Henkel 9000 Headphones User Manual
Contents
1. J 0 o e N d w gt A OPERATION MANUAL Loctite Series 9000 Rotospray Pump 983330 Table of Contents O Page No 1 Warnings amp Precautions 0ooooooooooooooo 2 2 WWOGQUCHION 2 s s a sk ks d k oo nad eee ek eee oe ee 3 Items Supplied kk KK KK KK KK eee 3 3 Installation Instructions and Required Controls 4 View of Rotospray Pump with Components Labeled 4 Theory of Operation sk kak kk kk kk es 6 5 Operation Priming the A T Adjusting Pump Dispense Volume 7 6 Maintenance kk kk kk kk RI es 8 Pump Replacement Procedure ooo ooooo 9 7 Troubleshooting General i kk kk kk kK KK eee 10 8 Replacement Parts and Assemblies 11 Phone Numbers for Help 23440 kk oropesa ces 11 9 Information on Pump Rebuilding Program 12 10 Specifications DIMENSIONS 225444505 43549854 yes oe oe eae l ee es 13 Utilities Required 2454 ee eeesnbeganeeaneeaeuad teead 14 WICIOING 2 faa bee AD 14 Pressure Ratio of Pump 2 00 eee eee eee 14 TI TT WA Gil amp sus a deo wees om r ean ne dd aub dan a eens 15 List of Figures Figure Description Page 1 View of Rotospray Pump with Components Labeled 5 2 Rotospray Pump Operating Sequence 6 3 Adjusting the Amount Dispensed 7 4 Dimensions 13 1 Warnings and Precautions TE e OBSERVE ALL WARNINGS READ and UNDERSTAND all instructions in t2. Maintenance RR Routine 1 Inspect air tubing product tubing and fittings for cracks kinks or breaks and replace as required 2 Drain the air line filter bowl if necessary Idle Time 1 If the pump is in daily use you do not need to service the pump or product tubing to prevent product curing unless a contaminant is introduced into the system 2 The pump and tubing can be left idle for as long as one 1 month without curing under normal temperature 70 80 F 3 If the pump is to be idle for longer than one 1 month both the pump and the product lines should be serviced Remove and replace product feed lines Return the pump to a Loctite Service Center for cleaning and or rebuilding 4 lf a gravity feed reservoir is being used refer to the reservoir manual for idle time information ET 6 Maintenance cont ezan Replacing The Pump Or Actuator Module The rotospray pump consists of a pump module part no 983117 and an actuator module part no 983116 In most cases the pump module is the one replaced WARNING Failure to correctly change out the pump module s will result in DAMAGE No tools are required to connect or disconnect the pump from actuator If any forceful effort is required the assembly is not correct and the instructions should be reviewed To Disassemble 1 Shut off air supply and relieve pressure from air lines 2 Disconnect the air lines and product feed lines from the pump module Ele
3. pump piston 14 Equipment Warranty Loctite expressly warrants that all products referred to in this Instruction Manual under Loctite Series 9000 Rotospray Pump 983330 hereafter called Products shall be free from defects in materials and workmanship Liability for Loctite shall be limited at its option to replacing those Products which are shown to be defective either in materials or workmanship or to credit to the purchaser the amount of the purchase price thereof plus freight and insurance charges paid therefor by the user The purchaser s sole and exclusive remedy for breach of warranty shall be such replacement or credit A claim of defect in materials or workmanship in any Products shall be allowed only when it is submitted to Loctite in writing within one month after discovery of the defect or after the time the defect should have reasonably have been discovered and in any event within twelve months after the delivery of the Products to the purchaser No such claim shall be allowed in respect of Products which have been neglected or improperly stored transported handled installed connected operated used or maintained or in the event of unauthorized modification of the Products including where products parts or attachments for use in connection with the Products are available from Loctite the use of products parts or attachments which are not manufactured by Loctite No Products shall be returned to Loctite for any
