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Grizzly G1029Z2P Dust Collector User Manual

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1. REF PART DESCRIPTION REF PART DESCRIPTION 1 102822001 CASTERS 21V2 P1030Z22015V2 PADDLE SWITCH V2 09 11 2 PFBO1 FLANGE BOLT 5 16 18 X 1 2 22 T20543 COLLECTION BAG 4 102872004 BASE PLATE 23 P0548Z023 COLLECTOR SUPPORT 5 PS06 PHLP HD SCR 10 24 X 3 8 24 P0548Z024 COLLECTOR 6 102822006 6 INLET COVER V2 10 01 25 P0548Z2025 SPACER 7 PCAP121M CAP SCREW M6 1 X 20 LH 26 PAWO5M WRENCH HEX 5MM 9 P0548009 IMPELLER WASHER 7 X 40 X 4 27A H5783 COMPLETE CANISTER ASSY 10V2 102972010 2 IMPELLER 12 3 4 ALUMINUM V2 09 1 1 28 102872028 RUBBER GASKET 11 102872011 COLLECTOR BODY 29 103072027 INLET 12 PWO7 FLAT WASHER 5 16 29 1 P0548Z029 1 INLET CAP 13 PS06 PHLP HD SCR 10 24 X 3 8 30 PK28M KEY7X7X29 14 PFBO1 FLANGE BOLT 5 16 18 X 1 2 31V2 102972013 2 POWER CORD 140 3W 6 6 15 V2 09 11 15 PBO3 HEX BOLT 5 16 18 X 1 32 PWR1012 WRENCH 10 X 12MM OPEN END 17V2 05487017 2 MOTOR 2HP 220V 1PH V2 09 11 34 102872031 BELT CLAMP 17V2 1 P0548Z017V2 1 MOTOR FAN COVER 35V2 05487035 2 MACHINE ID LABEL CSA V2 09 11 17V2 2 05487017 2 2 MOTOR FAN 36 PLABEL 12 READ MANUAL 2W X 3 3H 17V2 3 05487017 2 3 CAPACITOR COVER 37 PLABEL 57 EYE LUNG LABEL 17V2 4 PC300B S CAPACITOR 300M 125V 1 3 4 X 3 3 8 39 PLABEL 59 NO HAND IN INLET LABEL 17V2 5 P0548Z017V2 5 MOTOR WIRING JUNCTION BOX 40 PLABEL 14 ELECTRICITY LABEL 1 4W X 1 2H 17V2 6 P0548Z2017V2 6 CAPACITOR 250V 1 3 8 X 2 3 8 41 P0548
2. Dust Collector Figure 50 Branch line duct sizes labeled If two machines will connect to the same branch line and both will operate at the same time then add the required CFM for each machine together and find the closest total CFM in the table below to determine the correct branch size If both machines will never run at the same time reference the machine with the biggest dust port in the table below and add blast gates after the Y branch to open close the line to each machine Total CFM Branch IH Size 500 Figure 51 Sizing chart for multiple machines on the same branch line 29 Planning Drop Downs Plan the drop downs for each machine using blast gates wherever possible to control airflow Rigid Pipe Main Line Y Branch SZ AJ 4 Blast Gate Flex Pipe EZ To Planer Figure 52 Drop down setup Calculating Duct Resistance Adding duct work elbows branches and any other components to a duct line increases airflow resistance static pressure loss This resistance can be minimized by using rigid smooth pipe and gradual curves as opposed to flexible pipe and 90 elbows To help you think about this resistance imagine riding a bicycle in a tunnel that is an exact replica of your duct work If the inside of the tunnel is very bumpy flexible pipe and has a lot of sharp turns 90 elbows it will take a
3. 5 x 42mm Foam Strip Figure 17 Applying the wide foam strip to the handle collector 11 Position the belt clamp around the base of the canister place the canister over the collector Ends Matched Evenly as shown in Figure 20 then tighten the belt clamp so it evenly compresses against the wide foam strip Canister Figure 18 Wide foam strip ends matched evenly Figure 20 Canister installed Model G0548Z G1029Z2P Mfg 9 114 y 19 12 13 14 20 Apply the 6 x 20mm foam strip to the bottom of the collector then trim the excess and evenly match the ends see Figure 20 Attach a collection bag to the hooks around the bottom of the collector then tighten the collection bag clamp around the foam strip to hold the bag in place as shown in Figure 21 M E Bag Clamp Ef Collection Bag Figure 21 Collection bag installed Insert the inlet connector over the impeller intake hole then secure it in place with the 10 x tap screw as shown in Figure 22 G1028Z2 G1029Z2 G1029Z2P Assembly To assemble your machine 1 Mount the casters to the base plate using 16 Ye 18 x Y flange bolts as shown Figure 23 Figure 23 Mounting casters to base 2 Set the collector body on top of the base plate so the intake portion is near the edge of the base plate and the bolt holes are aligned as s
4. b 240 VOLT REWIRED P Run Capacitor 45MFD 250VAC Start PADDLE SWITCH viewed from behind 125VAC 42 READ ELECTRICAL SAFETY ON PAGE 40 MOTOR ESMAS 5 15 Plug TT Prewired Hot Ground 6 15 Plug As Recommended Figure 72 G102822 start capacitor Figure 73 2102822 junction box switch and run capacitor at 120V Model G0548Z G1029Z2P Mfg 9 114 G1029Z2 G1029Z2P Wiring Diagram 240 VOLT UN MOTOR 69 9 9 Ground A PADDLE SWITCH Capacitor f viewed from behind 125VAC Figure 74 G1029Z2 start capacitor 6 15 Plug As Recommended Figure 75 21029272 junction box and switch Model G0548Z G1029Z2P Mfg 9 114 READ ELECTRICAL SAFETY 43 40 SECTION 10 PARTS G0548Z G0548ZP Main Breakdown H5783 Parts 14 G0548ZP 17 1 17 5 1 aN Breakdown 17 3 Gl S 46 17 4 17 6 CE C 23 17 2 00548400 17V2 17 2 5 lt PS 17V2 2 f 17V2 4 17V2 6 E c 44 o Model G0548Z G1029Z2P Mfg 9 11 G0548Z Main Parts List
5. Industrial Mic MODEL G0548Z G0548ZP G1028Z2 G1029Z2 G1029Z2P DUST COLLECTOR OWNER S MANUAL For models manufactured since 9 11 US E 247570 G0548Z G1028Z2 G1029Z2 COPYRIGHT O FEBRUARY 2012 BY GRIZZLY INDUSTRIAL INC REVISED APRIL 2012 BL WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL INC BL14676 PRINTED IN TAIWAN Ah WARNING This manual provides critical safety instructions on the proper setup operation maintenance and service of this machine tool Save this document refer to it often and use it to instruct other operators Failure to read understand and follow the instructions in this manual may result in fire or serious personal injury including amputation electrocution or death The owner of this machine tool is solely responsible for its safe use This responsibility includes but is not limited to proper installation in a safe environment personnel training and usage authorization proper inspection and maintenance manual availability and compre hension application of safety devices cutting sanding grinding tool integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications or misuse Ah WARNING Some dust created by power sanding sawing grinding drilling a
6. Remove restriction in the duct line A plumbing snake may be necessary Relocate the dust collector closer to the point of suction and rework ducting without sharp bends Refer to System Design beginning on Page 27 Process lumber with less than 20 moisture content Rework the ducting to eliminate all leaks Close dust ports for lines not being used Open 1 or 2 more blast gates to different branch lines to allow the velocity in the main line to increase Re install correctly sized ducts and fittings Refer to System Design beginning on Page 27 for more solutions Use a dust collection nozzle on a stand Install a larger dust collector to power your dust collection system Re secure ducts and dust collection bag making sure duct and bag clamps are tight and completely over the ducts and bags 39 SECTION 9 WIRING These pages are current at the time of printing However in the spirit of improvement we may make chang es to the electrical systems of future machines Compare the manufacture date of your machine to the one stated in this manual and study this section carefully If there are differences between your machine and what is shown in this section call Technical Support at 570 546 9663 for assistance BEFORE making any changes to the wiring on your machine An updated wiring diagram may be available Note Please gather the serial number and manufacture date of your machine before calling Th
7. G0548Z2 G0548Z2P G1029Z2 G1029Z2P Current Rating at 240V 9 Amps G1028Z2 Current Rating at 120V 12 Amps G1028Z2 Current Rating at 240V 6 Amps The full load current is not the maximum amount of amps that the machine will draw If the machine is overloaded it will draw additional amps beyond the full load rating If the machine is overloaded for a sufficient length of time damage overheating or fire may result especially if connected to an undersized circuit To reduce the risk of these hazards avoid over loading the machine during operation and make sure it is connected to a power supply circuit that meets the requirements in the following section 10 Circuit Information A power supply circuit includes all electrical equipment between the breaker box or fuse panel in the building and the machine The power sup ply circuit used for this machine must be sized to safely handle the full load current drawn from the machine for an extended period of time If this machine is connected to a circuit protected by fuses use a time delay fuse marked D A CAUTION For your own safety and protection of property consult an electrician if you are unsure about wiring practices or electrical codes in your area Note The circuit requirements listed in this man ual apply to a dedicated circuit where only one machine will be running at a time If this machine will be connected to a
8. YO T20543 41 x 31 Flat 19 75 Dia Plastic Bottom Bag Replacement plastic lower bag for G0548Z G0548ZP G1029Z22 G1029Z2P and G1028Z2 H5783 Extra 1 Micron Canister Replacement canister for Grizzly G0548Z G0548ZP G0562Z G0562ZP G1028Z Z2 G1029Z Z2 Z2P and G1030Z Z2 Z2P Dust Collectors 4p y d any 3 Figure 59 Replacement canister 34 G5556 2 5 Micron Dust Bag Replacement top bag for Grizzly G1028Z2 and G1029Z2 G1029Z2P dust collectors These offer the largest airflow least differ ential pressure and best overall efficiency available Micro porous to shed dust and dirt so bags empty quickly and completely 2 5 Microns Captures the finest most hazard ous dust Figure 60 G5556 2 5 Micron Dust Bag G1536 Black Flexible Hose 4 x 10 G2974 Wire Hose Clamp 4 G1843 Plastic Blast Gate 4 G4679 Anti Static Grounding Kit We ve hand picked a selection of commonly used dust collection components for machines with 4 dust ports Figure 61 Dust collection accessories Model G0548Z G1029Z2P Mfg 9 114 H5293 4 Metal Duct Starter Kit H5295 5 Metal Duct Starter Kit H5297 6 Metal Duct Starter Kit Save over 20 with this great starter kit Includes 2 machine adapters 10 pipe clamps 3 5 straight pipes 1 branch 3 pipe hangers 1 end cap 3 adjustable nipples 1 90 elbow and 1 60 elbow Figure 62 Metal Duct Starter Kit
