Grizzly G8594 Cordless Saw User Manual
Contents
1. Industrial Inc WWW GRIZZLY COM 14 4V CORDLESS DRILL DETAIL SANDER AND JIG SAW MODEL G8594 INSTRUCTION SHEET COPYRIGHT 1999 BY GRIZZLY INDUSTRIAL INC 1821 VALENCIA ST BELLINGHAM WA 98227 WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL INC NOVEMBER 1999 PRINTED IN CHINA WARNING Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm Some examples of these chemical are e Lead from lead based paints e Crystalline silica from bricks cement and other masonry products e Arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals Work in a well ventilated area and work with approved safety equipment such as those dust masks that are specially designed to filter out microscopic particles ADANGER AWARNING A CAUTION NOTIC SAFETY AWARNING For Your Own Safety Read Instruction Manual Before Operating This Equipment The purpose of safety symbols is to attract your attention to possible hazardous conditions This manual uses a series of symbols and signal words which are intended to convey the level of importance of the safety me2. or when the edges become torn or loose AWARNING Operating this equipment has the potential to propel debris into the air which can cause eye injury Always wear safety glasses or goggles when operating equipment Be certain the safety glasses you wear meet the appropriate standards of the American National Standards Institute ANSI G8594 14 4V Cordless Set 10 OPERATING TIPS AND MAINTENANCE Operating Guides and Tips Avoid overloading the drill sander or jig saw Do not apply excessive pressure to the tool while using If the speed drops abnormally decrease pressure immediately When drilling if the bit stops abrupt ly or becomes blocked release the trigger at once Reverse the direction to free the drill bit Ensure the safety of the workplace Clear the work area of all parts and debris that may cause injury by flying objects Securely fix the object to be worked on in a vise or otherwise clamp to avoid injury Do not attempt to hold workpiece by hand Inspect the cordless tool before use Run the tool before using to ensure all parts are running smoothly and there are no abnormal sounds or sparks If any defect is found have unit serviced Match your drill speed to your torque Use low torque and high speeds for boring through light materials Use low torque and low speeds for driving screws into light materials For the highest setting combine a low speed with the Drill Bit symbol on the T
3. saw evenly at a rate suitable for the material being cut If the motor should begin to slow ease up on the cut ting pressure Fig 3 Jig saw blade installation Roller Fig 4 Base angle adjustment and blade roller lever AWARNING Operating this equipment has the potential to propel debris into the air which can cause eye injury Always wear safety glasses or goggles when operating equipment Be certain the safety glasses you wear meet the appropriate standards of the American National Standards Institute ANSI G8594 14 4V Cordless Set DETAIL SANDER OPERATION Detail Sander Transfer the battery pack to the sander The battery snaps into the base the same as the drill Install the desired sandpaper grit onto the triangular sanding pad Please consult the Grizzly catalog or website for ordering information for sandpaper The sandpaper attaches by means of a hook and loop material Be certain the replacement sand paper purchased is of this type The oscillating motion of the triangular sanding pad provides fast cutting action for detail and intricate sanding The detail sander is excellent for hard to reach places like the corners of a picture frame Both wood and metal materials can be sanded with this device as long as the appropriate types of sandpaper are installed Always be sure to check the sandpaper for loading and sharpness of grit Change the sandpaper when the paper loses its surface
4. 4 4V Cordless Set WARRANTY AND RETURNS Grizzly Industrial Inc warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase This warranty does not apply to defects due directly or indirectly to misuse abuse negligence accidents repairs or alterations or lack of main tenance This is Grizzly s sole written warranty and any and all warranties that may be implied by law including any merchantability or fitness for any particular purpose are here by limited to the duration of this written warranty We do not warrant or represent that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants In no event shall Grizzly s liability under this warranty exceed the purchase price paid for the product and any legal actions brought against Grizzly shall be tried in the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental con tingent special or consequential damages arising from the use of our products To take advantage of this warranty contact us by mail or phone and give us all the details We will then issue you a Return Number which must be clearly posted on the outside as well as the inside of the carton We will not accept any item back without this number Proof of purchase must accompany the merchandise The manufacturers reserve the right to change specificatio
