Graco Inc. 309410 Paint Sprayer User Manual
Contents
1. OPERATION UTILIZA O FONCTIONNEMENT FUNCIONAMIENTO GRACO 309410 reve GMax 5900 Convertible Sprayers 233709 233715 3300 psi 228 bar 22 8 MPa Maximum Working Pressure Pressao maxima de trabalho de 3300 psi 228 bar 22 8 MPa Paression maximale de service 3300 Ib po 228 bar 22 8 MPa Presi n m xima de operaci n 3300 psi 228 bar 22 8 MPa All models not available in all countries Nem todos os modelos existem disposi o em todos os pa ses Tous les mod les ne sont pas disponibles dans tous les pays Hay modelos que no se distribuyen en todos los pa ses 8841A 233709 e Controls sessions eira Do Deca 3 e Setup ips rata ira dd ke Tan ARs Rd 6 e Startup scsesendres os aii dead tendas 8 e Digital Tracking System DTS 12 e Cleanup ennonn 19 e Pressure Relief 05 19 e Error Codes 0 0 0 0 cee eee 23 GRACO INC P O BOX 1441 MINNEAPOLIS MN 55440 1441 COPYRIGHT 2002 GRACO INC Gr Graco Inc is registered to S EN ISO 9001 HOO3 WARNING Fire and explosion hazard Solvent and paint fumes can ignite or explode To help prevent a fire and explosion eUse only in an extremely well ventilated area eEliminate all ignition sources such as pilot lights cigarettes and plastic drop cloths static arc hazard Do not plug or unplug power cords or turn lights on or off in spray area eGround Sprayer object being sprayed paint and2. 7 Check engine oil level Add SAE 10W 30 summer or 5W 20 winter if necessary 8 Fill fuel tank 9 Ground sprayer with grounding clamp 309410 7 8 309410 Startup 1 Place suction tube and drain tube in grounded metal pail partially filled with flushing fluid Attach ground wire to pail and to true earth ground Turn prime valve down Turn pressure control to lowest pressure Set pump switch OFF Startup 4 Start engine a Move fuel valve to open a b Move choke to closed b c Set throttle to fast Cc d Set engine switch ON d e Pull starter cord e f After engine starts move choke to open f g Set throttle to desired setting Digital display is functional after engine starts A Na Qn Start motor 309410 9 Startup 5 Set pump switch ON Pump clutch is now active Increase pressure enough to start pump stroking and allow fluid to circulate for 15 seconds turn pressure down turn prime valve horizontal Take spray gun trigger safety OFF ti2870a 8 Hold gun against grounded metal flushing pail Trigger gun and increase fluid pressure slowly until pump runs smoothly FLUSH Note Inspect fittings for leaks A Do not stop leaks with your hand or a rag If leaks occur turn sprayer OFF immediately Do Pressure Relief in Cleanup 1 3 on page 19 Tighten leaky fittings Repeat Startup 1
3. Start engine or motor page 9 Pressure display appears 3 Simultaneously press DTS button and set pump on off switch on Sprayer model momentarily displays e g C5900 GMAX 5900 Convert ible Resettable Hour Meter appears 309410 15 16 Secondary Menu Stored Data and WatchDog Pump Protection Modes 4 Press and hold to reset to zero or 134 ma Z smarrconrror amp 5 Short press DTS button to move to Lifetime Hour Meter SMARTCONTROL ss 6 Short press DTS button to move to TOTAL Gallons all pressures smarrcontRoL 7 Press DTS button to move to stored error code Press and hold DTS button to clear error code to E 00 See Manual 309409 G SMARTCONTROL 8 Short press DTS button to move to WatchDog pump protection G SMARTCONTROL options menu 309410 Secondary Menu Stored Data and WatchDog Pump Protection Modes 9 Short press DTS button again to move to WatchDog MAN manual mode MAN 10 Press and hold to switch between MAN stan dard and AUTO mode In AUTO mode orn WatchDog pump protection is active once pressure is over 1500 psi 103 Bar 10 3 MPa 11 Short press to return to step 3 12 Tum pump switch OFF at any time to exit stored data mode 309410 17 Spray Test Pattern 1 Trigger gun and spray test pattern Slowly adjust pressure to eliminate heavy edges Use smaller tip size if pressure adjustment can not eliminate h
