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Holder C 9.92 H Lawn Mower User Manual

1. ccceceeeee 122 Operating the air conditioning cccceeeeestteeeeeeeeeee 128 Operating the attachment variable pump adjustable to 0 120 L ee ec eeceeeeeteeeeteeeeeeteeeees 105 Operating the attachment ccccccccccessteeeeeeseenaeees 79 Operating the blue hydraulic couplings 0 eee 99 Operating the drivers cabin ccceccecceeeessteeeeeeeeees 117 Operating the emergency gear release hydrostatic DUAL drive only s 77 Operating the front lift eee iineoa sasian 90 Operating the front lift with the membrane keyboard 91 Operating the green hydraulic couplings 00cee 99 Operating the MOM sssrinds sasoiean 121 Operating the hydraulic accumulator front lift 103 Operating the hydraulic couplings cceeeeeeeeeeeeneees 98 Operating the hydraulic dumping device 000 110 Operating the hydraulic system fixed setting 80 L 108 Operating the inching pedal cccceeeeeeeeeeeeeeeetees 67 153 146 C 9 92 Page Operating the joystick ccccceeeeceteeeeeeeeeeeeeeeeeeaes 88 Operating the radio cccceccccecessseeeeeeeessneeeeeeeeeeaes 124 Operating the rear lift cece eeceeeeeseeeeeteeeeeeseteeeeteneees 96 Operating the roof hatch ccccesseeeeeeesessteeeeeeeeees 117 Operating the service brake cecccceeeeeesteeeeeeeeeeeees 72 Operating the trailer coupling attaching
2. Filling Capacity eccccsesseeereeeeeeeeeerees approx 1 3L Checking the lights and rear view mirror Check the lights for proper operation Carry out the check according to the instructions in the section entitled Lights Adjust the rear view mirror so that the roadway behind the tractor and the working area can be seen well Bild_S 990_014 153 146 53 HOLDER Operatin Taking into service 54 Instructions C 9 92 Starting the engine Engine instructions before operation DANGER Do not start or run the engine in enclosed spaces Danger of poisoning through exhaust gases Starting instructions A AA A CAUTION Before starting make sure no one is in the vicinity of the tractor ATTENTION Do not use a starting aid such as a start pilot or similar means Turn off the traction drive or any driven attachments CAUTION Start the engine only from the driver s sta tion 153 146 Starting the engine Set the direction switch 1 to the neutral position centre Fully depress the inching pedal 2 Ie NOTE The engine can only be started if the inching pedal is fully depressed starting safety switch Set the hand throttle 4 to idle push in fully Insert the ignition key and turn the preheat starter switch 3 to position 1 Bild_C992H_022 55 HOLDER Operating Instructions Taking into service Is NOTE The battery charging indicato
3. Set the program switch to range 1 is NOTE The functions of the travel drive are identical except it does not lock the differential When the ground speed exceeds 25 km h the transmission automatically switches from the hydrostatic drive to the mechanical gear When the speed drops again the trans mission goes back to the hydrostatic drive Depending on model 153 146 69 HOLDER Operating Instructions Operation Switching the differential lock on Isr NOTE With the differential lock you can improve trac tion on soft slippery ground The lock is en gaged when the engine speed is over 1000 RPM You can engage the differential lock only briefly by pressing the button momentarily ATTENTION The differential lock may only be used when driving straight ahead Depress the differential lock switch 1 at the rear and hold it The indicator 2 in the multifunctional display will light up red An intermittent acoustic warning signal will sound at the same time The differential lock acts on both axles Switching the differential lock off Release the differential lock switch 1 The indicator light 2 will extinguish and the acoustic warning signal in the multifunctional display cease 70 or bR HOLDER ER EX l digital system 1 20 RPMx100 5 25 0 30 Coea0oooh Bild_C992H_077 153 146 C 9 92
4. 181 Cleaning with cold cleaner or water jet 0 ceeeee 188 Cleaning with compressed ir cccceeeeeeeeeeteeees 188 Connecting equipment to the power socket 124 Connecting line for priority flow valves 1 and 2 115 Continual development cccccceeeeceeeeeeeeeeteneeteeeeeees 1 Controls at front bottom of cabin seeen 36 Controls at front top Of CaDIN 0 0 ee nasa 36 Controls at rear Of cabin eeeceeeeeeeeeeeteeeeeeeeeeeeneees 37 Controls on rear CONSOLE ccceeceeeeteeeeeeteeeeteeeeeeesaeees 32 Controls on right front console cceeteeeeeteeeteteeees 30 Controls on right rear console ccceeeteeeeeeeeeeteeeees 31 Coolant fuel and lubricant specifications 0 00 219 Coupling the hydraulic NOSES cccceeeeeeeeeeeeeeeeteeeees 86 229 HOLDER Operating Instructions Alphabetical index Page D Daily checks and activities prior to taking into service 45 Date of issue and version of instructions s 2 D SCrIPUON riisiin annaa i 27 Determination of the total weight axle loads and tire load capacity including minimum ballasting 80 Dimensional drawing cccceeceeeeeeeeeeeeeeeeeeeeeenneeeeeeeeee 15 Disposal iNsStUCtONS csser 6 Distance between centreline of tires a 17 Doing work on the electrical equipment eee 156 DOME HIQNE essenhes angentesnseendetiie deerpendooeeenaaas 123 Door CONTIOIS isisa iaaa
5. C992 ____ _ Oreerratting Instructions HOLDER Technical data Theoretical ground speeds Transmission Hydrostatic Dual Drive Dual Drive drive 30 km h 40 km h Engine output 68 kW ngine speed 2600 RPM Tires Type Unit 280 80 R18 532 31 08 09 31 3 32 3 39 1 36x13 50 15 524 31 8 32 1 38 8 10 5 18MPT 524 31 1 6 30 8 31 7 38 4 400 60 15 5 524 31 5 km h Ta 7 a 7 37 1 33x12 50 15 24 3 887 33x12 50R15 524 31 7 km h 36 4 33x15 50 15 524 31 3 km h 28 8 29 7 35 9 33 18LL 16 1 35 9 31x15 50 15 524 31 2 km h 26 5 27 3 33 0 153 146 21 HOLDER Operating instructions gap Technical data Technical data filling quantities Assembly Additional Description information Hydrostatic drive Infinitely variable ground speed 2 mechanical speed ranges PTO shafts 2 PTOs front and rear sense of rotation clockwise when looking on shaft end RPM at front 540 RPM at 2200 engine RPM 1000 RPM at 2390 engine RPM RPM at rear 1000 RPM at 2360 engine RPM Spline profile 1 3 8 6 DIN 9611 PTO clutch Wet multi disc clutch electro hydraulically operated Differential lock Simultaneous front and rear operation electro hydraulically operated Fuel system Fuel tank Diesel fuel 82 litres 22 153 146 C 9 92 Assembly Steering valve Additional information Operating Instructions HOLDER Technical data Description Hydrostatic with 2 double acting steer cylinders Orbitrol OSPC 12
6. Do not smoke when refuelling Remove the fuel tank filler cap 2 Top up diesel fuel as recommended in the mainte nance instructions Filling quantity ccccesseeeeeeeeeeseeeeeeeeees approx 82 L Refit the filler cap 2 153 146 Operating Instructions HOLDER Taking into service Co RPMx100 Bild_C992H_073 Bild_C992H_016 49 Checking the brake fluid level Check the level at the brake fluid reservoir 1 The brake fluid level fluid level must between the Min and Max marks on the reservoir Topup brake fluid as specified in the maintenance instructions Adjusting the steering wheel Isr NOTE The inclination and height of the steering wheel can be set to a comfortable position DANGER Do not adjust the steering wheel while driv ing Adjust the tilt and height of the steering wheel 3 Loosen the lever 2 yo Retighten the lever 2 Bild_C992H_018 50 C 9 92 Adjusting the driver s seat with pneumatic suspen sion Backrest Lumbar support adjustment knob Backrest tilt Weight adjustment Horizontal suspension Horizontal adjustment oOuaRWND DANGER Do not adjust the seat while driving Risk of accident Adjust the seat so that all the controls can be reached and operated safely IS NOTE If separate operating instructions for the seat are supplied with your tractor f
7. Operating Instructions HOLDER Operation C 9 92 Adjusting the fine adjustment knob Is NOTE You can adjust the fine adjustment knob 1 any time while driving for a fine and stepless control of the ground speed In position 0 the tractor is stationary When the knob is turned clockwise the tractor will start off and in end position 11 of the scale the maximum speed of the range will be reached You can read the engine RPM and ground speed on the multifunctional display amp NOTE In this operating mode the tractor will drive auto matically and will only need to be steered This mode is ideal for the operation of an attachment as you can concentrate fully on controlling the attachment 153 146 65 Driving with SDS Special Drive System For the selection of the programs 1 3 and 4 at the program switch 2 refer to the section on driving on pages 63 and 64 Driving program 2 SDS Set the speed range knob 5 to range L ATTENTION The tractor must be stationary for switching Set the program switch 2 to range 2 Is NOTE In this range the fine adjustment knob 1 is not operational The control is assumed by the pedal 4 Setthe engine RPM with the hand throttle 3 You can now control the ground speed steplessly with the pedal 4 accelerator Option 66 Bild_S 990_002 Operating the inching pedal 7 Inching pedal 8 Accelerator This function is effective in all driv
8. Seat heater Attachment pump encoding Spare Spare Diff lock 2 stage steering preheating timer Parking brake electric motor 4 6 A max Solenoid valve for front rear PTO Bucher hydraulics pin 23 supply switch on off Bucher electronics pin 05 Bucher electronics pin 34 Traction control electronics Bosch RC 6 9 20 item 1 and 27 back up light Horn air filter maintenance switch F37 Traction control electronics Bosch RC 6 9 20 item 41 42 direction of travel F38 Traction control electronics Bosch RC 6 9 20 pos 10 11 12 23 34 37 48 and 61 diagnosis socket A driving program switch inductive transmitter reversing pushbutton switch 153 146 C 9 92 Operating Instructions HOLDER Parking the tractor Leaving the tractor unattended Stopping the tractor Lower the attachment completely Apply the parking brake Pushin the hand throttle 2 fully idle position Put the direction switch to neutral Set the driving program switch 1 to 0 ATTENTION If the engine is overheated engine tempera ture gauge 3 in the red field let the engine run without a load until the temperature has SZE dropped to the green area Do not let the en lt a a 20 gine run unattended Jana 0 30 G n Bild_C992H_101 153 146 131 Parking ATTENTION When parking the tractor on slopes secured it agains
9. tion movement of the attachment is actually to be performed with the control lever as signed to the coupling 86 153 146 Installing the articulated shafts Only use shafts suitable and intended for the attachment These shafts are supplied with the attachment The length of the articulated shaft must be adjusted before the first installation In case of doubt please contact our customer service Observe the installation instructions for the articu lated shaft when installing it DANGER Shut off the engine before the installation Fit the protective devices as specified after the installation Removing attachments Drive the attachment to its storage place and lower it with the front lift Stop the engine but do not turn off the ignition Operate all control levers for the front lift several times in all directions This will relieve the pressure in the hydraulic system Slide the outer ring of the hydraulic couplings 1 back and disconnect the hydraulic hoses 2 Close the protective caps on the hydraulic couplings as for item 4 Remove the upper link from the pin of the upper link bracket Pull the quick detach couplings 3 up to release the attachment pins Lower the front lift and back away carefully gt pild_c267 87 HOLDER Operatin Operating the attachments Operating the joystick 1 Pushbutton 1 for joystick level 1 2 Pushbutton 2 for joystick level 2 3 Pushbutton 3
10. Never turn the PTO on with the engine off Increase the engine speed to 1500 1800 RPM Release the lock at the safety switch 1 and depress the switch The front PTO is now turned on To turn the PTO off press the safety switch 1 up Ifthe PTO is no longer required put the push pull rod 3 back to the neutral position DANGER After the PTO is turned off the installed at tachment could continue to run Wait until the attachment is stationary before working on it again Bild_C992H_093 Bild_S 990_007 101 Turning on the rear PTO is NOTE The rear PTO can be turned on with the con trol lever 3 in the area of the articulated joint The control positions are shown on the in struction plate 2 The safety switch 1 must be switched off Pull the control lever 3 up to turn on the rear PTO DANGER Before turning the PTO on make sure that no one is standing close enough to the trac tor and the driven attachment to be hurt Release the lock at the safety switch 1 and depress the switch The rear PTO is turned on To turn the PTO off press the safety switch 1 up Push the control lever 3 down again DANGER After the PTO is turned off the installed at tachment could continue to run Wait until the attachment is stationary before working on it again 102 Bild_S 990_008 Bild_C992H_093 C 9 92 Operating the hydraulic accumulator front lift The h
11. Soot is a carcinogenic material 13 HOLDER Operating Instructions co Operating instructions Particularly the particulates contained in the exhaust gas can cause cancer For this rea son the engine should not be operated in en closed spaces Heat The exhaust gases are very hot and can ig nite inflammable material Therefore keep the exhaust pipe away from inflammable materi als During charging the battery emits a mix of oxygen and hydrogen detonating gas This gas mix is explosive and must not be ignited The danger of explosion can be avoided with suitable ventilation and the keeping naked fires away Observe the safety rules when handling the battery 14 153 146 C 9 92 Technical data Tractor dimensions Dimensional drawing oe Wn m H ER ak 618 1827 934 1067 1023 1223 p 3412 J E 3779 4111 153 146 Operating Instructions HOLDER 15 HOLDER Operating Instructions Technical data Table of dimensions for S 990 Tow coupling C 9 92 Tires Type Profile Total Avg Ground Lowest Highest Dump PT
12. cleaning if necessary Refer to page 188 of maintenance as required 193 HOLDER Operating instructions ssi QQ Maintenance every 250 service hours Checking the coolant adding if necessary Remove the cap 1 of the coolant expansion reservoir Take asample of the coolant and check its concen tration according to the engine operating instructions Add coolant if necessary Checking the coolant level topping up if necessary Refer to page 168 of maintenance after the first 50 service hours Bild_C992H_080 194 153 146 C 9 92 Checking the V belt for tension and condi tion tightening or replacing if necessary Please also refer to the operating instructions of the engine manufacturer CAUTION Adjust V belt tension only when the engine is shut off Inspect V belts for cracks and tears over their entire length Replace any damaged V belts Using thumb pressure check that belt deflection is not over 10 15 mm Totighten the V belt Loosen the idler pulley mounting screws and push the pulley outwards until the proper V belt tension is reached Tighten the fastening screws of the idler pulley mounting 153 146 Operating Instructions HOLDER Maintenance every 250 service hours 195 HOLDER Operating Instructions Maintenance every 250 service hours Checking the fuel lines for condition and tightness Check the fuel lines in the engine compartment for leaks Checking the ca
13. eee eeeeeeeeeeeeeenneeeeeeeeeenaeees 183 Maintenance data cccceeeeeeeeeeeeeeeeeeeenneeaeeeeeeeeeeees 221 Maintenance during the initial period of operation 161 167 Maintenance every 1000 service hours cceee 203 Maintenance every 1500 service hours n 205 Maintenance every 2 Year eerren 213 Maintenance every 250 service hours eeeeeeeees 193 Maintenance every 3000 service hours ceeee 207 Maintenance every 5 year o eeeeeceeeeeeeeenneeeeeeeeentaeees 215 Maintenance every 500 service hours s es 201 Maintenance schedule ccccceeesseseeeeeeeeeenenees 161 Malfunctions causes remedy eeseeeeeeeeeeeeeees 143 Mounting instructions for licence plate eee 39 Multifunctional display 0 0 0 0 ec ceeeeeeeeeeeeeneeeeeeeeeenneeeeees 35 Multiple axle trailers and two axle trailers with an axle base over 1 Metre ccceeeeeeeeceeeeeeeeeeeeeeeeeeeteeees 9 N Noise level aes ssn cacentinsanndceacueuns nn aa 26 232 C 9 92 Page O Oil preheating issii hel dinaiaits 78 Opening the roof hatch cccccceesceeceeeseeseeeeeeeesesees 117 Operating CONTPOIS 00 cceeeecceeeesteeeeeeeeeeeneeeeeeeseenaaees 29 Operating iNStrUCtiONS ccccccceccceeseeeeeeeeeeesneeeeeeeseeaes 7 Operating priority flow Valve ccccceecceeesssteeeeeeeeees 111 Operating priority flow valve Il 113 Operating the 4 way hazard flashers
14. refuelling Before refuelling shut off the engine and remove the ignition key Do not refuel in enclosed spaces Do not spill fuels Use suitable filling aids Exercise caution when handling brake fluid and battery acid poisonous and corrosive Only use clean vessels when filling fuel fluids and lubricants When using fuels fluids lubricants and cleaners follow the safety and disposal instructions of the manufactur er Always avoid spilling of the product Eliminate spilled brake fluid immediately with a suitable binding agent and discard as specified by regulations Instructions C 9 92 Oils fuels batteries brake fluid and filters must be disposed of separately and as specified by regulations Before beginning lubrication changing filters or opening the hydraulic system clean the area surrounding the affected part carefully Replaced parts must be discarded in a way friendly to the environment Observe all local and national laws and regulations CAUTION The penetration of hydraulic oil under pres sure into the skin eg due to leaks is danger ous If such injuries occur seek medical aid at once Safety notes for maintenance Observe the notes in these maintenance instructions and the general applicable safety and accident prevention rules e Do not allow anyone to stand around where they might get hurt When starting the engine the traction and attachment drives must be shut off Start the eng
15. will be lowered Bild_C992H_092 The float position is turned on with the membrane key 4 2 3 board To turn on press key 4 The red LED indicator will come on e The float position of the rear lift is turned on ie the attachment can be moved by the application of an external force To turn off press key 4 The red LED indicator will extinguish Bild_C213 96 153 146 Option C 9 92 Operating Instructions HOLDER External operation of the rear lift The rear lift can be operated from outside the cabin ATTENTION When you leave the cabin set the direction switch to neutral and apply the parking brake to prevent the tractor from rolling To raise the rear lift press the top pushbutton 1 The rear lift will be raised as long as the pushbutton is pressed To lower the rear lift press the bottom pushbutton 1 The rear lift will be lowered as long as the pushbutton is pressed Option 153 146 97 i OLDER Operatin Operating the attachments Operating the hydraulic couplings 1 Pushbutton 1 for joystick level 1 2 Pushbutton 2 for joystick level 2 3 Pushbutton 3 for joystick level 3 4 Joystick joystick level O without pushbutton operation 5 Master switch for working hydraulics Zs 98 NOTE The joystick controls those functions of the attachments which are connected directly or to the front or rear hydraulic couplings The couplings and labels for the joystick
16. 11 5 km h High tractive force eg for working or Select the desired driving program with the driving program switch 2 The set position is illuminated You can choose between 4 programs Range 1 and 2 eg road travel Range 3 and 4 eg work applications 153 146 pulling trailers on gradients 61 HOLDER Operating instructions Ci QQ Operation Table of driving programse Position Marking Function Use Range 0 STOP Traction drive off Range 1 Hare symbol Maximum ground speed eg on roads Range 29e Turtle symbol Maximum ground speed eg on roads The ground speed which can be set with the fine Range 3 PTO symbol adjustment knob is adjusted automatically in eg when mowing case of a high power demand of the attachment The ground speed which can be set with the fine Range 4 Snow blower symbol adjustment knob is adjusted automatically in case of high power demand of the attachment e The driving programs can be optimized by your service centre for special applications eg controlled constant speed ee SDS Driving Comfort functions only in driving range L With SDS Driving Comfort the driving speed is controlled with the accelerator pedal eg especially adjusted to the snow blower Option 62 153 146 Operating Instructions HOLDER Operation C 9 92 Selecting road travel transport speed The tractor is stationary Set the program switch 2 to speed range 1 or 2 Is NOTE Y
17. 146 Operating Instructions HOLDER Bild_S 990_024 DANGER Do not step or stand under a suspended load Danger to life 137 HOLDER oOperating Instructions Transport hoisting towing Towing instructions If your tractor can not drive on its own power because of damage it can be towed Use the trailer coupling or the front upper link bracket on the cabin for towing DANGER The towing tractor must have sufficient trac tive and braking force for the towed load with out brakes The towed load must not exceed the allowed maxi mum total weight The total weight of the tractor is given on the identifi cation plate and in the tables of weights in the techni cal data Attach the towing device only a rigid tow bar in case of a brake malfunction to the trailer coupling 1 Turnon the ignition Turn off the parking brake switch Set the direction switch to the centre position no direction of travel selected Turn the speed range knob to the zero position centre position Letthe engine run so that the power steering is in operation 138 Bild_S 990_025 CAUTION If the engine is not running during towing or if the hydraulic system has failed steering will be difficult Increased steering effort will be required in this case Tow the tractor at 10 km h maximum to the nearest service centre Park the tractor and secure it against rolling 153 146 Operating Instructions HOLDER
18. Changing the gear oil of the rear gearbox including offset axles Isr NOTE Change the gear oil only when at operating temperature Park the tractor on a level surface Unscrew the filler plug 1 at the rear gearbox and wash it with diesel oil Place a suitable catch pan under the gearbox CAUTION Danger of scalding when draining hot gear oil Remove the oil drain plug 2 at the rear gearbox and clean it with diesel oil Allow the oil to drain completely HOLDER Operating Instructions Maintenance after the first 50 service hours Refit the drain plug with a new sealing ring Make sure y that the plug is tight Fill recommended gear oil through the filler plug hole Filling Quantity ccceeesseeeeeeeeeeeees approx 17 75 L Check the oil level at the sight glass 3 The oil level must be visible in the sight glass Then fill another 3 litres of gear oil 176 Bild_C992H_056 C 9 92 Operating Instructions HOLDER Maintenance after the first 50 service hours A Checking the parking brake for proper op eration DANGER Do not operate the tractor with a defective braking system Operate the parking brake 2 Select driving speed range 1 or 2 and start off slowly A noticeable resistance should be discernible when starting off and an acoustic warning signal should sound Check the service brake CAUTION Operating the service brake pedal 1 will brak
