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GE 994-0089 Barcode Reader User Manual
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1. 10 ea TEFTFTTTTTE Ahihi t 12323234 8 6 7 8 D M D400 Substation Data Manager User s Manual 49 GE Energy RS 485 2 Wire Terminal Block Signal Definitions w E w E ONE Note The terminal block positions are numbered from 1 to 10 starting from the bottom of the card 50 994 0089 1 00 2 General GE Energy 4 Wire Connections In 4 wire mode the RS 485 Adapter supports a maximum of 32 transceivers per channel 64 devices per RS 485 Adapter card See section 3 4 RS 485 Adapter for configuration options To connect RS 485 4 wire type devices to the RS 485 Adapter use the following wiring connection Note Before wiring devices ensure that the RS 485 Adapter is configured to 4 wire mode see section 3 4 RS 485 Adapter Device 1 Device 2 Device 3 R RX TX TX RX RX TX TX RX RX TX TX O O O OQ O O O QO ll Y A iIi iIi PV f Ii Y aA i EL H PoR LE E N 2 os al L Xx m 2 1 h Pa i i T a Ch Ce J Ml l r i T EJ Si a P a By 9 A Il I P pE Ci i e Fi Seal ms be 213 jT 7 US p A g i a D400 Substation Data Manager User s Manual 51 GE Energy RS 485 4 Wire Terminal Block Signal Definitions RS 485 Channel Position 4 Wire default Channel 2 Note The terminal block positions are numbered from 1 to 10 starting from the bottom of the card 52 994 0089 1 00 2 Gener
2. Authentication Record Authenticator Scope of Authentication Feb 28 2007 E Stuhr Chapters 1 5 7 Appendices A and B D400 Substation Data Manager User s Manual 91
3. O Indicates that this toxic or hazardous substance contained in all of the homogeneous materials for this part is below the limit required in PRC SJ T11363 2006 and EU Directive 2002 95 EC RoHS X Indicates that this toxic or hazardous substance contained in at least one of the homogeneous materials used for this part is above the limit requirement in PRC SJ T11363 2006 and EU Directive 2002 95 EC RoHS TBC To be confirmed with third party parts manufacturer The maximum concentration limits MCV s apply Lead 0 1 by weight 1000mg kg 1000 ppm Mercury Hg 0 1 by weight 1000mg kg 1000 ppm Cadmium Cd 0 01 by weight 100 mg kg 100 ppm Chromium VI Cr VI 0 1 by weight 1000mg kg 1000 ppm PBB PBDE 0 1 by weight 1000mg kg 1000 ppm 1 3 Product Overview The D400 Substation Data Manager is a secure substation hardened and CE Marked communications gateway that polls metering status event and fault report data from intelligent electronic devices IEDs It summarizes the data from IEDs and makes it available to a master station or host computer over standard SCADA protocols TCP IP network connections are supported over the built in 10 100 MB Ethernet interface and a dedicated Modem port external modem required The D400 comes with a built in human machine interface HMI annunciator as part of the base software no external software or licensing is required to operate the D400 The substation HMI can b
4. IEC 61850 Future DHCP Telnet NTP HTTPS SFTP SSH SSL CHAP Network connections Single or dual redundant Ethernet interface Fiber Optic and or Twisted Pair 10 100BaseT Isolated RJ 45 connector 10BaseFL and 100BaseSx Fiber Optic 820 850 nm 50 125 um and 62 5 125 um multimode duplex fiber cable ST connectors D400 Substation Data Manager User s Manual 15 GE Energy Serial communications Time synchronization KVM amp Audio User connections 16 994 0089 1 00 2 General 16 channels RS 232 RS 485 Fiber optic Data rate 300 to 115 2 Kbps RS 232 Configurable for DCE DTE operation Galvanic isolation Can drive IRIG B signal to RS 232 ports with optional IRIG B Input card RS 485 2 Wire 4 Wire support Galvanic isolation Fiber Optic Glass Optical Fiber serial port 820 850 nm 50 125 um 62 5 125 um 100 140 um and 200 um HCS multi mode fiber with ST connectors Plastic Optical Fiber POF serial port 660 nm 1 mm core with Agilent Versatile Link Simplex connectors Software configurable ambient state ON OFF Input Module HCMOS or TTL demodulated BNC connector modulated Fiber Optic 820 850 nm ST connector CPU time sync for internal database time stamping Distribution Module Can drive IRIG B TTL signal for 16 IEDs Signal Propagation Propagated to all 16 RS 232 ports for devices Propagated to the distribution module Three USB v1 1 compliant Type A ports for connecting keyb
5. e COM2 Port USB KVM Slot 13 e Keyboard Video and Mouse D400 Substation Data Manager User s Manual 25 GE Energy 3 2 Changing Card Settings The communication cards are factory installed with default settings You may want to adjust individual card settings to work with your specific system set up The communication cards are hot swappable this means you do not have to power down the D400 unit to remove and install the communication cards gt gt To change the settings on a communication card 1 Atthe rear panel of the D400 using a flathead or Phillips screwdriver loosen but don t completely remove the two screws from the top and bottom of the communication card 2 Using the flathead screwdriver gently pry the top of the card from the slot and remove it from the chassis 3 Refer to the instructions in the following sections to make any required changes to the switch settings on the card Tip Use a small flathead screwdriver same as used to remove the communication card screws to change switch positions 4 Slide the card into the same slot you removed it from and tighten the two screws CAUTION For proper transient protection the recommended tool torque settings for communication card screws are 2 6 in lb 0 294 Nm 26 994 0089 1 00 2 General 5 5 GE Energy RS 232 Adapter The RS 232 Adapter GE Part No 520 0207 is a standard RS 232 serial I O adapter card that plugs into any serial communica
6. e User s Manual GE Part No 994 0089 e Mini SQL Proof of License Verify that you have received all items GE parts include a unique GE part number typically in the format XXX XXXxX that can be used as a reference Verify the hardware configuration of the D400 using the Product ID number For an explanation of the Product ID see Appendix B Ordering Guide D400 Substation Data Manager User s Manual 21 GE Energy 2 4 First Look at the D400 Front Panel The front panel of the D400 provides easy access to the status indicators user connections and power supply units Power Optional Redundant Supply Power Supply D400 Main Module oc pc surety S CT GE Energy is s 9 101112 10 M4 1516 O 00000000 User CompactFlash System Status Serial Port Status access panel LED indicators LED indicators Serial communication port for local maintenance Ethernet port for local network connection Two USB Type A ports for portable memory device plug in Rear Panel The rear panel provides access to the communication ports field wiring connections and power connections Network Slots USB KVM Slot IRIG B Distribution Slot IRIG B Input Slot Serial Communication Slots Estaria PowerSource e e 4 cada DODODODODOO oOoo0000000 oOo00000000 DDODODODOD Power Supply Alarms Slot 10 The D400 contains 13 1 0 adapter card slots for the communication cards The
7. 2 Shock and bump tests Communication Standards IEEE 802 3 CSMA CD Access Method and physical layer specifications IEC 61850 3 Communication networks and systems in substation General requirements 1To comply the D400 BIOS Spread Spectrum clock setting must be set to disable This is the factory default 2To comply the D400 BIOS DRAM clock setting must be set to HCLK 33M This is the factory default 88 994 0089 1 00 2 General GE Energy Ordering Guide Product Identification The D400 comes with an ID number that identifies the supplied options and hardware configuration of the unit This ID number is composed of 400 followed by 16 alphanumeric characters that are determined by the options selected The ID number is listed on a label located next to Slot 1 on the rear panel of the D400 D400 Substation Data Manager User s Manual 89 GE Energy D400 Ordering Guide Product Identification Number 400 P Ff J fof fo fof fy pj o CPU OPTIONS A 650 MHz CPU 512 MB RAM SINGLE ETHERNET A B 650 MHz CPU 512 MB RAM DUAL REDUNDANT ETHERNET POWER SUPPLY SLOT 1 A 100 240 VAC 47 63 Hz 100 300 VDC 10 A B 20 55 VDC 10 POWER SUPPLY SLOT 2 A 100 240 VAC 47 63 Hz 100 300 VDC 10 A B 20 55 VDC 10 B xX NONE X SERIAL COMMUNICATIONS SLOTS 1 8 1 RS 232 2 CHANNELS 2 RS 485 2 CHANNELS 3 GLASS FIBER OPTIC 2 CHANNELS 850 nm 62 5 125 um ST CONN 4 PLASTIC FIB
8. Settings SW2 Switch Positions nout Sionat option SW Switch Positions Switch SW3 Configuration Switch SW3 controls the state option for the IRIG B fiber optic TX input It contains two switch positions that can be set to ON or OFF to select the appropriate state IRIG B Input Card Switch SW3 Settings SW3 Switch Positions AA a a l 1 2 D400 Substation Data Manager User s Manual 37 GE Energy 3 7 IRIG B Distribution Adapter The IRIG B Distribution Adapter GE Part No 520 0212 is an optional IRIG B output card to supply an IRIG B TTL signal passed from the IRIG B Input card to attached IEDs The IRIG B Distribution card provides four channels on a single terminal block Each channel is capable of supplying a signal to up to four IEDs for a total of 16 IEDs The IRIG B Distribution card plugs into a dedicated IRIG B slot slot 10 on the D400 See section 4 6 IRIG B Connections for wiring instructions Configuration Options There are no selectable options on the IRIG B Distribution card IRIG B Distribution Adapter MMAMWAAUAUAAUAMY 38 994 0089 1 00 2 General 5 8 GE Energy 4 Port Twisted Pair Ethernet Switch The 4 Port Twisted Pair Ethernet Switch GE Part No 520 0213 is a 10 100BaseT network switch that plugs into the NET1 or NET2 slot slots 11 and 12 on the D400 It provides local area network connections for up to five Ethernet connections four RJ 45 connectors on the rear panel and
9. Single Twisted Pair 10 100BaseT UTP Unshielded Twisted RJ 45 Pair CAT 5 or better Redundant Twisted Pair 10 100BaseT UTP Unshielded Twisted RJ 45 Pair CAT 5 or better PPP Serial Over External RS 232 Standard RS 232 cable DB 9 Modem V 90 56 Kbps 46 994 0089 1 00 2 General GE Energy High Voltage Installations To provide higher EMC immunity and maintain CE Mark compliance the serial cables used for permanent RS 232 and RS 485 connections must comply with the following requirements e Cables must be shielded e D type connector covers must provide EMC shielding e g metalized plastic or die cast metal covers D400 Substation Data Manager User s Manual 47 GE Energy 4 3 gt gt RS 232 Connections The D400 accepts connections to RS 232 type devices through the RS 232 Adapter The RS 232 Adapter GE Part No 520 0207 is a standard RS 232 serial I O adapter card that plugs into any serial communication slot slots 1 through 8 on the D400 It contains two independently isolated RS 232 serial ports Port 1 and Port 2 each with a DB 9 connector The required RS 232 cable is a serial null modem DB 9F to DB 9M cable The cables must be shielded and DB 9 connector covers must provide EMC shielding e g metalized plastic or die cast metal covers See section 3 3 RS 232 Adapter for configuration options To connect RS 232 type devices to the RS 232 Adapter use the following cable connection
