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        Honda Power Equipment FRC800 Tiller User Manual
         Contents
1.                        1 111                          menm 14   OPERATION m                                15  SAFE OPERATING PRECAUTIONS                 meme 15  STARTING THE ENGINE                eene 16  OPERATING THE CONTROLS FOR                              1                         19                        5                     1        menm 23  STOPPING THE ENGINE                eene 24   SERVICING YOUR TILLER                       eee 25  THE IMPORTANCE OF MAINTENANTCE             emn 25  MAINTENANCE SAFETY           eeennmennememmeneneneeennennn nennen nnns 26  MAINTENANCE SCHEDULE             anna inn 27  REEUEPING              EAE 28  FUEL RECOMMENDATIONS               eene 28  ENGINE OIL LEVEL CHECK                 eene 30  ENGINE OIL CHANGE               eene nennen 31  ENGINE OIL RECOMMENDATIONS                   eem 32  TRANSMISSION OIL LEVEL CHECK                  een 33  AIR FILTER INSPECTION               eene 34  AIR FILTER CLEANING             eene nnns 34  SPARK PLUG  SERVIC  B                     uu u cia erac iaa er dc c ei ae 36    CONTENTS    SERVICING YOUR TILLER  continued     CLUTCH CABLE AD          pestes fo getestet        37  THROTTLE CABLE ADJ USTMENT trt the            38  DRIVE BELT ADJ USTMENT                                      39  SEDIMENT CUP CLEANING                                      41  SPARE ARRESTER SERVIQGE                                                        42  TINE  REPLACEMENT  u uy asas                                   
2.       43  TIRE PRESSURE CHECK                                  44  TINES AND FASTENERS CHECK                                  45  STORAGE                                               46  STORAGE PREPARATION    trea ER Era E                                 46                     ose aL oU      46  gi e                                          47                  unu                               50  STORAGE PRECAUTIONS               dietas cete odds 51  REMOVAL FROM  5                             sese 51  TRANSPORTING                             sa saas 52  TAKING CARE OF UNEXPECTED               5                                      53  ENGINE PROBLEM     u                  53  Engine Will NOE Start                               53  Engine Lacks                                54  TILLING PROBLEM S                                       55  Poor Tig Quality                    boi edo            55  TECHNICAL  amp  CONSUMER INFORMATION                                           56  TECHNICAL INFORMATION 2 2                         aeia 56  Serial Number Locations                                          56  Carburetor Modification for High Altitude Operation                     57  Emission Control System Information sesser 58   PAT MN  s PNE 60  Sp  ecCITICaLlI  nS u u                          61  CONSUMERINFORMATION             n nsn    62  Dealer Locator InforrmallOr                                          62  Honda                             62  Customer Service Informati
3.       THROTTLE  LEVER                      Xo S  TA  i  Due NN    3 16    3 8 in  b     10 mm     38    SERVICING YOUR TILLER    DRIVE BELT ADJUSTMENT  1 Stop the engine  and remove the spark plug cap     2  Adjust the handlebar height to the third hole from the bottom  see  page 19      3  Adjust the clutch cable  page 37     Remove the belt cover  Hold the clutch lever in the ENGAGED  position  Pinch the upper and lower parts of the belt together with  both hands five or six times     Belt tension is correct when the distance from the top of the belt to  the top of the tension roller is 1 3 4     2 in  45     50 mm  when the  clutch is engaged     13 4   2 in  45 50 mm                                  AOR       2            4  To adjust  loosen      four engine mounting bolts and the two belt  stopper attaching bolts  front side   and move the engine forward or  backward to get proper tension on the belt     BELT STOPPER ATTACHING BOLTS                ENGINE MOUNTING BOLTS    39    SERVICING YOUR TILLER       NOTICE  During adjustment  line up the groove of the engine side pulley and  that of the transmission side pulley  If they are not aligned  the belt  may come off or will wear prematurely                 ENGINE SIDE PULLEY TRANSMISSION SIDE PULLEY    5  Loosen the belt stopper attaching bolts  Squeeze the clutch lever   and adjust the clearance between the belt stoppers  as illustrated     0 04     0 12 in  1   3 mm              6  After adjustment has been completed  
4.      Even with carburetor modification  engine horsepower will decrease  about 3 596 for each 1 000 foot  300 meter  increase in altitude  The ef   fect of altitude on horsepower will be greater than this if no carburetor  modification is made        NOTICE    When the carburetor has been modified for high altitude operation    the air fuel mixture will be too lean for low altitude use  Operation at  altitudes below 5 000 feet  1 500 meters  with a modified carburetor  may cause the engine to overheat and result in serious engine damage   For use at low altitudes  have your servicing dealer return the  carburetor to original factory specification              57    TECHNICAL  amp  CONSUMER INFORMATION    Emission Control System Information  Source of Emissions    The combustion process produces carbon monoxide  oxides of  nitrogen  and hydrocarbons  Control of hydrocarbons and oxides of  nitrogen is very important because  under certain conditions  they  react to form photochemical smog when subjected to sunlight  Carbon  monoxide does not react in the same way  but it is toxic     Honda utilizes appropriate air fuel ratios and other emissions control  systems to reduce the emissions of carbon monoxide  oxides of  nitrogen  and hydrocarbons     Additionally  Honda fuel systems utilize components and control  technologies to reduce evaporative emissions     The U S  and California Clean Air Act   EPA and California regulations require all manufacturers to furnish  written inst
5.     4 Measure the spark plug electrode     gap with a wire type feeler gauge      _     SEALING WASHER  Correct the gap  if necessary  by      carefully bending the side  electrode     The gap should be   0 028   0 031 in  0 7    0 8 mm              5  Install the spark plug carefully  by  hand  to avoid cross threading           6  After the spark plug seats  tighten  with a 13 16 inch spark plug  wrench to compress the washer     36    SERVICING YOUR TILLER    If reinstalling a used spark plug  tighten 1 8     1 4 turn after the  spark plug seats     If installing a new spark plug  tighten 1 2 turn after the spark plug  seats        NOTICE  A loose spark plug can overheat and damage the engine   Overtightening the spark plug can damage the threads in the  cylinder head              7  Attach the spark plug cap   CLUTCH CABLE ADJUSTMENT    Adjust the handlebar height to the third hole from the bottom  see  page 19      There should be 3 16     3 8 inches  5     10 mm  of free play atthe  lever end  If lever adjustment is incorrect  loosen the lock nut and turn  the adjusting nut in or out just enough to eliminate free play  Do not  overtighten     3 16    3 8 in  b     10 mm           LOCK NUT    ADJUSTING NUT    SERVICING YOUR TILLER    THROTTLE CABLE ADJUSTMENT  Measure the free play at the lever tip   Free play  3 16    3 8     5   10 mm     If the free play is incorrect  loosen the lock nut and turn the adjusting  nut in or out as required     ADJUSTING NUT    LOCK NUT  
