse redde O Ring Boss Male m Pitch PB NHY HR HAN Power Beyond o ND TC Pounds per Square Inch eq EE Power Take Off repre DE EROR Quick Disconnect PRP aient renti HR eere kie Reo Right Hand ROPS iin dien Roll Over Protective Structure RPM E TT Revolutions Per Minute Pe Right SSN Society of Automotive Engineers UNG aeyn Gio DWY gydi gyd yd FLYN Fd Unified Coarse ON Dee Unified Fine UNS ESF a M Unified Special Bolt Torque amp Size Charts Rev 3 28 2007 Appendix 83 A ASSEMBLY Dealer Set Up Instructions DS1260 amp DS1440 All Models 49 DS1260 amp DS1440 Mounted or Semi Mounted Cut ter DS1260 amp DS1440 Pull Type Cutter 38 DSO1260 Cutter 47 Dealer Set up Instructions 38 D DEALER CHECK LISTS Delivery Dealer s Responsibility 52 Pre Delivery Dealer s Responsibility 52 DEALER SERVICE Crossbar Installation 35 Removal Timing 35 Gearbox Maintenance 29 Horizontal Shaft Seal Repair 30 Seal Installation 2 Seal Replacement 29 Vertical Shaft Seal Repair Spindle Gearbox 29 Side Drive Service Spindle Gearbox Repair Assembly 30 ere 30 Installation 31 Removal 30 Splitter Gearbox Repair Assembly 33 Disassembly 32 Installation 33 Removal 32 Universal Joint Assembly 37 Disassembly 36 Repair 36 G GENERAL Abbreviations 83 Bolt Size Chart 83 Bolt Torque Chart 82 General Information 4 Introduction 2 Obtaining Repla
59. eld amp Hose Holder 1 Attach drive shield 10 to driveline carrier bearing using two cap screws 26 and lock washers 25 2 Attach hydraulic hose holder 12 to the top hole in H frame 2 with cap screw 17 spacer 11 and lock nut 21 MAN0571 Rev 6 15 2007 CD7116A CV Drive assembly H Frame Sleeve 5 8 x 1 x 9 16 Cup washer 5 8 x 1 3 4 x 14 Ga Clevis pin 1 2 x 5 3 4 Rear stub shaft 3 Joint drive bearing housing Bearing 9 Snap ring 10 Shield 11 1 2 Schedule 40 x 3 56 pipe 12 Hose holder 13 CV H Frame mounting base 90 DOR GP 1 2 NC x 3 Hex head cap screw GR5 1 2 NC Lock nut 1 2 NC x 2 Hex head cap screw GR5 1 2 NC x 5 1 2 Hex head cap screw GR5 5 8 NC x 6 Hex head cap screw GR5 5 8 NC Lock nut 3 16 x 1 Cotter pin 1 2 NC Flange lock nut 1 4 28 x 90 Grease fitting 1 2 NC x 1 1 2 Carriage bolt 1 2 Flat washer 3 8 Standard lock washer 3 8 NC x 1 Hex head cap screw GR5 Figure 30 DS1260 amp DS1440 CV Drive Installation MAN0571 Rev 6 15 2007 Assembly 43 DS1260 amp DS1440 MOUNTED OR SEMI MOUNTED CUTTER Figure 31 Place jackstands under cutter to raise it off the ground to provide clearance when assembling cutter See BLOCKING METHOD on page21 for jackstand placement Install A Frame Mounted 1 Attach A Frame weldment 3 to the lower square hole of the cutter mast plates Secure using carriage bolts 29 bushing sleeves 19 wash
60. eline or cutter frame 2 Check for straight ahead operation and at full turning angles If there is any interference remove the lower lift links 3 Contact between tractor lift links and cutter parts can cause damage especially when turning Turning Limits for Optional CV Driveline You must not exceed a turning angle of 80 degrees at the head of the Constant Velocity driveline or damage will occur To check for potential excessive turn angle 1 Disconnect driveline from tractor start engine and turn as far right or left as possible 2 Shut engine off set parking brake remove key and try to connect CV driveline to tractor If it cannot be connected the angle is too severe 3 Restart engine and straighten angle slightly Repeat step 2 until driveline can be connected MAN0571 Rev 6 15 2007 The point at which the driveline can be connected is the maximum turn that should be made CONNECT CUTTER TO TRACTOR MOUNTED amp SEMI MOUNTED Tractor Adjustments Before attaching tractor to cutter install sway blocks or sway chains or adjust stabilizer bars Refer to the trac tor operator s manual for instructions Install tractor front end weights as recommended by the tractor manufacturer to provide 20 of weight on front wheels WARNING BH A minimum 20 of tractor and equipment weight must be on the tractor front wheels when attachments are in transport position Without this weight
61. ent is properly and securely attached to tractor Make sure driveline spring activated locking pin or collar slides freely and is seated firmly in trac tor PTO spline groove Set tractor PTO at correct rpm for your equip ment Lubricate all grease fitting locations Make sure PTO shaft slip joint is lubricated Check that all hydraulic hoses and fittings are in good condition and not leaking before starting tractor Check that hoses are not twisted bent sharply kinked frayed or pulled tight Replace any damaged hoses immediately Raise and lower equipment to make sure air is purged from hydraulic cylinders and hoses 20 Operation Check that all hardware is properly installed and secured Check to ensure blades are sharp in good condi tion and installed correctly Replace if damaged Make sure tractor ROPS or ROPS cab and seat belt are in good condition Keep seat belt securely fastened during operation Check that shields and guards are properly installed and in good condition Replace if dam aged Check cutting height front to rear attitude and top link adjustment Before starting engine operator must be in trac tor seat with seat belt fastened Place transmis sion in neutral or park engage brake and disengage tractor PTO Inspect area to be cut and remove stones branches or other hard objects that might be thrown and cause injury or damage Check that belt or chain shielding is in good con
62. ers 28 and lock nuts 25 2 Remove two lock nuts 26 from rear of cutter Slide washer 37 rear A frame bar 2 and second washer 37 over bolt and re attach with lock nuts 26 3 Attach the two rear A frame bars 2 together at the top rear hole using cap screw 36 spacer sleeve 9 and lock nut 25 4 Place both break links 7 together and position between front holes of rear A frame bars Secure rear A frame bars and break links together using cap screw 36 spacer sleeve 9 and lock nut 25 NOTE Break links must rest on top of rear spacer sleeve 9 5 Place spacer sleeve 8 through front holes of break links Align break links with rear holes of A frame weldment 3 and secure together using cap screw 33 sleeve 6 and lock nut 34 Install Tailwheel Arms Attach tailwheel arms 1 to tailwheel using eight four per arm cap screws 24 and lock nuts 25 NOTE Position tailwheel arms on tailwheel to desired location usually on row crop centers Install Spring Arm 1 Attach spring arm 10 to cylinder 14 or ratchet 18 using pin 22 2 Place spring arm 10 and spring 11 on deck as shown Secure spring arm 10 to spring arm lugs on the cutter using pin 20 and two cotter pins 35 Install retaining cap screw 38 and flange lock nut 39 Install Height Adjustment Device Ratchet Attach ratchet 18 to tailwheel lugs and secure with pin 21 and two cotter pins 35
63. ervice and locations may be obtained by contacting ALITEC Woods Equipment BMP Company CENTRAL FABRICATORS 2606 South Illinois Route 2 GANNON Post Office Box 1000 Oregon Illinois 61061 GILL 800 319 6637 tel WAIN ROY nme 800 399 6637 fax WOODS W as JIJR www WoodsEquipment com 2007 Woods Equipment Company All rights reserved WOODS and the Woods logo are trademarks of Woods Equipment Company All other trademarks trade names or service marks not owned by Woods Equipment Company that appear in this manual are the property of their respective companies or mark holders Specifications subject to change without notice F 8494 Rev 6 23 2005
64. ev 6 15 2007 DSO1260 ASSEMBLY A Pull Type amp 3 Point Mounted B Semi Mounted REF PART QTY DESCRIPTION 2 Tailwheel see page 77 2 1021783 1 Left hitch arm 3 1021784 1 Right hitch arm 4 1021775 1 Hitch assembly 5 39064 2 Lower hitch pin 30 6 57422 1 Drive 540 RPM see page 74 or 6 57425 1 Drive 1000 RPM see page 74 7 1022208 1 2 1 2 x 16 Hyd cyl double acting 8 1021369 1 SMV Mounting bracket 9 62484 1 SMV Socket 10 1004251 1 SMV Bracket PE BART OT DESCRIPTION 11 24611 1 Slow moving vehicle emblem 30 3489 1 2 NC x 3 HHCS GRS 12 1009245 1 Spring arm 31 765 1 2 NC Lock nut 13 13316 1 Spring compression 32 1285 1 4x 1 1 2 Cotter pin 14 1021398 4 1 50x8 02 Flag pin 33 2370 Washer 1 62 x 3 x 18 15 1004814 1 Transport lock up 34 23479 1 2 NC x 5 HHCS GR5 16 18725 1 3 1 2 x 8 Hyd cyl see page 80 35 11900 1 2 NC Flange lock nut 17 11893 3 1 2 to 1 4 Reducer 36 854 1 2 Flat washer 18 10290 3 1 4x 1 4 90 Elbow w 1 16 restricter 37 6100 1 2 NC x 1 1 4 HHCS GRS 19 8669 3 1 4x 156 Hose 38 16148 5 16 NC x 3 4 Carriage bolt 20 1005020 1 Ratchet adjustment link 39 14139 5 16 NC Flange lock nut 22 8346 1 1 x 4 1 2 Headless pin 40 1282 1 4 NC x 1 2 Round head screw 23 8347 1 1x5 Headless pin 41 5288 1 4 NC Hex nut 24 11493 1 1x3 Headless pin 42 12296 1 4 28 Straight grease fitting 25 24098 1 1 1 4Stroke control kit see page 43 1012615 8 Split bushing 81 44 1022238 2 Sleeve 1 56 x 2 19 x 4 00
