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Grizzly G0694 Lathe User Manual

1. Wood Crate goi T Machine 710 Ibs LONGING 27 EE a Emm 85 x 26 x 58 Electrical Power arii sxe sane 220V Single Phase verner Typ m X Delta VFD E Inverter SIZE eriein a 3 HP oj Is CEA Push Button ON OFF SWEN Volagere aaia 220V cord Sect yes 6 ft Seele TM TC 14 gauge Minimum OCON RENNES mmm 15 E Recommended Plug Outlet Typ6 1 ninh lont tao ninh ptu ho Pau dE dud ut ne x qo qtu EE cen NEMA 6 15 Motors Main j TEFC Induction mese M CT 3 HP iio e
2. 49 SECTION 9 PARTS 50 50 52 Stand Parts 53 Labels amp Cosmetics ooo 54 WARRANTY AND RETURNS 57 INTRODUCTION Manual Accuracy We are proud to offer this manual with your new machine We ve made every effort to be exact with the instructions specifications drawings and photographs of the machine we used when writ ing this manual However sometimes errors do happen and we apologize for them Also owing to our policy of continuous improve ment your machine may not exactly match the manual If you find this to be the case and the dif ference between the manual and machine leaves you in doubt check our website for the latest manual update or call technical support for help Before calling find the manufacture date of your machine by looking at the date stamped into the machine ID label see below This will help us determine if the manual version you received matches the manufacture date of your machine T MODEL GXXXX 22 WARNING Motor ing this machine operation Specification M an ufactu re Date 5 and respirator Specification sted setup and Specification of Yo u r M h n e uit before starting Specification Make sure the motor and disconnect
3. 1 Lithium Grease 1 35 Lubricating Spindle Bearings 1 2 36 DISCONNECT LATHE FROM POWER Loosen the set screws closest to the faceplate on the inboard mounting hub and remove the faceplate Loosen the set screws on the inner face of the mounting hub as shown in Figure 47 then remove the mounting hub Figure 47 Loosening set screws on inboard mounting hub Place a few rags inside the headstock against the inner side of the bearing to catch any grease and debris for the next step Wipe down the outer race of the roller bear ing with a clean cloth to remove any grime or debris Use a brush mineral spirits and an air gun to remove old grease from the bearing until it is clean and dry Use a grease gun with a needle adapter to insert lithium grease into the spaces between each of the rollers shown in Figure 48 Figure 48 Location to add grease in between roller gaps 10 Handwheel 11 Wipe the outer and inner race of the spindle bearing to remove extra grease Reinstall the inboard mounting hub and the faceplate Loosen the set screws closest to the handwheel on the outboard mounting hub see Figure 49 unthread the handwheel loosen the inner set of set screws then remove the mounting hub Outboard Mounting Hub Figure 49 Outboard mounting hub Loosen the set screws on the outboard mount in
4. POWER BEFORE MODEL G0694 ADJUSTMENTS MAINTENANCE HEAVY DUTY INDUSTRIAL 4 ARIABLE SPEED LATHE _ 4 WARNING 207 maner Cameri 437 or kong haer 55 3090 Spindle sie 1 1 X amp TR Diaconi to servicing setting up or adjonting ape EF 7 Dao eet operate when tired under the infleende of druga or Taper MT a iihi Weighs BHG Lbr B Make gure machines peopery adjueted and gel up correctly before 1 eharting mnior Dn basha putting prar hand nn the workgisce 10 toal poat clearance by rotating workpiece By hand before REF PART DESCRIPTION REF PART DESCRIPTION P0694201 G0694 MACHINE ID LABEL 207 PLABEL 63 DISCONNECT POWER LABEL AWARNING Safety labels warn about machine hazards and ways to prevent injury The owner of this machine MUST maintain the original location and readability of the labels on the machine If any label is removed or becomes unreadable REPLACE that label before using the machine again Contact Grizzly at 800 523 4777 or www grizzly com to order new labels 54 o Model G0694 Mfg Since 1 09 CUT ALONG DOTTED LINE Grizzly NARRANTY CARD Industrial Mc Name Street City State Zip Phone Email Invoice Model Order Serial The following information is given
5. 0554 BASES Fite eT le Ets L VETE OE o E FU NC TE d vU Lion Facep ate HAZA p Set Screws m 1 mov 1 je D Figure 20 Headstock faceplate set screw AWARNING To prevent the workpiece from flying off dur ing operation the faceplate MUST be firmly threaded onto the spindle and secured in place by fully tightening the four faceplate set screws If these instructions are not properly performed serious personal injury could occur 6 Move the spindle lock lever from the six o clock locked position to the twelve o clock unlocked position Removing Faceplate or Handwheel Apply the spindle lock loosen the four set screws and unthread the faceplate or handwheel Model G0694 Mfg Since 1 09 Adjusting Spindle Speeds The Model G0694 has three speed ranges for maximum turning options These ranges are selected by changing belt positions on the motor and spindle pulleys Figure 21 Low Range 100 1000 RPM Mid Range 1000 2000 RPM 9 High Range 2000 3000 RPM Figure 21 Speed ranges for each belt position When turning a workpiece where a lot of mate rial must be removed and a rough finish does not matter low range which has more torque is best When turning a workpiece where a clean finish is required and only light cuts are made high range is best Mid range is a compromise between the two ranges
6. Avoid chlorine based solvents such as acetone or brake parts cleaner that may damage painted surfaces Always follow the manufacturer s instructions when using any type of cleaning product Basic steps for removing rust preventative 1 Put on safety glasses and disposable gloves Coat all surfaces that have rust preventative with a liberal amount of your cleaner degreas er and let them soak for few minutes Wipe off the surfaces If your cleaner degreas er is effective the rust preventative will wipe off easily Note 7o clean off thick coats of rust preven tative on flat surfaces such as tables use a PLASTIC paint scraper to scrape off the majority of the coating before wiping it off with your rag Do not use a metal scraper or you may scratch your machine Hepeat Steps 2 3 as necessary until clean then coat all unpainted surfaces with a quality metal protectant to prevent rust Model G0694 Mfg Since 1 09 Site Considerations Weight Load Refer to the Machine Data Sheet for the weight of your machine Make sure that the surface upon which the machine is placed will bear the weight of the machine additional equipment that may be installed on the machine and the heaviest work piece that will be used Additionally consider the weight of the operator and any dynamic loading that may occur when operating the machine Space Allocation Consider the largest size of workpiece that will be process
7. Industrial Inc MODEL G0694 20 X 43 HEAVY DUTY VARIABLE SPEED WOOD LATHE OWNER S MANUAL COPYRIGHT JULY 2009 BY GRIZZLY INDUSTRIAL INC WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL INC FOR MODELS MANUFACTURED SINCE 1 09 TRORBLTSJB11817 PRINTED IN TAIWAN 4 amp WARNING This manual provides critical safety instructions on the proper setup operation maintenance and service of this machine equipment Failure to read understand and follow the instructions given in this manual may result in serious personal injury including amputation electrocution or death The owner of this machine equipment is solely responsible for its safe use This responsibility includes but is not limited to proper installation in a safe environment personnel training and usage authorization proper inspection and maintenance manual availability and comprehension application of safety devices blade cutter integ rity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications or misuse 4 WARNING Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm Some examples of
8. Use the speed dial to adjust the spindle speed within each range AWARNING Always choose the correct spindle speed for your operation Using the wrong speed may lead to the workpiece breaking loose or being thrown from the lathe at a high rate of speed causing fatal or severe impact injuries Model G0694 Mfg Since 1 09 Refer to the chart in Figure 22 help choosing the correct spindle speed Note that both the diameter of the workpiece and the type of cutting deter mines the spindle speed Diameter Roughing General Finishing of Work RPM Cutting RPM pi 24 760 1600 2480 NEM 510 m 22 Model G0694 e spindle recommendations To change speed ranges 1 DISCONNECT LATHE FROM POWER 2 Remove the threaded knob and open the upper belt access panel as shown in Figure 23 Figure 23 Belt access panel removed 25 L 26 Open cabinet door loosen the lock lever pull up on the height lever to raise the motor to the highest position then re tighten the lock lever to secure the motor in place Figure 24 ock Lever J Figure 24 Motor lock and height levers Position the belt on the motor and spindle pulleys for the correct speed range Loosen the lock lever and allow the motor weight to tension the belt There should be almost no belt looseness or belt deflection Note f the motor does not hang freely against the belt you may have to manually
9. 22 for additional instructions Note Use the tool rest to support the opposite end of the workpiece so that the workpiece and spur center do not separate 7 Install the live center into the tailstock quill and tighten the quill lock handle to lock the quill in position refer to Page 23 for addi tional instructions 8 Slide the tailstock toward the workpiece until the point of the live center touches the workpiece center mark then lock the tailstock in this position 9 Loosen the quill lock handle and rotate the tailstock handwheel to push the live center into the workpiece at least Model 694 Mfg Since 1 09 AWARNING Do not press the workpiece too firmly with the tailstock or the bearings will bind and overheat Likewise do not adjust too loosely or the workpiece will spin off the lathe Use good reason and care otherwise serious personal injury could result 10 Position the tool rest approximately 1 4 away from the workpiece and approximately above the workpiece center line Figure 33 Workpiece Distances gt 1 Center Line Tool Rest Figure 33 Tool rest position relative to workpiece 11 Before beginning lathe operation rotate the workpiece by hand to ensure that there is safe clearance through the full rotation AWARNING Keep the turning tool on the tool rest the ENTIRE time that it is in contact with the workpiece Otherwise the spinning workpi