19. DANGER The trailer coupling must close fully Connect the trailer lighting to the socket 5 Remove the wheel chocks from the trailer 153 146 Operating Instructions HOLDER Tra C 9 92 ilers to Ba lt wing oe Driving with a trailer Turn the speed range knob 1 to position S or L The tractive force is greatest in position L Drive the tractor as described in the section entitled Driving DANGER If a trailer not requiring a permit is attached the ground speed is limited to 25 km h The trailer must be identified with a 25 km h sign 153 146 135 C 9 92 Transport hoisting towing Transport instructions Drive the tractor onto the means of transport Park the tractor as described in the section entitled Leaving the tractor unattended Secure the tractor against rolling with chocks behind the wheels and if needed with wood blocks at the sides to prevent it from sliding Lash the tractor at the front to the upper link bracket 1 at the rear to the towing device 2 Hoisting instructions DANGER When hoisting the tractor only use lifting equipment and a crane with a sufficient load capacity The hoisted load must not exceed the permissible total weight The hoisting weight is given on the tractor identification plate and in the tables of weights in the technical data Hoist the tractor only with the lifting equipment at tached to all 4 wheels 153
20. Steering The tractor has an hydraulically actuated articulated steer ing The wheels also stay in track in curves so that attach ments are guided without any lateral offset Steering Turn the steering wheel 1 in the desired direction The possible turning radii depend on the tires and track width of your tractor For exact information refer to the track width table in the section Technical data Two stage steering The tractor can be driven with two steering speeds Indirect steering travelling on roads slow steering speed Direct steering on the job fast steering speed Depress the toggle switch 2 to the left The indicator light in the toggle switch will come on and steering for working is turned on Option 153 146 Operating Instructions HOLDER Operation Bild_C992H_028 NOTE With direct steering the steering angle is about twice as great as with indirect steering for the same steering movement Ratio is approx 1 2 ATTENTION When driving on roads the two stage steer ing must be set to indirect steering indicator light off risk of accidents 71 HOLDER Operating instructions CQ Operation Brakes The service brake is a wet disc brake in the front axle It is hydraulically actuated and acts on all four wheels The parking brake is operated by an electric cylinder controlled with the parking brake switch Operating the service brake Depress the brake peda
21. The red LED indicator 2 will extinguish Transport safety The joystick and membrane keyboard can be locked with the master switch 5 Master switch off joystick and membrane keyboard disabled Master switch on joystick and membrane keyboard enabled 153 146 Operating Instructions HOLDER Operating the attachments a i ad 4 5 Bild_C180 NOTE If the joystick function is locked you can prevent any unintended movement of the at tachment through accidental contact with the joystick or the membrane keyboard Transport lock for road travel 93 HOLDER Operating instructions Csi GQ Operating the attachments External operation of the front lift You can operate the front lift from outside the cabin ATTENTION When you leave the cabin set the direction switch to neutral and apply the parking brake to prevent the tractor from rolling To raise the front lift press the top pushbutton 1 The front lift will be raised as long as the pushbutton is pressed 7 Bild_S 990_019 To lower the front lift press the bottom pushbutton 1 The front lift will be lowered as long as the pushbutton is pressed 94 153 146 C 9 92 Flow rate limiting for joystick 1 Key for individual flow rate limiting for each individual joystick function Turn on the master switch for the working hydraulics With the flow rate limiting you can save the lifting or lower ing speed individually Operated the
22. Transport hoisting towing ATTENTION i o n n h If the parking brake can not be released due A r to a loss of electrical power or an electrical failure the electric cylinder must be relieved before the tractor can be towed DANGER Secure the tractor against rolling with chocks Pull off the protective hose 3 toward the front Remove the lock nut 2 with a 17mm Allen key until the electric cylinder 1 is relieved The parking brake is now released and the tractor can be towed Have the parking brake repaired only by your service cen tre Fully extend the electric cylinder Screw a new lock nut 2 on until the lock nut con tacts the compression spring Refit the protective hose 3 Check the parking brake 153 146 139 Operating Instructions HOLDER C 9 92 Indicators adjustments Adjusting the speedometer The adjustment of the speedometer in the multifunctional display is required when changing from larger to smaller tires and vice versa Please refer to the maintenance instructions for the adjust ment of the speedometr Indication of special operating conditions The built in horn also warns the driver of the following con dition clogged air filter The acoustic warning signal warns the driver of the follow ing conditions only with the engine running urn signal lights Hazard warning flasher Differential lock Coolant temperature gt 110 C Low engine oil
23. are col our coded ie the colours match to the func tion DANGER Due to the variety of attachments and con nections however we recommend a trial run of the movement at a safe place without dan ger to persons or risk of material damage before starting operation Instructions C 9 92 Bild_C176 The joystick function can only be performed are when the master switch 5 is switched on NOTE The joystick can be moved forward and rear ward as well as to the right and left The func tions are shown on the label 153 146 C 9 92 Operating the green hydraulic couplings Move the joystick 4 to the left or right e The green hydraulic couplings front right will be supplied with pressure You can stop the movement by releasing the joystick The float position is turned on with the membrane keyboard To turn on press key 7 The red LED indicator will come on e The float position of the green hydraulic couplings is turned on i e the attachment can be moved by the application of an external force To turn off press key 7 The red LED indicator will extinguish Operating the blue hydraulic couplings Press key 1 and push the joystick 4 to the left or right e The blue hydraulic couplings at the front right will be supplied with pressure You can stop the movement by releasing the joystick The float position is turned on with the membrane keyboard To turn on press key 6 The
24. be carried out Clean the tractor thoroughly Check the hydraulic oil levels top up oil if necessary Coverall blank mechanical components with a thin film of oil or grease Grease the tractor Check the condition and acid density of the battery cover the battery terminals with non acidic grease Observe the instructions of the battery manufactur er Remove the battery and store in a frost free dry room Engine preservation Cleanthe engine Runthe engine warm Drainthe engine oil and refill with anti corrosion oil Drain the fuel and fill up the fuel tank with a mixture of diesel oil and anti corrosion oil Relation of diesel oil 90 anti corrosion oil 10 Run the engine for 10 minutes 153 146 Operating Instructions HOLDER Stop the engine Crank the engine several times by hand Block up the intake opening and exhaust outlet ATTENTION The tractor must be blocked up so that all wheels are off the ground This measure will prevent a permanent deformation of the tires Re NOTE Do not use plastic foil to cover the tractor as this will enhance the formation and collec tion of condensate water Putting tractor back in service after taking out of operation If the tractor was taken out of service for over six months it must be inspected carefully before being put back into serv ice Similar to the safety inspection this inspection should also cover all safety relevant com
25. ccceecccecceeeeeeeeeeeeeeeeeeees 61 Table of ground speed ranges with DUAL Drive 68 Table of noise levels and absorption rating 0 26 Table of trailers 0 2 2 ececcceeeeeeeeeeeceeeeteeeeeeeeeeeeeeeeeeeeeeeeeee 133 153 146 C 9 92 Page TAKN IMO SOMVICE srece 45 Taking the tractor out of operation assecc 217 Technical Cate ossea teat aid dersonininke eaeneti 15 Technical data filling quantities 00seeeeeee eee 22 Technical data of the engine esssssenesrrrererrrrrnnnna 225 Theoretical ground speedS eceeeeeeeteeteteeeeeeeeeee 21 Tighten the wheel nuts cceeeeeeeeseceeeeeeeeesereeeeeeeees 200 Tightening nuts and bolts according to the torque table ccccceeeeeeteeeeeeeeeeeee 178 200 Tightening the wheel nuts eeeeeeeeeeeeteeeeeeteee 178 Tightening tOrques cssicceseseciesone senses ee eeeencanel 222 WING the CABIN sevesisesteeeecieteedes cstthaaveeestteaeee eects 159 WINGS vests edicsdeestedi hi adasteindesasdieteeieehaietvelaieiathbadees 19 Tongue weight 0 2 2 2 eeseeccceeeeeeeseeeeeeeteeeneeeeeeeteseseeeeeeenees 134 Topping up Wiper water eee eeeeeeeeeettteeeeeeeeetteeeeeeereeee 53 TOWING INSIMUCHONS a stenitteweden ee haca tact teehee 138 Traction electronics and traction hydraulics MANMUNCTIONS sconarn arinaa 143 eee r T E E E A T E 28 TactordimSnsi iS s nsser 15 Tractors for farming and forestry also with attachments 7 Trail
26. components whose proper func tioning can be influenced by electromagnetic emissions from other equipment These influences can endanger persons if the following notes on safety are not observed Have the equipment installed by your service centre only Before the installation of electric or electronic equip ment connected to the tractor s electrical system check if these installations can interfere with the tractor s electronic system or other system compo nents 11 HOLDER Operating Instructions Operating instructions The installed equipment must conform to the applica ble EMC directive 89 336 EU and carry the CE symbol If you must install a mobile communications system or have it installed eg radio mobile telephone the following requirements must be met Only approved equipment eg with type approval may be installed The equipment must be installed permanently The operation of portable or mobile equipment inside the tractor is only allowed if connected to a perma nently installed external antenna The transmitting section must be installed away from the tractor s electronic system When installing the antenna install it properly and with a good connection to tractor ground Do not exceed the maximum permissible current rating of the wiring according to the installation in structions of the equipment manufacturer Before doing electric welding disconnect all plugs from the electronics 12
27. conformance with standards and regulations hazards arising from handling the tractor can not be excluded The tractor and all other system components conform to currently applicable safety regulations A residual risk how ever can not be excluded even if the tractor is used as intended and all the safety notices given are observed For this reason persons standing in the area of the tractor and attachments must exercise particular caution in order to be able to react immediately in case of a malfunction incident failure etc CAUTION All persons standing in the area of the tractor and attachments must be advised of the risks which can result from their operation Also read and observe the other safety rules and regulations contained in these operating in structions C 9 92 The hazards can include Unexpected movements the attachments and of the tractor Escape of fuel fluids and lubricants due to leaks broken lines and containers etc Risk of accidents when driving steering and braking due to unfavourable ground conditions such as slopes icy roads unevenness or poor visibility etc Falling stumbling etc when moving on the tractor particularly if it is wet Risk of fires and explosions due to the battery and electric voltages Danger of poisoning through diesel exhaust fumes Risk of fire through diesel fuel and oils Human misconduct through the non observance of safety rules Disposal ins
28. flu ids and lubricants Clean the mating surface of the filter mount Withdraw the pressure filter from the housing Clean the housing 4 Coat the new gasket with oil Va Eia S990 047 Insert the new pressure filter in the air filter housing Using a new gasket screw the air filter housing in the filter mount Check for leaks Check the hydraulic oil level 172 Changing the front and rear gearbox oil Changing the front gearbox oil including axle i NOTE Change the gear oil only when at operating temperature Park the tractor on a level surface Remove the filler plug 1 at the front gearbox and clean it with diesel oil Place a suitable catch pan beneath the gearbox and axles CAUTION Danger of scalding when draining hot gear oil Remove the oil drain plug 2 at the front gearbox and wash it with diesel oil Remove the drain plugs 3 and clean them with diesel oil Allow the oil to drain completely Refit the oil drain plugs with new sealing rings Make sure that the plugs are tight Bild_C992H_066 173 Filling oil Remove the oil level plug 4 Fill recommended gear oil through the filler plug hole 1 until oil flows out of the level plug hole 4 Filling Quantity sccccesesseeeeeeeeeeeesees approx 10 9L Refit and tighten the oil level plug with a new sealing ring Make sure that the plug is tight Bild_S 990_037 174
29. for joystick level 3 4 Joystick joystick level O without pushbutton opera tion 5 Master switch for working hydraulics Ie NOTE The joystick controls those functions of the attachments which are connected directly or to the front or rear hydraulic couplings The couplings and labels for the joystick are col our coded ie the colours match to the func tion DANGER Due to the variety of attachments and con nections however we recommend a trial run of the movement at a safe place without dan ger to persons or risk of material damage before starting operation 88 Instructions C 9 92 Se a Bild_C176 The joystick function can only be performed when the mas ter switch 5 is switched on Ie NOTE The joystick can be moved forward and back as well as to the right and left The functions are shown on the label 153 146 C 9 92 Joystick operation Operating Instructions HOLDER proportional for sensitive operation Direction of joystick Operating the attachments Joystick level 0 without button Joystick level 1 with button 1 pressed Front lift YO Fwd lowering Back lifting position on membrane keyboard Dumping device rear Lift Y1 Fwd lowering Back lifting Float position Y1 on membrane keyboard 1 Front right quick coupler X1 Float position Y1 on membrane keyboard 3 Joystick level 2 with button 2 pressed Joystick level 3 with button 3 pressed Front lef
30. free flow of air clean if necessary Clean the fresh air filter and filter mat replace if necessary Grease the tractor except universal joints Check the frost protection of the windshield washer water 153 146 C 9 92 Periodic maintenance Operating Instructions HOLDER Maintenance schedule I I Servi Ji Maintenance every 250 service hours 153 146 Check the engine for leaks Check the engine oil level Check the air tubes and air hoses for leaks Check the heating hoses for damage and tightness Check the radiator clean if necessary Check the coolant concentration add antifreeze if necessary Check the coolant level top up if necessary Check the V belt for tension and condition tighten or replace if necessary Check the fuel lines for condition and tightness Check the cable connections Check the hydraulic lines and hoses for damage and tightness Check the steering cylinder for leaks and mechanical damages Check the hydraulic oil level Check the front and rear gearbox for leaks Check the front and rear gearbox oil level Checking the speed range selector for ease of shifting Check the brake fluid level Check the service brake Check the parking brake for proper operation Check the heating system for proper operation Check the air conditioner for proper operation Check the sight glass of the air conditioner for the formation of bubbles Check the condenser for the free flow of air clean if necessary Che
31. height adjustment lever 5 Slide the upper link slide 4 into one of the 4 possible positions Release the height adjustment lever to engage the upper link bracket Pull the spring cotter 2 from the pin 3 and pull the pin out to the side Adjust the upper link arm 8 to a suitable length by screwing the sleeve in or out and secure the top link with the locking lever 7 ATTENTION Both threads must be screwed in equally far Install the eye of the upper link arm on the pin and secure the pin again with the spring cotter 85 Operating the attachments Coupling the hydraulic hoses ATTENTION The hydraulic couplings on the truck must be depressurized before their connection The couplings on the tractor and the hydraulic hoses must be clean 4 NOTE Each attachment has different functions and hydraulic hoses to the control unit Observe the operating instructions supplied with your attachment and make yourself familiar with the functions and colour codes A Bii C266 DANGER If you are not sure about the functions de termine them by testing in a safe place Open the protective caps on the hydraulic couplings 1 Attach the colour coded hydraulic hoses 2 of the attachment to the hydraulic couplings of the same colour on the tractor ATTENTION The hydraulic male couplings fit on each cou pling and can therefore be connected incorrectly With the connection you decide which func
32. joystick 4 until the desired speed at the cylinder is reached then press key 1 This value will be stored as the maximum value and will apply for the entire joystick stroke If the full volume flow is required again proceed as follows Move the joystick 4 as far as possible and press key 1 The full volume flow will be enabled again for the full joy stick stroke Setting key for float position button 2 Key for setting the joystick button 3 to float posi tion of front lift Press key 2 153 146 Operating Instructions HOLDER Operating the attachments Bild_C212 The button 3 will now also be activated as float position button for the front lift Two flashing LED indicators show the operating state I NOTE You can also activate and de activate the float position with the button 3 The LED indicator 5 shows the operating state To reverse the selection press key 2 again 95 HOLDER Operating instructions GQ Operating the attachments Operating the rear lift The following movements are possible Turn on the working hydraulics master switch Set the changeover lever 1 at the rear down to the rear lift position To raise the rear lift press key 2 and pull the joy stick 3 back e The rear lift attachment will be raised You can stop the movement by releasing the joystick Press key 2 and push the joystick 3 forward e The rear lift attachment
33. life and limbs of persons CAUTION Indicates procedures which must be observed exactly to prevent personal injuries ATTENTION Indicates procedures which must be observed exactly to prevent damage to and or destruc tion of objects and equipment 4 NOTE For technical exigencies requiring particular attention 153 146 C 9 92 Table of contents Chapter Page POPE WONG aici 4 ts ibaseignas araara EEG RENE N 1 Information on the tractor cceeeeeseeeeeeeeeeteteeeeeeeeeee 5 Operating iNStrUCtiONS cceeeeeeee cette eeeeeeeteneeetenaeeees 7 Technical data nannaa 15 DESCriptON ssisreneii aridenn iaiia EAEE 27 Taking IMO SOVICO mss cvenenstutedeesenstveideetenmsactinds esnedadetn 45 Operation isiin aa E N sce 59 Special operating instructions seeseeeeeeeeeeeere eee 75 Operating the attachments cceceeeeeeeeeeeeeteeneeees 79 Other operations sssini repase in iaai 117 Parking the tractor esssrsirscinisrrsrisesarinniseinirnsninsn 131 Trailers TOWING insine 133 Transport hoisting tOWING sessssssiscoientotrssesi 137 Indicators AdjUStMENHS ccc saniainen aa 141 Malfunctions Causes remedy asserere 143 General remarks on maintenance s 153 Maintenance Schedule ecccceeeesseeeeeeeeeeeseeeeees 161 153 146 Operating Instructions HOLDER Foreword Chapter Page Maintenance during the initial period of operation 167 Maintenance after the first 50 servic
34. pray paint can black grey RA Q 029 000 Spray paint can orange RAL 2004 020 656 Spray paint can silver RAL 9006 031 053 153 146 223 HOLDER Operating Instructions Maintenance data Bulbs 12V Use Power Use Rating Low beam headlight H7 DW Front top working light H7 155W High beam headlight H7 OF FSH WCCCdEC Rar working light H3 I BW Rear turn signal light 21 W Yellow indicator light 2W Licence plate light dT HW Dome tight J5W ____ Brake light 21W Top strobe warning light H1 55 W Back up light 21 W Multifunctional display 1 2 3 0 W incandescent lamps DIN 72601 W5 12 V 224 153 146 C 9 92 Technical data of the engine Operating Instructions HOLDER Maintenance data 900 Vania s De A Model designation TD2011 104w EU Tier IIIA Design ertical in line Type 4 stroke diesel ooling Nater cooling Method of injection Dire el injection _No_ of cylinders 4 inder bore 96 Stroke 125 hic capaci 619 cm Vax narge pre 4 na Valve clearances when cold Intake valve 0 3 mm xna alve Q mm pecifi el consumption 6 g kWh Air filter Mann amp Hummel dry filter with acoustic warning m bricating em orced feed lubrication bricating oil consumption 0 5 maximum o el consumption Qil fi eplacement cartridge in the main eam Qil pre e at n 2600 RPM ba Rated speed 600 RPM pper idle speed 600 RPM 00 RPM Lower idle speed 900 950 RPM Max torque
35. pressure Parking brake applied only when driving The LED behind the seat indicates a defect in the traction electronics 153 146 141 C 9 92 Malfunctions causes remedy The following tables list malfunctions and their possible causes If you can not carry out the remedial measure your self please contact a service centre or our customer serv ice The optional test and control box BB3 or the Bodem PC software is available for further troubleshooting diagnosis traction electronics calibration Traction electronics and traction hydraulics malfunctions Operating Instructions HOLDER Engine and exhaust gas turbocharger mal functions Please observe the notes in the operating instructions for the engine Malfunction Cause Remedy Traction electronics in general Traction electronics defective Read out fault history with BB3 or The warning light is illuminated or Bodem flashes if the following conditions are Eliminate the fault fulfilled Clear the fault in the error memory e Ignition on 153 146 e Driving program switch at 1 2 3 or 4 e Direction switch in neutral position 143 HOLDER Operating instructions si GQ Malfunctions causes remedy Malfunction Cause Tractive force too low Fault in the feed pressure or high pressure system Remedy Check the feed pressure of hydraulic system Check the high pressure hydraulic system Check for leakage at variable pump and variable motor Check t
