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Hearth and Home Technologies 8300 Indoor Fireplace User Manual

1. Optional G BLOWER Optional ON OFF PILOT The valve is equipped with two control knobs One is the ON OFF PILOT knob located on the front left side of the valve When in the OFF position the unit cannot operate at all When in the PILOT position the pilot light can be lit but that is all When in the ON position unit may be on continuously or it may be waiting to be controlled by the thermostat remote depending on the setting of the other controls VARIABLE OUTPUT CONTROL The Variable Output Control knob located on the front right side of the valve controls the heat 15 produced adjusting the variable output control the rate of heat output can be varied to meet the heating requirements of the season Choosing a LOW flame setting will result in longer burn cycles at a reduced output while choosing a HIGH flame setting will result in a shorter hotter burn cycle Through trial and error you can select the optimum flame size for you setting and application ON OFF T STAT SWITCH The ON OFF T STAT switch controls how the unit will operate continuously or by thermostat When the switch is in the ON position the main burner HearthStone Quality Home Heating Products Inc will stay on constantly and the thermostat will not operate When the switch is in the 5 position it will operate via the thermostat run
2. FT H FD 10 MIN 1 5 30 1 5 H1 H2 H FT V H MAXIMUM ALLOWABLE VENT LENGTH FOR CORRECT DRAFT HORIZONTAL VENTING MUST RISE 1 4 1 2 PER FOOT OF RUN DO NOT INCLUDE EXIT ADAPTER AS AN ELBOW CENTERLINE OF PIPZ IS 26 3 4 ABOVE FLOOR Figure 10 Fireplace Installation 20 HearthStone Quality Home Heating Products Inc Champlain Model 8300 VENTING CONFIGURATIONS 2 minimum system height with or without offsets 30 maximum system height with or without offsets note shutter setting 10 maximum offset refer to Figures 8 9 amp 11 note shutter setting maximum rise to run 1 to 5 refer to Figures 8 amp 9 note shutter setting The termination must fall within the area outlined by the shaded area shown in Figure 8 and the Chart in Figure 9 should be considered as well Figure 11 Vertical Termination APPROVED VERTICAL TERMINATION VENTING CONFIGURATIONS WITH 1 Two 90 Elbows 2 Two 45 Elbows 3 No Elbows e 90 Elbow e 45 Elbow e Straight Pipe e Straight Pipe e Straight Pipe 21 HearthStone Quality Home Heating Products Inc Champlain Model 8300 HORIZONTAL TERMINATION VENTING CONFIGURATIONS A minimum of 2 rise is required with or without offsets 30 maximum system height with or without offsets note shutter setting 10 maximum offset refer to Figures 8 9 amp 12 not
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4. and pilot assembly and carefully vacuum the entire surface of the log set Take care to thoroughly vacuum the ports holes along the top of the burner tubes and the pilot assembly PILOT amp BURNER FLAMES With the decorative ceramic fiber logs out of the firebox fasten the front shut and momentarily light the unit according to lighting instructions described in the How To Turn the Unit On amp Off section of this manual Check to ensure a flame is burning from each bumer port The pilot flame should be large enough to engulf thermocouple and thermopile as shown in Figure 18 NOTE Do not operate the unit for more than 1 2 minutes without the log set in place Turn the unit off by setting the thermostat to OFF and turing the gas control valve off Allow the unit to cool Check and clean any burner ports that were not burning properly or at all Clean burner ports using a soft brush or vacuum cleaner If the pilot flame height needs adjustment it should be adjusted by a qualified service technician as described in the Initial Adjustments section of this manual CHAMPLAIN Gas Fired Direct Vent HearthStone Quality Home Heating Products Inc Complete the cleaning procedure by carefully placing the log set within firebox as described in the Log Set Information section of this manual Fasten the front fa ade on Turn on the gas light the unit and check for proper operation Flame patterns should look like F
5. 370 TOP CONVERT PILOT ASSY 5300 114 RESTRICTOR PLATE ROD 7211 131 PILOT ORIFICE LP 5701 925H SDV STARTER COLLAR 7211 163 PILOT ORIFICE NG 5300 082 LEFT BOTTOM CLIP 7210 103 PIEZO IGNITER PUSH BUTTON 7211 231 AIR SHUTTER 7211 430 PIEZO CERAMIC AND WIRE 7200 506 THERMOSTAT 5300 085 FIREBOX BOTTOM CLIP 7000 015 THERMOSTAT WIRE O WARNING Do not substitute Materials For replacement parts or for information about parts or service contact your authorized HearthStone retailer For the name of the authorized retailer nearest to you call 802 888 5235 or write HearthStone Quality Home Heating Products 317 Stafford Ave Morrisville Vermont 05661 E Mail gastech hearthstonestoves com 36 HearthStone Quality Home Heating Products Inc CHAMPLAIN Gas Fired Direct Vent TROUBLESHOOTING Symptom Possible Cause Corrective Action 1 Pilot will not light A Insufficient gas pressure Using the piezo sparker try to light the air in the pilot line or dirty or pilot If it will not light check the inlet gas B Pilot orifice plugged B Clean or replace the pilot assembly C Defective or misaligned electrode at pilot D Defective ignitor E After sitting for off season summer pilot assembly may be dirty lit after carefully following lighting instructions pressure B Faulty connections C Defective thermocouple C If a match lights a pilot check the electrode gap and location Should be a 1
6. BE VENTED TO THE OUTSIDE Never vent the gas heater to other rooms or buildings This gas appliance must not be connected to a chimney flue serving a separate solid fuel burning appliance SERVICE CAUTION If you believe your Champlain is not in any way performing properly immediately discontinue operation until the unit has been inspected and approved by qualified service personnel Prior to servicing the unit turn the valve control knob clockwise to OFF The unit should be cool prior to servicing and cleaning Any safety screen guard or component removed during servicing should be replaced prior to operation Use of any Champlain Model 8300 components not supplied by HearthStone on the stove voids all warranties Do not substitute components HOT SURFACES Certain exposed surfaces of the Champlain will reach high temperatures during normal operation Clearances to combustibles must be maintained as specified in the Clearances To Combustibles section of this manual Due to high temperatures the appliance should be located out of traffic and away from furniture draperies clothing and flammable materials Children and adults should be alerted to the hazards of high surface temperatures and should stay away to avoid burns to skin or clothing ignition Young children should be carefully supervised when in the same room as the appliance Clothing or other flammable material should not be placed on or near the ap
7. By following few simple safety precautions and by performing minimal maintenance the unit will remain appealing while providing years of quality performance The installation must conform to local codes or in the absences of local codes the current National Fuel Gas Code ANSI Z223 1 NFPA Champlain Model 8300 54 CAN CGA B149 Installation Code Installer l appareil selon les codes r glements locaux ou en l absence de tells r glements selon les Codes d installation CAN CGA B149 Do not use this appliance if any part has been 0 WARNING A qualified service technician should do installation repair A qualified service technician should inspect the appliance before use and at least annually More frequent cleaning may be required due to excessive lint from carpeting bedding material etc It is imperative that control compartments burners circulating air passages of the appliance are kept clean and free of obstructions S assurer que le br leur et le compartiment des commandes sont propres Voir les instructions d installation et d utilisation qui accompagnent l appareil under water Immediately call a qualified service technician to inspect the heater and to replace any part of the control system and gas control that has been under water Ve pas se servir de cet appareil s il a t plong dans l eau compl tement ou en partie Appeler un technicien qualifi pour
8. GAS HEATER Listed DV Gas Heater Model Champlain DV Room Heater Testing Agency Intertek Testing Services NA Inc ITS Tested to ANSI Z21 88 1998 CSA 2 33 M98 CAN CGA2 17 Figure 1 Champlain Dimensions Input rating Btu hr 0 2000ft 37 000 37 000 Maximum output Btu hr 0 2000ft 26 200 26 800 Minimum input rating Btu hr 20 300 22 600 lOrifice size DMS 0 2000ft 31 49 Man pressure HI setting in w c kPa 3 5 0 84 10 0 2 48 Man pressure LO setting in w c kPa 1 2 0 30 3 3 0 80 Inlet pressure HI in w c kPa 7 0 1 74 13 0 3 22 Inlet pressure Lo in w c kPa 5 0 1 24 11 0 2 75 HearthStone Quality Home Heating Products Inc OWNER S INFORMATION The installation must conform with local codes or in the absences of local codes the current National Fuel Gas Code ANSI Z223 1 NFPA 54 or CAN CGA B149 Installation Code Installer l appareil selon les codes ou r glements locaux ou en l absence de tels r glements selon les Codes d installation CAN CGA B149 Do not use this appliance if any part has been under water Immediately call qualified service technician to inspect the heater and to replace any part of the control system and gas control that has been under water Ne pas se servir de cet appareil s il a t plong dans l eau compl tement partie Appeler un technicien qualifi pour inspector et remplacer toute partie du syst me de contr le et toute commande qui ont
