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Global Machinery Company LS620SR Saw User Manual

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Contents

1. accurate work it is position necessary to make a tnal cut measure the work and reset the angle until the correct setting is achieved Switching on and off 3 Slide the shoe plate 10 until the guide roller 12 1 Connect the plug to the rests against the back edge of the blade power point 2 Start the tool by squeezing the on off tngger switch 6 3 Release the tngger to stop the tool 4 If you press the lock on button 7 while the tngger switch is depressed the switch is kept in the l operating position 4 Retighten the 2 hex screws aeeoe ihe on Caution The blade roller guide supports the blade when button press and release cutting and must at all times rest against the back edge the trigger switch of the blade It should rotate freely Caution Allow the blade to come to a complete standstill before setting the jigsaw down Adjusting the cutting speed The variable speed feature of this jigsaw enhances the cutting performance and saves the blade from undue wear The electronic speed control dial 15 is used to programme the speed of the blade The speed should be adapted to the matenal being cut 3 Use your thumb to turn the dial forward to increase the speed and backward to decrease it N 4 Position 1 denotes the lowest speed Position 6 denotes the highest speed Making a cut 1 Switch on the jigsaw and allow the blade to reach maximum speed 2 Slowly guide the
2. hazards Children and infirm people must not use this tool Children should be supervised at all times if they are in the area in which the tool is being used It is also imperative that you observe the accident prevention regulations in force in your area The same applies for general rules of occupational health and safety Warning When using power tools basic safety precautions should always be taken to reduce the nsk of fire electric shock and personal injury Also please read and heed the advice given in the additional important safety instructions 1 Keep the work area clean and tidy Cluttered work areas and benches invite accidents and injury 2 Consider the environment in which you are working Do not use power tools in damp or wet locations Keep the work area well lit Do not expose power tools to rain Do not use power tools in the presence of flammable liquids or gases 3 Keep visitors away from the work area All visitors and onlookers especially children and infirm persons should be kept well away from where you are working Do not let others in the vicinity make contact with the tool or extension cord 4 Store tools safely When not in use tools should be locked up out of reach 5 Do not force the tool The tool will do the job better and safer working at the rate for which it was designed 6 Use the correct tool for the job Do not force small tools or attachments to do the job best handled by a hea
3. stare directly at the laser beam A hazard may exist if you deliberately stare into the beam please observe all safety rules as follows e The laser shall be used and maintained in accordance with the manufacturer s instructions e Never aim the beam at any person or an object other than the work piece e The laser beam shall not be deliberately aimed at personnel and shall be prevented from being directed towards the eye of a person for longer than 0 25s e Always ensure the laser beam is aimed at a sturdy work piece without reflective surfaces I e wood or rough coated surfaces are acceptable Bnght shiny reflective sheet steel or the like is not suitable for laser use as the reflective surface could direct the beam back at the operator e Do not change the laser light assembly with a different type Repairs must be camed out by the laser manufacturer or an authonzed agent Caution Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure Please refer to the relevant Australian standards AS 2397 and AS NZS2211 for more information on Lasers General safety instructions To use this tool properly you must observe the safety regulations the assembly instructions and the operating instructions to be found in this Manual All persons who use and service the machine have to be acquainted with this Manual and must be informed about its potential
4. the tool to the place of purchase with a confirmed register receipt Proof of purchase is essential We reserve the nght to reject any claim where the purchase cannot be venfied This warranty does not include damage or defects to the tool caused by or resulting from abuse accidents or alterations It also does not cover any bonus accessones unless the tool is a GMC Platinum Professional model Please ensure that you store your receipt in a safe place Conditions apply to the above warranty If you need direction of what constitutes a free of charge warranty claim please review the guide given on the rear of the Receipt Holder An indication is given as to the types of claim that are permissible and those that are not Dear Customer If you require any help with your product whether it is a Warranty claim spare part or user information please phone our Help Line for an immediate response The appropnate number is given on the rear page of this manual Introduction Your new GMC power tool will more than satisfy your expectations It has been manufactured under stringent GMC Quality Standards to meet supenor performance criteria You will find your new tool easy and safe to operate and with proper care it will give you many years of dependable service Caution Carefully read through this entire Instruction Manual before using your new GMC Power Tool Take special care to heed the Cautions and Wamings Your GMC power t
