GE IS200ADIIH_A_ _ Network Router User Manual
Contents
1. lan LAN FFLX REQ CFGCMD35 V 1425 11 AUXFBW32 4 FLX ENB STAT Flux enable status 12 Rev mode req lan LAN REV REQ REVCMD V 675 12 AUXFBW32 5 REVERSE Reverse mode active 13 Torque mode req lan LAN TREF ENB CURFOLRQ V 684 13 AUXFBW32 6 TRQ MODE ACT Torque mode active 14 Droop disab req lan LAN DRP INH BIASDINH V 724 14 AUXFBW32 7 SPD MODE ACT Speed mode active 15 Trq lim 2 sel lan LAN TLIM SEL RCLILIM V 695 15 AUXFBW32 8 TRQ LIM ACT In cur or trq limit 16 Ramp rate 2sel lan LAN RMP SEL ALTRAJSU V 643 16 AUXFBW32 9 LOCAL MODE Local mode active 17 Ramp hold req lan LAN RMP HOLD HOLDSPD V 699 17 AUXFBW32 10 MA ENB STAT MA cont enable stat 18 Auto mode req lan LAN AUTO REQ AUTOCMD V 683 18 Undefined m 19 Undefined 19 ZEROSPD ZERO SPD Zero speed active 20 Undefined 20 Undefined 21 Undefined 21 Undefined 22 Undefined 22 Undefined 23 Undefined 23 Undefined 24 GP lan req bit 1 LAN B01 REQ AUXCMDO1 V 661 24 EE 781 AUXFBO1 LAN BO1 ADR LAN B01 ADR 25 GP lan req bit 2 LAN B02 REQ AUXCMD02 V 662 25 EE 782 AUXFBO2 LAN B02 ADR LAN B02 ADR 26 GP lan req bit 3 LAN B03 REQ AUXCMDO3 V 663 26 EE 783 AUXFBO3 LAN B03 ADR LAN B03 ADR 27 GP lan req bit 4 LAN B04 REQ AUXCMD04 V 664 27 EE 784 AUXFB04 LAN BO4 ADR LAN B04 ADR 28 GP lan req bit 5 LAN B05 REQ AUXCMDO5 V 665 28 EE 785 AUXFBOS5 LAN B05 ADR LAN B05 ADR 29 GP lan req bi2. LCPJP3 0 EE617 0 0 CPL CBUS FBUS AUXCMD 00 will be set if the LCP is interrupted by the ADII board s interrupt line the ISBus controller received data from the master AUXCMD 00 will be cleared if the interrupt does not happen for 80 ms Application Data GEI 100305 The ADII board has no fuses or hardware jumpers The ADI board has LED indicators and testpoints for diagnostic and setup purposes Any ISBus or ADII board faults will be displayed on the drive s display The testpoints on the ADII board are for manufacturing diagnostic and setup purposes See Figure 2 for the locations of these devices Auxiliary Drive to ISBus Interface Board IS200ADII 9 ES TP3 TP1 TP2 C e e CHASSIS P24 P5 DCOM Q ISBus Cable Strain Reliefs im RX IN RX TX TX OUT DEBUG G1B Q g C Jc n n o a LO DEBUG G1A LO XMIT DATA IN RELAYS ENABLED BUS ACTIVE 1 BUS ONLINE 1 DBG1A TP4 V ps3 OONLN1 TP7 GS ps2 O OBACTIVE1 DBG1B TP5 V ps4 D Q oO a Ee IS200ADIIH1A A B a o Figure 2 ADII Board Layout Diagram 10 e Auxiliary Drive to ISBus Interface Board IS200ADII GEI 100305 LED Indicators The LEDs on the ADII board are only intended for diagnostic purposes See Table 7 for a description of the LED indications The drive s display will show any ISBus faults or ADII board interface faults Note Debug LEDs DBGIA DS3 and DBGIB DS4 are
3. Service Office Be sure to include the following when ordering any warranty or renewal parts e Complete part number and description e Drive serial number e Drive Material List ML number Note All digits are important when ordering or replacing any board The factory may substitute later versions of replacement boards based on availability and design enhancements However GE Industrial Systems ensures backward compatibility of replacement boards Handling Precautions To prevent component damage caused by static electricity treat all boards with static sensitive handling techniques Wear a wrist grounding strap when handling boards or components but only after boards or components have been removed from potentially energized equipment and Caution are at a normally grounded workstation Printed wiring boards may contain static sensitive components Therefore GE ships all replacement boards in antistatic bags Use the following guidelines when handling boards e Store boards in antistatic bags or boxes e Use a grounding strap when handling boards or board components per previous Caution criteria Auxiliary Drive to ISBus Interface Board IS200ADII 15 New Installations ADII Required Parts When installing an ADII board in a drive that has not had this board in it previously GE kit number 277A8496G01 is required This kit includes the ADH board LNPL cable DCOM wire and chassis wire see Table 15 for individual part n
