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        Global Machinery Company LS620SR Saw User Manual
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1.   accurate work it is position   necessary to make a tnal cut  measure the work and  reset the angle until the correct setting is achieved  Switching on and off  3  Slide the shoe plate  10  until the guide roller  12  1  Connect the plug to the  rests against the back edge of the blade  power point   2  Start the tool by squeezing  the on off tngger switch   6    3  Release the tngger to stop  the tool     4  If you press the lock on  button  7  while the tngger  switch is depressed  the  switch is kept in the   l operating position    4  Retighten the 2 hex screws  aeeoe ihe on   Caution  The blade roller guide supports the blade when button  press and release   cutting and must at all times rest against the back edge the trigger switch     of the blade  It should rotate freely  Caution  Allow the blade to    come to a complete standstill  before setting the jigsaw down        Adjusting the cutting speed   The variable speed feature of this jigsaw enhances the  cutting performance and saves the blade from undue  wear            The electronic speed control  dial  15  is used to  programme the speed of the  blade    The speed should be  adapted to the matenal  being cut    3  Use your thumb to turn the  dial forward to increase the  speed and backward to decrease it     N       4  Position    1    denotes the lowest speed  Position    6     denotes the highest speed     Making a cut   1  Switch on the jigsaw and allow the blade to reach  maximum speed    2  Slowly guide the 
2.   hazards  Children and infirm people must not use this  tool  Children should be supervised at all times if they are  in the area in which the tool is being used  It is also  imperative that you observe the accident prevention    regulations in force in your area  The same applies for  general rules of occupational health and safety     Warning  When using power tools  basic safety  precautions should always be taken to reduce the nsk of  fire  electric shock and personal injury  Also  please read  and heed the advice given in the additional important  safety instructions     1  Keep the work area clean and tidy  Cluttered work  areas and benches invite accidents and injury     2  Consider the environment in which you are working   Do not use power tools in damp or wet locations  Keep  the work area well lit  Do not expose power tools to  rain  Do not use power tools in the presence of  flammable liquids or gases     3  Keep visitors away from the work area  All visitors  and onlookers  especially children and infirm persons   should be kept well away from where you are working   Do not let others in the vicinity make contact with the  tool or extension cord     4  Store tools safely  When not in use  tools should be  locked up out of reach     5  Do not force the tool  The tool will do the job better  and safer working at the rate for which it was  designed     6  Use the correct tool for the job  Do not force small  tools or attachments to do the job best handled by a  hea
3.  stare directly at the laser beam     A hazard may exist if you deliberately stare into the  beam  please observe all safety rules as follows     e The laser shall be used and maintained in accordance  with the manufacturer s instructions     e Never aim the beam at any person or an object other  than the work piece     e The laser beam shall not be deliberately aimed at  personnel and shall be prevented from being directed  towards the eye of a person for longer than 0 25s     e Always ensure the laser beam is aimed at a sturdy work  piece without reflective surfaces  I e  wood or rough  coated surfaces are acceptable  Bnght shiny reflective  sheet steel or the like is not suitable for laser use as the  reflective surface could direct the beam back at the  operator     e Do not change the laser light assembly with a different  type  Repairs must be camed out by the laser  manufacturer or an authonzed agent        Caution  Use of controls or adjustments or performance of  procedures other than those specified herein may result in  hazardous radiation exposure     Please refer to the relevant Australian standards  AS 2397  and AS NZS2211 for more information on Lasers     General safety instructions   To use this tool properly  you must observe the safety  regulations  the assembly instructions and the operating  instructions to be found in this Manual  All persons who  use and service the machine have to be acquainted with  this Manual and must be informed about its potential
4.  the tool to the place of purchase with a  confirmed register receipt  Proof of purchase is essential   We reserve the nght to reject any claim where the  purchase cannot be venfied     This warranty does not include damage or defects to the  tool caused by or resulting from abuse  accidents or  alterations     It also does not cover any bonus accessones unless the  tool is a GMC Platinum Professional model    Please ensure that you store your receipt in a safe place   Conditions apply to the above warranty    If you need direction of what constitutes a free of  charge warranty claim  please review the guide given on  the rear of the Receipt Holder  An indication is given as    to the types of claim that are permissible  and those  that are not     Dear Customer  If you require any help with your product  whether it is a  Warranty claim  spare part or user information     please phone our Help Line for an immediate response   The appropnate number is given on the rear page of this  manual     Introduction   Your new GMC power tool will more than satisfy your  expectations  It has been manufactured under stringent  GMC Quality Standards to meet supenor performance  criteria    You will find your new tool easy and safe to operate  and   with proper care  it will give you many years of  dependable service    Caution  Carefully read through this entire Instruction  Manual before using your new GMC Power Tool  Take  special care to heed the Cautions and Wamings    Your GMC power t