9. Heating Products Inc VENTING INFORMATION VENTING CONNECTION 1 The Champlain Direct Vent is approved for installation only with the vent connecting components listed this page Use the following instructions along with the pipe manufacturer s instructions to complete the installation Attach the inner starter collar and gasket to the unit with the eight 8 32 x 3 8 Phillips Head self tapping screws Place the outer starter collar and gasket onto the back of the stove Secure the outer adapter with the eight 8 32 x 3 8 Phillips Head self tapping screws that are provided Install the rest of the vent system according to the manufacturer 5 instructions 1 Gasket 4 3160 130 2 Inner starter 924H 3 Gasket 6 3160 157 4 Outer Starter 924H Champlain Model 8300 Figure 7 Gasket amp Stove Adapter Installation 16 HearthStone Quality Home Heating Products Inc VENTING COMPONENTS amp CONFIGURATION The Champlain cannot be vented jointly with any other solid fuel or gas appliance It must be vented directly to the outside of the building using a proper termination as listed in the manual Your Champlain Direct Vent stove is approved for use with Simpson Dura Vents GS Direct Vent AmeriVent Direct or Secure Vent systems The venting configurations are shown in Figures 10 12 After determining the venting configuration for your stove select the vent system that will accommodate your install
10. Poor draft results in insufficient air delivery or a restricted exhaust Correct air intake exhaust flow system B1 Clear ports B2 Clear obstructions B3 Clear obstructions C If gas pressures are correct and the flames stay the same adjust the air shutter for a proper burn A Adjust the air shutter for a proper burn B Check input rate Check input pressure using a manometer Confirm correct gas pressure at house meter or tank call gas company Confirm burner orifice size C Replace valve If above corrections do not eliminate flashback replace burner D Correct plumbing A1 Adjust the air shutter for a proper burn A2 Open ports to allow for proper travel of flames B Reposition logs to eliminate interference with flame travel 39 HearthStone Quality Home Heating Products Inc RATING LABEL EE Warnock Hersey MODEL NAME CHAMPLAIN DIRECT VENT GAS FIREPLACE HEATER LISTED VENTED GAS FIREPLACE HEATER TESTED TO ANSI 221 88 1998 CSA 2 33 M98 CAN CGA 2 17 M91 CERTIFIED FOR CANADA HOMOLOGUE POUR LE CANADA ALSO FOR MOBILE HOME INSTALLATION CHAMPLAIN Gas Fired Direct Vent FUELTYPE B NG Hip INPUT RATING Btu hr 0 2000 ft 37 000 37 000 INPUT RATING Btu hr 2000 4500 ft 34 600 36 000 ORIFICE SIZE DMS 0 2000 ft 31 49 ORIFICE SIZE DMS 2000 4500 ft 32 49 MANIFOLD PRESSURE LO SETTING in W c kpa 1 2 0 3 3 3 0 8 MANIFOLD PRESSURE HI SETTING in W c kpa 3 5 0 87 10 0 2 48 I
11. from the central heating system or a nearby drafty window Placement of the thermostat on inside wall rather than outside wall 15 preferable Do not place the thermostat directly behind or too close to the unit otherwise heat from the will immediately satisfy the thermostat and tum the unit off THERMOSTAT WIRING The thermostat wire from the unit to the thermostat can be surface mounted routed under the floor or through walls etc The thermostat should be connected to the unit using a maximum of 40 12m of insulated thermostat wire minimum of 18 Ga When making these connections position Champlain Model 8300 HearthStone Quality Home Heating Products Inc thermostat wire so it is directed towards the thermostat being sire to leave a small coil of wire behind the unit so that it can be moved out of position for servicing and cleaning At the thermostat the wires should be connected to the two connection screws on the back of the thermostat per the instructions received with the thermostat Take care not to over tighten the connection screws and not to damage the internal parts of the thermostat BLOWER FAN The unit can also be equipped with an optional blower fan which turns on and off independently of the burner flames When the speed switch which allows you to tum the fan on or off and control the speed of the fan to suit your needs is set to On the fan will automatically turn on w
12. replace faulty wires position B Thermopile may not be generating sufficient voltage B Check thermopile output using a milli volt meter If the optional on off kit has not been installed take the readings across generator terminals of the gas valve TPTH and TP With the on off kit take the readings across TH and Terminal block which corresponds to 3 on the switch Milli volt reading should be greater than 325 mV If not replace the pilot assembly If the meter reading is OK but the burner does not come on replace the gas valve C Plugged burner orifice C Remove and check burner orifice clean or replace Note do not use any metal cleaning device as this may damage the orifice A Inconsistent of A Adjust pilot flame size and assure that the 4 Pilot and burner ad d insufficient flame on flame is aimed directly at the thermopile B Insufficient gas pressure B Check line pressure to ensure that the correct inlet pressure is present for the type of gas being used If propane pressure is inconsistent check for water condensation at the regulator A Pilot flame may be too A Clean and or adjust the pilot flame for low or blowing high maximum impingement on the thermopile causing the pilot safety to thermocouple drop out 6 Glass fogs A normal result of gas After the heater has warmed up the glass combustion should clear first 20 minutes yellowish after 20 minutes of burnin
13. spaces designed in the log set 7 TL SU Figure 19 Burner Flame Appearance MAINTENANCE AND CARE The Champlain requires minimal routine maintenance and care The unit should always be cool and off when being serviced 0 WARNING not substitute materials For replacement parts or for information about parts service contact your local HearthStone dealer CLEANING 6 WARNING DO NOT CLEAN THE UNIT WHEN IT S HOT The unit should receive regular cleaning on under and around the stove to prevent the buildup of dust and lint The exterior surfaces of the unit can be cleaned using soap water and a soft cloth Do not use abrasive or chemical cleaners and take care not to scratch the glass or enamel finish if so equipped when cleaning the unit The use of chemical or wax based cleaners or polishes is not recommended due to the 34 CHAMPLAIN Gas Fired Direct Vent potential for discoloration when the residue of the cleaners or polishes is exposed to heat FIREBOX The firebox should receive periodic cleaning to prevent the accumulation of dust lint and other debris To clean the firebox set the thermostat to the OFF position and turn off the gas at the gas control valve When the unit is cool remove the front and carefully remove the decorative ceramic fiber log set after it has cooled taking care not to damage the logs or chip the enamel cast iron Clean the firebox burner tube
14. t plong s dans I lau LIGHTING INSTRUCTIONS NOTE The gas control knobs and the piezo ignitor are located behind the control valve access door under the front of the unit 1 STOP Read the What To Do If You Smell Gas Warning on the cover of this manual 2 Set the on off T stat switch or thermostat to the OFF position 3 Push in and tum gas control knob clockwise to OFF If not previously lit the knob should be in this position 4 Wait 5 five minutes to clear out any gas If you then smell gas STOP Smell all around the appliance area for gas Be sure to smell next to the floor because some gases are heavier than air and will settle on the floor If you smell gas immediately follow the What To Do If You Smell Gas warning on the cover of this Manual If you do not smell gas proceed to the next step Champlain Model 8300 5 Turn gas control knob counter clockwise to PILOT 6 Push in control knob all the way and hold in Immediately light the pilot with the gas lighter push in and click the piezoelectric spark ignitor button several times until lit Continue to hold the control knob in for about 20 seconds after the pilot is lit Release the knob and it will pop back out Pilot should remain lit If the pilot goes out repeat the operation e If knob does not pop out when released stop shut off the gas supply to the heater and immediately call a qualified service technicia
15. 8 gap in the flame area D Check for a good connection between ignitor and electrode Check wire insulation If properly connected and no spark replace ignitor E Clean or replace the pilot assembly A Check for proper inlet pressure for the gas being used B Measure voltage between valve body and solder connection on the rear of the valve where the blue wire connects It should be no less than 7 mV C1 Ensure that the thermocouple connection at the gas valve is tight C2 Check thermocouple output using milli volt meter Disconnect from valve and read voltage across wire ends If the reading is less than 15 mV replace the pilot assembly C3 If burning NG check pilot flame to see that it is impinging on the top of the thermocouple Clean or replace pilot for maximum flame impingement D Pilot dirty or plugged D Clean or replace the pilot assembly 37 HearthStone Quality Home Heating Products Inc CHAMPLAIN Gas Fired Direct Vent TROUBLESHOOTING Symptom Possible Cause Corrective Action 3 Pilot burning no Thermostat switch or A Check thermostat wiring for proper gas to main burner wires defective connections Place jumper wire across valve knob in the terminals at thermostat If burner comes on ON position replace defective thermostat If not OK place thermostat and or jumper across thermostat wires at gas valve on off t stat switch If burner comes on tighten connections or in the ON
16. MPLAIN Gas Fired Direct Vent HEARTHSTONE GAS FIRED STOVE AND INSERT LIMITED WARRANTIES These warranties give you specific legal rights You may also have other rights which vary from State to State HearthStone Quality Home Heating Products Inc HearthStone warrants to the original purchaser only the Original Purchaser the new gas fired stove insert manufactured by HearthStone and purchased by the Original Purchaser referred to as the Stove for simplicity against any of the occurrences listed in this document that result from defects in material or workmanship All obligations of HearthStone under this document commence on the date the Original Purchaser purchases the Stove the Purchase Date LIMITED LIFETIME WARRANTY HearthStone warrants the following parts of the Stove against the following occurrences that result from defects in material and workmanship e All cast iron parts including the cast iron heat exchanger against breakage cracking or burn through e All stones against cracking or breakage due to thermal stress excluding surface and hairline cracks and scratches that do not affect the operation or safety of the Stove e Glass against breakage due to thermal shock LIMITED FIVE YEAR WARRANTY HearthStone warrants the following parts of the Stove against the following occurrences that result from defects in material and workmanship e Firebox and firebox baffle against breakage cracking
