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Harman Stove Company P35I Indoor Fireplace User Manual

1. 19 D Electrical Rating 4 D Securing the Mounting Frame 20 E BTU amp Efficiency Specifications 4 E Attaching the Venting 20 F Installing the Body Into The Frame 21 Section 2 Special Warnings and Notes G Control Board Installation 21 A Carbon Monoxide Warnings amp Room Sensor Installation 21 Considerations 5 Optional Log Kit 22 B Other Safety Considerations 5 J Optional Trim Kit 22 K Service Rail 22 Section 3 Getting Started A Design Installation amp Location 6 Section 8 Operating Instructions B Fire 6 Po Fire Safety MEER TREE 23 C Component Locator 7 B Fuel amp Fuel Storage 23 D Pre Use Checklist 8 C General Operating Information 24 D Before Your First Fire 26 Section 4 Dimensions amp Clearances E Draft Test Procedure 26 A Appliance Dimensions 9 F Starting a Fire Manual 26 B Clearances to Combustibles 10 G Starting a Fire Automatic 2 C Floor Protectio
2. Each minute the board is thinking ahead to what it needs to do for the next minute to maintain or achieve the demanded temperature What you are setting on the feed adjuster dial is the maximum amount of feed time per minute that you ll allow The circuit board will make its own determination of how long to run the feeder UP TO the maximum as set on the dial For instance a number 4 setting on the feed adjuster will allow a maximum of 40 seconds per minute of feed If the room temperature is satis fied with only feeding 20 seconds then that is all the circuit board will run the feeder When heating a large area the number 4 setting is usually adequate how ever fuel quality may dictate a higher or lower setting If you see un burned or burning fuel being pushed off of the grate during a high demand period the feed rate is set too high Ideally you ll want to see about an inch of ashes in front of the burning fuel during a peak demand period When the appliance is located in a smaller room or area the feed adjuster may need to be kept at a lower setting of 2 or 3 to maintain a fire with less frequent shut down and ignition cycles Always allow a minimum of fifteen minutes between making any adjustments to the feed rate Note Since the circuit board is feeding as needed only adjust the feed rate while maximum demand is occurring Stove Temp Mode with a temp dial setting of 77 will create maximum demand b Mode Selection
3. 4021 645C 12 29 10 Page 2 of 2 P35i Fireplace Insert BUILT TO A STANDARD NOT Service amp Maintenance Log Date Of Service Performed By Description Of Service N Save These Instructions 3 90 775 Pellets or Corn Pellet Mixture Only 4 HARMAN BUILT TO A STANDARD NOT A PRICE Proudly Printed On 100 Recycled Paper as
4. I Optional Log Kit Ceramic log 3 40 674099 Log Bracket Kit 1 00 774401 Remove the two bolts from the air manifold below the glass opening Install the log bracket using the same two bolts Place the log onto the bracket with the smaller twigs pointing back toward the burn pot 3 9 Please Note The decorative log is fragile and must be handled with care The abrasive nature of pellet ash may cause the log to deteriorate Therefore the log is not covered under the appliance warranty J Optional Trim Kit 1 00 00775 The trim kit option includes a door frame and an ash lip trim To install the ash lip trim simply slide it over the ash lip from the front You can secure it with a few dabs of high temperature silicone if desired To install the door trim follow these steps Remove the door latch by loosening the small set screw and tapping out the roll pin Remove the door by lifting it off of the hinges Lay it face down on a flat surface e Locate and drill the dimpled holes in each corner of the door using the provided drill bit e Install the trim frame with the threaded studs through the holes in the door and secure it with the four nuts provided in the kit d Set screw Trim finish suffix 4 Gold 7 Brushed Stainless 8 Bright Nickel 22 Pellets or Corn Pellet Mixture Only 3 90 775 P35i Fireplace Insert K Service Rail Kit 1 00 774125 The Service Rail Kit is u
5. recommended that you turn the temperature dial down approximately one half hour before to allow some cooling of the fire Open the front door by lifting upward on the latch handle then swing the door open Using the scraper tool provided with your appliance scrape any f 4 cool or spent ashes from in front of the fire off the front of the grate to the ash pan Next 4 scrape downward into the burn pot j under the burning fuel to remove any carbon deposits Pay particular j j attention to the corners on each jj side of the auger as this is generally the first place to see accumulation You do not want to scrape the fire out of the pot you just want to clean the holed surface underneath the fire Any loosened mate rial will be pushed off of the grate into the ash pan as burning resumes Close the door when fin ished and return your temperature dial to the desired setting Depending on fuel quality and the quantity of fuel consumed the interval between scraping will vary If you see orange and lazy flames it is a good indicator of the need for scraping 2 Ash Removal From Firebox e Frequency Weekly depending on fuel and or ash buildup e User Wear Gloves To Perform The fire MUST be out and cool for safe ash removal The scraper tool can be used to knock any ash accu mulation into the ash pan Frequent cleaning of ash from the firebox will help to slow the accumulation of ash in the
6. trouble free service If you do experience a problem this troubleshooting guide will assist a service technician use only qualified service person in proper diagnosis and repair This guide is intended for qualified Error Message Possible Cause Corrective Action 3 Blinks Poor ESP signal Broken probe wire or connection Check connection Replace Probe Exhaust temperature has gone out of range Clean exhaust possible soot or creosote multiple times accumulation near probe 4 Blinks Poor Room Sensor Broken sensor wire or connection Check connection Replace sensor signal o Blinks Failed ignition 6 Blinks Poor combustion No fuel in hopper Door hopper lid or ash pan open Poor draft weak combustion blower Fuel feed restriction Blocked airflow Igniter failure No fuel in hopper Door hopper lid or ash pan open Poor draft weak combustion blower Fuel feed restriction Load fuel Close all doors and check seals Perform draft test clean exhaust replace blower if necessary Check operation in Test mode Clear obstruction Open burn pot cleanout to access igniter clean Check igniter replace if necessary Load fuel Close all doors and check seals Perform draft test clean exhaust replace blower if necessary Check operation in Test mode Clear obstruction Symptom Possible Cause Corrective Action Low volume or no fuel feed No Distribution Blower Low heat output or
7. voir une prise d air ext rieur QUE LORSQUE LE COUVERCLE DE LA TREMIE EST BIEN FERME IGNORER La protection de L int grit structurale du plancher du plafond et des murs doit tre CETTE CONSIGNE PEUT ENTRAINER DES EMANATIONS DE PRODUITS Refer to manufacturer s instructions and local codes for precautions required for passing chimney p doi ba e de riau incombustible strictement pr serv e ISSUS DE LA COMBUSTION A TRAVERS LA TREMIE DANS CERTAINES through a combustible wall or ceilin z iling inches mitimeter Se reporter aux instructions du fabricant et aux r glementations CONDITIONS VEILLER AU BON ETAT DU JOINT DE LA TREMIE NE PAS nspect and clean exhaust venting System frequently in accordance with manufacturer s instructions Tum Use a 3 or 4 diameter type L or PL venting system or 4 stainless steel flex as per manual Sa 24 152 Do not connect this unit to i chimney flue servicing another appliance H b 7 Ph EE Ld sp cifiques locales concernant les pr cautions requises lors dela EXCEDER LA CAPACITE DE LA TREMIE FOR USE WITH WOOD PELLET FUEL OR UP TO A 50 CORN AND PELLET MIXTURE ONLY N ma EE E ravers e d un mur ou d un plafond nput Rating Max 4 1 Ib fuel hr D 5 dow to side USA s 132 A 9 7 Contr ler et nettoyer fr quemment tout le d vacuation des Date of Manufacture Date ue fabrication
8. 8 here are two more holes in the splice brackets to align the outer sides of the surround panel joints If BUILT TO A STANDARD NOT A PRICE C Routing the Power Cord When choosing an electrical supply outlet be sure the polarity is correct and that the supplied voltage is within the range of 117 to 123 Volts Surge protection is also recommended to protect the control board software in the event of a surge or spike Once the outlet location is decided you ll need to install and route the power cord At the bottom of each of the side surround panels is a knockout for the cord retainer Remove the appropriate knockout and feed 5 the loose wire end of the cord into the hole If your cord needs to exit from the right side route the cord up the side and over the top of the mounting frame and back down the left side Attach the ground wire ring terminal to the bottom stud on the left and use the two hooks on the top corners of the mounting frame to secure the cord Slip the cord clamp onto the cord right in front of the opening in the side panel Using a pliers compress the cord clamp and push it into the hole WARNING ROUTE POWER CORD AWAY FROM THE APPLIANCE DO NOT RUN THE CORD UNDER OR IN FRONT OF THE APPLIANCE desired install the supplied black pop rivets here Save These Instructions 3 90 775 Pellets or Corn Pellet Mixture Only 19 D Securing the Mounting Frame The mounting frame i
9. BLAH EH COMELSTHOR D FLORA FEED MTU AUTO IGMITEK 7 IGNITER lt 1 09M 1 FA an a B BU ial ry ri t Ae 65 i 2 L Ag 85 i e i Zu ove qt GO 45 b HEH VOLTAGE lisanne pacer bolar cove J Shut Down During operation in ROOM TEMP AUTOMATIC mode the appliance will shut down naturally when demand is met or exceeded In other modes of opera tion the unit will shut down only if or when it runs out of fuel To kill or stop a fire turn the mode selector dial to OFF The shut down cycle will slow or stop the feeder to gradually cool the fire and ensure that all of the exhaust gases are safely expelled before stopping the combustion blower This not only ensures removal of all smoke and gases it also keeps the fire from at tempting to travel into the fuel storage hopper For this reason Hearth amp Home Technologies recommends installing a battery back up in areas where frequent power outages are experienced Also see page13 NEVER ATTEMPT TO KILL A FIRE BY PULLING THE PLUG OR OTHERWISE DISCONNECTING THE ELECTRICITY SUPPLY The best way to kill a fire especially at the end of the heating season is to simply allow it to run out of fuel Pellets or Corn Pellet Mixture Only 2f HARMAN BUILT TO A STANDARD NOT A PRICE Troubleshooting P35i Fireplace Insert With proper installation operation and maintenance your appliance will provide years of
10. Lift the cover off of the wingscrews and set aside c Using your ash vac remove any ashes or debris from the air chamber d You can tap on the igniter located above the cleanout hole This will help to remove any accumulation on the igniter element e Re install the cleanout cover and tighten the wingscrews Be sure that the cover is completely covering the hole as air leakage here may lead to incomplete combustion or poor ignition c Scrape the ashes from both sides into the ash pan Save These Instructions 3 90 775 Pellets or Corn Pellet Mixture Only 31 BUILT TO A STANDARD NOT A PRICI P35i Fireplace Insert d Un latch and remove the ash pan Dispose of the ashes in a metal container with a tight fitting lid k With this cover removed you can vacuum the e Remove the two 2 corner cleanout covers by re moving the wing screws one per paddle fan and the inside of the chamber Be careful not to bend the blades on the paddle fan f Brush or vacuum the remaining ash from the fire Before reinstalling the access cover make sure the Dox g Guide the vacuum hose upward into the exhaust passage in the right rear corner of the firebox insulation between the two layers is in tact Vacuum or brush exhaust passage h You can now return all pieces inside the firebox and close the door 6 Inspect Clean Hopper e Frequency Whenever run to empty i Release the spring latches and sl
11. Parts P351 Pellet Insert A E Beginning Manufacturing Date July 2010 Ending Manufacturing Date Active k IMPORTANT THIS IS DATED INFORMATION When requesting service or replacement parts for your appliance please provide model number and serial number All parts listed in this manual may be ordered from an authorized dealer ITEM Description COMMENTS PART NUMBER Top Assembly o 1 0 774223A Hopper Latch 1 00 0669697 Stocked at Depot Y mE Y an Y Y Y p Y 008651553 1 10 774050A 23 5 in Hopper Post 008651553 1 10 774150A 008651553 1 10 774028 19 5 lin Hopper Post 008651553 1 10 774128A Switch Hopper Lid 48 in 8 20 232108 3 8X1 2 Silicone PSA 20FT For hopper top YF 1 00 375501 opring Latch Qty 4 req 3 31 00927 Ash Pan W Gasket 1 10 774207 NIO NO 13 14 15 Painted Only 1 4 Rd Black PSA For glass oo 30FtLength Ash Pan Cover Assembly Ash Pan Gasket P 844 774211 Load Door Cast Front Door Latch 3 8 4 Strand White 30 Ft 30 Ft Length Wood Handle w Bolt 1 00 00247 Bumptwikanu O Tome FamGude 399090 Combustion Blower i 1 2 s NO P8221 CombwtonBlowrMout 44087706 434SmgePaddeBle _ 32100080 Combustion Ceant TTT 26 Distribution Blower Pf 9212905 LULFeederAssemly Seefolowing page o 320 Oo o 320 Oo y 9 1 Y 23 24 Y