5. e Battery Pack 1 Hour Charger The battery in your new cordless power tool will not be fully charged when you receive it To maximize the storage capac ity of the battery it should be completely discharged then fully recharged 3 5 times For optimal life span completely discharge the battery before recharging Follow the instructions below to charge your battery Battery charging with the 1 hour Smart charger 1 piece charger 1 Plug the charger into an appropriate 110 120V outlet 2 Insert the battery into the charger The battery fits into the oval recess in only one way Do not force the bat tery Insert until it locks into place 3 The green light over the word OFF on the control panel should come on If it doesn t make certain the wall out let you are plugged into is working If the outlet power is okay the fuse inside the charger may have blown Fuses should be replaced by a quali fied electrical technician To begin charging press the SET button A steady red light over the word ON should come on indicating the battery is being charged When the battery is fully charged the red light will go off and the unit will stop charging Remove the battery from the charger upon completion of the charge cycle CAUTION Never leave a battery unattend ed while charging While charg ing will make the battery and charging unit warm if it becomes hot to the touch dis connect th
6. e charger immediate ly There is a possibility of fire hazard Have the battery and charging unit checked by a qual ified electrical service techni cian G8594 14 4V Cordless Set DRILL OPERATION Inserting Battery Into Drill Insert the battery into the handle of the drill so that the long end is for ward The battery will only install in one orientation Make sure the securing clasps on either side of the drill base engage with the clips on the battery compart ment Inserting and Removing Bits and 7 Drivers Set the direction switch located just above the trigger so that it is in the center position Hold the chuck by the collar while turning the sleeve the forward sec tion See Figure 1 This will cause the three chuck jaws located inside the recess to open or close depend ing upon the direction When the jaws are at the approximate diameter of the bit or driver insert the shank end of the bit or driver into the jaw opening Turn the sleeve clockwise until it tight ens around the bit or driver Never power tighten which is holding the sleeve while running the drill This can cause a loose grip on the bit or driver and potential damage to chuck jaws Check for tightness periodically while using the tool To release the bit or driver hold the chuck collar and turn the sleeve counterclockwise Fig 1 Inserting bits into the chuck AWARNING Operating this equipment has the pot
7. ential to propel debris into the air which can cause eye injury Always wear safety glasses or goggles when operating equipment Be certain the safety glasses you wear meet the appropriate standards of the American National Standards Institute ANSI G8594 14 4V Cordless Set Operating the drill 1 Set the Direction Switch for the desired rotation of the bit or driver The direction switch is the sliding switch located just above the trigger When looking down on the drill push ing the switch all the way to the right will give a counterclockwise rotation normally for loosening fasteners and bits all the way to the left will be clockwise normally for tightening fas teners and drilling holes When the switch is in the center position it locks the switch to avoid accidentally start ing the drill Set the Torque Setting Ring located just behind the chuck This ring has Speed Trigger DRILL OPERATION CONT D numbers from 1 to 5 on it and a point er indicator embossed on the drill case Set on 1 for very light applica tions such as driving screws into dry wall Use the higher settings up to 5 for denser woods and materials Use the drill bit symbol when boring holes Using the proper torque setting will ensure that the fastener is not driven too deeply damaging the surface material or in the worst case stripped out of the hole due to over torquing Pull the trigger to activate the drill This drill i
8. esigned USE RIGHT TOOL Don t force tool or attachment to do a job for which it was not designed G8594 14 4V Cordless Set AWARNING Safety Instructions For Power Tools USE PROPER EXTENSION CORD 13 for the charger Make sure your extension cord is in good condition 14 Conductor size should be in accor dance with the chart below The amperage rating should be listed on the motor or tool nameplate An undersized cord will cause a drop in line voltage resulting in loss of power and overheating Your extension cord must also contain a ground wire and plug pin Always repair or replace extension cords if they become damaged Minimum Gauge for Extension Cords DON T OVERREACH Keep prop er footing and balance at all times MAINTAIN TOOLS WITH CARE Keep tools sharp and clean for best and safest performance Follow instructions for lubricating and changing accessories DISCONNECT TOOLS before ser vicing and changing accessories such as blades bits cutters and the like REDUCE THE RISK OF UNIN TENTIONAL STARTING Make sure switch is in off position before plugging in USE RECOMMENDED ACCES SORIES Consult the owner s manual for recommended acces sories The use of improper acces sories may cause risk of injury CHECK DAMAGED PARTS Before further use of the tool a guard or other part that is dam AMP LENGTH RATING 25ft 50ft 100ft 0 6 18 16 16 WEAR PROPER APPAREL Do not
