HANNspree DT0B-10A1 Flat Panel Television User Manual
Contents
1. 2 KEEP CHILDREN AWAY FROM WORK AREA Do not allow children to handle this product 3 STORE IDLE EQUIPMENT When not in use tools and equipment should be stored in a dry location to inhibit rust Always lock up tools and equipment and keep out of reach of children 4 DO NOT USE THIS PRODUCT IF UNDER THE INFLUENCE OF ALCOHOL OR DRUGS Read warning labels on prescriptions to determine if your judgment or reflexes are impaired while taking drugs If there is any doubt do not attempt to use this product 5 USE EYE HEARING BREATHING AND HAND PROTECTION Wear an ANSI approved welding helmet goggles with shaded lens hearing protectors breathing respirator and welding gloves when using this product ANSI approved welding helmet goggles with shaded lens hearing protectors breathing respirators and welding gloves are available from Harbor Freight Tools 6 DRESS SAFELY Sparks and hot metal can injure Always wear body protection Non skid footwear or safety shoes should be used when working with this product Do not wear loose clothing or jewelry as they can become caught in moving parts Wear a protective hair covering to prevent long hair from becoming caught in moving parts If wearing a long sleeve shirt roll sleeves up above elbows 7 INDUSTRIAL APPLICATIONS MUST FOLLOW OSHA REQUIREMENTS SKU 45689 For technical questions please call 1 80044423983 Page 2 10 11 12 13 14 DO NOT OVERREACH Keep proper footin2. Caution Always disconnect the Spot Welder from its electrical power supply source before performing any inspection maintenance or cleaning Before each use inspect the general condition of the Spot Welder Inspect switch power plug and cord assembly and extension cord if used for damage Check for loose screws misalignment binding of moving parts broken parts and any other condi tion that may affect its safe operation If abnormal noise or vibration occurs disconnect the Spot Welder from its electrical supply source immediately and have the problem cor rected before further use Do not use damaged equipment SKU 45689 For technical questions please call 1 800 444 3353 Page 10 3 Do not use solvents to wipe off the Spot Welder as damage may result If necessary wipe with a damp cloth You may use a mild detergent 4 Once clean lubricate all moving parts with a light oil 9 When storing keep the Spot Welder in a box or covered with a cloth cover PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER NOR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS
3. To Attach The Handle To The Spot Welder 1 To attach the Wooden Handle part 17 to the Spot Welder insert the Bolt part 19 through the following parts in this order through a Handle Bracket part 18 through the Wooden Handle and through the remaining Handle Bracket Then secure the parts together using the Lock Washer part 49 and Hex Nut part 20 See Figure C and Assy Diagram SKU 45689 For technical questions please call 1 800 444 3353 Page 6 2 Next Attach the complete Handle Assembly parts 17 18 19 20 to the Front Housing part 28 of the Spot Welder using the four Hex Head Screws part 16 See Figure D and Assy Diagram WASHER HANDLE 17 BOLT 19 HANDLE BRACKET 18 FIGURE C POWER SWITCH 25 25 HEX SCREW 16 FIGURE D To Attach Tong Tips To The Spot Welder 1 Caution Prior to attaching the Tong Tips parts 48 make sure the Spot Welder is disconnected from its electrical power source To attach the Tong Tips part 48 to the Upper and Lower Tongs parts 46 47 screw the Tips onto the Tongs as shown in Figure E ____UPPER TONG 46 LOWER TONG 47 TONG TIP 48 A FIGURE E SKU 45689 For technical questions please call 1 800 444 3353 Page 7 OPERATING INSTRUCTIONS NOTE For additional references to the parts listed below refer to the Assembly Dia gram on page 13 of this manual To Adjust The Tong And
4. SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO SKU 45689 For technical questions please call 1 800 444 3353 Page 11 PARTS LIST po Description ty a O o O Nt oo o S O 3 Screw Cap Sti Sch 250 20 x 1 250 __ S F 4 Wiring Harness Switch O 5 Lever Operating S A 6 Pin Spring CS 312x1750 _ __ S A 8 Pin Spring CS 312x 1 250 _ S A 9 Bolt Pressure Adjustment oS O 16 Screw m6 x 1 0 x15 Soc Hex Head i Oe Label Warning General Precautionary o Z o MI REV 046 08c SKU 45689 For technical questions please call 1 800 444 3353 Page 12 i ASSEMBLY DIAGRAM NOTE Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts SKU 45689 For technical questions please call 1 800 444 3353 Page 13 LIMITED 1 YEAR 90 DAY WARRANTY Harbor Freight Tools Co makes every effort to assure that its products meet high qual ity and durability standards and warrants to the original purchaser that for a period of ninety days from date of purchase that the torch liner wire feed mechanism if applicable welding clamps electrode holders cables and accessories packed with the welder are free of defects in materials and workmanship Th