6.   AIR FILTER INSPECTION  AIR CLEANER COVER       1  Unscrew the wing nut  and  remove the air cleaner cover   Check the air filter elements to be  sure they are clean and in good  condition     2  If the air filter elements are dirty   clean them as described on page  35  Replace the air filter elements    if they are damaged  PAPER  ELEMENT  3  Reinstall the air cleaner cover   and tighten the wing nut securely   FOAM  ELEMENT       NOTICE  Operating the engine without an air filter  or with a damaged air filter   will allow dirt to enter the engine  causing rapid engine wear  This type  of damage is not covered by theDistributor s Limited Warranty              AIR FILTER CLEANING    A dirty air filter will restrict air flow to the carburetor  reducing engine  performance  If you operate the tiller in very dusty areas  clean the air  filter more frequently than specified in the Maintenance Schedule     1  Remove the wing nut and air cleaner cover     2  Remove the wing nut and grommet  remove the air filter elements  and separate them     3  Carefully check both filter elements for holes or tears and replace if  necessary     34    SERVICING YOUR TILLER    4  Clean both filter elements if they are to be reused     Foam element  Clean in warm soapy water  rinse and allow to dry  thoroughly  or clean with a high flash point solvent and allow to dry     Dip the element in clean engine oil and squeeze out all the excess oil     Excess oil will restrict air flow through the foam 
7.   For other tines  Tighten the bolts  from inside out                                                                             10 mm BOLTS B    10 mm SPRING WASHERS    43    SERVICING YOUR TILLER    TIRE PRESSURE CHECK    Check the tire pressure  Improper inflation can reduce both tire life and  load carrying capacity     Make sure the clevis pin and lock pin are securely installed     Tire size  4 00 7  Tire pressure  17 1 psi  120 kPa  1 2 kgf cm      LOCK PIN  CLEVIS PIN          44    SERVICING YOUR TILLER  TIRES AND FASTENERS CHECK  Be sure to checkthe tightness of fasteners atthe following places   e Tine cover and transmission case  e Tine cover and side cover  e Tine cover and rear shield    e Stiffening plate and tine hub    TINE COVER       TINE HUB    at    STIFFENING PLATE                   SIDE COVER    REAR SHIELD    45    STORAGE    STORAGE PREPARATION   Proper storage preparation is essential for keeping your tiller trouble   free and looking good  The following steps will help to keep rust and  corrosion from impairing your tiller s function and appearance  and  will make the engine easier to start when you use the tiller again   Cleaning   1 Wash the tiller  including the underside     Engine    Wash the engine by hand  and be careful to prevent water from  entering the air cleaner        NOTICE    e Using a garden hose or pressure washing equipment can force  water into the air cleaner  Water in the air cleaner will soak the  filter elements and can ente
8.   You can write    American Honda Motor Co   Inc    Power Equipment Division   Customer Relations Office   4900 Marconi Drive   Alpharetta  Georgia 30005 8847  Or telephone   770  497 6400 8 30 am to 8 00 pm ET  When you write or call  please give us this information   e Model and serial numbers  see page 56       Name of the dealer who sold the tiller to you  e Name and address of the dealer who services your tiller  e Date of purchase    Your name  address  and telephone number      A detailed description of the problem    63    QUICK REFERENCE INFORMATION                      Fuel Type Unleaded gasoline with a pump  octane rating of 86 or higher   page 29   Engine Oil Type SAE 10W 30  API SJ or later  for  general use  page 32   Spark Plug Type NGK  BPR6ES  DENSO  W20EPR U  Gap 0 028    0 031 in  0 7    0 8 mm   Maintenance Before Check the following   each use Engine oil level    Air filter   Tiller exterior   Each lever function  Bolt and nuttorque  Cables and wires  Engine operation  Transmission oil       First 20 hours    Change engine oil           Subsequent       Refer to maintenance schedule   page 27        HONDA    The Power of Dreams             gt  EM4          Hc  400 2009 03  00X31V206111 Printed in J apan       
9.   plug  Start engine with  throttle lever in FAST  position and the choke  open        4  Take tiller to an  authorized Honda  servicing dealer  or  refer to the  shop manual           Fuel filter clogged   carburetor malfunction   ignition malfunction   valves stuck  etc        Replace or repair faulty  components as  necessary     53       TAKING CARE OF UNEXPECTED PROBLEMS          Engine Lacks Power Possible Cause Correction  1  Check air filter  Air filter clogged  Clean or replace air  filter  p  34        2  Check fuel     Bad fuel   tiller stored  without treating or  draining gasoline  or  refueled with bad  gasoline     Drain fuel tank and  carburetor  p  49    Refuel with fresh  gasoline  p  28         3  Take tiller to an  authorized Honda  servicing dealer  or  refer to the  shop manual           Fuel filter clogged   carburetor malfunction   ignition malfunction   valves stuck  etc        Replace or repair faulty  components as  necessary        54    TAKING CARE OF UNEXPECTED PROBLEMS    TILLING PROBLEMS    Poor Tilling Quality    Possible Cause       Correction       1  Check that the  throttle lever is in    Engine speed is too  slow to till well     Move the throttle to the  FAST position  p  11         the FAST position   2  Reduce forward Tiller is moving too fast Shift to slower speed  speed  for soil conditions   p  20         3  Check drag bar    Drag bar adjustment    Lower drag bar          depth setting  set to high  adjustment  p  22    4  Check tin
10.  80 cc  inclusive   125 hours  greater than 80 cc        Intermediate 125 hours  0    80 cc  inclusive   250 hours  greater than 80 cc        Extended 300 hours  0  80 cc  inclusive   500 hours  greater than 80 cc   1 000 hours  225 cc and greater              60    TECHNICAL  amp  CONSUMER INFORMATION    Specifications                                                             Model FRC800  Description code                   California type  AC type    Non California type       type   Dry mass  weight  265 Ibs  120 kg   Length 65 4 in  1 660 mm   Width 24 0 in  610 mm   Height 48 8 in  1 240 mm   Engine model GX240       Engine type 4 stroke  Single cylinder  OHV  forced air cooled  Displacement 14 8 cu in  242 cm    Bore X Stroke 2 87 X 2 28 in  73 0 X 58 0 mm   Ignition system Transistor magneto  Spark plug BPR6ES  NGK   W20EPR U  DENSO   Oil capacity 1 2US qt  1 1 0   Fuel tank capacity 1 11 US gal  4 2 0   Clutch Belt tension  Transmission oil capacity 5 3 US qt  5 0 2           When the handlebar height adjustment point is in the second  position from the top     Specifications may vary according to the types  and are subject to  change without notice     Tune up Specifications            ITEM SPECIFICATION MAINTENANCE  Spark plug gap 0 028    0 031 in  0 7   0 8       Refer to page  36  Valve clearance IN  0 15   0 02 mm cold   See your authorized        0 20   0 02 mm cold   Honda dealer   No other adjustments needed                 Other specifications             6
11.  CAUTION WHEN REVERSING OR PULLING THE MACHINE TOWARDS YOU     GASOLINE IS FLAMMABLE AND EXPLOSIVE  STOP ENGINE  AVOID HEAT  SPARKS  AND  OPEN FLAME WHEN REFUELING                 CONTROLS    COMPONENT  amp  CONTROL LOCATIONS    MAIN CLUTCH LEVER                HANDLEBAR    STARTER GRIP    FUEL TANK CAP    RECOIL STARTER    TRANSMISSION  OIL FILLER CAP    CHOKE LEVER    ENGINE OIL FILLER  CAP DIPSTICK       FUEL VALVE LEVER  THROTTLE LEVER  GEAR SHIFT LEVER  MUFFLER  SPARK PLUG   gt   4                224     lt  lt              SA ENGINE SWITCH  DRAG BAR  MUD GUARD  HANDLE HEIGHT ADJUSTER    ROTARY TINES    CONTROLS    CONTROLS  Fuel Valve    The fuel valve opens and closes the  connection between the fuel tank  and the carburetor    The fuel valve lever must be in the  ON position for the engine to run     After stopping the engine  turn the  fuel valve lever to the OFF position     Choke Lever    The choke lever opens and closes  the choke valve in the carburetor     The CLOSED position enriches the  fuel mixture for starting a cold  engine     The OPEN position provides the  correct fuel mixture for operation  after starting and for restarting a  warm engine    Engine Switch    The engine switch controls the  ignition system     OFF     Stops the engine   ON     Running position     10    FUEL VALVE LEVER             ENGINE SWITCH    Starter Grip    Pulling the starter grip operates the  recoil starter to crank the engine     Throttle Lever    The throttle lever controls 