9. ew accessories would you like Grizzly Industrial to carry ____Builders Hardware _ Fasteners ___ Wood Components Other Hand Tools 13 What other companies do you purchase your tools and supplies from 14 Do you think your purchase represents good value Yes No 15 Would you recommend Grizzly to a friend Yes No 16 Would you allow us to use your name as a refer ence for Grizzly customers in your area Note We never use names more than three times Yes No 17 Comments 1 8 G8594 14 4V Cordless Set Send a Grizzly Catalog to a friend Name Street City FOLD ALONG DOTTED LINE GRIZZLY INDUSTRIAL INC P O BOX 2069 BELLINGHAM WA 98227 2069 TAPE ALONG EDGES PLEASE DO NOT STAPLE G8594 14 4V Cordless Set 1 4
10. ns at any time because they con stantly strive to achieve better quality equipment We make every effort to ensure that our products meet high quality and durability standards and we hope you never need to use this warranty Please feel free to write or call us if you have any questions about the machine or the man ual Grizzly Industrial Inc 1203 Lycoming Mall Circle Muncy PA 17756 Phone 570 546 9663 Fax 800 438 5901 E Mail techsupport grizzly com Web Site http www grizzly com Thank you again for your business and continued support We hope to serve you again soon 12 G8594 14 4V Cordless Set WARRANTY CARD Name Street City State Zip Phone Number E Mail FAX MODEL G8594 14 4V Cordless Set Order The following information is given on a voluntary basis It will be used for marketing purposes to help us develop better products and services Of course all information is strictly confidential 1 How did you learn about us _ Advertisement Friend ___ Catalog _ Card Deck World Wide Web Other What is your annual household income ____ 20 000 29 999 __ 60 000 69 999 ____ 30 000 39 999 ___ 70 000 79 999 ____ 40 000 49 999 ___ 80 000 89 999 ____ 50 000 59 999 _ 90 000 What is your age group _ 20 29 ____50 59 ____80 39 ____60 69 ____40 49 70 How long have you been a woodworker ___0 2 Years ____8 20 Years ___2 8 Years ____20 Years H
11. orque Setting Ring Know your work site Take care to make sure the material being worked on is not supporting another structure or that there are no obstructions Before drilling or sawing check behind walls for wires other electri cal hazards or plumbing Use accessories properly Use the low est possible torque setting when dri ving fasteners This will increase the life span of the driving bit and pre vent damage to the fastener 11 Maintenance Your cordless power tool will give you hun dreds of hours of operation time before ever needing service The electrical com ponents of this cordless drill are not user serviceable Repair should always be undertaken by a qualified electrical repair technician Keep the drill free from dirt and grease Always store it in a dry place preferably in the case that is supplied The battery will require periodic recharg ing and eventually replacement after it has exceeded its recharge life approxi mately 800 1000 recharge cycles You will notice extended charging times or shortened operation time as the battery experiences more cycles Battery must be recycled or disposed of properly Refer to the Grizzly catalog for replace ment batteries AWARNING Disassembly and improper reassem bly of this device can result in electri cal shock danger Always have this device serviced by an qualified elec trical repair technician Serious injury will result G8594 1
12. ow would you rank your woodworking skills ___ Simple _ Advanced Intermediate ___ Master Craftsman What stationary woodworking tools do you own Check all that apply _ Air Compressor ___ Panel Saw ___Band Saw Planer Drill Press Power Feeder ____Drum Sander Radial Arm Saw Dust Collector Shaper Spindle Sander ___Jointer ___Table Saw ___Lathe ___Mortiser ___Wide Belt Sander ____Horiz Boring Machine ___Vacuum Veneer Press Other How many of your woodworking machines are Grizzly Which benchtop tools do you own Check all that apply ___1 x42 Belt Sander ___6 8 Grinder 5 8 Drill Press Mini Lathe 8 Table Saw 8 10 Bandsaw Scroll Saw ____Disc Belt Sander ____Spindle Belt Sander ___Mini Jointer ___10 12 Thickness Planer Other 9 How many of the machines checked above are Grizzly 10 Which portable hand held power tools do you own Check all that apply Belt Sander ____Orbital Sander Biscuit Joiner ___ Palm Sander ____Circular Saw ___ Portable Planer Detail Sander ____ Saber Saw Drill Driver _ Reciprocating Saw ___Miter Saw Router Other 11 What machines supplies would you like Grizzly Industrial to carry ___12 Table Saw ____Radial Arm Saw ____12 Jointer ____Panel Saw ____Brass Hardware ___Lumber ___Paint amp Finishing Supplies ____Contractor s Supplies ____ Combination Planer Jointer Other 12 What n
