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Honda Power Equipment FG100 Tiller User Manual

1. TIE DOWN HERE TIE DOWN HERE Water on a hot engine can cause damage If the engine has been running allow it to cool for at least 1 2 hour before washing If using a garden hose or pressure washing equipment to clean the tiller be careful to avoid getting water into controls and cables or anywhere near the engine air cleaner or muffler opening After washing the tiller wipe dry all accessible surfaces Start the engine outdoors and let it run until it reaches normal operating temperature to evaporate any water remaining on the engine Stop the engine and allow it to cool After the tiller is clean and dry touch up any damaged paint and coat other areas that may rust with a light film of oil Lubricate the throttle cable core with a silicone spray lubricant FG100 TILLER Fuel Gasoline will oxidize and deteriorate in storage Old gasoline will cause hard starting and it leaves gum deposits that restrict the fuel system If the gasoline in your tiller deteriorates during storage you may need to have the carburetor and other fuel system components serviced or replaced The length of time that gasoline can be left in your fuel tank and carburetor without causing functional problems will vary with such factors as gasoline blend storage temperatures and whether the fuel tank is partially or completely filled The air in a partially filled fuel tank promotes fuel deteri
2. 1 Service after every refueling when used in extreme dusty conditions 2 These items should be serviced by your authorized Honda servicing dealer unless you have the proper tools and are mechanically proficient Refer to the Honda shop manual for service procedures 3 Log hours of operation to determine proper maintenance intervals 18 FG100 TILLER MAINTENANCE amp ADJUSTMENTS ENGINE MAINTENANCE Engine Oil Level Check Check the engine oil level before each use or every 10 hours if operated continuously Also check the oil on a level surface with the engine stopped and in an upright position 1 Tip the tiller on its carry handlebar as shown 2 Remove the oil filler cap dipstick and wipe it clean 3 Insert and remove the dipstick without screwing it into the filler opening Check the oil level shown on the dipstick 4 If the oil level is low fill to the edge of the filler hole with the recommended oil see page 20 To avoid overfilling or underfilling be o FILLER sure the engine is in a level position as shown OIL FILLER NOTICE HOLE Running the engine with too little or too much oil can cause engine damage CARRYING HANDLEBAR OIL LEVEL 5 Screw in the oil filler cap dipstick securely Engine Oil Change Drain the used oil while the engine is warm Warm oil drains quickly and completely 1 Tip the tiller on its carrying handlebar 2 Place
3. 13 gal per hour 0 5 per hour Lubrication system Crankcase pressure driven Oil capacity 3 4 fl oz 100 cc Carburetor type Diaphragm type overflow return with fuel pump Air cleaner Single element semi dry Idle speed 3 100 200 rpm Maximum rpm 9 000 200 rpm Exhaust noise level 88 dBA at 3 4 ft 1 m Actual fuel consumption will vary depending on engine load conditions TILLER Model FG100 A1 Description code FZCV Length x width x height 40 5 x 15 5 x 38 5 in 1080 x 395 x 980 mm Dry With drag bar 28 6 Ib 13 kg Weight With wheels 30 6 Ib 13 9 kg Wet With drag bar 29 9 Ib 13 6 kg With wheels 31 9 Ib 14 5 kg Drive clutch Centrifugal mechanical Drive clutch engagement speed 4 200 x 200 rpm Tilling width 9 in 230 mm Tilling depth 8 in 203 mm Transmission drive Worm gear Tine number 4 4 teeth per tine 38 FG100 TILLER TECHNICAL amp CONSUMER INFORMATION SERIAL NUMBER LOCATIONS FRAME SERIAL Record the frame and serial numbers in the space NUMBER below You will need these serial numbers when ordering parts and when making technical or warranty inquiries ENGINE SERIAL Frame Serial Number NUMBER Engine Serial Number GCAG CONSUMER INFORMATION Find an Authorized Honda Servicing Dealer in Your Area Visit our website www hondapowerequipment Honda Pub
4. 3 The tine spacers 2 and drag bar 9 will not be installed during assembly Temporarily place the tine spacers and drag bar in the owner s manual bag Tools Required Phillips screwdriver 7 16 and 9 16 inch wrenches and sockets and a torque wrench LOOSE PARTS Check all loose parts against the following list Contact your authorized Honda servicing dealer if any of the loose parts shown below are not included with your tiller ASSEMBLY Ref No Description Qty Ref No Description Qty 1 Upper handlebar 1 14 Clevis pin 5 16 x 7 8 inch 1 2 Right lower handlebar 1 15 Lock pin 1 3 Left lower handlebar 1 16 Lock nut 1 4 20 3 4 Right carry handlebar 1 17 Bolt 1 4 20 x 6 inch 2 5 Left carry handlebar 1 18 Flange bolt 1 4 20 x 1 1 2 inch 1 6 Handlebar grip 2 19 Pipe plug 1 7 Wheel bar 1 20 Handlebar bolt 5 16 18 x 1 1 2 inch 2 8 Inner collar 2 21 Handlebar knob 2 9 Outer collar 2 22 Tie strap 2 10 Hex bolt 3 8 16 x 8 inch 1 23 Oil bottle 1 11 Washer 2 24 Tine spacer 2 12 Lock nut 3 8 16 1 25 Drag bar 1 13 Wheel 2 The tine spacers are installed for narrow cultivating see page 16 The drag bar is installed in place of the wheel assembly prior to ti ing see page 9 FG100 TILLER AJ US PRY Bose 299 2 Place with Owner s Manual 99 2 CO CO 29 ASSEMBLY TILLER ASSEMBLY 1 Assem
5. adjusted to control the tilling depth of the tines Tine Spacers included with tiller The two outer tines can be removed to give you a narrower Cultivating width This will give you the ability to get between very closely spaced plants FG100 TILLER CONTROLS CARRYING HANDLE RECOIL STARTER GRIP WHEELS DRAG BAR TINE SPACERS BEFORE OPERATION ARE YOU READY TO OPERATE THE TILLER Your safety is your responsibility A little time spent in preparation will significantly reduce your risk of injury Knowledge Read and understand this manual Know what the controls do and how to operate them Familiarize yourself with the tiller and its operation before you begin to use it Know what to do in case of emergencies Physical and Mental Readiness You must be alert and in good physical condition to operate the tiller Do not operate the tiller if you are tired ill or under the influence of alcohol medication or any substance that might impair your vision dexterity or judgment If you have any physical problem that may be aggravated by strenuous work consult your physician before operating the tiller Protective Clothing Wearing protective clothing will reduce your risk of injury Do not wear loose clothing jewelry short pants sandals or go barefoot Secure hair so it is above shoulder leve
6. OF WARRANTY PRODUCTS COVERED from date of original retail purchase BY THIS WARRANTY Noncommercial Nonrental Commercial Rental FG100 Tillers 24 months 3 months To Qualify for this Warranty The product must be purchased in the United States Puerto Rico or the U S Virgin Islands from American Honda or a dealer authorized by American Honda to sell those products This warranty applies to the first retail purchaser and each subsequent owner during the applicable warranty time period What American Honda will Repair or Replace Under Warranty American Honda will repair or replace at its option any part that is proven to be defective in material or workmanship under normal use during the applicable warranty time period Warranty repairs and replacements will be made without charge for parts or labor Anything replaced under warranty becomes the property of American Honda Motor Company Inc All parts replaced under warranty will be considered as part of the original product and any warranty on those parts will expire coincident with the original product warranty To Obtain Warranty Service You must take the Honda FG100 Tiller and proof of original retail purchase date at your expense to any Honda Power Equipment dealer in the United States Puerto Rico or the U S Virgin Islands who is authorized to service that product during the dealer s normal business hours If you are unable to obtain warranty service
7. be permitted because it may get caught in moving parts Tie up or restrain long hair Turn Engine Off When Not Tilling If you need to leave the tiller for any reason even just to inspect the area ahead always stop the engine 4 FG100 TILLER TILLER SAFETY ATTACHMENTS AND MODIFICATIONS Do not make any modifications to your tiller Modifying your tiller or installing non Honda attachments can make your tiller unsafe If you need attachments for your tiller use only genuine Honda attachments These products have been designed for your tiller and are covered by the Accessories Replacement amp Parts and Appeal Warranty Page 41 Non Honda attachments are usually designed for universal applications Although aftermarket attachments may fit on your tiller they may not meet factory specifications and could make your tiller unsafe IMPORTANT MESSAGE TO EMPLOYERS As an employer you have special responsibilities to the people who work for you Before you ask anyone to operate this tiller you need to determine whether the person is old enough large enough and strong enough to safely handle and control the tiller If you decide the person is make sure the employee reads and understands all instructions and warnings in this manual and on the labels before operating the tiller Allow adequate time for hands on training by a qualified instructor and personally supervise practice sessions until you feel sure the employee is ready t
8. carefully to avoid spilling fuel Do not overfill There should not be fuel in the filler neck After refueling tighten the fuel tank cap securely A WARNING Gasoline is highly flammable and explosive You can be burned or seriously injured when handling fuel e Stop the engine and keep heat sparks and flames away Handle fuel only outdoors Wipe up spills immediately Never refuel the engine inside a building where gasoline fumes may reach flames or sparks Keep gasoline away from appliance pilot lights barbecues electric appliances power tools etc Spilled fuel is not only a fire hazard it causes environmental damage Wipe up spills immediately Move at least 10 feet 3 meters away from the fueling source location before starting the engine Fuel can damage paint and plastic Be careful not to spill fuel when filling your fuel tank Damage caused by spilled fuel is not covered under the Distributors Limited Warranty FG100 TILLER MAINTENANCE amp ADJUSTMENTS FUEL TANK CAP FUEL LEVEL FUEL TANK Fuel Recommendations Use unleaded gasoline with a pump octane rating of 86 or higher This engine is certified to operate on unleaded gasoline Unleaded gasoline produces fewer engine and spark plug deposits and extends exhaust system life Never use stale or contaminated gasoline or an oil gasoline mixture Avoid getting dirt or water in the fuel tank Occasionally you ma