36. trailer with override brake 3 Tractor plus two axle trailer with brake plus 2 axle trailer with override brake 4 Tractor plus two trailers with override brakes one single axle trailer plus one 2 axle trailer or one 2 axle trailer plus one single axle trailer Ie NOTE The total length of the tractor trailer train must not exceed 18 m 153 146 133 HOLDER Operating Instructions Trailers towing Operating the trailer coupling attaching trailers Adjust the height of the trailer coupling 2 at the adjustment rail 1 so that the trailer tiller can be attached horizontally To adjust the height pull the lever 6 up Tongue weight ATTENTION The tongue weight must be at least 25 kg 4 of the trailing load while the maximum tongue weight must not exceed 800 kg If the tongue weight is less or exceeded when unloading the trailer the load must be shifted so that the tongue weight returns to the per missible range Drive the tractor in front of the trailer to be attached DANGER The trailer must be secured against uninten tional movement rolling Pull the release lever 4 up until the tow pin 3 releases the coupling jaw DANGER Never allow anyone to stand between the trac tor and trailer 134 E HOLDER Nash a Reverse the tractor until the trailer tongue is in the coupling jaw The coupling will close upon contact and the tow pin 3 will go through the eye in the trailer tongue
37. trailers 134 Operating the windshield wiper washet 00008 118 Operating the yellow and white hydraulic couplings 99 Operation ee 59 Operation in winter 2 00 2 cc eeeeececceeseeteeeeeeeeeesteeeeeeeseeeaaees 78 Other Operations cececceeeeeeeecseeeeeeeeeeeeeneeeseeeeeeeaes 117 Overview of options and variants selection 40 P Parking airi aa Ee a 132 Parking tHe TACION sarissa aA 131 POCAIS asrine a aai aaa 33 Periodic maintenance eee 163 164 165 166 Possible attachments ccceeceeeeeeeeeeeeeeeeeeenneeeeeeneeaee 79 Power SOKO sicticevexegscotnetegnesttiede sawn satins semaine cencanel 124 Putting ON SNOW ChAiNS eceeeeeeeeeeeeeeeeeeteeeneeeeeeteeeee 78 Putting tractor back in service after taking Out Of Operation cecccceeeeeeseececeeeeeeeeeeeeeeeeneeeees 217 153 146 Operating Instructions HOLDER Alphabetical index Page Q Qualification of service personnel eseese 153 R Radio and loudspeaker cccceeteceeeeeeeeeeesnneeeeeeees 124 Rear attachment or front rear combinations 0 81 Rear right ViOW eecceecceeeeeeceneeeeeeeeetneeeeeeeeennnaeeeeeeneeaa 28 Recirculating air Operation ee eeceeeeeeeeeeetteeeeeeeee 127 Regular maintenance 0 eeeeeeeeeeeeteenneeeeeeeteenneeeeeeeee 162 Releasing the parking brake ssassn 73 Removing attachment ccceeeeesteeeeeeeeeenteeeeeeeeee
38. weight of tractor otherwise C1E only up to 12 t max total weight of the combination and max total weight of the trailer lt curb weight of tractor otherwise L amp 2 3 1 1a 1b 4 5 G9 10 153 146 C 9 92 Safety General notes on safety Observe your national regulations for safety and health protection Do not allow children under 16 to use the tractor When using the public highway respect the highway code Do not allow anyone to stand around where they might get hurt Do not run the engine in enclosed spaces Exercise extreme caution when handling fuels There is a high risk of fire Exercise extreme caution when handling fuel fluids and lubricants These can be poisonous and corro sive To prevent the danger of fire keep the tractor and attachments clean Observe the warning notices and symbols on your tractor Emergency stop When the inching pedal or traction hydraulics is defective the tractor can only be brought to a halt by setting the ignition to 0 and using the service brake 153 146 Operating Instructions HOLDER Operating instructions Working clothes Only wear snugly fitting clothing when working with the tractor If necessary wear suitable headwear to keep loose hairs and pigtails from being caught in rotating parts Do not wear jewellery and similar objects eg rings when working with the tractor Safety notes for retrofits The tractor has electronic
39. 0 Bild_C992H_092 Bild_C187 153 146 Operating priority flow valve I Priority flow valve is used to drive the servo motor in an attachment with a variable hydraulic power demand for example salt spreader hedge cutter etc The working speed can be set independently of the tractor engine speed The priority flow valve is fed by the standard working pump and operated from the driver s station Connect the hydraulic hoses of the attachment to the red quick couplings for the drive 1 and return line 2 at the front of the vehicle Turnon the master switch 5 for the working hydrau lics ATTENTION Press button 4 only at low engine speed Press key 4 The red LED will come on ATTENTION Increase the speed of the engine slowly Option Bild_C992H_035 111 HOLDER Operatin Operating the attachments Select the desired engine speed with the hand throt tle Setthe rotary knob 3 to the operating speed required for the attachment Turning clockwise increases the speed turning anticlockwise lowers it ATTENTION If the flow rate selected is higher than intended for the attachment the attachment can be damaged or people standing in the vicinity can be injured The servo motor in the attachment is supplied with an oil flow of 0 to 25 litres min ATTENTION If the attachment is not in use always turn the priority flow valve off with key 4 to pre vent any unnecess
40. 0 engine RPM 180 190 bar 45 L common oil tank for traction and working hydraulics Type Output Operating pressure Hydraulic oil tank Electrical system Operating voltage 12 V 100 Ah 12V 95A 12 V 2 4 kW Battery Alternator Starter motor General tractor Operating range 30 C to 50 C 153 146 25 HOLDER Operating instructions cggp Technical data Noise level The tractor emits the following noise level measured at the driver s ear according to EU Standard 77 31 1 EEC meas urement according to Appendix II Table of noise levels and absorption rating Model Type of Engine output Noise level dB A Absorption value engine NO oz Cabin open Cabin closed Left Right Left Right S 990 TD2011 LO4w 68 0 kW 92 HP 85 85 84 84 1 3 Roof hatch and side window open Exhaust gas identification The absorption rating is stated on the type plate 26 153 146 Description Views of vehicle Front left view 1 Turn signal and position light Top headlight Driver s cab Dumping subframe dumping device 5 Rear end of tractor 6 Rear axle 7 Front axle 8 9 WP Upper link bracket Lower link frame of front lift 10 Headlight 11 Plug in hydraulic quick couplings for attachments 12 Wiper washer Bild_S 990_010 27 Tractor Rear right view 1 Dumping subframe 2 Working light 3 Mount for top strobe warni
41. 015 us 38 120 C992 _________ Operating Instructions HOLDER Other operations Turning on the top headlights Is NOTE If front attachments are installed and the bot tom headlights are hidden you may turn on the top headlights Push the toggle switch for top headlights 2 to turn on the top headlights 5 6 Is NOTE The functions high beam and headlight flash ing are only available in the lower headlights Activating the left right turn signal Push the turn signal lever 1 forward to activate the left turn signal lights 7 9 The turn signal indicator in the multifunctional display will come on Push the turn signal lever 1 back to activate the right turn signal lights 4 8 Operating the horn Push on the end of the direction lever 3 to sound the horn 153 146 121 HOLDER Operating Instructions Other operations Operating the 4 way hazard flashers Push the hazard flasher switch 1 to activate the 4 way flashers Turning on the top strobe warning light Isp NOTE The top strobe warning light may only be turned on if the tractor is used for applica tions on public roads Push the strobe warning light switch 2 to turn on the top strobe warning light 3 Option 122 Bild_C992H_043 Bild_C200 153 146 Operating Instructions HOLDER Other operations C 9 92 Turning on the working lights NOTE The working light must not be
42. 2 Pushbutton 2 for joystick level 2 3 Pushbutton 3 for joystick level 3 4 Joystick with no button pressed joystick level 0 Pedals 1 Inching pedal 2 Brake pedal 3 Accelerator pedal Bild_C992H_008 33 HOLDER Operatin Description Steering column adjustment 1 Brake fluid reservoir 2 Steering column adjustment lever 34 Instructions 153 146 C 9 92 Multifunctional display legend 1 Fuel gauge 2 Engine oil temperature 3 4 5 gauge Tachometer with marks for PTO RPM Hour meter Digital speedometer Indicator lights 6 7 8 9 10 11 12 13 14 15 16 Turn signal indicator Turn signal indicator for 2ndtrailer Turn signal indicator for 1st trailer High beam Lowbeam Engine oil temperature Preheating Engine oil pressure Battery Parking brake Differential lock 153 146 Operating Instructions HOLDER Description 3 4 Bild_C992H_071 35 HOLDER Operatinginstructions Q3 Description Controls at front top of cabin 1 Dome light 2 Loudspeaker Bild_C149 Controls at front bottom of cabin 1 Wiper fluid reservoir 2 Radio Bild_C282 36 153 146 C 9 92 Controls at rear of cabin 1 Roofhatch handle 2 Roof hatch Door controls 1 Dooropener 153 146 Operating Instructions HOLDER Description Bild_C263 3
43. 37 Driver s licence sssssssseessrrrriessrrrnrrenrinrnnnesnnnnnnnnnnnnannae 7 Driver s licence classes seessiiienserrrrresrrrrinrerrerrnnnns 7 Drivers Station s isinisiseoaisnanidannnniakianiiuisinie oniinn 29 DIVING csaa a aaa 60 Driving ON SIOPES ssssssssssssssrnressrrnnrrnnrrrnnnnerrnnnnnnnnnnnnnae 74 Driving with a trailer ssisscisisarerscriisiniasiarin 135 Driving with hydrostatic drive 60 Driving with hydrostatic DUAL drive sesen 68 Driving with SDS Special Drive System e 66 E EMISSIONS onsin oodi e E E 13 230 C 9 92 Page Engine and exhaust gas turbocharger malfunctions 143 Engine instructions before operation eseeereeeeeee 54 Engine oil for winter operation ssssssseesirresserrrnrnsrernes 78 Engine preServation ccccecsseccceeeeessseeeeeeeeeeeseeeeees 217 Engine Specifications cceeeceeeeeeeeeenneeeeeeseeeneeeeees 20 Exhaust gas identification saersi 26 EXNAUSt GaSOS iiitide aaeei anan 13 Explanation of the cautions used eeen 2 External operation of the front lift oer 94 External operation of the rear lift 2 97 F Filling Ul necdeediaes ccecesi wes dticocevierieercednnuysesonnee nents 49 FRING ON E E E E A E TA 174 Flow rate limiting for joystick cc eeeeeeeeeeeeeeeeeeeeees 95 FROM WOM E A A standvanencedanthvssence antes 1 Front lett VIEW sisi cctenshacs ite iecceine isin eeens 27 Front lift tilt COMO eee eeeeeee eee eeet
44. 5 LS single stage or OSPD 125 205 two stage Brakes Service brake Actuator Multi disc brake wet acting on all 4 wheels Hydraulic Parking brake Multi disc brake wet acting on all 4 wheels Operation Electrically operated Tow coupling Type Cramer height adjustable Front lift Type 3 point upper link adjustable Attachment Category and Il Lifting power Cylinder 153 146 2700 N measured at attachment points 2 cylinders double acting 23 HOLDER Operating Instructions C 9 92 Technical data Assembly Additional information Description Rear lift Type HOLDER standard 3 point Attachment Category and Il Lifting power 15700 N measured at attachment points Cylinder 2 cylinders double acting Dump body Dimensions LXWXH 1530 x 1140 x 215 mm Load capacity 1300 kg Traction hydraulics Variable pump Hydromatik Type A4 VG 40 EP Output 160 litres min Operating pressure 380 bar 430 bar maximum Variable motor Hydromatik Type A6 VM 55 EP Displacement 26 1 55 cm rev Hydraulic oil tank 24 45 L common oil tank for traction and working hydraulics 153 146 Operating Instructions HOLDER Technical data C 9 92 Additional information Assembly Description Working hydraulics with Sauer Sundstrand 17 cm rev 42 5 L min at 250
45. 7 Location of plates and labels Identification plates 1 Engine type plate 2 Variable motor type plate 3 Variable pump type plate 4 Cabin type plate 5 Chassis serial number on front support on right side 6 Machine type plate on front support Bild_S 990_013 GB Moust 38 Mounting instructions for licence plate Install the front licence plate 1 on the cover below the windshield wipers Remove the cover before installing the licence plate Install the rear licence plate 2 at the rear below the left tail light 39 HOLDER Operating Instructions Description Overview of options and variants selection C 9 92 Assembly Additional information Dimension order no type Activated carbon filter for cabin ventilation 131667 Heating element for oil preheating engine From 20 C 230VAC 5234 69 Air conditioning 534 34 80 Seat heater 204 34 83 Lap seat belt 204 34 81 Comfort backrest extension 204 34 80 Left armrest 204 34 82 Rear working light 204 34 88 Hydraulic lateral control For front lift 204 01 01 Rear lift 534 51 04 Mounting For ball type hitch 526 51 73 Ball type hitch 526 51 74 Top strobe warning light 526 34 74 40 153 146 C 9 92 Operating Instructions HOLDER Description Assembly Additional information Dimension order no type Electro hydraulic accumulator 204 80 19 Circuit 1 priority flow valve 204 80 04 Hydraulic pump Seri
46. C 9 92 Safety instructions for handling fuel fluids and lubricants Gear oil engine oil diesel fuel Do not eat drink or smoke when handling these fuel fluids and lubricants Prolonged intensive contact may cause degreasing and irritation of the skin Wash the skin with water and soap use a skin care cream If neces sary wear personal protective gear Change soaked clothes and shoes immediately If vapour or mist was inhaled breathe fresh air Consult a doctor if the complaint persists After contact with the eyes rinse the eyes thoroughly with water at least 10 minutes then consult an eye doctor If swallowed do not force to vomit but consult a doctor Dan ger of slipping on the spilled product particu larly in connection with water Oils can contaminate water Always keep them in approved containers Avoid spilling fluids Remove spilled fluids immediately with an oil binding agent and discard in accordance with laws and regulations Discard old fluids as speci fied 153 146 C 9 92 Operating Instructions HOLDER Observe applicable laws and regulations Oils are inflammable Do not let them come in contact with hot engine parts as fire can re sult Hydraulic oil brake fluid 153 146 During tractor operation these fluids are pres surized and pose a health hazard Do not spill these fluids Remove any spilled fluids imme diately with an oil binding agent and discard them as specified Discard the ol
47. Carry out the check according to the instructions in the section Operating the trailer coupling Checking the tire inflation pressure Is NOTE Your tractor can be equipped with different types of tyres The specified inflation pres sure for your tires is given in the table enti tled Tires in the technical data section Check the inflation pressure an all four tires All tires must have the same pressure Low pressure will increase the rolling resistance This will cause increased fuel con sumption and tire wear and the driving characteristics will become poorer DANGER If the inflation pressure is too high the tires can explode The tires should not be damaged or worn Have damaged tires replaced without delay Due to the longer braking distance the risk of an accident will be higher Bild_S 990_014 47 HOLDER Operating Instructions Gg Taking into service Checking the hydraulic oil level Retract all hydraulic cylinders Check the oil level at the sight glass 2 The oil level must be at the centre 1 of the sight glass Top up oil through the filler neck 3 as specified in the maintenance manual Bild_S 990_016 48 153 146 C 9 92 Filling fuel If necessary read the fuel level 1 on the multifunc tional display CAUTION Danger of fire when handling fuels Stop the engine Do not fill fuel in the vicinity of naked flames ignition sparks or hot engine parts
48. ION Do not remove the cap when the engine is hot Danger of scalding Remove the cap 3 on the expansion reservoir 4 and add coolant Observe the mixing ratio of anti freeze cooling water Refit the cap 3 If there is no more coolant in the expansion reservoir the radiator 2 must first be filled fully with coolant ATTENTION Do not remove the cap when the engine is hot Danger of scalding 4 M Bild_S 990_034 Remove the cap 1 and top up the radiator 2 with coolant Refit the cap 1 Remove the cap 3 of the expansion reservoir 4 and fill coolant up to the max mark Refit the cap 3 Check the coolant level again adding coolant if necessary Lower the dumping subframe C 9 92 Operating Instructions HOLDER Maintenance after the first 50 service hours Checking the heating hoses for damage and tightness Check the heating hoses for leaks and damage Checking engine V belt tension and condi tion Please also refer to the operating instructions of the engine manufacturer CAUTION Adjust V belt tension only when the engine is shut off Inspect V belts for cracks and tears over their entire length Replace damaged V belts Using thumb pressure check that belt deflection is not over 10 15 mm To tighten the V belt Loosen the fastening screws on the idler pulley mounting and push the pulley outwards until the proper V belt tension is obtained Tighten the fasteni
49. Maintenance after the first 500 service hours p 5 2 Bild_C992H_082 181 Refit the drain plug with a new sealing ring Make sure that the plug is tight Fill recommended hydraulic oil through the filler neck 2 Filling Quantity seceeeeseseeeeeeeeeeeseeees approx 45 L Check the oil level at the sight glass 3 Refit the filler neck cap Startthe engine Operate the working hydraulic and steering systems Ie NOTE The hydraulic system is vented automatically Shut off the engine and depressurize the hydraulic system Check for leaks Check the oil level at the sight glass 3 Add hydrau lic oil if necessary Checking the engine valve clearances Seepage 203 of maintenance every 1000 service hours 182 Bild_C992H_059 Bild_C992H_060 C 9 92 Maintenance as required Adjusting the speedometer The adjustment of the speedometer in the multifunctional display is required when changing from larger to smaller tires and vice versa Carefully pull the multifunctional display 1 out at the left and right side and rotate it Remove the cover from the DIP switch 2 on the back Set the 6 of 8 toggle switches to the positions shown in the table as required for the size of your tires 153 146 Operating Instructions HOLDER Bild_C241 95110015 00 15 02 1015156 14463 10 01 07 12V 4 ee Bild_C299 183 HOLDER Operating Instr
50. Malfunction No build up of pressure Cause Slide valve in input plate is stuck foreign particles Remedy Remove clean or plate replace the slide valve Strong flow rate fluctuation or too little flow of priority flow valve Low oil flow Troubleshooting also with Opus Order No 204 80 70 or PC software in the menu Keyboard check keys of the membrane keyboard Output functions functions XO Y3 check if box provides current for valves Hydraulic accumulator functions of the hydraulic accumulator Specified value channel FCE1 Joystick functions Diagnosis of master inputs Diagnosis of BKN nodes 152 Increase RPM reduce consumption of 2nd load 153 146 C 9 92 General remarks on maintenance In order to always keep your tractor operational we ask you to read these maintenance instructions carefully This sec tion contains all the information required for careful mainte nance and care of your tractor Take particular care to have your tractor serviced at the intervals stated in the mainte nance schedule Service Please have all services acc to the maintenance sched ule and repairs on your tractor done regularly by your dealer service centre and confirmed with a stamp and signature in the service book Detach the double guarantee card have it filled in by the dealer and send it with the customer s signature directly to Max Holder GmbH P O Box 15 55 72545 Metzingen W
51. O height height seat clearance position position body height height a b c d d g h i mm mm mm mm mm mm mm mm A S o a XMCL 2243 1265 227 572 972 1136 481 327 36x13 50 15 524 31 8 Multi Trac 2236 1258 220 565 965 1129 474 320 o al s ee AT 603 2233 1255 217 562 962 1126 471 317 425 55 R17 532 31 02 AC 70G 2227 1249 211 556 956 1120 465 311 425 55 R17 532 31 01 All Ground 2221 1243 205 550 950 1114 459 305 400 60 15 5 524 31 5 404 2212 1234 196 541 941 1105 450 296 33x12 50 R15 524 31 7 Discoverer LT 2209 1231 193 538 938 1102 447 293 33 18LL 16 1 524 31 9 Turf Special 2209 1231 193 538 938 1102 447 293 33x12 50 15 524 31 4 413 TL 2194 1216 178 523 923 1087 482 278 33x15 50 15 524 31 3 412 TL 2193 1215 177 522 922 1086 431 277 31x15 50 15 524 31 2 Xtra Trac 2181 1203 165 510 910 1074 419 265 16 153 146 C992 Operating Instructions HOLDER Technical data Distance between cenitreline of tires Small turning With hub spacers radius Normal track width baa Menge size s03 Type 5234 80 45 mm Type 526 34 70 80 mm Tires at min track width Track width e Overall width f Track width e Overall width f Track width e Overall width f measured at outermost point 7 12 m 33x12 50 15 7 19 m 10 5 18 MPT ziom 1034 1052 1308 1326 1124 1142 1398 1416 1194 1212 1468 Min Max Min Max Min Max Max m
52. Operating Instructions HOLDER Order No 153 146 Date of Issue 10 09 2009 C 9 92 Foreword We congratulate you on having bought a product from HOLDER We would like you to be able to work safely with your tractor and without malfunctions and therefore we rec ommend you follow the instructions in this manual You will also ensure getting full value from your tractor save your self trouble and maintain your warranty These operating in structions provide you with the required information These operating instructions also apply to tractors with the desig nation 9 92 H Continual development Due to the continual development of our tractor in design and equipment there may be deviations between these operating instructions and your tractor Despite taking all the care possible in the creation of this manual we can not fully exclude mistakes Please note that the technical data illustrations and descriptions are not binding and no legal claims can be made on the basis thereof These operating and maintenance instructions are supplied with each tractor Keep these in a safe place where they are available for the driver and owner at any time It they should get lost the owner must get a replacement from the manu facturer 153 146 Operating Instructions HOLDER The personnel entrusted with the operation and maintenance of the tractors must be made familiar with the operating and maintenance instructions The owner mus
53. Vmin a b Enter the calculated minimum ballasting required for the front of the tractor in the table Front attachment 2 Calculation of the minimum rear ballasting G G a T b X T b b c d Enter the calculated minimum ballasting required for the rear of the tractor in the table Value X for Holder tractor 0 25 4 wheel H min Hmin 3 Calculation of the actual front axle load T If the minimum front ballasting G nn is not obtained with the front attachment G the weight of the front attach ment must be increased to the weight of the minimum front ballasting Gy atb T b G c d Viat b 153 146 Operating Instructions HOLDER Operating the attachments Enter the calculated actual and the maximum allowable front axle load specified in the operating manual of the tractor in the table 4 Calculation of the actual total weight G If the required minimum rear ballasting G min is not ob tained with the rear attachment G mn the weight of the rear attachment must be increased to the weight of the mini mum rear ballasting G G G Enter the calculated actual and the permissible total weight specified in the operating manual of the tractor in the table 5 Calculation of the actual rear axle load T Ty tat Gor T Vtat Enter the calculated actual and the maximum allowable rear axle load specified in the tractor operating manual in the table 81 HOLDER Opera
