Gravely 985115 Lawn Mower User Manual
Contents
1. 21533600 Spark Plug 04919100 Mower Blade 16 25 988102 103 78803600 36 Lawn Striping Kit 78804800 32 Double Blade Kit 104 110 112 113 115 118 119 04916400 1 Mower Blade 18 00 988100 78804000 36 Double Blade Kit 78804100 44 and 48 Double Blade Kit 101 114 78804200 Hour Meter Kit 988100 101 102 103 110 78804300 Grass Catcher 78804400 Leaf Collector 78805000 Single Wheel Sulky NOT approved for 52 inch models DO NOT use on 78805100 Two Wheel Sulky 52 inch models due to hillside parking limits 04936000 1 Mower Blade 16 25 988313 07240000 1 Mower Drive Belt 32 Deck 07240100 1 Mower Drive Belt 36 Deck 07240300 1 Mower Drive Belt 44 Deck 07240200 1 Mower Drive Belt 48 Deck 07202900 1 Mower Deck Belt 44 and 48 Deck 07243100 1 Transmission Belt 07239600 2 Traction Drive Belt GB 26 SPECIFICATIONS Model Number 988100 988101 988102 988103 988104 988110 Description GR1336FX GR1536FX GR1548FX GR1548FL GE1748FL GR1332FX Length in cm 79 75 202 5 73 5 186 7 77 195 6 79 75 202 5 Height in cm 42 106 7 Width in cm 38 12 96 8 50 58 128 47 35 3 89 7 Actual Weight lbs kg 511 232 3 560 254 5 627 285 500 226 8 Battery N A 12V 255 CCA N A Brakes 62. GB 19 Note Some components removed for clarity Figure 9 OG1350 REPLACE TRACTION BELTS 1 Turn off the engine remove the key and allow unit to cool Release the steering levers 988100 101 102 103 104 110 112 Raise the rear of the unit so that the drive wheels are off the ground Remove traction belt guard Remove clutch idler pulley spring Figure 10 A WARNING AVOID INJURY An extension spring when extended stores energy and can be dangerous Always use tools specifically designed for installing or removing an extension spring Always compress or extend springs slowly 6 Remove hair pin and clevis pin holding steering control rod to wheel clutch arm weldment GB 20 Handlebar Steering Lever Steering Control Rod Wheel Clutch Arm Brake Rod 10 11 12 13 Note 988100 Shown 988114 115 118 119 313 Similar OG0751 Transmission Shaft Pulley Clutch Idler Pulley Spring Traction Belt Drive Wheel Weldment Figure 10 While slowly turning the drive wheel work the traction belt off the transmission shaft pulley and drive wheel Install new traction belt Connect steering control rod to wheel clutch arm weldment with clevis pin and hair pin Replace clutch idler pulley spring Replace traction belt guard Lower the unit Check steering lever adjustment See Adjust Steering Levers on page 19
3. 5 Replace battery and secure with battery cover CHECK ALL BELTS Check all belts for wear or damage every 25 hours If belts slip check for damaged belts or tensioner MOWER BLADES Check mower blades for wear every 25 hours of operation Ensure blade hardware is tightened to 115 125 Ibf ft 156 169 5 Nem of torque CLEAN AIR CLEANER FOAM ELEMENT See engine manual for detailed instructions GENERAL LUBRICATION Apply a small amount of oil to the pivot points as required for smooth operation Figure 7 Apply high quality lithium based grease to all lube fittings every 50 hours of operation NOTE The mower spindle assembly is maintenance free OG1485 1 Half Shafts 2 Wheel Bearings Figure 7 CHANGE ENGINE OIL Open the petcock to drain oil through oil drain hole on left side of engine See engine manual for additional instructions CHECK FUEL FILTER See engine manual for detailed instructions CHECK SPARK PLUG See engine manual for detailed instructions CHECK MUFFLER Check muffler for damage or wear Replace if necessary CLEAN AIR CLEANER PAPER ELEMENT See engine manual for detailed instructions SERVICE AND ADJUSTMENTS WARNING AVOID INJURY Read and understand the entire Safety section before proceeding A ADJUSTING THE UNIT TO TRACK STRAIGHT Check Forward Tracking 1 Start engine and run unit at full throttle 2 Shift into a forward gear and slowly r
4. CHECK AIR CLEANER Check the air cleaner element before each use See engine manual for detailed instructions CHECK ENGINE OIL Check the engine oil level before each use Never operate the engine when the oil level is low See engine manual for detailed instructions CHECK ENGINE COOLING Check the engine air cooling system before each use See engine manual for detailed instructions CHECK FASTENERS Check all nuts bolts and other fasteners before each use Replace missing or damaged fasteners CHECK TIRE PRESSURE Check tires for proper inflation excessive wear or damage before each use The correct air pressure is 8 to 16 psi 55 to 110 kPa oc Cc GB 17 CHECK BATTERY 988104 WARNING AVOID INJURY Read and understand the entire Safety section before proceeding A WARNING Battery posts terminals and related accessories contain lead and lead compounds chemicals known to the State of California to cause cancer and reproductive harm Wash hands after handling A Terminals Inspect battery and terminals every 25 hours To clean terminals 1 Remove battery cover 2 Remove battery cables from terminals 3 Clean or service battery away from unit Remove corrosion from battery terminals and cable connections with wire brush then wash with a weak baking soda solution 4 Apply a thin coat of dielectric grease or petroleum jelly to terminals and cable ends to retard corrosion
5. 118 119 313 To shift unit 1 Stop unit movement by bringing control levers to neutral 2 With control levers in neutral use your knee or hand to move the shift lever to the desired position 3 Push both control levers forward slowly to move in selected direction To operate 1 Start the engine See Starting and Shut Off on page 12 2 Move the throttle lever to the Fast position 3 Move shift lever to desired direction and speed 4 Engage operator presence control WARNING AVOID INJURY When the A engine is running and the shift lever is engaged using one steering control lever causes the unit to circle around one drive wheel ALWAYS hold both steering levers when operating unit and move levers slowly GB 14 To move straight forward slowly push control levers forward ES e To stop unit motion allow control levers to return to neutral Mal To turn to the left push the right hand control lever forward bo EN OG1600 OG1610 OG1630 To turn to the right push the left hand control lever forward C A v OG1640 To move in reverse 1 Allow control levers to return to neutral 2 Move shift lever to Reverse 3 Pull up slowly on the lower control levers OG1660 WARNING Uncontrolled reverse travel can result in serious injury Do not put shift lever into the reverse position unless you are prepared to operate in reverse A To mow 1 Mov
6. Band Turning Radius in cm 0 Tire Size 16x6 5 4 ply Rating Engine Manufacturer Kawasaki Kawasaki Kawasaki Kawasaki FH381V BS04 FH430V BS06 FH500V BS35 FH381V BS04 Cycle 4 Horsepower HP Kw 13 9 7 15 11 2 17 12 7 13 9 7 3600 RPM Starting System Recoil Electric Recoil Fuel Tank Capacity Gal L 6 6 25 Fuel See Engine Manual Governed R P M max 3500 50 Crank Case Cap See Engine Manual Air Cleaner Paper Element Foam Precleaner Transmission Peerless 5 Speed Reverse Speed Forward Max mph km hr 2 6 6 7 4 3 11 2 Reverse Max mph Reverse Assist km hr Tire Pressure psi kPa 8 16 55 110 Deck Cutting Width in cm 35 25 89 5 47 25 120 31 75 80 6 Cutting Height in cm 1 4 2 54 10 Deck Construction 7 gauge steel with 7 gauge spindle reinforcement Discharge Right Side CE Sound and Vibration Oper Ear Sound Pressure Loa in dBA N A Vibration Measure m s Operator Hands X N A Y N A Z N A GB 27 SPECIFICATIONS Crank Case Cap See Engine Manual Model Number 988112 988114 988115 988118 988119 988313 Description GR1544FX GR1336FXP GR1548FXP GR1332FXP GR1544FXP GR1332FXPCE Length in cm 75 5 191 8 80 25 203 8 77 5 196 9 80 25 203 8 76 0 193 0 80 25 203 8 Height in cm 42 106 7 43 5 110
7. Engage the parking brake Bring control levers to neutral Putthe shift lever in neutral Move PTO switch to Off oR 0 I engine is cold choke the engine Turn ignition switch to On 7 Grasp recoil starter handle and pull rope out Oo slowly until it pulls harder This is the compression stroke 8 Let the rope rewind slowly Set throttle to the proper starting position If the TO OPERATE UNIT Operate the unit only in the operator s position directly behind the handlebars A WARNING AVOID INJURY When the engine is running and the speed control lever is engaged holding only one steering lever in neutral causes the unit to circle sharply around one drive wheel 988100 101 102 103 104 110 112 To shift unit 1 9 Pull rope with rapid continuous full arm stroke to start engine Allow rope to rewind slowly IMPORTANT DO NOT let starter handle snap against engine 10 Repeat until engine starts If engine does not start refer to Engine Manual 11 After engine starts adjust choke as needed Allow engine to warm and run smoothly before operating unit Electric Start 988104 To start the engine 1 Lock the steering lever latches in neutral Put the shift lever in neutral Move PTO switch to Off If the engine is cold choke the engine Move the throttle to Fast Put the ignition key in the switch and turn it to Start IMPORTANT DO NOT operate sta