4. SEAT METERING CYLINDER IS REFILLED WITH PRODUCT PUMP READY FOR ANOTHER DISPENSE Fig 2 Rotospray Pump Operating Sequence D Operation O Priming the Pump first time use 1 Set the pump stroke to maximum 2 Move the pump piston to the fully retracted position 3 Fill the reservoir with product 4 Disconnect the 3 8 inch OD tube from the pump inlet 5 Let the product flow to within 1 2 inch of the end of the 3 8 inch tube then reconnect the tube to the pump inlet 6 Cycle the pump 7 Continue to cycle the pump until air free product flows at the dispense point Adjusting Pump Dispense Volume The black knob on the back of the pump is used to set the stroke of the pump which controls the amount of product dispensed per cycle The knob should be turned fully clockwise then counter clockwise one full turn You should then cycle the pump and check to see if the proper amount of product is being dispensed Continue to adjust the knob until the desired amount is dispensed Turning the knob clockwise reduces the amount dispensed and turning counterclockwise increases the amount Plus and minus arrows on the stroke adjustment knob indicate the volume increase and decrease directions MORE STROKE 7 ADJUSTER KNOB Fig 3 Adjusting the Amount Dispensed 6
5. reason without prior written approval from Loctite Products shall be returned freight prepaid in accordance with instructions from Loctite NO WARRANTY IS EXTENDED TO ANY EQUIPMENT THAT HAS BEEN ALTERED MISUSED NEGLECTED OR DAMAGED BY ACCIDENT OR IF THE SYSTEM IS USED TO DISPENSE ANY LIQUID MATERIAL OTHER THAN LOCTITE CORPORATION PRODUCTS EXCEPT FOR THE EXPRESS WARRANTY CONTAINED IN THIS SECTION LOCTITE MAKES NO WARRANTY OF ANY KIND WHATSOEVER EXPRESS OR IMPLIED WITH RESPECT TO THE PRODUCTS ALL WARRANTIES OR MERCHANTABILITY FITNESS FOR A PARTICULAR PURPOSE AND OTHER WARRANTIES OF WHATEVER KIND INCLUDING AGAINST PATENT OR TRADEMARK INFRINGEMENT ARE HEREBY DISCLAIMED BY LOCTITE AND WAIVED BY THE PURCHASER THIS SECTION SETS FORTH EXCLUSIVELY ALL OF LOCTITE LIABILITY TO THE PURCHASER IN CONTRACT IN TORT OR OTHERWISE IN THE EVENT OF DEFECTIVE PRODUCTS WITHOUT LIMITATION OF THE FOREGOING TO THE FULLEST EXTENT POSSIBLE UNDER APPLICABLE LAWS LOCTITE EXPRESSLY DISCLAIMS ANY LIABILITY WHATSOEVER FOR ANY DAMAGES INCURRED DIRECTLY OR INDIRECTLY IN CONNECTION WITH THE SALE OF USE OF OR OTHERWISE IN CONNECTION WITH THE PRODUCTS INCLUDING WITHOUT LIMITATION LOSS OF PROFITS AND SPECIAL INDIRECT OR CONSEQUENTIAL DAMAGES WHETHER CAUSED BY LOCTITE NEGLIGENCE OR OTHERWISE LOCTITE Loctite Americas 1001 Trout Brook Crossing Rocky Hill CT 06067 3910 Loctite Corporation One Northfield Plaza 5600 Crooks Rd Suite 105 Troy Mi
6. recommended parts or assemblies that may be required to service the Series 9000 Pump Item Description Loctite Part No Qty 1 Pump assembly 983117 1 2 Actuator Assembly 983116 1 3 Tubing 1 4 inch OD poly 981821 10m for pump outlet 4 Tubing 3 8 inch OD poly 981866 10m for pump inlet 5 Male connector 1 4T x 1 8 NPT 991733 1 nylon for pump outlet 6 Male connector 3 8 T x 1 4 NPT 999635 1 nylon for pump inlet 7 Tubing 1 4 inch OD nylon 981994 10m for pump outlet 8 Mounting Bracket 983335 As Req d Phone Numbers for Help Questions regarding installation operation or safety should be addressed to Loctite Corporation Technical Information Department 1001 Trout Brook Crossing Rocky Hill Connecticut 06067 U S A Telephone 1 800 LOCTITE 1 800 562 8483 or 860 571 5100 11 12 9 Series 9000 Pump Rebuilding Progr The Series 9000 Pump is not field serviceable Our rebuilding process ensures that the pump is free of contaminants and assembled to proper specifications reducing the possibly of a premature failure or unsatisfactory performance with Loctite products This is accomplished by e Ultrasonically cleaning the parts in the proper solvents for a predetermined time Pretreating all the wetted components to ensure a passive surface e Using proper replacement parts e Reassembling the pump in a clean room environment using proper techniques and torque specifications To par