17. Manual HI LO adjustment or pressure regulator adjusiment Pilot adjustment Termocouple connection Mounting for piezo amp bracket Main operator Pilot outlet Main gas outlet 686606 inlet pressure test point Outlet pressure test point Flange securing screw holes Additional valve mounting hole Alternative TC connection point Thermoelectric unit Figure 14 GAS SUPPLY amp CONNECTIONS NOTICE A qualified technician must connect the heater to the gas supply and leak test the unit before it is approved for use Consult all codes O WARNING The unit must be installed and connected in accordance with local codes or in the absence of local codes with the most current edition of the National Fuel Gas Code ANSI Z223 1 NFPA 54 CAN CGA 8149 Installation Code The gas supply line connection is made to the Champlain s gas control valve under the unit on the left side using a 3 8 male NPT fitting Only use pipe 2 or greater diameter to allow full gas volume to heater maximum demand of the unit without undue loss of pressure Excessive pressure loss will occur if the pipe is too small We recommend using new black iron or steel pipe only with a flexible line to the valve and to ease thread 27 alignment but refer to local codes Internally tinned copper tubing can be used in some areas when permitted by local codes The gas supply line must include a manual shut off
18. NAL INJURIES WHETHER ARISING OUT OF BREACH OF WARRANTY TORT OR OTHERWISE EVEN IF HEARTHSTONE HAS BEEN APPRAISED OF THE POSSIBILITY OF SUCH DAMAGES SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU QUALIFYING FOR WARRANTY COVERAGE To obtain performance of any obligation under this document the Original Purchaser must within the applicable warranty time period contact HearthStone at the address listed in the Warranty Registration section below or at 802 888 5235 or a Dealer for instructions regarding the return of defective parts for repair the return of the Woodstove for repair or a Dealer service call The Original Purchaser should refer to the Dealer network search 42 CHAMPLAIN DV CE engine contained on HearthStone s Web site www hearthstonestoves com or call HearthStone at 802 888 5235 to find a Dealer nearest the Original Purchaser s location REMEDY The remedy for any breach of the foregoing warranties will consist of repair or replacement at HearthStone s option of any covered defect in the Stove When the Original Purchaser contacts HearthStone or a Dealer HearthStone or the Dealer as the case may be will instruct the Original Purchaser to either return the defective part or the entire Stove if needed with shipping prepaid to HearthStone or a Dealer or allow a Dealer to make a service call at the place w
19. NLET PRESSURE LO in w c kpa 5 0 1 24 11 0 2 88 INLET PRESSURE HI in w c kpa 7 0 1 74 13 0 3 22 MINIMUM INPUT RATING btu hr 20 300 22 600 MAXIMUM OUTPUT btu hr 0 2000 ft 26 200 26 800 MINIMUM CLEARANCES TO COMBUSTIBLES EDGE OF TOP TO CEILING 14 356 mm ELECTRICAL RATING EDGE OF SIDE TO BACKWALL 2 1 50 mm 115 VOLTS LESS THAN 2 0A EDGE OF SIDE TO SIDEWALL 4 102 mm Several Optional kits are available through HearthStone or your local HearthStone dealer A blower assembly kit 93 57001 may be used two different remote controls kit 90 56912 amp kit 90 56914 can be installed This appliance is only for use with the type of gas indicated on this rating plate and may be installed in an aftermarket permanently located manufactured mobile home where not prohibited by local codes See owner s manual for details This appliance is not convertible for use with other gases unless a certified kit is used If the vent air intake system is disassembled for any reason reinstall per the instructions provided with the initial instructions This vented gas fireplace heater is not for use with air filters VENTED GAS FIREPLACE HEATER NOT FOR USE WITH SOLID FUEL MANUFACTURED BY HearthStone MORRISVILLE VERMONT 05661 Date of Manufacture 2001 2002 2003 Jan Feb Mar Jun Jul Aug Sep Oct Nov Dec DO NOT REMOVE OR COVER THIS LABEL MADE IN USA 3300 523 HearthStone Quality Home Heating Products Inc CHA
20. OPEN POSITION FU MAX MEASURED FROM TOP OF STOVE OUTLET NO RESTRICTOR PLATE REQUIRED UNDER S VERTICAL Figure 8 Acceptable Venting Lengths CHAN PLA N HORIZONTAL AND VERI ICA VENTING FT H FT 2 MIN 20 10 MAX 30 10 H1 H2 H FT 1 V2 V FT MAXMUM ALLOWABLE VENT LENGTH FOR VALUES WHEN V IS BETWEEN 20 50 REFER TO FIGURE 7 ONLY TWO 90 ELBOWS ARE ALLOWABLE 00 NOT INCLUDE EXIT ADAPTER AS AN ELBOW IF MORE THAN TWO ELBOWS ARE REQUIRED THE MAXIMUM ALLOWABLE VENT LENGTH MUST BE REDUCED BY S FOR EACH ADDITIONAL ELBOW FOR CORRECT DRAFT HORIZONTAL VENTING MUST RISE 1 4 1 2 PER FOOT OF RUN Figure 9 Allowable Venting Lengths 18 There are several venting configurations to choose from You must choose which configuration will work best for your situation Following the venting configurations are the venting connection instructions The venting options have been divided into three sections I Fireplace Configuration II Vertical Termination III Horizontal Termination NOTE Clearances from Pipe to Combustibles are 1 below and to the side of horizontal runs 2 from the top of horizontal runs HearthStone Quality Home Heating Products Inc Champlain Model 8300 FIREPLACE VENTING CONFIGURATIONS e 30 maximum system height with or without offsets note shutter setting 10 maximum offset refer to Figures 8 10 shutter setting maximu
21. OR ON THE FRONT FOR ELECTRICAL AND GAS CONNECTIONS THERMOSTAT The ON OFF T STAT switch wall mounted thermostat controls the Champlain We recommend installation of thermostat for more comfortable performance however you may still override the thermostat by setting the switch to ON The thermostat controls the unit by calling for heat The thermostat turns the unit on when the room is cold and turns the unit off once the room is warmed sufficiently The thermostat is controlled by 750 millivolt DC two wire circuit REMOTE CONTROL There are two different optional remote controls Both of the remote controls are capable of turning the unit on and off One of the optional remotes also allows you to control the temperature of the stove in the same way the thermostat controls heater from anywhere in the vicinity of the unit If ON amp OFF are the only controls required Kit 90 56912 can be used If you would like to control the temperature via the remote control use 90 56914 Installation instructions are provided with the kits 24 THERMOSTAT PLACEMENT The thermostat should be placed in the same room or living space as the unit Typically 5 1 5m off the floor and away from any influences that may cause the temperature in the vicinity of the thermostat to be unrepresentative of the room temperature in general Such influences might include strong lighting a heater vent
22. Owner s Manual amp Installation Guide for the Champlain 8300 GAS FIRED DIRECT VENT HEATER WARNING If the information these instructions is not followed exactly a fire or explosion may result causing property damage personal injury or loss of life Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch electrical switches do not use the phone in your building Immediately call your gas supplier from a neighbors phone Follow your gas suppliers instructions If you cannot reach your gas supplier call the fire department A qualified installer service agency or gas supplier must perform installation and service HearthStone Quality Home Heating Products 317 Stafford Avenue Morrisville Vermont 05661 E Mail Inquiry HearthStoneStoves com HearthStone Quality Home Heating Products READ THIS OWNER S MANUAL Operate and maintain this gas heater according to this instruction manual Read This Manual In Its Entirety AVERTISSEMENT Assurez vous de bien suivre les instructions donn dans cette notice pour r duire au minimum le risque d incendie ou pour viter tout dommage mat eriel toute blessure ou la mort Ne pas entresposer ni utiliser d essence ni d autre vaperurs liquides inflammables dans le voisinage de cet apprareil ou de tout autre ap
23. RMOSTAT controls the on off cycling of the main burners but the pilot remains lit regardless of any of the control settings B G listed previously except the ON OFF PILOT control knob which is the only way to turn the pilot off Turning the gas control knob fully clockwise to the OFF position will turn off the pilot During the summer non heating season switch the wall thermostat and rocker switches to OFF and turn off the pilot This will improve the overall efficiency of the unit as the heat from the pilot is not wanted in the summer When putting the unit back into service follow the Lighting of the Unit portion in the How Turn On amp Off section of this manual When the unit is first lit especially when cool it is normal to experience some condensation on the inside of the glass window This condensation will bum off within the first few minutes of operation If continuous condensation or water drips are noted from any part of the unit immediately discontinue operation of the unit and contact a qualified service technician ROUTINE MAINTENANCE AND CARE The Champlain requires minimal routine maintenance and care The unit should always be cool and off when being cleaned CLEANING 0 WARNING Do not clean the unit when hot The unit should receive regular cleaning on under and around the stove to prevent the buildup of dust HearthStone Quality Home Heating Products Inc and lint The ext