12. and ESP temperature and resume normal operation e In Manual setting or for units without automatic ignition e Ifthe ESP is cool the appliance will remain shut down e If the fire is out and the ESP is still warm the feeder may restart Since the fire is out the ESP temperature will not rise The unit will then shut down and may flash a six blink status error See ESP error codes e If the fire is still burning it will resume normal operation Contact your dealer if you have questions about UPS compatibility with your appliance Harman Surefire 512H Battery Back up The 512H connects to a 12 volt deep cycle battery that will run your appliance for up to eight 8 hours It includes a trickle charge feature that keeps your battery charged when power is available NOTE If the power is out for longer than battery life smoke leakage may still occur unless your stove has been safely shut down CAUTION Always keep appliance doors and hopper lid closed and latched during operation and during power failures to minimize risk of smoke or burn back CAUTION Use only Harman approved battery back up devices Other products may not operate properly can create unsafe conditions or damage your appliance Save These Instructions 3 90 775 Pellets or Corn Pellet Mixture Only 39 NI Parts P351 Pellet Insert Beginning Manufacturing Date July 2010 Ending Manufacturing Date Active Pellet Insert k 23 5 in 1 70 774235 1 Black
13. be clean and free of debris stalks and pieces of cob CAUTION Do not burn fuel that contains an addi tive such as soybean oil e cause hopper fire e Damage to product may result Read the list of ingredients on the packaging If you are buying field corn the only ingredient listed should be field corn CAUTION Risk of Chemical Poisoning Do NOT burn treated seed corn e Exhaust gases are toxic e Chemicals used to treat are harmful or fatal if ingested e Burning seed corn will void the product warranty STORAGE Fuel should be stored in a dry area preferably in doors and well away from the appliance clearance area Corn for mixture should be stored in a sealed con tainer to prevent mold growth and to deter pests Re member corn is a food source and will attract rodents and other pests CAUTION Tested and approved for use with wood pellets and a mixture of shelled field corn and wood pel lets ONLY Burning of any other fuel will void your warranty NOTICE Hearth amp Home Technologies is not responsible for stove performance or extra maintenance required as a result of using fuel with higher ash or mineral content Pellets or Corn Pellet Mixture Only 23 P35i Fireplace Insert C General Operating Information The P35i s ESP control will maintain an output level to fit your temperature demands There are two modes of operation Stove Temp mode where the control will maintain a s
14. by the regulatory authority having jurisdiction To provide reasonable fire safety the following should be given serious consideration 1 Install at least one smoke detector on each floor of your home Detectors should be located away from the heating appliance and close to sleeping areas Follow the smoke detector manufacturer s placement and installation instructions and be sure to maintain regularly 2 Aconveniently located Class A fire extinguisher to contend with small fires resulting from burning embers 3 Apracticed evacuation plan consisting of at least two escape routes 4 Aplan to deal with a hopper fire as follows In the event of a hopper fire a Turn appliance to OFF b Be sure hopper lid is closed and latched c Notify Fire Department d Do NOT pour water in the hopper e Never pull the plug or otherwise disconnect the power supply to kill a fire Fire Hazard Do not operate appliance before reading and understanding the operating instructions Failure to operate properly may cause a house fire Save These Instructions P35i Fireplace Insert C Component Locations Hopper Lid Latch Viewing Glass Ash Pan Cover Door Latch Return Air Slots Control Panel Do Not allow finish materials to block the air flow through the return air slots Combustion Blower Exhaust Sensing Probe ESP F
15. cabinet a 90 degree elbow can be installed for rear termination as shown Do not allow vent pipe seams to fall within the cabinet wall Use proper wall thimble as supplied by the venting manufacturer If finishing the interior with stone or masonry the venting can be installed without the appliance Install the cabinet and secure the venting using the Flue Rough in Support 1 00 774283 Proper wall pass thru device as recommended by the venting manufacturer Notice the side edges of the surround contain slotted openings These openings allow room air to be drawn into the rear of the cabinet and circulated through the heat exchange and back into the room These openings can not be blocked If finishing with stone or masonry keep the masonry a minimum of one inch from the sides of the surround Mortar can be used to give a more finished look accessible Zero Clearance Cabinet shown with Flue Rough in Support 16 Pellets or Corn Pellet Mixture Only 3 90 775 Save These Instructions HARMAN P35i Fireplace Insert BUILT TO A STANDARD NOT A PRICE Mobile Home A Mobile Home Installation CAUTION Outside Air Kit 1 00 774280 Must be used Maintain structural integrity of mobile home for installation in a mobile home CENG ANGONO Do NOT cut through e Floor joist wall studs or ceiling trusses e supporting material that would affect the structural integrity 1 An outside air inlet must be pro
16. down Hot will cause burns Do not touch glass until it is cooled NEVER allow children to touch glass Keep children away CAREFULLY SUPERVISE children in same room as fireplace Alert children and adults to hazards of high temperatures High temperatures may ignite clothing or other flammable materials Keep clothing furniture draperies and other flammable materials away CAUTION Check building codes prior to installation Installation MUST comply with local regional state and national codes and regulations Consult local building fire officials or authorities having jurisdiction about restrictions installation inspection and permits 3 90 775 Rev 7 August 2011 HARMAN BUILT TO A STANDARD NOT A PRICE P35 Fireplace Insert Hearth amp Home Technologies welcomes you to our tradition of excellence By choosing a Harman appliance you have become part of a long standing family committed to meeting the heating needs of consumers with the most distinctive powerful and responsible home heating products available The P35i insert has brilliant features in an elegant package giving you 0 to 35 000 BTU when you need it automatically Aside from the regular simple cleaning process you need only set your desired room temperature keep the hopper full and the ash pan empty With the P35i you will notice even heat throughout your zone and a level of convenience you never thought possible The P35i takes advan
17. exhaust and vent ing system 30 Pellets or Corn Pellet Mixture Only 3 90 775 P35i Fireplace Insert 3 Emptying the Ash Pan e Frequency Bi Weekly as needed e User Wear Gloves To Perform The fire MUST be out and cool for safe ash removal a Remove the ash pan cover by grasping the ash lip and slide forward b Open the lower spring latch on each side to release the ash pan c Slide the ash pan straight out d Empty into a non combustible container and slide the ash pan straight into the stove e Secure the ash pan by hooking and closing the spring latches 4 Disposal of Ashes e Frequency As needed e By User Ashes must be placed in a metal container with a tight fitting lid The closed container of ashes should be placed on a non combustible floor or on the ground well away from all combustible materials pending final disposal If the ashes are disposed of by burial in soil or otherwise locally dispersed they should be retained in the closed container until all cinders have thoroughly cooled Do not use the ash container for other debris or yard waste Save These Instructions HARMAN BUILT TO A STANDARD NOT A PRICE P35i Fireplace Insert WARNING RISK OF FIRE Keep combustible materi 5 Cleaning Heat Exchanger amp Exhaust als gasoline and other flammable vapors and liquids Frequency Monthly or after each ton of fuel is clear of the appliance burned e User
18. full liner run to the top of the chimney Be sure and check your local regulations before planning the installation In this method the proper flashing and rain cap are also required Fire Risk Inspect Chimney Masonry chimney must be in good condition Meets minimum of NFPA 211 standard Factory built chimney must meet requirements of UL103 HT When venting in this configuration a rain cap and proper flashing must be installed on the top of the chimney to prevent flooding and damage When using single wall flex this section of venting must be wrapped with non combustible insulation to prevent excessive heat build up in the cavity Pellets or Corn Pellet Mixture Only 15 HARMAN BUILT TO A STANDARD NOT A PRICE P35i Fireplace Insert The top of the chimney must also be sealed Otherwise it can become a nesting area or a E Existing Fireplace Rear Vent ORE NOTE When installed in a rear vent configuration the maximum BTU may be reduced due to elevated ESP temperatures associated with the horizontal exhaust stream If passing through combustible material the proper thimble from the vent manufacturer must be used o F Optional Zero Clearance Cabinet Installation If installing using the optional zero clearance cabinet Item 1 00 77425 7 the venting will need to exit through the top of the cabinet The vent can be vertical or horizontal after leaving the cabinet Once clear of the
19. listing agent identification label furnished with the appliance 2 failure to install the appliance in accordance with local building codes 3 shipping or improper handling 4 improper opera tion abuse misuse continued operation with damaged corroded or failed components accident or improperly incorrectly performed repairs 5 environmental conditions inadequate ventilation negative pressure or drafting caused by tightly sealed constructions insufficient make up air supply or handling devices such as exhaust fans or forced air furnaces or other such causes 6 use of fuels other than those specified in the operating instructions 7 installation or use of components not supplied with the appliance or any other components not expressly authorized and approved by HHT 8 modification of the appliance not expressly authorized and approved by HHT in writing and or 9 interruptions or fluctuations of electrical power supply to the appliance Non HHT venting components hearth components or other accessories used in conjunction with the appliance Any part of a pre existing fireplace system in which an insert or a decorative gas appliance is installed HHT s obligation under this warranty does not extend to the appliance s capability to heat the desired space Informa tion is provided to assist the consumer and the dealer in selecting the proper appliance for the application Consider ation must be given to appliance location and configur
20. or garage 18 Pellets or Corn Pellet Mixture Only 3 90 775 Save These Instructions P35i Fireplace Insert B Installing the Surround The surround consists of three panels the top and two sides Follow these steps for installation 1 Remove the insert body from the mounting frame 2 Start your leveling bolts into the floor of the frame and adjust to slightly raise the height see next section This will allow some clearance to assemble the surround 3 Prepare the side panels by removing three nuts each The left side panel is the one with the control board opening If mounting the control door the hinge bracket will attach using the control panel mounting screws Surround e EH Plate TE Three nuts to secure to the frame Control door and hinge P Control Mount Brackets m uw 4 Attach the side panels to the mounting frame by guiding the threaded studs through the holes in the mounting frame Slip the power cord ground wire terminal over the bottom stud on the left side Install the nuts onto the studs finger tighten only 5 Install the top panel making sure to close the gap with the side panels first Tighten the nuts on the splice brackets securely 6 Set the mounting frame into position in the fireplace opening Be sure the surround panel is raised slightly so that it is not supporting any of the weight of the mounting frame 7 When pleased with the alignment tighten all of the nuts securely
