Honeywell 2000 Automobile Parts User Manual
Contents
1. Linkage a Se 1 Start Ve Stop ome Open it Drive Uni Damper CEKAT Horizontal Offset Conk Arm aln 23199 Figure 1 Constant Torque Linkage Page 1 of 10 62 86 25 14 5 F z February 2007 Quick Start Guide for Herculine 2000 Series Actuators Honeywell 3 Linkage Set up continued Variable Torque Linkage A variable torque linkage is employed when it is desired to provide a non linear torque profile throughout the full range of final control element travel In this general situation the actuator and driven crank arms will be set up to provide a higher torque for seating or unseating the final control element Vertical Vertical Centerline Centerline Actuator Linkage Crank Ami paee pea 3 Horizontal Offset Damper aln 23200 Crank Arm Figure 2 Variable Torque Linkage 4 Electrical Connections The actuator terminal connections for the field wiring are located behind the cover on the actuator case Power and field wiring is brought into the actuator through two access holes located on the side of the actuator case CAUTION Use both openings one for low level wiring control signal and the other for high level wiring 120Vac Do not run both the High Level and Low Level wiring through the same opening Recommended Minimum Wire Size In general copper wire used unless locally applicable codes dictate otherwise Earth ground wire to common power supply 14AWG2. Earth ground wire to single actuator 120 240 Vac line leads 24 V and common signal leads Common signal leads relays and aux switches 18AWG HercuLine 2000 Wiring Connections 158 ohm 158 ohm lt Install resistors to convert 1000 ohm potentiometer to 135 ohms USF COPPER CONDUCTORS ONLY AUTO MANUAL SWITCH OUT OF AUTO CONTACT IS RATED FOR A MAXIMUM CURRENT RATING OF 2 5 AMPS HOT AT 120VAC NON INDUCTIVE POTENTIOMETER POTENTIOMETER FROM AMSWITCH 120 240V 1 CONTROLLER OUT OF AUTO 50 60Hz A REQUIRED ONLY IF AUTO MANUAL CONTACT Oey SWITCH IS PRESENT ow f y ne NC Y Nc Al Inc Y INC A SWITCHES SW3 SW4 SW5 AND g amo l zol z SWS ARE RATED FOR A MAXIMUM CURRENT OF 10 AMPS AT 120VAC sws EER c sjjc ejje nje a OR 5 AMPS AT 240VAC re oe Sws SW4 SW3 swe 43 AUXILIARY T 51452161001 Figure 3 HercuLine 2000 connections Connection Terminal Description Hot 1 Hot wire for 120 240VAC main supply NOTE Use only if Auto Manual switch is present Neutral 2 Neutral wire for 120 240VAC main supply Auto Manual 3 Switch contact to indicate setting of actuator AUTO MANUAL Switch Contact switch 4 Switch is closed when actuator is NOT IN AUTO Page 2 of 10 62 86 25 February Honeywell a CW from 5 CW Motor Drive Controller CCW from 6 CCW Motor Drive Controller Potentiometer 1 7 Clockwise End 8 Slidewire feedback 9 Counterclockwise End Po
3. Page 4 of 10 62 86 25 14 3 r February 2007 Quick Start Guide for Herculine 2000 Series Actuators Honeywell Considerations 1 This connection performs an emulation of a series 90 motor If the controller being used is also an emulation of a Series 90 the connections required may be different Shown in Figure 7are the connections found necessary to connect a T775 controller through an S443A S90 Auto Manual Control If the controller has the capability to provide a 4 20 or voltage output it is easier to use that mode It will require only two wires and it will allow the independent use of the 4 20 output If help is required contact Honeywell 2 Due to variations in the definition of rotation directions it may be necessary to reverse the action of the actuator from CCW to CW or vice versa out from HercuLine2001 gt p fe em Signal to HercuLine2001 e Man GND to HercuLine2001 2 aaa ae 3 Inthe T775 controller manual there are several examples of using resistances or potentiometers as high and low limit controls Because of the mode of emulation of Series 90 it is likely that these connections will not work as intended Instead use the output or input limits which are programmable in the HercuLine 2001 Figure 7 T775 Controller connections 5 Power up actuator Depending on which power supply selection is ordered for your actuator wire the power input MAIN POWER as descr