24. RONT 7200 231 BURNER ORIFICE NG SIZE 31 2310 442 DOOR 7200 249 BURNER ORIFICE LP SIZE 49 2310 845 GRILLE 3300 528 FUEL CONVERSION LABEL 5300 066 BRACKET PIEZO 7211 245 BURNER TUBE 5300 118 BLAST LIMITERS 7211 530 REAR LOG 5300 160 MOUNT MAGNET 7211 531 MIDDLE LOG 5300 011 FIREBOX 7211 532 FRONT LOG 5300 020 HEAT SHIELD TOP 7211 533 TOP LOG 5300 030 HEAT SHIELD SIDE OUTER 7211 505 EMBERS CERAMIC 207 5300 031 HEAT SHIELD SIDE INNER 7211 470 THERMOCOUPLE 5300 032 HEAT SHIELD SIDE SPACER 7211 090 THERMOPILE 5300 040 HEAT SHIELD REAR LEFT 7211 390 3 WAY PILOT HOOD WITH CLIP 5300 050 HEAT SHIELD REAR RIGHT 7211 009 PILOT TUBE 5300 080 BRACKET VALVE SHIELD 7211 017 TUBE GAS FLEX 3 8 x 12 BURNER 5300 095 EMBER SCREEN 7211 020 BURNER INLET ELBOW 3 8 COMP 5300 102 BOTTOM GLASS FRAME MOUNT 7210 007 FITTING STRT 3 8 NPT x 3 8 CMP 5300 108 GLASS FRAME 3030 036 FRONT GLASS 5300 086 LATCH MOUNT 3160 075 5 8 x1 4 ROPE HEAT EXCHANGER 5300 088 LATCH ARM 3160 080 x 16 BL TAPE 5300 104 UPPER LEFT CLIP 3160 150 GASKET FIREBOX HEAT EXCH 5300 106 UPPER RIGHT CLIP 3160 152 PILOT GASKET 3 x 1 3 4 x 1 8 5300 085 PILOT SHIELD 3160 155 4 x 6 GASKET EXIT COLLAR 5300 090 AIR DEFLECTOR LOG HOLDER 3160 157 6 1 2 9 5 16 GASKET INLET COLLAR 5300 084 RIGHT BOTTOM CLIP 97 56600 NG CONVERSION KIT 5300 110 EXHAUST BAFFLE CLIP 97 56601 LP CONVERSION KIT 7200 200 SWITCH 3 WAY ON OFF T STAT 5300 112 RESTRICTOR PLATE 7211
25. Y MA 02269 The appliance when installed must be electrically connected and grounded in accordance with local codes or in the absence of local codes with the current NFPA 70 National Electrical Code or CSA C22 1 Canadian Electric Code A manufactured home mobile OEM installation must conform with the Manufactured Home Construction Safety Standard Title 24 CFR Part 3280 U S or Standard for Manufactured Home Installation ANSI NCBCS 2251 Standard for Gas Equipped Recreational Vehicles and mobile Housing CSA Z240 4 CAN SCA 7240 MH Canada Installer l appareil selon les codes ou r glements locaux ou en l absence de tels r glements selon les Codes d installation CAN CGA B149 HearthStone Quality Home Heating Products Inc ITEMS REQUIRED FOR INSTALLATION External regulator for propane L P G only Piping which complies with local codes Pipe sealant approved for use with propane L P G resistant to sulfur compounds Manual shutoff valve Sediment trap Tee joint Pipe wrench Phillips head and flat head screwdriver Other parts as required by local code Safety Glasses Gloves PACKING LIST 1 Champlain Gas Fired Heater 4 Decorative Ceramic Fiber Logs 1 Ember Screen 1 Bag of Charcoal Embers 1 Owner s Manual 1 Thermostat 1 Thermostat wire 1 L P Fuel Conversion Kit UNPACKING AND INSPECTION UNPACK AND INSPECT FOR DAMAGE The Champlain 15 packaged by t
26. as needed Glass Cleaning as needed HearthStone Quality Home Heating Products Inc INTRODUCTION Congratulations on your purchase of a Champlain Gas Fired Direct Vent heater The Champlain by HearthStone Cast Iron Stoves incorporates the latest in balanced vent gas technology which will provide you with clean efficient heat for years to come The Champlain will provide you with years of practical and convenient service However as with any gas appliance the unit must be properly and safely installed and maintained by qualified service personnel to ensure safe and trouble free operation Your Champlain is equipped with a standard pilot which 1 generates a mill volt signal that powers the wall mounted thermostat and 2 lights the main burner when the thermostat calls for heat This unit is equipped with On Off Thermostat switch and variable output control The variable output control is located on the gas control valve It allows you to vary the heat output along with the flame height to suit personal taste Heat output can be reduced set to during the Fall and Spring when the need for heat is reduced and increased set to HIGH during Winter months when the need for heat is the greatest A wall mounted thermostat is provided by HearthStone Regardless of how you set the variable output control when the optional thermostat has been installed the On Off Thermostat switch 15
27. ation Caution Make sure all stove and termination cap clearances have been observed per the Owner s Manual Caution Be sure there is no wiring or plumbing in the chosen location Caution Venting terminals shall not be recessed into a wall or siding Note If further direction is needed for installation please refer to the venting instructions which are provided with the venting system ACCEPTABLE DIRECT VENT TERMINATION CAP LOCATIONS The vent air intake termination clearances above the high side of an angled roof are as follows Champlain Model 8300 Roof Pitch F Flat to 6 12 1 7 12 to 9 12 2 4 6 eet Meters 0 3 10 12 to 12 12 13 12 to 16 12 17 12 to 21 12 8 Listed below are components acceptable for installation The venting system must be comprised of the appropriate venting components as specified APPROVED VENTING SYSTEM COMPONENTS Component Description 90 Elbow 45 Elbow 6 Straight 9 Straight 12 Straight 24 Straight 36 Straight 48 Straight 11 14 5 8 Adjustable Pipe Length Horizontal Vent Cap Vertical Vent Cap Snorkel 36 Vinyl Siding Standoff 4 x 65 8 Round Ceiling Support Wall Thimble Covers Wall thimble HearthStone Quality Home Heating Products Inc a 5 I gt MIN 2 9 D 2 4 6 HORIZONTAL RUN Champlain Model 8300 1 MINIMUM RESTRICTION 2 MEDIUM RESTRICTION 3 FULLY CLOSED RESTRICTOR FULLY
28. aust fans clothes dryers etc 9 A defect in any part of the Stove if the Original Purchaser fails to comply with HearthStone s or a Dealer s request to ship the part or the Stove to HearthStone or a Dealer as the case may be THE WARRANTIES CONTAINED IN THIS DOCUMENT ARE EXCLUSIVE AND ARE GIVEN BY HEARTHSTONE AND ACCEPTED BY THE ORIGINAL PURCHASER IN LIEU OF ALL OTHER EXPRESS WARRANTIES AND ANY OBLIGATIONS LIABILITIES RIGHTS CLAIMS OR REMEDIES IN CONTRACT OR TORT WHETHER OR NOT ARISING FROM HEARTHSTONE S NEGLIGENCE ACTUAL IMPUTED ALL IMPLIED WARRANTIES INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE GIVEN ONLY TO THE EXTENT REQUIRED BY FEDERAL OR STATE LAW EXCEPT AS OTHERWISE REQUIRED BY STATE LAW UPON THE EXPIRATION OF THE EXPRESS LIMITED WARRANTIES CONTAINED HEREIN NO IMPLIED WARRANTIES INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE SHALL APPLY TO THE SUBJECT STOVE SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU THE WARRANTIES CONTAINED IN THIS DOCUMENT EXTEND ONLY TO THE ORIGINAL PURCHASER OF THE STOVE WARRANTED HEREUNDER THEY DO NOT EXTEND TO ANY SUBSEQUENT OWNERS UNDER NO CIRCUMSTANCES SHALL HEARTHSTONE BE LIABLE TO THE ORIGINAL PURCHASER OR ANY OTHER PERSON FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES INCLUDING BUT NOT LIMITED TO DAMAGE TO PROPERTY OR PERSO
29. connected from the gas supply system Test by connecting a manometer to the supply line Adjust the incoming pressure if necessary to meet the required supply line pressure Once connected to the gas supply the gas inlet pressure and manifold gas pressure must be tested The gas inlet tap 6 and manifold pressure tap 7 is located on the control valve see Figure 14 Connect a manometer to the test points on the gas control valve NOTE For installations from 610 1370 meters 2000 45008 the orifice sizes DMS for natural and propane gas are 32 and 49 respectively Cet appareil est equip pour des altitudes compries entre 2000 et 4500 pieds 610 1370m seulement See data plate for additional information For high altitude installations consult local gas distributor or the authority having 28 Champlain Model 8300 jurisdiction for proper rating methods If the unit must be adjusted the information sticker provided with the high altitude kit must be filled out completely and mounted to the unit per the instructions provided with the kit CAUTION Fragile Handle log set with care Always wear gloves and safety goggles while handling the log set LOG PLACEMENT Only the decorative ceramic fiber log set supplied with the unit should be placed in the firebox Do not place any other ceramic logs wood logs or other materials in the firebox If the log set is damaged or broken contact your dealer for replacem
30. e shutter setting maximum rise to run 1 to 5 refer to Figures 8 amp 9 note shutter setting The termination must fall within the area outlined by the shaded area shown in Figure 8 and the Chart in Figure 9 should be considered as well Use a vinyl siding stand off when installing against a vinyl siding Horizontal sections require a 4 rise every 12 of horizontal run For each 90 elbow after the second remove 5 from horizontal run At minimum vertical rise maximum horizontal run is 10 Use with snorkel termination 10 maximum horizontal run Approved DV Venting Configuration for Horizontal Termination with 1 90 Elbow amp 1 45 Elbow 90 Elbow 45 Elbow Straight Pipe e e e M NIA VI HI CHI CIE PPI CEN HM NE SAT ASMOVI 2 1 90 Elbow 90 Elbow e Straight Pipe 3 2 90 Elbow e 2 90 Elbows e Straight Pipe 4 Snorkel e Snorkel 3 foot e Straight Pipe PISE CEN R ONE 6 47 ABOV OOH Figure 12 Horizontal Termination 22 HearthStone Quality Home Heating Products Inc INSTALLATION INSTRUCTIONS FOR THE STANDARD HORIZONTAL TERMINATION MINIMUM VENTING KIT KIT 93 65000 1 Install the 4 inner collar by first placing the 4 x 6 gasket ring onto the base of the collar Install the collar and gasket to the stove using 8 of the screws provided 2 Install the outer collar similar fashion using the larger gasket ring and the remai
