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Grizzly G0453 Planer User Manual

1. 220V re dec ten E 5 ft CONTI Etui tU E nn nue 12 gauge Recommended Plug Outlet Type issues NEMA 6 20 Motors Main TYPE Sar etree ene terre enn emer ere er eee eres TEFC Capacitor Start Induction Morso power rone EINE MM E 3 220V RE SC i metam EO M I MM HE Single TIL 15 Speed e eut 3450 p EET 60 Hz Number of EST o 1 To RR 1 Mele IE Triple V Belt Drive scope Sealed and Lubricated Main Specifications Operation Info Max ec 15 in Min Stock MM 8 Min Stock 55 3 16 Stock THICKNESS e eate tete 8 in No of Guts Per de inn 63 at 16 FPM 42 at 30 FPM No of Cuts Per pe ect laine 15 000 Cutterhead Speed iii 5000 RPM Planing Feed EET 16 30 FPM Max Cut Depth Planing Full Width cere eee sise 3 32 in Cut Depth Planing 6 Inch Wide 1 8 in G0453 G0454 Mfg Since 3 08
2. She te 40 Roller Spring Tension pp 43 SECTION 3 SETUP 1 2 14 Positioning Chip Deflector 43 98666 2 22 1 Scale 44 QD Anti Kickback Fingers 44 Cleanup en en 16 Site Considerations ertet ect 17 SECTION 8 WIRING tonne 46 Lifting amp Moving Base Unit 18 Wiring Safety Instructions 46 BASSembly iesus en Pie aD rie oe e E RM S UNES 18 G0453 Wiring Diagram 47 D st CONECO 21 90454 Wiring Diagram 48 2 5 SECTION 9 PARTS se 49 Cp ein Meenas 21 Re Tension V Belts 22 2 D ee G0453 Columns pp 52 SECTION 4 OPERATIONS 23 G0453 Cabinet Stand 53 Operation Overview 23 30453 Gearbox pp 55 Planing 1 5 24 90453 Label Placement 56 Workpiece Inspection 24 G0454 57 Wood Hardnmess rares 25 D454 5 IAS iti 60 Feed Rate 25 30454 Columns corse Rattan eae t 61 26 00454 Cab
3. Relay NHD BTH 25 2T1 4 2 6T3 SHOCK HAZARD Disconnect power before working on wiring IN Ne The motor wiring shown here is current at the time of printing but it may not match your machine Always use the wiring diagram inside the motor junction box NEMA 6 20 Plug As Recommended Motor S Grnd Start Capacitor 200MFD 250VAC I 9 9 Run Ed 20MFD 400VAC 2 Ne G0453 G0454 Mfg Since 3 08 ON PAGE 46 READ ELECTRICAL SAFETY 47 G0454 Wiring Diagram Magnetic ON OFF Switch 3L2 5L NO13 SHOCK HAZARD Disconnect power CE before working on m wiring Ne Contactor 17 NHD 35D 220V on 014 2T1 4T2 6T3 A A2 E OL Relay The motor wiring shown here is NHD BTH 21 current at the time of printing but it 2 may not match your machine A A Always use the wiring diagram 98 97 96 95 inside the motor junction box 211 4T2 6T3 e 9 Gn NEMA 16 30 Plug As Recommended 2 Motor S Grnd o Start Capacitor 9 300MFD 250VAC
4. 60 COGGED V BELT MX 60 PSB26M CAP SCREW M6 1 X 12 P0454003 MAG SWITCH ASSEMBLY P0454003 1 MAG SWITCH COVER P0454003 2 SWITCH BRACKET P0454003 3 CONTACTOR NHD 35D 220V OL RELAY NHD BTH 25 26 32A MAG SWITCH BACK CHAIN O6B 1 X 67 CAP SCREW M6 1 X 10 HANDWHEEL LABEL OIL LEVEL LABEL COLLAR EXTENSION SPRING HANGER SHAFT BRACKET IDLER PULLEY IDLER SHAFT COLLAR HEX BOLT M6 1 X 12 FLAT WASHER 6MM STAR KNOB 8 1 25 BELT COVER HEX NUT 8 1 25 FLAT WASHER 8MM SPECIAL BOLT BELT GUARD FLANGE BOLT M6 1 X 10 SAFETY HATCH CAP SCREW 8 1 25 40 CHAIN DRIVE COVER POINTER PHLP HD SCR M6 1 X 12 FLAT WASHER 6MM SCALE HANDLE HANDWHEEL HEX NUT M12 1 75 FLAT WASHER 12MM KEY 4 X 4 X 20 WORM GEAR BALL BEARING 620177 INT RETAINING RING 32MM CAP SCREW M6 1 X 55 PBO2M PWOSM PWO1M PFBO9M PSB12M PS14M PWOSM 06 48 6201 PR29M PSB83M U v u U U U U Ul U 75 U U 0 0 U U U uu uuu ojojo ojo ojo ojo AR ALA AR ABRIR AIR O1 O1 O1 O1 O1 O1 O1 O1 mmmlmmmlmlmlmlamlGelmlwmlw R 02 www ojojo ojo o 02 D ND 1 ojojo AYA oo gt REF
5. 11 SECTION 2 POWER SUPPLY Availability Before installing the machine consider the avail ability and proximity of the required power supply circuit If an existing circuit does not meet the requirements for this machine a new circuit must be installed To minimize the risk of electrocu tion fire or equipment damage installation work and electrical wiring must be done by a qualified electrician in accordance with all applicable codes and standards AWARNING Electrocution fire or equipment damage may occur if machine is not correctly grounded and connected to the power supply Full Load Current Rating The full load current rating is the amperage a machine draws at 100 of the rated output power On machines with multiple motors this is the amperage drawn by the largest motor or sum of all motors and electrical devices that might operate at one time during normal operations G0453 Full Load Current Rating at 220V 15 Amps G0454 Full Load Current Rating at 220V 25 Amps The full load current is not the maximum amount of amps that the machine will draw If the machine is overloaded it will draw additional amps beyond the full load rating If the machine is overloaded for a sufficient length of time damage overheating or fire may result especially if connected to an undersized circuit To reduce the risk of these hazards avoid over loading the ma
6. HAZARDOUS DUST Dust created while using machinery may cause cancer birth defects or long term respiratory damage Be aware of dust hazards associated with each workpiece material and always wear a NIOSH approved respirator to reduce your risk G0453 G0454 Mfg Since 3 08 WEARING PROPER APPAREL Do not wear clothing apparel or jewelry that can become entangled in moving parts Always tie back or cover long hair Wear non slip footwear to avoid accidental slips which could cause a loss of work piece control HEARING PROTECTION Always wear hear ing protection when operating or observiing loud machinery Extended exposure to this noise without hearing protection can cause permanent hearing loss MENTAL ALERTNESS Be mentally alert when running machinery Never operate under the influence of drugs or alcohol when tired or when distracted A0 AWARNING DISCONNECTING POWER SUPPLY Always dis connect machine from power supply before ser vicing adjusting or changing cutting tools bits blades cutters etc Make sure switch is in OFF position before reconnecting to avoid an unexpect ed or unintentional start APPROVED OPERATION Untrained operators can be seriously hurt by machinery Only allow trained or properly supervised people to use machine When machine is not being used dis connect power remove switch keys or lock out machine to prevent unauthorized use especially around children Make works
7. Pea ER ek Steel Bolle Solid Serrated Steel Qutteed Roller tt Ett etre Solid Serrated Steel Palris een fai Powder Coated Other Two Positive cca a o eua ut Inch Metric No Of 20 LC 1 DUSL PONESIZE ARS RS Scarce 4 in Other Specifications Country GOT China Waranty ea ec EI IM LL 1 Year Serial Number Location ad d i ID Label on Upper Cover Pins 30 minutes Features Inch and Metric Measurement Scale Two Adjustable Bed Rollers Chip Breaker and Pressure Bar Knife Setting Jig Included Board Return Rollers Built in Mobile Base Cast Iron Extension Wings Four Column Support with Table Locks Two Speed Automatic Board Feed G0453 G0454 Mfg Since 3 08 Grizz rly a Industrial Inc Customer Service 570 546 9663 To Order Call 800 523 4777 800 438 5901 MODEL G0454 20 PLANER Product Dimensions Weight edd En 890 16 Width side to side x Depth front to back x Height 39 1 2 x 55 1 2 x 45 7 8 in Foo
8. Industrial fec MODEL G0453 G0454 15 amp 20 MOBILE PLANERS OWNER S MANUAL COPYRIGHT MAY 2005 BY GRIZZLY INDUSTRIAL INC REVISED MAY 2011 TS WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL INC FOR MODELS MANUFACTURED SINCE 3 08 TR7246 PRINTED IN CHINA WARNING This manual provides critical safety instructions on the proper setup operation maintenance and service of this machine tool Save this document refer to it often and use it to instruct other operators Failure to read understand and follow the instructions in this manual may result in fire or serious personal injury including amputation electrocution or death The owner of this machine tool is solely responsible for its safe use This responsibility includes but is not limited to proper installation in a safe environment personnel training and usage authorization proper inspection and maintenance manual availability and compre hension application of safety devices cutting sanding grinding tool integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications or misuse WARNING Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to the State of
9. 20 Remove the pin and hex bolt that are already mounted in the foot pedal bracket Align the caster assembly with the mounting holes in the foot pedal bracket 15 16 17 Insert the hex bolt into the hole in the back side of the caster assembly and tighten the bolt just enough for it to be snug without ham pering the pivot action of the caster Install the foot pedal to the caster and secure together by inserting the pin between the two parts Lock the caster and pedal in place with the E clip and washers as shown in Figure 13 Pin E Clip amp Washers Hex Bolt amp Nut f Bracket Caster Foot Pedal Figure 13 Foot pedal and caster installed G0453 G0454 Mfg Since 3 08 Dust Collection CAUTION DO NOT operate the Model G0453 G0454 without an adequate dust collection system This planer creates substantial amounts of wood dust while operating Failure to use a dust collection system can result in short and long term respiratory illness Recommended CFM at Dust Port Do not confuse this CFM recommendation with the rating of the dust collector To determine the CFM at the dust port you must consider these variables 1 CFM rating of the dust collector 2 hose type and length between the dust col lector and the machine 3 number of branches or wyes and 4 amount of other open lines throughout the system Explaining how to cal
10. 308 309 310 311 312 313 314 315 316 317 318 52 REF PART 319 316 DESCRIPTION 5 02 SCREW 6 1 20 5 Poom HEXNUTMI475 G0453 G0454 Mfg Since 3 08 G0453 Cabinet Stand Breakdown For Machine Manufacture Date For Machine Manufacture Date Prior to 03 08 of 03 08 or After 430 1 S 430 3 6 4304 4474 4 2404 US EC 430 6 RO AA cl 43042 4304 5 zu e G0453 G0454 Mfg Since 3 08 53 REF 401 402 405 406 407 408 409 410 411 412 413 414 415 416 417 418 419 420 421 422 423 424 425 426 427 428 429 430 430 1 430 2 54 G0453 Cabinet Stand Parts List PART DESCRIPTION P0453401 RUBBER FOOT P0453409 PR1GM PWOSM P0453412 P0453413 PBASM PWOIM PB22M P0453418 PR21M P6206 2RS P0453421 P0453422 REF 430 3 430 4 430 5 430 6 430A 430A 1 430A 2 430A 4 430A 5 430A 6 431 432 433 434 435 436 437 437 1 438 439 440 441 442 443 444 445 448A 449 450 453 PART DESCRIPTION P0453430 3 CAPACITOR COVER G0453 G0454 Mfg Since 3 08 G0453 Gearbox Breakdown REF PART DESCRIPTION 500A P0454500A GEARBOX ASSEMBLY 501 502 503 504 505 506 507 508 509 510 511 512 513 514 515 516 517 518 519 520 521 G0453 G0454 Mfg Since 3 08 RE
11. Byrd Shelix Cutterhead G0453 G0454 Mfg Since 3 08 T20501 Face Shield Crown Protector 4 T20502 Face Shield Crown Protector 7 T20503 Face Shield Window T20448 Economy Clear Safety Glasses T20452 Kirova Anti Reflective Glasses T20456 Dakura Clear Safety Glasses H0736 Shop Fox Safety Glasses These glasses meet ANSI Z87 1 2003 specifica tions Buy extras for visitors or employees You can t be too careful with shop safety T20502 c 9 720448 Figure 23 Our most popular eye protection T20503 G8982 Roller Table Use this versatile roller table wherever you need extra workpiece support Features all steel welded construction and measures 19 x 65 long Comes with 9 ball bearing rollers and has four indepen dently adjustable legs for any leveling requirement Adjustable in height from 26 to 44 Figure 24 SHOP FOX Roller Table G0453 G0454 Mfg Since 3 08 H9155 Dispoz A Blade System 15 Includes 3 Holders amp Knife Inserts G5858 Dispoz A Blade Knife Inserts 15 HSS Set of 3 H9156 Dispoz A Blade System 20 includes 4 Holders amp Knife Inserts G5859 Dispoz A Blade Knife Inserts 20 HSS Set of 4 Install a Dispoz A Blade Knife system in your new planer and save up to 70 on knife replace ments for the life of your machine Each knife insert is double edged so you get two knives in one and is indexed s
