Homelite HG5700 Portable Generator User Manual
Contents
1. 2 spacers 38 ID 2 wheels 2 lock nuts 8 8 16 E Raise the end of the generator opposite the handle high enough to gain access to the frame bottom securely position props underneath to support E Insert a wheel spacer into the center of the wheel E Place a washer on the bolt then slide bolt through the wheel E Thread another washer on the bolt then slide the bolt through the U bracket frame on generator E Place a washer on end of bolt Install nut on bolt and tighten securely E Repeat the process on the other side to install second wheel SECURING THE HANDLE See Figures 4 5 E Locate the following items Handle lock pin Lanyard E Attach the lanyard to the handle lock pin and the handle as shown in figure 4 E Insert the pin through the hole in the handle and the generator frame to secure handle in place A WARNING Do not attempt to lift the unit by the handle assembly If it is necessary to lift the generator always grasp by the frame Use proper lifting techniques to avoid back injury U BRACKET WHEEL WHEEL SPACER BOLT LANYARD HANDLE LOCK PIN LOCK PIN Page 14 English OPERATION A DANGER Carbon Monoxide Using a generator indoors WILL KILL YOU IN MINUTES Generator exhaust contains high levels of carbon mon oxide CO a poisonous gas you cannot see or smell If you can smell the generator exhaust you are breathing CO But even if you cannot smell the exhau2. Breathing exhaust fumes will kill you E Wear eye protection which is marked to comply with ANSI Z87 1 as well as hearing protection when operating this equipment Keep all bystanders children and pets at least 10 feet away Wear sturdy and dry shoes or boots Do not operate while barefoot Do not operate generator when you are tired or under the influence of drugs alcohol or medication Keep all parts of your body away from any moving parts and all hot surfaces of the unit Do not touch bare wire or receptacles Do not use generator with electrical cords which are worn frayed bare or otherwise damaged Before storing allow the engine to cool and drain fuel from the unit Do not operate or store the generator in rain snow or wet weather Store the generator in a well ventilated area with the fuel tank empty Fuel should not be stored near the generator Empty fuel tank close fuel valve and restrain the unit from moving before transporting in a vehicle Allow engine to cool for five minutes before refueling To reduce the risk of fire and burn injury handle fuel with care It is highly flammable Do not smoke while handling fuel Store fuel in a container approved for gasoline Position the unit on level ground stop engine and allow to cool before refueling Loosen fuel cap slowly to release pressure and to keep fuel from escaping around the cap Tighten the fuel cap securely after refuelin
3. Sy LEVER y AIR FILTER p N RECOIL STARTER GROUND TERMINAL FUEL TANK GENERATOR Rated Voltage sirio tes 120V 240V Rated AMPS Anae aa 47 5 A 23 75 A Rated QutpUt sisenenud onies nigue iiin 5 700 W Maximum Output 0 ccccceeeeeeeeeeeeeeeeeeeeeeeeeeeeaees 7 125 W Rated Frequency 60 Hz DIMENSIONS O 28 5 in Wii neha Net eee ae 20 875 in A abn neem sree 24 25 in Weight asai te eerie la 170 lbs 120 VOLT AC 20 AMP RECEPTACLES 240 VOLT AC 30 AMP RECEPTACLE AC CIRCUIT BREAKER CORD RETAINERS OIL CAP DIPSTICK OIL DRAINAGE BOLT Page 10 English FEATURES KNOW YOUR GENERATOR See Figure 1 The safe use of this product requires an understanding of the information on the product and in this operator s manual as well as a knowledge of the project you are attempting Before use of this product familiarize yourself with all operating features and safety rules AC CIRCUIT BREAKER The circuit breaker is provided to protect the generator against electrical overload AIR FILTER The air filter helps to limit the amount of dirt and dust drawn into the unit during operation CHOKE LEVER The choke lever is used when starting the engine CORD RETAINERS Use the cord retainers to prevent plugs from being acciden tally pulled out of the 120 volt receptacles FUEL TANK The fuel tank has a capacity of 7 gallons FUEL VALVE The flow of fuel through the generator
4. harm CALIFORNIA PROPOSITION 65 A AVERTISSEMENT Les gaz d chappement de ce produit contiennent des produits chimiques identifi s par tat de Californie comme causes de cancer de malformations cong nitales et d autres troubles de l appareil reproducteur PROPOSITION 65 DE L TAT DE CALIFORNIE A ADVERTENCIA Las emanaciones provenientes del escape del motor de este producto contienen sustancias qu micas reconocidas por el estado de California como causantes de c ncer defectos cong nitos y otras afecciones del aparato reproductor CALIFORNIA PROPUESTA DE LEY N M 65 987000 481 9 5 08 REV 00 SERVICE For parts or service contact your nearest Homelite authorized service dealer Be sure to provide all relevant information when you call or visit For the loca tion of the authorized service dealer nearest you please call 1 800 242 4672 or visit us online at www homelite com REPAIR PARTS The model number of this product is found on a plate or label attached to the housing Please record the serial number in the space provided below MODEL NO SERIAL NO D PANNAGE Pour tout entretien ou r paration du produit contacter le centre de r parations Homelite agr le plus proche Veiller a fournirtoutes les informations pertinentes lors de tout appel t l phonique ou visite Pour obtenir l adresse du centre de r parations agr le plus proche t l phoner au 1 800 242 4672 ou visiter no
5. Every 3 months Every 6 months Every year or or 20 hours of or 50 hours of or 100 hours after 300 hours each use f operation operation of operation of operation Check Engine Lubricant J Change Engine Lubricant J o fo e e Check Air Fiter TE Clean Air Fiter Change Air Fiter TE Check AdjustSparkPlug Replace Spark Plug Check AdjustidieSpeed Jo e i o a E O a Clearance A EA PEA es PE A Clean Fuel Tank and Filter Check Fuel Tube These items should only be carried out by an authorized service center NOTE Maintenance should be performed more frequently when generator is used in dusty areas When generator has exceeded the maximum figures specified in the table maintenance should still be cycled according to the intervals of time or hours stated herein Page 20 English TROUBLESHOOTING PROBLEM POSSIBLE CAUSE SOLUTION Engine will not start Engine switch is OFF Turn engine switch to ON No fuel Fill fuel tank Lubricant level is low Check engine lubrincant level and fill if necessary Fuel valve is OFF Turn fuel valve ON Spark plug faulty fouled or improperly Replace spark plug gapped Choke lever is in RUN position Move choke lever to START position Engine stored without treating or Drain fuel and carburetor Refuel with draining gasoline or refueled with bad fresh gasoline gasoline Engine lacks power Fuel element clogged Check air