31. e stove decreases the air Tighten the nut after making adjustment The air shutter is factory set and only a qualified gas technician should make adjustments Note Very little movement is needed to substantially change the burn and flame patterns Some conditions cannot corrected through air shutter adjustment an adjustment must be made to the gas supply pressure Supply line manifold gas line pressure adjustments must be performed by qualified service personnel Do not attempt to complete any part of the installation or adjustment of this unit unless technically qualified to do so PILOT ADJUSTMENT The pilot light is preset by the manufacturer and should not need adjustment The pilot light flame should be large enough to engulf the thermopile and thermocouple located next to the pilot but not so large as to create excessive noise or consume excessive gas Refer to figure 18 However it can be adjusted by means of the pilot light adjustment screw located on the gas control valve Open the valve door to access the pilot adjustment screw Note that the pilot flame must engulf the thermopile so that the thermopile can generate sufficient mili voltage 325 to 500 mv to power the mili volt gas control valve The flame on the pilot should look like Figure 18 Controlling the Champlain by the wall mounted thermostat may become erratic nonexistent or the unit may go out if the pilot flame is too small or misdirected awa
32. ent The decorative ceramic fiber log set will last a long time however they will break if subjected to rough or improper handling Exact positioning of the log set is required in order to obtain a pleasing flame pattern and efficient combustion Incorrect log placement may cause carbon build up excess thermal stress on the log set and stove parts reduced efficiency and high levels of carbon monoxide If the log set does not set into the firebox exactly as outlined contact your dealer for assistance INSTALLATION OF THE LOG SET Refer to figures 15 amp 16 for log set assembly 1 Remove the front fa ade Refer to page 12 for instructions 2 Remove the packaging material around the log set assembly Be careful not to damage the log set when unpacking 3 Gently place the Rear Log 1 in the firebox against the center of the back wall HearthStone Quality Home Heating Products Inc 4 Gently place the Middle Log 2 in the firebox against the front of the Rear Log There are slots on the underside that fit in between the burner tube and into the burner tube holder The rear tabs on the Middle Log should touch the front of the Rear Log and the log should be centered as best as possible Place the Ember Screen 3 on the front of the burner tube with the long side of the Screen on the tube The short tab should be facing forward on the bottom of the firebox Gently place the Front Log 4 in the firebox again
33. ere will be two separate clips Be careful when you lift the last one as it will free the glass and frame from the unit HEARTH REQUIREMENT FLOOR PROTECTION The Champlain may be placed on a non combustible surface or wood floor For placement of the Champlain on carpeting vinyl tile or other combustible materials the appliance shall be installed on a metal or wood panel extending the full width and depth of the appliance Installations must meet local codes HearthStone Quality Home Heating Products Inc CHAMPLAIN DIMENSIONS CLEARANCE TO COMBUSTIBLES Due to high surface temperatures the unit should be located out of traffic and away from furniture and draperies Clothing and other flammable material should not be placed on or near the heater When positioning the always maintain adequate clearances around air openings into the combustion chamber and allow for adequate ventilation Be sure to consider the need for access to the gas control valve access door on the front of the unit as well as full access for periodic cleaning and servicing Also consider the location of the Optional Blower Fan NOTE These clearances represent minimum distances in all cases which through testing independent laboratory to ANSI and CSA standards 13 Champlain Model 8300 will prevent fire or spontaneous combustion We do not control the combustible materials exposed to heat by this product therefore a
34. erior surfaces of the unit can be cleaned using soap water and a soft cloth Do not use abrasive or chemical cleaners and take care not to scratch the glass or enamel finish if so equipped when cleaning the unit The use of chemical wax based cleaners or polishes are not recommended due to the potential for discoloration or the enamel when the residue of the cleaners or polishes is exposed to heat FIREBOX PILOT amp BURNER TUBES The firebox pilot amp burner tubes should receive periodic cleaning to prevent the accumulation of dust lint and debris Regularly check to insure the area around the Champlain is kept free and clear from combustible materials gasoline and other flammable vapors and liquids Check that the flow of ventilation air is not obstructed Once a year the unit and its venting system should be inspected by qualified service personnel to ensure that it is clean free of obstruction safe and in good working order If service or maintenance is required qualified service personnel should perform it INSTALLER S INFORMATION CODES Adhere to all local codes or in their absence the latest edition of THE NATIONAL FUEL GAS CODE ANSI 72231 NFPA 54 8149 Installation Code that can be obtained from AMERICAN NATIONAL STANDARDS INSTITUTE INC 11 Champlain Model 8300 1430 BROADWAY NEW YORK NY 10018 OR NATIONAL FIRE PROTECTION ASSOCIATION INC BATTERY MARCH PARK QUINC
35. esult causing property damage personal injury or loss of life CAUTION Lighting the Champlain for the first time and adjustments to the unit should be performed by qualified service personnel SMOKE AND FUMES WARNING When lit for the first time the Champlain will emit some smoke and fumes This is normal off gassing of the paints and oils used in the manufacturing and assembly of the unit Open windows to vent the room if necessary The off gassing and fumes will subside after the first 10 to 20 minutes of operation 31 CHAMPLAIN Gas Fired Direct Vent ODORS AND IMPURITIES A heater of this type may produce odors during heater operation due to impurities that may exist in the immediate area Sources of impurities can be cleaning solvents paint solvents cigarettes smoke pet hair dust adhesives new carpet and or textiles Such odors will dissipate However opening a window or otherwise providing additional ventilation to the area alleviate the condition If any odor persists contact your dealer or an authorized service technician PILOT LIGHT WARNING The Champlain has piezoelectric igniter the red push button located next to the gas control valve behind the valve access door which ignites the pilot light by means of a spark at the pilot light assembly Do not attempt to light the unit with a match or by any means than the piezoelectric spark PREPARE FOR LIGHTING Prepare for the lightin
36. g B If the blue color stays adjust the air shutter for a proper burn 38 HearthStone Quality Home Heating Products Inc CHAMPLAIN Gas Fired Direct Vent TROUBLESHOOTING Symptom Possible Cause Corrective Action 8 Floating flames lazy ill defined quiet flames which A Potentially dangerous incomplete combustion due to incorrect air to fuel ratio lack of combustion air or excessive fuel delivery Le excessive gas pressure overrating of appliance sometimes with B Incorrect air overly yellow tips Possible sooting Causes may be B1 Blocked burner B2 Blocked primary air B3 Blocked secondary air inlets A Excessive B Burner input underrated C Valve leak if flashback occurs with burner valve in off position D Improper gas pipe size inside the burner near the orifice usually creating a roaring noise like a flow velocity and burning speed pattern A Incorrect air to fuel ratio ignition makes Al Primary air incorrect sudden whoosh A2 Burner ports plugged noise as the burner B Improper log placement lights This is a buildup of gas prior to ignition This is more prevalent with propane LP fuel intake exhaust flow system A Check the appliance input rate and reduce if necessary The air intake exhaust flow System may be too restrictive or blocked the rate at which the exhaust leaves draft determines the rate at which the combustion air is delivered
37. g procedure by adjusting the thermostat if equipped to its lowest setting or OFF position If the gas control knob is not in the OFF position turn the knob fully clockwise to OFF Locate the variable output control knob and turn it fully clockwise to the highest setting Prior to lighting the unit for the first time wait 5 minutes to allow any residual gas within the unit to dissipate Smell all around the appliance area for gas Be sure to smell next to the floor because some gases are heavier than air and will settle on the floor If you do not smell gas after this five minute period proceed with the lighting procedure If you do smell gas DO NOT proceed with the lighting procedure Instead immediately refer to the What To Do If You Smell Gas Warning on the cover of this manual HearthStone Quality Home Heating Products Inc INITIAL ADJUSTMENTS Once the Champlain has been set in place connected and assembled as described in the Clearances Combustibles Venting Components amp Configurations Electrical Connections And Gas Supply and Connections sections of this manual the unit is almost ready to be lit for the first time The manufacturer tests each unit prior to shipment so ignition should take place without failure However a number of small adjustments may be necessary to compensate for variations in gas pressure altitude and other factors particular to each installation VARIABLE OUTPUT CONTROL The
38. gas control valve is equipped with a variable output control This control varies the rate of heat produced by the unit by varying the gas pressure to the main burner tube A combination of heat output and the thermostat setting affect the length of the burn cycle If your stove turns on and off too often try first reducing the burn cycle by turning the HIILOW knob on the control valve to a lower setting Using the variable output control the heat output of the unit can be reduced for mild fall and spring months or maximized for the colder winter months This adjustment can be made by the homeowner as necessary by turning the variable output control knob to LO or any setting in between AIR SHUTTER The air shutter is used to regulate the air to gas combustion mixture which in tum influences the size and color of the flames The air shutter has been positioned in the general location needed for the type of gas being used however if the unit is not burning as well as it should then the air shutter may need adjusting The air shutter may need adjustment once the unit has been installed to compensate for variations in supply line pressure restriction plate 32 CHAMPLAIN Gas Fired Direct Vent position altitude gas type conversions and other variables To determine if the air shutter needs adjustment it is necessary to view the flame pattern with the variable output control knob at its highest setting A
