Graco Inc. 3Z9296 Paint Sprayer User Manual
Contents
1. 2 309295 2 Bl He BOA 755 ASH SUC Jc Sul HSS 40 8 Overview fA EF BE H2 11 PRO Xs4 AA E AN 9 Trigger safety lock Prevents gun from spraying OBERE IEEE gt 90 5 2 2 2 292 gt 0 FPJ 282 20 ABCA et 5 0 2 A 0 d ti1406a ti1356a Unlocked Locked 6 8 Me n 2 88 Electrode Supplies electrostatic charge to fluid FE o lupe DAR ET 58 gt 5 32 AAJ dos FAO SSSUC Atomizing air adjustment valve SBC ZR AIA ABIL 77 o Eo FR HH ES ON OFF switch Turns electrostatics ON I or OFF 0 Ap ra pele gt 1 0 ES AZI I YF D 0 ES ON OFF 299 AS AAU 1 0 12 Overview BE 42 PRO X2. F LE S20 tege 0 58 B 2 0 gt e Sule Ol WF Pas OHSH c USS SS ASO SUC AAO SHO WE SS Awl 58 SAE BEAD BASAAL 15H 15 e AZAA MA E BAS SHH AHO UHU SAP SII OIA BR 455 SIDE SAAS ASI Ol 0 22838 BI Mol SITA Be 8 HOM SSA LISS SAAS lt e 0 AM US SOAS AESH 8 A ANASON SS SHE HAS
3. Meg SJ fe eds Ses fad GAUE eso 0 55 suc Ground all fluid and waste containers and all other conductive objects in spray area Do not use plastic containers 5 V ATE DR ee o TRUE BERR 8 i 0 SO BISA UE 5 ASS 54 SA BX DNAS FAS E Ade x Q FLICH us J 6 3 S A 16 Grounding f E18 A PRO Xs4 AA 6 Ground object being sprayed Resistance must be lt 1 megohm Keep workpiece hangers clean and grounded REE pU 1 JEKA o 1
4. 5 2 8 PAO SAH 2 e Pattern pushed to one side air cap gets dirty Air holes plugged C Clean page 32 32 He 32 AASAAIS 32 HOII BA era og Bel Ha S 0 AAS Tails in pattern Air pressure too low Open atomizing air adjustment valve 7 gt SHS Belt US SS0 US cR 28 5 AGACL punin Fluid pressure too low VAGUE T AK or So Eie S suc Increase eres ZNAL Fluid Duildup air cap tip guard De 52 Aye Je
5. 40 psi 0 28 MPa 2 8 bar aog 8J ef amp s HASWA AS 2aA Ad Bese AA yae 40 psi 0 28 MPa 2 8 bar Decrease Seg uae E pe Decrease O PSS Incorrect distance from to part Ait FS AOS HAI 989 Should be 8 12 in 200 300 mm 8 12 200 300 mm 8 12 200 300 m ol Hel 8 12 200 300 mm 04 OF SLICE Poorly grounded parts duc 50 MAS HUHA 656 Resistance must be gt 1 megohm Clean workpiece DS 1 lt 1 SUC 50106 dA 20 8 JANAR 25 e Faulty gun resistance ad Ho zaU Ch
6. SAS Se tc 080 88895 CA 58 2425 LIC SAI Fluid too thick Reduce viscosity FAI US a c 5 5 4 Troubleshooting KEHA F Ft 22 5 WZ 39 PRO Xs4 AA diii 5 ES ON OFF 521 OFF FIRI 0 Oll Sut Problem Solution A SH mE Sd ee Poor wrap ES ON OFF switch OFF 0 Turn ON I FLEA 0 58 I ES 0 ON I O 58 Gun air pressure too low UTR TE SURE 78 A 8J 30 US gt Air pressure too high gt z2 630 US 5 Fluid pressure too high 5 0 US 5 Check air pressure gun minimum 40 psi 0 28 MPa 2 8 bar needed at gun for full voltage 40 psi 0 28 MPa 2 8 bar
7. Problem Solution Al TEE Fluttering or spitting spray No fluid Refill supply ALCO DEA AA SU RAI 85 2 8 5 MLAAL Air in fluid supply Check fluid source p FAM SSAAA SII USUC RA AAS BASAAL Troubleshooting 0 F2 4 22 52 olg 37 PRO Xs4 AA RAI SS aog 8 T 1 T POCO 4 Problem Solution A S HI SANSE cu CETT Irregular pattern Fluid buildup partially plugged tip Clean page 32 32 He 32 EAS NB 5 468 95 32 HOLA BA Worn damaged tip or air cap holes
8. 2 8 8 JE 4280 le 5095 aa HITA ss SHES AELIC ti1352b Use toothpick or other soft tool to clean air cap holes Do not use metal tools gt 4 22 JIE BSUS SPS AASUC BS SPE ABSA OAS Align spray tip tab with groove in air cap Install tip ti1353b Tab Tab 52 SOA SEA 5 5 SOO AED 8 Reinstall air cap Tighten securely lt 3 x HE 2u48 E RS ATE Salt ITAR a u 5 QA ISI Seo SAUC s 34 Maintenance 6 RF PAE PR