5. INSTRUCTION MANUAL REPLACEM SATISFAC VAR NITY A RA GLOBAL MACHINERY COMPANY e London Melbourne Perth Taipei Verona L G B P o G R e Hong Kong New York Auckland Paris 020919 LS620LSR ED9 Introduction Environmental protection Symbols Specifications Safety rules for laser lights General safety instructions Additional safety rules for jigsaws Unpacking Know your product Adjusting the shoe for angular cutting Dust extraction Switching on and off Adjusting the cutting speed Making a cut Pocket and round cutting Pocket cutting Cutting metal Fitting the straight guide Changing a blade Using the LightSabre system Changing the batteries General inspection Maintenance 68 6 O GO GO 190 OO OO Oo CO NY Sy ni MI Lu Gs Lu lv Gu ma Ral Ra Ra Ol O O QO Full 2 Years Warranty Whilst every effort is made to ensure your complete satisfaction with this tool occasionally due to the mass manufactunng techniques a tool may not live up to our required level of performance and you may need the assistance of our service department This product is warranted for a 2 year penod from the date of the onginal purchase If found to be defective in matenals or workmanship the tool or the offending faulty component will be replaced free of charge with another of the same item A small freight charge may apply The warranty replacement unit is only made available by returning
6. ctified Failure to do so could result in senous personal injury Know your product Before using the jigsaw familiarise yourself with all the operating features and safety requirements Use the tool and accessones only for the applications intended All other applications are expressly ruled out 1 Laser light assembly 2 Laser light on off switch 3 Laser light battery cover 4 Laser aperture 5 Laser warning label not shown 6 On off switch 7 Lock on button 8 Soft gnp handle 9 Dust extraction outlet 10 Shoe plate 11 Blade guard 12 Blade roller guide 13 Cutting angle scale not shown 14 Straight guide not shown 15 Vanable speed dial Adjusting the shoe for angular cutting Dust extraction Caution Always ensure that the jigsaw is switched off 1 To improve dust extraction from the working area and plug is removed from the power point before making connect dust extraction equipment to the dust any adjustments extraction outlet 9 at the rear of the tool N The vacuum adapter supplied can be used to connect an ordinary 1 Loosen the 2 hex screws located on the underside of the tool using the hex key provided household vacuum cleaner 2 Move the shoe plate 10 to the tool backwards and tilt it to 3 The vacuum extraction system works most effectively when the safety guard 11 is in the down the required angle between 0 and 45 using the scale marked on the base For
7. dy it with your index fingers to prevent it getting away from you 2 Replace both AAA battenes taking care to insert the new batteries with the correct polarity 3 To replace the battery cover 3 locate the lugs on the cover below those on the case and slide the cover down until it snaps into position Caution Remove the laser light batteries when the tool is to be stored without use for a few days or more If left in position the batteries might leak and damage the laser light assembly Damage due to leaking battenes is not covered under warranty General inspection Regularly check that all the fixing screws are tight They may vibrate loose over time Maintenance 1 Store the tool instruction manual and accessones in a secure place In this way you will always have all the information and parts ready to hand 2 Keep the tool s air vents unclogged and clean at all times 3 Remove dust and dirt regularly Cleaning is best done with compressed air or a rag 4 Never use caustic agents to clean plastic parts 5 Lubncate the guide roller from time to time with a drop of oil It will extend the life of the roller Caution Do not use cleaning agents to clean the plastic parts of the tool A mild detergent on a damp cloth is recommended Water must never come into contact with the tool Carefully read the entire Instruction Manual before using this product Before returning this product for a Warranty Claim or any othe
