Husqvarna 265 ACX Lawn Mower User Manual
Contents
1. 20 8052 001 8011 420 CONTROLS Fuel Tank Read the safety instructions before refueling The machine has one fuel tank just behind the console The tank capacity is 3 gallons 11 4 liters Regularly check the gas cap gasket for damage and keep the cap properly tightened The engine will run on a minimum of 85 octane unleaded gasoline no oil mix Environmentally adapted alkylate gasoline can be used See also Technical Data concerning ethanol fuel Methanol fuel is not allowed Do not use E85 alcohol based fuel Damage to engine and components may occur WARNING Gasoline is highly flammable Observe caution and fill the tank outdoors see the safety instruction WARNING The engine and the exhaust system become very hot during operation Risk for burns if touched Allow engine and exhaust system to cool at least two 2 minutes before refueling WARNING Fill to bottom of filler neck Do not overfill Wipe off any spilled oil or fuel Do not store spill or use gasoline near an open flame When operating in temperatures below 32 F 0 C use fresh clean winter grade gasoline to insure good cold weather starting 8058 021 Fuel tank IMPORTANT INFORMATION Experience indicates that alcohol blended fuels called gasohol ethanol or methanol can attract moisture which leads to separation and formation of acids during storage Acidic gas can damage the fuel system of an engi2. 40 8011 604 1 Check the blades 8058 027 1 Blade 2 Blade bolt special 3 Cutter housing Blade attachment MAINTENANCE Adjusting the Mower Deck Leveling deck Adjust the deck while the mower is on a level surface Make sure the tires are inflated to the correct pressure See Technical Data under Transmission If tires are under or over inflated the deck cannot be properly adjusted The deck should be adjusted slightly higher in the rear NOTE To insure accuracy of leveling procedure mower deck drive belt must be installed prior to leveling deck 1 Wear heavy gloves Turn each outer blade tip to align with the deck or in a side to side manner 2 Measure from the floor surface up to the bottom of the blade tip on the discharge side of the mower deck Retain this measurement 3 Move to the opposite side check that measurement is the same If adjustment is required with a 9 or adjustable wrench turn the lift link adjustment nuts on either side counter clockwise to lower or clockwise to raise Adjust until both side to side measurements are equal 4 Turn any blade to align with the deck in front to rear manner If the front blade tip does not measure s to Y higher in the rear follow the front adjustment instructions that follow 5 With a Ys or adjustable wrench turn the nuts on the front suspension linkage Clockwise raises the front of the
3. Grade 5 Minimum commercial quality lower quality not recommended Metric Standard Hardware CONFORMITY CERTIFICATES USA requirements Labels are placed on the engine and or in the engine compartment stating that the machine will fulfill the requirements This is also applicable to special requirements for any of the states California emission rules etc Do not remove any of these labels Certificates can also be supplied with the machine at delivery or written in the Engine manual Take care of them as they are valuable documents CE requirements The Declaration of Conformity is included in the literature packet 57 SERVICE JOURNAL Action Date mtr reading stamp sign Delivery Service Charge the battery Adjust the tire pressure of all wheels to 15 PSI 1 bar Mount the steering controls in the normal position Connect the contact box to the cable for the seat s safety switch Check that the right amount of oil is in the engine Adjust the position of the steering controls Fill with fuel and open the fuel shut off valve Start the engine Check that there is drive to both wheels Check the mower deck adjustment Check The safety switch for the parking brake The safety switch for the mower deck The safety switch in the seat The safety switch in the steering controls Parking brake functionality Driving forward Driving backward Engaging the blades Check the idle speed Check the engi
4. Keep children out of the mowing area and in the watchful care of a responsible adult other than the operator Be alert and turn machine off if a child enters the area Before and while backing look behind and down for small children Never carry children even with the blades shut off They may fall off and be seriously injured or interfere with safe machine operation Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine Never allow children to operate the machine Use extra care when approaching blind corners shrubs trees or other objects that may block your view of a child 8011 509 Be extra cautious when driving on slopes 8011 517 Never allow children to operate the machine 8011 518 Keep children away from work area SAFETY WARNING The engine must not be started when the driver s floor plate or any protective plate for the mower deck s drive belt is removed Safe Handling of Gasoline To avoid personal injury or property damage use extreme care in handling gasoline Gasoline is extremely flammable and the vapors are explosive e Extinguish all cigarettes cigars pipes and other sources of ignition e Use only approved gasoline containers e Never remove gas cap or add fuel with the engine running Allow engine to cool at least two 2 minutes before refueling e Never fuel the machine in
5. system works by attempting to start the engine when one of the conditions is not met Change the conditions and try again Ifthe machine starts when one of these conditions is not met turn the machine off and repair the safety system before using the machine again Make sure the engine stops when the park brake is not engaged and the operator leaves the seated position Check that the engine stops if the mower blades are engaged and the driver temporarily moves off the drivers seat Fuel Pump Air Filter Regularly check that the fuel pump s air filter is free from dirt Remove the screws and open the pump no hoses need be removed The filter can be cleaned with a brush if necessary Replace the filter on the console 8058 026 Steering controls locked in neutral IMPORTANT INFORMATION In order to be able to drive the driver must sit in the seat and release the parking brake before the steering controls can be moved into the neutral position otherwise the engine will stop 8009 147 Fuel pump air filter 37 MAINTENANCE Tire Pressures All tires should be at 15 psi 103 kPa 1 bar Parking Brake Visually check that no damage is found on the lever cables or switch belonging to the parking brake Perform a standstill test and check that there is sufficient braking action To adjust the parking brake contac
6. Allow machine to cool before storage 8011 520 Never take passengers WARNING Engine exhaust and certain vehicle components contain or emit chemicals considered to cause cancer birth defects or other reproductive system damage The engine exhaust contains carbon monoxide which is a odorless colorless poisonous gas Do not use the machine in enclosed spaces SAFETY Personal Safety Equipment WARNING When using the machine approved personal protective equipment shown in illustrations Shall be used Personal protective equipment cannot eliminate the risk of injury but it will reduce the degree of injury if an accident does happen Ask your retailer for help in choosing the right equipment Make sure that you have first aid equipment close at hand when using the machine Never use the machine when barefoot Always wear protective shoes or boots preferably with steel toe caps Always wear approved protective glasses or a full visor when assembling or driving Always wear gloves when handling the blades Never wear loose clothing that can get caught in moving parts Use ear protectors to avoid damage to hearing Slope Operation Slopes are a major factor related to loss of control and tip over accidents which can result in severe injury or death Operation on all slopes requires extra caution If you cannot back up the slope or if you feel uneasy on it do not mow it Mow up and down slopes
7. Caster bolt 3 Caster long spacer 4 Caster small spacers Caster wheels 43 LUBRICATION di Lad a ege 12 12 Every year Lubricate with grease gun Lubricate with oil can gp 8050 832 1 52 Every Week Oil change Level check o 1 365 Every day Filter change General Remove the ignition key to prevent unintentional Wipe away excess grease after lubrication movements during lubrication It is important to avoid getting lubricant on the belts When lubricating with an oil can it must be filled with or the drive surfaces on the belt pulleys Should this engine oil happen attempt to clean them with spirits If the belt When lubricating with grease unless otherwise stated continues to slip after cleaning it must be replaced use a high grade molybdenum disulphide grease Gasoline or other petroleum products must not be For daily use the machine should be lubricated twice used to clean belts weekly 44 LUBRICATION Front Wheel Mount Lubricate with a grease gun one zerk for each wheel mount until the grease is forced out Use only good quality bearing grease Grease from well known brand names petrochemical companies usually maintains a good quality Front Wheel Bearings Lubricate with a grease gun one zerk for each set of w