5. AVOID UNINTENTIONAL STARTING Make sure you are prepared to begin work before turning the Control Switch part 25 ON Caution Never touch the Upper and Lower Tongs parts 46 47 when welding a workpiece Allow the Tong Tips part 48 and the workpiece to cool before handling See Figures A B E and Assy Diagram MAKE SURE THE WORKPIECE IS SECURED AT ALL TIMES DURING OPERATION Use a vise clamps etcetera not provided OVERUSE CAN CAUSE OVERHEATING After continuous use allow the Spot Welder adequate time to cool before the next use BEFORE TRYING NEW OR COMPLICATED TECHNIQUES STUDY THE PROCEDURE AND PRACTICE WITH SCRAP METAL ALWAYS DISCONNECT THE SPOT WELDER FROM ITS ELECTRICAL SUPPLY SOURCE BEFORE ASSEMBLING PERFORMING ANY SERVICES OR MAINTENANCE always disconnect the electrical cord before leaving the work area moving the tool from one location to another handing the tool to another person changing Tong Tips part 48 cleaning the unit etcetera WARNING This product when used for welding and similar applications produces chemicals known to the State of California to cause cancer and birth defects or other reproductive harm California Health amp Safety Code 25249 5 et seq WARNING Operation of equipment in close proximity to a heart pacemaker could cause interference or failure of the pacemaker Inhalation Hazard Welding Produces TOXIC FUMES and GASSES Exposure to welding gasses can incr
6. CHICAGO WELDING SPOT WELDER ilele E 45689 SET UP AND OPERATING INSTRUCTIONS Visit our website at http www harborfreight com Read this material before using this product Failure to do so can result in serious injury SAVE THIS MANUAL Copyright 2001 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools Diagrams within this manual may not be drawn proportionally Due to continuing improvements actual product may differ slightly from the product described herein Tools required for assembly and service may not be included For technical questions or replacement parts please call 1 800 444 3353 Manual Revised 10g SPECIFICATIONS TABLE tem Description ___ Material Capacity 1 8 Thick Mild Steel Tong Length eC Overall Dimensions 13 x 6 x 4 5 Weight 20 4 Lbs SAVE THIS MANUAL You will need this manual for the safety warnings and precautions assembly operating inspection maintenance and cleaning procedures parts list and assembly diagram Keep your invoice with this manual Write the invoice number on the inside of the front cover Keep this manual and invoice in a safe and dry place for future reference GENERAL SAFETY WARNINGS AND PRECAUTIONS 1 KEEP WORK AREA CLEAN AND DRY Cluttered damp or wet work areas invite injuries
7. Operating Lever Pressure 1 Caution Prior to adjusting the Tongs parts 46 47 and Operating Lever part 5 pressure make sure the Spot Welder is disconnected from its electrical supply source NOTE Excessive Tong parts 46 47 can damage the Tong Tips part 48 Do not use the Tongs as a clamp or vice to hold the workpieces together If the workpieces to be welded do not make good contact at the point of the intended weld clamp the work pieces together to provide good contact between the surfaces See Figures A and Assy Diagram The Tongs parts 46 47 pressure is adjustable and should be checked and or set before operation Correct Tong pressure is necessary to create a proper weld and to prevent damage to the Tong Tips part 48 See Figures A F and Assy Diagram If the Tongs parts 46 47 pressure is too weak and the workpieces are loose when the Tongs close severe arcing will occur between the workpieces and no weld can be made To increase the Tong pressure loosen the front Hex Jam Nut part 10 The more the front Hex Jam Nut is loosened the greater the pressure on the Tong Tips part 48 when the Operating Lever part 5 is closed Next turn the rear Hex Jam Nut toward the Top Tong Clamp part 13 to lock the desired pressure in position See Figures A F and Assy Diagram If the Tongs parts 46 47 pressure is too strong the weld nugget will dimple and material will splash out around the
