Graco Inc. 290 Paint Sprayer User Manual
Contents
1. SAS e 508 SAI SHE AAA AAU SHE e 313797C lt Component Identification BAHU FE FS Component Identification ti13371a English A Drain Tube Hose B Ai2. 1 OFF 2 aS OFF i n O re NEN SAI
3. 313797C 4 A rd zt A I 1 1 1 A an MSDS
4. 60 If sprayer continues to cycle motor and pump run when the spray gun trigger is released or if performance is poor even with new spray tips and clean filters the pump inlet or outlet valve may be obstructed or worn If a pump is worn replace it aA FR gt IH 10 qo E ry n JAS oe WH ne m Ox NM M J JA Aet BAS US 313797C Parts Lo Boy Shown 3 Lo Boy FE 28 8 Lo Boy Y Parts Lo Boy Shown 234 Lo Boy C88 amp Lo Boy 2 ti13422a ti13665a ti10677a 313797C 59 Parts List BHB SS Ref 1
5. EUS gt 313797C At ASS SAX LE _ 8 DAE qu D ANAS
6. e 100 120V 3 12 AWG 2 5 mi 100 120 V 50 60 Hz 15A 230V 230 V 50 60 Hz 10A 88 e 100 120V 100 120 34 12 AWG 2 5 m ane VAC 50 60 Hz 15A HS DSS a7 ARS QHA 230V 230 VAC 50 60 Hz 10A 1 313797C 13 Grounding Ef BN ti5850a tis851a ti13323a English Pails Solvent and oil based fluids follow local code Use o
7. O SAS 8 33 1 4 6 mm 9 S00 SIS ASHA ANS HAE 10 AS 60 11 r S 33 54 12 BIJ BES 19 13 SS
8. 6 60 7 1 4 6mm gt 60 8 60 9 54 60 R 10 313797C 41 Basic Troubleshooting BA R IEHER 2 8 Ae 2H We C MREBRAE RP T BEHR WREATH EBLKEAE 1 15 313347 2
9. gs AAS AMS SAS AAS DAAC Sas ASS SAG ASI 3300 psi SA 1 SHS o Graco PS a 313797C oy ky l OS
10. 11 3 4 UMS MAGA 313797C 47 Basic Troubleshooting BAR IEHER NEFA 2H We 24 co e BB 2H sesoleg OS EJ S WSC amp zu Of IEA ZHU 60 Se x n SUC SO UH tJ 0 8 BIS 58 M0 SSS
11. 120V eie 3 3 LH 3 jE mR SEHE 2 GREETE 313797C E m 0 ay Graco
12. AX 0 120 HES PAS OI amp EI 3 3 3 12 AWG 2 5 mm AAT 313797C oy ky A
13. OF esie PRIMES amp el i 313797C 15 Operation Startup Operation E 4S ti13406a ti13405a ti13325a English Connect hoses to sprayer 1 Attach fluid supply hose to fluid fitting Tighten Attach air supply hose to sprayer air fitting Connect Gun to hoses 1 Lay connected hoses flat and next to each other Assemble first hose wrap two to three feet from front of sprayer securely mx 1 1 1
14. 24 313797C Spraying BR AZ AO A8 Airless Spraying 240V only AAIR 240V 240V ti13273a ti12879a English 1 Set power function selection switch to AIRLESS 240V only Start with pressure turned to its lowest setting Spray test pattern Gradually increase fluid pressure until you achieve a consistent spray Hold gun perpendicular and 10 12 inches from surface Overlap strokes by 5096 2 Prime Pump page 19 pattern without heavy edges Use a smaller tip Move gun before triggering and steps 1 13 size if pressure adjustment alone does not release trigger before stopping eliminate heavy edges 1 FEA AIRLESS 10 12 50 C NER 240V gt 2 19 1 1
15. 3 2 MSDS 20 6 m
16. E IELU ae AAAS 6 0 So El ow E o 60 24 c gol rr ASS 55 60 313797C 51 Basic Troubleshooting BAREH NEFA A We Motor Diagnostics English Check for electrical continuity If Motor Diagnostics reveal Setup Unplug electrical cord in motor armature windings a damaged motor or if motor 1 Relieve pressure and brush as follows brushes are shorter than 1 4 page 15 in 6 4 mm or if the motor shaft cannot turn replace the motor using Motor Kit page 60 mx
17. 60 MAM BRE 33 1 ON 2 40 313797C Basic Troubleshooting BA IEHER NERY A We ALRIGEXHEIBISE IBEEBI PFA BEHR ILE EEEHS FELKENE 1 110 120 Vac HE BABE 63 UAE 105 130 Vac 230 Vac 210 255 Vac 2 3 60 4 ON OFF 62 5
18. SS AS 74 313797C Pressure Relief Procedure Pressure Relief Procedure HEER Y3 Hil g xl ti13272a ti13275a ti9346a English To reduce risk of injury from injection always follow this procedure when instructed to relieve pressure stop spraying service equipment or install or clean spray tip 1 Set power function selection switch to OFF and unplug sprayer 2 Turn pressure control knob to lowest setting Hold gun to side of grounded metal pail Trigger the gun to relieve pressure Turn prime valve to PRIME If you suspect spray tip or hose is completely clogged or that pressure has not been fully relieved after following these steps VERY SLOWLY loosen tip guard retaining nut or hose end coupling to relieve pressure gradually then loosen completely Clear tip or hose obstruction
19. 4 DAS 62 ON OFF Si 5 6 60 SJ 7 aS amp 60 1 4 600 8 ABD 60 9 60 54 10 Ss ISEUT o 313797C Basic Trouble
20. 160 120 in Ib E 2 SOA aal 60 160 ce M 34 313797C Basic Troubleshooting BA EHER NERY 2H We Basic Troubleshooting MA A Check everything in this Basic Troubleshooting Table before you bring the sprayer to a Graco authorized service center What To Check What To Do Problem If check is OK go to next check When check is not OK refer to this column Sprayer Will Not Operate Basic Fluid Pressure 1 Pressure control knob setting Slowly increase pressure setting to see if motor starts Motor will not run if set at min imum fully counter clockwise 2 Spray tip or fluid filter may be Relieve Pressure page 15 Then clear clog or clean clogged gun filter Refer to gun instruction manual 3
21. 166 7 BEANA Ae 31 313797C 33 Repair 22 Fel ti13421a ti13442a English Compressor Motor Installation 1 Install motor to compressor housing with three screws Torque screws to 120 in lb 2 Connect harness from motor to control board Install compressor shroud with two screws Install IEC cord clamp with two screws Install air inlet fitting and perform Belt Installation page 32 Tip compressor assembly up and back into frame Install four screws Install IEC connector and tighten cord clamp Install air hose to outlet fitting 1 120 5S N 2 1EC 32
22. 1 RRA 15 1 4 6 4 mm 60 AIA BUYA 2 1 S883 1 4 6 4 mm 15 AFH ED 60 L 52 313797C Basic Troubleshooting ZXkAC IS ZEER NERY A We English 3 Remove enclosure Remove fan brace Remove four Remove yoke and Remove gear and disconnect if equipped screws and front guide rods motor leads from cover control card mx 3 ED Sb SEH ERAT ID NIXUS Sc e iT ET RETRO E Se StF HRA CA X 3 LICH A 313797C 53 B
23. PE 1 HAE 2 60 2 3 60 54 313797C Basic Troubleshooting ZXKAC IS ZEER NEFA 2H We Control Board Diagnostics WA 5 09 English NOTE Check for motor Check for a damaged control 1 Relieve pressure 2 Unplug electrical cord problems before replacing board or pressure control page 15 control board A damaged Switch as follows motor may burn out a good control card 1 15 2 ATER Ht ASS kU In uN