8. ruri rest n tendi 58 RUNNIN iras aora 29 WARNING Failure to follow cautious operating practices can result in serious injury to the operator or other persons The owner must understand these instructions and must allow only trained persons who understand these instructions to operate the mower Each person operating the mower must be of sound mind and body and must not be under the influence of any mind altering substance WARNING Engine exhaust some of its constituents and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm WARNING Battery posts terminals and related accessories contain lead and lead compounds chemicals known to the State of California to cause cancer and birth defects or other reproductive harm Wash hands after handling INTRODUCTION Congratulations Thank you for purchasing a Husqvarna ride on mower This machine is built for superior efficiency to rapidly mow primarily large areas A control panel easily accessible to the operator and a hydrostatic transmission regulated by steering controls both contribute to the machine s performance This manual is a valuable document Read the contents carefully before using or servicing the machine The following of instructions use service maintenance by all who operate this machine is important for the safety of the operator and others It can also con
9. speeds If you run the engine too fast you risk The battery contains lead and lead damaging the machine components compounds chemicals that are e Be very careful when handling battery acid Acid on skin can cause serious corrosive burns If you spill battery acid on your skin rinse immediately with water e Acid in the eyes can cause blindness contact a doctor immediately e Be careful when servicing the battery Explosive gases form in the battery Never perform maintenance on the battery when smoking or near open flames or sparks e The battery can explode and cause serious injury or damage e Ensure that nuts and bolts especially the fastening bolts for the blade attachments are properly tightened torqued and that the equipment is in good condition considered to cause cancer birth defects and other reproductive system damage Wash your hands after handling the battery 14 SAFETY Sparking can occur when working with the battery and the heavy cables of the starter circuit This can cause battery explosion fire or eye injury Sparking in this circuit can not occur after the chassis cable normally negative black is removed from the battery WARNING A Avoid electrical sparking and its consequences by the following routines e Use protective goggles e Ensure that the fuel filler cap is mounted tightly and no flammable substances are stored in an open vessel e Never work with the starter circu
10. H Husqvarna Operator Manual RZ4219F 966495701 RZ4219 BF 966514801 RZ4619 965921501 RZ5424 965881301 RZ5422 965881401 Please read the operator s manual carefully and make sure you understand the instructions before using the machine English When this product is worn out and no longer used it should be returned to the reseller or other party for recycling In order to implement improvements specifications and designs can be altered without prior notification Note that no legal demands can be placed based on the information contained in these instructions Use only original parts for repairs The use of other parts voids the warranty Do not modify or install non standard equipment to the unit without consent from the manufacturer Modifications to the unit may cause unsafe operations or damage the unit 2010 HTC All rights reserved Beatrice NE Printed in U S A CONTENTS INTRODUCTION 2 2 geesde o Seo ines ara ce 5 Operating On lt HT 30 Driving and Transport on Public Roads 5 MOWING TIDS isis larisa iio 31 TOWN Ol Tasca seem ee ee ier gu anna Miete on a ana a Pau v dd 5 Stopping the Engine ce teret iacente 32 TT 5 EIERE E 33 E juckagdcssesieavoedayad e E hens once 6 MAINTENANCE netten erae tpe e er riches 34 Manufacturing Number 6 Maintenance Schedule 34 SYMBOLES AND DECALS icon teet ee Dee nt 7 Bate stees ad 36 SAPD GE 9 Safety System usce tentes t ence depu 37 S
11. WARNING 6 Lubricate all grease zerks joints and axles Never store an engine with fuel 7 Remove the battery Clean charge and store the in the tank indoors or in poorly battery in a cool place but protect it from direct ventilated spaces where fuel vapor cold can come in contact with open 8 Store the machine in a clean dry place and cover flames sparks or a pilot light such it for extra protection as in a boiler hot water tank clothes dryer etc Handle the fuel with Service care It is very flammable and can When ordering spare parts please specify the cause serious personal injury and purchase year model type and serial number property damage Drain the fuel into Always use genuine Husqvarna spare parts an approved container outdoors and An annual check up at an authorized service far away from open flame Never workshop is a good way to ensure that your machine use gasoline for cleaning Use performs its best the following season a degreaser and warm water instead 48 SCHEMATICS NOTES 1 SEAT UNOCCUPIED 2 BRAKE SWITCH IN OFF POSITION 3 MOTION CONTROL LEVERS OUT 4 PTO IN OFF POSITION SOLENOID A YEL GRN RED BLK YEL BRN BRAKE RED BLK SWITCH GR
12. at high ambient temperatures replace every 50 hours In dusty conditions cleaning and replacement are required more often For daily use the machine should be lubricated twice weekly Performed by authorized service workshop Maintenance interval in hours MAINTENANCE Before 25 50 Check the parking brake e Check the engine s oil level every refueling E Check the safety system e 4 Check for fuel and oil leakages Check clean the engine s cooling air intake Check the mower deck Check for loose hardware screws nuts Clean under the mower deck Start the engine and blades listen for unusual sounds Check for damage Thoroughly clean around the engine 9 000 B Clean around belts belt pulleys Check the tire pressures Check battery connections Sharpen Replace mower blades Clean the engine s cooling air intake Clean the air cleaner s pre filter foam Clean the air cleaner s filter cartridge paper filter Check adjust the parking brake Inspect muffler spark arrester First change after 8 10 hours When operating with a heavy load or at high ambient temperatures replace every 50 hours In dusty conditions cleaning and replacement are required more often 3 Performed by authorized service workshop Described in this manual 4 Not described in this manual E Refer to the eng
13. mower deck 47 STORAGE Winter Storage To ready the machine for storage At the end of the mowing season the machine should 1 Thoroughly clean the machine especially under be readied for storage or if it will not be in use for the mower deck Touch up damage to the paint longer than 30 days Fuel allowed to stand for long and spray a thin layer of oil on the underside of periods of time 30 days or more can leave sticky the mower deck to avoid corrosion residues that can plug the carburetor and disrupt 2 Inspect the machine for worn or damaged parts engine function and tighten any nuts or screws that may have Fuel stabilizers are an acceptable option as regards become loose to the sticky residues that can occur during storage 3 Change the engine oil dispose of properly Add stabilizer to the fuel in the tank or in the storage 4 Empty the fuel tanks or add a fuel stabilizer Start container Always use the mixing ratios specified by the engine and allow it to run until the carburetor the manufacturer of the stabilizer Run the engine for is drained of fuel or the stabilizer has reached the at least 10 minutes after adding the stabilizer so that carburetor it reaches the carburetor Do not empty the fuel tank 5 Remove the spark plug and pour about a and the carburetor if you have added stabilizer tablespoon of engine oil into the cylinder Turn over the engine so that the oil is evenly distributed and then refit the spark plug
14. not administered immediately WARNING This mower is equipped with an internal combustion engine and should not be used on or near any unimproved forested bush covered or grassy lands unless the engine s system is equipped with a spark arrester meeting applicable local or state laws if any If a spark arrester is used it should be maintained in effective working order by the operator CONTROLS This operator s manual describes the Husqvarna Zero steering controls the flow is regulated and thereby the Turn Rider The rider is fitted with either a Kohler or direction and speed Briggs amp Stratton four stroke overhead valve engine Transmission from the engine is made via a belt driven hydraulic pumps Using the left and right Control Locations 1 Steering control levers 8 Fuel tank cap 2 Parking brake 9 Fuel shut off valve 3 Throttle control 10 Deck lift 4 Blade switch 11 Seat adjustment lever 5 Ignition switch 12 Hour meter 6 Choke control 13 Tracking adjustment 7 Fuses 17 CONTROLS Steering Control Levers The machine s speed and direction are continuously variable using the two steering controls The steering controls can be moved forward or backward about a neutral position Furthermore there is a neutral position which is locked if the steering controls are moved outward When both controls are in the neutral position N the machine stands still By moving both controls an eq