10. Spanner Wrench with 5mm Pin Optional 1 Dial Indicator with Magnetic Base 1 To remove the existing belt and install a new belt 1 DISCONNECT LATHE FROM POWER 2 Loosen the outer set screws on the outboard mounting hub see Figure 57 unthread the handwheel loosen the inner set of set screws then remove the mounting hub Handwheel Outboard Mounting Hub f B Es ig E pex En fue E Dco pea Ts UM 5 I 1 ll TT WII bill ere EM I Dy Figure 57 Outboard mounting hub location 42 3 Loosen set screws on outboard mounting hub adapter see Figure 58 place a hex wrench in one of the spanner nut set screws to hold the nut in place then unthread the mounting hub adapter Hub fg Adapter opanner Mounting Nut Figure 58 Loosening set screw on outboard mounting hub adapter Loosen the set screws on the spanner nut use a hammer and a punch to knock it loose as shown in Figure 59 then remove it Model G0694 Mfg Since 1 09 6 Figure 60 Removing spindle lock mechanism Figure 61 Removing speed sensor screws Unthread the lock nut on the spindle lock mechanism then remove the unit see Figure 60 y Remove the end plate then open the belt Remove the Phillips head screws that secure the speed sensor Figure 61 then re
11. Weight power before adjustments maintenance or service DO NOT expose to rain or dampness 5 6 DO NOT modify this machine in any way e 7 remove safety guards 8 9 1 Never leave machine running unattended DO NOT operate under the influence of drugs or alcohol 0 Maintain machine carefully to prevent accidents Serial Number Manufactured for Grizzly in Taiwan For your convenience we post all available man uals and manual updates for free on our website at www grizzly com Any updates to your model of machine will be reflected in these documents as soon as they are complete Contact Info We stand behind our machines If you have any service questions parts requests or general ques tions about the machine please call or write us at the location listed below Grizzly Industrial Inc 1203 Lycoming Mall Circle Muncy PA 17756 Phone 570 546 9663 Fax 800 438 5901 E Mail techsupport grizzly com If you have any comments regarding this manual please write to us at the address below Grizzly Industrial Inc Technical Documentation Manager P O Box 2069 Bellingham WA 98227 2069 Email manuals grizzly com Machine Description The G0694 20 x 43 Heavy Duty Variable Speed Wood Lathe is designed to turn wood stock so the operator can remove material with a hand held cutting tool called a chisel The variable speed control allows for infinite spindl
12. and lever position When adjusted prop erly the lever should be at the horizontal position when the tailstock is fully clamped to the bed AWARNING Always operate the lathe with the tool rest holder firmly locked to the bed Otherwise the workpiece can be ejected causing seri ous personal injury Model 20694 Mfg Since 1 09 Adjusting Tool Rest Height Outboard Tool Rest 1 Loosen the tool rest lock handle and adjust the angle or height of the tool rest When the workpiece is larger than 20 diam 2 Position the tool rest approximately 74 away eter mount the workpiece on the outboard side of from the workpiece and approximately the lathe and use the outboard tool rest above the workpiece center line Figure 14 To use the outboard tool rest 1 While firmly holding the tool rest support rod Workpiece loosen the lock levers shown in Figure 15 Distances gt 1 4 i Center Line Tool Rest Tool Rest Figure 14 Tool rest position relative to 2 Support workpiece Rod 3 Re tighten the tool rest lock handle to secure the tool rest in position Figure 15 Outboard tool rest assembly 2 Adjust the tool rest support rod so that it rests firmly on the floor 3 Adjust the position and height of the tool rest for your operation Note As with the inboard tool rest make sure the outboard tool rest is approximately away from the workpiece and approximately 6 ab
13. inherent hazards of electricity only a motor junction box fied electrician should perform wiring tasks on this machine If you are not quali 7 CAPACITORS INVERTERS Some capaci fied electrician get help from one before tors and power inverters store an electrical attempting any kind of wiring job charge for up to 10 minutes after being dis connected from the power source To reduce WIRE CONNECTIONS All connections the risk of being shocked wait at least this must be tight to prevent wires from loosen long before working on capacitors ing during machine operation Double check all wires disconnected or connected during 8 CIRCUIT REQUIREMENTS You MUST fol any wiring task to ensure tight connections low the requirements at the beginning of this manual when connecting your machine to a WIRE COMPONENT DAMAGE Damaged power source wires or components increase the risk of serious personal injury fire or machine 9 EXPERIENCING DIFFICULTIES If you are damage If you notice that any wires or components are damaged while performing a wiring task replace those wires or compo nents before completing the task NOTICE The photos and diagrams included in this section are best viewed in color You can view these pages in color at www grizzly com GRAY Model G0694 Mfg Since 1 09 BLUE BROWN experiencing difficulties understanding the information included in this section contact our Tech
14. on a voluntary basis It will be used for marketing purposes to help us develop better products and services Of course all information is strictly confidential 1 How did you learn about us Advertisement Friend Catalog Card Deck Website Other 2 Which of the following magazines do you subscribe to Cabinet Maker Popular Mechanics Today s Homeowner Family Handyman Popular Science Wood Hand Loader Popular Woodworking Wooden Boat Handy Practical Homeowner Woodshop News Home Shop Machinist Precision Shooter Woodsmith Journal of Light Cont Projects in Metal Woodwork Live Steam RC Modeler Woodworker West Model Airplane News Rifle Woodworker s Journal Modeltec Shop Notes Other Old House Journal Shotgun News 3 What is your annual household income 20 000 29 000 30 000 39 000 40 000 49 000 50 000 59 000 60 000 69 000 70 000 4 What is your age group 20 29 30 39 40 49 50 59 60 69 70 5 How long have you been a woodworker metalworker 0 2 Years 2 8 Years 8 20 Years 20 Years 6 How many of your machines or tools are Grizzly 0 2 3 5 6 9 10 7 Do you think your machine represents a good value Yes No 8 Would you recommend Grizzly Industrial to a friend Yes No 9 Would you allow us to use your name as a reference for Grizzly customers in your area Note We never use names more than 3 times Yes No 10 Comments FOLD ALONG DOTTED LINE Industrial Inc GRIZZLY INDUSTRIAL INC P O B
15. protected surface 2 Clean the shaft on the underside of the tool rest holder with mineral spirits and a rag 3 Place a couple drops of machine oil at each pivot point at the shaft ends and under the locking plate Turn the tool rest lock lever and move the locking plate to distribute the oil see Figure 54 238 Lubrication Locations Figure 54 Locations to lubricate bottom of tool rest holder 4 Re install the tool rest holder on the bed Outboard Tool Rest 1 Clean the outboard tool rest shaft and sup port rod with mineral spirits and a rag 2 Place several drops of light machine oil on a rag and wipe it up and down the tool rest sup port rod see Figure 55 Tool Rest Shaft F Rod Figure 55 Locations to lubricate outboard tool rest 3 Remove the outboard tool rest wipe the shaft then replace it Spur and Live Centers Remove the spur center from the headstock spindle and the live center from the tailstock See Page 22 and 23 for further details Clean each center with mineral spirits and a rag the place several drops of light machine oil on a rag and wipe each center down Reinstall each center according to the instructions on 22 and 23 Model 20694 Mfg Since 1 09 SECTION 7 SERVICE Review the troubleshooting and procedures in this section to fix or adjust your machine if a problem devel ops If you need replacement parts or you are
16. when practi cal A secured workpiece protects your hands and frees both hands to operate the machine DO NOT OVERREACH Maintain stability and balance at all times when operating machine EJECT WORKPIECES TOWARD OPERATOR Know and avoid conditions that cause the workpiece to kickback STABLE MACHINE Machines that move during operations greatly increase the risk of injury and loss of control Verify machines are stable secure and mobile bases if used are locked before starting CERTAIN DUST MAY BE HAZARDOUS to the respiratory systems of people and animals especially fine dust Be aware of the type of dust you are exposed to and always wear a respirator designed to filter that type of dust EXPERIENCING DIFFICULTIES If at any time you are experiencing difficulties performing the intended operation stop using the machine Contact our Technical Support Department at 570 546 9663 AWARNING Additional Safety for Wood Lathes KEEPING GUARDS IN PLACE Make sure all doors and guards are secured in place and that the lathe sits on a flat stable sur face EYE FACE PROTECTION Always wear eye protection or a face shield when operat ing the lathe 10 WORKPIECE CONDITION Always inspect the condition of your workpiece DO NOT turn pieces with knots splits and other potentially dangerous conditions Make sure joints of glued up pieces have high quality bonds and will not fly apart during operation 11 A
17. 0 until the grease emerges from the other side of the bearing cage as shown in Figures 64 65 ure 64 Packing outboard roller bearing with grease Figure 65 Packing inboard roller bearing with grease 44 15 16 17 Figure 66 Outboard bearing and spanner nut Place the belt around one of the pulley grooves Avoid getting grease on the belt or pulleys Insert the spindle through the outboard end of the headstock then slide the bearing you removed in Step 11 onto the outboard spin dle Thread the spanner nut see Figure 66 onto the outboard spindle until it contacts the out board bearing reinstalled 18 Insert a 5mm diameter metal rod through the faceplate into one of the indexing holes on the headstock to keep the spindle from mov ing during the next step NOTICE For the next step you will use the span ner nut to press the bearing back onto the shaft Do not keep tightening the spanner nut once the end place is removed from the spindle or you will destroy the bearings Model G0694 Mfg Since 1 09 19 While assistant holds metal rod through the faceplate to prevent the spindle from turn ing in the headstock tighten the spanner nut until it is snug and seat the outboard bearing as shown in Figure 67 29 Figure 67 Seating outboard roller bearing 20 Set up a dial indicator as shown in Figure 68 and while holding the spanner