21. the damper area around the chimney liner with fiberglass batting IN CANADA This fireplace insert must be installed with a continuous chimney liner of a minimum 3 diameter extending from the insert to the top of the chimney The chimney liner must conform to the Class 3 requirements of CAN ULC S635 Standard for Lining Systems for Existing Masonry or Factory Built Chimneys and Vents or CAN ULC S640 Standard for Lining Systems for New Masonry Chimneys When using single wall venting or flex this section of venting must be wrapped with a non combustible insulation to prevent excess temperatures within the fireplace and on the fuel hopper Note If the Harman P35i Insert is installed into a factory built wood burning fireplace this label Harman part 3 90 00675 MUST be attached to the altered fireplace THIS FIREPLACE HAS BEEN ALTERED TO ACCOMODATE A FIREPLACE INSERT AND SHOULD BE INSPECTED BY A QUALIFIED PERSON PRIOR TO REUSE AS CONVENTIONAL FIREPLACE Save These Instructions 3 90 775 Pellets or Corn Pellet Mixture Only 11 HARMAN BUILT TO A STANDARD NOT A PRICE P35i Fireplace Insert Chimney connector shall not pass through an attic or roof Vent Information space closet or similar concealed space or a floor or ceiling A Vent Termination Requirements M Vent Termination Air Supply Inlet WARNING Venting terminals must not be recessed into a wall or siding NOT
22. windings free of dust Can be wiped clean or vacuumed To remove combustion blower e Slide the insert body out of the mounting frame e Locate the combustion blower motor in the back right corner e Loosen wing screws and turn the blower and mounting plate 1 4 turn e Lower the motor and paddle fan out of the blower ESP location housing Save These Instructions 3 90 775 Pellets or Corn Pellet Mixture Only 35 BUILT TO A STANDARD NOT A PRICI 4 Distribution Blower Requires no lubrication Keep the motor windings and squirrel cage fan free of dust Can be wiped clean or vacuumed To remove distribution blower e Slide the insert body out of the mounting frame Locate the blower in the back of the unit You ll need to tilt the unit forward for easy access e Remove 8 tek screws using a 5 16 driver or wrench 5 Feeder Body Wipe or vacuum to clean Use a vacuum to remove fines and sawdust To access feeder cleanout e Slide the insert body out of the mounting frame e Locate the feeder cover from the right side of the unit e Loosen the wing nut approximately 3 4 of the way out on the stud e Pull out on the bottom of the cover then lift upward to remove e Notice the deflector shield is sitting loose in the feeder It can be removed by rolling it from under the pusher arm shaft Just be sure it is reposi tioned properly e When re installing cover tighten the wing nut hand tight only 36 Pe
23. 14 ft Vertical w 1 90 and 12 lineal ft horizontal If additional 4 PL Vent fittings are required the overall length must be reduced by Vertical 90 or T 2 9 Vertical 45 1 5 Horizontal 90 or T 5 0 Horizontal 45 2 9 3 PL Vent Pipe 20 Lineal ft vertical 8 Lineal ft vertical w 1 90 amp 8 lineal ft horizontal If additional 3 PL Vent fittings are required the overall length must be reduced by Vertical 90 or T 2 0 Vertical 45 1 0 Horizontal 90 or T 4 0 Horizontal 45 2 0 Long runs of flex or PL vent pipe installed directly vertical from the flue stub may require more frequent cleaning due to fly ash falling off inside and collecting directly above the combustion blower outlet Any use of horizontal venting will require more frequent cleaning It is the responsibility of the installer to make sure the entire flue configuration is accessible for cleaning otainless steel flex vent is only allowed for use in masonry fireplaces and chimneys or in factory built wood burning fireplace installations when used as a liner for a class A metal chimney All pellet vent pipe must be secured together by means provided by pipe manufac turer The vent pipe must be secured to the appliance flue collar with a minimum of three screws It is also recommended that you seal all vent pipe joints with high temperature silicone 14 Pellets or Corn Pellet Mixture Only 3 90 775 P35i Fireplace Insert
24. 19 5 in 1 70 774195 1 Black Ending Manufacturing Date June 2011 23 5 in 1 70 774235 2 Charcoal 1 70 774235 3 Goldenfire 19 5 in 1 70 774195 2 Charcoal 1 70 774195 3 Goldenfire Part number list on following page 08 11 Beginning Manufacturing Date July 2010 Ending Manufacturing Date Active N Parts P351 Pellet Insert parts for your appliance please provide model number and serial number All parts listed in this manual may be ordered from an authorized dealer Description Pipe Stub 4 in Flex w gasket 0 67440 Gasket Set Burnpot Pipe Stub Mounting Frame Assembly 1407742385A 44 Surround Assembly IMPORTANT THIS IS DATED INFORMATION When requesting service or replacement Stocked at Depot ee _ 4 Wing Assembly Standard 1 10 774222 4 1 Surround Top 110 774250 Machine Screw Nut10 32 Pkg of 100 3 30 8003 100 Pop Rivet 1 8 X 1 8 Black Pkg of 50 3 30 9004 50 Standard 1 10 774220 4 4 Surround Left Control Door w Hinge aa 1 00 774310 Screw PHM 8 X 1 2 Black Pkg of 100 3 30 5000 100 Standard 1 10 774221 4 7 Surround Right Differential Switch 8 20 6866 6 Docking Gasket MEER 3 44 06108 4 Output Circuit Board w Knobs amp Shafts 1 00 05886 Circuit Board Plate 1 10 774114A Black Knob 3 43 02000 1 Additional service parts on following page So L DAT Service
25. 25 Y Y NO N 306W 120V Igniter 15 Fin Pipe Insulation Room Sensor 3200006 oar Y Additional service parts on following page 08 11 Service Parts P351 Pellet Insert Beginning Manufacturing Date July 2010 Ending Manufacturing Date Active parts for your appliance please provide model number and serial number All parts listed St Stocked in this manual may be ordered from an authorized dealer a at Depot ITEM Description COMMENTS PART NUMBER UL Feeder Assembly 1 0 774000A Pellet Feeder CW Motor 4 RPM 32060006 Y 27 2 Feeder Motor Bracket w Grommet 1002 Y 273 Beings oxe omon Y oema Y Petet Feeder Bearing RETNR wBons 00435 Y 275 PeletFeederAuger Y 27 6 FeederArCmsswrKt roso Y swMxisMMTuingKt sreng Y 277 Siicone Tubing tengo Stara Y 27 8 Screws HWHTEKSi0xa4 Paoro 305004100 Y 279 PetetAr mtake weas SmwWemenwGeket morma _ PeleFeederWedmen i412 Y 2713 Flange 420x0 Puos 33020050 Y zri4 PlowBedct2m 3t36M08T4 Y zr15 WmgNust 8 Pkgorzs 350825 Y 2716 ShotFeedOVR amp Gaws osm Y Pusreramassemoy i739 Y zri SiePae Y
26. E Only PL or L vent pipe wall pass throughs and fire stops should be used when venting through combus tible materials NOTE Always take into consideration the affect the pre vailing wind direction or other wind currents will cause with flyash and or smoke when placing the termination In addition the following must be observed A The clearance above grade must be a minimum of 18 1 B The clearance to a window or door that may be opened must be a minimum of 48 to the side and 48 below the window door and 12 above the window door with outside air installed 18 to side and below C A 12 clearance to a permanently closed window is recommended to prevent condensation on the window D The vertical clearance to a ventilated soffit located above the terminal within a horizontal distance of 2 feet 60 cm from the center line of the terminal must be a minimum of 18 E The clearance to an unventilated soffit must be a minimum of 12 F The clearance to an outside corner is 11 from center of pipe G The clearance to an inside corner is 12 H A vent must not be installed within 3 feet 90 cm above a gas meter regulator assembly when measured from the horizontal center line of the regulator 12 Pellets or Corn Pellet Mixture Only 3 90 775 2 Di Restricted Area The clearance to service regulator vent outlet must be a minimum of 6 feet J The clearance to a non mechanical air supply inlet to the b
27. E APPLIANCE WARRANTY WARNING NEVER USE GASOLINE GASOLINE TYPE LANTERN FUEL KEROSENE CHARCOAL LIGHTER FLUID OR SIMILAR LIQUIDS TO START OR FRESHEN UP A FIRE IN THIS HEATER KEEP ALL SUCH LIQUIDS WELL AWAY FROM THE HEATER WHILE IN USE The optimal method of operation is in Room Temp mode with the Ignition switch set to Automatic Save These Instructions P35i Fireplace Insert G Starting a Fire AUTOMATIC 1 With the mode selector in the OFF position and the Feed Adjuster NOT on Test plug the power cord into a properly grounded receptacle 2 Fill the hopper with DRY fuel 3 Turn the FEED ADJUSTER dial to Test This will run the feed motor for one minute If you begin to see fuel entering the burn pot you can stop the test cycle Return to 4 or 5 to start out 4 Position the Igniter switch to AUTOMATIC 5 Turn the mode selector dial to the desired mode This will start the combustion blower feeder and igniter operating If Room Temp is selected be sure to turn the temperature dial above the current room temperature 6 After the initial feed cycle is typically when you ll begin to see sparks smoke or flames Keep Hopper Lid Ash Pan and Fire viewing doors closed while in operation Maintain all door seals and gaskets in good condition Replace gaskets when necessary using parts obtained through your Harman dealer H Maintaining the Fire Once the Distribution Blower begins operation
28. If you see deposits developing on the wall you may need to extend this distance to accommodate your installation conditions Hearth amp Home Technologies assumes no responsibility for nor does the warranty extend to smoke damage caused by reverse drafting of pellet appliances under shut down or power failure conditions Do not connect this unit to a chimney flue servicing another appliance NOTE The restriction of not venting more than one appliance to the same flue applies to the U S specifically While it is not recommended that you use the same chimney for more than one appliance in Canada certain exceptions may be made Be sure to contact your building code inspection official to see if this option is allowed in your area and to find out the specific requirements for such an installation Do not connect this unit to any air distribution duct or system Pellets or Corn Pellet Mixture Only 13 C Venting Requirements and Restrictions A combustion blower is used to extract the combus tion gases from the firebox This causes a negative pres sure in the firebox and a positive pressure in the venting system The longer the vent pipe and more elbows used in the system the greater the flow resistance The recommended maximum flue lengths for the P35i Insert are as follows 3 or 4 Stainless Steel Flex 30 Lineal ft Vertical 4 PL Vent Pipe 4 PI Vent Pipe 30 Lineal ft Vertical 4 PI Vent Pipe
29. It is recommended that you use a vacuum that is designed for ash as ashes may block conventional e Do NOT store flammable materials in the vicinity of the appliance e Do NOT use gasoline lantern fuel kerosene vacuum filters charcoal lighter fluid or similar liquids to start or freshen a fire in this appliance NOTICE For optimal performance of your pellet burn ing appliance you must perform regular cleaning and Keep all such liquids well away from the heater while cpl ine nani maintenance as directed in this manual Not doing so it is in use as combustible materials may ignite Will result in WARNING RISK OF FIRE FOO Penormance Smoke spillage into the room Do NOT store fuel Overheating of components e Within the required clearance areas of the appli ance Failure to perform regular cleaning on your pellet e Within the space required for fueling or ash re burning appliance will void the warranty moval a Make sure the fire is out and cool Disconnect 5 Cleaning Area Beneath Burn Pot Grate power cord prior to servicing Frequency Monthly or more frequently depend ing on fuel quality and or ash buildup By User Loosen the two wingscrews Lift the cover off of the on the front of the burn pot TET ud b Scrape the majority of ashes into the ash pan Be a Loosen the two wingscrews located on the front of 9I with the back and roof above the burn pot the burn pot housing b
30. LIANCE WITH THE GLASS DOOR REMOVED CRACKED BROKEN OR SCRATCHED 6 Retainers and screws CAUTION Handle glass with care When cleaning door glass e Avoid striking scratching or slamming glass e Do NOT Clean Glass When Hot e Do NOT use abrasive cleaners e Inspect gasket replace if necessary Save These Instructions 3 90 775 HARMAN BUILT TO A STANDARD NOT A PRICE 8 Venting and Chimney System e Frequency Yearly or more frequently depending on ash build up e By Service Technician Chimney Sweep Soot and Fly Ash Formation amp Need for Removal The products of combustion will contain small particles of fly ash The fly ash will collect in the exhaust venting system and restrict the flow of exhaust gases During periods of incomplete combustion which may occur during start up shut down or when operated incorrectly the fly ash may actually lead to soot formation in the venting system The venting system will need to be cleaned at least once per year or more often depending on the quality of the fuel being used Horizontal sections of vent pipe are especially prone to soot formation as ash will accumulate more quickly The chimney and venting system should be inspected periodically throughout the heating season to determine if a creosote buildup has occurred If a significant layer of creosote has accumulated 3mm or more it should be removed to reduce the risk of a chim