9. or are dissatisfied with the warranty service you receive take the following steps First contact the owner of the dealership involved normally this should resolve the problem However if you should require further assistance write or call the Power Equipment Customer Relations Department of American Honda Motor Co Inc Refer to page 44 for contact information Exclusions THIS WARRANTY DOES NOT EXTEND TO PARTS AFFECTED OR DAMAGED BY ACCIDENT AND OR COLLISION NORMAL WEAR FUEL CONTAMINATION USE IN AN APPLICATION FOR WHICH THE PRODUCT WAS NOT DESIGNED OR ANY OTHER MISUSE NEGLECT INCORPORATION OR USE OF UNSUITABLE ATTACHMENTS OR PARTS UNAUTHORIZED ALTERATION OR ANY CAUSES OTHER THAN DEFECTS IN MATERIAL OR WORKMANSHIP OF THE PRODUCT TILLER TINES ARE SPECIFICALLY NOT WARRANTED AGAINST DAMAGE INCLUDING BUT NOT LIMITED TO ABRASIVE DAMAGE Disclaimer of Consequential Damage and Limitation of Implied Warranties AMERICAN HONDA DISCLAIMS ANY RESPONSIBILITY FOR LOSS OF TIME OR USE OF THE PRODUCT TRANSPORTATION COMMERCIAL LOSS OR ANY OTHER INCIDENTAL OR CONSEQUENTIAL DAMAGE ANY IMPLIED WARRANTIES ARE LIMITED TO THE DURATION OF THIS WRITTEN LIMITED WARRANTY Some states do not allow limitations on how long an implied warranty lasts and or do not allow the exclusion or limitation of incidental or consequential damages so the above exclusions and limitations may not apply to you This warranty gives you specific legal rights and you may al
10. see page 4 4 page 4 and the chapter titled BEFORE OPERATION see page 10 Even if you have operated other tillers take time to become familiar with the operation of this tiller s controls and handling For your safety avoid starting or operating the engine in an enclosed area such as a garage Your engine s exhaust contains poisonous carbon monoxide gas which can collect rapidly in an enclosed area and cause illness or death If the tiller starts to shake or vibrate stop the engine immediately After the tiller tines have completely stopped inspect them to determine the cause of the vibration Sudden vibration is a sign of a hazardous problem such as loose or damaged tilling tines or tiller attachment hidden objects in the soil or the ground that is too hard to till Do not operate the tiller until the problem is corrected LOCK PIN Moving The Tiller DRAG BAR The tiller has transport wheels to allow easy maneuvering to and from the work area There is an UP arrow on the transport wheel bar Install the transport wheels with the arrow pointing up as shown UP ARROW Do not move the tiller with the engine running CLEVIS PIN 5 16 x 7 8 in Before tilling remove the transport wheels and X g install the drag bar Cy rA TRANSPORT Drag Bar Installation WHEELS 1 Make sure the engine is OFF before installing the drag bar 2 Remove the lock pin and the 5 16 x 7 8 inch clevis pin Remo
11. the original parts so you can be confident of their performance The use of replacement parts that are not of the original design and quality may impair the effectiveness of your emission control system A manufacturer of an aftermarket part assumes the responsibility that the part will not adversely affect emission performance The manufacturer or rebuilder of the part must certify that use of the part will not result in a failure of the engine to comply with emission regulations Maintenance Follow the maintenance schedule or page 18 Remember that this schedule is based on the assumption that your machine will be used for its designed purpose Sustained high load or high temperature operation or use in unusually wet or dusty conditions will require more frequent service 46 FG100 TILLER TECHNICAL amp CONSUMER INFORMATION THE AIR INDEX An Air Index Information hang tag label was applied to this engine in accordance with the requirements of the California Air Resources Board The bar graph is intended to provide you our customer the ability to compare the emissions performance of available engines The lower the Air Index the less pollution The durability description is intended to provide you with information relating to the engines emission durability period The descriptive term indicates the useful life period for the engine s emission control system See your Emission Control System Warranty for additional information
12. AFETY PRECAUTIONS certet ttes 12 Moving The Tiller 12 Drag Bar Installation ooi ette tents 12 Handlebar Adjustment 12 Starting Stopping The Engine 13 14 Handling TIPS 14 Tilling In Rocky utn 15 Narrow Cultivating ssssss 16 MAINTENANCE amp ADJUSTMENTS THE IMPORTANCE OF MAINTENANCE 17 MAINTENANCE SAFETY 17 MAINTENANCE SCHEDULE 18 ENGINE MAINTENANCE 19 rere US 19 Air Filter esee 20 ee ean 22 Spark besos cub Esel 23 EDO 24 Throttle rene renee 24 SPSS 24 2 25 Refueling Me N 25 Fuel Recommendations 25 TRANSMISSION LUBRICATION 27 ASSEMBLY THE IMPORTANCE OF PROPER 28 IMPORTANT SAFETY PRECAUTIONG 28 UNPACKING Een 29 LOOSE PARTS uidisse tbt ate tpe needed 29 TILLER ASSEMBLY abu 30 TAKING CARE OF UNEXPECTED PROBLEMS STARTING 37 ENGINE OPERATING PROBLEMS 37 SPECIFICATIONS TECHNICAL amp C
13. AR UPPER HANDLEBAR HANDLEBAR KNOB 2 THROTTLE CABLE FG100 TILLER HANDLEBAR BOLT 5 16 18 x 1 1 2 in 2 31 ASSEMBLY 6 Lift the throttle lever towards the handlebar to expose the slotted hole 7 Insert the cylinder end of the throttle cable into the slotted hole 8 Release the throttle lever Swing the cable up as shown Pull on the throttle cable housing so the end can fit into the throttle lever cable socket 9 Release the throttle cable into the throttle lever cable socket Squeeze the throttle lever several times to make sure it operates smoothly and releases properly 10 Route the throttle cable and the engine switch harness behind the handlebars and inside the lower handlebar as shown Remove the small screw which is located just below the air cleaner cover on the engine block Secure the green wire eyelet end to the engine block as shown 11 Plug the male connector end of the black wire into the female connector hanging below the air cleaner cover 32 2 63 THROTTLE LEVER CYLINDER pull up END SLOTTED HOLE THROTTLE CABLE THROTTLE CABLE HOUSING THROTTLE LEVER release Pull throttle cable housing end THROTTLE LEVER CABLE SOCKET THROTTLE CABLE HOUSING Release the throttle cable housing into the throttle lever cable socket THROTTLE LEVER CABLE SOCKET BLACK WIRE BLACK WIRE FEMALE CLEANER MAL
14. ATION OR ANY CAUSES OTHER THAN DEFECTS IN MATERIAL OR WORKMANSHIP OF THE PRODUCT TILLER TINES ARE SPECIFICALLY NOT WARRANTED AGAINST DAMAGE INCLUDING BUT NOT LIMITED TO ABRASIVE DAMAGE Disclaimer of Consequential Damage and Limitation of Implied Warranties AMERICAN HONDA DISCLAIMS ANY RESPONSIBILITY FOR LOSS OF TIME OR USE OF THE PRODUCT OR THE POWER EQUIPMENT ON WHICH THE PRODUCT IS INSTALLED TRANSPORTATION COMMERCIAL LOSS OR ANY OTHER INCIDENTAL OR CONSEQUENTIAL DAMAGE ANY IMPLIED WARRANTIES ARE LIMITED TO THE DURATION OF THIS WRITTEN WARRANTY Some states do not allow limitations on how long an implied warranty lasts and or do not allow the exclusion or limitation of incidental or consequential damages so the above exclusions and limitations may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state FG100 TILLER 41 TECHNICAL amp CONSUMER INFORMATION Emission Control System Warranty Your new Honda Power Equipment engine complies with both the U S EPA and State of California emission regulations American Honda provides the same emission warranty coverage for engines sold in all 50 states Your Warranty Rights And Obligations California The California Air Resources Board and American Honda Motor Co Inc are pleased to explain the emission control system warranty on your Honda Power Equipment engine In California new utility and lawn an
15. CH AS LOSS OF TIME OR THE USE OF THE POWER EQUIPMENT OR ANY COMMERCIAL LOSS DUE TO THE FAILURE OF THE EQUIPMENT AND ANY IMPLIED WARRANTIES ARE LIMITED TO THE DURATION OF THIS WRITTEN WARRANTY THIS WARRANTY IS APPLICABLE ONLY WHERE THE CALIFORNIA OR U S EPA EMISSION CONTROL SYSTEM WARRANTY REGULATION IS IN EFFECT Emission Control System Warranty Parts SYSTEMS COVERED PARTS BY THIS WARRANTY DESCRIPTION Fuel metering Carburetor assembly Fuel injection pump Fuel injection nozzle Fuel regulator Exhaust system Catalyst Air induction Air filter housing Air filter element Crankcase breather tube Ignition Flywheel magneto Ignition pulse generator Ignition control module Ignition coil assembly Spark plug cap Spark plug Miscellaneous parts Tubing fittings seals gaskets and clamps associated with these listed systems Covered up to the first required replacement only See the Maintenance Schedule on page 18 FG100 TILLER 43 TECHNICAL amp CONSUMER INFORMATION Manual en Espa ol Una versi n de este manual en Espa ol esta disponible Favor de ponerse en contacto con el departamento de relaci nes al cliente a la direcci n o tel fono listado abajo WARRANTY SERVICE INFORMATION Honda Power Equipment dealership personnel are trained professionals They should be able to answer any question you may have If you encounter a problem that your dealer does not solve to your satisfaction please discu
16. CLOSED position gradually move it to the OPEN position as the engine warms up Allow the engine to warm up for a few minutes after starting the engine cold The tiller tines should not rotate with the engine idling If there is rotation at idle adjust the idle speed correctly before using the tiller see page 24 FUEL RETURN TUBE clear plastic 15 50 N n D TEN PRIMING BULB CHOKE LEVER Stopping The Engine 1 Release the throttle lever 2 Move the engine switch to the OFF position THROTTLE LEVER FG100 TILLER 13 OPERATION TILLER OPERATION iF Install the drag bar see page 12 Honda recommends using the drag bar when tilling The tiller can be difficult to control without the drag bar installed 2 Adjust the handlebar to a comfortable position around waist height for normal tilling see page 12 3 Set the tilling depth by moving the drag bar up or down see page 12 The ideal height of the drag bar will depend on the type of soil being tilled and soil conditions at the time of tilling In general however the drag bar should be adjusted so that the tiller is tilted slightly backward 4 Start the engine see page 13 5 Tilt the tiller back until the tines are off the ground Squeeze the throttle lever to full speed position lever tight against the grip 6 Lower the front o