12. Old House Journal Today s Homeowner Popular Mechanics ____ Wood 10 What is your annual household income 20 000 29 000 30 000 39 000 40 000 49 000 50 000 59 000 60 000 69 000 70 000 What is your age group 20 29 30 39 40 49 _ 50 59 60 69 70 How long have you been a woodworker metalworker 0 2 Years ____ 2 8 Years _____ 8 20 Years 20 Years How many of your machines or tools are Grizzly 0 2 3 5 6 9 10 Do you think your machine represents a good value Yes No Would you recommend Grizzly Industrial to a friend Yes No Would you allow us to use your name as a reference for Grizzly customers in your area Note We never use names more than 3 times Yes No Comments FOLD ALONG DOTTED LINE Grizzly Industrial Inc GRIZZLY INDUSTRIAL INC P O BOX 2069 BELLINGHAM WA 98227 2069 FOLD ALONG DOTTED LINE Send a Grizzly Catalog to a friend Street TAPE ALONG EDGES PLEASE DO NOT STAPLE WARRANTY AND RETURNS Grizzly Industrial Inc warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase This warranty does not apply to defects due directly or indirectly to misuse abuse negligence accidents repairs or alterations or lack of maintenance This is Grizzly s sole written warranty and any and all warranties that may be implied by law including any merchantability or fitness for any par ticular purpose are hereby
13. culate these variables is beyond the scope of this manual Consult an expert or purchase a good dust collection how to book Check Gearbox Oil It is critical that you make sure there is oil in the gearbox before proceeding with the test run Refer to the Lubrication instructions for the gearbox on Page 32 for more details on which type of oil to use how much to use and where to put it GEARBOXES MUST BE FILLED WITH OIL STOP NO OIL SHIPPED WITH MACHINE Requires 80W 90W or Equivalent Gear Oil G0453 G0454 Mfg Since 3 08 Test Run Once the assembly is complete test run your machine to make sure it runs properly and is ready for regular operation The test run consists of verifying the following 1 The motor powers up and runs correctly and 2 the stop button safety feature works correctly If during the test run you cannot easily locate the source of an unusual noise or vibration stop using the machine immediately then review Troubleshooting on Page 33 If you cannot find a remedy contact our Tech Support at 570 546 9663 for assistance AWARNING Before starting the planer make sure you have performed the preceding assembly and adjustment instructions and you have read through the rest of the manual and are familiar with the various functions and safety features on this machine Failure to follow this warning could result in serious personal injury or even death To test run the ma
14. refer to the Parts Breakdowns beginning on Page 49 for bearing identification Follow the maintenance schedule on Page 30 and the procedures listed below to properly lubri cate the other planer components which are essential for long life and trouble free operation of your planer Feed Roller Bushings The infeed and outfeed rollers rotate inside bush ing blocks on both ends of the rollers Add 2 3 drops of SAE 30W oil to the center hole of the four feed roller tension adjustment bolts on top of the head casting as shown in Figure 27 Lubricate Here E Figure 27 Lubrication locations for the feed roller bushings G0453 G0454 Mfg Since 3 08 Columns and Leadscrews The table rides on the columns and is moved by the rotation of the leadscrews inside the columns Loosen the dust sleeve see Figure 28 to access the columns and leadscrews Apply a thin coat of SAE 30W oil to the outside surface of the columns and brush on a light application of multi purpose grease to the leadscrew threads Move the table up and down to distribute the lubricant Column Dust Sleeve Figure 28 Column dust sleeve Table Height Worm Gear Remove the three cap screws that secure the worm gear housing see Figure 29 then lift the housing and handwheel assembly off the machine Clean away any debris from the housing and gears then brush on a moderate amount of multi purpose grease to the gear teet
15. the requirements at the beginning of this man ual when connecting your machine to a power source NOTICE The photos and diagrams included in this section are best viewed in color You can view these pages in color at www grizzly com GRAY ORANGE WIRE COMPONENT DAMAGE Damaged wires or components increase the risk of serious per sonal injury fire or machine damage If you notice that any wires or components are damaged while performing a wiring task replace those wires or components MOTOR WIRING The motor wiring shown in these diagrams is current at the time of printing but may not match your machine If you find this to be the case use the wiring diagram inside the motor junction box CAPACITORS INVERTERS Some capacitors and power inverters store an electrical charge for up to 10 minutes after being disconnected from the power source To reduce the risk of being shocked wait at least this long before working on capacitors EXPERIENCING DIFFICULTIES If you are expe riencing difficulties understanding the information included in this section contact our Technical Support at 570 546 9663 COLOR KEY YELLOW LIGHT BLUE WHITE TUR QUOISE YELLOW GREEN PURPLE PINK G0453 G0454 Mfg Since 3 08 G0453 Wiring Diagram Magnetic ON OFF Switch Contactor NHD 09D 220V 211 4T2
16. PART DESCRIPTION 48 P0454048 WORM HOUSING 48 49 50 51 52 53 54 55 56 57 58 59 60 62 63 64 65 66 67 58 69 70 n 72 73 74 75 76 77 76 79 8i 82 84 PNOOM HEXNUT M2175 85 87 90 91 PWOSM FLAT WASHER 6MM G0453 G0454 Mfg Since 3 08 REF 92 93 94 95 96 97 98 99 100 101 102 103 104 105 105 1 G0453 G0454 Mfg Since 3 08 G0454 Headstock Parts List PART DESCRIPTION P0454092 SPROCKET REF 105 2 P0454105 2 105A 106 107 108 109 109A 110 111 112 113 114 115 116 117 PART DESCRIPTION TAPERED HEAD SCREW 59 G0454 Table Breakdown 202 2 203 201 REF PART DESCRIPTION REF PART DESCRIPTION 201 20 HEX BOLT 8 1 25 X 35 208 P0454208 WEDGE DOG 202 01 FLAT WASHER 8MM 209 5504 203 04 LOCK WASHER 8MM 210 0454210 204 0454204 EXTENSION WING 211 205 0453208 STAR KNOB M12 1 75 212 206 0454206 LOCKING ROD 213 0454213 207 0454207 214 PSS09M 60 G0453 G0454 Mfg Since 3 08 REF PART 303 304 305 306 307 308 309 310 311 312 313 314 315 316 317 318 319 G0453 G0454 Mfg Since 3 08 G0454 Columns Breakdown 319 E DESCRIPTION P0454303 CHAIN 08 1 X 66 REF 320 321 322 323 324 325 326 327 328 329 330 331 332 333 334 335 336 304 30
17. achieve accurate results Dist Below Knife Edge at BDC Figure 42 A Infeed Roller 0 040 B Chip 0 040 C Pressure 0 008 D Outfeed Roller 0 020 BDC Bottom Dead Center Figure 42 Planer component recommended clearances illustration is not to scale 40 Using a Rotacator Tools Needed Qty Hex Wrenches 5mm 1 Each Wrench or Socket 10mm 1 Rotacator see Page 28 1 1 DISCONNECT PLANER FROM POWER 2 Make sure the knives are set to the correct height refer to Setting Replacing Knives on Page 36 for detailed instructions 3 Lower the table at least 4 below the head casting then lock it in place 4 Remove the dust hood top cover and belt cover 5 Using your Rotacator find the BDC of any knife edge by slowly rocking the cutterhead pulley back and forth then set the Rotacator dial to zero see Figure 43 Figure 43 Using a Rotacator to find BDC G0453 G0454 Mfg Since 3 08 6 Move the feed speed knob to the neutral position to allow the infeed roller to freely rotate 7 Keeping the Rotacator dial at zero position it under the right hand side of the infeed roller and find the BDC of a serrated edge by rock ing the infeed roller back and forth 8 Loosen the jam nut and use the set
18. conflicting grain direction in workpiece Nicked or chipped knife Feed rate too fast Depth of cut too deep Misaligned chip breaker 8 Fix replace fan cover replace loose damaged fan 9 Adjust bed rollers Page 26 10 Test by rotating shaft rotational grinding loose shaft requires bearing replacement 11 Replace bearing s realign cutterhead 12 Replace switch 13 Check replace chip deflector and realign Page 43 Possible Solution Adjust the rear extension wing set screws to make the extension level with the main table Page 18 Raise the height of the chip breaker or pressure bar Page 40 Use an assistant or roller beds stands to properly support the workpiece as it leaves the planer Reduce the depth of cut Page 26 Clean planer components with a pitch resin dissolving solvent Lower raise the bed rollers Page 26 Raise the height of the chip breaker or pressure bar Page 40 Adjust the feed rollers to the correct height Page 40 Inspect workpiece for knots and grain direction use only clean stock Page 24 Sharpen replace knife 36 Reduce feed rate Page 25 Reduce the depth of cut Page 26 Adjust both sides of chip breaker to the correct height Page 40 G0453 G0454 Mfg Since 3 08 Machine Operation continued R Possible Cause Possible Solution Fuzzy grain Workpiece has high moisture content or 1 Sticker and allow w
19. i E e 9 C9 Run Capacitor SVT 60MFD 400VAC 2 Ne 48 READ ELECTRICAL SAFETY G0453 G0454 Mfg Since 3 08 ON PAGE 46 SECTION 9 PARTS G0453 Headstock Breakdown G0453 G0454 Mfg Since 3 08 49 G0453 Headstock Parts List REF PART DESCRIPTION 1 PVMX60 COGGED V BELT MX 60 2 3 4 5 6 7 72 73 7 4 9 n i2 13 14 15 16 17 20 21 25 26 27 28 29 30 51 33 34 35 36 37 38 39 40 4i PNooM HEXNUTMIZi7S 7 42 43 m 45 46 a7 48 48A 49 50 52 53 54 55 56 50 REF DESCRIPTION 57 P0453057 FOAM PIECE 58 59 60 61 62 63 64 65 66 67 68 69 70 7 72 73 74 75 76 77 78 73 80 81 82 83 86 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 0453104 SET OF 3 105 106 107 108 109 110 111 112 118 G0453 G0454 Mfg Since 3 08 G0453 Table Breakdown 208 TANN 210 yY 2 Os 297 209 4 212 214 oc Q 207 216 211 209 n 203 205 206 204 REF PART DESCRIPTION REF PART DESCRIPTION 203 PSSO9M SET SCREW 8 1 25 X 20 210 P0453210 GIB 204 211 205 212 206 213 P0453213 SHAFT 207 214 208 215 209 216 G0453 G0454 Mfg Since 3 08 51 G0453 Columns Breakdown REF PART DESCRIPTION 303 0453303 CHAIN 12 7 AX 134 304 305 306 307
20. removed After the workpiece is completely free from the outfeed roller the depth of cut is increased and the workpiece is passed through the planer again This process continues until the workpiece is flat and of the correct thickness G0453 G0454 Mfg Since 3 08 Identification Table Height Handwheel Return Magnetic Rollers ON OFF Switch Rear Extension Wing Feed Rate Front Extension Wing Lifting Bar 1 of 4 Cabinet Access Panel Locking Foot Pedal Figure 1 General identification G0453 G0454 Mig Since 3 08 a Internal Components sc es Figure 2 Workpiece path and major planing components side cutaway view Anti Kickback Fingers Provide additional safety for the operator Serrated Infeed Roller Pulls the workpiece toward the cutterhead Chip Breaker Breaks off chips created by the cutterhead to prevent tear out and diverts the chips to the dust port Chip Deflector Directs chips into the dust hood Cutterhead Holds the knives that remove material from the workpiece F Pressure Bar Stabilizes the workpiece as it leaves the cutterhead and assists in deflect ing wood particles toward the dust hood G0454 only Outfeed Roll
21. the belt cover top cover and the dust hood 41 Using Wood Blocks Tools Needed Qty Hex Wrenches 5mm 1 Each Wrench or Socket 10mm 1 2X4 D a 1 Feeler Set peret nets 1 1 Build the wood blocks by cutting a straight 6 foot long 2x4 in half Note Having the wood blocks at an even height is critical to the accuracy of your overall adjustments For best results make the 2x4 square with a jointer and table saw before cutting it in half Make sure the knives are set to the correct height refer to Setting Replacing Knives on Page 36 for detailed instructions DISCONNECT PLANER FROM POWER Lower the bed rollers below the table surface refer to Bed Roller Height on Page 26 for detailed instructions Place the wood blocks along the sides of the table as illustrated in Figure 47 Wood Blocks 6 22 36 Grizzly Figure 47 Wood blocks properly positioned on 42 the planer table Remove the dust hood top cover and belt cover Use a feeler gauge to adjust the table until there is a 0 040 gap between the wood blocks and a cutterhead knife at BDC which is the recommended distance for the infeed roller below the cutterhead knife Lock the table in place as the wood blocks will now be your reference point Using the feeler gauges and the wood blocks instead of the Rotacator perform Steps
