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        Garmin PAV80 Car Stereo System User Manual
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1.                  2      5    g        8  D       E E E  z n 2       O     S g  23 a S S    m    T      7 x  e E      lt    a  A     Es 5      T d      dr      j z ELEV VIEW  A L l             L From Copilot Side  LI oo EI    d   Mat P K   im  p   LE     e g    Ss g    Z p E bn    2 j    2 B g        H J r  mE H M   E g  i   2 l               su   5      ie FEE      S RE   A    lt   lt  C  EM o   7                 i    E22 0    as O VAN E d    poo     lt    O   B  lt  x lt  I Ch  a    E    ka   oo   c   5 N N      ox    gt  7       V ei m      E E    lt  I J  lt  f  s     j N _ mem     bs   a  gt  2 o 5 2 e i      SH KZ   QW O D     d  C A x       ei io 5  lt  5 p   KR 7   M     ve SL  EM      y     T  N NX D    d Wi Es   i  N ly s                   bn   J       Z z T  N       N o Z   oO      a I     zi CO Hd Pa a      5 2   HV 7     d or  Zs        gt    A    3 Su   3   rs ee c      lt          ES     xX N y   GG      n E HM  lt       x 5  Ti bd      om    ge au B SN     _ PLAN VIEW i B  P  o   P     L e  J    L             T  A D A      5 F  R   ga NOTE  m n 1   LLoeed Pyag e Leen GLP  7 11 03      D O  EO Install wire bundle and cable clamps as required IAW AC43 13 1B  SHE S QW MENAMMES    eem GLP 320200  Ke    REV DESCRIPTION ECO BY DATE  Et Section 8  WIRING INSTALLATION INSPECTION REQUIREMENTS   PFP  A     REVISIONS  Section 9  ENVIRONMENTAL PROTECTION AND INSPECTION S 9 z T       ENGINEERING   mad Road     D AV   gt  enoir City  Tn  Section 11  CLAMPING s   gt    r INCO
2.                Figure 6 9 PVA802 Video Distribution Amplifier Installation  Dwg  120 802 0100        1 2 3 4 5 6 7 8 91011 1213        OCA EE L L  J  MOd  punoJ6 Jamod O V           OCA        11  J  MOd  punos6 samod y   e dsiq          O N          NO   10UI  1H  jndinQ O  PIA Li  07  jndjnQ oepiA          JOMOod     ejdsiq  punos6 samod     ejdsiq           ndi nO o  piA       07   Nd nO oepiA          JeMwog Z   e dsiq          punoJB samod Z Aejdsiq  jndino o  piA Z           07  Nd nO oepiA  1  MOd      ejdsiq  punos6 samod    Aejdsiq          INdinO o  piA p            07 jndjnQ oepiA  J  MOd p   ejdsiq  MOT  ndu  oepiA          14 15 16 17 18 19 20 21 22 23 24 25    euis 1ndu  oepiA             O N  O N    Figure 6 10 PVA802 Connector viewed from cable side    Appendix B Rev  5 Feb  2004    200 800 0101       PS Engineering    PAV80  Installation and Operator s Manual    Appendix C Connector Interconnect                                                                                                                                              PVT801  Video Terminal                                                       7 1 Single Display System  PAV80 Connector  21   14  28 VDC Aircraft Power  5 A Breaker   Y NOTE 3  22   Aircraft Ground  Z  1 14 V Dimmer  A 28 V Dimmer Antenna  2 Ani Koum  Supplied          ntenna Inpu  B Antenna Ground  C    Primary Audio Out  L  CH Entertainment Output  3 H Primary Audio Out  R     1 connected to    6     Audio Lo U audio panel or i
3.    Category X  not tested            Audio Frequency Susceptibil  18 0 Equipment tested to Category B  ity  Induced Frequency Suscepti  19 0 Category X  not tested  bility    Radio Frequency Susceptibil  Category X  not tested    ity  Radio Frequency Emission Equipment tested to Category H    Lightning Induced Transient 22 0 Category X not tested  Susceptibility    Other Tests Passed FM Emissions testing in accordance  with CFR 47  Part 15 109        200 800 0101 Appendix E Rev  5 Feb  2004    