17. E CONNECTOR COVER CONNECTOR GREEN SMALL NS WIRE SCREW Y EYELET ANN 5 TERMINAL gt 3 FO Se 3 5 FG100 TILLER 12 Secure the throttle cable and engine switch wire harness to the upper handlebar and right lower handlebar using the two tie straps as shown 13 Working on a level surface tip the tiller on its carrying handlebar as shown 14 Remove the oil filler cap dipstick 15 Slowly add the recommended oil included in the box to the bottom edge of the oil fill hole Do not overfill as the engine oil tank capacity is small Engine oil capacity 3 4 fl oz 100 cc Running the engine with too little or too much oil can cause engine damage 16 Screw in the oil filler cap dipstick securely 17 Temporarily place the tine spacers and drag bar in the owner s manual bag Before using the tiller all tiller operators must read the following chapters TILLER SAFETY see page 4 BEFORE OPERATION see age BEFORE OPERATION see 10 page 12 FG100 TILLER OIL FILL HOLE ASSEMBLY TIE STRAP 2 OIL FILLER CAP DIPSTICK CARRYING HANDLEBAR OIL BOTTLE included in box OIL LEVEL UPPER TINE SPACER 2 BR P CO LO 33 TRANSPORTING STORAGE TRANSPORTING Before Loading Always turn the engine switch to the OFF position Make sure the fuel cap is securely tig
18. Fin Inspection seen 24 D Damage Prevention Message Definition 1 Description Of Controls sse 8 Drag Batista enero 9 E Emission Control 42 Engine Fuel Recommendations 25 leu E 19 Oil Level tiroteo ree tpe ds 19 Oil Recommendations 2 20 Operating Problems essen 37 gio 25 Serial 39 8 amp 13 Frame Serial 39 Fuel Additive to Extend Storage Life 35 Gasoline Recommendations 25 26 Refueling p aen 25 Fugl 26 Gasoline 25 H Handlebars Adjustment atre tee d ldots 12 Folding for Transportation 34 Idle Speed 24 Importance Of Proper 28 Important Safety 28 Inspection Before Tilling TING ATEA 11 11 L Loose P
19. ND WORKING e NEVER ALLOW CHILDREN OR UNINSTRUCTED ADULTS TO OPERATE MACHINE e SHUT OFF ENGINE BEFORE MANUALLY UNCLOGGING TINES OR MAKING REPAIRS e KEEP BYSTANDERS AWAY FROM MACHINE e KEEP AWAY FROM ROTATING PARTS WHILE ENGINE IS RUNNING e USE EXTREME CAUTION WHEN REVERSING OR PULLING THE MACHINE TOWARDS YOU e GASOLINE IS FLAMMABLE AND EXPLOSIVE STOP ENGINE AVOID HEAT SPARKS AND OPEN FLAME WHEN REFUELING CONTACT WITH ROTATING TINES WILL CAUSE SERIOUS INJURY KEEP HANDS FEET AND CLOTHING AWAY WHILE ENGINE IS RUNNING 6 FG100 TILLER CONTROLS COMPONENT IDENTIFICATION ENGINE XS SWITCH Ns HANDLEBAR aN SPARK PLUG RECOIL STARTER GRIP THROTTLE LEVER CARRYING HANDLE FUEL CAP CHOKE LEVER TINE SHIELD PRIMING BULB AIR CLEANER ENGINE OIL FILLER CAP ENGINE OIL DRAIN TRANSPORT WHEEL OR DRAG BAR Drag bar not shown TILLING TINES FG100 TILLER CONTROLS DESCRIPTION OF CONTROLS ENGINE SWITCH Throttle Lever The throttle lever controls engine speed and tiller tine rotation Pulling the throttle lever towards the grip increases the engine speed which causes the tines to turn Releasing the throttle lever reduces engine speed and stops the tiller tines from turning The tiller will have the greatest tilling force at THROTTLE LEVER maximum engine speed At idle the tilling tines should stop rotating Engine Switch The engine switch controls the ignition s
20. ONSUMER INFORMATION SERIAL NUMBER LOCATIONS 39 CONSUMER 39 HONDA PUBLICATIONS 39 AVAILABLE 39 WARRANTY 40 EMISSION CONTROL SYSTEM WARRANTY 42 WARRANTY SERVICE INFORMATION 44 OXYGENATED FUELS 45 CARBURETOR MODIFICATIONS FOR HIGH ALTITUDE OPERATION 45 EMISSION CONTROL SYSTEM 46 THE AIR 4 004 47 REPLACEMENT PARTS 47 QUICK REFERENCE MAINTENANCE Inside Back Cover 2 2 2 Inside Back Cover TILLER SAFETY IMPORTANT SAFETY INFORMATION Most accidents with this product can be prevented if you follow all instructions in this manual and on the product The most common hazards according to accident statistics are discussed below along with the best way to protect yourself and others Honda Tiller Usage Honda tillers are designed to give safe and dependable service if operated according to instructions and intended use Honda tillers are intended to be used by an experienced trained operator who is familiar with the use of power equipment Do not allow a child or an inexperienced untrained operator to use this tiller Operating this equipment requires special effort on your part to e
21. OWNER S MANUAL Mini Tiller FG100 Click here to save this manual to your computer Harmony See page 28 ffor instructions on Necesita un manual en Espa ol Vea a la p gina 44 assembling your FG100 Mini Tiller 1997 2003 American Honda Motor Co Inc All Rights Reserved A WARNING A The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm Keep this owner s manual handy so you can refer to it any time and make sure the manual stays with the tiller if you sell it This owner s manual is considered a permanent part of the tiller and should remain with the tiller if resold The information and specifications included in this publication were in effect at the time of approval for printing American Honda Motor Co Inc reserves the right however to discontinue or change specifications or design at any time without notice and without incurring any obligation whatever FG100 TILLER INTRODUCTION Congratulations on your selection of a Honda Harmony FG100 Tiller We are certain you will be pleased with your purchase of one of the finest tillers on the market We want to help you get the best results from your new tiller and to operate it safely This manual contains the information on how to do that please read it carefully As you read this manual you will find information preceded by
22. a NOTICE symbol That information is intended to help you avoid damage to your tiller other property or the environment We suggest you read the Distributor s Limited Warranty Page 40 to fully understand its coverage and your responsibilities of ownership When your tiller needs scheduled maintenance keep in mind that your authorized Honda servicing dealer is specially trained in servicing Honda tillers Your Honda servicing dealer is dedicated to your satisfaction and will be pleased to answer your questions and concerns Left and right sides of this unit are determined from the operator s position standing behind the tiller handlebars facing the direction of forward travel Best Wishes Power Equipment Division American Honda Motor Co Inc 1997 2000 American Honda Motor Co Inc All Rights Reserved FG100 TILLER A FEW WORDS ABOUT SAFETY Your safety and the safety of others is very important And using this tiller is an important responsibility To help you make informed decisions about safety we have provided operating procedures and other information on labels in this manual This information alerts you to potential hazards that could hurt you or others Of course it is not practical or possible to warn you about all the hazards associated with operating or maintaining a tiller You must use your own good judgment You will find important safety information in a variety of forms including Safety La
23. a suitable container below the engine to catch the used oil then remove the oil filler cap dipstick Tip the tiller as shown to drain the used oil through the oil filler opening Allow the used oil to drain completely Improper disposal of engine oil can be harmful to the environment If you change your own oil please dispose of the used oil properly Put it in a sealed container and take it to a recycling center Do not discard it in a trash bin or dump it on the ground 3 With the engine resting on the carrying handlebar on a level surface fill to the edge of the oil filler hole with the recommended oil see page 20 Do not overfill Engine oil capacity 3 4 fl oz 100 cc 4 Screw in the oil filler cap dipstick securely FG100 TILLER 19 MAINTENANCE amp ADJUSTMENTS Engine Oil Recommendations Oil is a major factor affecting performance and service life Use 4 stroke automotive detergent oil SAE 10W 30 is recommended for general use Other viscosities shown in the chart may be used when the average temperature in your area is within the recommended ranges The SAE oil viscosity and service classification are in the API label on the oil container Honda recommends that you use API SERVICE category SH or SJ oil with the starburst certification mark displayed on the container Air Filter Inspection 1 Move the choke lever to the CHOKE position to prevent dirt from entering the engine 2 Press the
24. aia 12 Serial Numlbers citi voire 39 Spark Arrester 23 Spark Pl g Service tme hare 22 CUTEM 38 Starting ProBleMS cci eterna tod taney 37 Starting Stopping The 13 cm 34 T Taking Care Of Unexpected Problems 37 Throttle Lever ASSOMIDIY 2 32 Cable Inspection 24 OPSratlON 8 amp 14 TransmliSSIQnis i ined c toti ke edd ta debo PANE Rana E eg 27 TrarispoHtllig cues coc tenet terrre eden 34 Transport Wheels sees 9 amp 12 U UMPACKING esr mr c 29 W Warranty Accessories Replacement Parts and Apparel 41 Distributor s Limited ens 40 Emission Control System 42 Service Information sess 44 QUICK REFERENCE Maintenance Type Unleaded gasoline with a pump octane rating of 86 Fuel or higher See page 25 Capacity 0 75 US qt 72 SAE 10W 30 SH SJ See page 20 Engine oil Capacity 3 4 fl oz 100 cc See page 19 Transmission lubricant Type Grease NLGI 2 See page 27 Regular NGK C5HSB g DENSO U16FS UB Spark plug See page 22 Resisto
25. air cleaner latch tab and remove the air cleaner cover Check the air filter to be sure itis clean and in good condition If the air filter is dirty clean it as described under Air Filter Cleaning see page 21 Replace the air filter if itis damaged Operating the engine without an air filter or with a damaged air filter will allow dirt to enter the engine causing rapid engine wear This type of damage is not covered by the Distributor s Limited Warranty 4 Align the air filter with the air filter base as shown Reinstall the air filter by locating the five air cleaner base pegs into the five air filter holes Slide the air filter over the pegs until it is flush with the air cleaner base An improperly installed air filter will allow dirt to enter the engine causing rapid engine wear Make sure the air filter is properly installed and flush with the air cleaner base before installing the air cleaner cover 5 Reinstall the air cleaner cover by hooking the retaining tabs and snapping the latch tab into place 20 10W 30 5W 30 1 20 0 20 40 60 80 100 30 20 10 0 10 20 30 40 C AMBIENT TEMPERATURE AIR CLEANER LATCH TAB AIR CLEANER BASE LOCATING PEGS 5 CLEANER AIR FILTER COVER RETAINING TABS 0 UON fA 4 S ron A GASOLINE ENGINES AIR FILTER LOCATING HOLES 5 LATCH TAB FG100 TILLER MAINTENANCE amp ADJUSTMENTS Air Filter Cleanin
26. arts o n accel vende lix oa exea 29 48 M Maintenance inicie e ei e bes 20 Cooling Ern genet 24 ENGINS Oil reito aeaee aa e pc DAE eee YE olea 19 F el SyStem 25 24 HT POMANCG 17 Schedule icri ences 18 Spark Arrester 2 23 Spark PLUG 22 Throttle Cabl 5 roi d pe E ERRARE 24 27 MOVING trie unco rure io roro re nee 12 CMAN GO 19 Level 19 20 Operating the 2 22 14 Sl d H 39 Oxygenated Fuels een 45 P Parts Replacements 47 gio s e M o o DD PN 39 Priming Bulb sica 8813 Recoil 9 amp 13 Replacement Parts 47 S nine nave Hahei ioe 4 Attachments and Modifications 5 Important Message To Employers 5 Important Message To 5 Important Safety Information 4 Safety Label 6 Safety Precautlons uis c ai
