Honda Power Equipment EM5000X Portable Generator User Manual
Contents
1. Limit operation requiring maximum power 5 0 kVA to 30 minutes For continuous operation do not exceed the rated power of 4 5 kVA In either case be sure to consider the total power requirements of all connected appliances Most appliance and power tool motors require more than the rated operat ing current for start up To match appliance power needs to generator capability allow a sufficient generator power reserve to accommodate i motor start up requirements e e Do not exceed the current limit specified for one receptacle NOTE Appliance and power tool manufacturers usually list rating informa tion near the model number or serial number 18 MEN EEE Oil Alert System The Oil Alert system is designed to prevent engine damage caused by an in sufficient amount of oil in the crankcase Before the oil level in the crankcase falls below a safe limit the Oil Alert system will automatically shut down the engine the engine switch will remain in the ON position If the Oil Alert system shuts down the engine the Alert lamp will flash when you operate the starter and the engine will not run f this occurs add engine oil P 9 OIL ALERT LAMP 19 Auto throttle System EM5000SX only With the switch in the AUTO position engine speed is automatically reduced to an idle when all loads are turned off or disconnected When appliances are turned on or reconnected t2. 5000 Owner s Manual 50005 Click here to save this manual to your computer Thank you for purchasing Honda generator This manual covers operation and maintenance of EM5000SX EM5000X gen erators All information in this publication is based on the latest product information available at the time of approval for printing Honda Motor Co Ltd reserves the right to make changes at any time without notice and without incurring any obligation No part of this publication may be reproduced without written permission This manual should be considered a permanent part of the generator and re main with the generator when sold Pay special attention to statements preceded by the following words NDANGER Indicates severe personal injury or death will result if in structions are not followed Indicates a strong possibility of severe personal injury or loss of life if instructions are not followed CAUTION Indicates a possibility of personal injury or equipment damage if instructions are not followed NOTE Gives helpful information If a problem should arise or if you have any questions about the generator consult an authorized Honda dealer The Honda generator is designed to give safe and dependable serv ice if operated according to instructions Read and understand this Owner s Manual before operating the generator Failure to do so could result in person al injury or equipment damage
3. FILL CRANKCASE VOLTAGE 120 240 VOLTAGE 12V WITH RECOMMENDED OIL FREQUENCY 60Hz CURRENT 833A BEFORE USING RATED OUTPUT 4 5 FOR DETAILED EXPLANATION MAX OUTPUT 5 SEE THE OWNER S MANUAL PHASE 19 FUEL GASOLINE PETROL 2 COMPONENT IDENTIFICATION ENGINE SWITCH EM5000X PILOT LAMP VOLTAGE SELECTOR SWITCH VOLT METER OIL ALERT LAMP AC CIRCUIT BREAKER ENGINE SWITCH CHOKE ROD FUEL VALVE AIR CLEANER AC Jp RECEPTACLES RECOIL STARTER 2 GRIP GROUND TERMINAL DC CIRCUIT OIL FILLER CAP PROTECTOR AUTO THROTTLE DC OUTPUT SWITCH 50005 TERMINAL OIL DRAIN PLUG o 2 m x lt e FUEL METER SS g FUEL TANK CAP MUFFLER 3 PRE OPERATION CHECK Perform the pre operation check with the generator on a level surface and the i engine stopped 1 Engine CAUTION Engine oil is a major factor affecting engine performance and service life Non detergent oils castor based oils and 2 stroke engine oils are not recommended because they have inadequate lubricating characteristics Use Honda 4 stroke oil an equivalent high detergent premium quality motor oil certified to meet or exceed U S automobil manufacture s requirements for Service Classification SG SF CC CD Motor oils classified SG SF CC CD will show this designation on the container fog p s SAE 10W 30 is recommende