8. 5 Width in cm 47 0 119 38 38 2 97 0 50 58 35 3 89 7 47 0 119 38 35 3 89 7 128 47 Actual Weight Ibs kg 560 254 5 530 240 9 579 263 2 519 235 4 579 263 2 519 235 4 Battery N A Brakes 6 Band Turning Radius in cm 0 Tire Size 16x6 5 4 ply Rating Engine Manufacturer Kawasaki Kawasaki Kawasaki Kawasaki Kawasaki Kawasaki FH430V BS06 FH381V BS04 FH430V BS06 FH381V BS04 FH430V BS06 FH381V BS04 Cycle 4 Horsepower HP Kw O 15 11 2 13 9 7 15 11 2 13 9 7 15 11 2 13 9 7 3600 RPM Starting System Recoil Fuel Tank Capacity gal L 6 6 25 Fuel See Engine Manual Governed R P M max 3500 50 2900 50 Air Cleaner Paper Element Foam Precleaner Transmission Peerless 5 Speed Reverse Speed Forward Max mph 2 1 6 3 km hr 2 6 6 7 4 3 11 2 8 5 10 5 Reverse Max mph Reverse Assist km hr Tire Pressure psi kPa 8 16 55 110 Deck Cutting Width in cm 44 0 111 8 35 25 89 5 47 25 120 31 75 80 6 44 0 111 8 31 75 80 6 Cutting Height in cm 1 4 2 54 10 Deck Construction 7 gauge steel with 7 gauge spindle reinforcement Discharge Right Side CE Sound and Vibration Oper Ear Sound Pressure Lpa in dBA N A 87 Vibration Measure m s Operator Hands X N A 2 5 Y N A 2 5 Z N A lt 2 5 GB 28 M GRAVELY 2 Year Limi
9. 988100 101 102 103 104 110 112 the engine will not start unless the shift lever is in neutral and the Power Take Off PTO is Off On 988114 115 118 119 313 the engine will not start unless the Power Take Off PTO is off Recoil Start 988100 101 102 103 110 112 1 Lock the steering lever latches in neutral ON O OC 2 Put the shift lever in neutral 3 Move PTO switch to Off 4 Set throttle to the proper starting position If the engine is cold choke the engine 5 Turn ignition switch to On GB 12 6 Grasp recoil starter handle and pull rope out 8 After engine starts adjust choke as needed slowly until it pulls harder This is the compression Allow engine to warm and run smoothly before stroke operating unit 7 Let the rope rewind slowly Shut Off 8 Pull rope with rapid continuous full arm stroke to 1 Lock steering levers in neutral 988100 101 102 start engine Allow rope to rewind slowly 103 104 110 112 IMPORTANT DO NOT let starter handle snap against Bring control levers to neutral 988114 115 118 engine 119 313 9 Repeat until engine starts If engine does not 2 Move the throttle lever to Slow start ER to Engine Manual 3 Put the shift lever in neutral 10 After engine starts adjust choke as needed 4 Turn the ignition key Off Allow engine to warm and run smoothly before operating unit 5 Allow engine to stop completely Recoil Start 988114 115 118 119 313 1
10. CAUSE CORRECTION Unit pulls sharply to the left or right when the speed control levers are quickly moved all the way forward Unit does not straighten immediately when the steering levers are released 1 Steering levers out of adjustment 1 See Adjust Steering Levers on page 19 Unit loses power 1 Binding in the steering or brake 1 Check linkage for debris or damage Repair if linkage 2 Steering levers out of adjustment 3 Worn or damaged traction belts 4 Transmission shaft pulley worn necessary See Adjust Brakes on page 19 or your Dealer for repairs 2 See Adjust Steering Levers on page 19 3 Check belts for wear or damage Replace if necessary See Replace Traction Belts on page 20 4 If pulley shows excessive wear replace it See your Dealer for repairs ACCESSORIES Part No Description SERVICE PARTS Description Part No 78804700 32 Mulching Kit 78803300 36 Mulching Kit 21538000 21538100 Paper Element 13 HP 15 HP Foam Precleaner 13 HP 15 HP 78805300 44 Mulching Kit 78803400 48 Mulching Kit 21538200 21538300 Paper Element 17 HP Foam Precleaner 17 HP 78803700 36 Bahia Tall Grass Baffle Kit 78805400 44 Bahia Tall Grass Baffle Kit 21538400 Fuel Filter 21535800 Oil Filter 78803800 48 Bahia Tall Grass Baffle Kit 78804500 32 Lawn Striping Kit
11. This cutting machine is capable i of amputating hands and feet and throwing NOTE General reference information for proper objects Failure to observe the safety operation and maintenance practices instructions in the manuals and on decals IMPORTANT Specific procedures or information could result in serious injury or death required to prevent damage to unit or attachment Slopes are a major factor related to loss of control and tip over accidents PRACTICES AND LAWS Operation on all slopes requires extra Practice usual and customary safe working caution precautions for the benefit of yourself and others Tragic accidents can occur if the operator is Understand and follow all safety messages Be alert to not alert to the presence of children Never unsafe conditions and the possibility of minor l assume that children will remain where you moderate or serious injury or death Learn applicable last saw them rules and laws in your area including those that may ER restrict the age of the operator Gasoline is extremely flammable and the g P vapors are explosive handle with care REQUIRED OPERATOR TRAINING Disengage attachment stop unit and engine remove key engage parking brake and allow moving parts to stop before leaving operator s Original purchaser of this unit was instructed by the seller on safe and proper operation If unit is to be used by someone other than original purchaser loaned position rented or sold A
12. before operation ALWAYS be aware of traffic when operating along streets or curbs Keep children and people away Keep children out of work area and under watchful care of a responsible adult Keep area of operation clear of all toys pets and debris Thrown objects can cause injury Check for weak spots on docks ramps or floors Avoid uneven work areas and rough terrain ALWAYS be sure of your footing Keep a firm hold on handlebar Walk NEVER run DO NOT operate on wet grass Dust smoke fog etc can reduce vision and cause an accident Operate unit only when there is good visibility and light Read the entire Owner Operator manual and other training material If the operator or the mechanic cannot read the manual it is the owner s responsibility to explain it to them Only the user can prevent and is responsible for accidents or injuries occurring to themselves other people or property Only trained adults may operate or service unit Training includes actual operation NEVER allow children to operate or play on or near unit Be alert and shut off unit if children enter area Never carry passengers NEVER operate unit after or during the use of medication drugs or alcohol Safe operation requires your complete and unimpaired attention at all times NEVER allow anyone to operate this unit when their alertness or coordination is impaired Wear adequate safety gear protective gloves and footwear NEVER wear open sandals or can
13. neutral engage both steering latches OG1430 To turn to the left pull the left hand lever up To turn to the right pull the right hand lever up OG1450 y To move in reverse 1 2 3 Place steering levers in neutral Engage steering lever latches Engage the operator presence control and move shift lever to Reverse Hold steering levers in neutral and release latches Release steering levers slowly WARNING Uncontrolled reverse travel can A result in serious injury Do not put shift lever into the reverse position unless you are prepared to operate in reverse To mow 1 Lock steering levers in neutral 2 Put the shift lever in neutral 3 Move the throttle lever to the fast position 4 Engage the operator presence control lever 5 Move the PTO switch to On to engage mower IMPORTANT NEVER engage the PTO if the mower is plugged with grass or other material This will damage the PTO belt 6 Move the shift lever to set a slow ground speed 7 Hold steering levers in neutral and release latches 8 Release steering levers slowly When you know how to operate the unit select a speed appropriate to your mowing conditions To stop mowing 1 Lock the steering levers in neutral 2 Keep one hand on the operator presence control and move the shift lever to the neutral position 3 Move the throttle lever to 1 2 speed 4 Turn off PTO switch 988114 115