9. SM uie 58 SUC MaiS 288 es SUC zgdols s HA 5 Ee elle If gun or hose is completely clogged or pressure is not fully relieved slowly loosen hose end coupling Now clear gun or hose QUA BOE oc HR ZR UBER TIA ESC EIEN Rc A SAT SMS YAU 30 SH SCH AAS SAT 2 HBAS US Sc 545 8480 HH N N D j 112908 30 Pressure Reliet 25 HA Shutdown 55 Aan PRO Xs4 AA Follow steps 1 3 at end of workshift and before cleaning checking or repairing equipment BUE gt 1 3 U AX 23 c 4 c3 c3 0 Le Sa
10. Part No Model Repair Manual eee 1 Al Description As Hs og aul 244572 PRO Xs4 AA Manual Air Assisted Spray Gun 309295 S J PA 42 0 244573 PRO Xs4 AA Manual Air Assisted Spray Gun with smart display 309295 AS J SA ALGO 2 ATE 45 0 Sa List of Models 2 IF 22 m SVA Contents Sit explosion or electric shock alert you to a hazard N Warnings 3345 5 3 oe eee tenes 4 Overview 8 PEE WR 10 Grounding 7 15 Setup 328 IHR 18 Flush 26 Pressure Relief 2218 LE 28 Shutdown gt 7 31 Maintenance RSF 0222220 32 Troubleshooting 37 Technical
11. RH AAS SUAS 3055 GAG 2 11 2 Connect gun air hose ground wire to true earth ground HEE o 3 22 SA YAS IHLE Ano AZE LICH ti1259a Grounding t Eft ZAI 15 PRO Xs4 AA 3 All persons entering spray area must wear personal grounding straps or shoes with leather soles Do not wear shoes with rubber or plastic soles Arado SSA 9e AB HOS SBA J JSO 4 ASUS ASO 00 SLi Ct Cut off glove fingers or cut out palm area to ensure your hand contacts grounded gun handle 35 38
12. ER LE 36 e Do not flush with the gun electrostatics on Do not turn on the gun electrostatics until all solvent is removed from the system ANE EMER n SAL e If there is any static sparking while using the TESESEUS DAIS lt equipment stop spraying immediately lt Identify and correct the problem ce SR e Eliminate all ignition sources such as pilot o BUR PAG 7 Sepe lights cigarettes and static arcs from plastic drop cloths Do not plug in or unplug power cords or turn lights on or off in spray area e Check gun resistance daily see repair manual e Use cleaning solvents with the highest possi ble flash point preferably above ambient temperature e Use only non sparking tools PRO Xs4 AA SM 52 28 BAILE MCS 01 2
13. 26 FD 16 26 9 W et 239 AZ 26 HON 5 S ti1465a w 1 1 Align spray tip tab with groove in air cap Install tip E ne Tab 11 Tab gt Be ETUR 272 29 2 7 LV y 2 0318 5 6 SI HOA AEA 5 5 FO ASD Sa 1 1 2 Install air cap and retaining ring Orientate air cap and tighten retaining ring securely Pa N a Bk LSU SERIE RB A OW SEEKER w NN s E WI 52 Da 55 aut 82 as scl V DA 55 tol DSSA Setup 6 LIF RE AA 21 PRO Xs4 AA 13 Close atomizing air adjustment valve amp Ez Check that ES ON OFF switch is OFF 0 0 ES 0
14. e gt 28 gt ol e Fn o gt 4c 1 go S Th 0 olo 2 4r H ng lt C to 4o ol n H go 32 gt U ol gt 0n Ww e U 22 gt Ju AP Ly CoO C 40 ge 1 1 zo IFA RHI FA a TOL AAS 4 gt SA ASS 200 e is 20 CE AS AAS m 2 5 IS p J 0x o c Qc 0 55 8 AZo qm I Jo 01 p L Ie EX DAHAR amp AA nn n 2 Ol H 2 1 CO j 1 1 ROP FLE FAs r zs Li o Ll CH APCS HSA 255 AMA 0 5010 SLICE APIO HAS SAI 5 FAD erasa als SOSA AHA SHS SASF auis AA 2 5 2 MOI 3 ol Xl Ba 28 5 GENAL RNI Ape
15. SLA RHI 201 Air pressure too high z2 9ereio us SSUC Decrease ges 58 S eut Fluid pressure too low Increase RQ US gt ejes ZOHNAL 38 Troubleshooting KEHA 2 7 422 50 alg PRO Xs4 AA Problem Solution Aol aston Cause ay 24 24 Excessive spray fog Air pressure too high Decrease air pressure as low as pos AHA Chat US 85 22 57 30 US 50 sible minimum 40 psi 0 28 MPa 2 8 bar needed at gun for full voltage TEE SAT 40 psi 0 28 MPa 2 8 bar 40 psi 0 28 MPa 2 8 bar g 5 5 4 Z CH xj OF 2aA AQ Bost x ereie 40 psi 0 28 MPa 2 8 bar elLic Fluid too thin WOR ARTE RHD US Increase vi