4. electrical codes 5 Power up actuator 6 Enter verify and adjust set up parameters for proper operation 7 Check the operation of the Actuator 1 Installation Considerations Mount the actuator in a location where it will be easily accessible for maintenance and for manual operation by means of the hand wheel The exact location must be determined in accordance with the linkage used 2 Actuator Mounting Firmly bolt the actuator to a mounting surface that will not distort when subjected to the torque stresses generated by the actuator The output shaft of the actuator should be parallel to the output shaft of the driven device The output shaft crank arm is fully adjustable through 360 3 Linkage Set up Many applications require the use of a linkage assembly and often the final control element does not have a linear torque curve The actuator linkage can be set up to achieve an optimal delivered torque distribution for specific applications To assist with linkage design Honeywell offers a linkage analysis software application HAL The software can be ordered as P N 51197910 001 Constant Torque Linkage typical A constant torque linkage is employed when it is desired to provide a linear torque profile throughout the full range of final control element travel In this situation the actuator and driven crank arms will be set up proportionally with respect to each other Vertical Vertical Centerline Centerline 45 45
5. 62 86 25 14 f 3 February 2007 Quick Start Guide for Herculine 2000 Series Actuators Honeywell Honeywell s HercuLine 2000 series actuators are available in four versions HercuLine 2000 HercuLine 2001 HercuLine 2002 and HercuLine 2003 All are low torque precision electric rotary actuators This guide provides you with mechanical and electrical installation information required to mount and connect the HercuLine 2000 Series Actuator to your specific application Installation considerations electrical and safety precautions should be observed A WARNING An external disconnect switch must be installed to break all current carrying conductors connected to the actuator Turn off power before working on conductors Failure to observe this precaution may result in serious personal injury Refer to the Model Selection Guide on Pages 9 and 10 to determine which features and functions are on your model For additional information refer to HercuLine Series 2000 Installation Operation Manual 62 86 25 10 Overview The procedures to install the HercuLine 2000 Series actuator and place it in service require that you 1 Select a suitable location for installation 2 Mount the actuator securely 3 Install mechanical connections or linkage between control arm and final control element Use HAL software application to aid in mechanical installation 4 Make all electrical connections for actuator according to local and national
6. 95A1064 Remote 135 ohm input requires 135 ohm fdbk 120V 50 60Hz R7195B1021 V51 Valve Kits HercuLine 2000 V51 2 5 3 Valve Mounting Kit 51452354 513 HercuLine 2000 V51 4 Valve Mounting Kit 51452354 514 Notes 1 135 ohm available by parallelling 1K potentiometer with 158 Ohm resistor supplied 2 HercuLink software pn 51452354 509 RS232 485 converter pn 51452354 510 customer supplied Palm PDA running OS3 5 or higher and Palm serial cable are required for the 2001 and 2002 actuators if no display is selected 3 Requires PDA manufacturer s serial interface cable 4 CSA approval is good for 75 C and a maximum relay load of 3 5 amps or 70 C with a relay load of 5 amps Page 10 of 10
7. TO 6 TB3 4 to 20mA Output 1 Analog signal output 2 Feedback 3 Feedback signal used in conjunction with 4 to 20mA OUTPUT voltage when using Slidewire Emulation 4 to 20mA Input 4 Analog signal input 5 Modbus 6 Connection for RS485 Modbus loop wires Communication 7 8 Shield HART 4 HART Communication is Communications 5 4 20 mA only Digital Input 9 Com Customer s contact closure 10 Input Optional Page 3 of 10 62 86 25 14 February 2007 Quick Start Guide for Herculine 2000 Series Actuators Honeywell 4 Electrical Connections continued HercuLine 2003 Wiring Connections Motor windings Closing Opening switch switch PROTECTIVE EARTH GREEN OR GREENYELLOW 2 Position Controller Voltage Opening 4 Closing switch Y switch breaks breaks stops stops motor A motor full fully open y closed A Direction of rotation as viewed from output end of motor Figure 5 HercuLine 2003 Wiring Connections Series 90 Control HercuLine 2001 model only HercuLine 2003 Operation The 2003 actuator is uni directional it does not reverse rotation with a reversal in control action Figure 5 illustrates the internal wiring and the external connections The smaller insert of the figure describes the limit switch action for one complete cycle When the two position controller detects a sufficient fall in temperature in a heating application the switch porti
