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Goodman Mfg A/GPG13 M Air Conditioner User Manual

1. YL BK is RD PU O00 e EK 2 BL NE GND I B BL YL cO CH OPTIONAL N CONNECTED AT L1 L2 B bi CH OPTIONAL NOTE3 PU PU PU POWER SUPPLY e ER K BK BK 208 230 3 60 SEE NOTE 6 PU CM EK 9 5 BK C 208 240 4 i PU LS m fone B R RD VMR BL PU YL FD CLGN RD RD RD RD W EM Tl 12 13 14 15 RD 4 888 i Em ALS M g k PU n 2 CR BUPK o RD z RD DOO09 x BL PK 9 PS BL PU 7 YL Deeoe YL YL Y 3 WH R BR VH m ne YL aco RD BL WH BL m RD NOTE 5 T PU a Z E PU BL 1 amp NOTE 7 IIC W R ALT HONEYWELL Pro GAS VALVE GAS VALVE RD WH a O PU Mv YL BL CR BL BL GV YY2CRYTWG BL
2. nnns asas assa assa aaa SESS SESS ESSA RN A RANA ARRA RR 15 ABNORMAL OPERATION HEATING scicssdscscccectudsesactecusczendeectadcvasetudsdednnuisedcdnacecDedsdanccdsbetvacdencdvandaevascestudevsactvanscvandercteevsssesssbvise es 15 ABNORMAL OPERATION lt COOLING ccsissacteasecivasdsactesnscocascrinaudasehudndesceidecheindcecbnesdancts onstvasdinciuawactted vesbuastsacteandcoabaccelnadscedsertvasess 16 cede 16 FILTER REPLACEMENT OR CLEANING ssssssececcccccssceeccccnssseeseeeeesusceeeeeeeeeeuusseeceneuuuscseeeeeenenseeeeeeeceuussseesauauuseeeeeeeegoagsseeeengesssesssseeesens 16 CABINET FINISH MAINTENANCE ssivestsveauscdavcavs sanuevivcesvecauvaauscccusauansuveceuueatsscavedausaauduiaadeveconvawaeudewsddaaesVdecsvadunseauecaudauudacucesvecauneaviiaane 17 CLEAN OUTSIDE QUALIFIED SERVICER ONLY 17 CONDENSER EVAPORATOR AND INDUCED DRAFT MOTORS ssscscessseceesssseeeessecseeeeessseeeesssneeessessseeeenssseeseensagaeeessesaasessssaseesenssasenss 17 FLAME SENSOR QUALIFIED SERVICER 17 FLUE PASSAGES QUALIFIE
3. 11 FL UE HOOD INSTALUATION cca auus iT DE Tu Ta E Ew au dE Pa ERE LUC 11 Gondensate 5 2 Do cplI t T dicum iere miscere Dr er ae nen eee 11 CONDENSATE DRAIN CONNECTION eene nn nnus NR RR RR RR RR RR RR RR R RR R RR R R R R R R S R ggg ggg ggg gg ggg 11 Normal Sequences of 11 lanl cC 11 eeu cpm ICE 11 I Rolls 11 Startup Adjustments and 11 HEATING TARTUP saceucccctsheansceestcavivwacdtaansaddshcacuutansscabunwasdsadecebaunsadiatseudechantuetuvadsenad B dA ENEEEERE S EEE E 11 Gas SUPPLY PRESSURE MEASUREMENT sea aa RR R4 44g RSS RR RR RN RR RR RR RR RR NR RR SOS 12 Gas MANIFOLD PRESSURE MEASUREMENT AND ADJUSTMENT 13 COOLING STARTUP 2 52 iones TEL DE eR Due RR NEP EE AEE E Cen cla 15 gens 15 IGNITION CONTROL ERROR CODES
4. 6 Rigging ci e 6 CCS DID 6 ALTITUDE DERATE U S INSTALLATIONS ONLY 6 PNG 6 GAS PIPING CHECKS sesisvidentecstvincucnasiucedssatnnnudvanantdiecnsendessndiucedsweawennnnadacedsuasnnnuvindswucssdsececnadivanhawaduasddvandesdsndey ah REY Re Ma LEUR RET 7 Propane Gas actu peer 8 TANKS AND PIPING EINE UII IEEE 8 Electrical Wirlhg uiii iei ei desee SL ede IL e ui Ide E 8 THERMOSTAT LOCATION MT TETTE tmn 8 UNIT STR eR EL LL I IEEE 9 HEAT ANTICIPATOR SETTING ad ea aacra TAAA ena tec AAEE E oni Dc EEEE EEES 9 aul fte R G 10 AIRFEOW CONVERSION rna n uana A Fe GER onda SR suia was FUCER EE SNR E E A 10 DU CTWORK 5 55 cna ea ivi RE E a oS reb auia 10 i 8 7 C E CER aee Dada RESET NE e FEE ERU E SOLVE 10 VInnpeeee
5. SUPPLIED ON ALL UNITS 48 4 FOR DIFFERENT THAN FACTORY SPEED TAP CHANGE COOLING PS e SPEED AT MOTOR T4 AND T5 TERMINALS CHANGE HEATING con SPEED AT MOTOR T1 T2 AND T3 TERMINALS 9 7X0 40 2 rar COOLING SPEED YELLOW WIRE HEATING SPEED WHITE WIRE A HPS Oe T4 LOW SPEED T1 LOW SPEED 5 HIGH SPEED T2 MED SPEED NOTE HIGH SPEED 5 6 X4 5 ACCESSORY ECONOMIZER PLUG ADJACENT TO BLOWER HOUSING PLF y IN RETURN AIR COMPARMENT B w D 6 USE COOPER CONDUCTORS ONLY T T USE NEC CLASS 2 WIRE TO THERMOSTAT 208 230 1 60 INSTALLER SERVICEMAN THERMOSTAT FIELD WIRING THE STATUS LIGHT ON THE FURNACE CONTROL MAY BE USED AS A GUIDE TO TROUBLESHOOTING THIS APPLIANCE STATUS LIGHT CODES ARE AS FOLLOWS STATUS LIGHT EQUIP STATUS CHECK OFF NO POWER OR CHECK INPUT POWER 2 STAGE COOLING WIH ECONOMZER INTERNAL CONTROL CHECK FUSE ON CONTROL FAULT REPLACE CONTROL R 1 BLINK IGNITION FAILURE GAS FLOW GAS PRESSURE OPEN ROLLOUT GAS VALVE SWITCH FLAME SENSOR OR FLAME ROLLOUT OPEN AUX LIMIT BAD SWITCH SWITCH AUX LIMIT OPEN PRESSURE SWITCH CHECK 2 BLINKS OPEN PRESSURE SWITCH SEES PRESSURE SWITCH CLOSED CHECK WITHOUT INDUCER ON PRESSURE SWITCH MAIN LIMIT OPEN 4 BLINKS OPEN LIMIT SWITCH 5 BLINKS FALSE FLAME SENSED STICKING GAS VALVE 6 BLINKS COMPRESSOR 3 MIN COMP ELNMEK ENEU 0140001234 RE
6. COMBUSTION AIR INTAKE HEAT EXCHANGE ACCESS PANEL SUCTION LIQUID PRESSURE PORTS BEHIND COMPRESSOR ACCESS PANEL 26 PG13 24 30 36 42 1 WIRING DIAGRAM HIGH VOLTAGE WARNING DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS UNIT MULTIPLE POWER SOURCES MAY BE PRESENT FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE PERSONAL INJURY OR DEATH CH OPTIONAL CONNECTED AT L1 L2 NOTE 3 CH OPTIONAL POWER SUPPLY BR 208 230 1 60 SEE NOTE 6 208 240 TRANS 24V NOTE 4 CAP2 PU L2 Re LOW MEDIUM He ALT 3 SPEED MOTOR 4 SPEED MOTOR Lh HHE Y SEE NOTE 5 y ALT HONEYWELL T VANE GAS VALVE PU TO THC SEE THC FIELD WIRING BELOW 0140601233 REV Wiring is subject to change Always refer to the wiring diagram on the unit for the most up to date wiring 27 PG13 24 30 36 42 1 WIRING DIAGRAM HIGH VOLTAGE WARNING DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS UNIT MULTIPLE POWER SOURCES MAY BE PRESENT FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE PERSONAL INJURY OR DEATH SUPPLY VOLTAGE COMPONENT LEGEND 208 230 1 60 ALS AUXILIARY LIMIT SWITCH WIRE SPLICE CAP CAPACITOR MARKED TERMINAL COMP COMPRESSOR UNMARKED TERMINAL CM CONDENSER MOTOR WIRING CC CONTACTOR LINE VOLTAGE CRANKCASE HEATER LOW VOFTAGE AERATOR MOTOR FIELD INSTALLED POWER GUS GAS UAIVE em
7. THERMOSTAT FS FD YL W IGN RD FC PU 6 9 BL O x RD YL ld BR ER 0140G01002 REV A Wiring is subject to change Always refer to the wiring diagram on the unit for the most up to date wiring 33 waARNING HIGH VOLTAGE GPG13 48 60 3 WIRING DIAGRAM DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS UNIT MULTIPLE POWER SOURCES MAY BE PRESENT FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE PERSONAL INJURY OR DEATH L1 SUPPLY VOLTAGE L2 L3 208 2307360 COMPONENT LEGEND FACTORY WIRING CH ALS AUXILIARY LIMIT SWITCH LINE VOLTAGE NOTE 3 COMP COMPRESSOR LOW VOLTAGE T2 C CM CONDENSER MOTOR OPTIONAL HIGH VOLTAGE T2 2 CONTACTOR 33 4 CH CRANKCASE HEATER 13 9 EM EVAPORATOR MOTOR FIELD WIRING 1 F FUSE HIGH VOLTAGE FAN CAPACITOR LOW VOLTAGE a FS FLAME SENSOR 5 GND EQUIPMENT GROUND WIRE CODE DN VMR Gv GAS VALVE BK BLACK IC INTEGRATED IGNITION CONTROL BL BLUE I ZO GH KD IGN BR BROWN LS LIMIT SWITCH GR GREEN D PLF FEMALE PLUG CONNECTOR OR ORANGE PS PRESSURE SWITCH PK PINK RS ROLLOUT SWITCH PU PURPLE TR TRANSFO
8. Gas PRESSURE MEASUREMENT PREVENT UNRELIABLE EQUIPMENT DAMAGE THE INLET GAS SUPPLY PRESSURE MUST BE AS SPECIFIED ON THE UNIT RATING PLATE WITH ALL OTHER HOUSEHOLD GAS FIRED APPLIANCES OPERATING d w RNiNG HIGH VOLTAGE DiscoNNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS UNIT MULTIPLE POWER SOURCES MA BE PRESENT FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE PERSONAL INJURY OR DEATH 12 The line pressure supplied to the gas valve must be within the 8 Measure the gas supply pressure with burners firing Adjust range specified in the chart on the next page The supply pressure supply pressure using the nlet Gas Supply Pressure table can be measured at the gas valve inlet pressure tap or at a hose shown below If supply pressure reading differs from the fitting installed in the gas piping drip leg The supply pressure table make necessary adjustments to pressure regulator must be measured with the unit OFF To measure inlet pressure gas piping size etc and or consult with local gas utility use the following procedure Gas Val Inlet Gas Supply Pressure eom Natural Gas Minimum 5 0 W C Maximum 10 0 W C Propane Gas Minimum 11 0 W C Maximum 13 0 W C 9 Turn OFF all electrical power and gas supply to the system 10 Remove the manometer hose from the hose barb fitting or inlet pressure boss 11 Replace inlet pressure tap 4 INLET a Honeywell VR8215 valve
9. PG1336045M41 A Rise Range 30 60 Unt LOW MEDIUM Static Se a ERE RN T 08 454 238 109 NR PG1336070M41A Rise Range 35 65 Pp MEDIUM Static 06 1 090 496 222 47 668 271 16 NR 08 760 346 149 68 PG1336090M41 A Rise Range 45 75 Unit LOW o6 750 287 123 69 668 271 116 NR 08 760 346 149 68 PG1342070M41A Rise Range 35 65 Unit LOW 1nMEDUM He Static 06 800 275 122 64 07 690 255 116 NR jq oe oe PG1342090M41A Rise Range 45 75 Unit LOW LOW MDuM hn Static o2 1040 325 149 66 O3 1000 320 144 68 06 800 275 122 NR 1030 375 17 6 1130 465 222 07 690 255 116 NR qoe ee ee 5 E 480 mio v9 NR Heating Temperature Rise Not Recommended NOTE The shaded area indicates ranges in excess of maximum external static pressure allowable when heating For satisfactory operation external static pressure should not exceed 0 5 w c 20 BLOWER PERFORMANCE DATA SINGLE PHASE Unit T1 HEATING SPEED Static EE HEEL es ee ed ee EST ER N E 04 733 140 1 20 69 967 202 165 53 1288 342 276 NR 0 5 606 154 128
10. SERVICE PARTS DEPARTMENT GOODMAN MANUFACTURING COMPANY L P 5151 SAN FELIPE SUITE 500 HOUSTON TEXAS 77056 713 861 2500 SAFETY INSTRUCTIONS TO THE INSTALLER Before installing this unit please read this manual to familiarize yourself on the specific items which must be adhered to including maximum external static pressure to unit air temperature rise minimum or maximum CFM and motor speed connections IMPORTANT NOTE TO THE OWNER REGARDING PRODUCT WARRANTY Your warranty certificate is supplied as a separate document with the unit installed by your contractor Read the limited warranty cer tificate carefully to determine what is and is not covered and keep the warranty certificate in a safe place If you are unable to locate the warranty certificate please contact your installing contractor or contact customer service 877 254 4729 to obtain a copy IMPORTANT NOTICE TO GOODMAN BRAND OWNERS To receive the 10 Year Parts Limited Warranty online registration must be completed within 60 days of installation Online registration is not required in California or Quebec Full warranty details available at www goodmanmfg com IMPORTANT NOTICE TO AMANA BRAND OWNERS To receive the Lifetime Heat Exchanger Limited Warranty and the 10 Years Parts Limited Warranty online registration must be completed within 60 days of installation Online registration is not required in California or Quebec Full warranty details available at ww