4. eUse solamente mangueras para pintura conductora sin aire eNo utilice nunca tricloretano 1 1 1 cloruro de metileno ni otros disolventes a base de hidrocarburos hal genos o fluidos que contengan dichos disolventes en un equipo a presi n de aluminio El uso de estas sustancias puede provocar una intensa reacci n qu mica con riesgos de explosi n eNunca llene el estanque de combustible mientras el motor est en mar cha o caliente eNo lave con gasolina Peligro de inyecci n de fluido y alta presi n por la pulverizaci n o las filtraciones a alta presi n se pueden inyectar fluidos en el organismo Para prevenir la inyecci n en la piel siempre eEnganche el seguro del gatillo cuando no use el pulverizador eNo se acerque a la boquilla ni a las filtraciones eNunca aplique fluido pulverizado sin un guardaboquilla eRealice el ALIVIO DE PRESI N si deja de pulverizar fluido o repara el pulverizador eNo use componentes de capacidad nominal inferior a la presi n m xima de operaci n del pulverizador eNo permita que ni os usen esta unidad Si fluido de alta presi n le penetra la piel la lesi n podr a parecer s lo un corte jEs una lesi n seria Consulte de inmediato al m dico On Off Switch On Off Switch Aan Uit Schakelaar Interruptor de ligar e desligar Interrupteur Marche Arr t Interrupteur marche arr t Ein Aus Schalter Interruptor de encendido apagado Engine Controls Controles do motor Comman
5. 5 If no leaks continue to trigger gun until system is thoroughly flushed Proceed to 6 10 309410 Startup 9 Place siphon tube in paint pail 10 Trigger gun again into flushing fluid pail until paint appears Assemble tip and guard page 11 SwitchTip and Guard Assembly 1 Engage trigger safety A safety ON ti2871a 2 Insert SwitchTip Insert seat and OneSeal seat 3 Screw assembly onto gun Hand tighten 309410 11 Digital Tracking System DTS Operation EO Close cover when spraying to protect from overspray SMARTCONTROL Main Menu 1 Do Startup steps 1 3 2 Start engine or motor page 9 Sprayer Model momentarily displays e g C5900 GMax 5900 Convertible Pressure display appears Dashes appear when pressure is less than 200 psi 14 bar 1 4 MPa Note Information other than pressure can not be accessed if system pressure is greater than 200 psi 14 bar 1 4 MPa or if the pump switch is ON 12 309410 Digital Tracking System DTS 3 Short press DTS button to move to Job Gallons or Liters x 10 es O G smarrconmor Note JOB displays briefly then the number of gallons sprayed above 1000 psi 70 bar 7 MPa 4 Press and hold to reset to zero or short press DTS button to move to Lifetime Gallons or Liters x 10 Note LIFE displays briefly then the number of gallons sprayed above 1000 psi 70 bar 7 M
6. Pa SMARTCONTROL smarrcontror 5 Short press DTS button to move to Auto Clean Timer operation Manual 309278 SMARTCONTROL Note If the pump is started in the timer mode the timer counts down to zero and shuts the pump OFF Use for flushing only 6 Short press DTS button to return to Pressure 309410 13 e smarrconrror WatchDog Pump Protection System Pump stops automatically when material pail is empty To Activate 1 Do Startup Increase pressure to more than 2000 psi 140 bar 14 MPa Note Instructions to automatically activate the WatchDog pump protection system every time you spray are on page 16 Press and hold DTS button release when ON is displayed Note GAL or LITER flashes while pump protection system is active EMPTY displays and the pump stops when pump protection system detects an empty material pail 3 Turn pump switch OFF to resume normal operation Change Display Units Pressure 1 Decrease pressure to less than 200 psi 14 bar 1 4 MPa 2 Press and hold 5 seconds DTS button to change pressure units psi bar MPa to desired units Volume 1 Enter Life Material Counter mode SMARTCONTROL 2 Press and hold 5 seconds DTS button to change volume units GAL LITERX10 Secondary Menu Stored Data and WatchDog Pump Protection Modes 1 Do Startup steps 1 3 Pressure must be at zero 2