24. ON 110 120 Vac KF 105 Vac 240 Vac 210 Vac BISA BISA 62 115 F 46 C 62 15 313347 257824 44 313797C Basic Troubleshooting ZXkAt IS ZEER NERY A We
25. 4 HEREKE P 5 1 2 3 AAS 6 Si YS AAA OFF SAI ean 4 SU i 5 Herel PRIES 313797C 27 Cleanup 4 SF ti13441a ti13273a ti9345a P 1128784 ti13322a 1i10353a English 7 Remove siphon tube set 8 Plugin sprayer 11 Hold gun against paint pail 14 Move gun to flushing pail bann quc 9 Set function selection 12 Unlock trigger safety betaine P ushing fluid Use water for switch to AIRLESS or ON gun to thoroughly flus water base paint and 10 T Ive to SPRAY 13 Trigger gun RA d a system Release trigger and mineral spirits for oil base SHE n ee lock trigger safety paint appears 7 8 li 14 9
26. 60 60 60 115 F 46 CO EI TIER C 33 313797C 43 Basic Troubleshooting BA R IEHER NEFA A We C UREA B 142TA EAE AIRE EIE IEEE
27. p euis SSAA MSS SHS m SSS SHE MSDS awe A FAM 20 6 m AS BSAA Graco
28. Graco 3300 psi 3300 psi Graco
29. HS 1 ONO 2 ON OFF 313797C 45 Basic Troubleshooting BA R IEHER 2 8 4e 2H We OS AA A oo HA SSOEBE LHe OEEC Z2 ZI 4A ol IEA 63 WORA WHE MAS 46 PSU n 110 120 VAC owe a 105 130 VAC 230 VAC FAS Oli 210 255 VAC 2 ac aCe ace 3 uc DOS 60
30. Graco SAIS HAHA HLS EZ ZU AA0 F BB ZU LHD Ol CGS HHZ OGEC 22S HTAA 1 AMS 2 15 313347 1 SAL er SD pH 60 2 SOTA SHS 33 60
31. 313797C 31 Repair 22 Fel m ti13417a I ti13413a English Compressor Belt Installation 1 Install belt and guide plate with three screws Place torque wrench in square hole and torque to 60 in Ib to properly tension belt Tighten top and bottom idler screws Torque top and bottom idler screws to 120 in lb Install belt cover with three screws 120 1 60 RRT al 120 in Ib 32 313797C Repair f X8 Fel 2 Pd z A 6 UNA x 5 M VT ti3411a ti13416a il3664a 1136600 ti13409a English Compressor Motor 2 Remove air hose Remove four screws 5 Remove
32. 1 2 15 Wi HI C 2 Hg FO AA gt 310 Wo r zo c m 313797C 55 Basic Troubleshooting BAREH 2 8 Ae 2H We English 3 Remove cover screws and front cover Remove yoke and guide rods Remove gear Remove pressure control harness from control board Use tip of small flat blade screwdriver to press tab on right side connector to release 3 E NERIS ETAR P32 Hl ARLE 7132 581 ro O 3 AWS gast AHS 9i HE 110 oy 2 JE T MO Ol MJ J Ehe 2 56 313797C Basic Troubleshooting ZXkAC IS ZEER NERY A We English 7 Attach harness from a 8 Turn pressure control 9 Plug electrical cord into 10 Turn power switch ON pressure control switch adjustment knob 120Vac receptacle e If motor runs replace you know is functioning clockwise to maximum pressure switch correctly to control board pressure setting Pressure Control Switch Kit pag
33. 2 4 7 180 AFRE RAC 3 1 Ss 3 180 6 aas 15 5 4 SUC 2 AAS 7 AAS 180 8 RAC 3 26 313797C Cleanup AA Cleanup 787 ti13275a ti12879a English 1 Setpower function 2 Turn pressure to lowest 3 Lock trigger safety 6 Remove tip and air cap selection switch to OFF setting Trigger gun to from gun Refer to your Unplug sprayer relieve pressure 4 Put drain tube in pall gun manual for complete 5 Turn prime valve to cleaning instructions PRIME 1 HR 2 3 6 MAREE RRS FER OFF JE ay sa Ads
34. 12 C AIRLESS ON 13 um i ML ELO 10 7 HASAN 8 11 Sa 14 SA MASA j9 12 a aA LL SS TL El e As 22 HM AIRLESS ON gp m eur 13 RADI Albay J LE 10 TS l 26 313797C Cleanup 787 ti9346a English ti2820a ti9345a ti10353a a ti13274a ti12878a 14 While continuing to trigger gun turn prime valve to PRIME and allow flushing fluid to circulate for 1 to 2 minutes to clean drain 15 Raise siphon tube above flushing fluid and run sprayer for 15 to 30 seconds to drain fluid 16 17
35. 6 FH gas 9 AIRLESS ON 15 SSC SES cee OS gag 10 SLICE 20 313797C Startup 24 4S MZ ti13324a SEED ti2714a ti10353a English 11 Hold gun against grounded Inspect for leaks Do not stop leaks 12 Place siphon tube in paint 14 Lock gun trigger safety metal flushing pail Trigger with hand or a rag If leaks occur pail Assemble RAC tip or flat tip gun and increase fluid perform Pressure Relief 13 Trigger gun again into and air cap page 22 pressure to 1 2 procedure Tighten fittings Repeat flushing pail until paint Flush 1 minute steps 1 9 of Startup page 19 appears Move gun to If no leaks proceed to step 10 paint pail and trigger for 20 seconds 11 12 14 222 om i 13 22
36. x x e e gpm lpm x x e e e AA x e e 30 psi x x E x e e Rt Ho 8 T Rd 66 34 2600 2600 2800 2800 2600 2600 2800 2800 x el N gpm gpm gpm gpm psi psi psi psi psi psi psi psi 3 2 cfm 3 2 cfm 3 2 cfm 3 2 cfm 35 ps 35 ps 35 ps i i i 35 psi FinishPro 290 00 120V 50 60 Hz 15A 2248 30V 50 60 Hz 10A 24H 1 28 lpm 1 28 pm 1 28 pm 1 28 pm 180 bar 180 bar 193 bar 193 bar 180 bar 180 bar 193 bar 193 bar 2 4 bar 2 4 bar 2 4 bar 2 4 bar Lo boy Hi Boy 27 68 5 cm 21 53 3 cm 28 71 1 cm 68 31 kg 1 2 HP 3 16 x 25 XR KE 3 8 x 25 XR AA30 gt T RAC X PTFE BRE
37. 1 SAB 2 3 amp 16 313797C Operation RE FS tif3361a ti13318a tif3319a ti13317a English 3 Attach additional wraps at 2 to 3 ft intervals Attach fluid supply hose Couple black air whip hose to air supply hose barb and cut to length 6 Connect air hose to barb on air adjustment valve 3 2 3 4 EREKE 6 HAN BLAIS 3 2 3 4 Z HALI CH 313797C 17 Operation E 4S ti9446a ti13320a English 7 Install hose T clips on black air whip hose and paint hose If air cap is installed on gun remove it Remove and check inlet strainer for clogs and debris mx
38. 58 3 15 60 4 0 5 110 120 Vac 105 130 Vac 240 Vac HS 210 255 Vac 6 12 7 8 33 1 4 6mm 9 10 60
39. 60 BSUC 60 115 F 46 C SOA 1 AMO SSLICF r 33
40. ASU ROS 115 F 46 C SHAN SLAMS 62 US SAA WS 15 SS 313347 257844 8 313797C 49 General Problem No Output Basic Troubleshooting BAREH NEFA EA We o BEI ol euo BA c3 Problem Cause Solution Power switch is on and sprayer is plugged in but pump does not cycle See Basic Troubleshooting page 35 Motor runs but pump does not cycle Gear and or yoke are damaged Replace gear and yoke using Gear Yoke Repair Kit page 60 Motor does not run Water or paint entered pressure control switch or shorted control board Clea