12.  deposits that clog the fuel  system  If the gasoline in your tiller deteriorates during storage  you  may need to have the carburetor and other fuel system components  serviced or replaced     The length of time that gasoline can be left in your fuel tank and  carburetor without causing functional problems will vary with such  factors as gasoline blend  your storage temperatures  and whether the  fuel tank is partially or completely filled  The air in a partially filled fuel  tank promotes fuel deterioration  Very warm storage temperatures  accelerate fuel deterioration  Fuel deterioration problems may occur  within a few months  or even less if the gasoline was not fresh when  you filled the fuel tank     47    STORAGE    The Distributor s Limited Warranty does not cover fuel system  damage or engine performance problems resulting from neglected  storage preparation     You can extend fuel storage life by adding a gasoline stabilizer that is   formulated for that purpose  or you can avoid fuel deterioration   problems by draining the fuel tank and carburetor    Adding a Gasoline Stabilizer to Extend Fuel Storage Life   When adding a gasoline stabilizer  fill the fuel tank with fresh gasoline    If only partially filled  air in the tank will promote fuel deterioration   during storage  If you keep a container or gasoline for refueling  be   sure that it contains only fresh gasoline    1 Add gasoline stabilizer following manufacturer s instructions    2  After adding a gasoli
13.  of  recoil starter     50    STORAGE    STORAGE PRECAUTIONS    If your tiller will be stored with gasoline in the fuel tank and carburetor   itis important to reduce the hazard of gasoline vapor ignition  Selecta  well ventilated storage area away from any appliance that operates  with a flame  such as a furnace  water heater  or clothes dryer  Also  avoid any area with a spark producing electric motor or where power  tools are operated     If possible  avoid storage areas with high humidity because that  promotes rust and corrosion     Unless all fuel has been drained from the fuel tank  leave the fuel valve  in the OFF position to reduce the possibility of fuel leakage     Placethe tiller on a level surface  Tilting can cause fuel or oil leakage     When the engine and exhaust system is cool  cover the tiller to keep  out dust  A hot engine and exhaust system can ignite or melt some  materials  Do not use sheet plastic as a dust cover  A nonporous cover  will trap moisture around the tiller  promoting rust and corrosion     REMOVAL FROM STORAGE    Check your tiller as described in the BEFORE OPERATION chapter of  this manual  see page 13      If the fuel was drained during storage preparation  fill the tank with  fresh gasoline  If you keep a container of gasoline for refueling  be  sure that it contains only fresh gasoline  Gasoline oxidizes and  deteriorates over time  causing hard starting     If the cylinder was coated with oil during storage preparation  the  engine m
14.  responsibilities of ownership  The warranty policy  is a separate document that should have been given to you by your  dealer     When your tiller needs scheduled maintenance  keep in mind that your  Honda servicing dealer is specially trained in servicing Honda tillers  and is supported by the parts and service divisions of American Honda   Your Honda servicing dealer is dedicated to your satisfaction and will  be pleased to answer your questions and concerns     Best Wishes   Honda Motor Co   Ltd     INTRODUCTION    A FEW WORDS ABOUT SAFETY    Your safety and the safety of others are very important  And using this  tiller safely is an important responsibility     To help you make informed decisions about safety  we have provided  operating procedures and other information on labels and in this  manual  This information alerts you to potential hazards that could  hurt you or others    Of course  itis not practical or possible to warn you about all the  hazards associated with operating or maintaining a tiller  You must  use your own good judgment     You will find important safety information in a variety of forms   including        Safety Labels    on the tiller        Safety Messages    preceded by a safety alert symbol   and one  of three signal words  DANGER  WARNING  or CAUTION     These signal words mean   You WILL be KILLED or SERIOUSLY HURT if     DANGER you don t follow instructions     A WARNING   You CAN be KILLED or SERIOUSLY HURT if  you don t follow instructio
15. 1    TECHNICAL  amp  CONSUMER INFORMATION    CONSUMER INFORMATION  Dealer Locator Information    He find an authorized Honda Servicing Dealer anywhere in the United  tates    Call  800  426 7701 or visit our web site   www hondapowerequipment com dea htm    Honda Publications    Shop Manual   This manual covers complete maintenance and overhaul procedures   Itis intended to be used by a skilled technician    Available through your Honda dealer or through Helm Inc  at    888  292 5395 or visit www hondapowerequipment com own htm     Parts Catalog     This manual provides complete  illustrated parts lists  Available  through your Honda dealer     Accessories Catalog   Your authorized Honda power equipment dealer offers a selection of  accessories  optional equipment  to make your tiller even more useful   Visit www hondapowerequipment com acc htm   and click on Tillers to see the entire catalog of accessories     62    TECHNICAL  amp  CONSUMER INFORMATION    Customer Service Information  Honda Power Equipment dealership personnel are trained  professionals  They should be able to answer any question you may  have  If you encounter a problem that your dealer does not solve to  your satisfaction  please discuss it with the dealership s management   The Service Manager or General Manager can help  Almost all  problems are solved in this way   If you are dissatisfied with the decision made by the dealership s  management  contact the Honda Power Equipment Customer  Relations Office
16. N    STOPPING THE ENGINE    To stop the engine in an emergency  simply turn the engine switch to  the OFF position  Under normal conditions  use the following    procedure   MAIN CLUTCH LEVER       1  Release the main clutch lever to DISENGAGED  the DISENGAGED position  and  move the shift lever to the neutral    position     2 Move the throttle lever to the    slowest position  THROTTLE    LEVER          SLOW   NE SWITCH  EN         3  Turn the engine switch to the OFF  orr  position     4  Turn the fuel valve lever to the  OFF position     FUEL VALVE  LEVER    OFF    24    SERVICING YOUR TILLER    THE IMPORTANCE OF MAINTENANCE    Good maintenance is essential for safe  economical  and trouble free  operation  It will also help reduce air pollution     To help you properly care for your tiller  the following pages include a  maintenance schedule  routine inspection procedures  and simple  maintenance procedures using basic hand tools  Other service tasks  that are more difficult or require special tools are best handled by  professionals and are normally performed by a Honda technician or  other qualified mechanic     The maintenance schedule applies to normal operating conditions  If  you operate your tiller under unusual conditions  such as sustained  high load or high temperature operation or use in dusty conditions  consult your servicing dealer for recommendations applicable to your  individual needs and use        A WARNING    Improper maintenance  or failure to  corre