9. pass through them Although rare sparks caused by static electricity can cause explosions or fire To reduce this risk make sure all dust lines are thoroughly grounded by using a grounding wire EMPTYING DUST When emptying dust from the collection container wear a respirator and safety glasses Empty dust away from ignition sources and into an approved container DUST ALLERGIES Dust from certain woods will cause an allergic reaction Always make sure you know what type of wood dust you are exposed to in the event that this happens SECTION 2 POWER SUPPLY Availability Before installing the machine consider the avail ability and proximity of the required power supply circuit If an existing circuit does not meet the requirements for this machine a new circuit must be installed To minimize the risk of electrocu tion fire or equipment damage installation work and electrical wiring must be done by a qualified electrician in accordance with all applicable codes and standards AWARNING Electrocution fire or equipment damage may occur if machine is not correctly grounded and connected to the power supply Full Load Current Rating The full load current rating is the amperage a machine draws at 100 of the rated output power On machines with multiple motors this is the amperage drawn by the largest motor or sum of all motors and electrical devices that might operate at one time during normal operations
10. ALONG DOTTED LINE Grizzly WARRANTY CARD Industrial Inc Name Street City State Zip Phone Email Invoice Model Order Serial The following information is given on a voluntary basis It will be used for marketing purposes to help us develop better products and services Of course all information is strictly confidential 1 2 How did you learn about us Advertisement Friend Catalog Card Deck Website Other Which of the following magazines do you subscribe to Cabinetmaker amp FDM Popular Science ____ Wooden Boat Family Handyman _ Popular Woodworking ____ Woodshop News Hand Loader Precision Shooter Woodsmith Handy Projects in Metal Woodwork Home Shop Machinist RC Modeler ____ Woodworker West Journal of Light Cont Rifle ____ Woodworker s Journal Live Steam Shop Notes Other Model Airplane News Shotgun News Old House Journal Today s Homeowner Popular Mechanics ____ Wood 10 What is your annual household income 20 000 29 000 30 000 39 000 40 000 49 000 50 000 59 000 60 000 69 000 70 000 What is your age group 20 29 30 39 40 49 50 59 60 69 70 How long have you been a woodworker metalworker 0 2 Years ____ 2 8 Years __ 8 20 Years 20 Years How many of your machines or tools are Grizzly 0 2 3 5 6 9 10 Do you think your machine represents a good value Yes No Would you recommend Grizzly Industrial to a friend Yes No Would you allow us to use your n
11. Branch Line 4 Rigid Pipe 0 075 at 10 4 Flex Pipe 0 28 at 5 Compile Materials List Elbows Branches After the system is designed create a materials 6 45 Y Branch list of all the items you will need to build your dust 4 45 Elbow collection sytem This will make it easy when it Additional Factors comes time to purchase the materials Seasoned Filter Below is an example of some items that might be needed Refer to Accessories for dust collection Total Static Pressure Loss components available through grizzly com Figure 55 Totaling static pressure numbers Description Model Quantity Note When calculating static pressure loss 6 Rigid Pipe at 20 G7364 to determine if multiple lines can be left open at the same time only include the main line 4 Rigid Pipe at 10 G6162 numbers once 4 Flex Hose at 5 H7215 6 6 45 Y Branch G7358 6 4 45 Elbow G6167 6 Figure 56 Example materials list Model G0548Z G1029Z2P Mfg 9 11 Led 31 System Grounding Since plastic hose is abundant relatively inex pensive easily assembled and air tight it is a very popular material for conveying dust from woodworking machines to the dust collector We recommend using flexible hose flex hose to connect the woodworking machine to the dust collector However plastic flex hose and plastic duct are an insulator and dust particles moving against the walls of the plastic duc
12. CAUTION Always wear a respirator and safety glasses when emptying thedustcollection bags on the dust collector Sawdust may cause allergic reactions or respiratory Schedule For optimum performance from your machine follow this maintenance schedule and refer to any specific instructions given in this section Daily Check Loose mounting bolts Worn switch Worn or damaged wires Clean canister filter G0548Z ZP only Check collection bag Any other unsafe condition Lubrication Since all bearings are shielded and permanently lubricated simply leave them alone until they need to be replaced Do not lubricate them 236 problems Cleaning Bags Always empty the collection bags on a regular basis Emptying the collection bags allows the machine to operate at a much higher level of efficiency Always wear the appropriate respirator or dust mask and safety glasses when emptying the col lection bags Small dust particles can escape the bags during emptying causing them to become airborne and easily inhaled This microscopic air borne dust is extremely unhealthy to breathe and can cause serious health problems While this dust collector excels at collecting the majority of wood dust produced by your machines it is not an air filter therefore we strongly rec ommend the supplemental aid of a shop air filter such as the Grizzly G0572 or G9956 Air filters are designed to collect the smaller dust particles
13. DESCRIPTION REF PARTH DESCRIPTION 1 102822001 CASTER 19 P102822019 OUTLET 2 PFBO1 FLANGE BOLT 5 16 18 X 1 2 20 P102822020 CLAMP 5 3 PK32M 21 4 102822004 22 5 506 23 6 P1028Z2006 24 7 PCAP121M 25 102822025 SPACER 9 P1028Z2009 IMPELLER WASHER 26 102822026 UPPER BAG SUPPORT 10V2 P102822010V2 IMPELLER 12 3 4 ALUMINUM V2 09 11 27 11 Pro28z2011 28 12 PWO7 29 13 2 P1028z2013V2 29 1 14 PNO2 HEX NUT 5 16 18 30 P1028Z2030 STRIP 5 X 20MM 16 2 103022016 2 32 17 2 P102822017V2 33 17V2 1 P102822017V2 1 101 17V2 2 P102822017V2 2 102 17V2 3 P102822017V2 3 CAPACITOR COVER 103 PLABEL 12A READ MANUAL LABEL 17V2 4 PC300G 104v2 P1028Z2104V2 MACHINE ID LABEL CSA V2 09 11 17V2 5 P102822017V2 5 105 17V2 6 P102822017V2 6 106 18 PS06 G1029Z2 Main Parts List REF PART DESCRIPTION REF PART DESCRIPTION 1 P1028Z2001 CASTER 19 P1028Z2019 OUTLET 2 PFBO1 FLANGE BOLT 5 16 18 X 1 2 20 3 PK28M KEY 7 X 7 X 29 21 4 102822004 BASE PLATE 22 5 506 PHLP HD SCR 10 24 X 3 8 23 6 P1028Z2006 INLET COVER 6 24 7 PCAP121M CAP SCREW M6 1 X 20 LH 25 9 P1028Z2009 IMPELLER WASHER 26 10V2 P102922010V2 IMPELLER 12 3 4 ALUMINUM V2 09 11 27 G5556 2 5 MICRON FILTER BAG 11 P1028Z2011 COLLECTOR BODY 28 12 07 FLAT WASHER 5 16 29 6 X 4 X 4 Y INLET 13V2 P102922013V2 POWER CORD 14G 3C 6 6 15 V2 09 11 29 1 14 PNO2 HEX NUT 5 16 18 30 15 HEX BOLT 5 16 18 X 1 31 16V2 P1030220
14. G6163 4 Clamp G7343 5 Clamp G7361 6 Clamp These clamps feature lever latches and foam seals and secure around the rolled ends of fit tings and pipe Figure 63 Dust collection pipe clamps G6162 4 x 5 Straight Metal Pipe G7346 5 x 5 Straight Metal Pipe G7364 6 x 5 Straight Metal Pipe These laser welded straight pipes ensure a super smooth internal seam Ends easily clamp together for a sealed fit without screws or silicone Figure 64 Straight Metal Pipe Model G0548Z G1029Z2P Mfg 9 11 H7215 4 x 5 Rigid Metal Flex Hose H7216 5 x 5 Rigid Metal Flex Hose H7217 6 x 5 Rigid Metal Flex Hose This flex hose provides just enough flexibility to make difficult connections while still keep ing the inside wall as smooth as possible to minimize static pressure loss Figure 65 Rigid Metal Flex Hose Metal Elbows These industrial metal elbows are available from 4 8 with 90 60 45 or 30 curves Figure 66 Metal elbow examples Reducers amp Adapters We carry a multitude of reducers and elbows to cover most applications from 4 through 9 Ain Figure 67 Metal Reducers amp Adapters Metal Branches We carry a selection of different branches Figure 68 Metal Branches 195 SECTION 7 MAINTENANCE AWARNING Always disconnect power to the machine before performing maintenance Failure to do this may result in serious person al injury A
15. REC OMMEND that you read books trade maga zines or get formal training before begin ning any projects Regardless of the con tent in this section Grizzly Industrial will not be held liable for accidents caused by lack of training Model G0548Z G1029Z2P Mfg 9 114 9 General Operating a dust collector is simple and straight forward Turn the dust collector ON then turn the dust producing machine ON When you are finished with the machine operation turn the machine OFF then turn the dust collector OFF Blast gates can be used at the start of each branch line to control the air flow from the woodworking machine to the dust collector If a machine is not being used keep the blast gate closed to maintain higher levels of efficiency throughout the system Machine Storage When the dust collector is not in use unplug the power cord from the power source Place the cord away from potential damage sources such as high traffic areas sharp objects heat sources harsh chemicals water damp areas etc 439 SECTION 6 ACCESSORIES AWARNING Some aftermarket accessories can be installed on this machine that could cause it to function improperly increasing the risk of serious personal injury To minimize this risk only install accessories recommended for this machine by Grizzly NOTICE Refer to the newest copy of the Grizzly Catalog for other accessories available for this machine Call 5 900 924 7 Pt