15. spark plugs Replace the fuel filter Check V belts Check tighten caster wheel axle bolts every 200 hours Change the air filters paper cartridge Change hydraulic pump oil and filter 200 hours U U U U U U U U U 60 SERVICE JOURNAL Action Date mtr reading stamp sign 300 Hour Service Perform the 25 hour service Perform the 50 hour service Perform the 100 hour service Check adjust the mower deck Clean the combustion chamber and grind the valve seats Check the engine valve clearance Replace the air cleaner s pre filter foam U U U U U U LU Action Date mtr reading stamp sign At Least Once Each Year Clean the engine s cooling air intake 25 hours Replace the air cleaner s pre filter foam 300 hours Replace the air filter s paper cartridge Change the engine oil 50 hours Replace the engine oil filter 100 hours Check adjust the cutting height Check adjust the parking brake 50 hours Clean Change the spark plugs 100 hours Change the fuel filter 100 hours Check the engine valve clearance U U U U U U U U U LU 61 SERVICE JOURNAL Action Date mtr reading stamp sign P N 115 350927R 1 01 06 10
16. the seat can be moved backward or forward Hour Meter The hour meter displays the total operating time It will flash CHG OIL Change Oil at 50 hour intervals The flash duration is one hour before and one hour after the interval The CHG OIL icon will come on and shut off automatically The hour meter cannot be manually reset Tracking Knob Ifthe mower is not tracking straight check the air pressure in both rear tires Recommended air pressure is 15 psi 103 kPa 1 bar for all tires Tracking must be checked on a flat and level concrete or blacktop surface Rotating the tracking knob allows fine tuning adjustments so the machine tracks straight with the steering control levers in the full forward position Rotate the knob counter clockwise as viewed from the operation position to increase the speed on the left lever Rotate clockwise to decrease speed 8052 001 8058 020 Tracking knob 23 OPERATION Read Safety Instructions section and following pages if you are unfamiliar with the machine Training Zero turn mowers are far more maneuverable than typical riding mowers due to their unique steering capabllities We suggest that this section be reviewed in its entirety prior to attempting to move the mower under its own power Additionally we suggest when first operating the mower use a reduced throttle speed and reduced ground speed by NOT moving control levers to the fur
17. with a maintenance free battery and does not need servicing However periodic charging of the battery with an automotive type battery charger will extend its life Keep battery and terminals clean Keep battery bolts tight See charge for charging times WARNING Always wear eye protection when around batteries Cleaning battery and terminals Corrosion and dirt on the battery and terminals can cause the battery to leak power k 2 8 4 5 6 Open the terminal access doors Disconnect BLACK battery cable first then the RED battery cable and remove the battery from the machine Rinse the battery with plain water and dry Clean terminals and battery cable ends with wire brush until shiny Coat terminals with grease or petroleum jelly Reinstall battery Replacing battery Le 2 10 11 36 Lift seat and rotate forward Using two Y wrenches disconnect BLACK battery cable then RED battery cable Position deck to lowest setting Front underside of frame remove the nuts that secure the battery hold down Carefully remove the battery from the mower Install new battery with terminals in the same position as the old battery Reinstall battery hold down and secure with nuts removed in Step 4 Reconnect RED battery cable to positive 4 battery terminal with bolt and hex nut Connect BLACK grounding cable to negative battery terminal with remaining hex bolt and hex nu
18. 10 degrees maximum not across Watch for holes ruts bumps rocks or other hidden objects Uneven terrain could overturn the machine Tall grass can hide obstacles Choose a low ground speed so that you will not have to stop while on the slope Do not mow on wet grass Tires may lose traction Avoid starting stopping or turning on a slope If the tires lose traction disengage the blades and proceed slowly straight down the slope Keep movement on the slopes slow and gradual Do not make sudden changes in speed or direction which could cause machine to roll over Use extra care while operating machine with grass catchers or other attachments they can affect the stability of the machine Do not use on steep slopes Do not try to stabilize the machine by putting a foot on the ground Do not mow near drop offs ditches or embankments The machine could suddenly roll over if a wheel is over the edge or if the edge caves in 8011 670a Personal protective equipment a a 6003 004 Mow up and down not side to side WARNING Do not drive up or down hills with slopes greater than 10 degrees And do not drive across any slopes 11 SAFETY Children Tragic accidents can occur if the operator is not alert to the presence of children Children are often attracted to the machine and the mowing activity Never assume that children will remain where you last saw them 12
19. N TO RIGH ENGINE MOTION ME PIGTAIL CONTROL N LEVER EL GRY C BRN 4 WHT BLK YEL WHT BLU LEFT GRN ORN BLK MOTION N CONTROL LEVER PUR BLK YEL I M YEL RED BRN BRN L BRN ai HOURMETER SEAT S BLU Lo ENA PTO 7 5 AMP SWITCH E a o er ELECTRIC PUR CLUTCH HOURMETER BLK BLK ACCESSORY BLK OUTLET ENGINE GROUND KEY SWITCH POSITIONS POSITION 1 OFF POSITION 2 RUN1 POSITION 3 RUN2 POSITION 4 START 49 Manufacturer Type Power Lubrication Oil capacity excluding filter Oil capacity including filter Engine oil See viscosity diagram Fuel Fuel tank capacity Spark plugs gap Cooling Air filter Alternator Starter Transmission Transmission Speed and direction controls Speed forward Speed reverse Brakes Front caster tires smooth tread Rear tires turf pneumatic Tire pressure TECHNICAL DATA RZ4219F 966495701 Briggs amp Stratton ELS 19 hp Pressure with oil filter 1 34 gts 1 27 liters 1 46 gts 1 38 liters SAE 10W30 10W40 5W20 5W30 API SF SJ Min 87 octane unleaded Max ethanol 10 Max MTBE 15 3 gallons 11 4 liters Champion RC12YC 030 0 75 mm Air cooled Standard 12V Electric Hydrostatic transaxles Dual levers foam gripped 0 6 mph 0 9 7 km h 0 3 5 mph 0 5 6 km h Mechanical parking brake 13 x 5 0 6 4 ply 18 x 8 5 8 15 PSI 103 kPa 1 bar The power rating of the engines indicated is the average net power output at speci
20. The blade switch for engaging the mower blades must be depressed e The parking brake must be on e Both steering controls must be in the locked outer neutral position 8058 019 Starting the Engine e Sit on the seat e Raise the mower deck by pushing the release button on the top of the lifting lever Pull the lifting lever backward to the locked transport position e Activate the parking brake by pushing the release button in and pulling the lever fully upwards 8058 020 Disengage the mower blades by pressing the blade switch downwards H E M WM A Y BLADES OFF SUEZ 8052 001 Blade switch 25 OPERATION Move the steering controls outward to the locked outer neutral position 8061 026 Move the throtile to the middle position f LA N S 8052 001 Set the throttle If the engine is cold the choke control should be pulled up 8052 001 Set the choke control 26 OPERATION Press in and turn the ignition key to the start position IMPORTANT INFORMATION Do not run the starter for more than 5 seconds each time If the engine does not start wait Turn to the start position is approximately 10 seconds before retrying When the engine starts immediately release the ignition key back to the run position WARNING Engine exhaust and certain vehicle components contain or emit chemicals co
21. afety Instructivos o iot cei e meet RR racte 9 RI EE 38 Personal Safety Equipment sese ee ee eee ee eee 11 Parking Brake ass un iar ve pte add einen 38 Slope Operation EE 11 Ee 39 Safe Handling of Gasoline 13 Deck Belt diete pt tne ang tratan eni 39 General Maintenance 14 Cutting Blades EE 40 A repete bi pend cba embed edens 16 Blade replacement ani etched fes 40 CONTRO ES isis 17 Adjusting the Mower Deck 41 Control Locations 17 Leveling Gecko nada todas nann 41 Steering Control Levers eee eee eee 18 Anti scalp roll amp rg et cana 42 Parking Brake rrt rib eere tps 19 Cleaning Em 43 Throtte Control assaigas amante asim erit een rc radi eos 19 Caster Wheels eee 43 Blade Switch 19 e te cL 43 Onion Wi EE 20 LUBRICATION gegen deet deed A4 Choke Control T 20 Front Wheel lela 45 SE 20 Front Wheel Bearings erret intret 45 A Geeatedaenbine 21 TA sss 45 Fuel Shut Off Valve accanto aia 22 MANSION eege 45 Cutting Height Adjuster sese 22 TROUBLESHOOTING ee 46 Seat Adjustment Lever 23 H Le 48 Hour MELO EE 23 Winter Storage sirene 48 Jracking H le BEE 23 se m 48 OPERATION casetas eegene 24 SCHEMATIC S ech Ee hee 49 Malleco io 24 TECHNICAL DAT antt irt damas ads andina 50 O e WE 24 ee TE 56 Before Staring D 25 Torque Specifications sssssseese 56 Starting the Engine curte 25 CONFORMITY CERTIFICATES sss 57 Jumper Cables cta eoe prd P arado 28 SERVICE JOURNAL
