Home

Graco Inc. 257096 Paint Sprayer User Manual

1. 55440 1441 www graco com 04 2009 8 313347C
2. When properly tightened flange bottoms out on gun 14 Install air cap manifold follow Needle Replacement Installation procedure steps 9 13 15 Install tip 28 and guard 29 on gun page 2 16 Wipe off outside of gun with soft cloth dampened in solvent Cleaning Replacing Filter 6 1 Relieve pressure Set trigger lock 11a 2 Disconnect fluid hose from gun at swivel 5 3 Disconnect bracket 36 from retainer 16 and swivel out of way 4 Place a wrench on flats below handle and loosen from gun 5 Unscrew handle 14 from gun 1 6 Remove filter 6 through top of handle 14 7 Clean filter 6 Use a soft brush to loosen and remove excess debris 8 Insert clean filter 6 into handle 14 9 Reattach handle 14 to gun 1 Tighten securely 10 Place a wrench on flats below handle and tighten securely 11 Connect bracket 36 to retainer 16 313347C Needle Replacement Removal 1 2 3 Relieve pressure page 2 Set trigger lock 11a Disconnect air hose from gun Disconnect bracket 36 from retainer 16 and swivel bracket out of the way Remove tip 28 and guard 29 Parts page 7 from air cap manifold 26 Release trigger lock 11a Squeeze trigger 11 Remove set screw 39 at base of air cap manifold 26 Unscrew air cap manifold from front of gun 26 Squeeze trigger Remove diffuser housing 3 Remove locknut 10 and end cap 9 Tap needle assemb
3. includes 8a 8b 8c GUN Model 257380 includes 8b 8c 8d HOUSING diffuser assembly GASKET NUT lock HOUSING diffuser assembly flat CAP end TRIGGER gun 2 finger assembly STUD trigger NUT lock hex KIT repair handle AA30 includes 14a 14b HANDLE gun SWIVEL gun RETAINER guard HANDLE gun O RING KIT repair manifold GUN Model 257096 includes 26a 26b 26c 26d GUN Model 257380 includes 26c 26d 26e 26f Qty m NO n gt Aa h h h h i ee ee ee ee ee Ref 26a 297 47b Part 120775 15W160 111102 122486 15J770 FFT210 288465 257078 257782 288715 AAM411 111116 249256 249180 253032 109213 15G320 Description MANIFOLD air cap RAC O RING GASKET tube SCREW set MANIFOLD air cap flat O RING HOUSING RAC TIP GUARD RAC Alpha G40 TUBE air assembly KIT repair valve slide includes 32a 32f BODY valve FITTING adapter O RING BRACKET air tube O RING SLEEVE valve VALVE swivel ASM TIP G15 G40 O RING seat TIP guard AIR CAP AIR CAP Seal Kit includes 47a 47b PACKING o ring PTFE WASHER PTFE Parts 9 lt Ss ist os st est NO SHS OD St st os st NS SS eS st 1 1 A Replacement Warning labels tags and cards are available at no cost Keep these spare parts on hand to reduce downtime Graco Standard Warranty Graco Standard Warranty Graco warrants all equi
4. AA30 Air Assisted Spray Gun Models 257096 RAC Tip 257380 Flat Tip Maximum Working Pressure 3600 psi 248 bar 24 8 MPa Maximum Air Working Pressure 100 psi 7 bar 0 7 MPa GRACO English Important Safety Instructions Refer to your sprayer instruction manual for Pressure Relief a gt and spray instructions Keep these instructions ti12849a 313347C For the application of architectural paints and coatings The following Warnings are for the setup use grounding maintenance and repair of this equipment The exclamation point symbol alerts you to a general warning and hazard symbols refer to procedure specific risks Refer back to these Warnings Additional product specific warnings may be found throughout the body of this manual where applicable EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury WARNINGS y High pressure fluid from gun hose leaks or ruptured components will pierce skin This may look like just a cut but it is a serious injury that can result in amputation Get immediate surgical treatment SKIN INJECTION HAZARD e Do not point gun at anyone or at any part of the body e Do not put your hand over the spray tip e Do not stop or deflect leaks with your hand body glove or rag e Do not spray without tip guard and trigger guard installed e Engage trigger lock when not spraying e Follow Pressure Relief Procedure in this manual when you stop spraying an