54. actor into serv ice Do not operate the tractor before proper repairs are car ried out Safety and protective devices should not be re moved or disabled Do not change fixed specified settings Before starting work make yourself truck familiar with all the functions and protective devices of the tractor Checking cleaning the radiator and protection screens Is NOTE Check that the protection screens 2 and 3 are clean Clean the screens if necessary The screen 3 can be pulled off to the left after loosening the bayonet screw 4 and then easily cleaned The air intake of the air filter 1 must be clean Bild_S 990_006 153 146 45 Turning on the battery isolating switch Isp NOTE The battery can be switched off fully with the removable key Insert the key 1 into the battery isolating switch and set it to the horizontal position The battery circuit is turned on Checking the engine oil level Is NOTE Check the engine oil level only when the ve hicle is parked on level ground Letthe engine run for approx 2 minutes Stop the engine and pull out the oil dipstick 1 after approx 1 minute The oil level must be between the Min and Max marks Top up oil as specified in the maintenance instructions ATTENTION Do not fill too much oil 46 Bild_C992H_015 Checking the trailer coupling optional if necessary Check the trailer coupling for proper condition and operation
55. aes 87 Removing the engine preservation s n 218 Removing the roof hatch seseris 117 Replacing the air conditioner V belt 214 Replacing the alternator and the water pump V belt 213 Replacing the fuel filter element cc eeeeeeeeee 203 Replacing the hydraulic oil of the traction and working hydraulic system eeceeeeeeeeeeeneeeeeeeteee 180 Replacing the hydraulic return filter for hydraulic SYStOM sirisser 187 Replacing the hydraulic return filter for the attachment variable pump se 186 Replacing the injection nozzles 207 Replacing the suction filter of the traction and w 213 HOLDER Operating Instructions Alphabetical index Page Replacing the traction hydraulics pressure filter 2 0 172 179 205 213 Replacing the V belt 0 eeeceeceeeeeeseneeeeeeeeeenneeeeeeeee 213 Replacing the working hydraulics pressure filter 171 179 Replacing the working hydraulics pressure filter at least every 2 years a se 205 213 Residual hazards and risks eener 6 S SAEI aior ia e A ER eee oe 11 Safety instructions for handling attachments 79 Safety instructions for handling fuel fluids and 12 Safety notes for maintenance n 154 Safety notes for retrofits ccecceeeeeeeeeeeeeeteeeeeeeees 11 Securing the dumping subframe dump body 158 Selecting road travel transport speed 63 SOIVICE arrera enoar Er E EEEa 153 S
56. ary overheating of the hydraulic oil 112 Instructions C 9 92 Do not leave the priority flow valve on If the engine is running and no load is connected to the couplings oritis notin operation The resulting overheating can damage the hydraulic sys tem Turning off the priority flow valve Press key 4 The red LED will extinguish Bild_C992H_035 153 146 Operating priority flow valve II Priority flow valve II is used to drive the servo motor in an attachment with a variable hydraulic power demand for example salt spreaders hedge cutters etc The working speed can be set independently of the tractor engine speed The priority flow valve is fed by the tandem working pump and operated from the driver s station Connect the hydraulic hoses of the attachment to the red quick couplings for the drive 1 and return line 2 at the rear of the tractor Turnonthe master switch 5 for working hydraulics ATTENTION Press button 4 only at low engine speed Press key 4 The red LED will come on ATTENTION Increase the speed of the engine slowly Option Bild_C992H_037 113 HOLDER Operatin Operating the attachments Select the desired engine speed with the hand throt tle Setthe rotary knob 3 to the operating speed required for the attachment Turning clockwise increases the speed turning anticlockwise lowers it ATTENTION If the flow rate selected is higher than in
57. aulic oil change of HE oils at least every 2 years 1500 service hours Hydraulic oil change of mineral oils at least every 2 years Clean the suction filter of the traction and working hydraulics replace if necessary at least every 2 years Clean the suction filter for the traction hydraulics attachment variable pump replace if necessary at least every 2 years Replace the working hydraulics pressure filter at least every 2 years Replace the traction hydraulics pressure filter at least every 2 years Replace the return filter of the attachment variable pump or power hydraulic system Change the front and rear gearbox oil Maintenance every Change the toothed belt at least every 5 years Annual maintenance Change the engine oil incl oil filter cartridge Change the air filter element Change the brake fluid Change the fresh air filter Check the battery coat the terminals with grease Lubricate the universal joints 153 146 165 HOLDER Operating instructions Ci Maintenance schedule Periodic maintenance I I Servi Ji l Maintenance every 2 years Change the coolant Replace the V belt Checking the glow plugs Hydraulic oil change of HE oils or at 1500 hours Hydraulic oil change of mineral oils or at 1500 hours Clean the suction filter of the working hydraulics replace if necessary or at least every 1500 hours Clean the suction filter for the traction hydraulics attachment variable pump replace if necessa
58. aulic oil tank Hydraulic oil HE oils hydraulic ester VG 46 All season j king hvdrauli Mineral hydraulic oil HLP VG 46 Winter o DIN d VG 68 Summer Fuel tank Diesel fuel Commercial diesel fuels with a All season Refer to Deutz operating instructions sulphur content under 0 5 DIN EN 590 Brake system Brake fluid All season Air conditioner All season Hydrostatic transmission front Refrigerant UTTO special oil API GL4 Transmission rear SAE 10W 30 API GL4 Grease nipples 153 146 Multipurpose grease Penetration number from 260 to 290 All season 219 C 9 92 Operating Instructions HOLDER Maintenance data ae S 990 Filling quantities Engine oil 8 5 litres Incl filter 0 5 litre Cooling system with heater Hydraulic oil tank for working and traction hydraulics hydraulic oil approx 45 50 litres initial tilli i ji Bea Front hydrostatic transmission with axles gear oil 10 9 litres Windshield washer fluid reservoir approx 2 5 litres Is NOTE In order to ensure the biological degradability Residual quantities of mineral oils reduce the of the hydraulic oil all attachments connected biological degradability but they do not influ to the tractor hydraulic system must also be ence operation operated with HE oil 153 146 221 HOLDER Operating Instructions Maintenance data Tightenin
59. bar light equipment will require too many control operations as the accumulator can not function yet Applications with hydraulic accumulator Isp NOTE If the attachment adjusts to ground uneven ness with a delay reduce the relief pressure or HYS 1 For light attachments eg rotary mower turn the hydraulic accumulator off Switching the hydraulic accumulator off Press key 5 select float position or operate the joystick The LED indicator 7 will extinguish 104 153 146 C 9 92 Operating Instructions HOLDER Operating the attachment variable pump adjustable to 0 120 L The attachment variable pump is a device for operating at tachments with a high hydraulic power requirement eg a cylinder mower The pump is operated electrically from the driver s station Connect the hydraulic hoses of the front or rear attachment to the return line 1 and supply line 2 quick couplings and if necessary to the black leakage oil coupling 4 Plug the coded plug of the attachment into the socket 3 beside the quick couplings Bild_C992H_033 Is NOTE Only one coded plug may be plugged in at the front or rear Ie NOTE If anew or unknown attachment is to be in Stalled the cable harness for attachment encoding 204 80 72 must be used The cor rect encoding must be determined after con sultation with the manufacturer of the attach ment and Holder Option 153 146 105 HOLDER Operating Instruct
60. ble connections Check the cables and plugs for security and damage Checking the hydraulic lines and hoses for damage and tightness Refer to page 170 of maintenance after the first 50 service hours Checking the steering cylinder for leaks and mechanical damage Check the steering cylinder for leaks and mechanical damage Have damaged or leaking parts replaced by your service centre Checking the hydraulic oil level Refer to page 48 196 C 9 92 Checking the front and rear gearbox for leaks Check the front and rear gearboxes and axles for leaks Checking the front and rear gearbox oil level Refer to page 173 and 175 of maintenance after the first 50 service hours Checking the speed range selector for ease of shifting Check the slow fast speed range selector for ease of shifting cleaning and greasing the mechanism if necessary Checking the brake fluid level Refer to page 50 Checking the service brake Refer to page 177 of maintenance after the first 50 service hours Checking the parking brake for proper op eration Refer to page 177 of maintenance after the first 50 service hours 153 146 Operating Instructions HOLDER Maintenance every 250 service hours C 9 92 Checking the heating system for proper operation Referto page 125 Checking the air conditioner for proper operation Refer to the operating instructions for the air conditioner Checking the sight
61. ch toggle switch Repair or replace plug cable Replace controller unit Individual functions not active 153 146 Function is locked Plug or cable damaged Solenoid or valve defective Release with Opus or PC software also refer to Bucher operating instructions Repair or replace Repair or replace 149 HOLDER Operating Instructions Malfunctions causes remedy Malfunction Joystick inoperative Cause Joystick locked Buttons defective C 9 92 Remedy Release with Opus or PC software Determine fault with Opus submit the joystick for repair or replace it Membrane keyboard inoperative Mechanically or electrically defective Determine fault with Opus or PC software replace membrane keyboard and or related printed circuit board Simultaneous failure of many joystick and membrane keyboard functions Power supply interrupted 3 separate positive cables pin 05 23 34 Determine and eliminate the defect cable breakage contact problems in the plug Attention Although voltage is applied in the quiescent state power failure can result during operation Functions operate too slowly or too fast Flow rate limiting out of adjustment Current value for a certain channel too low Readjust with hash key and joystick or Opus or PC software Adjust from 800 to 1900 mA in Channels area with Opus or PC software Ath control level on joystick malfunctioning Special
62. cial operating instructions Adjusting the track width You can widen the track width of the tractor by adding spacers You have a choice of 3 different spacers DANGER Observe the safety notes on safe parking and jacking up for the wheel change in the main tenance instructions Remove the wheels Turn the wheels inside out or install the selected spacers ATTENTION Identical spacers must be installed on all four wheels 76 Instructions C 9 92 ISPs NOTE The arrows on the tires must show in the forward direction of rotation Tighten the wheel nuts to the specified torque Torque lo secre 340 Nm 153 146 Operating Instructions HOLDER Special operating instructions C 9 92 Operating the emergency gear release hydrostatic DUAL drive only Is NOTE If the engine was stalled and can not be restarted the emergency gear release must be operated before a new start Fully depress the inching pedal Operate the starter briefly Pull the emergency gear release grip 1 to the rear Restartthe engine 153 146 77 HOLDER Operating Instructions Special operating instructions Operation in winter Oil preheating Before starting the engine at temperatures below 20 C turn on the heating element to preheat the oil Connect the preheating system plug to a 230 VAC outlet Observe the operating instructions of the manufacturer Winter diesel fuel Whenever temperatures fall belo
63. ck the seat of the compressor Check the V belt of the compressor for proper tension and condition 163 HOLDER Operating instructions CG Qn Maintenance schedule Periodic maintenance I I an Ji Maintenance every 250 service hours Check the condensate water drain Visual inspection of air conditioner for leaks Check the air conditioner hoses and wiring for damage Clean the fresh air filter and filter mat in the fan box replace if necessary Check the electrical system for proper operation Check the lights Check the preheating system Lubricate the tractor except universal joints Check the accelerator for ease of movement clean and grease if necessary Check the windshield washer water level top up if necessary Check the frost protection of the windshield washer water Check the windscreen wiper renew if necessary Tighten the wheel nuts 340 Nm Tighten nuts and bolts according to the torque table y Check the tyre inflation pressure gt Maintenance every 500 service hours Change the engine oil incl oil filter at least once a year Maintenance every 1000 service hours 164 Check the engine valve clearances Check the glow plugs Replace the fuel filter element Clean the strainer in the fuel pump replace if necessary Lubricate the universal joints at least once a year 153 146 Operating Instructions HOLDER Maintenance schedule C 9 92 Periodic maintenance Maintenance every Hydr
64. coolant fuel and lubricant speci fications on page 219 S NOTE Change the hydraulic oil only at operating temperature Park the tractor on a level surface Raise the dumping subframe CAUTION Secure the dumping subframe dump body against accidental lowering Place a suitable catch container beneath the hydraulic oil tank Depressurize the hydraulic system by operating the joystick Retract all hydraulic cylinders CAUTION Danger of scalding when draining hot hydraulic oil 180 Unscrew the oil drain plug 1 Drain the oil Dispose of the oil in an environment friendly way If necessary flush the hydraulic oil tank with clean hydraulic oil Option 153 146 C 9 92 Cleaning the suction filters of the traction and working hydraulics replacing if neces sary Remove the pin 3 of the hydraulic cylinder 4 Remove the banjo bolts 2 Remove the filter cover fastening screws 1 Pull out the filter housings with the star filter ATTENTION Observe the instructions for handling fuel flu ids and lubricants Cleaning Wash the star filters with clean diesel oil and blow out with compressed air Replacement Unscrew the star filters from the filter housing with a 46mm open ended wrench Screw new filters on the filter housing using new rubber toric rings Installation is in the reverse order of removal 153 146 Operating Instructions HOLDER
65. ctions HOLDER Alphabetical index Page Indicators adjustments ceeeceeeeeeeeeeeeeeeeeeeeteeeees 141 Information On the tractor sirisser 5 Installation of attachment ecceeeeeeeeeeetneeeeeeeeeeee 83 Installing the articulated shafts 0 00 eeeseeeeeeeeeeeees 87 Intended USE oo eee cece ceeee cere eetne teeter eeetaeeeeeeeeettaeeeeeeeeeaaes 5 J dack lift POINS ss stece sites ccestesdeiid vison nteeeieseediehs eters 157 JACKING UP sssiss eect cne shee cg cacencauateseendeausecanedescauestpeeneetaueses 157 JOVSUCK ie sestecerceceautuedvadsy s 33 JOYSTICK OPSKALION cerise S 89 L Lateral control of the front lift eee eeeeeeeeeeeeeeeeee 90 Lateral control with the membrane keyboard 4 93 Leaving the tractor unattended eeeee 131 132 NWS ts osetoced iveenctsctes bested oskaceGaedo cnet ewaiae sedi carsanvedsceette 119 List of replacement parts ccceeesseeceeeeeeeteeeeeees 223 Location of plates and labels ceeeeeseeeeeeeeeenneeeees 38 Lubricate the machine except universal joints 199 Lubricating the universal joints 0 0 0 0 eeeeeeeeeeeeeeeeeees 211 Lubricating the universal joints at least once a year 204 231 HOLDER Operating Instructions Alphabetical index Page M Maintenance after the first 50 service hours 167 Maintenance after the first 500 service hours 179 Maintenance as required 0 0 0
66. d The tractor is designed solely for the customary type of operation in farming and forestry the upkeep of municipal facilities including operation in winter The tractor may only be used as intended and described in these operating in structions Included in the intended use is also the performance of the specified maintenance and repairs 153 146 Operating Instructions HOLDER The tractor together with its attachments may only be used serviced and repaired by persons familiar with this equip ment and who have been warned of possible risks The ap plicable safety regulations and any other valid safety in dustrial medicine and traffic rules must be observed Site of operation The tractor must be used in the open Its operation on public roads is allowed When using the tractor on public roads observe the regulations in your country Unintended use Any use which is not intended as described above is not allowed HOLDER can not be held responsible for any haz ards which may result from any unintended use The manu facturer will not be responsible for any damage which may result therefrom The damage shall solely be borne by the user The tractor may not be used for any other purposes than those described in these instructions The transport of persons on the loading area or attachment is not allowed HOLDER Operating instructions Gg Information on the tractor Residual hazards and risks Despite careful working and
67. d fluid as speci fied Observe applicable laws and regulations Do not allow them to come in contact with hot engine parts Danger of fire Avoid contact with the skin Avoid the inhala tion of spray fog The penetration of pressu rized fluids into the skin is particularly danger ous if these fluids are under high pressure and escape from the hydraulic system through leaks Seek medical aid at once in case of such injuries If injuries can not be excluded use a suitable personal protector for example protective gloves glasses and skin protection and skin care creams Battery acid LN Emissions Operating instructions Battery acid contains dissolved sulphuric acid This acid is poisonous and caustic When working with battery acid always wear pro tective clothing and eye protectors Do not allow acid to contact the clothing skin or eyes in case of contact wash immediately with ample clean water In case of personal inju ries consult a doctor at once Neutralize spilled battery acid immediately Discard old fluids as specified Observe ap plicable laws and regulations Exhaust Gases During operation the engine emits exhaust gas into the environment The exhaust gas mainly consists of water vapour carbon di oxide CO2 carbon monoxide CO carbon hydride CH nitrogen oxide NOX and soot The components CO CH and NOX are poi sonous or hazardous to health and should not be inhaled in high concentrations
68. e a connection Check renew the switch Check the hydraulic system and hydraulic valve Check and repair electrical connections cables Parking brake can not be released 146 Switch defective Check renew the switch 153 146 C 9 92 Operating Instructions HOLDER Malfunctions causes remedy Hydraulic and steering system malfunctions NOTE These notes only apply for valve arrange ments conforming to our circuit diagrams or approved by Bucher Hydraulics Malfunction Power lift or hydraulic cylinder is not lifting No build up of pressure discernible steering working normally Cause Slide valve in input plate jammed due to foreign particles Remedy Remove and clean slide valve in input plate LU8SSCS OM22 04 Do not change the pressure setting Power lift is lifting too little Pressure setting too low Oil level too low Reset the pressure with a pressure gauge 190 bar Add the specified oil type Operating pressure is only achieved at high RPM Pump defective Replace the pump Power lift is not lifting Insufficient power drops after operation 153 146 Lift cylinder leaking Valve leaking Clean renew 147 HOLDER Operating Instructions Malfunctions causes remedy Malfunction Hydraulic oil overheats quickly system working against excess pressure engine under load Cause Cylinder at limit stop Attachment is not conn
69. e hours 167 Maintenance after the first 500 service hours 179 Maintenance as required ceeeeeeeeeeeeeneeeeeeeeeenneeeees 183 Maintenance every 250 service hours sessen 193 Maintenance every 500 service hours sessen 201 Maintenance every 1000 service hours 08 203 Maintenance every 1500 service hours sses 205 Maintenance every 3000 service hours sses 207 Annual maintenance ccccccccccceeeeeeeeeeeeeeeeteeteeteeeeeees 209 Maintenance every 2 yeaS eener 213 Maintenance every 5 year cccecesseecceeeteeeeereeeees 215 Taking the tractor out of operation ceee 217 Coolant fuel and lubricant specifications 0 0 219 Maintenance data siringni 221 Alphabetical index eeeeceeeceeeeeeenneeeeeeeeeeeneeeeeeeeenaaes 227 3 C 9 92 Information on the tractor This tractor has received the type approval acc to 74 150 EEC after a safety inspection The tractor conforms to the EMC Electromagnetic Compatibility requirements of direc tive 89 336 EEC The regulations for exhaust gas identifi cation and noise emissions are observed The tractor must be registered and the licence plates must be attached at the front and rear Intended use The tractor can be used for towing trailers and for the opera tion of various attachments The maximum trailer load which must not be exceeded is stated on the identification plate The transport of persons is not allowe
70. e the tractor strongly Depress the brake pedal 1 while driving slowly The tractor should brake strongly DANGER In case of irregularities with the braking sys tem stop the tractor immediately and have it checked by your service centre 153 146 AIr fA S Bild_C992H_052 177 HOLDER Operatinginstructions ssi Qn Maintenance after the first 50 service hours Tightening the wheel nuts Tighten all wheel nuts at the front and rear wheels 1 and 2 TOQUE inna 340 Nm Have any damaged parts replaced by your service centre Tightening nuts and bolts according to the torque table Tighten the nuts and bolts at the variable pumps X axles and engine i Bild_S 990_038 Tighten the nuts and bolts to the specified torque according to tables in the maintenance data 178 C 9 92 Operating Instructions Maintenance after the first 500 service hours Replacing the working hydraulics pressure filter Refer to page 171 of maintenance after the first 50 service hours Replacing the traction hydraulics pressure filter Refer to page 172 of maintenance after the first 50 service hours 153 146 HOLDER 179 HOLDER Operatin Instructions C 9 92 Maintenance after the first 500 service hours Replacing the hydraulic oil of the traction and working hydraulic system ATTENTION When using mineral hydraulic oils the oil must be changed for summer and winter operation Refer to the
