Harbor Freight Tools 65410 Air Compressor User Manual
Contents
1. here Air Connection 47 2 Connect a 1 4 NPT air hose rated 165 PSI or higher to the air connec tion 47 The air hose must be long enough to reach the work area with enough extra length to allow free movement while working 3 Incorporate an in line oiler shut off valve regulator with pressure gauge and filter for best service as shown in the diagram below An in line shutoff valve is an important safety device because it controls the air supply even if the air hose is ruptured Page 7 Male Male Connector Connector IH we Nair Hose Quick Coupler Compressor Coupler Regulator with Pressure Gauge Recommended Air Line Components OPERATING INSTRUCTIONS SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product TO PREVENT AWARNING SERIOUS INJURY FROM ACCIDENTAL OPERATION Turn the Power Switch of the tool to its OFF position and unplug the tool from its electrical outlet before performing any inspection maintenance or cleaning procedures Read the ENTIRE IMPORTANT 1 Make sure the air tool s throttle or switch is in the off position 2 Connect the tool that will be used for the job to the airline SKU 65410 For technical questions please call 1 800 444 3353 Close the in line safety valve be tween the compressor and the tool Connect an air hose2. rated to the intended PSI that will be used with the tool to the Air Connection 47 The air hose must be long enough to reach the work area with enough extra length to allow free movement while working Plug the Power Cord into a grounded 120 V electrical outlet Do not use an extension cord with this product Pull the Power Switch up to turn it on Pressure Pressure Regulator Valve 48 Power Switch I Tank Tool Pressure Pressure Gauge Gauge Allow the Air Compressor to build up pressure until it cycles off Open the Pressure Valve Adjust the air compressor s Regula tor so that the air output is enough Page 8 to properly power the tool but the output will not exceed the tool s maximum air pressure at any time Turn the knob clockwise to increase pressure and counter clockwise to decrease pressure Adjust the pres sure gradually while checking the air output gauge to set the right pressure range The Air Compressor will cycle up to 115 PSI before shutting off It will start to build pressure again when the PSI of the Compressor drops to 85 PSI After the job is complete move the Power Switch to the OFF position Close the Pressure Valve Pull down on the Safety Valve under neath the Gauges to release pres sure Squeeze the Trigger of the air tool to release pressure from the line 14 SKU 65410 Turn the Drain Valve at the bottom of the Tank two turns to release any built
3. up moisture Close the valve after moisture has drained out Do not remove the Drain Valve 15 16 For technical questions please call 1 800 444 3353 Drain Valve Disconnect the air hose and tool To prevent accidents disconnect its power supply after use Clean then store the tool indoors out of children s reach Page 9 MAINTENANCE AND SERVICING Procedures not specifically explained in this manual must be performed only by a qualified technician TO PREVENT AWARNING serious INJURY FROM ACCIDENTAL OPERATION Turn the Power Switch of the tool to its OFF position and unplug the tool from its electrical outlet before performing any inspection maintenance or cleaning procedures TO PREVENT SERIOUS INJURY FROM TOOL FAILURE Do not use damaged equipment If abnormal noise or vibration occurs have the problem corrected before further use Cleaning Maintenance and Lubrication 1 BEFORE EACH USE inspect the general condition of the tool Check for loose screws misalignment or binding of moving parts cracked or broken parts damaged electrical wir ing and any other condition that may affect its safe operation 2 AFTER USE clean external surfaces of the tool with clean cloth 3 AWARNING If the supply cord of this power tool is damaged it must SKU 65410 For technical questions please call 1 800 444 3353 be replaced only by a qualified service technician PLEAS
4. warrants to the original purchaser that for a period of one year from date of purchase that the tank is free of defects in materials and work manship 90 days if used by a professional contractor or if used as rental equipment Harbor Freight Tools also warrants to the original purchaser for a period of ninety days from date of purchase that all other parts and components of the product are free from defects in materials and workmanship This warranty does not apply to damage due di rectly or indirectly to misuse abuse negligence or accidents repairs or alterations out side our facilities normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limita tion of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the com plaint must accompany the merchandise If our inspection verifies the defect we will ei ther repair or replace the product at our election or we may elect to refund the purchase price i