7. bearing its name to be free from defects in material and workmanship on the date of sale by an authorized Graco distributor to the original purchaser for use With the exception of any special extended or limited warranty published by Graco Graco will for a period of twelve months from the date of sale repair or replace any part of the equipment determined by Graco to be defective This warranty applies only when the equipment is installed operated and maintained in accordance with Graco s written recommendations This warranty does not cover and Graco shall not be liable for general wear and tear or any malfunction damage or wear caused by faulty installation misapplication abrasion corrosion inadequate or improper maintenance negligence accident tampering or substitution of non Graco component parts Nor shall Graco be liable for malfunction damage or wear caused by the incompatibility of Graco equipment with structures accessories equipment or materials not supplied by Graco or the improper design manufacture installation operation or maintenance or structures accessories equipment or materials not supplied by Graco This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect If the claimed defect is verified Graco will repair or replace free of charge any defective parts The equipment will be returned to the original purc
8. des de moteur Controles del motor 2 Minimum Operating Speed azenino Full Flow Slowor Cycles Isjeyrge sy EJ Trigger Lock Fecho do gatilho Loquet de s curit Seguro del gatillo Contractor Contractor Il W ti2871a Pressure Control Controle da press o Syst me de contr le de la pression Dispositivo de control de la presi n Drain Valve V lvula de drenagem Vidange V lvula de vaciado ti1852a On Off Switch Interruptor de ligar e desligar Interrupteur marche arr t Interruptor de encendido apagado ti1854a 309410 3 Setup Change Engine to Motor Disconnect engine power cord 2 Release tension bar 3 Remove engine tilt and slide back 4 Install motor drop in and push forward Setup Change Engine to Motor 5 Look through side vent holes and ensure drive belt is in motor pulley 6 Secure motor with tension bar 7 Plug in pressure control power cord 309410 5 1 Connect appropriate Graco high pressure hose to sprayer Tighten securely Note Remove second gun port cap for multiple guns and repeat steps 1 4 7 8 10 2 Connect other end of hose to gun 3 Tighten securely 4 Remove tip guard 6 309410 Setup 5 Install clean inlet strainer 6 Fill throat packing nut with TSL to prevent premature packing wear Do this each time you spray and store Approximate Fill Level
9. eavy edges heavy edges 2 Hold gun perpendicular 10 12 in 25 30 cm from surface Spray back and forth Use strokes overlapped by 50 Start gun movement before trig gering gun and release trigger before stopping gun movement Clearing Tip Clogs 1 Release trigger put trigger safety ON Rotate SwitchTip Take trigger safety OFF and trigger gun to clear the clog A Never point gun towards your hand or into a rag Put trigger safety ON return SwitchTip to original position take trigger safety OFF and continue spraying 18 309410 Cleanup Perform AutoClean procedure Manual 309278 or follow conventional flushing procedure that follows A Pressure Relief 1 Set pump switch OFF Turn engine or motor OFF gt X gt E or Orp Q Conn A Pressure Relief 2 Turn pressure to lowest setting Trigger gun to relieve pressure A Pressure Relief 3 Turn prime valve down 4 Remove guard and SwitchTip 309410 19 20 309410 FLUSH 5 Unscrew bowl remove filter As semble without filter Clean filter 6 Clean filter guard and SwitchTip in flushing fluid 7 Remove siphon tube set from paint and place in flushing fluid Use water for water base paint and mineral spirits for oil base paint 8 Turn engine ON and start engine or motor Set pump switch ON Qu 9 Turn prime valve horizontal 10 Turn pressure control up until
10. eintre en plastique Ne pas brancher et d brancher de cordons lectriques ou allumer et teindre des lumi res dans la zone de pulv risation eMettre a la terre le pulv risateur objet a pulv riser ainsi que les seaux de peinture et de solvants eTenir le pistolet fermement contre la paroi dun seau mis la terre lorsqu on pulv rise dans le seau eN utiliser qu un flexible pour peinture pulv ris e sans air eNe jamais utiliser de trichloro thane 1 1 1 de chlorure de m thyl ne d autres solvants base d hydrocarbures halog n s ni de produits contenant de tels solvants dans un quipement sous pression en aluminium Cela pourrait provoquer une r action chimique avec risque d explosion eNe jamais remplir le r servoir d essence lorsque le moteur est chaud ou en marche eNe pas rincer avec de l essence Danger d injection de fluide et haute pression la pulv risation sous haute pression ou les fuites peuvent injecter des fluides dans le corps Pour viter les risques d injection toujours eBloquer le loquet de s curit de la g chette la fin de la pulv risation eSe tenir loin de la buse et des fuites eNe jamais pulv riser sans anti gouttes e DECHARGER LA PRESSION la fin de la pulv risation ou avant de r parer le pulv risateur eNe pas utiliser de composants dont la pression nominale est inf rieure la pression maximale de service du syst me eNe jamais permettre aux enfants d