4. 1 Make sure that the AC circuit breaker is in the OFF position and that nothing is connected to the DC terminals The generator may be hard to start if a load is connected AC CIRCUIT BREAKER DC TERMINALS 2 Turn the fuel valve to the ON position FUEL VALVE 13 3 Pull the choke rod out to the CLOSE position CHOKE ROD 4 Make sure the auto throttle switch is in the OFF position or more time will be required for warm up EM5000SX only SWITCH 14 5 Start the engine e With recoil starter Turn the engine switch to the ON position ENGINE SWITCH 5000 50005 Pull the starter grip lightly until resistance is felt then pull briskly CAUTION Do not allow the starter grip to snap back against the engine Return it gently to prevent damage to the starter or housing STARTER GRIP 15 e With electric starter 50005 only Turn the engine switch to the START position and hold it there until the engine starts AE NOTE Do not use the electric starter for more than 5 seconds at a time If the engine fails to start release the switch and wait 10 seconds before operating the starter again e f the generator is equipped with a remote control kit make sure the switch on the relay box is turned off or the engine will not start e if the speed of the starter motor drops after a period of time it is an indica tion th
5. NOTE This generator is equipped with a U S D A qualified spark arrester which requires periodic maintenance to ensure its effectiveness It is illegal in some areas to operate an engine without a spark arrester Check local laws and regulations CONTENTS CONTENTS 1 GENERATOR SAFETY lih 3 OMPONENT IDEN ATION 1 5 e eww ee baled aed 7 DCN THE 9 4 STARTING THE ENGINE 13 Wu n C 18 Sha Sui ewe T DIL 25 altitude operation tete dope E are 26 27 TN 36 238 40 IT SPECIFICATIONS wee edge aioe eee and Reim orsus 42 12 INSTALLATION OF OPTIONAL PAR 43 49 13 WARRANTY SERVICE 1 GENERATOR SAFETY A WARNING Place the generator on a firm level surface avoid loose sand or snow the generator is tilted or overturned fuel spillage and a fire may result To prevent fire hazards and to provide adequate ventilation keep the gen erator at least 1 meter 3 feet away from buildings and other equipment during operation Do not place flammable objects close to the generator Children and pets must be kept away from the area of operation due to a possibility of electric shock or burns from hot components Know how to stop the generator quickly and understand the operation of all the controls Never permit anyone to operate the gene
6. Sediment cup and fuel valve filter Clean Spark plug Clean Readjust Spark arrester Clean Valve clearance Check Readjust Fuel tank strainer and tank filter Fuel line Check Replace if necessary Clean Every 3 years 2 NOTE 1 Service more frequently when used in dusty areas 2 These items should be serviced by an authorized Honda dealer unless the owner has the proper tools and is mechanically proficient See the Honda Shop Manual 3 For professional commercial use log hours of operation to determine proper maintenance intervals 28 Changing Oil Drain the oil while the engine is still warm to assure rapid and complete drain ing 1 Remove the oil filler cap and drain plug to drain the oil 2 Install the drain plug and tighten it securely 3 Refill with the recommended oil see page 9 and check the oil level OIL CAPACITY 1 1 2 1 16 US qt DRAIN PLUG CAUTION Used motor oil may cause skin cancer if repeatedly left in contact with the skin for prolonged periods Although this is unlikely unless you handle used on a daily basis it is still adviseable to thoroughly wash your hands with soap and water as soon as possible after handling used oil NOTE Please dispose of used motor oil in a manner that is compatible with the environment We suggest you take it in a sealed container to your local service station for reclamation Do not throw it in the trash or
7. charging output 8 3A Maximum output DC output 42 12 INSTALLATION OF OPTIONAL PARTS Remote Control Kit EM5000SX only 1 Install the relay box on the right side of the generator 2 Remove the blind 8 P connector from the back of the contro box and connect the relay box connector instead RELAY BOX REMOTE CONTROL CABLE CONTROL BOX NOTE Connect the blind connector when not using the remote control e Engine will not start unless the blind connector is connected 43 Remote Control Box ENGINE STARTER SWITCH Eg BUTTON PILOT LAMP Starting the engine with remote control 1 Turn the fuel valve to the ON position 2 Turn the auto throttle switch to the OFF position 3 Turn off the engine switch at the generator and remove the key 4 Turn the relay box switch to the ON position 44 5 Turn the engine switch at the remote control box to the ON position ENGINE SW 6 Press the starter button until the pilot lamp comes on Pio START a 9 9 Stopping the engine 1 Turn the engine switch at the remote control box to the OFF position 2 Turn the relay box switch to the OFF position 3 Turn the fuel valve to the OFF position 45 Battery Tray Kit EM5000SX only 1 Install the battery guard on the frame Set the battery tray on the battery guard and tighten the bolts 2 Route the starter cable under the tank and connect it to the starte