8. Welder loosen the four Cap Screws part 3 located at the bottom front of the tool See Figure A and Assy Diagram Slide the Lower Tong part 47 between the Tong Insulator part 33 and Lower Tong Clamp part 35 and position the Lower Tong so that the Tong Tip part 48 faces up NOTE Check to make sure the Lower Tong part 47 will align with the Upper Tong part 46 when fully assembled See Figure B and Assy Diagram Retighten the four Cap Screws part 3 To attach the Upper Tong part 46 to the Spot Welder loosen the four Cap Screws parts 3 11 located at the top front of the tool See Figure A and Assy Diagram Slide the Upper Tong part 46 between the Tong Top Holder part 12 and Upper Tong Clamp part 13 and position the Upper Tong so that the Tong Tip part 48 faces down NOTE Check to make sure the Upper Tong part 46 will align with the Lower Tong part 47 when fully assembled See Figure B and Assy Diagram SKU 45689 For technical questions please call 1 800 444 3353 Page 5 10 Retighten the four Cap Screws parts 3 11 CAP SCREW OPERATING 3 LEVER 5 TOP TONG HOLDER 12 BOTTOM TONG CLAMP 35 g HEX JAM NUT 10 eis HEX NUT 20 48 TOP TONG TONG CLAMP 13 INSULATOR LOWER _ 83 TONG 47 TONG ALIGNMENT UPPER TONG 46 UPPER TONG 46 _ LOWER TONG 47 LOWER TONG 47 FIGURE B
9. cement We will return repaired products at our ex pense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state 3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 800 444 3353 SKU 45689 For technical questions please call 1 800 444 3353 Page 14
10. ease the risk of developing certain cancers such as cancer of the larynx and lung cancer Also some diseases that may be linked to exposure to welding gasses or fumes are e Early onset of Parkinson s Disease e Heart Disease e Damage to the reproductive organs e Ulcers e Inflammation of the small intestine or stomach Kidney damage e Respiratory diseases such as emphysema bronchitis or pneumonia Safety precautions such as using natural or forced air ventilation and wearing an ANSI approved respirator are ESSENTIAL to reduce the risk of developing the above illnesses REV 05 04 SKU 45689 For technical questions please call 1 800 444 3353 Page 4 UNPACKING When unpacking check to make sure all parts shown on the Parts List page 12 are included lf any parts are missing or broken please call Harbor Freight Tools at the number shown on the cover of this manual as soon as possible ASSEMBLY INSTRUCTIONS NOTE For additional references to the parts listed below refer to the Assembly Dia gram on page 13 of this manual To Attach The Upper And Lower Tongs 1 Caution Prior to attaching the Upper and Lower Tongs parts 46 47 make sure the Spot Welder is disconnected from its electrical power source NOTE Make sure the Upper and Lower Tongs parts 46 47 are clean and not cor roded before installing If necessary clean the Tongs with steel wool To attach the Lower Tong part 47 to the Spot
11. g and balance at all times to prevent tripping falling back injury etcetera STAY ALERT Watch what you are doing at all times Use common sense Do not use this product when you are tired or distracted from the job at hand CHECK FOR DAMAGED PARTS Before using this product carefully check that it will operate properly and perform its intended function Check for damaged parts and any other conditions that may affect the operation of this product Replace or repair damaged or worn parts immediately REPLACEMENT PARTS AND ACCESSORIES When servicing use only identical replacement parts Only use accessories intended for use with this product Approved accessories are available from Harbor Freight Tools MAINTAIN THIS PRODUCT WITH CARE Keep this tool clean and dry MAINTENANCE For your safety service and maintenance should be performed regularly by a qualified technician USE THE RIGHT PRODUCT FOR THE RIGHT JOB There are certain applications for which this product was designed Do not use small equipment tools or attachments to do the work of larger industrial equipment tools or attachments Do not use this product for a purpose for which it was not intended SPECIFIC PRODUCT WARNINGS AND PRECAUTIONS GROUND THIS PRODUCT The supplied electrical Power Cord Plug for this product is a grounded 115 Volt 3 Prong Plug Never remove the grounding prong or modify the Plug in any way Do not use adapter plugs with this product When in