4. for manufacturing test only Table 7 ADII Board LED Indicator Descriptions LED Mnemonic Description DS1 Bus Active On if LAN pulses are detected and in an active state If this LED is not on then the ISBus Controller has not detected any LAN pulses and is not in an active state DS2 Bus Online On or flashing if modulation on the LAN is detected If this LED is not on then the ISBus Controller is not online See Table 8 for a description of flashing indications DS3 Debug1A Manufacturing use only DS4 Debug1B Manufacturing use only DS5 Bypass Relays On if these relays are being driven meaning the drive s P5 is Enabled OK If this LED is not on then P5 5 V is below 4 6 V or P24 24 V is too low to drive these relays DS6 Xmit Data On if there is data being transmitted If this relay is not lit dimly then there is no transmitted data because this LED is directly across the differential transmit lines it is being pulsed and will appear to be very dim GEI 100305 Table 8 DS2 LED Indicator Flashing Indications Modulatio ISBus DS2 n Present Controller Flashes Second Core State No x Off Solid Yes RESET 1 Yes OFF LINE 2 Yes STANDBY 3 Yes ONLINE On Solid Auxiliary Drive to ISBus Interface Board IS200ADII 11 Testpoints There are seven testpoints on the ADII board as follows Table 9 Testpoint Descriptions Testpoint Nomenclature Description TP1 P5 Positive 5 V dc TP2 DCOM D
5. remaining 15 words of reference and feedback contain signed integer variables Tables 3 and 4 define the system application signal map and Boolean signals Table 5 contains AcDc2000 reference and feedback values Table 3 Signal Map Page 1 References Innovation AcDc2000 Feedbacks Innovation Innovation Innovation Series Series AcDc2000 Series Series Mnemonic Mnemonic 1 Request Bits Request Bits 1 Feedback Bits Feedback Bits 2 Auto Speed Ref LAN SPD REF MMSSETP V 204 2 FAULT V 500 LAN FLT CODE Fault Number 3 Spd Ref Aux RPM LAN AUX RPM SPDSETP V 205 3 LCPSFB V 558 LAN SPD FBK Speed Feedback 4 Torque Ref LAN TRQ REF LOADADJ V 225 4 EE 5627 LFBVAR7 V 593 LAN TRQ FBK Motor Torque 5 Spd Ref Aux Appl LAN AUX SPD GS1 V 218 219 DW 5 LCPCFB V 559 LAN MAG Motor Current 6 Ramp Time Ref LAN RAMP TM GS3DWA V 1438 6 Undefined EN 7 GP LAN Ref 1 LAN R01 REF LANVOSP V 206 7 EE 769 LFBVAR1 V 566 LAN RO1 ADR GP LAN Fbk Reg 1 8 GP LAN Ref 2 LAN R02 REF LANV1SP V 207 8 EE 770 LFBVAR2 V 567 LAN R02 ADR GP LAN Fbk Reg 2 Page 2 References Innovation AcDc2000 Feedbacks Innovation Innovation Innovation Series Series AcDc2000 Series Series Mnemonic Mnemonic 1 Torque Ref Aux LAN TRQ AUX GS3DWB V 1439 1 EE 771 LFBVARS V 588 LAN R05 ADR GPLAN Fbk Reg 5 2 Speed Ratio LAN SPD ADJ DRAWSETP V 209 2 EE 772 LFBVAR6 V 589 LAN RO6 ADR GPLAN Fbk Reg 6 3 Diameter Ratio LAN DIAM ADJ DIAMSETP
6. GEI 100305 GE Industrial Systems Auxiliary Drive to ISBus Interface Board Safety Symbol Legend Warning Indicates a procedure or condition that if not strictly observed could result in personal injury or death Caution Indicates a procedure or condition that 1f not strictly observed could result in damage to or destruction of equipment Note Indicates an essential or important procedure or statement IS200ADIIH A _ These instructions do not purport to cover all details or variations in equipment nor to provide every possible contingency to be met during installation operation and maintenance If further information is desired or if particular problems arise that are not covered sufficiently for the purchaser s purpose the matter should be referred to GE Industrial Systems This document contains proprietary information of General Electric Company USA and is furnished to its customer solely to assist that customer in the installation testing operation and or maintenance of the equipment described This document shall not be reproduced in whole or in part nor shall its contents be disclosed to any third party without the written approval of GE Industrial Systems Section Functional Description sesesseseeeee Connections uoi e Ur e re EEUU cde PerfoftriatiCe oce EH eed Data Mapping eene Drive Parameters sanete edens LAN Validation eese LAN Faul