22. ake released 30 OPERATION Mowing Tips e Observe and flag rocks and other fixed objects to WARNING avoid collisions Clear the lawn of stones and other e Begin with a high cutting height and reduce it objects that can be thrown out by the until the desired mowing result is attained The blades average lawn should be cut to 21 2 64 mm during the cool season and over 3 76 mm during the hot months For healthier and better looking lawns mow often after moderate growth For best cutting performance grass over 6 15 cm in height should be mowed twice Make the first cut relatively high the second to the desired height e The mowing result will be best with a high engine speed the blades rotate rapidly and low speed the rider moves slowly If the grass is not too long and dense the driving speed can be increased without negatively affecting the mowing result e The finest lawns are obtained by mowing often The lawn becomes more even and the grass clippings more evenly distributed over the mown area The total time taken is not increased as a higher operating speed can be used without poor mowing results e Avoid mowing wet lawns The mowing result is Mowing patom SES poorer because the wheels sink into the soft lawn clumps build and the grass clippings fasten under the cowling e Hose the mower deck underside with water after each use When cleaning the mower deck shall be raised into the transport position Mak
23. doors e Never store the machine or fuel container where there is an open flame spark or pilot light such as on a water heater or other appliance e Before you begin refueling minimize the risk of 8011 516 static electricity by touching a metal surface Never fill the fuel tank indoors e Never fill containers inside a vehicle or on a truck or trailer bed with plastic liner Always place containers on the ground away from the vehicle when filling e Remove gas powered equipment from the truck WARNING or trailer and refuel it on the ground If this is not possible refuel such equipment with a portable container rather than from a gasoline dispenser The engine and the exhaust system become very hot during operation nozzle There is risk for burns if touched e Keep the nozzle in contact with the rim of the fuel Allow engine and exhaust system to tank or container opening at all times until fueling cool at least two 2 minutes before is complete Do not use a nozzle lock open refueling device e Huel is spilled on clothing change clothing immediately e Never overfill fuel tank Replace gas cap and tighten securely e Do not start the engine near spilled fuel e Never use gasoline as a cleaning agent e If leaks arise in fuel system engine must not be started until problem has been resolved e Check the fuel level before each use and leave space for the fuel to expand as the heat from the engine and the sun may ot
24. e sure WARNING the mower is cooled and the engine is off e Use compressed air to clean top surface of the deck Avoid flooding water on top surface engine and electrical components e When the mulching kit is used it is important that the mowing interval is frequent Never drive the rider on terrain that slopes more than 10 degrees Mow slopes up and down never side to side Avoid sudden directional changes 31 OPERATION Stopping the Engine Allow the engine to idle a minute in order to attain normal operating temperature before stopping it if ithas been worked hard Avoid idling the engine for longer periods as there is a risk of the spark plugs fouling e Disengage the mower deck by depressing the blade switch e Raise the mower deck by pressing the release button on the lever and pulling fully backward to the transport position e When the machine is standing still activate the parking brake by pushing the lever release button and pulling the lever upward e Move the throttle to the minimum position tortoise symbol Turn the ignition key to the stop position e Move the steering controls outward e Remove key Always remove key when leaving the mower to prevent unauthorized use IMPORTANT INFORMATION Leaving the ignition switch in any other position than OFF will cause the battery to be discharged 32 8052 001 Disengage the mower deck and move throti
25. ension belt Double check belt routing to make sure it matches the decal affixed to the deck and the belt does not have any twist Correct as needed Replace belt shields on both mandrel housings and secure with fasteners Remove belt shields Belt routing 8058 088 8011 764 39 MAINTENANCE Cutting Blades In order to attain the best mowing effect it is important that the blades are well sharpened and not damaged Bent or cracked blades or blades with large nicks should be replaced IMPORTANT INFORMATION The sharpening of blades should be carried out by an authorized service workshop Damaged blades should be replaced when hitting obstacles that result in a breakdown Let the service workshop decide whether the blade can be repaired ground or must be replaced Balance the blades after sharpening Check the blade mounts WARNING Blades are sharp Protect your hands with gloves and or wrap blades with a heavy cloth when handling Blade replacement 1 Remove blade bolt by turning counterclockwise 2 Install new or resharpened blade with stamped GRASS SIDE facing towards ground grass down or THIS SIDE UP facing deck and cutter housing 3 Install and tighten blade bolt securely 4 Torque blade bolt to 90 ft Ibs 122 Nm IMPORTANT INFORMATION Special blade bolt is heat treated Replace with a Husqvarna bolt if required Do not use lower grade hardware than specified
26. er or jet Clogged ventilation valve on the fuel cap Fuel tank nearly empty Fouled spark plugs Rich fuel mixture or fuel air mixture Wrong fuel type Water in fuel Clogged air filter Clogged air filter Fouled spark plugs Carburetor incorrectly adjusted Air trapped in hydraulic system Blades are loose Blades are incorrectly balanced Engine is loose TROUBLESHOOTING Problem Engine overheats Battery not charging The machine moves slowly unevenly or not at all Mower deck not engaging Transaxle leaks oil Uneven mowing results Cause Clogged air intake or cooling fins Engine overloaded Poor ventilation around engine Defective engine speed regulator Too little or no oil in the engine Contamination in the carburetor or fuel line Fouled spark plugs Poor contact of the battery terminal cable connections Charging lead is disconnected Parking brake on Bypass valve on pump open Drive belt for the transmission slack or has come off Air trapped in hydraulic system Drive belt for the mower deck has come loose Contact for the electromagnetic coupling has loosened Blade switch is faulty or has come loose from cable contact Blown fuse Damaged seals housing or gaskets Air trapped in hydraulic system Different air pressure in tires on the left and right sides Bent blades Suspending for the mower deck is uneven Blades are dull Driving speed too high Grass is too long Grass collected under the
27. fied rpm of a typical production engine for the engine model measured to SAE standard J1349 1801585 Mass production engines may differ from this value Actual power output for the engine installed in the final machine will depend on the operating speed environmental conditions and other variables 50 NENNEN Doo ES 5W30 API SF SJ Min 87 octane unleaded Max ethanol 10 Max MTBE 15 3 gallons 11 4 liters Champion RC12YC 030 0 75 mm m RZ4219BF 966514801 ELS TECHNICAL DATA DO To RRR HRE aan Eme o iere J o o T o Nose Rollers Sprung Seat Standard Standard Dimension o o 2 6 acres h 10521 m h 75 191cm 75 191cm 51 Manufacturer Type Power Lubrication Oil capacity excluding filter Oil capacity including filter Engine oil See viscosity diagram Fuel Fuel tank capacity Spark plugs gap Cooling Air filter Alternator Starter Transmission Transmission Speed and direction controls Speed forward Speed reverse Brakes Front caster tires smooth tread Rear tires turf pneumatic Tire pressure TECHNICAL DATA RZ5424 965881301 Kohler Courage 24 hp Pressure with oil filter 1 78 at 1 68 liters 2 gts 1 89 liters SAE 10W30 10W40 5W20 5W30 API SG SJ Min 87 octane unleaded Max ethanol 10 Max MTBE 15 3 gallons 11 4 liters Champion RC12YC 030 0 75 mm Air cooled Standard 12V Electric Hydrostatic transaxles Dua