31. Lifetime in the table below is defined as 20 years from the beginning date of warranty coverage for gas appliances and 10 years from the beginning date of warranty coverage for wood pellet and coal appliances These time periods reflect the minimum expected useful lives of the designated components under normal operating conditions Warranty Period HHT Manufactured Appliances and Venting EPA Components Covered Parts Labor Gas Wood Pellet Wood Coal Electric Venting All parts and material except as i Vus X X X X X X X covered by Conditions Exclusions and Limitations listed Igniters electronic components and glass eee 21x 4808 2 S ee 3years x FFirepots burnpots 5yeas 1year X x 1 Manifold tubes 10 1 year X Burners logs and refractory ears Limited v 3 years X X X X X Firebox and heat exchanger Lifetime EDD DD Deer mmm beyond warranty period See conditions exclusions and limitations on next page 4021 645C 12 29 10 Page 1 of 2 WARRANTY CONDITIONS This warranty only covers HHT appliances that are purchased through an HHT authorized dealer or distributor A list of HHT authorized dealers is available on the HHT branded websites This warranty is only valid while the HHT appliance remains at the site of original installation Contact your installing dealer for warranty service If the installing dealer is unable to provid
32. Listing and Code Approvals A Appliance Certification Model P35i Insert Laboratory OMNI Test Laboratories Inc Report No 135 S 25 6 2 Type Solid Fuel Room Heater Fireplace Insert Standard s ASTM E1509 04 ULC 5628 93 and ULC ORD C1482 M1990 This appliance is also approved for installation in a shop B Mobile Home Approved This appliance is approved for Installation in mobile manufactured homes The structural integrity of the mobile home floor ceiling and walls must be main tained The appliance must be properly grounded to the frame of the mobile home and must never be installed in a room designated for sleeping The unit must have provisions for an outside air source when installed in a mobile home C Glass Specifications This appliance is equipped with 5mm ceramic glass Replace glass only with 5mm ceramic glass Please contact your dealer for replacement glass if needed D Electrical Rating 115 VAC 60 Hz 3 6 Amps Start up avg 1 5 Amps Normal Run 4 Pellets or Corn Pellet Mixture Only 3 90 775 P35i Fireplace Insert E BTU amp Efficiency Specifications Particulate Emissions Exempt from EPA per Rating 40 CFR Method 28A BTU Input 0 or 6 000 35 000 hr Heating Capacity 1 500 sq ft Hopper Capacity 41 Ibs 62 Ibs 1 70 774195 1975 Hopper Capacity 1 70 774235 2375 Wood pellets Cort Shipping Weight 289 165 BTU input will vary depending on
33. MEPLATE AND INSTRUCTIONS KEEP FURNISHINGS AND OTHER zc AS estos Maple Homer COMBUSTIBLE MATERIALS A CONSIDERABLE DISTANCE AWAY FROM THIS APPLIANCE Ts als par NN et aborts OO REOT SAREL NETAS Location inches wilimeter KEEP HOPPER LID CLOSED DURING OPERATION FAILURE TO DO SO MAY RESULT IN EMISSION OF Report Rapport 135 52 ENLEVER CETTE TIQUETTE 13 PRODUCTS OF COMBUSTION FROM THE HOPPER UNDER CERTAIN CONDITIONS MAINTAIN Tested to Test ASTM E1509 m ULC 5628 93 and ULC C1482 M1990 HOPPER SEAL IN GOOD CONDITION DO NOT OVERFILL THE HOPPER This pellet burning appliance has been tested and listed for use in Manufactured Homes in accordance with OAR 814 23 900 through 814 23 909 Prevent House Fires DA N GE R e CHAUD NE PAS TOUCHER TENIR LES ENFANTS ET LES VENTEMENTS A L ECART RISQUE DE BRULURE VOIR INSTRUCTIONS SUR in ion consignes de fonctionnement Respecter les 2 T LA PLAQUE LAISSER UNE DISTANCE SUFFISANTE ENTRE L APPAREIL Il and d h th fi llati d t tructions Jat mens M NR ND ME S B reco Moor nous Ne pes istaer dane LES MEUBLES OU AUTRES OBJEST A RISQUE N UTILISER CET APPAREIL WARNING FOR MANUFACTURED HOMES Do not install appliance in a sleeping room poe An outside combustion air inlet must be provided The structural integrity of the manufactured home floor ceiling and walls must be maintained une chambre Il est imp ratif de pr
34. PA certification d apr s Tenir la porte frontale et le couvercle det r mie herm tiquement clos MADE IN USA of US and Imported Parts Fabriqu aux tats Unis d Am rique Intensit fonctionnement normal 1 5 A This model is exempt from EPA Certification under 40 CFR 60 531 40 CFR 60 531 par d finition durant le fonctionnement de l appareil par des pi ces d origine am ricaine et pi ces import es Tenir le cordon d alimentation l cart du po le by definition wood heater A Air to Fuel Ratio Appareil bois A Ratio air combustible 2 Pellets or Corn Pellet Mixture Only 3 90 775 Save These Instructions P35i Fireplace Insert Safety Alert Key DANGER Indicates a hazardous situation which if not avoided will result in death or serious injury e WARNING Indicates a hazardous situation which if not avoided could result in death or serious injury e CAUTION Indicates a hazardous situation which if not avoided could result in minor or moderate injury e NOTICE Indicates practices which may cause damage to the appliance or to property TABLE OF CONTENTS Section 1 Listing and Code Approvals Section 7 Appliance Set Up A Appliance Certifications 4 A Outside Air Attachment 18 B Mobile Home Approval 4 B Installing the Surround 19 C Glass Specifications 4 C Routing the Power Cord
35. Room Temp mode is the ideal mode of operation if you wish to maintain a comfortable temperature in the room As the outdoor temperature fluctuates the control will adjust the feed rate to maintain the desired temperature setting in the room For best results be sure the room sensor is located away from drafty areas and not positioned on the floor or near an exte rior wall Stove Temp mode is more of a manual method of operation The stove will run at a constant heat output regardless of surrounding air temperature Note that on the coldest days your indoor heated space will be cooler than on the warmer days The only real benefit to this mode of operation is that you ll be able to know exactly how long a hopper full of fuel will last because the consumption is going to stay relatively the same Save These Instructions 3 90 775 HARMAN BUILT TO A STANDARD NOT A PRICE c Temperature Dial The temperature dial is a dual purpose dial In Room Temp mode you select the room temperature you want the stove to maintain at the room sensor probe This is marked in Fahrenheit scale from 50 to 90 de grees In Stove Temp mode you select a temperature setting based on the 1 7 with 1 being a minimum burn and 7 being a maximum burn rate d Blower Speed Adjustment The mode selector is also marked with a L to H scale in each mode This is a variable speed control for the distribution blower L is the low setting and H is the high s
36. US Electrical Rating 115 VAC 60 Hz Start 3 6 AMPS Run 1 5AMPS fum es conform ment aux recommandations du constructeur 2010 2011 2012 JAN FEB JUL AUG SEPT OCT NOV DEC R aliser l vacuation des fum es en utilisant des conduits Sp cial B E a B granul s de 125 mm ou de la gaine flexible inox double peau Manuf Fabriqu par 125 mm l aide d un adaptateur ad quat comme indiqu dans la an factured by Fabriqu par ARMA notice d utilisation Ne pas raccorder ce po le un conduit de chemin e d j utilis DANGER Risk of electrical shock Disconnect power supply before servicing For further instruction refer to owner s manual Replace glass only with 5mm ceramic available from your dealer Keep viewing and ash removal doors tightly closed during operation pour un autre appareil HOME HEATING KEEP HOPPER LID SED DURING OPERATION O FONCTIONNE EXCLUSIVEMENT AVEC DES GRANULES DE BOIS 352 Mountain House Road Halifax PA 17032 RA une information plus compl te se reporter la notice DO NOT of SPACE BENEATH THE HEATER Consommation maximum 2 27 kg h ation Caract ristiques lectriques Ne remplacer la vitre qu avec une oe 5 mm de m me endeui Agence Am ricaine pour la Protection de l Environnement qualit disponible aupr s de votre 115 VAC 60 Hz Intensit au d marrage 3 6 A US Environmental Protection Agency Ce mod le est dispens par E
37. Use only the specified venting components Use of any other components will void the product warranty and may pose a hazard Do Not Install A Flue Damper In The Exhaust Venting System Of This Appliance DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE SERVING ANOTHER APPLIANCE NOTE If burning a shelled corn and pellet mixture you must use approved venting components that are specifically designed for corn burning WARNING RISK OF FIRE e Only LISTED type L or PL Pellet venting compo nents may be used e NO OTHER type of venting materials or compo nents may be used e Substitute or damaged vent components may impair safe operation WARNING RISK OF INJURY OR PROPERTY DAMAGE e Improper installation adjustment alteration service or maintenance can cause injury or property damage e Read and Refer to your owner s manual e For assistance or additional information consult a qualified installer service agency or your dealer IN CANADA This fireplace insert must be installed with a continuous chimney liner of a minimum 3 diameter extending from the insert to the top of the chimney The chimney liner must conform to the Class 3 requirements of CAN ULC 635 Standard for Lining Systems for Existing Masonry or Factory Built Chimneys and Vents or CAN ULC S640 Standard for Lining Systems for New Masonry Chimneys Save These Instructions P35i Fireplace Insert D Existing Fireplace Installation If using a short ru
38. ace Insert HARMAN x a 4 z x lt 7 lt E wv m z 2 A s 2 ac q icula V S L 2 09 2VAOZL 081 SLIVM ISN GYVGNVLS Xov a Y 9 ZH09 DVAOZL 8 Ob SLIVM XVIW dad 1OdNuna JGISNI T 318 1N3W3T3 YALINDI AXX DDV U30334 D IS d GHVOSLNO YOLOW NOILSNEWOD z uolowusg H d Put 2 _ L Q T 5 ALIHM Qu vaNvis i _ 3LIHM A i G 3LIHM i lt SNOLLDANNOD 31VIA33 31VW Am d woos amg yy SIDVINOO O N HOLIMS JYNSSIYd MOT m SIDVINOD ON 8O0LZEZ 0Z A addOH gie lt E 2 O 2 JOYLNOD a zi m m 53 SNOLLD3NNO3 31VW34 31VW jgOHWd 453 i x n HAA QD i AXXLOOV Ne 3 Vt 3AOLS OL JSNd SSV 1D dINV 9 S1HOd HOSN3S 31O0W34 3 SI YIM N3345 _ _ JLIHM ISEd ID ET QUO WYL HOSN3S cum ap 83 4 0g QUO SNOLLO3NNOO 3 1VW3J 31VW d38gry 9i INVHOVIC 5NIHIM J3AOLS 13T1T3d IS d AXX VHIN322V NVWHVH 1019 149 4 LIHM VH LN322V NO QHSf N3348D Save These Instructions 3 90 775 38 Pellets or Corn Pellet Mixture Only HARMAN P35i Fireplace Insert BUILT TO A STANDARD NOT A PRICE Addendum Minimizing Smoke During Loss of P
39. and any additional cable following actions has been installed properly properly grounded electrical receptacle is Installation and use of any damaged appliance available within reach of the unit s power Modification of the appliance cord Installation other than as instructed by Hearth amp 14 A good quality surge protector is highly ene cade Installation of substitute materials or replacement parts not approved by Hearth amp Home Technologies Operating appliance without fully assembling all components Do NOT Overfire Or any such action that may cause a fire hazard 8 Pellets or Corn Pellet Mixture Only 3 90 775 Save These Instructions P35i Fireplace Insert 4 A Appliance Dimensions Dimensions amp Clearances 7 UII 60 96 Standard Surround Oversize Surround 1 00 774221 1 00 774250 A 40 101 6 cm 46 116 8 cm B 31 78 74 cm 34 86 36 cm 22 55 88 Save These Instructions 3 90 775 Pellets or Corn Pellet Mixture Only 9 HARMAN BUILT TO A STANDARD NOT A PRICE P35 Fireplace Insert B Clearances To Combustibles D Minimum Opening for Masonry Masonry or Manufactured Fireplace and Manufactured Fireplaces THE CLEARANCES SPECIFIED ARE FOR YOUR SAFETY THESE CLEARANCES MAY ONLY BE REDUCED BY MEANS APPROVED BY THE REGULATORY AUTHORITY Side Wall Mini
40. are closed and latched Check stove for electrical power and normal opera tion Check vent for possible blockage or down draft Check for false alarm NEVER CONNECT THIS UNIT TO A CHIMNEY FLUE SERVING ANOTHER APPLIANCE Installation and repair of this stove should be done by a competent and qualified professional We recommend that the stove be inspected before use and at least annually by a qualified service person Periodic cleaning is required throughout the heating season and at the end of each winter for the stove to work efficiently DO NOT CONNECT TO ANY AIR DISTRIBUTION DUCT OR SYSTEM Save These Instructions 3 90 775 Pellets or Corn Pellet Mixture Only 9 Getting Started A Design Installation amp Location Considerations 1 Appliance Location Consideration must be given to safety convenience traffic flow and the fact that the appliance will need to be vented to the outside This appliance may only be installed into an existing masonry or manufac tured wood burning fireplace or using the optional zero clearance cabinet to build into a newly con structed chase It is a good idea to plan your instal lation on paper Use exact measurements for clear ances and floor protection before actually beginning the installation Maintain specified vent clearance to combustible requirements listed by the vent manufacturers instruc tions and all appliance clearances as listed in this manual Check