10. a single two position pin switch SW1 on the Fiber Optic Serial card Follow instructions for setting the switch to select the appropriate state for each channel Note The fiber optic channel settings on the D400 must match the set up of the other end of the fiber optic communications channel Factory Default The factory default setting is Standard state on each channel Switch SW1 Configuration Switch SW1 controls the state of each fiber optic channel The switch contains four two position pins that can each be set to A or B to select the appropriate state Fiber Optic Serial Card Switch SW1 Settings SW1 Switch Positions State Option A Standard default mw CO Note In Standard state fiber is lit when a 1 is transmitted In Inverted state fiber is lit when a 0 is transmitted 34 994 0089 1 00 2 General GE Energy Glass Optical Fiber Serial Adapter Plastic Optical Fiber Serial Adapter D400 Substation Data Manager User s Manual 35 GE Energy 3 6 IRIG B Input Adapter The IRIG B Input Adapter GE Part No 520 0211 plugs into a dedicated IRIG B slot slot 9 on the D400 The IRIG B Input card accepts an IRIG B signal in one of three input formats through a corresponding connector type e Modulated IRIG B through a BNC connector J2 e Demodulated IRIG B TTL through a terminal block TB1 e Fiber Optic through a Receive RX 820 850 nm ST connector U12 The IRIG B signal TTL can be subsequentl
11. ai 1 75 in 44 46 MM 3 50 in 88 90 mm a Cutout for panel mounting D400 Substation Data Manager User s Manual 23 3 1 GE Energy Setting up Communication Cards This chapter describes the D400 communication cards and how to change the card settings for the different configuration options The communication cards are factory installed in the D400 with default settings Communication Cards All communication cards plug into I O adapter card slots at the rear of the D400 chassis The communication cards are powered from the backplane of the D400 D400 I O Adapter Card Slots Network Slots USB KVM Slot IRIG B Distribution Slot IRIG B Input Slot Serial Communication Slots EN PowerSource oOo00000000 ODODODODOO 0000000000 0000000000 Recceces A Roter to ratatotion Gude UY Power Supply Alarms D400 Substation Data Manager User s Manual 24 GE Energy Types of Communication Cards The types of communication cards included in your D400 depend on what was ordered for your substation application The following types of communication cards are available for the D400 Serial Slots 1 to 8 e RS 232 e RS 485 e Fiber Optic Serial glass or plastic IRIG B Slots 9 and 10 e IRIG B Input e IRIG B Distribution Network Slots 11 and 12 e 4 Port Twisted Pair Ethernet Switch e Hot Standby Fiber Optic Ethernet Switch e Redundant Twisted Pair Ethernet COM2 Port
12. communication cards are powered from the backplane of the D400 The types of communication cards included in your D400 depend on what was ordered for your substation application 22 994 0089 1 00 2 General GE Energy 2 5 Physical Installation The D400 can be installed in a standard 19 inch rack or substation panel Rack Mounting The D400 mounts directly into an industry standard 19 inch 482 6 mm equipment mounting rack with EIA universal mounting rail hole spacing D400 unit for proper ventilation The top cover of the D400 can get hot during peak operation Ensure that there is at least 1U 1 75 inch 44 45 mm of free space above the When the unit is operating above the 50 C ambient temperature safe h andling precautions are recommended to prevent burns gt gt To mount the D400 on a rack 1 Position the D400 in the rack 2 Holding the D400 firmly in the rails of the mounting rack insert and tighten the four rack screw 5 The recommended tool torque settings for zinc plated mounting screws are 10 32 UNF screws use 22 2 in lb 2 50 Nm 12 24 UNC screws use 31 0 in lb 3 51 Nm M5 M6 Panel Mount x0 45 screws use 18 1 in lb 2 04 Nm x0 5 screws use 33 3 in lb 3 76 Nm gt gt To mount the D400 in a panel If you are using a panel cutout use the following cutout dimensions D 162 In 4 1 mm lt q 18 3 in 464 8 mm gt D 17 5 in 444 5 mm g
13. ii oo eo 000 E A STE PORTA ES a w k IO Al D000 f a o boood LA Pi PORTA s RS 232 Port DB 9 Connector Signal Definitions E E 2 gt n 3 pm jo s om jo a E Signal GND Not connected 48 994 0089 1 00 2 General GE Energy 4 4 RS 485 Connections The D400 accepts connections to RS 485 2 wire and 4 wire type devices through the RS 485 Adapter The RS 485 Adapter GE Part No 520 0208 plugs into any serial communication slot slots 1 through 8 on the D400 It contains two independently isolated RS 485 channels on a single terminal block Channel 1 on terminals TB1 1 through TB1 5 and Channel 2 on terminals TB1 6 through TB1 10 See section 3 4 RS 485 Adapter for configuration options Cabling Requirements The recommended total maximum length for RS 485 cables is 4000 ft 1300 m when operating at 115 kbps Refer to the manual of the connecting device for its recommended maximum cable length The cables must be shielded and the shield of each RS 485 cable section should be grounded at one end only This prevents circulating currents and can reduce surge induced current on long communication lines 2 Wire Connections gt gt To connect RS 485 2 wire type devices to the RS 485 Adapter use the following wiring connection Note Before wiring devices ensure that the RS 485 Adapter is configured to 2 wire mode see section 3 4 RS 485 Adapter
14. into a dedicated IRIG B slot slot 9 on the D400 The IRIG B Input card accepts an IRIG B signal in one of three input formats through a corresponding connector type e Modulated IRIG B through a BNC connector e Demodulated IRIG B TTL through a terminal block e Fiber Optic through a Receive RX 820 850 nm ST connector The IRIG B signal can be distributed to an attached IED through the fiber optic output TX on 820 850 nm ST connector When calculating cable length consider the following optical power levels e Glass optical fiber transmitter power is 19 0 2 dBm e Glass optical fiber receiver sensitivity is typically 25 4 dBm Warning LED transmitters are classified as IEC 60825 1 Accessible Emission AR Limit AEL Class 1M Class 1M devices are considered eye safe to the unaided eye Do not view directly with optical instruments D400 Substation Data Manager User s Manual 55 GE Energy IRIG B Input Adapter IRIG B Distribution Adapter The IRIG B Distribution Adapter GE Part No 520 0212 is an optional IRIG B output card to supply an IRIG B TTL signal passed from the IRIG B Input card to attached IEDs The IRIG B Distribution card provides four channels on a single terminal block Each channel is capable of supplying a signal to up to four IEDs for a total of 16 IEDs The IRIG B Distribution card plugs into a dedicated IRIG B slot slot 10 on the D400 IRIG B Distribution Adapter 3 4 E 6 F 8 9 10 IRIG B
15. mail address Product number serial number Description of problem The Customer Service centre will provide you with a case number for your reference This case number is not the RMA number You will be sent the RMA number and RMA documents via fax or e mail Once you receive the RMA documents attach them to the outside of the shipping package and ship to GE Note Product returns will not be accepted unless accompanied by the Return Merchandise Authorization number 8 994 0089 1 00 2 General 1 1 GE Energy Before You Start Before you begin installing and using the D400 review the information in this chapter including the following topics Safety precautions Product overview Product specifications Storage recommendations Read and thoroughly understand this guide before installing and operating the unit Save these instructions for later use and reference Warning Failure to observe these instructions may result in serious injury or death Safety Precautions Follow all safety precautions and instructions in this manual Only qualified personnel should work on the D400 Maintenance personnel should be familiar with the technology and the hazards associated with electrical equipment Never work alone Before performing visual inspections tests or maintenance on this equipment isolate or disconnect all hazardous live circuits and sources of electric power Assume that all circuits are live until they have been
16. the Gateway IP address If the Gateway IP address is not required press Enter to continue A summary of the configured settings displays D400 HyperTerminal 0 x File Edit View Call Transfer Help Dc al 3 DE Available pee Interface et Enter Ethernet Interface number 1 Enter IP Addressl3 84 165 246 Enter Subnet Mask 255 255 252 61 Enter DNS Server Address 8 0 0 0 The IP Address is 3 84 165 246 The Netmask is 200 200 202 9 Network Address is 84 164 0 Broadcast Address is a DNS Server Address is Do you wish to accept this YZN Connected 0 01 43 Auto detect 19200 8 N 1 SCROLL CAPS NUM 9 Doone of the following e To accept the settings enter Y e To change the settings enter N and repeat Steps 2 to 8 to make the necessary changes 10 When you return to the D400 Configuration Utility Menu select 8 Quit to exit the configuration utility and return to the D400 prompt 11 At the D400 gt gt prompt type reboot and press Enter The D400 restarts and is updated with the new network settings Refer to the D400 online help and D400 Software Configuration Guide for information on configuring the D400 software 78 994 0089 1 00 2 General GE Energy Servicing the D400 The D400 does not require any scheduled maintenance However you may need to replace the following parts occasionally e System battery e CompactFlash card A periodic inspection is also suggested t
17. the placeholder if the placeholder is already in italic text For example c lt product gt product def e References to a parameter or field value shown Monospace font is used for source code examples and symbols 6 994 0089 1 00 2 General GE Energy Product Support If you need help with any aspect of your GE Energy product you have a few options Search Technical Support The GE Energy Web site provides fast access to technical information such as manuals release notes and knowledge base topics Visit us on the Web at www ge com energy Contact Customer Support The GE Energy Customer Service Center is open 24 hours a day seven days a week for you to talk directly to a GE representative In the U S and Canada call toll free 1 800 361 3652 International customers please call 1 403 214 4600 Or e mail to ge4service ge com Product Returns A Return Merchandise Authorization RMA number must accompany all equipment being returned for repair servicing or for any other reason Before you return a product please contact GE Energy to obtain an RMA number and instructions for return shipments D400 Substation Data Manager User s Manual 7 GE Energy Have the following information ready to give to Customer Service Ship to address the address that the product is to be returned to Bill to address the address that the invoice is to be sent to Contact name Contact phone number Contact fax number Contact e