11. haser transportation prepaid If inspection of the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation Graco s sole obligation and buyer s sole remedy for any breach of warranty shall be as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental or consequential loss shall be available Any action for breach of warranty must be brought within two 2 years of the date of sale GRACO MAKES NO WARRANTY AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE IN CONNECTION WITH ACCESSORIES EQUIPMENT MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO These items sold but not manufactured by Graco such as electric motors gas engines switches hose etc are subject to the warranty if any of their manufacturer Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties In no event will Graco be liable for indirect incidental special or consequential damages resulting from Graco supplying equipment hereunder or the furnishing performance or use of any products or other goods sold hereto whether due to a breach of contract breach of warranty the negligence of Graco or
12. motor begins to drive pump Hold gun against paint pail Pi y Take trigger safety OFF Trigger gun until SHV flushing fluid appears PAINT 11 Move gun to flushing pail hold gun against pail trigger gun to thoroughly flush system Release trigger and put trigger safety ON 12 Turn prime valve down and allow flushing fluid to circulate for approxi mately 20 seconds to clean drain tube 309410 21 13 Raise siphon tube above flushing fluid and run sprayer for 15 to 30 seconds to drain fluid Turn pump switch OFF Turn engine or motor OFF Caution If flushing with water do not leave water in sprayer Flush again with mineral spirits oil or Pump Armor and leave this protective coating in the sprayer to help prevent freezing or corrosion and increase sprayer life 14 Make sure plastic center tube is tightened securely Install filter bowl and filter Hand tighten filter bowl Hand tighten gun han dle 15 Wipe sprayer hose and gun with a rag soaked in water or mineral spirits 16 Clean tip guard and gasket with a soft bristle brush to prevent part failure due to dried materials Assemble parts and attach loosely onto gun 22 309410 DTS Error Codes UC ni oe 03 Reference Repair Manual 309409 or 309411 or call your distributor for service 1 Service 309410 23 Graco Warranty Graco warrants all equipment listed in this manual which is manufactured by Graco and
13. otherwise FOR GRACO CANADA CUSTOMERS The parties acknowledge that they have required that the present document as well as all documents notices and legal proceedings entered into given or instituted pursuant hereto or relating directly or indirectly hereto be drawn up in English Les parties reconnaissent avoir convenu que la r daction du pr sente document sera en Anglais ainsi que tous documents avis et proc dures judiciaires ex cut s donn s ou intent s a la suite de ou en rapport directement ou indirectement avec les proc dures concern es ADDITIONAL WARRANTY COVERAGE Graco does provide extended warranty and wear warranty for products described in the Graco Contractor Equipment Warranty Program Graco Phone Number TO PLACE AN ORDER contact your Graco distributor or call this number to identify the distributor closest to you 1 800 690 2894 Toll Free All written and visual data contained in this document reflects the latest product information available at the time of publication Graco reserves the right to make changes at any time without notice Sales Offices Minneapolis Detroit International Offices Belgium Korea Hong Kong Japan GRACO INC P O BOX 1441 MINNEAPOLIS MN 55440 1441 http Awww graco com PRINTED IN U S A 309410 1 2002 Revised 3 2003 24 309410