8. damage CAUTION If spark knock or pinging occurs at a steady engine speed under normal load change brands of gasoline If spark knock or pinging persists consult your authorized Honda dealer Failure to do so is considered misuse and damage caused by misuse is not covered by Honda s Limited Warranty Occasionally you may experience light spark knock while operating under heavy loads This is no cause for concern it simply means your engine is operating efficiently Fuel tank capacity 17 0 2 4 5 US gal FUEL METER FUEL FILLER CAP 10 AWARNING Gasoline is extremely flammable and is explosive under certain conditions e Refuel in a well Ventilated area with the engine stopped Do not smoke or allow flames or sparks in the area where the engine is refuel or where gasoline is stored Do not overfill the fuel tank there should be no fuel in the filler After refueling make sure the tank cap is closed properly and securely e Be careful not to spill fuel when refueling Spilled fuel or fuel vapor may ignite If any fuel is spilled make sure the area is dry before star ting the engine Avoid repeated or prolonged contact with skin or breathing of vapor KEEP OUT OF REACH OF CHILDREN _GASOLINES CONTAINING ALCOHOL If you decide to use a gasoline containing alcohol gasohol be sure it s octane rating is at least as high as that recommended by Honda There are two t
9. generator d If an overloaded circuit causes the AC circuit breaker to switch off reduce the electrical load on the circuit and wait a few minutes before resetting the circuit breaker sure that all appliances are in good working order before connecting them to the generator an appliance begins to operate abnormally be comes sluggish or stops suddenly turn off the circuit breaker and the generator engine switch immediately Then disconnect the appliance and examine it for signs of malfunction 5 NOTE This generator is equipped with an AVR Automatic Voltage Regula tor for stable voltage supply 22 DC operation The DC terminals may be used for charging 12 volt automotive type batteries only 1 Connect both charging cables to the battery terminals and connect the positive cable to the generator s positive DC terminal 2 Start the engine 3 Carefully connect the negative charging cable to to the generator s negative DC terminal DC CIRCUIT PROTECTOR NEGATIVE TERMINAL POSITIVE TERMINAL BLACK RED AWARNING The battery gives off explosive gases keep sparks flames and cigarettes away Provide adequate ventilation when charging or us ing batteries in an enclosed space The battery contains sulfuric acid electrolyte Contact with skin eyes may cause severe burns Wear protective clothing and a face shield If electrolyte gets on your skin flush wi
10. spilled make sure the area is dry before at tempting to start the engine Fuel vapor or spilled fuel may ignite Perform this test in a well ventilated area DRAIN SCREW 7 f the engine still does not start take the generator to an authorized Honda dealer When the engine starts but stops immediately 1 Check the oil alert lamp If the oil alert lamp flashes when the starter is pulled check the engine oil level and fill with the recommended oil 2 Re start the engine No electricity at the AC receptacles 1 Is the AC circuit breaker on l 2 Check the electrical appliance or equipment for any defects D No electricity at the DC terminals 1 Is the DC circuit breaker on 39 10 WIRING DIAGRAM 50005 3 om 39 rz 83 8 2 2 3 5 8 is 2 o 7109 B m 2 1 wie Y lj wo RI Ci i lt lt QION3105 119 13034 1 o 7 MIL et exl a 3 sO ase J a MEN mr En HH e AS 8 8 A 311108H1 OLN MS 3ONYH2 110 SMOHS 0 1504 AA 5 gt 11111 ng 1 2 8 CON 1081NOO 310W3u Lg 2 2 2 Vv vo vy uoc s
11. 06 51 o 9 MS NOIL VNISWOO 305 717 810 ie X 40 Lv Lund M e MS GION3105 112 1304 B 1 c 2 tw e Iph y o OS NOLLINSI i 42018 3NI9N3 32018 1081NO2 _ 2 al MS S y Q if 32019 HO1VU3N3D aA S SL 1831V lt rae 01259 NER i eX E 401231094 20 7vNIWE3120 A 5 EE Ca 2 10114 WE i s 30010 W uoe Uo n NOILISOd AQPZ AOZ I SMOHS iww3N inoov MS 110 ANO AOPZ AQZL 11 SPECIFICATIONS Dimensions Engine 4 stroke overhead valve single cylinder Displacement Bore x Stroke 337 20 6 cu in 82 x 64 mm 3 2 x 2 5 Engine speed 3 600 r p m Cooling system l Forced air Ignition system Transistorized magneto Oil capacity 1 1 1 16 US at Fuel tank capacity 17 00 4 5 US gal Spark plug 5 5 W16EPR U 50005 Generator 5000 Rated voltage 120 240V Rated output 4 500 VA AC output 5 000 Only for charging 12V automotive batteries Maximum
