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Grizzly G9958 Dust Collector User Manual
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1. 8 PIEGEINVENTORT zes ern 8 CLEAN UPa sn ern 9 SITE CONSIDERATIONS 00 a Rn 9 4 ASSEMBLY BEGINNING ASSEMBLY 10 ae re ee E AE A 10 me master nacion dera 11 COLLECTORS nn 11 SUPPORT BRACKETS u 12 We MINES ss see 12 5 ADJUSTMENTS GENERAL tt ee ea 13 MATERIAL SELECTION esse 13 SYSTEM GROUNDING 22 02 em 14 DESIGN SUE GESTONS res a a nei 15 6 OPERATIONS TESTRUN rennen 16 GENERAL rn ee een ee 16 7 MAINTENANCE CENERAL E Uan ee 17 LUBRICATION atado 17 BAG CLEANING Se ae nein 17 8 CLOSURE ee 18 MACHINE DATA tonic delata 19 PARTS BREAKDOWN AND PARTS 5 8 20 21 WARRANTY AND RETURNS nee 22 G9958 4 H P Dust Collector SECTION 1 SAFETY AWARNING For Your Own Safety Read Instruction Manual Before Operating This Equipment The purpose of safety symbols is to attract your attention to possible hazardous conditions This manual uses a series of symbols and signal words which are intended to convey the level of importance of the safety messages The progression of symbols is described below Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures ADANGER AWARNING A CAUTION 2 NOTICE Indicate
2. Drill Press ___ Power Feeder Drum Sander __ Radial Arm Saw Dust Collector ___Shaper ___Horizontal Boring Machine ___Spindle Sander ___Jointer ___ Table Saw ___Lathe __ Vacuum Veneer Press Mortiser ___Wide Belt Sander Other 9 How many of your woodworking machines are Grizzly 10 Ii 12 13 14 15 16 17 18 19 Which benchtop tools do you own Check all that apply __1 x 42 Belt Sander _ 6 8 Grinder ___5 8 Drill Press Mini Lathe ___ 8 Table Saw 10 12 Thickness Planer ___8 10 Bandsaw _ Scroll Saw ___Disc Belt Sander Mini Jointer ___Spindle Belt Sander Other How many of the machines checked above are Grizzly Which portable hand held power tools do you own Check all that apply __ Belt Sander Orbital Sander Biscuit Joiner __ Palm Sander Circular Saw _ Portable Planer Detail Sander __ Saber Saw Drill Driver _ Reciprocating Saw Miter Saw Router Other What machines supplies would you like Grizzly Industrial to carry What new accessories would you like Grizzly Industrial to carry What other companies do you purchase your tools and supplies from Do you think your purchase represents good value Yes _ No Would you recommend Grizzly Industrial to a friend Yes No Would you allow us to use your name as a reference for Grizzly customers in your area Note We never use na
3. Design Suggestions When designing a successful dust collection sys tem planning is the most important step Before you set out to run the first section of duct consid er these general guidelines for an efficient sys tem 1 Machines that produce the most saw dust should be placed nearest to the dust collector These machines include thickness planers shapers sanders and bandsaws 2 Ideally you should design the duct system to have the shortest possible mainline run and to have short secondary branch ducts 3 Directional changes should be kept to a mini mum The more directional change fitting you use the greater the loss of overall static pres sure G9958 4 H P Dust Collector 4 Gradual directional changes are more efficient than sudden directional changes i e use the largest corner radius possible when changing hose or pipe direction 5 Each individual machine should have a blast gate to control suction from one machine to another 6 The simpler the system the more efficient and less costly it will be The best way to plan your new system is to draw a bird s eye view as shown in Figure 14 of your shop and sketch the following 1 Your desired location of the dust collector usually in a corner or along a wall 2 The location of each machine in the system 3 The location of the main line duct and each branch line 4 The location of any obtrusion such as a joist or heating duct that
4. Industrial Inc 4 H P DUST COLLECTOR MODEL G9958 INSTRUCTION MANUAL COPYRIGHT NOVEMBER 2001 BY GRIZZLY INDUSTRIAL INC WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL INC PRINTED IN TAIWAN WARNING Some dust created by power sanding sawing grind ing drilling and other construction activities contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm Some examples of these chemicals are e Lead from lead based paints e Crystalline silica from bricks cement and other masonry products e Arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that are specially designed to fil ter out microscopic particles Table Of Contents 1 SAFETY SAFETY INSTRUCTIONS FOR POWER TOOLS 2 ADDITIONAL SAFETY INSTRUCTIONS FOR DUST 4 2 CIRCUIT REQUIREMENTS 220 OPERATION tidad dde 5 CIRCUIT td ne neues 5 GROUNDING rss een ee anal 6 EXTENSION CORD Seto ocak 6 3 INTRODUCTION essa e ei lc calado dedo 7 UNPACKING