39. he manufacturer to withstand shipment without damage However damage can occur during transit so take care to inspect for damage when unpacking and installing the unit If any damage or missing parts are detected immediately contact your dealer Do not install or put into service a damaged or incomplete heater The unit should appear to be square and level The sheet metal parts should be smooth and free of bends or dents The enameled cast iron should be free of chips or 12 Champlain Model 8300 cracks If visible or concealed damage is found contact your dealer The decorative ceramic fiber logs supplied with the Champlain are located the firebox Always use great care when handling the decorative ceramic logs as they are fragile and subject to damage and breakage To open the firebox remove the two upper front screws located in the grill of the front that hold the cast fa ade onto the unit THESE SCREWS ARE SHIPPED ON THE UNIT FOR TRANSIT PURPOSES ONLY AND DO NOT NEED TO BE REINSTALLED Next open the valve access door by pulling the ash lip down and allowing the door to swing away Grasp the handle of the latch located in the center of the opening and pull forward being careful not to drop the front as the latch is unfastened Be careful not to chip the enamel when unlatching the front To open the firebox reach over the firebox and under the front grill With a flat screwdriver pry the retaining clips up Th
40. he Original Purchaser will pay fifty percent 50 of the shipping costs related to shipping the Stove to and from HearthStone or a Dealer as the case may be Thereafter the Original Purchaser is responsible for one hundred percent 100 of all of the shipping costs related to shipping the Stove to and from HearthStone or a Dealer as the case may be Notwithstanding any other provision of this document in no event will HearthStone pay for any Dealer fees or other fees for pick up or delivery of the Stove returned for repair the Original Purchaser shall be responsible for any such fees WARRANTY REGISTRATION The Original Purchaser may send a completed and signed Warranty Registration Form which is enclosed in the Stove warranty packet to the following address HearthStone Quality Home Heating Products Inc Warranty Department 317 Stafford Avenue Morrisville VT 05661 NOTE SENDING IN THE SIGNED WARRANTY REGISTRATION FORM IS NOTA CONDITION OF WARRANTY COVERAGE OR HEARTHSTONE S PERFORMANCE 43
41. hen the stove is hot and cycle off when the unit is no longer hot Installation instructions are provided with the Kit ELECTRICAL GROUNDING INSTRUCTIONS This appliance is equipped with three prong grounding plug for your protection against shock hazard and should be plugged directly into a properly grounded three prong receptacle Do not cut or remove the grounding prong from this plug WIRING INSTRUCTIONS 0 CAUTION Label all wires prior to disconnection when servicing controls Wiring errors can cause improper and dangerous operation Verify proper operation after servicing Attention Au moment de des commandes tiquetez tous les fils avant le d branchement Des erreurs de c blage peuvent entraiun fonctionnement inadequate et dangereux The proper location of wire connections is shown in Figure 13 HearthStone Quality Home Heating Products Inc Champlain Model 8300 Wiring Diagram OPTIONAL THERMOSTAT Wiring Color KEY 6 BLACK WHITE G GREEN B BLUE 50 60 70 80 90 Hearthstone R RED BROWN 69 YELLOW GREEN THERMOPILE SNAPSWITCH FAN SWITCH OPTIONAL REMOTE CONTROL RECEIVER NOTE WHEN OPTIONAL REMOTE IS USED DISCONNECT YELLOW WIRE FROM OPTIONAL WALL THERMOSTAT AND CONNECT BLACK WIRE FROM CONTROL RECEIVER TO YELLOW WIRE Figure 13 Wiring Diagram 26 HearthStone Quality Home Heating Products Inc Champlain Model 8300 Gas cock knob
42. here the Stove is located In the event the Original Purchaser refuses to allow a Dealer to make a service call HearthStone or a Dealer as the case may be will request that the Original Owner return the defective part or the entire Stove if needed with shipping prepaid to HearthStone or a Dealer Notwithstanding any other provision of this document the Original Purchaser shall pay for any travel fees and service charges related to a Dealer s service call Parts HearthStone will replace defective parts covered by the foregoing warranties at no charge Labor Within the first 17 year after the Purchase Date HearthStone will pay for warranty labor performed by a Dealer at HearthStone s published labor rates in effect at the time the labor is performed Thereafter the Original Purchaser is responsible for the cost of labor Shipping cost for parts Within the first ninety 90 days after the Purchase Date HearthStone will pay for the shipping of Stove parts covered by any of the foregoing warranties to and from HearthStone or a Dealer as the case may be Thereafter the Original Purchaser is responsible for all shipping costs related to shipping Stove parts to and from HearthStone or a Dealer as the case may be Shipping cost for the Stove Within the first 17 year after the Purchase Date if the Original Purchaser is instructed to return the Stove to HearthStone or a Dealer for repair HearthStone will pay fifty percent 50 and t
43. igure 18 Regularly check to insure the area around the Champlain is kept free and clear from combustible materials gasoline and other flammable vapors and liquids Check that the flow of combustion and ventilation air is not obstructed Once a year the unit and its venting system should be inspected by a qualified service technician to ensure that it is clean free of obstruction safe and in good working order If service or maintenance is required qualified service technician should perform it 35 CLEANING THE GLASS If operating on propane it may be necessary to clean the inside of the glass occasionally Do not use abrasive cleaners steel wool or a razor blade Scratching the glass will weaken the integrity of the glass Your dealer will usually stock gas fireplace glass cleaner or a window cleaning fluid will work adequately Do not clean when hot 0 WARNING Do not operate this appliance with the glass panel removed cracked or broken licensed qualified service technician should do replacement of the glass assembly Contact your authorized dealer for replacement glass NOTE If the vent air system is disassembled for any reason re install per the instructions provided in the Venting section of this manual HearthStone Quality Home Heating Products Inc CHAMPLAIN Gas Fired Direct Vent PARTS LISTS Part Description Part Description 2310 340 SIDE 7211 310 VALVE GAS SIT NG 50 TRN DWN 2310 440 F
44. inspector l appareil et remplacer toute partie du syst me de contr le et toute commande qui ont t plunges dans llau During the first few hours of operation the appliance may produce a slight smoke and or odor This is normal during the first several burns During the initial burn open a window s to assist in the removal of the smoke odor If the logs appear to smoke turn the heater off and call a qualified service technician The appliance and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of HearthStone Quality Home Heating Products Inc that system at test pressures in excess of 1 2 psig 3 5k Pa The appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1 2 psig 3 5k Pa FIRE HAZARD Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this appliance The Champlain should be located out of traffic and away from furniture draperies clothing and flammable material SHOCK HAZARD WHEN EQUIPPED WITH OPTIONAL BLOWER This appliance is equipped with a three prong grounding plug for protection against shock hazard and should be plugged directly into a properly grounded three prong receptacle Do not cut or remove the grounding prong from the plug MUST
45. ion and the ON OFF T STAT switch has been turned to the main burners should light immediately If you would like to use the thermostat and it has been installed switch the ON OFF T STAT switch to thermostat Turn the thermostat to ON and set it to a higher position so that it calls for heat in order to turn light the main burners Le tums the unit on Note that the thermostat controls the on off cycling of the main burners but the pilot remains lit regardless of the thermostat setting The only way to turn the pilot off is to turn the gas control knob fully clockwise to the OFF position TO TURN OFF GAS TO APPLIANCE 1 Set the thermostat to the OFF position or turn the ON OFF T STAT switch to the OFF position 2 If shutting the unit off for the non heating season turn the gas control knob fully clockwise to the OFF position Do not force the knob to tum DAILY OPERATION The Champlain gas fired heater is easily operated by the homeowner once installed and adjusted by qualified service technician Following is a list of the controls available to the owner user ON OFF PILOT Built into Valve B VARIABLE OUTPUT CONTROL Built into Valve C ON OFF THERMOSTAT SWITCH be eme Standard D Standard E REMOTE CONTROL w o Optional REMOTE CONTROL w thermostat