22. 3 G0454 Mfg Since 3 08 SECTION 1 SAFETY AWARNING For Your Own Safety Read Instruction Manual Before Operating this Machine The purpose of safety symbols is to attract your attention to possible hazardous conditions This manual uses a series of symbols and signal words intended to convey the level of impor tance of the safety messages The progression of symbols is described below Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures AWARNING A CAUTION Indicates an imminently hazardous situation which if not avoided WILL result in death or serious injury Indicates a potentially hazardous situation which if not avoided COULD result in death or serious injury Indicates a potentially hazardous situation which if not avoided MAY result in minor or moderate injury It may also be used to alert against unsafe practices NOTICE This symbol is used to alert the user to useful information about proper operation of the machine AWARNING Safety Instructions for Machinery OWNER S MANUAL Read and understand this owners manual BEFORE using machine Untrained users can be seriously hurt EYE PROTECTION Always wear ANSI approved safety glasses or a face shield when operating or observing machinery to reduce the risk of eye injury or blindness from flying particles Everyday eyeglasses are not approved safety glasses
23. 5 Cutterhead Info Cutterhead i be Pee Aidt 3 Knife Cutterhieadi sole 3 in 3 Knife rs the beck HSS Knife Size Ep C 15 Knife Size 1 in Knife Size va ne 1 8 in Knife Adj stme xc Jack Screws Table Info Feed iai 8 in Table Bed Size Length ir 20 in Size eite dd tete ani E E steaks 15 in Table Bed Size Thickness ii A END PED es 1 3 4 in ot Bed Rollers FRA Pref 2 Floor To Table Height 27 35 in Roller Ext Table Size Length iii 42 in Roller Ext Table 5 ciet ee o PE ERE 15 in Roller Ext Table Size Thickness ii rrr enhn erra nnne ener nean 1 3 4 in Construction sare Precision Ground Cast Iron ETE Cast Iron EET TQ UNE EUER Formed Steel Cutterhead Assembly 2 ta dieere aden anaes aire
24. 5 306 PART DESCRIPTION PK69M KEY 4 X 4 X 12 PB38M HEX BOLT M12 1 75 X 60 P0454336 BASE 615 G0454 Cabinet Stand Breakdown 429 G0453 G0454 Mfg Since 3 08 62 G0454 Cabinet Stand Parts List REF PART DESCRIPTION 401 P0453402 RELIEF BUSHING 404 405 406 407 408 409 410 an 412 413 214 215 216 417 218 219 220 a 422 423 424 425 226 227 G0453 G0454 Mfg Since 3 08 REF 428 429 429 1 429 2 429 4 429 5 429 6 430 431 432 433 434 436 437 438 439 440 440A 441 442 443 444 447 542 PART DESCRIPTION PWO1M FLAT WASHER 8MM Pnom HEXNUTMI2175 63 REF PART DESCRIPTION 500A P0454500A GEARBOX ASSEMBLY 501 502 503 504 505 506 507 508 509 510 511 512 513 514 515 516 517 518 519 520 ET 64 REF PART DESCRIPTION PK36M KEY 5 5 X 50 FLANGE BOLT M6 1 X 12 G0453 G0454 Mfg Since 3 08 G0454 Label Placement 122 454 7 fi Only shitt gearbox when planer is running 119 B ais 120 REF PART DESCRIPTION REF PART DESCRIPTION 7 P0454007 SPEED CHANGE LABEL 122 0454122 MACHINE ID LABEL 16 P0453019 BELT COVER LABEL P0454337 GRIZZLY COM LABEL 118 PLABEL 37 RESPIRATOR GLASSES LABEL VL G8588 GRIZZLY NANEPLATE 119 PLABEL 12 READ MANUAL LABEL VL P0454446 MODEL NUMBER LABEL 120 PLABEL 36 EAR
25. 70 546 9663 G0453 G0454 Mfg Since 3 08 AWARNING Additional Safety Instructions for Planers OWNER S MANUAL This machine presents sig nificant safety hazards to untrained users Read and understand this entire manual before starting the planer KICKBACK Be familiar with kickback Kickback happens when the workpiece is thrown towards the operator at a high rate of speed Until you have a clear understanding of kickback and how it occurs DO NOT operate this planer REACHING INSIDE PLANER To avoid seri ous personal injury from spinning knives never remove guards or reach inside the planer while it is connected to power DULL DAMAGED KNIVES Only use sharp undamaged knives Kickback may occur and the cutting results will be poor if the planer is operated with dull or damaged knives BODY PLACEMENT To avoid getting hit if a kickback occurs always stand to one side of the planer during the entire operation PLANING CORRECT MATERIAL Only plane natural wood stock with this planer DO NOT plane MDF plywood laminates or other synthetic materials that can break up inside the planer and cause injury hazards GRAIN DIRECTION Planing across the grain is hard on the planer and may cause kickback Always plane in the same direction or at a slight angle with the wood grain LOOKING INSIDE PLANER Wood chips fly around inside the planer at a high rate of speed during operation To avoid injury from flying mate rial D
26. 8 14 in the previous Using a Rotacator procedure to set the feed rollers chip breaker and the pressure bar to the correct distance below the cutterhead knives Note Keep in mind that you will have to repeat Steps 7 8 above for each change in distance as specified on Page 40 G0453 G0454 Mfg Since 3 08 Roller Spring Tension The infeed and outfeed rollers keep the workpiece moving through the planer There are springs that exert downward pressure on the rollers while still allowing them to raise with an uneven workpiece surface Properly roller spring tension is crucial to keep the workpiece moving through the planer during operation Roller spring tension will vary depending upon the type of wood you are planing When adjusting the roller spring tension keep the following in mind e If you are planing milled lumber with a rela tively consistent surface use less spring ten sion e If you are planing rough lumber with incon sistent surfaces use greater spring tension to keep the stock moving through the planer e f the workpiece consistently stops feeding during operation the roller spring tension may need to be increased Tools Needed Qty Hex Wrench 6mm iii 1 To adjust the roller spring tension to factory recommendations 1 DISCONNECT PLANER FROM POWER 2 Adjust tension cap screws 1 3 so that they protrude above the head casting and adjust cap screw 4 so that it protrudes 5 6 ab
27. 83 Visit Our Website Today For Current Specials ORDER 24 HOURS A DAY 1 800 523 4777 ee AMERICAN zoe
28. California to cause cancer birth defects or other reproductive harm Some examples of these chemicals are Lead from lead based paints e Crystalline silica from bricks cement and other masonry products e Arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals Work in a well ventilated area and work with approved safety equip ment such as those dust masks that are specially designed to filter out microscopic particles Table of Contents INTRODUCTION ts 2 SECTION 5 ACCESSORIES 28 Hike 2 SECTION 6 MAINTENANCE 30 ontact cuis dete or tais 2 Schedule 30 Machine Description 2 Cleari 2 Protecti gigi MEL LL 30 Identification PRE 3 com Internal Components 4 Lubrication 31 G0453 Machine Data Sheet 5 SECTION 7 SERVICE nds 33 G0454 Machine Data Sheet 7 Troubleshooting 33 Setting Replacing Knives 36 SECTION 1 SAFETY 2 2 ess 9 Safety Instructions for Machinery 9 Additional Safety Instructions for Planers 11 Feed Rollers Chip Breaker amp Pressure Bar SECTION 2 POWER SUPPLY 12
29. F PART 522 523 524 525 526 527 528 529 530 531 532 533 534 535 536 537 538 539 540 541 542 DESCRIPTION P0453522 SHAFT CHAIN 06B 1 X 49 55 G0453 Label Placement 117 60453 Lrizzly anne 10 4h WARNING Only shift gearbox when D 16FPM Neutral 30 FPM GLASSES RESPIRATOR mEoumED 334 0453 REF PART DESCRIPTION REF PART DESCRIPTION 10 P0453010 SPEED CHANGE LABEL 117 0453117 MACHINE ID LABEL 19 20453354 GRIZZLY COM LABEL 113 68588 GRIZZLY NAMEPLATE 114 P0453447 MODEL NUMBER LABEL 115 PPAINT GRIZZLY GREEN TOUCH UP PAINT 116 PPAINT 11 GRIZZLY PUTTY TOUCH UP PAINT AWARNING Safety labels warn about machine hazards and ways to prevent injury The owner of this machine MUST maintain the original location and readability of the labels on the machine If any label is removed or becomes unreadable REPLACE that label before using the machine again Contact Grizzly at 800 523 4777 or www grizzly com to order new labels 56 G0453 G0454 Mfg Since 3 08 G0454 Headstock Breakdown a Machine Manufacture Date Machine Manufacture Date of 03 05 or After Prior to 03 05 105 105A G0453 G0454 Mfg Since 3 08 REF PART 1 2 3 3 1 3 2 3 3 3 4 3 5 58 G0454 Headstock Parts List DESCRIPTION
30. Loose hair clothing or jewelry could get caught in machinery and cause serious personal injury Keep these items away from moving parts at all times to reduce this risk NOTICE If you have never used this type of machine or equipment before WE STRONGLY REC OMMEND that you read books review industry trade magazines or get formal training before beginning any projects Regardless of the content in this section Grizzly Industrial will not be held liable for accidents caused by lack of training G0453 G0454 Mfg Since 3 08 OPERATIONS Operation Overview The purpose of this overview is to provide the nov ice machine operator with a basic understanding of how the machine is used during operation so the machine controls components discussed later in this manual are easier to understand Due to the generic nature of this overview it is not intended to be an instructional guide To learn more about specific operations read this entire manual and seek additional training from expe rienced machine operators and do additional research outside of this manual by reading how to books trade magazines or websites To complete a typical operation the operator does the following 1 Examines the workpiece to make sure it is acceptable for planing 2 Puts on safety glasses or a face shield a respirator and ear protection 3 If necessary uses a jointer to make one sur face of the workpiece flat 4 Correct
31. NG These pages are current at the time of printing However in the spirit of improvement we may make chang es to the electrical systems of future machines Compare the manufacture date of your machine to the one stated in this manual and study this section carefully If there are differences between your machine and what is shown in this section call Technical Support at 570 546 9663 for assistance BEFORE making any changes to the wiring on your machine An updated wiring diagram may be available Note Please gather the serial number and manufacture date of your machine before calling This information can be found on the main machine label AWARNING Wiring Safety Instructions 46 SHOCK HAZARD Working on wiring that is con nected to a power source is extremely dangerous Touching electrified parts will result in personal injury including but not limited to severe burns electrocution or death Disconnect the power from the machine before servicing electrical com ponents MODIFICATIONS Modifying the wiring beyond what is shown in the diagram may lead to unpre dictable results including serious injury or fire This includes the installation of unapproved after market parts WIRE CONNECTIONS All connections must be tight to prevent wires from loosening during machine operation Double check all wires dis connected or connected during any wiring task to ensure tight connections CIRCUIT REQUIREMENTS You MUST follow