5. whether black ABS or white PVC and even rubber or polyethylene flex hose is the inherent danger of static electri cal build up Y System Grounding Since plastic hose is abundant relatively inex pensive easily assembled and air tight it is a very popular material for conveying dust from wood working machines to the dust collector We rec ommend using flexible hose flex hose to con nect the woodworking machine to the dust collec tor However plastic flex hose and plastic duct are an insulator and dust particles moving against the walls of the plastic duct create a stat ic electrical charge build up This charge will build until it discharges to a ground If a grounding medium is not available to prevent static electrical charge build up the electrical charge will arc to the nearest grounded source This electrical dis charge may cause an explosion and subsequent fire inside the system To protect against static electrical charge build up inside a non conducting duct a bare copper wire should be placed inside the duct along its length AWARNING Guard against static electric build up Ground all dust collec tion hose and pipe 14 and grounded to the dust collector You must also confirm that the dust collector is continuously grounded through the electrical circuit to the elec tric service panel If you connect the dust collector to more than one machine by way of a non conducting branching
6. are essential to this machine s opera tion While most safety measures are generally universal Grizzly reminds you that each work shop is different and safety rules should be con sidered as they apply to your specific situation AWARNING Operating this equipment has the potential for flying debris to cause eye injury Always wear safety glasses or goggles when oper ating equipment Everyday glasses or read ing glasses only have impact resistant lens es they are not safety glasses Be certain the safety glasses you wear meet the appro priate standards of the American National Standards Institute ANSI 18 We recommend you keep a copy of our current catalog for complete information regarding Grizzly s warranty and return policy If you need additional technical information relating to this machine or if you need general assistance or replacement parts please contact the Service Department listed in Section 3 Introduction Additional information sources are necessary to realize the full potential of this machine Trade journals woodworking magazines and your local library are good places to start AWARNING The Model G9958 was specifically designed for dust collecting operation DO NOT MODIFY AND OR USE THIS MACHINE FOR ANY OTHER PURPOSE Modifications or improper use of this tool will void the war ranty If you are confused about any aspect of this machine DO NOT use it until all your questions ha
7. duct system and blast gates the system must still be grounded as mentioned above We recom mend inserting a continuous bare copper ground wire inside the entire duct system and attaching the wire to each grounded woodworking machine and dust collector Be sure that you extend the bare copper wire down all branches of the system Do not forget to connect the wires to each other when two branch es meet at a Y or connection Use wire nuts Ensure that the entire system is grounded If using plastic blast gates to direct air flow the grounding wire must be jumped Figure 12 around the blast gate without interruption to the grounding system Plastic Blast Gate Ww Copper Ground Wire Metal Duct Figure 12 Ground jumper wire when using plas tic blast gates and metal duct We also recommend wrapping the outside of all plastic ducts with bare copper wire to ground the outside of the system against static electrical charge build up Wire connections at Y s and T s should be made with wire nuts G9958 4 H P Dust Collector Attach the bare ground wire to each stationary woodworking machine and attach the dust collec tor frame with a ground screw as shown in Figure 13 Ensure that each machine is continuously grounded to the grounding terminal in your elec tric service panel Ground Screw Flex Hose External Ground Wire Internal Ground Wire Figure 13 Flex hose grounded to machine Y
8. in any foreseeable operation and keep dust collection hoses off the floor and out of the way LIGHTING AND OUTLETS Lighting should be bright enough to eliminate shadows and prevent eye strain Electrical circuits should be dedicated or large enough to handle combined motor amp loads Outlets should be located near each machine so power or extension cords are not obstructing high traffic areas Be sure to observe local electrical codes for proper installation of new lighting outlets or circuits A CAUTION Make your shop child safe Ensure that your workplace is inaccessible to youngsters by closing and locking all entrances when you are away Never allow visitors in your shop when assembling adjust ing or operating equip ment SECTION 4 ASSEMBLY Beginning Assembly AWARNING Disconnect power to the machine when perform ing any maintenance assembly or adjust ments Failure to do this may result in serious personal injury AWARNING Keep loose clothing rolled up and out of the way of machinery and keep hair pulled back AWARNING Wear safety glasses dur ing the entire assembly process Failure to com ply may result in serious personal injury A CAUTION Some metal parts may have sharp edges on them after they formed Please examine the edges of all metal parts before handling them Failure to do so could result in injury Most of your Model G9958 has been assembled a