41. GRACO The Parties acknowledge that they have required that the present document as well as all documents notices and legal proceedings entered into given or instituted pursuant hereto or relating directly or indirectly hereto be drawn up in English 2 SNS SPOS AHS Ex V abu 313797C 69 Graco Standard Warranty Graco 2a Hf EH RB Graco HF tz TO PLACE AN ORDER contact your Graco distributor or call 1 800 690 2894 to identify the nearest distributor All written and visual data contained in this document reflects the latest product information available at the time of publication Graco reserves the right to make changes at any time without notice MM 313316 This manual contains English Chinese Korean Graco Headquarters Minneapolis International Offices Belgium Korea China Japan GRACO INC P O BOX 1441 MINNEAPOLIS MN 55440 1441 http www graco com 08 2009 70 313797C Oly
42. 4 33a 33b S WSUC SH eol Wa SHE 22 AS o 6 6 ees 313797C Spraying Air Assisted Spraying 5 Spraying BR AZO A8 Rik PAA tit2854a 1133218 1128788 1132798 p English 1 Prime pump page 19 steps 1 13 Turn air adjustment valve off at gun Increase fluid pressure to eliminate tails Decrease fluid pressure until tails begin to appear in spray pattern 2 Slide air on off valve to OFF position down 1 WS 19 1 13 2 gt 1 Jus THEO 19
43. 28 SAI SAB HHE 48 313797C Basic Troubleshooting BAA EHER NERY A We EZ EU FSO BB EU LHD Ol OS HHZ OGEC CES HTA ON 110 120 80 105 Vac xT A AWS 240 Vac SS 210 Vac BUC BIAN BUC 0 26 ANS Ses FAS 62
44. 50 313797C Basic Troubleshooting KA IS ZEER NERY A We General Problem Excessive Pressure Build Up Problem Cause Solution Prime Spray valve actuates automatically Pressure control switch is worn relieving pressure through drain tube Replace pressure control switch using Pressure Control Switch Kit page 60 Water or paint entered pressure control switch or shorted control board Clean out and or dry out and retry Replace if necessary using Pressure Control Switch Kit page 60 Control board failed See Control Board Diagnostics page 55 Replace damaged control board using Control Board Kit page 60 2i ME B S mm 3 60 60 55 60
45. AGE ASS eje SUC SS AAS DOJ SSL x A 2 Ore of ASO ADI AAS e 34 ANS SAA Sua 1 1 1 SS
46. 68 313797C Graco Standard Warranty Graco 4X STH FE HERE Graco HF Z Graco Standard Warranty Graco Graco Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use With the exception of any special extended or limited warranty published by Graco Graco will for a period of twelve months from the date of sale repair or replace any part of the equipment determined by Graco to be defective This warranty applies only when the equipment is installed operated and maintained in accordance with Graco s written recommendations Oly This warranty does not cover and Graco shall not be liable for general wear and tear or any malfunction damage or wear caused by faulty installation misapplication abrasion corrosion inadequate or improper maintenance negligence accident tampering or substitution of non Graco component parts Nor shall Graco be liable for malfunction damage or wear caused by the incompatibility of Graco equipment with structures accessories equipment or materials not supplied by Graco or the improper design manufacture installation operation or maintenance of structures accessories equipment or materials not supplied by Graco This warranty is conditioned upon the prepaid return of the equipment claimed to be defe
47. 4 AER 2 iin Ek E 1 OFF Oll 3 5 2 D 4 BSS PRIMES AAO 313797C 19 Startup 220 SE A S Ws ti13273a ti12879a ti12878a ti10352a English 6 Turn fluid pressure Set power function selection Increase pressure to start 9 Turn prime valve to SPRAY all the way down Switch to AIRLESS or ON motor and allow fluid to circulate through drain tube 10 Unlock gun trigger safety for 15 seconds then turn pressure down 6 9 AIRLESS ON 15 10
48. 25 OFF 21 E 2 amp 24 30 HAO Te c HSU C lol gt yi 313797C Repair Repair 22 Fel Compressor Motor Replacement ti13413a ti13407a E ti13408a ti13412a English Compressor Belt Removal 1 Remove three screws and belt cover Remove three screws and belt guide plate Loosen top and bottom idler pulley bracket screws Pull idler back and remove belt from pulleys LAL SC HEM RoHS SC ED 1 ETINI SR 3 ASD 1 248 SUC
49. Q o OI 26 26a 26b 26c 26d 26e 27 30 32 38 135c 135d 146 147 148 149 201 201a 202 2028A 203 205 206 60 Part 257371 257372 119451 119452 287489 109032 260212 115099 15J356 15B506 103413 15B652 15E813 246385 15X615 244035 257821 15K616 155541 257096 257380 256976 214698 15X841 15X842 15X843 120706 257520 195400 115489 118444 15Y115 15Y114 122274 115632 257811 245856 111733 197193 257839 256938 257809 257803 253369 257805 257806 253368 15H085 115498 118899 122528 117223 15X737 Description FRAME cart Lo Boy 290 AA Models 256842 256846 257411 257412 257413 FRAME cart Hi Boy 290 AA Models 256843 256844 256845 257414 WHEEL semi pneumatic CAP hub HANDLE assy hi cart SCREW mach pnh SCREW hex washer hd thd form WASHER garden hose TUBE suction intake Lo Boy TUBE suction intake Hi Boy PACKING o ring WASHER suction NUT jam STRAINER 7 8 14 UNF BRACKET retainer cord COMPRESSOR air DEFLECTOR barbed KIT compressor shroud includes 20a LABEL FITTING swivel 90 degree GUN spray air assist AA30 RAC Tip Models 256842 256846 GUN spray air assist AA30 Flat Tip Models 256843 256844 256845 257411 257412 257413 257414 KIT repair hose 25 ft 290 AA includes 26a 26b 26c 26d 26e HOSE cpld 3 16 in x 25 ft HOSE whip HOSE air SLEEVE wrap
50. 1 13 2 OFF suc SUC 313797C 23 Spraying AZ Alo A8 ti13274a ti13281a ti13316a s ti12854a English 6 Setfunction selection switch 7 Slide air on off valve ON and Trigger gun and turn gun air 9 Slide air on off valve to OFF to AA Air Assisted or ON increase air pressure to adjustment valve until tails to save setting of air eliminate tails disappear and good spray adjustment valve pattern is achieved 6 AA 7 9 CON 6 7 ON s 9 OFF AA Air Assisted ON SS LIC
51. 11 33 54 12 19 13 AB HO 11 3 4 42 313797C Basic Troubleshooting BA IEHER NERY A We C MRRER AYA 14TA REAR MRBEABAE FELRKEAR 60 THRA 0 TAI 58