6. as leaves etc Do not use a garden hose to clean the generator Water en tering the fuel system or other internal parts of the unit can cause problems that will decrease the life of the generator To clean the unit E Use a soft bristle brush and or vacuum cleaner to loosen and remove dirt and debris E Clean air vents with low pressure air that does not exceed 25 psi E Wipe the exterior surfaces of the generator with a damp cloth CHECKING CLEANING AIR FILTER See Figure 11 For proper performance and long life keep air filter clean E Loosen the screws on the top and bottom of the air filter cover Remove cover and set aside E Remove the filter element E Ifthe filter element is dirty clean with warm soapy water Rinse and let dry E Apply alight coat of engine lubricant to the element then squeeze it out Page 17 English MAINTENANCE E Replace the element in the air filter unit E Replace the air filter cover and tighten screws to se AIR FILTER cure COVER NOTE Do not run the generator without the air filter Rapid engine wear will result CHANGING ENGINE LUBRICANT See Figure 12 E Remove the oil cap dipstick E Place a container underneath the oil drainage bolt to collect used lubricant as it drains E Unscrew the oil drainage bolt and remove E Allow lubricant to drain completely E Reinstall the oil drainage bolt and tighten securely FILTER O i E ELEMENT E Refill with lubrican
7. attached device operates properly CAUTION Do not overload the generator s capacity Exceeding the generator s wattage amperage capacity can damage the generator and or electrical devices connected to it Typical Continuous Running Starting Watts Watts Essen A HeatingiGooing C Cid Typical Tool or Appliance Surge 2350 1800 Electric Stove Single Element 2100 Family Room 5 500 ome 875 omiso se Aness Sprayer HP coo Reciprocating Saw oso eco barvane oo 2350 1200 2300 4 Plug in and turn on the next load Miter Saw 10 in 1800 1800 5 Again permit the generator to stabilize Planer Jointer 6 in 1800 1800 6 Repeat steps 4 and 5 for each additional load Table Saw Radial Arm Saw 10 in 2000 2000 Air Compressor 1 HP 1600 4500 Wattages listed are approximate Check tool or appliance for actual wattage Never add more loads than the generator capacity Take special care to consider surge loads in generator capacity as previously described Page 9 English FEATURES PRODUCT SPECIFICATIONS ENGINE Engine Typeset ttre la 4 Stroke OHV Cooling Systemi arenarie ia Forced Air Starting Sytem O TO Recoil Ignition SysteM ooocccccnoncccccnnnanoncconnnnnornncnnnnnrncnnnnnnrnnn TGL Spark Plu eie aaa ias NGK BPR4ES Engine Lubricant VOIUME c ccceeeeeeneeeeeeeeeneeeeeeeeaes 1 1 qt EUG VOIUMO s unite 7 gal FUEL CAP HANDLE LOCK PIN
8. choke lever right to the START position NOTE If engine is warm or the temperature is above 50 F move the choke lever left to the RUN position E Put the engine switch in the ON 1 position E Pull the recoil starting grip until the engine runs a maxi mum of 6 times Page 16 English OPERATION NOTE Do not allow the grip to snap back after starting return it gently to its original place E Allow the engine to run for 30 seconds then move the choke lever left to the RUN position STOPPING THE ENGINE See Figures 8 9 To stop the engine under normal operating conditions m Remove any load from the generator E Turn the fuel valve to the OFF position E Put the engine switch in the OFF O position To stop the engine in an emergency situation E Put the engine switch in the OFF O position MOVE CHOKE LEVER LEFT MOVE CHOKE LEVER RIGHT TO START A WARNING When servicing use only identical Homelite replacement parts Use of any other parts may create a hazard or cause product damage Only the parts shown on the parts list are intended to be repaired or replaced by the customer All other parts should be replaced at an authorized service center GENERAL MAINTENANCE Keep the generator in a clean and dry environment where it is not exposed to dust dirt moisture or corrosive vapors Do not allow the cooling air slots in the generator to become clogged with foreign material such
9. during or immediately after use they are HOT and will cause burn injury Do not connect to a building s electrical system unless a transfer switch has been properly installed by a qualified electrician Do not allow the generator s gas tank to overflow when filling Fill to 1 in below the top neck of the gasoline tank to allow for fuel expansion Check the ventilation hole in side the fuel tank cap for debris Do not block the vent Do not smoke when filling the generator with gasoline Shut down the engine and allow to cool completely before adding gasoline or lubricant to the generator Do not remove the oil dipstick or the fuel tank cap when the engine is running Pay close attention to all safety labels located on the generator Keep children a minimum of 10 feet away from the gen erator at all times The unit operates best in temperatures between 23 F and 104 F with a relative humidity of 90 or less Specific modifications for high altitude performance are needed if the generator will always be operated at alti tudes above 5 000 feet Contact your nearest authorized service center for more information and to have these modifications performed Operating voltage and frequency requirement of all electronic equipment should be checked prior to plug ging them into this generator Damage may result if the equipment is not designed to operate within a 10 voltage variation and 3 hz frequency variation f
10. filter element Clean or replace as needed Engine stored without treating or Drain fuel and carburetor Refuel with draining gasoline or refueled with bad fresh gasoline If problem continues gasoline contact your nearest authorized service center AC receptacle does not work Circuit breaker is OFF Turn ON the AC circuit breaker Item plugged in is defective Try a different item Generator makes a spark knock or An occasional light knocking or ping Switch to a different brand of gasoline pinging noise ing under heavy load is not a cause making sure that the octane rating for concern However if the knocking is 86 or higher If problem continues or pinging occurs under normal load contact your nearest authorized service at a steady engine speed the problem center may be with the brand of gasoline be ing used If problem persists after trying the above solutions contact your nearest authorized service center for assistance The following symptoms may indicate problems that will affect the emissions level of the unit Hard starting or stalling after starting Rough idle Misfiring or backfiring under load Afterburning backfiring E Black exhaust smoke or high fuel consumption If you encounter any of these symptoms have the unit inspected and repaired by the nearest authorized service center Page 21 English WARRANTY LIMITED WARRANTY WARRANTY COVERAGE Homelite Con