16. Single Phase Circum Rating 15 Amps Plug Receptacle NEMA 6 15 This machine is equipped with a power cord that has an equipment grounding wire and a ground ing plug similar to the figure below The plug must only be inserted into a matching receptacle outlet that is properly installed and grounded in accordance with all local codes and ordinances G0548Z ZP GROUNDED G1029Z2 Z2P 6 15 RECEPTACLE Current Carrying Prongs No adapter should be used with the required plug If the plug does not fit the available receptacle or the machine must be reconnected for use on a different type of circuit the reconnection must be made by a qualified electrician and comply with all local codes and ordinances Model G0548Z G1029Z2P Mfg 9 114 G1028Z2 Circuit Requirements for 120V Operation Prewired This machine is prewired to operate on a 120V power supply circuit that has a verified ground and meets the following requirements Nominal Voltage 120V P e a 2 60 Hz POSO Single Phase Circuit Rating 15 Amps Plug Receptacle NEMA 5 15 This machine is equipped with a power cord that has an equipment grounding wire and a ground ing plug similar to the figure below The plug must only be inserted into a matching receptacle outl
17. Use thread locking fluid if necessary Replace stripped fasteners or damaged components if necessary Tighten replace anchor studs in floor if mounted chock machine casters if mobile Replace dented fan cover replace loose damaged fan Disconnect dust collector from power and inspect the impeller for dents bends loose fins Replace the motor and impeller as a set if the motor shaft and the impeller hub are damaged Test by rotating shaft rotational grinding loose shaft requires bearing replacement Model G0548Z G1029Z2P Mfg 9 114 Dust Collector pe Dust collector does not adequately collect dust or chips poor performance Sawdust being blown into the air from the dust collector Dust collection bags are full Canister is dirty Restriction in duct line Dust collector is too far away or there are too many sharp bends in the ducting Lumber is wet and dust not flowing through ducting smoothly Leaks in ducting or too many open ports Not enough open branch lines causing a velocity drop in the main line Ducting or machine dust ports are incorrectly sized The machine dust collection design is inadequate The dust collector is too small for the dust collection system or ducting layout design inadequate Duct clamps or dust collection bags are not properly clamped and secured Model G0548Z G1029Z2P Mfg 9 11 o Empty collection bags Clean canister
18. lot more effort to travel from one end to the other The purpose of calculating the resistance is to determine if it is low enough from the machine to the dust collector to meet the given CFM require ment for the machine Use the following tables to calculate the resistance of duct work 30 Approximate Approximate Static Pressure Static Pressure Loss Per Foot of Loss Per Foot Rigid Pipe of Flex Pipe Branch Branch Lines Lines at 3500 at 4000 at 3500 at 4000 FPM FPM FPM FPM 6 0 037 0 047 0 136 0 18 8 0 028 0 027 0 08 0 108 9 0017 0019 0 057 0 079 Dia Elbow Elbow Wye Y Wye Y 6 0 564 0 282 0 329 0 235 8 0405 0203 0 297 0 189 Figure 53 Static pressure loss charts In most small medium shops it is only necessary to calculate the line with the longest duct length or the most fittings operating under the assumption that if the line with the highest resistance works the others will be fine To calculate the static pressure of any given line in the system follow these steps 1 Make a list of each size duct in the line including the length and multiply those num bers by the static pressure value given in the previous table 2 Listeach type of elbow or branch and multiply the quantity if more than one by the static pressure loss given in the previous table Model G0548Z G1029Z2P Mfg 9 114 3 Add the additional fac
19. machine and the packaging materials Some of these items may be pre installed for shipping or become misplaced during unpacking 16 Led Model G0548Z G1029Z2P Mfg 9 11 Site Considerations Floor Load Refer to the Machine Data Sheet for the weight and footprint specifications of your machine Some residential floors may require additional reinforcement to support both the machine and operator Placement Location Consider existing and anticipated needs size of material to be processed through each machine and space for auxiliary stands work tables or other machinery when establishing a location for your new machine See Figure 10 for the mini mum working clearances Figure 10 Minimum working clearances A CAUTION Children and visitors may be seriously injured if unsuper vised around this machine Lock entrances to the shop or disable start switch or power connection to prevent unsupervised use Model G0548Z G1029Z2P Mfg 9 114 G0548Z G0548ZP Assembly To assemble your dust collector 1 Place the base upside down on a flat pro tected surface 2 Attach the casters to the base with 16 16 18 x 1 2 flange bolts as shown in Figure 11 Figure 11 Caster installed on base 3 Turn the base over align the motor and impeller assembly with the mounting holes then secure the assembly with 4 54e 18 x Y flange bolts as shown in Figure 12 Figure 12 Motor and im
20. shared circuit where mul tiple machines will be running at the same time consult a qualified electrician to ensure that the circuit is properly sized for safe operation Grounding Requirements This machine MUST be grounded In the event of certain malfunctions or breakdowns grounding reduces the risk of electric shock by providing a path of least resistance for electric current Improper connection of the equipment grounding wire can result in a risk of electric shock The wire with green insulation with or without yellow stripes is the equipment grounding wire If repair or replacement of the power cord or plug is nec essary do not connect the equipment grounding wire to a live current carrying terminal Check with a qualified electrician or service per sonnel if you do not understand these grounding requirements or if you are in doubt about whether the tool is properly grounded If you ever notice that a cord or plug is damaged or worn discon nect it from power and immediately replace it with a new one Model G0548Z G1029Z2P Mfg 9 114 AWARNING Serious injury could occur if you connect the machine to power before completing the setup process DO NOT connect to power until instructed later in this manual Circuit Requirements for G0548Z G0548ZP G1029Z2 G1029Z2P Nominal Voltage 240V uU 60 Hz 41
21. 15V2 PADDLE SWITCH V2 09 11 32 17 2 P102922017v2 MOTOR 2HP 220V 1PH V2 09 11 33 PAWO5M WRENCH HEX 5MM 17V2 1 P102822017V2 1 MOTOR FAN COVER 101 17V2 2 P102822017V2 2 MOTOR 102 17V2 3 P102822017V2 3 CAPACITOR COVER 103 17V2 4 PC300G S CAPACITOR 300M 125V 1 3 4 X 3 3 8 104V2 17V2 5 102922017 2 5 JUNCTION BOX 105 18 PFS03 FLANGE SCREW 10 24 X 3 8 106 PPAINT 1 GRIZZLY GREEN PAINT 48 Led Model G0548Z G1029Z2P Mfg 9 11 G1029Z2P Main Breakdown N 27 E 9 Model G0548Z G1029Z2P Mfg 9 114 G1029Z2P Main Parts List REF PART DESCRIPTION REF PART DESCRIPTION 1 P1028Z2001 CASTER 20 1028272020 HOSE CLAMP 5 2 PFBO1 FLANGE BOLT 5 16 18 X 1 2 21 102822021 HOSE 5 3 22 4 23 5 24 6 25 7 26 27 28 29 102872029 6 X 4 X 4 Y INLET 29 1 30 102822030 FOAM STRIP 5 X 20MM PNO2 HEX NUT 5 16 18 31 P102822031 BELT CLAMP 32 33 101 102 103 104 105 106 107 102972 019 OUTLET AWARNING Safety labels warn about machine hazards and ways to prevent injury The owner of this machine MUST maintain the original location and readability of the labels on the machine If any label is removed or becomes unreadable REPLACE that label before using the machine again Contact Grizzly at 800 523 4777 or www grizzly com to order new labels 50 9 Model G0548Z G1029Z2P Mfg 9 114 CUT
22. 203 Lycoming Mall Circle Muncy PA 17756 Phone 570 546 9663 Email techsupport Q grizzly com We want your feedback on this manual What did you like about it Where could it be improved Please take a few minutes to give us feedback Grizzly Documentation Manager P O Box 2069 Bellingham WA 98227 2069 Email manuals grizzly com Machine Description This machine is designed to capture dust and wood chips from woodworking machines such as table saws jointers and planers The air drawn in by the dust collector is filtered before it returns to the workspace A wide variety of accessories for setting up a stationary or mobile dust collection system are available through Grizzly The G0548Z ZP features an upper canister filter models G1028Z2 and G1029Z2 Z2P feature upper filter bag Polar Bear models G0548ZP and G1029Z2P are white the G0548Z G1028Z2 and G1029Z2 are green Model G0548Z G1029Z2P Mfg 9 114 Components and Terminology Canister Filter Outlet Connector 3 Port Inlet Connector G0548Z ZP Caster Filter Cleaning Handle G1028Z2 G1029Z2 Z2P bo Outlet Connector Hose Collector Collection Bag Connector 2 Port Inlet AWARNING To reduce the risk of serious injury when using this machine read and understand this entire manual before beginning any operations Mod
23. 48Z G1029Z2P Mfg 9 114 Duct Material You have many choices regarding main line and branch line duct material For best results use metal duct for the main line and branch lines then use short lengths of flexible hose to connect each machine to the branch lines Plastic duct is also a popular material for home shops However be aware that there is a fire or explosion hazard if plastic duct material is used for dust collection without being grounded against static electrical charge build up This topic will be discussed later in this section Another problem with using plastic is that it is less efficient per foot than metal CAUTION Plastic duct generates static electrical buildup that can cause fire or shock Properly ground it to reduce this risk Plastic Duct The popularity of plastic duct is due to the fact that it is an economical and readily available product It is also simple to assemble and easily sealed against air loss The primary disadvantage of plastic duct for dust collection is the inherent danger of static electrical build up HA 11 Dust COLLECTION ACCESSORIES A Cercar 2 Figure 40 Examples of plastic ducting components 25 Metal Duct Advantages of metal duct is its conductivity effi ciency and that it does not contribute to static electrical charge build up However static charg es are still produced when dust particles strike other dust particles as they move