65. ged raise PTO speed to 540 rpm 1000 rpm on Q models and maintain throughout cutting operation Gearbox protection is provided by a slip clutch with replacement fiber disc The slip clutch is designed to slip when excessive torsional loads occur Move slowly into material Adjust tractor ground speed to provide a clean cut without lugging the tractor engine Use a slow ground speed for better shredding Proper ground speed will depend on the terrain and the material s height type and density Normally ground speed will range from 2 to 5 mph Tall dense material should be cut at a low speed thin medium height material can be cut at a faster ground speed Always operate tractor PTO at proper rpm 540 or 1000 to maintain blade speed and to produce a clean cut Under certain conditions tractor tires may roll down some grass and prevent cutting at the same height as the surrounding area When this occurs reduce your ground speed but maintain PTO at 540 rpm 1000 rom on Q models The lower ground speed will permit grass to rebound partially MANO571 Rev 6 15 2007 Cutter Operation When beginning operation of the cutter make sure that all persons are in a safe location Slowly move into the material with the tractor PTO set at 540 rpm 1000 rpm on Q models Mowing Tips WARNING E Look down and to the rear and make sure area is clear before operating in reverse W Do not operate or transport on
66. gure 32 DS1260 amp DS1440 Semi Mounted Cutter Assembly MAN0571 Rev 6 15 2007 DSO1260 CUTTER Figure 33 Place jackstands under cutter to raise it off the ground to provide clearance when assembling cutter See BLOCKING METHOD on page 21 for jackstand placement Install Hitch Mechanism 1 Align left hitch arm 2 and right hitch arm 8 and washers 33 to deck as shown NOTE Left hitch arm should be oriented with cylin der lug on bottom side of arm protruding towards left of cutter 2 Secure hitch arms to cutter using flag pins 14 washers 36 and cap screws 37 3 Align front ends of hitch arms washers 33 and hitch weldment 4 as shown 4 Secure hitch arms to hitch weldment 4 with flag pins 14 washers 36 and cap screws 37 5 Attach hydraulic cylinder 7 to left hitch arm 2 and lug on left side of cutter using pins 26 and cotter pins 32 6 Install reducer bushing 17 and restricter swivel elbow 18 in port at each end of cylinder 7 Position elbow to point toward front of cutter 7 Connect hoses 21 to elbows 18 Install Tailwheel Arms Attach tailwheel arms 1 to tailwheel using eight four per arm cap screws 27 and lock nuts 28 NOTE Position tailwheel arms on tailwheel to desired location usually on row crop centers Install Spring Arm 1 Attach spring arm 12 to cylinder 16 or ratchet 20 using pin 24 2 Place spring arm 12 and spr
67. h drive shield 13 to driveline carrier bearing using two cap screws 32 and lock washers 31 2 Attach hydraulic hose holder 15 to the top hole in H frame 2 with cap screw 22 spacer 14 and lock nut 29 Assembly 41 DS1260 amp DS1440 Pull Type Assembly Continued INSTALL CV DRIVELINE OPTIONAL Install Driveline Figure 30 1 Coat input shaft of gearbox with a light coating of grease 2 Attach slip clutch on driveline 6 to input shaft of gearbox Tighten cap screws 14 and lock nuts 15 3 Attach rear tether chain on driveline to clip on plastic gearbox shield Install H Frame 1 Attach H frame mounting bracket 13 to cutter frame with carriage bolts 23 washers 24 and lock nuts 21 2 Place H frame 2 over bracket and align holes 3 Secure H frame to bracket using cap screw 18 two sleeves 3 two cup washers 4 and lock nut 19 42 Assembly Attach Driveline to H Frame NOTE Select holes in H frame that will allow driveline to run level Refer to Operation section for driveline height Final adjustment will be necessary when cutter is attached to the tractor Place driveline bearing carrier between H frame 2 and secure with clevis pin 5 and cotter pin 20 Install CV Drive 1 Slide rear yoke of CV driveline 1 over shaft of driveline 6 and align with notch on shaft 2 Secure drives together using cap screw 16 and lock nut 15 Install Drive Shi
68. he ground is rolling and has mounds the blades could contact set the cutting height accordingly NOTICE m Avoid ground contact with blades Striking ground with blades produces one of the most dam aging shock loads a cutter can encounter If this occurs repeatedly the cutter driveline and gear boxes will be damaged Pull Type Units To adjust cutter for normal mowing select a cutting height example 4 inches Blades are approximately 1 3 4 above bottom of cutter Dimension A plus 1 3 4 equals the cutting height Using any of the optional cutting height mechanisms raise or lower the tailwheel and set position A to 2 1 4 to achieve a 4 cutting height Loosen the jam nut on the attitude rod that runs from the tongue to the tailwheel Adjust rod in or out until position B is approximately 1 2 inch more than position A Refer to Figure 8 1 Cutter 2 Break link 3 Tractor top link Figure 8 Cutting Height Adjustment Mounted amp Semi Mounted Units To adjust cutter for normal mowing select a cutting height example 4 inches Blades are approximately 1 3 4 above bottom of cutter Dimension A plus 1 3 4 equals the cutting height Adjust the tractor 3 point hitch to a distance of 2 1 4 at position A to obtain a 4 cutting height See Figure 8 Using any of the optional height adjustment devices raise or lower the tailwheel to obtain 2 1 2 to 2 3 4 inches at position B Operation 17 Adjust top link
69. i lo lea para que le traduzca las medidas de seguridad This Operator s Manual should be regarded as part of the machine Suppliers of both new and second hand machines must make sure that this manual is provided with the machine MANO571 Rev 6 15 2007 In tro duction 3 DS1260 DS1260Q Cutting Height varies with tire selection 2 13 Cutting Width 126 Overall Width 134 Overall Length Pull Type Mounted 165 115 Tractor HP 40 200 Tractor PTO rpm Q 1000 540 or 1000 Blade Spindle 2 Blade Overlap 4 Number of Blades 4 Center Driveline with Slip Clutch Cat 5 Heavy CV Cat 6 Side Frame Thickness 1 4 Weight Pull Type approximate Ibs 2 643 SPECIFICATIONS DSO1260 DS1440 DSO1260Q DS1440Q 2 13 2 13 126 144 134 152 135 175 125 50 200 50 200 540 or 1000 540 or 1000 2 2 4 4 4 4 Cat 5 Heavy Cat 5 Heavy CV Cat 6 1 4 1 4 2 750 3 062 Blade Speed feet per minute 540 1000 Blade Rotation Wheel Size Torsion Protection 16 881 17 016 15 Rims or 21 OD Solid Tires Airplane 16 881 17 016 16 240 16 487 21 Solid Tires 15 Rims or 21 OD Solid Tires Airplane GENERAL INFORMATION WARNING m Some illustrations in this manual show the equipment with safety shields removed to provide a better view This equipment should never be operated with any necessary safety shielding removed The purpose of this manual is to assi
70. in death A PLAC or serious injury A WARNING Indicates a hazardous situation which if not avoided could result in death or serious injury A CAUTION Indicates a hazardous situation which if not avoided could result in minor or moderate injury ae Is used to address practices not related to personal injury ALITEC NOTE Indicates helpful information BMP CENTRAL FABRICATORS GANNON GILL Ww g wm ru WAIN ROY D PAU WOODS 2 Introduction Je TABLE OF CONTENTS INTRODUCTION Cu vedas kver haben DR idan teed gee PE 2 SPECIFICATIONS ai iaa a r e a teens 4 GENERAL INFORMATION Y FI RF RI In 4 SAFETY VIDEO ORDERFORM FFF nn 5 SAFETY RULES su socero EORR ees 7 10 SAFETY DECALS oa vex debet e der ip eB Bale ek 11 13 OPERATION ed e este I eee ee Td 14 OWNER SERVICE ea wei Cr in atau IHREN Re ERR 21 TROUBLESHOOTING eu i di RE ERR De e RE Rx ERES 27 DEALER SERVICE etena ab nt eee ADHERE HR ee 29 ASSEMBLYINSTRUCTIONS vr varar rn eee 38 DEALER GHEGK LIST urinerer tem me ae 52 INDEX TO PARTS LISTS LY FFY FF ene 53 BOLT TORQUE CHART Y FFF FFI FFF Y Yu 82 BOLT SIZE CHART amp ABBREVIATIONS Y Y uu 83 INDEX dts aet mbar eae eed o Sete SOE EEG Do ng b YR 09 84 PRODUCT WARRANTY sssee Y Fu INSIDE BACK COVER REPLACEMENT PARTS WARRANTY 005 BACK COVER LEA EL INSTRUCTIVO Si no lee Ingles pida ayuda a alguien que s
71. in material and workmanship for a period of ninety 90 days from the date of delivery of the product to the original purchaser with the exception of V belts which will be free of defect in material and workmanship for a period of 12 months Under no circumstances will this Warranty apply in the event that the product in the good faith opinion of WOODS has been subjected to improper operation improper maintenance misuse or an accident This Warranty does not cover normal wear or tear or normal maintenance items This Warranty is extended solely to the original purchaser of the product Should the original purchaser sell or otherwise transfer this product to a third party this Warranty does not transfer to the third party purchaser in any way There are no third party beneficiaries of this Warranty WOODS obligation under this Warranty is limited to at WOODS option the repair or replacement free of charge of the product if WOODS in its sole discretion deems it to be defective or in noncompliance with this Warranty The product must be returned to WOODS with proof of purchase within thirty 30 days after such defect or noncompliance is discovered or should have been discovered routed through the dealer and distributor from whom the purchase was made transportation charges prepaid WOODS shall complete such repair or replacement within a reasonable time after WOODS receives the product THERE ARE NO OTHER REMEDIES UNDER THIS WARRANTY