5. art to appear 6 Increase air pressure with air adjustment valve to eliminate tails 7 Slide air on off valve off down when finished spraying to save 132814 proper air pressure setting Spray 1 Unlock trigger lock 2 Be sure the arrow shaped tip B faces forward spray 257096 3 Hold gun perpendicular and approximately 12 in 304 mm from surface Move gun first then pull gun trigger D to spray a test pattern Do not spray in an arc This causes an uneven fluid coat Spray in a path parallel to the surface with a 50 overlap to obtain an even fluid coat WRONG 8 P ah f RIGHT BY EB ot Clearing RAC Tip Clogs 257096 Wn WARNING 1 Relieve pressure Set trigger lock A 2 Rotate tip B 180 Unlock trigger lock A Trigger gun into pail or onto ground to remove clog 3 Set trigger lock A Rotate tip B 180 back to spray position Maintenance Before performing any maintenance on gun read all warnings on front cover of this manual and relieve pressure Daily Maintenance Flush gun after each work shift and store in a dry location Do not immerse the gun or any parts in water or cleaning solvents e Do not point gun up while cleaning it e Do not wipe gun with cloth soaked in solvent wring out excess e Solvent left in gun air passages could result in a poor quality paint finish Do not use any cleaning method that may allow solvent into gun air passages Flushing and Cl
6. d before cleaning checking or servic ing equipment FIRE AND EXPLOSION HAZARD Flammable fumes such as solvent and paint fumes in work area can ignite or explode To help prevent fire and explosion e Use equipment only in well ventilated area e Eliminate all ignition sources such as pilot lights cig arettes portable electric lamps and plastic drop cloths potential static arc e Keep work area free of debris including solvent rags and gasoline e Do not operate the unit when fatigued or under the influence of drugs or alcohol e Do not exceed the maximum working pressure or temperature rating of the lowest rated system compo nent See Technical Data in all equipment manuals e Use fluids and solvents that are compatible with equip ment wetted parts See Technical Data in all equip ment manuals Read fluid and solvent manufacturer s warnings For complete information about your mate rial request MSDS forms from distributor or retailer e Check equipment daily Repair or replace worn or damaged parts immediately with genuine manufac turers replacement parts only e Do not alter or modify equipment e Use equipment only for its intended purpose Call your distributor for information e Route hoses and cables away from traffic areas sharp edges moving parts and hot surfaces e Do not kink or over bend hoses or use hoses to pull equipment e Keep children and animals away from work area e Comply with all app
7. eaning e Flush gun before changing colors before storing and before repairing gun e Flush at lowest possible pressure Check connectors for leaks and tighten as necessary e Flush with fluid compatible with fluid being dispensed and equipment wetted parts 1 Relieve pressure Unplug sprayer 2 Remove tip 28 and guard 29 3 Remove sprayer siphon tube set from paint and place in flushing fluid See Cleanup instructions in sprayer operation manual 313316 4 Plug sprayer in outlet Set sprayer function selection switch to AIRLESS or ON 5 Increase pressure slowly Point gun down into grounded metal container Pull gun trigger and flush Maintenance gun with solvent until all traces of fluid are removed from gun passages Turn sprayer function selection switch to OFF Relieve pressure page 2 Disconnect fluid supply hose from gun Ce SS 2 If itis necessary to remove diffuser 5 to clean follow Needle Replacement Removal procedure steps 1 through 6 10 Dip soft bristle brush into a compatible solvent Do not use a wire brush 11 Point gun down clean front of gun with soft bristle brush and solvent 12 Scrub tip 28 and guard 29 with soft bristle brush Clean air cap holes with a toothpick to avoid damaging critical surfaces Blow air through spray tip 28 to ensure orifice is clean 13 If diffuser 5 was removed trigger gun while you reinstall diffuser Torque to 26 32 ft lb 86 40 Nem
8. l be returned to the original purchaser transportation prepaid If inspection of the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole obligation and buyer s sole remedy for any breach of warranty shall be as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental or consequential loss shall be available Any action for breach of warranty must be brought within two 2 years of the date of sale GRACO MAKES NO WARRANTY AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE IN CONNECTION WITH ACCESSORIES EQUIPMENT MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO These items sold but not manufactured by Graco such as electric motors switches hose etc are subject to the warranty if any of their manufacturer Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties In no event will Graco be liable for indirect incidental special or consequential damages res