8. enches Check to see that keys and adjusting wrenches are removed from the tool before switching on Avoid unintentional starting Always check that the switch is in the OFF position before plugging in the tool to the power supply Do not carry a plugged in tool with your finger on the switch Use outdoor rated extension cords When a tool is used outdoors use only extension cords that are intended for outdoor use and are so marked Stay alert Watch what you are doing Use common sense Do not operate a power tool when you are tired Check for damaged parts Before using a tool check that there are no damaged parts If a part is slightly damaged carefully determine if it will operate properly and perform its intended function Check for alignment of moving parts binding of moving parts breakage of parts proper mounting and any other conditions that may affect the operation of the tool A part that is damaged should be properly repaired or replaced by an authonsed service facility unless otherwise indicated in this Instruction Manual Defective switches must be replaced by an authorised service facility Do not use a tool if the switch does not turn the tool on and off correctly Guard against electric shock Prevent body contact with grounded objects such as water pipes radiators cookers and refngerator enclosures Use only approved parts When servicing use only identical replacement parts Use an authorised service faci
9. he like should never be left around the work area e Avoid cutting nails Inspect the work piece and remove all nails and other foreign objects before beginning sawing e Support the work properly e Never reach over the blade to remove waste or off cuts e Do not attempt to free a jammed blade before first switching off the machine e If you are interrupted when operating the saw complete the process and switch off before looking up e Periodically check that all nuts bolts and other fixings are properly tightened e Do not store materials or equipment above a machine in such a way that they could fall into it e Always hold the saw on parts that are insulated If you accidentally cut into hidden wiring or the saw s own cable the metal parts of the saw will become live e Check the voltage on mains matches that of rating plate before plugging in the tool e Do not secure the jigsaw upside down in a vice or work bench and use it as a saw bench This can lead to serious injury e When using the jigsaw use safety equipment including safety goggles or shield ear defenders dust mask and protective clothing including safety gloves Wear goggles Wear ear defenders Wear a breathing mask Unpacking Due to modern mass production techniques it is unlikely that your power tool is faulty or that a part is missing If you find anything wrong do not operate the tool until the parts have been replaced or the fault has been re
10. jigsaw forward using both hands keeping the shoe plate flat against the work piece 3 Do not force the jigsaw Note Use only enough pressure to keep the blade cutting Do not force the cutting allow the blade and the saw to do the work Pocket amp round cutting 1 When starting a cut from the centre of a work piece drill a 12mm diameter hole to ensure that there is clearance for the blade 2 When cutting tight curves reduce the speed of the saw Warning Do not move the saw forward along its cut until the blade has completely entered the matenal and the shoe comes to rest on its surface Cutting metal 1 When cutting metals a suitable cooling cutting oil must be used 2 Squirt the lubncant onto the blade or work piece at regular intervals during cutting in order to reduce wear on the blade Fitting the straight guide 1 Push the guide 14 into the slot in the shoe plate 10 to the approximate required position 2 Place the short locking bar a on the guide and secure it finger tight with screw b The screw fits point first through the hole in the shoe plate 3 Position the guide precisely where required and tighten the screw Changing a blade Warning Always ensure that the saw is switched off and plug is removed from the power point before making any adjustments 1 Insert the hex key through the guard at the front of the tool and loosen the 2 hex screws 2 Slide the blade into the locati
11. lity to fit replacement parts 19 20 Additional safety rules for Jigsaws Warnings Before connecting a tool to a power source mains switch power point receptacle outlet etc be sure that the voltage supply is the same as that specified on the nameplate of the tool A power source with a voltage greater than that specified for the tool can result in serious injury to the user as well as damage to the tool If in doubt do not plug in the tool Using a power source with a voltage less than the nameplate rating is harmful to the motor Always remove the plug from the mains socket before making any adjustments or maintenance including changing the blade e Fnsure that the lighting is adequate e Do not use the saw unless the guards are in place e Keep the shoe flat on the work piece e Do not put pressure on the saw such that it slows the motor down Allow the saw blade to cut without pressure You will get better results and you will be taking better care of your tool e Keep the area free of tnpping hazards e Do not let anyone under 18 years operate this jigsaw e Only use blades in good condition e Before cutting check that there is sufficient clearance for the blade under the work piece e Do not touch the blade after operation It will be very hot e Keep your hands away from under the work piece e Never use your hands to remove sawdust chips or waste close by the blade e Rags cloths cord string and t