12. RK ARRESTER SCREEN SPARK ARRESTER 35 8 TRANSPORTING STORAGE Let the engine cool before transporting the generator or storing it indoors When transporting the generator turn the engine switch and the fuel valve to the OFF position and keep the generator level to prevent fuel spillage Fuel vapor or spilled fuel may ignite Before storing the unit for an extended period 1 Be sure the storage area is free of excessive humidity and dust 2 Drain the fuel a With the fuel valve OFF remove and empty the sediment cup FUEL VALVE b Turn the fuel valve ON and drain the gasoline in the fuel tank into a suitable container l c Replace the sediment cup and tighten securely 36 d Drain the carburetor by loosening the drain screw Drain the gasoline into a suitable container Gasoline is extremely flammable and is explosive under certain conditions Perform this task in a well ventilated area with the engine stop ped Do not smoke or allow flames or sparks in the area during this proce dure 3 Change the engine oil 4 Remove the spark plug and pour about a tablespoon of clean engine oil into the cylinder Crank the engine several revolutions to distribute the oil then reinstall the spark plug 5 Slowly pull the starter grip until resistance is felt At this point the posi tion is coming up on its compression stroke and both the intake and ex haust valves are closed Storing the e
13. an be quickly resolved at that level If the problem has already been reviewed with the Service Manager contact the owner of the dealership or the General Manager f your problem still has not been resolved to your satisfaction contact American Honda Motor Co Inc P O Box 100021 Duluth Georgia 30136 9421 Telephone 404 497 6400 We will need the following information in order to assist you Your name address and telephone number Product model and serial number Date of purchase Dealer name and address Nature of the problem After reviewing all the facts involved you will be advised of what action can be taken Please bear in mind that your problem will likely be resolved at the dealership using the dealer s facilities equipment and personnel so it is very important that your initial contact be with the dealer Your purchase of a Honda product is greatly appreciated by both your dealer and American Honda Motor Co Inc We want to assist you in every way possible to assure your complete satisfaction with your purchase 49 Current customer service contact information United States Puerto Rico and U S Virgin Islands Honda Power Equipment dealership personnel are trained professionals They should be able to answer any question you may have If you encounter a problem that your dealer does not solve to your satisfaction please discuss it with the dealership s management The Service Ma
14. at the battery should be recharged ENGINE SWITCH 6 When the engine starts allow the engine switch to return to the ON posi tion ENGINE SWITCH 16 7 Push the choke rod to the OPEN position as the engine warms CHOKE ROD 8 If you wish to use the auto throttle system turn the auto throttle switch to the AUTO position after the engine has warmed up for 2 or 3 minutes _ 50005 only NOTE When a battery is connected for electric starting choke operation is automatic but you can override the automatic choke by manually pulling the choke rod If the choke is closed manually you must also push in the choke rod manually to allow the choke to open i AUTO THROTTLE SWITCH 17 5 GENERATOR USE To prevent electrical shock from faulty appliances the generator should be grounded Connect a length of heavy wire between the ground ter minal and the ground source i i Connections for standby power to building s electrical system must made by a qualified electrician and must comply with all applicable laws and elec trical codes Improper connections can allow electrical current from the gen erator to backfeed into the utility lines Such backfeed may electrocute utility lt company workers or others who contact the lines during a power outage and when utility power is restored the generator may explode burn or cause fires in the building s electrical system PEE CAUTION