11. shown Washer 1 4 iD ooooooccocccncnnnnccconannccncnnnnnnnnnnnannnnnos 2 OAN DOA BW PD Page 12 English ASSEMBLY UNPACKING This product requires assembly E Carefully cut the box down the sides then remove the machine and any accessories from the box Make sure that all items listed in the packing list are included NOTE This machine is heavy and requires a minimum of two people to lift To avoid back injury lift with your legs and not your back E Inspect the unit carefully to make sure no damage oc curred during shipping E Donotdiscard the packing material until you have carefully inspected and satisfactorily operated the product E f any parts are damaged or missing please call 1 800 242 4672 for assistance A WARNING If any parts are damaged or missing do not operate this product until the parts are replaced Failure to heed this warning could result in serious personal injury A WARNING Do not attempt to modify this product or create acces sories not recommended for use with this product Any such alteration or modification is misuse and could result in a hazardous condition leading to possible serious per sonal injury A WARNING Do not attempt to operate the generator until assembly is complete Failure to comply could result in possible serious personal injury NOTE Do not put fuel or lubricant in the generator before installing the feet frame support and wheels INSTALLING
12. 1 866 788 7398 Warranty Transfer To transfer the warranty from the original purchaser to any subsequent purchaser s please contact 1 866 788 7398 to find out the necessary procedures In no case will the warranty be extended beyond the original period Yamaha Motor Corporation USA makes no other warranty of any kind expressed or implied All implied warranties of mer chantability and fitness for a particular purpose which exceed the obligation and time limits stated in this warranty are hereby disclaimed by Yamaha Motor Corporation USA and excluded from this warranty Some states do not allow limitations on how long an implied warranty lasts so the above limitation may not apply to you Also excluded from this warranty are any incidental or consequential damages including loss of use Some states do not allow the exclusion or limitation of incidental or consequential damages so the above exclusion may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state Yamaha Motor Corporation USA 1 866 788 7398 Page 23 English 5700 WATT GENERATOR G n rateur de 5 700 watts Generador 5700 watts OPERATOR S MANUAL i HG5700 Series MANUEL D UTILISATION S rie HG5700 MANUAL DEL OPERADOR Serie HG5700 A WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive
13. FEET ON THE FRAME SUPPORT See Figure 2 E Locate the following items 2 rubber feet 2 lock nuts 1 4 20 2 washers 1 4 in 2 bolts 1 4 20 x 1 1 2 in E Insert bolt through foot then through frame support as shown E Slide a washer on the bolt then install nut Tighten nut securely NOTE Be careful not to overtighten so that foot mate rial collapses E Repeat with remaining foot FRAME SUPPORT WITH FOOT RUBBER 2 FOOT Raon INSTALLING THE FRAME SUPPORT See Figure 2 Install the frame support on the bottom of the generator frame on the same side as the handle E Locate the following items Frame support 2 flange nuts 5 16 18 2 washers 5 16 in 2 bolts 5 16 18 x 1 in E Raise the end of the generator where the recoil starter is located high enough to gain access to the frame bottom securely position props underneath to support Align the holes on the frame support with the holes on the generator frame E Slide a washer on the bolt then insert the bolt through the hole in the generator frame so it extends down through the frame support E Install flange nut and tighten securely E Repeat on other side Fig 2 Page 13 English ASSEMBLY INSTALLING THE WHEELS See Figure 3 Wheels are provided to assist in moving the generator to the desired location and should be installed on the side opposite the handle E Locate the following items 2 bolts 3 8 16 x 4 1 4 in 6 washers 3 8 in
14. MANUAL PARA FUTURE R F RENCE FUTURAS CONSULTAS TABLE OF CONTENTS BM trODuctiOniy cs fcciecdereseceet E T E ia ce ee 2 E Important Satety Instructions airada mt hte eee eet ate th Blea fa ehh ot eee ee 3 4 e Specitic Safety Rules ii 6c4 sai waa A A a an een A a a as 4 E GYMNOTA E a a A raaa aaraa ai 5 7 B Electrical ieiuna A E a dia 8 9 EA TEE E A A AAA E T AE E A E AA A TRT 10 11 E Loose Parts Lists iiir a aae aie aAA Eaa a a a a a r aa TE ceded aah Seas 12 MB ZASSEIMDLY cima as ltda dedo e 13 14 A A OS 15 17 BM Maintenance siii do 17 20 E VIFOUDIESHOOUING camita dia losa 21 NA a NG NE OSS ed eo eae tate de ea 22 23 E Parts Ordering Servici ies ciiviger hese eee een eee ina Back Page This product has many features for making its use more pleasant and enjoyable Safety performance and dependability have been given top priority in the design of this product making it easy to maintain and operate A DANGER GROUNDING THE GENERATOR To reduce the risk of shock or electrocution generator must be properly grounded The nut and ground terminal on the frame must always be used to connect the generator to a suitable ground source The ground path should be made with 8 size wire Connect the terminal of the ground wire between the lock washer and the nut and tighten the nut fully Connect the other end of the wire securely to a suitable ground source The National Electric Code contains several practical ways in whi
15. OPERATOR S MANUAL Manuel de l op rateur Manuel d utilisation Manual del operador 5700 WATT GENERATOR G n rateur de 5 700 watts Generador 5700 watts HG5700 Series S rie HG5700 Serie HG5700 Your generator has been engineered and manufactured to our high standard for dependability ease of operation and op erator safety When properly cared for it will give you years of rugged trouble free performance A DANGER You WILL be KILLED or SERIOUSLY HURT if you do not follow the instructions in this operator s manual Thank you for your purchase SAVE THIS MANUAL FOR FUTURE REFERENCE Ce g n rateur a t concu et fabriqu conform ment a nos Su nuevo generador ha sido dise ado y fabricado de conformidad strictes normes de fiabilit de simplicit d emploi et de s curit con estrictas normas para brindar fiabilidad facilidad de uso y d utilisation Correctement entretenu il vous donnera des ann es seguridad para el operador Con el debido cuidado le brindar de fonctionnement robuste et sans probleme muchos a os de s lido y eficiente funcionamiento A DANGER Le non respect des instructions fournies A PELIGRO El incumplimiento de las instrucciones en dans ce manuel d utilisation entrainera des BLESSURES este manual del operador puede CAUSARLE LA MUERTE O GRAVES voire MORTELLES LESIONARLE GRAVEMENTE Merci de votre achat Le agradecemos su compra CONSERVER CE MANUEL POUR GUARDE ESTE