72. ing 13 on deck as shown Secure spring arm 12 to spring arm lugs on the cutter using pin 22 and two cotter pins 32 Install retaining cap screw 34 and flange lock nut 35 Install Height Adjustment Device Ratchet Attach ratchet 20 to tailwheel lugs and secure with pin 23 and two cotter pins 32 Cylinder 1 Place hydraulic cylinder 16 between rear holes Position B of lugs on tailwheel MAN0571 Rev 6 15 2007 2 Extend cylinder rod place transport lock bracket 15 over cylinder rod end and between lugs on tailwheel 3 Align holes of cylinder rod transport lock bracket and lugs on tailwheel Secure assembly using pin 23 and two cotter pins 32 Install Hydraulic Hose WARNING B On pull type or semi mounted units with optional hydraulic cutting height adjustment use a single acting cylinder with a maximum extended length of 28 1 4 718 mm from attaching point center to center NOTICE E f using a cylinder other than the one supplied by Woods make sure a breather fitting is installed in the cylinder rod end port Use a restricter fitting in the base end port to dampen the cutter lowering action 1 Install reducer bushing 17 and restricter swivel elbow 18 in port at base end of cylinder 16 Position elbow to point toward front of cutter 2 Connect hose 19 to elbow 18 3 Install optional stroke control kit 25 to cylinder rod Stroke control kit is used to set c
73. k Washer Sc nh N E y Q 2 9 O a fo V o 9 45 8 9 00 8 2 A p p en a IX Bolt Torque amp Size Charts Rev 3 28 2007 BOLT SIZE CHART NOTE Chart shows bolt thread sizes and corresponding head wrench sizes for standard SAE and metric bolts SAE Bolt Thread Sizes 5 16 3 8 1 2 000000 MM 100 125 550008 Metric Bolt Thread Sizes 8MM 10MM 12MM 14MM 16MM 18MM ABBREVIATIONS AG EE Agriculture ASABE American Society of Agricultural amp Biological Engineers formerly ASAE ASAE American Society of Agricultural Engineers ATF see ets Automatic Transmission Fluid oca Hc British Standard Pipe Parallel BSPTM British Standard Pipe Tapered Male OE FERF FRENIN FEN Constant Velocity COW skrikende Counter Clockwise OE O Ca da dg Clockwise n Female gie Full Thread GA FYNY EN NHWF Gauge GRUD elo casei ied tei de Grade 5 etc FIGS eerte iret genet Hex Head Cap Screw I aic E t YERHHNT RHUF EFFRO Heat Treated Re Joint Industry Council 37 Degree Flare LM EE EE Left Hand PE Left MA Meter SITES NER TC PEE Millimeter Male lulu eet Mega Pascal Newton alere National Coarse INE EEE National Fine NPSM National Pipe Straight Mechanical NPT iie iei YY eee na National Pipe Tapered NPT SWF National Pipe Taper
74. k where appropriate m Do not allow bystanders in the area when oper ating attaching removing assembling or servic ing equipment 1260 Safety Rules Rev 2 1 2007 m Never go underneath equipment lowered to the ground or raised unless it is properly blocked and secured Never place any part of the body under neath equipment or between moveable parts even when the engine has been turned off Hydraulic system leak down hydraulic system failures mechanical failures or movement of control levers can cause equipment to drop or rotate unexpect edly and cause severe injury or death Follow Oper ator s Manual instructions for working underneath and blocking requirements or have work done by a qualified dealer m Make sure attachment is properly secured adjusted and in good operating condition m Keep all persons away from operator control area while performing adjustments service or maintenance m Make certain all movement of equipment com ponents has stopped before approaching for ser vice m Frequently check blades They should be sharp free of nicks and cracks and securely fastened m Do not handle blades with bare hands Careless or improper handling may result in serious injury m Your dealer can supply genuine replacement blades Substitute blades may not meet original equipment specifications and may be dangerous E Tighten all bolts nuts and screws to torque chart specifications Check that all cotte
75. leave at least a 1 16 blunt edge 3 Do not sharpen back side of blade Follow Original Pattern O k Maintain Corner 1 16 NE Figure 12 Sharpen Blade Cutting Edge Owner Service 23 d h d GU VES VIII I ANNY NY NE L D LA 4 Flange yoke Friction disc Hub 1 3 4 20 spline Drive plate Drive plate SN Thrust plate 12 mm x 115 mm GR8 8 HHCS Compression spring Flat washer 12 mm x 1 25P Nylok lock nut 12 mm x 65 mm GR8 8 HHCS 12mm x 1 5P Nylok lock nut ouogttomc mk his rp N O O Figure 13 Slip Clutch Assembly SLIP CLUTCH ADJUSTMENT The slip clutch is designed to slip so that the gearbox and driveline are protected if the cutter strikes an obstruction A new slip clutch or one that has been in storage over the winter may seize Before operating the cutter make sure it will slip by performing the following operation 1 Turn off tractor engine and remove key 2 Remove driveline from tractor PTO 3 Loosen six 12 mm cap screws 7 to remove all tension from compression spring 8 4 Hold clutch hub 3 solid and turn shaft to make sure clutch slips 5 If clutch does not slip freely disassemble and clean the flange yoke 1 clutch hub 3 drive plate 5 and thrust plate faces 6 6 Reassemble clutch 7 Compress each of the six compression springs 8 by tightening the six cap screws 7 and l
76. linder rod Stroke control kit is used to set cut height MAN0571 Rev 6 15 2007 Install SMV Emblem 3 Attach SMV socket 18 with two carriage bolts 29 and lock nuts 30 4 Attach SMV emblem 20 to SMV bracket 19 using two round head cap screws 31 and hex nuts 32 5 Insert SMV bracket 19 and emblem 20 into socket 18 1 Remove manual tube and hardware 2 Align holes of manual tube and SMV mounting bracket 17 and reattach to deck using previous hardware A Pull Type amp 3 Point Mounted B Semi Mounted CD7111A 1 Tailwheel arm 18 SMV Socket 2 Tire amp hub 19 SMV Bracket 3 Attitude rod 20 SMV Emblem 5 Transport lock up 21 5 8 NC x5 HHCS GR5 6 3 1 2 x 8 Hydraulic cylinder 22 5 8 NC Lock nut 7 1 2 to 1 4 Reducer 23 1 2 NC x 3 HHCS GR5 8 Elbow with restricter 24 1 2 NC Flanged lock nut 9 Hose 25 1 Standard flat washer 10 Ratchet adjustment link 26 1 NC Hex nut 11 Spring arm 27 1 4 x 1 1 2 Cotter pin 12 Spring 28 1 2 NC x 5 HHCS GR5 13 1x 3 Headless pin 29 5 16 NC x 3 4 Carriage bolt 14 1x 4 1 2 Headless pin 30 5 16 NC Flanged lock nut 15 1x5 Headless pin 31 1 4 NC x 1 2 Round head screw 16 Stroke control kit 32 1 4 NC Nut 17 SMV Mounting bracket 33 1 2 NF Lug nut Figure 28 DS1260 amp DS1440 Pull Type Cutter Assembly Rear Half MAN0571 Rev 6 15 2007 A SS em bly 39 CD7110A 1 3 4 1000 RPM PTO 1 Tongue 2 H Frame 1
77. lip clutch disks To maximize rubber disk life lower tractor engine speed to an idle when engaging the PTO and avoid striking the ground with cutter blades Periodically inspect the disks for signs of cracking A disk may run for some time after a crack starts but this is the first sign that disk replacement is required in the future To replace the disks remove hardware items 6 7 8 and 9 Remove sleeves 7 from old disk and install in new disk Reassemble and torque bolts to 85 Ibs ft See Figure 14 Take special care not to rotate gearbox shaft and throw blades out of time If rubber disks have failed and blades are hitting you will need to re time the blades per instructions on page 35 MAN0571 Rev 6 15 2007 SERVICING TIRES SAFELY Used Aircraft Tires Figure 15 A WARNING W Explosive separa tion of tire and rim parts can cause seri ous injury or death Release all air pressure before loosening bolts Do not attempt to mount a tire unless you have the proper equipment and experience to perform the job Always maintain the correct tire pressure Do not inflate tires above the recommended pressure Never weld or heat a wheel and tire assembly The heat can cause an increase in air pressure and result in a tire explosion Welding can structurally weaken or deform the wheel When inflating tires use a clip on chuck and an exten sion hose long enough to allow you to stand to the side
78. lt Head U TI TORQUE Identification ea CHART SAE Grade 2 SAE Grade 5 SAE Grade 8 No Dashes 3 Radial Dashes 6 Radial Dashes amp MARKING ON HEAD Diameter Wrench SER SAEI SAEs Inches Size Ibs ft N m Ibs ft N m Ibs ft N m 1 4 7 16 6 8 10 13 14 18 5 16 1 2 12 17 19 26 27 37 3 8 9 16 23 31 35 47 49 67 7 6 5 8 36 48 55 75 78 106 1 2 3 4 55 75 85 115 120 163 9 16 13 16 78 106 121 164 171 232 5 8 15 16 110 149 170 230 240 325 3 4 1 1 8 192 261 297 403 420 569 7 8 1 5 16 306 416 474 642 669 907 1 1 1 2 467 634 722 979 1020 1383 AA METRIC SERIES Metric Bolt Head H A TORQUE ee Identification hr I etric CHART oe KP Coarse Thread Fine Thread Marking on Head Marking on Head el tes Wrench Metric 8 8 Metric 10 9 Metric 8 8 Metric 10 9 re Millimeters Size N m Ibs ft N m Ibs ft N m Ibs ft N m Ibs ft Millimeters 6x1 0 10 mm 8 6 11 8 8 6 11 8 6x1 0 8x1 25 13 mm 20 15 27 20 21 16 29 22 8x 1 0 10x 1 5 16 mm 39 29 54 40 41 30 57 42 10 x 1 25 12x 1 75 18 mm 68 50 94 70 75 55 103 76 12x 1 25 14x 2 0 21 mm 109 80 151 111 118 87 163 120 14x1 5 16x2 0 24 mm 169 125 234 173 181 133 250 184 16x1 5 18x2 5 27 mm 234 172 323 239 263 194 363 268 18x1 5 20x2 5 30 mm 330 244 457 337 367 270 507 374 20 x 1 5 22x2 5 34 mm 451 332 623 460 495 365 684 505 22x 1 5 24 x 3 0 36 mm 571 421 790 583 623 459 861 635 24 x 2 0 30 x 3 0 46 mm 1175 867 1626 1199 1258 928 1740 1283 30 x 2 0 Typical Washer Flat Washer Installations sy Loc