14. 000 14 EF Lydeffektniv ene er fastsatt etter tillegg VIII Full kvalitetssikring i direktivet 2000 14 EF Fastst llda ljudniv er har etablerats enligt bilaga VIII Full kvalitetss kring i direktiv 2000 14 EC Notified Body SNCH TUV Rheinland Entit notifi e Benachrichtigte K rperschaft 11 Route de Luxembourg Certificeringsinstantie Organismo notificato L 5230 Sandweiler Cuerpo notificado Bekendtgjort til Kunngjering til Underr ttad myndighet Keeper of Technical File Philip J Smucker D positaire du fichier technique Verwalter der technischen Dokumente Houder technische gegevens Depositario del file tecnico Depositario del archivo t cnico Ansvarlig for teknisk data Ansvarlig for teknisk dokumentasjon Innehavare of teknisk fil Signature Unterschrift J Handtekening Firma E MV Underskrift Underskrift 6 11 03 Handlekening Under Date Datum Dat skrift Allekirjoitus Philip J Smucker a Fecha Dato P Manager of Product Conformance aivays Position Qualit Functie Qualifica Puesto Stilling Titel Arvo Ariens Company The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm CONTROLS AND FEATURES 13 3 diu Ce 8 g og el OG1765 is 6 13 2 12 y 5 a N 14 i ba 4 1 AO 060742 Figure 1 NGLISH 17 Pivot Bar 988114 115 1 Shift Lever 118 119 313 11 2 St
15. 01 102 103 104 112 115 119 Use the choke control to start a cold N engine Pull the control out to choke the OG1190 engine Push the control in when the engine gets warm Shift Lever The shift lever sets the direction and speed of the unit R reverse N neutral 1 the slowest forward speed 5 the fastest forward speed OG1040 PTO Clutch 988100 101 102 103 104 110 112 hai oe 2 OE0260 Pull the PTO power take off switch On 1 to engage the mower blades Push the PTO switch Off 2 to disengage the mower blades GB 11 PTO Clutch 988114 115 118 119 313 3 COMMENT 0E0261 Pull the PTO power take off switch past On 1 to Reset 2 to engage the mower blades Push the PTO switch Off 3 to disengage the mower blades NOTE Pull PTO switch to Reset 2 to engage mower blades after operator presence control has been released Parking Brake 988114 115 118 119 313 The pivot bar can hold the tractor in position when not in use To engage brake loosen pivot bar 1 Pull pivot bar back against the steering levers and lock in position 2 Recoil Starter Handle Pull the recoil starter handle to start the engine Hour Meter Electric Start The hour meter measures the number of hours that the key is in the run position and operator presence control is engaged Recoil Start The hour meter measures the number of hours the e
16. 5 1 Mower Drive Belt Deck Sheave Idler Spring Mower Clutch 2 Mower Drive Belt Sheave Idler Deck Belt Idler 3 Mower Drive Belt Spring 4 Deck Belt 8 Deck Belt Idler Figure 17 1 Stop engine remove key and wait for all hot parts to cool 2 Remove the deck belt idler spring from the spring anchor Remove deck belt from deck sheaves Install new deck belt Replace deck idler spring to tension belt Replace mower drive belt Replace deck cover NOOO P W GB 23 MOWER BLADES NOTE If mower is used under sandy soil conditions replace blades when air lifts become eroded through at ends Figure 18 DO NOT sharpen to this pattern Sharpen to this pattern 1 DISCARD if more 2 OTO0792 than 1 2 in 1 27 cm 1 Cutting Edge 2 Air Lift Erosion Figure 18 Remove CAUTION Use sturdy gloves or padding to protect hands when working with mower blades A 1 Turn the engine off Remove the ignition key Remove the ignition wire from the spark plugs 2 Remove the bolts lock washer flat washers and blades from the spindle shafts Replace 1 Put the blades flat washers lock washers and the bolts back on the spindle shafts 2 Tighten the bolts to a torque of 115 125 Ibf ft 156 169 5 Nem 3 Replace ignition wire on spark plugs Sharpen the Mower Blades Figure 18 CAUTION DO NOT sharpen mower blades while on unit An unbalanced mower blade wi
17. ADJUST SHIFT LEVER LINKAGE The transmission shift lever is attached to the transmission shift arm with two 5 16 18 bolts Figure 11 OG1230 1 Transmission 3 5 16 18 Bolts 2 Shift Lever Figure 11 To adjust 1 Stop the engine Remove ignition key Put PTO lever in the OFF position Put the shift lever in neutral 2 Loosen two 5 16 18 bolts in shift lever 3 Center shift lever vertically in forward slot just touching the reverse stop Figure 12 Reverse Stop z L Shift Lever Center in Slot Figure 12 4 Tighten bolts securely NOTE You should not be able to shift into reverse with out pushing down on the shift lever REPLACE TRANSMISSION BELT 1 Stop the engine Remove ignition key Put PTO lever in the OFF position Put the shift lever in neutral 2 Remove mower drive belt from mower clutch sheave Refer to Belt Replacement for your deck 3 Remove transmission belt idler spring Figure 13 WARNING AVOID INJURY An extension spring when extended stores energy and can be dangerous Always use tools specifically designed for installing or removing an extension spring Always compress or extend springs slowly A 4 Loosen one and remove one front engine bolt Save the hardware Turn the clutch bracket away from the clutch Remove old transmission belt from mower clutch sheave and transmission sheave Install new transmission belt in the top gr
18. LWAYS provide this manual and any SAFETY ALERTS needed safety training before operation Look for these symbols to point out SAFETY DECALS AND LOCATIONS important safety precautions They mean ALWAYS replace missing or damaged Safety Decals Attention Refer to figures below for Safety Decal locations Personal Safety Is Involved Become Alert E Obey The Message The safety alert symbols above and signal words below are used on decals and in this manual Read and understand all safety messages DANGER IMMINENTLY HAZARDOUS A SITUATION If not avoided WILL RESULT in death or serious injury 2 WARNING POTENTIALLY HAZARDOUS A SITUATION If not avoided COULD RESULT in death or serious injury CAUTION POTENTIALLY HAZARDOUS Figure 3 SITUATION If not avoided MAY RESULT in minor or moderate injury It may also be used to alert against unsafe practices gt GB 6 OG1497 1 Danger To avoid serious injury or death Read the operator s manual Keep children and others away from unit e While operating Never direct discharge toward other people Thrown objects can cause injury OL0910 Keep safety devices guards shields switches etc in place and working Check interlock system per manual before use Never allow operation by untrained persons When parking on a slope always chock or block the wheels Disengage PTO stop unit and engine set park
19. NJURY Read and understand the entire Safety section before proceeding A 1 Remove the unit from shipping container 2 Adjust tire pressure to 8 to 16 psi 55 to 110 kPa 3 Service and connect battery See Charge Battery on page 22 4 Check the adjustments outlined in Service amp Adjustments 5 Check engine oil level See engine manual 6 Add clean fuel to the fuel tank See engine manual for type and grade 7 Check for loose hardware 8 Be sure that safety interlock system operates correctly See Check Safety Interlock System on page 17 9 Be sure that unit tracks straight Unit must not pull sharply to the left or right when the steering levers are released See Adjusting the Unit to Track Straight on page 18 OPERATION WARNING AVOID INJURY Read and understand the entire Safety section before proceeding A CONTROLS AND FEATURES Safety Interlock System DANGER SAFETY INTERLOCK SYSTEM FAILURE and improper operation of unit can result in death or serious injury ALWAYS know the safety interlock system is operating properly See Check Safety Interlock System on page 17 for testing instructions The engine will only start with the PTO disengaged Pistol grip models must have the shift lever in neutral for engine to start Operator Presence Control 988100 101 102 103 104 110 112 The operator presence control lever must be depressed to operate the PTO or tra
20. See Starting and Shut Off on page 12 If engine will not start after several tries unit or battery may need service 7 After engine starts leave cables connected for one to two minutes 8 Disconnect cables in reverse order 9 Operate unit normally to charge battery 32 AND 36 BELT REPLACEMENT OG1390 3 Mower Clutch Sheave 4 Belt Figure 16 1 Idler Spring 2 Deck Pulley 1 Stop engine remove key and wait for all hot parts to cool 2 Set deck to the fourth cutting height 3 Remove deck cover 4 Remove deck idler spring 5 Remove belt from deck pulleys and mower clutch sheave 6 Install new belt 7 Replace idler spring 8 Replace deck cover and secure NOTE Make sure the wing knobs do not interfere with cutting height adjustments 44 AND 48 BELT REPLACEMENT Mower Drive Belt 1 Stop engine remove key and wait for all hot parts to cool Set deck to the fourth cutting height Remove deck cover Remove mower drive belt idler spring Figure 17 Remove mower drive belt from deck sheaves and mower clutch sheave 6 Install new mower drive belt on deck sheaves and mower clutch sheave 7 Replace mower drive belt idler spring to tension belt 8 Replace deck cover and secure NOTE Make sure wing knobs do not interfere with cut ting height adjustments Deck Belt NOTE Mower drive belt must be removed before removing the deck belt c1 0 I 0G139