16. SEENUDEU NIS 1 JEE M 56 6 1 35 582 5 A SAIS 451 SLICE SUI Ol gi SA Le E oos 50106 Setup fff LIF EAE AA 19 PRO Xs4 AA 7 Verify that material resistivity meets requirements for electrostatic spray See repair manual ee 2 SR 1 Lus 1H SHOA 3 0 HAJ AEAN QP Aes S S 88 SA e 309295 i Connect exhaust tube EER 1 1 Connect fluid hose SM SAS I marza 20 Setup 39 LIF BRE E e PRO Xs4 AA 1 0 Flush if needed page 26
17. BASE FEE ponents can inject fluid into your body and cause gt an extremely serious injury including the need s for amputation Splashing fluid in the eyes or on the skin can also cause serious injury A He M NC gt 1E PEER e Fluid injected into the skin might look like just a cut but is a serious injury Get immediate medical attention e ie Fa PARCEL e Do not point the gun at anyone or at any part of the body Do not put your hand or fingers over the spray tip Do not stop or deflect fluid leaks with your hand body glove or rag WETS LIREI ESA
18. Electrostatic equipment must be used only by trained qualified personnel who under stand the requirements in this manual 15 SAUL LSE SRB EPR IRA gt BRIE 2 PAEHUA 8 e Ground all equipment personnel and con ductive objects in the spray area See N A C Grounding page 15 e Provide fresh air ventilation to avoid buildup of flammable or toxic vapors when spraying CS Ural XH 5 a flushing or cleaning the gun Interlock the eg BRIER gt gun air supply to prevent operation unless ventilating fans are on
19. THE AS A OAS e AS DAO AMI 86 A Tajo FAS SA 808 S SAB s Ol 9 83 6 6 AIO e e Sth SEDI Sat 0 wat ISAO UWS SAIS OF x eA 0 SAAS me 355 BAY BOW AAS HHU WAS erg LICH 5 39 HFS AASAAS Sl Oh EX e 880 SUI 55 AAS SHES B8lMAI sO SH 5590 se Sule ASS AUC lt e 550 Gc BP 8 Ae PRO Xs4 AA A WARNING Skin Injection Hazard Spray from the gun hose leaks or ruptured com felt WR
20. y 1 t CIE d Ae de 205 6 H Troubleshooting KEHA F Ft 22 5 PRO Xs4 AA Technical Data 8 GI Ol Category Data 43 Ol Maximum Working Fluid Pressure a 55 RA e 3000 psi 21 MPa 210 bar Maximum Working Air Pressure rU A z z3J 100 psi 0 7 MPa 7 bar 5 inimum Air Pressure at Gun Inlet 5 59 era un X SE 40 psi 0 28 MPa 2 8 bar Sound Power measured per ISO Standard 9216 ISO 9216 1S0 9216 AS 1S0 HE 9216 O 4 SA av Ol 40 psi 0 28 MPa 2 8 bar 88 9 dB A aV OlM 100 psi 0 7 MPa 7 bar 99 7 dB A Sound Pressure measured 1 m from gun eS CANE 1 chrono AS ee ou 1m SA Aelda 5
21. Operator not grounded or is near ungrounded object AAT AR A 535 GF NM SADA SRA SA SI 88 SA IDIA USLC See Grounding page 15 15 15 15 H 0 Al 2 FAI BAGAAIS Gun not grounded ARB Ao SAGA USLU Check gun grounding and resistance pages 15 19 15 15 19 SNS 85 amp eaoleAle BA 19 15 19 42 Operator gets shock from workpiece Workpiece not grounded 35 CHAO SUHA Resistance must be lt 1 megohm Clean workpiece hangers 1 JEBAAN
22. e IO HMSLUC 28 HOIN SA ti1465a T Hang gun from hook Nozzle must point down JEDRIMA HERE o P e a2 del FES SLICE 550 Ochs Soi OF SLICE nui MZ 27 Flush YE PRO Xs4 AA Pressure Relief J 28 13 WARNING Follow steps 1 8 when you stop spraying and before cleaning checking or repairing equip SHERHHZDER 1 8 o ABS ment AHA 885 ANS 89 Sus BA 1 8 Sa fe Selo AA 1 8 GAS 58 Qa Turn ES ON OFF switch OFF 0 Sig as BRI AERA 0 ES 0 ES ON OFF 4285 OFF SIXI 0 0 51 amp ER gt N Lock trigger gt POET SIs Hauc HC ti1356a Locked E48
23. 1 ES ON OFF 55 ON FIRI I 21 Check that ES indicator or display is lit If not see Troubleshooting page 41 Be mise Mz hoe 42 ES 42 ES HADIU USSE AOI AM WEA 26 AA SOA 42 MOAS SA WAS SENA 22 Spray test piece Examine edges for coverage If wrap is poor see Troubleshooting page 40 EE REA ROPER es IH UU WR LECT 41 41 ALAOl SD IAAD BPI eA 5 BPI SOA 41H10 9l l 268 Wo Setup 6 T fF EAE AA 25 Flush Als WARNING Read Fire Explosion and Electric Sho