41. arge fireplace opening you may have plenty of space for the circuit board to re main attached For a smaller fireplace opening you ll likely need to remove the wiring from the circuit board to route it through the side of the mounting frame and out through the control opening Follow these steps e Disconnect the 11 pin harness plug e Disconnect the red twisted ESP wire e Feed the harness wires and the ESP wire through the opening in the mounting frame and out through the control opening in the surround panel e Holding the control board outside the opening in the surround panel re attach the harness plug and the ESP wire e After determining the location of the Room Sen sor See next Section Attach it to the two male spade terminals near the top of the circuit board NOTE These connections are not polarity specific e From the power cord attach the green ground wire to the grounding post located on the feeder air intake snout e black wire from the power cord gets attached to the short brown wire from the control harness e The white wire from the power cord will attach to the short white wire on the control harness e Install the control panel into the surround Right side first then tilt in the left side e Secure using the four black machine screws in cluded with the surround Save These Instructions 3 90 775 Room sensor placed here gives an accurate measure of return air Push t
42. ation environmental conditions insulation and air tightness of the structure This warranty is void if The appliance has been over fired or operated in atmospheres contaminated by chlorine fluorine or other damaging chemicals Over firing can be identified by but not limited to warped plates or tubes rust colored cast iron bubbling cracking and discoloration of steel or enamel finishes The appliance is subjected to prolonged periods of dampness or condensation There is any damage to the appliance or other components due to water or weather damage which is the result of but not limited to improper chimney or venting installation LIMITATIONS OF LIABILITY The owner s exclusive remedy and HHT s sole obligation under this warranty under any other warranty express or implied or in contract tort or otherwise shall be limited to replacement repair or refund as specified above In no event will HHT be liable for any incidental or consequential damages caused by defects in the appliance Some states do not allow exclusions or limitation of incidental or consequential damages so these limitations may not apply to you This warranty gives you specific rights you may also have other rights which vary from state to state EXCEPT TO THE EXTENT PROVIDED BY LAW HHT MAKES NO EXPRESS WARRANTIES OTHER THAN THE WARRANTY SPECIFIED HEREIN THE DURATION OF ANY IMPLIED WARRANTY IS LIMITED TO DURATION OF THE EXPRESSED WARRANTY SPECIFIED ABOVE
43. ations are permissible e Removal of the damper or lock in open position Removal of smoke shelf or baffle Removal of andirons or ember catchers Removal of log grate Removal of view screen or curtain Removal of doors External trim pieces that do not affect the operation of the fireplace may be removed providing they can be stored on or within the fireplace for reassembly if the insert is removed If the hearth extension is lower than the fireplace opening the portion of the insert extending onto the hearth must be supported Final approval of this type of installation is contingent upon the authority having jurisdiction Hearth must be constructed to the proper height and finished with a non combustible material HARMAN BUILT TO A STANDARD NOT A PRICE The factory built chimney must be listed per UL 127 US and meet type HT requirements of UL 103 US Factory Built fireplace chimneys tested to UL 127 98 may be at the fireplace manufacturers option tested to the same criteria as UL 103HT requirements If the chimney is not listed as meeting HT requirements or if the factory built fireplace was tested prior to 1998 a full height listed chimney liner must be installed from the appliance flue collar to the chimney top Liner must meet high temperature 2100 F per UL1777 US The liner must be securely attached to both the flue collar and the chimney cap To prevent room air passage to the chimney cavity of the fireplace seal
44. choose a fuel that is recognized by the Pellet Fuels Institute PFI Pellet fuels are made from sawdust or other wood fibers The source material determines the ash and heat content Higher ash content fuel or Standard Grade may contain bark leaves stems or other by products Higher ash may not mean more or less heat value but it will require more maintenance and clean ing Low ash content fuel or Premium Grade is made from only the cleanest sawdust Cleaning and mainte nance are greatly reduced while typically higher heat value is experienced APPROVED FUELS e Wood Pellets Any grade of wood or biomass pel letized fuel Pellets should be either 1 4 inch or 5 16 inch 6 8mm in diameter and no more than 172 38mm in length WARNING NEVER USE GASOLINE GASOLINE TYPE LANTERN FUEL KEROSENE CHARCOAL LIGHTER FLUID OR SIMILAR LIQUIDS TO START OR FRESHEN UP A FIRE IN THIS HEATER KEEP ALL SUCH LIQUIDS WELL AWAY FROM THE HEATER WHILE IN USE Save These Instructions 3 90 775 e Shelled Field Corn Corn is approved for use as a fuel ONLY when mixed with pellets The tested mixture is up to 50 corn Since corn is grown as a feed source and not as a fuel there are many possible inconsistencies with regards to burning Because of this you may not be successful with the maximum mixture and may need to reduce the percentage of corn in the mix Corn should have a moisture content of 1596 or less Corn for burning should
45. ditional ventilation to the space in which the pellet appliance is located Consult with your local HVAC professional to determine the ventilation demands for your house The outside air kit consists of a flue stub pipe fiberglass gasket silicone gasket intake box and a section of flex pipe An adjustable chimney intake extension part 1 00 674104 is available to be used on masonry chimneys only To install outside air use kit part number 1 00 774280 Follow the installation instructions provided with the kit Save These Instructions 3 90 775 HARMAN BUILT TO A STANDARD NOT A PRICE Vent Configurations To reduce probability of reverse drafting during shut down conditions Hearth amp Home Technologies strongly recommends e Installing the pellet vent with a minimum vertical run of five feet preferably terminating above the roof line e Installing the outside air intake at least four feet below the vent termination To prevent soot damage to exterior walls of the house and to prevent re entry of soot or ash into the house Maintain specified clearances to windows doors and air inlets including air conditioners e Vents should not be placed below ventilated soffits Run the vent above the roof Avoid venting into alcove locations e Vents should not terminate under overhangs decks or onto covered porches Maintain minimum clearance of 12 inches from the vent termination to the exterior wall
46. e necessary parts contact the nearest HHT authorized dealer or supplier Additional service fees may apply if you are seeking warranty service from a dealer other than the dealer from whom you originally purchased the product Check with your dealer in advance for any costs to you when arranging a warranty call Travel and shipping charges for parts are not covered by this warranty WARRANTY EXCLUSIONS This warranty does not cover the following Changes in surface finishes as a result of normal use As a heating appliance some changes in color of interior and exterior surface finishes may occur This is not a flaw and is not covered under warranty Damage to printed plated or enameled surfaces caused by fingerprints accidents misuse scratches melted items or other external sources and residues left on the plated surfaces from the use of abrasive cleaners or polishes Repair or replacement of parts that are subject to normal wear and tear during the warranty period These parts include paint wood pellet and coal gaskets firebricks grates flame guides light bulbs batteries and the discolor ation of glass Minor expansion contraction or movement of certain parts causing noise These conditions are normal and com plaints related to this noise are not covered by this warranty Damages resulting from 1 failure to install operate or maintain the appliance in accordance with the installation instructions operating instructions and
47. eed Motor Distribution Blower Frame tat h Ash Pan Latch Save These Instructions 3 90 775 Pellets or Corn Pellet Mixture Only T P35i Fireplace Insert Place the appliance in a location near the final installation and follow the procedures A WARNING below Open the appliance and remove all articles MM inspect appliance and components for packed inside Inspect all items for shipping BN damage Damaged parts may impair safe damage Notify dealer of any missing or operation damaged goods e Do NOT install damaged components 3 All safety warnings have been read and NOT install incomplete components e Do NOT install substitute components entirety o Floor protection requirements have been eenen P accordance with he nstuctons accordance with the instructions herein T The proper clearances from the appliance and chimney connector to combustibles have been met The masonry chimney has been cleaned and inspected by a professional or the factory built metal chimney is installed according to the manufacturers instructions The chimney meets the minimum height WARNING requirements Fire Risk 10 All labels and hang tags have been removed A from the glass Hearth amp Home Technologies 11 All plated surfaces have been wiped clean disclaims any responsibility for and if applicable the warranty will be voided by the 12 The room sensor
48. er of the HHT appliance at the site of installation and to any transferee taking ownership of the appliance at the site of installation within two years following the date of original purchase that the HHT appliance will be free from defects in materials and workmanship at the time of manufacture After installation if covered compo nents manufactured by HHT are found to be defective in materials or workmanship during the applicable warranty period HHT will at its option repair or replace the covered components HHT at its own discretion may fully discharge all of its obligations under such warranties by replacing the product itself or refunding the verified purchase price of the product itself The maximum amount recoverable under this warranty is limited to the purchase price of the product This warranty is subject to conditions exclusions and limitations as described below WARRANTY PERIOD Warranty coverage begins on the date of original purchase In the case of new home construction warranty coverage begins on the date of first occupancy of the dwelling or six months after the sale of the product by an independent authorized HHT dealer distributor whichever occurs earlier The warranty shall commence no later than 24 months following the date of product shipment from HHT regardless of the installation or occupancy date The warranty period for parts and labor for covered components is produced in the following table The term Limited
49. erwise turn the mode selector to OFF verify by ensuring that the Status light goes out The shut down protocol of the circuit board will safely allow the fire to go out All motors will stop when cool and only the POWER light will remain lit It is now safe to un plug the electrical supply CAUTION SHOCK AND SMOKE HAZARD Proper Shut down procedure must be followed e Smoke spillage may occur if shut down is not complete e Risk of shock if appliance is not disconnected from the supply power prior to servicing B Quick Reference Maintenance Chart HARMAN BUILT TO A STANDARD NOT A PRICE Soot Formation and Need For Removal When wood is burned the products of combustion combine with moisture to form a soot residue which accumulates on the flue lining When ignited this soot makes an extremely hot fire The entire venting system should be inspected at least once every two months during the heating season to determine if a soot buildup has occurred If soot has accumulated it should be removed to reduce the risk of a chimney fire If you experience a chimney fire Turn the control to Off Keep appliance doors and hopper lid closed and latched Notify the fire department Do not oper ate the appliance until the chimney and connector have been inspected and approved by a chimney professional Follow the detailed instructions found in this section for each point listed in the chart below NOTICE For recommendation pu