32. O NOT look inside the planer during opera tion CUTTING LIMITATIONS To reduce the risk of kickback hazards or damage to the machine always operate within the published capacities found in the Data Sheet beginning on Page 5 for this planer CLEAN STOCK Planing stock with nails staples or loose knots may cause debris to be thrown at the operator at a high rate of speed and will damage the cutterhead knives To avoid these hazards always thoroughly inspect and prepare the workpieces CLEARING JAMS To avoid serious personal injury from the spinning cutterhead always stop the planer and disconnect it from power before removing jammed workpieces INFEED ROLLER CLEARANCE The infeed roller is designed to pull material into the spin ning cutterhead To avoid serious personal injury always keep hands clothing jewelry and long hair away from the infeed roller during operation DISCONNECT BEFORE ADJUSTMENTS To avoid unexpected start up and serious personal injury always disconnect the planer from power before performing adjustments maintenance or service A CAUTION No list of safety guidelines can be complete Every shop environment is different Always con sider safety first as it applies to your individual working conditions Use this and other machin ery with caution and respect Failure to do so could result in serious personal injury damage to equipment or poor work results G0453 G0454 Mfg Since 3 08
33. PROTECTION LABEL VL PPAINT 1 GRIZZLY GREEN TOUCH UP PAINT 121 PLABEL 14 ELECTRICITY LABEL PPAINT 11 GRIZZLY PUTTY TOUCH UP PAINT AWARNING Safety labels warn about machine hazards and ways to prevent injury The owner of this machine MUST maintain the original location and readability of the labels on the machine If any label is removed or becomes unreadable REPLACE that label before using the machine again Contact Grizzly at 800 523 4777 or www grizzly com to order new labels G0453 G0454 Mfg Since 3 08 65 66 G0453 G0454 Mfg Since 3 08 CUT ALONG DOTTED LINE Grizzly NARRANTY CARD Industrial Inc Name Street City State Zip Phone _____ Email Invoice Model Order Serial The following information is given on a voluntary basis It will be used for marketing purposes to help us develop better products and services Of course all information is strictly confidential 1 2 How did you learn about us Advertisement Friend Catalog Card Deck Website Other Which of the following magazines do you subscribe to Cabinetmaker amp FDM Popular Science ____ Wooden Boat Family Handyman ____ Popular Woodworking ____ Woodshop News Hand Loader Precision Shooter Woodsmith Handy Projects in Metal Woodwork Home Shop Machinist RC Modeler ____ Woodworker West Journal of Light Cont Rifle _ Woodworker s Journal Live Steam Shop Notes Other Model Airplane News Shotgun News
34. RE 1 Calipers 1 To re position the scale 1 Plane the scrap piece of stock until it is flat and of even thickness along its length Note the board over between each pass 2 Use calipers to measure the board thick ness 3 there is a discrepancy between the board thickness and the reading on the table height scale loosen the two screws shown in Figure 50 adjust the scale in relation to the pointer then re tighten the screws Scale 18 Pointer Figure 50 Table height scale Anti Kickback Fingers The anti kickback fingers are an important safety feature of your planer The fingers hang from a rod suspended across the head casting and in front of the infeed roller as shown in Figure 51 This design allows the workpiece to easily enter the planer but reduces the risk of kickback by digging into the workpiece if it moves backward Anti Kickback Fingers m Figure 51 Anti kickback fingers Check the anti kickback fingers regularly to ensure they swing freely and easily If the fingers do not swing freely and easily first clean them with a wood resin solvent then inspect them for dam age If any of the fingers are damaged the device must be replaced before using the machine Do not apply oil or other lubricants to the anti kickback fingers that will attract dust and restrict the free movement of the fingers AWARNING Pro
35. Stock Thickness 3 16 in SIOCK ThICKN SS Ut ta ELE 8 in No of Cuts Per NG 104 83 No of Cuts Per 20 000 Speed 5000 CCG ANG is ER 16 20 FPM Cut Depth Planing Full Width 1 8 in Max Cut Depth Planing 6 Inch Wide Board 1 8 in G0453 G0454 Mfg Since 3 08 7 Cutterhead Info Cutterhead e i be 4 Knife Cutterhieadi Da 3 1 8 in Of GI 4 Knife TYPE ER A 55 Knife EGG 20 Size 1 in Knife Size 58 1 8 Knife Adjustment ier Jack Screws Springs Table Info Table MOVGITIent accio ci tret 8 in Table Bed Size Length eroi e iii edi P 25 3 A in Size eite oce Lente tien 20 in Table Bed Size Thickness ERE a De 1 3 4 in No Of Bed E a a N A E 2 Floor To Table Hegh t asirilip 26 1 2 34 1 2 in Roller Ext Table Size L
36. belts and pulleys 3 Remove the front cabinet panel to access the motor as shown in Figure 39 Motor Mount Hex Nuts os Figure 39 Front cabinet cover removed to expose the motor 38 If the V belts need to be replaced raise the motor to release the belt tension refer to the next step for instructions roll them off the pulleys then replace them as a matched set of 3 To adjust the V belt tension loosen the top motor mount hex nuts see Figure 39 then adjust the bottom hex nuts to raise or lower the motor Note The V belts are correctly tensioned when there is approximately 34 deflection when moderate pressure is applied to them midway between the pulleys as illustrated in Figure 40 Cutterhead Pulley Approximately Deflection Figure 40 Belt deflection when V belts are correctly tensioned When the V belts are correctly tensioned make sure the motor mount hex nuts are tight then replace the cabinet cover and the belt cover G0453 G0454 Mfg Since 3 08 Table Height Chain NOTICE Tension During the next step DO NOT let the chain fall off the sprockets It can be very difficult to return the chain to its proper location on The table height chain transfers movement from the sprockets without changing the table the elevation handwheel to the columns that con adjustments trol table height The chain drive can be adjusted to remove slack if the chain stretches ove
37. chine 1 Make sure you understand the safety instruc tions at the beginning of the manual and that the machine is set up properly 2 Make sure all tools and objects used during set up are cleared away from the machine 3 Make sure the gearbox has the correct amount of oil refer to Gearbox Oil on Page 32 for detailed instructions 21 22 Push the OFF button in then twist it clock wise so it pops out When the OFF button pops out the switch is reset and ready for operation see Figure 14 STOP Button Figure 14 Resetting the switch Verify that the machine is operating correctly by pushing the ON button When operating correctly the machine runs smoothly with little or no vibration or rubbing noises Investigate and correct strange or unusual noises or vibrations before operating the machine further Always disconnect the machine from power when investigating or correcting potential problems Press the OFF button to stop the machine WITHOUT resetting the switch press the ON button The machine should not start f the machine does not start the OFF but ton safety feature is working correctly The Test Run is complete f the machine does start with the OFF button pushed in immediately disconnect power to the machine The OFF button safety feature is not working correctly This safety feature must work properly before proceeding with regular operations Call Tech Support fo
38. chine during operation and make sure it is connected to a power supply circuit that meets the requirements in the following section 12 9 10453 220V Circuit Requirements This machine is prewired to operate on a 220V power supply circuit that has a verified ground and meets the following requirements Nominal Voltage 220V 240V 60 Hz M 1 Phase Circuit 20 Amps Plug Receptacle NEMA 6 20 Cord 3 Wire 12 AWG 300VAC S Type G0454 220V Circuit Requirements This machine is prewired to operate on a 220V power supply circuit that has a verified ground and meets the following requirements Nominal Voltage 220V 240V 60 Hz 1 Phase Circuit Rating 30 Amps Plug Receptacle NEMA L6 30 Cord 3 Wire 12 AWG 300VAC S Type A power supply circuit includes all electrical equipment between the breaker box or fuse panel in the building and the machine The power sup ply circuit used for this machine must be sized to safely handle the full load current drawn from the machine for an extended period of time If this machine is connected to a circuit protected by fuses use a time delay fuse marked D A CAUTION For your own safety and protection of property consult a qualifi
39. cover the machine is damaged please imme diately call Customer Service at 570 546 9663 for advice Save the containers and all packing materials for possible inspection by the carrier or its agent Otherwise filing a freight claim can be difficult When you are completely satisfied with the condi tion of your shipment inventory the contents AWARNING SUFFOCATION HAZARD Keep children and pets away from plastic bags or packing materials unpacked with this machine Discard immediately G0453 G0454 Mfg Since 3 08 G0454 Hardware and Tools not shown Inventory Set Screws M8 1 25 x 20 Wings 6 e Bolts M8 1 25 x 30 Wingg 6 The following is a description of the main compo gt Lock Washers 8mm Wings 6 nents shipped with your machine Lay the compo Handwheel Bushing sise 1 nents out to inventory them Handwheel 1 Nut M12 1 75 Handwheel 1 If any non proprietary parts are missing e g e Flat Washer a 1 nut washer we will gladly replace them or e Flange Bolts M6 1 x 12 Dust 6 for the sake of expediency replacements can be Wrenches 3 4 5 1 Each obtained at your local hardware store e Wrenches 8 10 12 14 17 19mm 1 Each e Knife Gauge cc 1 Box Inventory Figure 5 Qty Planer Not Shown
40. e the ship ping crate and remove the machine from the crate The cabinet stand on the Model G0453 G0454 planer is equipped with four lifting bars that pull out in order to lift and place the planer as shown in Figure 7 Figure 8 Front extension wing installed Model G0454 shown Bl lt i5 2 Attach the table extension wings to the planer Lifting J 6 table with the 8 1 25 30 hex bolts 8mm Bar UEM lock washers and 8mm flat washers as 1 of 4 shown Figure 8 but do not fully tighten the bolts at this time 3 Using a straightedge as a guide and the set screws for leveling control position the extension wings even with the table then fully tighten the hex bolts Note Be aware that the bed rollers will give you a false reading with your straightedge if Figure 7 Lifting the planer with a forklift they are raised above the table Move them down or work around them when leveling the Tip When positioning the lift forks place shop extension wings rags or cardboard between the forks and the cabi net stand to avoid scratching the paint 18 G0453 G0454 Mfg Since 3 08 4 Place the bushing on the handwheel shaft 5 Insert the key into the shaft keyway 6 Screw the handle into the handwheel 7 Place the handwheel on the shaft and secure it with the M12 1 75 hex nut and 12mm flat washer as shown in Figure 9 Figure 9 Installing the table he
41. ed electrician if you are unsure about wiring practices or electrical codes in your area Note The circuit requirements listed in this man ual apply to a dedicated circuit where only one machine will be running at a time If this machine will be connected to a shared circuit where mul tiple machines will be running at the same time consult a qualified electrician to ensure that the circuit is properly sized for safe operation G0453 G0454 Mfg Since 3 08 Grounding Instructions This machine MUST be grounded In the event of certain malfunctions or breakdowns grounding reduces the risk of electric shock by providing a path of least resistance for electric current The plug specified under Circuit Requirements on the previous page has a grounding prong that must be attached to the equipment grounding wire on the included power cord The plug must only be inserted into a matching receptacle see the following figures that is properly installed and grounded in accordance with all local codes and ordinances GROUNDED 6 20 RECEPTACLE 6 L6 30 GROUNDED LOCKING RECEPTACLE Grounding Prong is Hooked Current Carrying Prongs Figure 4 Typical L6 30 plug and receptacle NOTICE No adapter is available or should be used with this machine If the machine must be reconnected for use on a different type of electric circuit the reconnection should be made by qualified service personnel a