21. TM GRAVELY Owner Operator Manual Pro Un Models 988100 GR1336FX GR1536FX 988102 GR1548FX 988101 GR1548FL 988104 GE1748FL 988103 GR1332FX 988112 GR1544FX 988110 GR1336FXP 988115 GR1548FXP 988118 GR1332FXP 988119 GR1544FXP 988114 LU O A gt lt LL e GO e r Cc O I e g GO 00 ee o ENGLISH CF FRAN AIS CED ESPANOL MAD 04941300 7 03 Printed in USA Ariens Company MODEL DECLARATION OF CONFORMITY ISSUED BY THE 655 West Ryan Street MANUFACTURER PO Box 157 CERTIFICAT DE CONFORMITE DU MODELE DELIVRE PAR LE FABRICANT Brillion Wisconsin 54110 0157 VOMHERSTELLER AUSGESTELLTE USA MODELL UBEREINSTIMMUNGSERKLARUNG Telephone 920 756 2141 MODELCERTIFICAAT VAN OVEREENSTEMMING AFGEGEVEN DOOR DE Facsimile 920 756 2407 FABRIKANT f DICHIARAZIONE DI CONFORMITA DEL PRODOTTO REALIZZATA DAL PRODUTTORE MODELO DE DECLARACI N DE CONFORMIDAD EMITIDA POR EL FABRICANTE MODEL KONFORMITETSERKL RING UDSTEDT AF FABRIKANTEN MODELLENS SAMSVARSERKL RING UTFERDIGET AV PRODUSENTEN FORSAKRAN OM MODELLOVERENSSTAMMELSE UTFARDAT AV TILLVERKAREN We the undersigned Je soussign Mit meiner Unterschrift Wij de ondergetekenden Il sottoscritto El abajo firmante Undertegnede Undertecknaren av detta dokument Me allekirjoittaneet ARIENS COMPANY declare that the Lawn Mower certifie que la tondeuse gazon erkl rt dass der Rasenm her verklaart dat
22. can cause serious injury Always connect positive lead of charger to positive terminal and negative lead to negative terminal ALWAYS disconnect negative cable FIRST and positive cable SECOND ALWAYS connect positive cable FIRST and negative cable SECOND Explosive Gases from battery can cause death or serious injury Poisonous battery fluid contains sulfuric acid and its contact with skin eyes or clothing can cause severe chemical burns No flames No sparks No smoking near battery ALWAYS wear safety glasses and protective gear near battery Use insulated tools DO NOT TIP battery beyond a 45 angle in any direction ALWAYS keep batteries out of reach of children Battery posts terminals and related accessories contain lead and lead compounds chemicals known to the State of California to cause cancer and reproductive harm Wash hands after handling Reverse connections may cause sparks which may result in injury ALWAYS connect disconnect cables in proper order Poisonous battery fluid contains sulfuric acid and its contact with skin eyes or clothing can cause severe burns Explosive Gases No flames No sparks No smoking near battery ALWAYS wear safety glasses and protective gear near battery GB 9 DO NOT TIP battery beyond a 45 angle in any direction ALWAYS keep batteries out of reach of children Before making any inspections repairs etc disengage PTO stop
23. cause unit to circle around one drive wheel Use care when approaching blind corners shrubs trees or other objects that may obscure view ALWAYS disengage PTO stop unit and engine remove key and allow moving parts to stop before clearing clogs or cleaning unit Never leave a running unit unattended ALWAYS shut off engine before leaving unit ALWAYS remove key to prevent unauthorized use DO NOT operate in reverse unless absolutely necessary ALWAYS backup slowly ALWAYS look down and behind before and while backing DO NOT operate on steep slopes DO NOT operate on slopes of more than 10 Operate across the face of slopes not up and down Turf conditions can affect the unit s stability Keep all movement on slopes slow and gradual DO NOT make sudden changes in speed or direction Use a slow speed to avoid stopping or shifting on slopes Avoid starting or stopping on a slope DO NOT park unit on a slope unless absolutely necessary When parking on a slope always chock or block wheels Use extra care when loading or unloading unit onto trailer or truck Secure unit chassis to transport vehicle NEVER secure from rods or linkages that could be damaged DO NOT transport machine while engine is running Keep unit free of grass leaves or other debris Clean up oil or fuel spills This product is equipped with an internal combustion engine DO NOT use on or near any unimproved forest covered or brush covered la
24. contents will provide you with an understanding of safety instructions and controls during normal operation and maintenance All reference to left right front or rear are given from operator standing in operation position and facing the direction of forward travel MODEL AND SERIAL NUMBERS When ordering replacement parts or making service inquiries know the Model and Serial numbers of your unit and engine Numbers are located on the product registration form in the unit literature package They are printed on a serial number label located on the frame of your unit Transfer model amp serial number label from product registration here OG1400 Figure 2 Record Engine Model and Serial numbers here GB 5 PRODUCT REGISTRATION The Gravely dealer must register the product at the time of purchase Registering the product will help the company process warranty claims or contact you with the latest service information All claims meeting requirements during the limited warranty period will be honored whether or not the product registration card is returned Keep a proof of purchase if you do not register your unit Customer Note If Dealer does not register your product please fill out sign and return the product registration card to Gravely UNAUTHORIZED REPLACEMENT PARTS Use only Gravely replacement parts The replacement of any part on this vehicle with anything other than a Gravel
25. ction drive When the shift lever or PTO is engaged releasing the operator presence control lever stops the engine Operator Presence Control 988114 115 118 119 313 The operator presence control levers must be depressed to operate the PTO When the PTO is engaged releasing the operator presence control levers stops the mower blades CAUTION AVOID INJURY Operate only when operator presence control is functioning correctly See Check Safety Interlock System on page 17 for testing instructions GB 10 Steering Levers 988100 101 102 103 104 110 112 WARNING AVOID INJURY When the engine is running and the shift lever is engaged releasing only one steering latch causes the unit to circle around one drive wheel ALWAYS hold both steering levers in the neutral position when releasing the steering lever latches ALWAYS release levers slowly A The steering levers are used to steer operate in forward and reverse and stop the unit When held in neutral the brakes are engaged Steering Lever Latches 988100 101 102 103 104 110 112 The steering lever latches hold the steering levers in neutral and apply the brakes Control Levers 988114 115 118 119 313 WARNING AVOID INJURY When the engine is running and the shift lever is engaged moving only one lever causes the unit to circle around one drive wheel ALWAYS move levers slowly A The control lever
26. de maaitrekker dichiara che il tosaerba certifica que el cortac sped erkl rer at gr ssl maskinen erkl rer at plenklipperen intygar att gr sklipparen Category WALK BEHIND LAWN MOWER Make and Trade Name GRAVELY Model 988313 Serial Range 00101 amp up Cutting Width cm 80 6 conform to the specifications of directive 2000 14 EC 98 37 EC 89 336 EEC and their current amendments est conforme aux sp cifications des directives 2000 14 EC 98 37 EC et 89 336 EEC et leurs modifications actuelles den Spezifikationen der Richtlinie 2000 14 EC 98 37 EC 89 336 EEC und deren aktuellen Zus tzen entspricht voldoet aan de specificaties van richtlijn 2000 14 EG 98 37 EG 89 336 EEG en recente aanvullingen hierop e conforme alle specifiche contenute nelle direttive 2000 14 EC 98 37 EC 89 336 EEC e nei loro relativi amendamenti cumple las especificaciones de la normativa 2000 14 EC 98 37 EC 89 336 EEC y sus enmiendas en curso opfylder specifikationerne i Direktiv 2000 14 EF 98 37 EF 89 336 EWF og g ldende ndringer er i overensstemmelse med spesifikasjonene i direktiv 2000 14 EF 98 37 EF 89 336 E F og de gjeldende endringer verensst mmer med specifikationerna i direktiven 2000 14 EC 98 37 EC 89 336 EEC och deras nuvarande tillagg Representative Measured Sound Power 99 dBa Guaranteed Sound Power Level 100 dBa Level Niveau garanti de puissance acoustique Niveau de puissance acoustique Ga
