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Grizzly G0634Z Planer User Manual

1. Infeed Table Lock Lever Jointer Depth Scale Magnetic Switch Emergency Off Button Change Lever Planer Table Lock Planer Dust Port Planer Table Height Handwheel Planer Table Height Scale Outfeed Table Adjustment Knob Outfeed Table Lock Knob ADANGER AWARNING A CAUTION SECTION 1 SAFETY AWARNING For Your Own Safety Read Instruction Manual Before Operating this Machine The purpose of safety symbols is to attract your attention to possible hazardous conditions This manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages The progression of symbols is described below Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures NOTICE Indicates an imminently hazardous situation which if not avoided WILL result in death or serious injury Indicates a potentially hazardous situation which if not avoided COULD result in death or serious injury Indicates a potentially hazardous situation which if not avoided MAY result in minor or moderate injury It may also be used to alert against unsafe practices This symbol is used to alert the user to useful information about proper operation of the machine AWARNING Safety Instructions for Machinery READ THE ENTIRE MANUAL BEFORE STARTING MACHINERY Machinery pres ents serious inj
2. nennen rennen eene nnne nnns Cast Iron Cutterhead Assembly Steel Infeed Roller Construction dees creto Spe GN eka eee Einen in ray odepa foi dene Fiera adora Steel Outfeed Roller Cornstruction l l ullu nennen nennen ener nnn nnne nenne enne RR Steel Stand Construction Qa sah nennen nnne nnne Heavy Gauge Sheet Metal Table Construcci w kin M x Cast Iron a at UU IMMISIT ELE Powder Coated Other Infomation MUSE RON 576 ote m Sa d LI AA 4in Number DUSt POLIS L eee at aaa aa el dik rale po te a RESE l k pa kelkonk eR re nien aba sese PUR e RNC 2 Measurement Scale Jointer um root A e ee Inch Measurement Scale Planer Inch Metric Other Specifications Taiwan soca ca eben EE M U Qa 1 Year Serial Number Location ID Label on Front of the Stand Features Quick Release Fence Flip Up Tables and Change Lever Simplify Jointer Planer Conversion Jointer Tables Lock Into Raised Position for Planer Operation Hand Knobs Release Tables Cast Iron Infeed and
3. 11 3 4 in Maximum Depth of Cut Planing Full Width nennen nnne 1 8 in Maximum Depth of Cut Planing 6 Wide 5 32 in Number of Cuts a 15102 Numberoi Cute Per MON ur u AN AIRA 57 Feed SPO COS 22 FPM Minimum SOCK LENA pcc 12 in Maximum Stock CIA 8 in Knife Information Jointer an 3 MIO Ti ET HSS Knife LON OUV 12 in epulo e DE 1 in A E a a 1 8 Mai kk kan koi iia Springs and Jack Screws Cutterhead Information GC tterh adr Types uy Cp E 3 HSS Knives Clitterhead DIG Meter 3 1 8 in Cuttern ad an A 5034 RPM Table Information Jointer Table EQ ate PER 59 1 2 in Mur PEEL 14 in Floor To Table Height el 35 1 2 in Table Information Planer Table len Mis AR 23 1 8 in Fable Width ee yas 12 1 4 in Table T hike a pe 1 5 8 in Floor To Table Height uuu uuu 32 1 2 in Construction Body Assembly Construction
4. View this page in color at www grizzly com COLOR KEY BLACK G WHITE 0 GREEN em 96 Ground Ex w ES ES GS Ad L11 H 12 3 L3 5 No13 N NC15 Mi 6 PO 2 T1 2 T2 4 T3 6 NO14 SWITCH C E 8 SET RESET Gn ar 5 MAGNETIC SWITCH ASSEMBLY EMERGENCY 20718 2 Rd ai Bk S2 Bk as NG Ground A Ground A nn m ANN 220V un Rd BR Gn Capacitor 220 VAC MOTOR O gone 3BOVAC Io 6 al ig 9 16 30 PLUG Capacitor as recommended 400MFD Bk Bk 8 125VAC 54 o G0633 G0634 Jointer Planer Combo Machine Stand Assembly Parts Breakdown 13 2 l 13 3 13 1 v G0633 G0634 Jointer Planer Combo Machine O 55 REF PART 56 Stand Parts List DESCRIPTION P0633001 FRAME REF PART DESCRIPTION 19 P0633019 DEPTH SCALE 20 21 217 22 23 24 25 26 27 28 29 28 292 203 204 29 5 29 6 30 a
5. 220V LSM Em 10 ft Cord ET 12 gauge Recommended Breaker SIZO aasa ice 30 amp AA No Motors Main TIPO nai Mana iiie aaa kan NA TEFC Capacitor Start Induction FIOASEPOWO Tu mainan a a daa 5 HP Voltage m laha 220V Phase ol Single AND a cee os id 25A SA 3450 RPM eu TEE 60 Hz Number Of Speed italia 1 a lis eee eee Twin V Belts ABALA AA Nahi Shielded and Lubricated Main Specifications Fence Information gni a AA yasaq Gaston ae kak ae kak a a soe es 39 3 8 in gear deer P e 5 7 8 in bt 45 and 90 deg Cutting Capacities Jointer Bevel Sua e REED olaa 0 45 deg a n unn ug inuitus teet cet a AG 12 in Maximum Depth Of Guti uu a Soucek nete fans ADAN GA GANAN ak Dune ee eg Ba 1 8 in Number Cuts Per MINUTO u ut uu uyu ul ap Rete grid CY Tas ian 20 136 Minimum Stock LONG UN n ki DOZ Gan kep baf tin pe A ke AAS ane dere ten DA cent ER d 5 5 8 in Model GO634Z Manual Insert Mfg 5 09 O 3 Cutting Capacities Planer Maximum Width of Cut 12in Maximum Depth of Cut Planing Full Width mm u u 1 8 in Maximum Depth of Cut Planin
6. 60 Hz Number Of Speeds aeter a AN ip atv ug ANA 1 Power uuu kk k Twin V Belts EI r Shielded and Lubricated Main Specifications Fence Information Fence LON Qt PEE 39 3 8 in Fence Height crosse 5 7 8 in 005 45 and 90 deg Cutting Capacities Jointer 2 Erro ue eros 0 45 deg Maximum Width Of QUE ua ot ek to wo 12 in Maximum Depth Of Cut EE 1 8 in Number of Cuts Per Minute 20136 Minimum Stock Lem th nanana 5 5 8 in G0633 G0634 Jointer Planer Combo Machine O 5 Cutting Capacities Planer Maximum Width Or GU ak an modi dlls 11 3 4 in Maximum Depth of Cut Planing Full 0 1 8 in Maximum Depth of Cut Planing 6 Wide Board u 5 32 in Number of Cuts Per Minute 20136 Number of Cuts Per INCH
7. eee treize dm 10 ft re 12 gauge Recommended Breaker SIZO er 30 amp A No Motors Main Type TEFC Capacitor Start Induction HOSP Weiss retine aa ok kk e ease ee AA to pia 5 HP foci 220V otl Single sy EE 25A OP arsusa AA tice a 3450 RPM GY CIS a 60 Hz Number Of Speeds aeter ma Pope derat LAAN ANAN dir ty oup 1 Power TANSYON u kk k Twin V Belts EI r Shielded and Lubricated Main Specifications Fence Information Fence LON Qt PEE 39 3 8 in Fence Height cosse 5 7 8 in 005 45 and 90 deg Cutting Capacities Jointer 2 eroe reos xta 0 45 deg Maximum Width Of Ree le 12 in Maximum Depth Of Cut EE 1 8 in Number of Cuts Per Minute aa AA santos cada cd aan n on a AA ABG kapihan 15102 Minimum Stock E 5 5 8 in G0633 G0634 Jointer Planer Combo Machine O 3 Cutting Capacities Planer Maximum Widthot Ee
8. 1 5 8 in Floor To Table Height hinata iia ppa a pe P p e canes ie 32 1 2 in Construction Body Assembly Construction ceo ea Cast Iron Cutterhead Assembly Constr ction 22222222 anu u Dee ak A and oak rann GG Steel Infeed Roller Construction Steel Outfeed hHollerGonstri cuo ak ta hay o ERES a acido Steel Stand Construction cil EE Heavy Gauge Sheet Metal Table Constt ctior cute A EE CS Eee nn OM a Dean AE su suu Cast Iron a nsn twe e e Pen SSS A ia Aa Powder Coated Other Infomation Dust Port SIZE u u o U UL LS 7 AER DU 4 in Number of DUSEL POMS ec dre ene ec e on setae quc sa ur ue a a hu pe o e Suma do dc 2 Measurement Scale Joititer ia u ANN Aa Inch Measurement Scale Planer lt lt lt Inch Metric Other Specifications County OF ONOI SSS Qam qasa Taiwan uu E A 1 Year Serial Number n aaa ye ID Label on Front of the Stand Features
9. 1 Remove the shaft lock knob and insert the cutterhead guard shaft into the bracket hole as shown in Figure 13 Figure 13 Installing cutterhead guard 2 Move the fence forward until it touches the cutterhead guard 3 Thread the lock knob into the bracket so the threads fit into the shaft groove Figure 13 and secure the guard into place Adjust the guard and lock knob as needed so the guard fully covers the cutterhead 4 Test the guard by pulling it back and letting go The rubber dot on the guard should hit the fence when the guard comes back The guard should snap back over the cutterhead without dragging across the table lf the guard drags across the table raise it until it won t drag then tighten the shaft lock lf the guard does not snap back remove it and repeat Steps 1 3 G0633 G0634 Jointer Planer Combo Machine Kn ife Setti ng Gauge To connect a dust collection hose 1 Fit the 4 dust hose over the jointer dust port see Figure 15 or over the planer dust Assemble the knife setting gauge using the knife port see Figure 16 depending upon which setting gauge rod feet and 9mm e clips as shown operation mode is setup and secure in place in Figure 14 with a hose clamp Figure 14 Knife setting gauge assembly Figure 15 Dust hose attached to jointer dust port Dust Collection A4 CAUTION DO NOT operate the Model G0633 G0634 without an adequate dust colle
10. DESCRIPTION REF PART DESCRIPTION 200 P0633200 CUTTERHEAD MOUNTING BLOCK 220 P0633220 SPACER 201V2 221 201 1 222 201 2V2 224 201 8 225 201 4 226 204 1A P0633104 1A PLANER DUST PORT V2 09 07 227 PB51 HEX BOLT 1 4 20 X 3 8 206 P0633206 OUTFEED ROLLER 228V2 P0633228V2 SET SCREW M5 8 X4 207 P0633207 INFEED ROLLER 229 PSS07 SET SCREW 1 4 20 X 1 2 208 P0633208 COVER 230 P0633230 MOTOR 5HP 209 230 1 210 230 2 211 230 3 212 230 4 213 230 5 214 230 6 215 231 215 6 232 215 7 233 215 9 234 216 235 217V2 236 218 237 219 Model G0634Z Manual Insert Mfg 5 09 9 Drive Assembly Breakdown REF PART DESCRIPTION REF PART DESCRIPTION 301 P0633301 SPROCKET 66T 321 P0633321 STUD 302 SPROCKET 34T 322 303 BUSHING 323 304 P0633304 SPROCKET 181 324 P0633324 LEVER 305 P0633305 SPACER 325 5502 SET SCREW 5 16 18 X 3 8 306 P0633306 326 5512 SET SCREW 1 4 20 X 1 307 P6204 2RS BALL BEARING 6204 2RS 327 PN05 HEX NUT 1 4 20 308 328 309 329 310 330 311 331 312 332 313 333 314 334 315 335 316 336 317 337 318 338 319 339 320 340 10 Model G0634Z Manual Insert Mfg 5 09 9 REF 401 402 403 404 405 406 407 408 408 1 408 2 409 410 411 412 413 414 415 417 418 419 Model G0634Z Manual Insert Mfg 5 09 Planer Table PART DESCRIPTION P0633401 PLANER TABLE REF 420 421 422 423 424 425 426 42
11. HA 2 90633 Machine Data Sheet 3 G0634 Machine Data Sheet 5 Identification 7 SECTION 1 SAFETY 8 Safety Instructions for Machinery 8 Additional Safety Instructions for Jointers 10 Additional Safety Instructions for Planers 11 SECTION 2 CIRCUIT REQUIREMENTS 12 12 SECTION 3 SET UP ua 13 Set Up T 13 Items Needed for Setup 13 Unpacking 13 y q 14 Hardware Recognition Chart 15 Glean AA 16 Site Considerations 16 Moving 8 Placing Base Unit 17 Setting Outfeed Table Height 18 Cutterhead Guard 18 Knife Setting 19 Dust Collection 19 Testi RUN RR 20 Recommended Adjustments 21 Tighten V Belts 21 SECTION 4 OPERATIONS 22 Operation 22 Basic Jointer Controls 22 Basic Planer Controls 24 Joint
12. Figure 22 Planer table control locations 24 Jointer Planer Conversion The Model G0633 G0634 is ready for jointer operations after it is setup To use the machine as a planer you must perform a conversion To set up the machine for planer operations 1 DISCONNECT THE JOINTER PLANER FROM THE POWER SOURCE 2 Remove the cutterhead guard 3 Loosen the quick release knobs Figure 23 and slide the fence off the machine Quick Release Figure 23 Fence removal 4 Remove the dust hose from the jointer dust port o G0633 G0634 Jointer Planer Combo Machine 5 Turn the table lock lever Figure 24 clock wise pull it out and turn the table up The table will lock into place when raised to its highest position as shown in Figure 25 Table Lock Lever Figure 25 Infeed table in up position 6 Raise the outfeed table in the same manner as you did with the infeed table 7 Swing the planer dust port clockwise over the cutterhead as shown in Figure 26 L 3 Planer Dust N Port G0633 G0634 Jointer Planer Combo Machine O 8 Connect the dust hose to the planer dust port 9 Flip the change lever Figure 22 up To change the machine for jointer opera tions 1 Lower the planer table to below the 4 mark on the table height scale 2 Reverse Steps 2 9 in the previous subsec tion Pull up on the table lock knobs to lower the table Make sure you lower the planer
13. Adjusting Jointer Table Parallelism For safe and proper cutting results the tables must be parallel to the cutterhead Adjusting them to be parallel is a task of precision and patience and may take up to one hour to complete Luckily this is considered a permanent adjustment and should not need to be repeated for the life of the machine Due to the complex nature of this task we rec ommend that you double check the current table positions to make sure that they really need to be adjusted before starting You can adjust stop bolts on the front of the tables and shim under the back of the tables to adjust them parallel to the cutterhead The correct order for adjusting the table parallel ism is to first adjust the outfeed table parallel with the cutterhead then adjust the infeed table paral lel with the outfeed table To adjust the jointer table parallelism 1 Perform the Checking Adjusting Table Parallelism procedure on Page 39 including making any necessary adjustments so the cutterhead and outfeed table are parallel 2 Place the straightedge halfway across the infeed table and halfway over the outfeed table and adjust the infeed table even with the outfeed table as shown in Figure 55 3 Place the straightedge in one of the positions shown in Figure 56 G0633 G0634 Jointer Planer Combo Machine O 4 lf the front of the infeed table is higher or lower than the outfeed table adjust the infeed table