11. FEET 3i 1 2 5 8 3 4 7 8 12 3 4 1 1 1 4 1 127 10 49 110 206 348 539 291 608 1 146 2 353 3 525 20 34 76 141 239 368 200 418 788 1 617 2 423 30 27 61 114 192 296 161 336 632 1 299 1 946 40 23 52 97 164 253 137 284 541 1 111 1 665 50 20 46 86 146 224 122 255 480 985 1 476 60 19 42 78 132 203 110 231 436 892 1 337 80 16 36 67 113 174 94 198 372 764 1 144 100 14 32 59 100 154 84 175 330 677 1 014 125 12 28 52 89 137 74 155 292 600 899 150 11 26 48 80 124 67 141 265 544 815 200 10 22 41 69 106 58 120 227 465 697 250 9 19 36 61 94 51 107 201 412 618 300 8 18 33 55 85 46 97 182 374 560 350 Y 16 30 51 78 43 89 167 344 515 400 7 15 28 47 73 40 83 156 320 479 DATA IN ACCORDANCE WITH NFPA PAMPHLET NO 54 Table 3 Propane Gas Pipe Sizing A WARNING To PREVENT PROPERTY DAMAGE OR SERIOUS PERSONAL INJURY DUE TO FIRE OR EXPLOSION CAUSED BY A PROPANE GAS LEAK INSTALL A GAS DETECTING WARNING DEVICE IF THE PROPANE GAS UNIT IS INSTALLED IN AN EXCAVATED AREA OR A CONFINED SPACE A WARNING DEVICE IS REQUIRED DUE TO PROPANE GAS IS HEAVIER THAN AIR AND ANY LEAKING GAS CAN SETTLE IN ANY LOW AREAS OR CONFINED SPACES PROPANE GAS ODORANT MAY FADE MAKING THE GAS UNDETECTABLE EXCEPT WITH A WARNING DEVICE ELECTRICAL WIRING THERMOSTAT LOCATION Mount the thermostat approximately five feet above the floor in an area that has an inside vibration free wall and has good air circulation
12. NR 20 175 62 1 178 359 288 NR 0r 584 162 132 NR 759 230 185 66 1120 369 297 45 08 551 164 124 NR 65 26 1 89 73 1057 381 309 48 Unit Static 0 5 0 7 PG1348090M41 A Rise Range 45 75 Unit T1 HEATING SPEED T2 HEATING SPEED T3 HEATING SPEED Static WATTS AMPS RISE WATTS AMPS RISE WATTS AMPS RISE ee 06 66 154 128 NR 86 20 175 NR 1178 359 288 58 07 584 162 132 NR 769 230 185 1120 369 297 61 08 551 164 134 NR 696 236 189 NR 1057 381 09 65 Unt Static 06 1400 493 395 1512 566 441 08 1289 511 an 1392 59 465 PG13480115M41A Rise Range 45 75 Unit TT HEATING SPEED Static T eee ee ee ee ee ee ee ee ee 02 03 04 738 14 120 nR 967 22 165 NR 1 288 342 276 66 0 5 606 154 1 28 NR 816 220 175 NR 1178 359 288 72 07 584 182 132 NR 76 20 185 1 120 369 29 08 51 164 134 NR 698 236 189 NR 1o57 38 309 Unit T4 COOLING SPEED T5 COOLING SPEED Static WATTS AMPS WATTS AMPS 0 1 A ee 02 1593 449 355 1 69 532 422 NR Heating Temperature Rise Not Recommende
13. Movement of air must not be obstructed by furniture door draperies etc The thermostat must not be mounted where it will be affected by drafts hot or cold water pipes or air ducts in walls radiant heat from fireplace lamps the sun television etc Consult the Instruction Sheet packaged with thermostat for mounting instructions All units have one stage of heating and one stage of mechanical cooling Units which will have economizers may use thermostats with one or two stages of cooling warnine HIGH VOLTAGE DISCONNECT ALL POWER BEFORE SERVICING OR CHANGING ANY ELECTRICAL WIRING TO THIS UNIT MULTIPLE POWER SOURCES MAY BE PRESENT FAILURE TO DO SO MAY CAUSE PROPERTYDAMAGE PERSONAL INJURY OR DEATH The units are designed for operation on 60 hertz current and at voltages as shown on the rating plate All internal wiring in the unit is complete It is necessary to bring in the power supply to the contactor as shown on the unit wiring diagram which is supplied with each unit 24 volt wiring must be connected between the unit control panel and the room thermostat CRYWG LOW VOLTAGE CONNECTOR Low Voltage Wiring Refer to the unit wiring diagram for electrical connections When installed the unit must be electrically grounded in accordance with local codes or in the absence of lo
14. OR FLAME ROLLOUT OPEN AUX LIMIT BAD SWITCH SWITCH AUX LIMIT OPEN 2 BLINKS PRESSURE SWITCH CHECK OPEN PRESSURE SWITCH 3 BLINKS PRESSURE SWITCH CLOSED CHECK WITHOUT INDUCER ON PRESSURE SWITCH 4 BLINKS OPEN LIMIT SWITCH MAIN LIMIT OPEN BAD SWITCH 5 BLINKS FALSE FLAME SENSED STICKING GAS VALVE 6 BLINKS COMPRESSOR 3 MIN COMP OUTPUT DELAY ANTI CYCLE TIMER THERMOSTAT FIELD WIRING NOECONOMZER w 09 m 6 mm amp a 1 2 STAGE COOLINGWTHECONOMZER R 9 o 1 PU 0 A 9 0140G01002 REV A Wiring is subject to change Always refer to the wiring diagram on the unit for the most up to date wiring 34 MINIMUM CLEARANCES 12 MIN 12 MIN Pie 36 MIN FOR SERVICE NOTE Roof overhang should be no more than 36 UNIT 2 Ton 2 1 2 Ton 3 Ton 3 1 2 4 Ton 5 Ton Min Filter Size 1 20x 20x 1 1 20 x 25 x 1 1 25 x 25 x1 2 20 x 20x 1 2 20x 25 x 1 RECOMMENDED FILTER SIZES 35 NOTE SPECIFICATIONS AND PERFORMANCE DATA LISTED HEREIN ARE SUBJECT TO CHANGE WITHOUT NOTICE Quality Makes the Diffe
15. White Rodgers and the Honeywell gas valves Inlet Gas Pressure Min 5 0 W C Max 10 0 W C Min 11 0 W C Max 13 0 W C Inlet Gas Pressure Must Not Exceed the Maximum Value Shown in Table Above The minimum supply pressure should not vary from that shown in the table above because this could prevent the unit from having dependable ignition In addition gas input to the burners must not exceed the rated input shown on the rating plate Overfiring of the unit could result in premature heat exchanger failure Natural Propane HicH ALTITUDE DERATE U S INSTALLATIONS ONLY IMPORTANT NOTE The gas electric units naturally derate with al titude Do not attempt to increase the firing rate by changing ori fices or increasing the manifold pressure This can cause poor com bustion and equipment failure At all altitudes the manifold pres sure must be within 0 3 inches W C of that listed on the nameplate for the fuel used At all altitudes and with either fuel the air tempera ture rise must be within the range listed on the unit nameplate Refer to the Installation Manual provided with the LP kit for conver sion from natural gas to propane gas and for altitude adjustments NOTE Up to 7 000 feet no changes are required above 7 000 feet refer to High Altitude Kit HA 02 PiPING IMPORTANT NOTE To avoid possible unsatisfactory operation or equipment damage due to under firing of equipment do not un dersize the natural
16. adjusted for each application For example 10 degree refrigerant superheat level is adequate for a 95 degree outdoor ambient temperature and a 78 80 degree for indoor return air temperature As the outdoor ambient temperature rises the superheat decreases and as the outdoor ambient temperature lowers the superheat increases Proper superheat adjustment optimizes cooling performance Cooling Operation NOTE Mechanical cooling cannot be reliably provided at ambient temperatures below 50 F 1 Turn on the electrical power supply to the unit Control Board Top 2 Place the room thermostat selector switch in the COOL NOTE If necessary adjust fan OFF delay settings to obtain satis position if und automati changeover from cooling to heating is desired f fort level ACIOry COMTO Sve 3 Set the room thermostat to the desired temperature TROUBLESHOOTING THIS UNIT MUST NOT BE USED AS A CONSTRUCTION HEATER DURING THE IGNITION CoNTROL ERROR FINISHING PHASES OF CONSTRUCTION ON A NEW STRUCTURE THIS TYPE OF USE MAY RESULT IN PREMATURE FAILURE OF THE UNIT DUE TO EXTREMELY The following presents probable causes of questionable unit LOW RETURN AIR TEMPERATURES AND EXPOSURE TO CORROSIVE OR VERY DIRTY ATMOSPHERES operation Refer to Diagnostic Indicator Chart for an interpretation of the signal a
17. the burners are not properly drawn into the heat exchanger The rollout protection device is located on the burner bracket The reason for elevated temperatures at the control should be determined and repaired prior to resetting this manual reset control To AVOID PROPERTY DAMAGE PERSONAL INJURY OR DEATH DUE TO FIRE OR EXPLOSION A QUALIFIED SERVICER MUST INVESTIGATE THE REASON FOR THE ROLLOUT PROTECTION DEVICE TO OPEN BEFORE MANUALLY RESETTING THE ROLLOUT PROTECTION DEVICE J Rollout Protection Rollout Protection on Burner Bracket Secondary Limit Control The secondary limit control is located on the top of the blower scroll assembly This control opens when elevated temperatures are sensed Elevated temperatures at the control are normally caused by blower failure The reason for the opening should be determined and repaired prior to resetting If the power to the unit is interrupted during the heating cycle it may cause the secondary limit to trip Once the blower compartment temperature drops below the limit reset temperature the limit will automatically reset Secondary Control Limit 2 Back of Unit i Secondary Limit Control Pre Operation Checks 1 Close the manual gas valve external to the unit 2 Turn off the electrical power supply to the unit 3 Set the room thermostat to its lowest possible setting 4 Remove the he
18. the most up to date wiring 29 PG13 48 60 1 WIRING DIAGRAM HIGH VOLTAGE W RNING DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS UNIT MULTIPLE POWER SOURCES MAY BE PRESENT FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE PERSONAL INJURY OR DEATH L1 SUPPLY VOLTAGE L2 208 230 1 60 COMPONENT LEGEND FACTORY WIRING CH ALS AUXILIARY LIMIT SWITCH LINE VOLTAGE WW NOTE 3 COMP COMPRESSOR LOW VOLTAGE CM CONDENSER MOTOR OPTIONAL HIGH VOLTAGE CONTACTOR CH CRANKCASE HEATER EM EVAPORATOR MOTOR FIELD WIRING F FUSE HIGH VOLTAGE FS FLAME SENSOR LOW VOLTAGE GND EQUIPMENT GROUND GV GAS VALVE WIRE CODE INTEGRATED IGNITION CONTROL BK BLACK IGN IGNITOR BL BLUE LS LIMIT SWITCH BR BROWN PLF FEMALE PLUG CONNECTOR GR GREEN PS PRESSURE SWITCH OR ORANGE RCCF RUN CAPACITOR FOR COMPRESSOR FAN PK PINK RS ROLLOUT SWITCH PU PURPLE TR TRANSFORMER RD RED VM VENT MOTOR VMR VENT MOTOR RELAY RE BINK HPS HIGH PRESSURE SWITCH Di p wg ge EO NOTES 4 1 REPLACEMENT WIRE MUST BE THE SAME SIZE AND TYPE OF 5 LS INSULATION AS ORIGINAL USE COPPER CONDUCTOR ONLY 2 FOR 208 VOLT TRANSFORMER OPERATION MOVE BLACK WIRE II 3 ous FROM TERMINAL 3 TO TERMINAL ON TRANSFORMER 3
19. 1 600 150 0 67 57 850 230 102 40 1 90 380 167 NH 140 065 60 830 220 100 41 1 40 360 162 NR 130 0 63 120 0 58 NR 660 205 o90 52 975 330 138 35 Ug SS Nm ete 09 1 ae ae ae 37 07 ESS eae ee ae ae ae aes eem ESS ee ESS a ae ae sss a a LOW PG1324070M41A Rise Range 35 65 Unit 600 150 067 850 230 102 NH 1 90 380 167 43 05 380 120 058 NR 660 205 090 NR 975 330 138 52 we oe 088 NR 920 310 NECI EET NETT EET ENIM 08 730 290 330045M41A Rise Range 30 60 Unit Static LOW 545 259 110 NR 5 06 08 1 004 380 166 34 1081 440 190 32 919 368 159 38 1 00 425 188 34 PG133070M41A Rise Range 35 65 LOW Unit Static 306 129 ERE ate os NR Heating Temperature Rise Not Recommended OO 56 1006 425 188 NR 65 879 40 1 74 NR CFM AMPS 1 95 1 90 1 84 1 80 1 70 i004 380 368 1 59 1 46 NOTE The shaded area indicates ranges in excess of maximum external static pressure allowable when heating For satisfactory operation external static pressure should not exceed 0 5 w c 19 BLOWER PERFORMANCE DATA SINGLE PHASE
20. 49 168 1 NR 1384 322 274 NR 1730 506 389 60 06 so 201 18 NR 1 18 392 305 NR 1515 546 44 69 o7 739 207 1 86 NR 1 194 809 NR 147 592 418 71 08 709 218 19 NR 1067 382 321 NR 142 562 42 74 Unit T4 COOLING SPEED T5 COOLING SPEED Static WATTS AMPS WATTS AMPS NR Heating Temperature Rise Not Recommended NOTE The shaded area indicates ranges in excess of 1859 1 982 maximum external static pressure allowable when 1 T 27 7 7 heating For satisfactory operation external static pressure should not exceed 0 5 w c 06 1706 693 510 1 89 08 1588 705 s511 1618 BLOWER PERFORMANCE DATA HEATING SPEEDS THREE PHASE Uit LOW NMEDuM hh U Static 06 773 279 1 1094 398 180 6 1210 498 235 57 07 669 260 117 NR 942 33 165 73 1036 464 224 66 GPG1348090M43A Rise Range 45 75 Unit TT HEATING SPEED Stati mum 06 66 154 128 NH 86 220 175 NR 1 178 359 288 58 07 162 139 NR 70 23 185 NR 110 369 297 61 os ss 134 NR 698 26 189 1 057 538 309 65 GPG1360090M43A Rise Range 45 75 Unit Static 06 809 201 183 85 1185 362 305 58 1515 546 414 45 07