7. II GEI 100305 Table 6 Fault Codes for ADII Board and ISBus Interface Fault Fault Name Description Corrective Action to Take No 359 FLT LINK LOS The ISBus controller is not receiving Check to make sure there is a master ata from the us controller on the us and that it is May be set up to data fi the ISBus LAN troll the ISB d that it i monitor LCP ADII interrupt is not being communicating AUXCMD 00 bit triggered Check ADII board JP1 for a 1 2 If AUXCMD 00 connection 0 the cause fault Check replace LNPL and 2PL connections FL359 and cables Check the ISBus connections RJ45 P2 amp P3 Replace ADII board 446 FLT LADIINIT ADII board failed initialization Check replace LNPL and 2PL connections and cables Replace ADII board 447 FLT LADIIWDG ISBus controller and or LCP has failed Check replace LNPL and 2PL connections the watchdog and cables Check the ISBus connections RJ45 P2 amp P3 Replace ADII board 448 FLT LADIIRTM ADII board run time fault Check replace LNPL and 2PL connections The ISBus controller has a fault or LCP and cables has detected a problem with the ADII Check the ISBus connections RJ45 P2 board or ISBus controller interface amp P3 Replace ADII board 449 FLT LADIISEL Another drive LAN is enabled besides Modify the drive s parameters EEROM ISBus to disable the other LANs DLAN LCPJP1 0 EE615 0 1 DLAN ARCJP1 0 EE706 0 0 GENIUS GENJPR 0 EE725 0 0 ADCI
8. PRAM Digital common ground NC Digital common ground ADII board read control signal ADII board write control signal Digital common ground ADII board address signals A0 A12 5 V dc Not connected ADII board DPRAM select ADII board ISBus controller select Digital common ground GEI 100305 Table 13 P3 Connector RJ45 ISBus RX IN RX TX Pin No Nomenclature Description 1 2 NC Not connected 3 ISBRXP ISBus receive positive 4 4 5 Pin 4 is tied to pin 5 5 4 5 Pin 5 is tied to pin 4 6 ISBRXN ISBus receive negative 7 8 NC Not connected 9 10 Shield Shield connection Auxiliary Drive to ISBus Interface Board IS200ADII 13 Table 14 P2 Connector RJ45 ISBus TX OUT Pin No Nomenclature Description 1 2 NC Not connected 3 ISBTXP ISBus transmit positive 4 5 NC Not connected 6 ISBTXN ISBus transmit negative 7 8 NC Not connected 9 10 Shield Shield connection Installation and Renewal Warranty Replacement How to Order a Board When ordering a replacement board for a GE drive you need to know e How to accurately identify the part e Ifthe part is under warranty e How to place the order This information helps ensure that GE can process the order accurately and as soon as possible Board Identification A printed wiring board is identified by an alphanumeric part catalog number located near its edge Figure 3 explains the structure of the part number The board s functional acronym sho
9. V 224 3 SPEEDREF V 560 LAN SREF FBK Net Spd Ref Fbk 4 Inertia Ref LAN J REF GS2 V 220 221 DW 4 Undefined 5 Undefined mE 5 Undefined 6 Undefined 6 Undefined 7 GPLAN Ref 3 LAN RO3 REF LANV2SP V 208 7 EE 743 LFBVAR3 V 568 LAN RO3 ADR GP LAN Fbk Reg 3 8 GP LAN Ref 4 LAN_RO4_REF LANV3SP V 210 8 EE 744 LFBVAR4 V 569 LAN R04 ADR GP LAN Fbk Reg 4 GEI 100305 Auxiliary Drive to ISBus Interface Board IS200ADII 5 Table 4 Boolean Signals Request Bits Innovation AcDc2000 Feedback Bits Innovation Innovation Innovation Series Series AcDc2000 Series Series bit Mnemonic bit Mnemonic 0 Heartbeat ref lan LAN HTBT REF AUXCMDOO 0 AUXFBOO LAN HTBT FBK Heartbeat fbk lan 1 Fault reset req lan LAN FLT RST SOFTRES 1 NOFAULT NO FLT No faults active 2 Trip request lan LAN TRP REQ CFGCMD32 V 1422 2 TRIPFLT TRIP FLT Trip fault active 3 Alarm request lan LAN ALM REQ CFGCMD33 V 1423 3 AUXFBW32 0 LOC FLT Local Fault string 4 Undefined 4 AUXFBW32 1 SYS FLT System fault string 5 Undefined 5 AUXFBW32 2 RUN RDY Ready to Run 6 Undefined 6 MPWRENAB BRG PWR ENB Bridge is on 7 Undefined 7 RUNNING RUNNING Running 8 Run request lan LAN RUN REQ RUNRQ V 650 8 RUNACT RUN_ACT Run Active 9 Jog request lan LAN JOG REQ JOGRQ V 651 9 JOGACT JOG ACT Jog Active 10 X stop request lan LAN XSTP REQ CFGCMD34 V 1424 10 AUXFBW32 3 X STP CMD X stop active 11 Full flux req