28. g machine unattended Always turn off blades set parking brake stop engine and remove keys before dismounting e Disengage blades when not mowing Shut off engine and wait for all parts to come to a Clear the area of objects before mowing complete stop before cleaning the machine removing the grass catcher or unclogging the discharge guard e Operate machine only in daylight or good artificial light 8011 513 10 SAFETY Do not operate the machine while under the influence of alcohol or drugs Watch for traffic when operating near or crossing roadways Use extra care when loading or unloading the machine into a trailer or truck Always wear eye protection when operating machine Data indicates that operators age 60 years and above are involved in a large percentage of riding mower related injuries These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury Follow the manufacturer s recommendation for wheel weights or counterweights Anyone who operates this machine must first read and understand this Operation Manual Local laws may regulate the age of the user Keep machine free of grass leaves or other debris buildup which can touch the hot exhaust or engine parts and burn Do not allow the mower deck to plow leaves or other debris causing buildup to occur Clean any oil or fuel spillage before operating or storing the machine
29. gauge wheels or the roller and deck may be damaged 42 MAINTENANCE Cleaning Regular cleaning and washing especially under the mower deck will increase the machine s life span Make it a habit to clean the machine directly after use after it is cooled before the dirt sticks Do not spray water on the top of the mower deck Use compressed air to clean the top side of mower deck Regularly clean deck and underside of the deck with normal water pressure Do not use a high pressure washer or steam cleaner Avoid spraying engine and electrical components with water Do not rinse hot surfaces with cold water Let unit cool before washing Caster Wheels Check every 200 hours Check that wheels rotate freely If wheels do not rotate freely take the unit to your dealer for service Foam filled tires or solid tires will void the warranty IMPORTANT INFORMATION DO NOT add any type of tire liner or foam fill material to the tires Excessive loads created by foam filled tires will cause premature failures Only use O E M specified tires Removal and installation of caster wheel Remove nut and caster bolt Pull the wheel out of the yoke and take care of the spacers Install in reverse order Tighten caster bolt Hardware Check daily Inspect the entire machine for loose or missing hardware IMPORTANT INFORMATION Use protective glasses when cleaning and washing 8011 619 4 1 Caster yoke 2
30. h water IMPORTANT INFORMATION The parking brake is not sufficient to lock the machine in place during transport Ensure that the machine is well fastened to the transport vehicle Always reverse the machine onto the transport vehicle to avoid tipping it over Transport 16 The machine is heavy and can cause serious crushing injuries Be extra cautious when it is loaded on or unloaded from a vehicle or trailer Use an approved trailer to transport the machine Activate the parking brake turn off the fuel supply and fasten the machine with approved fastening devices such as bands chains or straps when transporting Do not operate this machine on public roadways Check and abide by local traffic regulations before transporting the machine on any road Do not tow this machine it may cause damage to the drive system Do not tow any trailers etc with this mower They may jackknife or overturn causing damage to the mower and possibly serious injury to the operator Load the unit onto truck or trailer by driving up ramps of suitable strength using a slow speed Do not lift The machine is not intended to be lifted by hand 8011 514 Regularly clean deck A WARNING Escaping hydraulic oil under pressure can have sufficient force to penetrate the skin causing serious injury If injured by escaping fluid see a doctor at once Serious infection or reaction can develop if proper medical treatment is
31. heel bearings until the grease is forced out Use only good quality bearing grease 8058 068 Lubricating the front wheels IMPORTANT INFORMATION Use minimal lubrication and remove excess lubricant so that is does not come into contact with belts or belt pulley drive surfaces Deck Spindles Lower the cutting deck completely If a grease gun without a rubber hose is used the foot plate must be removed Lubricate with a grease gun 2 3 strokes per spindle 8011 732 Deck spindle Transmission The transmission is maintenance free with no need for level checks or oil changes If a leak occurs replace the unit or contact your Husqvarna dealer 45 TROUBLESHOOTING Problem Engine will not start Starter does not turn the engine over Engine runs rough Engine seems weak Machine vibrates 46 Cause Blade switch is engaged Steering controls are not locked in the neutral position Parking brake is not activated Battery is dead Contamination in the carburetor or fuel line Fuel supply is closed or the shutoff valve for the fuel tank is in the wrong position Clogged fuel filter or fuel line Ignition system faulty Battery is dead Poor contact of the battery terminal cable connections Blown fuse Fault in the starter safety circuit See Checking the Safety System in the Maintenance Section Faulty carburetor Choke control is pulled out with a warm engine Clogged fuel filt
32. herwise cause the fuel to expand and overflow 13 SAFETY General Maintenance e Never operate machine in a closed area e Keep all nuts and bolts tight to be sure the equipment is in safe working condition e Never tamper with safety devices Check their proper operation regularly e Keep machine free of grass leaves or other debris buildup Clean oil or fuel spillage and remove any fuel soaked debris Allow machine to cool before storing e If you strike a foreign object stop and inspect the machine Repair if necessary before restarting e Never make any adjustments or repairs with the engine running e Check grass catcher components and the discharge guard frequently and replace with Never drive the machine in an enclosed space manufacturer s recommended parts when necessary e Mower blades are sharp Wrap the blade or wear 8011 515 gloves and use extra caution when servicing WARNING ais A Use protective glasses for e Check brake operation frequently Adjust and maintenance work service as required e Maintain or replace safety and instruction labels as necessary e Do not modify safety equipment Check regularly to be sure it works properly The machine must not be driven with defective or unmounted protective plates protective cowlings safety switches or other protective devices e Do not change the settings of governors and WARNING avoid running the engine with overly high engine d
33. ine manufacturer s manual 34 MAINTENANCE Daily At least Maintenance once interval each in hours year 50 MAINTENANCE Before Check adjust throttle cable Check the condition of belts belt pulleys Change the engine oil Replace the engine oil filter Clean replace the spark plugs Replace the fuel filter Replace air filter paper filter Check the caster wheels every 200 hours Replace the air cleaner s pre filter foam Check adjust the mower deck Check the engine valve clearance oe 0 mH o H o EH HM NM 0 Perform the 300 hour service 9 First change after 5 8 hours When operating with a heavy load or at high ambient temperatures replace every 50 hours n dus y conditions cleaning and replacement are required more often 3 Performed by authorized service workshop Described in this manual Not described in this manual E Refer to the engine manufacturer s manual WARNING Before performing any service or adjustment checklist Engage the parking brake e Place the Blade switch in the disengaged position e Turn the ignition switch to OFF position and remove the key Make sure the blades and all moving parts have completely stopped Disconnect the spark plug wire from all spark plugs and place the wire where it cannot come in contact with the plug 35 MAINTENANCE Battery Your mower is equipped
34. is publication to notify the reader of a risk Used in this publication to notify the reader of a risk of personal injury or death particularly if the reader of material damage particularly if the reader should manual Used also when there is a potential for misuse or misassembly RN 4 e I d Reverse Neutral Fast Slow Choke Fuel Warning Parking Brake CE conformity Warning Rotating blades Do not touch parts marking Only for keep away from the European market discharge deck Battery acid is corrosive explosive and flammable Do not stand here Noise emissions to the surroundings in accordance with the European Union s directive The machine s emission is stated in the chapter TECHNICAL DATA E ZL and on the decals Only machines for European market Use protective glasses Use protective gloves SYMBOLS AND DECALS Read Shut off engine and Keep a safe Use on slopes No passengers Operator s remove key before distance from no greater Manual performing any the machine than 10 maintenance or repair work Whole body Severing of fingers Do not open or Careful backing up Careful going exposure to and toes remove safety watch for other forward watch for thrown objects shields while people other people engine is running DANGER KEEP HANDS AND FEET AWAY Moving sharp blades under cover SAFETY Safety Instructions These instructions are for your safety Read them carefully WARNING Th