24. 8 Pressure Reliet EJE FE Ze 25 HA PRO Xs4 AA 3 Shut off air bleed valve to fluid source and gun 8 R AAS S9 SI We SSS 4 Unlock trigger 0 Elo L Dm MS pw a E97 8 Suc At ti1406a Unlocked R A F 7 HAMS 5 Trigger gun into grounded metal pail HERES STRESS L4 eas Be 355 COS ABL en 6 Lock trigger PATE SIs Ht ti1356a Locked E48 n 2 s8e Pressure Reliet EJER FE Ze 25 HA 29 PRO Xs4 AA 7 Open fluid drain valve Use container to catch drain age Leave valve open until ready to spray o 4 o J BAe
25. ALCS ze SUSUH 5 8 Sct 00 SUC SA Ua Sole sa H Row SNe SHE FAOSAL 7 Floor of spray area must be electrically conductive and grounded Do not cover floor with cardboard or any non conductive material Aigio ejei9 HFE 546 0 UAOO oH CA 000 SU BAIL 6 8 2 OF AS SA OWA 2 x Id W0 FE Grounding t ZAI 17 PRO Xs4 AA Setup S 8 Follow steps 1 22 to setup gun for spraying 1 22 1 22 0 RA AHHA 2 AS 6 1 22 GENAL 1 Turn ES ON OFF switch OFF 0 n 0 ES 0 ES ON OFF 25
26. ES ON OFF 221 OFF SIXI 0 O REA Stel Suc Start pump Set fluid regulator to 400 psi 2 8 MPa 28 bar psi 2 8 MPa 400 15 gt bar 28 400 psi 2 8 MPa 28 bar Eia 55 7 SH AB 400 psi 2 8 MPa 28 bar J P a 4 ti1343a 22 Setup 39 LIF AA PRO Xs4 AA 1 6 Spray test pattern Examine particle size in center of pattern tails will be removed in step 18 Increase pressure in small increments Spray another pattern Compare particle size Continue increasing pressure until particle size remains con stant Do not exceed 3000 psi 21 MPa 210 bar TER A AY 1 gt 18 ABER gt ERBEN MIRRA AR 8 3000 psi 21 MPa 210 bar o
27. x RAAEN RR EIR ous injury or death if splashed in the eyes or on 3 as E BE the skin swallowed or inhaled l e Know specific hazards of the fluid you are ERR x es E E using Read fluid manufacturer s warnings FE e Wear appropriate protective clothing gloves eyewear and respirator PRO Xs4 AA au 55 JHE 55 8568 SH HE 5 KC o zo Ip Co Ca mo rio n ain lo HU 0 9 9h aly gt lo IO Tm qn e e 80 5 4 sol7 AG SE WS HI ga 5 YONA e e SU TAS 5559 ASSAS e XH 2 2621 SIX CALAIS e NAW PAE 5 gga
28. PRO Xs4 AA A WARNING Equipment Misuse Hazard Equipment misuse can cause the equipment to BL rupture malfunction or start unexpectedly and AS LES RIB result in a serious injury 3B e x ER e Read all manuals tags and labels before operating the equipment E e NAERMA ECTHAERJ HX e Use equipment only for its intended purpose e Do not alter or modify equipment Do not exceed the maximum working pres FR SESS ER ze 4 AL ORI 100 psi sure of the lowest rated system component ANS E pa i 0 7 MPa 7 bar gt aA L P RUE This equipment has a 100 psi 0 7 MPa 7 bar maximum air inlet pressure and a 3000 psi 21 MPa 210 bar maximum work Pn syta ing fluid pressure to ROIS TIPE SI 3000 psi 21 MPa 210 bar e Wear hearing protection Toxic Fluid Hazard Hazardous fluids or toxic fumes can cause a Seri
29. Never spray without the tip guard in place Lock the trigger safety when you stop spray Bo BAIR RCE BET ing 28 e Follow the Pressure Relief Procedure page 28 when you stop spraying and before cleaning checking or repairing equipment e Check the hoses and couplings daily Tighten all fluid connections before each use PRO Xs4 AA lt
30. 55 Sus 1 3 2 AO 1 3 GAS ESSAIS clot Flush page 6 26 HO 26 S amp L 26 HOIN SA 5 Relieve pressure page 8 SURR7J 28 H SP NEER 28 03 5 HAAMSUC 28 HOII 85 ti1465a ti1465a 3 Hang gun from hook Nozzle must point down JESTER EEG o d b do Vel PES AUC 550 sollt SU Shutdown RIE LfF w Fit ASA 31 PRO Xs4 AA Clean Gun Daily 9 Maintenance 40 2d H ne Ad A ot 1 OSN E ER gt Flush page 26 26 H 26 S amp L 26 HOIN 5 5 ti1465a Relieve pressure page 28 SHUEJ 28 28 03 5 AELIC 28 HOIN SA ti1465a Maintenance 0