10. cted to the bottom of the board carrier to keep it away from the power supply board 7 Plugthe 2PL cable connector into the 2PL receptacle on the ADII board 8 Install an ISBus cable into the RX IN RJ45 jack P3 on the ADII board and the TX OUT jack P2 of the previous device on the ISBus 9 Install an ISBus cable into the TX OUT RJ45 jack P2 on the ADII board and the RX IN jack P3 of the next device on the ISBus GEI 100305 Auxiliary Drive to ISBus Interface Board IS200ADII 17 Care must be taken to keep the ISBus cables away from any high voltage wires and any electrically noisy wires Keep the cables tight to the ADII board carrier and use the tie down strap holders to hold the cables close to the ADII board and away Caution from the power supply board 10 Install cable ties to the ISBus cables on the ADII board strain reliefs and on the other cables locations as necessary to keep the cables tight to the board and board carrier and away from the power supply board 11 Raise the board carrier back up into its normal position slide the board carrier retainers in to secure it in this position and close the drive cabinet door Replacement Procedures To prevent electric shock turn off power to the board then test to verify that no power exists in the board Warning before touching it or any connected circuits To prevent equipment damage do not remove insert or adjust board connections while power is applied
11. ector P2 ties to the RX IN connector P3 of the next device on the ISBus The RX IN connector P3 ties to the TX OUT connector P2 of the previous device on the ISBus Auxiliary Drive to ISBus Interface Board IS200ADII 3 4 Performance On the ISBus the controller sends control bits and references for each drive in a single stream of bytes The first drive wired to the controller receives the stream of bytes retrieves its command bits and references and passes the stream of bytes onto the next drive substituting its feedback bits and variables for the command bits and references When the controller receives the stream of bytes from the bus it 1s receiving the feedback bits and feedback variables from the drives The ISBus scan time can be selected to be 1 2 4 or 8 ms These times are limited to the number of devices on the bus See Table 2 for performance factor descriptions Table 2 Performance Factors Performance Factor Description Control logic Time required for a sweep of the control logic being executed in the Sweep rate controller typically measured in ms Configured frame time of the ISBus Types of devices on the bus Quantity of devices on the bus AC DC2000 LCP to DCP AD DC2000 DCP Algorithms AD DC2000 DCP Algorithms LCP to ISBus 1 2 4 or 8 milliseconds Set by the master The contribution of each device to the bus sweep rate varies with the quantity of I O data being exchanged
12. igital common TP3 P24 Positive 24 V dc TP4 DBG1A Manufacturing use only TP5 DBG1B Manufacturing use only TP6 OBACTIVE1 Manufacturing use only TP7 OONLN1 Manufacturing use only Connectors There are four plug connectors and two stab on connectors on the ADII board Refer to the following tables for complete descriptions of these connectors Table Description 10 Stab on Connectors 11 2PL Power Connector 12 LNPL Connector to LDCC Board 13 P3 SBus Connector 14 P2 SBus Connector Table 10 Stab on Connector Descriptions Connector Nomenclature Description E1 COM1 Common to LDCC board E2 CHASSIS Chassis ground Table 11 Connector 2PL Power Supply to ADII Board Pin No Nomenclature Description 1 P24 24 V dc 2 N24 Not connected 3 DCOM Digital common 4 P5 5 V dc 5 P5 5 V dc 6 DCOM Digital common 12 e Auxiliary Drive to ISBus Interface Board IS200ADII GEI 100305 Table 12 Connector LNPL I O Between the LDCC Board and ADII Board Pin No Nomenclature Description 1 2 3 10 11 12 13 14 15 16 17 18 19 20 21 22 34 35 36 37 38 39 40 DCOM LNDO LND7 DCOM LNRST LNINT DCOM LNRDY DCOM LNALE DCOM LNRD LNWR DCOM LNAO LNA12 P5 LNACS LNCS1 LNCS2 DCOM Digital common ground ADII board data signals DO D7 Digital common ground Reset signal going to ADII board ADII board interrupt Digital common ground Ready busy signal from ADII board D