16. RAIN SCREW E Position a suitable container under the carburetor drain screw to catch fuel loosen the screw E Allow fuel to drain completely into container E Retighten drain screw NOTE Consult hazardous waste management guidelines in your area for the proper way to dispose of used fuel TRANSPORTING E Turn engine switch OFF O Turn the fuel valve to the OFF position Make sure engine and exhaust of unit is cool Empty the fuel tank Do not drop or strike unit or place under heavy objects Page 19 English MAINTENANCE STORAGE When preparing the generator for storage allow the unit to cool completely then follow the guidelines below STORAGE TIME PRIOR TO STORING Less than 2 months Drain gasoline from tank and dispose of in a suitable container according to state and local ordinances 2 months to 1 year Drain fuel from carburetor Drain gasoline from tank and dispose of in a suitable container according to state and local ordinances 1 year or more Drain fuel from the carburetor Remove spark plug Drain gasoline from tank and dispose of in a suitable container according to state and local ordinances E Put a tablespoon of engine oil into the spark plug cylinder Turn the engine slowly with the pull rope to distribute the oil E Reinstall spark plug E Change engine lubricant After removal from storage E Fill with fresh gasoline MAINTENANCE SCHEDULE Before After 1st month
17. TAL OR CONSEQUENTIAL DAMAGES SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU HOW TO OBTAIN WARRANTY SERVICE For warranty service Call toll free 1 800 242 7462 or write to Homelite Consumer Products Inc 1428 Pearman Dairy Road Anderson SC 29625 For warranty service outside the USA please contact your local Homelite dealer Page 22 English WARRANTY Yamaha Motor Corporation USA Spark Ignited Small Off Road Equipment SORE Limited and EPA Emissions Warranty Yamaha Motor Corporation USA hereby warrants that new Yamaha Spark Ignited Small Off Road Engines hereafter called SORE engines purchased from an authorized Yamaha SORE engine dealer in the continental United States will be free from defects in material and workmanship for the period of time stated herein subject to certain stated limitations Period of Warranty Any new Yamaha SORE engine purchased for private non commercial use from an authorized Yamaha SORE engine dealer in the continental United States will be warrantied against defects in material or workmanship for a period of two 2 years from date of purchase subject to exclusions noted herein Any Yamaha SORE engine purchased and utilized for commercial applications will be warrantied for a period of one 1 year from the date of purchase subject to exclusions noted herein For Yamaha SORE engines used in a rental application the warranty will be for ninety 90 days from the date of pur
18. cal lighting appliances tools and motor loads BEFORE OPERATING THE UNIT E Only use OUTSIDE and far away from windows doors and vents E NEVER use inside a home or garage EVEN IF doors and windows are open E Always position the generator on a flat firm surface CAUTION Attempting to start the engine before it has been properly filled with lubricant will result in equipment failure CHECKING ADDING LUBRICANT See Figure 6 Engine lubricant has a major influence on engine perfor mance and service life For general all temperature use SAE 10W 30 is recommended Always use a 4 stroke motor lubricant that meets or exceeds the requirements for API service Classification SJ NOTE Non detergent or 2 stroke engine lubricants will damage the engine and should not be used E Unscrew the oil cap dipstick and remove E Wipe dipstick clean and re seat in hole do not re thread E Remove dipstick again and check lubricant level Lubri cant level should fall between the hatched areas on the dipstick E flevelis low add engine lubricant until the fluid level rises to the upper portion of the dipstick E Replace and secure the oil cap dipstick OIL CAP DIPSTICK OIL FILL HOLE Page 15 English OPERATION CHECKING ADDING FUEL See Figure 7 E Remove the fuel cap E Fill the fuel tank to 1 in below the top of the fuel neck E Replace and secure the fuel cap NOTE Always use unleaded gaso
19. caused by abuse accident misuse neglect alteration modification the effects of corrosion erosion normal wear and tear or repairs by other than the Company or its authorized service representative Warranty is voided if the customer fails to install maintain and operate the product in accordance with the instruc tions and recommendations of the Company as set forth in the Product s operator s manual or if the Product is used as rental equipment The Company will not pay for repairs or adjustments to the Product or for any costs or labor performed without the Company s prior authorization SAVE YOUR SALES SLIP Proof of purchase in the form of your dated sales receipt cash register slip etc showing the serial number and the model of your Product will be required before the Company and or its authorized service representatives can perform warranty service on the Product EXCLUSIONS AND LIMITATIONS THIS LIMITED WARRANTY IS IN LIEU OF ALL OTHER EXPRESS WARRANTIES ANY IMPLIED WARRANTY OF MERCHANTABILITY FITNESS FOR A PARTICULAR PURPOSE OR OTHERWISE APPLICABLE TO THIS PRODUCT SHALL BE LIMITED IN DURATION TO THE DURATION OF THIS LIMITED WARRANTY THE WARRANTY SERVICE DESCRIBED ABOVE IS THE EXCLUSIVE REMEDY UNDER THIS WARRANTY THE COMPANY SHALL NOT BE LIABILE FOR ANY SPECIAL INCIDENTAL OR CONSEQUENTIAL DAMAGES SOME STATES DO NOT ALLOW A LIMITATION ON THE DURATION OF IMPLIED WARRANTIES OR THE EXCLUSION OR LIMITATION OF INCIDEN
20. ch to establish a good ground source If a steel or iron rod is used it should be at least 5 8 in diameter and if a nonferrous rod is used it should be at least 1 2 in diameter and be listed as material for grounding Drive the rod or pipe to a depth of 8 ft If a rock bottom is encountered less than 4 ft down bury the rod or pipe in a trench All electrical tools and appliances operated from this generator must be properly grounded by use of a third wire or be Double Insulated It is recommended to 1 Use electrical devices with 3 prong grounded plugs 2 Use an extension cord with a 3 pole receptacle and a 3 prong plug at opposite ends to ensure continuity of the ground protection from the generator to the appliance Check and adhere to all applicable federal state and local regulations relating to grounding specifications Consult a qualified electrician or service personnel if the grounding instructions are not completely understood or if in doubt as to whether the generator is properly grounded Page 2 English IMPORTANT SAFETY INSTRUCTIONS A DANGER Carbon Monoxide Using a generator indoors WILL KILL YOU IN MINUTES Generator exhaust contains high levels of carbon mon oxide CO a poisonous gas you cannot see or smell If you can smell the generator exhaust you are breathing CO But even if you cannot smell the exhaust you could be breathing CO NH Never use a generator inside homes garages craw