17. Owner s Manual  TILLER  FRC800    LOL LI LI    TTT Tt dg LE tT     B    here to save this TERRE  ERI manual to your computer  11111111    x          2002 2009 Honda Motor Co   Ltd   All Rights Reserved       WARNING           The engine exhaust from this product  contains chemicals known to the State  of California to cause cancer  birth  defects or other reproductive harm        Keep this owner   s manual handy so you can refer to it at any time  This  owner s manual is considered a permanent part of the tiller and  should remain with the tiller if resold     The information and specifications included in this publication were in  effect at the time of approval for printing  Honda Motor Co   Ltd   reserves the right  however  to discontinue or change specifications or  design at any time without notice and without incurring any obligation  whatever     INTRODUCTION    Congratulations on your selection of a Honda tiller  We are certain you  will be pleased with your purchase of one of the finest tillers on the  market     We wantto help you      the best results from your new tiller and to  operate it safely  This manual contains the information on how to do  that  please read it carefully     As you read this manual  you will find information preceded by a  NOTICE   symbol  That information is intended to help you avoid  damage to your tiller  other property  or the environment                 We suggest you read the warranty policy to fully understand its  coverage and your
18. ate ventilation     TILLER SAFETY    Fire and Burn Hazards    The exhaust system gets hot enough to ignite some materials         Keep the tiller at least 3 feet  1 meter  away from buildings and  other equipment during operation         Keep flammable materials away from the tiller       The muffer becomes very hot during operation and remains hot for  a while after stopping the engine   Be careful not to touch the muffler while it is hot  Let the engine cool  before storing the tiller indoors     Refuel With Care    Gasoline is extremely flammable  and gasoline vapor can explode   Allow the engine to cool if the tiller has been in operation  Refuel only  outdoors in a well ventilated area with the engine OFF  Do not overfill  the fuel tank  Never smoke near gasoline  and keep other flames and  sparks away  Always store gasoline in an approved container  Make  sure that any spilled fuel has been wiped up before starting the engine     Avoid Rotating Tines    Rotating tines can cause serious cuts and even amputate body parts   Keep away from the tine area whenever the engine is running  If you  need to work around the tines to clear an object accumulation or for  any other reason  always shut off the engine  Disconnect the spark  plug cap  and wear heavy gloves when you need to clean the tine area  or handle the tines     Clear Tilling Area    A tine can throw rocks and other objects with enough force to cause  serious injury  Before tilling  carefully inspect the area and re
19. ay smoke briefly at start up  This is normal     51    TRANSPORTING    BEFORE LOADING   If the engine has been running  allow itto cool for at least 15 minutes  before loading the tiller on the transport vehicle  A hot engine and  exhaust system can burn you and can ignite some materials     Always turn the ignition switch to the OFF position  Make sure to turn  the fuel valve OFF     LOADING AND UNLOADING    If a suitable loading ramp is not available  two people should lift the  tiller on and off the transport vehicle while holding the tiller level     Position the tiller so it sits flat on the bed of the transport vehicle  Tie    the tiller down with rope or straps  Keep the tie down rope or straps  away from the controls  adjustment levers  cables  and the carburetor     52    TAKING CARE OF UNEXPECTED PROBLEMS    ENGINE PROBLEMS                Engine Will Not Start Possible Cause Correction  1  Check control Fuel valve OFF  Turn valve ON   positions  Choke OPEN  Moveto CLOSED  unless engine is warm   Engine switch OFF  Turn engine switch to  ON   2  Check fuel  Out of fuel  Refuel  p  28         Bad fuel   tiller stored  without treating or  draining gasoline  or  refueled with bad    Drain fuel tank and  carburetor  p  49    Refuel with fresh  gasoline  p  28            fuel  flooded engine      gasoline   3  Remove and Spark plug faulty  Gap or replace  inspect spark plug  fouled  or improperly spark plug  p  36    gapped   Spark plug wet with Dry and reinstall spark  
20. bout 1 3 of  the way toward the FAST position     5  Pull the starter grip lightly until  you feel resistance  then pull  briskly in the direction of the  arrow as shown        NOTICE    Do not allow the starter grip to  snap back against the engine   Return it gently to prevent  damage to the starter              OPERATION           THROTTLE  LEVER    FAST    STARTER GRIP       17    OPERATION    6     18    If the choke lever was moved to  the CLOSED position to start the  engine  gradually move itto the  OPEN position as the engine  warms up     CHOKE LEVER       OPERATION    OPERATING THE CONTROLS FOR TILLING    If the tines dig in butthe machine will not move forward  move the  handlebars from side to side     Handlebar Height Adjustment HEIGHT ADJUSTING    Stop the engine before adjusting  the handlebar height     Remove the handlebar height  adjusting bolt  adjust the handlebar  height  and reinstall the bolt in the  appropriate holes        HANDLEBAR LOCK NUT    Clutch MAIN CLUTCH LEVER       DISENGAGED  When the main clutch lever is  squeezed  the clutch is engaged   and power is transmitted to the  transmission     When the lever is released  the  clutch is disengaged  and power is  not transmitted     19    OPERATION    Forward Gear Selection    1 Return the throttle lever to the slowest position     2 Release the clutch lever to disengage the clutch     3 Movethe shift lever to the desired gear position     The tines will only operate when the shift lever is posit
21. ct a problem before operation   can cause a malfunction in which  you can be seriously hurt or killed     Always follow the inspection and  maintenance recommendations and  schedules in this owner s manual           Remember that your servicing dealer knows your tiller best and is fully  equipped to maintain and repair it     To ensure the best quality and reliability  use only new  Honda  Genuine parts or their equivalents for repair and replacement     Maintenance  replacement  or repair of the emission control devices    and systems may be performed by any engine repair establishment or  individual  using parts that are  certified  to EPA standards     25    SERVICING YOUR TILLER    MAINTENANCE SAFETY    Some of the most important safety precautions follow  However  we  cannot warn you of every conceivable hazard that can arise in  performing maintenance  Only you can decide whether or not you  should perform a given task     A WARNING    Failure to properly follow  maintenance instructions and  precautions can cause you to be  seriously hurt or killed          Always follow the procedures and  precautions in the owner s manual        Safety precautions    e Make sure the engine is off before you begin any maintenance or  repairs  This will eliminate several potential hazards         Carbon monoxide poisoning from engine exhaust   Be sure there is adequate ventilation whenever you operate the  engine         Burns from hot parts   Let the engine and exhaust system cool bef
22. element and may  cause the exhaust to smoke when the engine starts     Paper element  Tap the filter element several times to remove dirt or  blow compressed air not exceeding 30 psi  207 kPa  2 1 kgf cm    through the filter from the clean side that faces the engine  Never try  to brush off dirt  brushing will force dirt into the fibers     5  Install the foam element onto the paper element             6  Wipe dirt from the WING NUT  inside of the air cleaner AIR CLEANER COVER  cover using a moist rag   PRE AIR  Remove the five 5 x 5 X 165 mm ose  16 5 mm pan screws  PAN SCREW 5  COVER    and remove the pre air  cleaner guide and case     Clean the air cleaner  cover and case   Assemble the pre air  cleaner case and guide    by aligning the tab of FOAM    the case with the           ELEMENT  groove of the case GUIDE    COVer     7  Reinstall the filter  elements and grommet   and tighten the wing  nut  Install the air  Cleaner cover  and PRE AIR  tighten the wing nut            35    SERVICING YOUR TILLER    SPARK PLUG SERVICE  Recommended spark plug  BPR6ES  NGK   W20EPR U  DENSO        NOTICE  An incorrect spark plug can cause engine damage              1  Disconnect the spark plug cap  and remove any dirt from around the  spark plug area     2  Remove the spark plug with a 13 16 inch spark plug wrench     SPARK PLUG WRENCH       3  Inspect the spark plug  Replace it  if the electrodes are worn  or if the  insulator is cracked or chipped     sas amsa     0 7     0 8 mm    