13. ler ASIC watchdog This is a special diagnostic bit that is normally not set Setting this bit disables the ISBus controller watchdog detection ADIIJP1 15 Enables Loop Back Mode This is a special diagnostic mode that loops the references received back into the feedbacks The references do not go to the drive s regulator processor but are short circuited to the feedback area of the ISBus controller e ADII Node Number ADINID ADINID The drive s ISBus node ID 1 31 The controller is drop number 0 and the drives may be drops 1 31 Drive blockware patterns should be set up to accept the references and perform the required functions Drive blockware patterns must also be set up to load the feedback data appropriately LAN Validation The drive has two levels of validation the LAN watchdog and the LAN heartbeat functions Auxiliary Drive to ISBus Interface Board IS200ADII 7 A Programmable Logic Controller PLC used as a master controller can generate a heartbeat to the drive by inverting the heartbeat from the drive and sending that value back to the drive The LAN watchdog function is made up of three parts e First the LAN Control Processor LCP monitors the ISBus controller s fault bits and displays an ADII fault if the ISBus controller is in a fault state e Second the LCP monitors it s own communication with the ISBus controller and if for any reason the ISBus controller is not communicating to LCP then a d
14. odes 1 31 The master sends out a stream of bytes containing each ISBus node s references As the nodes receive the stream of bytes they pass the stream on to the next node substituting their own feedback data in place of their reference data in the stream When the stream of bytes return to the master it contains each nodes feedback data The ISBus frame rate is programmable and can be 1 2 4 or 8 milliseconds ms The ADII board requires a time delay of 200 usec This allows the LAN Control Processor LCP on the LDCC board to write the drive s feedbacks into the ISBus controller prior to the start of the next frame The delay time at the end of a frame is shown in Table 1 This time is valid as long as the number of pages per the frame rate is not exceeded Table 1 Frame End Delay Time Frame Number of End of Frame Rate ms AcDc2000 drives Delay Time us 1 4 200 2 8 400 4 16 800 8 32 1600 AcDc2000 drives use a double page refer to the following timing diagram time delay Frame Frame End Of Serial Data EOSD ADII ISBus controller introduction to LCP 2 us per byte 5 Mbits s baud rate 64 us per page 1 page 1 cell 8 variables variable 4 bytes in length 1 double page 2 cells 16 variables Connections The ADII board interfaces to the ISBus through two RJ45 connectors P2 TX OUT and P3 RX IN The user s cables are run into the drive package and directly to the ADII board The TX OUT conn
15. rive fault FLT xxx ADIIRTM displays e Ifthe LCP and the Drive Control Processor DCP on the LDCC board fail to communicate with each other then a drive fault is triggered and displays The LAN heartbeat function can loop back a signal between the drive and any level in the LAN hierarchy such that a higher level controller can validate the entire connection pathway including the drive The first bit in the drive s feedback map is used as a heartbeat from the drive to the master controller The drive LCP always writes the heartbeat feedback to the same state as the heartbeat reference Thus the master controller can monitor the status of the communication with the drive by continually toggling the heartbeat to the drive and monitoring the heartbeat from the drive The LCP sets AUXCMDO if references are being received from the LAN and clears AUXCMD0 if references are not being received from the LAN The drive blockware may be set up to monitor AUXCMDO and cause a fault FLT 359 LINKLOSS if AUXCMD0 is cleared LAN Faults The following signals determine LAN health and declare faults e AUXCMDO master link presence e Heartbeat ref LAN Lan Htbt Ref e Heartbeat fbk LAN Lan Htbt Fbk The following faults are associated with the LAN interface See Table 6 for descriptions e FLT 359 LINKLOSS e FLT 446 LADIINIT e FLT 447LADIIWDG e FLT 448 LADIIRTM e FLT 449 LADIISEL 8 Auxiliary Drive to ISBus Interface Board IS200AD