18. 220V PIA E Three E EE NANE N AE PEE EEE EE A E E E EE A EE 9A E E EEE Em 50 1725 RPM B 60 Hz Number Of Variable Main Specifications Operation Information Lee diae m mm 20 in IT 43 in 24 7 in Over Tool REIR 16 Range Of Spindle Speed tsm bres acanax dt ast e Variable 50 3000 RPM Floor TO Center ce DIM oo S 0o OE E EE 45 in Spindle Information MERE MT 2 ROOMS RENE T 1 1 4 in x 8 4 o9 Model G0694 Mfg Since 1 09 Tailstock Information TW UNSUNG 3219 cep ct Construction oer coi niai Precision Ground Cast Iron Stand COPS Io E Pre Formed Sheet Metal Cabinet Headstock Construction uico rtr M e caen dnd added e ena rx Ex n i e A WR dias OMSIM ICU ON ieee RR Features Single Phase Inverter for 3 Phase Variab
19. 4 OPERATIONS 18 18 Operation Overview 19 Stock Inspection amp Requirements 19 MOUSTOGK oM E 20 Inboard Tool 2 20 Outboard Tool 21 Installing Removing Headstock Center 22 Installing Removing Tailstock Center 23 Installing Faceplate Handwheel 24 Adjusting Spindle Speeds 25 leo ccc 26 Selecting Turning Tools 27 Spindle NR 28 Faceplate cbr 30 Outboard TONG RE TO 31 Sanding Finishing 32 SECTION 5 ACCESSORIES 33 SECTION 6 MAINTENANCE 35 35 RE 35 UN 35 Spindle Bearing Lubrication 35 General Lubrication 37 SECTION 7 SERVICE 39 TTOUDIGSNOOUING 39 Belt 5 41 Changing Belt Bearing Service 42 SECTION 8 WIRING 47 Wiring Safety Instructions 47 Wiring Diagram 48 Electrical Components
20. 8 29 30 31 32 33 34 35 36 37 39 40 41 42 43 44 45 46 47 47A 48 49 52 53 54 55 56 57 58 59 61 62 65 Model G0694 Mfg Since 1 09 REF PART DESCRIPTION 66 P0694066 SPACING COLLAR 67 68 69 70 71 72 73 75 76 78 79 80 81 82 86 89 102 103 105 115 121 122 123 124 124 125 126 127 128 130 138 139 140 141 142 143 144 145 146 147 148 149 51 52 Stand Breakdown Model 694 Mfg Since 1 09 Stand Parts List REF PART DESCRIPTION 2 P0694002 LEFT STAND CABINET 5 LOCK WASHER 12MM 8 9 10 11 12 13 14 15 17 22 23 24 25 50 58 60 64 77 80 83 84 85 86 87 88 90 91 92 93 Model G0694 Mfg Since 1 09 REF PART 94 133 134 135 136 137 DESCRIPTION PCAP100M CAP SCREW M8 1 25 X 15 LOCK WASHER 3 8 P0694134 TERMINAL 3 POST W COVER 53 Labels amp Cosmetics Breakdown LATHE FROM POWER BEFORE ADJUSTING BELT i MAXIMIZING SPINDLE TORQUE a T PULLEY maximie pindia 1 0 EYE FACE LUNG INJURY HAZARDI 205 mmm respirator when using this machina Muah DO NET C V news gribi y cali Sa 212 r ACAUTION CRUSHINCG 210 Si 208 1 DESCONNECT
21. Bifocal Safety Glasses 2 0 H7196 Bifocal Safety Glasses 2 5 Figure 78 Eye protection assortment G1082 4 Jaw Chuck Another must have for the serious wood turner This 4 jaw chuck is an independent type chuck that is used for square and odd shaped pieces Each jaw tightens individually and can be turned around to hold larger dimension workpieces Threaded insert required for mounting Figure 40 Model G1082 4 Jaw Chuck 188 H6542 Robert Sorby HSS 8 PC Turning Set If quality is king then start bowing Made in England these Robert Sorby lathe tools are espe cially for the perfectionist wood turner Includes 34 roughing gouge amp 2 spindle gouge Ys bowl gouge 3 4 standard skew 3 6 diamond side cut scraper 1 square scraper and 12 round scraper Full size handles are 16 19 igure 43 Model H6542 Robert Sorby 8 Set G9863 8 PC HSS Lathe Chisel Set This chisel set features beautiful 8 ash handles with brass ferrules and long high speed steel blades Chisels include 12 parting tool Yo straight chisel 12 double bevel skew 12 roundnose 5 gouge Ys gouge 12 diamond point and veiner Set comes in fitted wooden case and 15 very competitively priced H6204 Precision Drill Chuck 132 x JT 3 G1676 Drill Chuck Arbor MT 2 x JT 3 The best way to bore holes with your lathe 34 H0507 20 Swan Neck Hollowing Tool H0508 24 Swan N
22. DJUSTMENTS MAINTENANCE Make RESPIRATORY PROTECTION Always sure your wood lathe is turned OFF dis wear a respirator when using this machine connected from its power source and all Wood dust may cause allergies or long term moving parts have come to a complete stop respiratory health problems before starting any inspection adjustment or maintenance procedure MOUNTING WORKPIECE Before starting be certain the workpiece has been properly 12 STOPPING LATHE DO NOT stop the lathe embedded on the spindle and tailstock cen by using your hand against the workpiece ters and that there is adequate clearance for Allow the lathe to stop on its own the full rotation 13 AVOIDING ENTANGLEMENT Keep long ADJUSTING TOOL REST Adjust tool rest hair and loose clothing articles such as to provide proper support for the turning tool sleeves belts and jewelry items away from you will be using Test tool rest clearance by the lathe spindle rotating workpiece by hand before connect ing the lathe to power 14 SANDING POLISHING Remove the tool rest when performing sanding or polishing TURNING SPEED Select the correct turn operations on the rotating workpiece ing speed for your work and allow the lathe to gain full before using 15 MATERIAL REMOVAL RATE Attempting to remove too much material at once may USING SHARP CHISELS Keep lathe chis cause the workpiece to fly out of the lathe els properly sharpened and held firmly in position when
23. Gouges Mainly used for rough cutting detail cutting and cove profiles The rough gouge is a hollow double ground tool with a round nose and the detail gouge is a hol low double ground tool with either a round or pointed nose Figure 28 Example of a round nose scraper e Parting Tools Used for sizing and cut ting off work This is a flat tool with a sharp pointed nose that may be single or double ground Figure 26 Example of a gouge e Skew Chisel A very versatile tool that can be used for planing squaring V cutting beading and parting off The skew chisel is flat double ground with one side higher than the other usually at an angle of 207 407 Figure 29 Example of a parting tool e Specialty Tools These are the unique special function tools to aid in hollowing bowl making cutting profiles etc The Swan Neck Hollowing Tool shown on Page 34 is a good example of a speciality tool Figure 27 Example of a skew chisel Model 0694 Mfg Since 1 09 o 27 Spindle Turning Spindle turning is the operation performed when a workpiece is mounted between the headstock and the tailstock see Figure 30 for an example AWARNING Damage to your eyes and lungs could result from using this machine without proper pro tective gear Always wear a face shield and respirator when operating this machine NOTICE Always disconnect the lathe from power before using the spindle lock feature
24. Never resume turning operations without making sure that the spindle lock is disengaged and the spindle turns freely by hand Otherwise machine damage could result 28 Setting Up for Spindle Turning 1 Find the center point of both ends of your workpiece by drawing diagonal lines from cor ner to corner across the end of the workpiece Figure 31 Workpiece Pencil Lines gt Marked Diagonally Across Corners Workpiece Center Figure 31 Workpiece marked diagonally from corner to corner to determine the center 2 Using a wood mallet and spur center tap a center mark into both ends of the workpiece 3 Using a 1 4 drill bit drill deep hole at the center mark on the end of the workpiece to be mounted on the headstock spur center 4 To help embed the spur center into the workpiece cut deep saw kerfs in the same end of the workpiece along the diagonal lines marked in Step 1 Note f your workpiece is over 2 x 2 cut the corners off the workpiece lengthwise to make turning safer and easier Model G0694 Mfg Since 1 09 5 Making sure the spur center is aligned with the workpiece center you marked earlier drive the spur center least 1 4 into the end of the workpiece Figure 32 Figure 32 Spur center properly embedded 6 With the workpiece still attached insert the spur center into the headstock spindle refer to Installing Removing Headstock Center on Page
25. OX 2069 BELLINGHAM WA 98227 2069 FOLD ALONG DOTTED LINE Send a Grizzly Catalog to a friend TAPE ALONG EDGES PLEASE DO NOT STAPLE WARRANTY AND RETURNS Grizzly Industrial Inc warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase This warranty does not apply to defects due directly or indirectly to misuse abuse negligence accidents repairs or alterations or lack of maintenance This is Grizzly s sole written warranty and any and all warranties that may be implied by law including any merchantability or fitness for any par ticular purpose are hereby limited to the duration of this written warranty We do not warrant or represent that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants In no event shall Grizzly s liability under this warranty exceed the purchase price paid for the product and any legal actions brought against Grizzly shall be tried in the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our products To take advantage of this warranty contact us by mail or phone and give us all the details We will then issue you a Return Number which must be clearly posted on the outside as well as the inside of the carton We will not accept any item back withou
26. a tions before starting the machine AWARNING Wear safety glasses dur ing the entire setup pro cess AWARNING The Model G0694 is a heavy machine approx 580 Ibs Serious per sonal injury may occur if safe moving methods are not used To be safe get assistance and use power lifting equipment rated for at least 750 Ibs to move shipping crate and remove the machine from the crate Needed for Setup The following are needed to complete the setup process but are not included with your machine Description Qty Additional People At Least 1 e Safety Glasses 1 For Each Person e Cleaner Degreaser Page 12 As Needed e Disposable Shop 5 As Needed e Lifting Equipment At Least 750 Ib Rating Forklift or Hoist 1 SIT Sia DSa 2 e Mounting Hardware Page 15 As Needed e Precision 1 Unpacking Your machine was carefully packaged for safe transportation Remove the packaging materials from around your machine and inspect it If you discover the machine is damaged please imme diately call Customer Service at 570 546 9663 for advice Save the containers and all packing materials for possible inspection by the carrier or its agent Otherwise filing a freight claim can be difficult When you are completely satisfied with the condi tion of your shipment inve