5. INSTRUCTION MANUAL                 REPLACEM   SATISFAC   VAR NITY   A RA    GLOBAL MACHINERY COMPANY    e London   Melbourne   Perth    Taipei   Verona L G B P o G R    e Hong Kong    New York     Auckland   Paris 020919 LS620LSR ED9          Introduction   Environmental protection   Symbols   Specifications   Safety rules for laser lights  General safety instructions  Additional safety rules for jigsaws  Unpacking   Know your product    Adjusting the shoe for angular cutting    Dust extraction   Switching on and off  Adjusting the cutting speed  Making a cut   Pocket and round cutting  Pocket cutting   Cutting metal   Fitting the straight guide  Changing a blade   Using the LightSabre system  Changing the batteries  General inspection  Maintenance       68  6  O GO GO 190  OO  OO  Oo  CO  NY  Sy  ni MI Lu  Gs  Lu  lv  Gu    ma Ral Ra Ra  Ol O O QO    Full 2 Years Warranty   Whilst every effort is made to ensure your complete  satisfaction with this tool  occasionally  due to the mass  manufactunng techniques  a tool may not live up to our  required level of performance and you may need the  assistance of our service department     This product is warranted for a 2 year penod from the  date of the onginal purchase  If found to be defective in  matenals or workmanship  the tool or the offending  faulty component will be replaced free of charge with  another of the same item  A small freight charge may  apply    The warranty replacement unit is only made available by  returning
6. ctified  Failure to do so could result in senous personal    injury     Know your product  Before using the jigsaw  familiarise yourself with all the  operating features and safety requirements     Use the tool and accessones only for the applications  intended  All other applications are expressly ruled out     1  Laser light assembly   2  Laser light on off switch  3  Laser light battery cover  4  Laser aperture    5  Laser warning label   not shown     6  On off switch  7  Lock on button    8  Soft gnp handle    9  Dust extraction outlet  10  Shoe plate   11  Blade guard   12  Blade roller guide    13  Cutting angle scale   not shown    14  Straight guide   not shown     15  Vanable speed dial       Adjusting the shoe for angular cutting Dust extraction    Caution  Always ensure that the jigsaw is switched off 1  To improve dust extraction from the working area   and plug is removed from the power point before making connect dust extraction equipment to the dust  any adjustments  extraction outlet  9  at the rear of the tool     N    The vacuum adapter  supplied can be used to  connect an ordinary    1  Loosen the 2 hex screws  located on the underside  of the tool using the hex    key provided  household vacuum cleaner  2  Move the shoe plate  10  to the tool   backwards and tilt it to 3  The vacuum extraction    system works most  effectively when the safety  guard  11  is in the down    the required angle between  0 and 45   using the scale  marked on the base  For     
7. dy it with your index fingers to prevent it  getting away from you   2  Replace both AAA battenes  taking care to insert the  new batteries with the correct polarity    3  To replace the battery cover  3   locate the lugs on the  cover below those on the case and slide the cover  down until it snaps into position     Caution  Remove the laser light batteries when the tool is  to be stored without use for a few days or more  If left in  position  the batteries might leak and damage the laser  light assembly  Damage due to leaking battenes is not  covered under warranty     General inspection  Regularly check that all the fixing screws are tight  They  may vibrate loose over time     Maintenance   1  Store the tool  instruction manual and accessones in a  secure place  In this way you will always have all the  information and parts ready to hand     2  Keep the tool s air vents unclogged and clean at all  times    3  Remove dust and dirt regularly  Cleaning is best done  with compressed air or a rag    4  Never use caustic agents to clean plastic parts    5  Lubncate the guide roller from time to time with a  drop of oil  It will extend the life of the roller     Caution  Do not use cleaning agents to clean the plastic  parts of the tool  A mild detergent on a damp cloth is  recommended  Water must never come into contact with  the tool     Carefully read the entire Instruction Manual  before using this product     Before returning this product for a  Warranty Claim or any othe