16. s are generic and AcDc2000 drive blockware must be created to imitate the Innovation Series drive functionality The ADII board provides an integer variable map between the drive and controller The integers must be scaled to the AcDc2000 units given in the signal map definition Configuration of the interface is done with either the local keypad on the LDCC board see Figure 1 or the GE Control System Toolbox toolbox Refer to the section Data Mapping The ADII board has no fuses or hardware jumpers Refer to the section Application Data for information on the LED indicators testpoints and connectors that are on the board Note The ADII board can only be used in AcDc2000 drives that have the LDCC board It cannot be used with previous design drive control and LAN communication boards DISPLAY QX SN A RUN Stow JOG aG 3 C wi STOP Das Es DVM REV M S F ADDR INC KE AA FIELD U AM RATE JOG r3 9 SHIFT DEC SPEED Xd HP SU f REFR orv SET RESET ENTER l NEXT PREV CLEARI RAM DRV TEST MODE PA E NP 104X905BA603 j amp 9 9 Figure 1 Keypad with Display 2 e Auxiliary Drive to ISBus Interface Board IS200ADII GEI 100305 GEI 100305 ISBus The ISBus has one controller drop 0 and no more then 31 n
17. t 6 LAN B06 REQ AUXCMDO6 V 666 29 EE 786 AUXFBOG6 LAN B06 ADR LAN B06 ADR 30 GP lan req bit 7 LAN B07 REQ AUXCMDO 7 V 667 30 EE 787 AUXFBO7 LAN B07 ADR LAN B07 ADR 31 GP lan req bit 8 LAN B08 REQ AUXCMD08 V 738 31 EE 788 AUXFBO8 LAN B08 ADR LAN B08 ADR Notes For CFGCMDx reference bits to be active drive EE 762 8 LDRVJP 8 must be set For AUXFBW32 x feedback bits to be active drive EE 5626 AUXFBJP must be set to 3 bits 1 amp 0 must be set 6 e Auxiliary Drive to ISBus Interface Board IS200ADII GEI 100305 GEI 100305 Table 5 AcDc2000 References and Feedback Values 1pu Variable AcDc2000 Signal 1pu Armature Current Refr LOADADJ 5000 Speed Refr MMSETP 20000 Ramp Refr 20000 Droop Gain R 10000 Field Flux Refr 5000 Speed Rate Reg Output 5000 Voltage Fdbk 20000 Field Current Fdbk 5000 Armature Current Fdbk LCPCFB 5000 Speed Fdbk LCPSFB 20000 Drive Parameters All of the ADII board configuration parameters are stored in the drive and loaded into the ADII board when the drive is powered up or reset The parameters can be modified using the drive s keypad or the toolbox either through the ISBus LAN or through the drive s RS 232C port The following parameters configure the application interface e ADII Jumper 1 ADIIJP1 ADIIJP1 0 Enables the ADII interface When ADII is enabled all other LAN interfaces must be disabled ADIIJP1 14 Disables the ISBus control
18. the equipment Caution To install a new ADII Board in a drive 1 Make sure that the drive in which the board is to be installed has been deenergized Refer to the appropriate User s Guide for complete de energizing procedures and follow all local practices of lock out tag out 2 Open the drive s cabinet door and using equipment designed for high voltages test any electrical circuits before touching them to ensure that power is off 3 Install the ADII board in the drive as follows a Release the two board carrier retainers by pulling them forward b Liftup and rotate the front board carrier out and down until it is resting on its stops c Place the board in position on the four tabs on left side of the back of this board carrier and press it firmly into position on these tabs 4 Install the LNPL ribbon cable into the LNPL connector on the ADII board and the LNPL connector on the LDCC board 5 Install the COMI wire onto the E1 COMI stab on terminal on the ADII board and the E1 COM1 terminal on the LDCC board 6 Install the CHASSIS wire onto the E2 stab on terminal on the ADII board and secure the other end to an accessible screw on the drive chassis The chassis wire must be securely mounted to the drive s chassis to shunt the ISBus shield to ground Care must be taken to keep the chassis wire tight to the ADIT board and away from the power supply board at all times Use Caution a vire tie down strap conne