18. to the D400 equipment and within easy reach of the operator e The primary disconnect device shall be marked as the disconnecting device for the D400 equipment gt gt To connect the power source to the D400 1 Remove the terminal block TB1 protective plastic cover 2 Connect power source as follows If your power supply is Connect the AC line connection to the L connection point s and the AC neutral connection to the N connection point s on terminal block TB1 Connect the DC power supply observing the correct polarity to the VDC and VDC connection point s on terminal block TB1 For proper connection the recommended tool torque settings for power terminal screws are 10 8 in lb 1 22 Nm See also wiring diagrams below for different power configurations 66 994 0089 1 00 2 General Power Source Configurations Single External AC Power Source Single External DC Power Source Two External AC Power Sources with Optional Redundant D400 AC DC Power Supply Connected to SUPPLY1 and SUPPLY2 input terminals Connected to SUPPLY1 and SUPPLY2 input terminals First source connected to SUPPLY1 terminals Second source connected to SUPPLY2 terminals GE Energy Supply 1 YDC DC L Supply 2 DC DC ceee AC Power Source TB 222289899 nil cel _ Supply 1 _ Je 9 29998 Supply 2 D400 Substation Data Manager User s Manual 67 GE Energy Two Exter
19. vieron e e ESO ETA oo e SII ESA Ethernet Crossover Cable RJ 45 Pin Out D400 Switch Hub nome pin Pin name mor Je 6 roe aos fe fe aoe aoe fe fs enos Ethernet Straight Through Cable RJ 45 Pin Out TX D1 w RX_D2 RX D2 TX Dl aos fe 6 aoe aoe e e oo 58 994 0089 1 00 2 General 4 8 gt gt GE Energy Modem Connections A COM2 port is provided on the COM2 Port Adapter or the Redundant TP Ethernet COM2 Port Adapter The COM2 port can support serial connections for the following dial up interfaces e External modem e Point to point protocol PPP services e Wide area network The COM2 port provides a single DB 9 connector wired for an RS 232 DCE signal The COM2 Port Adapter plugs into any NET slot slots 11 and 12 of the D400 The Redundant TP Ethernet COM2 Port Adapter plugs into the NET1 slot slot 11 Note The COM2 Port requires an external modem to provide dial up functionality See section 3 11 COM2 Port Adapter for more information To connect a modem to the COM2 Port Adapter use a straight through modem cable not supplied with the D400 D400 Substation Data Manager User s Manual 59 GE Energy COM2 Port DB 9 Connector Signal Definitions fom four soa eo CS COM2 Port DB 9 to DB 25 Pin out Pin Pin wv k B o bB e RTS CTS 60 994 0089 1 00 2 General 4 9 gt gt GE Energy Local HMI Connection A
20. 00 main module from the chassis The battery holder BT1 is located near the front corner of the board behind the two rows of Serial Port Status LEDs D400 Battery Location TIT TEE R AL pg ET pp py PTET EPET D400 Substation Data Manager User s Manual 81 GE Energy Before You Remove the Battery Note the following items before you begin battery replacement CAUTION Disconnect power to the D400 before changing the battery Avoid exposure to high temperatures such as soldering or spot welding Avoid excessive force to terminals Use extreme caution and proper procedures for servicing electro statically sensitive components Electro statically sensitive components are located near the battery Note Removing the battery will cause the internal clock to reset Supported Battery Types The D400 is supplied with a 1 2AA 3 6 V 0 9 Ah Lithium non rechargeable battery The following battery types may be used as a replacement Supported battery replacements Manufacturer Mfg Part No 82 994 0089 1 00 2 General GE Energy gt gt To insert or replace the D400 battery Warning Ensure that all hazardous live circuits are isolated or disconnected before attempting battery replacement Power down the D400 Remove the D400 main module from the chassis Using a plastic or other non conductive tool pry the black plastic clip holding the battery away from the battery holder BT1 When free the battery and clip c
21. 9 1 00 2 General 7 4 gt gt GE Energy Replacing the Power Supply The power supply module is accessible and easily replaced from the D400 front panel The D400 may be supplied with an optional redundant power supply in Slot 2 to provide dual hot swappable power supplies If the D400 contains dual power supplies you can replace one power supply unit without having to power down the D400 as long as the other power supply unit is operational Note The D400 power supplies do not contain user replaceable fuses The entire power supply module must be replaced if the fuse has failed D400 Power Supply Unit Before You Remove the Power Supply Note the following items before you begin power supply replacement e Ensure the other power supply unit if available is functioning the green Power LED is illuminated to ensure that the D400 doesn t power down during replacement e Make sure that the unit is wired in accordance with section 5 2 Power Connections To replace a D400 power supply unit 1 If only a single power supply unit is installed in Slot 1 power down the D400 If dual power supplies are installed in Slot 1 and Slot 2 ensure that the secondary unit is functioning 2 Hand loosen the two screws on the front panel of the power supply unit 3 Pulling on the handle slide the power supply unit out of the chassis 4 Slide the new power supply unit into the chassis 5 Hand tighten the two screws o
22. D400 online help D400 Substation Data Manager User s Manual 5 GE Energy How to Use this Guide This guide describes how to install the D400 and get it up and running for the first time Procedures are provided for all component options available for the D400 The components included in your D400 depend on what was ordered for your substation application Follow only the procedures that apply to your D400 model The software related procedures in this guide are based on using a computer running Windows 2000 Some steps and dialog boxes may vary slightly if you are using Windows XP or Windows 2003 Document Conventions This manual uses the Systeme International SI and the Microsoft Manual of Style as a basis for styles and conventions The following typographic conventions are used throughout this manual Bold face is used for e Names of software program menus editors and dialog boxes also for the names of menu commands keyboard keys icons and desktop shortcuts and buttons and fields in editors and dialog boxes e Names of hardware components e User input that must be typed exactly Italic face is used for e Emphasis e Cross references to sections figures and tables within this manual and for titles of other documents e File and directory names examples of directory paths are generally given in the Windows format e Placeholders for user input that is specific to the user May also include angle brackets around
23. Distribution Terminal Block Signal Definitions Channel Terminal Block Function Flow Position or O O ISO EAN ECO ESA ooo o T ESA Sones p pemn o E E E Note The terminal block positions are numbered from 1 to 10 starting from the bottom of the card 56 994 0089 1 00 2 General 4 7 GE Energy Network Connections The D400 supports a network interface through Ethernet connections to the 4 Port Twisted Pair Ethernet Switch or Redundant Twisted Pair Ethernet COM2 Port Adapter All RJ 45 connectors have the same signal definition However the rear Ethernet ports are auto MDI MDIX and can support a straight through or crossover cable See sections 3 8 4 Port Twisted Pair Ethernet Switch and 3 10 Redundant Twisted Pair Ethernet COM2 Port Adapter for more information gt gt To connect the D400 to network devices plug network cables into the D400 Ethernet ports Front Network Port To access the D400 s built in HMI a local or portable PC can be directly connected to the network port located on the front panel of the D400 gt gt To connect a local PC to the D400 Connect a straight through Ethernet cable to your computer s network communications port and to the D400 s front Ethernet port D400 Substation Data Manager User s Manual 57 GE Energy Ethernet RJ 45 Connector Signal Definitions CS _ Whew orange C CO CAI oo o w o men C co a CCSS mo nee e mw Jom oem e
24. ED notification can be wired to operate as follows e ON when system is functioning properly e ON when system failure has occurred The System Fail contact closure provides three contacts terminals 4 5 and 6 on terminal block TB2 A N Caution Contact closure rated for 0 1 A 300 V maximum gt gt To connect the System Fail relay 1 Remove the terminal block protective plastic cover 2 Wire a lamp to terminals 4 5 and 6 on terminal block TB2 as follows To enable the indicator when power is Wire the lamp between Functioning properly Terminals 4 and 5 For proper connection the recommended tool torque settings for power terminal screws are 10 8 in lb 1 22 Nm 3 Replace the terminal block protective plastic cover 70 994 0089 1 00 2 General GE Energy System Fail Alarm Connection TB2 Light ON when Light ON after operational failure D400 Substation Data Manager User s Manual 71 GE Energy 5 4 Front Panel LEDs Once the D400 is powered up the LED indicators on the front panel of the D400 become active The indicators provide status information on the operation of the D400 D400 Front LEDs Power NET ACT LINK Ready IRIG B Serial Port Status System Status LEDs The System Status LEDs indicate the unit s operational status LED Display Status Description OOOO Power is correctly supplied to the unit 5 V present on the D400 O OO Main Board OOOO Initialization boot up and sel
25. ER OPTIC 2 CHANNELS 600 nm 1 mm VERSA LINK CONN xX NONE IRIG B INPUT CARD OPTIONS A IRIG B INPUT CARD A xX NONE IRIG B DISTRIBUTION CARD B IRIG B DISTRIBUTION CARD IRIG B INPUT CARD REQUIRED x x PP WN N PF x FP WN N PF x fF WNW N BF x PP WN N PF x FP WN N PF x FP WN N e x FW N PF x FW N BF X NONE NETWORK SLOT 1 1 ETHERNET 4 PORT 10 100 MB TP SWITCH 1 2 ETHERNET FIBER OPTIC HOT STANDBY 2 PORT 10 100 BASE SX 4 ETHERNET REDUNDANT 10 100 MB TP 4 NETWORK SLOT 2 1 ETHERNET 4 PORT 10 100 MB TP SWITCH 2 2 ETHERNET FIBER OPTIC HOT STANDBY 2 PORT 10 100 BASE SX1 3 COM2 PORT REQUIRES EXTERNAL MODEM X NONE USB KVM AUDIO A USB KEYBOARD VIDEO MOUSE AUDIO CARD A X NONE X W N F 1 CPU option B is required when Network Slot 1 option 4 is selected and Network slot 2 is empty or both Network Slot 1 and Network Slot 2 are filled with option 1 or 2 2 Required for local HMI setup 90 994 0089 1 00 2 General GE Energy Modification Record 1 00 1 Nov 17 2006 E Stuhr Revisions as required by TUV Deleted Supported Devices sections S Tessari Moved signal definitions to Chapter 4 and added more connections information Edited whole document for consistency and correctness to current product specs Added Chapter Setting Up the D400 Dec 20 2006 Converted to single source Feb 28 2007 S Tessari Added RoHS and recycling info updated RS 485 channel numbering order