27. e 988114 115 118 119 313 ESPANOL Palanca de cambios Trabas de las palancas de la direcci n 988100 101 102 103 104 110 112 Palancas de direcci n 988100 101 102 103 104 110 112 Palancas de control 988114 115 118 119 313 NOOO 10 11 12 13 14 15 16 17 18 OG1730 OG1720 Palanca del acelerador 988101 102 103 104 112 115 119 Palanca del acelerador estrangulador 988100 110 114 118 313 Interruptor de encendido Palanca de la TDF Controles de presencia del operador Tap n del combustible Manilla de arranque de retroceso Protecci n de la correa de tracci n Manillar Control de estrangulamiento 988101 102 103 104 112 115 119 Hor metro 988104 Luz del aceite 988104 Bater a 988104 Protector del silenciador 988313 Barra de pivote 988114 115 118 119 313 Palanca de control de traba por tope 988114 115 118 119 313 TABLE OF CONTENTS Controls and Features 4 A 6 Assembly NET eee EEN REEL EEN 10 Operation cc 10 Maintenance 17 Service and Adjustments 18 Storage ue EI Re eie ee 25 Troubleshooting eese 25 AccessorieS eee eee 26 Service Parts 26 Specifications oooooooommommoo o 27 Warranty RE EE 29 INTRODUCTION THE MANUAL Before operation of unit carefully and completely read your manuals The
28. e the shift lever to set a slow ground speed 2 Move the throttle lever to the fast position 3 Engage operator presence control s NOTE Operator presence control must remain engaged 4 Move the PTO switch to On to engage mower IMPORTANT NEVER engage the PTO if the mower is plugged with grass or other material This will damage the PTO belt 5 Push control levers forward slowly When you know how to operate the unit select a speed appropriate to your mowing conditions To stop mowing 1 Allow control levers to return to neutral 2 Move the throttle lever to 1 2 speed 3 Turn off PTO switch 4 Move shift lever to the neutral position CUTTING HEIGHT ADJUSTMENT Fixed Decks 988100 101 102 110 112 114 115 118 119 313 1 Shut off the unit See Shut Off on page 13 and To stop mowing 2 Lift deck by handle until mower lock pins can be pulled out of holes 3 Turn latches slightly so they can t snap back into place 4 Set deck to desired cutting height Figure 5 5 Place mower lock pins into desired hole IMPORTANT Make sure lock pins are fully engaged 6 Repeat adjustment for other side of deck Fixed Deck Cutting Heights Inches mm 38 1 5 M ER O 2 51 3 76 4 102 GET 90 3 5 Figure 5 OG1380 Floating Decks 988103 104 1 Shut off the unit See Shut Off on page 13 and To stop mowing 2 Lift deck by handle until hair pins can be removed from he
29. eering Lever Latches 18 Control Stop Lock Lever 12 988100 101 102 103 988114 115 118 119 104 110 112 313 3 Steering Levers 988100 13 FRANCAIS 101 102 103 104 110 112 1 Levier de vitesses 14 Control Levers 2 Verrous de la poign e 15 Ec I pene ae E 12 LE 4 Throttle Lever 988101 3 Poign es de direction 17 102 103 104 112 115 uod hes 119 gt Throttle Choke Lever Leviers de commande 18 988100 114 110 118 SE E 313 Geh ie 102104 E T i 6 PTO Switch 119 T tor P nce Ge Ge Manette des gaz Starter 1 8 Fuel Cap 988100 114 110 118 2 9 Recoil Starter Handle 313 0 Traction Belt Guard Se contact F 1 Handlebar A 2 Choke Control 988101 7 a Se pr sence 102 103 104 112 115 eet 8 Bouchon du r servoir 3 Hour Meter de carburant 4 Oil Light 988104 9 eet d marreur 5 Battery 988104 6 Muffler Guard 988313 10 Garant de courroie de transmission Guidon Commande du starter 988101 102 103 104 112 115 119 Compteur horaire 988104 Voyant de l huile 988104 Batterie 988104 Garant du silencieux 988313 Barre de pivot 988114 115 118 119 313 Levier de verrouillage de but e de command
30. elease both steering levers to the full outward position 988100 101 102 103 104 110 112 Shift into a forward gear and slowly push both control levers against the pivot bar 988114 115 118 119 313 3 Note which direction if any the unit pulls 4 Stop unit and engine GB 18 5 Adjust tracking if needed Try each of the following steps until the unit tracks straight It may not be necessary to perform all the steps If unit turns to the right 1 Reduce the air pressure in the left tire 2 Increase the air pressure in the right tire 3 Check for brake binding on right wheel and adjust as needed If unit turns to the left 1 Reduce the air pressure in the right tire 2 Increase the air pressure in the left tire 3 Check for brake binding on left wheel and adjust as needed Check Reverse Tracking 1 Adjust forward tracking See Check Forward Tracking on page 18 2 Move shift lever into Reverse and slowly pull up on the lower control levers 3 Note which direction if any the unit pulls 4 Stop unit and engine 5 Adjust tracking if needed If unit turns to the right 1 Reduce the air pressure in the left tire 2 Increase the air pressure in the right tire 3 Check reverse tracking and adjust as needed If unit turns to the left 1 Reduce the air pressure in the right tire 2 Increase the air pressure in the left tire 3 Check reverse tracking and adjust as needed ADJUST STEERING LEVERS For each
31. ering levers are released 3 Push unit to desired location IMPORTANT Towing the unit will damage transmission 988114 115 118 119 313 To move the unit without the engine running 1 Put the shift lever in neutral 2 Push the control levers all the way forward to release the brakes 3 Push unit to desired location IMPORTANT Towing the unit will damage the transmission TO TRANSPORT UNIT ALWAYS shut off engine remove key and drain fuel when transporting unit on a truck or trailer Use extra care when loading or unloading unit Lock both steering lever latches in neutral to engage the brakes or lock pivot bar against control levers Secure unit chassis to transport vehicle NEVER secure from rods or linkages that could be damaged DO NOT transport machine while engine is running GB 16 MAINTENANCE WARNING AVOID INJURY Read and understand the entire Safety section before proceeding Each Use 25 50 100 Check Safety Interlock System Check Air Cleaner e Check Engine Oil o Check Engine Cooling o Check Fasteners o Check Tire Pressure e Check Battery and Battery e Fluid Check All Belts e Mower Blades e Clean Air Cleaner Foam e Element General Lubrication e i Change Engine Oil o Check Fuel Filter e Check Spark Plug e Check Muffler e Clean Air Cleaner Paper e Element Change oil after first 8 hours of operation and
32. every 100 hours thereafter CHECK SAFETY INTERLOCK SYSTEM Test the safety interlock system at each operation If the system does not function properly do not operate the unit until repairs are made 988100 101 102 103 104 110 112 Engine must not start unless PTO is disengaged and the shift lever is in neutral To test 1 With engine off engage PTO 2 Turn electric start model ignition switch to Start Engine must not crank Turn recoil start model ignition switch to On Pull recoil start handle Engine must not start 3 Disengage PTO The engine MUST stop whenever the operator removes both hands from controls while the PTO or transmission is engaged To test 1 Start engine and engage PTO 2 Release operator presence control lever s Engine must stop Disengage PTO Restart engine Place shift lever in Forward Release operator presence control lever Engine must stop 988114 115 118 119 313 Blades must not rotate unless the operator presence control levers and PTO are engaged To Test 1 With engine on release operator presence controls and engage PTO 2 Blades must not rotate 3 Disengage PTO The blades MUST stop whenever the operator removes both hands from controls while the PTO is engaged To test 1 Start engine and engage PTO 2 Release operator presence control lever s Blades must stop NOTE All motion must stop whenever operator releases control levers
33. g characteristics Turning radius and clearance ALWAYS keep protective structures guards and panels in good repair in place and securely fastened NEVER modify or remove safety devices ALWAYS keep discharge cover or complete grass catcher in place and in proper working condition Check steering control operation frequently Adjust and service as required Safety Interlock System must function properly DO NOT operate unit if operator presence control is damaged or disabled If you strike an object or if equipment vibrates abnormally stop engine at once disengage PTO wait for all moving parts to stop and remove key Check for any damage or loose parts Repair before restart Before starting engine disengage PTO and place unit in neutral DO NOT operate at too fast a rate DO NOT change engine governor settings or over speed engine Slow down and turn corners slowly GB 8 Disengage PTO when attachment is not in use DO NOT raise deck with blades running ALWAYS turn off power to attachment when travelling crossing driveways etc Avoid uneven and rough terrain DO NOT operate near drop offs ditches or embankments Unit can suddenly turn over if a wheel is over the edge of a cliff or ditch or if an edge caves in DO NOT try to stabilize unit by putting foot on ground when operating with applicable riding attachments When engine is running and speed control lever is forward holding only one steering lever will