9. part of Grizzly Whenever possible though we send manual updates to all owners of a particular tool or machine Should you receive one we urge you to insert the new information with the old and keep it for reference AWARNING Read the manual before assembly and opera tion Become familiar with the machine and its operation before begin ning any work Serious personal injury may result if safety or opera tional information is not understood or followed 27 Unpacking The Model G9958 is shipped from the manufac turer in a carefully packed carton If you discover the machine is damaged after you ve signed for delivery immediately call Customer Service for advice When you are completely satisfied with the con dition of your shipment you should inventory its AWARNING If moving this machine up or down stairs the machine must be dis mantled and moved in smaller pieces Make sure floor stair structures are capable of supporting the com bined weight of the machine parts and the people moving them AWARNING The G9958 is a heavy machine 320 Ibs ship ping weight DO NOT over exert yourself while unpacking or moving your machine you will need assis tance Serious personal injury may occur if safe moving methods are not followed A CAUTION Some metal parts may have sharp edges on them after they formed Please examine the edges of all metal parts
10. used The inlets and inlet caps are secured to the main assembly by a press on fit Y G9958 4 H P Dust Collector SECTION 5 DESIGNING THE SYSTEM General The Model G9958 can be operated as either a stationary or a mobile unit There are advantages and disadvantages to both set ups The advan tage of the mobile system is eliminating the cost of many ducts and fittings On the other hand the stationary system is more versatile and conve nient The Model G9958 is designed to be a central dust collector system Locate the dust collector in an out of the way location such as a corner or sepa rate room The dust collector is capable of col lecting dust from up to four machines running simultaneously Because of the large suction capacity of the Model G9958 great flexibility is possible in the planning and designing of your dust collection duct layout Grizzly offers a com plete line of dust collection accessories for setting up a stationary system Additionally Grizzly offers a complete guide book entitled Dust Collection Basics Whatever system you choose always make sure there are no open flames or pilot lights in the same room as the dust collector There is a risk of explosion if dust is dispursed into the air Y Material Selection You have many choices regarding main line and branch line duct material In most commercial workshops the main line and branch lines are usually metal duct Flexible hose is then
11. used to connect each machine to the branch lines In the case of small home shops flexible hose may be used for both main line and branch line ducts Plastic duct is also a popular material for home shops Please be aware that there is a fire or explosion hazard if plastic duct material is used for dust collection without being grounded against static electrical charge build up This topic will be discussed later in the manual G9958 4 H P Dust Collector METAL DUCT Metal duct comes in many varieties Stove pipe heating ventilation duct and duct made especially for dust collection are all options Advantages of metal duct is its conductivity and that it does not contribute to static electrical charge build up However static charges are still produced when dust particles strike other dust particles as they move through the duct Since metal duct is a con ductor it can be grounded quite easily to dissipate any static electrical charges However metal duct is generally more expensive than plastic duct and it is not usually airtight unless specifically manu factured for dust collection Specially manufac tured metal duct on the other hand is quite expensive Metal duct is also generally more diffi cult to cut and assemble FLEXIBLE HOSE Flexible rubber hose polyethylene plastic flex hose and other flexible ribbed hose is generally used for short runs small shops and at rigid duct to tool connections There are many diffe
12. will require special duct rout ing Dust 4 Collector Figure 14 Bird s eye planning view Y 15 16 AWARNING Disconnect power to the machine when perform ing any maintenance assembly adjust ments Failure to do this may result in serious personal injury AWARNING Keep loose clothing rolled up and out of the way of machinery and keep hair pulled back AWARNING Wear safety glasses dur ing the entire operations process Failure to com ply may result in serious personal injury A CAUTION Always wear a dust mask when operating the Model G9958 Using this machine produces sawdust which may cause allergic reactions or respiratory problems SECTION 6 OPERATIONS Test Run Once assembly is complete and adjustments are done to your satisfaction you are ready to test run the machine Turn on the power supply at the main panel Press the START button Make sure that your fin ger is poised on the STOP button just in case there is a problem The dust collector should run smoothly with little or no vibration or rubbing nois es Strange or unnatural noises should be investi gated and corrected before operating the machine further If you cannot easily locate the source of an unusual noise or vibration contact our service department for help Y General Operating your Model G9958 is simple and straightforward Blast gates located at each of the machines controls the ai