52. 257812 120229 568157 257816 256940 256942 257817 260212 110755 257818 257342 115495 257819 257820 121939 15Y078 119276 15W961 257823 15Y079 115498 278044 118444 122703 15Y461 278086 Description KIT repair compressor complete 110V 120V Models 256842 256845 257413 240V Models 256843 256844 256846 257411 257412 257414 KIT repair piston cylinder SCREW mach hex flat head KIT repair valve plate SCREW mach torx pan hd KIT repair head valve plate SCREW hex flange FITTING 90 brass 38 cmcf x 1 4 mp KIT repair tube cooling KIT repair motor compressor 110V 120V 240V KIT repair idler SCREW hex washer hd thd form WASHER plain KIT repair belt BASE assemble air filter SCREW mach hex washer hd KIT repair board control 110V 120V KIT repair board control 240V SCREW plastite 8 hex wash hd WIRE jumper pressure control FUSE 12 5 Amp 120V Models 256842 256845 257413 FILTER air compressor KIT jumper IEC WIRE ground SCREW mach slot hex wash hd COVER air filter silencer SCREW mach slot hex wash hd VALVE pressure relief RING pulley lower COVER belt Torque to 70 x 5 in Ib 70 t 5 70 5 in Ib 62 Qty 1 MOU Um mam 02 SS 22 0 2 2 313797C Wiring Diagram 120 Vac 23 120 Vac WAZ 120 Vac Wir
53. clean clogged 2 Air cap worn Replace air cap 3 Worn spray tip Relieve pressure page 15 Replace tip Refer to gun instruction manual 313347 Water in pattern Water in air line Add Water Separator Kit 257824 to air line 313797C 39 Basic Troubleshooting BAREH 2 8 Ae 2H We Graco m AUR IEEE X HEELS 42T I BEHR MEE E EIS FELKEAE 1 18 C 2 15 313347 1 2 60
54. grooved 1 214h 187625 HANDLE valve drain 1 214j 235014 VALVE drain 1 214k 256974 KIT rod 1 215 257808 KIT repair gear yoke 1 219 257799 KIT repair housing cover includes 219a 1 219b 219c 219a 115478 SCREW mach torx slt pan hd 4 219b 15J809 COVER pump outlet 1 219c 15X094 LABEL brand 1 220 15J790 HOOK pail Models 256843 256844 1 256845 257411 257412 257413 15Y453 HOOK pail long 1 Models 256842 256846 221 115477 SCREW mach torx pan hd 2 222 15J802 COVER 1 231 15X905 CORD power 290 compressor 1 232 15Y951 WIRE jumper UK Models 256845 257413 2 233 15X730 WIRE jumper Models 256843 257411 2 Models 256844 257412 2 Models 256845 257413 1 Model 256846 2 Model 257414 2 A Additional Warning labels and tags are avialable at no cost A TERE AROS Er INE PI E o A 24 2 HAY HIE mau BHD 313797C Parts List BHAE FE mE Parts Compressor ti13423a zT ti13423a Bi 135 Torque to 70 5 in lb 70 5 70 5 in Ib 61 313797C Parts List BR F FE SS Parts List Compressor Ref 18 106 110 112 114 117 118 120a 120 121 122 122a 122b 122c 128 129 131 131a 131b 1316 133 135 1358 1356 136 138 142 144 145 Part 257813 257814 257815 120204 257836 120593
55. spiral TUBE t clip KIT accessory hose extension 25 ft not shown CLIP spring CLAMP drain tube SCREW mach slot hex wash hd TUBE drain Lo Boy 290 AA Models 256842 256846 257411 257412 257413 TUBE drain Hi Boy 290 AA Models 256843 256844 256845 SCREW thrd forming flat head RETAINER power cord KIT toolbox Models 256843 256844 256845 257411 257412 257413 GAUGE fluid Models 256843 256844 256845 257411 257412 257413 WRENCH Models 256843 256844 256845 257411 257412 257413 PLAMMER Models 256843 256844 256845 257411 257412 257413 KIT repair motor fluid pump 120V Models 256842 256845 257413 includes 201a KIT repair motor fluid pump 240V Models 256843 256844 256846 257411 257412 includes 201a KIT repair fan KIT repair Power Cord includes 202a 120V Model 256842 CE Models 256843 257411 Euro Multicord 256844 257412 ANZ China 256846 UK 256845 257413 LABEL warning SCREW mach slot hex wash hd SWITCH rocker spst Model 256842 SWITCH three position rocker Models 256843 256844 256845 257411 257412 257413 SWITCH dpst rocker Model 256846 BRACKET switch Qty Fa er ree Crees Crees Cree Cree Cre Ce bh a EVEN SE VE Ann Ce Cee Cees Parts List BA PE 33 Ref Part Description Qty 207 KIT repair board control includes 207a 207b 257802 120V Model 256842 1 257837 240V Model
56. to open Slide air ON OFF up to open 2 Air connections may be loose Check all connections for leaking air Low air output at gun 3 Damaged leaking air supply Replace air supply hose hose 4 Air intake filter clogged Clean or replace air intake filter 38 313797C Basic Troubleshooting BAK EHER NERY 2A We Problem What To Check If check is OK go to next check What To Do When check is not OK refer to this column Air compressor does not run Power function selector switch Set function selector switch to ON replace switch 2 Voltage to compressor below 105 Try another outlet Reduce extension cord length Vac for 110 120 Vac models or or increase extension cord gauge below 210 Vac for 240 Vac models 3 Loose power connections Verify all connections are firm 4 Excessive head pressure Moisture frozen in air supply line compressor hums 5 Excessive head pressure Wait for air pressure to bleed to zero compressor hums 6 Fuse Check replaceable fuse Replace fuse after completing motor inspection on compressor control board page 62 7 Compressor thermal switch is Move sprayer to shaded cooler area open Ensure ambient temperature is below 115 F 46 0 8 Low compressor performance Worn compressor repair compressor with Compressor Service Kit page 62 Poor air spray pattern 1 Air cap or air manifold air ports Soakin solvent to
57. will provide purchaser with reasonable assistance in making any claim for breach of these warranties In no event will Graco be liable for indirect incidental special or consequential damages resulting from Graco supplying equipment hereunder or the furnishing performance or use of any products or other goods sold hereto whether due to a breach of contract breach of warranty the negligence of Graco or otherwise FOR GRACO CANADA CUSTOMERS The Parties acknowledge that they have required that the present document as well as all documents notices and legal proceedings entered into given or instituted pursuant hereto or relating directly or indirectly hereto be drawn up in English Les parties reconnaissent avoir convenu que la r daction du pr sente document sera en Anglais ainsi que tous documents avis et proc dures judiciaires ex cut s donn s ou intent s a la suite de ou en rapport directement ou indirectement avec les proc dures concern es GRACO The Parties acknowledge that they have required that the present document as well as all documents notices and legal proceedings entered into given or instituted pursuant hereto or relating directly or indirectly hereto be drawn up in English