21. 739 207 186 93 1134 369 309 60 1477 552 418 46 08 703 218 196 97 1087 382 321 63 1422 562 423 48 GPG1360140M43A Rise Range 45 75 Unit LOW 1 Static 02 149 168 153 NR f 1384 322 274 NR 1730 506 389 60 06 809 201 183 NR 1185 362 305 NR 1515 546 414 69 07 739 207 186 NR 1134 369 309 NR 147 552 418 71 08 703 218 196 NR 1087 382 321 NR 1422 562 423 72 NR Heating Temperature Rise Not Recommended NOTE The shaded area indicates ranges in excess of maximum external static pressure allowable when heating For satisfactory operation external static pressure should not exceed 0 5 w c 23 BLOWER PERFORMANCE DATA COOLING SPEEDS THREE PHASE Unit HIGH Cooling Speed Static 06 1210 498 1004 235 942 363 1002 166 669 260 945 117 GPG1348 M43A Rise Range 45 75 Unit Static NOTUM 1 669 422 425 4 30 4 36 06 1400 493 3 1512 566 441 4 59 GPG1360 M43A COOLING SPEEDS Unit T4 Cooling Speed Static NR Heating Temperature Rise Not Recommended NOTE The shaded area indicates ranges in excess of maximum external static pressure allowable when heating For satisfactory operation external static pressure should not exceed 0 5 w c 24 IGNITION CONTROL DIAGNOSTIC
22. AND REFRIGERATION INSTITUTE AHRI MAY USE THIS INFORMATION ATTEMPTING TO INSTALL OR REPAIR THIS UNIT WITHOUT SUCH BACKGROUND MAY RESULT IN PRODUCT DAMAGE PERSONAL INJURY OR DEATH DANGER 52 PELIGRO CARBON MONOXIDE POISONING HAZARD Special Warning for Installation of Furnaces or Air Handling Units in Enclosed Areas such as Garages Utility Rooms or Parking Areas Carbon monoxide producing devices such as an automobile space heater gas water heater etc should not be operated in enclosed areas Such as unventilated garages utility rooms or parking areas because of the danger of carbon monoxide CO poisoning resulting from the exhaust emissions If a furnace or air handler is installed in an enclosed area such as a garage utility room or parking area and a carbon monoxide producing device is operated therein there must be adequate direct outside ventilation This ventilation is necessary to avoid the danger of CO poisoning which can occur if a carbon monoxide producing device continues to operate in the enclosed area Carbon monoxide emissions can be re circulated throughout the structure if the furnace or air handler is operating in any mode CO can cause serious illness including permanent brain damage or death B10259 216 WHEN INSTALLING THE UNIT ALL INSTALLATIONS For proper flame pattern within the heat exchanger and proper condensate drainage the unit must be mounted level The flue outlet hood mu
23. ARTS NEVER OPERATE UNIT WITHOUT AN AIR FILTER INSTALLED IN THE RETURN AIR SYSTEM Even though a return air filter is not supplied with this unit there must be a means of filtering all return air All units may be externally filtered Refer to the unit filter size chart in the appendix for filter size information Filters installed external to the unit should be sized in accordance with their manufacturer recommendations A throwaway filter must be sized for a maximum face velocity of 300 feet per minute Filter Installation Important When installing a filter the air flow arrows on the filter must point toward the circulator blower 10 VENTING NOTE Venting is self contained Do not modify or block FLUE Hoop INSTALLATION Install the exhaust flue hood and combustion air intake hood prior to operation of the unit To install the flue hood cover please refer to IO 653 included in the flue hood assembly box located in the blower compartment EXHAUST FLUE HOOD BUG SCREEN __ LOWER FLUE HOOD COMBUSTION AIR INTAKE Flue Hood and Bug Screen Installation CONDENSATE DRAIN CONDENSATE DRAIN CONNECTION A 3 4 NPT drain connection is supplied for condensate piping An external trap must be installed for proper condensate drainage NOTE Maximum torque is 10 in Ibs DRAIN CONNECTION UNIT 2 M
24. CH FLAME SENSOR OR FLAME ROLLOUT OPEN AUX LIMIT BAD SWITCH SWITCH AUX LIMIT OPEN 2 BLINKS PRESSURE SWITCH CHECK OPEN PRESSURE SWITCH 3 BLINKS PRESSURE SWITCH CLOSED CHECK WITHOUT INDUCER ON PRESSURE SWITCH 4 BLINKS OPEN LIMIT SWITCH MAIN LIMIT OPEN BAD SWITCH 5 BLINKS FALSE FLAME SENSED STICKING GAS VALVE 6 BLINKS COMPRESSOR 3 MIN COMP OUTPUT DELAY ANTI CYCLE TIMER 0140601233 REV A Wiring is subject to change Always refer to the wiring diagram on the unit for the most up to date wiring 28 PG13 48 60 1 WIRING DIAGRAM HIGH VOLTAGE WARNING DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS UNIT MULTIPLE POWER SOURCES MAY BE PRESENT FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE PERSONAL INJURY OR DEATH CH OPTIONAL CONNECTED AT L1 L2 NOTE 3 Be BR CH OPTIONAL POWER SUPPLY 208 230 1 60 SEE NOTE 6 Hus PU SdH PU W ALT HONEYWEL GAS VALVE GAS VALVE PU BL zo 3099 qgsnyn M a PUTO BL GR BL BL GV GV BHO 2 1 C RWG BL TO THERMOSTAT IGN 0140G01234 REVA Wiring is subject to change Always refer to the wiring diagram on the unit for
25. D SERVICER ONLY sscccssceeeseeeceeeeeeeeeeeeeeeneeeceeseeeesseeeeseeeesaseeeseeeeneeeesaeeessaneeesaeeesaeeeneeeseseeeeseeseeeeeenee 17 CLEANING FLUE PASSAGES QUALIFIED SERVICER ONLY s2 sccceseeeeeeeeseeesseeeeeseeeeeaeeesneeeeeseeeesueeesaeeeseeeseesaeeesueseseeesenaeeeseeeseees 17 Main BuRNER FLAME QUALIFIED SERVICER 17 GLEANING BURNERS Gevesciventesvivcchsvnnchnwanvidemcsuavasnactesadwosdasvdendenous 17 Accessories and Functional Parts eicere eed Se nee 18 SHEET METAL ACCESSORIES A EA S E E E E 18 ee 18 GENERAL INFORMATION Meer 18 m e 26 Unit DIMENSIONS ead en ee ecd 26 MininiurnClearancesS RR R M 35 Recommended Filter SIZes 5 teases IDE ere esp EI a ERI RR RR RRRRR SR 35 REPLACEMENT PARTS ORDERING PARTS When reporting shortages or damages or ordering repair parts give the complete unit model and serial numbers as stamped on the unit s nameplate Replacement parts for this appliance are available through your contractor or local distributor For the location of your nearest distributor consult the white business pages the yellow page section of the local telephone book or contact
26. FIELD INSTALLED CONTROL INTEGRATED IGNITION CONTROL WIRE CODE IGN IGNITOR B BLACK LS LIMIT SWITCH BL BLUE PL PLUG BR BROWN PS PRESSURE SWITCH G GREEN RS ROLLOUT SWITCH O ORANGE THC THERMOSTAT HEAT amp COOL PK PINK TRANS TRANSFORMER PU PURPLE VM VENT MOTOR R RED HPS HIGH PRESSURE SWITCH W WHITE Y YELLOW BL PK BLUE PINK HIGH NOTE 4 NOTES 1 REPLACEMENT WIRE MUST BE THE SAME SIZE AND TYPE OF INSULATION AS ORIGINAL USE COPPER CONDUCTOR ONLY 2 FOR 208 VOLT TRANSFORMER OPERATION MOVE BLACK WIRE FROM TERMINAL TERMINAL ON TRANSFORMER 3 CRANKCASE HEATER OPTIONAL 4 FOR DIFFERENT THAN FACTORY SPEED TAP CHANGE COOLING SPEED AT COOL TERMINAL CHANGE HEATING SPEED AT HEAT TERMINAL IIC 4 SPEED MOTOR 3 SPEED MOTOR B HIGH SPEED B HIGH SPEED BL MEDIUM HIGH SPEED BL MEDIUM SPEED Y MEDIUM LOW SPEED R LOW SPEED R LOW SPEED 5 ACCESSORY ECONOMIZER PLUG ADJACENT TO BLOWER HOUSING IN RETURN AIR COMPARMENT 6 USE COPPER WIRE 208 230 1 60 INSTALLER SERVICEMAN THC FIELD WIRING THE STATUS LIGHT ON THE FURNACE CONTROL MAY BE USED AS AGUIDE TO TROUBLESHOOTING THIS APPLIANCE STATUS LIGHT CODES ARE AS FOLLOWS STATUS LIGHT EQUIP STATUS CHECK oN OPERATION 2 STAGE COOLING WITH ECONOMIZER FF Ol NO POWER OR CHECK INPUT POWER INTERNAL CONTROL CHECK FUSE ON CONTROL FAULT REPLACE CONTROL Wa W 1 BLINK IGNITION FAILURE GAS FLOW OR GAS PRESSURE OPEN ROLLOUT GAS VALVE SWIT
27. G NOTE 3 CH ALS AUXILIARY LIMIT SWITCH a gt OEE t AANN COMP COMPRESSOR VOLTAGE 13 CM CONDENSER MOTOR OPTIONAL HIGH VOLTAGE T2 T3 K C CONTACTOR Cow C CH CRANKCASE HEATER FIELD WIRING T3 Ox EM EVAPORATOR MOTOR HIGH VOLTAGE L i F FUSE LOW VOLTAGE id FC CAPACITOR mese MED NOTE 4 FS FLAME SENSOR WIRE CODE t LY E d 2 GND EQUIPMENT GROUND t Li H E GV GAS VALVE RN AN IIC INTEGRATED IGNITION CONTROL 0 M 2 GR GREEN NA IGN IGNITOR DR ORANGE G 3 D LS LIMIT SWITCH Bic Pink PLE FEMALE PLUG CONNECTOR NOTE 2 PS PRESSURE SWITCH BB BED a 2 RS ROLLOUT SWITCH WA WATE wp cn FS FS HPS HIGH PRESSURE SWITCH BLUE RINK NOTES LS 1 REPLACEMENT WIRE MUST THE SAME SIZE AND TYPE OF L INSULATION AS ORIGINAL USE COPPER CONDUCTOR ONLY 5 RS 2 FOR 208 VOLT TRANSFORMER OPERATION MOVE BLACK WIRE j 3 FROM TERMINAL 3 TO TERMINAL Q ON TRANSFORMER 6 EE 3 CRANKCASE HEATER NOT SUPPLIED ON ALL UNITS 8 4 FOR DIFFERENT THAN FACTORY SPEED CHANGE COOLING ECON SPEED AT COOL TERMINAL IIC CHANGE HEATING SPEED AT HEAT 9 7 0 42 TERMINAL IIC Ps 3 SPEED MOTOR BK HIGH SPEED NOTE 5 BL MEDIUM SPEED OCA RD LOW SPEED 3 1 5 ACCESSORY ECONOMIZER PLUG ON SELECT MODELS ADJACENT Q v TO BLOWER HOUSING IN RETURN AIR COMPARTMENT TO TAER
28. ICING Condenser Coil Ignition Control For further information on the yearly inspection consult the Condenser Fan Blade Induced Draft Blower User Manual It is recommended that a qualified servicer Condenser Fan Motor Pressure Switch inspect and service the unit at least once each year Contactor Pressure Switch Hose Turn the unit on at the thermostat Wait a few minutes since Gas Manifold Transformer any dislodged dust will alter the normal flame appearance Evaporator Coil Flames should be predominantly blue and directed into the tubes They should not be yellow They should extend directly outward from the burner ports without curling downward floating or lifting off the ports Functional Parts List GENERAL INFORMATION 1 Refer to the description in Functional Parts List when ACCESSORIES AND FUNCTIONAL PARTS ordering any of the listed functional parts Be sure to provide the unit model and serial numbers with the order 2 Although only functional parts are shown all sheet metal parts doors etc may be ordered by description Additional accessories can be purchased to fit specific application 3 Parts are available from your distributor needs Parts and instructions are available from your distributor SHEET METAL ACCESSORIES 18 BLOWER PERFORMANCE DATA SINGLE PHASE PG1324045M41A Rise Range 30 60 Unit LOW MEDBUM HH Static WATTS AMPS RISE WATIS AMPS RISE WATIS AMPS RISE 0