23. engine  speed     Moving the throttle lever in the  directions shown makes the engine  run faster or slower     Tine speed is controlled by  adjusting the throttle lever  At  maximum throttle position  the    tines will rotate at the highest speed     Moving the throttle lever toward the  idle position will decrease      tine  speed     Handlebar Height Adjuster    Handlebar height can be adjusted to  match operator height     For normal tilling  the most  comfortable operator position is  with the handlebars at waist height     CONTROLS    STARTER GRIP       THROTTLE  LEVER    HEIGHT ADJUSTING BOLT       HANDLEBAR LOCK NUT    11    CONTROLS    Main Clutch Lever    The main clutch lever engages and  disengages the transmission that  drives the tines     Gearshift Lever    The transmission offers a choice of  three forward speeds  neutral  and  one reverse speed  Shift lever  positions are indicated on the  gearshift lever bracket     Drag Bar    The drag bar controls tilling depth  and should always be used when  tilling  Itenables you to compensate  for the hardness of the soil  Ideal  drag bar height will depend on the  type of soil being tilled and soil  conditions atthe time of tilling  In  general  the drag bar should be  adjusted so that the tiller is tilted  slightly backward     12        MAIN CLUTCH LEVER         DISENGAGED    GEARSHIFT LEVER    GEARSHIFT LEVER       lt  BRACKET    LOCKING NUT    BEFORE OPERATION    ARE YOU READY TO GET STARTED     Your safety is you
24. es  Tines dull  worn  or Replace tines if  damaged  necessary  p  43         Wrong tines installed     Install correct tines   p  43            Tines installed  incorrectly        Install tines correctly   p  43         55    TECHNICAL  amp  CONSUMER INFORMATION    TECHNICAL INFORMATION    Serial Number Locations        ENGINE SERIAL NUMBER    FRAME SERIAL NUMBER    Record the engine and frame serial numbers and date of purchase in  the spaces below  You will need this serial number when ordering  parts  and when making technical or warranty inquires     Engine serial number        Frame serial number           Date of purchase     56    TECHNICAL  amp  CONSUMER INFORMATION    Carburetor Modification for High Altitude Operation    At high altitude  the standard carburetor air fuel mixture will be too  rich  Performance will decrease  and fuel consumption will increase  A  very rich mixture will also foul the spark plug and cause hard starting   Operation at an altitude that differs from that at which this engine was  certified  for extended periods of time  may increase emissions     High altitude performance can be improved by specific modifications  to the carburetor  If you always operate your tiller at altitudes above  5 000 feet  1 500 meters   have your servicing dealer perform this car   buretor modification  This engine  when operated at high altitude with  the carburetor modifications for high altitude use  will meet each  emission standard throughout its useful life
25. fasten the belt stopper bolts  securely     7  Install the belt cover     After checking or adjusting the drive belt  be sure to reinstall the belt  cover  The cover is designed to help shield you from the moving belt  and pulleys     AWARNING    Contact with the moving belt or  pulleys may cause you or your  clothing to get caught in the moving  parts resulting in serious accident or  injury        Always keep the belt cover installed  when operating the tiller           40    SERVICING YOUR TILLER    SEDIMENT CUP CLEANING   1 Turn the fuel valve to the OFF position    2  Remove the sediment cup with a 10 mm wrench    3  Empty the sediment cup  and wash it in non flammable solvent    4  Inspect and reinstall the O ring  Replace the O ring if itis damaged     5  Install the sediment cup  and tighten it securely     6  Turn the fuel valve to the ON position  and check for leaks     A WARNING       Gasoline is highly flammable and  explosive     You can be burned or seriously  injured when handling fuel     e Stop the engine and keep heat   sparks  and flame away       Refuel only outdoors       Wipe up spills immediately                 SEDIMENT CUP    41    SERVICING YOUR TILLER    SPARK ARRESTER SERVICE  applicable types     Your engine is not factory equipped with a spark arrester  In some  areas  it is illegal to operate an engine without a spark arrester  Check  local laws and regulations  A spark arrester is available from  authorized Honda servicing dealers     The spar
26. ing     Check the Tiller    Check the transmission oil  see page 33       14    OPERATION    SAFE OPERATING PRECAUTIONS    Before operating the tiller for the first time  please review both the  TILLER SAFETY chapter and the chapter titled BEFORE OPERATION     For your safety  avoid starting or operating the tiller in an enclosed  area such as a garage  Your tiller s exhaust contains poisonous carbon  monoxide gas that can collect rapidly in an enclosed area and cause  illness or death        A WARNING    Carbon monoxide gas is toxic   Breathing it can cause  unconsciousness and even kill you     Avoid any enclosed areas or  activities that expose you to carbon  monoxide           15    OPERATION    STARTING THE ENGINE    Referto Safe Operating Precautions on Page 15     A WARNING    Tines are sharp and spin fast        Spinning tines can cut you severely  and can amputate body parts     e Wear protective footwear     e Keep your hands and feet away  from the tines while the engine is  running     e Stop the engine before  performing any adjustment   inspection  or maintenance               screw is tightened securely     1  Turn the fuel valve lever to the ON FUEL VALVE LEVER  position  Check that the fuel drain      2  Move the choke lever to the  CLOSED position to start a cold  engine     Leave the choke lever in the OPEN  position to restart a warm engine     16    3  Turn the engine switch to the ON  position     4  Movethe throttle lever away from  the SLOW position  a
27. ioned in the    yellow zone     If the shift lever will not engage the desired gear  squeeze the clutch  lever and move the tiller slightly to reposition the gears        1    TINE    WHEELS  ENGAGE                    NEUTRAL POSITION    GEAR SHIFT LEVER       Gear Selection Table  Throttle in FAST position                                   Gear position Tiller speed    Tine speed Suitable work  1 0 4 mph m Moving tiller  loading tiller onto a  truck  taking tiller on or off field  2 0 8 mph um Moving tiller  loading tiller onto a  truck  taking tiller on or off field  3 2 9 mph    Moving tiller  TINE WHEELS 0 4 mph 219 rpm Tilling  ground breaking  weeding  ENGAGE 1  TINE WHEELS 0 8 mph 219 rpm Tilling  ground breaking  weeding  ENGAGE 2  Moving tiller  loading unloading  R 0 5 mph kas  tiller from a truck  taking tiller on or    off field         Tiller speed applies when standard tires are used     20       OPERATION    Reverse Gear Operation    Use the reverse gear only when it is necessary to move the tiller away  from an obstacle     1  Check the area behind you and make sure it is clear of any obstacles   2  Move      throttle to the SLOW position     3  Make sure the main clutch lever is released  Move the shift lever to  the REVERSE position     4  Raise the handlebar slightly and engage the main clutch lever   Carefully walkthe tiller backwards  Be prepared to release the main  clutch lever quickly     5  Release the main clutch lever  lower the handlebar  and move 