31. RF PAE PRO Xs4 AA A Clean outside of gun with non conductive compatible solvent Point gun down 1 RE WRIT T d0 Oea 0 2 et A 0 BATA 5 5 5055 o JPE YONAL b Use soft damp cloth TAIJI 55 0 zz 24 AHEOHBAIS ti1368a C Donotimmerse gun 20 SIA UHAL 4 Remove air cap i FESR amp J 85 WOSUC 1351b Maintenance fi RF PAILS 33 PRO Xs4 AA 5 Clean air cap tip guard and spray tip with soft brush and non conductive compatible solvent MECRURDAT TUS JESBERE PENA TEUER SE ATAYA BAUR
32. the negligence of Graco or otherwise FOR GRACO CUSTOMERS SPEAKING JAPANESE CHINESE AND KOREAN The parties acknowledge that they have required that the present document as well as all documents notices and legal proceedings entered into given or instituted pursuant hereto or relating directly or indirectly hereto be drawn up in English GRACO The parties acknowledge that they have required that the present document as well as all documents notices and legal proceedings entered into given or instituted pursuant hereto or relating directly or indirectly hereto be drawn up in English 2 E0 SHO 0 GRACO 124 6 GAME 0 GAZ 0 0 A 06958 HATE CE SE Lg Ol 54 5 BA Sac SECS MAS OF SLICE Graco Warranty Graco 25 0 D gt 24127 Graco SA Oly 45 Graco Information Graco Graco AP TO PLACE AN ORDER OR FOR SERVICE contact your Graco distributor or call these numbers to identify the nearest distributor BEITAR Graco AAM
33. 11 page 11 11 11 OK 11 page 11 11 11 4 10 11 page 11 11 11 OIL 11 0806 12 12 page 12 12 12 HOIN 2 12 HOIA 2 7 ti1332b page 12 page 12 page 13 page 13 page 13 page 14 z amp 12 H A2 4 2 HOIA 12 12 12 4 2 HOIA 12 13 13 OK 13 13 13 OK 3 13 13 4 2 HOIA 13 14 H A4 0I 4 Standard Model BEF IL HE ug ti1333a Smart Model AY hEFIL ATIE Overview fF BE 42 PRO Xs4 AA A Air swivel inlet Left hand thread FER DETETLA CI Te Diele IPG Oh A EYP NA BOSS LEAL gt r B Fluid inlet REALI AY MEO PD p a 2297 B p til254a C Turbine air exhaust lez SR PEATLI 2 7 Sul 55 52 5 ti1254a Air cap tip guard and spray tip Never spray with out tip guard See repair manual for tip sizes M f RM E RE e ae RUE TIE Of t pig
34. 18 3000 psi 21 MPa 210 bar 58 AHA SUG NS 50 68 DIE SA OA MAS AI ol 2 gag z CI ae HI u 0 St QA BIS 12 11 YA 3212 F AA AIA AS BSS ct 250 2 psi 21 MPa 210 bar 5 516 ELCH 3000 5000 39 LfF RE AA ti1344a 23 PRO Xs4 AA 17 Set gun air regulator to deliver minimum 40 psi 0 28 MPa 2 8 bar at gun when triggered for max imum transfer efficiency See table at right HAD 40 psi 0 28 MPa 2 8 bar M 40 psi 0 28 MPa 2 8 bar eA 2 SBS S AH AAAS zl A 20 40 psi 0 28 MPa 2 8 bar J 5 523 ASIANS Sgt amp LlL
35. 5 85 ACY AS eres 5290 0 LICH 0 8 ACH Sa yae 100 psi 0 7 MPa 100 psi 0 7 MPa 7 bar OID ACH 5 7 bar 3000 psi ereie 3000 psi 21 MPa 210 bar 21 MPa 210 bar LIC e e 502 56409 SAI WE RAS amp 985 SH CE SAI WE 2 2 I a So SAL OS 5068 BAS SAL A A eol 01S 4 e e ANS 509 SHI AG AHS DIXI AX SJ 06 SH Ael 8255 YONA e AAS Poss US aser Sora S OA 556 84 PRO Xs4 AA KEY PS PS PS PS gt 0 10 Overview W2 page 11 11 11 Z IWIOIAL
36. Data GIOIG ee 43 EH Symbols gd s 21e The warning triangle and other symbols such as fire E ath SUA MILKS BENERE A M PRO Xs4 AA Read and follow all instructions Also see Warnings pages 4 9 for further information 4 9 sae O89 AVIS 52 s 5 te amp s s USS Lu AM 4 9 Contents Hik AB PRO Xs4 AA 4 WARNING Fire Explosion and Electric Shock IK SE gt REVERE Hazard 008298 WALK DUSLUGIERE Improper grounding poor air ventilation open 9p o flames or sparks can cause a hazardous condi tion and result in a fire explosion or electric shock