8. enches  Check to see  that keys and adjusting wrenches are removed from  the tool before switching on     Avoid unintentional starting  Always check that the  switch is in the OFF position before plugging in the  tool to the power supply  Do not carry a plugged in  tool with your finger on the switch     Use outdoor rated extension cords  When a tool is  used outdoors  use only extension cords that are  intended for outdoor use and are so marked     Stay alert  Watch what you are doing  Use common  sense  Do not operate a power tool when you are  tired     Check for damaged parts  Before using a tool  check  that there are no damaged parts  If a part is slightly  damaged  carefully determine if it will operate  properly and perform its intended function  Check for  alignment of moving parts  binding of moving parts   breakage of parts  proper mounting and any other    conditions that may affect the operation of the tool   A part that is damaged should be properly repaired or  replaced by an authonsed service facility  unless  otherwise indicated in this Instruction Manual   Defective switches must be replaced by an authorised  service facility  Do not use a tool if the switch does  not turn the tool on and off correctly     Guard against electric shock  Prevent body contact  with grounded objects such as water pipes  radiators   cookers and refngerator enclosures    Use only approved parts  When servicing  use only  identical replacement parts  Use an authorised service  faci
9. he like should never be  left around the work area     e Avoid cutting nails  Inspect the work piece and remove  all nails and other foreign objects before beginning  sawing    e Support the work properly    e Never reach over the blade to remove waste or off cuts     e Do not attempt to free a jammed blade before first  switching off the machine    e If you are interrupted when operating the saw   complete the process and switch off before looking up    e Periodically check that all nuts  bolts and other fixings  are properly tightened     e Do not store materials or equipment above a machine  in such a way that they could fall into it     e Always hold the saw on parts that are insulated  If you  accidentally cut into hidden wiring or the saw   s own  cable  the metal parts of the saw will become    live    e Check the voltage on mains matches that of rating plate  before plugging in the tool    e Do not secure the jigsaw upside down in a vice or work  bench and use it as a saw bench  This can lead to  serious injury    e When using the jigsaw  use safety equipment including  safety goggles or shield  ear defenders  dust mask and  protective clothing including safety gloves     Wear goggles  Wear ear defenders  Wear a breathing mask    Unpacking   Due to modern mass production techniques  it is unlikely  that your power tool is faulty or that a part is missing  If  you find anything wrong  do not operate the tool until  the parts have been replaced or the fault has been  re
10. jigsaw forward using both hands   keeping the shoe plate flat against the work piece    3  Do not force the jigsaw    Note  Use only enough pressure to keep the blade cutting    Do not force the cutting  allow the blade and the saw to   do the work     Pocket  amp  round cutting   1  When starting a cut from the centre of a work piece   drill a 12mm diameter hole to ensure that there is  clearance for the blade     2  When cutting tight curves  reduce the speed of the saw   Warning  Do not move the saw forward along its cut until    the blade has completely entered the matenal and the  shoe comes to rest on its surface     Cutting metal  1  When cutting metals  a suitable cooling cutting oil  must be used     2  Squirt the lubncant onto the blade or work piece at  regular intervals during cutting in order to reduce wear  on the blade     Fitting the straight guide   1  Push the guide  14  into the slot in the shoe plate   10  to the approximate required position    2  Place the short locking bar  a  on the guide and secure  it finger tight with screw  b   The screw fits point first  through the hole in the shoe plate        3  Position the guide precisely  where required and tighten  the screw        Changing a blade   Warning  Always ensure that the saw is switched off and   plug is removed from the power point before making any   adjustments    1  Insert the hex key through the guard at the front of  the tool and loosen the 2 hex screws    2  Slide the blade into the locati
11. lity to fit replacement parts     19     20     Additional safety rules for Jigsaws  Warnings  Before connecting a tool to a power source   mains switch power point receptacle  outlet  etc   be sure  that the voltage supply is the same as that specified on  the nameplate of the tool  A power source with a voltage  greater than that specified for the tool can result in  serious injury to the user  as well as damage to the tool   If in doubt  do not plug in the tool  Using a power source  with a voltage less than the nameplate rating is harmful  to the motor     Always remove the plug from the mains socket before  making any adjustments or maintenance  including  changing the blade     e Fnsure that the lighting is adequate   e Do not use the saw unless the guards are in place  e Keep the shoe flat on the work piece     e Do not put pressure on the saw  such that it slows the  motor down  Allow the saw blade to cut without  pressure  You will get better results and you will be  taking better care of your tool     e Keep the area free of tnpping hazards   e Do not let anyone under 18 years operate this jigsaw   e Only use blades in good condition     e Before cutting  check that there is sufficient clearance  for the blade under the work piece     e Do not touch the blade after operation  It will be very  hot     e Keep your hands away from under the work piece     e Never use your hands to remove sawdust  chips or waste  close by the blade     e Rags  cloths  cord  string and t