9. level Sound pressure level Wetted parts Bare spray gun Translated Manuals Bulgarian 313371 Croatian 313348 Technical Data Test Needle Installation 1 Or Ol agar SO Prime sprayer See sprayer instruction manual Trigger gun into bucket until fluid flows from gun Release trigger 11 Fluid flow stops immediately Set trigger lock 11a Aim gun into bucket Trigger gun No fluid show flow If gun fails tests of steps 3 and or 5 relieve pressure and disconnect hose Readjust needle Repeat tests 3600 psi 24 8 MPa 240 bar 100 psi 0 7 MPa 7 bar 1 4 nps 1 4 nps less than 65 0 dB A less than 65 0 dB A stainless steel aluminum Portuguese 313363 Slovenian 313367 Lithuanian 313360 Romanian 313364 Spanish 313368 Czech 313349 Finnish 313353 Hungarian 313357 Norwegian 313361 Russian 313365 Swedish 313369 Danish 313350 French 313354 Italian 313358 Polish 313362 Slovakian 313366 Turkish 313370 313347C Parts Ref av 6Y CO N Part 15W295 179733 195419 288750 288749 256975 115484 257526 25 527 156766 115483 15W164 256963 177538 105334 257781 15W291 278003 122530 257783 257784 313347C Description HOUSING fluid plated SEAL sleeve HOUSING needle FILTER gun latex 100 mesh FILTER gun latex 50 mesh FILTER gun latex 150 mesh PIN actuator KIT needle GUN Model 257096
10. licable safety regulations Do not use 1 1 1 trichloroethane methylene chloride A PRESSURIZED ALUMINUM PARTS HAZARD e Do not plug or unplug power cords or turn power or light switches on or off when flammable fumes are present e Ground all equipment in the work area See Ground ing instructions e Use only grounded hoses e Hold gun firmly to side of grounded pail when trigger ing into pail e f there is static sparking or you feel a shock stop operation immediately Do not use equipment until you identify and correct the problem e Keep a working fire extinguisher in the work area other halogenated hydrocarbon solvents or fluids con taining such solvents in pressurized aluminum equipment Such use can cause serious chemical reaction and equipment rup ture and result in death serious injury and property damage ai PERSONAL PROTECTIVE EQUIPMENT To You must wear appropriate protective equipment when operating servicing or in the operating area of the equipment to help protect you from serious injury This equipment includes but is not limited to e Protective eyewear and hearing protection Gloves clothing and respirator as recommended by the fluid and solvent manufacturer PROVEN QUALITY LEADING TECHNOLOGY ce HOO3 Graco Inc P O Box 1441 Minneapolis MN 55440 1441 Copyright 2009 Graco Inc is registered to l S EN ISO 9001 Component Identification Trigger Lock YN WARNING To prevent injury whe
11. ly 8 Parts page 7 out with needle exiting through front of gun Use a soft brush to clean out internal passages of gun 313347C Needle Replacement ti12852a Installation 1 2 8 Apply non silicon grease to o rings of new needle Guide new needle 8 Parts page 7 through front of gun Loosely install end cap 9 and locknut 10 Grease threads of needle housing 3 Squeeze trigger 11 and install diffuser 5 Torque to 26 32 ft lb 36 40 Nem Hold gun with nozzle facing up Turn locknut 10 clockwise until you see and feel trigger 11 raise slightly Turn locknut 10 3 4 turn counter clockwise NOTE Needle is properly adjusted when trigger moves freely The end of the diffuser housing must be flush or sticking out beyond the manifold in order to ensure a proper seal 9 Screw air cap manifold 26 on until end of manifold is flush with end of diffuser housing 5 7 eN G AN Fi I e 4 1 a ti12851a 10 11 12 13 14 If air tube is not in downward position continue to thread manifold until it is Connect bracket 36 to retainer 16 Pull trigger 11 and install set screw 39 Torque set screw to 10 12 in Ib 1 1 1 4 Nem Install tip 28 and guard 29 Tighten securely Connect air hose Technical Data Maximum inlet fluid pressure Maximum inlet air pressure Air inlet Fluid inlet Sound levels per ISO 3744 Sound power
12. n gun is not in use always set gun trigger lock A if sprayer is turned off or left unattended A B C P ji fo ey ti10353a ti10352a Setup YN WARNING Make sure sprayer is turned off and unplugged from power source Refer to your sprayer instruction manual for priming and spray instructions So Ra 5J io component 10 Component A Trigger lock E Air on off valve Connect Gun to Sprayer ZB Spray Tip F Airhose connection 1 Attach air hose Gi Safety RAC guard G Air adjustment valve Tie Te Fluid i NOTE The first time you set rigger uid hose connection p he Guin iorsprayng you will have to cut the black air Pressure Relief Procedure hose to length desired 2 Attach fluid hose ti12849a 3 See Setup instructions in sprayer operation manual 313316 Follow this Pressure Relief Procedure whenever instructed to relieve pressure stop spraying check or service equipment or install or clean spray tip 1 Turn OFF power and turn sprayer pressure control to lowest pressure setting 2 Hold gun against side of grounded metal flushing pail Trigger gun into pail to relieve pressure If you Suspect spray tip or hose is clogged or that pressure has not been fully relieved after following the steps above VERY SLOWLY loosen tip guard retaining nut or hose end coupling to relieve pressure gradually then loosen completely Clear hose or tip obstruction 2 313347C Ti