13. DIFFICULTIES performing the intend ed operation stop using the machine Then contact our service department or ask a qualified expert how the operation should be performed 4 AWARNING Additional Safety Instructions For The Dust Collector 1 THIS DUST COLLECTOR IS TO BE USED FOR WOOD DUST COLLECTION ONLY Do not use this dust collector to pick up liq uids and metal scrap including but not lim ited to nails and filings Metallic debris will contact the spinning impeller and could spark The spark could then cause a saw dust explosion and severe fire hazard Also do not pick up material which cannot safely pass through the impeller such as solid wood scraps DO NOT PLACE YOUR HANDS OR TOOLS NEAR THE OPEN INLET during operation for any reason including but not limited to unclogging material and testing suction The impeller could cause serious damage to body parts if touched while spin ning PROBLEMS CONCERNED WITH ANY MOVING PART S or accessories must be investigated and corrected with the power disconnected and after everything has come to a complete stop SUSPENDED DUST PARTICLES IN CON JUNCTION WITH AN IGNITION SOURCE may cause an explosion Do not operate the dust collector in areas where explosion risks would be high if dust were dispersed into the area Areas of high risk include but are not limited to areas near pilot lights and or open flames 5 DO NOT ALLOW STEEL TO STRIKE A
14. GAINST STEEL WHICH MAY PRODUCE A SPARK Sparks can smolder in wood dust for a long time before fire or flame is detect ed If metal contacts metal during operation immediately turn off the dust collector unplug the power cord from the outlet or throw the disconnect and wait for all moving parts to stop Remove collection bags and empty the dust into an approved air tight metal container in case of spark Remedy the metal to metal contact problem before resuming operation WHEN EMPTYING DUST FROM THE COL LECTION BAGS wear a respirator and safety glasses Empty dust into an approved container and dispose of properly IF AT ANY TIME YOU ARE EXPERIENC ING DIFFICULTIES PERFORMING THE INTENDED OPERATION stop using the machine Then contact our service depart ment or ask a qualified expert how the oper ation should be performed BE AWARE THAT CERTAIN WOODS MAY CAUSE AN ALLERGIC reaction in people and animals especially when exposed to fine dust Make sure you know what type of wood dust you will be exposed to and the possibility of a allergic reaction Always wear an approved respirator MACAUTION No list of safety guidelines can be com plete Every shop environment is different Always consider safety first as it applies to your individual working conditions Use this and other machinery with caution and respect Failure to follow guidelines could result in serious personal injury damage to equipment or poor wo
15. actually grounded Under cir cumstances should the grounding pin from any three pronged plug be removed Serious injury may occur Extension Cords We do not recommend the use of extension cords with 220V equipment It is much better to arrange the placement of your equipment and the installed wiring to eliminate the need for extension cords Should it be necessary to use an extension make sure the cord is rated Hard Service grade S or better Refer to the chart in Section 1 Safety Instructions to determine the minimum gauge for the extension cord when using either 110V or 220V The extension cord must also contain a ground wire and plug pin Always repair or replace extension cords when they become worn or dam aged QY A CAUTION We have covered some basic electrical requirements for the safe operation of your machine These requirements are not nec essarily comprehensive You must be sure that your particular electrical configuration complies with local and state codes Ensure compliance by checking with your local municipality or a licensed electrician G9958 4 H P Dust Collector SECTION 3 INTRODUCTION Commentary We are proud to offer the Grizzly Model 9958 Dust Collector The Model G9958 is part of a growing Grizzly family of fine woodworking machinery When used according to the guide lines set forth in this manual you can expect years of trouble free enjoyable operation and pro
16. ard or other part that is damaged should be properly repaired or replaced bracelets or other jewelry which may get caught in moving parts Non slip footwear is recommended Wear protective hair cov ering to contain long hair ALWAYS USE SAFETY GLASSES Also use face or dust mask if cutting operation is dusty Everyday eyeglasses only have impact resistant lenses they are NOT safety glasses SECURE WORK Use clamps or a vise to hold work when practical It s safer than using your hand and frees both hands to operate tool DO NOT OVER REACH Keep proper footing and balance at all times MAINTAIN TOOLS WITH CARE Keep tools sharp and clean for best and safest performance Follow instructions for lubri cating and changing accessories USE RECOMMENDED ACCESSORIES Consult the owners manual for recom mended accessories The use of improper accessories may cause risk of injury G9958 4 H P Dust Collector NEVER LEAVE TOOL RUNNING UNAT TENDED TURN POWER OFF Do not leave tool until it comes to a complete stop NEVER OPERATE A MACHINE WHEN TIRED OR UNDER THE INFLUENCE OF DRUGS OR ALCOHOL Full mental alert ness is required at all times when running a machine NEVER ALLOW UNSUPERVISED OR UNTRAINED PERSONNEL TO OPER ATE THE MACHINE Make sure any instructions you give in regards to machine operation are approved correct safe and clearly understood IF AT ANY TIME YOU ARE EXPERIENC ING