27. ates ETHANOL ethyl or grain alcohol 10 by volume You may use gasoline containing up to 10 ethanol by volume Gasoline containing ethanol may be marketed under the name Gasohol MTBE Methyl Tertiary Butyl Ether 15 by volume You may use gasoline containing up to 15 MTBE by volume METHANOL methyl or wood alcohol 5 by volume You may use gasoline containing up to 5 methanol by volume as long as it also contains cosolvents and corrosion inhibitors to protect the fuel system Gasoline containing more than 5 methanol by volume may cause starting and or performance problems It may also damage metal rubber and plastic parts of your fuel system If you notice any undesirable operating symptoms try another service station or switch to another brand of gasoline Fuel system damage or performance problems resulting from the use of an oxygenated fuel containing more than the percentages of oxygenates mentioned above are not covered under warranty CARBURETOR MODIFICATIONS FOR HIGH ALTITUDE OPERATION At high altitude the standard carburetor air fuel mixture will be too rich Performance will decrease and fuel consumption will increase A very rich mixture will also foul the spark plug and cause hard starting Operation at an altitude that differs from that at which this engine was certified for extended periods of time may increase emissions High altitude performance can be improved by specific m
28. bels on the tiller Safety Messages preceded by a safety alert symbol 4 and one of the following three words DANGER WARNING or CAUTION These signal words mean A DANGER You WILL be KILLED or SERIOUSLY HURT if you don t follow instructions FNAC You CAN be KILLED or SERIOUSLY HURT if you don t follow instructions CAUTION You CAN BE HURT if you don t follow instructions Safety Headings such as IMPORTANT SAFETY INFORMATION Safety Section such as TILLER SAFETY Instructions how to use this tiller correctly and safely This entire book is filled with important safety information please read it carefully FG100 TILLER CONTENTS TILLER SAFETY IMPORTANT SAFETY INFORMATION 4 ATTACHMENTS AND MODIFICATIONS 5 IMPORTANT MESSAGE TO EMPLOYERS 5 IMPORTANT MESSAGE TO PARENTS 5 SAFETY LABEL LOCATIONS 6 CONTROLS COMPONENT IDENTIFICATION T DESCRIPTION OF CONTROLS 8 Throttle Levef qe 8 Engine iocum 6 8 Choke Lever m 8 UID ea 8 Transport Wheels 9 Carrying Handle 9 Recoil Starter 9 Drag 9 Tine Spacers LI 9 BEFORE OPERATION ARE YOU READY TO OPERATE THE TULER eec 10 IS YOUR WORKING AREA READY 11 IS YOUR TILLER READY TO GO as 11 OPERATION S
29. ble the wheel assembly and install the wheel assembly on the tiller with the arrow up as shown Torque 14 ft lb 20 LOCK PIN INNER COLLAR 2 HEX BOLT 3 8 16 x 8 inch OUTER COLLAR 2 WHEEL BAR UP ARROW CLEVIS PIN WHEEL 2 WASHER 2 LOCK NUT 3 8 16 2 Attach the left and right lower handlebars to the transmission mount with the one 1 4 20 x 6 inch bolt and one 1 4 inch lock nut Do not tighten the mounting bolt at this time LEFT LOWER HANDLEBAR BOLT 1 4 20 x 6 inch RIGHT LOWER HANDLEBAR TRANSMISSION MOUNT LOCK NUT 1 4 inch Ue 30 FG100 TILLER 3 Install the right and left carry handlebars a Insert the carry handlebars into the left and right lower handlebars as shown b Install a 1 4 20 x 6 inch bolt and lock nut Do not tighten the mounting bolt at this time RIGHT CARRY HANDLEBAR LOCK NUT 4 Install the upper handlebar onto the lower handlebars using the two 5 16 18 x 1 1 2 inch handlebar bolts and the two handlebar knobs 5 Install the handlebar grips on the upper handlebar Use a small amount of liquid dish soap on the upper handlebar pipe to ease grip installation HANDLEBAR GRIP 2 ENGINE SWITCH HARNESS ASSEMBLY c Install the pipe plug d Install the 1 4 20 x 1 1 2 inch bolt and lock nut e Tighten the mounting bolts Torque 5 5 ft lb 7 5 Nem BOLT 1 4 20 x 1 1 2 in LEFT CARRY HANDLEB
30. bon monoxide poisoning from engine exhaust Be sure there is adequate ventilation whenever you operate the engine Burns from hot parts Let the engine and exhaust system cool before touching Injury from moving parts Do not run the engine unless instructed to do 50 Read the instructions before you begin and make sure you have the tools and skills required To reduce the possibility of fire or explosion be careful when working around gasoline Use only a nonflammable solvent not gasoline to clean parts Keep cigarettes sparks and flames away from all fuel related parts 17 MAINTENANCE amp ADJUSTMENTS MAINTENANCE SCHEDULE REGULAR SERVICE PERIOD 3 First EU Evas very Evet Every Before 2 years Refer to Each month month 3 months 6 months year an ud ITEM 2 Use o ud or after each Pune indicated interval 10Hrs 10Hrs 25 Hrs 50Hrs 100 Hrs 300 Hrs Engine oil Change O 2 6 Air filter Clean O 1 Check Clean O Spark plug Replace O Throttle cable Check O Cooling fins Check O O Spark arrester Clean Fuel tank Clean Fuel filter Check O Clutch shoes Check O 2 Idle speed Check Adjust O 2 Valve clearance Change Adjust O 2 Combustion chamber Clean O 2 Check O Aute and pos Retighten if necessary Transmission grease Check Fuel tubes Check O 2
31. cian or other qualified mechanic The maintenance schedule applies to normal operating conditions If you operate your tiller under severe conditions such as sustained high load or high temperature operation or use it in unusually wet or dusty conditions consult your servicing dealer for recommendations applicable to your individual needs and use Remember that your authorized Honda servicing dealer knows your tiller best and is fully equipped to maintain and repair it To ensure the best quality and reliability use only new genuine Honda parts or their equivalents for repair and replacement Maintenance replacement or repair of the emission control devices and systems may be performed by any engine repair establishment or individual using parts that are certified to EPA standards FG100 TILLER MAINTENANCE amp ADJUSTMENTS MAINTENANCE SAFETY Some of the most important safety precautions follow However we cannot warn you of every conceivable hazard that can arise in performing maintenance Only you can decide whether or not you should perform a given task WARNING Failure to properly follow maintenance instructions and precautions can cause you to be seriously hurt or killed Always follow the procedures and precautions in the owner s manual Safety Precautions Make sure the engine is off before you begin any maintenance or repairs This will eliminate several potential hazards Car
32. d garden equipment engines must be designed built and equipped to meet the State s stringent anti smog standards Other States In other areas of the United States your engine must be designed built and equipped to meet the U S EPA Phase Emission standard for spark ignited engines at or below 19 kilowatts All States American Honda Motor Co Inc must warrant the emission control system on your power equipment engine for the period of time listed on the following page provided there has been no abuse neglect or improper maintenance of your power equipment engine Where a warrantable condition exists American Honda Motor Co Inc will repair your power equipment engine at no cost to you including diagnosis parts and labor Your emission control system may include such parts as the carburetor or fuel injection system the ignition system and catalytic converter Also included may be hoses connectors and other emission related assemblies Manufacturer s Warranty Coverage The 1995 and later power equipment engines are warranted for two years If any emission related part on your engine is defective the part will be repaired or replaced by American Honda Motor Co Inc Owner s Warranty Responsibility As the power equipment engine owner you are responsible for the performance of the required maintenance listed in your owner s manual American Honda Motor Co Inc recommends that you retain all receipts covering maintenance on y
33. dirty 6 Rinse sediment from the fuel tank with nonflammable solvent 7 Insert the fuel filter in the fuel tank and install the fuel tank cap FUEL TANK CAP WIRE ne pe TUBE Wieck FKA FUEL FILTER FUEL FILTER 26 FG100 TILLER TRANSMISSION LUBRICATION The transmission is pre lubricated at the factory At the beginning of each tilling season or after every 25 hours of use during the season the transmission should be filled with grease Replacement grease should be a high quality petroleum based NLGI 2 general purpose grease usually available in disposable tubes at most hardware or automotive parts stores 1 Place the tiller on the left side as shown 2 Remove the lock pin from the right side tine shaft by turning it UP a and pulling it out b as shown Wearing heavy gloves remove both right side tines 3 Remove the dust cap The metal dust cap is held on with a set screw Loosen the set screw using a 3 32 inch allen wrench The dust cap should then slide off of the tine shaft 4 Remove the air vent screw and fill hole screw from the transmission 5 Fill the transmission by using a grease gun or grease applicator at the fill hole screw opening Push the gun or applicator against the opening so as to seal the nozzle of the gun or applicator against the casting embossment Apply grease until grease begins to come out of the top air vent hole 6 Reinstall the air ven
34. e soil first 15 OPERATION Narrow Cultivating The two outer tines can be removed to give you a narrower cultivating width This width is approximately 6 inches This will give you the ability to get between very closely spaced plants In order to do this pull the lock pin out of the hole in the end of the tine shaft Slide the outside tine set off the tine shaft and place a tine spacer included with your tiller over the tine shaft Repeat this procedure for the other side Secure the spacer with the lock pin in the outer hole 16 LOCK PIN 2 6 inches TINE SPACER 2 FG100 TILLER THE IMPORTANCE OF MAINTENANCE Good maintenance is essential for safe economical and trouble free operation It will also help reduce air pollution A WARNING Improperly maintaining this tiller or failure to correct a problem before operation can cause a malfunction in which you can be seriously hurt or killed Always follow the inspection and maintenance recommendations and schedules in this owner s manual To help you properly care for your tiller the following pages include a maintenance schedule routine inspection procedures and simple maintenance procedures using basic hand tools Other service tasks that are more difficult or require special tools are best handled by professionals and are normally performed by a Honda techni