27. ach inside the headstock and rest the sensor cord over the internal crossbar or bring it outside the headstock so it is out of the way during the following steps Model G0694 Mfg Since 1 09 Loosen the motor tension lock see Figure 62 raise the motor up as far as possible using the height lever tighten the tension lock then remove the belt from the motor pul ley Motor Tension Lock 10 11 12 13 d Height Lever Figure 62 Motor tension controls While an assistant holds the inboard end of the spindle and pulls it toward the tailstock use a hammer and 2x4 to drive the outboard end of the spindle toward the tailstock as shown in Figure 63 This will expose the inboard spindle bearing Figure 63 Loosening spindle Remove the belt from the spindle pulley Remove the outboard spindle bearing Inspect the inboard and outboard roller bear ings for pitting cracks or heavy wear Replace them if either shows signs of serious wear Clean the spindle bearings using mineral spirits and compressed air 43 Do not spin a spindle bearing while blow ing it off with compressed air or it could fly apart 14 Fig Place a thick layer of grease on the bottom of your palm and in a sweeping motion use the large side of the bearing cage to scrape the grease off your palm and into the spaces between the rollers Continue doing this while rotating the bearing 36
28. ameter In this case the handwheel is mounted on the inboard side To mount a workpiece to the faceplate refer to Faceplate Turning on Page 30 Tools Needed Qty T Handle Hex Wrench 3mm 1 Installing Faceplate or Handwheel 1 DISCONNECT LATHE FROM POWER 2 Pull the spindle lock lever out then rotate it from the twelve o clock unlocked posi tion to the six o clock locked position see Figure 19 Spindle i 1 k yr ow ts p 4 1 3 1 7 es lg rm i d a T As c rae nie n E i p T E aa Eam ag t L e 19 Using the spindle lock lever 24 3 Rotate the spindle by hand until the lock pin engages and keeps the spindle from rotat ing 4 Apply a thin coat of light machine oil on the spindle threads then thread the faceplate or handwheel onto the spindle until it is snug 5 Tighten the four faceplate or handwheel set screws just behind the faceplate to secure it to the spindle see Figure 20 I Eo EEN is ap TAT c i i RPE te n e D wt ore ww AUSF SARE Jr iz ay i e rV d 234 10 TEN T ANDE ri o ERU
29. and rotate the tailstock handwheel until the quill extends about 1 see Figure 18 Quill Lock Handle Tailstock Handwheel Figure 18 Installing center into tailstock quill 2 Make sure the mating surfaces of the center and quill are free of debris and oily substanc es before inserting the center 3 Insert the tapered end of the center into the tailstock quill as shown in Figure 18 4 Make sure the center is securely installed by attempting to pull it out by hand a prop erly installed center will not easily pull out by hand 5 Secure the quill in place by re tightening the quill lock handle Model G0694 Mfg Since 1 09 To remove the center from the tailstock quill 1 2 Loosen the quill lock handle Hold the center with a rag or a glove so the center does not fall to the floor when it is pushed free of the tailstock Rotate the tailstock handwheel counterclock wise the tailstock quill will retract back into the quill causing the center to be released from the quill Da Installing Faceplate Handwheel A CAUTION Always disconnect the lathe from power before using the spindle lock feature Never resume turning operations without making sure that the spindle lock is disengaged and the spindle turns freely by hand Otherwise personal injury or property damage could result The faceplate can be mounted on the outboard side of the lathe for turning workpieces larger than 20 in di
30. are cutting or when feeding the chisel into the workpiece Otherwise the spinning workpiece could knock the chisel out of your hands or pull your hands into the workpiece resulting in serious entangle ment or impact injuries When the workpiece is larger than 20 in diam eter mount it on the outboard side of the lathe To do this swap the faceplate and handwheel positions as shown in Figure 37 refer to Installing Faceplate Handwheel on Page 24 for detailed instructions Face Plate Mounted on Outboard Side of the Headstock i Handwheel Mounted on Inboard Side of the Headstock R Figure 37 Spindle setup for outboard turning As well you must use the outboard tool rest refer to Outboard Tool Rest on Page 21 for detailed instructions AWARNING When outboard turning rotate the workpiece by hand before connecting the machine to power to make sure that it will not come in contact with any obstacle Otherwise it could break apart during operation and cause serious impact injuries 234 Sanding Finishing After the turning operations are complete the workpiece can be sanded and finished before removing it from the lathe see Figure 38 for example Figure 38 Typical sanding operation 32 Note Whenever sanding or finishing move tool rest holder out of the way to increase per sonal safety and gain adequate working room AWARNING Sandpaper Wrapping the sandpa per co
31. e 11 Control panel AWAR ON Button Starts the spindle rotation Loose hair and clothing B Emergency STOP Button Turns the spindle could get caught in the rotation OFF lathe and cause serious personal injury Keep C Speed Dial Adjusts the spindle speed from loose clothing and long low to high within the range governed by the hair away from moving pulley belt position parts of lathe NOTICE 7 RPM Digital Readout Indicates the spindle If you have never used this type of machine speed in RPM rotations per minute or equipment before WE STRONGLY REC OMMEND that you read books review industry trade magazines or get formal training before beginning any projects Regardless of the content in this section Grizzly Industrial will not be held liable for accidents caused by lack of training D FWD REV Switch Toggles the spindle direc tion between clockwise or counterclockwise 18 o Model G0694 Mfg Since 1 09 Operation Overview This overview gives you the basic process that happens during an operation with this machine Familiarize yourself with this process to better understand the remaining parts of the Operation section To complete a typical operation the operator does the following 1 Examines the workpiece to make sure it is suitable for turning No extreme bows knots or cracks should exist 2 Prepares and trims up the workpiece in a jointer or table saw to make it ro
32. e speed adjustment from 50 3 000 RPM and the digital readout provides a precise reading of the current spindle speed The outboard tool rest and double sided spindle allows for the turning of workpieces with diam eters larger than 20 on the outboard side of the lathe Model G0694 Mfg Since 1 09 Identification Figure 1 Identification A Outboard Tool Rest L Quill B Outboard Handwheel M Quill Lock C Headstock N Quill Adjustment Handwheel D Faceplate O Tailstock Base Lock E Spur Center P Stand F Bed Q RPM Digital Readout G Tool Rest R Speed Dial H Tool Rest Height Adjustment Lock S FWD REV Switch Rest Holder Lock T Emergency STOP Button J Tailstock U ON Button K Live Center AWARNING To reduce the risk of serious injury when using this machine read and understand this entire manual before beginning any operations Model G0694 Mfg Since 1 09 o 3 j C Grizzly CHINE DATA Industrial Inc Customer Service 570 546 9663 To Order Call 800 523 4777 Fax 800 438 5901 MODEL GO694 20 X 43 HEAVY DUTY VARIABLE SPEED WOOD LATHE Product Dimensions 578 lbs Me c m 103 x 25 x 49 1 2 in FOOT Print Length Width eR momo 77 X 16 1 2 in Shipping Dimensions ijo
33. e them The following are the main components that need to be lubricated ailstock Inboard Toolrest e Outboard Toolrest e Spur and Live Centers Tailstock 1 Loosen the tailstock lock lever slide the tailstock off the bed then turn it over 2 Clean the shaft on the underside of the tailstock with mineral spirits and a rag 3 Place a couple drops of light machine oil at each of the locations shown in Figure 52 Lubrication Locations Figure 52 Locations to lubricate tailstock 4 Pivot the tailstock lock lever and move the locking plate back and forth to distribute the oil 37 5 Wipe off any excess oil and re install the tailstock on the bed 6 Loosen the quill lock handle and rotate the tailstock handwheel until the quill extends fully approximately 31 2 7 Clean the outside and inside of the quill with a rag and mineral spirits 8 Place a few drops of light machine oil on a rag and wipe down the inside and outside of the quill so only a minimal amount of oil remains 9 Return quill to the prior position Inboard Tool Rest Clean the tool rest shaft Figure 53 with mineral spirits and a rag then wipe a thin coat of light machine oil onto the shaft to distribute the oil Figure 53 Location to lubricate tool rest To lubricate the bottom of the tool rest hold er 1 Loosen the tool rest lock lever slide the tool rest holder off of the bed then turn it over on a
34. ece could force the lathe tool out of your hands or entangle your hands with the workpiece 29 Spindle Turning Safety Tips e When turning the lathe ON stand away from the path of the spinning workpiece until the lathe reaches full speed and you can verify that the workpiece will not come loose Use the slowest speed when starting or stop ping the lathe Select the right speed range and speed for the size of the workpiece and the type of cut refer to Adjusting Spindle Speed on Page 25 for detailed instructions and guidelines the correct techniques for the tools you use If you are unsure about how to use the lathe or any lathe tool read books or maga zines about lathe techniques and seek train ing from experienced lathe users Faceplate Turning Faceplate turning is done when a workpiece is mounted to the faceplate which is then mounted to the headstock spindle This type of turning is usually done with open faced workpieces like bowls or plates See Figure 34 for an example __ 7 eplate turning operation ac eee a 4342 Figure 34 Typical fac 30 Mounting Workpiece on Faceplate 1 Mark the workpiece center as in Spindle Turning see Page 28 Note Cut off corners of the workpiece to make it as close to round as possible NOTICE Only use tap screws or wood screws with non tapered heads Figure 35 to attach the faceplate to the workpiece Do NOT u