14. Table gibs are too tight Troubleshooting Rotate clockwise until it pops out replace Repair or replace cord or plug for damaged insula tion and shorted wires Replace start capacitor Unplug machine open magnetic switch cover turn amperage dial on Thermal Protection Circuit Breaker to a higher amperage setting If switch is maxed out replace motor Inspect all lead connections on motor for loose or open connections Replace run capacitor Reduce cutting load take lighter cuts Clean out motor to provide normal air circulation Reduce cutting load take lighter cuts Unplug machine open magnetic switch cover turn amperage dial on Thermal Protection Circuit Breaker to a higher amperage setting If switch is maxed out replace motor Repair or replace connections on motor for loose or shorted terminals or worn insulation Install correct circuit breaker reduce number of machines running on that circuit Tighten V belt Page 34 Replace V belt Page 34 Inspect keys and set screws Replace or tighten if necessary Replace V belts Page 34 Adjust fan cover mounting position tighten fan or shim fan cover Tables do not lock 1 Table lock levers too high or too low 1 Adjust lock nuts and bolts G0633 G0634 Jointer Planer Combo Machine O 37 Cutting Jointer and Planer Possible Cause Possible Solution Excessive snipe gouge in the end of the board that is uneven with the r
15. dust port to the down position as shown in Figure 27 Pla Figure 27 Planer dust port in down position CAUTION Serious personal injury could occur if you place your fingers between the tables and base or between pivot points Your hands could be pinched or crushed 25 Stock Inspection and Requirements Here are some rules to follow when choos ing jointing and planing stock on a jointer or thickness planer DO NOT joint or surface plane stock that contains knots Injury to the operator or damage to the workpiece can occur if the knots become dislodged during the cutting operation DO NOT joint or surface plane against the grain direction Cutting against the grain increases the likelihood of stock kickback as well as tear out on the workpiece Jointing and surface planing with the grain produces a better finish and is safer for the operator Cutting with the grain is described as feeding the stock so the grain points down and toward you on the jointer Figure 28 or away from you on the planer Figure 29 as viewed from the edge Note f the grain changes direction along the edge of the board decrease the cutting depth and make additional passes CORRECT FEED DIRECTION ROTATION OUTEEED TABLE 7 x INFEED TABLE x With Grain FEED DIRECTION INCORRECT L ROTATION 7 OUTFEED TABLE 7 NG INFEED TABLE FT Against Grain Figure 28 Correct an
16. Adjusting table parallelism spring tension Likewise if you primarily plane rough lumber with inconsistent surface heights more spring tension is a must to keep the workpiece feeding through the planer without stopping lIf the table is not parallel to the cutterhead side to side Figure 75 loosen the two lock nuts on the right or left side of the cyl inder liner Adjust the set screws to raise or lower the table so it is parallel to the cutterhead If workpieces regularly stop feeding during opera tion it may be a sign of weak spring tension To adjust feed roller spring tension lf the table is not parallel to the cutterhead front to back Figure 76 loosen the two 1 Locate the four adjustment screws located lock nuts at the front or back of the cylinder on the top of the planer as shown in Figure liner Adjust the set screws to raise or lower 78 the front or back of the table so it is parallel to the cutterhead 4 Tighten the four cap screws on the cylinder liner uH i Tension Screws JH Y MAE Waah Figure 78 Spring tension screws G0633 G0634 Jointer Planer Combo Machine O 51 2 Adjust the tension screws counterclockwise so that they are five to seven turns below the top of the head casting lf the workpiece slips when you feed it turn the screws Y to 1 turn counterclockwise to increase spring tension lf the workpiece is abruptly grabbed when initiall
17. Fence Tilting The tilt lock Figure 20 secures the fence at any position in the available range Fence stops set the fence at 90 or 45 outward The tilt lock must be tightened before cutting See Page 47 for more detail on adjusting the fence stops G0633 G0634 Jointer Planer Combo Machine O To move the fence to 45 outward loosen the tilt lock and fence height knobs move the fence flush against the table see Figure 21 and tighten the height knobs and tilt lock Verify the angle with a 45 square To return the fence to the 90 posi tion loosen the tilt lock and height knobs raise the fence to 90 and tighten the height knobs and tilt lock Check the fence angle with a 90 square and make sure the fence and table are flush Fence Height Knobs Figure 21 Fence flush with table at 45 23 Basic Planer Controls This section covers the basic controls used during routine planer operations See Page 22 for a description of START STOP EMERGENCY OFF buttons Table Height Handwheel To move the planer table rotate the table height handwheel Figure 22 Table Lock Lever Turn the lever clockwise to prevent the table moving during planer opera tions loosen to move the table handwheel Table Height Scale Read depth of cut from the inch millimeter scale Change Lever When the lever is in the up posi tion this converts the machine to planer opera tions L Table Height Handwheel
18. Inc GRIZZLY INDUSTRIAL INC P O BOX 2069 BELLINGHAM WA 98227 2069 FOLD ALONG DOTTED LINE Send a Grizzly Catalog to a friend Name Street TAPE ALONG EDGES PLEASE DO NOT STAPLE OMAN CT TOOL WEBSITE Buy Direct and Save with Grizzly Trusted Proven and a Great Value Visit Our Website Today And Discover Why Grizzly Is The Industry Leader e SECURE ORDERING ORDERS SHIPPED WITHIN 24 HOURS E MAIL RESPONSE WITHIN ONE HOUR Call Today ForA FREE Full Color Catalog sag
19. Outfeed Tables o G0633 G0634 Jointer Planer Combo Machine MACHINE DATA hr IZZIY SHEET Industrial Inc Customer Service 570 546 9663 To Order Call 800 523 4777 Fax st 800 438 5901 MODEL G0634 JOINTER PLANER COMBINATION MACHINE W SPIRAL CUTTERHEAD Product Dimensions lm aes 672 lbs Lerigi Width Eleight 4444 41 1 4 x 59 5 8 x 45 in Foot Print Eength Width 2 a nd a GG PRA tene des anis ka bed e an konbe an ata nana aks pak paka 19 1 2 x 26 in Shipping Dimensions AA AA AA AA Wood Crate CONS Machine EE 767 lbs Esnoth Width ici ad a 34 1 4 x 62 1 2 x 44 3 8 in Electrical OWL OT Magnetic with Thermal Overload Protection S Witch Voltage iii id i 220V Cord eee treize dm 10 ft re 12 gauge Recommended Breaker SIZO er 30 amp A No Motors Main Type TEFC Capacitor Start Induction HOSP Weiss retine aa ok kk e ease ee AA to pia 5 HP foci 220V otl Single AMPS sy EE 25A OP arsusa AA tice a 3450 RPM GY CIS
20. correcting potential problems 7 Press the EMERGENCY OFF button to stop the machine 8 WITHOUT resetting the switch press the ON button The machine should not start If the machine does not start the EMERGENCY OFF button safety feature is working correctly If the machine does start with the EMERGENCY OFF button pushed in immediately disconnect power to the machine The EMERGENCY OFF button safety feature is not working correctly This safety feature must work properly before proceeding with regular operations Call Tech Support for help 9 Press the ON button then immediately press the OFF button on the magnetic box Figure 1 Page 7 lf the machine turns off the OFF button is working correctly The Test Run is com plete lIf the machine does not stop disconnect power to the machine The OFF button is not working correctly This feature must work properly before proceeding with regu lar operations Call Tech Support for help o G0633 G0634 Jointer Planer Combo Machine Recommended Adjustments For your convenience the adjustments listed below have been performed at the factory and no further setup is required to operate your machine However because of the many variables involved with shipping and storage some of these adjust ments may need to be repeated to ensure opti mum cutting results Keep this in mind as you start to use your new jointer planer Step by step instructions for th
21. description of the main compo nents shipped with your machine Lay the compo nents out to inventory them Note f you can t find an item on this list check the mounting location on the machine or examine the packaging materials carefully Occasionally we pre install certain components for shipping purposes Common Components Figure 3 amp 3 Qty A Jointer Planer Assembly Not shown 1 B Push BIOCKS E 2 C Cutterhead Guard Assembly 1 D Hardware and Tools Not Shown Wrench 12 14 1 Hex Wrench 3mm 1 G0633 ONLY Figure 4 E Knife Setting Jig Hardware Knife Setting Gauge Feet 2 Knife Setting Gauge Rod 1 E Clips 9mm 2 F Tools Not Shown Wrench 8 10mm 1 G0634 ONLY Figure 5 G Spiral Cutterhead Hardware ndexable Carbide Inserts 5 Flat Head Torx Screws M6 1 x 15 10 Torx Drivers 20 5 T Handle Wrench 1 4 1 Figure 3 Common components 14 Figure 4 Knife gauge hardware Figure 5 Spiral cutterhead hardware If any nonproprietary parts are missing e g a nut or a washer we will gladly replace
22. is very flat surface plane the workpiece on the jointer until it is flat having the face flat will ensure that it sits flat on the planer table during operation 3 Adjust the table height to slightly lower than your workpiece height to ensure the first cut is as light as possible approximately a2 Me 4 Start the planer 5 Place the flat side of the board down on the G0633 G0634 Jointer Planer Combo Machine o table on the left side facing the front of the machine and feed the workpiece through the planer in the opposite direction as when jointing Make sure not to stand directly in front or behind the workpiece to avoid kick back injury lf the cut is too heavy and bogs down the planer turn the planer OFF immediately allow it to come to a complete stop remove the workpiece and repeat Steps 3 5 Measure your workpiece thickness and adjust the table height as necessary to take a lighter or heavier pass depending on your needs For most wood types Vs per pass is a good cutting depth Note Any time you switch directions with the table height handwheel there will be a small amount of backlash so the first crank of the handwheel after switching directions will be slightly less than Ae However as long as you move the handwheel in the same direc tion during operation backlash will not be a factor so SECTION 5 ACCESSORIES G1738 Rotacator Precision Planer Tool The Rotacator is a di
23. on the surface of the infeed table Start the jointer Press the workpiece against the table and fence with firm pressure Use your trailing hand to guide the workpiece through the cut and feed the workpiece over the cutterhead Note f your leading hand gets within 4 of the cutterhead lift it up and over the cutterhead and place it on the portion of the workpiece that is over the outfeed table Now focus your pressure on the outfeed end of the workpiece while feeding and repeat the same action with your trailing hand when it gets within 4 of the cutterhead To keep your hands safe DO NOT let them get closer than 4 from the cutterhead when it is mov ing Repeat Step 7 until the entire edge is flat 29 Bevel Cutti ng To bevel cut on the jointer 1 Readand understand SECTION 1 SAFETY ny m beginning on Page 8 The purpose of bevel cutting is to cut a specific angle into the edge of a workpiece see Figures 2 Make sure your stock has been inspected 36 amp 37 for dangerous conditions as described in the Stock Inspection amp Requirements instruc tions beginning on Page 26 The Model G0633 G0634 has preset fence stops at 45 outward and 90 If your situation requires a different angle the preset fence stops can be 3 easily adjusted for your needs Set the cutting depth for your operation We suggest between e and 1 4 for bevel cut ting using a more shallow depth for hard NO TICE
24. planer or remove guards covers when the planer is connected to power or during operation AWARNING Like all machinery there is potential danger when operating this machine Accidents are frequently caused by lack of familiarity or failure to pay attention Use this machine with respect and caution to lessen the pos sibility of operator injury If normal safety precautions are overlooked or ignored seri ous personal injury may occur G0633 G0634 Jointer Planer Combo Machine O 8 CUTTING LIMITATIONS The planer may kick out a workpiece at the operator or be damaged if pushed beyond these limits e Maximum Depth of Cut e Maximum Width of Cut e Minimum Board Length e Maximum Board Thickness CLEAN STOCK Only plane clean stock Planing stock with nails staples or imbed ded stone will damage your inserts knives and may cause a fire hazard if the dust col lector captures sparks or hot particles that have contacted the inserts knives Always thoroughly inspect and prepare stock to avoid these hazards REMOVING JAMMED WORKPIECES To avoid serious injury always stop the plan er and disconnect power before removing jammed workpieces DULL DAMAGED INSERTS KNIVES The planer may kick out a workpiece at the oper ator or give poor finish results if it is operated with dull or damaged inserts knives UNPLUGGING DURING ADJUSTMENTS When connected to power the planer can be accidentally turned ON Always discon n