50. etting It is important to note that the blower will not come on until the ESP reaches a specific tem perature to ensure that cold air is not being blown out into the room Also the speed of the blower when set on lower speeds will automatically increase as the temperature of the stove increases e Igniter Mode Switch The toggle switch for the igniter is a two position switch Select from either AUTOMATIC or MANUAL AUTOMATIC Will automatically start the fire in either STOVE TEMP or ROOM TEMP mode STOVE TEMP The ignition mode will start the fire one time only Since STOVE TEMP maintains a constant output the fire will never go out to need re ignited ROOM TEMP The ignition mode will start the first fire Then if the room temperature is satisfied the fire will go out Once the room cools the ignition mode will start another fire and so on This mode provides fully automatic temperature control MANUAL The fire must be started manually using starting gel or other manufactured fire starter MANUAL With the igniter switch in the MANUAL position the igniter is disabled STOVE TEMP The fire would need to be started manually and will maintain a constant output based on the temperature setting ROOM TEMP The fire would need to be started manually The control will adjust output to maintain a constant room temperature however it will not allow the fire to go out If the room temperature is satisfied the control will adju
51. he pre cut hole inward and feed the sensor from the back side Allow the bulb of the sensor to extend approximately 1 5 inches into the room Use a wire tie on the push in tab to secure the sensor wire H Room Sensor Installation Although not required it is recommended that the room sensor be connected in every installation Using a minimum size 18 gauge wire you may splice in an additional length to extend the room sensor The fol lowing are typical locations for the room sensor On an interior wall next to or in place of a typical wall thermostat e On the leg of a coffee table or end table in your favorite sitting location e Sticking out through the punched hole at the lower right corner of the control panel Note When installing the room sensor externally limit the distance from the stove to 25 feet or less Once the location has been decided run the wiring to the control panel You ll need to remove the two ter minals from the end of the sensor cable and replace them with the two smaller terminals from the hardware bag Plug the terminals into the circuit board These connections are not polarity specific Note If the room sensor is located too close to the appliance or in a direct path of the distribu tion air You may need to elevate the temperature setting to maintain a comfortable temperature level throughout the heated space See Draft Test Procedure on Page 26 Pellets or Corn Pellet Mixture Only 21
52. ide the insert body By User out onto the hearth or onto the service rail kit if pur chased Whenever the hopper is empty inspect and remove any large amounts of sawdust or fines Although this j Remove the exhaust chamber access cover on the finer material will mostly feed through with the fuel right rear of the insert large quantities of sawdust may restrict feeder flow 32 Pellets or Corn Pellet Mixture Only 3 90 775 Save These Instructions P35i Fireplace Insert 7T Cleaning the Door Glass e Frequency As needed Weekly e User Whenever the view of the fire is obstructed or weekly clean the glass using a soft cloth dampened with stan dard household glass cleaner Never spray glass cleaner directly onto hot glass Apply the cleaner to the cloth then wipe the glass Inspect the glass and sealing gasket Replace gasket as needed Do not operate the stove with a broken glass Replacement glass which is ceramic glass should be obtained through your Harman dealer To replace a broken glass first be sure to carefully remove the broken glass and any remaining shards or pieces With the door laying on a flat surface lay the gasketted glass panel onto the door and be sure it is properly fitted into the channel Lay the glass retainer clips in place near each corner and secure them using the 3 8 screws Be sure to tighten each screw equally so you don t create a pressure point on the glass NEVER OPERATE THIS APP
53. ing frame just like the exhaust does Follow the instructions included in the kit to ensure proper instal lation 1 Make a determination of where you want to draw the outside air from Here are a few options a Punch a hole through the rear of the fireplace and exterior wall Rigid pipe or flex pipe could be used b Use the chimney or chase as a conduit for outside air The exhaust liner must be run the full length of the flue When creating your steel plate to seal the damper area Make another 3 inch hole for the outside air pipe Install a short run of pipe from the mounting frame through the sealing plate Then install the chimney top extension kit item 1 00 674104 at the top of the chimney Contents of Outside Air Kit This is slotted to allow fresh air into the chimney or chase 2 Secure the outside air supply pipe to the stub on Stub Mounting Bolt the mounting frame using a minimum of two fas uk teners 3 If running the supply pipe direct install the outside v air cover weldment 1 10 09542 to keep birds or rodents from entering the supply pipe 4 Keep the intake a minimum of 4 feet 1 2 m below Intake Stub the exhaust termination Outside Air Intake Weldment CAUTION Never draw outside combustion air from e Wall floor or ceiling cavity e Enclosed space such as an attic
54. llets or Corn Pellet Mixture Only 3 90 775 P35i Fireplace Insert Loosen wing nut to remove cover Vacuum fines from this area Save These Instructions P35i Fireplace Insert BUILT TO A STANDARD NOT A PRICE 6 Igniter Vacuum to clean Whenever cleaning burn pot air chamber To remove igniter e Loosen wing screws and remove cover on front of burn pot e Using a 5 16 wrench remove the two black screws above the cleanout The igniter and brack et are now free e Slide the insert body out of the mounting frame e Locate the pale blue and yellow wires entering at the bottom of the feeder body e Remove wire ties as needed to loosen the igniter wires e Pull the igniter and bracket out from the front until the wire disconnects are accessible e When installing igniter reverse these steps and be sure that the plastic coated wires are pulled all the Way to the rear of the feeder This hole in the feeder body is where the igniter wires e Re tie all wires clear of all hot or moving parts pass through to the burn pot This shows the igniter and bracket removed from the burn pot Missing in the illustration is the wires from the igniter which run through the burn pot air chamber Only the first few inches of the wires are insulated for high temperatures These insulated wires are all that can be inside the feeder or burn pot Save These Instructions 3 90 775 Pellets or Corn Pellet Mixture Only 37 P35i Firepl
55. mum Width 24 m Lp Surround side to face trim D Insert top to max 12 mantel C Floor Protection Requirements Location Millimeters E Window opening to front 6 152 Window opening to side Hearth extension must be of a non combustible material It must extend beyond the appliance according to the mea surements listed Minimum Size Hearth Extension is 16 Deep By 32 Wide The Maximum mantel depth J is 12 inches 305 mm with a minimum vertical height K of 12 inches 305 mm 10 Pellets or Corn Pellet Mixture Only 3 90 775 Save These Instructions P35i Fireplace Insert F Factory Built Fireplace Installation When installing the P35i Insert into a factory built wood burning fireplace several things need to be taken into consideration The size of the fireplace opening Will the unit fit into the opening Some of the factory built fireplaces have metal smoke shields inside the top that can be removed to gain height Keep in mind that anything removed from the factory built fireplace must be attached to the fireplace with a metal wire Floor protection guidelines as listed previously must also be followed The manufactured fireplace may not be altered be yond the exceptions listed below Never remove masonry bricks or mortar from an existing fireplace The following modific
56. n 10 Maintaining The Fire 2 D Minimum Fireplace Opening Relaxation Mode 27 Requirements 10 J Shut Down Procedure 27 E Mantel Projections 10 F Factory Built Fireplaces 11 Section 9 Troubleshooting Troubleshooting Chart 28 Section 5 Vent Information A Vent Termination Requirements 12 Section 10 Service amp Maintenance B Avoiding Smoke and Odors 13 A Shut Down Procedure 29 C Venting Requirements Restrictions 14 B Quick Reference Maintenance 29 D Existing Fireplace Installation 15 C General Maintenance Procedures 30 E Rear 16 D Motors and Components 34 F Zero Clearance Cabinet 16 Section 11 Reference Materials Section 6 Mobile Home US only A Wiring Diagram 38 A Mobile Home Installation 17 B Power Failure Back up 39 C Service Parts Listing 40 D Custom Surround Sizes 44 E Warranty Policy 45 Save These Instructions 3 90 775 Pellets or Corn Pellet Mixture Only 3
57. n of venting whether flex or rigid through the damper and into the chimney flue The Damper must be removed or locked in the open posi tion and sealed with a plate constructed of steel or other non combustible material Kaowool mineral wool or other non combustible insu lation is recommended above the plate to reduce the possibility of condensation You will also need to wrap the venting section between the insert frame and the damper sealing plate This is to prevent overheating of the fireplace cavity which may cause damage to the insert s motors and other electrical components The connector pipe should extend through the sealing plate and smoke chamber and into or beyond the first flue tile IN CANADA This fireplace insert must be installed with a continuous chimney liner of a minimum 3 diameter extending from the insert to the top of the chimney The chimney liner must conform to the Class 3 requirements of CAN ULC S635 Standard for Lining Systems for Existing Masonry or Factory Built Chimneys and Vents or CAN ULC S640 Standard for Lining Systems for New Masonry Chimneys Non combustible Insulation Sealing Plate Save These Instructions 3 90 775 HARMAN BUILT TO A STANDARD NOT A PRICE Be sure to design the venting so that it can be easily cleaned Check with your local authority having jurisdiction to determine if this venting method is acceptable Some Provincial State or Local codes may require a
58. necessary adjust the draft voltage using the low draft adjustment screw on the circuit board See Page 24 Clockwise will increase the draft and counter clockwise will decrease it Once set record the low draft reading here W C Be sure and turn off of Test mode Disconnect the meter and return the plug bolt to the test port 3 90 775 P35i Fireplace Insert F Starting a Fire MANUAL 1 With the mode selector in the OFF position and the Feed Adjuster NOT on Test plug the power cord into a properly grounded receptacle 2 Fill the hopper with DRY fuel 3 Turn the FEED ADJUSTER dial to Test This will run the feed motor for one minute If you begin to see fuel entering the burn pot you can stop the test cycle Return to 4 or 5 to start out 4 Turn the mode selector dial to the desired mode This will start the combustion blower operating If Room Temp is selected be sure to turn the temperature dial above the current room tem perature 5 Fill the burn pot with a mixture of wood pellets and starting gel 6 Light the starting gel with a match and close the door 7 Only after the ESP temperature increases will the feeder start operating to increase the fire size NEVER APPLY STARTING GEL TO THE FUEL IN THE BURN POT WITHOUT THE COMBUSTION BLOWER OPERATING TESTED AND APPROVED FOR USE WITH WOOD PELLETS OR A MIXTURE OF SHELLED CORN AND PELLETS ONLY USE OF ANY OTHER TYPE OF FUEL WILL VOID TH
59. ney fire Pellets or Corn Pellet Mixture Only 33 P35i Fireplace Insert D Motors and Components Hopper Lid Latch Viewing Glass Ash Pan Cover P Return Air Slots Control Pane Exhaust Sensing Probe ESP Feed Motor Distribution Blower Ash Pan Latch Frame Latch 34 Pellets or Corn Pellet Mixture Only 3 90 775 Save These Instructions P35i Fireplace Insert BUILT TO A STANDARD NOT A PRICE 1 Feed Motor Requires no lubrication Keep the motor windings free of dust Can be wiped clean or vacuumed To remove feed motor e Slide the insert body out of the mounting frame e Between the feed motor and the feeder body you ll see the cam block with a bearing that actu ates the pusher arm e With a 7 16 wrench loosen the hex head bolt in the end of the cam e With the bolt loosened the feed motor and its mounting bracket will pull straight out of the auger shaft 3 ESP Exhaust Sensing Probe Remove and wipe clean with a soft cloth and glass cleaner or alcohol To remove the probe e Slide the insert body out of the mounting frame Loosen bolt in end of The probe is installed on the side of the exhaust cam block chamber e With a 1 4 socket or driver remove the screw that attaches the probe e Pull the probe out of it s mounting hole 2 Combustion Blower Requires no lubrication Keep the motor