35. eck Hollowing Tool An excellent choice for blind turning or undercut ting where reach is restricted 507 is designed for end grain use while H0508 with a more sub stantial steel cross section is designed for both end grain and side grain bowl use Figure 45 Swan Neck Hollowing Tools H5954 Robert Sorby Stebcentre MT 2 Razor sharp teeth bite into the workpiece for secure operation and the spring loaded center point controls the amount of drive or slip This pat ented feature helps avoid the problem of dig in Production turners can also load and unload their work while the lathe is still running Figure 46 Robert Sorby Stebcentre Call 1300 523477 VO Model G0694 Mfg Since 1 09 SECTION 6 MAINTENANCE AWARNING Always disconnect power to the machine before performing maintenance Failure to do this may result in serious person al injury Schedule For optimum performance from your machine follow this maintenance schedule and refer to any specific instructions given in this section Daily Check Loose mounting bolts Worn or damaged wires Worn control panel buttons or dials Any other unsafe condition Lubricate tailstock inboard tool rest outboard tool rest and spur and live centers Weekly Maintenance e Clean off dust buildup e Clean and lubricate lathe bed and tailstock Monthly Check e Belt tension damage or wear e Clean out dust buildup from inside belt pulle
36. ed through this machine and provide enough space around the machine for adequate operator material handling or the installation of auxiliary equipment With permanent installations leave enough space around the machine to open or remove doors covers as required by the main tenance and service described in this manual See below for working clearances CAUTION Children or untrained people may be seriously injured by this machine Only install in an access restricted location 220V Single Phase Power Source Physical Environment The physical environment where your machine is operated is important for safe operation and the longevity of its components For best results operate this machine in a dry environment that is free from excessive moisture hazardous chemi cals airborne abrasives or extreme conditions Extreme conditions for this type of machinery are generally those where the ambient temperature range exceeds 417 104 the relative humidity range exceeds 20 95 non condensing or the environment is subject to vibration shocks or bumps Electrical Installation Place this machine near an existing power source Make sure all power cords are protected from traffic material handling moisture chemicals or other hazards Make sure to leave access to a means of disconnecting the power source or engaging a lockout tagout device Lighting Lighting around the machine must be adequate enough that operation
37. eventative protected it during its journey and try to stay thankful as you clean it off because it can be challenging to remove if you are unprepared and impatient Plan on spending some time cleaning your machine The time you spend doing this will reward you with smooth sliding parts and a better appreciation for the proper care of your machine s unpainted surfaces Although there are many ways to successfully remove the rust preventative these instructions walk you through what works well for us Before cleaning gather the following e Disposable Rags e Cleaner degreaser see below e Safety glasses amp disposable gloves H9692 Orange Power Cleaner amp Degreaser One of the best cleaners we ve found for quickly and easily removing rust preventative Figure 4 Model 9692 Industrial Orange Power Cleaner Degreaser 99 9 biodegradable Note n a pinch automotive degreasers mineral spirits WDe40 can be used to remove rust pre ventative Before using these products though test them on an unnoticeable area of your paint to make sure they will not damage it 12 9 AWARNING Gasoline and petroleum products have low flash points and can explode or cause fire if used to clean machinery Avoid using these products to clean machinery A CAUTION Many cleaning solvents are toxic if inhaled Minimize your risk by only using these products in a well ventilated area NOTICE
38. g as you lift the lathe only enough to clear the shipping pallet and any floor obstacles then move it to its working loca tion Model 20694 Mfg Since 1 09 Mounting to Shop Floor Although not required we recommend that you mount your new machine to the floor Because this is an optional step and floor materials may vary floor mounting hardware is not included Use a precision level to make sure the bedways are level side to side and front to back If neces sary place metal shims under the cabinets and mounting flanges The mounting flanges on either side of the lathe will accept mounting hardware see Figure 7 Mounting Flange Figure 7 Right side mounting flange NOTICE To ensure long life from you lathe and good turning results make sure the bedways are level side to side and front to back Re check the bedways two weeks after the initial placement of the machine then annu ally thereafter Model G0694 Mfg Since 1 09 Bolting to Concrete Floors Anchor studs and lag shield anchors with lag bolts Figure 8 are two popular methods for anchor ing an object to a concrete floor We suggest you research the many options and methods for mounting your machine and choose the best that fits your specific application Anchor Stud En Mm eer m PAA we oe A Lag Shield amp Bolt omms mim n mm i m n e s La LE ee Figure 8 Typical fasteners for mountin
39. g hub adapter see Figure 50 Unthread the mounting hub adapter using a spanner wrench with a 5mm pin or by placing a 5mm diameter metal rod long enough to be used as a lever into the spanner nut hole Hub Adapter a Figure 50 Loosening set screw on outboard mounting hub adapter Model G0694 Mfg Since 1 09 12 Loosen the set screws on the spanner nut and use a spanner wrench or a hammer and a punch to loosen and remove the nut as shown in Figure 51 Figure 51 Unseating outboard spanner nut 13 Repeat Steps 3 7 on the outboard spindle bearing 14 Reinstall the spanner nut Only tighten the spanner nut far enough to achieve 0 001 0 002 end play on the faceplate Tip Use a dial indicator as shown in Figure 68 on Page 45 to measure end play on the faceplate 15 When the correct amount of end play is reached tighten the spanner nut an addi tional turn to preload the bearings 16 Reinstall the outboard mounting hub adapter mounting hub and handwheel in the reverse order Model G0694 Mfg Since 1 09 General Lubrication An essential part of lubrication maintenance is cleaning the components before lubricating them This step is critical because dust and chips build up on lubricated components which makes them hard to move Simply adding more grease to built up grime will not result in smooth moving parts Clean the components in this section with mineral spirits and relubricat
40. g to concrete floors NOTICE We strongly recommend securing your machine to the floor if it is hardwired to the power source Consult with your electrician to ensure compliance with local codes A5 Test Once the assembly is complete test run your machine to make sure it runs properly and is ready for regular operation The test run consists of verifying the following 1 The motor powers up and runs correctly 2 the stop button safety feature works correctly and 3 the motor turns the correct direction machine is not wired out of phase If during the test run you cannot easily locate the source of an unusual noise or vibration stop using the machine immediately then review Troubleshooting on Page 39 If you still cannot remedy a problem contact our Tech Support at 570 546 9663 for assistance AWARNING Before starting the lathe you must read through the rest of the manual and be famil iar with the various functions and safety features on this machine Failure to follow this warning could result in serious per sonal injury or even death To test run the machine 1 Make sure you understand the safety instruc tions at the beginning of the manual and that the machine is set up properly 2 Make sure all tools and objects used during setup are cleared away from the machine 3 Push the STOP button in then twist it clock wise so it pops out When the STOP button pops out the switc
41. h is reset and ready for operation see Figure 9 AG STOP Button Figure 9 Resetting the switch To unlock the spindle so that it can freely rotate in the next steps pull the spindle lock lever out and rotate it so that it is in the twelve o clock position as shown in Figure 10 s Spindle F Figure 10 Unlocking the spindle A CAUTION Always disconnect the lathe from power before using the spindle lock feature Never resume turning operations without making sure that the spindle lock is disengaged and the spindle turns freely by hand Otherwise personal injury or property damage could result Model G0694 Mfg Since 1 09 Turn the speed counterclockwise to set the spindle speed at zero Connect the lathe to power Verify that the machine is operating cor rectly by pushing the ON button then use the speed dial to increase the spindle speed When operating correctly the machine runs smoothly with little or no vibration or rubbing noises Investigate and correct strange or unusual noises or vibrations before operating the machine further Always stop the machine and disconnect it from power before inves tigating or correcting potential problems Press the STOP button to stop the machine WITHOUT resetting the switch press the ON button The machine should not start lf the machine does not start the STOP button safety feature is working correctl
42. iring Correct motor wiring connections Replace faulty spindle direction dial Replace bad speed dial Check for broken wires or disconnected corroded connections and repair replace as necessary Inspect inverter replace if faulty Test repair replace Decrease feed rate increase speed Only cut wood ensure moisture is below 20 Re tension or replace bad belt see Page 42 Wire motor correctly see Page 48 Test for good contacts correct wiring Replace loose pulley shaft Test repair replace Use sharp lathe bits and chisels reduce the feed rate depth of cut Clean off motor let cool and reduce workload Replace bad speed switch Test repair replace Inspect replace stripped or damaged bolts nuts and re tighten with thread locking fluid Inspect replace belt see Pages 41 42 Replace dented fan cover replace loose damaged fan Replace shaft pulley setscrew and key as required anchor studs in floor relocate shim machine Tighten replace Center workpiece on faceplate reduce RPM replace defective center or faceplate Test by rotating shaft rotational grinding loose shaft requires bearing replacement Wood Lathe Operation Vibration noise while machine is running noise changes when speed is changed Excessive vibration Chisels grab or dig into workpiece Bad surface finish Tailstock moves Canno