24. Dust Collectors 9 FOUDISSMOOUING nia cana SECTION 9 WIRING Wiring Safety Instructions 14 G0548Z G0548ZP Wiring Diagram nmm 14 3102872 Wiring Diagram 14 G1029Z2 G1029Z2P Wiring Diagram G0548Z G0548ZP Inventory 15 SECTION 10 PARTS 1028Z2 G1029Z2 G102 E I I Inventory be G0548Z G0548ZP Main Breakdown em H5783 Canister Filter Assembly G0548Z G0548ZP Assembly 17 G1028Z2 G1029Z2 Main Breakdown 102 Power Connection mc 23 102922 Main Breakdown 24 WARRANTY AND RETURNS 25 MP 25 27 32 33 33 33 INTRODUCTION Manual Accuracy We are proud to offer this manual with your new machine We ve made every effort to be exact with the instructions specifications drawings and photographs of the machine we used when writing this manual However sometimes we still make an occasional mistake Also owing to our policy of continuous improve ment your machine may not exactly match the manual If you find this to be the case and the dif ference between the manual and machine leaves you in doubt check our website for the latest manual update or call te
25. G1029Z2 G1029Z2P Inventory The following is a description of the main compo nents shipped with your machine Lay the compo nents out to inventory them If any non proprietary parts are missing e g a nut or a washer we will gladly replace them or for the sake of expediency replacements can be obtained at your local hardware store Box Components Qty A Motor amp Impeller Assembly 1 B Collector Body Assembly 1 O 1 ka UA B Basil 1 E Outlet Paige scans 1 F Rubber Gasket 1 G Flex HOSE 1 H Hose Clamps 2 4 Ji Foam m 2 SY K Claris 2 L Lower Support Brackets 2 M Upper Support 1 WU y N Lower Bag Plastic 1 O Upper Bag 1 Not Shown Qty Flange Bolts 6 18 x 12 eseese 36 Figure 9 G1028Z2 G1029Z2 G1029Z2P inventory NOTICE If you cannot find an item on this list care fully check the
26. Machines that produce the most saw dust should be placed nearest to the dust collector i e planers and sanders 2 Ideally you should design the duct system to have the shortest possible main line and secondary branch ducts See the Figures below for ideas of efficient versus inefficient duct layouts Dust Collector Main Line Duct Dust Collector Figure 45 Inefficient duct layout 27 3 Directional changes should be kept to a mini mum The more directional change fittings you use directly increases the overall resis tance to airflow 4 Gradual directional changes are more effi cient than sudden directional changes i e use the largest corner radius possible when changing hose or pipe direction 5 Each individual branch line should have a blast gate immediately after the branch to control suction from one machine to another 6 The simpler the system the more efficient and less costly it will be Determine Required CFMs Since each machine produces a different amount of sawdust the requirements for the minimum amount of CFM to move that sawdust is unique to the machine for example a planer produces more sawdust than a table saw Knowing this required CFM is important to gauging which size of duct to use Refer to the Figure below for a close estimation of the airflow each machine requires K
27. Z041 FOAM STRIP 5 X 42MM 18 PNO2 HEX NUT 5 16 18 42 05487042 FOAM STRIP 4 X 20 19 P0548Z019 OUTLET CONNECTOR 43 PPAINT 1 GRIZZLY GREEN PAINT G0548ZP Main Parts List REF PART DESCRIPTION REF PART DESCRIPTION 1 102872001 5 5 22 T20543 COLLECTION BAG 2 23 4 24 5 25 6 26 7 CAP SCREW M6 1 X 20 LH 27A 28 29 29 1 30 31 32 34 35 36 37 39 40 41 42 HEXNUT5 16 18 43 44 45 Model G0548Z G1029Z2P Mfg 9 114 9 H5783 Canister Filter Assembly REF PART DESCRIPTION 1 PH5783001 CLEANING HANDLE 2 8 HEXBOLT M6 1 X 16 3 4 5 6 7 46 REF 15 16 17 18 19 20 21 22 23 24 26 9 PART DESCRIPTION PH5783015 SUPPORT TAB Model G0548Z G1029Z2P Mfg 9 114 G1028Z2 G1029Z2 Main Breakdown 26 NS 4702 1 17V2 5 17V2 6 17V2 2 ST dU p M 17V2 4 AWARNING Safety labels warn about machine hazards and ways to prevent injury The owner of this machine MUST maintain the original location and readability of the labels on the machine If any label is removed or becomes unreadable REPLACE that label before using the machine again Contact Grizzly at 800 523 4777 or www grizzly com to order new labels Model G0548Z G1029Z2P Mfg 9 11 47 G1028Z2 Main Parts List REF PART
28. ame as a reference for Grizzly customers in your area Note We never use names more than 3 times Yes No Comments FOLD ALONG DOTTED LINE Grizzly Industrial Inc GRIZZLY INDUSTRIAL INC P O BOX 2069 BELLINGHAM WA 98227 2069 FOLD ALONG DOTTED LINE Send a Grizzly Catalog to a friend Street TAPE ALONG EDGES PLEASE DO NOT STAPLE WARRANTY AND RETURNS Grizzly Industrial Inc warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase This warranty does not apply to defects due directly or indirectly to misuse abuse negligence accidents repairs or alterations or lack of maintenance This is Grizzly s sole written warranty and any and all warranties that may be implied by law including any merchantability or fitness for any par ticular purpose are hereby limited to the duration of this written warranty We do not warrant or represent that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants In no event shall Grizzly s liability under this warranty exceed the purchase price paid for the product and any legal actions brought against Grizzly shall be tried in the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our products To take adva
29. and procedures in this section if a problem develops with your machine If you need replacement parts or additional help with a procedure call our Technical Support at 570 546 9663 Note Please gather the serial number and manufacture date of your machine before calling To reduce the risk of serious personal injury or damage to the machine any repairs not covered in this manual should only be performed by or with the assistance of qualified service personnel Troubleshooting Motor amp Electrical Machine does not start or a breaker trips Machine has vibration or noisy operation 38 Switch disabling key removed Power supply switched OFF or is at fault Wall fuse circuit breaker is blown tripped Wiring is open has high resistance Motor ON OFF switch is at fault Motor is at fault Motor motor mount or other mounting component is loose or broken Machine is incorrectly mounted or sits unevenly on its casters Motor fan is rubbing on fan cover Impeller is loose or damaged and unbalanced Motor bearings are at fault 9 Install switch disabling key Ensure power supply is switched ON ensure power supply has the correct voltage Ensure circuit size is suitable for this machine replace weak breaker Check for broken wires or disconnected corroded connections and repair replace as necessary Replace faulty ON OFF switch Test repair replace Retighten
30. avoided WILL result in death or serious injury Indicates a potentially hazardous situation which if not avoided COULD result in death or serious injury Indicates a potentially hazardous situation which if not avoided MAY result in minor or moderate injury It may also be used to alert against unsafe practices NOTICE This symbol is used to alert the user to useful information about proper operation of the machine AWARNING Safety Instructions for Machinery OWNER S MANUAL Read and understand this owners manual BEFORE using machine Untrained users can be seriously hurt EYE PROTECTION Always wear ANSI approved safety glasses or a face shield when operating or observing machinery to reduce the risk of eye injury or blindness from flying particles Everyday eyeglasses are not approved safety glasses HAZARDOUS DUST Dust created while using machinery may cause cancer birth defects or long term respiratory damage Be aware of dust hazards associated with each workpiece material and always wear a NIOSH approved respirator to reduce your risk Model G0548Z G1029Z2P Mfg 9 114 9 WEARING PROPER APPAREL Do not wear clothing apparel or jewelry that can become entangled in moving parts Always tie back or cover long hair Wear non slip footwear to avoid accidental slips which could cause a loss of work piece control HEARING PROTECTION Always wear hear ing protection when operating or observing loud mach
31. chnical support for help Before calling find the manufacture date of your machine by looking at the date stamped into the machine ID label see below This will help us determine if the manual version you received matches the manufacture date of your machine z MODEL GXXXX Grizzly MACHINE NAME Industrial Aa WARNING Motor ing this machine SNNT operation Papo Manufacture Date es Specification i ited setup and Specification of Yo u r M ach uit before starting Specification 2 id disconnect uie an power before adjustments maintenance or service ght DO NOT expose to rain or dampness DO NOT modify this machine in any way SPECIFICATIONS Never leave machine running unattended 5 6 7 DO NOT remove safety guards 8 9 1 DO operate under the influence of drugs or alcohol 0 Maintain machine carefully to prevent accidents For your convenience we post all available man uals and manual updates for free on our website at www grizzly com Any updates to your model of machine will be reflected in these documents as soon as they are complete Contact Info We stand behind our machines If you have any questions or need help use the information below to contact us Before contacting please get the serial number and manufacture date of your machine This will help us help you faster Grizzly Technical Support 1