29. IMMEDIATELY Back outlet pressure test screw outlet pressure boss out one turn counterclockwise not more than one turn 4 Attach a hose and manometer to the outlet pressure barb fitting Honeywell valve or outlet pressure boss White Rodgers valve 5 Turn ON the gas supply 13 Turn ON power and close thermostat R and W contacts to provide a call for heat Using a leak detection solution or soap suds check for leaks at outlet pressure boss plug Honeywell valve or screw White Rodgers valve Bubbles forming indicate a leak SHUT OFF GAS AND REPAIR ALL LEAKS IMMEDIATELY Measure the gas manifold pressure with burners firing Adjust manifold pressure using the Manifold Gas Pressure table shown below Manifold Gas Pressure Natural Gas Remove regulator cover screw from the outlet pressure regulator and turn screw clockwise to increase pressure or counterclockwise to decrease pressure Replace regulator cover screw 10 Turn OFF all electrical power and gas supply to the system 11 Remove the manometer hose from the hose barb fitting or outlet pressure boss 12 Replace outlet pressure tap a Honeywell VR8215 valve Remove the 1 8 NPT hose barb fitting from the outlet pressure tap Replace the outlet pressure boss plug and seal with a high quality thread sealer White Rodgers 36G22 valve Turn outlet pressure test screw in to seal pressure port clockwise 7 in lb minimum 13 Turn ON electrical pow
30. INDICATOR CHART Light Signal Referto Abnormal Heating or Cooling Operation Sections of this Manual Off Internal Control Failure 1 Flash External Lockout 2 Flashes Pressure Switch Stuck Open 3 Flashes Pressure Switch Stuck Closed 4 Flashes Thermal Protection Device Open 5 Flashes Flame Detected with Gas Valve Closed 6 Flashes Short Cycle Compressor Delay Cooling Only HEATING TIMING CHART 1 1 1 1 1 1 1 1 i i i i i 100 96 Circulator i i i i i Blower OFF i T i i 1 1 1 1 1 1 1 1 ON 1 1 1 1 1 1 1 1 Gas Valve i i i 1 1 1 1 1 1 1 1 i i 1 1 1 Igniter 5 1 1 1 1 1 1 1 1 Induced ON i Draft OFF 1 1 1 1 1 1 Blower i i i 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 ON i i i Thermostat i 1 1 1 1 1 1 1 Seconds 0 15 22 45 52 0 29 120 135 150 COOLING TIMING CHART Circulator ON Blower OFF Outdoor Fan ON and OFF Compressor ON Thermostat OFF Seconds 0 7 30 0 60 25 APPENDIX UNIT DIMENSIONS RETURN LARGE BLOWER ACCESS PANEL z 2 a 2 EVAPORATOR CONTROL PANEL ACCESS PANEL DIMENSION INCHES HOOD POWER WIRE ENTRANCE CONTROL WIRE ENTRANCE FLUE EXHAUST RETURN EXHAUST FLUE HOOD 3 4 NPT FEMALE SUPPLY GAS SUPPLY ENTRANCE CONDENSATE DRAIN CONNECTION
31. INIMUM FLEXIBLE 7 TUBING HOSE 3 MINIMUM OR PIPE t A POSITIVE LIQUID SEAL IS REQUIRED Drain Connection NORMAL SEQUENCES OF OPERATION HEATING This unit is equipped with an ignition control that automatically lights the main burner DO NOT attempt to light the main burners by any other method 1 Thermostat calls for heat The induced draft blower energizes for a 15 second pre purge 11 The spark igniter and gas valve energizes for 7 seconds NOTE The igniter produces a very intense electrical spark that ignites the gas The 30 second HEAT FAN ON delay time begins The unit delivers heat to the conditioned space until the thermostat is satisfied The gas valve deenergizes The induced draft blower continues operation for a 29 second post purge Ignition control begins timing the HEAT FAN OFF delay There is an adjustable HEAT FAN OFF delay of approximately 120 135 150 seconds factory set at 150 After the HEAT FAN OFF delay time has elapsed the blower will deenergize This allows any additional heat in the heat exchanger to be transferred to the conditioned space CooLiNG 1 Thermostat calls for cooling The compressor and outdoor fan are energized Approximately seven seconds later the indoor fan starts The unit will deliver cooling to the conditioned space until the thermostat is satisfied The compressor and outdoor fan will be de energized when the thermostat opens The indoor fan continues to r
32. INSTALLATION amp OPERATING INSTRUCTIONS for A GPG13 M SERIES W R410A SINGLE PACKAGE GAS ELECTRIC HEATING amp COOLING UNIT Affix this manual and Users Information Manual adjacent to the unit Liste This Forced Air Central Unit Design Complies With Requirements Embodied in The American National Standard National Standard of Canada Shown Below ANSIZ21 47 CSA 2 3 Central Furnaces A RECOGNIZE THIS SYMBOL AS A SAFETY PRECAUTION ATTENTION INSTALLING PERSONNEL Prior to installation thoroughly familiarize yourself with this Installation Manual Observe all safety warnings During installation or repair caution is to be observed It is your responsibility to install the product safely and to educate the customer on its safe use These installation instructions cover the outdoor i NOTE Please contact your distributor or installation of single package gas electric heating and our website for the applicable cooling units Specification Sheet or Technical Specification Sheet or Technical Manual Manual applicable to your model for information referred to in this manual regarding accessories Goodman Manufacturing Company L P IO 357A 5151 San Felipe Suite 500 Houston TX 77056 3 10 www goodmanmfg com pa 2009 2010 Goodman Manufacturing Company L P u a E B 3 ORDERING PARTS sstiscsce
33. MOSTAT 6 USE COOPER CONDUCTORS ONLY USE CLASS 2 WIRE 208 230 3 60 INSTALLER SERVICEMAN THERMOSTAT FIELD WIRING FT THE STATUS LIGHT ON THE FURNACE CONTROL MAY BE USED AS A GUIDE TO NO 2 STAGE GOOJNGWIHEOONCVMEER TROUBLESHOOTING THIS APPLIANCE STATUS LIGHT CODES ARE AS FOLLOWS ECONOMIZER CPTICN STATUS LIGHT EQUIP STATUS CHECK WH W Q ON NORMAL OPERATION cR O WH OFF NO POWER OR CHECK INPUT POWER GR 9 INTERNAL CONTROL CHECK FUSE ON CONTROL RD B FAULT REPLACE CONTROL RD R 1 BLINK IGNITION FAILURE GAS FLOW YL OR GAS PRESSURE PU OPEN ROLLOUT GAS VALVE BL SWITCH FLAME SENSOR YL 3 OR FLAME ROLLOUT OPEN AUX LIMIT BAD SWITCH BL SWITCH AUX LIMIT OPEN 2 BLINKS PRESSURE SWITCH CHECK OPEN PRESSURE SWITCH 3 BLINKS PRESSURE SWITCH CLOSED CHECK WITHOUT INDUCER ON PRESSURE SWITCH 4 BLINKS OPEN LIMIT SWITCH MAIN LIMIT OPEN BAD SWITCH 5 BLINKS FALSE FLAME SENSED STICKING GAS VALVE 6 BLINKS COMPRESSOR 3 MIN COMP OUTPUT DELAY ANTI CYCLE TIMER 0140G01001 REV A Wiring is subject to change Always refer to the wiring diagram on the unit for the most up to date wiring 32 GPG13 48 60 3 WIRING DIAGRAM HIGH VOLTAGE WARNING DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS UNIT MULTIPLE POWER SOURCES MAY BE PRESENT FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE PERSONAL INJURY OR DEATH
34. NCE IF AN ABNORMAL FLAME SHOULD DEVELOP At least once a year prior to or during the heating season make a visual check of the burner flames NOTE This will involve removing and reinstalling the heat exchanger door on the unit which is held by two screws If you are uncertain about your ability to do this contact a qualified servicer If a strong wind is blowing it may alter the airflow pattern within the unit enough that an inspection of the burner flames is not pos sible CLEANING BURNERS 1 Shut off electric power and gas supply to the unit 2 Remove the screws securing the manifold to the burner retention bracket Remove the manifold and rotate each burner counterclockwise to remove Burner Burner Bracket Manifold Manifold Assembly 3 Remove the burners 4 Use a bottle brush to clean burner insert and inside of the burners 5 Replace burners and manifold inspect the burner FUNCTIONAL PARTS assembly for proper seating of burners in retention slots 6 Reconnect electrical power and gas supply FUNCTIONAL PARTS Auxiliary Limit Switch Flame Roll out Switch Blower Housing Flame Sensor LABEL ALL WIRES PRIOR TO DISCONNECTION WHEN SERVICING CONTROLS Circulator Blower Motor Gas Orifice WIRING ERRORS CAN CAUSE IMPROPER AND DANGEROUS OPERATION Blower W heel Gas Valve Burner Heat Exchanger Compressor Igniter ALWAYS VERIFY PROPER OPERATION AFTER SERV
35. NG AND MOVING WHEN A CRANE IS USED PLACE THE UNIT IN AN ADEQUATE CABLE SLING Important If using bottom discharge with roof curb ductwork should be attached to the curb prior to installing the unit Ductwork dimen sions are shown in roof curb installation instructions Refer to the Roof Curb Installation Instructions for proper curb in stallation Curbing must be installed in compliance with the National Roofing Contractors Association Manual Lower unit carefully onto roof mounting curb While rigging unit center of gravity will cause condenser end to be lower than supply air end Rigging GAS PIPING IMPORTANT NOTE This unit is factory set to operate on natural gas at the altitudes shown on the rating plate To AVOID PROPERTY DAMAGE PERSONAL INJURY OR DEATH WHEN EITHER USING PROPANE GAS ALONE OR AT HIGHER ALTITUDES OBTAIN AND INSTALL THE PROPER CONVERSION KIT S FAILURE TO DO SO CAN RESULT IN UNSATISFACTORY OPERATION AND OR EQUIPMENT DAMAGE HiGH ALTITUDE KITS ARE FOR U S INSTALLATIONS ONLY AND ARE NOT APPROVED FOR USE IN CANADA The rating plate is stamped with the model number type of gas and gas input rating Make sure the unit is equipped to operate on the type of gas available Conversion to LP gas is permitted with the use of the factory authorized conversion kit LPT 03 LPT 00A may be used on models with AA revisions LPT 03 is compatible with both the
36. NTERIZED AND THE WATER SOURCE CLOSED IN THE EVENT THAT THE BUILDING MAY BE EXPOSED TO FREEZING TEMPERATURES AND WILL BE VACANT ANY HYDRONIC COIL UNITS SHOULD BE DRAINED AS WELL AND IN SUCH CASE ALTERNATIVE HEAT SOURCES SHOULD BE UTILIZED To AVOID PROPERTY DAMAGE PERSONAL INJURY OR DEATH DO NOT USE THIS UNIT IF ANY PART HAS BEEN UNDER WATER IMMEDIATELY CALL A QUALIFIED SERVICE TECHNICIAN TO INSPECT THE FURNACE AND TO REPLACE ANY PART OF THE CONTROL SYSTEM AND ANY GAS CONTROL HAVING BEEN UNDER WATER UNIT LOCATION THIS UNIT MUST NOT BE USED AS A CONSTRUCTION HEATER DURING THE FINISHING PHASES OF CONSTRUCTION ON A NEW STRUCTURE THIS TYPE OF USE MAY RESULT IN PREMATURE FAILURE OF THE UNIT DUE TO EXTREMELY LOW RETURN AIR TEMPERATURES AND EXPOSURE TO CORROSIVE OR VERY DIRTY ATMOSPHERES To PREVENT POSSIBLE EQUIPMENT DAMAGE PROPERTY DAMAGE PERSONAL INJURY OR DEATH THE FOLLOWING BULLET POINTS MUST BE OBSERVED d warnine HIGH VOLTAGE DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS UNIT MULTIPLE POWER SOURCES MA BE PRESENT FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE PERSONAL INJURY OR DEATH To PREVENT THE RISK OF PROPERTY DAMAGE PERSONAL INJURY OR DEATH DO NOT STORE COMBUSTIBLE MATERIALS OR USE GASOLINE OR OTHER FLAMMABLE LIQUIDS OR VAPORS IN THE VICINITY OF THIS APPLIANCE ONLY INDIVIDUALS MEETING AT A MINIMUM THE REQUIREMENTS OF AN ENTRY LEVEL TECHNICIAN AS SPECIFIED BY THE AIR CONDITIONING HEATING
37. OF GAS VALVE GROMMET Proper Piping Practice NOTE The unit gas supply entrance is factory sealed with plugs Keep plugs in place until gas supply is ready to be installed Once ready replace the plugs with the supplied grommets and install gas supply line Gas PiPING CHECKS TO PREVENT PROPERTY DAMAGE OR PERSONAL INJURY DUE TO FIRE THE FOLLOWING INSTRUCTIONS MUST BE PERFORMED REGARDING GAS CONNECTIONS AND PRESSURE TESTING THE UNIT AND ITS GAS CONNECTIONS MUST BE LEAK TESTED BEFORE PLACING IN OPERATION BECAUSE OF THE DANGER OF EXPLOSION OR FIRE NEVER USE A MATCH OR OPEN FLAME TO TEST FOR LEAKS NEVER EXCEED SPECIFIED PRESSURES FOR TESTING HIGHER PRESSURE MAY DAMAGE GAS VALVE AND CAUSE OVERFIRING WHICH MAY RESULT IN PREMATURE HEAT EXCHANGE FAILURE THIS UNIT AND ITS SHUT OFF VALVE MUST BE DISCONNECTED FROM THE GAS SUPPLY DURING ANY PRESSURE TESTING OF THAT SYSTEM AT TEST PRESSURES IN EXCESS OF 1 2 PSIG 3 48 THIS UNIT MUST BE ISOLATED FROM THE GAS SUPPLY SYSTEM BY CLOSING ITS MANUAL SHUT OFF VALVE DURING ANY PRESSURE TESTING OF THE GAS SUPPLY PIPING SYSTEM AT TEST PRESSURES EQUAL OR LESS THAN 1 2 PSIG 3 48 A WARNING To AVOID PROPERTY DAMAGE OR PERSONAL INJURY BE SURE THERE IS NO OPEN FLAME IN THE VICINITY DURING AIR BLEEDING There will be air in the gas supply line after testing for leaks on a new installation Therefore the air must be bled from the line by loosening the ground joint uni