25. stop bolts see Correcting Infeed Table to Cutterhead Parallelism on Page 40 lf the rear of the infeed table is higher or lower than the outfeed table shim the infeed table to adjust it parallel with the outfeed table Follow Steps 4 6 Loosen the cap screws shown in Figure 57 Cap Screws Uper Shim Location Lower Shim Location Figure 57 Infeed table hinged shaft Jointer table raised for clarity While an assistant raises the infeed table slip shims between the hinged shaft and the jointer base then retighten the cap screw Shimming the top position will raise the rear cutterhead side of the table shimming the lower position will raise the rear infeed side Repeat Step 3 with each of the remaining straightedge positions and adjust the table front to back using the shims as many times as necessary until the infeed table is parallel with the outfeed table Set the knives refer to Page 43 Reinstall the cutterhead guard 41 Inspecting Knives G0633 Only Tools Needed Qty Knife Selling Gauge 1 Straightedge 1 The height of the knives can be inspected with the knife setting jig or with a straightedge Inspecting the height of the knives with a straight edge ensures that they are set evenly with the outfeed table at their highest point in the cutterhead rotatio
26. to become familiar with the controls and opera tions before starting the machine AWARNING Wear safety glasses dur ing the entire set up pro cess AWARNING The Model G0633 G0634 is a heavy machine DO NOT over exert yourself while unpacking or mov ing your machine get assistance G0633 G0634 Jointer Planer Combo Machine O Items Needed for Setup The following items are needed to complete the setup process but are not included with your machine Description Qty e Safety Glasses for each person 1 Power Lifting Equipment 1 e Lifting Straps 800 Ib Capacity Optional 1 e Dust Collection System 1 e 4 Dust Hose length as needed 1 e 4 Hose Clamp 1 e Shop Rags for Cleaning As needed e Solvent Cleaner As needed Unpacking The Model G0633 G0634 was carefully packed when it left our warehouse If you discover the machine is damaged after you have signed for delivery please immediately call Customer Service at 570 546 9663 for advice Save the containers and all packing materials for possible inspection by the carrier or its agent Otherwise filing a freight claim can be difficult When you are completely satisfied with the condi tion of your shipment inventory the contents 13 Inventory The following is a
27. which edges are used and which are new When the reference dot revolves back around to its starting position the insert should be replaced To rotate or change a carbide insert 1 DISCONNECT THE JOINTER PLANER FROM THE POWER SOURCE 2 Remove any sawdust from the head of the carbide insert Torx screw 3 Remove the Torx screw and carbide insert 4 Clean all dust and dirt off the insert and the cutterhead pocket from which the insert was removed and replace the insert so a fresh sharp edge is facing outward Note Proper cleaning is critical to achieving a smooth finish Dirt or dust trapped between the insert and cutterhead will slightly raise the insert and make noticeable marks on your workpieces the next time you plane 5 Lubricate the Torx screw threads with a light machine oil wipe the excess oil off the threads and torque the Torx screw to 48 50 inch pounds Note Excess oil may squeeze between the insert and cutterhead thereby lifting the insert slightly and affecting workpiece finishes 45 Calibrating Depth Scale The depth scale on the infeed table can be cali brated or zeroed if it is not correct Tools Needed Qty Ss de 1 Phillips Screwdriver 1 To calibrate the depth scale 1 DISCONNECT THE JOINTER PLANER FROM THE POWER SOURCE 2 Set the outfeed table height as described in the Setting Outfeed Table Height instruc tions on
28. 32 34 36 37 38 39 40 22 43 49 O G0633 G0634 Jointer Planer Combo Machine Table Assembly Parts Breakdown amp List 119 111 114 gt REF 101 102 103 104 2 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 G0633 G0634 Jointer Planer Combo Machine O PART DESCRIPTION P0633101 INFEED TABLE REF 120 121 122 124 125 126 127 128 129 130 131 132 133 134 215 4 215 5 215 8 243 244 PART DESCRIPTION PW07 FLAT WASHER 5 16 257 Cutterhead amp Motor Breakdown G0634 Only 58 o G0633 G0634 Jointer Planer Combo Machine REF 104 1 200 201 201 201 1 201 2 201 3 201 4 202 203 204 205 206 207 208 209 210 211 212 213 214 215 215 6 215 7 215 9 216 217 218 219 220 G0633 G0634 Jointer Planer Combo Machine o Cutterhead 4 Motor Parts List PART DESCRIPTION P0633104 1 PLANER DUST PORT 12 SPIRAL CUTTERHEAD G0634 P0634201 3 TORX T HANDLE WRENCH 6MM G0634 P0634201 4 TORX BIT T 20 G0634 REF 221 222 223 224 225 226 227 228 229 230 230 1 230 2 230 3 230 4 230 5 230 6 231 232 233 234 235 236 237 238 238 1 238 2 238 3 241 243 244 PART DESCRIPTION PSS07 SET SCREW 1 4 20 X 1 2 59 Drive Assembly Breakdown amp List REF PART DESCRIPTION 113 P0633113 PLASTIC KNOB 301 0633301 SPROCKET 66T 302 0633302 SPROCKET 303 P0633303 BUSHIN
29. 43 617 644 618 645 619 646 620 647 621 701 622 702 623 703 624 704 625 705 626 707 627 710 64 O G0633 G0634 Jointer Planer Combo Machine Safety Labels and Cosmetic Parts REF PART DESCRIPTION REF PART DESCRIPTION 38 G8588 GRIZZLY NAMEPLATE SMALL 805 P0633805 DISCONNECT POWER LABEL 800 806 801 807 802 808 802 809 803 810 804 PLABEL 15 EAR PROTECTION 2 X3 5 16 H 810 AWARNING Safety labels warn about machine hazards and ways to prevent injury The owner of this machine MUST maintain the original location and readability of the labels on the machine If any label is removed or becomes unreadable REPLACE that label before using the machine again Contact Grizzly at 800 523 4777 or www grizzly com to order new labels G0633 G0634 Jointer Planer Combo Machine O 65 WARRANTY AND RETURNS Grizzly Industrial Inc warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase This warranty does not apply to defects due directly or indirectly to misuse abuse negligence accidents repairs or alterations or lack of maintenance This is Grizzly s sole written warranty and any and all warranties that may be implied by law including any merchantability or fitness for any par ticular purpose are hereby limited to the duration of this written warranty We do not warrant or represent that the merchandise complies with the provisions of any law or acts unless the m
30. 7 428 429 430 431 432 433 434 435 436 437 438 9 PART P0633420 PW07 PLN03 PLWO2 PCAP56 PR88M PRPOSM PSS05 P0633428 PLWO4 PB16 PSS01 PCAP19 09 PNO8 PSS36 PS35 PO633437 P0633438 DESCRIPTION FLAT WASHER 5 16 OCK NUT 5 16 18 OCK WASHER 1 4 CAP SCREW 1 4 20 X 2 1 4 NT RETAINING RING 8MM ROLL PIN 5 X 30 ET SCREW 5 16 18 X 1 4 PECIAL FLAT WASHER OCK WASHER 3 8 HEX BOLT 3 8 16 X 1 1 2 ET SCREW 5 16 18 X 1 CAP SCREW 3 8 16 X 1 1 4 HEX BOLT 5 16 18 X 1 2 HEX NUT 3 8 16 ET SCREW 3 8 16 X 2 PHLP HD SCR 5 16 18 X 3 4 PECIAL SCREW 3 8 16 X 3 3 8 DII 2 a jaja rir UJ gt E 2 wn U EE 9 I Z m D nndis G Limit Switch REF PART DESCRIPTION REF PART DESCRIPTION 501 1 P0633501 1 SWING LEVER F 508 PW07 FLAT WASHER 5 16 5012 509 501 3 510 502 511 503 512 504 513 505 514 506 515 507 PLNOS LOCK NUT 5 16 18 12 O Model G0634Z Manual Insert Mfg 5 09 Fence Guard Model G0634Z Manual Insert Mfg 5 094 O 4155 Fence Guard Parts List REF PART DESCRIPTION REF PART DESCRIPTION 236 506 PHLP HD SCR 10 24 X 3 8 628 P0633628 POINTER 601 629 602 630 603 631 604 632 604 1 633 605 634 606 635 607 636 608 636 1 609 637 610 638 611 639 612 640 613 641 614 642 615 643 616 644 617 645 618 646 619 647 620 701 621 702 622 703 623 704 624 705 625 707 626 710 627 14 Model G0634Z Manual Insert Mfg 5 09 9
31. 75 SS des 22 FPM Minimum Stock LOM ths m 12 in Minimum Stock Thickness 1 4 in Maximum Stock ThieKRhess eoe u u t eee be ida 8 in Cutterhead Information Cuteread Ty E Spiral eurer 3 1 8 in N rmber of Cutter Spiral iii L IRURE a SWA Se LMM Mids DE Pa RE Ple RA kdk kat 4 Number of Indexable Cutt rg 56 Cutter Insert Type EE 4 Sided Indexable Carbide Cutler lisen Lengt y aaa t PEE 14 mm Cutter Insert sso uuu 14 mm Cutter Insert TMICKMESS Mateos sote ea seswa ik kk papi k ig obs amn Mees HE eda e Yok dabo ege 2mm Cutterhead 5034 Table Information Jointer Table London a ae a a a ERRE 59 1 2 in Table Widths ED 14 in Floor To Table Height ite Sto Ema ai ip pe cha pe mi E Rie eae RE cas 35 1 2 in Table Information Planer MESE 23 1 8 in cioe RII LUI OI EE 12 1 4 in LEl Se orc 1 5 8 in Floor To Table Height e rhe era au sss En 32 1 2 in Construction Body Assembly Construction Cast Iron Cutterhead Assembly Constru
32. E If you are not experienced with a jointer set the depth of cut to 0 and practice feeding the workpiece across the tables as described This procedure will better pre pare you for the actual operation Figure 33 Illustration of surface planing results 28 To surface plane on the jointer 1 Readandunderstand SECTION 1 SAFETY beginning on Page 8 2 Make sure your stock has been inspected for dangerous conditions as described in the Stock Inspection amp Requirements instruc tions beginning on Page 26 3 Set the cutting depth for your operation We suggest Ys for surface planing using a more shallow depth for hard wood species or for wide stock 4 Make sure your fence is set to 90 5 f your workpiece is cupped warped place it so the concave side is face down on the surface of the infeed table 6 Start the jointer AWARNING Failure to use push blocks when surface planing may result in cutterhead contact which will cause serious personal injury Always use push blocks to protect your hands when surface planing on the jointer 7 With a push block in each hand press the workpiece against the table and fence with firm pressure and feed the workpiece over the cutterhead Note f your leading hand with push block gets within 4 of the cutterhead lift it up and over the cutterhead and place the push block on the portion of the workpiece that is on the outfeed table Now f
33. G 304 P0633304 SPROCKET 18T 305 306 P0633306 307 308 309 310 311 312 313 314 315 316 0633316 317 0633317 318 0633318 319 0633319 60 320 321 322 323 324 325 326 327 328 329 330 331 332 333 334 335 336 337 338 PART DESCRIPTION PR57M INT RETAINING RING 22MM O G0633 G0634 Jointer Planer Combo Machine REF 401 402 403 404 405 406 407 408 408 1 408 2 409 410 411 412 413 414 415 417 418 419 Planer Table Breakdown amp List PART DESCRIPTION P0633401 PLANER TABLE REF 420 421 422 423 424 425 426 427 428 429 430 431 432 433 434 435 436 437 438 G0633 G0634 Jointer Planer Combo Machine o PART DESCRIPTION P0633420 3 BUSHING 461 Limit Switch Breakdown amp List 505 REF PART DESCRIPTION REF PART DESCRIPTION 501 1 P0633501 1 SWING LEVER F 508 PWO7 FLAT WASHER 5 16 501 2 509 5013 510 502 511 503 512 504 513 505 514 506 515 507 PLN03 LOCK NUT 5 16 18 62 o G0633 G0634 Jointer Planer Combo Machine Fence Guard Breakdown amp List 614 704 A 3 708 G0633 G0634 Jointer Planer Combo Machine O 63 Fence Guard List REF PART DESCRIPTION REF PART DESCRIPTION 601 P0633601 FENCE BASE 628 P0633628 POINTER 602 629 603 630 604 65 604 632 605 633 606 634 607 635 608 636 609 636 1 610 637 on 638 612 639 613 640 614 ET 615 642 616 6
34. MODEL G0634Z LA A ri JOINTER PLANER 777 COMBINATION MACHINE W Industrial Inc SPIRAL CUTTERHEAD MANUAL INSERT The Model G0634Z is the same machine as the Model G0634 except it has a different type of spiral cutterhead Except for the differences noted in this insert all other content in the Model G0633 G0634 owner s manual applies to this machine Before operating your new machine you MUST read and under stand this insert and the entire Model G0633 G0634 manual to reduce the risk of injury when using this machine If you have any further questions about this manual insert or the differences between the Model G0634Z and the Model G0633 G0634 contact our Technical Support at 570 546 9663 or email techsupport grizzly com Machine Inventory G0634Z ONLY Figure 2 Refer to the inventory in the G0633 G0634 G Spiral Cutterhead Hardware Indexable Carbide Inserts 5 Manual on Page 14 After all the parts have been removed from the crate you should have the fol Flat Head Torx Screws 10 32 x 10 lowing items Torx Drivers TAS 5 T Handle Wrench 1 4 1 Common Components Figure 1 Qty A Jointer Planer Assembly Not Shown 1 B Push 2 C Cutterhead Guard Assembly 1 D Hardware and Tools Not Shown Wrench 12 14mm 1 e Hex Wrenc
35. Page 18 3 Usethe straightedge to help adjust the infeed table exactly even with the outfeed table as shown in Figure 65 Straightedge Figure 65 Infeed table even with outfeed table 4 Using a screwdriver adjust the scale pointer to zero Figure 66 Figure 66 Depth scale adjusted to 0 position 46 Pulley Alignment Tools Needed Qty Stralghted gE en Re EEA 1 Hex Wrench 1 ESI fw 2 Proper pulley alignment see Figure 68 prevents premature belt wear The pulleys are properly aligned when they are parallel and in the same plane as each other To align the pulleys 1 Remove the fence assembly fence bracket and the V belt cover Figure 67 Figure 67 Fence and V belt cover removed 2 Place a 2 C clamp on each pulley so the adjustment shaft faces out place a straight edge on the clamps as shown in Figure 68 and visually check pulley alignment Figure 68 belt alignment o G0633 G0634 Jointer Planer Combo Machine Set Screws Pulley Cutterhead e Cutterhead Motor Motor Pulley Alignment 14 Figure 69 Pulleys properly aligned V belts are parallel and coplaner If the pulleys are aligned then no adjust ments are necessary f the pulleys are NOT aligned perform Steps 3 amp 4 3 Remove the V belts see Page 34 loosen the set screws on