34. icular purpose applies to Gravely any such implied warranty is limited to the duration of this express warranty Form GLW2 122002 GB 29 i GRAVELY GS RAVE LY A Division of Ariens Company 655 West Ryan Street P O Box 157 Brillion WI 54110 0157 920 756 2141 Fax 920 756 2407 www gravely com
35. ight adjustment rods 3 Set deck to desired cutting height Figure 6 4 Insert hair pins into appropriate holes on height adjusting rods 5 Repeat adjustment for other side of deck GB 15 NOTE H may be necessary to adjust cutting height in steps to keep deck from binding Floating Deck Cutting Heights e 1 25 1 5 38 2 51 2 5 64 3 76 3 5 90 4 102 Figure 6 OG1385 LAWN STRIPER ADJUSTMENT 44 and 48 decks optional on 32 and 36 decks The striper drags behind the deck and shapes grass as you mow Adjust the striper to match cutting height Short grass deck low mount from bottom holes Tall grass deck high mount from top holes PARKING 988100 101 102 103 104 110 112 1 Shut off the unit See Shut Off on page 13 and To stop mowing 2 Remove the key 3 Lock both steering lever latches in neutral to engage the brakes 4 Chock or block the wheels if parked on a slope 988114 115 118 119 313 1 Shut off the unit See Shut Off on page 13 and To stop mowing 2 Remove the key 3 Lock pivot bar against control levers 4 Chock or block the wheels if parked on a slope TO PUSH UNIT BY HAND 988100 101 102 103 104 110 112 To move the unit without the engine running 1 Put the shift lever in neutral 2 Hold steering levers in neutral and disengage latches Release steering levers The brake is disengaged when the ste
36. ing brake and remove key before making any inspections repairs etc 2 Danger Rotating Blades ROTATING BLADE Keep hands and feet away Always stand clear of discharge area DO NOT direct discharge toward other people Remove objects that could be thrown by the blade DO NOT operate mower over gravel and hard surfaces e Keep people and pets away when L operating unit Keep children out of the e T work area and under the watchful care oaso Of a responsible adult Shut off engine remove key read manual before you unplug adjust or Co LIJ repair unit NO STEP Always keep feet away from AQ rotating parts OL4420 3 Warning Always stand clear of discharge DO NOT operate mower unless guards are in operating position or bagger is attached OL3320 4 Danger ke Stay clear of rotating parts P D OL5100 SAFETY RULES Read understand and follow all safety practices in Owner Operator Manual before beginning assembly Failure to follow instructions could result in personal injury and or damage to unit ALWAYS remove key if equipped and disconnect wire from spark plug before assembly Unintentional engine start up can cause death or serious injury GB 7 Complete a walk around inspection of unit and work area to understand Work area e Your unit e All safety decals ALWAYS check overhead and side clearances carefully
37. lever 1 Turn off the engine remove the key and allow unit to cool 2 Release steering or control levers Figure 8 3 Shift transmission into neutral Operate steering or control lever several times Do not move unit 4 Remove hair pin and clevis pin from the clevis on the steering control rod 5 988100 101 102 103 104 110 112 Adjust the clevis on the steering control rod until the gap between the ends of the steering lever and handlebar grip is 2 1 2 to 3 in 6 35 7 6 cm 988114 115 118 119 313 Set pivot bar all the way forward and then adjust the clevis on the steering control rod until the gap between the ends of the control lever and pivot bar is 2 1 2 to 3 in 6 35 7 6 cm 6 Reinstall the clevis pin and hair pin 7 Repeat for other steering lever 2 1 2 3 6 35 7 6 cm OG0752 Steering Control Rod Pivot Bar Control Lever Control Stop Lock Lever 1 Hair Pin 2 Clevis Pin 3 Clevis 4 Steering Lever Figure 8 ADJUST BRAKES NOTE The traction belt must disengage as the brake starts to engage 1 Turn off the engine remove the key and allow unit to cool 2 If brakes do not disengage fully when traction belt is engaged the brakes are too tight Loosen the wing nut Figure 9 3 If brakes do not engage fully when traction belt is disengaged the brakes are too loose Tighten the wing nut 4 Start engine and test in low gear for proper brake engagement
38. ll cause excessive vibration and eventual damage to unit Check mower blade balance before reinstalling blades NEVER weld or straighten bent blades A 1 Remove mower blade from unit Discard mower blade if More than 1 2 in 1 27 cm of metal is removed e Air lifts become eroded Blade is bent or broken 2 Sharpen mower blade by removing an equal amount of material from each end of mower blade DO NOT change angle of cutting edge or round the corner of the mower blade 3 Check mower blade balance Slide mower blade on an unthreaded bolt A balanced blade should remain in a horizontal position If either end of mower blade moves downward sharpen the heavy end until blade is balanced 4 Install mower blade s on unit See Mower Blades on page 24 GB 24 STORAGE NOTE Clean unit thoroughly with mild soap and low pressure water and lubricate see Maintenance Touch up all scratched painted surfaces Do not allow gaso WARNING AVOID INJURY Read and understand the entire Safety section before proceeding line or oil to remain on any decals Engine Storage Two Months or More 9 Refer to the engine manual to prepare the engine for Check each item in the Maintenance Schedule on page storage 17 but do not add gasoline Clean the unit Touch up all scratched painted surfaces Battery IMPORTANT Never spray unit with high pressure Remove battery and store in a cool dry place water or s
39. nd unless the exhaust system is equipped with a spark arrester meeting applicable local state or federal laws A spark arrester if used must be maintained in effective working order by the operator Fuel is highly flammable and its vapors are explosive Handle with care Use an approved fuel container No smoking No sparks No flames ALWAYS allow engine to cool before servicing NEVER fill fuel tank when engine is running or hot from operation NEVER fill or drain fuel tank indoors Replace fuel cap securely and clean up spilled fuel Never fill containers inside a vehicle or on a truck or trailer bed with a plastic liner Always place containers on the ground away from your vehicle before filling When practical remove gas powered equipment from the truck or trailer and refuel it on the ground If this is not possible then refuel such equipment on a trailer with a portable container rather than from a gasoline dispenser nozzle Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete Do not use a nozzle lock open device If fuel is spilled on clothing change clothing immediately NEVER store fuel inside where there is an open flame such as a water heater Avoid Electric Shock Objects contacting both battery terminals at the same time may result in injury and unit damage DO NOT reverse battery connections Reverse connections may result in sparks which
40. ngine is running Oil Pressure Light 988104 The red light near this symbol comes on when the engine is running and engine oil pressure is low Check oil level and add if necessary See Engine Manual OG0620 OG0600 FILL FUEL TANK WARNING Fuel is highly flammable and its vapors are explosive Handle with care Use an approved fuel container NO smoking NO sparks NO flames ALWAYS allow engine to cool before servicing NEVER fill fuel tank when engine is running or hot from operation NEVER fill or drain fuel tank indoors Replace fuel cap securely and clean up spilled fuel A Add fuel to the fuel tank as needed See engine manual for type and grade of fuel To add fuel to the fuel tank 1 Put the unit in an open area Stop the engine Allow engine to cool O m Clean the fuel cap and the area around the fuel cap to prevent dirt from entering the fuel tank Remove the cap from the fuel tank Fill the fuel tank Be careful not to spill Install the cap on the fuel tank and tighten Clean up any spilled fuel before starting the engine TO STOP IN AN EMERGENCY 1 Release operator presence control s 2 Turn the ignition key Off 3 Allow engine to stop completely 4 Lock steering levers in neutral 988100 101 102 103 104 110 112 STARTING AND SHUT OFF Before Each Use Check each item in Each Use in the Maintenance Schedule NOTE On