79. mponents must be functional kept in good condition and stored on equipment Blocking up prevents cutter dropping from hydraulic leak down hydraulic system failures or mechanical component failures FAILURE TO FOLLOW INSTRUCTIONS CAN TRANSPORT 1004991 RESULT IN SERIOUS INJURY OR DEATH LOCK 14 PN 19924 16 PN 33347 ot A DANGER HIGH PRESSURE HYDRAULIC OIL LEAKS CAN PENETRATE SKIN RESULTING IN SERIOUS INJURY GANGRENE OR DEATH m Check for leaks with cardboard never use hand m Before loosening fittings lower load release pressure and be sure oil is cool 19924 B m Consult physician immediately if skin penetration occurs GUARD MISSING DO NOT OPERATE A DANGER 540 RPM zz _ 540 RPM OR GUARD MISSING 1 0 0 0 RP M 15b PN 57841 DO NOT OPERATE 1000 RPM 33476 A DANGER 17 PN 15502 A WARNING ROTATING COMPONENTS Do not operate without cover in place Look and listen for rotation Do not open cover until all components have stopped CONTACT WITH ROTATING PARTS CAN CAUSE SERIOUS INJURY 18 PN 24611 SLOW MOVING VEHICLE EMBLEM 5502 B MANO571 Rev 6 15 2007 Sa fe ly 1 3 OPERATION The operator is responsible for the safe operation of the cutter The operator must be properly trained Operators should be familiar with the cutter the tractor and all safety practices before starting operation Read the safety rules and safety decals on pages 7 to 13 This heavy duty cut
80. n side drivelines Cutting Edge tars 90 2157 pg CD7109A Figure 21 Crossbar Timing Bottom View EE ee Dealer Service 35 UNIVERSAL JOINT REPAIR 2 With snap rings removed support drive in vise hold yoke in hand and tap on yoke to drive cup up out of yoke See Figure 24 Yoke 3 Cup and bearing Snap ring n l v4 EN 4 j Boma Figure 22 Universal Joint Exploded View U Joint Disassembly 1 Remove external snap rings from yokes in four locations as shown in Figure 23 Figure 25 Remove Cups 3 Clamp cup in vise as shown in Figure 25 and tap on yoke to completely remove cup from yoke Repeat Step 2 and Step 3 for opposite cup Figure 26 Remove Cups CD1386 4 Place universal cross in vise as shown in Figure 26 and tap on yoke to remove cup Repeat Step 3 for final removal Drive remaining cup out with a drift Figure 24 Remove Cups and hammer 36 Dealer Service EDD U Joint Assembly 1 Place seals securely on bearing cups Insert cup into yoke from outside and press in with hand pressure as far as possible Insert journal cross into bearing cup with grease fitting away from shaft Be careful not to disturb needle bearings Insert another bearing cup directly across from first cup and press in as far as possible with hand pressure 2
81. n 38 1 2 NC x 5 Hex head cap screw GR5 23 1 1 4 Stroke control kit 39 1 2 NC Flange lock nut Figure 31 DS1260 amp DS1440 Mounted Cutter Assembly MAN0571 Rev 6 15 2007 A SS em bly 45 Install SMV Emblem Semi Mounted 3 Attach SMV socket 17 with two carriage bolts 28 and lock nuts 29 See Figure 32 1 Remove manual tube and hardware 2 Align holes of manual tube and SMV mounting bracket 16 and reattach to deck using previous 5 Insert SMV bracket 18 and emblem 19 into socket 17 hardware 4 Attach SMV emblem 19 to SMV bracket 18 using two round head cap screws 30 and hex nuts 31 09 0909 OL xoa DO Tailwheel Lower hitch pin Drive Spring arm Spring Transport lock up 3 1 2 x 8 Hydraulic cylinder 1 2 to 1 4 Reducer 1 4 x 1 4 90 Elbow w 1 16 restricter 1 4 x 156 Hose Ratchet adjustment link CD7115A 1x 4 1 2 Headless pin 1x5 Headless pin 1x3 Headless pin 1 1 4 Stroke control kit SMV Mounting bracket SMV Socket SMV Bracket Slow moving vehicle emblem 5 8 NC x 5 HHCS GR5 5 8 NC Lock nut 7 16 x 2 Klik pin 1 2 NC x 3 HHCS 24 25 26 27 28 29 30 A Pull Type amp 3 Point Mounted B Semi Mounted 1 2 NC Lock nut 1 4 x 1 1 2 Cotter pin 1 2 NC x 5 HHCSGR5 1 2 NC Flange lock nut 5 16 NC x 3 4 Carriage bolt 5 16 NC Flange lock nut 1 4 NC x 1 2 Round head screw 1 4 NC Nut 46 Assembly Fi
82. n and reduce speed when under adverse surface conditions turning or on inclines m Nevertow this implement with a motor vehicle 1 Always transport with cutter in raised locked position Raise cutter with hydraulic cylinder Rotate transport lock over cylinder rod Lower cylinder against transport lock a nm OD To lower cutter for operation extend hydraulic cylinder Rotate transport lock back away from cylinder rod Lower to desired cutting height Transport Lock GE bi LAS Figure 9 Transport Lock Operation STORAGE A WARNING m Keep children and bystanders away from stor age area ON MOUNTED AND SEMI MOUNTED CUTTERS B Disconnect cutter driveshaft and secure up off ground Raise cutter with 3 point hitch Place blocks under cutter side skids Lower cutter onto blocks Disconnect hydraulic lines to optional cyl inder Disconnect cutter from tractor 3 point hitch and carefully drive tractor away from cutter ON PULL TYPE CUTTERS m Raise cutter and block securely Block wheels and raise tongue with jack Disconnect hydraulic lines to optional cylinder Disconnect driveline and secure up off the ground Operation 19 PRE OPERATION CHECK LIST OWNER S RESPONSIBILITY Review and follow all safety rules and safety decal instructions on pages 7 through 13 Check that all safety decals are installed and in good condition Replace if damaged Check that equipm
83. nclosure in every mowing condition It is possible for objects to ricochet and escape traveling as much as 300 feet 92 m W Do not allow bystanders in the area when oper ating attaching removing assembling or servic ing equipment m Never direct discharge toward people animals or property m Do not operate or transport equipment while under the influence of alcohol or drugs m Operate only in daylight or good artificial light E Keep hands feet hair and clothing away from equipment while engine is running Stay clear of all moving parts 8 Safety m Always comply with all state and local lighting and marking requirements m Never allow riders on power unit or attachment m Power unit must be equipped with ROPS or ROPS cab and seat belt Keep seat belt securely fastened Falling off power unit can result in death from being run over or crushed Keep foldable ROPS system in locked up position at all times m Always sit in power unit seat when operating controls or starting engine Securely fasten seat belt place transmission in neutral engage brake and ensure all other controls are disengaged before starting power unit engine m Operate tractor PTO at 540 RPM 1000 RPM on Q Series cutters Do not exceed BW Look down and to the rear and make sure area is clear before operating in reverse W Do not operate or transport on steep slopes m Do not stop start or change directions sud denly on slope
84. nd be capable of the safe operation of the equipment its attach ments and all controls Do not allow anyone to operate this equipment without proper instruc tions E Keep hands and body away from pressurized lines Use paper or cardboard not hands or other body parts to check for leaks Wear safety goggles Hydraulic fluid under pressure can easily penetrate skin and will cause serious injury or death m Make sure that all operating and service person nel know that if hydraulic fluid penetrates skin it must be surgically removed as soon as possible by a doctor familiar with this form of injury or gan grene serious injury or death will result CON TACT A PHYSICIAN IMMEDIATELY IF FLUID ENTERS SKIN OR EYES DO NOT DELAY m Never allow children or untrained persons to operate equipment 1260 Safety Rules Rev 2 1 2007 PREPARATION m Check that all hardware is properly installed Always tighten to torque chart specifications unless instructed otherwise in this manual m Air in hydraulic systems can cause erratic oper ation and allows loads or equipment components to drop unexpectedly When connecting equipment or hoses or performing any hydraulic maintenance purge any air in hydraulic system by operating all hydraulic functions several times Do this before putting into service or allowing anyone to approach the equipment BH Make sure all hydraulic hoses fittings and valves are in good condition and not leaking befo
85. ned See Figure 4 for example VA Figure 4 Drive Halves Placed Parallel 3 Measure from the end of the upper shield to the base of the bell on the lower shield A Add 1 9 16 to dimension A See Figure 5 1 9 16 Figure 5 Determine Shield Length MAN0571 Rev 6 15 2007 4 Cut the shield to the overall dimension Figure 6 Figure 6 Cut Shield 5 Place the cutoff portion of the shield against the end of the shaft and use it as a guide Mark and cut the shaft See Figure 7 6 Repeat step 5 for other half of drive 7 File and clean ends of both drive halves Figure 7 Cut Shaft to Length Driveline Interference Check 1 Check for clearance between driveline and cutter deck 2 Slowly lift cutter and observe driveline If clearance between driveline and cutter deck is less than 1 inch shorten top link or limit upper travel of lower hitch arms Refer to tractor operator s manual for instructions CUTTING HEIGHT ADJUSTMENT A WARNING m On pulltype or semi mounted units with optional hydraulic cutting height adjustment use a single acting cylinder with a maximum extended MAN0571 Rev 6 15 2007 length of 28 1 4 718 mm from attaching point center to center Cutting height range is from 2 to 13 A hydraulic cylin der or ratchet jack is available for cutting height adjust ment When selecting a cutting height you should consider the area of operation If t