46. llow the unit to operate for 10 minutes to allow the entire unit to reach temperature and for the flame pattern to stabilize Generally the more air open shutter in the mixture the bluer the flame Less air closed shutter results in a more yellow flame but too little air will result in incomplete combustion low efficiency and a dirty burn There are two simple guidelines to aid in determining the correct flame pattern 1 if the flame at the base of the logs is completely blue the air shutter may be open too far 2 if the flame is dirty or licks the top of the stove the air shutter may be closed too far Some conditions cannot be corrected through air shutter adjustment an adjustment must be made to the gas supply pressure or by changing the restriction plate location Qualified service personnel must preform supply line manifold gas line pressure adjustments restrictor plate adjustments Do not attempt to complete any part of the installation or adjustment of this unit unless technically qualified to do so AIR SHUTTER ADJUSTMENTS The air shutter is adjustable while the stove is burning by loosening the adjusting nut located under the rear right hand corner of the stove This nut is hot and should not be HearthStone Quality Home Heating Products Inc touched Use only metal tools for this adjustment Moving the nut toward the front of the stove increases the air and moving the nut toward the back of th
47. m rise to run to 5 refer to Figures 8 10 note shutter setting e termination must fall within the area outlined by the shaded area shown in Figure 8 and the chart in Figure 9 should be considered as well DV CLASS A CHIMNEY SYSTEMS 4 Chimney Conversion Kit A Chimney Conversion Kit B Chimney Conversion Kit C Masonry Chimney Conversion Kit e Co Linear Hex Liner 10ft min 30ft max e Co Linear Flex Connector High Wind Termination Cap DV CHIMNEY CO LINER SYSTEM e Chimney Liner Termination Kit includes Co Liner to Co Axial Termination and Flashing e 2 Sections 3 Flex Liners 10ft min 30ft max e High Wind Termination Cap e Co Axial to Co Linear Appliance Connector e 4 3 1 2 Hose Clamps DV CHIMNEY CO AXIAL LINER SYSTEM e Chimney Liner Termination Kit includes Co Linear to Co Axial Termination and Flashing 2 Sections 3 Flex Liners 10ft min 30ft max High Wind Termination Cap e Co Axial to Co Linear Appliance Connector e 4 3 1 2 Hose Clamps The use of an existing chimney as an air intake is not covered under the ANSI Z21 88 CSA 2 33 M98 test methods and the resulting ITS WHI product certification The Authority having jurisdiction must be consulted prior to proceeding with these installation methods 19 HearthStone Quality Home Heating Products Inc Champlain Model 8300 CHAMPLAIN VERTICAL VENTING USING CHIMNEY A AIR INLET ADAPTER A CO LINEAR ADAPTER CO AXIAI ADAPTFR
48. n or gas supplier e If the pilot will not stay lit after several tries turn the gas control knob OFP and call a qualified service technician or gas supplier 7 After the pilot lights turn gas control knob counter clockwise to 8 If the ON OFF THERMOSTAT switch is set to the stove should now be lit If the thermostat or remote has been installed set the ON OFF THERMOSTAT switch to THERMOSTAT and turn the thermostat or remote to ON Then set the desired temperature 9 Shut the gas control valve access door NOTE When pressing clickmg piezoelectric spark ignition button to light the pilot watch through the glass front of the unit Click the ignitor button until a flame is visible at the pilot Once the pilot is lit continue to press on the gas control knob for another 20 seconds then release Ascertain that the pilot is still lit by looking through the front door If lit then turn the gas control knob fully counter clockwise to Champlain Model 8300 HearthStone Quality Home Heating Products Inc the ON position If the pilot fails to light or if it went out due to a premature release of the gas control knob while pressed in the PILOT position wait 60 seconds for the Interlock to release Then repeat the lighting process as described in this section of the manual Once the pilot has been lit the gas control knob has been turned to the posit
49. ning only when the thermostat calls for heat When the switch is in the OFF position the pilot remains lit but the unit can not operate as the main burner can not light D THERMOSTAT The unit may be controlled automatically the wall mounted thermostat By setting the ON OFF T STAT switch to 5 and setting the desired room temperature the unit will cycle on and off as needed to maintain the requested temperature REMOTE CONTROL w o thermostat The unit may also be partially controlled via the OPTIONAL remote control Kit 90 56912 When the ON OFF T STAT switch is in the ON position it allows you to turn the stove amp Off from anywhere in the vicinity of the unit and is available through your local HearthStone dealer REMOTE CONTROL w thermostat The unit may also be fully controlled via the OPTIONAL REMOTE CONTROL w thermostat available through your local HearthStone dealer Kit 90 56914 When the ON OFF THERMOSTAT switch is in the position this Remote allows you to turn the unit On amp Off and also allows you to control the temperature of the stove from anywhere in the vicinity of the unit G BLOWER The unit may be equipped with an OPTIONAL blower fan available through your local HearthStone dealer 10 Champlain Model 8300 The fan helps to circulate heat away from the stove Note the ON OFF T STAT switch or the THE
50. ning 8 screws 3 Install the 45 elbow over the outer collar Place the elbow so that the twist lock end is pointing up 4 Install one of the 24 pipe sections into the elbow by fully inserting it and turning approximately 4 tum clockwise until the 2 sections are fully locked Install the 90 elbow in similar fashion 5 Move the stove and pipe assembly back until the 90 elbow is flush to the wall The 24 vertical pipe should be parallel to the wall Draw a circle around the pipe Use the center of this circle as the center point of the 10 x 10 square wall pass through It should be approximately 55 above the floor Cut and frame the wall pass through 6 Place the interior wall thimble into the 107 x 10 wall pass through Secure it with 4 screws not provided Install the exterior portion of the thimble similar fashion overlapping the 2 sections 23 Champlain Model 8300 O Caution For building with vinyl siding a vinyl siding standoff should be installed between the vent cap and the exterior 7 Install the horizontal vent termination on the outside of the wall Make sure both of the retaining straps extend through interior wall thimble Before attaching the vent termination to the outside of the house run a bead of non hardening mastic around its outside edges so as to make a seal between it and the wall The arrow on the end cap should point up Secure the cap to the wall with the appr
51. opriate screws Place the thimble cover onto the 90 elbow Put the 9 pipe into the horizontal vent cap the vent pipe must extend into the horizontal vent cap a minimum of 1 4 Move the stove and vent pipe into position insert the 9 pipe into the 90 elbow and twist to lock it Secure the straps from the horizontal vent termination to the interior pipe with 2 sheet metal screws keeping screws close to wall thimble as possible Bend or cut the excess strapping so that the thimble cover will fit properly Screw the thimble cover to the wall HearthStone Quality Home Heating Products Inc Conditionally approved for purchased mobile home Installation This appliance may be installed in an aftermarket permanently located manufactured mobile home where prohibited by local codes This appliance is only for use with the type of gas indicated on the rating plate This appliance is not convertible for use with other gases unless a certified kit is used available through your local HearthStone dealer ELECTRICAL CONNECTIONS Champlain Model 8300 Cet appareil peut tre install dans un maison pr fabriqu e mobile d j install e demeure si les r glements locaux permettent Cet appareil doit tre utilis uniquement avec les types de gas indiqu s sur la plaque signal tique Ne pas l utiliser avec d autres gas sauf si un kitde conversion certifi est install NOTE OPEN VALVE DO
52. or burn through e Convective heat exchanger against breakage cracking or burn through e Burners air shutters and orifices against breakage cracking or burn through e Ceramic logs and embers against breakage cracking or burn through This warranty expires on the fifth 5 anniversary of the Purchase Date LIMITED THREE YEAR WARRANTY HearthStone warrants the following parts of the Stove against the following occurrences that result from defects in material and workmanship e Gas train including gas valve millivolt wiring spill switch pilot assembly thermopile thermocouple piezo igniter and if the Stove is a vent free model ODS system against breakage malfunction This warranty expires on the third 3 anniversary of the Purchase Date LIMITED ONE YEAR WARRANTY HearthStone warrants the following parts of the Stove against the following occurrences that result from defects in material and workmanship e Enamel Finish against peeling or fading excluding chipping mechanical abrasion chemical abrasion or crazing Gaskets and sealants against breakage or deterioration e Accessories and electrical components such as blowers switches and thermo discs excluding venting components hearth components electrical components and other components or accessories used in conjunction with the installation of the Stove not manufactured or supplied by HearthStone against breakage or malfunction This
53. pareil QUE FAIRE ODEUR DE GAZ Ne pas tenter d allumer d appareil Ne touchez aucun interrupteur Ne pas vous servir des t l phones se trouvant dans le batiment o vous vous trouvez Appelez imm diatement votre fournisseur de gaz depuis un voisin Suivez les instructions du fournisseur Si vous ne pouvez rejoindre le fournisseur de gaz appelez le service dos incendies SI VOUS SENTEZ UNE L installation et service doit tre ex cut par un qualifi fournisseur de gaz installer agence de service ou le 6400 40421 Model 8300 04 17 03 HearthStone Quality Home Heating Products Inc Champlain Model 8300 INFORMATION SHEET Record on this page all relevant information concerning the purchase installation and maintenance of your CHAMPLAIN Gas Fired Direct Vent heater This information will facilitate servicing purchase of replacement parts and warranty claims if necessary Keep your original receipt in a safe place as proof of purchase Serial Number Fuel type check one Natural Gas Liquid Propane Sold by Phone Date of Purchase Installed by Phone Date of Installation Gas Supplier Phone Read this Owner s Manual before installing or operating the CHAMPLAIN heater Retain this manual for future reference SERVICE RECORD Date Who Performed Work Work Performed Notes WHAT WHEN WHAT WHEN Firebox Cleaning annually Door Gasket Replacement