38. RMER RD RED VM VENT MOTOR WH WHITE VMR VENT MOTOR RELAY YL YELLOW HPS HIGH PRESSURE SWITCH BL PK BLUE PINK NOTES G LS VMR 1 REPLACEMENT WIRE MUST BE THE SAME SIZE AND TYPE OF 5 INSULATION AS ORIGINAL USE COPPER CONDUCTOR ONLY ALS RS 2 FOR 208 VOLT TRANSFORMER OPERATION MOVE BLACK WIRE i OO FROM TERMINAL 3 TO TERMINAL 2 ON TRANSFORMER 8 CRANKCASE HEATER NOT SUPPLIED ON ALL UNITS 6 PS 4 FOR DIFFERENT THAN FACTORY SPEED TAP CHANGE COOLING TE oT SPEED AT MOTOR T4 AND T5 TERMINALS CHANGE HEATING SPEED AT MOTOR T1 T2 AND T3 TERMINALS 9 7X 0 12 5 Gi ine COOLING SPEED YELLOW WIRE HEATING SPEED WHITE WIRE s O 4 LOW SPEED T1 LOW SPEED T5 HIGH SPEED T2 MED SPEED NOTE OO HIGH SPEED PLF OC 5 ACCESSORY ECONOMIZER PLUG ON SELECT MODELS ADJACENT amp DOI TO BLOWER HOUSING IN RETURN AIR COMPARTMENT 6 USE COOPER CONDUCTORS ONLY TO THERMOSTAT USE CLASS 2 WIRE 7 L1 AND L2 ON ICC CONTROL IS 24V INPUT 208 230 3 60 INSTALLER SERVICEMAN THE STATUS LIGHT ON THE FURNACE CONTROL MAY BE USED AS AGUIDE TO TROUBLESHOOTING THIS APPLIANCE STATUS LIGHT CODES ARE AS FOLLOWS STATUS LIGHT EQUIP STATUS CHECK ON NORMAL OPERATION E OFF NO POWER OR CHECK INPUT POWER INTERNAL CONTROL CHECK FUSE ON CONTROL FAULT REPLACE CONTROL 1BLINK IGNITION FAILURE GAS FLOW OR GAS PRESSURE OPEN ROLLOUT GAS VALVE SWITCH FLAME SENSOR
39. Remove the 1 8 NPT hose barb fitting from the inlet pressure tap Replace the inlet pressure boss plug and 3 seal with a high quality thread sealer Pressure Regulator Outlet Pressure b White Rodgers 36G22 valve Adjustment Tap Turn inlet pressure test screw in to seal pressure port Under Cap Screw clockwise 7 in lb minimum 12 Retest for leaks If bubbles form SHUT DOWN GAS AND White Rodgers Model 36G22 REPAIR LEAKS IMMEDIATELY Pressure Regulator 13 Turn ON electrical power and gas supply to the system Inlet under cap screw 14 Turn valve switch ON Pressure Outlet Tap Gas MANIFOLD PRESSURE MEASUREMENT AND ADJUSTMENT ap NS Ay caution INLET a h OUTLET d TO PREVENT UNRELIABLE OPERATION OR EQUIPMENT DAMAGE THE INLET GAS SUPPLY PRESSURE MUST BE AS SPECIFIED ON THE UNIT RATING PLATE WITH ALL OTHER HOUSEHOLD GAS FIRED APPLIANCES Selector Inlet Pressure Tap OUTLET 4 OPERATING Gas Valve On Off Selector Switch Honeywell Model VR8215 Single Stage 1 Turn OFF gas to furnace at the manual gas shutoff valve HIGH VOLTAGE external to the furnace DISCONNECT ALL POWER BEFORE SERVICING OR 3 Inlet t lions BE PRESENT FAILURE TO DO SO MAY CA
40. TRUCTIONS IS NOT FOLLOWED EXACTLY A FIRE OR EXPLOSIONS MAY RESULT CAUSING PROPERTY DAMAGE PERSONAL INJURY OR LOSS OF LIFE DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE WHAT TO DO IF YOU SMELL GAS DO NOT TRY TO LIGHT ANY APPLIANCE DO NOT TOUCH ANY ELECTRICAL SWITCH DO NOT USE ANY PHONE IN YOUR BUILDING IMMEDIATELY CALL YOUR GAS SUPPLIER FROM A NEIGHBOR S PHONE FOLLOW THE GAS SUPPLIER S INSTRUCTIONS IF YOU CANNOT REACH YOUR GAS SUPPLIER CALL THE FIRE DEPARTMENT INSTALLATION AND SERVICE MUST BE PERFORMED BY A QUALIFIED INSTALLER SERVICE AGENCY OR THE GAS SUPPLIER SHOULD OVERHEATING OCCUR OR THE GAS SUPPLY FAIL TO SHUT OFF TURN OFF THE MANUAL GAS SHUTOFF VALVE EXTERNAL TO THE FURNACE BEFORE TURNING OFF THE ELECTRICAL SUPPLY THIS PRODUCT CONTAINS OR PRODUCES A CHEMICAL OR CHEMICALS WHICH MAY CAUSE SERIOUS ILLNESS OR DEATH AND WHICH ARE KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER BIRTH DEFECTS OR OTHER REPRODUCTIVE HARM HEATING UNIT SHOULD NOT BE UTILIZED WITHOUT REASONABLE ROUTINE INSPECTION MAINTENANCE AND SUPERVISION IF THE BUILDING IN WHICH ANY SUCH DEVICE IS LOCATED WILL BE VACANT CARE SHOULD BE TAKEN THAT SUCH DEVICE IS ROUTINELY INSPECTED MAINTAINED AND MONITORED IN THE EVENT THAT THE BUILDING MAYBE EXPOSED TO FREEZING TEMPERATURES AND WILL BE VACANT ALL WATER BEARING PIPES SHOULD BE DRAINED THE BUILDING SHOULD BE PROPERLY WI
41. USE PROPERTY disp d UE DAMAGE PERSONAL INJURY OR DEATH a Honeywell VR8215 Valve Remove the inlet pressure boss plug Install an 1 8 NPT hose barb fitting into the outlet pressure tap b White Rodgers 36G22 valve 2 Turn OFF all electrical power to the system INSTALLING THIS UNIT MULTIPLE POWER SOURCES MA uw This valve is shipped from the factory with the regulator preset see control label Consult the appliance rating plate to ensure burner manifold pres Back inlet pressure test screw inlet pressure boss out sure is as specified If another outlet pressure is required follow one turn counterclockwise not more than one turn these steps 4 Attach a hose and manometer to the outlet pressure barb 1 Turn OFF gas to furnace at the manual gas shutoff valve fitting Honeywell valve or inlet pressure boss White external to the furnace Rodgers valve 2 Turn OFF all electrical power to the system 5 Turn ON the gas supply 3 Outlet pressure tap connections 6 Turn On power and close thermostat R and W contacts a Honeywell VR8215 valve to provide a call for heat Remove the outlet pressure boss plug Install 1 8 7 Using a leak detection solution or soap suds check for NPT hose barb fitting into the outlet pressure tap leaks at outlet pressure boss plug Honeywell valve or b White Rodgers 36G22 valve screw White Rodgers valve Bubbles forming indicate a leak SHUT OFF GAS AND REPAIR ALL LEAKS
42. V A Wiring is subject to change Always refer to the wiring diagram on the unit for the most up to date wiring 30 GPG13 36 3 WIRING DIAGRAM HIGH VOLTAGE WARNING DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS UNIT MULTIPLE POWER SOURCES MAY BE PRESENT FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE PERSONAL INJURY OR DEATH CH OPTIONAL BK CH OPTIONAL CONNECTED AT L1 BK SEE NOTE 3 POWER SUPPLY 208 230 3 60 SEE NOTE 6 BK X NOTE 2 3 SPEED MOTOR MB BR BL PU HH f NOTE 5 PLF W R ALT HONEYWELL GAS VALVE GAS VALVE v BL PU GV BLO YY2 CR YIW 1 1 1 1 1 1 TOTHERMOSTAT R 1002 O3snNn IGN RD 0140G01001 REV A Wiring is subject to change Always refer to the wiring diagram on the unit for the most up to date wiring 31 GPG13 36 3 WIRING DIAGRAM HIGH VOLTAGE DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS UNIT MULTIPLE POWER SOURCES MAY BE PRESENT FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE PERSONAL INJURY OR DEATH L1 SUPPLY VOLTAGE L2 L3 la 2085230 360 COMPONENT LEGEND FACTORY WIRIN
43. at exchanger door on the side of the unit by removing screws 5 This unit is equipped with an ignition device which automatically lights the main burner DO NOT try to light burner by any other method 6 Move the gas control valve switch to the OFF position Do not force 7 Wait five minutes to clear out any gas Smell for gas including near the ground This is important because some types of gas are heavier than air If you have waited five minutes and you do smell gas immediately follow the warnings on page 3 of this manual If having waited for five minutes and no gas smell is noted move the gas control valve switch to the ON position Replace the heat exchanger door on the side of the unit 10 Open the manual gas valve external to the unit 11 Turn on the electrical power supply to the unit 12 Set the thermostat to desired setting 9 INLET gt OUTLET Gas Valve On Off Selector Switch White Rodgers 36G22 Pressure Regulator under cap screw Outlet Pressure Tap Inlet Pressure Tap i b OUTLET INLET gt Gas Valve On Off Selector Switch Honeywell Model VR8215 Single Stage ly And Manifold Check Gas supply pressure and manifold pressure with the burners operating must be as specified on the rating plate Gas Su
44. at the ignition control board Both heat speed and cool speed terminals are supplied on the board along with two unused motor lead terminals Some models are equipped with X 13 motors X 13 motors are constant torque motors with very low power consumption This motor is energized by 24V Adjust the CFM for the unit by changing the 24V low voltage leads to the speed terminal block on the motor Heating White Lead T1 Low Speed T2 Medium Speed T3 High Speed Cooling Yellow Lead T4 Low Speed T5 High Speed NOTE Heating airflow must be adjusted to provide the tempera ture rise shown on rating plate Limit Check Check limit control operation after 15 minutes of operation by blocking the return air grille s 1 After several minutes the main burners must go OFF Blower will continue to run Remove air restrictions and main burners will relight after a cool down period of a few minutes 2 Adjust the thermostat setting below room temperature To ensure the unit is properly charged for the intended 1 Main burners must go OFF application check the unit refrigerant superheat at the 2 Circulating Air Blower will continue to run for 120 135 or compressor The refrigerant superheat is a function of outdoor 150 seconds depending on the setting ambient temperature and return air temperature of the conditioned space It is the installing contractors responsibility to ensure the proper refrigerant superheat at the compressor is
45. cal codes with the National Electrical Code ANSI NFPA No 70 and or the CSA C22 1 Electrical Code Ensure low voltage connections are waterproof A WARNING To AVOID THE RISK OF ELECTRICAL SHOCK WIRING TO THE UNIT MUST BE POLARIZED AND GROUNDED A caution To AVOID PROPERTY DAMAGE OR PERSONAL INJURY DUE TO FIRE USE ONLY COPPER CONDUCTORS O PREVENT IMPROPER AND DANGEROUS OPERATION DUE TO WIRING ERRORS LABEL ALL WIRES PRIOR TO DISCONNECTION WHEN SERVICING CONTROLS VERIFY PROPER OPERATION AFTER SERVICING For unit protection use a time delay fuse or HACR circuit breaker that is in excess of the circuit ampacity but less than or equal to the maximum overcurrent protection device DO NOT EXCEED THE MAXIMUM OVERCURRENT DEVICE SIZE SHOWN ON UNIT DATA PLATE All line voltage connections must be made through weatherproof fittings All exterior power supply and ground wiring must be in approved weatherproof conduit Low voltage wiring from the unit control panel to the thermostat requires coded cable See below for ground level and rooftop wiring NoteJunction box location shown is optional and is for illustration purposes only JUNCTION Electrical Power Routed Through Bottom of Unit Typical Electrical Wiring Unit Voltage Unit VOLTAGE The unit transformer is factory connected for 230V operation If the unit is to operate on 208V reconnect the transformer primary lead as shown on the unit w