42. ength seen 55 1 2 in Roller Ext Table Size Width ne Dee ee teet riecht ce d tnt nee 20 in Roller Ext Table Size ThicknesSs pt 1 3 4 in Construction sare Precision Ground Cast Iron ETE Cast Iron EET TQ UNE EUER Formed Steel Cutterhead Assembly 2 ta dieere aden anaes aire Pea ER ek Steel Bolle Solid Serrated Steel Qutteed Roller tt Ett etre Solid Serrated Steel Palris een fai Powder Coated Other Two Positive cca a o eua ut Inch Metric No Of 65 1 Dust ROM OIZE EET S S LI DT EEUU 5 in Other Specifications Country GT China Waranty 1 Year Serial Number LOCATION ccr nieder e ID Label on Upper Cover Pisis 30 minutes Sound Rating cR 80 dB Features Inch and Metric Measurement Scale Two Adjustable Bed Rollers Chip Breaker and Pressure Bar Knife Setting Jig Included Board Return Rollers Built in Mobile Base Cast Iron Extension Wings Four Column Support with Table Locks Two Speed Automatic Board Feed G045
43. equired plug and receptacle and meet the following require ments G0453 Minimum Gauge Size 12 AWG G0454 Minimum Gauge Size 10 AWG Maximum Length Shorter is Better 50 ft 419 14 SECTION 3 SETUP AWARNING This machine presents serious injury hazards to untrained users Read through this entire manu al to become familiar with the controls and opera tions before starting the machine AWARNING Wear safety glasses during the entire setup process AWARNING The Model G0453 G0454 is heavy machine Serious personal injury may occur if safe moving methods are not used To be safe get assistance and use power equipmentto move the ship ping crate and remove the machine from the crate Needed for Setup The following are needed to complete the setup process but are not included with your machine Description Qty PS SS UM 1 e Safety Glasses 1 Per Person e Forklift rated for at least 1000 5 1 Shop Rags amp Cleaning Solvent As Needed e Floor Mounting Hardware As Needed e Straightedge d usse tinere 1 e Dust Collection System 1 e 4 or 5 Dust Hose w Clamps 1 Unpacking Your machine was carefully packaged for safe transportation Remove the packaging materials from around your machine and inspect it If you dis
44. ers Pulls the workpiece through the planer Table Rollers Provide upward pressure on the workpiece enabling the feed rollers to pull the workpiece along Planer Table Provides a smooth and level path for the workpiece as it moves through the planer AWARNING Like all machinery there is potential danger when operating this machine Accidents are fre quently caused by lack of familiarity or failure to pay attention Use this machine with respect and caution to decrease the risk of operator injury If normal safety precautions are overlooked or ignored serious personal injury may occur G0453 G0454 Mfg Since 3 08 Grizz rly Industrial Inc Customer Service 570 546 9663 To Order Call 800 523 4777 800 438 5901 MODEL G0453 15 PLANER Product Dimensions Weight E 655 16 Width side to side x Depth front to back x Height 32 1 2 x 42 x 45 7 8 in Footprint 22 1 2 x 22 in Shipping Dimensions pe Wood Crate aie Machine AGIR a 2 675 16 Length Width blelglit eee 31 x 30 x 47 in Electrical Power Requirement sise 220V Single Phase 60 Hz Minimum SIZE t 20 SWIC EE Magnetic with Thermal Overload Protector c c
45. ever you should remove the components that you will not use from the cutterhead before proceeding Knife Jack Screw G0454 Only Gib Bolt Figure 34 Cutterhead components G0454 cutterhead shown If you have not already done so loosen the cutterhead gib bolts until the knife is completely loose then position the knife gauge over the knife so that the knife edge is directly under the center pad as shown in Figure 35 Figure 35 Knife gauge correctly positioned over the knife G0453 cutterhead shown G0453 G0454 Mfg Since 3 08 5 Jack Screws G0453 amp 10454 Insert the hex wrench into the jack screws through the access holes in the cutterhead see Figure 36 Rotate the jack screws to raise or lower the knife until it barely touches the center pad of the knife gauge with all legs of the gauge still firmly on the cutterhead then snug the gib bolts enough to hold the knife in place Jack Screw E 7 Access Hole 36 Jack screw access hole in the cutterhead Springs G0454 Only Push down on the knife gauge until all legs of the gauge are firmly on the cutterhead and the knife just touches the center pad of the gauge then tighten the gib bolts enough to hold the knife in place 6 Slightly tighten the gib bolts starting at the middle and working your way to the ends by alternating left and right as illustrated in Figure 37 Figure 37 Gib bolt tightenin
46. fault Adjust replace centrifugal switch Motor at fault Test repair replace Machine stalls or is Feed rate too fast Decrease feed rate underpowered Workpiece material not suitable Only cut wood ensure moisture is below 20 Dust collection ducting problem Clear blockages seal leaks use smooth wall duct eliminate bends close other branches Motor overheated Clean motor let cool and reduce workload Machine undersized for task Use sharp blades inserts reduce feed rate or depth of cut V belt s slipping Tension replace belt s Page 37 ensure pulleys are aligned Page 45 Motor wired incorrectly Wire motor correctly Pages 47 48 Plug receptacle at fault Test for good contacts correct wiring Run capacitor at fault Test repair replace Pulley sprocket slipping on shaft Replace loose pulley shaft Motor bearings at fault Test repair replace Contactor not energized has poor contacts Test all legs for power replace if faulty Motor at fault Test repair replace Centrifugal switch at fault Adjust replace centrifugal switch Machine has Belts slapping cover Replace realign belts with a matched set vibration or noisy Knives gibs at fault Resharpen replace knives set knife alignment operation height correctly Blade at fault Replace warped bent blade resharpen dull blade V belt s worn or lo
47. fy this machine in any way 7 DO NOT remove safety guards 8 9 1 Never leave machine running unattended DO NOT operate under the influence of drugs or alcohol 0 Maintain machine carefully to prevent accidents For your convenience we post all available man uals and manual updates for free on our website at www grizzly com Any updates to your model of machine will be reflected in these documents as soon as they are complete Contact Info We stand behind our machines If you have any questions or need help use the information below to contact us Before contacting please get the serial number and manufacture date of your machine This will help us help you faster Grizzly Technical Support 1203 Lycoming Mall Circle Muncy PA 17756 Phone 570 546 9663 Email techsupport Q grizzly com We want your feedback on this manual What did you like about it Where could it be improved Please take a few minutes to give us feedback Grizzly Documentation Manager P O Box 2069 Bellingham WA 98227 2069 Email manuals grizzly com Machine Description The Model G0453 G0454 Planer is designed to remove material in precise increments from the surface of natural wood fiber stock to make the workpiece flat Once the depth of cut is set the workpiece is placed on the table and moved into the infeed roller which pulls the workpiece under the rotat ing cutterhead where the material is
48. g sequence 7 Repeat Step 6 8 Repeat Step 6 but final tighten the gib bolts 9 Repeat Steps 4 8 for the rest of the knives G0453 G0454 Mfg Since 3 08 V Belt Tensioning Replacement NOTICE After the first 16 hours of use the V belts will stretch and seat into the pulley grooves The V belts must be properly re tensioned after this period to avoid severely reducing their useful life Three cogged V belts transfer power from the motor to the cutterhead and then to the infeed and outfeed rollers with the use of the drive chain system To ensure efficient transfer of power to these systems make sure the V belts are always properly tensioned and in good condition If the V belts are worn cracked or damaged replace them Always replace the V belts with a matched set of three or belt tension may not be even among the belts causing premature belt failure Tools Needed Qty Phillips SCFeWOFPIVGI seeds 1 ME 1 To tension replace the V belts 1 DISCONNECT PLANER FROM POWER A CAUTION V belts and pulleys will be hot after opera tion Allow them to cool before handling them ETE 2 Remove the V belt cover from the left side of the machine to expose the belts as shown in Figure 38 Note A collection of black belt dust at the bottom of the belt cover is normal during the life of the belts Cutterhead Pulley Figure 38 Belt cover removed to expose the V
49. h 7 Worm Gear Housing 8 Figure 29 Location of the table height worm gear housing E Table Height Chain amp Sprockets The table leadscrews are synchronized by the table height chain and sprockets located under neath the base of the planer Remove the front and rear cabinet panels to access these parts see Figure 30 Use shop rags and mineral spir its to clean away debris and grime then brush on a light coat of multi purpose grease to the chain and sprockets Figure 30 Table height chain and sprockets as viewed from underneath the base Drive Chain amp Sprockets The infeed and outfeed rollers receive the trans ferred power from the cutterhead through the drive chain system on the right side of the machine as shown in Figure 31 Remove the table height handwheel and the safety covers attached to the inside of the drive chain cover then remove the cover to access these parts Use shop rags and mineral spirits to clean away any debris and grime then brush on a light coat of multi purpose grease to the chain and sprockets Gearbox Oil The gearbox oil should be changed after the first 20 hours of operation to clear away any debris inside the gearbox then changed annually there after Although it is not necessary to remove the drive chain cover to access the fill and drain plugs it is more convenient to do so see Figures 32 33 Replace the gearbox oil with 80W 90W gear oil until it j
50. hop kid proof DANGEROUS ENVIRONMENTS Do not use machinery in wet or rainy locations cluttered areas around flammables or in poorly lit areas Keep work area clean dry and well lighted to minimize risk of injury ONLY USE AS INTENDED Only use machine for its intended purpose Never modify or alter machine for a purpose not intended by the manu facturer or serious injury may result USE RECOMMENDED ACCESSORIES Consult this owners manual or the manufacturer for rec ommended accessories Using improper acces sories will increase the risk of serious injury CHILDREN amp BYSTANDERS Keep children and bystanders a safe distance away from work area Stop using machine if children or bystand ers become a distraction REMOVE ADJUSTING TOOLS Never leave adjustment tools chuck keys wrenches etc in or on machine especially near moving parts Verify removal before starting SECURING WORKPIECE When required use clamps or vises to secure workpiece A secured workpiece protects hands and frees both of them to operate the machine FEED DIRECTION Unless otherwise noted feed work against the rotation of blades or cutters Feeding in the same direction of rotation may pull your hand into the cut FORCING MACHINERY Do not force machine It will do the job safer and better at the rate for which it was designed GUARDS amp COVERS Guards and covers can protect you from accidental contact with moving parts or flying deb