28. ir the effectiveness of your emission control system     A manufacturer of an aftermarket part assumes the responsibility that  the part will not adversely affect emission performance  The  manufacturer or rebuilder of the part must certify that use of the part  will not result in a failure of the engine to comply with emission  regulations     Maintenance    Follow the MAINTENANCE SCHEDULE on page 27   Remember that  this schedule is based on the assumption that your machine will be  used for its designed purpose  Sustained high load or high   temperature operation  or use in unusually wet or dusty conditions   will require more frequent service     59    TECHNICAL  amp  CONSUMER INFORMATION    Air Index   Models certified for sale in California     An Air Index Information label is applied to engines certified to an  emission durability time period in accordance with the requirements  of the California Air Resources Board     The bar graph is intended to provide you  our customer  the ability to  compare the emissions performance of available engines  The lower  the Air Index  the less pollution     The durability description is intended to provide you with information  relating to the engine s emission durability period  The descriptive  term indicates the useful life period for the engine s emission control  system  See your Emission Control Warranty for additional  information        Descriptive Term Applicable to Emissions Durability Period       Moderate 50 hours  0   
29. k arrester must be serviced every 6 months or 100 hours to  keep it functioning as designed     If the engine has been running  the muffler will be very hot  Allow the  muffler to cool before servicing the spark arrester     1  Remove the mounting bolt     2  Remove the two 8 mm nuts  and remove the muffler from the  cylinder     3 Remove the two 4mm screws from the muffler deflector  and  remove the muffler deflector     4  Remove the six 5 mm screws from the muffler protector  and  remove the muffler protector     5  Remove the special screw from the spark arrester  and remove the  spark arrester from the muffler     MUFFLER PROTECTOR 5 mm SCREWS             4 mm SCREWS    MUFFLER    5 mm SCREWS    MUFFLER DEFLECTOR  SPECIAL SCREW       SPARK ARRESTER  MOUNTING BOLT 8 mm NUTS    42    SERVICING YOUR TILLER    6 Use a brush to remove carbon deposits from the spark arrester  screen  Be careful to avoid damaging the screen   The spark arrester must be free of breaks and holes  Replace the  spark arrester if itis damaged        SPARK ARRESTER SCREEN    7  Install the spark arrester and muffler protector in the reverse order  of disassembly     TINE REPLACEMENT    Use Honda Genuine replacement tines or their equivalent  Wear heavy  gloves to protect your hands     Nut and bolt positions Tine positions  For rotary tines A B and E    F     Rotary tines C D and C  D    Tighten the bolts from outside in  Toward outside     Make sure to install the tine plates  Others  Toward inside 
30. ller at night or under poor light conditions     TILLER SAFETY       SAFETY LABEL LOCATIONS    These labels warn you of potential hazards that can cause serious inju   ry  Read them carefully  If a label comes off or becomes hard to read   contact your Honda tiller dealer for a replacement     A WARNING California type    Operation of This Equipment May Create Sparks That Can Start Fires       Around Dry Vegetation  A Spark Arrestor May be Required  The  Operator Should Contact Local Fire Agencies For Laws or Regulations  Relating to Fire Prevention Requirements    Per California Public Resources Code 4442 6                          WARNING       DRIVE BELT        PULLEYS CAN INJURE YOU   Keep guard in place during operation               A CAUTION    HOT MUFFLER CAN BURN YOU   Stay away if engine has been running     Non California type          California type          CONTACT WITH ROTATING TINES  WILL CAUSE SERIOUS INJURY              Keep hands and feet away while  the engine is running                                        A WARNING    TO AVOID SERIOUS INJURY    READ THE OWNER S MANUAL CAREFULLY BEFORE OPERATION     KNOW LOCATION AND FUNCTIONS OF ALL CONTROLS      KEEP ALL SAFETY DEVICES AND SHIELDS IN PLACE AND WORKING      NEVER ALLOW CHILDREN OR UNINSTRUCTED ADULTS TO OPERATE MACHINE      SHUT OFF ENGINE BEFORE MANUALLY UNCLOGGING TINES OR MAKING REPAIRS      KEEP BYSTANDERS AWAY FROM MACHINE      KEEP AWAY FROM ROTATING PARTS WHILE ENGINE IS RUNNING      USE EXTREME
31. mage is not covered by the  Distributor s Limited Warranty              4  Screw in the engine oil filler cap dipstick securely     ENGINE OIL FILLER CAP DIPSTICK    UPPER LIMIT      LOWER LIMIT   Ex                       DRAIN PLUG    31    SERVICING YOUR TILLER    ENGINE OIL RECOMMENDATIONS    Oil is a major factor affecting performance and service life  Use a 4   stroke automotive detergent oil     SAE 10W 30 is recommended for general use  Other viscosities shown  in the chart may be used when the average temperature in your area is  within the recommended range        20 40 60 80 100 120  F             41400                      10 0 10 20 30 40  C    AMBIENT TEMPERATURE    The SAE oil viscosity and service category are in the API label on the  oil container  Honda recommends that you use API SERVICE category  SJ or later  or equivalent  oil     32    SERVICING YOUR TILLER    TRANSMISSION OIL LEVEL CHECK    Checkthe transmission oil level with the tiller on a level surface and  the engine stopped     1  Remove the transmission oil level check bolt  The oil should be level  with the lower edge of the oil filler hole     2  If the oil level is low  remove the transmission oil filler cap and add  the same type of oil recommended for the engine  see page 32       3  Reinstall the oil filler cap and tighten the oil level check bolt securely     OIL FILLER HOLE         WASHER    TRANSMISSION OIL  FILLER CAP    TRANSMISSION OIL  LEVEL CHECK BOLT    33    SERVICING YOUR TILLER  
32. move all  stones  sticks  bones  nails  pieces of wire  and other loose objects  Be  aware  if children are in the shop area  stop the tiller  Never operate  the tines over gravel     TILLER SAFETY    Keep Shields in Place   Guards and shields are designed to protect you from being hit by  thrown objects and to keep you from touching hot engine parts and  moving components  For your safety and the safety of others  keep all  shields in place when the engine is running    Wear Protective Clothing   Wearing protective clothing will reduce your risk of injury  Long pants  and eye protection reduce the risk of injures from thrown objects   Sturdy shoes with aggressive soles provide better traction    Turn Engine Off When Not Operating the Tiller    If you need to leave the tiller for any reason  even justto inspect the  area ahead  always turn the engine off     Slope Operation    e When tilling on slopes  keep the fuel tank less than half full to  minimize fuel spillage     e Till across the slope  at equally spaced intervals  rather than up and  down it     e Be very careful when changing the direction of the tiller on a slope    e Do not use the tiller on a slope of more than 10    Before starting the  engine  check that the tiller is not damaged and is in good condition   For your safety and the safety of others  exercise extreme care when  using the tiller on a slope    Tilling Conditions    Operate the tiller only in daylight or good artificial light  Do not  operate the ti