21. chase subject to the exclusions noted herein During the period of warranty any authorized Yamaha SORE engine repair station will free of charge repair or replace at Yamaha s option any part adjudged defective by Yamaha due to faulty workmanship or material from the factory Parts used in warranty repairs will be warrantied for the balance of the product s warranty period All parts replaced under warranty become property of Yamaha Motor Corporation USA Emissions warranty emissions related components will be warrantied for 2 years regardless of commercial or non commercial use General Exclusions from this warranty shall include any failures caused by a Installation of parts or accessories that are not qualitatively equivalent to genuine Yamaha parts b Abnormal strain neglect or abuse c Lack of proper maintenance d Accident or collision damage Specific Exclusions from this warranty shall include parts replaced due to normal wear or routine maintenance The Customer s Responsibility under this warranty shall be to 1 Operate and maintain the SORE engine as specified in the appropriate Owner s Manual 2 Give notice to an authorized Yamaha SORE engine repair station of any and all apparent defects within ten 10 days after discovery and make the unit available at time for inspection and repairs as requested by the Yamaha SORE repair station An approved Yamaha SORE engine repair station may be found by phoning
22. door areas away from open windows or doors E Failure to properly ground generator can result in electrocution especially if the generator is equipped with a wheel kit E Do not expose to rain or use in damp locations E Using a generator indoors WILL KILL YOU IN MINUTES Generator exhaust contains carbon monoxide This is a poison you cannot see or smell E NEVER use inside a home or garage EVEN IF doors and windows are open E Only use OUTSIDE and far away from windows doors and vents A DANGER A PELIGRO N Risk of Fire Check for any fuel overflow or leaking Stop the engine before refueling Risque d incendie V rifier l absence de d bordement ou de fuite de carburant Arr ter le moteur avant de fair le plein Riesgo de incendio Revise si hay alg n derrame o fuga de combustible Tope el motor antes de poner combustible Add lubricant to full if lubricant is too low Ajouter de lubrifiant jusqu au rep re de remplissage pour d marrer rk to start Engine will not start or will shut off Le moteur ne d marrera pas ou s arr tera si le niveau de lubrifiant est bas A ada lubricante hasta la marca de ileno para arrancar El motor no arrancar o se apagar si el nivel de lubricante est demasiado bajo which will automatically shut off the engine if the lubricant level falls below a safe limit GROUNDING WARNING National Electric Code requires generator to be grounded to an ap
23. g Wipe spilled fuel from the unit Never attempt to burn off spilled fuel under any circum stances Generators vibrate in normal use During and after the use of the generator inspect the generator as well as extension cords and power supply cords connected to it for damage resulting from vibration Have damaged items repaired or replaced as necessary Do not use plugs or cords that show signs of damage such as broken or cracked insulation or damaged blades For power outages permanently installed stationary gen erators are better suited for providing back up power to the home Even a properly connected portable generator can become overloaded This may result in overheating or stressing the generator components possibly leading to generator failure Use only authorized replacement parts and accessories and follow instructions in the Maintenance section of this manual Use of unauthorized parts or failure to follow maintenance instructions may create a risk of shock or injury Page 3 English IMPORTANT SAFETY INSTRUCTIONS E Inspect the unit before each use for loose fasteners fuel leaks etc Replace damaged parts E Maintain the unit per maintenance instructions in this Operator s Manual SPECIFIC SAFETY RULES A WARNING When this generator is used to supply a building wiring system generator must be installed by a quali fied electrician and connected to a transfer switch as a separately derived system in acco
24. gs and instructions in the operator s manual do not use this product Call Homelite A WARNING customer service for assistance Observe all normal safety precautions to avoid electrical shock A WARNING The operation of any products can result in foreign objects being thrown into your eyes which can result in severe eye damage Before beginning power tool operation always wear safety goggles or safety glasses 3 with side shields and when needed a full face shield We recommend Wide Vision Safety Mask for use over eyeglasses or standard safety glasses with side shields Always wear eye protection which is marked to comply with ANSI Z87 1 SAVE THESE INSTRUCTIONS Page 6 English SYMBOLS SAFETY LABELS The information below can be found on the generator For your safety please study and understand all of the labels before starting the generator If any of the labels come off the unit or become hard to read contact an authorized service center for replacement Using a generator indoors WILL KILL YOU IN MINUTES Generator exhaust contains carbon monoxide This is a poison you cannot see or smell 4 DANGER NEVER use inside a home or garage EVEN IF doors and windows are open N E Ie Only use OUTSIDE and far away from windows doors and vents le pas GRAVES voire la MORT SE MATAR o LESIONAR GRAVEMENTE si no sigue las instrucciones del Manual del operador Risk of tire D
25. is controlled by the position of the fuel valve GROUND TERMINAL The ground terminal is used to assist in properly ground ing the generator to help protect against electrical shock Consult with a local electrician for grounding requirements in your area OIL CAP DIPSTICK Remove the oil fill cap to check and add lubricant to the generator when necessary OIL DRAINAGE BOLT When changing the engine lubricant the oil drainage bolt is loosened to allow old engine lubricant to be drained RECEPTACLES Your generator has the following single phase 60 Hz outlets four 120 Volt AC 20 Amp receptacles and one 240 Volt AC 30 Amp receptacle These can be used for operating appropriate appliances electrical lighting tools and motor loads RECOIL STARTER GRIP The recoil starter grip is used along with the engine switch to start the generator s engine Page 11 English LOOSE PARTS LIST The following items are included with the generator Description i Description Bolt 3 8 16 X 4 1 4 in cooonocccccnonoccccnnconannnnnccnnnnnos 2 Rubber Foot Washer 3 8 IM ciai anai r N 6 Bolt 1 4 20 X 1 1 2 in coconocccnconoooncnnconanoncnnconanoss 2 Flange Nut 5 16 18 Washer 5 16 N oooooncccnnnnnoncccnnnncnnnnnnnnnanannanannna 2 Lock Nut 3 8 16 Bolt 5 16 18 X 1 DM oooonnnnnocccncnnnonnconconanoncnnconanoss 2 Handle Lock Pin Frame Support Lanyard Engine Lubricant Lock Nut 1 4 20 Operator s Manual not
26. l spaces or other partly enclosed areas Deadly levels of carbon monoxide can build up in these areas Us ing a fan or opening windows and doors does NOT supply enough fresh air ONLY use a generator outdoors and far away from open windows doors and vents These openings can pull in generator exhaust Even when you use a generator correctly CO may leak into the home ALWAYS use a battery powered or bat tery backup CO alarm in the home If you start to feel sick dizzy or weak after the generator has been running move to fresh air RIGHT AWAY See a doctor You could have carbon monoxide poisoning A WARNING Read and understand all instructions Failure to follow all instructions listed below may result in electrocution fire and or carbon monoxide poisoning which will cause death or serious injury A WARNING National Electric Code requires generator to be grounded to an approved earth ground Before using the ground terminal consult a qualified electrician electrical inspec tor or local agency having jurisdiction for local codes or ordinances that apply to the intended use of the generator SAVE THESE INSTRUCTIONS This manual contains important instructions for HG5700 that should be followed during installation and maintenance of the generator and batteries E Do not allow children or untrained individuals to use this unit E Never start or run the engine inside a closed or partially enclosed area