51. ight handwheel 8 Model G0453 Attach the dust hood to the top of the planer with the M6 1 x 10 hex bolts 6mm flat washers and M6 1 hex nuts as shown in Figure 10 then attach the bottom of the dust hood to the planer with the M8 1 25 x 20 cap screws Note You will need to reach into the dust hood to get access for fastening the nuts Figure 10 Dust hood attached G0453 G0454 Mfg Since 3 08 Model G0454 Attach the dust hood with the provided M6 1 x 12 flange bolts 9 Remove the two cap screws already installed on the left hand side of the head casting 10 Attach the switch bracket with the two cap screws as shown in Figure 11 Figure 11 Attaching magnetic switch NOTICE Before starting your machine you must make sure the gearbox has the proper amount of oil to avoid machine damage 11 Remove the gearbox fill plug see Figure 12 Fil Plug Plug Figure 12 Gearbox fill plug 19 12 Using the short end of a clean hex wrench dip it inside the fill hole and remove it lf the end of the hex wrench is coated with oil then the gearbox oil level is okay Replace the fill plug and skip to the next section the end of the hex wrench is not coated with oil then you need to add more oil Refer to Page 32 for instructions on how to do this NOTICE Replace the gearbox oil after the first 20 hours of operation This is a normal break in procedure 13 14
52. inet Stand 62 Bed Roller 26 G0454 64 90454 Label Placement 65 WARRANTY AND RETURNS 69 INTRODUCTION Manual Accuracy We are proud to offer this manual with your new machine We ve made every effort to be exact with the instructions specifications drawings and photographs of the machine we used when writing this manual However sometimes we still make an occasional mistake Also owing to our policy of continuous improve ment your machine may not exactly match the manual If you find this to be the case and the dif ference between the manual and machine leaves you in doubt check our website for the latest manual update or call technical support for help Before calling find the manufacture date of your machine by looking at the date stamped into the machine ID label see below This will help us determine if the manual version you received matches the manufacture date of your machine MODEL GXXXX MACHINE NAME Grizzly SPECIFICATIONS A WARNING ing this machine Motor Specification M an ufactu re Date operation 5 and respirator Specification 1 ted setup and Specification of Yo U r M ach uit before starting Specification d disconnect Weight power before adjustments maintenance or service 5 DO NOT expose to rain or dampness 6 DO NOT modi
53. limited to the duration of this written warranty We do not warrant or represent that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants In no event shall Grizzly s liability under this warranty exceed the purchase price paid for the product and any legal actions brought against Grizzly shall be tried in the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our products To take advantage of this warranty contact us by mail or phone and give us all the details We will then issue you a Return Number which must be clearly posted on the outside as well as the inside of the carton We will not accept any item back without this number Proof of purchase must accompany the merchandise The manufacturers reserve the right to change specifications at any time because they constantly strive to achieve better quality equipment We make every effort to ensure that our products meet high quality and durability standards and we hope you never need to use this warranty Please feel free to write or call us if you have any questions about the machine or the manual Thank you again for your business and continued support We hope to serve you again soon TOOL Go WEBSITE Buy Direct and Save with Grizzly Trusted Proven and a Great Value Since 19
54. ly adjusts the worktable height for the operation 5 f the workpiece is longer than can be sup ported by the planer table arranges for assistance or roller accessories to support the workpiece 6 When all safety precautions have been taken turns the planer ON then sets the correct feed rate for the operation 7 Stands to one side of the planer path to reduce the risk of kickback injuries then with the flat surface of the workpiece facing down feeds the workpiece into the planer until the infeed roller grabs it 8 Once the workpiece is clear of the outfeed roller turns the planer OFF 23 24 Planing Tips Use the full width of the planer Alternate between the left the right and the middle of the table when feeding lumber into the planer Your knives will remain sharp much longer Scrape all glue off of joined boards before planing Dried glue is extremely hard on the knives Plane ONLY natural wood fiber Do not plane wood composites or other materials that could break up in the planer and cause operator injury or property damage To avoid chipping plane the workpiece with the grain NEVER feed end cut or end grained lumber into your planer Keep your work area clear to help ensure safe working conditions Always true any cupped or warped stock ona jointer before planing and feed the workpiece into the planer with the flat face down This will ensure the workpiece will not rock or twist as it g
55. n unpredictable when being cut DO NOT use workpieces with these characteristics Minor Cupping Workpieces with slight cup ping can be safely supported if the cupped side is facing the table On the contrary a workpiece supported on the bowed side will rock during operation and could cause severe injury from kickback G0453 G0454 Mfg Since 3 08 Wood Hardness The species of wood as well as its condition greatly affects the depth of cut the planer can effectively take with each pass The chart in the figure below shows the Janka Hardness Rating for a number of commonly used species The larger the number the harder the workpiece and the less material should be removed in any one pass for good results Note The Janka Hardness Rating is expressed in pounds of force required to embed a 0 444 steel ball into the surface of the wood to a depth equal to half the ball s diameter Janka Species Hardness Sugar Maple White Oak White Ash American Beech Red Oak 1290 Black Walnut 1010 Cedar Douglas Fir Figure 15 Janka Hardness Rating for some common wood species G0453 G0454 Mfg Since 3 08 Feed Rate The infeed and outfeed rollers move the workpiece through the planer while keeping it flat and provid ing a consistent rate of movement The speed that these rollers move the workpiece through the planer is known as the feed rate Generally low feed rates are used for dimension ing pas
56. nd after reconnection the machine must com ply with all local codes and ordinances G0453 G0454 Mfg Since 3 08 AWARNING Serious injury could occur if you connect the machine to power before completing the setup process DO NOT connect to power until instructed later in this manual Improper connection of the equipment grounding wire can result in a risk of electric shock The wire with green insulation with or without yellow stripes is the equipment grounding wire If repair or replacement of the power cord or plug is nec essary do not connect the equipment grounding wire to a live current carrying terminal Check with a qualified electrician or service per sonnel if you do not understand these grounding requirements or if you are in doubt about whether the tool is properly grounded If you ever notice that a cord or plug is damaged or worn discon nect it from power and immediately replace it with a new one Extension Cords We do not recommend using an extension cord with this machine If you must use an extension cord only use it if absolutely necessary and only on a temporary basis Extension cords cause voltage drop which may damage electrical components and shorten motor life Voltage drop increases as the extension cord size gets longer and the gauge size gets smaller higher gauge numbers indicate smaller sizes Any extension cord used with this machine must contain a ground wire match the r
57. ng the height of the knives correctly is cru cial to the proper operation of your planer and is very important in keeping the knives sharp If one knife protrudes higher than the others it will do the majority of the work dull much faster and produce poor cutting results The knife gauge that is included with the Model G0453 G0454 is designed to set the knives 0 059 higher than the cutterhead surface Note f you need to replace or sharpen a knife you can remove the knife from the cutterhead dur ing Step 4 of the following procedure Thoroughly clean out any debris from the knife slots before replacing the knives Replacement knives are available through Grizzly refer to Page 28 for options Tools Needed Qty Hex Wrench 2 5mm 0453 1 Wrench 10mm G0453 1 Hex Wrench 3mm 80454 1 Wrench 12mm G0454 1 Knife 1 To adjust the height of the knives 1 DISCONNECT PLANER FROM POWER 2 Remove the dust hood and the top cover to expose the cutterhead 3 Remove the belt cover then rotate the cutterhead pulley to give you good access to one of the knives 236 Note for G0454 Only The cutterhead for the Model 10454 ships with both springs and jack screws to adjust the knife height see Figure 34 which one you use is up to your personal preference How
58. nly work in a well venti lated area NOTICE Avoid chlorine based solvents such as acetone or brake parts cleaner that may damage painted surfaces Test all cleaners in an inconspicuous area before using to make sure they will not damage paint G0453 G0454 Mfg Since 3 08 Site Considerations Weight Load Refer to the Machine Data Sheet for the weight of your machine Make sure that the surface upon which the machine is placed will bear the weight of the machine additional equipment that may be installed on the machine and the heaviest work piece that will be used Additionally consider the weight of the operator and any dynamic loading that may occur when operating the machine Space Allocation Consider the largest size of workpiece that will be processed through this machine and provide enough space around the machine for adequate operator material handling or the installation of auxiliary equipment With permanent installations leave enough space around the machine to open or remove doors covers as required by the main tenance and service described in this manual See below for required space allocation ACAUTION Children or untrained people may be seriously injured by this machine Only install in an access restricted location Model G0453 X 42 Y 28 Model G0454 X 55 Y 36 Physical Environment The physical environment where your machine is operated is important for safe
59. nsistent planing thickness and other undesirable results Tools Needed Qty Hex Wrench 1 Wrench 14MM se 1 ROTACA ON tien de 1 To adjust the bed rollers 1 DISCONNECT PLANER FROM POWER 2 Lower the table all the way to give yourself room to work 3 Loosen the set screws above each of the four roller adjustment hex bolts see Figure 19 2 7 Figure 19 Bed roller height controls G0453 G0454 Mfg Since 3 08 Rotate the eccentric adjustment hex bolts to raise or lower the bed rollers until they are the desired height above the table surface Verify that both sides of each roller are at the same height then re tighten the four set screws to secure the setting Re check the roller heights to make sure they did not change when you secured them lf the roller heights are not correct repeat this procedure until they are 27 SECTION 5 ACCESSORIES AWARNING Some aftermarket accessories can be installed on this machine that could cause it to function improperly increasing the risk of serious personal injury To minimize this risk only install accessories recommended for this machine by Grizzly NOTICE Refer to the newest copy of the Grizzly Catalog for other accessories available for this machine Call 1 800 523 4777 G1738 Rotacator Precision Planer Tool The Rotacator is a dial indicator on a magne
60. o that all knife inserts can be installed at the same height in just minutes Yes that means you can throw away the knife gauge Figure 25 Dispoz A Blade Holder and Knife G5562 SLIPIT 1 Qt Gel G5563 SLIPIT 12 oz Spray G2871 Boeshield T 9 12 oz Spray G2870 Boeshield T 9 4 oz Spray 3788 096 Gun Treatment 12 oz Spray H3789 G96 Gun Treatment 4 5 oz Spray Figure 26 Recommended products for protect ing unpainted cast iron steel part on machinery 29 SECTION 6 MAINTENANCE AWARNING Always disconnect power to the machine before performing maintenance Failure to do this may result in serious person al injury Schedule For optimum performance from your machine follow this maintenance schedule and refer to any specific instructions given in this section Note This maintenance schedule is based on average daily usage Adjust the maintenance schedule to match your usage to keep your planer running smoothly and to protect your investment Every 8 Hours of Operation Clean machine and protect unpainted cast iron e Lubricate feed rollers bushings Page 31 e Tighten loose mounting bolts e damaged or worn knives Page 36 e Check repair replace worn or damaged wires e Resolve any other unsafe condition Every 40 Hours of Operation e Clean cutterhead and check knife height Page 36 e Lubricate table columns and leadsc