58. 13347 Basic Mechanical 1 Pump frozen or hardened paint Thaw sprayer if water or water based paint has frozen in sprayer Place sprayer in warm area to thaw Do not start sprayer until thawed completely If paint hardened dried in sprayer replace pump packings See page 60 2 Motor Remove drive housing Replace motor if fan won t turn See page 33 Motor assembly See page 60 Try to Replacement rotate fan by hand Basic Air Pressure 1 Power function selector Ensure selection is ON 2 Air ON OFF valve at gun may be Turn air adjustment valve counter clockwise to open closed Slide air ON OFF up to open 313797C 35 Basic Troubleshooting BAREH 2 8 Ae EA We Problem What To Check If check is OK go to next check What To Do When check is not OK refer to this column Basic Electrical See wiring diagram page 63 Electric supply Meter must read 105 130 Vac for 110 120 Vac mod els and 210 255 Vac for 230 Vac models Reset building circuit breaker replace building fuses Try another outlet to control board 2 Extension cord Check extension Replace extension cord Use shorter extension cord cord continuity with volt meter 3 Sprayer power supply cord Replace power supply cord See page 60 Inspect for damage such as broken insulation or wires 4 Fuse Check replaceable fuse on Replace fuse after completing motor inspection control board next to ON OFF
59. 3 EN 1 AHS em HAHA 10 12 AIRLESS 240V 50 A 2 HIS 6 19 1 13 OSS 313797C 25 Clearing a Clogged Tip aR 48 60 Spraying AZ AO A8 ti13033a Y ti10353a ez a ti10353a 20a ti13034a English 1 Relieve pressure page 15 3 Rotate tip 180 Trigger gun into pail or onto 6 Lock trigger safety ground to remove clog 2 Locktrigger safety 4 Unlock trigger safety 7 Rotate tip back 180 Flat Tip Remove and clean to spray position guard and tip RAC Tip proceed to step 3 1 15 3 180 6
60. 7 RET STE 7 8 i T 76 313797C Startup E3 Priming and Flushing Startup 220 4S MX V Ne tit0353a 2 NIQ ti13275a ti9346a s ti13441a English 1 Verify power function selection switch Lock gun trigger safety 5 Place suction tube in grounded metal pail partially is OFF filled with flushing fluid and drain tube in waste pail 4 Turn prime valve to Attach ground wire to pail and to true earth ground 2 Plug power supply cord into properly PRIME 9 P 9 grounded electrical outlet 1 5 LER ERE ym C OFF
61. AC RAC Flat Tip ZI English 1 If equipment has been 2 Insert seat 33a into seat housing 35 5 Insert tip 33 into slot A in air cap 6 operating Relieve 3 Insert seat housing 35 into air cap 6 Notice If air cap is not fully installed on gun Pressure Lock trigger 4 Insert seal 33b over seat 33a Use black seal fluid pressure can force paint into air line safety for water based materials and orange for solvent and damage sprayer and oil based materials 6 Install air cap 6 over end of gun Hand tighten firmly 1 2 RE 33a 35 5 33 6 RE 3 RIES 35 6 A 4 336 33a meus mem mue 6 6 AF 1 2 AE 33a 35 DISUICt 5 33 amp 6 3 35 6 ISLC JI gut CASAS
62. E 313797C US gpm 1pm US US AA US Xx Aa ox 0 30 psi HAS US US e 313797C F inishPro 290 x 100 120V AC 50 60 hz 15A 230 V AC 50 60 hz 10A 0 017 0 017 0 017 0 017 0 34 gpm 1 28 lpm 0 34 gpm 1 28 lpm 0 34 gpm 1 28 lpm 0 34 gpm 1 28 lpm 2600 psi 180 bar 2600 psi 180 bar 2800 psi 193 bar 2800 psi 193 bar 2600 psi 180 bar 2600 psi 180 bar 2800 psi 193 bar 2800 psi 193 bar 3 2 cfm 3 2 cfm 3 2 cfm 3 2 cfm 35 psi 2 4 bar 35 psi 2 4 bar 35 psi 2 4 bar 35 psi 2 4 bar Lo boy Hi Boy NO MP no co N oM Here fe o COMO 25x Rite n2 3 16 e 3 8 el x 25 il x 25 lil AA30 w RAC X sg Fm m mo e PTFE ONIS Sams UHMWPE SAE 67 Notes ZEE amp D2 Notes D
63. Graco Do not use the hose as a strength member to pull or lift the equipment 313797C 3 Warning 4h WARNING ELECTRIC SHOCK HAZARD AN Improper grounding setup or usage of the system can cause electric shock Y e Turn off and disconnect power cord before servicing equipment Use only grounded electrical outlets Use only 3 wire extension cords Ensure ground prongs are intact on sprayer and extension cords Do not expose to rain Store indoors PRESSURIZED ALUMINUM PARTS HAZARD Do not use 1 1 1 trichloroethane methylene chloride other halogenated hydrocarbon solvents or fluids containing such solvents in pressurized aluminum equipment Such use can cause serious chemical reaction and equipment rupture and result in death serious injury and property damage 3 TOXIC FLUID OR FUMES HAZARD AA Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin inhaled or swallowed e Read MSDS s to know the specific hazards of the fluids you are using e Store hazardous fluid in approved containers and dispose of it according to applicable guidelines PERSONAL PROTECTIVE EQUIPMENT S You must wear appropriate protective equipment when operating servicing or when in the operating area of the equipment to help protect you from serious injury including eye injury inhalation of toxic fumes burns and hearing loss This equipment includes but is not limited to e Protective eye we
64. Operation FinishPro 290 Airless Air Assisted Sprayer PAA For the application of architectural paint and coatings gt 2800 psi 193 bar 19 3 MPa Maximum Working Pressure Airless Spraying 2800 psi 193 bar 19 3 MPa RATHEE TRR 2800 psi 193 bar 19 3 MPa HW ol amp ge uel al GRACO 313797C ENG ZHO KOR Important Safety Instructions cord Save these instructions Read all warnings and instructions in this manual and on the sprayer BBR Models 5 2 OF HL Region Lo Boy 120V US 0 256842 240V Europe CE 7 7 CE 7 7 CE 7 7 257411 240V Europe Multi RW 2c 8 257412 110V UK E 83 257413 Lu 313347 Graco Inc P O Box 1441 Minneapolis MN 55440 1441 Copyright 2009 Graco Inc is registered to I S EN ISO 9001 COCO HO03 PROVEN QUALITY LEADING TECHNOLOGY Warning Warning The following warnings are for the setup use grounding maintenance and repair of this equipment The exclamation point symbol alert
65. RA 1 2 1 19 1 9 10 20 14 15 17 RACE pi em HONS YU 16 1 2 ee AS guU Ct 22 1 19 dl as 1 9 20 X 10 313797C 21 RAC Tip and Flat Tip Air Cap Assembly RAC RAA FREE HAZ RAC EY 2H E 27 RAC Tip and Flat Tip Air Cap Assembly RAC RAC 8 60 ti10353a RAC Tip R