32. de taper funnel is faced downward and the col lector inlet faces toward the motor as shown in Figure 28 Collector Body Figure 28 Collector attached to support brackets 21 7T Slip a loosened hose clamp over each end of the flex hose and position the hose ends Ends Matched Evenly over the outlets as shown in Figure 29 Tighten each hose clamp until snug O Figure 31 Example of wide foam strip ends matched evenly 9 Hook the upper filter bag fabric on the sup COINS port bracket as shown in Figure 32 Figure 29 Attaching flex hose onto collector body outlet 8 Apply the 5 x 42mm foam strip to the out side top of the collector as shown in Figure 30 and trim the excess so that the ends of the strip come together evenly as shown in Figure 31 5 x 42mm Foam Strip Figure 32 Attaching upper filter bag 10 Secure the upper bag to the collector body with the clamp shown in Figure 33 Figure 30 Example of applying the wide foam strip to the collector Figure 33 Upper collection bag secured mas Led Model G0548Z G1029Z2P Mfg 9 11 11 Apply the 6 x 20 foam strip to the bottom of the collector then trim the excess and evenly match the ends see Figure 34 Figure 34 Example of 6 x 20 foam strip installed 12 Slip the plastic collection bag over the bottom edge of the collector snag it on the me
33. eep in mind that machines that generate the most sawdust should be placed closest to the dust collector If the machine has multiple dust ports the total CFM required is the sum of all ports Dust Port Size Required CFM gt 9 6 84 389 x 3 Figure 46 Approximate required airflow for machines based on dust port size 28 If the machine does not have a built in dust port use the following table to determine which size of dust port to install Machine Table Saw Miter Radial Arm Saw Jointer 6 and smaller Jointer 8 12 Average Dust Port Size Disc Sander 12 and smaller Disc Sander 13 18 Belt Sander 6 and smaller Belt Sander 7 9 Edge Sander 6 x 80 and smaller Edge Sander 6 x 80 and larger Drum Sander 24 and smaller Drum Sander 24 and larger Widebelt Sander 18 and smaller Widebelt Sander 24 37 single head 2 x 6 Widebelt Sander 24 51 double head 5 x 4 Figure 47 Dust port size and quantity per average machine Write the required CFM for each machine on your sketch as shown in the Figure below Planer Jointer Sander Moulder s 395 395 790 Miter Saw Dust 98 Collector 395 614 220 L GA E ETE Shaper Table Saw Planer Figure 48 CFM requirements labeled for each machine Model G0548Z G1029Z2P Mfg 9 114 Determining Main Line D
34. el G0548Z G1029Z2P Mfg 9 11 9 Filter Bag ON OFF Paddle Switch identification MACHINE DATA Grizzly pi Industrial Inc O Grizzly Industrial Inc Customer Service 800 523 4777 Tech Support 570 546 9663 MODEL 605482 G0548ZP G1028Z2 61029272 G1029Z2P DUST COLLECTORS Model Number G0548Z G0548ZP 0102822 0102922 0102922 Product Dimensions sig ce Shipping Dimensions O O Blas e ep ironts 36 x 23 x 23 in 35 x 23 x 23 in 36 x 23 22 in to back Height Carton 2 Type Cardboad Weight 29 Ibs Not Applicable Width side to side Depth front to back Height 22 x 22 23 in Electrical Power Apguirement 240V Single Phase 60 Hz 120V 240V Single 240V Single Phase 60 Hz Phase 60 Hz Prewired Voltage Not Applicable 120V Not Applicable 4 Led Model G0548Z G1029Z2P Mfg 9 11 Model Number G0548Z G0548ZP 0102822 G1029Z2 G1029Z2P Main Motor TEFC Capacitor Start Induction 15 HP Phase Amps Speed Cycle Power Transfer Bearings Operation Information Type Air Suction Capacity Maximum Static Pressure Main Inlet Size Manifold Included Manifold Inlets Manifold Inlet Size Maximum Material Collection Capacity Canister or Upper Bag Filtration Bag Information Number of Upper Bags Upper Bag Capacity Upper Bags Total Area Upper Bag Diameter Upper Bag Length Number of Lower Bags Lowe
35. elow around the blast gate without interruption to the grounding system Ground Wire Figure 57 Ground jumper wire when using plastic blast gates and metal duct We also recommend wrapping the outside of all plastic ducts with bare copper wire to ground the outside of the system against static electrical build up Wire connections at Y s and T s should be made with wire nuts Attach the bare ground wire to each stationary woodworking machine and attach to the dust collector frame with a ground screw as shown in the Figure below Ensure that each machine is continuously grounded to the grounding terminal in your electric service panel External Ground Wire Internal Ground Wire Ground Screw Model G0548Z G1029Z2P Mfg 9 114 SECTION 5 OPERATIONS AWARNING To reduce the risk of serious injury when using this machine read and understand this entire manual before beginning any operations AWARNING Damage to your eyes and lungs could result from using this machine without proper pro tective gear Always wear safety glasses and a respirator when operating this machine AWARNING Do NOT put hands or small objects near inlet openings during opera tion Objects sucked into the inlet will meet with the impeller blade Failure to heed this warning could result in property damage or per sonal injury NOTICE If you have never used this type of machine or equipment before WE STRONGLY
36. et that is properly installed and grounded in accordance with all local codes and ordinances GROUNDED 5 15 RECEPTACLE Grounding Prong SHOCK HAZARD Two prong outlets do not meet the grounding requirements for this machine Do not modify or use an adapter on the plug provided if it will not fit the outlet have a qualified electrician install the proper outlet with a verified ground 11 G1028Z2 Circuit Requirements for 240V Operation This machine can be converted to operate on a 240V power supply refer to Voltage Conversion instructions that has a verified ground and meets the following requirements Nominal Voltage 240V eu 60 Hz Phase Single Phase Circuit Ralting errans 15 Amps Plug Receptacle NEMA 6 15 For 240V operation The plug specified under Circuit Requirements for 240V on the previous page has a grounding prong that must be attached to the equipment grounding wire on the included power cord The plug must only be inserted into a matching receptacle see following figure that is properly installed and grounded in accordance with all local codes and ordinances GROUNDED 6 15 RECEPTACLE Current Carrying Prongs Grounding Prong Figure 4 Typical 6 15 plug and receptacle 12 Extension Cords We do not recommend using an extension cord with this
37. g while unattended Turn machine OFF and ensure all moving parts completely stop before walking away MAINTAIN WITH CARE Follow all maintenance instructions and lubrication schedules to keep machine in good working condition An improperly maintained machine increases risk of injury CHECK DAMAGED PARTS Regularly inspect machine for damaged parts loose bolts mis adjusted or mis aligned parts binding or any other conditions that may affect safe operation Always repair or replace damaged or mis adjust ed parts before operating machine MAINTAIN POWER CORDS When disconnect ing cord connected machines from power grab and pull the plug NOT the cord Pulling the cord may damage the wires inside Do not handle cord plug with wet hands Avoid cord damage by keeping it away from heated surfaces high traffic areas harsh chemicals and wet damp locations EXPERIENCING DIFFICULTIES If at any time you are experiencing difficulties performing the intended operation stop using the machine Contact our Technical Support Department at 570 546 9663 Model G0548Z G1029Z2P Mfg 9 114 Additional Safety for Dust Collectors AWARNING INTENDED USE This dust collector is designed for collecting wood dust and chips from wood working machines DO NOT use it to collect metal dirt drywall asbestos lead paint silica liq uids aerosols biohazards or explosive materials Collecting the wrong materials can result in seri ous
38. hown in Figure 24 Secure the collector body to the base plate with 4 e 18 x Y flange bolts Figure 24 Mounting collector to base Model G0548Z G1029Z2P Mfg 9 11 3 Insert the rubber gasket between the collec tor and outlet flange and secure the flange with 8 e 18 x 1 2 flange bolts as shown in Figure 25 Note When connecting parts that have a gas ket applied to the mounting surface always tighten the fasteners in a crisscross man ner to ensure the gasket does not become crimped and the seal compromised Put Gasket Here Outlet Flange Figure 25 Mounting outlet flange to collector body 4 Attach the lower collector support brackets to the top edge of the base plate using 4 e 18 x Y flange bolts as shown in Figure 26 Lower Support Brackets Figure 26 Mounting support bracket to base Model G0548Z G1029Z2P Mfg 9 114 Secure the front lower support bracket to the collector with 2 e 18 x 1 2 flange bolts Place the upper support bracket over the rear lower support bracket and secure them to the collector with 2 4s 18 x 1 2 flange bolts as shown in Figure 27 racket Lower Support Bracket Collector Figure 27 Mounting collector to brackets Note 7he collector attaches to each sup port bracket The inside of the collector is funnel shaped and directs the air around in a cyclone motion Make sure that the insi
39. ifting help or use power lifting equipment such as a forklift to move heavy items 14 Needed for Setup The following are needed to complete the setup process but are not included with your machine Description Qty e Additional People 1 e Safety Glasses for each person 1 Open End Wrench 12mm 1 Phillips Head Screwdriver 1 Unpacking Your machine was carefully packaged for safe transportation Remove the packaging materials from around your machine and inspect it If you discover any damage please call us immediately at 570 546 9663 for advice Save the containers and all packing materials for possible inspection by the carrier or its agent Otherwise filing a freight claim can be difficult When you are completely satisfied with the condi tion of your shipment inventory the contents AWARNING SUFFOCATION HAZARD Keep children and pets away from plastic bags or packing materials shipped with this machine Discard immediately Model G0548Z G1029Z2P Mfg 9 11 G0548Z G0548ZP 2 21 K Foam Adhesive Bag 1 Inventory Wide Foam Strip 5 x 42mm 1 Narrow Foam Strip 6 x 20mm 1 T L Canister Belt Clamp 1 The following s a deseripiion ol the mals compa M Canister Cleaning Ha