13. s variable speed from O 600 RPM therefore the more you pull on the trigger the faster the motor and chuck will rotate Direction Switch Fig 2 Location of controls G8594 14 4V Cordless Set JIG SAW OPERATION Jig Saw Install the jig saw blade into the jig saw The teeth of the blade should be pointed forward Remove the Allen screw and metal blade retainer tab See Figure 3 Lay the blade in position with the larger hole of the blade over the threaded hole Insert the Allen screw with the retainer tab through the blade and back into the threaded hole Tighten the Allen screw Refer to the Grizzly catalog or website for other types of blades suitable for a wide variety of materials On the opposite side of the saw is a lever which adjusts the roller which supports the back of the blade Adjust this lever to the point that the roller is firmly pushing against the back edge of the blade See Figure 4 The jigsaw base can be adjusted to cut at an angle Loosen the two Phillips screws and adjust the angle of the base There is a degree scale located beneath the base plate Maximum angle is 45 in either direc tion Transfer the battery pack to the jigsaw The battery snaps into the base the same as the drill Push the switch in the handle so it unlocks the speed trigger switch This is a safety device to ensure the saw is not started inadvertently Always cut to the outside of the pattern line Push the
14. ses a short condition and can cause sparks electrical shock or fire DO NOT STORE BATTERY WITH CONDUCTIVE MATERIALS Storing the battery in a box of screws or nails can cause shorting across the battery poles DO NOT THROW BATTERY IN FIRE Combustion of some of the batteries component materials can cause toxic fumes and possible explosion IF CHARGER LIGHT FAILS TO COME ON check the incoming power supply If power source is okay then the fuse inside the charger needs replacement Charger should be serviced by a qualified electrical technician only CHARGER HAS A POLARIZED PLUG one prong is wider than the other Do not attempt to modify the plug Modifying the plug will result in a safety hazard and will void the warranty CHARGER IS DESIGNED TO OPERATE AT 110 120 VOLTS Never try to plug into any circuit that is not 110 120 volts Never modify or change the plug that is attached to the charger unit to attempt to plug into 220 volt This can cause serious electrical damage to the unit possible fire or explosion BATTERY MUST BE RECYCLED OR DISPOSED OF PROPERLY Consult your local Yellow Pages direc tory under the category Recycling to locate a battery recycler in your area G8594 14 4V Cordless Set BEFORE YOU START First review the contents of your cordless tool kit and familiarize yourself with the key components Heavy Duty Case Cordless Drill Cordless Detail Sander Cordless Jig Saw Saw Blad
15. ssages The progres sion of symbols is described below Remember that safety messages by them selves do not eliminate danger and are not a substitute for proper accident pre vention measures Indicates an imminently hazardous situation which if not avoided WILL result in death or serious injury Indicates a potentially hazardous situation which if not avoided COULD result in death or serious injury Indicates a potentially hazardous situation which if not avoided MAY result in minor or moderate injury It may also be used to alert against unsafe practices This symbol is used to alert the user to useful information about proper operation of the equipment AWARNING Safety Instructions For Power Tools KEEP ALL SAFETY DEVICES IN PLACE and in working order REMOVE ADJUSTING KEYS AND WRENCHES Form habit of check ing to see that keys and adjusting wrenches are removed from tool before turning on KEEP WORK AREA CLEAN Cluttered areas and benches invite accidents DON T USE IN DANGEROUS ENVIRONMENT Don t use power tools in damp or wet locations or where any flammable or noxious fumes may exist Keep work area well lighted 5 KEEP CHILDREN AND VISITORS AWAY All children and visitors should be kept a safe distance from work area MAKE WORK SHOP CHILD PROOF with padlocks master switches or by removing starter keys DON T FORCE TOOL It will do the job better and safer at the rate for which it was d
16. wear loose clothing gloves neck ties rings bracelets or other jewel ry which may get caught in moving parts Non slip footwear is recom mended Wear protective hair cover ing to contain long hair ALWAYS USE SAFETY GLASSES Also use face or dust mask if cutting operation is dusty Everyday eye glasses only have impact resistant lenses they are NOT safety glass es SECURE WORK Use clamps or a vise to hold work when practical It s safer than using your hand and frees both hands to operate tool G8594 14 4V Cordless Set aged should be carefully checked to determine that it will operate properly and perform its intended function Check for alignment of moving parts binding of moving parts breakage of parts mount ing and any other conditions that may affect its operation A guard or other part that is damaged should be properly repaired or replaced NEVER LEAVE TOOL RUNNING UNATTENDED TURN POWER OFF Don t leave tool until it comes to a complete stop CHARGING SAFETY AWARNING READ ALL INSTRUCTIONS and warnings on the battery and charg er before charging the battery CHARGE ONLY USING THE SUP PLIED CHARGER AND BAT TERY Do not use with other batter ies chargers or drills DO NOT EXPOSE BATTERY OR CHARGER TO WET OR RAINY CONDITIONS Moisture greatly increases the risk of a shock haz ard DO NOT TOUCH BATTERY POLES with any conductive materi als Touching any two poles at the same time cau
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