17. awdust may cause allergic reactions or res piratory problems It is always a good idea to empty the collection bags on a regular basis Emptying the collection bags allows the machine to operate at a much higher level of efficiency Always wear the appropriate respirator or dust mask and safety glasses when emptying the col lection bags Small dust particles can escape the bags during emptying causing them to become airborn and easily inhailed This microscopic air born dust is extremely unhealthy to breathe and can cause serious health problems While the Model G9958 excels at collecting the majority of wood dust produced by your machines we always recommend the supple mental aid of a shop air filter such as the Grizzly G5955 or G9956 Air filters are designed to collect the smaller dust particles that a dust collector bags cannot trap Y 17 SECTION 8 CLOSURE The following pages contain general machine data parts diagrams lists troubleshooting guide and Warranty Return information for your Model G9958 If you need parts or help in assembling your machine or if you need operational information we encourage you to call our Service Department Our trained service technicians will be glad to help you If you have comments dealing specifically with this manual please write to our Bellingham Washington location using the address in Section 3 Introduction We have included some important safety mea sures that
18. before handling them Failure to do so could result in injury Piece Inventory After all the parts have been removed from the carton as shown in Figure 2 you should have e Main Base e Right and Left Side Base e Right and Left Side Legs e Fan Motor Assembly e Collector Bodies e Eight Casters e Gaskets e Two Upper Bag Supports Two Hangers Hardware Bag Two Bottom Bags Two Upper Bags e Four Hole Inlet In the event that any nonproprietary parts are missing e g a nut or a washer we would be glad to replace them or for the sake of expediency replacements can be obtained at your local hard ware store Figure 2 G9958 parts layout NOTICE A full parts list and breakdown can be found toward the end of this manual For easier assembly or to identify missing parts please refer to the detailed illustrations at the end of the manual Y G9958 4 H P Dust Collector Clean Up The unpainted surfaces are coated with a waxy oil to protect them from corrosion during shipment Remove this protective coating with a solvent cleaner or citrus based degreaser such as Grizzly s G7895 Degreaser Avoid chlorine based solvents as they may damage painted surfaces should they come in contact Always follow the usage instructions on the product you choose for clean up AWARNING Do not use gasoline or other petroleum based solvents They have low flash points which make them extremely f
19. e your extension cord is in good condi tion Conductor size should be in accor dance with the chart below The amperage rating should be listed on the motor or tool nameplate An undersized cord will cause a drop in line voltage resulting in loss of power and overheating Your extension cord must also contain a ground wire and plug pin Always repair or replace exten sion cords if they become damaged Minimum Gauge for Extension Cords 16 REDUCE THE RISK OF UNINTENTION AL STARTING On machines with magnet ic contact starting switches there is a risk of starting if the machine is bumped or jarred Always disconnect from power source before adjusting or servicing Make sure switch is in OFF position before reconnecting MANY WOODWORKING TOOLS CAN KICKBACK THE WORKPIECE toward the operator if not handled properly Know what conditions can create kickback and know how to avoid them Read the manual accom panying the machine thoroughly EE CAMP RATING 251 sort 14 10 WEAR PROPER APPAREL Do not wear loose clothing gloves neckties rings CHECK DAMAGED PARTS Before fur ther use of the tool a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function Check for alignment of moving parts bind ing of moving parts breakage of parts mounting and any other conditions that may affect its operation A gu
20. er this warranty exceed the purchase price paid for the product and any legal actions brought against Grizzly shall be tried in the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent spe cial or consequential damages arising from the use of our products To take advantage of this warranty contact us by mail or phone and give us all the details We will then issue you a Return Number which must be clearly posted on the outside as well as the inside of the car ton We will not accept any item back without this number Proof of purchase must accompany the mer chandise The manufacturers reserve the right to change specifications at any time because they constantly strive to achieve better quality equipment We make every effort to ensure that our products meet high quality and durability standards and we hope you never need to use this warranty Please feel free to write or call us if you have any questions about the machine or the manual Thank you again for your business and continued support We hope to serve you again soon 22 G9958 4 H P Dust Collector WARRANTY CARD Name Street City State Zip Phone Number E Mail FAX MODEL G9958 4 Dust Collector Order The following information is given on a voluntary basis It will be used for marketing purposes to help us develop better products and services Of c