8. e or Factory Group Function Value or Factory Prompt Prompt Selection Setting Prompt Prompt Selection Setting RELAYn RTYP NONE MAINT TEMP NONE RnyE X1 TEMPHI x1 RnyVAL 0 0 TEMPLO 0 0 RnyHL LO hh mm ss ACST Read Only RLYnHY 0 0 STARTS Read Only Accumulated CU OUT CUROUT NONE Motor Starts Depends on RnCNT Read Only Relay Cycle MSG n 1 2 3 0r4 Counts COMM COMM DIS REGNn Read Only Accumulated n 0 to 9 Motor Starts ADDRES 1 TOTDEG Read Only Total Degrees of BAUD 19 2 Motor Travel XmtDLY 20ms DATSAV DIS DBLBYT FP B PASSWRD Nnnn DIGINP DIGINP NONE MANRST NONE EndPos 0 LD CAL NONE DISPLA DECMAL 8888 LD CFG DiS RESTRT DIS EUNITS PCNT RTE ENGE 7 Start up Operation LOCK LOCKID 0 After the actuator is completely installed wired and the preliminary adjustments made check the LOCK NONE i i operation of the actuator and controlled device MAE ENAS before placing it in service Operate the controlled STATUS FAILSF Read Only Read Only device and check its direction of travel in response RAMTST Read Only Read Only to an increase of the input signal and make sure it is SEETST Read Only Read Only correct for the process Actuators having the CFGTST Read Only Read Only optional auto manual switch must have the knob set eines Radh AedO in the AUTO position ead Only ead Only n aa an When power is applied to the actuator the actuator PRVINE VERSON gad Ony cad Ony electronics performs a diagnostic routine on various SPEED Read Only Read Only device compo
9. election 4 No local display interface supplied Note 2 display Integrally mounted local display keypad interface Local Auto No auto manual switch manual switch Auto manual switch with Out of Auto Contact Auto manual switch with Out of Auto Contact TABLE VII COMMUNICATIONS PROTOCOL None No communications option board or protocol Modbus RTU RS485 RS 485 Modbus compliant standard with EEU HART 5 HART Communications Protocol aero Te TABLE VIII MANUALS Standard English o I ol ee TABLE IX FACTORY OPTIONS FacryOpfons None OO Restrictions Restriction Available Only With Not Available With Letter ACCESSORIES Mounting Hardware _ Mounting plate adapter for Barber Colman Series MP495 51452354 501 Mounting plate adapter for Landis amp Staefa SQM53 56 51452354 502 Direct Couple Valve Hardware 51452354 503 North American Valve Retrofit Kit 51452354 511 Linkage Assembly Ball joint for 5 16 dia Pushrod 51452354 504 Pushrod 12 in 304 5 mm long 5 16 dia 51452354 505 Pushrod 18 in 457 2 mm long 5 16 dia 51452354 506 Pushrod 24 in 609 6 mm long 5 16 dia 51452354 507 Pushrod 48 in 1219 2 mm long 5 16 dia 51452354 508 Note 3 Battery powered 232 485 converter with cable 51452354 510 Remote Mount Remote 4 20 mA requires 135 ohm fdbk 120V 50 60Hz R7195A1031 Control Remote 4 20 mA requires 1000 ohm fdbk 120V 50 60Hz R7195A1056 Remote 4 20 mA requires 135 ohm fdbk 220V 50 60Hz R71
10. ibed in the previous tables and figures Wiring must conform to national and local electrical codes Page 5 of 10 62 86 25 14 z 3 3 z February 2007 Quick Start Guide for Herculine 2000 Series Actuators Honeywell 6 Enter verify and adjust set up parameters for proper operation 2001 2002 with optional display Pressing the SET UP key on the keypad provides access to the various set up groups and allows you to set up operating parameters such as input types and alarms set communications and check actuator status The Table below lists the set up groups that are available by using the SET UP and FUNCTION keys on the keypad Lova pava n 1 2 30r4 y 1lor2 CUROUT comm DIGINP DIGINP EndPos DISPLA LOCK status _Fausr Ramtst seersr cretst cartsT DRVINF MAINT RES PASSWD MANRST LD CAL LD CFG RESTRT You can use this procedure to access the set up groups and select all parameters Set Up Procedure Using Display and Keypad Step Operation Press Result 1 Enter Set Up SET UP Upper Display SET UP Lets you know you are in the set up mode and a set up group Mode title is being displayed in the lower display Lower Display INPUT This is the first set up group you see when you press SET UP 2 Select any SET UP Successive presses of the SET UP key will display the other set up group titles You can Set Up also use the or W keys to scroll through the set up groups in both di