35. eat sparks and flames away Handle fuel only outdoors Wipe up spills immediately Engine Oil Change the engine oil see page 19 Carburetor amp Air Cleaner Clean the air filter see page 21 and move the choke lever to the CLOSED position Engine Cylinder Remove the spark plug see page 22 Pour a 1 4 tablespoon 1 3 cc of clean engine oil into the cylinder Pull the starter rope several times to distribute the oil in the cylinder Reinstall the spark plug Pull the starter rope slowly until resistance is felt then return the starter grip gently This closes the valves so moisture cannot enter 35 TRANSPORTING STORAGE STORAGE PRECAUTIONS If your tiller will be stored with gasoline in the fuel tank and carburetor it is important to reduce the hazard of gasoline vapor ignition Select a well ventilated storage area away from any appliance that operates with a flame such as a furnace water heater or clothes dryer Also avoid any area with a spark producing electric motor or where power tools are operated If possible avoid storage areas with high humidity because that promotes rust and corrosion With the engine and exhaust system cool cover the tiller to keep out dust A hot engine and exhaust system can ignite or melt some materials Do not use sheet plastic as a dust cover A nonporous cover will trap moisture promoting rust and corrosion 36 REMOVAL FROM STORAGE Check y
36. em before operation could cause a malfunction in which you could be seriously injured Always perform a pre operation inspection before each operation and correct any problem Safety Inspection Look around the engine for signs of oil or gasoline leaks Wipe up any spills before starting the engine Replace any damaged parts Check that all fasteners are in place and secure Tighten as necessary Tiller Tine Inspection Look for signs of damage to the tilling tines or any accessory installed Replace any tiller tines and parts that are worn out bent cracked chipped or damaged in any way Make sure the tiller accessory is properly installed and securely fastened see attachment installation instructions Check that the debris shield is securely installed and in good condition Maintenance Inspection Check the oil level see page 19 Running the engine with a low oil level can cause engine damage Check the air filter see page 20 A dirty air filter will restrict air flow to the carburetor reducing engine and tiller performance Check throttle operation see page 24 The throttle must operate smoothly for good throttle control Check the fuel level see page 25 Starting with a full tank will help to eliminate or reduce operating interruptions for refueling FG100 TILLER 11 OPERATION SAFETY PRECAUTIONS Before operating the tiller for the first time please review the IMPORTANT SAFETY INFORMATION
37. f the tiller until the tines begin to dig into the ground 7 Lower the handle slightly so the front of the tiller is raised about 6 8 To get the maximum advantage from the tiller hold the tiller at this angle while you are tilling the ground HANDLEBARS i THROTTLE LEVER zm DRAG BAR 6 8 o Cs 9 Handling Tips If the tiller tends to move forward rapidly push down on the handlebars to allow the drag bar to penetrate the soil and slow the forward motion of the tiller Continue to press down until the tiller tines have dug to a desired depth that allows easy tiller handling If the tines dig in but the tiller will not move forward ease up on the handlebars and move the handlebars from side to side If the tiller still digs in but will not move forward raise the drag bar up a hole When turning push down on the handlebars to bring the tiller s weight to the rear this will make turning easier 14 FG100 TILLER Tilling In Rocky Soil If you till in rocky soil and experience continual tine area rock jams install the tines in the rocky soil tine configuration to help alleviate the problem Experiencing continual rock jams with the tines installed in the regular tine configuration may cause transmission damage 1 Stop the engine see page 13 2 Disconnect the spark plug wire see page 22 3 Tip the tiller forward on the carrying handlebar as shown 4 Remove the lock pins from the left and right tine shafts by turning
38. ffler cover and remove the muffler cover 5 Remove the special screw from the exhaust deflector and remove the exhaust deflector 6 Remove the special screw from the spark arrester and remove the spark arrester 7 Use a brush to remove carbon deposits from the spark arrester screen Be careful to avoid damaging the screen The spark arrester must be free of breaks and holes Replace the spark arrester if it is damaged 8 Install the spark arrester muffler cover top cover and recoil starter in the reverse order of disassembly SPARK ARRESTER SCREEN EXHAUST DEFLECTOR FG100 TILLER MAINTENANCE amp ADJUSTMENTS IGNITION CAP SWITCH WIRE RETAINERS 5 x 22 mm 2 TOP BOLT a SS COVER SCREW 5 mm 3 MUFFLER COVER ARRESTER SCREW 23 MAINTENANCE amp ADJUSTMENTS Cooling Fin Inspection Inspect the engine cooling fins Clean out any dirt and debris if the air flow is obstructed from flowing across the cooling fins If it is necessary to remove the top cover for better access to the cooling fins follow the disassembly steps 1 through on page 23 Throttle Cable Inspection Verify that the throttle trigger operates smoothly releases properly and the throttle cable is undamaged If there is visible damage or if the throttle lever does not operate smoothly or release properly take your tiller to your authorized Honda servicing dealer Check the freeplay at t
39. g A dirty air filter restricts air flow to the carburetor reducing engine performance If you operate the engine in very dusty areas clean the air filter after each refueling 1 Remove the air page 20 2 Clean the air filter in warm soapy water rinse and allow it to dry thoroughly Or clean in nonflammable solvent and allow it to dry 3 Dip the air filter in clean engine oil then e and squeeze out all excess oil The engine will smoke when started if too much oil is left the air filter Operating the engine with a dry air filter will allow dust to enter causing engine damage The air filter must be oiled after cleaning 4 Wipe dirt from the air cleaner base and cover using a moist rag Be careful to prevent dirt from entering the carburetor 5 Reinstall the air filter and air filter cover See page 20 FG100 TILLER 21 MAINTENANCE amp ADJUSTMENTS Spark Plug Service Recommended spark plugs NGK C5HSB or CR5HSB DENSO U16FS UB or U16FSR UB Incorrect spark plugs can cause engine damage 1 Disconnect the spark plug cap and remove any dirt from around the spark plug area 2 Remove the spark plug with a 5 8 inch spark plug wrench 3 Inspect the spark plug Replace it if the electrodes are worn or if the insulator is cracked or chipped Clean the spark plug with a wire brush if you are going to reuse it 4 Measure the spark plug electrode gap with a sui
40. he end of the throttle lever Throttle Lever Freeplay 7 8 1 inch 22 25 mm If adjustment is needed use the following Throttle Cable Adjustment procedure below Throttle Cable Adjustment 1 Loosen the lock nuts with a 10 mm wrench and move the adjuster in or out as required Throttle Lever Freeplay 7 8 1 inch 22 25 mm 2 Tighten the lock nuts and recheck throttle lever freeplay Carburetor Adjustment A tachometer is required to adjust the idle speed If you do not have one take your tiller to an authorized Honda servicing dealer to perform idle speed adjustment 1 Verify that the throttle lever free play is 7 8 1 inch 22 25 mm 2 Start the engine outdoors and allow it to warm up to normal operating temperature 3 Turn the throttle stop screw to obtain a stable idle below the speed at which the tiller tines begin to turn Standard Idle Speed 3 100 200 rpm 24 7 8 1 in 22 25 mm THROTTLE LEVER THROTTLE STOP SCREW FG100 TILLER FUEL SYSTEM Refueling Fuel Tank Capacity 0 75 US qt 1 5 US pt 0 7 Check the fuel level by looking through the translucent fuel tank If the fuel level is low refuel in a well ventilated area with the engine stopped If the engine has been running allow it to cool first To refuel set the tiller on level ground Remove the fuel tank cap and fill the tank with gasoline to the bottom of the filler neck Refuel
41. htened Install the wheels to provide added stability when transporting see page 12 If the engine has been running allow it to cool for at least 15 minutes before loading the tiller on the transport vehicle A hot engine and exhaust system can burn you and can ignite some materials Loading If necessary loosen the handlebar knobs so that the tiller upper handlebar can be collapsed Be careful that the throttle cable and engine switch wire are not pinched or bent when collapsing the upper handlebar Secure the tiller by tying around the lower handlebars just in front and back of the engine as shown STORAGE Proper storage preparation is essential for keeping your tiller troublefree and looking good The following steps will help to keep rust and corrosion from impairing your tiller s function and appearance and will make the engine easier to start when you use the tiller again Cleaning Wash the tiller including the area around the tiller tines Wash the engine by hand and be careful to prevent water from entering the air cleaner Using a garden hose or pressure washing equipment can force water into the air cleaner Water in the air cleaner will soak the filler and can enter the carburetor or engine causing damage 34 HANDLEBAR ur KNOBS TS THROTTLE CABLE amp ENGINE SWITCH WIRE UPPER HANDLEBARS
42. iness hours Claims for repair or adjustment found to be caused solely by defects in material or workmanship will not be denied because the engine was not properly maintained and used If you are unable to obtain warranty service or are dissatisfied with the warranty service you received contact the owner of the dealership involved Normally this should resolve your problem However if you require further assistance write or call the Power Equipment Customer Relations Department of American Honda Motor Co Inc Refer mem contact information Exclusions FAILURES OTHER THAN THOSE RESULTING FROM DEFECTS IN MATERIAL OR WORKMANSHIP ARE NOT COVERED BY THIS WARRANTY THIS WARRANTY DOES NOT EXTEND TO EMISSION CONTROL SYSTEMS OR PARTS WHICH ARE AFFECTED OR DAMAGED BY OWNER ABUSE NEGLECT IMPROPER MAINTENANCE MISUSE MISFUELING IMPROPER STORAGE ACCIDENT AND OR COLLISION THE INCORPORATION OF OR ANY USE OF ANY ADD ON OR MODIFIED PARTS UNSUITABLE ATTACHMENTS OR THE UNAUTHORIZED ALTERATION OF ANY PART THIS WARRANTY DOES NOT COVER REPLACEMENT OF EXPENDABLE MAINTENANCE ITEMS MADE IN CONNECTION WITH REQUIRED MAINTENANCE SERVICES AFTER THE ITEM S FIRST SCHEDULED REPLACEMENT AS LISTED IN THE MAINTENANCE SECTION OF THE PRODUCT OWNER S MANUAL SUCH AS SPARK PLUGS AND FILTERS Disclaimer of Consequential Damage and Limitation of Implied Warranties AMERICAN HONDA MOTOR CO INC DISCLAIMS ANY RESPONSIBILITY FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES SU