33. ne stabilizer  run the engine outdoors for 10  minutes to be sure that treated gasoline has replaced the untreated  gasoline in the carburetor     3  Stop the engine  and turn the fuel valve to the off position     48    STORAGE    Draining the Fuel Tank and Carburetor    1  Place an approved gasoline container below the carburetor  and use  a funnel to avoid spilling fuel     2 Loosen the carburetor drain screw  and then move the fuel valve to  the ON position     A WARNING    Gasoline is highly flammable and  explosive        You can be burned or seriously  injured     Never use gasoline to clean engine  parts  Use a nonflammable solvent              3  After all the fuel has drained into the container  tighten the drain  screw securely     4  Remove and empty the sediment cup  and then reinstall the  sediment cup and tighten securely     49    STORAGE    Engine Oil   1 Change the engine oil  page 31     2  Remove the spark plug  page 36      3  Pour a tablespoon  5     10 cc  of clean engine oil into the cylinder    4  Pull the starter rope several times to distribute the oil in the cylinder    5  Reinstall the spark plug    6  Pull the starter grip slowly until resistance is felt and the notch on  the starter pulley aligns with the hole at the top of the recoil starter    cover  This will close the valves so that moisture cannot enter the  engine cylinder  Return the starter rope gently     STARTER GRIP       Align the notch on the starter  pulley with the hole at the top
34. ngine stopped     1  Remove the engine oil filler cap dipstick and wipe it clean    2 Insert and remove the engine oil filler cap dipstick without screwing  it into the oil filler neck  Check the oil level shown on the engine oil  filler cap dipstick     3  If the oil level is low  fill with the recommended oil to the top of the  oil filler neck  see page 32       4  Screw in the engine oil filler cap dipstick securely                             ENGINE OIL          FILLER CAP DIPSTICK    UPPER LIMIT      LOWER LIMIT  SS        30    SERVICING YOUR TILLER    ENGINE OIL CHANGE    Drain the oil while the engine is warm to assure rapid and complete  draining     1  Place a suitable container below the engine to catch the used oil   and then remove the engine oil filler cap dipstick  drain plug  and  sealing washer     2  Allow the used oil to drain completely  and then reinstall the drain  plug and sealing washer  Tighten the plug securely        NOTICE    Improper disposal of engine oil can be harmful to the environment   If you change your own oil  please dispose of the used oil properly   Put it in a sealed container and take it to a recycling center  Do not  throw it in the trash  pour it on the ground  or pour it down a drain              3  With the tiller in a level position  fill with the recommended oil to the  outer edge of the oil filter hole  see page 32          NOTICE    Running the engine with a low oil level is misuse and can cause  engine damage  This type of da
35. ns   You CAN be HURT if you don   t follow     CAUTION instructions        Safety Headings    such as IMPORTANT SAFETY INFORMATION     Safety Section    such as T LLER SAFETY      Instructions    how to use this tiller correctly and safely     This entire book is filled with important safety information    please  read it carefully     2    CONTENTS    TILLER 5                              0044   01  0    2  11 00 4 4 4 4 4       uuu uuu                  5  IMPORTANT SAFETY INFORMATION             nn    5  SAFETY LABEL LOCATIONS    uuu uuu uuu recreo erra ro re n e 8   CONTROLS 4  uu u                OUR        9  COMPONENT  amp  CONTROL LOCATIONS                 eem 9  CONTROL S                dn ecd or a EE CI v EE OR e ro cR 10   Fuel Valve                I n nn nn nnn 10  Choke LOVER si u un nasus       Prensa occ decr ve ac no nu 10  EO S WILEY cocci                 ocaeca use up Ue ME sere tee aC i Ld 10  Starter Grip m                                       11                        2225  u u           11  Handlebar Height AOJUSEBI                               11  Main Clutch Lever                  emen menn 12  Gearshift Lever              essen eene 12  Drag Bal wr                                                  Ea 12   BEFORE OPERATION                  U                            13  ARE YOU READY TO GET STARTED               einen inan na unen 13  IS YOUR TILLER READY TO GO                                             13   Check the EOIN RETE 14  Check the        
36. on                                ea                       63  QUICK REFERENCE INFORMATION                              Inside back cover    TILLER SAFETY    IMPORTANT SAFETY INFORMATION    Honda tillers are designed to cultivate earth outdoors  Other uses can  result in injury to the operator or damage to the tiller and other  property     Most accidents can be prevented if you follow all instructions in this  manual and on the tiller  The most common hazards are discussed  below  along with the best way to protect yourself and others   Operator Responsibility   e Know how to stop the tiller quickly in case of emergency     e Understand the use of all tiller controls         Be very cautious when operating the tiller in REVERSE  especially if  attachments are being used     e Keep a firm hold on the handlebars  They may tend to lift during  clutch engagement     e Be sure the drag bar is in place and properly adjusted     e Be sure that anyone who operates the tiller receives proper  instruction  Do not let children operate the tiller  Keep children and  pets away from the area of operation     Carbon Monoxide Hazards    e Exhaust contains poisonous carbon monoxide  a colorless  odorless  gas  Breathing carbon monoxide can cause loss of consciousness  and may lead to death     e If you run the tiller in a confined or even partially enclosed area  the  air you breathe could contain dangerous amounts of carbon  monoxide  To keep carbon monoxide from building up  provide  adequ
37. ore touching         Injury from moving parts   Do not run the engine unless instructed to do so     Read the instructions before you begin  and make sure you have the  tools and skills required     To reduce the possibility of fire or explosion  be careful when  working around gasoline  Use only a non flammable solvent  not  gasoline  to clean parts  Keep cigarettes  sparks  and flames away  from all fuel related parts     e Disconnect the spark plug cap and wear heavy gloves when working  near the belts or tine blades     26    SERVICING YOUR TILLER                                                                                        MAINTENANCE SCHEDULE  REGULAR SERVICE PERIOD  3  First Every Every Every  ITEM Perform at every indicated Each month  3 months  6months  year  month or operating hour use or or or or  interval  whichever comes 20hrs  50hrs    100 hrs    300 hrs   first   Engine oil Check level  Change O O  Transmission oil Check level O  Air filter Check O  Clean     1   Replace      Clutch cable Adjust O O  Belt tension Adjust O  4      4   Spark plug Check adjust O  Replace O  Sediment cup Clean O  Spark arrester  applicable types  Clean O  Throttle cable Adjust O  Idle speed Check adjust     2  Valve clearance Check adjust     2  Combustion chamber Clean After every 1000 hrs   2   Fuel tank  amp  filter Clean     2   All fasteners Check tighten Initial 10 hrs    for tightness   Fuel tube Check Every 2 years  Replace if necessary  2          Replace the pape
38. r element only     1 Service more frequently when used in dusty areas     2 These items should be serviced by your Honda servicing dealer  unless you have the  proper tools and are mechanically proficient  Refer to the Honda shop manual for service  procedures     3 For commercial use  log hours of operation to determine proper maintenance intervals      4 Replace the belt if itis cracked or shows abnormal wear     Failure to follow this maintenance schedule could result in non warrantable failures     27    SERVICING YOUR TILLER  REFUELING    With the engine stopped  remove the fuel tank cap and check the fuel    level  Refill the tank if the fuel level is low  Do not fill above the fuel  level mark        AWARNING    Gasoline is highly flammable and  explosive     You can be burned or seriously  injured when handling fuel       Stop the engine and keep heat   sparks  and flame away       Refuel only outdoors       Wipe up spills immediately           Non California type  FUEL FILLER CAP       LEVEL MARK       California type       FUEL FILLER CAP             LEVEL MARK       28    SERVICING YOUR TILLER    Refuel in a well ventilated area before starting the engine  If the engine  has been running  allow itto cool  Refuel carefully to avoid spilling fuel   Do not fill the fuel tank above the fuel level mark  After refueling   tighten the fuel tank cap securely     Never refuel the engine inside a building where gasoline fumes may  reach flames or sparks  Keep gasoline away f