40. inery Extended exposure to this noise without hearing protection can cause permanent hearing loss MENTAL ALERTNESS Be mentally alert when running machinery Never operate under the influence of drugs or alcohol when tired or when distracted AWARNING DISCONNECTING POWER SUPPLY Always dis connect machine from power supply before ser vicing adjusting or changing cutting tools bits blades cutters etc Make sure switch is in OFF position before reconnecting to avoid an unexpect ed or unintentional start APPROVED OPERATION Untrained operators can be seriously hurt by machinery Only allow trained or properly supervised people to use machine When machine is not being used dis connect power remove switch keys or lock out machine to prevent unauthorized use especially around children Make workshop kid proof DANGEROUS ENVIRONMENTS Do not use machinery in wet or rainy locations cluttered areas around flammables or in dark areas Keep work area clean dry and well lighted ONLY USE AS INTENDED Only use machine for its intended purpose Never modify machine for a purpose not intended by the manufacturer USE RECOMMENDED ACCESSORIES Consult this owner s manual or the manufacturer for rec ommended accessories Using improper acces sories will increase the risk of serious injury CHILDREN amp BYSTANDERS Keep children and bystanders a safe distance away from work area Stop using machine if children
41. inhalation hazards fire or machine damage HAZARDOUS DUST Dust created while using machinery may cause cancer birth defects or long term respiratory damage Be aware of dust hazards associated with each workpiece material and always wear a NIOSH approved respirator to reduce your risk WEAR A RESPIRATOR Fine dust that is too small to be caught in the filter will be blown into the ambient air during operation To reduce your risk of respiratory damage from this fine dust always wear a NIOSH approved respirator during operation and for a short time after Also never collect dust from any type of hazardous material IMPELLER HAZARDS All objects collected by this machine can strike the rotating impeller DO NOT place hands hair clothing or tools near the open inlet during operation The powerful suction could easily pull them into the impeller which will cause serious personal injury or damage to the machine Always keep small animals and children away from open dust collection inlets DISCONNECTING POWER SUPPLY Turn the switch OFF disconnect the dust collector from the power supply and allow the impeller to come to a complete stop before leaving the machine unattended or doing any service cleaning main tenance or adjustments REGULAR CLEANING Regularly check empty the collection bags or drum to avoid the buildup of fine dust that can increase the risk of fire Make sure to regularly clean the surrounding area where
42. is information can be found on the main machine label AWARNING Wiring Safety Instructions 40 SHOCK HAZARD Working on wiring that is con nected to a power source is extremely dangerous Touching electrified parts will result in personal injury including but not limited to severe burns electrocution or death Disconnect the power from the machine before servicing electrical com ponents MODIFICATIONS Modifying the wiring beyond what is shown in the diagram may lead to unpre dictable results including serious injury or fire This includes the installation of unapproved after market parts WIRE CONNECTIONS All connections must be tight to prevent wires from loosening during machine operation Double check all wires dis connected or connected during any wiring task to ensure tight connections CIRCUIT REQUIREMENTS You MUST follow the requirements at the beginning of this man ual when connecting your machine to a power source NOTICE The photos and diagrams included in this section are best viewed in color You can view these pages in color at www grizzly com GRAY ORANGE WIRE COMPONENT DAMAGE Damaged wires or components increase the risk of serious per sonal injury fire or machine damage If you notice that any wires or components are damaged while performing a wiring task replace those wires or components MOTOR WIRING The motor wiring shown in these diagrams is current at the time of printing bu
43. junction box cover instead Items Needed Qty Re Co neet Phillips Head Screwdriver 2 1 and Tighten Electrical Tape As Needed rouna Wire Nut 14 AWG X 1 V JH J Plug 6515 a 2 ky a 1 Figure 6 Motor wires repositioned for 240V To convert the Model G1028Z2 to 240V 5 Close and secure the motor junction box 1 DISCONNECT MACHINE FROM POWER 6 Install a 6 15 plug on the end of the cord 2 Cut off the included plug according to the instructions and wiring dia grams provided by the plug manufacturer 3 Open the motor junction box then remove the wire nuts indicated in Figure If the plug manufacturer did not include instructions the wiring of a generic NEMA 6 15 plug is illustrated in the Wiring sec tion on Page 42 Capacitor 45MFD 250VAC Remove Figure 5 Location of wire nuts to be removed Model G0548Z G1029Z2P Mfg 9 11 119 SECTION 3 SETUP AWARNING This machine presents serious injury hazards to untrained users Read through this entire manu al to become familiar with the controls and opera tions before starting the machine AWARNING Wear safety glasses dur ing the entire setup pro cess AWARNING This machine and its com ponents are very heavy Get l
44. machine If you must use an extension cord only use it if absolutely necessary and only on a temporary basis Extension cords cause voltage drop which may damage electrical components and shorten motor life Voltage drop increases as the extension cord size gets longer and the gauge size gets smaller higher gauge numbers indicate smaller sizes Any extension cord used with this machine must contain a ground wire match the required plug and receptacle and meet the following require ments Minimum Gauge Size 14 AWG Maximum Length Shorter is Better 50 ft Model G0548Z G1029Z2P Mfg 9 114 Voltage Conversion G1028Z2 Only 4 Connect the motor wires as shown in Figure 6 with wire nuts Once snug wrap electrical tape around each wire nut and the connected wires to reduce the likelihood of the wire nut vibrating loose during motor operation The voltage conversion MUST be performed by an electrician or qualified service personnel The voltage conversion procedure consists of rewiring the motor and installing the correct plug A wiring diagram is provided on Page 42 for your reference Em Capacitor IMPORTANT f the diagram included on the VAS motor conflicts with the one on Page 42 the motor may have changed since the manual was printed Use the diagram included on the motor
45. nd other construction activities contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm Some examples of these chemicals are Lead from lead based paints Crystalline silica from bricks cement and other masonry products Arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals Work in a well ventilated area and work with approved safety equip ment such as those dust masks that are specially designed to filter out microscopic particles INTRODUCTION Manual Accuracy Machine Description Machine Data Sheets Machine Data Sheets SECTION 1 SAFETY SECTION 2 POWER SUPPLY 10 SECTION 3 SETUP Needed for Setup Site Considerations Power Connection Table of Contents 2 SECTION 6 ACCESSORIES SECTION 7 MAINTENANCE E et 2 nn ES LuDrIicali f sere Components and Terminology 3 4 Cleaning 4 Heplacing Bags Cleaning Canister Filter SECTION 4 DESIGNING THE SYSTEM 25 System Design System Grounding SECTION 5 OPERATIONS Machine Storage E I 7 Safety Instructions for Machinery 7 k nes E Additional Safety for
46. ndle 1 nents shipped with your machine Lay the compo nents out to inventory them If any non proprietary parts are missing e g a nut or a washer we will gladly replace them or for the sake of expediency replacements can be obtained at your local hardware store Box 1 Figure 7 Qty A Motor amp Impeller Assembly 1 B Collector eeeee 1 M uz n Susu uyaq anu 1 D Inlet Connector 6 w Three 4 Ports 1 E Rubber Gaskets 2 F Oollection Bag amp Clamp Collection Bag Clamp 1 Collection Bags 2 G Canister Support 1 H Hardware Ba Casters Ra 4 N OTI CE Flange Bolts 5 e 18 x 1 2 40 If you cannot find an item on this list care Tap Screw 10 58 1 fully check the machine and the packaging Combo Wrench 10 12 1 materials Some of these items may be pre hHex Wrench 4mm a a a aaa 1 installed for shipping or become misplaced l Outlet Connector eee 1 during unpacking Figure 7 Model G0548Z box 1 inventory Model G0548Z G1029Z2P Mfg 9 11 15 G1028Z2
47. ne DOES NOT start the switch disabling feature IS working as designed lf the machine DOES start immediately stop the machine The switch disabling feature IS NOT working correctly This safety feature must work properly before proceeding with regular operations Call Tech Support for help Model G0548Z G1029Z2P Mfg 9 114 SECTION 4 DESIGNING THE SYSTEM General AWARNING Always guard against static electrical build up by grounding all dust col lection lines This dust collector can be operated as either a stationary central dust collector or a mobile unit There are advantages and disadvantages to both setups The advantage of the mobile system is eliminating the cost of many ducts and fittings On the other hand the stationary system is more efficient and customizable If using this dust collector as a stationary system put the dust collector in an out of the way location such as a corner or separate room The dust col lector is capable of collecting dust from up to two machines running simultaneously Grizzly offers a complete line of dust collection accessories for setting up a stationary central dust collector sys tem Additionally Grizzly offers a complete guide book entitled Dust Collection Basics Whatever system you choose always make sure there are no open flames or pilot lights in the same room as the dust collector There is a risk of explosion if dust is dispersed into the air Model G05