43. k clean or replace air filter Check fuel filter Filter dirty or restricted Replace fuel filter Check throttle cable Out of adjustment broken or bent Adjust cable or replace if necessary Tiller tines or attachment won t stop turning when throttle is at SLOW position Possible Cause Correction Check throttle control and cable Fault in throttle control or cable throttle cable out of adjustment or bent Check throttle control parts adjust or replace cable if necessary Check engine idle speed Idle speed adjusted too high Adjust idle speed Contact an authorized Honda servicing dealer or refer to shop manual Clutch springs worn or clutch system faulty Replace clutch springs or replace or repair other clutch system parts FG100 TILLER 37 SPECIFICATIONS ENGINE Model GX31 Type FK2 Description code GCAG Displacement 1 89 cu in 31 cc Bore x stroke 1 5 x 1 0 in 39 x 26 mm Maximum horsepower 1 5 hp 1 1 kW at 7 000 rpm Maximum torque 1 23 ft lbs 1 64 Nem at 4 500 rpm Ignition system Transistorized magneto NGK NOBTOSISIOF C5HSB Resistor CR5HSB Spark plug 3 DENSO emesis or U16FS Resistor U16FSR UB Starting system Recoil Fuel Unleaded gasoline 86 octane or higher Fuel tank capacity 23 7 fl oz 0 7 Fuel consumption approximate
44. l Hand and Body Protection Wear gloves a long sleeved shirt and long pants made of heavy material Clothing should fit closely but allow freedom of movement and should have no strings straps etc that could catch on brush or the tiller Keep clothing fastened Foot Protection Wear sturdy work boots with good toe protection and nonslip soles 10 FG100 TILLER BEFORE OPERATION IS YOUR WORKING AREA READY Objects thrown by the tiller can cause serious injury Be especially careful when crossing gravel drives walks or roads Before operating the tiller carefully inspect the area and remove all objects that could be thrown by or entangled in the tilling attachment such as rocks broken glass nails wire or string Never operate the tiller without good visibility or light Clear the area of children bystanders and pets Keep all children bystanders and pets at least 50 feet 15 meters away from where the tiller is being operated If anyone approaches you while you are operating the tiller release the throttle lever and stop the engine IS YOUR TILLER READY TO GO For your safety and to maximize the service life of your equipment it is very important to take a few moments before you operate the tiller to check its condition Be sure to take care of any problem you find or have your servicing dealer correct it before you operate the tiller A WARNING Improperly maintaining this tiller or failing to correct a probl
45. lications These publications will give you additional information for maintaining and repairing your tiller You may order them from your Honda tiller dealer Shop Manual This manual covers complete tiller maintenance and overhaul procedures It is intended to be used by a skilled technician Parts Listing This parts listing provides a complete illustrated service parts list AVAILABLE OPTIONS Below is a list of available optional attachments to enhance the versatility of your tiller Apply anti seize to the tine shaft to make removing and installing the attachments easier Description Part Number Notes Four digging tines which are designed to cut through sod and hard compacted soil or grass covered areas Digging Tines Attachment 06726 V06 003 Four 10 tooth 8 1 2 inch heavy gauge tempered steel aerating tines that Aerator Attachment 06727 V06 003 make slits in the soil These slits allow water air and the proper nutrients to reach the grass roots A 10 tooth 8 1 2 inch edger tine of heavy gauge tempered steel blade that Borer Deen VOUS neatly edges your garden patio walkways driveways and flower beds Two de thatching assemblies containing 3 gangs of 12 spring steel Der Matcher ORE 08 28 0530 combing fingers cleanly de thatches your lawn for healthier turf FG100 TILLER 39 TECHNICAL amp CONSUMER INFORMATION WARRANTY Distributors Limited Warranty LENGTH
46. ns of carbon monoxide oxides of nitrogen and hydrocarbons The U S and California Clean Air Acts EPA and California regulations require all manufacturers to furnish written instructions describing the operation and maintenance of emission control systems The following instructions and procedures must be followed in order to keep the emissions from your Honda engine within the emission standards Tampering and Altering Tampering with or altering the emission control system may increase emissions beyond the legal limit Among those acts that constitute tampering are e Removal or alteration of any part of the intake fuel or exhaust systems Altering or defeating the governor linkage or speed adjusting mechanism to cause the engine to operate outside its design parameters Problems that may Affect Emissions If you are aware of any of the following symptoms have your engine inspected and repaired by your servicing dealer Hard starting or stalling after starting e Rough idle e or backfiring under load e Afterburning backfiring e Black exhaust smoke or high fuel consumption Replacement Parts The emission control systems on your new Honda engine were designed built and certified to conform with EPA and California emission regulations We recommend the use of genuine Honda parts whenever you have maintenance done These original design replacement parts are manufactured to the same standards as
47. nsure your safety and the safety of others Read and understand this owner s manual Avoid Rotating Tines The rotating tines can cause injury Keep away from the tine shield whenever the engine is running If you need to adjust the tines or work around the tines for any reason always stop the engine Disconnect the spark plug cap if you need to clean or handle the tines Clear Tilling Area The tiller tines can throw rocks and other objects with enough force to cause injury Before tilling carefully inspect the area and remove all large debris Keep Shields in Place Guards and shields are designed to protect you from being hit by thrown objects They also help protect you from hot engine parts and moving components For your safety and the safety of others keep all guards and shields in place when operating the tiller Refuel with Care Gasoline is extremely flammable and gasoline vapor can explode Refuel only outdoors in a well ventilated area with the engine off Never smoke near gasoline and keep other flames and sparks away Always store gasoline in an approved container Wear Protective Clothing Wearing protective clothing will reduce your risk of injury Long pants and eye protection reduce the risk of injuries from thrown objects Sturdy shoes with aggressive soles will help protect your feet and give you better traction on slopes or uneven ground Clothing worn by the operator should be close fitting Loose clothing should not
48. o operate the tiller Also be sure employees wear proper clothing and have eye protection and any other gear that may be required by local ordinances or your insurance company Remember too that you are responsible for keeping the tiller properly maintained and in safe operating condition Your commitment to safety on the job can help prevent accidents and result in longer and more productive years of service IMPORTANT MESSAGE TO PARENTS Your child s safety is very important to Honda Read this message if you decide to permit your youngster to operate this tiller Tillers are tools not toys As with any equipment bad judgments can result in serious injuries You can prevent accidents by making good decisions about if when and how your youngster operates this equipment The first question you ll need to ask is whether your youngster is capable of operating this tiller safely Remember young people vary widely and AGE IS NOT THE ONLY FACTOR Physically a youngster must be LARGE ENOUGH AND STRONG ENOUGH to easily start the tiller and control its direction The youngster also needs enough size strength and coordination to comfortably reach and operate the controls Another tougher question you need to ask is if your youngster has enough MATURITY AND RESPONSIBILITY to safely operate this tiller Does the young person think through problems and come to logical solutions Be honest Anyone who takes unnecessary risks and doesn t obey
49. odifications to the carburetor If you always operate your tiller at altitudes above 5 000 feet 1 500 meters have your servicing dealer perform this carburetor modification This engine when operated at high altitude with carburetor modifications for high altitude use will meet each emission standard throughout its useful life Even with carburetor modification engine horsepower will decrease about 3 5 for each 1 000 foot 300 meter increase in altitude The effect of altitude on horsepower will be greater than this if no carburetor modification is made When the carburetor has been modified for high altitude operation the air fuel mixture will be too lean for low altitude use Operation at altitudes below 5 000 feet 1 500 meters with a modified carburetor may cause the engine to overheat and result in serious engine damage For use at low altitudes have your servicing dealer return the carburetor to original factory specifications FG100 TILLER 45 TECHNICAL amp CONSUMER INFORMATION EMISSION CONTROL SYSTEM INFORMATION Source of Emissions The combustion process produces carbon monoxide oxides of nitrogen and hydrocarbons Control of hydrocarbons and oxides of nitrogen is very important because under certain conditions they react to form photochemical smog when subjected to sunlight Carbon monoxide does not react in the same way but it is toxic Honda utilizes lean carburetor settings and other systems to reduce the emissio
50. oration Very warm storage temperatures accelerate fuel deterioration Fuel deterioration problems may occur within a few months or even less if the gasoline was not fresh when you filled the fuel tank The Distributors Limited Warranty does not cover fuel system damage or engine performance problems resulting from neglected storage preparation Adding Fuel Stabilizer To Extend Fuel Storage Life You can extend fuel storage life by adding a gasoline stabilizer that is formulated for that purpose or you can avoid fuel deterioration problems by draining the fuel tank and carburetor When adding a fuel stabilizer fill the fuel tank with fresh gasoline If only partially filled air in the tank will promote fuel deterioration during storage If you keep a container of gasoline for refueling be sure that it contains only fresh gasoline Add fuel stabilizer following the manufacturer s instructions After adding a fuel stabilizer run the engine outdoors for 10 minutes to be sure that treated gasoline has replaced the untreated gasoline in the carburetor FG100 TILLER TRANSPORTING STORAGE Draining the Fuel Tank and Carburetor Drain the fuel from the fuel tank to a suitable container see page 26 Start the engine see page13 and allow it to run until the engine stops WARNING Gasoline is highly flammable and explosive You can be burned or seriously injured when handling fuel Stop the engine and keep h