86. ner yoke is held by two set screws 11 Reassemble shaft as shown in Figure 16 End yokes 3 amp 4 do not bolt directly to center shaft 2 Use the special formed washer 6 and bushings 7 between the rubber disks 5 and under bolt head or nut near rubber disc Tighten nuts 9 and bolts 8 to 85 Ibs ft Tighten set screw 11 NOTE Crossbar must be re timed anytime a crossbar or a side drive is disconnected See page 35 Dealer Service 33 CROSSBAR Crossbar Removal 1 Access bottom side of cutter for crossbar removal See BLOCKING METHOD page 21 NOTE You will need to use either the puller screw Item 6 Figure 18 or small hydraulic jack to remove the crossbar 2 Remove blades as shown in Figure 17 8 Crossbar 9 Blade 14 12 Blade pin 13 13 Shim 14 Shim 15 Keyhole plate 8 16 Blade pin lock clip 32 Cap screw 33 Castle nut 34 Cotter pin Figure 17 Blade Removal 3 Remove cotter pin 34 and castle nut 33 from bottom of crossbar 4 Refer to Figure 18 Attach a clevis 1 to each end of crossbar using blade pins spacers keyhole plates and blade pin clips 5 Position tube assembly 5 with threaded nut toward crossbar for puller screw removal or down for hydraulic jack removal 6 For removal with puller screw attach tube 5 to each clevis with bolts 2 and nuts 3 Place pad 4 in nut and thread puller screw 6 into nut from bottom Tighten until p
87. ng underneath and blocking requirements or have work done by a qualified dealer To minimize the potential hazards of working under neath the cutter follow these procedures 1 Jackstands with a load rating of 1000 Ibs or more are the only approved blocking device for this cutter Install a minimum of four jackstands shown by Xs in Figure 10 under the cutter before working underneath unit Do not position jackstands under wheels axles or wheel supports Components can rotate and cause cutter to fall 2 Consider the overall stability of the blocked unit Just placing jackstands underneath will not ensure your safety MAN0571 Rev 6 15 2007 The working surface must be level and solid to support the weight on the jackstands Make sure jackstands are stable both top and bottom Make sure cutter is approximately level 3 With full cutter weight lowered onto jackstands test blocking stability before working underneath 4 If cutter is attached to tractor when blocking set the brakes remove key and block cutter before working underneath 5 Securely block rear tractor wheels in front and behind Tighten tractor lower 3 point arm anti sway mechanism to prevent side to side movement LUBRICATION Do not let excess grease collect on or around parts particularly when operating in sandy areas See Figure 10 for lubrication points and frequency or lubrication based on normal operating conditions Severe or
88. not prevent all objects from escaping the blade enclosure in every mowing condition It is possible for objects to ricochet and escape traveling as much as 300 feet 92 m Rubber Shielding Figure 34 1 Attach rubber belting and deflector brackets to the front of the frame using carriage bolts 9 and lock nuts 10 2 Attach rear band to the rear of the frame using carriage bolts 9 and lock nuts 10 Optional Chain Shielding Figure 35 The optional chain shielding assemblies are ready for installation when you receive them Install front and rear chain shielding as shown using carriage bolt 10 and lock nut 11 Assembly 49 CD7113 DS1440 6 4 Left front belt bracket 5 Right front belt bracket 1 Front belt bracket 6 Center front belt bracket 2 Front rubber deflector 7 Front rubber deflector 3 Rear band 5 8 Rear band 9 3 8 NC x 1 1 4 Carriage bolt GR5 9 3 8 NC x 1 1 4 Carriage bolt 10 3 8 NC Flange lock nut GR5 Figure 34 Rubber Belt Shielding Installation 50 A SS e mbly MAN0571 Rev 6 15 2007 CD7112A DS1260 DS1440 1 Front chain shield bracket 3 Left front chain shield bracket 2 Front chain shield bracket 4 Right front chain shield bracket 7 Pin 52 to 54 chain 5 Center front chain shield bracket 9 5 16 Chain 6 link 6 Rear chain shield bracket 10 3 8 NC x 1 1 4 Carriage bolt GR5 8 Pin 34 to 36 chain 11 3 8 NC Flange lock nut 9 5 16 Chain 6
89. ock nuts 10 The compression springs should be compressed to a height of 1 7 16 not including 24 Owner Service washer 9 The minimum spring height is 1 36 See Figure 13 8 If a clutch continues to slip when the springs are compressed to 1 36 check friction discs 2 for excessive wear Discs are 1 8 when new Replace discs after 1 16 wear Minimum disc thickness is 1 16 SHIELDING REPAIR DANGER W Full chain or rubber shielding is required for all non agricultural mowing Full shielding is also rec ommended for all agricultural use to further reduce the risk of thrown objects Repairing Rubber Shielding Inspect belting and rear bands each day of operation and replace if bent cracked or broken Repairing Optional Chain Shielding Inspect chain shielding each day of operation and replace any broken or missing chains as required MAN0571 Rev 6 15 2007 Complete drive Inner connector yoke Outer connector yoke 1 3 4 20 spline Rubber disk Shaped washer Bushing 63 ID Hex head cap screw M16 x 2 0 Lock nut Grease fitting 3 8 NC x 3 4 Square head set screw 1 2 3 5 6 7 8 9 0 1 1 1 Figure 14 Flexible Coupler FLEXIBLE COUPLER RUBBER DISK REPLACEMENT The flexible coupler side drive is designed to flex when striking heavy objects or during start up to protect gear boxes The rubber disks will wear out over time and require replacement much like s
90. of this Warranty WOODS makes no warranty express or implied with respect to engines batteries tires or other parts or accessories not manufactured by WOODS Warranties for these items if any are provided separately by their respective manufacturers WOODS obligation under this Warranty is limited to at WOODS option the repair or replacement free of charge of the product if WOODS in its sole discretion deems it to be defective or in noncompliance with this Warranty The product must be returned to WOODS with proof of purchase within thirty 30 days after such defect or noncompliance is discovered or should have been discovered routed through the dealer and distributor from whom the purchase was made transportation charges prepaid WOODS shall complete such repair or replacement within a reasonable time after WOODS receives the product THERE ARE NO OTHER REMEDIES UNDER THIS WARRANTY THE REMEDY OF REPAIR OR REPLACEMENT IS THE SOLE AND EXCLUSIVE REMEDY UNDER THIS WARRANTY THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF THIS WARRANTY WOODS MAKES NO OTHER WARRANTY EXPRESS OR IMPLIED AND WOODS SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY AND OR ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE WOODS shall not be liable for any incidental or consequential losses damages or expenses arising directly or indirectly from the product whether such claim is based upon breach of con
91. or eyes hair hands hearing and head and respirator or filter mask where appropriate GEARBOX MAINTENANCE NOTE Read this entire section before starting any repair Many steps are dependent on each other 1 Fill gearbox with SAE 80W or 90W gear lube until it runs out the side level plug NOTE Repair to this gearbox is limited to replac ing bearings seals and gaskets Replacing gears shafts and a housing is not cost effective Pur chasing a complete gearbox is more economical 2 Inspect gearbox for leakage and bad bearings Leakage is a very serious problem and must be corrected immediately Bearing failure is indicated by excessive noise and side to side or end play in gear shafts Seal Replacement Recommended sealant for gearbox repair is Permatex Aviation 3D Form A Gasket or equivalent Leakage can occur at the vertical or horizontal gaskets and shaft seals Leakage at the horizontal gasket or seal can be repaired without removing the gearbox from the cutter Seal Installation NOTE Proper seal installation is important An improperly installed seal will leak MAN0571 Rev 6 15 2007 1 Clean area in housing where seal outer diameter OD seats Apply a thin coat of Permatex 2 Inspect area of shaft where seal seats Remove any burrs or nicks with an emery cloth 3 Lubricate gear shaft and seal lips 4 Place seal squarely on housing spring loaded lip toward housing Select a piece of pip
92. output shaft 4 and secure with washer 17 castle nut 14 and cotter pin 9 7 Apply grease to lower seal lips 18 and press seal 18 over output shaft 4 using a tube of the correct diameter Be sure not to damage seal lip 8 Press in housing so that seal is recessed Press protective seal 8 until seated flush with housing Verify that the seal 8 is seated correctly 9 Press bearing 7 into the housing using a round tube of the correct diameter and a hand press Secure with shim 13 and snap ring 10 10 Secure snap ring 11 on input shaft 8 if not already secure 11 Place gear 1 through top of housing and align gear 1 and gear 5 so that gear teeth are a match MANO571 Rev 6 15 2007 12 13 14 15 16 While holding gear 1 in place slide input shaft 3 through gear 1 and bearing 7 Align splines on shaft 3 and gear 1 Slide spacer 12 over input shaft 3 and press bearing 7 onto input shaft 3 using a round tube of the correct diameter and a hand press Slide shim 13 over input shaft 3 and secure with snap ring 10 Check input shaft end float by moving the input shaft 3 by hand If end float is higher than 0 012 insert shim between input shaft 3 and rear bearing 7 Repeat until end float is less than 0 012 Check rotational torque by hand The torque should be less than 2 2 Ibs inch Check that the gear backlash is between 0 006 and 0 016