21. lamma ble A risk of explosion and burning exists if these products are used Serious personal injury may occur if this warning is ignored AWARNING Do not smoke while using solvents A risk of explo sion or fire exists and may result in serious personal injury A CAUTION Many of the solvents commonly used to clean machinery can be toxic when inhaled or ingest ed Always work in well ventilated areas far from potential ignition sources when dealing with sol vents Use care when dis posing of waste rags and towels to be sure they do not create fire or environ mental hazards Y G9958 4 H P Dust Collector Site Considerations FLOOR LOAD Your Model G9958 represents a moderate weight load in an average footprint Most commercial or home shop floors should be sufficient to carry the weight of the Model G9958 If you question the strength of your floor you can opt to reinforce it WORKING CLEARANCES Working clearances can be thought of as the dis tances between machines and obstacles that allow safe operation of every machine without lim itation Consider existing and anticipated machine needs size of material to be processed through each machine and space for auxiliary stands and or work tables Also consider the relative position of each machine to one another for effi cient material handling Be sure to allow yourself sufficient room to safely run your machines
22. mes more than three times Yes _ No Comments FOLD ALONG DOTTED LINE Industrial 4A GRIZZLY INDUSTRIAL INC P O BOX 2069 BELLINGHAM WA 98227 2069 FOLD ALONG DOTTED LINE Send a Grizzly Catalog to a friend Name Street City TAPE ALONG EDGES PLEASE DO NOT STAPLE
23. of of Grizzly s commitment to customer satis faction The Model G9958 is a 4 H P 3560 dust col lector capable of handling 4 or more running machines at one time The dust collector also fea tures a magnetic switch 13 impeller and 4 bag collection A number of fittings hoses pipes bags and accessories for the Model G9958 are available through the Grizzly catalog We are also pleased to provide this manual with the Model G9958 lt was written to guide you through assembly review safety considerations and cover general operating procedures lt repre sents our effort to produce the best documenta tion possible lf you have any comments regard ing this manual please write to us at the address below Grizzly Industrial Inc o Technical Documentation P O Box 2069 Bellingham WA 98227 2069 G9958 4 H P Dust Collector Most importantly we stand behind our machines If you have any service questions or parts requests please call or write us at the location listed below Grizzly Industrial Inc 1203 Lycoming Mall Circle Muncy PA 17756 Phone 570 546 9663 Fax 800 438 5901 E Mail techsupport grizzly com Web Site http www grizzly com The specifications drawings and photographs illustrated in this manual represent the Model G9958 as supplied when the manual was pre pared However owing to Grizzly s policy of con tinuous improvement changes may be made at any time with no obligation on the
24. of the rubber gaskets on one of the two intake openings While holding the gasket in place attach one of the collectors to the intake opening making sure the gasket is aligned with the mounting holes Fasten them together using 8 Ye x 1 hex bolts as shown in Figure 8 Repeat this procedure for attaching the second collector to the other intake opening Make sure these bolts are fastened tight so they make a good seal Figure 8 Attaching the collectors nn 11 Support Brackets Connect the two upper bag supports and hanger rods using 4 x Y hex head bolts Next slide the support bracket assemblies into each of the mounting holes on the fan motor assembly and fasten with 2 x hex head bolts See Figure 9 Figure 9 Attaching the support brackets Hook the loops at the top of the upper bags over the support bracket hangers as shown in Figure 10 Pull the upper bag openings over the top opening of the collectors Cinch the straps and tighten the bag clamps securing the upper bags around the rim of the collector as shown in Figure 11 Figure 10 Hang bags on support hooks 12 Figure 11 Attaching dust bags Y 4 To 1 inlet The dust collector can operate with up to four machines running simultaneously Included is a 4 to 1 inlet adapter that allows up to four separate lines to connect to the main assembly There are also two inlet caps to seal off the inlets that are not
25. ourse all information is strictly confidential 1 How did you learn about us _ Advertisement _ Friend Catalog __ Card Deck __ World Wide Web Other 2 Which of the following magazines do you subscribe to American Woodworker Practical Homeowner __ Cabinetmaker ___ Shop Notes ___ Family Handyman __ Today s Homeowner ___Fine Homebuilding __ WOOD __ Wooden Boat ___Woodshop News ___ Fine Woodworking Home Handyman _ Journal of Light Construction __ Woodsmith Old House Journal __ Woodwork ___Popular Mechanics __ Woodworker _ Popular Science __ Woodworkers Journal ___Popular Woodworking __ Workbench Other 3 Which of the following woodworking remodeling shows do you watch _ Backyard America __ Home Time __ The American Woodworker New Yankee Workshop __ This Old House Woodwright s Shop Other 4 What is your annual household income 20 000 29 999 _ 30 000 39 999 ___ 40 000 49 999 ___ 60 000 69 999 ___ 70 000 79 999 ___ 80 000 89 999 ___ 50 000 59 999 ___ 90 000 5 What is your age group _ 20 29 50 59 30 39 ___60 69 __40 49 70 6 How long have you been a woodworker __0 2 Years 8 20 Years ___ 2 8 Years _ 20 Years 7 How would you rank your woodworking skills Simple _ Advanced Intermediate __ Master Craftsman 8 What stationary woodworking tools do you own Check all that apply _ Air Compressor ___ Panel Saw __ Band Saw ___