66. S ST qme e 0 SHB 313797C 29 Cleanup 4 Z ti13272a ti13275a ty M 00 Hal J LA oe ti10353a ti9346a I ti13372a CUN I lt l Em md je lt ti2895a English 20 Set power function 22 Turn prime valve to 23 Remove filter from gun 25 If flushing with water flush selection switch to OFF PRIME Clean and inspect again with mineral spirits 21 Lock trigger safety Install filter or ee id 24 Wipe sprayer hose and epee ee coalng 10 prevent freezing or gun with a rag soaked in corrosion water or mineral spirits ba 20 22 23 25 OFF E 21 PEER iro Mi h JE 24 ep pim sn dd 20 22 BSS PRIES 23 AOA BAS
67. See page 62 switch 5 Motor leads are securely fastened Replace loose terminals crimp to leads and properly connected to control Be sure terminals are firmly connected board Clean circuit board terminals Securely reconnect leads 6 Motor thermal switch Yellow Replace Motor page 60 motor leads must have continuity through thermal switch 7 Brush cap missing or loose brush Replace Motor page 60 lead connections Brush length must be 1 4 in 6mm 8 Motor armature commutator for Replace Motor page 60 burn spots gouges and extreme roughness 9 Motor armature for shorts using Replace Motor page 60 armature tester growler or per form spin test page 54 10 Pressure control not plugged in Insert pressure control connector into control board 36 313797C Basic Troubleshooting AREH NERY 2H We Problem What To Check If check is OK go to next check What To Do When check is not OK refer to this column Low Fluid Output 1 Worn or clogged spray tip Relieve pressure page 15 Replace or clean tip Refer to gun instruction manual 313347 2 Verify pump does not cont inue Service Pump page 58 to stroke when gun trigger is released 3 Prime valve leaking Relieve pressure page 15 Then repair Prime Valve page 60 4 Suction hose connections Tighten any loose connections Check o rings on suction hose tube 5 Electric supply wit
68. Turn prime valve to SPRAY Unlock trigger safety and trigger gun into flushing pail to purge fluid from 18 19 Set function selection switch to AA Air Assisted or ON Trigger gun and slowly increase air pressure to tube hose blow material out of gun air passages 14 15 16 18 AA 17 15 30 ON 1 2 2 SPERCUNIR 19 14 15 SHB 16 18 PRIME 15 30 AA Air Assisted 17 0 LSL WAS 1 2 AS Seana 19 A
69. ar e Clothing and respirator as recommended by the fluid and solvent manufacturer e Gloves e Hearing protection 4 313797C ZZ e
70. asic Troubleshooting BAR IEHER NEFA 2H We English Armature Short Circuit Spin Test Quickly turn motor fan by hand There should not be electrical shorts and fan should coast two or three revolutions before stopping If fan does not spin freely armature is shorted Replace motor using Motor Kit page 60 Armature Brushes and Motor Wiring Open Circuit 1 Connect red and black motor leads together with test lead Turn motor by hand approximately two revolutions per second If there is an uneven resistance or no resistance replace motor using Motor Kit page 60 1 ZE WR BARE A EHE 60 60 02
71. c Troubleshooting BAREH 2 8 Ae EA We Problem What To Check If check is OK go to next check What To Do When check is not OK refer to this column Motor runs and pump strokes Prime Valve is open or leaking Close or replace Prime Valve page 60 2 Paint supply Refill and reprime pump 3 Intake strainer clogged Remove and clean then reinstall 4 Suction tube leaking air Tighten nut Check o rings on swivel tube 5 Intake valve ball and outlet Clean and repair pump page 58 Strain paint before ball are seating properly not worn using to remove particles that could clog pump 6 Leaking around throat packing Replace Pump and Packing module page 60 nut which may indicate worn or damaged packings 7 Pump rod damaged Replace Pump and Packing module page 60 Motor runs but pump does not 8 Gears or drive housing Inspect Drive Housing Assembly and gears stroke for damage and replace if necessary page 60 Motor is hot and runs 1 Be sure ambient temperature where Move sprayer to shaded cooler area if possible intermittently sprayer is located is not more than 115 F 46 C and sprayer iS not located in direct sun 2 Motor has burned windings Replace Motor page 33 indicated by removing positive red brush and seeing burned adjacent commutator bars Low air output at gun 1 Air valves at gun may be closed Turn air adjustment valve counter clockwise
72. ctive to an authorized Graco distributor for verification of the claimed defect If the claimed defect is verified Graco will repair or replace free of charge any defective parts The equipment will be returned to the original purchaser transportation prepaid If inspection of the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole obligation and buyer s sole remedy for any breach of warranty shall be as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental or consequential loss shall be available Any action for breach of warranty must be brought within two 2 years of the date of sale GRACO MAKES NO WARRANTY AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE IN CONNECTION WITH ACCESSORIES EQUIPMENT MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO These items sold but not manufactured by Graco such as electric motors switches hose etc are subject to the warranty if any of their manufacturer Graco
73. e EX 64 313797C Technical Data Power requirements Max tip size US UK Europe Asia Australiae Max material output gpm lpm US UK Europe Asia Australiae Maximum material pressure Airless US UK Europee Asia Australiae Maximum material pressure AA US UK Europe Asia Australiae Atomizing air output 30 psi US UK Europe Asia Australia Air pressure US UK Europe Asia Australiae Frame Dimensions Length Width Height Weight bare Pump motor Material hose Air hose Gun FinishPro 290 Models 100 120V AC 50 60 hz 15A 1 phase 230 V AC 50 60 hz 10A 1 phase 0 017 0 017 0 017 0 017 0 34 gpm 1 28 Ipm 0 34 gpm 1 28 Ipm 0 34 gpm 1 28 Ipm 0 34 gpm 1 28 Ipm 2600 psi 180 bar 2600 psi 180 bar 2800 psi 193 bar 2800 psi 193 bar 2600 psi 180 bar 2600 psi 180 bar 2800 psi 193 bar 2800 psi 193 bar 3 2 cfm 3 2 cfm 3 2 cfm 3 2 cfm 35 psi 2 4 bar 35 psi 2 4 bar 35 psi 2 4 bar 35 psi 2 4 bar Lo boy Hi Boy 27 in 68 5 cm 21 in 53 3 cm 28 in 71 1 cm 68 Ibs 31 kg 1 2 HP DC 3 16 in x 25 ft blue 3 8 in x 25 ft clear AA30 w RAC X tip or Flat Tip Technical Data Wetted parts zinc plated carbon steel nylon stainless steel PTFE Acetal chrome plating leather UHMWPE aluminum tungsten carbide 313797C 65