4.    LCD Video Display  5 5    inch       PVA802 Installation Kit  250 802 0100     Part Number Quantity  425 025 0006 25 pin Sub d female connector    675 025 0001  475 002 0002       1 7 EQUIPMENT REQUIRED BUT NOT SUPPLIED    a  Circuit Breaker  PULL TYPE  5 amp as required  1 ea  for PAV80  1 ea  For PVA802  if used   b  Aircraft Audio System  See section 1 8 for approved system list     c  Interconnect Wiring  d  Coax  MIL C 17 RG179 Quantity  as Required  PS Part No 800 000 0179    200 800 0101 Page 1 4 Rev  5 Feb  2004    PS Engineering  PAV80 Series IFE System  Installation and Operator s Manual    1 8 APPROVED AUDIO SYSTEMS    This is a list of audio system that the PAV80 should interface with adequately   Approved Audio Systems  PAV80  Certified interface 1s approved only for audio systems that are FAA TSO approved   PS Engincering  PM3000 11931  11932    PMA6000 Series 6000  all   PMA7000 Series 7000  all     PCD7100 11950  11951    050 240  all   GARMIN AT       1 9 LICENSE REQUIREMENTS    North America  None    International Customers may need to check with appropriate governing bodies before using the system     200 800 0101 Page 1 5 Rev  5 Feb  2004    PS Engineering  PAV80 Series IFE System  Installation and Operator s Manual    Section Il   Installation    2 1 GENERAL INFORMATION    2 1 1 SCOPE  These sections provide detailed installation and interconnect instructions for the PAV80 In Flight Enter   tainment System with integrated Digital Versatile Disc  DVD  P
5.   PAV80  Installation and Operator s Manual                   oir City  Tn 37772    GLP 07 09 03   865  988 9800  1 OF 1    9800 Martel Road          Len                34       120 800 8802         INCORPORATED    IFE Breaker Location        SIZE CAGE CODE  SCAL           lt    ENGINEERING     f F u     NA    5 jJ E  REVISIONS    ee  i       r NONE                Breaker Added  for PVA802 ONLY  16          32  5          GLP   07 09 03  RSH   07 09 03             NEW RELEASE                                           31                N  PA             Zi NN  NN    SN  P      AN  NN  fa  S lt     9                                                                                      L O  bom         oo  S  CT mm S   s NN Em         gt  w   f S      ijj Cc   BEN  es  n    VA      P        oi H A i     L    N    3  T D  ii FE  E N we N  3  vo Wu en  f  lt      14 N i             yl     Ne      lt   e un  LENS   N Os   aa   TS    V    Wd          eJ  E   T J  N P           gt  Nl  Z         gt    CV             D J J N S Z   SE Ad  MAS ZTN  ete  R N  IR  ON   V    1 D  NE Z       NN 7       J    NS LY  Cy     A j                Figure 6 8 Circuit breaker installation drawing 120 800 8802  typical     200 800 0101 Appendix B Rev  5 Feb  2004    PS Engineering    PAV80  Installation and Operator s Manual    5 470                j 00 136  4 plcs           3 500                4 725                      4 000                                                                            
6.  Aad Laen Log 226 uay  d88bcN Aeldsiq ninw    Bui 08AYd    ZLE NL ALIG LO KH a We HSE   oo    v 31va    TLL EO0 91 L 3LVAa            0 6 L   31VA                                                                                                                               d   nma  319 posu  ae b  d19 Eoroz       heidsiq  Z  3   Puno sowy P    03e  puooes zit  Tel      JepJo jeouqwnu UI   2BJDJUI   peiddns         SJOHUOW p uey  sse  GBunoeuuoo uayM  S  Eug  O9plIA  sexe    S Bon 9l LLO TIW PUE LEI 2q eru se qeo o  piA     LO8LAd y      PIA I b FAdAL TINd eg 1snui JexeoeJq PN             WINWIUIL OMY ze  DunuDr  b ALON    WNWIUIW  ezje   2eds IIN SAAV8L  punoJe  pue J  MOd  Z  punoi6 ejyoue    WNWNUIW OMY vc    cH E z  00S2Z 1O 05 22 IN eq  snu Buum oipne jy       SCHON  jeuiuJe   O  PIA  payddns   Z EUNTEM S  Log LA L Ge 9   14 alIsoduwo9 on 9  FALON id  e punou ajowey SL  CH  JEUILUIS   O  PIA          Jamod ajoway    L08 LAd   O9plA punoJc  s OWSY  r    isoduuoo 8  GC  z      ez NO    0W  Y 1  GL o11ndino ejsoduio2 oepiA A  Z  o IH 3ndino ejsoduio  oepiA i   8l  L  C punoJB ajowey LZ ral ON N  JEUILA   O  pIA aT 7 6 ZL  LO8LAd     Greg KE ZZ  O  pIA  Y LC aySOdWOD Ss OL CO8VAd H  9 ILON P ALON Z  oe 40 jaued oipne O  07 jueuiureuejus Arepuooes  Y  d  jndui Aepuov  s o  pejoeuuoo HH  Y  1nd no 1ueuureueju3 AuepuooS  s   Y  Indjng yuewureyayuy    J     1  Ndjno 1ueuiureuieju3 Aepuooas q  puno15 pjeius     WO2J   JUI JO joUed oipne O OST SIP   9  o  pojoeuuoo H   d  no opny Me