26. r flow from the wood working machine to the dust collector If a machine is not being used keep the blast gate closed to maintain higher levels of efficiency throughout the system _ Y G9958 4 H P Dust Collector SECTION 7 MAINTENANCE AWARNING Disconnect power to the machine when perform ing any maintenance assembly or adjust ments Failure to do this may result in serious personal injury AWARNING Keep loose clothing rolled up and out of the way of machinery and keep hair pulled back AWARNING Wear safety glasses dur ing the entire mainte nance process Failure to comply may result in serious personal injury General Regular periodic maintenance on your Model G9958 Dust Collector will ensure its optimum per formance Make a habit of inspecting your machine each time you use it Check for the fol lowing conditions and repair or replace when nec essary 1 Loose mounting bolts 2 Worn switch 3 Worn or damaged cords and plugs 4 Any other condition that could hamper the safe operation of this machine 5 Do not let collection bags get completely full G9958 4 H P Dust Collector Lubrication Since all bearings are shielded and permanently lubricated simply leave them alone until they need to be replaced Do not lubricate them Y Bag Cleaning AACAUTION Always wear a dust mask when changing the dust collection bags on the Model G9958 S
27. rent types of flex hose on the market today These are manufactured from materials such as polyethyl ene PVC cloth hose dipped in rubber and even metal including steel and aluminum There are also many kinds of pure plastic flexible hose such as non perforated drainage type hose and dryer vent hose Drainage type hose while being economical does not quite have the flexi bility required for dust collection The inside of the duct is also deeply corrugated and can increase the static pressure loss by as much as 50 over smooth wall duct Dryer vent hose while being completely flexible is non resistant to abrasion and has a tendency to collapse in a negative pressure system If using flex hose you should choose one of the many types that are designed specifically for the movement of solid particles i e dust grains and plastics However the cost of specifically designed flexible duct can vary greatly Grizzly offers polyethylene hose which is well suited for 13 the removal of particulate matter especially saw dust since it is durable and completely flexible Polyethylene is also very economical and avail able in a wide variety of diameters and lengths for most applications PLASTIC DUCT The popularity of plastic duct is due to the fact that it is an economical and readily available product It is also simple to assemble and easily sealed against air loss The primary disadvantage of plastic duct for dust collection
28. rk results G9958 4 H P DUST COLLECTOR SECTION 2 CIRCUIT REQUIREMENTS 220V Operation The Model G9958 has a 4 H P 3450 R P M motor which requires a 220V single phase circuit The cord set enclosed does not have a plug as the style of plug you require will depend upon the type of service you currently have or plan to install The motor will draw about 32 amps at 220V under load If you operate the Model G9958 on any circuit that is already close to its capacity it might blow a fuse or trip a circuit breaker However if an unusual load does not exist and the circuit breaker still trips have the circuit inspected by a qualified electrician Do not attempt to modify an existing circuit by replacing the circuit breaker with one rated for a higher amperage Y G9958 4 H P Dust Collector Circuit Load AWARNING If you are unsure about the correct installation or modification of elec trical circuits please consult the advice of a qualified electrician Failure to do so could result in serious person al injury When operating at 220V we recommend using a NEMA style L6 50 plug and outlet as shown in Figure 1 We also recommend using wire capable of handling a 50 amperage draw Only a 35 amp circuit breaker is needed in the circuit though because the Model G9958 will only draw about 32 amps under load It is always a good idea to match the amperage rating of the wiring to the plug and outlet even if
29. s an imminently hazardous situation which if not avoided WILL result in death or serious injury Indicates a potentially hazardous situation which if not avoided COULD result in death or serious injury Indicates a potentially hazardous situation which if not avoided MAY result in minor or moderate injury It may also be used to alert against unsafe practices This symbol is used to alert the user to useful information about proper operation of the equipment AWARNING Safety Instructions For Power Tools KEEP GUARDS IN PLACE and in working order REMOVE ADJUSTING KEYS AND WRENCHES Form habit of checking to see that keys and adjusting wrenches are removed from tool before turning on KEEP WORK AREA CLEAN Cluttered areas and benches invite accidents DO NOT USE IN DANGEROUS ENVI RONMENT Do not use power tools in damp or wet locations or where any flam mable or noxious fumes may exist Keep work area well lighted 5 KEEP CHILDREN AND VISITORS AWAY All children and visitors should be kept a safe distance from work area MAKE WORKSHOP CHILD PROOF with padlocks master switches or by removing starter keys DO NOT FORCE TOOL It will do the job better and safer at the rate for which it was designed USE RIGHT TOOL Do not force tool or attachment to do a job for which it was not designed G9958 4 H P Dust Collector AWARNING Safety Instructions For Power Tools USE PROPER EXTENSION CORD Make sur