37. OFF FIXI 0 0l 55 Iv Shut off air bleed valve to gun Ss zem T 78 ALl X s YAUCH SE Hees REX eme D N ED Xx tc NR TI1469A RA 309295 18 Setup 39 LIF BRE E e PRO Xs4 AA 4 Connect Graco grounded air hose only Gun end has left hand threads Graco DE Graco 88 BI SAB AAEL 2g e 2 SO ADI BHSE LAO USUCE JETER ES A De eR m D Follow steps under Grounding page 15 A 15 15 15 4 BAL FED SAS MEYAL 6 Test gun ground with megohmmeter Reading must be 1 megohm See repair manual
38. 13 PRO Xs4 AA L LO voltage adjustment smart models only Remove plug to adjust to 4 settings See repair manual LO 5 ERGER T 4 50 X gt 7 0 4 Ol T A LO 58 405 PE AE 575 04I 85 J 52 ol E 3 A 5 309295 14 Overview BE 42 PRO Xs4 AA Grounding XJ A WARNING Read Fire Explosion and Electric Shock Haz gt ard page 4 and follow steps 1 7 below before HS ABRA 4 E KEKE 1 7 uil a operating gun 4 1 7 SA 4 AXIS St SH 2 OHH 1 7 GAS 158 FO OY rv 22 DIO MD mo 1 Connect fluid source ground wire to true earth ground TABU AY ee HS ae pe Bl EARI RE o
39. 8 av T OA 40 psi 0 28 MPa 2 8 bar 86 0 dB A aV 1 OlM 100 psi 0 7 MPa 7 bar 95 0 dB A Maximum fluid operating temperature SS 2t 120 F 48 C Air inlet fitting 50 ul 1 4 npsm m left hand thread 58 Fluid inlet fitting Bivvy 98 5 ELU us 1 4 18 npsm m Voltage UY PRO Xs4 AA 244572 85 kV PRO Xs4 AA 244573 40 85 kV Maximum current draw RUY AS 125 microamperes 125 125 125 FOI e rii ol Technical 089 06 7 2 2 5 43 PRO Xs4 AA 44 PRO Xs4 AA Graco Warranty Graco Graco BZ 5 Graco warrants all equipment manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use With the exception of any special extended or limited warranty published by Graco Graco will for a period of twelve months or two thousand hours of operation from the date of sale repair or replace any part of the equipment determined by Graco to be defective
40. AS o RENEE EEEE AE CORI 25 6 lt gt lt lt E CEBIT EI AD 318 20 11 8 7 BLOG Graco 88 ee 365 8 WHE 65352 CHENG Cis ees 32 20 SSA 1 800 367 4023 Toll Free 612 623 6921 612 378 3505 Fax All written and visual data contained in this document reflects the latest product information available at the time of publication Graco reserves the right to make changes at any time without notice ASR EIU ARCET gt Craco 2 AUER ESE 0707077 2 FRuix4LHNORESIBXUB ZZGOBBGHEMERH AS UIBEEZSUDIESIBEIEKERELCDES3 C T ALI WEEEBS IERE ESLES 8820 LEE 5 EAM USE ABA FH GAY Ase AS ACD MEALS BHAE BYLI LL Graco ME 55 AO 4 20 05 MEW AAS Ae 0 5 PRL QUE LIC All written and visual data contained in this document reflects the latest product information available at the time of publication Graco reserves the right to make changes at any time without notice This manual contains English Chinese Japanese and Korean MM 309296 Graco Headquarters Minneapolis International Offices Belgium China Japan Korea GRACO INC P O BOX 1441 MINNEAPOLIS MN 55440 1441 Copyright 2001 Graco Inc is registered to I S EN ISO 9001 WWW graco com Revised 8 2008
41. FF SI XI 0 Oll ES HADI 55 89K AS OAS UEU 24A SLC No power Repair gun AZo 09 5 as ll ee 309295 Voltage current display stays red Gun too close to part Should be 8 12 in 200 300 mm smart guns only 8 12 200 300 mm 8 12 200 300 mm 2 55 IO US 70 juu 0 H21 8 12 e x 200 300 mm 0 UYAR UAE AOI HH A AS Check fluid resistivity 0 Sil MBAS SASHA Ls 203233 Dirty gun Clean page 33 PHA TES gt 33 H 33 80 55 AASAAS 33 HOIN 85 Troubleshooting KEHA F Ft 22 5 WZ 41 PRO Xs4 AA Problem c Xl Cause 2 el Solution oj 2i st Operator gets mild shock