46. d CABINET FINISH MAINTENANCE Use a fine grade automotive wax on the cabinet finish to maintain the finish s original high luster This is especially important in installations with extended periods of direct sunlight CLEAN OursipE QUALIFIED SERVICER ONLY The coil with the outside air flowing over it should be inspected annually and cleaned as frequently as necessary to keep the finned areas free of lint hair and debris ConDENSER EVAPORATOR AND INDUCED DRAFT Motors Bearings on the air circulating blower motor condenser motor and the combustion fan motor are permanently lubricated No additional oiling is required FLAME SENSOR QUALIFIED SERVICER ONLY A drop in the flame current can be caused by a nearly invisible coating on the flame sensor This coating created by the fuel or combustion air supply can be removed by carefully cleaning the flame sensor with steel wool NOTE After cleaning the microamp signal should be stable and in the range of 4 6 microamps DC Flame _7 Sensor Flame Sensor FLuE PassaGes QUALIFIED SERVICER ONLY At the start of each heating season inspect and if necessary clean the unit flue passage CLEANING FLUE PAssAcEs QUALIFIED SERVICER ONLY 1 Shut off electric power and gas supply to the unit 2 Remove burner assembly by disconnecting the gas line and removing the manifold bracket from the partition panel 3 R
47. d 1 545 1 654 NOTE The shaded area indicates ranges in excess of 1 506 1 610 maximum external static pressure allowable when 1 448 1 545 heating For satisfactory operation external static 1 400 1 512 pressure should not exceed 0 5 w c 1 341 1 433 1289 1 392 21 BLOWER PERFORMANCE DATA SINGLE PHASE Um TI HEATING SPEED Static os 1000 178 1 69 1347 ae 278 51 164 520 40 NR 05 eo 201 t8 1186 32 305 58 1515 546 414 45 739 20 186 NR i13 39 309 60 i147 552 418 46 os 70s 218 196 NR 392 321 63 1402 962 428 48 Unit Static 06 1706 693 510 1 89 08 1588 705 511 1 18 PG1360115M414A Rise Range 45 75 Unit T1 HEATING SPEED T2 HEATING SPEED T3 HEATING SPEED Static WATTS AMPS RISE WATTS AMPS RISE WATTS AMPS RISE 1 125 1 466 1 780 1 049 1 730 64 NR 1291 341 283 66 1608 526 403 53 75 NR 1237 o 290 69 1568 532 412 54 06 809 201 183 NR 1185 362 305 72 1515 546 414 5 07 739 207 186 NR 1134 369 309 NH 1477 552 418 58 08 709 218 196 NR 1 087 382 321 NR 1 422 562 423 6o Unit Static 06 170 693 510 1789 772 565 1588 705 511 1618 732 529 PG1360140M41A Rise Range 45 75 Unit TTHEATING SPEED Static 02 10
48. damper motorized fresh air damper to become blocked by snow or debris In some climates or locations it may be necessary to elevate the unit to avoid these problems When the unit is heating the temperature of the return air entering the unit must be between 50 F and 100 F GROUND LEVEL INSTALLATIONS ONLY When the unit is installed on the ground adjacent to the building a level concrete or equal base is recommended Prepare a base that is 3 larger than the package unit footprint and a minimum of 3 thick The base should also be located where no runoff of water from higher ground can collect in the unit Roor CuRB1NSTALLATIONS ONLY Sufficient structural support must be determined prior to locating and mounting the curb and package unit Ductwork must be constructed using industry guidelines The duct work must be placed into the roof curb before mounting the package unit Curb insulation cant strips flashing and general roofing material are furnished by the contractor Outside Slab Installation RoorroP INSTALLATIONS ONLY NOTE To ensure proper condensate drainage unit must be installed in a level position To avoid possible property damage or personal injury the roof must have sufficient structural strength to carry the weight of the unit s and snow or water loads as requ
49. ed for the C F M and external static pressure rating of the unit Ductwork should be designed in accordance with the recommended methods of Air Conditioning Contractors of America Manual D Residential or Manual Q Commercial All ductwork exposed to the outdoors must include a weatherproof barrier and adequate insulation A duct system should be installed in accordance with Standards of the National Board of Fire Underwriters for the Installation of Air Conditioning Warm Air Heating and Ventilating Systems Pamphlets No 90A and 90B The supply duct from the unit through a wall may be installed without clearance However minimum unit clearances as shown in the appendix must be maintained The supply duct should be provided with an access panel large enough to inspect the air chamber downstream of the heat exchanger A cover should be tightly attached to prevent air leaks For duct flange dimensions on the unit refer to the Unit Dimension illustration in the appendix For down discharge applications the ductwork should be attached to the roof curb prior to installing the unit Ductwork dimensions are shown in the roof curb installation manual If desired supply and return duct connections to the unit may be made with flexible connections to reduce possible unit operating sound transmission FILTERS To PREVENT PROPERTY DAMAGE DUE TO FIRE AND LOSS OF EQUIPMENT EFFICIENCY OR EQUIPMENT DAMAGE DUE TO DUST AND LINT BUILD UP ON INTERNAL P
50. emove the flue from the induced draft blower and the collector box cover from the partition panel 4 The primary heat exchanger tubes can be cleaned using a round wire brush attached to a length of high grade stainless steel cable such as drain cleanout cable Attach a variable speed reversible drill to the other end of the spring cable Slowly rotate the cable with the drill and insert it into one of the primary heat exchanger tubes While reversing the drill work the cable in and out several times to obtain sufficient cleaning Use a large cable for the large tube and then repeat the operation with a small cable for the smaller tube Repeat for each tube 5 When all heat exchanger tubes have been cleaned replace the parts in the reverse order in which they were removed 6 To reduce the chances of repeated fouling of the heat exchanger perform the steps listed in Startup Adjustments and Checks Main Burner FLAME QUALIFIED SERVICER ONLY Flames should be stable soft and blue dust may cause orange tips but must not be yellow The flames must extend directly outward from the burner without curling floating or lifting off Check the burner flames for 1 Good adjustment 2 Stable soft and blue 3 Not curling floating or lifting off Burner Flame To AVOID PERSONAL INJURY OR DEATH DUE TO ELECTRIC SHOCK DO NOT REMOVE ANY INTERNAL COMPARTMENT COVERS OR ATTEMPT ANY ADJUSTMENT CONTACT A QUALIFIED SERVICER AT O
51. er and gas supply to the system 14 Close thermostat contacts to provide a call for heat 15 Retest for leaks If bubbles form SHUT OFF GAS AND REPAIR ALLLEAKS IMMEDIATELY Gas Input Natural Gas Only Check To measure the gas input use a gas meter and proceed as follows 1 Turn off gas supply to all other appliances except the unit 2 With the unit operating time the smallest dial on the meter for one complete revolution If this is a 2 cubic foot dial divide the seconds by 2 if itis a 1 cubic foot dial use the seconds as is This gives the seconds per cubic foot of gas being delivered to the unit 3 INPUT GAS HTG VALUE 3600 SEC PER CUBIC FOOT Example Natural gas with a heating value of 1000 BTU per cubic foot and 34 seconds per cubic foot as determined by Step 2 then Input 1000 x 3600 34 106 000 BTU per Hour NOTE BTU content of the gas should be obtained from the gas supplier This measured input must not be greater than shown on the unit rating plate 4 Relight all other appliances turned off in step 1 Be sure all pilot burners are operating Main Burner Flame Check Flames should be stable soft and blue dust may cause orange tips but they must not be yellow and extending directly outward from the burner without curling floating or lifting off 14 Temperature Rise Check Check the temperature rise through the unit by placing thermometers in supply and return air registers as close to the u
52. f damage is found a request for inspection by carrier agent should be made in writing immediately Carefully inspect the unit for damage including damage to the cabinetry Any bolts or screws which may have loosened in transit must be retightened In the event of damage the receiver should 1 Make notation on delivery receipt of any visible damage to shipment or container 2 Notify carrier promptly and request an inspection 3 In case of concealed damage carrier should be notified as soon as possible preferably within 5 days 4 File the claim with the following supporting documents Original Bill of Lading certified copy or indemnity bond Original paid freight bill or indemnity in lieu thereof c Original invoice or certified copy thereof showing trade and other discounts or reductions d Copy of the inspection report issued by carrier representative at the time damage is reported to the carrier The carrier is responsible for making prompt inspection of damage and for a thorough investigation of each claim The distributor or manufacturer will not accept claims from dealers for transportation damage on NOTE When inspecting the unit for transportation damage remove all packaging materials Recycle or dispose of the packaging ma terial according to local codes RIGGING DETAILS To PREVENT PROPERTY DAMAGE THE UNIT SHOULD REMAIN IN AN UPRIGHT POSITION DURING ALL RIGGING AND MOVING OPERATIONS TO FACILITATE LIFTI
53. ired by local codes Consult a structural engineer to determine the weight capabilities of the roof EV BERS LEEW CSA lt NS SEA 2555 ES CIT E SS RRS GENERAL INFORMATION HS QW To PREVENT PROPERTY DAMAGE PERSONAL INJURY OR DEATH DUE TO FIRE EXPLOSIONS SMOKE SOOT CONDENSATION ELECTRIC SHOCK OR CARBON MONOXIDE THIS UNIT MUST BE PROPERLY INSTALLED REPAIRED OPERATED AND MAINTAINED This unit is approved for outdoor installation ONLY To assure Roof Curb Installation Rooftop Installation that your unit operates safely and efficiently it must be installed RAR lass Vinea or Class B covering material or in their absence with the latest edition of the National Fuel Gas To avoid possible personal injury a safe flat surface for Code NFPA54 ANSI Z223 1 and National Standard of Canada service personnel should be provided CAN CSA B149 Installation Codes The heating and cooling capacities of the unit should be greater than or equal to the design heating and cooling loads of the area to be conditioned The loads should be calculated by an approved method or in accordance with A S H R A E Guide or Manual J Load Calculations published by the Air Conditioning Contractors of America Obtain from American National Standards Institute 1430 Broadway New York NY 10018 TRANSPORTATION DAMAGE Check the carton upon arrival for external damage I