71. ected but joystick is in work position quick coupler C 9 92 Remedy Move joystick to neutral position free circulation Move joystick to neutral position free circulation Oil is foaming Leak in the suction area Inspect all line fittings and tighten if necessary Hydraulic system is working too slowly whistling noise Hydraulic oil level too low Temperatures too low Add oil as specified Fill proper oil type according to maintenance instructions Steering is not working Priority valve contaminated Relief valve in power steering not closing Clean priority valve mounted on the frame at the right Remove and clean service centre Lost steering motion when steering direction is changed fast 148 Leak in the steering return line Inspect the hose connections 153 146 C 9 92 Operating Instructions HOLDER Malfunctions causes remedy Working hydraulics malfunctions The optional OPUS test unit or a PC software is available for further troubleshooting diagnosis working hydraulics elec tronics calibration Re NOTE These notes only apply for valve arrange ments conforming to our circuit diagrams or approved by Bucher Hydraulics Malfunction All hydraulic functions not active Cause Controller unit box without power Plug or cable harness defective Controller unit defective Observe flashing code of the LED on he box Remedy Turn on master swit
72. eeeeeeeenteeeeeeeeenaeees 76 Adjusting the upper link slide and upper link 85 All CONGILIONING sesca a 128 Annual maintenance assesi a 209 Applications with hydraulic accumulator 006 104 Applying the parking brake 0 eeeeeeeeeeeeenneeeeeeeeeenaaees 72 153 146 Operating Instructions HOLDER Page B Balla StunG sesessssinceedewtcevssenantettends casnuaehateaceteunvdeaesdenttbnss 78 Battery erena Se cipdioeieseetens 14 Bate ry ACI vvici ced ccesteenaltioca naini anit 13 Before starting to rive ee ceeeeeeeeeeeeneeeeeeeeeeeneeeeees 59 BYAK OS scscaccyesvescseteagtas a 72 BUNS 2 Vii anasa a ENA 224 C Changing the air filter element cceeeeteeeeeeteees 209 Changing the brake fluid cceeeeeeeeeeeeeeeeeetteeeeetaees 209 Changing the coolant s 213 Changing the direction of travel eeeeeeeeeeeeee en 67 Changing the engine oil at least once a year 201 Changing the engine oil and oil filter cartridge every 500 hours MINIMUM ceeeeeeeetee teeter ees 209 Changing the engine oil filter 00 2 eeeceeeeeeeeeeeeees 202 Changing the fresh air filter cceeeeeeeeeeeeeeeeeteneees 209 Changing the front and rear gearbox oil 173 205 Changing the front gearbox oil including axle 173 Changing the gear oil of the rear gearbox including Offset axles ceeceeeeeeeeeeeeeeeeteneeeees 175 227 HOLDER Operati
73. eneeeeeeeeeenneeeeeees 90 Front windshield wiper Washet ccsceceeeseeetenees 118 Fuel Syste cis iss Foccecnstasecs tvaseasiecccttenasSetepeapeshascna lt nde 226 FUSOS aarc iaka rn EEA deena dicen 129 Fuses for the tractor cccccceeecsseeeeeeeeeeeeeeeeeeeeeenneeeees 129 153 146 C 9 92 Page G Gear oil engine oil diesel fuel eeeeteeeeeeeeeteees 12 General notes on Safety ccccceeesseeeeeteeeeteseeeteneeees 11 General notes ON service ceeeeeeeeeeeeeeeeteeeeteneeeteeteeeees 1 General remarks on maintenance 00ccceeeeeeetes 153 Greasing the tractor except universal joints 191 H Hand throttle ccccccee cece eee e eect eeeeeeeeeeeeeeeaaaaaeeeeeeeeeeeees 32 Handling fuel fluids and lubricants ccceeeeeeeeeees 154 FCA E E E A A 14 Heater orian a a cients 125 Heating and ventilating eeeeeeeeeeeeeeeeeeeeeeeeeenneeeees 125 Hoisting iNStrUCtiONS siiani 137 Horizontal seat adjustment cece eeeeeeeeeeeeeeeenteeeeees 52 How to value the tractor ccceeeeeeeeeeeeeeeeeeeeeeeees 153 Hydraulic and steering system malfunctions 147 Hydraulic oil brake fluid siisii 13 Hydraulic oil for stationary operation eee 75 Hydraulic SySt m cisisctecccetqncetisccnaceds na 78 l Identification plates scssi iaiia 38 Indication of special operating conditions 141 153 146 Operating Instru
74. engine The automatic preheating will turn off some time after starting and the preheating indicator light 1 will go out NOTE If the engine is not started the preheating procedure will cease approx 10 s after the yellow lamp 2 has gone out 153 146 Operating Instructions HOLDER Taking into service Checking the brakes and steering for proper function Make a short trial run and check the steering and brakes for proper operation DANGER Do not drive a vehicle with a defective steer ing and or braking system 57 C 9 92 Operation Before starting to drive When driving on public roads observe the traffic regula tions Driving safety rules e Drive the tractor only from the driver s station with the cab doors closed e Always adjust your speed to the driving conditions and the load carried e Before driving check that no one is standing in the immediate vicinity of the tractor e The driving behaviour of the tractor is strongly affect ed by the weight and swing range of the attachments trailers and if fitted ballasting Therefore drive slowly with heavy equipment and take the longer braking distance into consideration 153 146 Operating Instructions HOLDER When following a curve with a trailer or other attach ments do not forget to take the added length and drag into consideration DANGER Any parts of the attachments posing a traffic hazard must be covered or identified with wa
75. ers tOWINg oisinnean a aeaa E 133 Transport hoisting tOWING scs sisssniosrnusrinicnnnnesisnaninennnnas 137 153 146 Operating Instructions HOLDER Alphabetical index Page Transport iNStrUctiOns siirinsesi 137 Transport safety ccccicisccsectetivesc cornice hie 93 Turning off the priority flow valve eee 112 114 Turning on and operating the lights eee 119 Turning on high beam 0 0 0 eee eeeenteeeeeteetneeeeeeeeee 119 Turning on the battery isolating switch eeee 46 Turning on the dome light ceeeeeeseeeeeeeeetteeeeeeeeee 123 Turning on the front PTO ssimic 100 Turning on the heating 0 0 2 eee eeeeeeeeeeeeeneeeeeeeeeeenneeeeeeene 125 Turning on the rear PTO sristi 102 Turning on the top headlights 0 0 0 0 cceeeeeeeeeeeeeeeeeeeees 121 Turning on the top strobe warning light cee 122 Turning on the ventilation cceeeceeeeeeeeeeeeneeeeeeeeee 126 Turning on the working lights 123 Two trailers behind tractors for farming and forestry 10 Two stage steering cee eceeeeeeeeteettteeeeeeteeeteeeeeeeneea 71 U Unmtended USS senasa cess dain eee 5 V Views Of VONICIO cccciceseeccdeiseccceeeteeeseseseeceetinneteeeecdarvurte 27 Visual inspection of air conditioner for leaks 198 HOLDER Operating Instructions Alphabetical index Page W WEIGHS nrin ann eanan ibid nner 18 Winter diesel fuel oo ee ceeeeeeeeeeeteeeeeeeeeeeneeeeeeeeenaae
76. es 78 Working Clothes oiiciisccccieveee ccceiievidicesrneevias neceetereeeenes 11 Working hydraulics malfunctions 0 ceeeeeeeeeeeeee 149 236 C 9 92 153 146
77. es of the engine with reference to the operating instructions of the engine manufacturer Special knowledge and special tools are required for this service Entrust your authorized dealer with this service Checking the glow plugs Refer the operating instructions of the engine manu facturer Replacing the fuel filter element Replace the fuel filter element according to the operating instructions of the engine manufacturer Cleaning the strainer in the fuel pump re placing if necessary Clean the strainer and if necessary replace it according to the procedure in the engine operating instructions 153 146 HOLDER 203 HOLDER Operating Instructions Citi gg Maintenance every 1000 service hours Lubricating the universal joints at least once a year Turn the steering wheel right or left until the steering stop is met CAUTION Carry out services in the articulated joint area only with the engine shut off Remove the rubber protector Adjust the top articulated shaft 1 by hand until the grease nipples are easily accessible Grease the top articulated shaft Move centre articulated shaft 2 with starter until ATTENTION grease nipples are easily accessible Do not press in too much grease when lubri CAUTION cating the universal joints as this could dam age the sealing Never let anyone stand in the area of the articu s 9 lated joint when the starter is being operated Grease
78. es pump Output 17 cm rev Flow rate 0 25 litres min Maximum pressure 200 bar Circuit 2 priority flow valve 534 80 25 Hydraulic pump Tandem pump Output 14 cm rev Flow rate 0 25 litres min Maximum pressure 200 bar 153 146 41 HOLDER Operating Instructions Description Assembly Attachment variable pump Hydraulic pump Additional information 0 120 litres min adjustable A11VO40EP C 9 92 Dimension order no type 534 80 30 Output 0 40 cm2 rev Flow rate 0 120 litres min Maximum pressure 280 bar Attachment encoding wiring harness For attachment variable pump 204 80 72 Power hydraulic system 80 litres min fixed 534 80 35 Hydraulic pump Mounted on traction pump Gear pump Output 22 cm3 rev Flow rate 80 litres min Maximum pressure 210 bar 42 153 146 C 9 92 Accessories The tractor is delivered with the following accessories Operating instructions Folder 2 ignition keys 2 door keys 2 tank cap keys 2 reducer sleeves for Category attachments Upper link with retaining pins Key folder Bio pass for proof of filling environment friendly hydraulic oil 153 146 Operating Instructions HOLDER Description 43 C 9 92 Operating Instructions HOLDER Taking into service a Daily checks and activities prior to taking into service If damages or defects are found during the following checks they must be eliminated before taking the tr
79. etting key for float position button cece 95 Setting the operating speed of programs 3 and 4 63 Single axle trailers or two axle trailers with axle base of up to 1 metre maximum 8 Site Of operation eee ceceeeeeeeee teers eeeceeeeteneeeeeneeeees 5 Special operating instructions cccceceeeeeeeeeeeeteees 75 234 C 9 92 Page Starting INStrUCTIONS isisa 54 Starting PrOCCAUie szatvestu coset ehase eit eee taia 57 Starting the CNQiNe ceeeeeeeeeeeeeeeeeeeseeeeeeeees 54 55 Starting the engine with automatic preheating 57 Stationary Operation ccccceceeeeeeeeeeeeseeeeeteseeeseneeees 75 Stei asearen aaa e a 71 Steering column adjustment cecceeeeeeeeeeeeeeeeeeeees 34 Stopping the tractor cccccccccccssseeeeeeesessneeeeeeeeessaaees 131 Switching off the attachment variable pump 107 Switching off the hydraulic system ceeeeeeeee 109 Switching the differential lock Off ceeeeeeeeeeeees 70 Switching the differential lock ON cceeeeeeeeteeteeeeees 70 Switching the front lift to double acting ceeee 92 Switching the hydraulic accumulator Off 00008 104 T Table Of CONTCNIS s ocsncniina 3 Table of dimensions for S 990 ccceeeceeeeeeeeeeeeeteeeeees 16 Table of driving programs cc ccceeeeeeeeeeeeeeeeteteeeeeeteeee 62 Table of ground speed ranges
80. ft can be switched from single acting to double acting To select double acting press key 5 The red LED indicator 6 will extinguish To select single acting press key 5 The red LED indicator 6 will come on is NOTE When the truck is started again or when turn ing on the master switch for working hydrau lics the front lift is always activated in the single acting mode Adjusting the tilt with membrane keyboard Keep key 4 depressed e The front lift will tilt to the right You can stop the movement by releasing the key Keep key 3 depressed e The front lift will tilt to the left Press key 1 The red LED indicator 2 will come on 92 C 9 92 Bild_C179 e The float position of the tilt control is turned on ie the attachment can be moved by the application of an external force To turn it off press key 1 3 or 4 or move the joy stick The red LED indicator 2 will extinguish 153 146 C 9 92 Lateral control with the membrane keyboard Keep key 4 depressed e The front lift will shift to the right You can stop the movement by releasing the key Keep key 3 depressed e The front lift will pivot to the left Press key 1 for approx 1 second The red LED indicator 2 will come on e The lateral control float position is turned on ie the attachment can be moved by the application of an external force To turn it off press key 1 3 or 4 or move the joy stick
81. function activated with asterisk key Push the asterisk key again Joystick or membrane keyboard not functioning 150 Bus cable is defective Opus does not indicate a connection Make a connection or replace the cable 153 146 C 9 92 Malfunction Many malfunctions Operating Instructions HOLDER Malfunctions causes remedy Cause Some parameters out of adjustment Remedy Upload standard values with Opus or PC software Keys respond too slowly Set to slow Can be set to fast with Opus or PC software Keys stay put instead of returning Out of adjustment Adjust with Opus or PC software Hydraulic accumulator inoperative Switched off Electronic pressure sensor defective Desired value too low Function switched to rear lift Turn on with membrane keyboard Replace Change at electronic pressure sensor Change to front with Opus Hydraulic accumulator pulsating strongly Desired pressure value and hysteresis sluggishness too low or too high Weight of attachment is too low Hydraulic accumulator defective no resilience determinable Change values at electronic pressure sensor Switch the hydraulic accumulator off Renew the hydraulic accumulator Way valve leaking 153 146 Foreign particles in the seat valve Remove clean or replace the valve cartridge 151 HOLDER Operating Instructions C 9 92 Malfunctions causes remedy
82. g torques Screw grade 10 9 C 9 92 Transmission axles wheels Torque M10 ral head ae 40 Nm oe screws for hydraulic control 16 Nm Axle spindle to transmission case 86 Nm Axle spindle cover M10 planetary gear 69 Nm Spherical bearing M12 86 Nm Lock bar M16 210 Nm Coupling jaw attachment bar M14 135 Nm Wheel fastener incl hub spacer 340 Nm 222 hoses Engine Torque Cylinder head cover 8 5 Nm Rocker arm adjustment screw 21 Nm Intake manifold 8 5 Nm Air intake pipe TORX 21 Nm Exhaust manifold TORX 22 Nm Oil drain plug 55 Nm Oil sump cast 31 Nm Injection line fastener 30 Nm Injection valve fastener TORX 21 Nm Plugs and connecting screws for heating 65 5 Nm 153 146 C992 __ Operating Instructions HOLDER List of replacement parts Maintenance data Designation Order number Sealing ring for oil drain plug 010 395 Engine oil filter 797 135 inder head cover gaske 98 09 Air filter element 029 760 V belt for KHD fan 798 095 10x1250 oothed belt repair k O7 490 Hydrauli ion filter working and traction hydrauli 029 54 item O ring 64X3 014 696 2 items O ring 6 X2 62 for hydraulic pre e filte 028 109 item eplacement cartridge for power hydrauli em return filte 029 088 iBaplaceraent cnriridaa foe attachment variable pimp remar tiles 143 991 a ee EE 131 666 entilation filter v 2 ated charcoal cabin fresh air filte 66
83. glass of the air condi tioner for the formation of bubbles Refer to the operating instructions for the air conditio ner Check the air conditioner for proper operation Observe the sight glass 1 during operation In case of formation of bubbles an air conditioning expert must bleed the unit 153 146 197 Checking the condenser for the free flow of air cleaning if necessary Refer to page 189 of maintenance as required Checking the seat of the compressor Check the compressor 1 for security and damage Checking the V belt of the compressor for proper tension and condition Check the V belt 2 for tension and condition Checking the condensate water drain Check the drain 2 of the condensate water cleaning the drain hose if necessary Visual inspection of air conditioner for leaks Make a visual inspection of the air conditioner and hoses for leaks Checking the air conditioner hoses and wiring for damage Check all hoses pipes and wiring of the air conditio ner for damage or chafing 198 Bild_C992H_087 Bild_S 990_042 C 9 92 Cleaning the fresh air filter and filter mat in the fan box replacing if necessary Clean the fresh air filter 1 and filter mat 3 in the fan box replacing them if necessary Checking the electrical system for proper operation check the lighting To check the electrical installation turn on the lighting refer to page 119 Checking t
84. h a moist cloth before installation The installation of the air filter cartridge is performed in the reverse order of removal Option HOLDER Operating instructions Csi Maintenance as required Replacing the hydraulic return filter for the attachment variable pump The hydraulic return filter with service indicator is located at the rear right side under the cabin ATTENTION The hydraulic return filter must be replaced when the pressure at the service indicator 1 reaches 3 bar with an attachment eg cyl inder mower fitted and the engine at idle speed Depressurize the hydraulic system by turning off the attachment Remove the hydraulic return filter 2 with a filter wrench ATTENTION Observe the instructions for handling fuel flu ids and lubricants Clean the mating surface of the filter mount Coat the new gasket with oil Option 186 Bild_S 990_046 Install and hand tighten the new filter cartridge with the new seal in the filter mount Make atrial run and check for leaks Check the hydraulic oil level 153 146 Operating Instructions HOLDER Maintenance as required a P i C 9 92 Replacing the hydraulic return filter for hydraulic system The hydraulic return filter with the service indicator is lo cated at the rear right below the cabin ATTENTION When the pressure at the service indicator 1 rises to 3 bar with an attachment eg cyl inder mower fi
85. he preheating system To check the preheating system start the engine refer to page 54 153 146 Operating Instructions HOLDER Maintenance every 250 service hours Bild_S 990_042 Lubricate the machine except universal joints Refer to page 191 of maintenance as required 199 HOLDER Operating instructions si GQ Maintenance every 250 service hours Checking the accelerator for ease of move ment clean and grease if necessary Check the accelerator 1 for ease of movement clean and grease the mechanical parts if necessary Checking the windshield washer water level topping up if necessary Check the level in the reservoir 2 and add water if necessary Checking the frost protection of the ale windshield washer water Refer to page 192 of maintenance as required Tightening nuts and bolts according to the oo torque table Checking the windscreen wiper renewing if necessary Refer to page 178 of maintenance after the first 50 service hours Check the wiper blades renewing them if necessary Checking the tire inflation pressure Tighten the wheel nuts Referto page 47 Refer to page 178 of maintenance after the first 50 service hours 200 153 146 Maintenance every 500 service hours Changing the engine oil at least once a year Runthe engine to operating temperature Park the tractor on a level surface and switch off the engine Place a suitable catch pan
86. he variable pump controls and proportional solenoids Check the maximum current at proportional solenoids Eliminate determined faults No forward and reverse travel Direction switch in neutral position Machine was started with direction of travel preselected Electronics without electrical power Traction electronics defective Electrical connection to the variable pump is interrupted 144 Put the direction switch to the desired direction of travel Put direction switch in neutral position and preselect desired direction of travel Check the fuses Check the electrical connection Read out fault with BB3 or Bodem and eliminate fault Make a connection 153 146 C 9 92 Malfunction Operating Instructions HOLDER Cause Malfunctions causes remedy Remedy No forward and reverse travel Electrical connection of diesel engine speed sensor interrupted possibly oxidized Speed range knob in neutral position Direction switch defective or bad contact Driving program switch at 0 Fault in the feed pressure or high pressure system Make a connection Select the working or transport range Renew the direction switch make contact Select the desired driving program Check the feed pressure of hydraulic system Check the high pressure hydraulic system Check the variable pump controls and proportional solenoids Elimi i ined faul No maximum speed 153 146 Diesel engine does not at
87. ics Float positions for 3 plug in quick couplings Membrane keyboard for front lift Membrane keyboard for tilt control Membrane keyboard for lateral control Membrane keyboard for 2nd circuit priority flow valve Membrane keyboard for 1st circuit priority flow valve Option 30 153 146 Operating Instructions HOLDER Description C 9 92 Controls on right rear console 1 Aos K D 1 Fine adjustment knob for ground speed in ground speed ranges 3 and 4 2 Driving program selector switch 3 Differential lock toggle switch 4 Fan toggle switch 5 Hydraulic oil level warning light 6 Hydraulic oiltemperature gauge 7 Fan reversing toggle switch 8 Air conditioning toggle switch 9 Throttle control knob 10 Power socket 15 14 13 11 12 13 14 15 Heater control Air conditioning control Working light switch Top strobe warning light switch Hazard warning flasher switch Option 153 146 31 Controls on rear console 15 Diagnostic socket for working hydraulics 16 Diagnostic socket for traction hydraulics 17 Traction electronics trouble diode Bild_S 990_012 Hand throttle 1 Outer ring for fine control Turn clockwise for RPM reduction Turn counter clockwise for RPM increase 2 Inner knob for coarse control Pull up for RPM increase Push down for RPM reduction Push down fast for emergency reset to idle speed Bild_C992H_006 32 Joystick 1 Pushbutton 1 for joystick level 1
88. ight lt curb weight of tractor otherwise C1E only up to 12 t max total combined weight and max total trailer weight lt curb weight of tractor otherwise L Gs 1 1a 1b 2 3 4 5 153 146 C 9 92 Operating Instructions HOLDER Operating instructions Multiple axle trailers and two axle trailers with an axle base over 1 metre Maximum total weight Driver s licence class Previous driver s licence class Trailer weight up to 750 kg B C1 C T L amp only with additional sign and type dependent maximum tractor ground speed of 25 km h 2 3 Trailer weight over 750 kg Up to 3 5 t max total weight Up to 12 t max total weight BE C1E CE T B C1 C only up to 3 5 t of max total combined weight and max total trailer weight lt curb weight of tractor otherwise C1E only up to 12 t max total combined weight and max total trailer weight lt curb weight of tractor otherwise L G5 2 3 1 1a 1b 4 5 each 153 146 HOLDER Operating Instructions Operating instructions Two trailers behind tractors for farming and forestry Driver s licence class C 9 92 Previous driver s licence Maximum total weight ree A a nore Weg minimum requirement class Up to 3 5 t max total weight Up to 12 t max total weight BE C1E CE T B C1 C only up to 3 5 t of max total weight of the combination and max total weight of the trailer lt curb