93. p screws 10 16 Place seal 2 over input shaft on cover and press into housing using a round tube of the same diameter and a handpress 17 Check gearbox housing for leaks by plugging all holes except one Apply 4 psi compressed air and immerse the gearbox in water to verify that there are no leaks MAN0571 Rev 6 15 2007 18 Remove gearbox from water and dry off with compressed air Add SAE 80W or 90W EP oil until it runs out of level hole in front cover Tighten all plugs Reinstall Gearbox NOTE Gearbox is heavy do not attempt to move without mechanical assistance 1 Install flex coupler driveline between side gearboxes and center gearbox 2 Set gearbox on cutter and fasten with bolts and nuts Torque bolts to 300 Ibs ft SIDE DRIVE SERVICE 3 5 Rubber disk 6 Shaped washer 8 Se 7 Bushing 2 Shaft 8 Bolt 3 Inner yoke 9 Lock nut 4 Outer yoke 11 Set screw Figure 16 Side Drive Assembly The drives between the center and side gearboxes contain rubber shock absorbing discs To service or remove the side drives or remove a gearbox the flexible coupling must be disassembled See page 25 for rubber disk replacement Remove end yokes by removing nuts 9 and sliding bolt 8 inward to clear yoke Do not remove bolt unless rubber disks 5 are to be serviced Remove complete center section by lifting straight up on center shaft 2 The outer yoke can be slid off gearbox shaft The in
94. r pins are installed securely to ensure equipment is in a safe condition before putting unit into service m Make sure all safety decals are installed Replace if damaged See Safety Decals section for location B Make sure shields and guards are properly installed and in good condition Replace if dam aged m Do not disconnect hydraulic lines until machine is securely blocked or placed in lowest position and system pressure is released by operating valve levers B Leak down or failure of mechanical or hydraulic system can cause eguipment to drop STORAGE m Keep children and bystanders away from stor age area SAFETY RULES R ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED 4 W Follow manual instructions for storage Safety Rules continued on next page STORAGE Continued ON MOUNTED AND SEMI MOUNTED CUTTERS m Disconnect cutter driveshaft and secure up off ground Raise cutter with 3 point hitch Place blocks under cutter side skids Lower cutter onto blocks Disconnect hydraulic lines to optional cyl 10 Safety inder Disconnect cutter from tractor 3 point hitch and carefully drive tractor away from cutter ON PULL TYPE CUTTERS m Raise cutter and block securely Block wheels and raise tongue with jack Disconnect hydraulic lines to optional cylinder Disconnect driveline and secure up off the ground 1260 Safety Rules Rev 2 1 2007 SAFETY amp INSTRUCTIONAL DECALS A ATTENTIO
95. re starting power unit or using equipment Check and route hoses carefully to prevent damage Hoses must not be twisted bent sharply kinked frayed pinched or come into contact with any moving parts Operate moveable components through full operational range to check clearances Replace any damaged hoses immediately B Always wear relatively tight and belted clothing to avoid getting caught in moving parts Wear sturdy rough soled work shoes and protective equipment for eyes hair hands hearing and head and respirator or filter mask where appropriate BH Make sure attachment is properly secured adjusted and in good operating condition B Make sure spring activated locking pin or collar slides freely and is seated firmly in tractor PTO spline groove m Make sure driveline guard tether chains are attached to the tractor and equipment as shown in the pamphlet that accompanies the driveline Replace if damaged or broken Check that driveline guards rotate freely on driveline before putting equipment into service B Power unit must be equipped with ROPS or ROPS cab and seat belt Keep seat belt securely fastened Falling off power unit can result in death from being run over or crushed Keep foldable ROPS system in locked up position at all times B Inspect chain or rubber belt shielding before each use Replace if damaged Safety Rules continued on next page Safety 7 SAFETY RULES ATTENTION BECOME ALERT Y
96. ricter 33 Washer 1 62 x 3x 18 19 1 4 x 156 Hose 34 1 2 NC x 5 HHCS GR5 20 Ratchet adjustment link 35 1 2 NC Flange lock nut 21 1 4 x 72 Hose 36 1 2 Flat washer 22 1x4 1 2 Headless pin 37 1 2 NC x 1 1 4 H HCS GR5 23 1x5 Headless pin 38 5 16 NC x 3 4 Carriage bolt 24 1x3 Headless pin 39 5 16 NC Flange lock nut Figure 33 DSO1260 Cutter Assembly 48 A SS e mbly MAN0571 Rev 6 15 2007 DS1260 amp DS1440 ALL MODELS FILL GEARBOXES NOTICE m Gearbox is not filled at the factory Prior to delivery to customer make sure gearbox is filled only half full with 80W or 90W API GL 4 or GL 5 gear lube Use side plug to remove any excess oil 1 Make sure vent plug hole is clear installed by dealer 2 Remove plug on side of gearbox 3 Fill gearbox until oil runs out the side plug on gearbox Use a high quality gear oil with a viscosity index of 80W or 90W and an API service rating of GL 4 or GL 5 4 Install side plug and vent plug MAN0571 Rev 6 15 2007 INSTALL CHAIN OR RUBBER SHIELDING DANGER m Full chain or rubber shielding must be installed when operating in populated areas or other areas where thrown objects could injure people or dam age property If this machine is not equipped with full chain or rubber shielding operation must be stopped when anyone comes within 300 feet 92 m This shielding is designed to reduce the risk of thrown objects The mower deck and protec tive devices can
97. rotective seal 8 and oil seal 18 11 Remove cotter pin 9 castle nut 14 and washer 17 from output shaft 4 12 Remove output shaft 4 by using a punch and hammer and tap on top to drive down Remove gear 5 and shim 16 from inside housing 13 Remove bottom bearing 6 by using a punch and hammer from the top outside the housing 14 Support housing upside down top cover surface and remove bottom bearing 6 by using a punch and hammer from the bottom side of the housing 15 Inspect gears for broken teeth and wear Some wear is normal and will show on loaded side Forged gear surfaces are rough when new Check that wear pattern is smooth 16 Inspect vertical and horizontal shafts for grooves nicks or bumps in the areas where the seals seat Resurface any damage with emery cloth 17 Inspect housing and caps for cracks or other damage Assemble Gearbox 1 Clean housing paying specific attention to areas where gaskets will be installed 2 Wash housing and all components thoroughly Select a clean area for gearbox assembly Replace all seals bearings and gaskets All parts must be clean and lightly oiled before reassembling 3 Insert both output bearings 6 in the housing using a round tube of the correct diameter and a hand press 4 Slide output shaft 4 through both bearings 6 until it rests against top bearing 6 5 Slide shim 16 over output shaft 4 6 Press gear 5 onto
98. s m Use extreme care and reduce ground speed on slopes and rough terrain m Watch for hidden hazards on the terrain during operation W Stop power unit and equipment immediately upon striking an obstruction Turn off engine remove key inspect and repair any damage before resuming operation B Leak down or failure of mechanical or hydraulic system can cause equipment to drop m On pull type or semi mounted units with optional hydraulic cutting height adjustment use a single acting cylinder with a maximum extended length of 28 1 4 718 mm from attaching point center to center m On mounted units with optional hydraulic cut ting height adjustment use a double acting cylin der with a maximum extended length of 28 1 4 718 mm from attaching point center to center TRANSPORTATION B The maximum transport speed for towed and semi mounted machines is 20 mph 32 km h Regardless of the maximum speed capability of the towing tractor do not exceed the implement s max 1260 Safety Rules Rev 2 1 2007 SAFETY RULES 4 ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED imum transport speed Doing so could result in Loss of control of the implement and tractor Reduced or no ability to stop during braking Implement tire failure Damage to the implement or its components m Use additional caution and reduce speed when under adverse surface conditions turning or on inclines m Never tow this implemen
99. s and bearing WALTERSCHEID WEASLER CD7143A PROFILE PROFILE REF PART QTY DESCRIPTION A 1024175 1 Weasler 540 rpm front CV drive complete 1 19851 1 Slide lock repair kit 1 38 ID 2 58774 1 Yoke QD CV 1 375 6 3 58759 2 U Joint repair kit Cat 6 CV 55E 4 58760 1 CV Body with fitting 5 1019642 1 Yoke amp shaft CV splined 30 4 6 1009065 2 Drive shield bearing kit 7 18864 1 Danger decal rotating driveline N S 8 1019641 1 Outer shield CV 9 1021315 1 Inner shield CV 10 33347 1 Danger decal shield missing N S 11 1021316 1 Yoke tube amp sleeve 55R x 36 4 x 1 69 20 12 58765 1 U Joint cross amp bearing kit 55E 13 1007869 1 Yoke 55R x 4 50 x SP 1 5 23 14 765 1 1 2 NC Lock nut 15 3699 1 1 2 NC x2 HHCS GR5 N S Not Shown HHCS Hex head cap screw Rev 10 15 2010 MANO571 Rev 6 15 2007 Pa rts 6 7 TYPE B 540 RPM FRONT CV DRIVE ASSEMBLY WEASLER SPLINE PROFILE SEE PAGE 69 FOR STAR PROFILE Note 1 Examine the driveline profile to determine the correct repair parts for the unit Note 2 There are two types of Weasler drives See photo to determine type Note 3 Lube fitting at end of cross and bearing WEASLER CD7143A 1 PROFILE REF PART QTY DESCRIPTION A 1024175 1 Weasler 540 rpm front CV drive complete 1 19851 1 Slide lock repair kit 1 38 ID 2 1033103 1 Yoke QD CV 1 375 6 3 1033107 2 U Joint repair kit Cat 6 CV 55E 4 1033106 1 CV Body with fitting 5 1033114 1 Yoke amp shaft CV