54. iring diagram Heat ANTICIPATOR SETTING The heat anticipator is to be set by measuring the load amperage at the circuit Follow the instructions provided by the thermostat for more details Typical Thermostat and Unit 24 V Wiring Hookup CIRCULATING AIR AND FILTERS AIRFLOW CONVERSION Units can easily be converted from horizontal to down discharge airflow delivery In down discharge or high static installations the installer should measure the total external static and review the blower performance charts before performing the installation In some installations it will be necessary to change the blower speed to provide proper air flow Horizontal Air Flow Applies to 3 phase models Single phase models are shipped without horizontal duct covers If needed these kits may be ordered through Goodman s Service Parts department Remove supply and return duct covers which are attached to the unit as shown below Remove these covers for horizontal duct applications 1 Remove these panels for downflow duct applications Duct Cover Installation Down Discharge Applications Cut insulation around bottom openings and remove panels from the bottom of the unit saving the screws holding the panels in place NOTE Single phase models require installation of horizontal duct kit 20464501PDGK medium chassis and 20464502PDGK large chassis Ductwork Duct systems and register sizes must be properly design
55. mportant If you have to frequently reset your gas electric package unit it means that a problem exists that should be corrected Contact a qualified servicer for further information Pressure Switch Stuck Open A pressure switch stuck open can be caused by a faulty pressure switch faulty wiring a disconnected or damaged hose a blocked or restricted flue or a faulty induced draft blower If the control senses an open pressure switch during the pre purge cycle the induced draft blower only will be energized If the pressure switch opens after ignition has begun the gas valve is de energized the circulator blower heat off cycle begins and the induced draft blower remains on The diagnostic fault code is two flashes Pressure Switch Stuck Closed A stuck closed pressure switch can be caused by a faulty pressure switch or faulty wiring If the control encounters a pressure switch stuck closed the induced draft blower remains off The diagnostic LED code for this fault is three 3 flashes Open Thermal Protection Device If the primary limit switch opens the gas valve is immediately de energized the induced draft and air circulating blowers are energized The induced draft and air circulator blowers remain energized until the limit switch recloses The diagnostic fault code for an open limit is four 4 flashes A primary limit will open due to excessive supply air temperatures This can be caused by a dirty filter excessive duct
56. n attempts If flame is not established within the seven 7 second trial for The compressor includes components which are designed to protect the compressor against abnormal operating conditions ignition the gas valve is de energized 15 second inter purge A warnine cycle is completed and ignition is reattempted The control To PREVENT PERSONAL INJURY OR DEATH ALWAYS DISCONNECT ELECTRICA will repeat this routine three times if a measurable combustion POWER BEFORE INSPECTING OR SERVICING THE UNIT ALL COMPRESSOR is not established The control will then shut off the induced PROTECTION DEVICES RESET AUTOMATICALLY ENERGIZING THE CONTACTOR draft blower and go into a lockout state AND OUTDOOR FAN If flame is established but lost the control will energize the circulator blower at the heat speed and then begin a new ignition Cooling Refrigerant Chargin sequence If flame is established then lost on subsequent Check unit charge before putting the cooling section into full attempts the control will recycle for four 4 consecutive operation The unit is factory charged with R 410A for nominal ignition attempts five attempts total before locking out air flow and static pressure conditions The unit has a piston flowrator expansion device 15 The diagnostic fault code is 1 flash for a lockout due to failed ignition attempts or flame dropouts The integrated control will automatically reset after one hour or it can be rese
57. nd to this section for an explanation Unit Shutdown Remove the control box access panel and note the number of 1 Set the thermostat to lowest setting diagnostic LED flashes Refer to Diagnostic Indicator Chart 2 Turn off the electrical power supply to the unit for an interpretation of the signal and to this section for an 3 Remove the heat exchanger door on the side of the unit by explanation removing screws 4 Move the gas control valve switch to the OFF position Do not force Internal Control Failure ABNORMAL OPERATION HEATING 5 Close manual gas shutoff valve external to the unit ANE 6 Replace the heat exchanger door on the unit If the integrated ignition control in this unit encounters an 7 If cooling and or air circulation will be desired turn ON the fault EM 90 nio a ERI ocr oul ang turn ins electrical power diagnostic LED If diagnostic LED indicates an internal fault check power supply to unit for proper voltage check all fuses CooLING STARTUP circuit breakers and wiring Disconnect electric power for five NOTE Check all manual reset limit controls in heating circuit if cooling mode does not operate Compressor Protection Devices External Lockout An external lockout occurs if the integrated ignition control determines that a measurable combustion cannot be established within three 3 consecutive ignitio
58. nit as possible Thermometers must not be able to sample temperature directly from the unit heat exchangers or false readings could be obtained 1 All registers must be open all duct dampers must be in their final fully or partially open position and the unit operated for 15 minutes before taking readings 2 The temperature rise must be within the range specified on the rating plate NOTE Air temperature rise is the temperature difference between supply and return air With a properly designed system the proper amount of temperature rise will normally be obtained when the unit is operated at rated input with the recommended blower speed If the correct amount of temperature rise is not obtained it may be necessary to change the blower speed A higher blower speed will lower the temperature rise A slower blower speed will increase the temperature rise NOTE Blower speed MUST be set to give the correct air tempera ture rise through the unit as marked on the rating plate External Static Pressure Check The total external static pressure must be checked on this unit to determine if the airflow is proper Blower Speed Adjustments To AVOID PERSONAL INJURY OR DEATH DUE TO ELECTRIC SHOCK REMOVE ELECTRICAL POWER FROM THE UNIT BEFORE CHANGING SPEED TAPS ON THE BLOWER MOTOR Refer to the wiring diagram in the appendix to verify speed tap settings For models equipped with PSC type motors blower speeds are to be changed
59. on until pure gas is expelled Tighten union and wait for five minutes until all gas has been dissipated in the air Be certain there is no open flame in the vicinity during air bleeding procedure The unit is placed in operation by closing the main electrical disconnect switch for the unit PROPANE GAS INSTALLATIONS d WARNING To AVOID PROPERTY DAMAGE PERSONAL INJURY OR DEATH DUE TO FIRE OR EXPLOSION CAUSED BY A PROPANE GAS LEAK INSTALL A GAS DETECTING WARNING DEVICE SINCE RUST CAN REDUCE THE LEVEL OF ODORANT IN PROPANE GAS A GAS DETECTING WARNING DEVICE IS THE ONLY RELIABLE WAY TO DETECT A PROPANE GAS LEAK CONTACT A LOCAL PROPANE GAS SUPPLIER ABOUT INSTALLING A GAS DETECTING WARNING DEVICE IMPORTANT NOTE Propane gas conversion kits must be installed to convert units to propane gas All propane gas equipment must conform to the safety standards of the National Board of Fire Underwriters See NBFU Manual 58 For satisfactory operation propane gas supply pressure must be within 9 7 10 3 inches W C at the manifold with all gas appliances in operation Maintaining proper gas pressure depends on three main factors 1 Vaporization rate which depends on a temperature of the liquid and b wetted surface area of the container or containers Proper pressure regulation 3 Pressure drop in lines between regulators and between second stage regulator and the appliance Pipe size required will depend on length of pi
60. pe run and total load of all appliances m TANKS AND PIPING Complete information regarding tank sizing for vaporization recommended regulator settings and pipe sizing is available from most regulator manufacturers and propane gas suppliers Since propane gas will quickly dissolve white lead or most standard commercial compounds special pipe dope must be used Shellac base compounds resistant to the actions of liquefied petroleum gases such as Gasolac Stalactic Clyde s or John Crane are satisfactory See below for typical propane gas piping 5 to 15 PSIG 20 PSIG Max First Stage Regulator Continuous 11 W C 200 PSIG Second Stage Maximum Regulato Typical Propane Gas Piping Sizing Between First and Second Stage Regulator Maximum Propane Capacities listed are based on 1 PSIG Pressure Drop at 10 PSIG Setting Capacities in 1 000 BTU HR PIPE OR TUBING LENGTH FEET NOMINAL PIPE SIZE SCHEDULE 40 TUBING SIZE O D TYPEL To convert to Capacities at 15 PSIG Settings Multiply by 1 130 To convert to Capacities at 5 PSIG Settings Multiply by 0 879 Sizing Between Single or Second Stage Regulator and Appliance Maximum Propane Capacities Listed are Based on 1 2 W C Pressure Drop at 11 W C Setting Capacities in 1 000 BTU HR TUBING TUBING SIZE TYPE L NOMINAL PIPE SIZE LENGTH
61. plete its short cycle delay time MAINTENANCE Awarnine HIGH VOLTAGE DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS UNIT MULTIPLE POWER SOURCES MA BE PRESENT FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE PERSONAL INJURY OR DEATH Have the gas heating section of the unit checked at least once a year before the heating season begins to be sure that the combustion air inlet and flue outlet hoods are not blocked by debris which would prevent adequate combustion air and a properly operating vent system FiLTER REPLACEMENT OR CLEANING A return air filter is not supplied with this unit however there must be a means of filtering all of the return air The filter s may be located in the return air duct s or return air filter grille s Consult with your installing dealer for the actual location of the return air filter s for your unit Dirty filters are the most common cause of inadequate heating or cooling performance Filter inspection should be made at least every two months more often if necessary because of local conditions and usage Dirty throwaway filters should be discarded and replaced with a new clean filter Dirty permanent filters should be washed with water thoroughly dried and sprayed with a filter adhesive before being reinstalled Filter adhesives may be found at many hardware stores Permanent filters should last several years However should one become torn or uncleanable it should be replace