51. our power equipment engine but American Honda Motor Co Inc cannot deny warranty coverage solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance As the power equipment engine owner you should however be aware that American Honda Motor Co Inc may deny you warranty coverage if your power equipment engine or a part has failed due to abuse neglect improper maintenance or unapproved modifications You are responsible for presenting your power equipment engine to a Honda Power Equipment dealer as soon as a problem exists The warranty repairs should be completed in a reasonable amount of time not to exceed 30 days If you have any questions regarding your warranty rights and responsibilities you should write or call the Honda Power Equipment Customer Relations Department Refer page 44 for contact information Warranty Coverage Honda Power Equipment engines manufactured after January 1 1995 and sold in the State of California and U S EPA certified engines manufactured on or after September 1 1996 and sold in all of the United States are covered by this warranty for a period of two years from the date of delivery to the original retail purchaser This warranty is transferable to each subsequent purchaser for the duration of the warranty period Warranty repairs will be made without charge for diagnosis parts or labor All defective parts replaced under this warranty become the pro
52. our tiller as described in the BEFORE OPERATION chapter of this manual see page 10 If the fuel was drained during storage preparation fill the tank with fresh gasoline If you keep a container of gasoline for refueling be sure that it contains only fresh gasoline Gasoline oxidizes and deteriorates over time causing hard starting If the cylinder was coated with oil during storage preparation the engine will smoke briefly at startup This is normal FG100 TILLER STARTING PROBLEMS TAKING CARE OF UNEXPECTED PROBLEMS Engine Will Not Start Possible Cause Correction Check control positions Engine switch OFF Turn engine switch ON Choke lever not in CHOKE position cold engine Move choke lever to CHOKE N position incorrect gap Out of fuel Add fuel Check fuel Bad fuel tiller stored without treating or Drain fuel tank Refuel with fresh draining gasoline refueled with bad gasoline gasoline Check spark plug Spark plug faulty fouled or has Clean gap or replace the spark plug Contact an authorized Honda servicing dealer or refer to shop manual Fuel filter restricted carburetor malfunction ignition malfunction valves stuck etc Replace or repair faulty components as needed ENGINE OPERATING PROBLEMS Low Power or Engine Speed Won t Increase Possible Cause Correction Check air filter Filter dirty or restricted Chec
53. perty of American Honda Motor Co Inc A list of warranted parts is on the reverse side of this warranty statement Normal maintenance items such as spark plugs and filters that are on the warranted parts list are warranted up to their required replacement interval only American Honda Motor Co Inc is also liable for damages to other engine components caused by a failure of any warranted part during the warranty period Only Honda approved replacement parts may be used in the performance of any warranty repairs and must be provided without charge to the owner The use of replacement parts not equivalent to the original parts may impair the effectiveness of your engine emission control system If such a replacement part is used in the repair or maintenance of your engine and an authorized Honda dealer determines it is defective or causes a failure of a warranted part your claim for repair of your engine may be denied If the part in question is not related to the reason your engine requires repair your claim will not be denied 42 FG100 TILLER TECHNICAL amp CONSUMER INFORMATION To Obtain Warranty Service You must take your Honda Power Equipment engine or the product on which it is installed along with your warranty registration card or other proof of original purchase date at your expense to any Honda Power Equipment dealer who is authorized by American Honda Motor Co Inc to sell and service that Honda product during his normal bus
54. r NGK CR5HSB DENSO U16FSR UB Maximum engine speed 9 000 200 rpm See shop manual Throttle cable Adjust for proper free play See page 24 Resistor plugs reduce the interference with radio and television reception Tuneup Spark plug gap 0 024 0 028 in 0 6 0 7 mm See page 22 Idle speed 3 100 200 rpm See page 24 Intake 0 12 0 02 mm Exhaust 0 15 0 02 mm Other specifications No other adjustments needed Valve clearance cold See shop manual HONDA The power of dreams 527536 Printed 45000 2003 10 31V06622 Recycled Paper PRINTED IN U S A
55. rules should not operate this tiller If you decide that your son or daughter can handle the tiller safely carefully read the owner s manual with your youngster Make sure you both understand all instructions and safety information Also be sure your youngster wears sturdy shoes and other protective clothing when operating or handling the tiller SUPERVISION is also very important Walk with your youngster during the first few minutes of tilling Even after the youngster has become confident with the tiller do not let the young person use the tiller without good adult supervision An adult should also be present during refueling and maintenance In fact it s up to the parents to make sure the tiller is properly maintained and kept in safe operating condition By always placing safety first your youngster will acquire useful skills and a sense of accomplishment And you ll both get the best results from your tiller FG100 TILLER 5 TILLER SAFETY SAFETY LABEL LOCATIONS The labels shown here contain important safety information Please read them carefully These labels are considered permanent parts of your Honda tiller If a label comes off or becomes hard to read immediately contact an authorized Honda tiller servicing dealer for a replacement label 4 WARNING TO AVOID SERIOUS INJURY e READ THE OWNER S MANUAL CAREFULLY BEFORE OPERATION e KNOW LOCATION AND FUNCTIONS OF ALL CONTROLS e KEEP ALL SAFETY DEVICES AND SHIELDS IN PLACE A
56. see page 42 Descriptive Term Applicable to Emissions Durability Period 50 hours 0 65 cc 125 hours greater than 65 cc 125 hours 0 65 cc 250 hours greater than 65 cc Moderate Intermediate 300 hours 0 65 cc Extended 500 hours greater than 65 cc The Air Index Information hang tag label must remain on the mini tiller until it is sold Remove the hang tag label before operating the tiller REPLACEMENT PARTS Replacement parts may be purchased from authorized servicing Honda tiller dealer Description Part Number Notes Air filter 17211 ZM3 800 Spak pi NGK 98056 55777 DENSO 98056 55757 Engine oil 08209 10W30 Tine A 72466 V06 003 Tine B 72465 V06 003 Tine C 72461 V06 003 Tine D 72462 V06 003 Silicone spray 08209 0001 Lubricates throttle cable core Fuel stabilizer 08732 0001 For long term storage aaa T paint 08707 NH105 For handlebar only FG100 TILLER 47 INDEX A Assembly 28 20 erc 21 INSPECCION osae Im 20 B Before Opertatlon rh erarerneeneitce 10 Carburetor 24 Carrying Handle rrt err 9 Choke Lever exe deuote ieee 8 Clothing 2202 10 Component Identification 7 jeep cM 3 Cooling
57. so have other rights which vary from state to state 40 FG100 TILLER TECHNICAL amp CONSUMER INFORMATION Accessories Replacement Parts and Apparel Warranty LENGTH OF WARRANTY PRODUCTS COVERED from date of original retail purchase BY THIS WARRANTY Noncommercial Nonrental Commercial Rental Accessories 24 months 3 months Replacement Parts 6 months 3 months Apparel 6 months 3 months To Qualify for this Warranty 1 The accessories replacement parts or apparel must be purchased in the United States Puerto Rico or the U S Virgin Islands from American Honda or a dealer authorized by American Honda to sell those products 2 You must be the first retail purchaser This warranty is not transferable to subsequent owners What American Honda will Repair or Replace Under Warranty American Honda will repair or replace at its option any power equipment accessories replacement parts or apparel that are proven to be defective in material or workmanship under normal use during the applicable warranty time period Anything replaced under warranty becomes the property of American Honda Motor Company Inc All parts replaced under warranty will be considered as part of the original product and any warranty on those parts will expire coincident with the original product warranty Accessories and replacement parts installed by a dealer who is authorized by American Honda to sell them will be repaired or replaced
58. ss it with the dealership s management The Service Manager or General Manager can help Almost all problems are solved in this way If you are dissatisfied with the decision made by the dealership s management contact the Honda Power Equipment Customer Relations Office You can write to American Honda Motor Co Inc Power Equipment Division Customer Relations Office 4900 Marconi Drive Alpharetta GA 30005 8847 Or telephone 770 497 6400 weekdays 8 30 a m 7 00 p m EST When you call or write please provide us the following information e Model and serial numbers tiller and engine of the dealer who sold you the tiller and address of the dealer who services your tiller Date of purchase e Your name address and telephone number e detailed description of the problem 44 FG100 TILLER TECHNICAL amp CONSUMER INFORMATION OXYGENATED FUELS Some conventional gasolines are being blended with alcohol or an ether compound These gasolines are collectively referred to as oxygenated fuels To meet clean air standards some areas of the USA and Canada use oxygenated fuels to help reduce emissions If you use an oxygenated fuel be sure it is unleaded and meets the minimum octane rating requirement Before using an oxygenated fuel try to confirm the fuel s contents Some states provinces require this information to be posted on the pump The following are the EPA approved percentages of oxygen