36. Quick Release Fence Flip Up Tables and Change Lever Simplify Jointer Planer Conversion Jointer Tables Lock Into Raised Position for Planer Operation Hand Knobs Release Tables Cast Iron Infeed and Outfeed Tables Dual 4 Dust Ports 4 O Model G0634Z Manual Insert Mfg 5 09 Model G0634Z Manual Insert Mfg 5 09 O 5 REF PART 12 1 12 2 12 3 12 4 13 13 1 13 2 13 3 14 14 1 15 16 17 Stand Parts List DESCRIPTION P0633001 FRAME HINGE SHAFT BRACKET RIGHT HINGE SHAFT BRACKET LEFT P0633003 1 P0633004 P0633005 P0633006 1 P0633009 P0633010 P0633011 P0633012 REF PART DESCRIPTION 18 P0633018 POWER CORD 19 20 21 IN 22 23 24 25 26 27 28 29 28 203 203 29 4 29 5 29 6 30 a 32 34 36 37 38 39 40 22 43 49 9 Model G0634Z Manual Insert Mfg 5 09 Table Assembly 111 119 114 101 129 1 120 110 105 REF PART DESCRIPTION REF PART DESCRIPTION 101 P0633101 INFEED TABLE 120 PWO7 FLAT WASHER 5 16 102 121 103 122 104 2 124 105 125 106 126 107 127 108 128 109 129 110 130 111 131 112 132 113 133 114 134 115 135 4 116 135 5 117 135 8 118 143 119 PS18 PHLP HD SCR 10 24 X 1 4 144 PN07 HEX NUT 10 24 Model G0634Z Manual Insert Mfg 5 09 O fe Cutterhead amp Motor O Model G0634Z Manual Insert Mfg 5 09 Cutterhead amp Motor Parts List REF PART
37. RONGLY REC OMMEND that you read books trade maga zines or get formal training before begin ning any projects Regardless of the con tent in this section Grizzly Industrial will not be held liable for accidents caused by lack of training 22 Basic Jointer Controls This section covers the basic controls used dur ing routine jointer operations To use the machine as a planer you must perform a changeover see Jointer Planer Conversion Page 24 START Button Starts motor only if the EMERGENCY OFF button is in the out position OFF Button Stops motor when pushed in EMERGENCY OFF Button Disables the START button Enable the START button by twisting the EMERGENCY OFF button until it pops out START Button OFF Button EMERGENCY OFF Button Figure 18 START STOP button locations G0633 G0634 Jointer Planer Combo Machine Table Movement Loosen the cap screws on the infeed handgrip and outfeed table adjustment knob before moving the infeed and outfeed tables Figure 19 Use an adjustable wrench to turn the outfeed adjustment knob Outfeed Table Infeed Adj Knob Handgrip Figure 19 Table control locations Fence Movement The fence lock keeps the fence in position Figure 20 To move the fence loosen the lock and turn the fence adjustment knob to move it as needed Fence Adj Knob Figure 20 Fence lock location
38. Safety Labels and Cosmetic Parts G0634Z 810 811 NOTICE TO PREVENT DAMAGE TO LOCKING MECHANISM RELEASE TABLE LOCK KNOB BEFORE LOWERING TABLE REF PART DESCRIPTION REF PART DESCRIPTION 800 PLABEL 12 READ MANUAL 2 X 3 5 16 807 PPAINT 1 GRIZZLY GREEN PAINT 801 808 802 809 803 810 804 EAR PROTECTION 2 X3 5 16 H 811 805 812 806 P0633806 CHANGING OPERATIONS WARNING 813 G8588 GRIZZLY NAMEPLATE SMALL AWARNING Safety labels warn about machine hazards and ways to prevent injury The owner of this machine MUST maintain the original location and readability of the labels on the machine If any label is removed or becomes unreadable REPLACE that label before using the machine again Contact Grizzly at 800 523 4777 or www grizzly com to order new labels Model G0634Z Manual Insert Mfg 5 09 O 15 Accessories H4978 Deluxe Earmuffs 27dB H4979 Twin Cup Hearing Protector 29dB T20446 Ear Plugs 200 Pair 31dB Protect your hearing before its too late Especially important if you or employees operate for hours at a time H4978 T20446 Figure 4 Hearing protection assortment T20501 Face Shield Crown Protector 4 T20502 Face Shield Crown Protector 7 T20503 Face Shield Window T20452 Kirova Anti Reflective S Glasses T20451 Kirova Clear Safety Glasses H0736 Shop Fox Safety Glasses H7194 Bifocal Safety Glasses 1 5 H7195 Bifocal Saf
39. The easiest way to determine if your planer table has a parallelism problem with the headstock is to plane a workpiece and measure the thickness in multiple locations If the workpiece is tapered from left to right or from front to back then parallelism may be a problem Use your Rotacator Page 32 to further inspect the table parallelism If you do not have a Rotacator a wood block and feeler gauges may be used but extra care must be taken to ensure accuracy If the table is not within the maximum allowable tolerances it must be adjusted Table Parallelism Adjustments The table is adjusted with the set screws on the cylinder liner To adjust the table parallelism 1 DISCONNECT THE JOINTER PLANER FROM THE POWER SOURCE 2 Raise the planer table as far as possible O G0633 G0634 Jointer Planer Combo Machine 3 Loosen the four cap screws on the cylinder E liner as shown in Figure 77 Spring Tension Tools Needed Qty d Hex Wrench 6mm 1 Set Screw ut Roller spring tension must be adjusted so that NER feed roller pressure is uniform Roller spring ten li sion will vary depending on the type of wood you plane This is usually determined from trial and error Generally speaking less spring tension is more forgiving on workpieces Therefore if you primar ily plane milled lumber with relatively consistent surfaces you can get away with having less Figure 77
40. akdown 55 Stand Parts LiSlu u u u u maa 56 Table Assembly Parts Breakdown amp List 57 Cutterhead 8 Motor Breakdown 58 Cutterhead 8 Motor Parts List 59 Drive Assembly Breakdown amp List 60 Planer Table Breakdown amp List 61 Limit Switch Breakdown amp List 62 Fence Guard Breakdown amp List 63 Femce Guard LISE paaa na 64 Safety Labels and Cosmetic Parts 65 WARRANTY AND RETURNS 66 INTRODUCTION Foreword We are proud to offer the Model G0633 G0634 Jointer Planer Combination Machine This machine is part of a growing Grizzly family of fine woodworking machinery When used according to the guidelines set forth in this manual you can expect years of trouble free enjoyable operation and proof of Grizzly s commitment to customer satisfaction The specifications drawings and photographs illustrated in this manual represent the Model G0633 G0634 when the manual was prepared However owing to Grizzly s policy of continuous improvement changes may be made at any time with no obligation on the part of Grizzly For your convenience we always keep current Grizzly manuals available on our website at www grizzly com Any updates to your machine will be reflected in these manuals as soon as they are complete Visit our site often to check for the lat est update
41. al indicator on a magnetic base and is designed for quickly and accurately setting the critical tolerances needed when adjust ing any planer so that nasty surprises such as non parallel and chattered cuts can be eliminated A great setup tool for other machines Accurate to 0 001 Indicator rotates 360 Figure 38 Rotacator Precision Planer Tool G5562 SLIPIT 1 Qt Gel G5563 SLIPIT 12 oz Spray G2871 Boeshield T 9 12 oz Spray G2870 Boeshield T 9 4 oz Spray H3788 G96 Gun Treatment 12 oz Spray H3789 G96 Gun Treatment 4 5 oz Spray AND WATERPROOF LUBRICATION n does all three Tears Lubricates Pot BOESHIELD Figure 39 Recommended products for protect ing unpainted cast iron steel parts on machinery 32 H9816 Power Twist V Belt 3 8 x 60 Smooth running with less vibration and noise than solid belts The Power Twist V belts can be customized in minutes to any size just add or remove sections to fit your needs Requires two Power Twist V belts to replace the stock V belts on your Model G0633 G0634 b 4 y Figure 40 H9816 Power Twist V Belt G9643 8 Precision Straightedge G9644 12 Precision Straightedge H2675 16 Precision Straightedge Ideal for aligning your outfeed bed to the cutterhead and calibrating your depth scale These grade 00 heavy duty stainless steel straightedges are manufactured to DIN874 standards for profes sional results in set up and i
42. ands to operate the machine DO NOT OVERREACH Maintain stability and balance at all times MANY MACHINES EJECT WORKPIECES TOWARD OPERATOR Know and avoid conditions that cause the workpiece to kickback ALWAYS LOCK MOBILE BASES IF USED BEFORE OPERATING MACHINERY CERTAIN DUST MAY BE HAZARDOUS to the respiratory systems of people and animals especially fine dust Be aware of the type of dust you are exposed to and always wear a respirator designed to filter that type of dust AWARNING Additional Safety Instructions for Jointers JOINTER KICKBACK Kickback is when the workpiece is thrown off the jointer table by the force of the cutterhead Always use push blocks and safety glasses to reduce the likelihood of injury from kickback If you do not understand what kickback is or how it occurs DO NOT operate this machine CUTTERHEAD ALIGNMENT Keep the top edge of the outfeed table aligned with the cutterhead knife or insert at top dead center TDC to avoid kickback and personal inju ries PUSH BLOCKS Always use push blocks whenever surface planing Never pass your hands directly over the cutterhead without a push block WORKPIECE SUPPORT Supporting the workpiece adequately at all times while cutting is crucial for making safe cuts and avoiding injury Never attempt to make a cut with an unstable workpiece KICKBACK ZONE The kickback zone is the path directly t
43. anufacturer so warrants In no event shall Grizzly s liability under this warranty exceed the purchase price paid for the product and any legal actions brought against Grizzly shall be tried in the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our products To take advantage of this warranty contact us by mail or phone and give us all the details We will then issue you a Return Number which must be clearly posted on the outside as well as the inside of the carton We will not accept any item back without this number Proof of purchase must accompany the merchandise The manufacturers reserve the right to change specifications at any time because they constantly strive to achieve better quality equipment We make every effort to ensure that our products meet high quality and durability standards and we hope you never need to use this warranty Please feel free to write or call us if you have any questions about the machine or the manual Thank you again for your business and continued support We hope to serve you again soon 66 O G0633 G0634 Jointer Planer Combo Machine CUT ALONG DOTTED LINE Grizzly WARRANTY CARD Industrial Inc Name Street 2 City State Zip Phone Email Invoice Model Order Serial The following information is given on a v
44. be adjusted if they do not lock Tools Needed Qty Wrench 14 1 To adjust the table lock levers 1 DISCONNECT THE JOINTER PLANER FROM THE POWER SOURCE 2 Remove the cutterhead guard 3 Raise the table on the side of the lock lever that does not lock 4 Loosen the lock nut on the special bolt under the table as shown in Figure 72 Figure 72 Table lock lever bolt 5 Adjust the bolt height a few turns lower the table and try engaging the lock lever 6 Repeat Steps 3 5 until the lever engages then secure the lock nut o G0633 G0634 Jointer Planer Combo Machine 3 R S 1 2 ith h f d bl ib Adjusting Gibs Repeat Steps 1 2 with the outeed table y The function of the table gibs is to eliminate excessive play in the table movement The gibs also control how easy it is to move the tables Tools Needed Qty Adjustable Wrench 1 Flex Wrench BMM enrii bain 1 To adjust the table gibs 1 Using an adjustable wrench loosen the infeed table gib nut under the rear of the table Figure 73 a Figure 74 Outfeed table gib control gt Set the outfeed table height as described in Setting Outfeed Table Height on Page 18 Figure 73 Infeed table gib control 2 Using an 8mm hex wrench tighten the gib setscrew a small amount then check the table by moving it up and down Adjust the set screw as needed until
45. cation locations O G0633 G0634 Jointer Planer Combo Machine SECTION 7 SERVICE Review the troubleshooting and procedures in this section to fix or adjust your machine if a problem devel ops If you need replacement parts or you are unsure of your repair skills then feel free to call our Technical Support at 570 546 9663 Motor amp Electrical Possible Cause Possible Solution Motor will not start breakers blow Motor fails to devel op full power or motor decreases rapidly with load overheats or stalls Cutterhead slows or squeals when cut ting especially on start up Loud repetitious noise coming from machine Table Jointer Possible Cause Possible Solution Adjust table gibs Page 49 Symptom Tables are hard to adjust Emergency off button depressed Start capacitor is at fault Thermal protection circuit breaker amper age is set too low or motor is at fault Open circuit in motor or loose connections Motor run capacitor at fault Motor overloaded during operation Air circulation through the motor restricted Motor overloaded during operation Thermal protection circuit breaker amper age is set too low or motor is at fault Short circuit in motor or loose connections Circuit breaker tripped V belt loose V belt worn out Pulley set screws or keys are missing or loose V belts are damaged Motor fan is hitting the cover
46. ction nnne nennen nennen nnns Steel Infeed Roller Construction SG Ganang Steel Outfeed N ale ACUNA Steel Stand Construction a eis Heavy Gauge Sheet Metal Table Construction aii ei AA Cast Iron acl Powder Coated Other Infomation Dust POM 146 iia haaha 4in NamibB rot Dust POMS u u l E tne savant da 2 Measurement A Inch Measurement Scale Planer U Inch Metric Other Specifications eei E Renee Taiwan Waranty 1 Year Serial Number Location ID Label on Front of the Stand Features Quick Release Fence Flip Up Tables and Change Lever Simplify Jointer Planer Conversion Jointer Tables Lock Into Raised Position for Planer Operation Hand Knobs Release Tables Cast Iron Infeed and Outfeed Tables Dual 4 Dust Ports 6 o G0633 G0634 Jointer Planer Combo Machine Identification Outfeed Table Fence Cutterhead Guard Fence Height Knobs Quick Release Knobs Tilt Lock Fence Lock Lever Fence Adjustment Knob Infeed Table Lock Knob Infeed Handgrip Infeed Table Jointer Dust Port Planer Table gt gt G0633 G0634 Jointer Planer Combo Machine Figure 1 G0634 identification and controls xz cdoxovoz