5. CENTRAL PNEUMATIC _ oo NNA TWIN TANK 2 HP AIR COMPRESSOR SET UP AND OPERATING INSTRUCTIONS Visit our website at http www harborfreight com Read this material before using this product Failure to do so can result in serious injury SAVE THIS MANUAL Copyright 2008 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools Diagrams within this manual may not be drawn proportionally Due to continuing improvements actual product may differ slightly from the product described herein Tools required for assembly and service may not be included For technical questions or replacement parts please call 1 800 444 3353 Revised Manual 09k SAVE THIS MANUAL Keep this manual for the safety warn ings and precautions assembly operat ing inspection maintenance and cleaning procedures Write the product s serial number in the back of the manual near the assembly diagram or month and year of purchase if product has no number Keep this manual and the receipt in a safe and dry place for future reference IMPORTANT SAFETY INFORMATION In this manual on the labeling and all other information provid ed with this product This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbo
6. E READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO Page 10 Troubleshooting Possible Causes Likely Solutions Overheating Poor ventilation 1 Move the compressor to an area with better air circulation Dirty cooling surfaces 2 Clean compressor Compressor undersized for 3 Check air requirements of tools application Compressor Valve or regulator loose or 1 Repair leaks operates but with leaking low air output Valve or regulator damaged 2 Have valve or regulator repaired by a qualified technician Air tank not pressurized yet 3 Allow pressure to build 1 Pressure gauge worn or 1 Have pressure gauge replaced by a qualified gauge reading damaged technician Follow all safety precautions w
7. Page 3 e A o Maintain tools Check for mis alignment or binding of moving parts breakage of parts and any other condition that may affect the tool s operation If damaged have the tool repaired before use Many accidents are caused by poorly main tained tools Use the tool in accordance with these instructions taking into ac count the working conditions and the work to be performed Use of the tool for operations different from those intended could result in a haz ardous situation Service Have your tool serviced by a quali fied repair person using only iden tical replacement parts This will ensure that the safety of the tool is maintained Air Compressor Safety Warnings 1 SKU 65410 Risk of fire or explosion do not spray flammable liquid in a confined area or towards a hot surface Spray area must be well ventilated Do not smoke while spraying or spray where spark or flame is present Arcing parts keep compressor at least 20 feet away from explosive vapors such as when spraying with a spray gun Risk of bursting do not adjust regulator to result in output pressure greater than marked maximum pres sure of attachment Risk of injury do not direct air stream at body To reduce the risk of electric shock do not expose to rain Store indoors For technical questions please call 1 800 444 3353 Do not use to supply breathing air Do not direct air flow from the Com p
8. ds Association Underwriters Laboratories Inc Volts Alternating Current No Load Revolutions per Minute No xxxx min RPM SKU 65410 For technical questions please call 1 800 444 3353 Page 6 SPECIFICATIONS Electrical Requirements 120 V 60Hz 14A Air Hose Connection 1 4 18 NPT Air Tank Capacity 5 Gallons 5 SCFM 90 PSI Air Flow Capacity 7 8 ie 40 PSI Oil Tank Capacity 1 2 Quart f 30W Non Detergent CPE Compressor Oil Sound Level 98dB 3 UNPACKING When unpacking make sure that the item is intact and undamaged If any parts are missing or broken please call Harbor Freight Tools at the number shown on the cover of this manual as soon as possible INSTRUCTIONS FOR PUTTING INTO USE Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product TO PREVENT AWARNING SERIOUS INJURY FROM ACCIDENTAL OPERATION Turn the Power Switch of the tool to its OFF position and unplug the tool from its electrical outlet before assembling or making any adjustments to the tool SKU 65410 For technical questions please call 1 800 444 3353 Note For additional information regarding the parts listed in the following pages refer to the Assembly Diagram near the end of this manual Assembly 1 Thread the Air Filter 44 onto the Cylinder Head 45 as shown below Connect Air Filter 44