39. r responsibility  A little time spent in preparation will  significantly reduce your risk of injury     Knowledge    Read and understand this manual  Know what the controls do and  how to operate them     Familiarize yourself with the tiller and its operation before you begin  using it  Know how to quickly shut off the tiller in case of an  emergency     IS YOUR TILLER READY TO GO     For your safety  and to maximize the service life of your equipment  it  is very important to take a few moments before you operate the tiller  to check its condition  Be sure to take care of any problem you find  or  have your servicing dealer correct it  before you operate the tiller     AWARNING    Improperly maintaining this tiller  or  failing to correct a problem before  operation  could cause a  malfunction in which you could be  seriously injured            Always perform a pre operation  inspection before each operation   and correct any problem        13    BEFORE OPERATION    Do not place flammable objects close to the engine     Before beginning your pre operation checks  be sure the tiller is on a  level surface and the engine switch is in the OFF position     Check the Engine  Check the oil level  see page 30       Check the air filter  see page 34   A dirty air filter will restrict air flow to  the carburetor  reducing engine and tiller performance     Check the fuel level  see page 28   Starting with a full tank will help to  eliminate or reduce operating interruptions for refuel
40. r the carburetor or engine cylinder   causing damage    e Water contacting a hot engine can cause damage  If the engine  has been running  allow it to cool for at least half an hour before  washing              Tiller    If using a garden hose or pressure washing equipment to clean the  tiller  be careful to avoid getting water on the belts        NOTICE    Spraying water on hot tine shaft bearings can cause them to be  damaged from cooling too quickly              46    STORAGE    2  After washing the tiller  wipe dry all accessible surfaces    3  Start the engine outdoors  and let it run until it reachs normal  operating temperature to evaporate any water remaining on the  engine     4  While the engine is running  operate the clutch lever to expel water  from the pulleys  belts  and other moving items     5  Stop the engine and allow it to cool    6  After the tiller is clean and dry  touch up any damaged paint and  coat other areas with a light film oil  Lubricate the throttle cable core  with a silicone spray lubricant     Fuel       NOTICE  Depending on the region where you operate your equipment  fuel  formulations may deteriorate and oxidize rapidly  Fuel deterioration  and oxidation can occur in as little as 30 days and may cause damage  to the carburetor and or fuel system  Please check with your servicing  dealer for local storage recommendations              Gasoline will oxidize and deteriorate in storage  Old gasoline will  cause hard starting  and it leaves gum
41. rom appliance pilot lights   barbecues  electric appliances  power tools  etc     Spilled fuel is notonly a fire hazard  it causes environmental damage   Wipe up spills immediately        NOTICE  Fuel can damage paint and plastic  Be careful not to spill fuel when  filling your fuel tank  Damage caused by spilled fuel is not covered  under warranty              FUEL RECOMMENDATIONS    This engine is certified to operate on unleaded gasoline with a pump  octane rating of 86 or higher     You may use regular unleaded gasoline containing no more than 1096  ethanol  E10  or 596 methanol by volume  In addition  methanol must  contain cosolvents and corrosion inhibitors     Use of fuels with content of ethanol or methanol greater than shown  above may cause starting and or performance problems  It may also  damage metal  rubber  and plastic parts of the fuel system     Engine damage or performance problems that result from using a fuel  with percentages of ethanol or methanol greater than shown above  are not covered under warranty     Never use stale or contaminated gasoline or an oil gasoline mixture   Avoid getting dirt or water in the fuel tank     If your equipment will be used on an infrequent or intermittent basis     please refer to the fuel section of the STORAGE chapter  see page 47    for additional information regarding fuel deterioration     29    SERVICING YOUR TILLER    ENGINE OIL LEVEL CHECK    Check the engine oil level with the tiller on a level surface and the  e
42. ructions describing the operation and maintenance of  emission control systems     The following instructions and procedures must be followed in order  to keep the Honda engine emissions within the emission standards     Tampering and Altering  Tampering with or altering the emission control system may increase  emissions beyond the legal limit  Among those acts that constitute  tampering are   e Removal or alteration of any part of intake  fuel  or exhaust system       Altering or defeating the governor linkage or speed adjusting    mechanism to cause the engine to operate outside its design  parameters     58    TECHNICAL  amp  CONSUMER INFORMATION    Problems That May Affect Emissions    If you are aware of any of the following symptoms  have your engine  inspected and repaired by your authorized Honda servicing dealer     e Hard starting or stalling after starting    e Rough idle    e Misfiring or backfiring under load    e Afterburning  backfiring     e Black exhaust smoke or high fuel consumption   Replacement Parts    The emission control systems on your new Honda engine were  designed  built  and certified to conform with applicable emission  regulations  We recommend the use of Honda Genuine parts  whenever you have maintenance done  These original design  replacement parts are manufactured to the same standards as the  original parts  so you can be confident of their performance  The use  of replacement parts that are not of the original design and quality  may impa
43. the  shift lever out of the REVERSE position when done     21    OPERATION    Tilling Depth Adjustment    The drag bar is used to control the tilling depth  which can be adjusted  by loosening the locking bolt and sliding the drag bar up or down as  necessary     During operation  if the machine jerks forward while tilling  press  down on the handlebars  This will cause the drag bar to dig more  deeply into the soil        LOCKING NUT    22    OPERATION    HANDLING TIPS    e Adjust the handlebar height to a comfortable position  waist height  for normal tilling      e The drag bar should always be used when tilling  It enables you to  compensate for the hardness of the soil  The ideal height of the drag  bar will depend on the type of soil being tilled and soil conditions at  the time of tilling  In general  however  the drag bar should be  adjusted so that the tiller is tilted slightly backward         If the machine jerks forward while tilling  press down      the  handlebars  This will cause the drag bar to dig more deeply into the  soil     e If tines dig in but the machine will not move forward  move the  handlebars from side to side     e Stop the tines before crossing gravel drives  walks  or roads  Stay  alert for hidden hazards or traffic     e Stop the engine immediately if the tiller vibrates abnormally  Check    the tiller for damage or loose parts  and repair or replace them  before using the tiller again  Vibration is usually a sign of trouble     23    OPERATIO
    
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