89. ine only from the driver s station Do not start the engine by short circuiting the starter terminals as the machine could start moving immediately 153 146 C 9 92 Do not run the engine in enclosed spaces Danger of poisoning To prevent the danger of fire always keep the tractor and attachments clean When leaving the tractor unattended secure it against rolling and unauthorized use parking brake chocks stop the engine remove the ignition key and lock the cabin if necessary Never leave the tractor unattended if the engine is still running If external electric power loads are connected eg equipment with solenoid valves protect them with diodes against back currents If not the traction elec tronics could be affected Operate the equipment only if all guards are installed and in position Install and remove the articulated shaft only with the engine stationary When working with the PTO no one should be standing in the area of the rotating PTO and articulated shaft The guards for the articulated shaft and the PTOs must be installed as specified When the articulated shaft is removed refit the protec tive cap on the PTO 153 146 Operating Instructions HOLDER General remarks on maintenance Donotdo any welding cutting and grinding on support ing parts and other safety relevant parts such as the tractor frame axles trailer coupling etc Before doing electric welding disconnect all connec tors f
90. ing programs Isp NOTE If you must reduce speed temporarily you can do it with the inching pedal ATTENTION If the inching pedal is floored for example for an EMERGENCY STOP the tractor will brake strongly Operate the inching pedal 7 The tractor will deceler ate and come to a complete stop After passing the obstacle release the inching pedal The tractor will drive again at the preset speed Changing the direction of travel Preselect the new direction of travel with the direction switch 9 The tractor will come to a standstill and accelerate in the new direction of travel Bild_C992H_026 HOLDER Operatin Operation Driving with hydrostatic DUAL drive Instructions Set the speed range selector 1 to S The DUAL Drive will only work in this range Table of ground speed ranges with DUAL Drive Bild_S 990_003 Position Marking Function Hydrostatic ground Ground speed Use speed with Dual Drive Lower position S Fast range 0 30 36 km h 0 30 42 km h Low tractive force eg for road travel Centre position 0 Drive off For towing Upper position L Slow range 0 11 5 km h 14 5 High tractive force eg km h for working or pulling trailers on gradients Depending on model 68 153 146 C 9 92 Operating Instructions HOLDER Operation Set the program switch 2 to range 2 ATTENTION Drive the tractor warm for approx 10 12 min at range 2
91. ing subframe dump body The dumping subframe dump body must be secured against accidental lowering during all services for which it must be raised Place the U channel on the cylinder and secure it with a locking pin 1 Option 158 Bild_C992H_062 153 146 Tilting the cabin The cabin can be tilted for repair and maintenance serv ices ATTENTION Raise the cabin carefully Remove the nuts 1 and holding plate at the back of the cabin Attach an M14 eyebolt 2 to the cabin frame at the top Attach a hook or rope and slowly lift the cabin with a hoist Take the prop rod 3 out of the mounting insert it on the tractor frame and secure it with a securing pin 4 DANGER Working under the cabin is only allowed with the prop rod in place Option commercial good Bild_C992H_103 159 C 9 92 Operating Instructions HOLDER Maintenance schedule Maintenance during the initial period of operation Maintenance after the first 50 service hours 153 146 Check the engine for leaks Check the air tubes and air hoses for leaks Check the heating hoses for damage and tightness Check the coolant level top up if necessary Check the V belt for tension and condition tighten or replace belt if necessary Cleaning the strainer in the fuel pump replace if necessary Check the hydraulic lines and hoses for damage and tightness Check the hydraulic oil level Replace the wor
92. ing the coolant level topping up if necessary eee 168 194 Checking the electrical system for proper operation Check the lighting ccesssccceeeeeeesseceeeeeeeesees 199 Checking the engine for leaks n 167 193 Checking the engine oil level c ceeeeeeee 46 193 Checking the engine valve clearances 182 203 Checking the front and rear gearbox for leaks 196 Checking the front and rear gearbox oil level 196 Checking the frost protection of the windshield washer water 000 192 200 Checking the fuel lines for condition and tightnes 196 Checking the glow plUQS ccceeeeeseeeeeeeeees 203 213 Checking the heating hoses for damage and tightness 169 193 Checking the heating system for proper operation 197 Checking the hydraulic lines and hoses for damage ANC tiQhtN SS sanicce n 196 Checking the hydraulic lines and hoses and hoses for leaks ANd CAMAGE ceeceeeeeeteeeeeeteeneeeeetees 170 Checking the hydraulic oil level 4 48 170 196 Checking the lights and rear view mirror 53 153 146 C 9 92 Page Checking the parking brake for proper operation 177 196 Checking the preheating system ceeeeeeeeeeees 199 Checking the radiator cleaning if necessary 188 193 Checking the seat of the compressot s s s 198 Checking the service brake n se 196 Checking the sight glass of
93. installing attachments on the front and rear lift arms do not exceed the permissible to tal weight the maximum allowable axle loads and tire carrying capacities of the tractor The front axle of the tractor must always be loaded with at least 20 of the tractor s curb weight Before purchasing any equipment make sure these conditions are met by performing the fol lowing calculations or by weighing the tractor equipment combinations Determination of the total weight axle loads and tire load capacity including minimum ballasting For the calculation you need the following data 80 Curb weight of the tractor Front axle load of the empty tractor Rear axle load of the empty tractor Total weight of rear attachment rear ballast Total weight of front attachment front ballast 2 Instructions 1 2 3 C 9 92 m Clearance between centre of gravity of front attachment front ballast and centre of front axle 9 m Wheelbase of the tractor m Distance between centre of rear axle and centre of lower link ball m Distance between centre lower link ball and centre of gravity of rear attachment rear ballast See the technical data in the operating instructions See the price list and or operating instructions of the attachment Measure 153 146 C 9 92 Rear attachment or front rear combinations 1 Calculation of the minimum front ballasting G V min G c d T b 0 2 T b
94. ions Operating the attachments ATTENTION Turn on the safety switch 6 only at low en gine speed Turn the rotary knob 5 to 0 Release the lock at the safety switch 6 and depress the switch The indicator in the switch will light ATTENTION After the engine speed was increased the oil flow may only be increased slowly Turn the rotary knob 5 for setting the oil flow from 0 to 120 litres min maximum to the desired rating for the attachment Is NOTE The coded plug of the attachment will deter mine the maximum oil flow rate for the re lated attachment for safety reasons The numerical value 11 on the ring corresponds to the maximum oil flow rate determined by the encoding 106 Bild_C992H_034 153 146 C 9 92 Is NOTE The attachment variable pump will attempt to maintain the oil flow rate specified by the attachment plug and potentiometer even if the engine RPM drops Only when the maximum swash angle of the pump is reached will the oil flow be reduced when the RPM are reduced refer to diagram ATTENTION When the attachment is no longer in use al ways turn the pump off with the safety switch so that the hydraulic oil will not heat up un necessarily Switching off the attachment variable pump Turn the safety switch 6 off The indicator in the switch will extinguish Is NOTE When you stop the engine without switching off the attachment variable pump the pump will not start after
95. king hydraulics pressure filter Replace the traction hydraulics pressure filter Change the front and rear gearbox oil Check the service brake Check the parking brake for proper operation Tighten the wheel nuts 340 Nm Tighten nuts and bolts according to the torque table 167 167 169 168 161 HOLDER Operatinginstructions CG QD Maintenance schedule i Saal ji i Maintenance after the first 500 service hours Clean the working hydraulics suction filter replace if necessary 181 Clean the suction filter for the traction hydraulics attachment 181 variable pump replace if necessary Replace the working hydraulics pressure filter 171 Replace the traction hydraulics pressure filter 172 Change the hydraulic oil 180 Checking the engine valve clearances The services and inspections specified below must be car Example ried out when the stated number of service hours is reached At 1000 hours of operation the services and inspections The services and inspections of the lower intervals must be for 500 and 250 service hours must also be carried out carried out at the same time Regular maintenance i I Servi li Maintenance as required 162 Adjust the speedometer Check the air cleaner system clean if necessary Replace the hydraulic return filter for attachment variable pump Replace the hydraulic return filter for hydraulic system Check the radiator clean if necessary Check the air conditioner condenser for
96. l 1 Applying the parking brake ATTENTION The parking brake is not intended to be used for braking while driving Release the lock on the parking brake switch 2 and depress the switch to the left The parking brake will be engaged the indicator light in the switch and the parking brake indicator 3 in the multifunctional display will come on OOGG GOOO ATTENTION Operate the parking brake only with the igni tion turned on On tractors with chassis num PR Fa lotor AO ol RPMx100 k 223 J bers up to 53400105H the ignition must stay on for 10 sec Bild_C992H_078 72 153 146 C 9 92 Releasing the parking brake Turn off the parking brake switch 2 The parking brake will be released the indicator light in the switch and parking brake indicator 3 will extinguish ATTENTION When driving with the parking brake actuated an acoustic warning signal will sound 153 146 Operating Instructions HOLDER Operation PR Ee lotor bR l HOLDER k22 Bild_C992H_078 73 HOLDER Operating Instructions Operation Driving on slopes DANGER Driving on slopes is dangerous as the tractor can tip over if the centre of gravity exceeds the tip over limit on an extreme slope The following factors will reduce the hazard s
97. lated accord ingly NOTE The charging servicing and care of the bat tery must always be according to the main tenance instructions of the battery manufac turer Instructions C 9 92 153 146 C 9 92 Before doing work on the electrical equipment cut off the power with the battery isolating switch 3 The switch must be in the vertical position and the toggle removed Disconnect the battery ground lead 2 Disconnect the battery positive lead 1 CAUTION Do not place any metal parts on the battery poles Risk of short circuit Coat the battery poles and battery terminals lightly with pole grease Charge the battery and top up the electrolyte with distilled water Lubricating the universal joints Refer to page 204 of maintenance every 1000 service hours 153 146 Operating Instructions HOLDER Annual maintenance Bild_C992H_091 211 C 9 92 Maintenance every 2 years Changing the coolant Refer to the operating instructions of the engine manufacturer Fill coolant with reference to page 168 Replacing the V belt Replace the V belt according to the operating instruc tions of the engine manufacturer Checking the glow plugs Refer to the operating instructions of the engine Changing the hydraulic oil or at 1500 hours Refer to page 180 of maintenance after the first 500 service hours 153 146 Operating Instructions HOLDER Replacing the suction fi
98. lter of the traction and working hydraulics or at 1500 hours Refer to page 181 of maintenance after the first 500 service hours Replacing the working hydraulics pressure filter or at 1500 hours Refer to page 171 of maintenance after the first 50 service hours Replacing the traction hydraulics pressure filter or at 1500 hours Refer to page 172 of maintenance after the first 50 service hours Replacing the alternator and the water pump V belt Refer to the operating instructions of the engine manufacturer 213 Replacing the air conditioner V belt Remove the rear frame radiator and annular fan Loosen the screws 3 Loosen the locknut 2 and tensioning screw 1 Remove the V belt 4 and install a new V belt Screw in the tensioning screw 1 until the correct belt tension is reached Retighten the locknut 2 and screws 3 Refit the annular fan ATTENTION Secure the annular fan screws with Loctite 243 Refit the rear frame and radiator 214 C 9 92 Operating Instructions HOLDER Maintenance every 5 years Changing the toothed belt or at 3000 hours Refer to page 207 of maintenance every 3000 service hours 153 146 215 C 9 92 Taking the tractor out of operation If the tractor is not going to be in service for over 2 months for example for operational reasons it must be placed ina well ventilated clean and dry room and the following meas ures must
99. m mm 10 5 18 MPT S 280 80 R18 1034 1052 1324 1342 1124 1142 1414 1432 1194 1212 1484 33x12 50R15 1084 1427 1090 1174 1433 1517 1160 1244 1503 36x13 50 15 1084 1465 1090 1174 1471 1555 1160 1244 1541 400 60 15 5 425 55 R17 280 80 R18 S 31x15 50 15 33x15 50 15 33 18LL 16 1 153 146 17 HOLDER Operating Instructions Technical data Weights C 9 92 Weight in kg Auxiliary assemblies Total Front Rear Max curb weight 4500 kg Inching speed 13 kg 10 kg 3 kg Max front axle load 2660 kg 2700 kg Rear lift 77 kg 25 kg 102 kg Max rear axle load 2660 kg 2700 kg Dump body 75 kg Okg 75 kg Max tongue weight on tow coupling 800 kg With 33X12 50 R15 tires Tires 31x15 50 15 10 5 18MPT 33x12 50 15 33x12 50R15 400 60 15 5 33 18LL 16 1 280 80 R18 425 55 R17 4 33x15 50 15 36x13 50 15 Curb weight S 990 with driver Z5 kg9 S S S S S G G Total kg 2638 2648 2668 2696 2718 2734 2766 2790 Front kg 1220 1225 1235 1249 1260 1268 1284 1296 Rear kg 1418 1423 1433 1447 1458 1466 1482 1494 18 153 146 Operating Instructions HOLDER Technical data C 9 92 Tires The pressure can deviate depending upon the make and use of the tires Observe the instructions of the tire manufacturer Type of tyre Capacity Profile Tube Inflation pressure i
100. mall or no load lowground speed lowgradient lowtire inflation pressure Is NOTE The driving comfort and the traction of the tractor can be improved by reducing the in flation pressure large track widths level non bumpy terrain For turning on slopes we recommend proceeding as shown in the drawing on the right 74 153 146 C992 _________ Operating Instructions HOLDER Special operating instructions Stationary operation The tractor can be used for stationary operation for exam ple to drive a water pump via the PTO shaft ATTENTION Park the tractor on level ground in both direc tions Attach the stationary equipment to the PTO shaft 1 at the front or rear Set the program switch to 0 Apply the parking brake DANGER Before switching on the PTO make sure no one is standing in the vicinity of the tractor and the rotating PTO shaft 153 146 Hydraulic oil for stationary operation During stationary operation hydraulic oil can be tapped for example for the operation of a hydraulic dump body Max oil quantity eceeeeeseeeeeeeeenseeeeeeeeeensneeeneneeees 22L ATTENTION Before starting to drive after stationary opera tion first check that the hydrostatic steering is operational Turn the steering wheel fully to the right and left several times to release air from the steering system 75 HOLDER Operatin Spe
101. mer service before the installation of special equip ment Possible attachments For example implements for orcharding implements for soil cultivation mowers snow removal equipment and other municipal equipment Safety instructions for handling attach ments The tractor must be parked safely before the installation of attachments It must be secured against rolling for example with the park ing brake or if required with chocks 153 146 gt gt Pe Operating Instructions HOLDER DANGER Be careful to avoid injuries due to crushing and cutting when coupling attachments DANGER Never let anyone stand between the tractor and an attachment or implement if the tractor is not secured against rolling For driving on roads the attachments must be lifted and secured against lowering Observe the applicable safety regulations for your attachment Observe the operating in structions and the safety rules for your at tachment DANGER During work breaks the attachment must al ways be lowered to the ground in order to relieve the hydraulic cylinders Accidents can occur if lowering occurs in an uncontrolled way for example due to damage or acciden tal movement of the control levers DANGER Any parts of the attachments posing a traffic hazard must be covered or identified with warning signs before driving 79 HOLDER Operatin Operating the attachments Additional information for attachments When
102. n bar Wheel ballast weights Curb weight Max loading Type Weight Front Rear 280 80 R18 132A8 XMCL 1 6 2 5 2 5 524 34 1 ca 45 kg 36x13 50 15 114B 4PR Multi Trac 1 0 1 2 1 4 524 34 1 ca 45 kg 10 5 18 MPT 425 55 R17 425 55 R17 400 60 15 5 10 134G 132A8 AT 603 AC 70G 2 2 2 2 2 2 134G All Ground 0 524 34 1 8 1 6 1 6 1 8 1 8 2 0 524 34 1 524 34 1 524 34 1 33x12 50 15 6PR 413 TL 524 34 1 33x12 50 R15 Discoverer LT 524 34 1 ca 45 kg 33x15 50 15 412 TL 524 34 1 ca 45 kg 33 18LL 16 1 Turf Special No 1 2 1 8 2 0 31x15 50 15 115B Xtra Trac No 2 0 3 2 3 2 524 34 1 ca 45 kg Note Observe the max tire inflation pressure max loading for the max axle load and for road travel Adjust the inflation pressure acc to the data of the tire manufacturer for max tractive force for off road travel and to reduce the ground pressure 153 146 19 HOLDER Operating Instructions Technical data Engine specifications Manufacturer Model designation S 990 Deutz AG TD2011 LO4w Engine type 4 stroke diesel No of cylinders 4 Cubic capacity 3619 cms Specific fuel consumption 216 g kWh Rated speed 2600 rpm Upper idle speed 2600 rpm 200 rpm Lower idle speed Power to 97 68 EC n 2600 rpm 20 900 950 rpm 68 0 kW 92 HP C 9 92 153 146
103. ne manu facturer ATTENTION This work may only be carried out by your service centre 153 146 Operating Instructions HOLDER 207 HOLDER Gon e N S Annual maintenance Changing the engine oil and oil filter car tridge every 500 hours minimum Refer to page 201 of maintenance every 500 service hours Changing the air filter element Refer to page 185 of maintenance as required Changing the brake fluid ATTENTION Special knowledge and special tools are re quired for this service Entrust your authorized dealer with this serv ice Changing the fresh air filter Refer to page 190 of maintenance as required 153 146 209 ie OLDER Operatin Annual maintenance Checking the battery coating the terminals with grease 210 CAUTION Observe the following instructions for safety reasons The battery contains dissolved sulphuric acid which is poisonous and caustic When handling battery acid wear personal pro tective equipment protective apron protective gloves and eye protectors If your clothing skin or eyes have nevertheless come in contact with battery acid the affected parts must be rinsed at once with water If the eyes are affected seek medical aid immediately Neutralize spilled battery acid immediately Gases are released when batteries are charged To prevent an explosion keep sparks and na ked fires away Rooms in which batteries are charged or stored must be venti
104. ng light Driver s cab Front end of tractor Front axle Intake screen of fresh air fan Engine air intake Hydraulic oil filler neck 10 Fuel filler neck 11 Rearaxle 12 Plug in hydraulic quick couplings for attachment 13 Lower link frame of rear lift 14 Tail light left right 15 Trailercoupling NO of Option 28 Bild_S 990_011 C 9 92 Driver s station Operating controls NOOR WD Direction lever Lever for left side window Steering wheel Multifunctional display Lever for right side window Turn signal and wiper lever Toggle switch for meter ground speed in km h or PTO RPM Ignition lock Toggle switch for top headlight Light switch Accelerator pedal Brake pedal Preheating indicator Speed range selector Inching pedal Parking brake switch Switch for two stage steering Toggle switch for console or steering column direc tion switch Option 153 146 Operating Instructions HOLDER Description 1312811 10Pereee 29 HOLDER Operating Instructions Description Controls on right front console ANoahoOND Pressure gauge for hydraulic accumulator Master switch for working hydraulics Fine adjustment knob for attachment variable pump Switch for attachment variable pump Front PTO switch Forward reverse switch Driving program switch Fine adjustment knob for ground speed in ground speed ranges 3 and 4 Joystick for working hydraul
105. ng Instructions Alphabetical index Page Changing the hydraulic oil at least every 2 years 205 Changing the hydraulic oil or at 1500 hours 213 Changing the toothed belt c cceceeeeeseeeeeeeeeeeeeeees 207 Changing the toothed belt or at 3000 hours 215 Check the service brake ccccceeeeeeeeeeeeeeeeeteeeteeaes 177 Checking air tubes and air hoses for leaks 044 167 Checking engine V belt tension and condition 169 Checking the accelerator for ease of movement clean and grease if necessary eeen 200 Checking the air cleaner system Cleaning if necessary 0 eeeeeeeeeeteeetteeeeeeeee 185 Checking the air conditioner for proper operation 197 Checking the air conditioner hoses and wiring TOF GAIMAQS sieeve a etiihideank Meee 198 Checking the air tubes and air hoses for leaks 193 Checking the battery coating the terminals with QICASC ss iodi ses ssesscnavacescenansedyessuassandsnce couse dcasseraua recess 210 Checking the brake fluid level c ceeeeeee 50 196 Checking the brakes and steering for proper function 57 Checking the cable Connections ccceeeeeeeees 196 Checking the condensate water drain ceeeeee 198 Checking the condenser for the free flow of air Cleaning if necessary sser 189 198 228 C 9 92 Page Checking the coolant adding if necessary 0 194 Check
106. ng screws on the idler pulley mounting 153 146 Cleaning the strainer in the fuel pump re placing if necessary Clean the strainer and if necessary replace it accor ding to the procedure in the engine operating instruc tions 169 HOLDER Operating Instructions Maintenance after the first 50 service hours Checking the hydraulic lines and hoses for leaks and damage Check all hydraulic lines and hoses for leaks and damage Checking the hydraulic oil level Check the hydraulic oil level see page 48 170 Bild_C992H_081 C 9 92 Operating Instructions HOLDER Replacing the working hydraulics pressure filter Depressurize the hydraulic system by operating the joystick Remove the air filter housing 1 with a 24mm wrench ATTENTION Observe the instructions for handling fuel flu ids and lubricants Clean the mating surface of the filter mount Withdraw the pressure filter from the housing Clean the housing Coat the new gasket with oil Insert the new pressure filter in the air filter housing Using anew gasket screw the air filter housing into the filter mount Check for leaks Check the hydraulic oil level 153 146 171 HOLDER Operating instructions GQ Maintenance after the first 50 service hours Replacing the traction hydraulics pressure filter Remove the air filter housing 1 with a 24mm wrench ATTENTION Observe the instructions for handling fuel