9. electric shock b Avoid body contact with grounded surfaces such as pipes radiators ranges and refrigerators There is SKU 65410 For technical questions please call 1 800 444 3353 Page 2 SKU 65410 an increased risk of electric shock if your body is grounded c Do not expose tools to rain or wet conditions Water entering a tool will increase the risk of electric shock d Do not abuse the cord Never use the cord for carrying pulling or unplugging the tool Keep cord away from heat oil sharp edges or moving parts Damaged or entan gled cords increase the risk of electric shock D If operating a tool in a damp loca tion is unavoidable use a Ground Fault Circuit Interrupter GFCI protected supply Use of a GFCI reduces the risk of electric shock A Do not use an Extension cord with this product Personal safety a Stay alert watch what you are do ing and use common sense when operating this tool Do not use this tool while you are tired or un der the influence of drugs alcohol or medication A moment of inatten tion while operating tools may result in serious personal injury b Use personal protective equip ment Always wear eye protection Safety equipment such as dust mask non skid safety shoes hard hat or hearing protection used for appropri ate conditions will reduce personal injuries O Prevent unintentional starting Ensure the switch is in the off po sition before connec
10. f we cannot readily and quickly provide you with a replacement We will return re paired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state 3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 800 444 3353 SKU 65410 For technical questions please call 1 800 444 3353 Page 15
11. henever diagnosing or servicing the tool Disconnect air supply before service SKU 65410 For technical questions please call 1 800 444 3353 Page 11 PARTS LIST Part Description _ 6 ScrewM5x15 _ __ y y 8 Wave Washer _ __ _ _ 10 11 12 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 Record Product s Serial Number Here PARTS LIST Part Description _ Washer8 _ __ i O 50 51 52 53 54 55 56 57 58 59 60 Washer 8 61 62 63 64 65 66 67 68 69 70 50 51 52 53 54 55 56 57 58 59 61 62 63 64 65 67 70 71 72 Note If product has no serial number record month and year of purchase instead Note Some parts are listed and shown for illustration purposes only and are not avail able individually as replacement parts SKU 65410 For technical questions please call 1 800 444 3353 Page 12 ASSEMBLY DIAGRAM 61 47 48 49 50 51 52 53 54 55 56 57 gt i i 58 SKU 65410 For technical questions please call 1 800 444 3353 Page 13 ASSEMBLY DIAGRAM CONTINUED p _S SKU 65410 For technical questions please call 1 800 444 3353 Page 14 LIMITED 1 YEAR 90 DAY WARRANTY Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and
12. l to avoid possible injury or death DANGER indicates A DANGER a hazardous situation which if not avoided will result in death or serious injury AWARNING WARNING indicates a hazardous situation which if not avoided could result in death or serious injury ACAUTION CAUTION used with the safety alert symbol indicates a hazardous situation which if not avoided could result in minor or moderate injury d NOTICE is used to NOTICE address practices not related to personal injury CAUTION CAUTION without the safety alert symbol is used to address practices not related to personal injury General Safety Warnings WARNING Read all safety warnings and instructions Failure to follow the warnings and instructions may result in explosion fire and or serious injury Save all warnings and instructions for future reference Work area safety a Keep work area clean and well lit Cluttered or dark areas invite acci dents b Do not operate tools in explosive atmospheres such as in the pres ence of flammable liquids gases or dust Tools become hot which may ignite the dust or fumes c Keep children and bystanders away while operating a tool Dis tractions can cause you to lose con trol Electrical safety a Tool plugs must match the outlet Never modify the plug in any way Do not use any adapter plugs with grounded tools Unmodified plugs and matching outlets will reduce risk of
13. n to the State of Cali fornia to cause cancer birth defects or other reproductive harm Some examples of these chemicals are e Lead from lead based paints e Crystalline silica from bricks and ce ment or other masonry products e Arsenic and chromium from chemi cally treated lumber Your risk from these exposures var ies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that are specially designed to filter out microscopic particles California Health amp Safety Code 25249 5 et seq WARNING Handling the cord on this product will expose you to lead a chemical known to the State of California to cause cancer and birth defects or other reproductive harm Wash hands after handling Califor nia Health amp Safety Code 25249 5 et seq The warnings precautions and in structions discussed in this instruction manual cannot cover all possible con ditions and situations that may occur It must be understood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator AWARNING SAVE THESE INSTRUCTIONS GROUNDING TO PREVENT ELECTRIC SHOCK AND DEATH FROM INCORRECT GROUNDING WIRE CONNECTION Check with a qualified electrician if you are in doubt as to whether the outlet is properly gro