11. ieee ee KEY NUMBER Motor Selection Selection Availability Basic Motor Unit no electronics Basic Motor Unit plus Digital Electronics Enhanced Performance Motor Unit with Non contact Position Sensing Unidirectional Motor M640D Replacement TABLE TORQUE amp SPEED SELECTION speed per 150 degree rotation Torque Ib in N M 50 6 0 4 5 7 5 sec 4 6 sec 100 11 5 9 15 sec 7 12 sec 200 22 5 18 30 sec 15 25 sec 400 45 0 36 60 sec 30 50 sec 400 45 0 54 90 sec 45 75 sec TABLE Il ROTATION 90 degrees 150 degrees 360 degrees TABLE Ill POWER SUPPLY Single Phase 100 130 Vac 60 Hz 100 130 Vac 50 Hz 200 240 Vac 60 Hz 200 240 Vac 50 Hz TABLE IV ANALOG INPUT OUTPUT SIGNALS 3 Wire Drive up down 0 4 20 mA 0 1 5 Vdc 0 10 Vdc 0 4 20 mA 0 1 5 Vdc 0 10 Vdc 0 to 135 ohm input Series 90 control Contact Input for 2003 None Note 1 Dual 1000 Ohm 1000 ohms over 150 degrees Note 1 Dual 1000 Ohm 1000 ohms over 90 degrees Slidewire Emulation Slidewire Emulation 0 4 20mAdc 0 1 5 Vdc 0 16 Vdc 0 4 20mAdc 0 1 5 Vdc 0 16 Vdc No Auxiliary Switches 2 Auxilliary Switches 4 Auxilliary Switches Relay Outputs No Relays 2 Programmable Relay Outputs 2 Programmable Relay Outputs 4 Programmable Relay Outputs Page 9 of 10 62 86 25 14 February 2007 Quick Start Guide for Herculine 2000 Series Honeywell Availability 2000 2001 2002 2003 TABLE VI OPTIONS s
12. nents These tests include a POWER Read Only Read Only e RAM diagnostic RAMTST ROTATE ReadOnly Read Only e Check of the electrically eraseable PROM TAG 6 alpha SEETST characters Verification that valid parameter values are e Verificati vali MFGDAT Read Only Read Only in the actuator configuration CFGTST LREP Factory Set Factory Set BS i 3 IGAL Factory Sei Facon Sat e Verification of valid calibration values CALTST REPTYP Factory Set Factory Set Page 8 of 10 e Test of the local display and LED indicators all display segments and LED indicators light simultaneously The optional local display shows the status of the diagnostics as they are completed during power up TEST DONE is shown on the display when diagnostics are complete and actuator should be in AUTO mode If the Actuator Motor is Hunting Motor does not drive to a position and stop the process control loop is not tuned correctly Refer to the Instruction Manual for your controller on how to tune a loop 62 86 25 14 February 2007 Quick Start Guide for Herculine 2000 Series Honeywell Model Selection Guide Instructions e Select the desired key number The arrow to the right marks the selection available e Make the desired selections from Tables thru VIII using the column below the arrow A dot e denotes unrestricted availability Key Number l Iii IV VII vill IX fecal esa ese el ecole
13. ns actuator to the same state it was in immediately preceding mode entry into the set up mode Any changes you have made are stored in memory If you do not press any keys for 30 seconds the display times out and reverts to the mode and display shown prior to entering the set up mode Record your selections on the Configuration Record Sheet Configuration Record Sheet Group Function Value or Factory Group Function Valucior Factory Prompt Prompt Selection Setting Prompt Prompt Selection Setting INPUT IN TYP From MSG eel X14 VAL 70 INP HI 100 INP LO 0 0 X15 VAL 75 FILTYP LPAS 16 VAL 80 LPFILT 0 5 X17 VAL ee DIRECT CCW R18 VAL 90 X19 VAL 95 aaa ic X20 VAL 100 FSVALH 100 F a FSTYPL DOWN ar 7 FSEVALL 0 ma Ta Y5 VAL 25 CUSTOM EQUL Y6 VAL 30 a 5 Y7 VAL 35 E m Y8 VAL 40 a 5 Y9 VAL 45 a 2 Y10 VAL 50 n Y11 VAL 55 er 2 Y12 VAL 60 T 35 Y13 VAL 65 o Y14 VAL 70 moa 5 Y15 VAL 75 X10 VAL 50 aaa X11 VAL 55 au X12 VAL 60 a X12 VAL 65 mae Y20 VAL 100 Page 7 of 10 62 86 25 14 i i February 2007 Quick Start Guide for Herculine 2000 Series Honeywell Group Function Valu