27. line with a pump octane rating of 86 or higher Never use old stale or contaminated gasoline and do not use an oil gas mixture Do not allow dirt or water into the fuel tank USING FUEL STABILIZER Fuel gets old oxidizes and breaks down over time Adding a fuel stabilizer not included extends the usable life of fuel and helps prevent deposits from forming that can clog the fuel system Follow fuel stabilizer manufacturer s directions for correct ratio of stabilizer to fuel E Add stabilizer to fuel tank then fill with gasoline following previous instructions NOTE Fuel stabilizer and gasoline can be mixed prior to filling the tank by using a gas can or other approved fuel container and shaking gently to combine E Replace and secure the fuel tank cap E Start and run the engine for at least 5 minutes to allow stabilizer to treat the entire fuel system OXYGENATED FUELS Some conventional gasolines are blended with alcohol or an ether compound These gasolines are collectively referred to as oxygenated fuels To meet clean air standards some areas of the United States and Canada use oxygenated fuels to help reduce emissions If using an oxygenated fuel make sure it is unleaded and meets the minimum octane rating requirements Before using an oxygenated fuel try to confirm the fuel s contents Some states provinces require this information to be posted on the pump The following are the EPA approved percentages of oxyge
28. n Load in Watts Maximum Allowable Cord Length Amperes atizov atzaov 8Wie mowie 12Wire 14 Wire 600 1000ft 600 ft 375 ft 250 ft 1200 5f 300 ft 200 ft 125 ft 180 350 200 ft 125 ft 100 ft 0 son II toon son 0 o oon Ps o ao o mse se e O oOo w e0 isot toon lt ooo SS E reo mes es a S SSCS o o o eon IE O E ELECTRIC MOTOR LOADS It is characteristic of common electric motors in normal operation to draw up to six times their running current while start ing This table may be used to estimate the watts required to start Code G electric motors however if an electric motor fails to start or reach running speed turn off the appliance or tool immediately to avoid equipment damage Always check the requirements of the tool or appliance being used compared to the rated output of the generator Watts Required to Start Motor Motor Size H P 7 z 7 Repulsion Induction Split Phase a po as 60m 1200 pve po es o eso wo 2400 peo two oo aeoo AA AM gt gt cen ee E pot too sw o o Page 8 English ELECTRICAL GENERATOR CAPACITY Make sure the generator can supply enough continuous run ning and surge starting watts for the items you will power at the same time Follow these simple steps 1 2 Select the items you will power at the same time Total the continuous running watts of these items This is
29. nates Ethanol ethyl or grain alcohol 10 by volume You may use gasoline containing up to 10 ethanol by volume Gasoline containing ethanol may be marketed under the name Gasohol Do not use E85 fuel MTBE methyl tertiary butyl ether 15 by volume You may use gasoline containing up to 15 MTBE by volume Methanol methyl or wood alcohol 5 by volume You may use gasoline containing up to 5 methanol by volume as long as it also contains cosolvents and corrosion inhibi tors to protect the fuel system Gasoline containing more than 5 methanol by volume may cause starting and or performance problems It may also damage metal rubber and plastic parts of the generator or your fuel system If you notice any undesirable operating symptoms try another service station or switch to another brand of gasoline FUEL TANK FUEL CAP ENGINE SWITCH RECOIL STARTER GRIP Fig 9 NOTE Fuel system damage or performance problems re sulting from the use of an oxygenated fuel containing more than the percentages of oxygenates stated previously are not covered under warranty CAUTION On alevel surface with the engine off check the lubricant level before each use of the generator STARTING THE ENGINE See Figures 8 10 NOTE If location of generator is not level the unit may not start or may shut down during operation E Unplug all loads from the generator E Turn the fuel valve to the ON position E Move the
30. ng on the type of fuel used the type and amount of lubricant used and or your operating conditions the exhaust port and muffler may become blocked with carbon deposits If you notice a power loss with your gas powered products you may need to remove these deposits to restore perfor mance We highly recommend that only qualified service technicians perform this service SPARK ARRESTOR See Figure 14 E Inspect the spark arrestor for breaks or holes Replace if necessary To purchase a replacement spark arrestor contact Homelite customer service at 1 800 242 4672 E Use a brush to remove carbon deposits from the spark arrestor screen as needed DRAINING FUEL TANK CARBURETOR See Figures 15 16 To help prevent gum deposits in the fuel system drain the fuel from the tank and carburetor before storing DRAINING THE FUEL TANK E Turn the engine switch OFF O E Turn the fuel valve to the OFF position E Remove the fuel line from the petcock by squeezing the ends of the retaining clip and sliding the fuel line off E Install one end of a drain line over the petcock and place the other end in a fuel container large enough to catch the fuel being drained from the tank E Turn the fuel valve to the ON position E When the fuel has drained from the tank close the fuel valve and reinstall fuel line on petcock DRAINING THE CARBURETOR E Turn the engine switch OFF O E Turn the fuel valve to the OFF position CARBURETOR D
31. o not add fuel while the product is operating Risque d incendie Ne pas ajouter de carburant pendant l utilisation de l appareil EZ Riesgo del incendio No agregue combustible cuando el producto est functionando You WILL be KILLED or SERIOUSLY HURT if you do not follow the Operator s Manual instructions Ni roc der de la mani re d crite dans ce Manuel d utilisation entra nera des BLESSURES Q DANGER 4 PELIGRO e Generator is a potential source of electric shock Do not expose to moisture rain or snow Do not operate with wet hands or feet Le g n rateur est une source potentielle de chocs lectriques Ne pas exposer l humidit a pluie ou la neige Ne pas utiliser avec les mains ou les pieds mouill s E Jenerador es una fuente de descarga el ctrica No lo exponga a humeda la lluvia nin ala nieve No opere con manos o pies h medos Exhaust contains poisonous carbon monoxide gas that can cause unconsciousness or DEATH RR JJ Sperate in well ventilated outdoor areas away from open windows or doors DAA ii L chappement contient le gaz monoxyde de carbone torique qui peut causer l inconscience ou la MORT jen ventil s et ext rieurs loin d ouvre des fen tres ou des portes 2 El escape contiene gas venenoso de mon xido de carbono que puede causar p rdida del conocimiento o MUERTE Opere en reas exteriores bien ventiladaslejos de puertas o ventanas abiertas onctionner dans les secteurs Failure to properly ground genera