13. p and Guard on Gun AA30 Gun with RAC Tip 257096 1 2 Relieve pressure page 2 Insert seat housing 27 29 27 into guard 29 a i dh Insert SwitchTip 28 AN Bs Insert seal 27b over seat 27a and insert in seat housing 27 Use black seal for water based materials and orange for solvent and oil based materials NOTICE If air cap is not fully installed on gun fluid pressure can force paint into air line and damage sprayer Install guard 6 over end of gun Hand tighten firmly to ensure a good seal Replace seat 33a and or retighten guard nut if you notice fluid leaking from front of gun AA30 Gun with Flat Tip 257380 1 2 Relieve pressure page 2 Insert spray tip into flat tip air cap assembly Insert spray tip locating tab A into air cap locating slot B Install guard over end of gun Hand tighten firmly to ensure a good seal ti13263a Operation Note The following instructions are for guns used with Graco FinishPro Sprayers See the sprayer instruction manual 313316 If you are using a different sprayer see your equipment instruction manual 313347C ti8249a oN Operation Setup 1 Prime sprayer See manual 313316 2 Slide air on off valve on up L j LOA S jj x 3 Turn air adjustment valve off at o gun 4 Increase fluid pressure to eliminate tails ti13279a 5 Decrease fluid pressure until A just before tails st
14. pment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use With the exception of any special extended or limited warranty published by Graco Graco will for a period of twelve months from the date of sale repair or replace any part of the equipment determined by Graco to be defective This warranty applies only when the equipment is installed operated and maintained in accordance with Graco s written recommendations This warranty does not cover and Graco shall not be liable for general wear and tear or any malfunction damage or wear caused by faulty installation misapplication abrasion corrosion inadequate or improper maintenance negligence accident tampering or substitution of non Graco component parts Nor shall Graco be liable for malfunction damage or wear caused by the incompatibility of Graco equipment with structures accessories equipment or materials not supplied by Graco or the improper design manufacture installation operation or maintenance of structures accessories equipment or materials not supplied by Graco This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect If the claimed defect is verified Graco will repair or replace free of charge any defective parts The equipment wil
15. ulting from Graco supplying equipment hereunder or the furnishing performance or use of any products or other goods sold hereto whether due to a breach of contract breach of warranty the negligence of Graco or otherwise FOR GRACO CANADA CUSTOMERS The Parties acknowledge that they have required that the present document as well as all documents notices and legal proceedings entered into given or instituted pursuant hereto or relating directly or indirectly hereto be drawn up in English Les parties reconnaissent avoir convenu que la r daction du pr sente document sera en Anglais ainsi que tous documents avis et procedures judiciaires ex cut s donn s ou intent s a la suite de ou en rapport directement ou indirectement avec les proc dures concern es ADDITIONAL WARRANTY COVERAGE Graco does provide extended warranty and wear warranty for products described in the Graco Contractor Equipment Warranty Program TO PLACE AN ORDER contact your Graco distributor or call to identify the nearest distributor or call 1 800 690 2894 to identify the nearest distributor All written and visual data contained in this document reflects the latest product information available at the time of publication Graco reserves the right to make changes at any time without notice This manual contains English MM 313347 Graco Headquarters Minneapolis International Offices Belgium China Japan Korea GRACO INC P O BOX 1441 MINNEAPOLIS MN

Graco Inc. 257096 Paint Sprayer User Manual

Contents

Download Pdf Manuals

Related Search

Related Contents