7. applicator being used D4 Installation cont STROKE ADJUSTER KNOB CONTROL AIR DISPENSE PORT PRODUCT CONTROL AIR RETRACT PORT INLET AS LOCKING RING a et PRODUCT OUTLET eva FITTING IL MENO um HE NY PUMP ASSEMBLY 983117 ACTUATOR ASSEMBLY 983116 MOUNTING BRACKET 983335 Fig 1 View of the Pump with Component Labeled 4 Theory of Operation wun The Loctite Series 9000 Rotospray Pump is a pneumatically operated piston pump It has a single ball type check valve at the outlet and a flooded inlet The piston stroke is adjustable to control the amount of product dispensed Fig 2 below shows the sequence of operation J Brem antes a PISTON RETRACTED CHECK BALL ON SEAT METERING CYLINDER FILLED WITH PRODUCT THEA TE PISTON MOVING FORWARD CHECK BALL OFF SEAT PRODUCT DISPENSED mm a z DD gt z T TI N N PISTON MOVING BACK CHECK BALL ON SEAT VACUUM FORMED IN METERING CYLINDER n sn lm J b z a SS PISTON FULLY RETRACTED CHECK BALL ON
8. chigan 48098 Loctite Canada Inc 2225 Meadowpine Blvd Mississauga Ontario L5N 7P2 Loctite Company de M xico S A de C V Calzada de la Viga s n Fracc Los Laureles Loc Tulpetlac C P 55090 Ecatepac de Morelos Edo de M xico M xico Loctite and 271 are trademarks of Loctite Corporation U S A O Copyright 1999 Loctite Corporation All rights reserved P N983355 Rev A 9 99
9. eset Stroke Adjuster Knob stroke Pump air actuator defective Replace actuator Pump does not dispense product and the Stroke Adjuster Knob does not move when the pump is cycled Control valve faulty Replace control valve Control logic problem Check program and components Cured product in pump Replace pump Pump does not dispense product Cured product in outlet and the Stroke Adjuster Knob tubing or applicator moves very slowly when the pump is cycled Replace tubing or applicator Product reservoir empty Refill reservoir Pump is air bound Reprime pump and check pump inlet fittings Cured product in inlet tubing Replace tubing or fittings or fittings Pump check valve defective Replace pump Product leaks from dispenser Pump check valve defective Replace pump Dispenser is located at a lower Reposition pump so that it is level than the pump about 4 inches 100 mm below the dispenser Air in product Do not shake product bottle Arin erne betore ing resent o to dispenser Pump outlet tubing expands on Change original 1 4 inch OD pump cycling polyethylene tubing to 1 4 inch Pump does not dispense product but the Stroke Adjuster Knob moves normally when the pump is cycled OD nylon tubing Loctite Part No 999488 All four 4 Items just above Modify process to reduce drool Change timing on rotospray spin time to get clean dispense 8 The following is a list of
10. he manual before attempting to install and operate this equipment This equipment has been designed and tested for use with Loctite anaerobic products e DO NOT USE equipment for other than intended use BE SURE that all adhesives solvents or fluids used are chemically compatible with the wetted parts of the equipment e ALWAYS READ the Material Safety Data Sheet s before using adhesives solvents or any other chemicals in this equipment COMPLY with ALL WARNINGS and SAFETY INSTRUCTIONS AS STATED ALWAYS WEAR protective eye wear gloves clothing and respirator as recommended in this manual or the Material Safety Data Sheet s Any misuse of the equipment or accessories such as over pressurizing modifying parts using incompatible