14. ressor at people or animals Industrial applications must follow OSHA requirements Maintain labels and nameplates on the tool These carry important safety information If unreadable or miss ing contact Harbor Freight Tools for a replacement Avoid unintentional starting Prepare to begin work before turning on the tool Do not leave the tool unattended when it is plugged into an electrical outlet Turn off the tool and unplug it from its electrical outlet before leav ing This product is not a toy Keep it out of reach of children WARNING The brass components of this product contain lead a chemi cal known to the State of California to cause birth defects or other repro ductive harm California Health amp Safety code 25249 5 et seq People with pacemakers should consult their physician s before use Electromagnetic fields in close prox imity to heart pacemaker could cause pacemaker interference or pacemak er failure In addition people with pacemakers should e Avoid operating alone e Do not use with power switch locked on e Properly maintain and inspect to avoid electrical shock e Any power cord must be properly grounded Ground Fault Circuit Inter Page 4 SKU 65410 rupter GFCI should also be imple mented it prevents sustained elec trical shock Some dust created by power sand ing sawing grinding drilling and other construction activities contains chemicals know
15. ting to power source or moving the tool d Do not overreach Keep proper footing and balance at all times 4 For technical questions please call 1 800 444 3353 This enables better control of the tool in unexpected situations e Dress properly Do not wear loose clothing or jewelry Keep your hair clothing and gloves away from moving parts Loose clothes jewelry or long hair can be caught in moving parts f Only use safety equipment that has been approved by an appropri ate standards agency Unapproved safety equipment may not provide adequate protection Eye protection must be ANSI approved and breath ing protection must be NIOSH ap proved for the specific hazards in the work area Tool use and care a Do not force the tool Use the correct tool for your application The correct tool will do the job better and safer at the rate for which it was designed b Do not use the tool if the switch does not turn it on and off Any tool that cannot be controlled with the switch is dangerous and must be repaired c Disconnect the plug from the power source of the tool before making any adjustments changing accessories or storing tools Such preventive safety measures reduce the risk of starting the tool acciden tally d Store idle tools out of the reach of children and do not allow persons unfamiliar with the tool or these instructions to operate it Tools are dangerous in the hands of untrained users
16. unded Do not modify the power cord plug provided with the tool Never remove the grounding prong from the plug Do not use the tool if the power cord or plug is damaged If damaged have it repaired by a service facility before use If the plug will not fit the outlet have a proper outlet installed by a qualified electrician Grounded Tools Tools with Three le For technical questions please call 1 800 444 3353 Prong Plugs 3 Prong Plug and Outlet Tools marked with Grounding Re quired have a three wire cord and three prong grounding plug The plug must be connected to a properly grounded outlet If the tool should Page 5 electrically malfunction or break down grounding provides a low resistance path to carry electricity away from the user reducing the risk of electric shock See 3 Prong Plug and Outlet 2 The grounding prong in the plug is connected through the green wire in side the cord to the grounding system in the tool The green wire in the cord must be the only wire connected to the tool s grounding system and must never be attached to an electrically live terminal See 3 Prong Plug and Outlet 3 The tool must be plugged into an appropriate outlet properly installed and grounded in accordance with all codes and ordinances The plug and outlet should look like those in the preceding illustration See 3 Prong Plug and Outlet Symbology Double Insulated Canadian Standar
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