26. GE Energy D400 Substation Data Manager User s Manual 994 0089 Version 1 00 Revision 2 AC DC SUPPLY imagination at work General GE Energy Copyright Notice 2006 2007 General Electric Company All rights reserved The information contained in this online publication is the exclusive property of General Electric Company except as otherwise indicated You may view copy and print documents and graphics incorporated in this online publication the Documents subject to the following 1 the Documents may be used solely for personal informational non commercial purposes 2 the Documents may not be modified or altered in any way and 3 General Electric Company withholds permission for making the Documents or any portion thereof accessible via the internet Except as expressly provided herein you may not use copy print display reproduce publish license post transmit or distribute the Documents in whole or in part without the prior written permission of General Electric Company The information contained in this online publication is subject to change without notice The software described in this online publication is supplied under license and may be used or copied only in accordance with the terms of such license Trademark Notices GE and ES are trademarks and service marks of General Electric Company Trademarks of General Electric Company Basler is a registered trademark of Basler Electric Compa
27. ailable In the event the primary power source fails an automatic switchover will take place to the redundant power source to ensure continuous power to the D400 Power Configurations The D400 supports the following power configurations e Single External AC Power Source e Single External DC Power Source e Two External AC Power Sources with optional redundant D400 AC DC Power Supplies e Two External DC Power Sources with optional redundant D400 DC DC Power Converters Power Input Ranges AC DC Power Supply Rated voltage range 100 240 VAC 100 300 VDC with overvoltage protection of 110 to 150 Rated power If the unit is Then the rated power is Inrush current at 25 C on DC DC Power Supply Rated voltage range 20 55 VDC with overvoltage protection of 110 to 150 Rated power 135 W maximum Inrush current at 25 C DC DC 35 Apeak lt 60 VDC 64 994 0089 1 00 2 General GE Energy 5 2 Power Connections The D400 accepts power connections through two terminal blocks on the rear panel e Terminal block TB1 is reserved for connecting power from one or two external sources to the D400 e Terminal block TB2 provides contact closure outputs for power supply fail and system fail alarms POWER SUPPLY INPUT VOLTAGE 20 Y 55 VDC 135 W Max Protective Earth 100 Y 200 VDC 125 W Max Terminal e 100 240 VAC 47 63Hz 127 VA Max A WARNING LETHAL VOLTAGES PRESENT Power Supply Connect
28. al 4 5 GE Energy Fiber Optic Connections For devices located some distance from the D400 they may be connected using glass or plastic optical fiber cables Fiber optic cabling also offers superior performance in electrically noisy environments Glass Optical Fiber You can use the following glass optical fiber GOF cabling with the D400 Glass Optical Fiber Serial adapter e 50 125 um core cladding multi mode gradient index cable e 62 5 125 um core cladding multi mode gradient index cable e 100 140 um core cladding multi mode gradient index cable e 200 um core Hard Clad Silica HCS multi mode step index cable You can use the following fiber optic terminations for D400 cabling e ST Connectors When calculating cable length consider the following optical power levels e Glass optical fiber transmitter power is 19 0 2 dBm e Glass optical fiber receiver sensitivity is typically 25 4 dBm Limit AEL Class 1M Class 1M devices are considered eye safe to the unaided Warning LED transmitters are classified as IEC 60825 1 Accessible Emission AA eye Do not view directly with optical instruments Plastic Optical Fiber You can use 1 mm plastic optical fiber POF cabling with the D400 Plastic Optical Fiber Serial adapter The recommended termination is the Agilent Versatile Link Simplex Connector When calculating cable length consider the following optical power levels e Plastic optical fiber transmitter p
29. an be removed together 4 Remove the clip from the battery and keep it Place the new battery into the battery holder ensuring polarity is correct 6 Replace the clip and press down until it clicks into the retaining notches in the battery holder 7 Replace the D400 main module 8 Power up the D400 AS ler Checking Voltage To check battery voltage use a meter or other measuring device that has a high input impedance 10 Mohm or higher Cleaning and Handling Lithium Batteries e Wear gloves or finger caps when handling batteries to keep them clean e Use non conductive cleaning solution to prevent deterioration of battery performance e Dry batteries at a temperature below 85 C to prevent seal deterioration that may in turn result in leakage Disposing of Batteries The D400 lithium battery contains harmful chemicals Az The Lithium battery is recyclable Dispose of battery according to local waste Y management regulations Li Battery Life If the battery is disconnected or if the D400 is never powered down the life of the battery should exceed five years The life of the battery will be severely shortened if the battery is left connected while the D400 is powered down for extended periods or stored For long term storage e Keep the equipment at temperatures and humidity below normal e Avoid shorting or loading while stored D400 Substation Data Manager User s Manual 83 GE Energy 7 3 Changing the C
30. completely de energized tested and tagged Pay particular attention to the design of the power system Consider all sources of power including the possibility of back feed Turn off all power supplying the equipment in which the D400 is to be installed before installing and wiring the D400 Beware of potential hazards and wear personal protective equipment D400 Substation Data Manager User s Manual 9 GE Energy e The successful operation of this equipment depends upon proper handling installation and operation Neglecting fundamental installation requirements may lead to personal injury as well as damage to electrical equipment or other property e All AC voltage and current terminals are protected from accidental contact by a mechanical safety shield e All electronic components within the D400 are susceptible to damage from electrostatic discharge Observe standard precautions for handling electronic components e Hazardous voltages can cause shock burns or death To prevent exposure to hazardous voltages disconnect and lock out all power sources before servicing and removing components e Ifthe D400 is used in a manner not specified in this manual the protection provided by the equipment may be impaired Warning Symbols The following table explains the meaning of warning symbols that may appear on the D400 or in this manual symbol foaming EL The relevant circuit is direct current The relevant circuit is alterna
31. differential data pairs Each DIP switch can be set to ON or OFF to select the appropriate function for the switch That is if all pins are set to ON switch is ON If all pins are set to OFF switch is OFF If termination pull up is selected the TX and RX signals have a 680 ohm pull up resistor the TX and RX signals have a 680 ohm pull down resistor and the RX and TX signals have a 120 ohm termination RS 485 Card Switch SW3 SW4 Settings i Pull up for RX No pull up for RX No Line termination between TX and TX 8 Noteonmected No Line termination between RX and RX D400 Substation Data Manager User s Manual 33 GE Energy 3 5 Fiber Optic Serial Adapter The Fiber Optic Serial Adapter is available in two variants e Glass Optical Fiber GOF Serial with 820 850 nm ST connectors GE Part No 520 0209 e Plastic Optical Fiber POF Serial with 660 nm Agilent Versatile Link connectors GE Part No 520 0210 The Fiber Optic Serial cards include two pairs of channels for signal transmission TX1 TX2 and reception RX1 RX2 through ST or Versatile connectors The cards plug into any serial communication slot slots 1 through 8 on the D400 See section 4 5 Fiber Optic Connections for typical cable connections Configuration Options The Fiber Optic Serial card supports the following configuration options for each channel e Standard state e Inverted state The state for each channel is selectable via
32. e e 62 5 125 um core cladding multi mode gradient index cable e 100 140 um core cladding multi mode gradient index cable e 200 um core Hard Clad Silica HCS multi mode step index cable You can use the following fiber optic terminations for D400 cabling e ST Connectors When calculating cable length consider the following optical power levels e Glass optical fiber transmitter power is 19 0 2 dBm e Glass optical fiber receiver sensitivity is typically 31 0 dBm A Warning LED transmitters are classified as IEC 60825 1 Accessible Emission Limit AEL Class 1M Class 1M devices are considered eye safe to the unaided eye Do not view directly with optical instruments 54 994 0089 1 00 2 General 4 6 GE Energy Fiber Optic Connector Signal Definitions TX1 Primary Fiber Optic Transmit Port RX1 Primary Fiber Optic Receive Port TX2 Hot Standby Secondary Fiber Optic Transmit Port RX2 Hot Standby Secondary Fiber Optic Receive Port See section 3 9 Hot Standby Fiber Optic Ethernet Switch for more information IRIG B Connections The D400 uses a pair of IRIG B adapter cards the IRIG B Input Adapter and the IRIG B Distribution Adapter to accept an IRIG B signal from a GPS receiver then distribute the signal to connected IEDs See sections 3 6 IRIG B Input Adapter and 3 7 IRIG B Distribution Adapter for more information IRIG B Input Adapter The IRIG B Input Adapter GE Part No 520 0211 plugs
33. e accessed locally through the Keyboard Video Monitor interface or remotely over a standard secure Web browser HTTPS connection 12 994 0089 1 00 2 General GE Energy The D400 can be configured online through a standard Web browser or offline through the Offline Configuration Manager OCM Future Hardware Overview The D400 is built on a flexible high performance expandable platform powered by a 650 MHz processor It is distinguished by the noticeable lack of a hard drive and fan employing instead the rugged and reliable CompactFlash mass storage solution The D400 supports various communication media types through a choice of input output 1 0 adapter cards e Serial up to 8 configurable 2 port adapter cards RS 232 RS 485 Fiber Optic Glass or Plastic e Ethernet 10 100BaseT 10BaseFL or 100Basesx Features e Secure Web server 128 bit encryption e Secure SCADA communications through Secure Sockets Layer or Transport Layer Security SSL TLS e Secure access using SSH Secure Shell SCP Secure Copy HTTPS e Secure terminal server gateway and or data concentrator using SSL TLS e User configurable security levels access e Support for remote user authentication e Built in alarm annunciator e Support for time synchronization signals including Network Time Protocol NTP and IRIG B e Support for multiple SCADA protocols for communications to multiple masters e High performance real time da