12. ng groove with the teeth  pointing forward        3  Tighten the 2 hex screws     4  Replace the plug and run the saw under no load to  check that it runs smoothly before using it to cut any  matenals     Using the LightSabre system   Warnings  Do not stare directly at the laser beam   Never aim the beam at any person or an object other  than the work piece     Do not deliberately aim the beam at personnel and ensure  that it is not directed towards the eye of a person for  longer than 0 25s     Always ensure the laser beam is aimed at a sturdy work  piece without reflective surfaces 1 e  wood or rough coated  surfaces are acceptable  Bright shiny reflective sheet steel  or the like is not suitable for laser use as the reflective  surface could direct the beam back at the operator    Only turn laser beam on when tool is on work piece    1  Mark the line of the cut on the work piece    2  Adjust the angle of cut as required    3  Plug in the machine and start the motor    4  When the blade is at its maximum speed   approximately 2 seconds   place the saw on the work  piece    5  Switch on the laser beam using the switch  2     6  Align the beam with the mark on the work piece and    slowly push the saw forward using both hands  keeping  the red light beam on the mark        7  Switch off the laser beam on completion of the cut     Changing the batteries  1  Hold the jigsaw with both hands and use your thumbs  to push the base of the laser light battery cover  3   upwards  Stea
13. ool has many features that will make  you job faster and easier  Safety performance and  dependability have been given top pnonty to the  development of this tool  making it easy to maintain and  operate     Environmental protection  ay Recycle unwanted matenals instead of    disposing of them as waste  All tools  hoses       and packaging should be sorted  taken to the  local recycling centre and disposed of in an  environmentally safe way           Symbols   The rating plate on your tool may show symbols  These  represent important information about the product or  instructions on its use     Wear hearing protection   JO   Wear eye protection     Wear breathing protection   Double insulated  for additional protection   Conforms to relevant  et safety standards   Specifications  Voltage  230 240V   50 Hz  Power rating  620W  No load speed  800 3000 min  Stroke length  18mm  Cutting angle range  0 45    Cutting depth in   Wood 60mm  Steel 6mm    This jigsaw is double insulated  There are two independent  bamers of insulation to protect you from the possibility of  electnc shock     The sound intensity level for the operator may exceed 85  dB A  and sound protection measures are necessary     Safety rules for laser lights   The laser light laser radiation used in the GMC LightSabre  system is Class 2 with maximum 1mW and 400nm   700nm wavelengths  These lasers do not normally present  an optical hazard  although staring at the beam may  cause flash blindness    Warning  Do not
14. r reason  Please Call 1300 880 001  Australia   or 0800 445 721  New Zealand     When you make your call  please have  the following information at hand     e GMC Product Type   GMC Product Code    A GMC Service Engineer will take your call and  in  most cases  will be able to solve your problem over  the phone     You are welcome to use this phone in service to  make suggestions or give comments about any  GMC product        GM    GLOBAL MACHINERY COMPANY    45 55 South Centre Road   Melbourne Airport   Victoria  Australia 3045   Tel   03  8346 1100 Fax   03  8346 1200    With continuing product development changes may  have occurred which render the product received  slightly different to that shown in this instruction  manual  The manufacturer reserves the nght to  change specifications without notice  Note   Specifications may differ from country to country     7 DAYS A WEEK 7AM   7 PM esr    The GMC 777 Helpline operates from 7am to  7pm  7 days a week  EST   This allows you  to contact GMC directly with any queries and  technical questions you have regarding   our products           Save this Manual for future reference     
15. vier duty tool  Never use a tool for a purpose for  which it was not intended     7  Dress correctly  Do not wear loose clothing or jewelry   They can be caught in moving parts  Rubber gloves and  non slip footwear are recommended when working  outdoors  If you have long hair  wear a protective hair  covering     8  Use safety accessories  Safety glasses and earmuffs  should always be worn  A face or dust mask is also  required if the cutting operation creates dust     9  Do not abuse the power cord  Never pull the cord to  disconnect the tool from the power point  Keep the    cord away from heat  oil and sharp edges     10  Secure the work piece  Use clamps or a vice to hold    11     12     13     14     13     16     17     18     the work piece  It is safer than using your hand and  frees both hands to operate the tool     Do not overreach  Keep your footing secure and  balanced at all times     Look after your tools  Keep tools sharp and clean for  better and safer performance  Follow the instructions  regarding lubrication and accessory changes  Inspect  tool cords penodically and  if damaged  have them  repaired by an authonsed service facility  Inspect  extension cords penodically and replace them if  damaged  Keep tool handles dry  clean and free from  oil and grease     Disconnect idle tools  Switch off the power and  disconnect the plug from the power point before  servicing  when changing accessones and when the  tool is not in use     Remove adjusting keys and wr
    
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