35. is symbol means that important safety instructions need to be emphasized It concerns your safety IMPORTANT THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH General Operation e Read understand and follow all instructions on the machine and in the manual before starting e Do not put hands or feet near rotating parts or under the machine Keep clear of the discharge opening at all times e Only allow responsible adults who are familiar with the instructions to operate the machine e Clear the area of objects such as rocks toys wire etc which could be picked up and thrown by the blades e Be sure the area is clear of bystanders before operating Stop machine if anyone enters the area e Never carry passengers The machine is only f 9011912 intended for use by one person o operator s manual before starting the e Donot mow in reverse unless absolutely necessary Always look down and behind before and while backing e Never direct discharged material toward anyone Avoid discharging material against a wall or obstruction Material may ricochet back toward the operator Stop the blades when crossing gravel surfaces e Donot operate machine without the entire grass catcher discharge guard or other safety devices in place and working e Slow down before turning e Never leave a runnin
36. it if there is spilled fuel e Disconnect the chassis cable from the battery first and reconnect it last e Do not make a bridge short circuit across the starter relay to run the starter e Never use the machine indoors or in spaces lacking proper ventilation The exhaust fumes contain carbon monoxide an odorless poisonous and lethal gas e Stop to inspect the equipment if you run over or into anything If necessary make repairs before starting e Never make adjustments with the engine running 6003 009 Do not smoke when performing maintenance on the battery The battery can explode and cause serious injury damage 8009 728 Risk of sparking 15 SAFETY The machine is tested and approved only with the equipment originally provided or recommended by the manufacturer Only use approved repair parts for the machine The blades are sharp and can cause cuts and gashes Wrap the blades or use protective gloves when handling them Check the parking brake s functionality regularly Adjust and service as necessary The mulch blades should only be used in familiar areas when higher quality mowing is desired Reduce the risk of fire by removing grass leaves and other debris that may have accumulated on the machine Allow the machine to cool before putting it in storage Regularly clean deck and underside of deck avoid spraying engine and electrical components wit
37. ition the machine stands still By moving both controls an equal amount forward or backward the machine moves in a straight line forward or backward respectively In order for example to turn right while moving forward move the right control towards the neutral position The rotation of the right wheel is reduced and the machine turns to the right Turning on the spot zero turn can be achieved 8052 001 by moving one control backward behind the Set blade engagement and throttle control neutral position and carefully moving the other steering control forward from its neutral position Operating On Hills Read the Safety Instructions Driving on Slopes in the Safety Instructions WARNING Do not drive up or down hills with slopes greater than 10 degrees Do not drive across slopes e The slowest speed possible should be used before starting up or down hills e Avoid stopping or changing speed on hills e f stopping is absolutely necessary pull steering 8061 026 controls into the neutral position and push to the outside of the unit Engage the parking brake IMPORTANT INFORMATION Control levers return to neutral when released This may cause the mower to suddenly stop e To restart movement release the parking brake e Pull the control levers back to the center of the mower and press forward to regain forward motion e Make all turns slowly 8058 020 Parking br
38. l levers foam gripped 0 6 mph 0 9 7 km h 0 3 5 mph 0 5 6 km h Mechanical parking brake 13 x 5 0 6 4 ply 18 x 9 5 8 15 PSI 103 kPa 1 bar The power rating of the engines indicated is the average net power output at specified rpm of a typical production engine for the engine model measured to SAE standard J1349 1801585 Mass production engines may differ from this value Actual power output for the engine installed in the final machine will depend on the operating speed environmental conditions and other variables 52 Briggs amp Stratton 22 hp Pressure with oil filter RZ5422 965881401 1 78 gt 1 5 liters 2 ats 1 89 liters SAE 10W30 10W40 5W20 5W30 API SF SJ Min 87 octane unleaded Max ethanol 1096 Max MTBE 1596 3 gallons 11 4 liters Champion XC12YC 030 0 75 mm m ELS TECHNICAL DATA pe UnoutCircle oo o NumberofBlades 18 46 4 cm 18 46 4 cm Weight 538 lbs 244 kg 538 Ibs 244 kg 43 112 cm 43 112 cm 57 145 cm 57 145 cm 67 171 cm 67 171 cm 53 TECHNICAL DATA L Manufacturer Type Power Lubrication Oil capacity excluding filter Oil capacity including filter Engine oil See viscosity diagram SAE 10W30 10W40 5W20 5W30 API SF SJ Fuel Min 87 octane unleaded Max ethanol 10 Max MTBE 15 Fuel tank capacity 3 gallons 11 4 liters Spark plugs gap Champion RC12YC 030 0 75 mm Cooling Air filter Alternato
39. le to minimum 8058 019 8061 026 Place controls in neutral position to stop OPERATION Manual Transport When pushing or pulling the mower engage the EZT Integrated Zeroturn Transaxle bypass linkages The EZT bypass linkages are located on the rear of the frame below the rear engine guard 1 Raise the deck into the highest cutting position 2 Pull the EZT bypass linkages up and out of the keyhole slots Release the levers with the head outside the frame and held in the bypass position 3 To reengage the EZT s to drive reverse the above procedure Load the machine into truck or trailer by driving up ramps in low gear DO NOT LIFT The machine is not intended to be lifted by hand WARNING Make no adjustments without e the engine stopped e the ignition key removed e the parking brake activated 8058 032 Bypass linkage EZT engaged 8058 033 Bypass linkage EZT locked in the bypass position 33 MAINTENANCE Maintenance Schedule The following is a list of maintenance procedures that must be performed on the machine For those points not described in this manual visit an authorized service workshop An annual service carried out by an authorized service workshop is recommended to maintain your machine in the best possible condition and to ensure safe operation Read Maintenance in the Safety Instructions section First change after 5 8 hours When operating with a heavy load or
40. lease button and pull the lever backward to activate the brake push forward to release it Throttle Control The throttle control regulates the engine speed and thereby the rate of rotation of the blades assuming the blade switch is pulled out see Engaging the Mower Deck In order to increase or decrease the engine speed the control is moved forward or back respectively Avoid idling the engine for long periods as there is a risk of fouling the spark plugs USE FULL THROTTLE WHEN MOWING for best mower performance and battery charging Blade Switch In order to engage the mower deck pull the knob out the mower blades are disengaged when the knob is depressed 8058 020 a Q LN 8052 001 Throttle control 8052 001 Blade switch 19 CONTROLS Ignition Switch The ignition key is placed on the control panel and is used to start and stop the engine A Choke Control The choke control is used for cold starts in order to provide the engine with a richer fuel mixture For cold starts the control should be pulled out 8052 001 Choke control Fuses Fuses are located on the left hand side of the machine They are accessed by tilting the seat forward They are flat pin fuses of the same type used in automobiles There are two fuses with ratings and functions 20 Amp Primary fuse 7 5 Amp Mower deck coupling Fuses
41. mower counterclockwise will lower the front Adjust nuts until rear of mower deck is positioned level to s higher in the rear than the side to side measurement NOTE This will place the mower deck in a base measurement position Additional adjustment may be required to achieve desired cut for the type of grass or conditions being mowed e 8058 030 Lift link adjustment nut 8058 031 Deck front adjustment nuts 41 MAINTENANCE Anti scalp rollers Anti scalp rollers are properly adjusted when they are just slightly off of the ground when the deck is at the desired cutting height in the operating position Anti scalp rollers then keep the deck in the proper position to help prevent scalping in most terrain conditions IMPORTANT INFORMATION Adjust anti scalp rollers with the mower on a flat level surface The anti scalp rollers can be set in three positions e Upper position 1 to 2 38 to 64 mm grass Anti scalp rollers e Middle position 21 2 to 4 64 to 102 mm grass e Lower position 4 to 6 102 to 128 mm grass The rollers should be approximately 4 6 5 mm from ground Do not adjust the rollers to support the deck 8050 830 IMPORTANT INFORMATION The anti scalp rollers must not be used for