42. However any deficiency in the barrel handle trigger hook internal power supply and alternator excluding turbine bearings will be repaired or replaced for thirty six months or six thousand hours of operation from the date of sale This warranty applies only when the equipment is installed operated and maintained in accordance with Graco s written recommendations This warranty does not cover and Graco shall not be liable for general wear and tear or any malfunction damage or wear caused by faulty installation misapplication abrasion corrosion inadequate or improper maintenance negligence accident tampering or substitution of non Graco component parts Nor shall Graco be liable for malfunction damage or wear caused by the incompatibility of Graco equipment with structures accessories equipment or materials not supplied by Graco or the improper design manufacture installation operation or maintenance of structures accessories equipment or materials not supplied by Graco This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect If the claimed defect is verified Graco will repair or replace free of charge any defective parts The equipment will be returned to the original purchaser transportation prepaid If inspection of the equipment does not disclose any defect in material or workmanship repairs will be made at a reaso
43. O Xs4 AA 1 Relieve pressure page 28 qe A suis Ch 28 8D S 22 28 4 03 5 ol Nl 5 28 HOA 85 2 Clean fluid and air filters Sake SA NIE gt yas HE A gt VAN NM SF A ITY idi 2H 8 BAS 82800 d X 3 Check for fluid leaks Tighten all fittings FESR RAE A i Y 2 SA 50 WEA Slo GE me f o AA eli QUO JE P 4 Clean workpiece hangers Use non sparking tools fave LF Eig d d S201 SA BE Svea ue 8 SOS As SLICE ti1300a Maintenance fi RF PAILS 35 PRO Xs4 AA 5 Check movement of trigger T and valves V Lubricate if necessary ere thos CT RUBSIE V T V A 55 5 g
44. OPERATION G d PRO Xs4 AA 329296 Rev D Manual Electrostatic Air Assisted Spray Gun S HUJ HA 2 PA Aayo 100 psi 0 7 MPa 7 bar Maximum Air Inlet Pressure 100 psi 0 7 MPa 7 bar EXKERA DET 100 psi 0 7 MPa 7 bar 271 F 100 psi 0 7 MPa 7 bar HH SA 5 3000 psi 21 MPa 210 bar Maximum Working Fluid Pressure 3000 psi 21 MPa 210 bar RA LTEXEJEEZI 3000 psi 21 MPa 210 bar RAHE 3000 psi 21 MPa 210 bar AU 55 US Patent 7 226 004 ti1332b P For use with Class Group D or Class Il 2 G C paint spray materials WATS I XH D II XH 2G 5 5 11 2 6 APPROVED c o 3 gt 3 3 3 3 3 3 3 Io Q IMPORTANT WARNINGS AND INFORMATION Read and keep for reference s OME FRE gt UA gt 6 PROVEN QUALITY LEADING TECHNOLOGY PRO Xs4 AA List of Models 5 55 5 S2
45. Remove spray tip AHH ALAS 6 Flush 22 wa AL PRO Xs4 AA 4 Change fluid source to solvent or disconnect fluid line and connect solvent supply line to gun 0 6 REPERE RH LYA aim PETER o on RIT gil AI 4t 0 SHES HPAL SAYS ees 20 essel are c D Point gun into grounded metal pail Flush until clean solvent flows from gun Use lowest possible pres sure ATHETA e ti1465a SA 2550 AS zu A Bal BOS OIA et ZH 618 AIS OA SHE 42 BAS Relieve pressure page 28 SES 28 FL 28
46. ck Haz ERE 4 ard page 4 Follow steps 1 7 below when using aL beamed gun first time changing colors before fluid dries at end of day and before storing gun fau RAGE 01 7 3 IY 4 4 HONS SAI 54 YE sies aod AHS HSCS AS9ODILI HAS AA 5 SAS AAAI Ad olg e 1 7 TO eus s AS SHAS ol 9 1 7 SAS GEHAL Turn ES ON OFF switch OFF 0 T Sri as BRL AREA 0 ES 0 ES ON OFF 285 OFF SIXI 0 0 51 ti1337a Relieve pressure page 28 gt E 28 HD 28 69 lt lt 03 5 AELIC 28 HOIN 85 3