15. d for general all temperature use Other viscosi ties shown in the chart may be used when the average temperature in your area is within the indicated range 1 Remove the oil filler cap and check the oil level no uus ARES MIS 2 If the level is low fill to the top of the oil filler neck with the recomme nded oil z l NOTE The Oil Alert System will automatically stop the engine before the oil level fails below the safe limit However to avoid the inconvenience of an unexpected shutdown it is advisable to visually inspect the oil level regularly ES NES OIL FILLER OIL FILLER CAP HOLE 320 0 20 40 60 80 100 F 30 20 10 0 10 20 30 40 C Ambient temperature 2 Check the fuel meter and refill the tank if the fuel level is low Your engine is designed to use any gasoline that has a pump number 8 of 86 or higher or that has a research octane number of 91 or higher Gasoline pumps at service station normally display the pump oc tane number 1 We recommend that you use unleaded fuel because it produces fewer engine and spark plug deposits and extends the life of exhaust system components Never use stale or contaminated gasoline or an oil gasoline mixture Avoid get ting dirt dust or water in the fuel tank Use of a lower octane gasoline can cause persistent pinging or heavy spark knock a metallic rapping noise which if severe can lead to engine
16. er NOTE If installing a new spark plug tighten 1 2 turn after the spark plug seats to compress the washer If reinstalling a used spark plug tighten 1 8 1 4 turn after the spark plug seats to compress the washer CAUTION The spark plug must be securely tightened An improperly tightened spark plug can become very hot and may cause engine damage Use only the recommended spark plugs or equivalent Spark plugs which have an improper heat range may cause engine damage 34 Spark Arrester Maintenance l This generator s U S D A qualified spark arrester requires periodic mainte nance to ensure its effectiveness It is illegal in some areas to operate an engine without a sp rk arrester Check loca laws and regulations If the generator has been running the muffler will be very hot Allow it to cool before proceeding Be careful not to touch the muffler while it is hot CAUTION The spark arrester must be serviced every 100 hours to maintain its efficiency 1 Remove the 4 mm screw from the side of the muffler exhaust pipe Use a screwdriver to push in the spark arrester retaining tab on the opposite side of the exhaust pipe and remove the spark arrester 2 Clean the carbon deposits from the spark arrester screen with a brush Check the spark arrester screen for damage Replace the spark arrester if the screen is torn or punctured 3 Reinstall the spark arrester and tighten the screw securely SPA
17. ery or generator damage Do not attempt to start an automobile engine with the generator still connected to the battery this may damage the generator NOTE The DC terminals may be used while the AC power is in use An overloaded DC circuit will trip the DC circuit protector push button comes out If this happens wait a few minutes before pushing the circuit protector to resume operation 24 6 STOPPING THE ENGINE To stop the engine in an emergency turn the engine switch to the OFF posi tion In normal use 1 Turn the AC circuit breaker to the OFF position Disconnect DC battery charging cables AC CIRCUIT BREAKER 2 Turn the engine switch to the OFF position 5000 50005 ENGINE SWITCH 25 3 Turn the fuel valve to the OFF position FUEL VALVE High altitude operation At high altitude the standard carburetor air fuel mixture will be excessively rich Performance will descrease and fuel consumption will increase High altitude performance can be improved by installing a smaller diameter main fuel jet in the carburetor and readjusting the pilot screw 14 you always operate the Generator at altitudes higher than 6 000 feet above sea level have your authorized Honda Generator dealer perform these carburetor modifica tions Even with suitable carburetor jetting engine horsepower will descrease ap proximately 3 596 for each 1 000 foot increase in altitude The affect of a
18. he engine resumes the rated speed At OFF the auto throttle system does not operate NOTE n AUTO is recommended to minimize fuel consumption when no load is applied The auto throttle system will not respond to electrical loads of less than 1 ampere The system is not effective for use with appliances that require only mo mentary power To avoid extended warm up periods keep the switch OFF until the engine reaches operating temperature AUTO THROTTLE SWITCH 20 yr EMI AC applications 1 Start the engine and make sure the pilot lamp comes on If not the fila ment may be burnt out 2 Turn the voltage selector switch to either position as required NOTE With the voltage selector switch in the 120 240 position you can use the 120V and 240V receptacles simultaneously you are not using the 240V receptacle but you require more power from the 120V twist lock receptacle then turn the switch to the 120 position PILOT VOLTAGE SELECTOR 3 Switch on the AC Circuit Breaker CIRCUIT BREAKER 21 4 Plug in the appliance CAUTION Be sure that appliances do not exceed the generator s rated load capacity for more than 30 minutes and that they never exceed the maximum load capacity Substantial overloading will switch off the circuit breaker Marginal over loading may not switch off the circuit breaker but it will shorten the service life of the