7.  be changed  Turn the knob to change  the mode  Here are the mode selections     DSK   DVD MP3 CD mode   FM   FM tuner mode   AM     AM tuner mode   AUX   Auxiliary Audio Video mode   AXA  Auxiliary Audio Only mode   OFF     Output is disabled   Press the knob again and the right hand side of the display  P  will blink to indicate that the secondary    mode can be changed  The knob must be pressed a third time to lock in the mode selection     3 2 6 The  lt  lt  Button  6     In disc mode  a short press of this button will advance to the previous track  A longer press will put the disc  into rewind mode  Press the play pause button to resume normal play    In AM FM mode  this button scans down the frequency band     200 800 0101 Page 3 2 Rev  5 Feb  2004    PS Engineering  PAV80  Installation and Operator s Manual    Table 1 PAV80 Functions                      Action Disc Result Radio Result  A short press Stop  A long press Eject  also in AUX      short press Play   Pause   gt   gt  short press Next track  kk long press Fast forward Increase frequency     4 short press Previous track Decrease frequency   lt  4 long press Rewind Decrease frequency  DATA knob CW Select next track Increase radio frequency  DATA knob CCW Select previous track Decrease radio frequency  DATA knob Push Select operation mode BEN          Table 2  Button Functions    3 8 Display Operation    The display terminal  PVT801  has the following controls available   Menu  Activates menu function   Scroll u
8.  defect in material and workmanship for a period  of one  1  year from the date of installation as recorded in aircraft logbook and or on FAA Form 337  Dur   ing the twelve  12  months  PS Engineering  Inc   at its option  will send a replacement unit at our expense  if the unit should be determined to be defective after consultation with a factory technician     All transportation charges for returning the defective units are the responsibility of the purchaser  All do   mestic transportation charges for returning the exchange or repaired unit to the purchaser will be borne by  PS Engineering  Inc  The risk of loss or damage to the product is borne by the party making the shipment   unless the purchaser requests a specific method of shipment  In this case  the purchaser assumes the risk of  loss     This warranty is not transferable  Any implied warranties expire at the expiration date of this warranty  PS  Engineering SHALL NOT BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES  This  warranty does not cover a defect that has resulted from improper handling  storage or preservation  or un   reasonable use or maintenance as determined by us  This warranty is void if there is any attempt to dissem   ble this product without factory authorization  This warranty gives you specific legal rights  and you may  also have other rights  which may vary from state to state  Some states do not allow the exclusion of limita   tion of incidental or consequential damages  so the above limit