61. oes through the planer When possible plane both faces of the workpiece so that they will be parallel with one another Workpiece Inspection Some workpieces are not safe to use or may require modification before they are Before cut ting inspect all workpieces for the following Material Type This machine is only intend ed for workpieces of natural wood fiber Attempting to use workpieces of any other material that may break apart during opera tion could lead to serious personal injury and property damage Foreign Objects Inspect lumber for defects and foreign objects nails staples imbedded gravel etc If you have any question about the quality of your lumber DO NOT use it Remember wood stacked on a concrete floor can have small pieces of stone or concrete pressed into the surface Large Loose Knots Loose knots can become dislodged during operation Large knots can cause kickback and machine dam age Always use workpieces that do not have large loose knots Wet or Green Stock Avoid using wood with a high water content Wood with more than 20 moisture content or wood exposed to excessive moisture Such as rain or snow will cut poorly and cause excessive wear to the machine Excess moisture can also has ten rust and corrosion of the machine and or individual components Excessive Warping Workpieces with exces sive Cupping bowing or twisting are danger ous to cut because they are unstable and ofte
62. operation and the longevity of its components For best results operate this machine in a dry environment that is free from excessive moisture hazardous chemi cals airborne abrasives or extreme conditions Extreme conditions for this type of machinery are generally those where the ambient temperature range exceeds 41 104 F the relative humidity range exceeds 20 95 non condensing or the environment is subject to vibration shocks or bumps Electrical Installation Place this machine near an existing power source Make sure all power cords are protected from traffic material handling moisture chemicals or other hazards Make sure to leave access to a means of disconnecting the power source or engaging a lockout tagout device Lighting Lighting around the machine must be adequate enough that operations can be performed safely Shadows glare or strobe effects that may distract or impede the operator must be eliminated Feed Direction Figure 6 Minimum working clearances G0453 G0454 Mfg Since 3 08 17 Lifting amp Moving Assembly Base Unit assemble your planer 1 Install M8 1 25 x 20 set screws in the holes in AWAR N NG the bottom of the wings see Figure 8 The Model G0453 G0454 is a X heavy machine Serious personal injury may occur if safe moving Hex Bolts amp Flat Washers methods are not used To be safe get assistance and use power equip ment to mov
63. orkpiece to dry if moisture surface wetness content is over 20 or has surface wetness Dull knives inserts Sharpen replace knives Page 36 Long lines or ridges 1 Nicked or chipped knife Sharpen replace knives Page 36 that run the length of the workpiece Uneven cutting Feed rate too fast Reduce feed rate Page 25 marks wavy Chip breaker or pressure bar set unevenly 2 Adjust the height of the chip breaker or pressure bar surface or chatter Page 40 marks across thetaceof th One or both of the bed rollers are set too 3 Lower raise the bed rollers Page 26 workpiece low or too high Knife heights not correct Adjust knives to the proper height Page 36 Worn cutterhead bearings Replace cutterhead bearings Glossy surface Knives are dull Sharpen replace knives Page 36 Feed rate too slow Increase feed rate Page 25 Depth of cut too shallow Increase depth of cut Page 26 Inconsistent chip Chips are not being properly expelled from 1 Use an adequate dust collection system adjust the marks around the cutterhead chip deflector in or out depending upon your setup Page 43 G0453 G0454 Mfg Since 3 08 35 Setting Replacing Knives A CAUTION Planer knives are extremely sharp and can quickly cause a serious injury to your hands or fingers Always wear heavy leather gloves when handling these knives to reduce the risk of cutting injuries Setti
64. ose Inspect replace belts with a new matched set Pulley loose Realign replace shaft pulley setscrew and key Motor mount loose broken Tighten replace Machine incorrectly mounted Tighten mounting bolts relocate shim machine G0453 G0454 Mfg Since 3 08 33 Motor amp Electrical continued Possible Cause Possible Solution Machine has vibration or noisy operation 8 Motor fan rubbing on fan cover 9 Bed rollers protruding unevenly 10 Motor bearings at fault 11 Cutterhead bearings at fault 12 Centrifugal switch is at fault 13 Chip deflector hitting knives Machine Operation Possible Cause One or both of the bed rollers are set too 1 Lower the bed rollers Page 26 Excessive snipe gouge at the end of the workpiece that is uneven with the rest of the cut Note A small amount of snipe is inevitable with all types of planers the key is to minimize it Workpiece stops slows in the middle of the cut Consistent chipping pattern 34 high Rear extension wing slopes down or is not level with main table Chip breaker or pressure bar set too low Workpiece is not properly supported as it leaves the planer Depth of cut too deep Pitch and glue build up components planer One or both of the bed rollers are set too low or too high Chip breaker or pressure bar set too low Feed rollers set too low or too high Knots or
65. ove the head casting see Figure 48 _ Cap Screw 4 7 ve rs Screws 1 3 Figure 48 Roller spring tension adjustment cap screws G0453 G0454 Mfg Since 3 08 Positioning Chip Deflector Chip Deflector Gap Setting When properly distanced from the cutterhead direct the chips into the dust hood and keeps them from falling onto the outfeed roller and being pressed into the workpiece Tools Needed Qty Wrench or Socket 10 1 Fine Ruler or Calipers 1 To adjust the chip deflector gap 1 DISCONNECT PLANER FROM POWER 2 Remove the dust port top cover and belt cover 3 Use the cutterhead pulley to rotate the cutterhead until a knife reaches the closest distance to the chip deflector see Figure 49 then measure the distance between the knife and the chip deflector _ Chip Deflector Deflector 43 4 f the distance measured in Step 3 is not equal to then loosen the four hex bolts that secure the chip deflector and adjust the gap to 4 5 Re tighten the hex bolts then replace the belt cover top cover and dust hood Scale Calibration Although correctly set at the factory the scale can be adjusted for accuracy if it becomes neces sary Tools Needed Qty Phillips Screwdriver 2 pp 1 Scrap Pieee of SOCK uiui ob ERR EUR PARU E
66. per operation of the anti kickback fin gers is critical for the safe operation of this planer DO NOT operate the planer if the anti kickback fingers are not operating cor rectly Failure to heed this warning could result in serious personal injury G0453 G0454 Mfg Since 3 08 Pulley Alignment Proper pulley alignment prevents premature V belt wear and unnecessary load on the motor The pulleys are properly aligned when they are parallel and in the same plane as each other Tools Needed Qty StraighitedgE xc ai 1 Hex Wrench 1 1 1 Wrenches or Sockets 14mm 1 To check re align pulleys 1 2 DISCONNECT PLANER FROM POWER Remove both cabinet covers and the belt cover then use the straightedge to check pul ley alignment as shown in Figure 52 Figure 52 Checking pulley alignment G0453 G0454 Mfg Since 3 08 lf the pulleys are not in the same plane loosen the cap screw or hex bolt securing the pulley to the shaft then adjust the pul leys in or out until they are aligned lf the pulleys are not parallel loosen the four motor mount hex nuts then rotate the motor on its mount until the pulleys are parallel Re check the pulleys and repeat Step 2 if necessary When your are satisfied with the pulley align ment re tighten all fasteners then replace the belt cover and cabinet covers 45 SECTION 8 WIRI
67. r help Re Tension V Belts The final step of the setup process must be done after approximately 16 hours of operation During this period the V belts will stretch and seat into the pulley grooves and need to be properly ten sioned to avoid severely reducing the life of the V belts Refer to V Belts on Page 37 for detailed instructions Recommended Adjustments For your convenience the adjustments listed below have been performed at the factory However because of the many variables involved with shipping we recommend that you at least verify the following adjustments to ensure the best possible results from your new machine Step by step instructions for these adjustments can be found in the SERVICE section starting on Page 33 Factory adjustments that should be verified e height chain tension Page 39 e Chip breaker height Page 40 e Pressure bar height Page 40 e nfeed outfeed roller height Page 40 e Roller spring tension Page 43 e Chip deflector positioning Page 43 G0453 G0454 Mfg Since 3 08 SECTION 4 AWARNING To reduce the risk of serious injury when using this machine read and understand this entire manual before beginning any operations AWARNING Damage to your eyes lungs and ears could result from using this machine without proper protective gear Always wear safety glasses a respirator and hearing protection when operating this machine AWARNING
68. r time or 3 Loosen the lock bolts shown in Figure 41 is loosened during table leveling procedures and push the idler sprocket against the chain with moderate hand pressure then while Tools Needed Qty maintaining the pressure on the idler sprock Phillips Screwdriver 2 1 et re tighten both lock bolts Wrench or Socket 1 4 Clean and lubricate the chain and sprockets To adjust the table height chain tension refer to Table Height Chain amp Sprockets on Page 32 for detailed instructions 1 DISCONNECT PLANER FROM POWER 2 Remove the front and rear cabinet panels to gain access to the chain system as shown in Figure 41 Figure 41 Table height idler sprocket and lock bolts viewed from underneath the planer base G0453 G0454 Mfg Since 3 08 39 Feed Rollers Chip Breaker amp Pressure Bar Heights It is essential that the feed rollers chip breaker and pressure bar are set at the correct distance below the cutterhead to ensure that the workpiece moves through the planer evenly and the correct distance from the cutterhead knives To ensure accurate results and make the adjust ment process quicker and easier we recommend using a Rotacator for these adjustments refer to Page 28 If a Rotacator is not available a 6 2x4 cut into two even sized pieces and a feeler gauge set can be used but care must be taken when jointing the wood to
69. rews Page 31 430 Every 160 Hours of Operation e Check tension replace V belts Page 37 e Clean vacuum dust buildup from inside cabi net and off motor e Lubricate table height worm gear 31 e Lubricate table height chain and sprockets Page 32 e Lubricate drive chain and sprockets Page 32 Yearly e Change gearbox oil Page 32 Cleaning amp Protecting Vacuum excess wood chips and sawdust from the outside of the machine inside the cabinet and off the motor Protect the unpainted cast iron sur faces on the table by wiping the table clean after every use this ensures moisture from wood dust does not remain on bare metal surfaces Keep tables rust free with regular applications of products like G96 Gun Treatment SLIPIT or Boeshield T 9 see Section 5 Accessories on Page 29 for more details G0453 G0454 Mfg Since 3 08 Lubrication NOTICE Failure to followed reasonable lubrication practices as instructed in this manual for your lathe could lead to premature failure of your lathe and will void the warranty Your planer features bearings that are lubricated and sealed at the factory These bearing do not require any further attention unless they need to be replaced If a bearing fails your planer will probably develop a noticeable rumble or vibration which will increase when the machine is under a load The bearings are standard sizes and can be replaced through Grizzly