100. spect blade pin 12 for nicks or gouges and if you find any replace the blade pin MAN0571 Rev 6 15 2007 2 Insert blade pin through the blade 9 Blade should swivel on blade pin if it doesn t determine the cause and correct 3 Align crossbar 8 with blade access hole in cutter frame Apply a liberal coating of Never Seez or equivalent to blade pin and crossbar hole Make sure blade offset is away from cutter Push blade pin through crossbar Pin should rotate freely prior to installing blade clip 16 4 Install shims 13 amp 14 over blade pin NOTE Only use enough shims to allow keyhole plate 15 to slide into blade pin groove 5 Install blade clip 16 over keyhole plate and into blade pin groove 6 Secure into position with cap screw 32 Torque cap screw to 85 lbs ft 7 Repeat steps for opposite side NOTE Blade should be snug but should swivel on pin without having to exert excessive force Keep any spacers not used in the installation as replace ments or for future installation Sharpening Blades NOTICE m When sharpening blades grind the same amount on each blade to maintain balance Replace blades in pairs Unbalanced blades will cause excessive vibration which can damage gearbox bearings Vibration may also cause struc tural cracks to cutter 1 Sharpen both blades at the same time to maintain balance Follow original sharpening pattern 2 Do not sharpen blade to a razor edge
101. splined 30 4 6 1009065 2 Drive shield bearing kit 7 18864 1 Danger decal rotating driveline N S 8 1019641 1 Outer shield CV 9 1021315 1 Inner shield CV 10 33347 1 Danger decal shield missing NS 11 1021316 1 Yoke tube amp sleeve 55R x 36 4 x 1 69 20 12 58765 1 U Joint cross amp bearing kit 55E 13 1007869 1 Yoke 55R x 4 50 x SP 1 5 23 14 765 1 1 2 NC Lock nut 15 3699 1 1 2 NC x2HHCS GR5 N S Not Shown HHCS Hex head cap screw Rev 10 15 2010 6 8 P ar t S MANO571 Rev 6 15 2007 540 RPM FRONT CV DRIVE ASSEMBLY WALTERSCHEID STAR PROFILE SEE PAGE 67 OR 68 FOR SPLINE PROFILE CD5142 NOTE EXAMINE THE DRIVELINE PROFILE TO DETERMINE THE CORRECT REPAIR PARTS FOR THE UNIT WALTERSCHEID WEASLER PROFILE PROFILE REF PART GTY DESCRIPTION REF PART QTY DESCRIPTION A 1005797 1 Complete CV drive asy 540 rpm 19 40767 1 Support bearing 1 57293 1 Yoke 1 3 8 6 spline 540 rpm 20 40777 2 Anti rotation chain 2 57294 1 Double yoke 21 18864 1 Decal danger rotating driveline 4 1004967 1 Inboard yoke 22 33347 1 Decal danger guard missing 5 57296 2 Cross amp bearing 23 1001042 1 M16x2 0P x 90 mm HHCS 8 8 6 40765 2 Spring pin 10 x 90 24 1005522 1 M16x2 0P Hex lock nut 7 1004968 1 Inner profile 540 rpm 25 40758 1 Slide lock collar repair kit 8 1010841 1 Outer profile 540 rpm 26 1004970 1 Outer guard half 540 rpm 9 40751 1 Inboard yoke 27 1004971 1 Inner guard half 540 rpm 10 57299 1 Yoke 1 1 2 23 spline 28
102. st you in operating and maintaining your cutter Read it carefully It fur nishes information and instructions that will help you achieve years of dependable performance These instructions have been compiled from extensive field experience and engineering data Some information may be general in nature due to unknown and varying 4 Introduction operating conditions However through experience and these instructions you should be able to develop procedures suitable to your particular situation The illustrations and data used in this manual were cur rent at the time of printing but due to possible inline production changes your machine may vary slightly in detail We reserve the right to redesign and change the machines as may be necessary without notification Throughout this manual references are made to right and left direction These are determined by standing behind the equipment facing the direction of forward travel Blade rotation is clockwise right and counter clockwise left as viewed from the top of the cutter MANO571 Rev 6 15 2007 BE SAFE BE ALERT BE ALIVE BE TRAINED Before Operating Mowers AEM Safety Training ad Make a Difference ASSOCIATION OF EQUIPMENT MANUFACTURERS Free Mower Safety Video Fill out and return the order form and we will send you a FREE VHS or DVD video outlining Industrial and Agricultural Mower Safety Practices The 22 minute video developed in cooperation with
103. t with a motor vehicle W Do not operate PTO during transport m Do not operate or transport on steep slopes m Do not operate or transport equipment while under the influence of alcohol or drugs W Always comply with all state and local lighting and marking requirements W Never allow riders on power unit or attachment MAINTENANCE m Before dismounting power unit or performing any service or maintenance follow these steps disengage power to equipment lower the 3 point hitch and all raised components to the ground operate valve levers to release any hydraulic pres sure set parking brake stop engine remove key and unfasten seat belt m Before performing any service or maintenance disconnect driveline from tractor PTO m Before working underneath raise mower install transport lock and block mower securely Hydrau lic system leak down and failure of mechanical or hydraulic system can cause equipment to drop m Do not modify or alter or permit anyone else to modify or alter the equipment or any of its compo nents in any way m Your dealer can supply original equipment hydraulic accessories and repair parts Substitute parts may not meet original equipment specifica tions and may be dangerous W Always wear relatively tight and belted clothing to avoid getting caught in moving parts Wear sturdy rough soled work shoes and protective equipment for eyes hair hands hearing and head and respirator or filter mas
104. ter is designed for grass and weed mowing and shredding Recommended mowing speed for most conditions is from 2 to 5 mph DANGER m Full chain or rubber shielding must be installed when operating in populated areas or other areas where thrown objects could injure people or dam age property If this machine is not equipped with full chain or rubber shielding operation must be stopped when anyone comes within 300 feet 92 m This shielding is designed to reduce the risk of thrown objects The mower deck and protec tive devices cannot prevent all objects from escaping the blade enclosure in every mowing condition It is possible for objects to ricochet and escape traveling as much as 300 feet 92 m A WARNING W Never allow riders on power unit or attachment m Make sure spring activated locking pin or collar slides freely and is seated firmly in tractor PTO spline groove m Operate tractor PTO at 540 RPM 1000 RPM on Q Series cutters Do not exceed W Do not allow bystanders in the area when oper ating attaching removing assembling or servic ing equipment W Stop power unit and equipment immediately upon striking an obstruction Turn off engine remove key inspect and repair any damage before resuming operation A CAUTION W Always wear relatively tight and belted clothing to avoid getting caught in moving parts Wear sturdy rough soled work shoes and protective equipment for eyes hair
105. the United States and Canada call 1 800 319 6637 The equipment you have purchased has been carefully engineered and manufactured to provide dependable and satisfactory use Like all mechanical products it will require cleaning and upkeep Lubricate the unit as specified Observe all safety information in this manual and safety decals on the equipment For service your authorized Woods dealer has trained mechanics genuine Woods service parts and the necessary tools and equipment to handle all your needs Use only genuine Woods service parts Substitute parts will void the warranty and may not meet standards required for safe and satisfactory operation Record the model number and serial number of your equipment in the spaces provided Model Date of Purchase Serial Number see Safety Decal section for location Provide this information to your dealer to obtain correct repair parts Throughout this manual the term NOTICE is used to indicate that failure to observe can cause damage to equipment The terms CAUTION WARNING and DANGER are used in conjunction with the Safety Alert Symbol a triangle with an exclamation mark to indicate the degree of hazard for items of personal safety This is the safety alert symbol It is used to alert you to potential personal A injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death Indicates a hazardous situation which if not avoided will result