9.  from the FRONT of unit tra  Connector Key    22 21 20 19 18 17 16 151413121110 9 8 76 5 4321          SRR TTT  Z Y XW VU U TSR PNM LK JH FEDCBA  Connector Orientation  PAV80    200 800 0101 Appendix B Rev  5 Feb  2004    PS Engineering  PAV80  Installation and Operator s Manual    PVT801 Display Interface  View from solder cup 1  Video Ground  n 2  Display Power  7 N 3  Power Ground  IO OB 4  Video Signal  2090 7 5    No Connection    Figure 6 4 Display connector layout                                                                                                 1 20 in  5 98 in  i   1 00in  2 99 in BACK d Ke  i i   LEFT       Connector  Exit  3 03 in P          1 38 in  EN  EN Mounting Slot 0 2 in  0 25 in        m             Figure 6 5   PVT801 Monitor Dimension Details    200 800 0101 Appendix B Rev  5 Feb  2004    PS Engineering  PAV80  Installation and Operator s Manual    VIEWED FROM REAR                                                                                                    00 185 in  4 plcs  5 10  3 40 4 5 in 5 13 in      Cable Exit T d    i 1 76 in    0 9 in     ry sy    J  ei in 0 57 in           6 83 in  rm   ml             Figure 6 6 PVT801 Mounting Tray Dimensions  if used     BASE PLATE  14 GAUGE STEEL  BLACK OIE COATED       L  d              d keen mg E ch       0 15   3 HOLES  4 0 17      2 HOLES    i 57   3 15          Figure 6 7 Portable bracket drawing  430 800 1362  not to scale     200 800 0101 Appendix B Rev  5 Feb  2004    PS Engineering
10.  installation angle restriction  Add information on portable display mount    Feb 04   Add restriction to use ONLY PS Displays on display power       200 800 0101 Page ii Rev  5 Feb  2004    PS Engineering  PAV80 Series IFE System  Installation and Operator s Manual    Section   GENERAL INFORMATION    1 1 INTRODUCTION    Quality cockpit and cabin entertainment has long been an elusive dream in general aviation  From marginal  performance to unapproved parts  pilots couldn   t enjoy the same entertainment in their aircraft as they  could in the family car     The PAV80 Series represents such a product  This system combines a Digital Versatile Disc  DVD  player  with CD and MP3 capability with an AM FM radio for ultimate in flight entertainment capability     Before installing and or using this product  please read this manual completely  This will ensure that you  will take full advantage of all the advanced features in the PAV80     1 2 SCOPE    This manual provides detailed installation and operation instructions for the PS Engineering PA V80 series  of IFE Systems  This includes the following units     Part Number Description    PAV80 050 800 0100 Integrated DVD IFE System with CD MP3 AM FM    European Version Tuner  5 6    LCD Video Display  IR Remote Control    Where the functions are identical to all units  it will be referred to herein as a PAV80  Otherwise  the appli   cable units will be specified        1 3 EQUIPMENT DESCRIPTION    The PAV80 System is a single panel 
11.  made in any area that exists for adding additional avionics  Instrument panel  mounting is accomplished in accordance with AC 43 13 2A  Chapter 2     Existing Structure  from behind  Factory Avionics Location    RAA  Avionics M ounting Rails Factory Avionics M ounting Rails    T    Center Avionics Stack    LE i    Existing Transponder _ i      r      Figure 2 2 Avionics Mounting Rails  Typical        200 800 0101 Page 2 2 Rev 2 Sept  2003    PS Engineering  PAV80 Series IFE System  Installation and Operator s Manual    Panel Opening    Saw and  file used to  remove  existing  instrument  panel from  this  location       Figure 2 4 Completed panel installation    2 3 4 Connector Assembly    The unit connector mates directly with the circuit boards in the PAV80  The connector  part number 120   425 4402 1s a Molex crimp type  and requires the use of a Molex hand crimp tool  EDP P N 11 01 0203   CR6115B  or equiv    The connector is mounted to the unit tray with 2 ea   4 40 screws  from the inside  of the tray     After installing the connector  install the connector shield on the back of the tray with 2 ea  4 40 screws   washers and nuts     Ensure that proper strain relief and chafing precautions are made during wiring and installation of the tray  and shield     200 800 0101 Page 2 3 Rev 2 Sept  2003    PS Engineering  PAV80 Series IFE System  Installation and Operator s Manual    Washer 475 632 0001  475 632 000Nut 475 632 0005          Screw  x2   120 425 4402 Pell  475 44