19. ltitude on horsepower will be greater than this if no carburetor modification is made CAUTION Operation of the Generator at an altitude lower than the car buretor is jetted for may result in reduced performance overheating and serious engine damage caused by an excessively lean air fuel mixture 26 7 MAINTENANCE Periodic maintenance and adjustment is necessary to keep the generator in good operating condition Perform the service and inspection scheduled in the table on the following page ETT Shut off the engine before performing any maintenance If the engine must be run make sure the area is well ventilated Exhaust contains poisonous carbon monoxide exposure may cause loss of consciousness and may lead to death CAUTION Use only genuine Honda parts or their equivalent for mainte nance or repair Replacement parts which are not of equivalent quality may damage the generator Tool Kit The tools supplied with the generator will help you to perform the owner maintenance procedures listed on the following page Always keep this tool kit with the generator 10 12 mm WRENCH SCREW DRIVER PLUG WRENCH DRIVER HANDLE HANDLE BAR TOOL BAG 27 Maintenance Schedule REGULAR SERVICE PERIOD Perform at every indicated month or operating hour in ter val whichever comes first Check level Engine oil Change Check Air cleaner RT ERE Clean
20. nager or General Manager can help Almost all problems are solved in this way If you are dissatisfied with the decision made by the dealership s management contact the Honda Power Equipment Customer Relations Office You can write American Honda Motor Co Inc Power Equipment Division Customer Relations Office 4900 Marconi Drive Alpharetta GA 30005 8847 Or telephone 770 497 6400 M F 8 30 am 7 00 pm EST When you write or call please provide the following information Model and serial numbers e Name of the dealer who sold the Honda power equipment to you e Name and address of the dealer who services your equipment e Date of purchase e Your name address and telephone number e Adetailed description of the problem 50 51 52 44444441 11221311 4 21 22211 121411 121 84 ae HLLLIELLILITLILILITITIIIFILLITT 584 E 544 1 1 1 41 1 1 1232 22542 BRS E 120 2001 08 ites eee ee SERRERRARER DEN po ee ee SERED ARES oe RSP PER ER Beh 69 11 41 1211 131 11121111 111 E SOS OR 12 11 11 21 12 32 222211
21. ngine in this position will help to protect it from internal corrosion Align the notch on the starter pulley with the hole at the top of recoil starter 6 Cover the engine to keep out dust 7 Once a month recharge the battery 50005 37 9 TROUBLESHOOTING A When the engine will not start ORUN Is the engine switch on Does the oil alert lamp flash when the starter is pulled Is there enough fuel Are all loads disconnected from the AC receptacles 15 there a spark at the spark plug a Remove the spark plug cap Clean any dust from around the spark plug base then remove the spark plug b Install the spark plug in the plug cap c Turn the engine switch on d Grounding the side electrode to any engine ground pull the recoil starter to see if sparks jump across the gap If any fuel has been spilled make sure the area is dry before test ing the spark plug Fuel vapor or spilled fuel may ignite Perform this test in a well ventilated area e If there are no sparks replace the plug f If the new spark plug does not spark take the generator to an author ized Honda dealer OIL ALERT LAMP SWITCH 38 6 15 gasoline reaching the carburetor To check place a suitable container under the drain tube turn the fuel valve on and loosen the drain screw Fuel should flow out freely OK try to start the engine according to the instructions If any fuel has been