32. proved earth ground A WARNING A AVERTISSEMENT ADVERTENCIA Product does not include ground rod or copper wire National Electric Code requires generator to be properly grounded to an approved earth ground Call an electrician for local grounding requirements Le produit ne comprend pas de piquet de terre ou de fil en cuivre Le code electrique americain National Electric Code requiert un g n rateur pour une bonne mise la terre approuv e Appeler un lectricien pour conna tre les exigences locales de mise la terre El producto no incluye el alambre de cobre ni la barra de conexi n a tierra Los Reglamentos Nacionales de Electricidad exigen que el generador est debidamente conectado a una tierra aprobada Comuniquese con un electrista para todo lo relacionado con los requistos de conexi n a tierra Page 7 English AWARNING HOT SURFACE A AVERTISSEMENT SURFACES TRES CHAUDE AADVERTENCIA SUPERFICIES CALIENTE HOT SURFACE WARNING Do not touch the muffler or aluminum cylinder ofthe engine They are very HOT and will cause severe burns Don t put any flammable or combustible materials in the direct path of the exhaust ELECTRICAL EXTENSION CORD CABLE SIZE Refer to the table below to ensure the cable size of the extension cords you use are capable of carrying the required load Inadequate size cables can cause a voltage drop which can burn out the appliance and overheat the cord Current i
33. rdance with NFPA 70 National Electrical Code The generator shall be connected through a transfer switch that switches all conductors other than the equipment grounding con ductor The frame of the generator shall be connected to an approved grounding electrode Failure to isolate the generator from power utility can result in death or injury to electric utility workers m Exhaust contains poisonous carbon monoxide a color less odorless gas Breathing exhaust can cause loss of consciousness and can lead to death If running in a confined or partially enclosed area the air may contain a dangerous amount of carbon monoxide To keep ex haust fumes from building up always provide adequate ventilation E Always use a battery powered carbon monoxide detec tor when running the generator If you begin to feel sick dizzy or weak while using the generator shut it off and get to fresh air immediately See a doctor You may have carbon monoxide poisoning E Place the generator on a flat stable surface E Operate in a well ventilated well lit area isolated from working areas to avoid noise interference E Operating the generator in wet conditions could result in electrocution Keep the unit dry E Keep the generator a minimum of 3 feet away from all types of combustible material E Do not operate generator near hazardous material E Do not operate generator at a gas or natural gas filling station E Donottouch the muffler or cylinder
34. rom the generator name plate ratings To avoid damage al ways have an additional load plugged into the generator if solid state equipment Such as a television set is used A power line conditioner is recommended for some solid state applications Save these instructions Refer to them frequently and use them to instruct others who may use this product If you loan someone this product loan them these instructions also Page 4 English SYMBOLS Some of the following symbols may be used on this product Please study them and learn their meaning Proper interpretation of these symbols will allow you to operate the product better and safer SYMBOL NAME DESIGNATION EXPLANATION coe E A ooe ae E ooe ee E A AA E AOS gt E 8 Wet Conditions Alert Do not expose to rain or use in damp locations To reduce the risk of injury user must read and understand operator s manual before using this product Always wear safety goggles or safety glasses with side shields and as necessary a full face shield when operating this product Failure to use in dry conditions and to observe safe practices can result in electric shock Running generator gives off carbon monoxide an odorless color less poison gas Breathing carbon monoxide can cause nausea fainting or death Fuel and its vapors are extremely flammable and explosive Fire or explosion can cause severe burns or death To reduce the risk of injury or damage avoid contac
35. st you could be breathing CO m Never use a generator inside homes garages crawl spaces or other partly enclosed areas Deadly levels of carbon monoxide can build up in these areas Us ing a fan or opening windows and doors does NOT supply enough fresh air ONLY use a generator outdoors and far away from open windows doors and vents These openings can pull in generator exhaust Even when you use a generator correctly CO may leak into the home ALWAYS use a battery powered or bat tery backup CO alarm in the home If you start to feel sick dizzy or weak after the generator has been running move to fresh air RIGHT AWAY See a doctor You could have carbon monoxide poisoning A DANGER Failure to properly ground generator can result in elec trocution especially if the generator is equipped with a wheel kit National Electric Code requires generator to be properly grounded to an approved earth ground Call an electrician for local grounding requirements A WARNING Do not allow familiarity with this product to make you careless Remember that a careless fraction of a second is sufficient to inflict serious injury A WARNING Do not use any attachments or accessories not recommended by the manufacturer of this product The use of attachments or accessories not recommended can result in serious personal injury APPLICATIONS This generator is designed to supply electrical power for operating compatible electri
36. sumer Products Inc the Company warrants to the original retail purchaser that this Homelite Product is free from defects in material and workmanship and agrees to repair or replace at the Company s sole discretion any defective Product free of charge within these time periods from the date of purchase EH Two years if the Product is used solely for personal family or household use E One year if the Product is used for business or commercial use This warranty applies only to Products sold within the United States of America the District of Columbia Canada Mexico the Commonwealth of Puerto Rico the Virgin Islands Guam the Canal Zone or American Samoa This warranty is not transferable and does not cover damage resulting from defects other than in material or workman ship or damage caused by unreasonable use including the failure to provide reasonable and necessary maintenance Other items not covered under this warranty include E Transportation charges for sending the product to the Company or its authorized service representative for warranty service or for shipping repaired or replacement products back to the customer these charges must be borne by the original retail purchaser Engine Your Product is equipped with an engine that is covered exclusively by a separate warranty from the engine manufacturer Please refer to the engine manual included with the Product for warranty information related to the engine E Damages