42. mower to start moving forward in a straight line Pull back on control levers to the neutral position and mower should stop moving Pull back slightly on control levers this will allow mower to start moving backwards Push forward on control levers to the neutral position and mower should stop moving To turn to the right While moving in a forward direction pull the right lever back towards the neutral position while maintaining the position of the left lever this will slow the rotation of the right wheel and cause the machine to turn in that direction To turn to the left While moving in a forward direction pull the left lever back towards the neutral position while maintaining the position of the right lever this will slow the rotation of the left wheel and cause the machine to turn in that direction To zero turn While moving in a forward direction first pull both control levers back until the mower stops or slows dramatically Then by alternating one lever slightly to the forward position and the other in the reverse position OPERATION Before Starting e Read the sections Safety Instructions and Controls before starting the machine e Perform the daily maintenance before starting see Maintenance Schedule in the Maintenance section e Check that there is sufficient fuel in the fuel tank e Adjust the seat to the desired position The following conditions must be fulfilled before the engine can be started e
43. ne high idle speed Inform the customer about The need and advantages of following the service schedule The need and advantages of leaving the machine for service every 300 hours The effects of service and maintaining a service journal on the machine s resale value Application areas for Mulching U U UU UU UU UU U U UU DDDDDDDDLDLDL Fill in the sales papers etc Delivery service has been carried out No remaining notes Certified SERVICE JOURNAL Action Date mtr reading stamp sign Delivery Service Charge the battery LI Action Date mtr reading stamp sign 25 Hour Service Check the fuel pump s air filter Sharpen Replace mower blades if required Check the tire pressures Check battery with cables Lubricate according to lubrication chart Check clean the engine s cooling air intake Clean the air cleaner s pre filter foam U U U U U U LU 59 SERVICE JOURNAL Action Date mtr reading stamp sign 50 Hour Service Perform the 25 hour service Clean replace the air cleaner s filter cartridge paper filter shorter intervals for dusty operating conditions Change engine oil Lubricate according to lubrication chart Check adjust the parking brake U U U U O Action Date mtr reading stamp sign 100 Hour Service Perform the 25 hour service Perform the 50 hour service Change the engine oil filter Clean replace the
44. ne while in storage To avoid engine problems the fuel system should be emptied before storage of 30 days or longer Drain the gas tank start the engine and let it run until the fuel lines and carburetor are empty Use fresh fuel the next season See Storage Instructions for additional information Never use engine or carburetor cleaners in the fuel tank or permanent damage may occur 21 CONTROLS Fuel Shut Off Valve The fuel shut off valve is located at the left rear of the seat The valve is off when the handle tab is turned perpendicular to the fuel line IMPORTANT INFORMATION Fuel shut off valve in the CLOSED position Always raise the deck to the highest position for transport Cutting Height Adjuster To set the desired deck cutting height press the release button and move the lever forward to the correct cutting height on the cutting plate The cutting height range is from 1 38mm to 4 102mm in 1 2 13mm increments The heights are measured from the ground up to the blade tip with the engine not running IMPORTANT INFORMATION In order to obtain an even cutting height it is important that the air pressure in all tires is 15 psi 103 kPa 1 bar The mower deck s lifting lever 22 8011 419 8058 019 CONTROLS Seat Adjustment Lever The seat can be adjusted lengthways When making adjustments the lever under the right side of the seat is pulled up after which
45. nnect the other end of the BLACK cable to a good CHASSIS GROUND on the mower with the discharged battery away from the fuel tank and battery To remove cables reverse order e Remove BLACK cable first from chassis and then from the fully charged battery e Remove RED cable last from both batteries 28 Running 1 OPERATION Release the parking brake by pushing the top release button in and moving the lever downward NOTE The mower is equipped with an operator presence system When the engine is running any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine Move the steering controls to the neutral position N Set retaining pin into selected cutting height and secure the opposite side with a cotter hairpin WARNING Ensure that no one is near mower when engaging blade switch Make sure the work area is free from objects that could be thrown by the rotating blades Push the release button on the cutting height lever and move lever to the pin release the button Set the cutting height with the cutting height adjustment lever Mower deck lifting lever 8058 020 8058 019 29 OPERATION 6 Engage the mower deck by pulling out the blade switch 7 Move throttle control to full throttle The machines speed and direction are continuously variable using the two steering controls When both controls are in the neutral pos
46. nsidered to cause cancer birth defects or other reproductive system damage The engine exhaust contains carbon monoxide which is a odorless colorless poisonous gas Do not use the machine in enclosed spaces 8050 781 Return to run position Set the desired engine speed with the throttle Allow the engine to run at a moderate speed half throttle for 3 5 minutes before loading it too heavily USE FULL THROTTLE WHEN MOWING no choke If your battery is too weak to start the engine it should be recharged See Battery in the Maintenance Section 8052 001 Set the engine speed 27 OPERATION Weak Battery WARNING Lead acid batteries generate explosive gases Keep sparks flame and smoking materials away from batteries Always wear eye protection when around batteries IMPORTANT INFORMATION Your mower is equipped with a 12 volt negative grounded system The other vehicle must also be a 12 volt negative grounded system Do not use your mower to start other vehicles If jumper cables are used for emergency starting follow this procedure Jumper Cables e Connect each end of the RED cable to the POSITIVE terminal on each battery taking care not to short against chassis 8011 642 e Connect one end of the BLACK cable to the sumper gabie comecar NEGATIVE terminal of the fully charged battery e Co
47. ommendation for weight limits for towed equipment Do not tow near ditches canals and other hazards Operating This machine is constructed only for mowing grass on lawns and even ground without obstacles such as stones tree stumps etc The machine can also be used for other tasks when equipped with special accessories provided by the manufacturer Operating instructions for the accessories are provided with delivery All other types of uses are incorrect The manufacturer s directions concerning operation maintenance and repairs must be carefully followed Lawn mowers and all power equipment can be potentially dangerous if used improperly Safety requires good judgement careful use in accordance with these instructions and common sense The machine must only be operated maintained and repaired by persons familiar with the machine s special characteristics and who are also knowledgeable about the safety instructions Use only approved repair parts to maintain this machine Accident prevention regulations other general safety regulations occupational safety rules and traffic regulations must be followed without fail Unauthorized modifications to the design of the machine may absolve the manufacturer from liability for any resulting personal injury or property damage INTRODUCTION Good Service Dixon s products are sold only in specialized retail stores with complete service This ensures that you as a customer receive only