34. e facilities exist GE Energy Contents About this Document 5 Product Support 7 1 Before You Start 9 2 Installing the D400 19 3 Setting up Communication Cards 24 4 Connecting to Devices and Networks 44 5 Powering Up the D400 63 6 Configuring the D400 74 7 Servicing the D400 79 A Standards amp Protection 86 B Ordering Guide 89 D400 Substation Data Manager User s Manual 3 GE Energy 4 994 0089 1 00 2 General GE Energy About this Document Purpose This manual provides information about installing setting up using and maintaining your D400 Substation Data Manager This manual does not provide any procedures for configuring the software of the D400 Note that some product features are not yet available and so these are marked as Future in the manual Intended Audience This manual is intended for use by field technicians and maintenance personnel who are responsible for the installation wiring and maintenance of SCADA equipment This guide assumes that the user is experienced in e Electrical utility applications e Electrical wiring and safety procedures e GE Energy automation products e Related other manufacturers products such as protective relays and communications equipment Additional Documentation For further information about the D400 refer to the following documents e D400 Product Information PRPI 0049 e Wiring schematics as available e D400 Software Configuration Guide SWM0066 e
35. e humidity non condensing Environmental rating Ingress protection IP30 IEC 60529 Installation overvoltage CAT III category Altitude Maximum altitude 10 000 ft 3000 m Software Embedded application dependent Human machine interface Built in graphical user interface Web browser based Configuration Built in graphical user interface Web browser based Offline Configuration Manager PC based Future Soft logic IEC 61131 3 soft logic engine Future LogicLinx Editor if using LogicLinx Storage Recommendations Storage Conditions Always store the D400 in an environment compatible with operating conditions Recommended environmental conditions for storage are e Temperature 40 C to 90 C e Relative humidity 5 to 95 non condensing Exposure to excessive temperature or other extreme environmental conditions might cause damage and or unreliable operation Battery Life To maintain the life of the battery you should remove the battery if the D400 will be powered down or stored for more than six months See section 7 2 Replacing the Battery 18 994 0089 1 00 2 General 2 1 gt gt GE Energy Installing the D400 This chapter covers the following topics e Overview of the steps and tools required to install the D400 e Tour of the product features e How to physically install the D400 in a rack or substation panel CAUTION Before you install and operate the D400 read and follow t
36. f diagnostics of the D400 is O OO complete and the unit is ready to process data 0000 SOE IRIG B signal is being correctly processed i 00060 Link integrity for the Ethernet Switch in NET1 and NET2 slots O O O OOOO Transmission activity for the Ethernet Switch in NET1 and NET2 O o slots 72 994 0089 1 00 2 General GE Energy Serial Port Status LEDs The Serial Port Status LEDs provide a visual indication of the status for each serial communication port For a given serial communication port LED Display Status Description TXD Serial transmission activity on the serial port RXD O Serial reception activity on the serial port Notes e ifa pair of LEDs is not lit it does not indicate a problem only that the connected device is not active at that moment e lfaserial communication card slot is empty that is no card is installed the serial Receive RXD LED may be lit D400 Substation Data Manager User s Manual 73 GE Energy 6 1 gt gt Configuring the D400 When you receive your D400 it is configured with default communication settings To enable the D400 to communicate over your network you must change the settings as required by your system Connecting to the D400 for the First Time To perform the initial set up of the D400 you need to plug directly into the D400 through the front serial communications port The front communications port provides a local connection and terminal session
37. figuration Options There are no selectable options on the Hot Standby Fiber Optic Ethernet Switch card Hot Standby Fiber Optic Ethernet Switch Card 40 994 0089 1 00 2 General 3 10 GE Energy Redundant Twisted Pair Ethernet COM2 Port Adapter The Redundant TP Ethernet COM2 Port card GE Part No 520 0218 provides two local area network connections with unique MAC addresses through Ethernet RJ 45 connectors The LAN input routes to a three port Ethernet switch and the WAN input routes to the PC 104 Plus Ethernet Module The Ethernet switch can support a dual redundancy network option on the D400 The card also provides an RS 232 DCE connection through a DB 9 connector The Redundant TP Ethernet COM2 Port card can only be installed in the NET1 slot slot 11 on the D400 Note Use of the Redundant TP Ethernet COM2 Port card requires the installation of the Dual Redundant Ethernet D400 CPU option which includes the PC 104 Plus 10 100BaseT Ethernet module GE Part No 580 2717 The COM2 Port requires an external modem to provide dial up functionality See sections 4 7 Network Connections and 4 8 Modem Connections for typical cable connections Configuration Options There are no selectable options on the Redundant TP Ethernet COM2 Port card Redundant TP Ethernet COM2 Port Adapter Card D400 Substation Data Manager User s Manual 41 GE Energy 3 11 COM2 Port Adapter The COM2 Port Adapter GE Part N
38. g wave immunity test IEC 60255 22 1 Damped Oscillatory and Ring wave IEEE C37 90 1 Ontario Hydro A 28M 82 IEC 61000 4 11 Voltage dips short interruptions and voltage variations immunity tests IEC 61000 4 16 Test for immunity to conducted common mode disturbances in the frequency range 0 Hz to 150 kHz IEC 61000 4 17 Ripple on DC input power port immunity test IEC 61000 4 29 Voltage dips short interruptions and voltage variations on DC input power port immunity test This standard only applies when using high voltage DC as the source 100 VDC 300 VDC IEC 60255 11 Interruptions to and alternating component ripple in DC auxiliary energizing quantity of measuring relays IEC 61010 1 Safety Publications Safety requirements for electrical equipment for measurement control and laboratory use General requirements IEC 60255 5 Insulation coordination for measuring relays and protection equipment Requirements and tests IEC 60068 2 1 Environmental Testing Cold IEC 60068 2 22 Environmental Testing Dry Heat IEC 60068 2 6 Environmental Testing Vibration IEC 60255 21 1 sinusoidal IEC 60068 2 27 Environmental Testing Shock IEC 60068 2 29 Environmental Testing Bump Environmental Standards D400 Substation Data Manager User s Manual 87 GE Energy IEC 60068 2 30 Environmental Testing Damp heat cyclic 12 h 12h cycle IEC 60068 2 31 Environmental Testing Drop and topple IEC 60255 21
39. he safety guidelines and instructions in section 1 1 Safety Precautions Installation Steps The installation procedure will vary depending on the components ordered and shipped with your D400 Follow the procedures in this manual that apply to the specific hardware configuration of your D400 Follow these main steps to install and set up the D400 1 Mount the D400 in the rack or panel See section 2 5 Physical Installation 2 Setup the communication cards See chapter 3 Setting up Communication Cards 3 Make device and network connections See chapter 4 Connecting to Devices and Networks 4 Make power connections and verify operation See chapter 5 Powering Up the D400 5 Install the supplied battery on the D400 main board See chapter 7 2 Replacing the Battery 6 Setup communications with the D400 See chapter 6 Configuring the D400 D400 Substation Data Manager User s Manual 19 GE Energy 2 2 Required Tools Before beginning the installation procedures have the following tools and equipment available e Ethernet cable s e Flathead screwdriver with 0 6 mm by 3 5 mm blade for terminal block wiring e Flathead screwdriver with 0 3 mm by 2 5 mm blade for removing and installing the adapter cards and changing switch positions e 1 Phillip screwdriver for power terminal block wiring and adapter card removal e 2 Phillip screwdriver for rack mounting the unit e Needle no
40. ices 4 1 Connection Types The D400 can accommodate a wide range of devices and network connections through a variety of communication card options For more information about the types of communication cards and configuration options see chapter 3 Setting up Communication Cards Serial The D400 can support up to 16 serial connections up to 8 serial adapter cards with 2 ports each to a variety of GE and other vendor devices including e Protective relays e Meters e Programmable logic controllers PLCs e Remote terminal units RTUs e Monitoring equipment e Digital fault recorders DFRs e Sequence of event SOE recorders e Load tap changers LTCs 44 994 0089 1 00 2 General GE Energy The following types of serial connections are supported in single or multi dropped set ups e RS 232 e RS 485 2 wire or 4 wire e Fiber Optic Serial glass or plastic Network The D400 can support up to eight network connections to host and network clients including The D400 can support up to eight network connections e SCADA master station e Substation LAN e Enterprise network Corporate wide area network The following networking connections are supported e Ethernet Twisted pair or Fiber optic e COM2 for dial up Time Synchronization The D400 accepts a time synchronization input IRIG B from GPS receivers that can be subsequently distributed to connected devices Local Substation Computer A
41. ions Power Supply Alarms A Refer to Installation Guide Wiring Requirements The supply wiring for the D400 must be a minimum of 18 AWG 0 79 mm 3 conductor cable with an external insulation jacket and a minimum certified voltage rating of 600 V The protective conductor must be minimum 16 AWG 1 3 mm wire with green amp yellow insulation Recommended conductor size is 12 AWG The wires must be terminated with an insulated 6 Forked Terminal The clear plastic protective barrier provided with the terminal strip connector must be in place once wiring of the mains is completed D400 Substation Data Manager User s Manual 65 GE Energy External Power Requirements Before connecting an external power source to the D400 ensure that the following external power requirements are met e An IEC 61010 qualified primary disconnect device and over current protection not exceeding 15 A must be externally provided in the AC DC mains supply system e All current carrying conductors must be switched including neutral for AC and negative for DC e Primary disconnect device must be rated for the proper voltages AC and or DC as well as inrush currents for the power supplies See section 5 1 Power Supply Options for peak inrush current e Protective earth conductor must be connected to the provided protective earth terminal before any mains power conductors e The primary disconnect device shall be in close proximity