106. to ATTENTION DEALER SERVICES WOODS EQUIPMENT COMPANY PO BOX 1000 OREGON IL 61061 1000 USA 6 S a f e V Safety Video Order Form Rev 2 6 2006 SAFETY RULES ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED Safety is a primary concern in the design and manufacture of our products Unfortunately our efforts to provide safe equipment can be wiped out by an operator s single careless act In addition to the design and configuration of equipment hazard control and accident preven tion are dependent upon the awareness con cern judgement and proper training of personnel involved in the operation transport maintenance and storage of equipment It has been said The best safety device is an informed careful operator We ask you to be that kind of operator TRAINING m Safety instructions are important Read all attachment and power unit manuals follow all safety rules and safety decal information Replace ment manuals and safety decals are available from your dealer To locate your nearest dealer check the Dealer Locator at www WoodsEguipment com or in the United States and Canada call 1 800 319 6637 Failure to follow instructions or safety rules can result in serious injury or death W f you do not understand any part of this manual and need assistance see your dealer m Know your controls and how to stop engine and attachment guickly in an emergency m Operators must be instructed in a
107. tor drawbar with a high strength drawbar pin 3 4 or larger Keep pin in place during operation 4 Loop safety tow chain around tractor drawbar support Secure the hook to a chain link that allows enough slack for proper hitch articulation MANO571 Rev 6 15 2007 5 Connect cutter driveline to tractor PTO shaft making sure the spring activated lock pin slides freely and is seated in tractor PTO splined groove 6 Remove parking jack from the tongue and attach it to the storage post on the front of the cutter 7 Adjust H frame bearing height so that the front driveline is parallel to the ground Secure with 1 2 x 5 3 4 clevis pin and 1 4 x 1 1 2 cotter pin 8 Attach drive shaft shield to bearing housing using two 3 8 x 1 cap screws and 3 8 lock washers Hydraulic Connection 1 Inspect hydraulic hoses to ensure they are in good condition 2 Clean the fittings before connecting them to the tractor hydraulic ports 3 Attach the hydraulic hose from the cutter to the tractor 4 Route the hose through the hose holder on H frame and be sure the hose can slide freely in the holder Do not allow hose slack to drag on the ground or become caught on tractor protrusions 5 From the operator position start tractor and raise and lower deck several times to purge trapped air from the hydraulic cylinder Interference Check 1 Be sure that tractor 3 point lift links do not interfere with hydraulic hoses cutter driv
108. tract breach of warranty negligence strict liability in tort or any other legal theory Without limiting the generality of the foregoing Woods specifically disclaims any damages relating to i lost profits business revenues or goodwill ii loss of crops iii loss because of delay in harvesting iv any expense or loss incurred for labor supplies substitute machinery or rental or v any other type of damage to property or economic loss This Warranty is subject to any existing conditions of supply which may directly affect WOODS ability to obtain materials or manufacture replacement parts No agent representative dealer distributor serviceperson salesperson or employee of any company including without limitation WOODS its authorized dealers distributors and service centers is authorized to alter modify or enlarge this Warranty Answers to any questions regarding warranty service and locations may be obtained by contacting ALITEC Woods Equipment A Company BMP 2606 South Illinois Route 2 CENTRAL FABRICATORS Post Office Box 1000 Oregon Illinois 61061 USA iri 800 319 6637 tel 800 399 6637 fax W gm ec WAIN ROY www WoodsEquipment com Aa i WOODS F 3079 Rev 9 16 2010 WARRANTY Replacement Parts For All Models Except Mow n Machine Zero Turn Mowers and Woods Boundary Utility Vehicles Woods Equipment Company WOODS warrants this product to be free from defect
109. tractor could tip over causing personal injury or death The weight may be attained with front wheel weights ballast in tires or front tractor weights Weigh the tractor and equipment Do not estimate CD7120 Figure 2 3 Point Mounting Positions Category 2 Standard Hitch 1 Position tractor lower lift arms between hitch mast plates 2 Insert lower hitch pins to Position B Figure 2 through mast plates and tractor lower lift arms 3 Secure with lynch pins 4 Attach top link for mounted units in the middle hole of upper mast using top link pin Operation 15 Category 3 Standard Hitch 1 Position tractor lower lift arms between hitch mast plates 2 Insert lower hitch pins to Position A Figure 2 through mast plates and tractor lower lift arms 3 Secure with lynch pins 4 Attach top link for mounted units in the top hole of upper mast using top link pin Category 2 amp 3 Quick Hitches 1 Position lower hitch pins to Position A Figure 2 2 Use the upper hole that matches upper quick hitch point location This is usually the lower hole for Category 2 and the middle hole for Category 3 3 Secure with lynch pins 4 Attach tractor to cutter and secure hitch according to hitch manufacturer s instructions NOTE For DSO1260 place spacer sleeve 44 between tractor lower 3 point arm and plate on hitch assembly to prevent 3 point arm motion during side shift DRIVELINE ADJUSTMENT
110. umbers 1081497 amp before con tact Woods Standard hardware obtain locally Hex head cap screw Parts 55 DS1260 D51440 PULL TYPE ASSEMBLY FRONT HALF CD7110A 1 1 3 4 1000 RPM PTO 1 3 8 1000 RPM PTO 540 RPM PTO REF PART QTY DESCRIPTION REF PART QTY DESCRIPTION 1 10262454 1 Tongue S N 1081498 amp after 18 39385 1 Attitude rod DS1260 or 2 32098 1 H Frame 18 1022200 1 Attitude rod DS1440 3 1791 2 Sleeve 5 8 x 1 x 9 16 HT 19 3489 1 2 NC x 3 HHCS GR5 4 10635 2 Cup washer 5 8 x 1 3 4 OD x 14 Ga 20 765 1 2 NC Lock nut 5 19407 1 Safety chain 21 3699 1 2 NC x 2 HHCS GR5 6 23790 1 Parking jack see page 76 22 12305 1 2 NC x 5 1 2 HHCS GR5 7 404 1 Clevis pin 1 2 x 5 3 4 23 12005 5 8 NC x 6 HHCS GR5 8 57282 1 Front 2 3 drive 540 RPM 6 spline 24 6239 5 8 NC Lock nut see page 65 or 25 15087 1 NC x 9 HHCS GR5 8 1003480 1 Front 2 3 drive 1000 RPM 21 spline 26 1863 1 Standard flat washer see page 65 or 8 1004925 1 Front 2 3 drive 1000 RPM 20 spline ad Ser LNG FYTH see page 65 28 1285 1 4 x 1 1 2 Cotter pin 9 1004778 1 Rear 1 3 drive see page 66 29 11900 1 2 NC Flange lock nut 10 32347 1 3 Joint drive bearing housing 30 2985 1 4 28 x 90 Grease fitting includes items 11 12 30 31 838 3 8 Standard lock washer 1 18133 1 Bearing 32 839 3 8 NC x 1 HHCS GR5 12 12128 1 Snap ring 33 1256 3 16 x 1 Cotter pin 19 1011760 1 Shield For Serial Numbers 1081497 amp before con 14 7035 1
111. unusual conditions may require more fre quent lubrication Use a lithium grease of 2 consistency with a MOLY molybdenum disulfide additive for all locations unless otherwise noted Be sure to clean fittings thoroughly before attaching grease gun One good pump of most guns is sufficient when the lubrication schedule is fol lowed Gearbox Lubrication 1 For gearbox use a high quality gear oil with a viscosity index of 80W or 90W and an API service rating of GL 4 or 5 in gearboxes 2 Fill gearbox until oil runs out the side plug on gearbox Check gearbox daily for evidence of leakage and contact your dealer if leakage occurs Driveline Lubrication 1 Lubricate the driveline slip joint every ten operating hours Failure to maintain proper lubrication could result in damage to U joints gearbox and driveline 2 Lower cutter to ground disconnect driveline from tractor PTO shaft and slide halves apart but do not disconnect from each other 3 Apply a bead of grease completely around male half where it meets female half Slide drive halves over each other several times to distribute grease Owner Service 21 REF DESCRIPTION FREQUENCY Front U Joint Mid U Joint Carrier Bearing Block Rear U Joint Rotating Drive Shield 1 2 3 4 Telescoping Shaft 5 6 7 Side Drive Yoke 2 Places Gearbox Check Oil Level 9 Tailwheel Spindle 10 Caster Wheel Swivel 11 Hitch Pivot Sleeve
112. ut height Install SMV Emblem 1 Remove manual tube and hardware 2 Align holes of manual tube and SMV mounting bracket 8 and reattach to deck using previous hardware 3 Attach SMV socket 9 with two carriage bolts 38 and lock nuts 39 4 Attach SMV emblem 11 to SMV bracket 10 using two round head cap screws 40 and hex nuts 41 5 Insert SMV bracket 10 and emblem 11 into socket 9 Install Driveline 1 Coat input shaft of gearbox with a light coating of grease 2 Attach slip clutch on driveline 6 to input shaft of gearbox Tighten cap screws 30 and lock nuts 31 3 Attach rear tether chain of driveline to driveline shield Assembly 47 A Pull Type amp 3 Point Mounted B Semi Mounted Tailwheel Left hitch arm Right hitch arm Hitch assembly Lower hitch pin Drive 2 1 2 x 16 Hydraulic cylinder SMV Mounting bracket 9 SMV Socket 10 SMV Bracket DS NR DINE 11 Slow moving vehicle emblem 25 1 1 4 Stroke control kit 40 1 4 NC x 1 2 Round head 12 Spring arm 26 1 00 x 2 72 Headless pin Screw 13 Spring 27 5 8 NC x 5 H HCS GR5 41 1 4 NC Nut 14 1 50 x 8 02 Flag pin 28 5 8 NC Flange lock nut 42 1 4 28 Grease fitting 15 Transport lock up 29 7 16 x 2 Klik pin 43 Split bushing 16 3 1 2 x 8 Hydraulic cylinder 30 1 2 NC x 3 HHCS 44 Sleeve 1 56 x 2 19 x 4 00 17 1 2to 1 4 Reducer 31 1 2 NC Lock nut 18 1 4 x 1 4 90 Elbow w 1 16 32 1 4 x 1 1 2 Cotter pin rest

Husqvarna 353G Chainsaw User Manual

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