19. to the equipment Caution gt To remove the ADII Board from the drive 1 Make sure that the drive in which the board is to be removed has been deenergized Refer to the appropriate User s Guide for complete de energizing procedures and follow all local practices of lock out tag out 2 Open the drive s cabinet doors and using equipment designed for high voltages test any electrical circuits before touching them to ensure that power is off 3 Carefully remove the board from the drive as follows a b Release board carrier retainers by pulling them forward Lift up and rotate the front board carrier out and down until it is resting on its stops Disconnect all cables and wires from the ADII board PL TX and RX ISBus CHASSIS ground wire LNPL and COMI wire The COMI wire runs parallel to the LNPL cable Pull back on the four locking tabs and lift board up and off of the board carrier 18 Auxiliary Drive to ISBus Interface Board IS200ADII GEI 100305 GEI 100305 gt To install the new replacement board on the board carrier 1 Orient the new board in the same position as the one removed and seat the board by firmly pressing the board onto the four tabs on left side of the back of the front board carrier LDCC board is on front of this carrier 2 Reinstall all cables that were removed from the old ADII board COMI wire CHASSIS ground wire LNPL 2PL TX and RX ISBus The chassis wire must be securel
20. ts iscsi irre ridet Application Data eene reete teneis LED Indicators sssseseseeeee T estpoints n cessit ipee teens trato lone c Installation and Renewal Warranty Replacement How to Order a Board sssssssssss Board Identification sss Warranty Terms eese Placing the Order sees Handling Precautions New Installations seen ADII Required Parts esee Installation Procedures sssssss Replacement Procedures essen ener Innovation Series is a trademark of General Electric Company USA Functional Description The IS200ADII Auxiliary ISBus Innovation Series Bus Interface board ADII interfaces an AcDc2000 drive to an ISBus Local Area Network LAN The ADII board resides on the backside of the first board carrier of the AcDc2000 drive The ADII board connects to the DS200LDCC Drive Control LAN Communications board LDCC through the LNPL ribbon cable and COMI wire The ADII board receives power through the 2PL power cable from the AcDc2000 drive s power supply board The ADII board includes a bypass relay to maintain ISBus electrical continuity if the drive is powered down no external bypass module is required The interface signal map is derived from the Innovation Series drive system applications signal map Many references and feedback
21. umbers Note When adding the ADII board in the field a new 2PL cable assembly will also be needed The part number for the 2PL cable assembly differs for different drives Refer to Table 16 for the 2PL part number of the applicable drive frame size Table 15 ADII Board New Installation Part Numbers Part Description Part Number ADII board Auxiliary drive to ISBus interface board IS200ADIIH A _ 2PL Power cable from the power supply board to See Table 16 the LDCC board and ADII board LNPL 40 pin ribbon cable to the LDCC board 336A3493AA G01 DCOM wire Common wire from the LDCC board to the 336A3438AT G15 ADII board runs parallel to the LNPL cable CHASSIS wire Ground wire from the ADII board to the 277A8495G01 drive s chassis Table 16 AcDc2000 Frame Size Drive 2PL Part Numbers Frame Drive Part Number BM 36B605787ACG06 C 36B605787ACG01 G 36B605787ACG01 M 36B605787ACG06 J 36B605787ACG06 AA 36B605787ACG03 AP 36B605787ACG03 AQ 36B605787ACG06 AT 36B605787ACG06 AS AW 36B605787ACG08 SilcoMatic 2000 246B235JLG01 IM2000 36B605787ACG03 CV2000 36B605787ACG06 16 e Auxiliary Drive to ISBus Interface Board IS200ADII GEI 100305 Installation Procedures To prevent electric shock turn off power to the drive then test to verify that no power exists in the drive before touching it or any connected circuits Warning E y To prevent equipment damage do not remove insert or adjust board connections while power is applied to