48. ntage of this warranty contact us by mail or phone and give us all the details We will then issue you a Return Number which must be clearly posted on the outside as well as the inside of the carton We will not accept any item back without this number Proof of purchase must accompany the merchandise The manufacturers reserve the right to change specifications at any time because they constantly strive to achieve better quality equipment We make every effort to ensure that our products meet high quality and durability standards and we hope you never need to use this warranty Please feel free to write or call us if you have any questions about the machine or the manual Thank you again for your business and continued support We hope to serve you again soon WEBSITE Buy Direct and Save with Grizzly Trusted Proven and a Great Value Since 1983 Visit Our Website Today For Current Specials ORDER 24 HOURS A DAY 1 800 523 4777 ae AMERICAN cum
49. or bystand ers become a distraction REMOVE ADJUSTING TOOLS Never leave adjustment tools chuck keys wrenches etc in or on machine especially near moving parts Verify removal before starting SECURING WORKPIECE When required use clamps or vises to secure workpiece A secured workpiece protects hands and frees both of them to operate the machine FEED DIRECTION Unless otherwise noted feed work against the rotation of blades or cutters Feeding in the same direction of rotation may pull your hand into the cut FORCING MACHINERY Do not force machine It will do the job safer and better at the rate for which it was designed 9 GUARDS amp COVERS Guards and covers can protect you from accidental contact with moving parts or flying debris Make sure they are prop erly installed undamaged and working correctly before using machine NEVER STAND ON MACHINE Serious injury or accidental contact with cutting tool may occur if machine is tipped Machine may be damaged STABLE MACHINE Unexpected movement dur ing operations greatly increases risk of injury or loss of control Before starting verify machines are stable and mobile base if used is locked AWKWARD POSITIONS Keep proper footing and balance at all times when operating machine Do not overreach Avoid awkward hand positions that make workpiece control difficult or increase the risk of accidental injury UNATTENDED OPERATION Never leave machine runnin
50. peller assembly installed onto the base 17 4 Place a rubber gasket around the impeller 6 Align the canister support with the mounting outlet rim as shown in Figure 13 holes on the base as shown in Figure 15 then secure it in place with 2 4e 18 x Y flange bolts Canister Support 1 Figure 13 Positioning impeller outlet gasket 5 Secure the outlet connector to the impeller outlet with 8 6 18 x 1 flange bolts as shown in Figure 14 Figure 15 Canister support installed 7 With the help of another person position the remaining rubber gasket on the rim of the outlet connector mate the rim of the collec tor with the connector and secure it in place with 8 1 18 x Y flange bolts as shown in Figure 16 Outlet Connector Gasket Figure 14 Outlet connector installed Canister Support Figure 16 Collector installed 8 Attach the top of the canister support to the collector with the remaining two 546 18 x Y flange bolts as shown in Figure 16 18 Led Model G0548Z G1029Z2P Mfg 9 11 9 Apply the 5 x 42mm wide foam strip to the 10 Place the cleaning handle on the canister outside top of the collector as shown in shaft align the hex bolt with the flat portion Figure 17 and trim the excess so that the of the shaft and tighten the bolt as shown in ends of the strip come together evenly as Figure 19 shown in Figure 18
51. perior choice here is metal flex hose that is designed to be flexible yet be as smooth as pos sible to reduce static pressure loss PII A a a emu Figure 42 Example of flexible metal duct There are also many kinds of pure plastic flexible hose such as non perforated drainage type hose and dryer vent hose Drainage type hose while being economical does not quite have the flex ibility required for dust collection The inside of the duct is also deeply corrugated and can increase the static pressure loss by as much as 50 over smooth wall duct Dryer vent hose while being completely flexible is non resistant to abrasion and has a tendency to collapse in a negative pressure system We DO NOT recommend using dryer vent hose in your dust collection system If using flex hose you should choose one of the many types that are designed specifically for the movement of solid particles i e dust grains and plastics However the cost of specifically designed flexible duct can vary greatly Grizzly offers polyethylene hose which is well suited for the removal of particulate matter especially saw dust since it is durable and completely flexible Polyethylene is also very economical and avail able in a wide variety of diameters and lengths for most applications Model G0548Z G1029Z2P Mfg 9 114 System Design Decide Who Will Design For most small to medium sized shops you can design and build the dust collection system yo
52. r Bag Capacity Lower Bags Total Area Lower Bag Diameter Lower Bag Length Impeller Information Impeller Type Impeller Size Impeller Blade Thickness Model G0548Z G1029Z2P Mfg 9 114 Shielded amp Permanently Lubricated Radial Fin 12 3 4 in 1 8 in 19 1 2 in 9 Model Number G0548Z G0548ZP 6102822 G1029Z2 G102922P Construction Canister Not Applicable Base Fabricated Sheet Metal with Casters Frame Fabricated Sheet Metal Formed Steel Caster High Density Plastic Impeller Cast Aluminum Paint Powder Coated Other Height with Bags Inflated Country of Origin Taiwan 1 Year On ID Label 45 Minutes Warranty Serial Number Location Assembly Time Wood Magazine Top Value 1997 Popular Woodworking Editor s Choice Popular Woodworking Readers Choice 6 Led Model G0548Z G1029Z2P Mfg 9 11 SECTION 1 SAFETY AWARNING For Your Own Safety Read Instruction Manual Before Operating this Machine The purpose of safety symbols is to attract your attention to possible hazardous conditions This manual uses a series of symbols and signal words intended to convey the level of impor tance of the safety messages The progression of symbols is described below Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures ADANGER AWARNING A CAUTION Indicates an imminently hazardous situation which if not
53. t create a static electrical build up This charge will build until it discharges to a ground If a grounding medium is not available to prevent static electrical build up the electrical charge will arc to the nearest grounded source This electrical discharge may cause an explosion and subsequent fire inside the system To protect against static electrical build up inside a non conducting duct a bare copper wire should be placed inside the duct along its length and grounded to the dust collector You must also confirm that the dust collector is continuously grounded through the electrical circuit to the elec tric service panel If you connect the dust collector to more than one machine by way of a non conducting branching duct system and blast gates the system must still be grounded as mentioned above We recom mend inserting a continuous bare copper ground wire inside the entire duct system and attaching the wire to each grounded woodworking machine and dust collector 4ACAUTION Always guard against static electrical build up by grounding all dust collection lines 32 Be sure that you extend the bare copper wire down all branches of the system Do not forget to connect the wires to each other with wire nuts when two branches meet at a Y or T connec tion Ensure that the entire system is grounded If using plastic blast gates to direct air flow the ground ing wire must be jumped see the Figure b
54. t may not match your machine If you find this to be the case use the wiring diagram inside the motor junction box CAPACITORS INVERTERS Some capacitors and power inverters store an electrical charge for up to 10 minutes after being disconnected from the power source To reduce the risk of being shocked wait at least this long before working on capacitors EXPERIENCING DIFFICULTIES If you are expe riencing difficulties understanding the information included in this section contact our Technical Support at 570 546 9663 COLOR KEY YELLOW LIGHT BLUE WHITE TUR QUOISE YELLOW GREEN PURPLE PINK Model G0548Z G1029Z2P Mfg 9 114 G0548Z G0548ZP Wiring Diagram 240 VOLT Run Capacitor 30MFD 250VAC MOTOR Start PADDLE SWITCH Capacitor viewed from behind 125VAC 240V Figure 70 G0548Z start capacitor 6 15 Plug As Recommended Figure 71 G0548Z junction box switch and run capacitor Model G0548Z G1029Z2P Mfg 9 112 READ ELECTRICAL SAFETY 41 ON PAGE 40 G1028Z2 Wiring Diagram 120 VOLT PREWIRED c Run Capacitor 45MFD 250VAC Capacitor 300MFD 125VAC PADDLE SWITCH viewed from behind MOTOR 9 Neutral Hot
55. tal hooks and then tighten the clamp at the tight est notch possible Figure 35 Note DO NOT force the clamp lf it is too tight choose the next notch over then clamp it in place Figure 35 Installing the lower bag 13 Remove the pre installed screw from the inlet cover and secure the adapter to the cover flange with the screw see Figure 36 Figure 36 Installing Y inlet Model G0548Z G1029Z2P Mfg 9 114 Power Connection After you have completed all previous setup instructions and circuit requirements the machine is ready to be connected to the power supply To prevent accidental damage to the power cord make sure it is kept away from potential damage sources at all times whether connected or not Potential damage sources include high traffic areas sharp objects heat sources harsh chemi cals water damp areas etc To avoid unexpected startups or property dam age use the following steps whenever connecting or disconnecting the machine Connecting Power 1 Turn the machine power switch OFF 2 Insert the power cord plug into a matching power supply receptacle The machine is now connected to the power source Figure 37 Connecting power Disconnecting Power 1 Turn the machine power switch OFF 2 Grasp the molded plug and pull it completely out of the receptacle Do not pull by the cord as this may damage the wires inside Figure 38 Disconnecting power 23 Test R