30. t the factory but some parts must be assembled or installed after delivery We have organized the assembly process into steps Please follow along in the order presented here TOOLS REQUIRED You will need a 12 and 14mm wrench Y nn 10 Base Start by turning the main base upside down and placing it on a level surface Mount four of the casters to the corners with 16 x Y hex bolts as shown in Figure 3 Figure 3 Mounting casters to main base Place the left and right side bases upside down and attach the remaining four casters to the cor ners with the four mounting holes as shown in Figure 4 Use the same fasteners and procedure as on the main base Figure 4 Mounting casters to the side bases G9958 4 H P Dust Collector Align the right and left side bases with the main base and attach them using 8 x Y hex bolts as shown in Figure 5 Figure 5 Assembling the three base sections Fan Motor Assembly Lay the fan motor assembly upside down and attach the four legs using 8 716 x 1 2 hex bolts as shown in Figure 6 Figure 6 Connect the fan motor to the legs Turn the fan motor assembly rightside up and place it on top of the base assembly Line up the mounting holes in the legs with those in the base and attach using 8 1 2 hex bolts as shown in Figure 7 G9958 4 H P Dust Collector Figure 7 Attach the fan motor leg to the base Y Collectors Place one
31. truction Base caia n da Pre formed Steel on Casters Ra dial Impeller ii 13 Balanced Steel Motor aii TEFC Capacitor Start Induction 2 rara 4 Volagere Single Phase 220 V AMP is 32 Cycle RPM ind 60 Hertz 3450 R P M SWIICH tati dae asii Magnetic with Thermal Overload Protector Bearings a are een Sealed amp Permanently Lubricated Specifications while deemed accurate are not guaranteed G9958 4 H P Dust Collector 19 Ref Part Description Ref Part Description 02 G9958 4 H P Dust Collector 21 WARRANTY AND RETURNS Grizzly Industrial Inc warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase This warranty does not apply to defects due directly or indirectly to misuse abuse negligence accidents repairs or alterations or lack of maintenance This is Grizzly s sole written warranty and any and all warranties that may be implied by law including any merchantability or fitness for any par ticular purpose are hereby limited to the duration of this written warranty We do not warrant or represent that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants In no event shall Grizzly s liability und
32. ve been answered Serious personal injury may occur AWARNING Like all power tools there is danger asso ciated with the Model G9958 Accidents are frequently caused by lack of familiarity or failure to pay attention Use this tool with respect and caution to lessen the possibil ity of operator injury If normal safety pre cautions are overlooked or ignored seri ous personal injury may occur G9958 4 H P Dust Collector MACHINE DATA lar 722 SHEET Industrial Inc Customer Service 570 546 9663 To Order Call 800 523 4777 Fax 800 438 5901 GRIZZLY MODEL G9958 4 H P DUST COLLECTOR Design aida Single Stage Upright Overall Dimensions Height With Bags Inflated 102 Wide 69 een lr 24 Weight Shipping 4 ee ces 320 Ibs Gale SIZE an tito ees 49 Lx 27 Wx28 H A RER RU Erlen 24 x 69 Specifications Intake Hole Size Without 9 Intake Adapter Hole Size 4 4 Fittings Bag Size Murcia 19 x 47 Bottom 19 x 37 2 Max Material Collection 26 Cubic Feet Bag Material Bottom Fabric Top Fabric 1 Micron Impeller Size ini 13 Suction Capacity cita a 3560 C F M Static Pressure inches 16 8 Cons
33. you will be using a lower amerage circuit breaker This allows the future modification of the circuit up to the maximum amerage rating of the plug outlet and wiring by installing a matching amp rated circuit breaker You may also hard wire the machine directly to your panel provided you place a disconnect switch near the machine Check the electrical codes in your area for specifics on wiring require ments Grounded Outlet Box Grounding Blade Carrying Blades Figure 1 NEMA 6 50 220V plug and outlet Y 5 Grounding In the event of an electrical short grounding pro vides electric current a path of least resistance to reduce the risk of electrical shock This tool is equipped with an electric cord having an equip ment grounding conductor which must be proper ly connected to a grounding plug The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances Improper connections of the electrical grounding conductor can result in the risk of electric shock The conductor with green or green and yellow striped insulation is the electrical grounding con ductor If repair or replacement of the electric cord or plug is necessary do not connect the equip ment grounding conductor to a live terminal AWARNING This equipment must be grounded Verify that any existing electrical outlet and circuit you intend to plug into is
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