107. o the attachment or hazards for people standing in the vicinity can result ATTENTION When you no longer use the attachment al ways turn the pump off with the safety switch so that the hydraulic oil will not heat up un necessarily Never leave the hydraulic system turned on if the engine is running and no load is connected to the couplings oritis not in operation The resulting overheating can damage the hydraulic sys tem Switching off the hydraulic system Turn the safety switch 4 off The indicator in the switch will extinguish Bild_S 990_022 153 146 109 HOLDER Operating Instructions Operating the attachments Operating the hydraulic dumping device The hydraulic dumping device allows the easy and fast raising of the dumping subframe The dumping device tips the dump body to the rear Start the engine Changeover lever for the device to be driven Set the changeover lever 1 at the rear forward to the dumping device position DANGER Make sure that no one is standing in the dan ger zone at the rear end Press the key 2 and pull the joystick 3 back e The dumping device will be raised To stop the movement release the joystick To lower the dumping device press the key 2 and move the joystick 3 forward DANGER Make sure that no one is standing in the dan ger zone at the rear end Danger or being crushed The dumping device will be lowered Option 11
108. ollow these instruc tions Adjusting the lumbar support Beseated and lean against the backrest 1 Turn the lumbar support adjustment knob 2 until the most comfortable position is reached 153 146 Operating Instructions HOLDER Taking into service Adjusting the backrest tilt Pull the tilt lever 3 up Use the back to adjust the backrest tilt Release the tilt lever 51 HOLDER operating Instructions Sgn Taking into service Adjusting the driver s weight Be seated Pull the weight adjustment grip 4 up is NOTE A noise can be heard The seat will adjust automatically to the weight of the driver The noise stops Release the lever Adjusting the horizontal suspension Pull the horizontal suspension lever 5 back Seat suspension in horizontal direction is released Move the horizontal suspension lever 5 forward Seat suspension in the horizontal direction is locked Horizontal seat adjustment Pull the horizontal seat adjustment lever 6 up Slide the seat horizontally forward or back to the suitable seating position Release the horizontal seat adjustment lever 52 153 146 Operating Instructions HOLDER Taking into service C 9 92 Topping up wiper water is NOTE The washer water reservoir for the windshield washer system is located at the front left in the footwell of the cabin Open the filler cap 1 and top up washing water in the reservoir 2
109. on the ventilation To heat or ventilate the cabin push fan switch 1 Ss NOTE The ventilation fan has 2 speeds Speed1 slow Speed2 fast There are several air outlets 2 3 provided in the cabin 2 adjustable outlets 2 at the bottom front right in the footwell 13 ventilation ducts 3 in the instrument panel for the front and side window panes Set the air outlets to the desired direction and to the desired air flow Bild_C992H_044 126 C 9 92 Operating Instructions HOLDER Other operations Recirculating air operation Turning the control knob 1 to the left will select recirculated air operation Depending on the position of the control knob a 3 step mix ing of fresh air and recirculated air can be selected SR Bild_s 990_028 Fresh air Recirculated air Bild_S 990_029_GB 153 146 127 Air conditioning Operating the air conditioning Isp NOTE Separate operating instructions are supplied for the air conditioning Please observe these instructions for the operation of the air conditioning Air conditioning 1 Switch for 2 speed blower 2 Fanreversal 3 On off switch 4 Temperature regulator 5 Ventilation ducts 6 Adjustable air outlet Setthe air outlet to the desired direction and desired air flow Cleaning the condenser Turnon the ignition engine off Push the fan reversal switch 2 The fans will rotate in the reverse direction and run as long a
110. ou can also change the speed range while driving at reduced speed Release the parking brake Depress the accelerator for the desired ground speed The tractor will start off and can be driven up to the maximum ground speed of the selected speed range Youcan read the engine RPM 5 and ground speed 4 on the multifunctional display Setting the operating speed of programs 3 and 4 Isp NOTE With programs 3 and 4 you can set the ground speed independently of the PTO RPM Bild_C992H_076 153 146 63 HOLDER Operating instructions si QQ Operation The tractor is stationary Set the fine adjustment knob 1 to 0 Setthe program switch 2 to speed range 3 or 4 Adjust the PTO RPM with the hand throttle 3 amp NOTE The engine speed must be at least 1500 RPM as the control only begins to function at this RPM Is NOTE You can also change the ground speed ranges while driving The speed ranges 3 and 4 will set a speed controlled by the power requirement of the PTO This means for example that when the snow blower needs more power when meet ing with higher resistance the tractor will drive more slowly When resistance decreases the tractor will speed up to the preset speed Range 4 is especially trimmed to particular applications Release the parking brake The ground speed is controlled with the fine adjust ment knob 1 64 153 146
111. oystick 4 to the left e The front lift will pivot to the left 153 146 C 9 92 Operating Instructions HOLDER Operating the front lift with the membrane keyboard The following movements are possible Turn on the master switch 3 for working hydraulics Keep key 4 depressed for approx 1 second The red LED indicator 5 and 2 will come on for approx 5 seconds e The front lift attachment will be lifted until the LED indicator extinguishes You can stop the movement by pressing key 4 7 or by moving the joystick For lowering press key 7 for approx 1 second The red LED indicator 6 and 2 will come on e The front lift attachment will be lowered until the LED indicator extinguishes The lifting and lowering speed can be controlled by turning the adjustment knob 1 Turn the rotary knob 1 to the left slower Turn the rotary knob 1 to the right faster 153 146 Operating the attach m 3 ments Bild_C178 You can also turn on the float position To do so press key 9 for approx 1 second The red LED indicator 8 will come on e The float position of the front lift is turned on ie the attachment can be moved by the application of an external force To turn it off press key 9 7 or 4 or move the joy stick The red LED indicator 8 will extinguish 91 HOLDER Operating Instructions Operating the attachments Switching the front lift to double acting The front li
112. ponents of the tractor Clean the tractor thoroughly Grease the tractor Check the condition and acid density of the battery recharging it if necessary 217 HOLDER Operatin Taking the tractor out of operation Removing the engine preservation Unblock the intake opening and exhaust outlet Drain the anti corrosion oil and rinse the oil sump with engine oil ATTENTION Observe the instructions for handling fuel flu ids and lubricants See the section Changing the engine oil on how to pro ceed further Check the hydraulic oil for condensation water change the oil if necessary Perform the services and inspections as for before taking into service Fill the fuel tank Renew the brake fluid Take the tractor into operation Instructions C 9 92 When taking into the tractor into service particularly check Gearboxes and axles for leaks Traction hydraulics gearshift steering Brakes service brake parking brake Working hydraulics functions and work movements If the tractor is to be laid up for a longer period please contact your HOLDER Service for further measures 218 153 146 C 9 92 Operating Instructions HOLDER Coolant fuel and lubricant specifications Use Fluids and lubricants Specification Season Engine Multi purpose SAE 5W 40 All season Refer to De operating in ion engine oi ACEA E3 96 E5 02 F4 99 F6 04 API CH 4 CG 4 DHD 1 Hydr
113. r 6 the engine oil pressure indicator 7 parking brake indi cator 8 if parking brake is engaged come on Turn the ignition key to position 2 The engine will be preheated The preheating indicator 5 will come on is NOTE When starting at low temperatures hold the ignition key longer approx 1 minute in posi tion 2 When the preheating indicator extinguishes turn the ignition key to position 3 to start the engine ATTENTION Operate the starter only for a maximum of 20 seconds Wait one minute then repeat the starting procedure Repeat the starting pro cedure only twice at most In case the en gine does not start carry out a troubleshoot ing according to the section entitled Malfunc tions causes remedy 56 Bild_C992H_074 Release the ignition key after the engine has started The battery charging indicator 7 and the engine oil pressure indicator 6 should extinguish Set the engine speed with the hand throttle or acceler ator pedal to the desired RPM 9 The hour meter 10 is activated 153 146 C 9 92 Starting the engine with automatic preheating Starting procedure Turn the ignition key to position 1 The engine will be preheated At temperatures below 10 C the yellow lamp 2 and the preheating indicator light 1 will come on When the yellow lamp 2 goes out turn the ignition key to position 3 to start the
114. red LED indicator will come on To turn off press key 6 The red LED indicator will extinguish 153 146 Operating Instructions HOLDER Operating the attachments b 1 2 4 7 a s Operating the yellow and white hydraulic couplings Press key 2 and push the joystick 4 to the left or right e The yellow hydraulic couplings at the rear left will be supplied with pressure Press key 2 and move the joystick 4 forward or back e The white hydraulic couplings at the front left will be supplied with pressure Is NOTE The yellow and white hydraulic couplings do not have a float position Option Bild_C215 99 Turning on the front PTO DANGER The PTO switch 1 must be switched off Start the engine Select the required PTO SPM with the PTO push pull rod 3 Isp NOTE The push pull rod 3 is located at the front right at the front bracket DANGER Before turning the PTO on make sure that no one is standing close enough to the trac tor and the driven attachment to be hurt The PTO gear has 3 positions The possible positions are shown on the instruction plate 2 Set the push pull rod to the centre position The PTO gear will be switched off Pull the push pull rod out The PTO speed will be 540 RPM at an engine speed of 2200 RPM 100 Bild_C992H_093 Bild_S 990_007 Push the push pull rod in The PTO speed will be 1000 RPM at an engine speed of 2390 RPM ATTENTION
115. ressed 118 153 146 C 9 92 Lights Turning on and operating the lights Isr NOTE The prehear starter switch is set to position 1 Put the light switch 2 to position 1 The front position lights 3 6 and the tail lights 10 14 parking light will come on The position light indicator 3 in the multifunctional display will come on Put the light switch 2 to position 2 The front headlights 1 8 low beam will come on Turning on high beam Put the light switch 2 to position 2 Move the turn signal lever 1 down The headlights 2 7 will be set to high beam The high beam indicator 4 in the multifunctional display will come on Isr NOTE To flash the headlights pull the turn signal lever up 153 146 Operating Instructions HOLDER Other operations Bild_C196 1 20 RPMx100 5 25 o 30 Lososeoor D Bild_C992H_099 119 1 Lowbeam head 12 BildC992H 039 light right 2 High beam head light right 3 Turn signal and position light right 4 Topheadlight 5 Topheadlight 6 Turn signal and position light left 7 Highbeam head light left 8 Lowbeam head light left 9 Brake light 10 Tail light Turn signal light left 841 Licence plate light 12 Topstrobewarning f light mount working light 13 Back up light 14 Tail light Turn signal light right 15 Brake light Option ure Bild C992H 140
116. rning signs before driving off Switch off the differential lock when travelling ina curve When driving on slopes always drive downhill if possible if you have to turn only make a turn uphill On steep slopes you can improve traction by activat ing the differential lock Drive across slopes only in accordance with the instructions at the end of this section 59 Driving Driving with hydrostatic drive Start the engine Preselect the direction of travel with the direction switch 1 Pull up the direction switch 1 and move it forward or backwards forward or reverse Is NOTE After the start of the engine the direction switch must be operated once if it was in the forward or reverse position when starting This feature is to prevent accidental movement of the vehicle when starting the engine is NOTE You can also reverse the direction of travel while driving at reduced speed CAUTION The tractor will brake strongly and speed up again in the opposite direction Set the speed range knob 2 at the steering column to the desired ground speed range ATTENTION The tractor must be stationary for switching 60 C 9 92 Table of ground speed ranges Position Marking Function Ground speed Operating Instructions HOLDER Operation Use Lower position S Fast range 0 30 36 km h Lower tractive force eg for road travel Centre position 0 Drive off Towing Lower position L Slow range 0
117. rom the electronic system The mounting of tires requires sufficient knowledge and specified mounting tools Only use genuine HOLDER replacement parts Use the parts listed in the list of replacement parts in the section entitled Maintenance data Always check the tractor and the attachment for road worthiness and operating safety before taking the trac tor into operation and after maintenance or repair serv ices 155 HOLDER Operating Instructions General remarks on maintenance Doing work on the electrical equipment Before doing work on the electrical equipment cut off the power with the battery isolating switch 1 The switch must be in the vertical position and the toggle removed CAUTION Disconnect the battery ground lead 2 Do not place any metal parts on the battery terminals Risk of short circuit 156 Bild_C992H_070 153 146 Jack lift points Jacking up DANGER When operating the lift jack make sure that the tractor is parked securely and prevented from rolling chock The tractor may only be jacked up at the shown locations 1 and 2 DANGER The weight to be lifted should not exceed the maximum load capacity of the jack When doing repairs the raised tractor must also be secured against lowering with assembly stands Place the stands under the axles on both sides Bild_C237 157 HOLDER Operating Instructions General remarks on maintenance Securing the dump
118. ry or at 1500 hours Replace the working hydraulics pressure filter or at 1500 hours Replace the traction hydraulics pressure filter or at 1500 hours Replace the alternator and the water pump V belt a Replace the air conditioner V belt SSS Maintenance every 5 years 166 Change the toothed belt or at 3000 hours 153 146 C 9 92 Operating Instructions HOLDER Maintenance during the initial period of operation The following services and inspections are due during the initial period of operation Maintenance after the first 50 service hours Maintenance after the first 500 service hours Maintenance after the first 50 service hours Checking the engine for leaks Raise the dumping subframe dump body and secure it against accidental lowering Check the engine and attachments for leaks Checking air tubes and air hoses for leaks Check the air tubes and air hoses 1 for damage and leaks Option 153 146 167 HOLDER Operating Instructions _ C99 Maintenance after the first 50 service hours Checking the coolant level topping up if necessary Park the tractor on a level surface Raise the dumping subframe and secure it against accidental lowering Turn off the engine and allow it to cool The coolant level should be between the min and max marks on the expansion reservoir 4 when the engine is cool Add coolant if the coolant level is below the min mark ATTENT
119. s the switch is pushed 128 C 9 92 Operating Instructions HOLDER Other operations Fuses CAUTION Turn off the battery isolating switch before doing any work on the electrical equipment gt a for example replacing fuses Ss wanni Fuses for the tractor s a ea Es NOTE ATH LLET ig The fuses for the tractor are installed below the console on the right Open the cover to gain access FO1 Multifunctional display hydraulics remote thermometer F02 Spare FO3 Strobe warning light F04 Parking light right 58R FO5 Multifunctional display hydr remote thermometer hazard flasher lighting FO6 Parking light left 58L rear licence plate light High beam high beam indicator F08 Lowbeam headlight F09 Frontintermittent wiper F10 Hazard warning flasher F11 Radio 30 dome light eee Tee e Se a TA es mR ER e g a es Sy eS a ee al CR CR AR EE Seles es kaa iat CR ea Bild_c207 153 146 129 HOLDER Operating instructions si GQ Other operations F12 F13 F14 F15 F16 F17 F18 F19 F20 F21 F22 F23 F24 F25 F26 F27 F28 F29 F30 F31 F32 F33 F34 F35 F36 130 Air conditioning 2 pin socket electric seat adjuster 15 Heatable external mirrors Brake light Flashing headlight neutral position of wiper washer Cigarette lighter working lights cabin rear Deutz shutoff solenoid Fan fresh air heating ventilation Spare Radio 15 Turn signal light Spare 30 Spare 30
120. sealing tape and remove the capillary tube 6 from the evaporator Remove the filter 5 Clean the filter mat or replace it with a new one Installation is in the reverse order of removal Option 190 Greasing the tractor except universal joints Grease all moving parts lightly Lubricate the grease nipples 1 and 2 according to the lubrication chart Only use recommended grease ATTENTION Do not press too much grease into grease nipple 2 as this could damage the sealing 191 HOLDER Operating instructions GQ Maintenance as required Checking the frost protection of the windshield washer water Remove the filler cap 1 from the windshield washer fluid reservoir 2 Addamixture of antifreeze and clear water IS NOTE The percentage of antifreeze depends on the frost protection used and the temperature to be expec ted Refit the filler cap 1 Bild_C992H_019 192 153 146 C 9 92 Maintenance every 250 service hours Checking the engine for leaks Refer to page 167 of maintenance after the first 50 service hours Checking the engine oil level Refer to page 46 Checking the air tubes and air hoses for leaks Refer to page 167 of maintenance after the first 50 service hours Checking the heating hoses for damage and tightness Refer to page 169 of maintenance after the first 50 service hours 153 146 Operating Instructions HOLDER Checking the radiator
121. sition The priority flow valves 1 and 2 are now separated 153 146 Operating the attachments f 6 115 C 9 92 Other operations Operating the driver s cabin Operating the roof hatch Opening the roof hatch Press in the knob 2 on the side of the handle Push the handle 1 up The roof hatch will open to the rear Removing the roof hatch es NOTE The roof hatch can be used as an emergency exit in case of danger Open the roof hatch Press out the inner plastic clip 4 to the back Press the outer plastic clip 3 inward Swing the roof hatch up with the handle 1 153 146 Operating Instructions HOLDER 117 HOLDER Operating instructions si QD Other operations Operating the windshield wiper washer is NOTE The tractor is provided with a front wiper A washer system is also installed The washer system draws its water from the washing water reservoir located at the front left in the cabin Front windshield wiper washer Turn the rotary switch 1 for the front windshield wiper to stage J The front windshield wiper will be switched to intermit tent operation Turn the rotary switch 1 to stage I The windshield wiper will be set to slow continuous operation Turn the rotary switch 1 to stage Il The windshield wiper will be set to fast continuous operation Push the button 2 The front windshield washer will operate and spray only as long as the button is p
122. t ensure that every operator has received read and understood these instruc tions We thank you for reading and observing these instructions In case you still have any questions suggestions for im provements or discovered mistakes please contact our customer service General notes on service Detach the warranty card have it filled in by your dealer and return the signed card to us Have the scheduled services carried out at the proper inter vals and have them confirmed with the dealer s stamp and signature in these instructions Please note that warranty can only be claimed if the regular services have been car ried out as scheduled HOLDER Operatin Foreword In case of questions regarding your tractor please state the following data Tractor model enssins eg S 990 Engine serial number essssseseerrrrrenserrnnn eg 10668874 Chassis serial number seeeeeeeeeee eg 53400101 Date of sale date of complaint if necessary 0 0 eg 15 07 2009 Service NOUS sase eg 500 service hours Date of issue and version of instructions September 2009 We wish you safe driving and troublefree working with your HOLDER Max Holder GmbH Max Holder Stra e 1 72555 Metzingen Phone 07123 966 0 Fax 07123 966 228 E mail info max holder com www max holder com Instructions C 9 92 Explanation of the cautions used DANGER Indicates procedures which must be observed exactly to prevent danger to the
123. t quick coupler Y2 Front lift tilt control Y3 included in front lift Fwd tilt right Back tilt left Selectable with 3 way cock 153 146 Rear left quick coupler X2 Lateral control of the front lift X3 Alternatively Quick coupler Left pivot left Right pivot right 89 HOLDER Operatin Operating the attachments Operating the front lift The following movements are possible Turn on the master switch 5 for working hydraulics Push the joystick 4 forward e The front lift attachment will be lowered You can stop the movement by releasing the joystick Pull the joystick 4 back e The front lift attachment will be raised The float position is turned on with the membrane key board To turn on press key 6 The red LED indicator will come on e The float position the front lift will be turned on ie the attachment can be moved by the application of an external force To turn off press key 6 The red LED indicator will extinguish Front lift tilt control Keep key 3 depressed and push the joystick 4 forward e The front lift will tilt to the right 90 Instructions C 9 92 Bild_C177 Keep key 3 depressed and pull the joystick 4 back e The front lift will tilt to the left Lateral control of the front lift Keep key 3 depressed and push the joystick 4 to the right e The front lift will pivot to the right Keep key 3 depressed and push the j
124. t rolling with chocks Ifthe tractor is equipped with a hydrostatic drive also put chocks behind the wheels Turn the ignition key 1 back to 0 to stop the engine Remove the ignition key and take it along CAUTION Do not leave the cabin without taking the ig nition key with you Turn off the battery isolating switch 2 Emergency stop When the inching pedal or traction hydrau lics is defective the tractor can only be brought to a halt by setting the ignition to O and using the service brake Leaving the tractor unattended Lock the cab door with the key If necessary secure the tractor against rolling with chocks 132 C 9 92 Operating Instructions HOLDER Trailers towing Your tractor can tow the following trailers Table of trailers Type of trailer Max total weight Brake system Single axle trailers 2 5t without brake system With own brake system if the trailer brake lever Single and multiple axle trailers Up to 4t can be mounted easily accessible beside the driver s seat Single axle trailers Up to 4 5 t With overrunning brakes With service brake system and Muupe axie trailers epee parking and rapid emergency brake system Trailers Up to 12 t With hydraulic or pneumatic brake system The following trailer combinations are allowed 1 Tractor with single axle trailer with brakes or without brakes 2 Tractor plus single axle trailer with brake or without brake plus 2 axle