47. ction system This machine creates substantial amounts of wood dust while operating Failure to use a dust collection system can result in short and long term respiratory illness Recommended CFM at Each Dust Port 400 Figure 16 Dust hose attached to planer dust Do not confuse this CFM recommendation with port the rating of the dust collector To determine the CFM at the dust port you must consider 2 Tug the hose to make sure it does not come these variables 1 CFM rating of the dust col off lector 2 hose type and length between the dust collector and the machine 3 number Note A tight fit is necessary for proper per of branches or wyes and 4 amount of other formance open lines throughout the system Explaining how to calculate these variables is beyond the scope of this manual Consult an expert or pur chase a good dust collection how to book G0633 G0634 Jointer Planer Combo Machine O 19 Test Run Once the assembly is complete test run your machine to make sure it runs properly and is ready for regular operation The test run consists of verifying the following 1 The motor powers up and runs smoothly and without vibration and 2 the stop button safety feature works correctly If during the test run you cannot easily locate the source of an unusual noise or vibration stop using the machine immediately then review Troubleshooting on Page 37 If you cannot find a remedy contact our Tech Support a
48. d incorrect grain alignment to cutterhead jointer 26 CORRECT ROTATION OUTFEED TABLE zt Y FEED DIRECTION X AA EZ INFEED TABLE With Grain INCORRECT e ROTATION OUTFEED TABLE 7 FEED DIRECTION ANA INFEED TABLE Against Grain Figure 29 Correct and incorrect grain alignment to cutterhead planer e Remove foreign objects from the stock Make sure that any stock you process with the jointer planer is clean and free of any dirt nails staples tiny rocks or any other foreign objects which if they hit the knives or inserts and are drawn into the dust collector may cause a fire hazard The particles may also damage the knives inserts Wood stacked on a concrete floor can have small pieces of stone or concrete pressed into the surface Only process natural wood fiber through your jointer planer Never joint MDF par ticle board plywood laminates or other syn thetically made materials e Make sure all stock is sufficiently dried before jointing or planing Wood with a moisture content over 2096 will cause unnec essary wear on the knives inserts and poor cutting results Excess moisture can also hasten rust and corrosion e Scrape all glue off of boards before plan ing e Keep your work area clear Jointer Specific Rules e Make sure your workpiece exceeds the minimum dimension requirements Figures 30 amp 31 befor
49. ding amputation electrocution or death The owner of this machine equipment is solely responsible for its safe use This responsibility includes but is not limited to proper installation in a safe environment personnel training and usage authorization proper inspection and maintenance manual availability and comprehension application of safety devices blade cutter integ rity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications or misuse WARNING Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm Some examples of these chemicals are Lead from lead based paints Crystalline silica from bricks cement and other masonry products e Arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals Work in a well ventilated area and work with approved safety equip ment such as those dust masks that are specially designed to filter out microscopic particles Table of Contents INTRODUCTION 2 2 Contact
50. e so that the knife edge is touching the middle pad of the gauge Hold the gauge down and only tighten the gib bolts enough to hold the knife in place Repeat Steps 5 7 with the other knives Rotate the cutterhead to the first knife you started with Slightly tighten all the gib bolts by following the tightening sequence show in Figure 63 Repeat this step on the rest of the knives then final tighten each gib bolt Figure 63 Gib tightening sequence If you used the knife setting gauge to set the knife heights use the straightedge to adjust the outfeed table height evenly with the knives at top dead center the highest point in their rotation If you used the straightedge to set the knife heights skip to the next step Replace the cutterhead guard and the motor access panel O G0633 G0634 Jointer Planer Combo Machine Replacing Carbide Inserts G0634 Tools Needed Qty T Handle Wrench w T 20 Torx Bit 1 The cutterhead is equipped with 56 indexable car bide inserts Each insert can be rotated to reveal any one of its four cutting edges Therefore if one cutting edge becomes dull or damaged simply rotate it 90 to reveal a fresh cutting edge Figure 64 Reference Dot Figure 64 Insert rotating sequence G0633 G0634 Jointer Planer Combo Machine O In addition each insert has a reference dot on one corner As the insert is rotated the reference dot location can be used as an indicator of
51. e between the ruler and table N 0 062 to 0 069 Straightedge Feeler Gauge Figure 53 Using feeler gauge to check outfeed table cutterhead height 5 Continue placing the straightedge in the remaining positions shown in Figure 52 In each position the feeler gauge measurement should be nearly identical lIf the outfeed table height above the cutterhead is equal across the table in each position then the outfeed table is already parallel with the cutterhead Go to Checking Infeed Table Parallelism on Page 40 If the outfeed table height is not equal across the table in any of the positions then the outfeed table is not parallel with the cutterhead Correct the outfeed table parallelism then correct the infeed table parallelism 39 Correcting Outfeed Table to Cutterhead Parallelism This procedure involves turning the table stop bolts to raise or lower the front of the tables until they are parallel with the cutterhead To correct outfeed table parallelism 1 Loosen the lock nuts on both stop bolts shown in Figure 54 at the front of the table Lock Nuts Figure 54 Outfeed table stop bolt and lock nut 2 Raise the stop bolts just enough so the front edge of the table is higher than the cutterhead then adjust each stop bolt a sixth of a turn clockwise to gradually lower the table 3 Check the outfeed table height again see Steps 3 5 Page 39 4 Continue lowering th
52. e bolts and checking until the outfeed table height above the cutterhead is equal across the table Checking Infeed Table Parallelism 1 Follow all the steps for checking the outfeed table parallelism to first make sure that the outfeed table is parallel with the cutterhead 2 Place the straightedge halfway across the infeed table and halfway over the outfeed table and adjust the infeed table even with the outfeed table as shown in Figure 55 40 Straightedge a Figure 55 Infeed and outfeed tables set evenly lf a knife or insert touches the straightedge turn the cutterhead so the knives do not interfere lf the cutterhead touches the straightedge raise the outfeed table higher than the cutterhead 3 Place the straightedge in the positions shown in Figure 56 In each position the straight edge should sit flat against both the outfeed table and the infeed table Black Lines Represent Straightedge Positions from Overhead View Figure 56 Straightedge positions for checking infeed outfeed table parallelism lf the straightedge sits flat against both the infeed and outfeed table then the tables are parallel Set the outfeed table height and replace the cutterhead guard Page 18 lf the straightedge does not sit flat against both the infeed and outfeed table in any of the positions then follow the Adjusting Table Parallelism instructions o G0633 G0634 Jointer Planer Combo Machine
53. e edge jointing or surface planing or it may break or kick back during the operation o G0633 G0634 Jointer Planer Combo Machine Squaring Stock Squaring stock involves four steps performed in the order below Min 1 Surface Plane on the Jointer The con va Min cave face of the workpiece is surface planed flat with a jointer Figure 30 Minimum dimensions for edge jointing and surface planing jointer Thickness Planer Specific Rules e Use the full width of the planer Alternate between the left the right and the middle when feeding narrower lumber into the plan er Your knives inserts will remain sharp much longer 2 Surface Plane on the Thickness Planer The opposite face of the workpiece is surface planed flat with a thickness planer Previously Surface 1 4 Min 3 Edge Joint on the Jointer The concave edge of the workpiece is jointed flat with a jointer Figure 31 Minimum dimensions for surface planing thickness planer 4 Rip Cut on a Table Saw The jointed edge of the workpiece is placed against a table saw fence and the opposite edge cut off Previously Jointed Edge G0633 G0634 Jointer Planer Combo Machine Surface Planing The purpose of surface planing on the jointer is to make one flat face on a piece of stock see Figures 32 amp 33 to prepare it for surface planing on the thickness planer NOTIC
54. ead knife at top dead center Page 18 Reduce eliminate downward pressure on trailing end of workpiece Support the workpiece as it leaves the outfeed end of the planer Take a lighter cut Adjust the table so it is parallel to the head casting Page 50 Clean the internal cutterhead components with a pitch resin dissolving solvent Inspect workpiece for knots and grain direction only use clean stock Replace the knife or rotate replace affected insert Page 43 or 45 Take a smaller depth of cut Always reduce cutting depth when surface planing or working with hard woods Check moisture content and allow to dry if moisture is too high Rotate replace the knives or inserts Page 43 or 45 Replace or offset knives or rotate replace inserts Page 43 or 45 Adjust the knives so they are set up evenly in the cutterhead Page 43 Make sure carbide inserts do not have debris under them make sure inserts are torqued down evenly Replace cutterhead bearings Rotate replace the knives or inserts Page 43 or 45 Increase the depth of cut Use a dust collection system Hold board with even pressure as it moves over the cutterhead Take partial cuts to remove the extreme high spots before doing a full pass Surface plane one face so there is a good surface to position against the fence It may take 3 to 5 passes to achieve a perfect edge depending on starting conditio
55. ect power when servicing or adjusting the components of the planer WORKPIECE CLEARANCE Always verify workpiece has enough room to exit the plan er before starting A4 CAUTION No list of safety guidelines can be complete Every shop environment is different Always consider safety first as it applies to your individual working conditions Use this and other machinery with caution and respect Failure to do so could result in serious per sonal injury damage to equipment or poor work results 11 SECTION 2 CIRCUIT REQUIREMENTS 220V Operation AWARNING Serious personal injury could occur if you connect the machine to the power source before you have completed the set up pro cess DO NOT connect the machine to the power source until instructed to do so Amperage Draw The Model G0633 G0634 motor draws the follow ing amps under maximum load Motor Draw at 220V 25 Amps Circuit Requirements We recommend connecting your machine to a dedicated and grounded circuit that is rated for the amperage given below Never replace a circuit breaker on an existing circuit with one of higher amperage without consulting a qualified electri cian to ensure compliance with wiring codes If you are unsure about the wiring codes in your area or you plan to connect your machine to a shared circuit consult a qualified electrician 220V CIU aso 30 Amps Plug Receptacle Type Recommended Pl
56. er Planer Conversion 24 Stock Inspection and Requirements 26 Gu ik aa UD 27 Surface Planing cosacos idad 28 Edge JONN 29 Bevel Cutting 30 Basic Planer Operation 31 SECTION 5 ACCESSORIES 32 SECTION 6 MAINTENANCE 34 SONE A E 34 Cleaning 34 aY 34 eee ener a et kana abi taa 35 SECTION 7 SERVICE 37 Troubleshooting savia 37 Checking Adjusting Jointer Table Parallelism 39 Inspecting Knives G0633 Only 42 Adjusting Replacing Knives GO633 43 Replacing Carbide Inserts G0634 45 Calibrating Depth Scale 46 Pulley Alignment 46 Setting Fence Stops 47 Adjusting Table Lock Levers 48 Adjusting Gibs 49 Planer Table Parallelism 50 Spring Tension 51 Anti Kickback Fingers 52 Electrical Components 53 Wiring Diagram e a 54 Stand Assembly Parts Bre
57. ese adjust ments can be found in SECTION 7 SERVICE ADJUSTMENTS 1 Jointer Table Parallelism Page 39 2 Depth Scale Calibration Page 46 3 Fence Stop Accuracy Page 47 4 Planer Table Parallelism Page 50 5 Feed Roller Spring Tension Page 51 G0633 G0634 Jointer Planer Combo Machine o Tighten V Belts The final step in the setup process must be done after approximately 16 hours of operation During this first 16 hours the V belts will stretch and seat into the pulley grooves After this 16 hours you must retension the V belts to avoid slippage and burn out Refer to Page 34 when you are ready to perform this important adjustment Note Pulleys and belts can get hot This is a nor mal condition Allow them to cool before making adjustments A small amount of black belt dust at the bottom of the belt housing is normal during the life of the machine and does not indicate premature belt failure is in progress E SECTION 4 OPERATIONS Operation Safety AWARNING Damage to your eyes lungs and ears could result from using this machine without proper protective gear Always wear safety glasses a respirator and hearing protection when operating this machine AWARNING Loose hair and cloth ing could get caught in machinery and cause seri ous personal injury Keep loose clothing and long hair away from moving machinery NOTICE If you have never used this type of machine or equipment before WE ST