42. n the front panel 6 Verify that the Power LED is illuminated on the replaced power supply unit D400 Substation Data Manager User s Manual 85 GE Energy Standards amp Protection This Appendix lists the standards with which the D400 has been tested for compliance D400 Standards and Protection Emissions Standards EN55011 CISPR 11 ISM RF equipment Electromagnetic disturbance characteristics IEC 60255 25 Electromagnetic emission tests for measuring relays and protection equipment IEC 61000 3 2 Limits for harmonic current emissions equipment input current lt 16 A per phase IEC 61000 3 3 Limitation of voltage changes voltage fluctuations and flicker in public low voltage supply systems for equipment with input current lt 16 A per phase and not subject to conditional connection Immunity Standards IEC 61000 4 2 Electrostatic discharge ESD immunity IEC 60255 22 2 test EEE C3 7 90 35 IEC 61000 4 3 Radiated radio frequency IEC 60255 223 electromagnetic field immunity test IEEE C37 90 2 10 V m IEC 61000 4 4 Electrical fast transient burst IEC 60255 22 4 immunity test IEEE C37 90 1 D400 Substation Data Manager User s Manual 86 GE Energy IEC 61000 4 5 Surge Immunity test IEC 61000 4 6 Immunity to conducted disturbances ECCO E2236 induced by radio frequency fields IEC 60255 22 1 1 MHz burst immunity test IEC 61000 4 8 Power frequency magnetic field immunity test IEC 61000 4 12 Rin
43. nal DC First source Supply 1 Supply 2 1 LI NI i L2 N2 Power Sources with connected to TB V DC DC Optional Redundant SUPPLY1 YDC DC L L D400 DC Power terminals NN AAO N Converter Second source ae Q ape connected to SUPPLY2 te rmin als DC Power Source 1 DC Power Source 2 3 Connect protective earth wire to the Protective Earth terminal D on the rear panel The terminal is an M5 threaded stud with M5 nut and washers The recommended order for stacking the washers on the chassis is flat washer ground wire ring terminal toothed washer M5 nut For proper transient protection the recommended tool torque settings for M5 nut is 18 1 in lb 2 04 Nm Note Itis recommended to terminate 12 AWG green amp yellow wire with a Panduit PV10 14R or equivalent ring terminal 4 Verify that Power LEDs on the power supplies and the D400 main module are lit 5 Replace the terminal block protective plastic cover 68 994 0089 1 00 2 General 5 3 GE Energy Power Supply Alarms The D400 includes connections for two power supply alarms e Power Fail to indicate one of the two power supplies or one of the two power feeds has failed e System Fail to indicate system operation status Terminal block TB2 on the rear panel of the D400 provides contact closure outputs for connection to an external circuit for example to connect an external LED indicator or audible alarm The contact closure used for ala
44. nterface screen displays 76 994 0089 1 00 2 General GE Energy D400 HyperTerminal 15 x File Edit view Call Transfer Help Ole al 3 Current Network Status Current Port Forward Status Disable Current Configuration Configure Static IP Address Configure As DHCP Server Configure As DHCP client Enable Port Forwarding Disable Port Forwarding Back Enter Your Choice Between 1 and _ Connected 0 03 42 Auto detect 19200 8 N 1 SCROLL CAPS NUM Capture Print echo 3 Type 2 and press Enter to select 2 Configure Static IP Address The Static IP Address screen displays and lists the available Ethernet interfaces according to the number of Ethernet cards installed in the D400 In this example only one Ethernet interface card is installed in the D400 so only one Ethernet interface is available for configuration A apd File Edit view Call Transfer Help X Dl 513 Available Ethernet Interface 1 th Enter Ethernet Interface number 1 Connected 0 04 31 Auto detect 19200 8 N 1 SCROLL CAPS NUM Capture Print echo 4 Select 1 etho 5 Type the IP address of the D400 and press Enter D400 Substation Data Manager User s Manual 77 GE Energy The default IP address is 192 168 168 81 6 Enter the Subnet Mask of the D400 The default Subnet Mask is 255 255 255 0 7 Enter the DNS Server address If the DNS Server address is not required press Enter to continue 8 Enter
45. ny CompactFlash is a registered trademark of SanDisk Corporation ERNI is a registered trademark of ERNI Elektroapparate GMBH Hyperterminal is a registered trademark of Hilgraeve Incorporated IEC is a registered trademark of Commission Electrotechnique Internationale IEEE is a registered trademark of the Institute of Electrical and Electronics Engineers Inc Internet Explorer Microsoft and Windows are registered trademarks of Microsoft Corporation JAVA is a registered trademark of Sun Microsystems Inc Maxell is a registered trademark of Hitachi Maxell Ltd MiniSQL is a trademark of Hughes Technologies Netscape is a registered trademark of Netscape Communications Corporation Modbus is a registered trademark of Schneider Automation Inc Panduit is a registered trademark of Panduit Corp Saft is a registered trademark of SAFT soci t anonyme SEL is a registered trademark of Schweitzer Engineering Laboratories Inc Sonnenschein is a registered trademark of Deutsche Exide GMBH Tadiran is a registered trademark of Tadiran Israel Electronics Industries Ltd Toshiba is a registered trademark of Kabushiki Kaisha Toshiba doing business as Toshiba Corporation VESA is registered trademark of Video Electronics Standards Association Corporation Other company or product names mentioned in this document may be trademarks or registered trademarks of their respective companies O This printed manual is recyclable E J Please return for recycling wher
46. o 520 0219 provides a single DB 9 connector P2 wired for an RS 232 DCE signal The COM2 Port card can support serial connections for the following dial up interfaces e External modem e Point to point protocol PPP services e Wide area network The COM2 Port Adapter plugs into any NET slot slots 11 and 12 of the D400 Note The COM2 Port requires an external modem to provide dial up functionality See section 4 8 Modem Connections for typical cable connections Configuration Options There are no selectable options on the COM2 Port card COM2 Port Adapter 42 994 0089 1 00 2 General 3 12 GE Energy USB KVM amp Audio Adapter The USB Keyboard Video Mouse Adapter GE Part No 520 0206 plugs into the USB KVM slot slot 13 on the D400 The card provides connections for setting up a permanent local workstation including e Three USB v1 1 compliant Type A ports P3 P5 for keyboard mouse or other USB device e Single 3 5 mm audio jack P2 for stereo audio output e High density D sub 15 socket connector J1 for video output See section 4 9 Local HMI Connection for typical cable connections Configuration Options There are no selectable options on the USB KVM card USB KVM Adapter D400 Substation Data Manager User s Manual 43 GE Energy Connecting to Devices and Networks This chapter provides guidelines for making physical connections between the D400 and substation and network dev
47. o ensure that e Unit has sustained no accidental physical damage e Airflow is not obstructed e Connectors and cables are intact and firmly attached e Battery condition is good Only trained personnel should perform maintenance on the D400 D400 Substation Data Manager User s Manual 79 GE Energy 7 1 Removing the D400 Main Module You need to remove the D400 main module from the chassis to access the system battery and the system CompactFlash card for maintenance D400 Main Module gt gt To remove and re insert the D400 main module 1 Power down the D400 2 Hand loosen the two screws on the front panel of the D400 main module 3 Grasping the two handles pull out the D400 main module 4 Make the necessary changes 5 Slide the main module back into the chassis Note Ensure the connectors at the rear of the main board are firmly seated 6 Hand tighten the two screws on the front panel 7 Power up the D400 and verify that the Power LED is illuminated 80 994 0089 1 00 2 General 7 2 GE Energy Replacing the Battery The lithium battery maintains power to the D400 s built in Real Time Clock and NVRAM if there is a power disconnect The D400 is supplied with a 1 2AA 3 6 V 0 9 Ah Lithium battery that you must insert on the D400 main board when the D400 is installed To ensure the battery Is good it is recommended you replace the battery every five years You can access the battery compartment by removing the D4
48. oard and mouse HD D Sub 15 socket for connecting an industrial SVGA display in accordance with VESA Plug amp Display Standard 3 5 mm stereo audio jack for substation alarms Front Ethernet port for local network connection Two USB v1 1 compliant Type A ports for portable memory device plug in Front serial communication port RS 232 for local maintenance GE Energy Electrical Rated power supplies 100 240 VAC 10 127 VA maximum 100 300 VDC 10 135 W maximum 20 55 VDC 10 135 W maximum 25 C on cold start AC DC 40 Apeak lt 264 VAC 370 VDC DC DC 55 Apeak lt 60 VDC Rated frequency AC DC 47 to 63 Hz 50 60 Hz Contact closures Solid state photo MOS device Output ratings at maximum ambient temperature Continuous current 0 1 A continuous at 300 VAC 300 VDC Peak current 0 28 A peak for 10 ms Maximum on resistance 35 ohm Physical Overall height 2U 3 47 88 12 mm Width 19 rack mount 482 59 mm Depth 12 24 310 95 mm for chassis and rear connectors 13 04 331 34 mm with front clearance for protruding parts Www z1 88 Lr El NZ lt D400 Substation Data Manager User s Manual 17 GE Energy 1 5 Environmental Operating temperature 20 C to 65 C Maximum ambient temperature is 50 C for unit to fully comply with IEC 61010 1 Section 10 1 regarding surface temperature limits for protection against burns Humidity rating 5 to 95 relativ
49. ompactFlash CompactFlash cards are designed with flash technology a non volatile storage solution that can retain data indefinitely without a battery The cards are solid state meaning they contain no moving parts and provide much greater protection of data than conventional magnetic disk drives The D400 contains two CompactFlash cards on the main board to store software and data e System CompactFlash card located at connector P2 stores system firmware e User CompactFlash card located at connector P1 is accessible from the front panel and stores system data such as event logs User CompactFlash Access Panel 0400 5676500110100 14 1516 Po D 5000000000000 00607 2000000000000 000 _ II Le cr e gt gt To change the System CompactFlash card Power down the D400 Remove the D400 main module from the chassis At connector P2 press the Eject button to eject the CompactFlash card Insert the new CompactFlash card Replace the D400 main module Power up the D400 OY Ge IN a gt gt To change the User CompactFlash card 1 Power down the D400 2 Using a Phillips Screwdriver remove the screws from the CompactFlash slot cover located on the front panel of the D400 main module Press the Eject button to eject the CompactFlash card Insert the new CompactFlash card into the slot Replace the CompactFlash slot cover and secure it with the screws Power up the D400 OY a er i 84 994 008