chemicals adhesives or worn damaged or not recommended parts can cause rupture or breakage and result in fluid injection splashing in the eyes or on the skin or other serious injury or property damage e NEVER alter or modify any part of this equipment Doing so will void the warranty and could result in a malfunction e CHECK the equipment regularly and repair or replace worn or damaged parts immediately NEVER exceed the recommended working pressure or the maximum air inlet pressure stated on the equipment or in the manual e Properly ground all electrical components as recommended in the manual or technical data e Always KEEP HANDS and FINGERS away from moving parts to reduce the ri
11. he only utility needed is compressed air See the specifications on page 14 for the air quality requirements Because anaerobic products are being dispensed the parts which come in contact with the Loctite Anaerobic products are made as inert as possible This helps prevent product curing within the system In addition the pump is designed with a minimum of dead areas or close clearances where anaerobic curing can start Items Supplied 993330 Loctite Series 9000 Rotospray Pump includes Packaging and Inserts 1 Loctite Rotospray Pump consisting of a pump section and an actuator section 1 Mounting Bracket 983335 1 Feedline Accessory Kit 983356 1 Air Line Kit 983482 1 Instruction Manual 983355 Note See the Spare Parts List on page 11 for available spare parts II s Installation n Inspection Before Installation The Loctite Rotospray Pump was inspected before shipment Check the items in the shipping container against the list on Page 3 of this Manual After removing the items from the shipping container inspect them for visible damage Prompily report any damaged or missing parts to both the shipper and your Loctite representative CAUTION DO NOT REMOVE ANY ITEMS THAT ARE SEALED IN PLASTIC BAGS UNTIL THEY ARE TO BE USED AS THEY MAY BECOME CONTAMINATED RESULTING IN PERFORMANCE PROBLEMS Installation Locate the pump so that 1 The pump axis is horizontal 2 The pump is at least 12 inches 300 mm below t
12. he outlet of the gravity feed reservoir 3 The pump is at approximately 4 inches 100 mm below the centerline of the Rotospray centrifugal force dispensing head 4 There is enough clearance to allow easy access to the outlet fitting 5 There is enough clearance to allow easy access to the control air fittings 6 The Rotospray centrifugal force dispensing head is within the range of the outlet tubing Install the pump assembly into the Mounting Bracket Part no 983335 Secure the Bracket to the mounting surface with suitable fasteners See Fig 4 on page 13 for the bracket mounting hole dimensions and overall pump dimensions Other Controls 1 The pump requires a 4 way pneumatic valve to operate The valve should have a Cv of 0 5 and 1 8 NPT ports 2 The pneumatic valve shall have both Manual and Automatic modes of operation 3 A timing device will be required to operate 4 way valve that controls the pump Connecting Air and Product Lines 1 Install the air line fittings into the 1 8 NPT ports in the pneumatic actuator 2 Connect the normally not passing control valve port to the actuator port closest to the adjustment knob Dispense port on actuator 3 Connect the normally passing control valve port to the actuator port farthest from the adjustment knob Retract port on actuator 4 Connect 3 8 inch OD tubing from the product reservoir to the pump inlet 5 Connect 1 4 inch OD tubing from the pump outlet to the