43. le Speed Motor Included Spur amp Live Centers 13 3 4 in Wide Outboard Tool Rest Indexed Spindle Every 15 Degrees 3 Step Pulley System Reversible Variable Speed Motor Control Quick Release Belt Tension Lever for Quick Speed Range Changes Model G0694 Mfg Since 1 09 o Cast Iron Cast Iron SECTION 1 SAFETY AWARNING For Your Own Safety Read Instruction Manual Before Operating this Machine The purpose of safety symbols is to attract your attention to possible hazardous conditions This manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages The progression of symbols is described below Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures AWARNING A CAUTION NOTICE Indicates an imminently hazardous situation which if not avoided WILL result in death or serious injury Indicates a potentially hazardous situation which if not avoided COULD result in death or serious injury Indicates a potentially hazardous situation which if not avoided MAY result in minor or moderate injury It may also be used to alert against unsafe practices This symbol is used to alert the user to useful information about proper operation of the machine AWARNING Safety Instructions for Machinery READ ENTIRE MANUAL BEFORE STARTING Operating machine before reading the ma
44. lts Replace belt see Page 42 Replace spindle bearings Set tool rest higher See Pages 20 21 for how to properly set the tool rest height and angle Move the tool rest closer to the workpiece See Pages 20 21 for the proper workpiece tool rest clearance Use the correct chisel tool educate yourself by reading books trade magazines or seeking help from an experienced lathe operator Sharpen or replace the chisel tool you are using Use trial and error to find a better spindle speed Sharpen chisel or try a different chisel Tighten workpiece Tighten so lever locks at horizontal position Clean bedway surface to remove excess oil grease Turn the quill handwheel until it forces taper out barrel Always make sure that taper surfaces are clean Model 694 Mfg Since 1 09 Belt Adjustment For optimal power transmission from the motor to the spindle the belt must be in good condi tion and properly tensioned The belt should be checked for cracks fraying and wear Check belt tension every three months more often if the lathe is used frequently Checking Belt 1 2 3 DISCONNECT LATHE FROM POWER Open the cabinet door Push the center of the belt It should feel rigid to the touch with almost no deflection or play the belt is cracked frayed or glazed it should be replaced immediately Proceed to Changing Belt Bearing Service on Page 42 there is deflection in
45. ly Circuit Requirements The power supply circuit for your machine MUST be grounded and rated for the amperage given below Never replace a circuit breaker on an exist ing circuit with one of higher amperage without consulting a qualified electrician to ensure compli ance with wiring codes If you are unsure about the wiring codes in your area or you plan to connect your machine to a shared circuit con sult a qualified electrician Minimum Circuit Size 15 Amps Model G0694 Mfg Since 1 09 Power Connection Device The type of plug required to connect your machine to power depends on the type of service you cur rently have or plan to install We recommend using the plug shown in Figure 2 Grounded Outlet Box Current Carrying Prongs Grounding Prong Is Longest of the Three Prongs Figure 2 NEMA 6 15 plug and receptacle Extension Cords Using extension cords may reduce the life of the motor Instead place the machine near a power source If you must use an extension cord e Use at least 14 gauge cord that does not exceed 50 feet in length e extension cord must also have a ground wire and plug pin A qualified electrician MUST size cords over 50 feet long to prevent motor damage 3 5 AWARNING This machine presents serious injury hazards to untrained users Read through this entire manu al to become familiar with the controls and oper
46. mpletely around the workpiece could pull your hands into the mov ing workpiece and cause serious injury Never wrap sandpaper or finish ing materials completely around the workpiece 7 Workpiece Model G0694 Mfg Since 1 09 SECTION 5 ACCESSORIES G1194 3 Jaw Chuck A must have for the serious wood turner This 3 jaw chuck is a self centering style chuck used mostly for round work All three jaws tighten together at the same time Jaws are reversible for expanded work holding capacity Threaded insert required for mounting Figure 39 Model G1194 3 Jaw Chuck H1064 6 PC Deluxe HSS Lathe Chisel Set This deluxe chisel set features beefy ash han dles for unsurpassed control brass ferrules and high speed steel blades Includes a 17 long 13 16 Parting Tool Round Nose and 5 Gouge 19 long 1 Skew Ys Gouge and 2294 long Ys Gouge Comes in a beautiful blow molded carrying case An extremely popular set Figure 42 Model H1064 6 PC Chisel Set Call V8OOS23 4777 VO Model 20694 Mfg Since 1 09 G3167 1 x 8 TPI RH Threaded Insert This threaded insert is required to mount a 3 or 4 jaw chuck to your wood lathe T20501 Face Shield Crown Protector 4 T20502 Face Shield Crown Protector 7 T20503 Face Shield Window T20452 Kirova Anti Reflective S Glasses T20451 Kirova Clear Safety Glasses H0736 Shop Fox Safety Glasses H7194 Bifocal Safety Glasses 1 5 H7195
47. ne OFF and allow all moving parts to come to a com plete stop before walking away DO NOT USE IN DANGEROUS ENVIRONMENTS DO NOT use machin ery in damp wet locations or where any flammable or noxious fumes may exist KEEP WORK AREA CLEAN AND WELL LIGHTED Clutter and dark shadows may cause accidents USE A GROUNDED POWER SUPPLY RATED FOR THEMACHINE AMPERAGE Grounded cords minimize shock hazards Operating machine on an incorrect size of circuit increases risk of fire ALWAYS DISCONNECT FROM POWER SOURCE BEFORE SERVICING MACHINERY Make sure switch is in OFF position before reconnecting MAINTAIN MACHINERY WITH CARE Keep blades sharp and clean for best and safest performance Follow instructions for lubricating and changing accessories MAKE SURE GUARDS ARE IN PLACE AND WORK CORRECTLY BEFORE USING MACHINERY Model G0694 Mfg Since 1 09 16 REMOVE CHUCK KEYS OR ADJUSTING 17 18 19 20 21 22 23 24 MANY MACHINES CAN TOOLS Make a habit of never leaving chuck keys or other adjustment tools in on the machine especially near spindles DAMAGED MACHINERY Check for bind ing or misaligned parts broken parts loose bolts other conditions that may impair machine operation Always repair or replace damaged parts before operation DO NOT FORCE MACHINERY Work at the speed for which the machine or acces sory was designed SECURE WORKPIECE Use clamps or a vise to hold the workpiece
48. nical Support at 570 546 9663 COLOR KEY YELLOW v YELLOW GREEN V9 BLUE BLUE Gy PURPLE A ORANGE O PINK QUOISE Tm A7 Wiring Diagram TACHOMETER ON BUTTON CONTROL PANEL SHOWN FROM BEHIND SPEED DISPLAY FWD REV SWITCH SENSOR 220V 3 PH JUNCTION BLOCK I Gu g 220 1 6 15 Plug As Recommended DOOR LIMIT SWITCH 4 48 RESISTOR E AC IN 300W 1000 COW O READY FAULT VFD E Delta VFDO22E21A Inverter INPUT 1 PH 200 240V 50 60 Hz 24 0A OUTPUT 3 PH 0 240V 11A 4 2KVA 2 2 KW 3HP FREQUENCY RANGE 0 1 600 2 4 MI6 ACM AC1 5 24V AVS 10V o000009060006 READ ELECTRICAL SAFETY ON PAGE 47 4 Model 60694 Mfg Since 1 09 Electrical Components Figure 72 Control panel wiring Figure 73 Tachometer sensor location Junction Block Inverter Door Limit Switch Figure 74 Wiring component location Model G0694 Mfg Since 1 09 o 49 50 SECTION 9 PARTS Lathe Breakdown Model 694 Mfg Since 1 09 Lathe Parts List REF PART DESCRIPTION 1 P0694001 BED 3 5 10 18 19 20 21 26 27 2
49. ntory the contents Model 694 Mfg Since 1 09 Inventory The following is a description of the small compo nents shipped with your machine Lay the compo nents out to inventory them Note f you can t find an item on this list check the mounting location on the machine or examine the packaging materials carefully Occasionally we pre install certain components for shipping purposes Inventory Figure 3 Qty Tool Rests TORRE 2 Knockout 1 C Spur Center 2 1 D Live Center 2 1 E Hex Wrenches 4mm 1 Each If any nonproprietary parts are missing e g a nut or a washer we will gladly replace them or for the sake of expediency replacements can be obtained at your local hardware store Model G0694 Mfg Since 1 09 Figure 3 Model G0694 small component inventory AWARNING SUFFOCATION HAZARD Immediately discard all plas tic bags and packing materi als to eliminate choking suf focation hazards for children and animals 11 Cleanup The unpainted surfaces of your machine are coated with a heavy duty rust preventative that prevents corrosion during shipment and storage This rust preventative has been your machine s close ally and guardian since it left the factory If your machine arrived to you free of rust then be thankful that the rust pr
50. nual greatly increases the risk of injury ALWAYS USE ANSI APPROVED SAFETY GLASSES WHEN OPERATING MACHINERY Everyday eyeglasses only have impact resistant lenses they are NOT safety glasses ALWAYS WEAR A NIOSH APPROVED RESPIRATOR WHEN OPERATING MACHINERY THAT PRODUCES DUST Most types of dust wood metal etc can Cause severe respiratory illnesses 4 ALWAYS USE HEARING PROTECTION WHEN OPERATING MACHINERY Machinery noise can cause permanent hearing loss WEAR PROPER APPAREL DO NOT wear loose clothing gloves neckties rings or jewelry that can catch in moving parts Wear protective hair covering to contain long hair and wear non slip footwear NEVER OPERATE MACHINERY WHEN TIRED OR UNDER THE INFLUENCE OF DRUGS OR ALCOHOL Be mentally alert at all times when running machinery Model 694 Mfg Since 1 09 10 11 12 13 14 15 AWARNING Safety Instructions for Machinery ONLY ALLOW TRAINED AND PROP ERLY SUPERVISED PERSONNEL TO OPERATE MACHINERY Make sure operation instructions are safe and clearly understood KEEP CHILDREN VISITORS AWAY Keep all children and visitors away from machinery When machine is not in use disconnect it from power lock it out or disable the switch to make it difficult for unauthorized people to start the machine UNATTENDED OPERATION Leaving machine unattended while its running greatly increases the risk of an accident or property damage Turn machi