22. o contact the lines during a power outage and when utility power is restored the generator may explode burn or cause fires in the building s electrical system CAUTION Equipment damage and corrosion from sand dirt and water may occur if the generator is overturned or sinks into a soft surface Read these labels before you operate the generator BCONTROLER QU IL A NI FUITE NI ESSENCE REPANDUE SUR L APPAREIL ARRETER LE MOTEUR AVANT DE REFAIRE LE PLEIN B INSPECCIONAR PARA COMBUSTIBLE DERRAMADO FOR SPILLED FUEL OR FUEL LEAKS STOP ENGINE BEFORE REFUELING 0 ESCAPE PARAR MOTOR ANTES DE ECHAR A WARNING ELECTROCUTION OR PROPERTY DAMAGE CAN OCCUR DO NOT CONNECT THIS GENERATOR TO ANY BUILOING S ELECTRICAL SYSTEM UNLESS AN WARNING 00 NOT USE INDOORS EXHAUST GAS CONTAINS POISONOUS CARBON MONOXIDE ATTENTION NE PAS UTILISER DANS UN ENDROIT FERME A CAUSE DU RISQUE D EMPOISONNEMENT DU GAZ ATENCION NO LO USE EN LUGARES CERRADOS PORQUE EL MONOXIDE DE CARBONO ES VENENOSO EMS5000SX CO LTD MADE IN JAPAN 3 CAUTION DC BE SURE TO FILL CRANKCASE VOLTAGE 120 240 VOLTAGE 12V WITH RECOMMENDED OIL FREQUENCY OHz CURRENT 8 3A BEFORE USING RATED OUTPUT FOR DETAILED EXPLANATION MAX OUTPUT SEE THE OWNER S MANUAL PHASE FUEL GASOLINE PETROL HONDA voronco LTD MADE IN JAPAN 0 CAUTION DC BE SURE
23. position Remove the sediment cup O ring and filter i 2 Clean the sediment cup O ring and filter in nonflammable or high flash point solvent 3 Reinstall the filter O ring and sediment cup AWARNING Gasoline is extremely flammable and is explosive under certain conditions After installing the sediment cup check for fuel leaks and make sure the area is dry before starting the engine Fuel vapor or spilled fuel may ignite FUEL VALVE SEDIMENT CUP 32 Spark Plug Service Recommended spark BPR5ES W16EPR U ND To ensure proper engine operation the spark plug must be properly gapped and free of deposits If the engine has been running the muffler will be very hot Be careful not to touch the muffler while it is hot 1 Remove the spark plug cap 2 Clean any dirt from around the spark plug base 3 Use the wrench supplied in the tool kit to remove the spark plug PLUG WRENCH 4 Visually inspect the spark plug Discard it if the insulator is cracked or chipped Clean the spark plug with a wire brush if it is to be reused 5 Measure the plug gap with a feeler gauge The gap should be 0 7 0 8 mm 0 028 0 031 in 4 0 7 0 8 mm 0 028 0 031 in 33 6 Check that the spark plug washer is in good condition and thread the spark plug in by hand to prevent cross threading 7 After the spark plug is seated tighten with a spark plug wrench to com press the wash
24. pour it on the ground 29 Air Cleaner Service A dirty air cleaner will restrict air flow to the carburetor To prevent carbure tor malfunction service the air cleaner regularly page 28 Service more frequently when operating the generator in extremely dusty areas Never use gasoline or low flash point solvents for cleaning the air cleaner element A fire or explosion could result from contaminants such as dust and dirt being drawn through the carburetor into the engine CAUTION Never run the generator without the air cleaner Rapid engine wear will result 1 Unsnap the air cleaner cover springs remove the air cleaner cover and remove the element AIR CLEANER SPRING COVER ELEMENT COVER SPRING 30 Wash the element in a solution of household detergent warm water then rinse thoroughly or wash in nonflammable or might Hash point sol vent Allow the element to ony thoroughly Soak de element in siea engine oil Bhd squeeze out T excess oil The engine will smoke during initial start up if too i oil is left in the ele ment Reinstall the air cleaner element and the cover ELEMENT 31 Sediment Cup and Filter Cleaning The sediment cup and filter prevent dirt or water which may be in the fuel tank from entering the carburetor If the engine has not been run for a long time the sediment cup and filter should be cleaned 1 Turn the fuel valve to the OFF
25. r solenoid 3 Connect the ground cable to the generator rear housing 4 Set the battery on the battery tray and secure with the battery bracket Connect the starter cable to the battery positive 4 terminal first then to the negative terminal When disconnecting disconnect at the battery negative terminal first 5 Install the battery guard plate on the battery guard 46 STARTER CABLE STARTER SOLENOID J 130 215 GUARD BATTERY NOTE Use a battery 5 12 18 BATTERY 0 lt a Om 9 6 GUARD GROUND CABLE BATTERY BRACKET BATTERY 2 GUARD PLATE 47 4 Wheel Kit Installation 1 Install the four wheels on the axle shaft 2 Install the axle assembly on the generator using four bolts and nuts WHEEL STOPPER NOTE Install the shaft with wheel stopper facing engine side 48 13 WARRANTY SERVICE Owner Satisfaction Your satisfaction and goodwill are important to your dealer and to us Honda warranty details are explained in the Distributor s Limited Warran ty Normally any problems concerning the product will be handled by your dealer s service department If you have a warranty problem that has not been handled to your satisfaction we suggest you take the following action e Discuss your problem with a member of dealership management Often complaints c