58. est of the cut Workpiece stops slows in the middle of the cut Chipping consistent pattern Fuzzy grain Long lines or ridges that run along the length of the board Uneven knife or insert marks wavy surface or chatter marks across the face of the board Glossy surface Planer Chip Marks incon sistent pattern Planer Board edge is con cave or convex after jointing Jointer 38 Outfeed table is set too low Operator pushing down on trailing end of 2 workpiece Workpiece is not supported as it leaves the planer Taking too heavy of a cut Table not parallel with head casting Pitch and glue build up on planer compo nents Knots or conflicting grain direction in wood Nicked or chipped knife or carbide insert Taking too deep of a cut Wood may have high moisture content or surface wetness Dull knives or inserts Nicked or chipped knives or inserts s Knives not adjusted at even heights in the cutterhead Carbide inserts not installed evenly Worn cutterhead bearings Knives or carbide inserts are dull Cutting depth too shallow Chips aren t being properly expelled from the cutterhead Board not held with even pressure on infeed and outfeed table during cut Board started too uneven Board has excessive bow or twist along its length Insufficient number of passes Align outfeed table with cutterh
59. ety Glasses 2 0 H7196 Bifocal Safety Glasses 2 5 Figure 5 Eye protection assortment 16 H9893 Carbide Inserts 10 Pack These indexable carbide inserts can be rotated to provide four factory sharp edges before replace 59 ago Figure 6 H9893 carbide inserts G9256 6 Dial Caliper G9257 8 Dial Caliper G9258 12 Dial Caliper Essential for planing jointing or sanding to criti cal tolerances These traditional dial calipers are accurate to 0 001 and can measure outside surfaces inside surfaces and heights depths Features stainless steel shock resistant construc tion and a dust proof display An absolute treat for the perfectionist Figure 7 Grizzly Dial Calipers Call 100284777 TO Model G0634Z Manual Insert Mfg 5 09 Industrial Inc MODEL G0633 G0634 JOINTER PLANER COMBINATION MACHINE OWNER S MANUAL COPYRIGHT APRIL 2007 BY GRIZZLY INDUSTRIAL INC REVISED AUGUST 2007 BL WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL INC BL8977 PRINTED IN TAIWAN WARNING This manual provides critical safety instructions on the proper setup operation maintenance and service of this machine equipment Failure to read understand and follow the instructions given in this manual may result in serious personal injury inclu
60. g 6 Wide eem eene 5 32 in Number of Cuts Per Minute 20 136 N mber of Guts Per Inici 75 Feed BR ue e A aaa pk FOUY on EN se Di 22 FPM MINIMUM Stock 12 in Minimum Stock THICKNESS isis dd 1 4 in Maximum Stock o GR T aveva E bn eve Fan di rep 8 in Cutterhead Information GUMS MMS AG pea Spiral Gutterhead DIAMELEN aan Aah 3 1 8 in Number of Cutter Spirals u m rop ent etl oi 4 Number of Indexable 32 Cutter Insert Type deo 4 Sided Indexable Carbide Cutter Ihsert Eengts ere iie ehe aces Uni chu ta close DA OE MER Ae 15 mm Cutter Insert 22022 15 mm Cutter Insert ThiCKllesS u ce dco oe seta de a Cc eb pe ba ka beca kan 2 5 mm Cutterhead Speed sc Ebo etu ertet ee ev 5034 RPM Table Information Jointer Table oie o e eet dieitur itis 59 1 2 in Table Width iecore Qan BN a HER laa E oa 14 in Floor To Table on eee dees 35 1 2 in Table Information Planer A 23 1 8 Table Wide 12 1 4 in Table DII ADITU L A a
61. h 3mm a 1 G 2 Figure 2 Spiral cutterhead hardware Figure 1 Common components COPYRIGHT SEPTEMBER 2009 BY GRIZZLY INDUSTRIAL INC WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL INC FOR MODELS MANUFACTURED SINCE 5 09 BL12040 PRINTED IN TAIWAN Replacing Carbide Inserts G0634Z Tools Needed Qty T Handle Wrench w T 25 Torx Bit 1 The cutterhead is equipped with 32 indexable car bide inserts Each insert can be rotated to reveal any one of its four cutting edges Therefore if one cutting edge becomes dull or damaged simply rotate it 90 to reveal a fresh cutting edge Figure 3 Reference Dot 424 Figure 3 Insert rotating sequence In addition each insert has a reference dot on one corner As the insert is rotated the reference dot location can be used as an indicator of which edges are used and which are new When the reference dot revolves back around to its starting position the insert should be replaced To rotate or change a carbide insert 1 DISCONNECT THE JOINTER PLANER FROM THE POWER SOURCE 2 Remove any sawdust from the head of the carbide insert Torx screw 3 Remove the Torx screw and carbide insert 4 Clean all dust and dirt off the insert and the cutterhead pocket from which the insert was removed and re
62. hrough the end of the infeed table Never stand or allow others to stand in this area during operation AWARNING Like all machines there is danger associated with this machine Accidents are frequently caused by lack of familiarity or failure to pay attention Use this machine with respect and caution to lessen the possibility of operator injury If normal safety precautions are overlooked or ignored serious personal injury may occur 105 6 MAXIMUM CUTTING DEPTH The maxi mum cutting depth for one pass is Never attempt any single cut deeper than this JOINTING WITH THE GRAIN Jointing against the grain or jointing end grain is dangerous and could produce chatter or excessive chip out Always joint with the grain KEEPING GUARDS IN PLACE With the exception of rabbeting all operations must be performed with the cutterhead guard in place After rabbeting be sure to replace the guard PROPER CUTTING When cutting always keep the workpiece moving toward the outfeed table until the workpiece has passed completely over the cutterhead Never back the work toward the infeed table USING GOOD STOCK Jointing safety begins with your lumber Inspect your stock carefully before you feed it over the cutterhead Never joint a board that has loose knots nails or staples If you have any doubts about the stability or structural integrity of your stock DO NOT joint it A CAUTION No list of safety guidelines can be co
63. ightedge positions lIf the knives do not touch the straightedge or they lift it up in any of the positions then those knives need to be adjusted Adjusting Replacing Knives G0633 Tools Needed Qty Straighte dge eT HUN EN 1 Hex Wrench S3mm eene 1 Wrench 1 Setting the knives correctly is crucial to the proper operation of the jointer and is very important in keeping the knives sharp If one knife is higher than the others it will do the majority of the work and thus dull much faster than the others There are two options for setting the knives the straightedge method and the knife setting jig method Each option has advantages and dis advantages and the correct one for you will become a matter of personal preference For best results the tables must be parallel with each other Checking Adjusting Table Parallelism on Page 39 and the outfeed table height must be properly set Setting Outfeed Table Height on Page 18 Straightedge Method high quality straightedge is held flat against the outfeed table and the knife heights are set to the bottom of the straightedge as shown in Figure 59 Because the knife projec tion height from the cutterhead is dependent on the outfeed table height the outfeed table must be parallel to the cutterhead Page 39 and set as described in Setting Outfeed Table Height on Page 18 for this method to
64. is protective coating with a solvent cleaner or citrus based degreaser such as Grizzly s G7895 Citrus Degreaser To clean thoroughly some parts must be removed For optimum perfor mance from your machine clean all moving parts or sliding contact surfaces Avoid chlo rine based solvents such as brake parts cleaner that may damage painted surfaces Always follow the manufacturer s instructions when using any type of cleaning product AWARNING Gasoline and petroleum products have low flash points and can explode or cause fire if used to clean machinery DO NOT use these products to clean the machinery A CAUTION Many cleaning solvents are toxic if inhaled Minimize your risk by only using these products in a well ventilated area G7895 Grizzly Citrus Degreaser This natural citrus based degreaser is a great solution for removing export grease and it s much safer to work around than nasty solvents Gall YO No EUM RI CITRUS FORM FASTER amp BET 7 Figure 6 Grizzly citrus degreaser 16 Site Considerations Floor Load Refer to the Machine Data Sheet for the weight and footprint specifications of your machine Some residential floors may require additional reinforcement to support both the machine and operator Placement Location Consider existing and anticipated needs size of material to be processed through each machine and space for auxiliary stands
65. ives wear gloves or cover knives with rags to avoid contact with knives which could cause serious personal injury 44 Loosen the cutterhead gib bolts starting in the middle and alternating back and forth until all of the gib bolts are loose but not falling out If this is the first time you are setting the knives remove the gib and knife from the cutterhead Decide which adjustment option you are going to use between the jack screws and the springs lf you decide to use the jack screws remove the springs from the cutterhead they are located directly below the knives lf you decide to use the springs just thread the jack screws completely into the cutterhead so they will not get lost Replace the gib and knife Remove and clean the gibs and clean inside the cutterhead slot to remove all pitch or saw dust Coat the knives and gibs with a metal protectant Page 32 then fit the gibs back in the cutterhead with the new knives Adjusting the knife heights 10 Jack Screws Using a 3mm hex wrench find the jack screws through the access holes in the cutterhead Figure 62 and rotate them to raise lower the knife When the knife is set correctly it will barely touch the middle pad of the knife setting gauge For now only tighten the gib bolts enough to hold the knife in place Repeat Steps 5 7 with the other knives Figure 62 Jack screw access hole Springs Push the knife down with the gaug
66. m alone until they need to be replaced DO NOT lubricate them Proper lubrication of other jointer planer compo nents is essential for long life and trouble free operation Below is a list of components that require periodic lubrication Schedules are based on daily use Adjust accordingly for your level of use AWARNING Always disconnect power to the machine before lubricating Failure to do this may result in serious personal injury Roller Chains Inspect monthly and lubricate with multi purpose grease when needed to avoid rust and binding See the locations shown in Figure 49 and refer to Parts Breakdown Part P0633310 and P0633311 on Page 60 Remove the fence assembly and V belt cover to gain access Figure 49 Roller chains 35 Lead Screw The lead screw should be lubri cated with multi purpose grease once a month See Figure 50 and Parts Beakdown P0633411 Page 61 for location Remove the left side access panel for ingress Planer Column Figure 50 Planer column and lead screw Planer Column Clean with solvent wipe dry and relubricate with multi purpose grease when needed Worm Gear Inspect every six months and lubri cate with multi purpose grease when needed see Parts Breakdown P0633409 Remove the worm gear box see P0633407 Page 61 to inspect 236 Fence Lubricate with multi purpose grease when needed in the locations shown in Figure 51 Figure 51 Fence lubri
67. mable or noxious fumes may exist KEEP WORK AREA CLEAN AND WELL LIGHTED Clutter and dark shadows may cause accidents USE A GROUNDED EXTENSION CORD RATED FOR THEMACHINE AMPERAGE Grounded cords minimize shock hazards Undersized cords create excessive heat Always replace damaged extension cords ALWAYS DISCONNECT FROM POWER SOURCE BEFORE SERVICING MACHINERY Make sure switch is in OFF position before reconnecting MAINTAIN MACHINERY WITH CARE Keep blades sharp and clean for best and safest performance Follow instructions for lubricating and changing accessories MAKE SURE GUARDS ARE IN PLACE AND WORK CORRECTLY BEFORE USING MACHINERY G0633 G0634 Jointer Planer Combo Machine O 17 REMOVE ADJUSTING KEYS AND WRENCHES Make a habit of checking for keys and adjusting wrenches before turn ing machinery ON CHECK FOR DAMAGED PARTS BEFORE USING MACHINERY Check for binding or misaligned parts broken parts loose bolts and any other conditions that may impair machine operation Repair or replace damaged parts before operation USE RECOMMENDED ACCESSORIES Refer to the instruction manual for recom mended accessories Improper accesso ries increase risk of injury DO NOT FORCE MACHINERY Work at the speed for which the machine or acces sory was designed SECURE WORKPIECE Use clamps or a vise to hold the workpiece when practi cal A secured workpiece protects your hands and frees both h