41. nspection slot NOTE Adjust air gap as evenly as possible 5 Start unit engage and disengage PTO 6 Shut off unit 7 Recheck air gap and adjust if needed 7 3 Inspection Slot 4 Gap Adjustment Nut 1 Armature 2 Rotor Figure 14 OG1500 BATTERY 988104 Unit comes equipped with a maintenance free battery that requires no regular maintenance except cleaning the terminals See Check Battery 988104 on page 18 WARNING AVOID INJURY Read and understand the entire Safety section before proceeding Charge Battery WARNING FROZEN BATTERIES CAN EXPLODE and result in death or serious injury DO NOT charge a frozen battery Let the battery thaw before charging A Battery Electrolyte First Aid External Contact Flush with water e Eyes Flush with water for at least 15 minutes and get medical attention immediately nternal Contact Drink large quantities of water Follow with Milk of Magnesia beaten egg or vegetable oil Get medical attention immediately DO NOT induce vomiting IMPORTANT DO NOT fast charge Charging at a higher rate will damage or destroy battery IMPORTANT ONLY use an automatic charger designed for use with your battery ALWAYS follow information provided on battery and battery charger Contact battery and charger manufacturers for detailed instructions 1 Remove battery cover 2 Disconnec
42. oove of the clutch hub and on the transmission sheave 8 Install transmission belt idler spring to tension belt 9 Reposition clutch bracket replace engine bolt and torque both engine bolts to 17 Ibf ft 23 Nem o al N 5 110 OHIE K 4 1 Mower Drive Belt 2 Mower Clutch Sheave 3 Transmission Belt Idler Spring 4 Engine Bolt 5 Clutch Bracket 6 Transmission Belt 7 Transmission Sheave Figure 13 OG0792 10 Reinstall mower drive belt on mower clutch sheave CLUTCH ADJUSTMENT If clutch fails to engage or disengage properly or begins to make abnormal noise check the air gap adjustment at the three inspection slots To check 1 Stop engine remove key and wait for all hot parts to cool 2 Measure the air gap between the armature and the rotor Minimum A 005 feeler gauge should slide between armature and rotor with slight contact Maximum A 023 feeler gauge should slide between armature and rotor with slight contact GB 21 3 Repeat for each inspection slot To adjust 1 If necessary loosen gap adjustment nuts until a 005 feeler gauge fits between armature and rotor 2 Slide a 012 feeler gauge between armature and rotor 3 Tighten gap adjustment nut until there is slight contact on feeler gauge 4 Repeat steps 1 3 at each i
43. parts and accessories not purchased with the product covered by this warranty are warranted to be free of defects for a period of ninety 90 days following the date of purchase and will be replaced free of charge except for labor Service Warranty service must be done by an authorized Gravely dealer To find an authorized Gravely service representative contact Gravely at the website number or address above Battery Warranty Prorated One to three months Free replacement Four to twelve months Prorated over 12 months Exclusions No Warranty Normal maintenance services and normal replacement items such as spark plugs oil oil filters air filters mufflers belts tires shoes runners scraper blades shear bolts mower blades mower vanes headlights light bulbs knives etc are not covered by this warranty Any equipment which has been altered misused misassembled improperly adjusted neglected or damaged by accident is not covered by this warranty Service completed by someone other than an authorized Gravely dealer is not covered by this warranty Any attachment not approved by Gravely nor any parts that are not genuine Gravely service parts are not covered by this warranty Engines and engine accessories are covered only by the warranty made by the engine manufacturer and are not covered by this warranty If the product is equipped with a Hydro Gear transmission and or Hydro Gear drive com
44. ponents the Hydro Gear transmission and or drive components are covered only by the warranty made by Hydro Gear and are not covered by this warranty This warranty applies only to products purchased in the United States including Puerto Rico and Canada In all other countries contact place of purchase Gravely may from time to time change the design of its products Nothing contained in this warranty shall be construed as obligating Gravely to incorporate such design changes into previously manufactured products nor shall such changes be construed as an admission that previous designs were defective LIMITATION OF REMEDY AND DAMAGES Gravely s liability under this express warranty and under any implied warranty that may exist is limited to repair or replacement of any defective part In no event shall Gravely be liable for incidental special or consequential damages including lost profits This warranty gives you specific legal rights You may also have other rights which vary from state to state Some states do not allow the exclusion of incidental or consequential damages or limitations on how long an implied warranty lasts so the above limitations and exclusions may not apply to you DISCLAIMER OF FURTHER WARRANTY Gravely makes no warranty other than what is expressly made in this warranty If the law of your state provides that an implied warranty of merchantability or an implied warranty of fitness for a part
45. rantierter Ger uschpegel repr sentatif Gegarandeerd geluidssterkteniveau Repr sentativer gemessener Ger uschpegel Livello di potenza sonora garantito Typisch gemeten geluidssterkteniveau Nivel de potencia ac stica garantizado Livello di potenza sonora rappresentativo Garanteret lydstyrkeniveau rilevato a Garantert lydeffektniva Nivel de potencia acustica representativo Garanterad Ijudniv medido Repraesentativt m lt lydstyrkeniveau Representativt malt lydeffektniva Representativ uppm tt ljudniv Stated Sound Power Levels are established following Annex VIII Full Quality Assurance of directive 2000 14 EC Les d clarations de niveau de puissance acoustique sont tablies conform ment l Article VIII Assurance qualit totale de la directive 2000 14 EC Die ande sten Ger uschpegel wurden gem Anhang VIII Totales Qualit ts Management der EU Richtlinie 2000 14 EC Gespecificeerde geluidssterkteniveaus zijn vastgesteld aan de hand van Annex VIII Full Quality Assurance Volledige kwaliteitsborging van richtlijn 2000 14 EG livelli di potenza sonora dichiarati sono rilevati in base all Appendice VIII del Controllo qualita totale della direttiva CE 2000 14 Los niveles de potencia ac stica se establecen siguiendo el Anexo VIII Garant a de calidad total de la directiva 2000 14 EC De anf rte lydstyrkeniveauer er fastlagte efter till g VIII Fuld kvalitets sikring i direktiv 2
46. rter motor more than 15 seconds per minute as overheating and damage can occur If engine will not start refer to Troubleshooting or Engine Manual oar CO Im 7 When the engine starts release the key to Run position Stop unit movement by pulling both steering levers all the way up You can move the shift lever one of two ways Continue to hold up both steering levers and use your knee to move the shift lever to the desired position Lock both steering levers Move the shift lever to the desired position Hold the steering levers up as you unlock them 3 Release both steering levers slowly To operate 1 GB 13 Start the engine See Starting and Shut Off on page 12 Move the throttle lever to the Fast position Engage the operator presence control and move shift lever to desired direction and speed Hold steering levers in neutral and release steering latch levers WARNING AVOID INJURY When the engine is running and the shift lever is engaged releasing only one steering latch causes the unit to circle around one drive wheel ALWAYS hold both steering levers in the neutral position when releasing the steering lever latches ALWAYS release levers slowly AB ik e e To move straight forward slowly release both steering levers to the full outward position URBS To stop unit in neutral hold levers in the neutral position SW To lock unit in
47. s are used to steer operate in forward and reverse and stop the unit Push forward to move forward Shift into reverse and pull up on the lower control levers to move in reverse When held in neutral the brakes are engaged Ignition Switch 988104 Operate the ignition switch with the removable key The switch has three positions Off 1 On 2 and Start 3 To start the engine turn the key to Start then release to On To stop the engine turn the key to Off Ignition Switch 988100 101 102 103 110 112 114 115 118 119 313 Operate the ignition switch with the removable key The switch uses two positions Off 1 and On 2 To start the engine turn the key to On 2 and pull the recoil handle To stop the engine turn the key to Off 1 1 Op OF1210 OF1212 Throttle Lever 988101 102 103 104 112 115 119 The throttle lever changes the speed of the de 1 engine Move the throttle lever to Fast 1 to e increase engine speed Move the lever to amp Slow 2 to decrease engine speed Badii OG1180 Throttle Choke Lever 988100 110 114 118 313 N The Throttle Choke lever changes the speed of the engine and chokes the engine for cold o Starts Place the lever in Choke 1 to start a cold engine Move the lever to Fast 2 to increase engine speed Move the lever to Slow 3 to decrease engine speed 1 4 tb 3 Choke Control 9881