14. on between the 4 and 5 terminals will close The motor then rotates for 180 or until the opening switch breaks stops are adjustable factory set at 180 and stops in full open position A subsequent rise in temperature causes the controller to close the switch between the 4 and 6 terminals when the motor will start to rotate in the same direction for 180 or until the closing switch breaks The motor stops in the closed position and completes one cycle Series 90 Controls are commonly used in building environmental systems and flame safeguard systems to provide modulating control The control is affected by balancing a 135 ohm potentiometer The HercuLine 2001 provides an emulation of this system as follows The current output is used to excite the potentiometer in the controller To do this it is set permanently at 11 mA This produces a 1 5 volt span The wiper is then connected to the HercuLine 2001 input which is operating in voltage mode The returns from both the input and the output are tied together Series 90 terminals are typically color coded white red and blue Conventionally red is the wiper and white and blue are the two ends of the potentiometer On a drop in temperature the wiper moves toward the blue terminal Connections TB3 1 White 4 20mA output 4 20mA input 5 Blue Figure 6 Series 90 connections
15. rections Stop Group at the set up group title that describes the group of parameters you want to configure Then proceed to the next step 3 Select a FUNCTION Upper Display Shows the current value or selection for the function prompt in the Function selected set up group Parameter Lower Display Shows the first function prompt within the selected set up group Page 6 of 10 62 86 25 14 7 p February 2007 Quick Start Guide for Herculine 2000 Series Actuators Honeywell Step Operation Press Result 4 Select other FUNCTION Successive presses of the FUNCTION key will sequentially display the other function function prompts of the selected set up group parameters Stop at the function prompt that you want to change and then proceed to the next step 5 Change the A These keys increase or decrease the value or display the next available selection for the Value or selected function prompt Selection or Change the value or selection to meet your needs vy NOTE If the display flashes you are trying to make an unacceptable entry or the value on the display is at its range limit The display may also show KEYERR Key error 6 Enter Value FUNCTION This key selects another function prompt or Selection or SET UP This key selects another set up group NOTE Pressing either key will cause the previously selected value or selection to be entered into memory 7 Exit Set Up DISPLAY Exits set up mode and retur
16. tentiometer 2 10 Clockwise End 11 Slidewire feedback 12 Counterclockwise End Protective Ground Ground wire connection for main supply HercuLine 2001 2002 Wiring Connections TB3 A SW3 i B Y sw4 3 N sw5 4 Y sw6 f N HART SLIDEWIRE Communications EMULATION Connection rs 4 TO 20mA 4 TO 20mA OUTPUT INPUT COMMUNICATION DIGITAL INPUT USE COPPER CONDUCTORS ONLY HART connection using external Turck connector 120 240V 50 60Hz 51452163 001 SUPPLY no Au uxillary PE GREEN OR Bes Cater Connector A M SWITCH NG H OUT OF AUTO e CONTACT Nc Y Inc Al Nc Y Inc A SWITCHES SW3 Sw4 SW5 es AND SW6 ARE RATED FOR ec NO O JNO v NO O NO v AMAXIMUM CURRENT OF 10 AMPS AT 120VAC OR CN c nj c B SAMPS AT 240vAC ie RELAY CONTACTS ARE RATED SW6 SW5 SW4 SW3 each Nat liken iS Black Z NO FOR A MAXIMUM CURRENT Ll RATED FOR A MAXIMUM 5 Cape S PAEO AUXILIARY SWITCHES CURRENT RATING OF 2 5 AMPS Black Wire Not Used AT 120VAC NON INDUCTIVE Figure 3 HercuLine 2001 2002 Connections Connection Terminal Description TB1 Hot 1 Hot wire for 120 240VAC main supply Neutral 2 Neutral wire for 120 240VAC main supply Protective Ground 3 Ground wire connection for main supply Auto Manual Switch 4 Switch contact to indicate setting of actuator AUTO MANUAL switch Contact 5 Switch is closed when actuator is NOT IN AU
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