51. nut with a leather glove push and pull it toward the tailstock to determine the amount of end play The correct amount of end play is 0 001 0 002 Figure 68 Using a dial indicator to measure end play 21 Loosen or tighten the spanner nut until end play is 0 001 0 002 tighten the spanner nut an additional turn to preload the bearings Model G0694 Mfg Since 1 09 22 23 24 25 26 27 Put a pair leather gloves remove the spanner nut Reinstall the speed sensor with the screws you removed earlier see Figure 69 Make sure the cord does not touch the pulley sheaves or hang down near them Tip To avoid entangling the speed sensor cord in the pulleys tie it onto the inboard side of the cross support bar inside the head Stock Figure 69 Reinstalling speed sensor the cover on the outboard end of the spindle and secure it with the spindle lock mechanism you removed in Step 5 Thread the spanner nut fully onto the spindle then secure it with the two set screws Thread the mounting hub adapter onto the spindle and tighten the three set screws Align the key in the adapter with the keyway in the outboard mounting hub 45 28 Slide the mounting hub onto adapter see Figure 70 making sure the shoulder of the hub faces the headstock then tighten the inner set screws on the hub wu A Figure 70 Threading on mounting hub 29 Th
52. ove the tailstock to the desired position along the bed Figure 12 Figure 12 Tailstock lock lever 2 the lock lever to secure the tailstock to the bed Note The hex nut underneath the tailstock may require occasional tightening to restore proper clamping pressure and lever position When adjusted properly the lever should be at the horizontal position when the tailstock is fully clamped to the bed AWARNING Always operate the lathe with the tailstock firmly locked to the bed Otherwise the workpiece can be ejected causing serious personal injury 20 Inboard Tool Rest The tool rest holder is equipped with a cam action clamping system to secure it to the lathe bed When the tool rest holder lock lever is tight ened a locking plate lifts up and secures the tool rest assembly to the bed The tool rest can also be positioned and locked at a specific angle or height Positioning Inboard Tool Rest on Bedway 1 Loosen the tool rest holder lock lever and move the tool rest assembly to the desired position on the lathe bed Figure 13 Tool Rest Lock Handle ER Tool Rest iaa Holder gt Holder B Lock Lever Figure 13 Tool rest controls 2 the tool rest holder lock lever to secure the tool rest assembly in position Note 7he hex nut underneath the tool rest holder Figure 13 may require occasional tightening to restore proper clamping pres sure
53. ove the workpiece center line 4 Firmly re tighten all lock levers before starting the operation Model 0694 Mfg Since 1 09 o 21 Installing Removing Headstock Center The included spur center installs into the head stock spindle with an MT 2 tapered fit Installing Headstock Center 1 DISCONNECT LATHE FROM POWER 2 Make sure the mating surfaces of the center and spindle are free of debris and oily sub stances before inserting the center 3 Insert the tapered end of the center into the spindle and push it in with a quick firm motion Figure 16 Figure 16 Installing center into the headstock spindle 4 Make sure the center is securely installed by attempting to pull it out by hand a properly installed center will not pull out easily 22 Removing Headstock Center Tools Needed Qty Knockout I 1 To remove the headstock center 1 DISCONNECT LATHE FROM POWER 2 Hold the center with a rag or a glove so the center does not fall to the floor when it pops free of the spindle 3 Insert the knockout rod through the outbound end of the spindle and firmly tap the center to remove it as shown in Figure 17 Knockout rod Model 694 Mfg Since 1 09 Installing Removing Tailstock Center The included live center installs into the tailstock quill with an MT 2 tapered fit To install the center into the tailstock quill 1 Loosen the quill lock handle
54. push the height lever to tension the belt Tighten the lock lever Close the belt access panel and cabinet door Indexing Indexing on a lathe is typically used for workpiece layout and other auxiliary operations that require equal distances around the workpiece circumfer ence such as clock faces or inlays By applying the spindle lock into one of the 24 holes in the spindle the workpiece can be posi tioned to one of 24 equal points that are 15 degrees apart For special sequencing of positions each spindle position has its own number which can be viewed through the viewing window as shown in Figure 25 on the outboard side of the headstock Numbered Holes Shown Through Viewing Figure 25 Spindle lock lever and viewing window NOTICE Always disconnect the lathe from power before using the spindle lock feature Never resume turning operations without making sure that the spindle lock is disengaged and the spindle turns freely by hand Otherwise machine damage could result Model 694 Mfg Since 1 09 Scrapers Typically used where access for Select rn other tools is limited such as hollowing oper Tools ations This is a flat double ground tool that comes in a variety of profiles round nose spear point square nose etc to match many different contours Lathe tools come in a variety of shapes and sizes and usually fall into five major categories e
55. read the handwheel onto the mounting hub then tighten the outer set screws on the mounting hub see Figure 71 Figure 71 Securing handwheel 46 Reinstall the belt on the appropriate motor pulley groove Properlyre tensionthe belt referto Tensioning Belt on Page 41 for detailed instructions Model G0694 Mfg Since 1 09 SECTION 8 WIRING These pages are current at the time of printing However in the spirit of improvement we may make chang es to the electrical systems of future machines Study this section carefully If there are differences between your machine and what is shown in this section call Technical Support at 570 546 9663 for assistance BEFORE making any changes to the wiring on your machine AWARNING Wiring Safety Instructions SHOCK HAZARD Working on wiring that 5 MODIFICATIONS Using aftermarket parts or is connected to a power source is extremely modifying the wiring beyond what is shown dangerous Touching electrified parts will in the diagram may lead to unpredictable result in personal injury including but not lim results including serious injury or fire ited to severe burns electrocution or death Disconnect the power from the machine 6 MOTOR WIRING The motor wiring shown before servicing electrical components in these diagrams is current at the time of printing but it may not match your machine QUALIFIED ELECTRICIAN Due to the Always use the wiring diagram inside the
56. s can be performed safely Shadows glare or strobe effects that may distract or impede the operator must be eliminated Figure 5 Minimum working clearances Model G0694 Mfg Since 1 09 413 Moving amp Placing Lathe AWARNING The Model G0694 is a heavy machine approx 580 Ibs Serious per sonal injury may occur if safe moving methods are not used To be safe get assistance and use power lifting equipment rated for at least 750 Ibs to move shipping crate and remove the machine from the crate To move and place your lathe 1 14 Remove top crate from the shipping let To help balance the load lock the outboard tool rest assembly as close as possible to the lathe body then move the tailstock and cen ter tool rest assembly to the extreme right of the bedway Hemove the small items from the shipping pallet then remove the lag bolts securing the lathe to the pallet 4 Feed the lifting straps under the bedway as shown in Figure 6 making sure they spread as wide as possible 50694 Figure 6 Lifting straps positioned to lift the lathe 5 With assistance steady the load and lift the lathe from the shipping pallet lf the load is unbalanced immediately lower the lathe and reposition the lifting straps as necessary Repeat this step until you are satisfied that the load is safely bal anced Have an assistant steady the load to keep it from swayin
57. se dry wall screws or screws with tapered heads because they can split the faceplate or snap off during operation Figure 35 Correct and incorrect screw types for mounting faceplate to workpiece 2 Center the faceplate on the workpiece and attach it with wood screws that do not have tapered heads 3 Thread and secure the faceplate onto the headstock spindle refer to Headstock Faceplate on Page 24 for faceplate mount ing instructions Model G0694 Mfg Since 1 09 Using Backing Block If wood screws cannot be placed in the workpiece then the faceplate can be mounted on a backing block that is glued to the workpiece see Figure 36 for an example Figure 36 Typical attachment of faceplate to workpiece shown with backing block To mount your workpiece to a backing block 1 Make the backing block from a piece of scrap wood that is flat on both sides 2 Locate and mark the center of both the workpiece and backing block 3 Drill a 4 hole through the center of the back ing block 4 Looking through the hole in the backing block to line up the center with the workpiece glue and clamp the backing block to the workpiece Note A low the glue to cure according to the manufacturer s instructions 5 Attach the faceplate as detailed in the previ ous subsection Model G0694 Mfg Since 1 09 Outboard Turning AWARNING Keep the lathe chisel against the tool rest the ENTIRE time you
58. stone or rubber workpiece cutting these materials can lead to machine damage or severe injury e Foreign Objects Nails staples dirt rocks and other foreign objects are often embedded in wood While cutting these objects can become dislodged and hit the operator cause tool grab or break the turning tool which might then fly apart Always visually inspect your workpiece for these items If they can t be removed DO NOT turn the workpiece Large Loose Knots Loose knots can become dislodged during the turning operation Large knots can cause a workpiece to completely break in half dur ing turning and cause machine damage and injury Choose workpieces that do not have large loose knots e Wet Green Stock Cutting wood with a moisture content over 20 causes unnecessary wear on tooling blades increases the risk of tool grab and yields poor results e Excessive Warping Workpieces with excessive bowing or twist ing are unstable and unbalanced Never turn these workpieces at high speed or instability will be magnified and the workpiece can be ejected from the lathe causing injury Only turn concentric workpieces 19 Tailstock The tailstock is equipped with a cam action clamping system to secure it to the lathe bed When the lever is tightened a locking plate lifts up underneath the bed and clamps the tailstock in place To position and lock the tailstock in position 1 Loosen the lock lever and m