12.  pin B     Some installers may desire an external antenna  PS Engineering recommends a Comant CI 222 L  installed  in accordance with AC43 13 1A  Chapter 3     200 800 0101 Page 2 5 Rev 2 Sept  2003    PS Engineering  PAV80 Series IFE System  Installation and Operator s Manual    2 4 5 Aux Entertainment Audio and AUX Enable    Besides the disc and AM FM  the PAV80 has the ability to act as a switching control for an additional en   tertainment input  both audio and video     The audio input is Pin 7  R   Pin H  L  with respect to Pin F  ground    The video input is Pin 17  with respect to Pin U     2 5 Unit Installation    To install the PAV80  gently slide the unit into the mounting rack until the hold down screw is engaged   While applying gentle pressure to the face of the unit  tighten the 3 32  hex head in the unit until it 1s se   cure  DO NOT OVER TIGHTEN        2 6 PVT801 Display Installation     The PVT801 is designed to be portable  Install display connectors in a location convenient to the user  The  supplied cable from installed connector to the display is six feet  6        Install the 5 pin display connector  550 005 2522  in a location convenient to the user  perhaps close to the  passenger headphone jacks     A Velcro strap display case is available from PS Engineering  1 800 427 2376  In addition  a portable  mounting bracket  PS PN 430 800 1362  is available that can hold the PVA801 with double sided tape        Figure 2 8 Portable mounting bracket with PVA8
13.  radios in accordance with installation manual and in compliance with practices  listed in 4C43 13 2  Chapter 2  All wires are Mil Spec 22759 or 27500  Connection to aircraft dimmer bus is     Power is supplied to the unit through a _ A circuit breaker  type and part number    and total electrical load does not exceed    96 ofthe electrical system capacity with the PAV80 added     Aircraft equipment list  weights and balance amended  Compass compensation checked  A copy of the opera   tion instructions  contained in PS Engineering document 200 800      revision      dated      1s placed in the  aircraft records  All work accomplished listed on Work Order    8 2 Instructions for Continuing Airworthiness  PAV80s    sample ICA Checklist for PS Engineering PAV80s     Installation as described in manufacturer s installation manual referenced on  FAA Form 337  including interface with other avionics audio as required   See installation and operator s guide referenced on FAA Form 337     Troubleshooting In the event of a unit problem  place the unit into    off        fail safe    and or   emergency  mode  This allows pilot communications using aircraft radios   Follow checkout instructions in the installation manual referenced on the FAA    Form 337  For a specific unit fault  contact the manufacturer at  865  988 9800  for special instructions   Removal and replacement informa    Removal  Using a 3 32  Allen head wrench  carefully unscrew the locking  tion screw located in the cen
14.  recorder window located at  the bottom of the screen     Insert an audio CD into the CD drive  MusicMatch will automatically read the disc and dis   play the contents in the recorder window  Press the REFRESH button to check the Internet  database for CD information  such as artist  song title  or album  If this information is avail   able  it will automatically be updated in the file     Select Options  gt Recorder  gt Format and select either MP3 or MP3PRO format  You may also  set the MP3 file quality under the Options  gt Recorder  gt Quality menu     Select the tracks to be copied to MusicMatch by checking the box next to the desired track   Press the record button in the lower left corner when complete    MusicMatch