54. pliance Surveille les enfants Garder les v tements les meubles l essence ou autres liquides vapeur inflammables lin l appareil Clean the area around under and behind the unit on a regular basis to prevent the accumulation of dust and lint Certified for use by Board of State Examiners of Plumbers and Gasfitters 100 Cambridge Street Room 1511 Boston Massachusetts 02202 We recommend that our products be installed and serviced by professionals who are certified in the U S by National Fireplace Institute www nficertified org HearthStone Quality Home Heating Products Inc Champlain Model 8300 WARNING DO NOT OPERATE THE APPLIANCE WITH THE FRONT GLASS AND CAST FACADE REMOVED CRACKED OR BROKEN REPLACEMENT OF GLASS SHOULD BE DONE BY A LICENSED OR QUALIFIED SERVICE PERSON ONLY OPEN FRONT FOR ROUTINE SERVICE DO NOT SLAM OR STRIKE GLASS CERAMIC FIBER LOG SAFETY INFORMATION If the decorative ceramic log material supplied with the Champlain is damaged or missing it must be replaced with the same approved replacement parts supplied by the manufacturer These components affect the combustion quality and safety of the heater Do not replace fiber ceramic logs with unapproved ceramic logs or any other material Always wear gloves and safety goggles while handling the log set and ember strip HearthStone Quality Home Heating Products Inc Champlain Model 8300 SPECIFICATIONS LISTED DIRECT VENT
55. quirements of local regional or national installation codes Qualified service personnel must inspect the gas heater before use and at least annually TABLE OF CONTENTS READ THIS OWNER S MANUAL 1 HearthStone Quality Home Heating Products Inc INTRODUCTION 3 SAFETY INFORMATION 4 FIRE HAZARD uni a n u Cu nus 5 SHOCK HAZARD 5 MUST BE VENTED TO THE OUTSIDE 5 SERVICE CAUTION 5 HOT SURFACES 5 CERAMIC FIBER LOG SAFETY 6 SPECIFICATIONS 7 OWNER S INFORMATIDON 8 ROUTINE MAINTENANCEAND CARE 10 FIREBOX PILOT amp BURNER TUBES 11 INSTALLER S INFORMATION 5 11 VENTING INFORMATION 16 ELECTRICAL CONNECTIONS 24 GAS SUPPLY amp CONNECTIONS 27 LOG PLACEMENT 28 LIGHTING THE UNIT FOR THE FIRST TIME 31 INITIAL ADJUSTMENTS 32 MAINTENANCE AND CARE 34 PARTS LISTS 36 SAFETY INFORMATION Your Champlain is a very attractive and extremely efficient utilizing today s best technologies
56. set to Thermostat the wall mounted thermostat will control the on off cycling of the unit At any time you can override the thermostat Champlain Model 8300 with the On Off Thermostat switch setting it to or OFF The Unit can also be equipped with an optional blower fan which turns on and off independently of the burner flames When the speed switch which allows you to turn the fan on or off and control the speed of the fan to suit your needs is set to the fan will automatically turn on when the stove is hot and cycle off when the unit is no longer hot Also available are two different optional remote controls Both of the remote controls are capable of turning the unit on and off One of the optional remotes also allows you to control the temperature of the stove from anywhere in the vicinity of the unit If amp OFF are the only controls required Kit 90 56912 can be used If you would like to control the temperature via the remote control use Kit 90 56914 READ THIS OWNER S MANUAL Operate and maintain this gas heater according to the instructions in this manual Read this manual in its entirety This manual has two sections the first section is for the OPERATOR and the second section is for the QUALIFIED SERVICE PERSONNEL only HEATER MUST BE INSTALLED AND MAINTAINED BY QUALIFIED SERVICE PERSONNEL Verify gas connections venting systems with re
57. ssessment must be made by the installer to prevent consequential damage of walls and flooring Minimum Venting Wall Figure 3 HearthStone Quality Home Heating Products Inc Champlain Model 8300 22 RRRS Snorkel Wall Clearance To Combustibles Figure 5 Snorkel Mantle Clearance To Combustibles Figure 4 14 Champlain Model 8300 HearthStone Quality Home Heating Products Inc Acceptable Direct Vent TERMINATION Cap locations exinboa Agur 10 sopor 2201 sapog U01 D DJSU GPIg WHO ut patjioeds se 1001 s pts z Jo e uo uedo mj st uooleq yoap Yorod Jt Auo sSuroap y0q saA1es pue 5 Iurej ojSurs om pejeoo SI qorua peAsd eAoqe Apjoaxip jou JOA 4 i unuu 02 gI 4uoop eq Hop unuunu ut 1 2 1891 1 e ven 33 e ut 927 199 9 A ddns eorue qoeur e o 02 yng 000 001 lt umumurur uro 06 seqout 9g MH 08 Ymg 000 001 5 seouerdde 20 QE 21
58. st the front of the burner tube Center as best as possible uud Filing Sediment Trap 29 10 Champlain Model 8300 Spread evenly across the Ember Screen the Charcoal Embers 5 Gently place the Top Log 6 in the firebox on top of the Middle Log The Middle Log has 2 posts which slide into the 2 holes the underside of the Top Log The leg on the Top Log points towards the rear With logs in place place the glass and frame back on the firebox Slide the clips down securing the glass to the firebox Grasp the cast fa ade and slide the top edge under the lip of the top castings Push the bottom of the fa ade in towards the firebox While pushing in pull the latch down to secure the fa ade to the firebox HearthStone Quality Home Heating Products Inc Champlain Model 8300 HA Z Crier ss Front Log 4 09 00 90090909000 S 0 Charcoal Embers 5 Figure 15 Log Set Assembly 30 HearthStone Quality Home Heating Products Inc Burner Tube Middle Log e Ember Screen 3 Charcoal Embers 5 Figure 16 Log Set Assembly REMOVAL OF THE LOG SET To remove the log set follow the Installation of Log Set instructions in the reverse order LIGHTING THE UNIT FOR THE FIRST TIME DO NOT LIGHT THE UNIT WITHOUT THE GLASS AND CAST FACADE IN PLACE 0 WARNING If you do not follow these instructions exactly a fire or explosion may r
59. valve and union so the unit can be disconnected for servicing Also a sediment trap and a 1 8 N P T plugged tapping must be installed upstream of the heater The sediment trap is installed to prevent moisture and contaminants from passing through the pipe to the heater controls and burners Failure to install a sediment trap could prevent the heater from operating reliably The 1 8 N P T plugged tapping is installed for the test gauge connection immediately upstream of the gas supply connection Damage to the valve caused by lack of a sediment trap will not be covered by the warranty CAUTION Check Gas The gas supply must be the same as stated on the heater s rating plate located on the unit If the gas supply is different DO HearthStone Quality Home Heating Products Inc NOT INSTALL the heater Contact your dealer for the correct model or conversion kit GAS PRESSURE ADJUSTMENT NOTE A QUALIFIED TECHNICIAN MUST PERFORM THIS PROCEDURE The supply line pressure is tested to ensure is meets minimum pressure requirements as listed in the Specifications sections of this manual for the type of fuel in use NG or LP The unit must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1 2 psig During tests in excess of psig 14 w c the heater must be dis
60. warranty expires on the first 1 anniversary of the Purchase Date 41 CHAMPLAIN DV CE EXCLUSIONS The warranties contained in this document do not cover nor is HearthStone responsible for 1 Damage resulting from installation or operation of the Stove in a manner contrary to the owner s manual Damage or non performance resulting from faulty or incomplete setup installation and start up or mishandling abuse or misuse of the Stove including but not limited to over firing 3 Damage resulting from installation modification alteration repair or service of the Stove by any party other than HearthStone an authorized HearthStone dealer a Dealer 4 Damage due to water or due to installation of the Stove in a damp or high condensation area 5 Damage due to installation of the Stove in an atmosphere contaminated by damaging chemicals including but not limited to chlorine fluorine or salts 6 Scratches on glass enameled surfaces or stones due to mechanic al abrasion 7 Standard wear and tear of the Stove resulting from normal usage over time 8 Damage operationalrelated problems or inadequate performance caused by site installation or environmental conditions beyond HearthStone s control including but not limited to nearby trees rooftops buildings wind hills mountains inadequate or excessive venting insufficient make up air or negative air pressure whether or not caused by mechanical systems such as furnaces exh
61. y from the thermopile 33 CHAMPLAIN Gas Fired Direct Vent Figure 18 Pilot Adjustment WARNING The control has an interlock device If the stove has been lit it will not relight immediately After shutting off all gas flow the pilot burner cannot be relit until the thermocouple has cooled allowing the electromagnet to be released Approx 60 sec The gas control knob is designed to be operated by hand Do not use any tools during this operation BURNER FLAME APPEARANCE Once the unit is lit observe the flame pattern and adjust as necessary Also a periodic visual check of the burner flame should be performed The burner flames can be adjusted by means of the air shutter To determine if the burner flame needs adjustment it is necessary to view the fame pattern with the variable output control knob at its highest setting turn fully clockwise Allow the unit to operate for 10 minutes enabling the entire unit to reach temperature and for the flame pattern to stabilize The flame pattern should be similar to the one shown in Figure 19 There several guidelines to aid in determining if the flame pattern is correct 1 The flame should not be dirty smoky sooty or lick the top of the stove HearthStone Quality Home Heating Products Inc 2 The flame should not rise off of the burner tube called lifting 3 Flames should not impinge heavily on the log set They should fit through the pre formed

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