62. propane gas piping from the meter tank to the unit When sizing a trunk line include all appliances on that line that could be operated simultaneously The rating plate is stamped with the model number type of gas and gas input rating Make sure the unit is equipped to operate on the type of gas available The gas line installation must comply with local codes or in the absence of local codes with the latest edition of the National Fuel Gas Code NFPA 54 ANSI Z223 1 Natural Gas Connection Natural Gas Capacity of Pipe in Cubic Feet of Gas Per Hour CFH Length of Nominal Black Pipe Size inches ipe i va 3 1 1 t4 1 12 92 190 350 730 1100 980 63 56 670 5 4 63 56 50 1 195 400 7 0 4e 180 560 43 90 170 350 40 160 320 100 460 Pressure 50 PSIG or less and Pressure Drop of 0 3 W C Based on 0 60 Specific Gravity Gas 20 60 80 90 100 Alo o co ojo BTUH Furnace Input Heating Value of Gas BTU Cubic Foot Refer to the Proper Piping Practice drawing for the general layout at the unit The following rules apply 1 Use black iron pipe and fittings for the supply piping The use of a flex connector and or copper piping is permitted as long as it is in agreement with local codes 2 Use pipe joint compound on male threads only Pipe joint compound must be resistant to the action of the f
63. rence All of our systems are designed and manufactured with the same high quality standards regardless of size or efficiency We have designed these units to significantly reduce the most frequent causes of product failure They are simple to service and forgiving to operate We use quality materials and components Finally every unit is run tested before it leaves the factory That s why we know There s No Better Quality Visit our website at www goodmanmfg com for information on Products Parts Warranties Contractor Programs and Training Customer Services Financing Options 2009 2010 Goodman Manufacturing Company L P 36
64. st be at least 12 inches from any opening through which flue gases could enter a building and at least three feet above any forced air inlet located within ten feet The economizer manual fresh air intake motorized fresh air intake and combustion air inlet mounted on the unit are not affected by this restriction To avoid possible corrosion of the heat exchanger do not locate the unit in an area where the outdoor air i e combustion air for the unit will be frequently contaminated by compounds containing chlorine or fluorine Common sources of such compounds include swimming pool chemicals and chlorine bleaches paint stripper adhesives paints varnishes sealers waxes which are not yet dried and solvents used during construction and remodeling Various commercial and industrial processes may also be sources of chlorine fluorine compounds To avoid possible illness or death of the building occupants do NOT locate outside air intake device economizer manual fresh air intake motorized fresh air intake too close to an exhaust outlet gas vent termination or plumbing vent outlet For specific distances required consult local codes Allow minimum clearances from the enclosure for fire protection proper operation and service access see appendix These clearances must be permanently maintained The combustion air inlet and flue outlet hoods on the unit must never be obstructed If used do not allow the economizer manual fresh air
65. static insufficient air flow or a faulty limit Check filters total external duct static blower motor blower motor speed tap see wiring diagram and limit This limit will automatically reset once the temperature falls below a preset level 16 Flame Detected with Gas Valve Closed If flame is detected with the gas valve de energized the combustion and air circulator blowers are energized The diagnostic fault code is five 5 flashes for this condition The control can be reset by removing the power supply to the unit or it will automatically reset after one hour Miswiring is the probable cause for this fault ABNORMAL OPERATION COOLING Short Cycle Compressor Delay The automatic ignition control has a built in feature that prevents damage to the compressor in short cycling situations In the event of intermittent power losses or intermittent thermostat operation the ignition control will delay output to the compressor contactor for three minutes from the time power is restored Compressor is off a total of three minutes The diagnostic LED will flash six 6 times to indicate the compressor contactor output is being delayed NOTE Some electronic thermostats also have a built in compressor short cycle timer that may be longer than the three minute delay given above If you are using an electronic thermostat and the compressor has not started after three minutes wait an additional five minutes to allow the thermostat to com
66. t by removing the thermostat signal or disconnecting the electrical power supply for over five seconds If the diagnostic LED indicates an external lockout perform the following checks e Check the supply and manifold pressures Check the gas orifices for debris Check gas valve for proper operation e Check secondary limit A dirty filter excessive duct static insufficient air flow a faulty limit or a failed circulator blower can cause this limit to open Check filters total external duct static circulator blower motor blower motor speed tap see wiring diagram and limit An interruption in electrical power during a heating cycle may also cause the auxiliary limit to open The automatic reset secondary limit is located on top of the circulator blower assembly e Check rollout limit If the burner flames are not properly drawn into the heat exchanger the flame rollout protection device will open Possible causes are restricted or blocked flue passages blocked or cracked heat exchanger a failed induced draft blower or insufficient combustion air The rollout protection device is a manual reset limit located on the burner bracket The cause of the flame rollout must be determined and corrected before resetting the limit Check flame sensor A drop in flame signal can be caused by nearly invisible coating on the sensor Remove the sensor and carefully clean with steel wool Check wiring Check wiring for opens shorts and miswiring I
67. uauccsutaaveuaauccadtucecuactastacesuoasutaavauadeuacesttacsedeasdsaactbavecuadsuaceuauct auda NK CBE guae TS DR VERRE 3 EruViucinrmme 3 IMPORTANT NOTE ro THE OWNER REGARDING PRODUCT WARRANTY eene ggg gg nananana nanana 3 DIE Pre Mel EE 4 ALL INSTALEATIONS savnccetacscicdsccseducanssceecvadbsancectcdanscaiacteacieoansdasuccesdscesdzasanseasianassdacvnacdscccansanssnaccenaadavascasdaccoaissescssaadseasduecssacianends 4 GROUND LEVEL INSTALLATIONS ONLY 4 ROOFTOP INSTALLATIONS ONLY 4 RR SERA RR RR NR RR EDS 5 ROOF CURB INSTALLATIONS ONLY nnn nnns snas asas aga sa asas asa SMS S SESS SES NARRA RANA RANA 5 General 2 2 A E E E S 5 TRANSPORTA ON Bp Yee
68. uel used 3 Use ground joint unions 4 Install a drip leg to trap dirt and moisture before it can enter the gas valve The drip leg must be a minimum of three inches long 5 Usetwo pipe wrenches when making connection to the gas valve to keep it from turning 6 Install a manual shut off valve in a convenient location within six feet of unit between the meter and the unit 7 Tighten all joints securely 8 The unit must be connected to the building piping by one of the following methods Rigid metallic pipe and fittings Semirigid metallic tubing and metallic fittings Aluminum alloy tubing must not be used in exterior locations Listed gas appliance connectors used in accordance with the terms of their listing that are completely in the same room as the equipment n the prior two methods above the connector or tubing must be protected from physical and thermal damage Aluminum alloy tubing and connectors must be coated to protect against external corrosion when in contact with masonry plaster or insulation or are subject to repeated wettings by liquids water not rain water detergents or sewage CFH MANUAL SHUT OFF R amp el N wi 1 DRIP LEG GROUND JOINT UNION INSTALLED AHEAD
69. un for approximately 60 seconds after the thermostat is satisfied This allows additional cooling from the indoor coil to be transferred to the conditioned space Then the indoor fan stops NOTE A 180 second anti short cycle is integral to the control and prevents recycling of the compressor FAN ONLY 1 Thermostat calls for FAN ONLY by energizing G 2 Approximately seven seconds later the indoor fan starts 3 The indoor fan continues to run for approximately 60 seconds after G is de energized STARTUP ADJUSTMENTS AND CHECKS HEATING STARTUP This unit is equipped with an electronic ignition device to automatically light the main burners It also has a power vent blower to exhaust combustion products On new installations or if a major component has been replaced the operation of the unit must be checked Check unit operation as outlined in the following instructions If any sparking odors or unusual sounds are encountered shut off electrical power and recheck for wiring errors or obstructions in or near the blower motors Duct covers must be removed before operating unit Heat Anticipator Setting Set the heat anticipator on the room thermostat to 0 4 amps to obtain the proper number of heating cycles per hour and to prevent the room temperature from overshooting the room thermostat setting Rollout Protection Control The rollout protection device opens cutting power to the gas valve if the flames from
70. w amana hac com To register your Goodman brand unit go 10 www goodmanmfg com Click on the word Warranty located on the left side of the home page Next click on the word Product Registration located on the left side of the Warranty page and complete the forms in the man ner indicated on the Product Registration page To register your Amana brand unit go to www amana hac com Click on the word Warranty located on the top right of the home page Next click on the word Product Registration located on the left side of the Warranty page and complete the forms in the man ner indicated on the Product Registration page Product limited warranty certificates can be viewed at www goodmanmfg com or www amana hac com Each product overview page contains a Product Warranty link by clicking on it you will be able to view the limited warranty coverage for that spe cific product To view warranty registration information click on the Product Warranty text on the left navigation panel on the home page of each website The Online Product Registration pages are located in this same section Keep this literature in a safe place for future reference Do NOT CONNECT TO OR USE ANY DEVICE THAT IS NOT DESIGN CERTIFIED BY GOODMAN FOR USE WITH THIS UNIT SERIOUS PROPERTY DAMAGE PERSONAL INJURY REDUCED UNIT PERFORMANCE AND OR HAZARDOUS CONDITIONS MAY RESULT FROM THE USE OF SUCH NON APPROVED DEVICES IF THE INFORMATION IN THESE INS

Goodman Mfg A/GPG13 M Air Conditioner User Manual

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