56. that dust collector bags cannot trap Model G0548Z G1029Z2P Mfg 9 114 Replacing Bags Replacement plastic lower collection bags are available through Grizzly as Model T20543 Replacement top dust bags are available for the Model G1028Z22 G1029Z2 Z2P as Model G5556 To replace the collection bag 1 DISCONNECT MACHINE FROM POWER 2 Make sure you are wearing safety glasses and a respirator 3 Release the belt clamp securing the collec tion bag then unhook the bag from the col lector 4 Securely close the top of the bag and safely dispose of it according to local and federal standards 5 Install a new collection bag Model G0548Z G1029Z2P Mfg 9 114 9 Cleaning Canister Filter To clean the canister filter on the Model G0548Z ZP move the canister cleaning handle back and forth to free the trapped dust particles from the filler pleats see Figure 69 The particles will fall into the collection bag The replacement canister for the G0548Z ZP is the Model H5783 which can also be installed on the G1028Z2 G1029Z2 Z2P if you would ever like to upgrade p C Figure 69 Canister cleaning handle directions NOTICE The use of compressed air or liquids to clean the canister filter will damage the filtration pleats of the filter Use ONLY the cleaning handle or if necessary a soft brush to clean the inside of the canister filter ETE SECTION 8 SERVICE Review the troubleshooting
57. the machine is operated excessive dust buildup on overhead lights heaters electrical panels or other heat sources will increase the risk of fire Model G0548Z G1029Z2P Mfg 9 114 9 SUSPENDED DUST PARTICLES AND IGNITION SOURCES DO NOT operate the dust collector in areas where explosion risks are high Areas of high risk include but are not limited to areas near pilot lights open flames or other ignition sources AVOIDING SPARKS Avoid collecting steel frag ments or stones These items can produce sparks when they strike the impeller which can smolder in wood dust for a long time before a fire is detected If you accidentally cut into wood containing tramp metal nails staples spikes etc immediately turn OFF the dust collector disconnect it from power and wait for the impeller to stop then empty the collection container into an approved airtight metal container OPERATING LOCATION To reduce respiratory exposure to fine dust locate permanently installed dust collectors away from the working area or in another room DO NOT place the dust collector where it can be exposed to rain or moisture exposure to water creates a shock hazard and will reduce the life of the machine FIRE SUPPRESSION Only operate the dust col lector in locations that contain a fire suppression system or have a fire extinguisher nearby STATIC ELECTRICITY Plastic dust lines gener ate high amounts of static electricity as dust chips
58. through the duct Since metal duct is a conductor it can be grounded quite easily to dissipate any static elec trical charges Figure 41 Examples of metal pipe and components There are a number of options when it comes to metal duct but metal duct that is specially manu factured for dust collection is the best choice When selecting your metal duct choose high quality metal duct with smooth welded internal seams that will minimize airflow resistance This type of duct usually connects to other ducts or elbows with a simple self sealing clamp is very quick and easy to assemble and can be readily dismantled and re installed This is espe cially important if you ever need to change things around in your shop or add more tools Avoid inferior metal duct that requires you to cut it to length and snap it together This type of duct is time consuming to install because it requires you to seal all the seams with silicone and screw the components on the ends with sheet metal screws Another disadvantage is the rough internal seams and crimped ends that unavoidably increase static pressure loss 26 Flexible Duct Flexible hose is generally used for short runs small shops and at rigid duct to tool connections There are many different types of flex hose on the market today These are manufactured from materials such as polyethylene PVC cloth hose dipped in rubber and even metal including steel and aluminum The su
59. tors from the following 5 Compare the total static pressure loss for table to your list that line to the maximum static pressure loss found on the data sheet for your machine located toward the front of this manual Seasoned well used f the CFM for your static pressure loss Dust Collection Filter is above the requirement of the machine then the line will most likely be success Entry Loss at Large 2 ful Congratulations You ve just designed Machine Hood your own dust system Compile a list of Figure 54 Additional factors affecting static materials and refer to Accessories to start pressure buying the components necessary to make f the CFM for your static pressure loss is below the requirement of the machine then that line will not effectively collect the dust You must then modify some of the factors in that line to reduce the static pressure loss Some of the ways to do this include 1 installing larger duct 2 reducing amount of flexible duct used 3 increasing machine dust port size 4 moving machine closer to dust collector to eliminate duct length and 4 Total your list as shown in the example below to come up with your overall static pressure loss number for that line Note Always account for a seasoned filter so you don t end up with a system that only works right when the filter is clean Main Line N 6 Rigid Pipe 0 037 at 20 5 reducing 90 elbows or replacing them with 45 elbows
60. uct Size The general rule of thumb for a main line duct is that the velocity of the airflow must not fall below 3500 FPM For small medium sized shops using the inlet size of the dust collector as the main line duct size will usually keep the air velocity above 3500 FPM and depending on your system will allow you to keep multiple branches open at one time Mark your drawing as shown in the Figure below but using the inlet size for your dust collector as the main line Dust Collector Figure 49 Main line size labeled on sketch Determining Branch Line Duct Size The general rule of thumb for a branch line duct is that the velocity of the airflow must not fall below 4000 FPM For small medium sized shops using the dust port size from the machine as the branch line duct size will achieve the correct velocity in most appli cations However if the dust port on the machine is smaller than 4 make the branch line 4 and neck the line down right before the dust port Note Systems with powerful dust collectors work better if multiple blast gates are left open This also allows you to run two machines at once Experiment with different combinations of blast gates open closed to find the best results for your system Write your determined branch line sizes on your drawing as shown in the following Figure Model G0548Z G1029Z2P Mfg 9 11
61. un Once the assembly is complete test run your machine to make sure it runs properly and is ready for regular operation The test run consists of verifying the following 1 The motor powers up and runs correctly and 2 the safety disabling mechanism on the switch works correctly If during the test run you cannot easily locate the source of an unusual noise or vibration stop using the machine immediately then review Troubleshooting on Page 38 If you still cannot remedy a problem contact our Tech Support at 570 546 9663 for assistance To test run the machine 1 Make sure you have read the safety instruc tions at the beginning of the manual and that the machine is setup properly 2 Make sure all tools and objects used during setup are cleared away from the machine 3 Connect the machine to power 4 Verify that the machine is operating correctly by turning the machine ON When operating correctly the machine runs smoothly with little or no vibration or rubbing noises Investigate and correct strange or unusual noises or vibrations before operating the machine further Always disconnect the machine from power when investigating or correcting potential problems 5 Turn the machine OFF 24 6 Remove the switch disabling key as shown in Figure 39 Figure 39 Removing switch key from paddle switch 7T Try to turn the start the machine with the paddle switch If the machi
62. ur self without hiring engineers or consultants We have included some basic information here to get you started on a basic design If you have a large shop or plan to design a com plicated system we recommend doing additional research beyond this manual or seeking the help of an expert Sketch Your Shop Layout When designing a successful dust collection sys tem planning is the most important step In this step sketch a basic layout of your shop including space requirements of different machines Before you get out your pencil and paper we rec ommend you visit our FREE Workshop Planner available on our website at www grizzly com Our Workshop Planner will allow you to quickly and easily design and print a basic shop layout Don t worry non Grizzly brand machines can be substituted with Grizzly machines for layout pur poses Note After you re finished make sure to save your layout for later modification Your sketch only needs the basic details of the shop layout similar to the Figure below includ ing all your current planned machines and your planned placement of the dust collector Dust Collector Figure 43 Basic sketch of shop layout Model G0548Z G1029Z2P Mfg 9 11 Sketch a Basic Duct Layout For the next step sketch how you will connect your machines to the dust collector Consider these general guidelines for an efficient system 1

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