will then convert the files from the audio CD to MP3 and display them in the  Music Library box located in the middle of the screen    To edit the MP3 information  select a file in the Music Library and press the TAG button in  the top right corner of the Music Library box  This will display the MP3 tagged information  screen  Select the General tab to show the information that can be modified for the PAV80     The PAV80 can display song name  artist  album  and filename  This corresponds to the  Track title  Artist  Album  and Track Filename fields shown on the screen  Each of these  fields can be modified to the user s preference  Note  The PAV80 is limited to displaying up  to 22 characters in each of these fields  Click on the appropriate field to modif
15.  u una map sumaya eee 3 1  92 9  P POS RE E BOTION  3 L u uuu ione ahua din awqa siapa qhitansppisskhushas 3 1  323 4   THEM M DUTTON  4  uuu u uuu rE apasi 3 2  32 5  PAE NIODI KNOB  S EE 3 2  e E E BUTTON  0  u z uuu tia mm a a ae ie e EA 3 2  3 5   DiSPEAY OPI EN  E RE 3 3    34    REMOTE OPERA ECH 3 4    PS Engineering  PAV80 Series IFE System  Installation and Operator s Manual    35   DISPLAY DECKER ee Ee 3 5  SECTION IV  WARRANTY AND SERVICE                 cccccssocssscscccssccssccssccssccssccssccssccsecees 4 1  AU  WARRANTY EE 4 1  AD Ne EE 4 1  APPENDIX A   MP3 CREATION imnis    slsibu  i  sslkbslllu  sdil  ulbi  i  sl  kb  ubu   A  5 1 CREATING MP3S FROM AN AUDIO C D                                                                               A  APPENDIX B INSTALLATION DRAWINGS                                                   a    B  APPENDIX C CONNECTOR INTERCONNECT                 ccccccsossscssccssccssccsccccscccscccscscssccees C  TA     SINGLE DISPLAY VO EE C  APPENDIX D  STC INFORMATION AND INSTRUCTIONS FOR CONTINUING  AIRMW O ORTIINRESS JG lagu   r aR qua ee D  8 1 INSTRUCTIONS FOR FAA FORM 337  PA V80Ss                                                                   D  8 2 INSTRUCTIONS FOR CONTINUING AIRWORTHINESS  PA V80S                                          D  83 MASTER DRAWING LIS EE D  APPENDIX E RTCA DO160D EUROCAE ED 14D ENVIRONMENTAL  BXPIEICATIONTEOR VL E uu u ep Cao asco Sepa sn unes Ore cuu e cde IN a San ocu sasa psy D       Table of Figur
16. 0 0007   5 pl C s  Connector h   of tray       Screws                Front of tray                                           430 730 0025  Tray Shield    Figure 2 5  Tray Assembly    2 4 Cable Harness Wiring    Referring to the wiring diagrams contained in the Appendix  assemble a wiring harness as required for the  installation  All wires must be MIL SPEC in accordance with current regulations  Two  and three   conductor shielded wire must be used where indicated  and be MIL C 27500 or equivalent specification   Proper stripping  shielding  crimping and soldering technique must be used at all times  It is imperative that  correct wire be used     Video Cable wiring shall be 75 Q coax  MIL C 17 094  RG179  or equivalent  Because of the small size   we recommend soldering the small conductors from the RG179 coax to provide good contact     Refer to FAA Advisory Circular 43 13 1B and 2A for more information  Failure to use correct techniques  may result in improper operation  electrical noise or unit failure  Damage caused by improper installation  will void the PS Engineering warranty  PS Engineering can provide a custom made harness  visit www ps   engineering com for more information     2 4 1 Noise    Due to the variety and the high power of radio equipment often found in today s general aviation aircraft   there is a potential for both radiated and conducted noise interference     The PAV80 power supply is specifically designed to reduce conducted electrical noise on the a