12. is Limited 90 Day 1 Year Warranty shall not apply to con sumable parts such as tips welding wire and gas nozzles Harbor Freight Tools also war rants to the original purchaser for a period of one year from date of purchase that the trans former and rectifier are free from defects in materials and workmanship 90 days if used by a professional contractor or if used as rental equipment This warranty does not apply to dam age due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or conse quential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FIT NESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a repla
13. nugget area To decrease the Tong pressure loosen the rear Hex Jam Nut part 10 and turn the front Hex Jam Nut part 10 to ward the Top Tong Clamp part 13 to lock the desired pressure in position See Fig ures A F and Assy Diagram The farther down the Cap Screw part 3 is turned the farther down the Operating Le ver part 5 will close Adjusting the Cap Screw will determine if the Tongs parts 46 47 clamp down on the material or just pull up tight Adjust the Cap Screw to allow the Operating Lever to be raised easily after the weld has been completed See Figures A F and Assy Diagram To adjust the pressure required to push down the Operating Lever part 5 turn the Hex Nut part 20 located on each side of the Front Housing part 28 clockwise or counterclockwise See Figures A F and Assy Diagram REV 10g SKU 45689 For technical questions please call 1 800 444 3353 Page 8 OPERATING REAR HEX JAM nee NUT 10 CAP SCREW FRONT HEX JAM 3 NUT 10 UPPER TONG 46 HEX NUT 20 LOWER TONG 47 FIGURE F To Use The Power Switch 1 The Power Switch part 25 allows electrical current to the Spot Welder to be turned ON and OFF See Figure D and Assy Diagram 2 Turn the Power Switch part 25 sideways in either direction to start the electrical current Release the Power Switch to stop the electrical current To Use The Operating Lever 1 Caution Neve
14. r touch the Upper and Lower Tongs parts 46 47 when weld ing a workpiece Allow the Tong Tips part 48 and the workpiece to cool before han dling See Figures A B E and Assy Diagram 2 The Operating Lever part 5 allows you to open and close the Upper and Lower Tongs parts 46 47 See Figures A F and Assy Diagram 3 Close the Operating Lever part 5 during the welding process to compress the work pieces between the Tong Tips part 48 Open the Operating Lever after the spark ap pears and each weld is made to release the workpieces See Figures B A F and Assy Diagram SKU 45689 For technical questions please call 1 800 444 3353 Page 9 Sin l mpdse Cycles Tudd e Te Ton aae ges pa ee Wedding Gondor cede ti ined by rickress of Tinrestoutsi Ot E total Teck oT BE UG oe 4 T RS nie ralo Dee nese Ban ces Sees 2 1 6 Beta hatid Class 2 Petia rey Lith Creed ty Fi Piiri gd i Tat shea Er tao pi Ei Woh Fro spaa eed be taken pensate for shred Path Lin I E gt ra ia m RECS r Con currentetectot ac See ao ate aes eT ere Saad a pa erie TROUBLE SHOOTING GUIDE No Weld Output Replace line fuse or reset line circuit breaker 3 Reset circuit breaker and check power switch and or start switch Replace if necessary Longer than normal weld time required Dress or replace tips Realign tips Burn through at point of weld INSPECTION MAINTENANCE AND CLEANING
15. use make sure this product is always plugged into a grounded 115 Volt 3 hole electrical receptacle with an appropriate breaker switch inline MAKE SURE THE CONTROL SWITCH part 25 IS IN THE OFF POSITION BEFORE PLUGGING IN THE POWER CORD See Figure D and Assy Diagram DO NOT ABUSE THE POWER CORD Do not use the Cord to pull the 3 Prong Plug from a power outlet Keep Cord away from heat oil sharp edges and moving parts Replace damaged Cord immediately Route the Power Cord safely Protect it from being damaged by other equipment in the shop Do not route the Cord where it can be walked on or tripped over MAINTAIN A SAFE WORK ENVIRONMENT Do not use this product in or near damp or wet areas Do not expose this product to rain Keep work area well lit Make sure there is adequate surrounding work space Use this product in a well ventilated area Read Material Safety Data Sheets MSDS for metals coatings and cleaners Do not operate this product Rev 02 02 SKU 45689 For technical questions please call 1 800 444 3353 Page 3 10 11 12 13 in the presence of flammable liquids gases or dust To avoid accidental electric shock do not let your body come in contact with grounded surfaces such as pipes radiators ranges and refrigerators Always keep a fire extinguisher nearby DO NOT FORCE THE EQUIPMENT This Spot Welder will do the work better and safer at the speed and capacity for which it was designed
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