59. t screw and fill hole screw 7 Reinstall the felt seal dust cap and tighten the set screw 8 Clean the tine shaft and place a few drops of oil on the tine shaft before installing the tines 9 Wear heavy gloves and reinstall the tines in the reverse order of removal Install the lock pin through the round side of the tine shaft hole a then turn it over b to lock it in place A ES d FG100 TILLER MAINTENANCE amp ADJUSTMENTS LOCK PIN GREASE GUN DUST CAP FELT SEAL 5 FILL HOLE RIGHT OUTER TINE D RIGHT INNER TINE C 27 ASSEMBLY THE IMPORTANCE OF PROPER ASSEMBLY Proper assembly is essential to operator safety and the reliability of the machine Any error or oversight made by the person assembling and servicing a unit can result in faulty operation damage to the machine or injury to the operator A WARNING Improper assembly can cause an unsafe condition that can lead to serious injury or death Follow the procedures and precautions in the assembly instructions carefully Some of the most important safety precautions are given below However we cannot warn you of every conceivable hazard that can arise in performing this assembly Only you can decide whether or not you should perform a given task A WARNING Failure to properly follow instructions and precautions can cause yo
60. table gauge Plug gap 0 024 0 028 in 0 60 0 70 mm Correct the gap if necessary by carefully bending the side electrode 5 Make sure the sealing washer is attached and install the spark plug carefully by hand to avoid cross threading 6 After the spark plug seats tighten with a 5 8 inch spark plug wrench to compress the washer If reinstalling the used spark plug tighten 1 8 1 4 turn after the spark plug seats If installing a new spark plug tighten 1 2 turn after the spark plug seats A loose spark plug can overheat and damage the engine Overtightening the spark plug can damage the threads in the cylinder head 7 Attach the spark plug cap 22 SPARK PLUG CAP SPARK PLUG SPARK PLUG WRENCH mM 0 024 0 028 in 0 60 0 70 mm SIDE ELECTRODE SEALING WASHER FG100 TILLER Spark Arrester Service The spark arrester must be serviced every 100 hours to keep it functioning as designed If the engine has been running the muffler will be very hot Allow the muffler to cool before servicing the spark arrester 1 Remove the four 5 x 18 mm bolts from the recoil starter and remove the recoil starter 2 Disconnect the spark plug cap from the spark plug Pull the spark plug wire and the ignition switch wire out of the retainers in the top cover 3 Remove the two 5 x 22 mm bolts from the top cover and remove the top cover 4 Remove the three 5 mm screws from the mu
61. them UP a and pulling them OUT b 5 Clean the tine shafts 6 Wearing heavy gloves remove the tines Note that the tine sets are stamped A B C and D just inside the raised inner area of the tine set 7 Reinstall the tine sets in the rocky soil tine configuration When reinstalling the tines make sure the tine shaft and tine hubs are clean and free of foreign material The tines should easily slide onto the shaft Do not force the tines onto the shaft 8 Install each lock pin through the round side of the tine shaft hole a then turn it over b to lock it in place The rocky soil tine configuration has a wider center untilled area than the regular tine configuration This will require additional passes to till the area When the tines are properly mounted the angled portions of the tine blade should enter the soil first not the straight portions FG100 TILLER OPERATION UE LOCK PIN a b RAISED 9 AREA j i l TINE SET D D CARRYING HANDLEBAR REAR VIEW REGULAR TINE CONFIGURATION REAR VIEW lt 27 8 in 3 1 4 in 2 7 8 in UNTILLED AREA UNTILLED AREA ROCKY SOIL TINE CONFIGURATION Angled portion should enter th
62. u to be seriously hurt or killed Follow the procedures and precautions in this manual carefully IMPORTANT SAFETY PRECAUTIONS Make sure you have a clear understanding of all basic shop safety practices and that you are wearing appropriate clothing and safety equipment When performing this assembly be especially careful of the following Read the instructions before you begin and be sure you have the tools and skills required to perform the tasks safely Make sure the engine is off before you begin any maintenance or repairs This will help eliminate several potential hazards Carbon monoxide poisoning from engine exhaust Be sure there is adequate ventilation whenever you run the engine Burns from hot parts Let the engine and exhaust system cool before touching Injury from moving parts Do not run the engine unless the instruction tells you to do so Even then keep your hands fingers and clothing away from moving parts Do not run the engine when any protective guard or shield is removed To reduce the possibility of a fire or explosion be careful when working around gasoline or batteries Use only a nonflammable solvent not gasoline to clean parts Keep all cigarettes sparks and flames away from all fuel related parts 28 FG100 TILLER UNPACKING 1 Carefully remove the tiller and loose parts from the carton 2 Remove the loose parts bag Compare the loose parts with the inventory list below
63. under warranty without charge for parts or labor If installed by anyone else accessories and replacement parts will be repaired or replaced under warranty without charge for parts but any labor charges will be the responsibility of the purchaser Apparel will be repaired or replaced under warranty without any charge To Obtain Warranty Service You must take the Honda Power Equipment accessory replacement part apparel or the power equipment on which the accessory or replacement part is installed and proof of purchase at your expense to any Honda Power Equipment dealer in the United States Puerto Rico or the U S Virgin Islands who is authorized to service that product during the dealer s normal business hours If you are unable to obtain warranty service or are dissatisfied with the warranty service you receive take the following steps First contact the owner of the dealership involved normally this will resolve the problem However if you should require further assistance write or call the Power Equipment Customer Relations Department of American Honda Motor Co Inc Refer 44 for contact information Exclusions THIS WARRANTY DOES NOT EXTEND TO ACCESSORIES PARTS OR APPAREL AFFECTED OR DAMAGED BY ACCIDENT AND OR COLLISION NORMAL WEAR USE IN AN APPLICATION FOR WHICH THE PRODUCT WAS NOT DESIGNED OR ANY OTHER MISUSE NEGLECT INCORPORATION OR USE OF UNSUITABLE ATTACHMENTS OR PARTS UNAUTHORIZED ALTERATION IMPROPER INSTALL
64. ve the wheel assembly 3 Install the drag bar with the pointed edge of the drag bar towards the tiller tines using the 5 16 x 7 8 inch clevis pin and lock pin 4 When your tilling job is completed reinstall the HANDLEBAR HANDLEBAR BOLT transport wheels in the reverse order of KNOB 2 94162181 removal Handlebar Adjustment To adjust the handlebar height remove the two handlebar knobs and the two 5 16 18 x 1 1 2 inch handlebar bolts Move the upper handlebar hole to align with either the upper or lower holes in the lower handlebar assembly LOWER HANDLEBAR ADJUSTING HOLES W 12 FG100 TILLER OPERATION Starting The Engine ENGINE SWITCH 1 Move the engine switch to the ON position 2 To start a cold engine move the choke lever to the CLOSED N position E To restart a warm engine leave the choke RUBBER GRIP GRIP lever in the OPEN position 3 To start a cold engine or after refueling an engine that has run out of fuel press the priming bulb repeatedly until fuel can be seen in the clear plastic fuel return tube To restart a warm engine it is not necessary to press the priming bulb 4 Place your left hand on the carrying handle rubber grip and hold it firmly Make sure your feet are away from the tiller tines With your right hand pull the starter grip lightly until you feel resistance then pull briskly Return the starter grip gently 5 If the choke lever was moved to the
65. y hear a light spark knock or pinging metallic rapping noise while operating under heavy loads This is no cause for concern If spark knock or pinging occurs at a steady engine speed under normal load change brands of gasoline If spark knock or pinging persists see an authorized Honda servicing dealer Running the engine with persistent spark knock or pinging can cause engine damage Running the engine with persistent spark knock or pinging is misuse and the Distributor s Limited Warranty does not cover parts damaged by misuse 25 MAINTENANCE amp ADJUSTMENTS Fuel Tube Inspection Check the fuel supply and return tubes and replace any tube that is damaged cracked or leaking FUEL RETURN TUBE clear Refer to the Honda shop manual for tube replacement instructions or take the tiller to an authorized Honda servicing dealer FUEL SUPPLY TUBE black Fuel Filter and Fuel Tank Cleaning 1 Remove the fuel tank cap 2 Tip the tiller as shown and empty the fuel tank into an approved gasoline container Use a funnel to avoid spilling gasoline 3 Pull the fuel filter out through the fuel filler neck by hooking the black fuel supply tube with a piece of wire such as a partly straightened paper clip 4 Inspect the fuel filter If the fuel filter is dirty wash it with nonflammable solvent Be careful to avoid damaging the filter 5 Replace the filter if it is damaged or excessively
66. ystem The engine switch must be in the ON position for the engine to start and run Moving the engine switch to the OFF position stops the engine PRIMIMG Choke Lever pud The choke lever opens and closes the choke valve in the carburetor The CLOSED position enriches the fuel mixture for starting a cold engine The OPEN position provides the correct fuel mixture for operation after starting and for restarting a warm engine Priming Bulb Pressing the priming bulb pumps fuel from the fuel tank to the carburetor This procedure is necessary for starting a cold engine and after refueling an engine that has run out of fuel FUEL RETURN TUBE clear plastic To ensure that fuel has reached the carburetor press the priming bulb repeatedly until fuel can be seen in the clear plastic fuel return tube CHOKE LEVER 8 FG100 TILLER Transport Wheels The transport wheels are used to move the tiller around Before tilling the transport wheels must be removed and the drag bar installed in their place Carrying Handle Hold the rubber grip on the carrying handle when starting the engine The carrying handle can be used to load unload the tiller and to assist in certain engine maintenance procedures Recoil Starter Grip Pulling the starter grip operates the recoil starter to crank the engine for starting Drag Bar The drag bar is used to control the forward action of the turning tiller tines The drag bar can be

Honda Power Equipment FG100 Tiller User Manual

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