13. sk of injury ALWAYS RELIEVE any pressure and turn off all power sources when checking or servicing any part of the equipment to reduce the risk of serious Injury e RETAIN THIS MANUAL FOR FUTURE REFERENCE E 2 Introduction O The Loctite Series 9000 Rotospray Pump will apply a metered amount of Loctite anaerobic products to a Rotospray centrifugal force dispensing head The Loctite Series 9000 Rotospray Pump is pneumatically operated and needs a 4 way pneumatic valve to control the pneumatic signals The Loctite Series 9000 Rotospray Pump is usually part of a system that consists of the following components 1 A gravity reservoir to supply product to the Loctite Rotospray Pump 2 The Loctite Rotospray Pump itself 3 A Rotospray centrifugal force dispense head 4 A product tube between the pump and dispense head 5 An electro pneumatic or pneumatic control system This manual will cover the Loctite Series 9000 Rotospray Pump part number 983330 only The Loctite Series 9000 Rotospray Pump is designed to pump anaerobic materials with viscosity lt 100 000cps that can be gravity fed to the pump The pump displacement range is 0 02 cc to 0 40 cc Typical Loctite Products are Loctite product 2717 277 620 635 640 11264 11358 11747 and 12019 The Loctite Rotospray Pump is not suitable for dispensing moisture cure products such as RTV Silicones or Cyanoacrylates Because The Loctite Rotospray Pump is pneumatic t
14. ticipate in this program you will need to purchase and have on hand a pump assembly At the recommended time intervals you should replace the current pump assembly with the new assembly and return the used pump to the Loctite Equipment Service Department A rebuilt pump will be shipped to you within five to ten working days after the receipt of your purchase order All parts and labor are included in the price given to you to rebuild your pump The rebuilt pump carries a ninety day warranty For further information on participating in this rebuild program please contact us at Telephone 1 800 LOCTITE 1 800 562 8483 or 860 571 5100 HET e Specifications CTTITIYIKKEANASNN 1 63 REF 34 DIAMETER 1 88 DIAMETER 7 16 HEX 1 35 DIAMETER Fig 4 Dimensions 13 BE 1 14 Specifications cont 5T Utilities Required Compressed air 60 psig to 90 psig filtered to 5 microns dry no condensing moisture Lubricated air not required Dimensions See Fig 4 on page 13 Product Viscosity Range 100 cp 100 000 cp Cycle Rate Two Cycle per second maximum Amount of product dispensed per stroke Minimum 0 02 cc Maximum 0 40 cc Weight 1 7 lbs Calculated Pressure Ratio for Loctite Part No 983330 Series 9000 Rotospray Pump Calculated Pressure Ratios Item Air cylinder diameter Device diameter Ratio Pump 1 125 inch 0 45 inch 5 0 1 w double 0 50 inch rod
15. vate the feed line above the reservoir to prevent product leakage from the feed line 3 Position and hold the pump assembly so that the stroke adjuster knob is facing you with air line connectors pointing straight up 12 o clock 4 Rotate the stroke adjuster knob counterclockwise to the full open position 5 Rotate the knurled black locking ring clockwise by hand until it bottoms out or stops turning 6 Gently push the pump module towards the actuator module and rotate the pump module clockwise approximately 90 degrees until it stops 7 Disengage the pump module from the actuator module by pulling them apart To Assemble 1 Push stroke adjuster knob in to advance pin connector 2 Carefully position a new pump module onto the actuator module the feed line connector should be at 3 o clock position and push together until fully seated 3 Rotate the pump module counterclockwise approximately 90 degrees or until it stops 4 Rotate the black locking ring by hand counterclockwise until tight against face of the actuator 5 Reconnect product feed lines and air lines to pump assembly and set stroke adjuster knob to dispense desired amount 10 7 Troubleshooting T Possible problems and solutions for the Series 9000 Rotospray Pump Troubleshooting Guide Problem Cause Solution No air supply Turn on air supply Low air pressure Adjust air pressure to at least 60 psi Stroke Adjuster Knob set to zero R
Download Pdf Manuals
Related Search