14. s alta press o podem injetar l quido no corpo Para ajudar a evitar inje o de l quido fa a sempre o seguinte eEngate o trinco de seguran a do gatilho quando n o estiver pulveri zando eMantenha se afastado dos bocais e locais onde h vazamentos eNunca pulverize sem que haja uma prote o na extremidade ALIVIE A PRESS O quando parar de pulverizar e antes de iniciar a manuten o do pulverizador eN o utilize componentes com uma classifica o inferior do pulverizador Press o M xima de Trabalho eNunca permita que crian as utilizem esta unidade Se o l quido a alta press o penetrar na sua pele o ferimento poder parecer simplesmente um corte Mas um ferimento grave Procure o m dico imediatamente A ADVERTENCIA Peligro de incendio o explosi n Los gases de los disolventes y de la pintura pueden inflamarse o provocar una explosi n Para prevenir incendios y explosiones eUse nicamente en un rea muy bien ventilada eSuprima todas las fuentes de ignici n como luces piloto cigarrillos y arcos est ticos de carpetas pl sticas para protecci n contra pintura No enchufe ni desenchufe cables de alimentaci n ni apague ni encienda las luces en un rea de pulverizaci n ePonga a tierra el pulverizador el objeto que recibe el chorro pulverizado las cubetas de pintura y disolvente eSostenga firmemente la pistola a un lado de la cubeta puesta a tierra cuando dispare dentro de ella
15. solvent pails eHold gun firmly to side of grounded pail when triggering into pail eUse only conductive airless paint hose eDo not use 1 1 1 trichloroethane methylene chloride other halogenated hydrocarbon solvents or fluids containing such solvents in pressurized aluminum equipment Such use could result in a chemical reaction with the possibility of explosion eDo not fill fuel tank while engine is running or hot eDo not flush with gasoline Fluid injection and high pressure hazard High pressure spray or leaks can inject fluid into the body To help prevent injection always eEngage trigger safety latch when not spraying eKeep clear of nozzle and leaks eNever spray without a tip guard eDo PRESSURE RELIEF if you stop spraying or begin servicing sprayer eDo not use components rated less than sprayer Maximum Working Pressure eNever allow children to use this unit MPa bar PSI If high pressure fluid pierces your skin the injury might look like just a cut But it is a serious wound Get immediate medical attention A MISE EN GARDE Danger d incendie et d explosion les gaz de solvant et de peinture peuvent s enflammer ou exploser Pour viter les risques d incendie et d explosion eN utiliser l appareil que dans une zone extr mement bien a r e e liminer toute source d inflammation telle que veilleuses cigarettes et arcs d lectricit statique cr s par les toiles de p
16. utiliser cet appareil Si un fluide haute pression perce la peau la blessure peut paraitre une simple coupure Mais il s agit bien d une l sion grave Consulter imm diatement un m decin 2 309410 ADVERT NCIA Perigo de inc ndio e explos o os solventes e os vapores da pintura poder o explodir ou incendiar Para ajudar a evitar inc ndio e explos o eUtilize unicamente em reas extremamente bem ventiladas eElimine todas as fontes de igni o tais como luzes piloto cigarros e arcos de est tica resultantes dos pl sticos de prote o N o ligue nem desligue os cabos de alimenta o ou as luzes numa rea de pulveriza o ePonha em contato com a terra o pulverizador o objeto a ser pulverizado e os baldes de tinta e de solventes eSegure a pistola firmemente de encontro ao lado do balde em contato com a terra quando estiver descarregando para dentro do mesmo eUtilize somente tubos flex veis condutores para pintura a alta press o eN o utilize 1 1 1 tricloroetano cloreto de metileno outros solventes de hidrocarbonetos halogenados ou l quidos contendo tais solventes em equipamento de alum nio pressurizado Tal utiliza o poder resultar numa rea o qu mica com possibilidade de explos o eNunca abaste a o dep sito de combust vel com o motor em funciona mento ou quente eN o fa a a descarga com gasolina Perigo de inje o de l quidos alta press o a pulveriza o ou vazamento
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