70. ris Make sure they are prop erly installed undamaged and working correctly before using machine NEVER STAND ON MACHINE Serious injury or accidental contact with cutting tool may occur if machine is tipped Machine may be damaged STABLE MACHINE Unexpected movement dur ing operations greatly increases the risk of injury and loss of control Verify machines are stable secure and mobile bases if used are locked before starting AWKWARD POSITIONS Keep proper footing and balance at all times when operating machine Do not overreach Avoid awkward hand positions that make workpiece control difficult or increase the risk of accidental injury UNATTENDED OPERATION Never leave machine running while unattended Turn machine OFF and ensure all moving parts completely stop before walking away MAINTAIN WITH CARE Follow all maintenance instructions and lubrication schedules to keep machine in good working condition An improperly maintained machine may increase the risk of seri ous injury CHECK DAMAGED PARTS Regularly inspect machine for damaged parts loose bolts mis adjusted or mis aligned parts binding or any other conditions that may affect safe operation Always repair or replace damaged or mis adjust ed parts before operating machine EXPERIENCING DIFFICULTIES If at any time you are experiencing difficulties performing the intended operation stop using the machine Contact our Technical Support Department at 5
71. screw shown in Figure 44 to adjust the height of the infeed roller bushing block until the Rotacator dial shows 0 040 which is the recommend ed distance for the infeed roller below the cutterhead Roller Bushing Block Jam Nut amp Set Screw Figure 44 Infeed roller bushing block and height adjustment controls 9 Repeat Steps 7 8 on the left hand side of the infeed roller 10 Re check both sides of the infeed roller and if necessary make further adjustments until the infeed roller height from side to side is 0 040 below the BDC of the cutterhead knife then re tighten both jam nuts 11 Keeping the same zero reference on the Rotacator dial from Step 5 repeat Steps 7 10 for the outfeed roller but adjust it until it is 0 020 below the BDC of the cutterhead knife G0453 G0454 Mfg Since 3 08 12 Usethe same zero reference on the Rotacator dial from Step 5 perform similar steps as described above to adjust the height of the chip breaker to its recommended specifica tion given at the beginning of this subsec tion The adjustment controls are shown in Figure 45 C Adjustment Jam Nut b MEM amp Set Screw E Figure 45 Adjusting the breaker height 13 Model G0454 Only Repeat Step 12 for the pressure bar height adjustment The adjust ment controls are shown in Figure 46 _ Figure 46 Adjusting the pressure bar height 14 Re install
72. ses while higher feed rates are used for finishing passes Figure 16 illustrates the three different positions of the feed rate control knob e the knob in to use the high feed rate 30 FPM for Model G0453 and 20 FPM for Model G0454 Pull the know out to use the low feed rate of 16 FPM e Move the knob to the center position to place the gearbox in neutral Neutral Figure 16 Feed rate control knob positions NOTICE Only change the feed rate when the planer is running but DO NOT attempt to change the feed rate during any cutting operations or damage to the gearbox will result 25 Depth of Cut The depth of cut on a planer means the amount of material that is removed from the top of the workpiece as it passes underneath the cutterhead The depth of cut is set by adjusting the distance of the table below the cutterhead This distance is the thickness of the workpiece minus the depth of cut Although the correct depth of cut varies accord ing to wood hardness and workpiece width we recommend a maximum depth of cut no more than 6 A series of light cuts will give better end results and put less stress on the planer than try ing to take off too much material in a single pass The planing depth of cut is controlled by using the table height handwheel on the right side of the machine Rotating the handwheel clockwise raises the table The depth of cut is read direc
73. ss 1 Dust HO 1 C Foot POA PM 1 D Handwheel 1 CP 1 F Extension Wings oc ns 2 G0453 Hardware and Tools not shown e Set Screws M8 1 25 x 20 05 4 e Bolts M8 1 25 x 30 Wingg 6 e Flat Washers 8mm Winggs 6 e Lock Washers 8mm 6 e Handwheel Bushing ssi 1 e Handwheel Handle 1 e Nut 12 1 75 Handwheel 1 Figure 5 Model G0453 G0454 inventory e Flat Washer 12mm Handwheel 1 e Bolts M6 1 x 10 Dust Hood 3 e Flat Washers 6mm Dust HooQ 6 e Nuts M6 1 Dust 3 NOTICE e Screws 8 1 25 x 20 Dust Hood 3 If you cannot find an item on this list check Wrenches 2 5 4 6mm 1 Each the mounting location on the machine or the e Wrenches 10 12 14 17 1719 1 Each packaging materials Sometimes parts are Knife 02000 t 1 pre installed for shipping or they become hidden by packaging materials G0453 G0454 Mfg Since 3 08 15 Cleanup The unpainted surfaces of your machine are coated with a heavy duty rust preventative that prevents corrosion during shipment and storage This rust preventative works extremely well but it will take a little
74. tic base and is designed for quickly and accurate ly setting the critical tolerances needed when adjusting any planer so that nasty surprises such as non parallel and chattered cuts can be elimi nated Helps adjust infeed outfeed rollers pres sure bars chip breakers and bed rollers Also a great setup tool for other machines Accurate to 0 001 Indicator rotates 360 Figure 20 Rotacator Precision Planer Tool 28 G6701 HSS Replacement Knives for Model G0453 Set of 3 G6702 HSS Replacement Knives for Model G0454 Set of 4 G2790 Universal Knife Grinder This dry type Knife Grinder is ideal for sharpen ing planer and jointer knives High quality cast iron construction together with large knife hold ing capacity will sharpen up to 20 planer jointer knives makes this grinder an excellent invest ment Features a heavy duty 2 HP 110V motor knife holding angle adjustable from 20 to 70 and adjustable height 120 grit grinding wheel Figure 21 G2790 Universal Knife Grinder H7768 15 Byrd Shelix Cutterhead H7768 20 Byrd Shelix Cutterhead Made in the USA by Byrd this indexable carbide insert cutterhead is the best money can buy period The inserts are not only placed in a spiral pattern they are also positioned at an angle so the shearing action leaves a glassy smooth cut on the toughest and most figured woods Comes with 5 extra replacement inserts Great upgrade Figure 22
75. time to clean Be patient and do a thorough job cleaning your machine The time you spend doing this now will give you a better appreciation for the proper care of your machine s unpainted surfaces There are many ways to remove this rust preven tative but the following steps work well in a wide variety of situations Always follow the manufac turer s instructions with any cleaning product you use and make sure you work in a well ventilated area to minimize exposure to toxic fumes Before cleaning gather the following e Disposable Rags e Cleaner degreaser WDe40 works well e Safety glasses amp disposable gloves e Plastic paint scraper optional Basic steps for removing rust preventative 1 Put on safety glasses 2 Coat the rust preventative with a liberal amount of cleaner degreaser then let it soak for 5 10 minutes 3 Wipe off the surfaces If your cleaner degreas er is effective the rust preventative will wipe off easily If you have a plastic paint scraper scrape off as much as you can first then wipe off the rest with the rag 4 Repeat Steps 2 3 as necessary until clean then coat all unpainted surfaces with a quality metal protectant to prevent rust 46 AWARNING Gasoline or products with low flash points can explode or cause fire if used to clean machin ery Avoid cleaning with these products A CAUTION Many cleaning solvents are toxic if concentrat ed amounts are inhaled O
76. tly from the inch mil limeter scale on the front of the planer as shown in Figure 17 One complete turn of the handwheel raises or lowers the table approximately 1 6 The range of material thickness that can be planed is 3 16 8 Table Height Handwheel amp Depth of Cut Indicator amp Scale Figure 17 Depth of cut indicator and scale 26 Bed Roller Height Bed Roller Height Range 0 002 0 020 The correct height of the bed rollers will vary depending on the type of material you intend to plane However as a general rule keep the bed roller height within 0 002 0 020 above the table surface as illustrated in Figure 18 0 002 0 020 Roller Figure 18 Recommended bed roller height above the table surface When planing rough stock set the rollers high to keep the lumber from dragging along the bed When planing milled lumber set the rollers low to help minimize snipe To ensure accurate results and make the adjust ment process quicker and easier we recommend using a Rotacator refer to Page 28 to gauge the bed roller height from the table surface If a Rotacator is not available a straightedge and feel er gauges can be used but care must be taken to achieve accurate results G0453 G0454 Mfg Since 3 08 NOTICE Bed rollers that are not adjusted to the cor rect height or out of alignment with each other can cause poor finishes inco
77. tprint Length x e e 29 1 2 x 23 1 2 in Shipping Dimensions pce Wood Crate gun T R Machine NBI a 2 920 16 Length Width Felglit 3 3 es 39 x 30 x 49 in Electrical Minimum Circuit SIZ 30 amp em eel aidan een Magnetic with Thermal Overload Protector ii iussa ce anses le en me creme reper rere ie 220V 6 1 2 ft GC 12 gauge UHelo M No RecommierdediPlug Outlet Type eot monebat sic L6 30 Motors Main Type ist immanem TEFC Capacitor Start Induction TOD SS DOW UE 5 HP 220 Em Single DII 25A Sl m 3450 RPM E E IA 60 Hz NumberofSpeeds tintin een mien 1 Power DESEFISIGE oreet M ea ete aie de Triple V Belt Drive BOOMING S see et in en Sealed and Lubricated Main Specifications Operation Info CUE Widi 20 in EE en 7 1 2 in Min
78. ust reaches the fill plug Drain Plug 4 5 F 2 T 5 e yw SF NEM SU 7 Ch OS e e 9 vr 16 9 Figure 33 Gearbox fill plug G0453 G0454 Mfg Since 3 08 SECTION 7 SERVICE Review the troubleshooting and procedures in this section if a problem develops with your machine If you need replacement parts or additional help with a procedure call our Technical Support at 570 546 9663 Note Please gather the serial number and manufacture date of your machine before calling Troubleshooting Motor amp Electrical Possible Cause Possible Solution Machine does not Stop push button engaged faulty Rotate button to reset replace it Start or a breaker Power supply switched OFF or at fault Ensure power supply is on has correct voltage trips Thermal overload relay has tripped Reset adjust trip load dial if necessary replace Wall circuit breaker tripped Ensure circuit size is correct replace weak breaker Plug receptacle at fault wired wrong Test for good contacts correct the wiring Motor connection wired wrong Correct motor wiring connections Pages 47 48 Contactor not energized has poor contacts Test all legs for power replace if faulty Wiring open has high resistance Check fix broken disconnected or corroded wires ON OFF switch at fault Replace switch Start capacitor at fault Test replace if faulty Centrifugal switch at

Grizzly G0453 Planer User Manual

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