59. t remove tapered tool from tailstock barrel 40 1 Belt cover loose Dented fan cover on motor Worn or damaged spindle bearing s Loose pulley Workpiece mounted incorrectly Workpiece warped out of round or is flawed Spindle speed is set too fast for mounted workpiece Lathe is resting on an uneven surface Motor mount bolts are loose Belt is worn or damaged Worn or damaged spindle bearing s Tool rest set too low or chisel angle incor rect Tool rest set too far from workpiece Wrong chisel tool being used Chisel tool dull Wrong spindle speed Dull chisel or wrong chisel being used for the operation Loose workpiece Tailstock mounting bolt loose Bed surface is oily or greasy Tailstock quill had not retracted all the way back into the tailstock Debris was not removed from taper before inserting into barrel Tighten belt cover lock knob if necessary install a soft vibration dampening material between the belt cover and the headstock casting Replace or adjust fan cover Inspect motor fan and replace if damaged Replace spindle bearing s Adjust pulley Re mount workpiece making sure that centers are embedded in true center of workpiece Cut workpiece to correct or use a different workpiece Reduce the spindle speed Shim cabinets and mounting flanges to remove any wobbles present in the stand Tighten motor mount bo
60. t this number Proof of purchase must accompany the merchandise The manufacturers reserve the right to change specifications at any time because they constantly strive to achieve better quality equipment We make every effort to ensure that our products meet high quality and durability standards and we hope you never need to use this warranty Please feel free to write or call us if you have any questions about the machine or the manual Thank you again for your business and continued support We hope to serve you again soon com TOOL WEBSITE Buy Direct and Save with Grizzly Trusted Proven and a Great Value Since 1983 Visit Our Website Today For Current Specials ORDER 24 HOURS A DAY 1 800 523 4777
61. the belt proceed to the Tensioning Belt subsection Model G0694 Mfg Since 1 09 Tensioning Belt DISCONNECT LATHE FROM POWER Loosen the motor lock lever shown in Figure 56 raise the motor up using the height lever then let the motor hang down on its own weight to tension the belt WIE Figure 56 Motor tension controls Note f the motor does not freely hang against the belt you may have to manually push the height lever to tension the belt Make sure the belt ribs fit in the pulley grooves Tighten the motor tension lock lever Close the cabinet door 41 Changing Belt Bearing Service Removing the belt is a special procedure that should not be rushed Only replace the belt if it is slipping damaged or if you need to replace the spindle bearings For this procedure you will remove the handwheel and mounting hub hub adapter spanner nut out board spindle bearing end plate and speed sen sor You will also need to reset the spindle bearing preload and reinstall all of the components Set aside approximately two hours to perform this procedure Tools Needed Qty Another 5 1 Hex Wrench ne qe oim tent 1 Hex Wrench 4mm seen 1 TNT UT 1 MEUM RUNS 1 GO CONT M 1 White Lithium Grease As Needed Metal Rod 6 Long 5mm Diameter 2
62. these chemicals are e Lead from lead based paints Crystalline silica from bricks cement and other masonry products e Arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals Work in a well ventilated area and work with approved safety equip ment such as those dust masks that are specially designed to filter out microscopic particles Table of Contents INTHODUC eei uo 2 Manual Accuracy 2 Contact iN In Io RP ERREUR EROR 2 Machine Description e 2 Identification Machine Data 4 SECTION 1 6 Safety Instructions for Machinery 6 Additional Safety for Wood Lathes 8 SECTION 2 CIRCUIT REQUIREMENTS 9 220V Single Phase Operation 9 SECTION 3 SETUP 10 Needed for 10 PO AC 4 9 essit pertinen umana meae E een 10 Innen 11 212 1016 12 Site Considerations 19 Moving amp Placing Lathe 14 Mounting to Shop Floor aoi teens 15 16 SECTION
63. turning 16 SUPPORT ROD Hold the outboard tool rest support rod when making adjustments OPERATING DAMAGED LATHE Never to avoid serious personal injury operate the lathe with damaged or worn parts 17 PREVENTING THROWN WORKPIECE FACEPLATE TURNING When faceplate turning use lathe chisels on the downward spinning side of the workpiece only Make sure that lathe is in its lowest speed when starting up out of balance workpiece or high RPM start can eject the workpiece AWARNING Like all machinery there is potential danger when operating this lathe Accidents are frequently caused by lack of familiarity or failure to pay attention Use this lathe with respect and caution to reduce the risk of operator injury If normal safety precautions are overlooked or ignored serious personal injury may occur Model G0694 Mfg Since 1 09 SECTION 2 CIRCUIT REQUIREMENTS 220V Single Phase Operation AWARNING Serious personal injury could occur if you connect the machine to power before com pleting the setup process DO NOT connect the machine to the power until instructed later in this manual AWARNING Electrocution or fire could result if machine is grounded and installed in compliance with electrical codes Compliance MUST be verified by a qualified electrician Full Load Amperage Draw This machine draws the following amps under maximum load 9 Amps Power Supp
64. ughly con centric 3 Installs the workpiece between centers 4 Adjusts the tool rest to within 8 of the workpiece centerline and sets the minimum clearance between the workpiece and the lip of the tool rest to 1 4 gap 5 Positions and locks any dust collection hoods near the workpiece to collect wood chips and secures in place 6 Verifies the pulley ratio is set for the type of wood and size of workpiece installed 7 Verifies the spindle speed dial is turned the way counterclockwise so the spindle does not start in high speed 8 Verifies the spindle direction switch is select ing the correct direction 9 Verifies the spindle lock is disengaged and the spindle and workpiece rotate freely throughout the full range of motion 10 Ties back loose hair and clothing and puts on face shield and respirator Takes all other required safety precautions 11 Starts the lathe and dust collector adjusts the lathe speed and carefully begins the turning operation keeping the chisel against the tool rest the entire time it is cutting Model G0694 Mfg Since 1 09 Stock Inspection amp Requirements Some workpieces are not safe to turn or may require modification before they are safe to turn Before turning a workpiece inspect all workpieces for the following e Workpiece This machine is intended for cutting natural and man made wood products and some plastics Never attempt to cut any metal
65. unsure of your repair skills then feel free to call our Technical Support at 570 546 9663 Troubleshooting Motor amp Electrical Possible Cause Possible Solution Emergency stop push button is engaged 1 Rotate button to reset replace it Machine does not start or a breaker trips Machine stalls or is underpowered Machine has vibration or noisy operation faulty Motor ON button at fault Power supply switched OFF or at fault Plug receptacle at fault wired wrong Motor connection wired incorrectly Spindle direction switch is at fault Speed dial is at fault Wiring is open has high resistance Inverter at fault Motor is at fault Feed rate cutting speed incorrect or task Workpiece material not suitable for machine Belt slipping Motor wired incorrectly Plug receptacle at fault Pulley slipping on shaft Motor bearings are at fault Machine is undersized for the task Motor has overheated Speed switch at fault Motor is at fault Motor or component is loose Belt worn or loose Motor fan is rubbing on fan cover Pulley is loose Machine is incorrectly mounted or sits unevenly on floor Motor mount loose broken Workpiece center or faceplate is at fault or mounted incorrectly Motor bearings are at fault Model 694 Mfg Since 1 09 Replace button Ensure power supply is on has correct voltage Test for good contacts correct the w
66. y the machine does start with the STOP button pushed in immediately disconnect power to the machine The STOP button safety feature is not working correctly This safety feature must work properly before proceeding with regular operations Call Tech Support for help Model G0694 Mfg Since 1 09 10 Verify that the power is not connected out of phase by starting stopping the machine in the FWD direction and determining if the spindle turns in the counterclockwise direction look ing at the spindle from the tailstock side of the lathe the spindle does NOT turn counter clockwise it is turning in the wrong direc tion Stop the machine disconnect it from power then swap any two of the three power wires inside the motor wiring junc tion box refer to the Wiring Diagram on Page 48 for specific information 17 SECTION 4 OPERATIONS AWARNING Basic Controls To reduce the risk of serious injury when using See Figure 11 and refer to the list of controls this machine read and below to familiarize yourself with the lathe con understand this entire trols You will find that understanding the names manual before beginning and descriptions of the controls is useful when any operations reading this operations section AWARNING Damage to your eyes and lungs could result from using this machine without proper pro tective gear Always wear a face shield and respirator when operating this machine Figur
67. y cavity and off of motor Annually e the bedways for being level side to side and front to back e Lubricate the spindle bearings Model 694 Mfg Since 1 09 Cleaning Cleaning the Model G0694 is relatively easy Vacuum excess wood chips and sawdust and wipe off the remaining dust with a dry cloth If any resin has built up use a resin dissolving cleaner to remove it Treat all unpainted cast iron and steel with a non staining lubricant after cleaning Lathe Bed Protect the unpainted cast iron surfaces on the lathe bed by wiping the bed clean after every use this ensures moisture from wood dust does not remain on bare metal surfaces Keep tables rust free with regular applications of products like G96 Gun Treatment SLIPIT or Boeshield T 9 Spindle Bearing Lubrication The tapered roller bearings on the G0694 spindle are pre lubricated by the factory but they will require re lubrication over time After the first year of use clean and lubricate the spindle bearings and thereafter repeat every two years If the lathe is to be used daily clean and re lubricate bearings annually The spindle bearings are located on the outboard and inboard side of the headstock Tools Needed Hex Wrench 1 Hex Wrench AIIM us conoce ooi enu tea eem 1 Grease 1 Needle Nose

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