12. ng groove with the teeth pointing forward 3 Tighten the 2 hex screws 4 Replace the plug and run the saw under no load to check that it runs smoothly before using it to cut any matenals Using the LightSabre system Warnings Do not stare directly at the laser beam Never aim the beam at any person or an object other than the work piece Do not deliberately aim the beam at personnel and ensure that it is not directed towards the eye of a person for longer than 0 25s Always ensure the laser beam is aimed at a sturdy work piece without reflective surfaces 1 e wood or rough coated surfaces are acceptable Bright shiny reflective sheet steel or the like is not suitable for laser use as the reflective surface could direct the beam back at the operator Only turn laser beam on when tool is on work piece 1 Mark the line of the cut on the work piece 2 Adjust the angle of cut as required 3 Plug in the machine and start the motor 4 When the blade is at its maximum speed approximately 2 seconds place the saw on the work piece 5 Switch on the laser beam using the switch 2 6 Align the beam with the mark on the work piece and slowly push the saw forward using both hands keeping the red light beam on the mark 7 Switch off the laser beam on completion of the cut Changing the batteries 1 Hold the jigsaw with both hands and use your thumbs to push the base of the laser light battery cover 3 upwards Stea
13. ool has many features that will make you job faster and easier Safety performance and dependability have been given top pnonty to the development of this tool making it easy to maintain and operate Environmental protection ay Recycle unwanted matenals instead of disposing of them as waste All tools hoses and packaging should be sorted taken to the local recycling centre and disposed of in an environmentally safe way Symbols The rating plate on your tool may show symbols These represent important information about the product or instructions on its use Wear hearing protection JO Wear eye protection Wear breathing protection Double insulated for additional protection Conforms to relevant et safety standards Specifications Voltage 230 240V 50 Hz Power rating 620W No load speed 800 3000 min Stroke length 18mm Cutting angle range 0 45 Cutting depth in Wood 60mm Steel 6mm This jigsaw is double insulated There are two independent bamers of insulation to protect you from the possibility of electnc shock The sound intensity level for the operator may exceed 85 dB A and sound protection measures are necessary Safety rules for laser lights The laser light laser radiation used in the GMC LightSabre system is Class 2 with maximum 1mW and 400nm 700nm wavelengths These lasers do not normally present an optical hazard although staring at the beam may cause flash blindness Warning Do not
14. r reason Please Call 1300 880 001 Australia or 0800 445 721 New Zealand When you make your call please have the following information at hand e GMC Product Type GMC Product Code A GMC Service Engineer will take your call and in most cases will be able to solve your problem over the phone You are welcome to use this phone in service to make suggestions or give comments about any GMC product GM GLOBAL MACHINERY COMPANY 45 55 South Centre Road Melbourne Airport Victoria Australia 3045 Tel 03 8346 1100 Fax 03 8346 1200 With continuing product development changes may have occurred which render the product received slightly different to that shown in this instruction manual The manufacturer reserves the nght to change specifications without notice Note Specifications may differ from country to country 7 DAYS A WEEK 7AM 7 PM esr The GMC 777 Helpline operates from 7am to 7pm 7 days a week EST This allows you to contact GMC directly with any queries and technical questions you have regarding our products Save this Manual for future reference
15. vier duty tool Never use a tool for a purpose for which it was not intended 7 Dress correctly Do not wear loose clothing or jewelry They can be caught in moving parts Rubber gloves and non slip footwear are recommended when working outdoors If you have long hair wear a protective hair covering 8 Use safety accessories Safety glasses and earmuffs should always be worn A face or dust mask is also required if the cutting operation creates dust 9 Do not abuse the power cord Never pull the cord to disconnect the tool from the power point Keep the cord away from heat oil and sharp edges 10 Secure the work piece Use clamps or a vice to hold 11 12 13 14 13 16 17 18 the work piece It is safer than using your hand and frees both hands to operate the tool Do not overreach Keep your footing secure and balanced at all times Look after your tools Keep tools sharp and clean for better and safer performance Follow the instructions regarding lubrication and accessory changes Inspect tool cords penodically and if damaged have them repaired by an authonsed service facility Inspect extension cords penodically and replace them if damaged Keep tool handles dry clean and free from oil and grease Disconnect idle tools Switch off the power and disconnect the plug from the power point before servicing when changing accessones and when the tool is not in use Remove adjusting keys and wr

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