26. rator without proper instruction The generator is a potential source of electrical shocks if misused Do not operate the generator in rain or snow Do not let the generator get wet and do not operate it with wet hands e Gasoline is extremely flammable and is explosive under certain conditions Refuel in a well ventilated area with the engine stopped Do not smoke allow flames or sparks in the refueling area or where gasoline is stored Do not overfill the fuel tank After refueling make sure the tank cap is closed properly and securely Be careful not to spill fuel when refueling Fuel vapor or spilled fuel may ignite any fuel is en make sure the area is dry before starting the engine Never run the engine an enclosed or confined area Exhaust contains poisonous carbon monoxide gas exposure may cause loss of consciousness and may lead to death The muffler becomes very hot during operation and remains hot for a while after stopping the engine Be careful not to touch the muffler while it is hot Let the engine cool before storing the generator indoors Connections for standby power to a building s electrical system must be made by a qualified electrician and must comply with all applicable laws and electrical codes Improper connections can allow electrical current from the generator to backfeed into the utility lines 3 Such backfeed may electrocute utility company workers or others wh
27. th water If electrolyte gets in your eyes flush with water for at least 15 minutes and call a physician immediately 23 AWARNING Electrolyte is poisonous If swallowed drink large quantities of water or milk and follow with milk of magnesia or vegetable oil and call a physician KEEP OUT OF REACH OF CHILDREN To prevent the possibility of creating a spark near the battery con nect charging cables first to the battery then to the generator Disconnect cables first at the generator Before connecting charging cables to a battery that is installed in a vehicle disconnect the vehicle s grounded battery cable Reconnect the vehicle s grounded battery cable after the charging cables are removed This procedure will prevent the possibility of a short circuit and sparks if you make accidental contact between a battery term inal and the vehicle s frame or body Never lean over the battery when making connections Never attempt to charge a frozen battery The battery could rupture and explode you suspect that a battery may be frozen remove the vent caps and check the fluid If there seems to be no fluid or if you see ice do not attempt to charge the battery until the fluid thaws CAUTION Be careful to connect the charging cables to the correct battery and generator terminals positive to positive and negative to negative If the charging cables are connected positive to negative it may cause serious batt
28. ypes of one containing ethanol and the other containing methanol Do not use gasohol that contains more than 10 ethanol Do not use gasoline containing methanol methyl or wood alcohol that does not also contain cosolvents and corrosion inhibitors for methanol Never use gasoline containing more than 5 methanol even if it has cosolvents and corrosion inhibitors NOTE Fuel system dinde engine Botones problems resulting from the use of fuels that contain alcohol is not covered under the warranty Honda can not endorse the use of fuels containing methanol since evidence of their suitability is as yet incomplete Before buying fuel from an unfamiliar station try to find out if the fuel con tains alcohol if it do s confirm the type and percentage of alcohol used If you notice any undersirable operating symptoms while using a gasoline that contains alcohol or one that you think contains alcohol switch to a gasoline that you know does not contain alcohol 11 REA 2222222 d 3 Air Cleaner Check the air cleaner elements to be sure they are clean and in good condi tion Clean or replace the elements if necessary page 30 CAUTION Never run the engine without the air cleaner Rapid engine wear will result from contaminants such as dust and dirt being drawn through the carburetor into the engine ELEMENT 12 4 STARTING THE ENGINE
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