68. mature belt failure Consider replacing stock belts with Power Twist V belts see Page 32 to reduce vibration and noise and increase belt lifespan To adjust replace belts the V belts 1 DISCONNECT THE JOINTER PLANER FROM THE POWER SOURCE 2 Remove the five hex bolts securing the V belt cover see Figure 46 Figure 46 Removing bolts on V belt cover and belt tension knob inset 3 Remove the fence and fence bracket then remove the motor access cover and belt ten sion knob Figure 46 o G0633 G0634 Jointer Planer Combo Machine 4 Using a 14mm wrench loosen the four adjustment nuts and raise the motor see Figure 47 to remove V belt tension It may help to use a 2x4 to lift the motor Adjustment Nuts Figure 47 Removing V belt tension 5 Remove both the belts and replace them with a new set 6 Lower the motor and reinstall the belt tension knob 7 Using the belt tension knob adjust the V belt tension so there is approximately 1 4 1 deflection when the V belts are pushed with moderate pressure as shown in Figure 48 Note After the first 16 hours of belt life retension the belts as they will stretch and seat during this time Deflection Figure 48 Checking V belt tension G0633 G0634 Jointer Planer Combo Machine O 8 Replace the motor access cover fence brack et and fence Lubrication Since all bearings are sealed and permanently lubricated simply leave the
69. mp 10 with a forklift hoist or boom crane If you choose this alternative you must punch out the lifting strap holes this will perma nently alter your machine If you are unsure how to lift this machine consult a qualified professional After setting the machine in place remove the shipping brackets on both sides Figure 9 G0633 G0634 Jointer Planer Combo Machine O 1f Setting Outfeed Table Height The outfeed table height MUST be level with the knives or carbide inserts when they are at top dead center If the outfeed table is set too low the workpiece will be tapered from front to back If the outfeed table is set too high the workpiece will hit the edge of the outfeed table during operation increasing the chance of kickback To set the outfeed table height 1 DISCONNECT THE JOINTER PLANER FROM THE POWER SOURCE 2 Place a straightedge on the outfeed table so it extends over the cutterhead 3 Open the motor access panel and rotate the cutterhead pulley until one of the knives or carbide inserts is at top dead center TDC as illustrated in Figure 11 Top Dead Center Figure 11 Cutterhead knife at top dead center 4 Raise or lower the outfeed table until the knife or carbide insert just touches the straight edge Figure 12 Straightedge Figure 12 Using a straightedge to align outfeed table height with knife at TDC 18 Cutterhead Guard To install the cutterhead guard
70. mplete Every shop environment is different Always consider safety first as it applies to your individual working conditions Use this and other machinery with caution and respect Failure to do so could result in serious per sonal injury damage to equipment or poor work results o G0633 G0634 Jointer Planer Combo Machine AWARNING Additional Safety Instructions for Planers INSTRUCTION MANUAL This machine presents significant safety hazards to untrained users Read understand this entire manual before starting the planer REACHING INSIDE PLANER Never reach inside planer or remove covers when the planer is connected to power INFEED CLEARANCE SAFETY The infeed roller is designed to pull material into the cutterhead Always keep hands clothing and long hair away from the infeed roller dur ing operation to prevent serious injury BODY POSITION WHILE OPERATING The workpiece may kick out during operation To avoid getting hit stand to the side of the planer during the entire operation PLANING CORRECT MATERIAL Only plane natural wood stock with this planer DO NOT plane MDF plywood laminates or other synthetic products GRAIN DIRECTION Planing across the grain is hard on the planer and may cause the workpiece to kick out Always plane in the same direction or at a slight angle with the wood grain LOOKING INSIDE PLANER Wood chips fly around inside the planer at a high rate of speed DO NOT look inside the
71. n To inspect the knives with the knife setting gauge 1 DISCONNECT THE JOINTER PLANER FROM THE POWER SOURCE 2 Remove the cutterhead guard 3 Raise both tables out of the way 4 Place the knife setting gauge on the cutterhead directly over a knife as shown in Figure 58 Figure 58 Typical gauge positioned over cutterhead knife 5 Carefully inspect how the gauge touches the cutterhead and the knife 42 lf both outside legs of the gauge sit firmly on the cutterhead and the middle pad just touches the knife then that knife is set correctly Repeat this inspection with the other knives lf the gauge does not sit firmly on the cutterhead and touch the knife edge as described then reset that knife Repeat this inspection with the other knives before resetting 6 Lower the tables back over the cutterhead 7 REPLACE CUTTERHEAD GUARD To inspect the knives with a straightedge 1 DISCONNECT THE JOINTER PLANER FROM THE POWER SOURCE 2 Remove the cutterhead guard or block it out of the way 3 Using a straightedge on the outfeed table check the height of each knife at the positions shown in Figure 58 Black Lines Represent Straightedge Positions From Overhead View Straightedge Figure 59 Checking knife height with a straightedge o G0633 G0634 Jointer Planer Combo Machine The knives are set correctly when they just touch the bottom of the straightedge in each of the stra
72. n of board and depth of cut o G0633 G0634 Jointer Planer Combo Machine Checking Adjusting Jointer Table Parallelism The outfeed table is preset by the factory parallel with the cutterhead However it is critical to check this setting If the tables are not parallel with the cutterhead or each other then poor cutting results and kickback can occur Tools Needed Qty SWA ME AGE ep 1 Adjustable Wrench 1 Checking Outfeed Table Parallelism 1 DISCONNECT THE JOINTER PLANER FROM THE POWER SOURCE 2 Put on leather gloves then remove the cutterhead guard and fence 3 Place the straightedge on the outfeed table so it hangs over the cutterhead in one of the positions shown in Figure 52 Black Lines Represent Straightedge Positions From Overhead View Figure 52 Straightedge positions for verifying if outfeed table is parallel with cutterhead 4 Try to fit a feeler gauge or combination of feeler gauges 0 062 to 0 069 between the bottom of the ruler and the cutterhead body as shown in Figure 53 lf the feeler gauge slides with slight resis tance between the ruler and cutterhead and no gaps appear go to Step 5 G0633 G0634 Jointer Planer Combo Machine O If the feeler gauge s do not fit between the ruler and cutterhead or if there is a gap adjust the table height until the feeler gauge slides with slight resistanc
73. nspection work Figure 41 Straightedges o G0633 G0634 Jointer Planer Combo Machine G7984 Face Shield H1298 Dust Sealed Safety Glasses H1300 UV Blocking Clear Safety Glasses H2347 Uvex Spitfire Safety Glasses HO736 Shop Fox Safety Glasses Safety Glasses are essential to every shop If you already have a pair buy extras for visitors or employees You can t be too careful when it comes to shop safety Figure 42 Our most popular safety glasses H1302 Standard Earmuffs H4979 Deluxe Twin Cup Hearing Protector H4977 Work Tunes Radio Headset Earmuffs Protect yourself comfortably with a pair of cush ioned earmuffs Especially important if you or employees operate for hours at a time Figure 43 Our most popular earmuffs G0633 G0634 Jointer Planer Combo Machine O H7319 Carbide Inserts 10 Pack These indexable carbide inserts can be rotated to provide four factory sharp edges before replace ment Figure 44 H7319 Carbide Inserts H9885 HSS Knives for G0633 Set of 3 G9256 6 Dial Caliper G9257 8 Dial Caliper G9258 12 Dial Caliper Essential for planing jointing or sanding to criti cal tolerances These traditional dial calipers are accurate to 0 001 and can measure outside surfaces inside surfaces and heights depths Features stainless steel shock resistant construc tion and a dust proof displa
74. ocus your pres sure on the outfeed end of the workpiece while feeding and repeat the same action with your trailing hand when it gets within 4 of the cutterhead To keep your hands safe DO NOT let them get closer than 4 from the cutterhead when it is moving 8 Repeat Step 7 until the entire surface is flat o G0633 G0634 Jointer Planer Combo Machine Edge Jointing The purpose of edge jointing is to produce a fin ished flat edged surface see Figures 34 amp 35 that is suitable for joinery or finishing It is also a necessary step when squaring rough or warped stock NOTICE If you are not experienced with a jointer set the depth of cut to 0 and practice feeding the workpiece across the tables as described below This procedure will better prepare you for the actual operation Figure 35 Illustration of edge jointing results G0633 G0634 Jointer Planer Combo Machine O To edge joint on the jointer 1 Read and understand SECTION 1 SAFETY beginning on Page 8 Make sure your stock has been inspected for dangerous conditions as described in the Stock Inspection amp Requirements instruc tions beginning on Page 26 Set the cutting depth for your operation We suggest between e and Y for edge jointing using a more shallow depth for hard wood species or for wide stock Make sure the fence is set to 90 If your workpiece is cupped warped place it so the concave side is face down
75. oluntary basis It will be used for marketing purposes to help us develop better products and services Of course all information is strictly confidential 1 How did you learn about us Advertisement Friend Catalog Card Deck Website Other 2 Which of the following magazines do you subscribe to Cabinet Maker _ Popular Mechanics ____ Today s Homeowner Family Handyman Popular Science Wood Hand Loader Popular Woodworking Wooden Boat ____ Handy Practical Homeowner ____ Woodshop News Home Shop Machinist Precision Shooter ____ Woodsmith Journal of Light Cont Projects in Metal Woodwork Live Steam _ RC Modeler ____ Woodworker West Model Airplane News Rifle Woodworkers Journal Modeltec Shop Notes Other Old House Journal Shotgun News 3 Whatis your annual household income 20 000 29 000 30 000 39 000 40 000 49 000 50 000 59 000 60 000 69 000 70 000 4 Whatis your age group _ 20 29 __ 30 39 40 49 50 59 60 69 70 5 How long have you been a woodworker metalworker 0 2 Years 2 8 Years 8 20 Years 20 Years 6 How many of your machines or tools are Grizziy 0 2 3 5 6 9 10 7 Do you think your machine represents a good value Yes No 8 Would you recommend Grizzly Industrial to a friend Yes No 9 Would you allow us to use your name as a reference for Grizzly customers in your area Note We never use names more than 3 times Yes No 10 Comments FOLD ALONG DOTTED LINE Grizzly Industrial
76. place the insert so a fresh sharp edge is facing outward Note Proper cleaning is critical to achieving a smooth finish Dirt or dust trapped between the insert and cutterhead will slightly raise the insert and make noticeable marks on your workpieces the next time you plane 5 Lubricate the Torx screw threads with a light machine oil wipe the excess oil off the threads and torque the Torx screw to 55 inch pounds Note Excess oil may squeeze between the insert and cutterhead thereby lifting the insert slightly and affecting workpiece finishes Model G0634Z Manual Insert Mfg 5 09 MACHINE DATA Grizzly pl Industrial Inc Customer Service 570 546 9663 e To Order Call 800 523 4777 Fax tt 800 438 5901 MODEL GO634Z JOINTER PLANER COMBINATION MACHINE W SPIRAL CUTTERHEAD Product Dimensions Weight sa n 672 lbs Lengith Width R sa uu so iya deaths 41 1 4 x 59 5 8 x 45 in Foot Print Length Width assises iria 19 1 2 2 Shipping Dimensions jfi Wood Crate Nian ARA a AGA Machine Website 767 lbs Lerigth Width Height u u uuu uuu NAGA NAIN BUAN ANAN ARA Ga 34 1 4 x 62 1 2 x 44 3 8 in Electrical Magnetic with Thermal Overload Protection Switch Vollage m
77. s to this manual Contact Info If you have any comments regarding this manual please write to us at the address below Grizzly Industrial Inc o Technical Documentation Manager P O Box 2069 Bellingham WA 98227 2069 Email manuals grizzly com We stand behind our machines If you have any service questions or parts requests please call or write us at the location listed below Grizzly Industrial Inc 1203 Lycoming Mall Circle Muncy PA 17756 Phone 570 546 9663 Fax 800 438 5901 E Mail techsupport grizzly com Web Site http www grizzly com O G0633 G0634 Jointer Planer Combo Machine MACHINE DATA hr IZZIY SHEET Industrial Inc Customer Service 570 546 9663 To Order Call 800 523 4777 Fax st 800 438 5901 MODEL G0633 JOINTER PLANER COMBINATION MACHINE Product Dimensions lE 672 lbs Lerigi Width Eleight 444 41 1 4 x 59 5 8 x 45 in Foot Print Eength Width 2 a nd a GG PRA tene des anis ka bed e an konbe an ata nana aks pak paka 19 1 2 x 26 in Shipping Dimensions AA AA AA AA Wood Crate CONS Machine EE 767 lbs Esnoth Width ici ad a 34 1 4 x 62 1 2 x 44 3 8 in Electrical OWL OT Magnetic with Thermal Overload Protection S Witch Voltage iii id i 220V Cord