74. e 60 NOTE Pressure control switch does not have to e lf motor does not run be installed in pump replace control board and repeat test Control Board Kit page 60 7 8 INHER HIS 9 120V 10 mM sti 8 60 eer 60 11 12 13 120086 14 Aas auc og 25k t l e kae 60 Ale GEO 60 313797C 57 Pump Diagno
75. e product to an outlet having the same configuration as the plug e Do not use an adapter with this product Extension Cords e Use only a 3 wire extension cord that has a 3 blade grounding plug and a 3 slot receptacle that accepts the plug on the product e Make sure your extension cord is not damaged If an extension cord is necessary use 12 AWG 2 5 mm minimum to carry the current that the product draws e An undersized cord results in a drop in line voltage and loss of power and overheating 2 313797C Warning A WARNING FIRE AND EXPLOSION HAZARD Flammable fumes such as solvent and paint fumes in work area can ignite or explode To help prevent fire and explosion Do not spray flammable or combustible materials near an open flame or sources of ignition such as cigarettes motors and electrical equipment e Paint or solvent flowing through the equipment is able to result in static electricity Static electricity creates a risk of fire or explosion in the presence of paint or solvent fumes All parts of the spray system including the pump hose assembly spray gun and objects in and around the spray area shall be properly grounded to protect against static discharge and sparks Use Graco conductive or grounded high pressure airless paint sprayer hoses Verify that all containers and collection systems are grounded to prevent static discharge Connect to a grounded outlet and use grounded extensions cord
76. fore removing the nozzle tip to clean e Do not leave the unit energized or under pressure while unattended When the unit is not in use turn off the unit and follow the Pressure Relief Procedure for turning off the unit e High pressure spray is able to inject toxins into the body and cause serious bodily injury In the event that injection occurs get immediate surgical treatment e Check hoses and parts for signs of damage Replace any damaged hoses or parts e This system is capable of producing 3300 psi Use Graco replacement parts or accessories that are rated a minimum of 3300 psi e Always engage the trigger lock when not spraying Verify the trigger lock is functioning properly e Verify that all connections are secure before operating the unit e Know how to stop the unit and bleed pressure quickly Be thoroughly familiar with the controls PO EQUIPMENT MISUSE HAZARD Ra Misuse can cause death or serious injury Always wear appropriate gloves eye protection and a respirator or mask when painting Do not operate or spray near children Keep children away from equipment at all times Do not overreach or stand on an unstable support Keep effective footing and balance at all times Stay alert and watch what you are doing Do not operate the unit when fatigued or under the influence of drugs or alcohol Do not kink or over bend the hose Do not expose the hose to temperatures or to pressures in excess of those specified by
77. h volt meter Reset building circuit breaker replace building fuse Meter must read 105 130 Vac for Repair electrical outlet or try another outlet 110 120 Vac models and 210 255 for 240 Vac models Low voltages reduce sprayer performance 6 Extension cord size and length Replace with a correct grounded extension cord page 12 7 Leads from motor to circuit Be sure male terminal pins are centered and firmly board for damaged or loose connected to female terminals Replace any loose wire connectors Inspect wiring terminals or damaged wiring Securely reconnect insulation and terminals for terminals signs of overheating 8 Worn motor brushes which must Replace Motor page 33 be 1 4 in 6 mm minimum 9 Motor brushes binding in brush Clean brush holders Remove carbon dust by using holders compressed air to blow out brush dust 10 Low stall pressure Turn pressure Replace Pressure Control Assembly page 60 control knob fully clockwise 11 Motor armature for shorts Replace Motor page 33 by using an armature tester growler or perform spin test page 54 12 Pump is primed Prime pump page 19 13 Inlet and outlet balls are not Inlet Remove suction tube and place pencil into inlet stuck housing to dislodge ball and allow proper priming Outlet Insert screwdriver in slot and remove Easy Access door page 11 Unscrew outlet valve with a 3 4 in socket Remove and clean assembly 313797C 37 Basi
78. ing Diagram 120 Vac 120 Vac 120 Vac c Fluid Pump Compressor Z3 ell Al ti13424a English ch A Red Wire B Black Wire C White Wire Blue Wire BE E Striped Wire F Green Yellow Wire 3 Fuse 313797C 63 Wiring Diagram 240 Vac 2247 240 Vac WALZ 240 Vac Wiring Diagram 240 Vac 240 Vac WAS 240 Vac EX Fluid Pump i428 Compressor e x ell A F ti13425a English A Brown Wire B Black Wire D Blue Wire Bes Grren Yellow Wire F Compressor Fuse G Fluid Pump Fus
79. n out and or dry out and retry Replace if necessary using Pressure Control Switch Kit page 60 35 xpi SHAH A SRA AR 60 60 R 35 60 BASILE IES 60
80. nce with all local codes and ordinances EO 021 SNS N IH ol 72 313797C Grounding tt BN ti4297a ti4295a English Do not modify plug If it will not fit in outlet have grounded outlet installed by a qualified electrician Do not use an adapter Power Requirements e 100 120V units require 100 120 VAC 50 60 Hz 15A 1 phase e 230V units require 230 VAC 50 60 Hz 10A 1 phase Extension Cords Use an extension cord with an undamaged ground contact If an extension cord is necessary use a 3 wire 12 AWG 2 5 mm minimum Longer cords reduce sprayer performance
81. nly conductive metal pails placed on a grounded surface such as concrete Do not place pail on a nonconductive surface such as paper or cardboard which interrupts grounding continuity Grounding a metal pail connect a ground wire to pail by clamping one end to pail and other end to a true earth ground such as a water pipe To maintain grounding continuity when flushing or relieving pressure hold metal part of spray gun firmly to side of a grounded metal pail Then trigger gun ge Sa GES 22