125. tain maximum RPM Inch pedal not at maximum speed Variable pump or variable motor does not swash fully to end position Inductive transmitter on variable motor defective possibly electrical connection adjustment Check the accelerator linkage Check the diesel engine Adjust calibrate the inch potentiometer Check the maximum current Check the proportional solenoid Check the inductive transmitter renew if necessary Check the electrical connection 145 HOLDER Operating Instructions Malfunctions causes remedy Malfunction Does not stop when inch pedal is fully depressed Cause Incorrect position of inch pedal possibly foreign objects in actuator Inch potentiometer not correctly adjusted C 9 92 Remedy Adjust correctly remove any foreign objects Adjust calibrate the inch potentiometer Inch pedal is not functioning fault warning light flashing Inch potentiometer defective or without contact Replace inch potentiometer calibrate Repair cable connection Tractor does not stop in driving program 1 or 2 without operation of accelerator Engine idle speed is too high Calibration is incorrect Check engine adjust idle speed check actuator Perform calibration Differential lock does not operate Fuse defective or bad contact Switch defective Hydraulic valve for diff lock defective or no pressure applied No power supply Check the fuse make a connection Mak
126. tended for the attachment the attachment can be damaged or people standing in the vicinity can be injured The servo motor in the attachment is supplied with an oil flow of 0 to 25 litres min ATTENTION If the attachment is not in use always turn the priority flow valve off with the button 4 to prevent any unnecessary overheating of the hydraulic oil 114 Instructions C 9 92 Do not leave the priority flow valve on If the engine is running and no load is connected to the couplings oritis not in operation The resulting overheating can damage the hydraulic sys tem Turning off the priority flow valve Press key 4 The red LED will extinguish Bild_C992H_037 153 146 C 9 92 Operating Instructions HOLDER Connecting line for priority flow valves 1 and 2 The oil flow of priority flow valves 1 and 2 can be combined with the connecting line This will result in a flow rate of 0 to 50 litres min Set the changeover lever 1 in the area of the articu lated joint to the up position The priority flow valves 1 and 2 are now connected Set the rotary knob for priority flow valve 2 to the max position You can set the desired flow rate with the rotary knob for priority flow valve 1 ATTENTION If the flow rate selected is higher than intended for the attachment the attachment can be damaged or people standing in the vicinity can be injured Set the changeover lever 1 to the rear po
127. the air conditioner for the formation Of DUDDIES 2 0 eect eteetteeeeeeeeee 197 Checking the speed range selector for ease of shifting 196 Checking the steering cylinder for leaks and mechanical damage n e 196 Checking the tire inflation pressure 00 47 200 Checking the trailer coupling optional if necessary 47 Checking the V belt for tension and condition tightening or replacing if necessary eee 195 Checking the V belt of the compressor for proper tension and condition 00ceee 198 Checking the windscreen wiper renewing if necessary 200 Checking the windshield washer water level topping up if Necessary seeen 200 Checking cleaning the radiator and protection screens 45 Cleaning the condenser ccceeeeeeeetetteeeeeeee 128 189 Cleaning tthe fresh air filter and filter mat in the fan box replacing if necessary 0 ee eeeeeeeeeeeeteeeeeeeeeeaees 199 153 146 Operating Instructions HOLDER Alphabetical index Page Cleaning the fresh air filter and filter mat replacing if necessary 0 eee eeeeeeeeeeeteeeeeeeeeeneeeees 190 Cleaning the strainer in the fuel pump replacing if necessary eceeeeeeeeeteeeeeeeees 169 203 Cleaning the suction filter of the traction and working hydraulics replacing if necessary at least every 2 years seese 205 Cleaning the suction filters of the traction and working hydraulics replacing if necessary
128. the engine is started again for safety reasons To start the attachment variable pump you must set the rotary knob 5 to 0 and the turn the safety switch 6 off and on once 153 146 Flow L min 130 Operating Instructions HOLDER Operating the attachments 990 Variable pump flow 120 L min 100 L min 90 L min 80 L min 70 L min 60 L min 50 L min 900 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000 2100 2200 2300 2400 2500 2600 RPM Diesel engine 1 min Bild_S 990_031_GB Bild_C992H_034 107 Operating the hydraulic system fixed setting 80 L The hydraulic system is a facility for operating attachments with a fixed hydraulic power requirement The hydraulic sys tem is operated electrically from the driver s station Connect the hydraulic hoses of the attachment to the screw couplings 1 and 2 and the leakage oil cou pling 3 ATTENTION Turn on the safety switch only at low engine speed Bild_S 990_021 Release the lock on the safety switch 4 and depress the switch The indicator in the switch will light ATTENTION Increase the speed of the engine slowly The attachment will be supplied with an oil flow of approx 80 L min at the rated RPM Bild_S 990_022 108 Operating Instructions HOLDER Operating the attachments C 9 92 ATTENTION The attachment must be to set to 80 litres min otherwise damage t
129. the middle articulated shaft Adjust the lower articulated shaft 3 by moving the tractor forward or back until grease the nipples are easily accessible Grease the lower articulated shaft Refit the rubber protector at the articulated joint 204 153 146 C 9 92 Maintenance every 1500 service hours Changing the hydraulic oil at least every 2 years Refer to page 180 of maintenance after the first 500 service hours Cleaning the suction filter of the traction and working hydraulics replacing if necessary at least every 2 years Refer to page 181 of maintenance after the first 500 service hours Replacing the working hydraulics pressure filter at least every 2 years Refer to page 171 of maintenance after the first 50 service hours 153 146 Operating Instructions HOLDER Replacing the traction hydraulics pressure filter at least every 2 years Refer to page 172 of maintenance after the first 50 service hours Changing the front and rear gearbox oil Refer to page 173 of maintenance after the first 50 service hours 205 C 9 92 Maintenance every 3000 service hours Changing the toothed belt Change interval every 3000 service hours or every 5 years maximum Refer to the maintenance instructions of the engine manu facturer ATTENTION This work may only be carried out by your service centre Replacing the injection nozzles Refer to the maintenance instructions of the engi
130. ting instructions Csi GQ Operating the attachments 6 Tire load capacity Enter the double value two tires of the permissible tire load capacity eg see tire manufacturer s documentation in the table Minimum ballast front rear Total weight Front axle Rear axle Calculated value Maximum permissible value acc to operating manual Double permissable tyre capacity two tyres kg s kg lt kg kg lt kg lt kg kg lt kg lt kg The minimum ballast must be applied as implemented device or ballast weight at the tractor The calculated values must be less than or equal to lt the max permissable values 82 153 146 C 9 92 Installation of attachments The various attachments are attached to the front lift or rear lift There are 2 different coupling categories Category Pin diameter 22 mm Category II Pin diameter 28 mm The tractor is adjustable to both categories For this adjust ment the catch hook bars must be adjusted and the catch hooks equipped with reducer sleeves or not DANGER Only use the following specified devices for the installation of your attachment Secure the attachment against shifting or rolling Option 153 146 Operating Instructions HOLDER Operating the attachments 83 HOLDER Operating instructions Csi GQ Operating the attachments Adjusting the catch hooks The catch hooks can be adjusted laterall
131. to 97 68 80 Nm a 600 RPM Power to 97 68 EC at n 2600 RPM 153 146 68 0 kW 92 HP 225 HOLDER Operating Instructions Maintenance data Fuel system n S90 Pisci Injection nozzle opening M 7 7 Multi hole nozzle 180 bar 10 bar i o o Traction pump Hydrostatic drive Axial piston pump type 11 VG50 EP Rated pressure 300 bar Maximum pressure 350 bar A4 VG40 EP Rated pressure 380 bar Maximum pressure 430 bar Traction motor 226 Axial piston motor type AG KM 55 C 9 92 153 146 C 9 92 Alphabetical index Page A ACCOSSOMNOS cesiune S 43 Activating the left right turn signal ceeee 121 Additional information for attachments s e 80 Adjusting control sensitivity hysteresis 0 103 Adjusting the backrest tilt resis 51 Adjusting the Catch NOOKS 0 0 0 eeeeceeeeeeeeeteeeeeeeeenaaees 84 Adjusting the driver s seat with pneumatic suspension 51 Adjusting the drivers weight eesis 52 Adjusting the fine adjustment knob ssec 65 Adjusting the hitch insert length aeee 84 Adjusting the horizontal SUSPENSION eeeeeeeeeteeeees 52 Adjusting the lumbar support ceeeeeeeeeeeetteeeeeeeeeeeaes 51 Adjusting the speedometer see eeeeeeeeeeeeeeeenes 141 183 Adjusting the steering wheel 0 0 0 eee eeteeeeeeeeeeeneeees 50 Adjusting the tilt with membrane keyboard 0005 92 Adjusting the track Width eeeesee
132. tructions Your tractor is made of different materials Each material should be disposed of treated recycled according to differ ent regional national regulations We recommend contact ing a salvage company 153 146 Gas EEE EE Operating instructions Driver s licence For the driving of this tractor you require a driver s licence depending on the maximum ground speed and the permissi ble total weight of the tractor and combinations See the tables below Driver s licence classes Tractors for farming and forestry also with attachments Maximum total weight Previous driver s Top speed A i A A licence class Driver s licence class minimum requiremen Up to 32 km h Over 32 km h No limitation Up to 3 5t T up to 60 km h under 18 years only Over 3 5t to 7 5t T up to 60 km h under 18 years only up to 40 km h 153 146 7 HOLDER Operating instructions ssi QQ Operating instructions Single axle trailers or two axle trailers with axle base of up to 1 metre maximum Driver s licence class Previous driver s Maximum total weight ae i minimum requirement licence class Trailer weight up to 750 kg B C1 C T L amp only with additional sign and type dependent maximum tractor ground speed of 25 km h 1 1a 1b 2 3 4 5 Trailer weight over 750 kg BE C1E CE T B C1 C only up to 3 5 t of max total combined weight and max total trailer we
133. ts such as the alternator covering them if necessary Runthe engine warm to prevent the formation of rust 153 146 Operating Instructions HOLDER Maintenance as required ld 7 C 9 92 Cleaning the condenser Turnon the ignition engine off Operate the fan reversal switch 1 The fans will rotate in the reverse direction and run as long as the switch is pushed Is NOTE With this function it is easy to remove any collec ted grass from the air conditioner Checking the condenser for the free flow of 3 Aid Gooi air cleaning if necessary Inspect the ribs for accumulation of dirt If little dirt has accumulated blow out the ribs with compressed air opposite to the normal direction of air flow Incase of a heavy accumulation of dirt or a greasy coating first clean with a soap solution or an appro priate cleaning solution not aggressive for copper or aluminium and followed by cleaning with compressed air or a jet of water 153 146 189 Cleaning the fresh air filter and filter mat replacing if necessary Remove the fastening screws 1 Remove the filter cover 2 and take out the filter element Clean the filter element or replace it Ie NOTE An activated carbon filter is available for use with spray chemicals etc Refit the filter element and filter cover Remove the fastening screws 3 Remove the panel 4 If an air conditioner is installed pull off the
134. tted and the engine at idle speed the hydraulic return filter must be re placed Bild_S 990_046 Depressurize the hydraulic system by turning off the attachment Install and hand tighten the new filter cartridge with Remove the hydraulic return filter 2 with the filter the new seal in the filter mount wrench Make atrial run and check for leaks Check the hydraulic oil level ATTENTION Observe the instructions for handling fuel flu ids and lubricants Clean the mating surface of the filter mount Coat the new gasket with oil Option 153 146 187 HOLDER Operatin Maintenance as required ATTENTION Carry out the services and inspections only with the engine turned off Checking the radiator cleaning if necessary Inspect the cooling fins and oil cooler for the accumu lation of dirt Cleaning with compressed air Raise the platform and secure it against accidental lowering Blow out any dirt from the engine compartment to the outside Cleaning with cold cleaner or water jet ATTENTION Maximum spray pressure 60 bar maximum steam temperature 60 C Raise the dumping subframe dump body and secure it against accidental lowering Spray the oil cooler and engine with a cold cleaner and allow it to soak in for 10 minutes Clean the oil cooler and engine with a strong water jet 188 Instructions C 9 92 ATTENTION Do not aim the water jet directly at sensitive par
135. uctions Maintenance as required Switch settings Combination Tire size Type 1 2 3 4 5 6 280 80 R18 532 31 08 09 1 1 1 0 1 0 36x13 50 15 524 31 8 1 1 1 0 1 0 10 5 18 MPT 524 31 1 6 1 1 1 0 1 0 425 55 R17 532 31 01 02 1 0 0 1 1 0 400 60 15 5 524 31 5 1 0 0 1 1 0 33x12 50 15 524 31 4 1 0 0 1 1 0 33x12 50 R15 524 31 7 0 1 0 1 1 0 33x15 5 15 524 31 3 oj 1 0 1 1 0 33 18LL 16 1 524 31 9 0 1 0 1 1 0 31x15 5 15 524 31 2 0 1 1 1 1 0 Switches 7 and 8 are inoperative Refit the multifunctional display 184 C 9 92 153 146 Checking the air cleaner system cleaning if necessary The filter cartridge must be serviced when the flow resist ance of the filter is at maximum due to the restriction of the element This is indicated by the sounding of the horn Stop the engine Raise the dumping subframe dump body and secure it against accidental lowering Loosen the hose clamp 1 Remove the tensioning band 2 from the air cleaner housing and rotate the air cleaner housing upwards Open the clips on the air cleaner cover Pull off the housing cover and clean the dust ejection valve 3 Pull the air filter cartridge 4 out of the housing by rotating it slightly Cleaning Blow out the air filter cartridge from the inside with compressed air having a pressure of 5 bar maximum Replacement Install the new air filter cartridge Clean the air filter housing wit
136. uertt Warranty and product liability can only be claimed if the maintenance services and inspections have been carried out punctually and regularly 153 146 Operating Instructions HOLDER Qualification of service personnel The tractor including the attachments may only be serv iced and repaired by persons who are familiar with it and who have been instructed in the hazards involved The qualified personnel entrusted with the work must have the required tools The applicable safety regulations and rules must be ob served How to value the tractor As you know a car is judged by its age together with the number of kilometres driven Tractors are best assessed according to service hours and age whereby the following guidelines can be assumed Service hours Kilometres driven 1 50 10 500 150 7500 300 15000 600 30000 1500 75000 153 HOLDER Operatin General remarks on maintenance Handling fuel fluids and lubricants 154 Fuels fluids and lubricants must always be handled properly and as specified by the manufacturer Fuels fluids and lubricants may only be stored in approved containers at specified places of storage They can be inflammable therefore do not allow them to come in contact with hot objects or with naked flames Exercise caution when handling fuels Increased dan ger of fire Do notfill fuels in the vicinity of naked flames ignition sparks or hot engine parts No smoking when
137. under the engine CAUTION Danger of scalding when draining hot engine oil Unscrew the oil drain plug 1 Allow the oil to drain completely ATTENTION Observe the instructions for handling fuel flu ids and lubricants Screw the oil drain plug in again with a new sealing ring and tighten to a torque of 55 Nm Fill new engine oil through the filler neck 2 Only use recommendedengine oil Filling quantity with filter 0 sseeeessseseeeerees 10 5L Letthe engine idle for a short time After approx 1 minute check the oil level with the dipstick 3 Bild_C992H_067 201 HOLDER Operating Instructions Maintenance every 500 service hours Changing the engine oil filter Refer the operating instructions of the engine manufacturer Remove the left rear wheel and fender Drain the engine oil Unscrew the air filter cartridge 1 with a filter wrench ATTENTION Observe the instructions for handling fuel flu ids and lubricants Clean the mating surface of the filter mount Screw anew air filter cartridge with a new gasket in the filter mount until the seal makes contact Tighten the air filter cartridge half a turn Top up with engine oil and check the oil level Install the fender and rear wheel 202 Bild_C992H_058 153 146 C 9 92 Operating Instructions Maintenance every 1000 service hours Checking the engine valve clearances Check the valve clearanc
138. used in public traffic Push the working light switch 1 to turn on the work ing light 2 Bild_C201 Dome light Turning on the dome light Isp NOTE There is an dome light mounted in the cabin roof on the left and right side Flip the switch 1 to turn on Option 153 146 123 Bild_C202 Radio and loudspeaker Operating the radio Is NOTE There are a separate operating instructions for the radio Please observe these instructions for the operation of the radio The loudspeakers are integrated in the cab roof at the front Power socket Connecting equipment to the power socket You can connect 12 VDC equipment with a max power rating of 15 A to the power socket 1 witha commercial automotive plug ATTENTION Do not let the equipment run unattended If the engine is not running the battery can become discharged Option 124 Bild_C992H_100 Operating Instructions HOLDER Other operations C 9 92 Heater Heating and ventilating Turning on the heating Isp NOTE The cabin heater is connected to the engine coolant circuit To heat the cabin turn rotary knob 1 to the right You can also select any intermediate positions Turning to the left will reduce the heat output turning to the right will increase it Please note the symbol 2 behind the rotary knob To switch the heater off turn the rotary knob 1 to the left 153 146 125 Turning
139. w 0 C use winter diesel or super diesel fuel or additives recommended in the mainte nance instructions Engine oil for winter operation Fill engine oil with a suitable SAE class as recommended in the maintenance instructions The cold start capability of the engine can be reduced if the temperature limits are underrun occasionally but this will not damage the engine Hydraulic system The hydraulic functions are sluggish and slower during cold temperatures Bring the hydraulic system to operating tem perature with some movements without a load Option 78 C 9 92 Putting on snow chains Snow chains can be mounted on the tires to improve grip In the following table you will find the order numbers for RUD chains which fit on the listed tires You can also fit snow chains from other manufacturers if these have the proper dimensions Type of tire Snow chain type RUD Order No 10 5 18 MPT 24 553 and 24 553 400 60 15 5 22 177 33x12 50 R 15 33x12 5 15 22 167 33x15 50 15 22 174 31x15 50 15 Terra 22 548 36x13 5 15 24 178 Ballasting The weight of the machine can be increased with ballast weights The ballast weights must be applied parallel with the same weight on each axle and side 153 146 C 9 92 Operating the attachments We have tested and approved a large number of possible attachments for use with this tractor Only attachments with the CE mark may be used We recommend contacting our custo
140. y and in length Measure the distance between the pins on your attachment Release the clamping screws 8 on both sides Slide the catch hook 7 laterally until the required distance is reached Retighten the clamping screws Attachments of Category II can be picked up directly with the catch hooks 7 For attachments of Category install the reducer sleeves 6 on the left and right hook Adjusting the hitch insert length Loosen the lock nuts and clamping screws 1 at the lower link 2 Loosen the screw at the pin 3 and pull the pin out You can adjust the hitch inserts 4 to one of 3 positions Insert the pin 3 into the hole and secure with the screw Retighten the locknut and clamping screws 1 DANGER Never let anyone stand between the tractor and an attachment or implement 84 Bild_S 990_018 Drive the tractor to the attachment to be picked up Hole Position Used for st hole Front Category and Il 2nd hole Centre Category 3rd hole Rear Special attachments Steer the catch hooks 7 below the pick up pins of the attachment Raise the front lift until the quick detach coupling 5 closes and engages 153 146 Adjusting the upper link slide and upper link The upper link slides are height adjustable The required height depends on your attachment 1 Upper link bracket 2 Locking pin 3 Upper link pin 4 Upper link slide 5 Height adjustment lever Raise the
141. ydraulic accumulator allows the ground pressure of the attachment to be decreased steplessly and the front axle load to be increased This improves the climbing ability Press key 5 The LED indicator 7 will come on The electronic pressure sensor 2 with a digital display al ways shows the current pressure of the front lift with the float position turned off Press the MODE key 3 P 1 will appear in the display After 2 seconds the current setting will flash If you want to change the setting press key 1 to reduce the value or key 4 to increase the value until the ground pressure of the machine is changed as desired The value S P 1 must be less than the pressure with a lifted attachment Is NOTE After 3 seconds without key activation the display will revert and the settings will be stored Option 153 146 Operating Instructions HOLDER rye the attachments 5 Adjusting control sensitivity hysteresis Press the MODE key 3 twice within 3 seconds HYS 1 will appear in the display After 2 seconds the current setting will flash Press key 1 to reduce the value or key 4 to in crease the value if you want to change the setting The value should be between 5 and 10 bar Is NOTE The gas pressure in the diaphragm accu mulator is 30 bar 103 HOLDER Operating instructions Csi Operating the attachments Isr NOTE An hydraulic accumulator pressure under 30

Holder C 9.92 H Lawn Mower User Manual

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