37. t following the instructions in the Checking Adding Lubricant section E Reinstall the oil cap dipstick NOTE Used lubricant should be disposed of at an ap proved disposal site See your local oil retailer for more information SPARK PLUG MAINTENANCE See Figure 13 The spark plug must be properly gapped and free of deposits in order to ensure proper engine operation To check E Remove the spark plug cap E Clean any dirt from around base of spark plug m Remove spark plug using wrench not included E Inspect spark plug for damage and clean with a wire OIL DRAINAGE OIL CAP BOLT DIPSTICK brush before reinstalling If insulator is cracked or chipped spark plug should be replaced NOTE Ifreplacing use the following recommended spark plug or equivalent NGK BPR4ES E Measure plug gap The correct gap is 0 028 0 031 in 0 7 0 8 mm To widen gap if necessary carefully bend the ground top electrode To lessen gap gently tap ground electrode on a hard surface E Seat spark plug in position thread in by hand to prevent cross threading E Tighten with wrench to compress washer If spark plug is new use 1 2 turn to compress washer appropriate amount If reusing old spark plug use 1 8 to 1 4 turn for proper washer compression NOTE An improperly tightened spark plug will become very hot and could damage the engine Page 18 English MAINTENANCE CLEANING THE EXHAUST PORT AND MUFFLER Dependi
38. t with any hot surface To reduce the risk of serious injury avoid attempting to lift the generator alone Consult with local electrician to determine grounding requirements Ground before operation Failure to properly ground generator can result in electrocution Electrocution l q especially if the generator is equipped with a wheel kit Page 5 English SYMBOLS The following signal words and meanings are intended to explain the levels of risk associated with this product SYMBOL SIGNAL MEANING e Indicates an imminently hazardous situation which if not avoided will result DANGER in death or serious injury WARNING Indicates a potentially hazardous situation which if not avoided could result in death or serious injury Indicates a potentially hazardous situation which if not avoided may result in CAUTION minor or moderate injury A Without Safety Alert Symbol Indicates a situation that may result in property CAUTION mada SERVICE Servicing requires extreme care and knowledge and should A DANGER be performed only by a qualified service technician For service contact your nearest authorized service center or call 1 800 242 4672 When servicing use only identical replacement parts To avoid death or serious personal injury do not attempt to operate this product until you read thoroughly and understand completely the operator s manual If you do not understand the warnin
39. the amount of power the generator must produce to keep the items running See the wattage reference chart at right Estimate how many surge starting watts you will need Surge wattage is the short burst of power needed to start electric motor driven tools or appliances such as a circular saw or refrigerator Because not all motors start at the same time total surge watts can be estimated by adding only the item s with the highest additional surge watts to the total rated watts from step 2 Example Tool or Appliance Window AC 10 000 BTU Refrigerator 1 3 HP Well Pump 27 in Television Light 75 Watts Continuous Running Watts Surge Starting Watts 3475 Total Running Watts 2200 Highest Surge Watts 3475 2200 5675 Total Continuous Running Watts Plus Highest Additional Surge Watts Equals Total Generator Output Required POWER MANAGEMENT To prolong the life of the generator and attached devices it is important to take care when adding electrical loads to the generator There should be nothing connected to the generator outlets before starting its engine The correct and safe way to manage generator power is to sequentially add loads as follows 1 With nothing connected to the generator start the engine as described later in this manual Plug in and turn on the first load preferably the largest load you have Permit the generator output to stabilize engine runs smoothly and
40. tor can result in electrocution especially if the generator Une se mise a terre du g n rateur peut causer une lectrocution surtout si le g n rateur est quip d un kit de roue La omisi n de conectar a tierra adecuadamente el generador puede resultar en electrocution especialmente si el generador est equipado con un kit de rued Do not expose to rain or use in damp locations Ne pas exposer la pluie ou l humidit No exponga a la lluvia ni use en lugares h medos E You WILL be KILLED or SERIOUSLY HURT if you do not follow the Oper ator s Manual instructions E Risk of Fire Do not add fuel while the product is operating E Generator is a potential source of electric shock Do not expose to moisture rain or snow Do not oper ate with wet hands or feet FUEL WARNING No smoking when filling with gasoline Do not overfill Full level is 1 in below the top of the fuel neck Stop the engine for five minutes before refueling to avoid the heat from the muffler igniting fuel vapors ENGINE LUBRICANT WARNING You must add lubricant before first op erating the generator The oil reservoir capacity is 1 1 qt Always check the lubricant level before each operation The lubricant level should always register between the hatched areas on the dip stick The unit is equipped with a sensor E Exhaust contains poisonous carbon monoxide gas that can cause un consciousness or DEATH Operate in well ventilated out
41. tre site www homelite com PIECES DE RECHANGE Le num ro de mod le se trouve sur une plaquette ou tiquette plac e sur le b ti Noter le num ro de s rie dans l espace ci dessous NUMERO DE MODELE NUMERO DE SERIE SERVICIO Para obtener piezas o servicio comun quese con el centro de servicio autorizado de Homelite m s cercano Aseg rese de proporcionar todos los datos pertinentes al llamar o al presentarse personalmente Para obtener informaci n sobre el establecimiento de servicio autorizado m s cercano a usted le suplicamos llamar al 1 800 242 4672 o visitar nuestro sitio en la red mundial en la direcci n www homelite com PIEZAS DE REPUESTO El n mero de modelo de este producto se encuentra en una placa o etiqueta pegada a la caja del motor Le recomendamos anotar el n mero de serie en el espacio suministrado abajo N MERO DE MODELO N MERO DE SERIE HOMELITE CONSUMER PRODUCTS INC 1428 Pearman Dairy Road Anderson SC 29625 1 800 242 4672 e www homelite com
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