50. one RJ 45 connector on the front panel If two Ethernet switches are installed in the NET slots the D400 may be used in a dual IP redundancy mode That is each switch can be configured with a different IP address to provide a backup network connection If the primary channel fails See section 4 7 Network Connections for typical cable connections Configuration Options There are no selectable options on the 4 Port TP Ethernet card 4 Port Twisted Pair Ethernet Switch Card E a TULL AX WOO ee D400 Substation Data Manager User s Manual 39 GE Energy 3 9 Hot Standby Fiber Optic Ethernet Switch The Hot Standby Fiber Optic Ethernet Switch GE Part No 520 0214 is a 100Basesx 820 850 nm network switch that supports single IP redundancy for the D400 It provides automated fail over between two Ethernet fiber optic network connections RX1 TX1 and RX2 TX2 that share a single MAC address When the primary port Fiber Optic Channel 1 receives no signal or detects a fault signal from the remote link partner the D400 switches to the secondary port Fiber Optic Channel 2 if it has a valid link The D400 reverts to the primary port if the primary link is restored or no signal is present on the secondary port The Hot Standby Fiber Optic Ethernet Switch can be installed in the NET1 or NET2 slot slots 11 and 12 on the D400 See section 4 5 Fiber Optic Connections for typical cable connections Con
51. ower is 9 0 4 5 dBm e Plastic optical fiber receiver sensitivity is typically 39 dBm D400 Substation Data Manager User s Manual 53 GE Energy gt gt Limit AEL Class 1M Class 1M devices are considered eye safe to the unaided Warning LED transmitters are classified as IEC 60825 1 Accessible Emission AA eye Do not view directly with optical instruments See section 3 5 Fiber Optic Serial Adapter for configuration options To connect fiber optic links to the Fiber Optic adapters plug fiber optic cables into the corresponding TX and RX connectors Hot Standby Fiber Optic Connections The Hot Standby Fiber Optic Ethernet Switch GE Part No 520 0214 is a 100Basesx 820 850 nm network switch that supports single IP redundancy for the D400 It provides automated fail over between two Ethernet fiber optic network connections RX1 TX1 and RX2 TX2 that share a single MAC address The Hot Standby Fiber Optic Ethernet Switch can be installed in the NET1 or NET2 slot slots 11 and 12 on the D400 If two Hot Standby Ethernet switches are installed in the NET slots the system may be used in a dual IP redundancy mode That is each switch can be configured with a different IP address to provide a back up network connection if the primary channel fails You can use the following glass optical fiber GOF cabling with the D400 Glass Optical Fiber Serial adapter e 50 125 um core cladding multi mode gradient index cabl
52. permanent local workstation can be set up with the D400 to access the D400 s HMI human machine interface The computer peripherals connect to the USB KVM Adapter located on the rear panel of the D400 The D400 supports the following peripheral connections e Three USB v1 1 compliant Type A ports for USB keyboard mouse or other USB device e Single 3 5 mm audio jack for stereo audio output to speakers e High density D sub 15 socket connector for video display To connect to the HMI through the front Ethernet port see section 4 7 Network Connections To connect a local substation computer to the USB KVM Adapter Note Ensure the D400 is powered down before connecting devices to the USB KVM card 1 Connect the monitor to the video port 2 Connect the keyboard and mouse to the USB ports 3 Connect speakers if available to the audio jack Tip If the keyboard stops responding during use simply unplug and re connect the keyboard cable D400 Substation Data Manager User s Manual 61 GE Energy 4 10 Front Maintenance Port The serial communications port on the front panel of the D400 provides a local connection with the D400 to perform the initial setup of the D400 and to carry out maintenance and diagnostic procedures The front maintenance port provides a direct serial connection to a PC using a serial null modem cable GE Part No 977 0529 72 which is supplied with the D400 See section 6 1 Connecting to the D400 for
53. priate Note 5 V is an independently isolated and fused output 320 mA at 65 C 28 994 0089 1 00 2 General GE Energy DTE default 1 2 3 4 5 1 2 3 4 5 Switch SW3 SW4 Configuration Switches SW3 for Port 2 and SW4 for Port 1 control the signals on Pins 4 and 6 of the RS 232 port Each switch contains four switch positions that can each be set to ON or OFF to select the appropriate function for the port option See illustrations below showing the switch positions for each setting RS 232 Card Switch SW3 SW4 Settings Pin 6 ca aT Pin 4 eer aes Signal 5 6 Function Signal IRIG B Enable ON OFF Ground un OFF ON OFF OFF DSRInput OFF OFF OFF Output or om aid D400 Substation Data Manager User s Manual 29 GE Energy DTE Pin 4 DTR Output and Pin 6 DSR Input IRIG B Enable on Pin 4 and Ground on Pin 6 ON 1 2 3 4 5 6 7 8 30 994 0089 1 00 2 General 3 4 GE Energy RS 485 Adapter The RS 485 Adapter GE Part No 520 0208 plugs into any serial communication slot slots 1 through 8 on the D400 It contains two independently isolated RS 485 channels on a single terminal block TB1 Channel 1 on terminals TB1 1 through TB1 5 and Channel 2 on terminals TB1 6 through TB1 10 See section 4 4 RS 485 Connections for typical cable connections Configuration Options The RS 485 card supports two configuration options on each channel e 2 wire e 4 wire Pull up p
54. r lines 500 Play sound when connecting or disconnecting Input Translation ASCII Setup Cancel 7 Inthe main terminal window type login and press Enter 8 At the D400 login prompt type the default username root and press Enter and then type the default password geroot and press Enter Note When you enter the password it may not be visible on the screen The D400 gt gt system prompt displays D400 Substation Data Manager User s Manual 75 GE Energy D400 HyperTerminal 10 x File Edit view Call Transfer Help D400 login root Password LEAF ReBering D400 2 6 13 4 D400 LEAF Tue Sep 12 12 57 06 IST 2006 D400H gt gt Connected 0 00 27 Auto detect 119200 8 N 1 SCROLL CAPs NUM Capture Print echo You are now online with the D400 gt gt To configure the network interface 1 At the D400 gt gt prompt type D400cfg and press Enter The D400 Configuration Utility menu appears D400 HyperTerminal loj x File Edit View Call Transfer Help Ds ol 3 alal Configure Authentication Configure Network Interface Configure Secure Access Configure Host Names Configure Time Sync Reset System Logs Reset mSQL Database Tables Quit DO AOE CoN Enter Your Choice Between 1 and 8 _ Connected 0 02 40 Auto detect 19200 8 N 1 SCROLL CAPS NUM Capture Print echo 2 Type 2 and press Enter to select 2 Configure Network Interface The Network I
55. rence by one or more of the following measures e Reorient or relocate the receiving device e Increase the separation between the equipment e Connect the equipment into an outlet on a circuit different from that to which the other device s is connected e Consult the manufacturer or field service technician for help Restriction of Hazardous Substances ROHS Ons The environmental protection use period EPUP as defined in SJ T11363 2006 for CD the D400 hardware assemblies listed in the table below is in excess of 20 years RoHS Material Declaration Data Content by Assembly GE Part Description Lead Pb Mercury Cadmium Hexavalent Polybrominated Polybrominated Hg Cd Chromium biphenyls PBB diphenyl ethers Cr VI PBDE 500 0340 D400 Substation Data Manager Chassis Assy 520 0190 0400 Power Supply Blank Assembly pf tf tt 520 0204 D400 650 MHz Celeron w Single Ethernet 520 0206 D400 USB KVM Assy D400 Substation Data Manager User s Manual 11 GE Energy GE Part Description Lead Pb Mercury Cadmium Hexavalent Polybrominated Polybrominated Hg Cd Chromium biphenyls PBB diphenyl ethers Cr VI PBDE 520 0214 D400 Hot Standby Ethernet Glass Fiber o Assy 520 0218 D400 Redundant TP Ethernet X COM2 Port Assy 580 2717 PC 104 Plus 10 100 Base TX Ethernet RTL8139C 977 Cable UTP Patch Cord Stranded 60 0209 60 Inch 977 Cable Null Modem DB9F DB9F 80 C 0529 72 150V 72 Inch
56. rm outputs is a solid state photo MOS device Contact closure output ratings at maximum ambient temperature are e Continuous current 0 1 A continuous at 300 VAC 300 VDC e Peak current 0 28 A peak for 10 ms e Maximum on resistance 35 ohm Power Fail Alarm The Power Fail contact closure provides for an external LED indicator lamp or audible alarm upon loss of power The indicator or audible alarm can be wired to operate as follows e ON when power is present e ON when a power failure has occurred The Power Fail contact closure provides three contacts terminals 1 2 and 3 on terminal block TB2 A N Caution Contact closure rated for 0 1 A 300 V maximum gt gt To connect the Power Fail contact closure 1 Remove the terminal block protective plastic cover 2 Wire a lamp or audible alarm to terminals 1 2 or 3 on terminal block TB2 as follows see figure To enable the indicator when power is Wire the lamp between For proper connection the recommended tool torque settings for power terminal screws are 10 8 in lb 1 22 Nm 3 Replace the terminal block protective plastic cover D400 Substation Data Manager User s Manual 69 GE Energy Power Fail Alarm Connection pique Station Battery Power Source Light ON when Light ON after operational failure System Fail The D400 includes a System Fail contact closure to provide an external LED indication on the system or LAN status The L
57. se pliers e Wire cutters e Wire strippers e Wire crimping tool Panduit CT 1525 or equivalent e 6 fork connectors Panduit part number PV14 6F for 14 16 AWG wire or PV18 6F for 18 22 AWG wire or equivalent for terminal block connections e ring connector Panduit part number PV10 14R for 12 AWG wire or equivalent for protective earth terminal e Approved network settings for the device default IP Address 192 168 168 81 default Subnet Mask 255 255 255 0 e Windows based PC with HyperTerminal or any Windows based terminal emulation software installed 20 994 0089 1 00 2 General 2 3 GE Energy Unpacking the D400 Shipping Inspection Inspect the shipping package before opening it to see if it has sustained any damage from impact or water If there are visible signs of damage report it immediately to the carrier without opening the box Unpacking Carefully remove the D400 from its packaging Visually inspect the unit to ensure it has not sustained any visible damage during transit If there are visible signs of damage report it immediately to the carrier Package Contents The following items are provided as part of your D400 shipment e D400 Substation Data Manager unit Product ID 400 XXXXXXXXXXXXXXXX e Ethernet cable GE Part No 977 0209 60 for local network connection e Serial null modem cable GE Part No 977 0529 72 for local maintenance connection e AA3 6 V Lithium Battery GE Part No 980 0038