78. t 570 546 9663 for assistance AWARNING Before starting the jointer planer make sure you have performed the preceding assem bly and adjustment instructions and you have read through the rest of the manual and are familiar with the various functions and safety features on this machine Failure to follow this warning could result in seri ous personal injury or even death To test run the machine 1 Make sure you understand the safety instruc tions at the beginning of the manual and that the machine is setup properly 2 Make sure all tools and objects used during setup are cleared away from the machine 3 Make sure the jointer tables are folded down and locked in place see Page 25 4 Connect the machine to the power source 5 Push the EMERGENCY OFF button in then twist it clockwise so it pops out See Figure 1 Page 7 for location of the EMERGENCY OFF button When the OFF button pops out the switch is reset and ready for operation see Figure 17 20 Twist Button Clockwise To Reset Switch Figure 17 Resetting the Emergency Off switch 6 Verify that the machine is operating correctly by pushing the green ON button When operating correctly the machine runs smoothly with little or no vibration or rubbing noises Investigate and correct strange or unusual noises or vibrations before operating the machine further Always disconnect the machine from power when investigating or
79. the end of the cutterhead pulley and align the cutterhead pulley with the motor pulley 4 Tighten the set screws replace the V belts and repeat Step 2 5 Reinstall the V belt cover fence bracket and fence assembly G0633 G0634 Jointer Planer Combo Machine O Setting Fence Stops The fence stops simplify the task of adjusting the fence to 45 and 90 Tools Needed Qty 45 QUITE aida 1 A nants 1 Sliding Bevel 1 Wrench TOM Maa herr ees 1 To set the 90 fence stop 1 Loosen the lock nut on the 90 fence stop bolt shown in Figure 70 and loosen the fence tilt lock 2 Place a 90 square against the table and fence and adust the stop bolt so the fence is set exactly at 90 Deus 90 Stop Figure 70 Adjusting fence to 90 3 Tighten the lock nut 4 Adjust the indicator if necessary to O to calibrate the fence tilt scale 47 To set the 45 fence stop pP 48 Loosen the fence tilt lock and position the fence against the 45 stop bolt Loosen the lock nut on the 45 fence stop bolt Figure 71 Figure 71 Adjusting fence 45 outward Adjust the 45 stop bolt until the fence is exactly 45 outward while resting on the bolt check the angle with a sliding bevel set to 135 or with a 45 square Retighten the lock nut loosened in Step 2 Adjusting Table Lock Levers The table lock levers can
80. the friction of the table movement is balanced between mini mal play and ease of movement then secure the lock nut Note Tighter gibs reduce play but make it harder to aqjust the tables G0633 G0634 Jointer Planer Combo Machine O 49 Planer Table Parallelism Maximum Allowable Tolerances Cutterhead Table Side to Side 0 002 Head Casting Table Front Back 0 020 Tools Needed Qty ROCIO onte 1 Wrench 12mm ene 1 Hex Wrench 4 1 Hex Wrench 8mm 1 Table parallelism is critical to the operation of the planer As such it is essential that the planer table is parallel with the cutterhead within 0 002 from side to side as illustrated in Figure 75 Parallel SIDE TO SIDE Figure 75 Side to side parallelism of table and cutterhead How the planer table sits in relation to the head casting from front to back is also important see Figure 76 The tolerances on the front to back positioning are not as critical as the cutterhead table side to side positioning Therefore the max imum allowable tolerance for the front to back parallelism is not more than 0 020 50 Headstock Parallel Not Parallel Figure 76 Front to back parallelism Table Parallelism Inspection
81. them or for the sake of expediency replacements can be obtained at your local hardware store o G0633 G0634 Jointer Planer Combo Machine Hardware Recognition Chart USE THIS CHART TO MATCH UP TO HARDWARE DURING THE ASSEMBLY PROCESS Lock Nut 10 gt E Flat A 2 Screw 0 2 Ow O O I er Carriage a Bolt Flange gt Screw Bolt m S SS D lt Nu E Setscrew ye N N H External Internal E Clip O Retaining Retaining m Ring Ring z ER E NE lt N Lock Hex lt Key Flat Washer Washer Nut 4mm O E 6mm 5mm y LI 16 I ism 2 ye 5 16 gt 8mm C Bom 75 318 e oc a a 25mm 1 2 35mm lt sy 2 gt 40mm 3 ou Td 45mm z 194 m 12mm O Ps 50mm 2 ce 55mm i 2W E 60mm c 65mm T 16mm 70mm u 23 4 9 75 a 3 G0633 G0634 Jointer Planer Combo Machine O 15 Clean Up The unpainted surfaces are coated with a waxy oil to prevent corrosion during shipment Remove th
82. ug Receptacle NEMA L6 30 Grounded Outlet Box K Grounding Blade Has N ook Carrying Blades Figure 2 NEMA L6 30 plug and receptacle 12 Grounding In the event of an electrical short grounding reduces the risk of electric shock The grounding wire in the power cord must be properly connected to the grounding prong on the plug likewise the outlet must be properly installed and grounded All electrical connections must be made in accor dance with local codes and ordinances AWARNING Electrocution or fire could result if this machine is not grounded correctly or if your electrical con figuration does not com ply with local and state codes Ensure compliance by checking with a quali fied electrician Extension Cords We do not recommend the use of extension cords Instead arrange the placement of your equipment and the installed wiring to eliminate the need for extension cords If you find it absolutely necessary to use an exten sion cord at 220V with your machine e Use at least a 10 gauge cord that does not exceed 50 feet in length The extension cord must also contain a ground wire and plug pin e A qualified electrician MUST size cords over 50 feet long to prevent motor damage o G0633 G0634 Jointer Planer Combo Machine SECTION 3 SET UP Set Up Safety AWARNING This machine presents serious injury hazards to untrained users Read through this entire manu al
83. ury hazards to untrained users ALWAYS USE ANSI APPROVED SAFETY GLASSES WHEN OPERATING MACHINERY Everyday eyeglasses only have impact resistant lenses they are NOT safety glasses ALWAYS WEAR A NIOSH APPROVED RESPIRATOR WHEN OPERATING MACHINERY THAT PRODUCES DUST Wood dust can cause severe respiratory illnesses 4 ALWAYS USE HEARING PROTECTION WHEN OPERATING MACHINERY Machinery noise can cause permanent hearing loss WEAR PROPER APPAREL DO NOT wear loose clothing gloves neckties rings or jewelry that can catch in moving parts Wear protective hair covering to contain long hair and wear non slip footwear NEVER OPERATE MACHINERY WHEN TIRED OR UNDER THE INFLUENCE OF DRUGS OR ALCOHOL Be mentally alert at all times when running machinery O G0633 G0634 Jointer Planer Combo Machine AWARNING Safety Instructions for Machinery ONLY ALLOW TRAINED AND PROP ERLY SUPERVISED PERSONNEL TO OPERATE MACHINERY sure operation instructions are safe and clearly understood KEEP CHILDREN AND VISITORS AWAY Keep all children and visitors a safe dis tance from the work area MAKE WORKSHOP CHILDPROOF Use padlocks master switches and remove start switch keys NEVER LEAVE WHEN MACHINE IS RUNNING Turn power OFF and allow all moving parts to come to a complete stop before leaving machine unattended DO NOT USE IN DANGEROUS ENVIRONMENTS DO NOT use machin ery in damp wet locations or where any flam
84. wood species or for wide stock If you are not experienced with a jointer 4 Make sure your fence is set to the angle of set the depth of cut to 0 and practice your desired cut feeding the workpiece across the tables as described below This procedure will better 5 f your workpiece is cupped warped place prepare you for the actual operation it so the concave side is face down on the surface of the infeed table 6 Start the jointer 7 With a push block in your leading hand press the workpiece against the table and fence with firm pressure and feed the workpiece over the cutterhead Note f your leading hand gets within 4 of the cutterhead lift it up and over the cutterhead and place the push block on the portion of the workpiece that is on the outfeed table Now focus your pressure on the outfeed end of the workpiece while feed ing and repeat the same action with your trailing hand when it gets within 4 of the cutterhead To keep your hands safe DO NOT let them get closer than 4 from the cutterhead when it is moving 8 Repeat Step 7 until the angled cut is satis factory to your needs Figure 37 Illustration of bevel cutting results 30 o G0633 G0634 Jointer Planer Combo Machine Basic Planer Operation The G0633 G0634 table moves approximately Ae with one turn of the handwheel The basic steps of operating the planer are as follows 1 Put on safety glasses 2 Unless your workpiece
85. work correctly G0633 G0634 Jointer Planer Combo Machine O Knife Setting Jig Method Both tables are flipped up to fit the gauge on the cutterhead as shown in Figure 60 and the knife heights are set to just touch the middle pad of the gauge The knife setting gauge makes it easy to ensure that the knives project out of the cutterhead evenly After using the knife setting gauge to set the knives you have to re adjust the outfeed table height to ensure that it is even with the knives at their highest point of rotation The included knife gauge is designed to set the knives approximately 0 062 higher than the cutterhead Figure 60 Using knife settin height gauge to set knife Q The Model GO633 comes with both jack screws and springs inside the cutterhead to provide two options for adjusting the knives see Figure 61 Note Only one of these options is needed to set the knives see Step 5 for clarification A Loosen Tighten Figure 61 Cutterhead profile diagram MI To adjust replace the knives 1 DISCONNECT THE JOINTER PLANER FROM THE POWER SOURCE Remove the cutterhead guard from the table and flip up the lower the infeed and outfeed tables This will give you unrestricted access to the cutterhead Remove the motor access panel to expose the motor pulley Rotate the motor pulley to give you good access to one of the cutterhead knives A4 CAUTION Knives are sharp When adjusting kn
86. work tables or other machinery when establishing a location for your new machine See Figure 7 for the minimum working clearances 4 Dust Collection Port d u Jointer Operation lt 63 O gt 4 Dust Collection Port Planer Operation Figure 7 Minimum working clearances A4 CAUTION Children and visitors may be seriously injured if unsuper vised around this machine Lock entrances to the shop or disable start switch or power connection to prevent unsupervised use G0633 G0634 Jointer Planer Combo Machine Moving amp Placing Base Unit Brackets AWARNING The Model G0633 G0634 is a heavy machine Serious personal injury may occur if safe moving methods are not used To be safe get assistance and use l power equipment to move Figure 9 Front and right rear lifting hole the shipping crate and locations remove the machine from the crate Unbolt the jointer planer from the pallet and use a forklift to lift the machine off the pallet and onto a suitable location as shown in Figure 8 Only lift the machine enough to clear the floor Figure 10 Left rear lifting hole location Figure 8 Lifting model G0633 with a forklift You can also attach hooks and lifting straps to the machine using the three lifting holes shown in Figures 9 a
87. y An absolute treat for the perfectionist Figure 45 Grizzly Dial Calipers Call 1 600 623 4777 To 33 SECTION 6 MAINTENANCE AWARNING Always disconnect power to the machine before performing maintenance Failure to do this may result in serious person al injury Schedule For optimum performance from your machine follow this maintenance schedule and refer to any specific instructions given in this section Daily Check e Clean unpainted cast iron parts of jointer and planer tables e Lubricate feed rollers Weekly Check e Clean cutterhead Monthly Check e Inspect V belt tension damage or wear e Clean vacuum dust buildup from inside cabi net and off motor Lubricate worm gear Lubricate roller chains Lubricate elevation lead screw Lubricate worm shaft Cleaning Vacuum excess wood chips and sawdust and wipe off the remaining dust with a dry cloth this ensures moisture from wood dust does not remain on bare metal surfaces Treat all unpainted cast iron and steel with a non staining lubricant after cleaning We recommend products like SLIPIT G96 Gun Treatment or Boeshield T 9 see Page 32 for more details 34 V Belts V belt removal and replacement involves remov ing the V belts rolling them off of the pulleys replacing them with new belts then retensioning them Always replace V belts as a set or belt tension may not be even among the belts and may cause pre
88. y fed into the planer turn the screws 1 2 to 1 turn clockwise to decrease spring tension Anti Kickback Fingers The Model G6333 G0634 provides an anti kick back system as a safety feature The anti kick back fingers hang from a rod suspended across the cutterhead casting The anti kickback fingers should be inspected regularly Check the fingers Figure 79 to ensure that they swing freely and easily If the fingers do not swing freely and easily clean them with a wood resin solvent 52 Ln LI IIIIIMGL 3 Anti Kickback Fingers AWARNING Proper operation of the anti kickback fin gers is essential for the safe operation of this machine Failure to ensure that they are working properly could result in serious operator injury Do not apply oil or other lubricants to the anti kickback fingers Oil or grease will attract dust restricting the free movement of the fingers O G0633 G0634 Jointer Planer Combo Machine Electrical Components Figure 83 Run capacitor Figure 81 Emergency off switch Figure 84 Jointer table limit switch G0633 G0634 Jointer Planer Combo Machine O 53 Wiring Diagram Grizzly Industrial Inc SHOCK HAZARD Disconnect power The motor wiring shown here is current at the time of printing however always use the diagram on the inside of junction box cover sel when rewiring your motor paa before working on wiring

Grizzly G0634Z Planer User Manual

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