60. ormal shut down Blinks to DISTRIBUTION BLOWER indicate errors detected the combustion blower will remain on low burn voltage COMTHUSTION OO BLOWER FEEN O MOTOR AUTO Indicates power to distribution blower IGNITER 7 GNITER O M Indicates power to combustion blower Ed fe Start Up mode Indicates power to the feed motor 0 Thy yum Mode Selector Indicates power to the igniter Bw 07 O Allows you to choose between Room FE 5 Temp Mode Stove Temp Mode or OFF Low Draft Adjustment Screw see page 26 Also allows you to vary the distribution blower speed by turning the knob to the high or low side of each mode Distribution Blower speed adjustment range L low H high Variable speed anywhere between L and H although as the stove temp goes up so does the low end of the scale WARNING HIGH VOLTAGE Disconnect power befare corer Temp dial Allows you to adjust the room temperature in Room Temp Mode using the outer scale marked in degrees Fahrenheit It also allows you to adjust the stove temperature while in Stove Temp Mode using the inner scale marked from 1 to 7 Dealer Diagnostic Port For dealer maintenance only Requires special DDM monitor supplied to Harman Dealers exclusively 24 Pellets or Corn Pellet Mixture Only 3 90 775 Save These Instructions P35i Fireplace Insert a Feed Rate Adjustment The Circuit board runs on a one minute timer cycle
61. ower Using Battery Back up Harman strongly recommends installing battery back up to minimize entry of smoke into the room in the event of power loss Your pellet biomass burning appliance relies on a combustion blower to remove exhaust A power failure will cause the combustion blower to stop This may lead to exhaust seeping into the room Vertical rise in the venting may provide natural draft It is however no guarantee against leakage There are two Harman approved battery back up options for your appliance Uninterruptible Power Supply UPS UPS battery back ups are available online or at computer and office equipment stores Your Harman appliance with Rev E or later software available beginning in November 2010 may be plugged directly into a Harman approved UPS e he APC American Power Conversion model BE750G and the TrippLite model INTERNET750U are tested and approved Other brands or models may not be compatible When power is lost a fully charged UPS will power a safe combustion blower only shut down Your appliance will pulse the blower every few seconds to clear exhaust until the fire is out NOTE The UPS provides safe shut down only It is not intended for continued operation Your appliance will recognize when power is restored What happens depends on ESP temperature and whether it is equipped with automatic ignition e In Automatic setting units equipped with automatic ignition will respond to the set point
62. pecified constant temperature regardless of the surrounding environment temperature conditions Or Room Temp mode where the control will adjust the rate of burn to meet a specified room temperature setting You also have the choice of Automatic or Manual ignition Regardless of the mode selected operation is controlled by both exhaust temperature being reported by the ESP Exhaust Sensing Probe and the microprocessor circuit board We ll discuss these control devices and their functions now ESP Location 1 ESP Exhaust Sensing Probe The ESP is a tiny thermistor located in the exhaust stream The probe chang es it s thermal resistance based on minute changes in temperature which is monitored by the circuit board and used to determine the need for changes in the burn rate to meet the temperature demand 2 Circuit Board As stated previously the circuit board is a microprocessor which means it has the ability to think and adjust itself based on both reported tempera tures and demand temperature The circuit board will also flash a code se quence on the Status light if an error is detected eus um to the control e Sets the maximum feed rate 4 ere f Status Light STATUS a S Test Will be lit in either stove or room temp mode Runs all motors at full speed for one when pointer is not within off position band LF test minute to check operation Afterwards except after n
63. re a few holes in the bottom of the insert Home and Safety Standard HUD CFR mounting frame which can be used for lag bolts Use 3280 Part 24 at least two of these holes for securing the appliance to the fireplace floor in a mobile home installation The installer will need to determine and obtain the properly g g g g g g g g g 22 vs WOOOOOOOO OQ 27 WARNING sized lag bolts and masonry anchors Never install in a room intended for sleeping Save These Instructions 3 90 775 Pellets or Corn Pellet Mixture Only 17 HARMAN BUILT TO A STANDARD NOT A PRICE P35i Fireplace Insert Appliance Set Up The image at left shows the use of the chim ney for outside air supply Also shown is the Chimney intake extension on the top of the chimney It is slotted to allow fresh air into the flue Be sure to use the proper flashing and vent cap to prevent rain from entering the chimney flue The image below demonstrates bringing the outside air in through a hole cut through the rear of the fireplace and external wall With this method a screen is necessary to prevent birds or rodents from entering A Outside Air Attachment Outside Air Kit 1 00 774280 sold separately must be used for attaching outside air to the insert This kit contains a 3 stub and gasket to mount to the frame and the outside air adapter which secures to the insert body The outside air intake connection will seal to the mount
64. room tem perature doesn t match ther mometer or other readings 28 Pellets or Corn Pellet Mixture Only No fuel in hopper Door hopper lid or ash pan open Poor draft weak combustion blower Fuel feed restriction Failed feed motor Fire isn t hot enough for blower operation MANUAL STOVE TEMP Failed motor or connections Test mode Feed rate too low Room sensor location different than ther mometer location Excessive ash buildup on heat exchanger or in the exhaust 3 90 775 Load fuel Close all doors and check seals Perform draft test clean exhaust replace blower if necessary Check operation in Test mode Clear obstruction Replace motor if necessary Increase temperature setting When operating in manual ignite stove temp mode the blower will not run below a 3 setting on the temperature dial Increase temperature setting Check connections Replace blower Set feed adjuster at 4 or higher Room sensor reports the room air temperature to the circuit board Move sensor location or adjust set point accordingly Clean exhaust firebox and heat exchanger thor oughly Save These Instructions P35i Fireplace Insert 1 0 Service amp Maintenance A Shut down Procedure The best way to shut down the appliance is to simply let it run out of fuel and shut down naturally as the temperature cools This method is highly recommend ed for the end of season shut down To shut down oth
65. rposes only More frequent cleaning is necessary if heavy buildup is encountered at the recommended intervals or if you see soot coming from the vent Failure to clean your appliance on a regular basis will void the product warranty Cleaning or Inspection Frequency _ Daily Weekly Monthly Yearly Area beneath burn pot grate T each ton of fuel burned Ash removal Ash removal Depending on fuel Depending on fuel quality Burn pot erae UE surface Depending on fuel quality meer lz Combustion blower Combustion blower paddle fan fan After each ton of fuel burned each ton of fuel burned More frequently depending on Distribution blower honra Mass Door latch Door latch inspection Prior to Prior to heating season season Feeder body Fines collection area Depending on fuel quality E Firebox thorough cleaning After each ton of fuel burned oR LX bo When view of fire becomes eec APP pe er E Heat Hopper 01 0 Save These Instructions Whenever Whenever adding fuel fuel More frequently depending on Venting system uel quality and quantity 3 90 775 ereach ionott tured _ each ton of fuel burned Pellets or Corn Pellet Mixture Only 29 E General Maintenance Procedures 1 Burn Pot Grate Cleanin e Frequency Daily to Weekly e By User Wear Leather Gloves To Prevent Skin Burns This procedure can be done with a fire burning It is
66. s the anchor for the appli ance If the frame is not secured properly shifting Will occur when sliding the insert in or out There are four 4 holes located as shown that are threaded for 5 16 18 bolts Thread the bolts down through the holes to raise manne corners as needed to level A A socosooos OO ve 2 WBOOOOOOONNO OD LA p c o V 2 ZA The mounting frame is the anchor for the appli ance If the frame is not secured properly shifting Will occur when sliding the insert in or out Most importantly the frame must be level Again be certain that the surround is not supporting the weight Turn the leveling screws in until there is a slight gap beneath the surround panels Here are a few different ways to anchor the mounting frame On the sides of the frame there are a few holes which can be used to attach metal These straps can be anchored into the fireplace using masonry anchors You could also use any of the unused holes in the bottom of the frame to install anchors and lag bolts Another option involves using kit 1 00 774279 Here you will mount plates to the frame These plates have coupling nuts welded to them The kit also includes two pieces of 1 2 all thread which threads into the coupling nuts These can be used to tighten upward against the lintel until the unit is secure Mi i 20 Pellets Corn Pellet Mixture Onl
67. sed to support the insert body while it is pulled out of the mounting frame for cleaning or service Used only with a raised hearth installation it is easily adjustable to a height range of 4 to 14 Assemble the rail kit using the provided instructions After removing the Ash Pan cover the rails attach to the mounting frame with four bolts There are even stop bolts on the rails to prevent accidental roll off Two bolts on each side secure the rail kit to the mounting frame Save These Instructions P35i Fireplace Insert Operating Instructions HARMAN BUILT TO A STANDARD NOT A PRICE A Fire Safety You can never be too cautious when it comes to fire safety Please give serious consideration to the follow ing e Install at least one smoke detector and CO detec tor on each level of the home Locate detectors away from the appliance and close to the sleeping quarters e Follow the manufacturer s guidelines on placement and installation as well as maintaining regularly Place a Class A fire extinguisher nearby to con tend with small fires e Inthe event of a fuel hopper fire e Evacuate the house immediately e Notify the Fire Department B Fuel and Fuel Storage Pellet fuel quality can fluctuate This appliance is designed to burn a wide variety of pellet fuel giving you the freedom to choose the most economical fuel in your area Hearth amp Home Technologies strongly recommends that you
68. st to the minimum burn rate and hold there until the room temperature de creases Pellets or Corn Pellet Mixture Only 25 26 Pellets or Corn Pellet Mixture Only Be sure the appliance is installed properly and that all safety requirements have been met Pay par ticular attention to the clearances to combustibles floor protection and the venting instructions Test your smoke detector s and CO detector s to the specifications of the manufacturer Double check that the ash pan and internal firebox are empty Be sure to read this entire manual Draft Test Procedure Using a 9 16 wrench remove the draft test port plug bolt located to the left inside the firebox This bolt threads downward through the outside of the body Externally the opened hole is located above the ash pan spring latch on the left Insert the draft meter hose into the test port Be sure the meter is ca pable of a scale between 0 and 1 inch Water Column Zero the meter if necessary and be sure it is set up to read in negative pressure Be sure the ash pan door and hopper lid are all closed and latched Turn the feed adjuster to Test mode During the first minute of test the combustion blower will be on high Record the high draft reading here W C The high draft should be above 0 5 W C but no higher than 1 W C After a minute the combustion blower will go to low speed Here you want to see a reading be tween 0 30 and 0 35 If
69. tage of Harman s 30 years of stove design technology and manufacturing Output is managed by a microprocessor that senses the room temperature and the fire temperature with two thermistor probes and then determines the best feed rate for your heating demand The platinum combination is Harman s Patented Pellet Pro Feeder system and ESP Control which have been developed to their highest state These features work together to allow amazing heat output with little regard for fuel quality We wish you and your family many years of enjoyment in the warmth and comfort of your hearth appliance Thank you for choosing Harman Home Heating Harman A division of When This Room Heater Is Not Properly Hearth amp Home Technologies Inc Installed a House Fire May Result 352 Mountain House Road To Reduce The Risk Of Fire Follow Halifax PA 17032 The Installation Instructions Contact www harmanstoves com Local Building Or Fire Officials About Restrictions And Installation Inspection Requirements In Your Area This label is located on the inside of the hopper lid Please record your serial number for future reference Serial No N de s rie Model Mod le P35i PELLET INSERT CAUTION Tested amp Appareil de chauffage granul s de bois CLEARANCES TO COMBUSTIBLE MATERIAL e HOT WHILE IN OPERATION KEEP CHILDREN AND CLOTHING AWAY CONTACT e us eee ECARTS MINIMUM DE SECURITE MAY CAUSE SKIN BURNS SEE NA