58. substation computer can be set up with the D400 through the USB KVM connections to access the HMI locally Optionally a portable PC can be connected to the front Ethernet port to access the HMI locally Local Maintenance A local PC can be directly connected to the D400 through a front serial communications port to perform system maintenance D400 Substation Data Manager User s Manual 45 GE Energy 4 2 Cabling Overview The D400 provides a series of I O adapter cards for connecting cables and wiring from substation devices and network interfaces All physical connections are made to easily accessible connectors on the rear panel of the D400 D400 Field and Network Connections Network Slots USB KVM Slot IRIG B Distribution Slot IRIG B Input Slot Serial Communication Slots Ese Power Source OOO0O00000 OOO0O00000 ooo0o0o000000 o000000000 ogagugua a e S db bater io raoin Gude GE Power Supply Alarms The types of communication cards included in your D400 depend on what was ordered for your substation application For a list and detailed description of the types of communication cards available see chapter 3 Setting up Communication Cards General Cabling Requirements Cabling required to make physical connections to the D400 are as follows Single Fiber Optic 10BaseFL 62 5 125 um or ST Connectors Ethernet 100BaseS 50 125 um multi mode 820 850 nm fiber cable
59. tabase engine D400 Substation Data Manager User s Manual 13 GE Energy e Internal Mini SQL database for archival of SOE and alarm records e Built in basic math logic functions e EC 61131 3 soft logic engine Future e Event notification e mail e Portable memory device plug in e Dual CompactFlash cards for system and user storage e Dual hot swappable power supply units e Hot swappable communication adapter cards 14 994 0089 1 00 2 General GE Energy Product Specifications The D400 adheres to the following system communications electrical physical and environmental specifications Additional Standards and Protection are listed in Appendix A Standards amp Protection System 650 MHz Embedded CPU with 33 MHz PCI bus Storage No hard drive 512 MB System CompactFlash card 256 MB User CompactFlash card Both expandable to 2 GB Real time database Up to 131 072 data points 128 IEDs 16 MB NVRAM standard for persistent event storage guaranteeing no loss of events Embedded Mini SQL Up to 20 000 SOE reports archived database Up to 10 000 alarm records archived LED indicators Main module System status Power Ready IRIG B and Network port status Serial port status Transmit and Receive status per port Power Supplies Power Communications Protocols supported DNP3 0 Serial and UDP TCP IP SEL Fast Meter Modbus Serial and TCP IP IEC 870 5 101 104 103 Spabus INCOM GE Modem BECO 2200 ASCII SEL ASCII
60. the First Time for more information on setting up communications with the D400 gt gt To connect your computer to the D400 Connect the supplied serial null modem cable GE Part No 977 0529 72 to your computer s serial communications port and to the D400 s front communications port D400 Front Serial Port DB 9 Pin Out or TU RX Dato om TX Dato few e ose pas 0 nercomectes Minimal Required Connection The minimal cable connection required to establish successful communication between your PC and the D400 is as follows PC Pin D400 Pin Ems 9 Pin Female DIO A Converter 62 994 0089 1 00 2 General GE Energy Powering Up the D400 This chapter describes the power supplies and how to make power connections 5 1 Power Supply Options The D400 supports one or two power supplies that provide 5 V to the D400 main module The following power supplies may be provided in the Power Supply slots e AC DC power supply GE Part No 520 0217 e DC DC power converter GE Part No 520 0216 Power Supply Slot 1 Power Supply Slot 2 D400 Substation Data Manager User s Manual 63 GE Energy Redundant Power Supply The D400 may be provided with an optional redundant power supply unit in Power Supply Slot 2 The second power supply provides continuous power to the D400 in the event the primary power supply unit fails Additional protection can be provided if a secondary external power source Is av
61. ting current CAUTION Refer to the documentation for important operating and maintenance instructions Failure to take or avoid a specified action could result in loss of data or physical damage WARNING Dangerous voltage constituting a risk of electric shock Is present within the unit Failure to take or avoid a specific action could result in physical harm to the user A CAUTION Class 1M Laser IEC 60825 1 Safety of laser products AA CAUTION Hot surface Earth Ground Terminal Protective Earth Terminal mbol 10 994 0089 1 00 2 General GE Energy 1 2 Regulatory Compliance Information CE Mark Compliance The D400 is rated as CISPR 11 Group 1 Class A equipment Note To provide higher EMC immunity and maintain CE Mark compliance the serial cables used for permanent RS 232 and RS 485 connections must comply with the following requirements e Cables must be shielded e Dtype connector covers must provide EMC shielding e g metalized plastic or die cast metal covers Warning Class A equipment is intended for use in an industrial environment The equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with these instructions may cause interference to other devices in the vicinity If this equipment does cause interference with other devices which can be determined by turning the equipment off and on the user is encouraged to try to correct the interfe
62. tion slot slots 1 through 8 on the D400 It contains two independently isolated RS 232 serial ports Port 1 J3 and Port 2 J2 each with a DB 9 connector See section 4 3 RS 232 Connections for typical cable connections Configuration Options The RS 232 card supports the following configuration options on each port e DCE Data Communications Equipment as a peripheral e DTE Data Terminal Equipment as a PC e 5 V 320 mA output In addition the RS 232 card is configurable to provide an IRIG B signal on pin 4 and Ground on pin 6 The signal type and pin options for each port are selectable via two sets of switches on the RS 232 card e Port 2 J2 is configured by switches SW1 and SW3 e Port 1 J3 is configured by switches SW2 and SW4 Follow instructions for setting the switches to select the appropriate functions for each port Factory Default The factory default setting is DTE on each port D400 Substation Data Manager User s Manual 27 GE Energy RS 232 Adapter Top Side Port 2 Port 1 Switch SW1 SW2 Configuration Switches SW1 for Port 2 and SW2 for Port 1 control the signal type of the RS 232 port Each switch contains five switch positions that can each be set to position A or B to select the appropriate port option RS 232 Card Switch SW1 SW2 Settings SW1 SW2 Switch Positions Port Option DTE default DCE 5 V 320 mA isolated source Use DTE or DCE settings as appro
63. ull down and line termination selection is available for the RS 485 signals The signal mode for each channel is selectable via two sets of switches on the RS 485 card e Channel 1 TB1 1 to TB1 5 is configured by switches SW2 top side and SW4 bottom side e Channel 2 TB1 6 to TB1 10 is configured by switches SW1 top side and SW3 bottom side Follow instructions for setting the switches to select the appropriate functions for each channel Factory Default The factory default setting is 4 wire on each channel without pull up pull down or line termination resistors selected Switch SW1 SW2 Configuration Switches SW1 for Channel 2 on TB1 6 through TB1 10 and SW2 for Channel 1 on TB1 1 through TB1 5 control the signal mode for each channel Each switch contains two switch positions that can each be set to ON or OFF to select the appropriate channel option RS 485 Card Switch SW1 SW2 Settings SW1 SW2 Switch Positions Channel Option 4 Wire default D400 Substation Data Manager User s Manual 31 GE Energy RS 485 Adapter Top Side O O O O O O O O O O RS 485 Adapter Bottom Side 32 994 0089 1 00 2 General GE Energy Switch SW3 SW4 Configuration Switches SW3 for Channel 2 on TB1 6 through TB1 10 and SW4 for Channel 1 on TB1 1 through TB1 5 contain ten DIP switches that control pull up and pull down resistors for the differential data lines and provide line termination between the
64. with the D400 used to perform system administrative and maintenance procedures To connect to the D400 1 Connect the supplied null modem cable GE Part No 977 0529 72 to your computer s serial communications port and to the D400 s front communications port See section 4 10 Front Maintenance Port for cabling information 2 From the Windows Start menu select Programs gt Accessories gt Communications gt HyperTerminal The HyperTerminal window opens and a connection wizard starts 3 Inthe Connection Description dialog box enter a Name for the connection Click OK Note The name you choose is not important 4 Inthe Connect to dialog box select your computer s communication port typically COM 1 in the Connect using list Click OK 74 994 0089 1 00 2 General GE Energy 5 Inthe Port Settings dialog box select the following options and then click OK Bits per second 19200 Data bits 8 Parity None Stop bits 1 Flow control None 6 On the File menu click Properties On the Settings tab select the following options and then click OK Under Function arrow Terminal keys Emulation Auto detect Telnet terminal ID VT 100 Backscroll buffer lines 500 Connect To Settings Function arrow and ctrl keys act as f Terminal keys Windows keys Backspace key sends f ChreH Del Ctrl H Space Ctrl H E mulation Auto detect Terminal Setup Telnet terminal ID vT 100 Backecrall buffe
65. y distributed to attached IEDs through one of the following output methods e IRIG B Distribution Adapter GE Part No 520 0212 See section 3 7 IRIG B Distribution Adapter e RS 232 Adapter GE Part No 520 0207 See section 3 3 RS 232 Adapter e On board fiber optic output TX on 820 850 nm ST connector U13 See section 4 6 IRIG B Connections for wiring instructions Configuration Options The input signal formats and output options are selectable via three switches on the IRIG B Input card e IRIG B state option is configured by switch SW1 e Input signal format is configured by switch SW2 e Fiber optic TX option is configured by switch SW3 Follow instructions for setting the switches to select the appropriate IRIG B signal formats and functions Factory Default The factory default setting is the Standard state on each channel Switch SW1 Configuration Switch SW1 controls the state option for the IRIG B Input card It contains two switch positions that can be set to ON or OFF to select the appropriate IRIG B state option IRIG B Input Card Switch SW1 Settings SW1 Switch Positions 36 994 0089 1 00 2 General GE Energy IRIG B Input Adapter Y TO 2 SW2 SW1 SW3 Switch SW2 Configuration Switch SW2 controls the signal option for the selected state option SW1 It contains three switch positions that can be set to ON or OFF to select the appropriate signal IRIG B Input Card Switch SW2
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