48. t negative cable first then positive cable Figure 15 3 Remove battery 4 Place battery on bench or other well ventilated area 5 Connect positive lead of charger to positive terminal and negative lead to negative terminal 6 Charge battery according to charger and battery manufacturers instructions 7 Reinstall battery on unit and connect positive cable first then negative cable OF1670 1 Positive terminal 2 Negative terminal 3 Battery Figure 15 It may be possible to recharge the battery by jump starting the unit and allowing the engine to run Jump Start The unit used for jump starting should have a 12 volt battery with at least 500 cold cranking amperes and a negatively grounded system 1 Ensure battery is not frozen If the fluid is frozen remove battery from unit and allow it to thaw before charging 2 Connect the positive jumper cable to the positive terminal of the discharged battery 3 Connect the other end of the same jumper cable to the positive terminal of the booster battery 4 Connect one end of the second jumper cable to the negative terminal of the booster battery GB 22 5 Make the final jumper cable connection to the engine block or the furthest ground point away from the discharged battery WARNING Make sure cables are clear of any moving engine parts before starting engine A 6 Start engine
49. ted Warranty Gravely Division of Ariens Company Gravely hereby warrants to the original consumer purchaser that all Gravely Two Wheel Gravely Division of Ariens Company 655 West Ryan Street P O Box 157 Brillion WI 54110 0157 920 756 2141 Fax 920 756 2407 www gravely com Professional G Pro and ProMaster products will be free from defects in material and workmanship for a period of two 2 years from the date of purchase or 1000 hours whichever comes first Protection Plan Gravely will repair or replace any part found upon examination by Gravely to be defective Such repair or replacement will be free of charge to the purchaser labor and parts except as noted below This warranty is subject to the following exceptions conditions and limitations Usage Requirement The duration of this warranty shall be ninety days or 1000 hours whichever comes first if the product is rented or leased Purchaser s Responsibilities The purchaser must perform maintenance and minor adjustments per the operator s manual The purchaser must notify Gravely or an authorized Gravely service representative of the need for warranty service The purchaser must transport the product to and from the place of warranty repair Product Registration Returning the product registration card to Gravely will enable the company to contact the registrant with repair or replacement part information Service Parts and Accessories Service
50. tore unit outdoors Store unit in a cool dry protected location TROUBLESHOOTING PROBLEM PROBABLE CAUSE CORRECTION Engine will not 1 Safety Interlock System is 1 The engine will not start unless the shift lever start preventing start is in neutral the key is in the On position and the Power Take Off PTO is Off 988100 101 102 103 104 110 112 The engine will not start unless the key is in the On position and the Power Take Off PTO is Off 988114 115 118 119 313 2 Add fuel If necessary replace the fuel with 2 Fuel tank is empty or fuel is clean fresh fuel SENGER 3 Clean or replace the filter element See engine 3 Air cleaner is clogged or manual damaged 4 See your Dealer for repairs 4 Safety Interlock System out of PESCHE or defective 5 See Engine Manual 5 Dirty or damaged spark plug Unit will not 1 Transmission belt or mower 1 Check belts for wear damage and correct move or mow belt is broken worn or off the position on pulleys Replace belts if worn or when the engine pulleys damaged See Heplace Transmission Belt on is running page 21 Changes in the 1 Loose or missing fasteners 1 Check all the fasteners Replace if necessary Sound or 2 Mower blade problem 2 Check blades for wear or damage See Mower vibrations of the Blades on page 24 unit 3 Worn or damaged clutch See your Dealer for repairs GB 25 PROBLEM PROBABLE
51. unit and engine remove key allow moving parts to stop Allow hot parts to cool ALWAYS block wheels engage parking brake and know all jack stands are strong secure and will hold weight of unit during maintenance An extension spring when extended stores energy and can be dangerous Always use tools specifically designed for installing or removing an extension spring Always compress or extend springs slowly ALWAYS maintain unit in safe operating condition Damaged or worn out muffler can cause fire or explosion Keep hardware especially blade attachment bolts tight Maintain or replace safety and instruction labels as necessary For unit storage or extended storage NEVER store with fuel in fuel tank inside a building where any ignition sources are present Allow engine to cool completely Use only attachments or accessories designed for your unit and that can be used safely on your terrain Check attachment components frequently for wear damage or deterioration Replace with manufacturer s recommended parts for safety To reduce fire hazard and overheating keep equipment free of grass leaves debris or excessive lubricants Use extra care with grass catchers and other attachments These can change the stability of the unit Use only approved hitch points ALWAYS be aware of attachments when turning ALWAYS allow adequate clearance between attachments personnel and other objects ASSEMBLY WARNING AVOID I
52. vas shoes during operation Protect eyes face and head from objects that may be thrown from unit Wear appropriate hearing protection Sharp edges can cut Moving parts can cut off fingers or a hand Wrap blade s wear sturdy gloves and use extreme caution when servicing On multi blade mowers rotation of one blade will cause all blades to rotate ALWAYS keep hands and feet away from all rotating parts during operation Rotating parts can cut off body parts ALWAYS keep hands away from all pinch points DO NOT touch unit parts which might be hot from operation Allow parts to cool before attempting to maintain adjust or service NEVER place your hands or any part of your body or clothing inside or near any moving part while unit is running DO NOT wear loose clothing or jewelry Tie back hair that may get caught in rotating parts Keep children and people away from unit during operation Fumes from engine exhaust can cause injury or death DO NOT run engine in an enclosed area Always provide good ventilation Thrown objects can cause injury and property damage DO NOT point discharge at anyone or discharge directly onto paved or gravel surfaces Always stand clear of the discharge area when operating this unit Read understand and follow all instructions in the manual and on the machine before starting Understand How to operate all controls The functions of all controls How to STOP in an Emergency Braking and steerin
53. y authorized replacement part may adversely affect the performance durability or safety of this unit and may void the warranty Gravely disclaims liability for any claims or damages whether warranty property damage personal injury or death arising out of the use of unauthorized replacement parts To locate your nearest Gravely Dealer call 1 800 472 8359 or go to www gravely com on the internet DISCLAIMER Gravely reserves the right to discontinue make changes to and add improvements upon its products at any time without public notice or obligation The descriptions and specifications contained in this manual were in effect at printing Equipment described within this manual may be optional Some illustrations may not be applicable to your unit DEALER DELIVERY Dealer should 1 Check all controls for proper function 2 Check the safety interlock system to make sure that it is functioning properly See Check Safety Interlock System on page 17 3 Fill out Original Purchaser Registration Card and return the card to Gravely 4 Explain Limited Warranty Policy O Copyright 2003 Ariens Company 5 Explain recommended lubrication and 6 Instruct customer on controls and operation of maintenance Advise customer on adjustments unit Discuss and emphasize the Safety Precautions Give customer Owner Operator Parts and Engine Manuals Advise customer to thoroughly read and understand them SAFETY a NOTATIONS WARNING
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