48. r Starter Transmission Speed and direction controls Speed forward Speed reverse Brakes Front caster tires smooth tread Rear tires turf pneumatic Tire pressure The power rating of the engines indicated is the average net power output at specified rpm of a typical production engine for the engine model measured to SAE standard J1349 1801585 Mass production engines may differ from this value Actual power output for the engine installed in the final machine will depend on the operating speed environmental conditions and other variables 54 TECHNICAL DATA RZ4619 965921501 ENas UncutCirele_ oO NumberofBlades Le 22 57 8 cm Weight 525 lbs 238 kg 4134 106 cm 48 122 cm 56 142 cm 55 TECHNICAL DATA Accessories Collection system ell Torque Specifications Engine crankshaft bolt 50 ft lb 67 Nm Standard 4 fasteners 9 ft lb 12 Nm Deck pulley bolts 150 ft lb 203 Nm Standard Sie fasteners 18 ft lb 25 Nm Lug nuts 75 ft lb 100 Nm Standard s fasteners 33 ft lb 44 Nm Blade bolt 90 ft lb 122 Nm Standard he fasteners 52 ft lb 70 Nm Standard Y fasteners 80 ft lb 110 Nm HEX HEAD CAP SCREWS The torque values shown should be used as a general guideline when specific torque values are not given U S Standard Hardware Grade SAE Grade 5 SAE Grade 8 Flangelock Screw w Flangelock Nut E as IT eo ap J Ya 5 Shank Size Diameter in inches fine or coarse
49. siderably increase the life span of the machine and increase its resale value If you sell your machine be sure to give the operator s manual to the new owner The final chapter of this operator s manual provides a Service Journal Ensure that service and repair work are documented A well kept service journal reduces service costs for the maintenance and affects the machine s resale value Please contact your dealer for more information Take the operator s manual along when the machine is taken to your dealer for service General In this operator s manual left and right backward and forward are used in relation to the machine s normal driving direction Continuous dedication to improve our products require that specifications and design are subject to change without notice Driving and Transport on Public Roads Check applicable road traffic regulations before transporting on public roads If the machine is transported you must always use approved fastening equipment and ensure that the machine is well anchored DO NOT operate this machine on public roadways Towing If machine is equipped with a tow hitch use extreme caution when towing Never allow children or others in or on the towed equipment Make wide turns to avoid jack knifing Travel slowly and allow extra distance to stop Do not tow on sloped ground The weight of the towed equipment may cause loss of traction and loss of control Follow the manufacturer s rec
50. t Replace terminal boot cover Lower seat STANDARD STATE APPROXIMATE BATTERY CHARGING TIME TO FULL CHARGE AT 80 F 27 C BATTERY OF x Maximum Rate at CHARGE 50 Amps 30 Amps 20 Amps 10 Amps 12 6V 100 FULL CHARGE 12 4V 75 20 min 35 min 48 min 90 min 12 2V 50 45 min 75 min 95 min 180 min 12 0V 25 65 min 115 min 145 min 280 min 11 8V 0 85 min 150 min 195 min 370 min Charging time depends on battery capacity condition age temperature and efficiency of charger IMPORTANT INFORMATION Do not attempt to open or remove caps or covers Adding or checking level of electrolyte is not necessary Always use two wrenches for the terminal SCrews WARNING Do not short battery terminals by allowing a wrench or any other object to contact both terminals at the same time Before connecting battery remove metal bracelets wristwatch bands rings etc Positive terminal must be connected first to prevent sparks from accidental grounding 8050 109 Remove battery hold down to replace battery MAINTENANCE Safety System The machine is equipped with a safety system that prevents starting or driving under the following conditions The engine can only be started when 1 The mower deck is disengaged 2 The steering controls are in the outer locked neutral position 3 The parking brake is on Make daily inspections to ensure that the safety
51. t the Husqvarna service workshop IMPORTANT INFORMATION The machine must be absolutely standing still when applying the parking brake WARNING A Faulty adjustment will result in reduced braking ability and can cause an accident 38 Check tire pressures Parking brake 8011 564 8058 020 MAINTENANCE V belts Check every 100 hours of operation Check for severe cracking and large nicks NOTE The belt will show some small cracks in normal operation The belts are not adjustable Replace belts if they begin to slip from wear Deck Belt 1 2 3 Park on a level surface Apply parking brake Lower the deck into the lowest cutting position Remove bolts from belt shields and remove shields Remove any dirt or grass that may have accumulated around the cutter housings and entire deck surface Carefully roll the belt over the top of the cutter housing pulleys and remove belt Deck belt installation NOTE For ease in installing the deck belt refer to the routing decal on the top of the deck Wrap the deck belt around the electric clutch pulley that is located on the engine shaft Route the belt forward and up onto the deck Place belt around spring loaded idler pulley Wrap the belt around the stationary idler pulley and around the mandrel housings Push inward on the idler arm and carefully route belt over stationary idler pulley Once belt is properly routed slowly release idler arm to t
52. the best support and service Before the product is delivered the machine has for example been inspected and adjusted by your retailer See the certificate in the Service Journal in this operator s manual When you need spare parts or support in service questions warranty issues etc please consult the following professional This Parts Manual belongs to the machine with Engine the manufacturing number Manufacturing Number The machine s manufacturing number can be found on the printed plate affixed to the engine compartment Stated on the plate from the top are e The machine s type designation Di e The manufacturer s type number Model e The machine s serial number Serial no Please have the type designation and serial number available when ordering spare parts The engine s manufacturing number is stamped on one of the valve covers The plate states e The engine s model e The engine s type e Code Please have these available when ordering spare parts The wheel motors and hydrostatic pumps have a barcode decal affixed at the rear 6 SYMBOLS AND DECALS These symbols are found on the machine and in the operator s manual Study them carefully so that you know what they mean WARNING IMPORTANT INFORMATION XXXX XXXXXX XXXXX XXXX XXXXXXXXX XXXXXX XXXXXXXXX XX XXXXXXXX XXXX XXXXXX XXXX XXXXXX XXXXX XXXX XXXXXXXXX XXXXXX XXXXXXXXX XX XXXXXXXX XXXX XXXXXX Used in th
53. thest forward or reverse positions during initial operation or until operator becomes comfortable with controls We also suggest first time users or new users to Zero Turn mowers to become familiar with the mower s movement on a hard surface such as concrete or blacktop PRIOR to attempting to operate on turf Until operator becomes comfortable with mower controls and zero turning capability they may damage turf due to overly aggressive maneuvers IMPORTANT INFORMATION When control levers are in the reverse position they return to neutral when released This may cause the mower to suddenly stop 24 Steering To move forward and backward The direction and speed of the mower s movements is effected by the movement of the control lever s on each side of mower The left control lever controls the left wheel The right control lever controls the right wheel First time users should push mower see Moving by Hand in the Operation section to an open flat area without other people or vehicles obstacles nearby In order to move unit under its own power the operator must be in the seat start engine see Before Starting in Operation section adjust engine speed to idle disengage parking brake do not engage blades at this time rotate control levers inward As long as the control levers have not been moved forward or backwards mower will not move Slowly move both control levers forward slightly This will allow
54. ual amount forward or backward the machine moves in a straight line forward or backward respectively In order for example to turn right while moving forward move the right control towards the neutral position The rotation of the right wheel is reduced and the machine turns to the right Zero turn can be achieved by moving one control backward behind the neutral position and carefully moving the other steering control forward from its neutral position The rotation direction when zero turning is determined by which steering control is moved backward behind the neutral position If the left steering control is pulled backward the machine turns to the left Use extra care when using this maneuver If the steering controls are in uneven positions when standing still or do not fit in the slots for moving the controls outward they can be adjusted 18 8058 022 Steering controls WARNING The machine can turn very rapidly if one steering control is moved much further forward than the other 8011 7912a 1 Forward 2 Neutral 3 Neutral slot Neutral lock 4 Reverse Motion control lever right side CONTROLS Parking Brake IMPORTANT INFORMATION The machine must stand absolutely still when applying the parking brake Always set the parking brake before dismounting Release the parking brake before moving the mower The parking brake is found on the left of the machine Push the re
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