82. r Hose Connection SA C Prime Spray Valve RRA Fluid Outlet Air and Fluid SA Supply Hoses F Displacement Pump G Gun see manual H Fluid Pressure Control 4 Power Function Selector K Gun ON OFF Valve THE EE AX M Direct Immersion Tube N Hose Wrap P Hose T Clip HETEK 1 R Fluid Pressure Gage 240V 240V 240V S Black Air Whip Hose 8 sx T Easy Access Door Outlet Valve 313797C 11 Grounding A S w Grounding f BN English ti7318a ti2810a E lt A A Ave The sprayer must be grounded Grounding reduces the risk of electrical shock by providing an escape wire for the electrical current The sprayer cord includes a grounding wire with an appropriate grounding contact The plug must be plugged into an outlet that is properly installed and grounded in accorda
83. s Do not use a 3 to 2 adapter Do not use a paint or a solvent containing halogenated hydrocarbons Keep spray area well ventilated Keep a good supply of fresh air moving through the area Keep pump assembly in a well ventilated area Do not spray pump assembly Do not smoke in the spray area Do not operate light switches engines or similar spark producing products in the spray area Keep area clean and free of paint or solvent containers rags and other flammable materials Know the contents of the paints and solvents being sprayed Read all Material Safety Data Sheets MSDS and container labels provided with the paints and solvents Follow the paint and solvents manufacturer s safety instructions e Fire extinguisher equipment shall be present and working e Sprayer generates sparks When flammable liquid is used in or near the sprayer or for flushing or cleaning keep sprayer at least 20 feet 6 m away from explosive vapors SKIN INJECTION HAZARD Do not aim the gun at or spray any person or animal e Keep hands and other body parts away from the discharge For example do not try to stop leaks with any part of the body Always use the nozzle tip guard Do not spray without nozzle tip guard in place e Use Graco nozzle tips e Use caution when cleaning and changing nozzle tips in the case where the nozzle tip clogs while spraying follow the Pressure Relief Procedure for turning off the unit and relieving the pressure be
84. s 256843 256844 256846 1 257411 257412 257975 110V UK Models 256845 257413 207a 121939 SCREW plastite 8 hex wash hd 1 207b 122893 FUSE 8 Amp 240V Models 256843 2 256844 256846 257411 257412 209 KIT repair shield motor 257800 Model 256842 includes 209a 209b 209c 1 209d1 257801 Models 256843 256844 256845 257411 1 257412 257413 includes 209a 209b 209c 20902 2096 258672 Model 256846 includes 209a 209b 209c 1 20901 209a 15X095 LABEL brand 1 209b 15X096 LABEL brand 1 2096 15Y118 LABEL 1 209d LABEL 1 209d1 A 195833 Model 256842 1 195792 Model 256846 20902 15X131 LABEL switch Models 256843 256844 1 256845 257411 257412 257413 209eA 195793 LABEL warning Models 256843 256844 1 256845 257411 257412 257413 211 196001 WASHER 2 212 194507 PIN dowel 5 16 2 213 119275 CLIP wire 1 214 256972 PUMP complete includes 214a 214a1 1 214a2 214b 214b1 214b2 214c 214d 2146 214f 214g 214h 214 214k 256974 KIT repair pump repack 1 214a KIT repair pressure 257528 2600 psi Models 256842 256846 1 257529 2800 psi Models 256843 256844 256845 1 257411 257412 257413 21431 15R604 LABEL 1 21432 158464 LABEL 1 214b 256973 KIT repair inlet valve 290 AA 1 includes 214b1 214b2 21461 15105 BALL stop 1 214b2 105445 BALL 5000 1 214c 120776 PACKING o ring 1 214d 195947 ADAPTER filter 1 214e 243094 KIT housing valve outlet 1 214f 224807 BASE valve 1 214g 111600 PIN
85. s you to a general warning and the hazard symbol refers to procedure specific risks Refer back to these warnings Additional product specific warnings may be found throughout the body of this manual where applicable Grounding Instructions This product must be grounded In the event of an electrical short circuit grounding reduces the risk of electric shock by providing an escape wire for the electric current This product is equipped with a cord having a grounding wire with an appropriate grounding plug The plug must be plugged into an outlet that is properly installed and grounded in accordance with all local codes and ordinances WARNING GROUNDING Improper installation of the grounding plug is able to result in a risk of electric shock e When repair or replacement of the cord or plug is required do not connect the grounding wire to either flat blade terminal e The wire with insulation having an outer surface that is green with or without yellow stripes is the grounding wire e Check with a qualified electrician or serviceman when the grounding instructions are not completely understood or when in doubt as to whether the product is properly grounded e Do not modify the plug provided if it does not fit the outlet have the proper outlet installed by a qualified electrician e This product is for use on a nominal 120V circuit and has a grounding plug similar to the plug illustrated in the figure below e Only connect th
86. shooting BAA EHER NERY A We Ast EZ EU FSO 82 ZU LH Ol OS SNE OGEC CES HTA 1 15 ES A 313347 HA 2 58 3 15 wes 60 4 FAE AA acl gs 8 2o 5 ASA SSSA FAS 110 120 VAC ANS ANS 105 130 VAC 240 VAC 210 255 c 6 12 7 er
87. stics NOTICE Never submerge pump in water or allow fluid to enter pressure control when repairing or cleaning the HIS Pump Service Never submerge pump in water or allow fluid to enter pressure control when repairing or cleaning the pump BES mol 58 Basic Troubleshooting BA RIEHER 2 8 4e A We When pump packings wear paint begins to leak down outside of pump Replace pump packings at the first sign of leaking or additional damage to drive train could occur Use Pump Repair Kit page 60 60 R
88. two screws 6 Disconnect harness Removal from compressor and Tip compressor and IEC cord clamp from motor to control 1 Loosen IEC cord clamp screw and remove IEC plug from compressor remove outlet fitting from compressor assembly down and forward to remove from sprayer Place compressor on workbench Perform belt removal procedure page 31 Remove two screws and compressor shroud 7 board Remove control board and Screw Remove three Screws and motor from compressor 2 ETADIR FE 5 IEC 6 1 160 BARS ENF OES EHT 160 LET SERA 7 RSH E 31 B 2 GAS 5 IEC 6 SAS SSA 1 IEC BIAN AS
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