47. eck resistance page 19 19 19 Mes SeoledAIe 19 HOIA SA 40 Troubleshooting KEHA KIO 7 22 5 PRO Xs4 AA Problem Solution 2 Med Cause mp md TEE Poor wrap continued Low fluid resistivity Check fluid resistivity DATE CED eig 2 35 SH Meso tS LC SJ Hae SS 4A 309295 ES indicator or voltage current dis ES ON OFF switch OFF 0 Turn ON 1 play is not lit 0 1 FEMA Et see ES 0 1 ES ON SIX 1 ABAAS ES ON OFF O
48. nable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole obligation and buyer s sole remedy for any breach of warranty shall be as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental or consequential loss shall be available Any action for breach of warranty must be brought within two 2 years of the date of sale Graco makes no warranty and disclaims all implied warranties of merchantability and fitness for a particular purpose in connection with accessories equipment materials or components sold but not manufactured by Graco These items sold but not manufactured by Graco such as electric motors switches hose etc are subject to the warranty if any of their manufacturer Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties In no event will Graco be liable for indirect incidental special or consequential damages resulting from Graco supplying equipment hereunder or the furnishing performance or use of any products or other goods sold hereto whether due to a breach of contract breach of warranty
49. s4 AA l ES indicator standard gun only Green when ES is ON I BIDE BEREIT gt OD f ES BEY DA ES TA 1 ES ZAJ HE AS SI 1 i zO0 ASUC J Voltage current display smart models only Shows voltage V and current A Green spray yellow red see Troubleshooting page 41 IB BURR Be ERREI gt Al V A 0 HP e pe 42 IN Zl EE ET XZL4 VO A 42 EM AY AF CABAYO AGE 9st Ag e e 309295 AS V gp A 8 EAISILICHE 58 xaglol S 5 8 1 42 HONS eX HS BA K ES HI LO switch smart models only Sets volt age HI or LO factory settings RFE HI LO BEBE ERER o KERE H LO KO IARI ES 12 Xv ktTLOS ES HI LO LAXI AGE PE ee 65 HI E LO EDA 8 84 5 EJU Overview 827 H2
50. scosity 855 SOAS Orange Peel finish T BONO Ca Aa Se 1680 Air pressure too low FESR TTA 30 US 0 Open atomizing air valve more or increase gun air inlet pressure use lowest air pressure necessary TEESREZE SA TBR CA JJ o a ce 895 8261 a 57l el gyae LOANS 20 AS J eres SEGA E Spray tip too large Use smaller tip H e 5 WHO RH Hess 309295 ZONAS Poorly mixed or filtered fluid Remix or refilter fluid MMEA 7
51. t 5 Seo 75 o En 36 Maintenance 6 RF PRO Xs4 AA Troubleshooting KG 4 2 0 A WARNING VNDE Relieve pressure before checking or repairing 28 equipment page 28 WARNING A WARNING Sus SAAHA Sell 0 SASS oll Xl 28 ALS 28 HOIN SA NOTE Check all troubleshooting solutions before disassembling gun Some problems result from improper balance of air and fluid NOTE NOTE NOTE 43 Z505 0 SE SA WS SAXIS SAGAN SH SMe eo SIS KAI 282 0
52. u N me TI1281A Air Hose Length RE 227 53 8 m Regulator Setting 7 SS psi MPa bar 15 4 6 47 0 33 3 3 25 7 6 2 0 36 3 6 50 15 3 3 0 44 4 4 75 22 9 75 0 52 5 2 100 30 5 6 0 60 6 0 5 16 in 8 mm diameter AXIS Gun triggered IE Te 25 REESE 2502 A EAS 18 Turn atomizing air adjustment valve counterclock wise until tails disappear zc EE Ds ELBA SUR TOY CZ S id 516 7 tc n Delt Actes MIA ES S ABH 550 E HHS A ti1345a 19 If desired atomization or flow rate is not achieved change tip size AUS AS ESL FI ALAR NSF o EP te AS BO 5 309295 i 24 Setup 9 LIF RIE AA PRO Xs4 AA 20 Turn ES ON OFF switch ON I 3 Fa be bee ELO 1
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