70. the type of fuel you use in your stove Moisture and ash content can affect performance T Corn is approved for burning only when mixed with wood pellets Save These Instructions P35i Fireplace Insert Special Warnings and Notes Carbon monoxide referred to as CO is a colorless odorless gas that is produced during combustion of solid fuels CO is toxic and can be fatal Even though this stove is designed to be as safe as possible it is recommended that you install a CO detector This is true for oil gas or wood burning products as well CO is not specifically heavier or lighter than air Therefore it is best to install the detector at table top level rather than on the ceiling like a smoke detector Never use gasoline lantern fuel kerosene charcoal lighter fluid or similar liquids to start or freshen up a fire in this heater Keep all such liquids well away from the heater while it is in use SPECIAL NOTE DUE TO ASH BUILDUP IT IS STRONGLY RECOMMENDED TO HAVE YOUR STOVE PROFESSIONALLY CLEANED AND SERVICED ANNUALLY THIS INCLUDES ALL PARTS OF THE STOVE AND THE VENTING SYSTEM HARMAN BUILT TO A STANDARD NOT A PRICE CO detectors are very sensitive and may sound an alarm for fumes other than CO or CO from sources other than the stove such as a car or lawn mower exhaust If the alarm sounds 1 Increase house ventilation by opening windows or doors 2 Make sure the stove doors and hopper lid
71. thout exhaust blower op eration Negative pressure in the house will resist this natural draft if not accounted for in the pellet appliance installation Heat rises in the house and leaks out at upper levels This air must be replaced with cold air from outdoors which flows into lower levels of the house Vents and chimneys into basements and lower levels of the house can become the conduit for air supply and reverse under these conditions Outside Air Harman Home Heating and Hearth amp Home Tech nologies recommend attaching outside air in all installations especially lower level and main floor locations Per national building codes consideration must be given to combustion air supply to all combustion appli ances Failure to supply adequate combustion air for all appliance demands may lead to back drafting of those and other appliances When the appliance is side wall vented The air intake is best located on the same exterior wall as the exhaust vent outlet and located lower on the wall than the exhaust vent outlet When the appliance is roof vented The air intake is best located on the exterior wall oriented towards the prevailing wind direction during the heating season The outside air connection will supply the demands of the pellet appliance but consideration must be given to the total house demand House demand may consume some air needed for the stove especially during a power failure It may be necessary to add ad
72. uilding or the combustion air inlet to any other appli ance must be a minimum of 48 K The clearance to a mechanical air supply inlet must be a minimum of 10 feet with outside air installed 6 feet L The clearance above a paved sidewalk or a paved driveway located on public property must be a minimum of 7 feet M The clearance under a veranda porch deck or bal cony must be a minimum of 12 inches B also NOTE The clearance to vegetation and other exterior combustibles such as mulch is 36 as measured from the center of the outlet or cap This 36 radius continues to grade or a minimum of 7 feet below the outlet Certain Canadian and or Local codes or regulations may require different clearances 2A vent shall not terminate directly above a side walk or paved driveway which is located between two single family dwellings and serves both dwellings Only permitted if veranda porch deck or balcony is fully open on a minimum of 2 sides beneath the floor NOTE In Canada where passage through a wall or partition of combustible construction is desired the installation shall conform to CAN CSA B365 Save These Instructions P35i Fireplace Insert B Avoiding Smoke and Odors Negative Pressure Shut down and Power Failure To reduce the probability of back drafting or burn back in the pellet burning appliance during power failure or shut down conditions the stove must be able to draft naturally wi
73. vided for combus tion air and must remain clear of leaves debris ice and or snow The outside air path must be unrestricted while the appliance is in operation 2 he combustion air intake system must be of metal construction It must permit zero clearance CAUTION to combustible materials and contain a rodent Never draw outside combustion air from eh e Wall floor or ceiling cavity 3 The appliance must be secured to the mobile Enclosed space such as an attic or garage home structure by bolting it to the floor Use the correct length lag bolts through the same holes that secured the appliance to the shipping pallet 4 The appliance must be grounded to the metal framing of the mobile home 5 All clearances to combustibles and floor protection requirements must be followed 6 Follow the vent manufacturer s instructions when installing in a mobile home Use silicone or equiva lent to create an effective vapor barrier where the chimney or other component penetrates to the exterior of the mobile home 7 Installation shall be in accordance with the Manu factured Home and Safety Standard HUD CFR 3280 Part 24 8 The appliance must never be installed in a room designated for sleeping 9 The space heater must be connected to a fac tory built chimney conforming to CAN ULC S629 Maximum 8 inch diameter Chimney must be removable to allow transport of mobile home Installation must comply with Manufactured There a
74. with your local building code agency before you begin your installation Local codes may su persede the test laboratories specifications Always obtain any required permit s so that insurance pro tection benefits cannot be unexpectedly cancelled If any assistance is required during installation please contact your dealer We recommend that a qualified building inspector and your insurance company representative review your plans before and after the installation 2 Room Sensor Location The room sensor s location will have some effect on the appliance s operation When the sensor is located close to the appliance it may require a higher set ting to keep the rest of the house comfortable If the sensor is located in an adjacent room or farther away from the stove you will notice higher temperatures near the appliance Do NOT connect this unit to a chimney flue servicing another appliance Do NOT connect to any forced air distribution duct or system 6 Pellets or Corn Pellet Mixture Only 3 90 775 P35i Fireplace Insert B Fire Safety Maintain the designated clearances to combustibles Insulation must not touch the chimney You must maintain the designated air space around the chim ney This space around a chimney is necessary to allow natural heat removal from the area Insulation in this space will cause a heat buildup which may ignite wood framing NOTE Clearances may only be reduced by means approved
75. www harmanstoves com BUILT TO A STANDARD NOT A PRICE Owner s Manual Installation and Operation Model P35i Pellet Biomass Fireplace Insert 1 70 774195 1 70 774235 We suggest thal our See beso products PEN installed and serviced Ey f n i professionals who wr l in the US by ha Fireplace eM IMFI as NOTICE DO NOT DISCARD THIS MANUAL Important operating and Read understand and Leave this manual with maintenance instructions follow these instructions party responsible for use included for safe installation and and operation operation Please read this entire manual before installation and use of this fireplace insert room heater Failure to follow these instructions could result in property damage bodily injury or even death Do not store or use gasoline or other flam mable vapors and liquids in the vicinity of this or any other appliance Do not overfire If any external part starts to glow you are overfiring Reduce feed rate Overfiring will void your warranty Comply with all minimum clearances to com bustibles as specified Failure to comply may cause a house fire CAUTION Tested and approved for use with wood pellets and a mixture of shelled field corn and wood pellets only Burning any other type of fuel will void your warranty HOT SURFACES Glass and other surfaces are hot during operation AND cool
76. y 3 90 775 P35i Fireplace Insert E Attaching the Venting IL d NOTE When installed in a rear vent configuration the maximum BTU may be reduced due to elevated ESP temperatures associated with the horizontal exhaust stream The flue collar on the rear of the mounting frame is designed to pivot Loosen the four mounting bolts and adjust the angle of the collar as needed Shown above is the vertical position and the horizontal position Be sure the fiber gasket remains in place between the collar and the mounting frame and secure the bolts Secure the first section of venting to the collar with a minimum of two fasteners Self drilling screws will work well for this Once the venting is secured and the seams are sealed it is recommended that you wrap the vent pipe with a non combustible insulation to prevent overheating of the motors and other appliance components This is required and supplied when using the optional Zero Clearance Cabinet Save These Instructions P35i Fireplace Insert F Installing the Body into the Mounting Frame The rollers on the sides of the insert body will ride on the rails of the mounting frame Once the body is all the way in hook and close the top spring latches on each side to secure Control Board Installation The control board is packaged in a static resistant bag Use care when handling hold the circuit board only by the edges In a l
77. your fire is well established Now you can make any desired adjustments to the temperature dial Remem ber in STOVE TEMP the temperature dial uses the inner portion of the scale 1 thru 7 ROOM TEMP select the desired temperature in Fahrenheit from 50 to 90 degrees The flames should appear brisk and bright If you see deep orange and lazy flames it is usually an indica tion that the burn pot needs to be cleaned Refer to the Maintenance Section of this manual WARNING RISK OF FIRE Keep combustible mate rials gasoline and other flammable vapors or liquids clear of this appliance e Do NOT store flammable materials in the vicinity of this appliance e DO NOT BURN GARBAGE OR FLAMMABLE FLUIDS SUCH AS GASOLINE NAPTHA OR ENGINE OIL e DONOT USE CHEMICALS OR FLUIDS TO START A FIRE Keep all such liquids well away from the heater while it is in use combustible materials may ignite Save These Instructions 3 90 775 HARMAN BUILT TO A STANDARD NOT A PRICE I Relaxation Mode An added feature for those times when you d like to unwind watching a fire but yet do not want all the heat With the igniter switch in the MANUAL position and the mode selector in STOVE TEMP your tempera ture dial can be set up to a 3 and the distribution blower will be disabled As you turn up the tempera ture dial and the fire begins to burn hotter the distribution blower will begin to operate PONER LST HIB UT IOS
78. zr19 Nu FHNSH ed8zZS Pkgori 330800 0 Y 2720 Grommet miom Pkgoriz sarare GesxetHoperTwon s Y 08 11 lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt HARMAN BUILT TO A STANDARD NOT A PRICE D Custom Size Surround P35i Fireplace Insert This diagram shows the minimum dimensions of a custom fit surround panel part number 1 00 774221 SPL Note that arched surrounds can only be made flat Therefore the intake air slots normally in the sides of the surround are moved to the face Rectangular surrounds can be made flat if desired and they will also have the intake slots in the face P35i Custom Surround Part 1 00 774221 SPL The top of the mounting frame must be covered Rectangular Minimum Height 28 11 16 729 e Minimum Width 40 1016mm 44 Pellets or Corn Pellet Mixture Only 3 90 775 Arched Minimum Center Height 31 3 8 797 mm at this point Arched Minimum Side Height 24 7 8 632 mm Save These Instructions Hearth amp Home Technologies Inc LIMITED LIFETIME WARRANTY Hearth amp Home Technologies Inc on behalf of its hearth brands HHT extends the following warranty for HHT gas wood pellet coal and electric hearth appliances that are purchased from an HHT authorized dealer WARRANTY COVERAGE HHT warrants to the original own

Harman Stove Company P35I Indoor Fireplace User Manual

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