22. with the controller Each AcDc2000 drive contributes about 0 20 ms 200 us This data is used in calculating what the frame time should be As the number of devices on the bus grows so does the bus sweep rate This data is used in calculating what the frame time should be LCP will pass the reference bits and references to the drive control processor DCP in one ms time with an average of 500 us Many of the references are passed to the DCP in generic setpoint variables These variables are read by the DCP at different update times 11 22 or 44 ms Many of the feedbacks are passed from the DCP in generic feedback variables These variables are written by the DCP at different update times 11 ms 22 ms 44 ms LCP obtains drive feedbacks from the LCP DCP dual port RAM at the end of a frame and loads these feedbacks into the controller These feedbacks are sent to the master in the next ISBus frame e Auxiliary Drive to ISBus Interface Board IS200ADII GEI 100305 Data Mapping The drive is configured through its keypad or by the toolbox Once configured the drive exchanges a fixed set of integer variables with the controller during each ISBus scan Variables sent to the drive are defined as references Variables retrieved from the drive are defined as feedbacks The integer variable interface map consists of 17 words of reference and 17 words of feedback The first two words of reference and feedback contain 32 bits The
23. wn in Figure 3 is normally based on the board description or name For example the ADII board is described as the Auxiliary Drive to ISBus Interface board IS 200 ADII H AAA L Artwork revision Functional revision Functional revision Group variation G or H Functional acronym Assembly level Manufacturer DS amp S for GE in Salem VA Backward compatible Not backward compatible 3200 indicates a base level board 215 indicates a higher level assembly or added components such as PROM Figure 3 Board Part Number Conventions 14 e Auxiliary Drive to ISBus Interface Board IS200ADII GEI 100305 indicates the international access code required when calling from outside of the USA GEI 100305 Warranty Terms The GE Terms and Conditions brochure details product warranty information including warranty period and parts and service coverage The brochure is included with customer documentation It may be obtained separately from the nearest GE Sales Office or authorized GE Sales Representative Placing the Order Parts still under warranty may be obtained directly from the factory GE Industrial Systems Product Service Engineering 1501 Roanoke Blvd Salem VA 24153 6492 USA Phone 1 800 533 5885 United States Canada Mexico 1 540 378 3280 International Fax 1 540 387 8606 All Renewals spares or those not under warranty should be ordered by contacting the nearest GE Sales or
24. y mounted to the drive s chassis to shunt the ISBus shield to ground Care must be taken to keep the chassis wire tight to the ADIT board and away from the power supply board at all times Use Caution a wire tie down strap connected to the bottom of the board carrier to keep it away from the power supply board Care must be taken to keep the ISBus cables away from any high voltage wires and any electrically noisy wires Keep the cables tight to the ADII board carrier and use the tie down E strap holders to hold the cables close to the ADII board and Caution away from the power supply board 3 Reinstall cable ties to the ISBus cables on the ADII board strain reliefs and on the other cables locations as necessary to keep the cables tight to the board and board carrier and away from the power supply board Note If the ADII board must be configured in any way refer to the applicable User s Guide for the drive source for procedures 4 Raise the board carrier back up into its normal position slide the board carrier retainers in to secure it in this position and close the drive cabinet door Auxiliary Drive to ISBus Interface Board IS200ADII 19 Notes GE Industrial Systems Issue date 2000 04 05 General Electric Company 1999 by General Electric Company USA 1501 Roanoke Blvd All rights reserved 3 Salem VA 24153 6492 USA
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