17. 01 attached    2 7 OPTIONAL PVA802 Video Distribution Amplifier Installation    The PVA802 Distribution amplifier is a remote mounted unit that provides 12 VDC power and composite  video to multiple displays  This should be mounted as close to the display connectors as practical     200 800 0101 Page 2 6 Rev 2 Sept  2003    PS Engineering  PAV80 Series IFE System  Installation and Operator s Manual    Connect the PVA802 to a 5 amp PULL TYPE circuit breaker  The unit connector is a crimp type  however   we recommend soldering the small    conductors from the RG179 coax         NOTE  This unit can become warm when  fully loaded  and should not be mounted  where an occupant may have inadvertent  contact with it     The PVA802 should be mounted in    ir ki     usah     accordance with AC43 13 2A  for remote po x   mounted equipment that does not require Ai  shock mounting  Chapter 2  Section 24 b    This   also includes any supporting structure that may be fabricated  in  accordance with Chapter 2  Sections 25 and 26                  aad E    Figure 2 8 PVA802 Dist  Amp Circuit  breaker location  Typical        Figure 2 9 View of typical PV A802 Installation    2 8 Internal Adjustments  None    2 9 Post Installation Checkout    After wiring is complete  verify power is ONLY on pins 21 and Y of the connector  and airframe ground  on bottom connector pin 22  Failure to do so will cause serious internal damage and void PS Engineering s  warranty     2 9 1 System Checkout    1  Inser
18. ENGINEERING   INCORPORATED    9800 Martel Road  Lenoir City  TN 37772    PAV80  High fidelity Audio Video  In Flight Entertainment System  With DVD MP3 CD Player          Document P N 200 800 0101    Revision 5  February 2004    Installation and Operation Manual    PS Engineering  Inc  2004     Copyright Notice  Any reproduction or retransmittal of this publication  or any portion thereof  without the expressed written permission of PS Engi   neering  Inc  is strictly prohibited  For further information contact the Publications Manager at PS Engineering  Inc   9800 Martel  Road  Lenoir City  TN 37772  Phone  865  988 9800        Table of Contents    SECTION I GENERAL INFORMATION                           44e eee eee eee eee eee eee e e eo eee eee esteso eee 1 1  1 1 INTRODUCTION e          1 1  TI E RE 1 1  13   EQUIPMENT DESCRIPTION swassesccssssssincsacececeasccnecextdocetaiscestecsadecoseaseczaderteocevaiscasseisess 1 1  LA APPROVAL BASIS  PENDING                                                                                       1 1  1 53  SPECIFICATIONS eege 1 2  1 6  GEHEIERT 1 3  BI AR LAKE REN E e te WE 1 4  PV A802 INSTALLATION KIT  250 802 0100                                                                            1 4  1 7 EQUIPMENT REQUIRED BUT NOT SUPPLIELD                                                     1 4  1 8  APPROVED AUDIO SYSTEMS s  li   kkr 1 5  19  LICENSE REQUIREMENTS 004000 ca Cus eee ERE eae Love ee aane Si u Guia 1 5   SECTION ILSINSTALELATI
19. L  Docu   ment Number 002 800 1080  provided the generic installation manual  Document Number 200 800 0101  September 2003 or later approved revision  is followed     Advisory Circulars AC43 13 1B Acceptable Methods  Techniques  and Practices   Aircraft Inspection and  Repair  and 43 13 2A   Acceptable Methods  Techniques  And Practices   Aircraft Alterations are to be  used to resolve any issues not specifically addressed by the Installation Manual  Instructions for Continu   ing Airworthiness  ICA  are provided in the supplied data     200 800 0101 Appendix D Rev  5  Feb  2004    PS Engineering  PAV80  Installation and Operator   s Manual  Halid Sisia ef Auagiecn    Sliepnehinent of Uranapariation    Sederal Abialinn Administration        m    Supplemental Coupe Certificate       Za mee sannar  9500 Marte  Rond  Lenoir City  TN 37772    Orpen soa  Gone areae eii  gt  9 Sen attached  Mn   FAA Approved Madel List  AML     aea Document 002 300 1050 far a list of Approved  Airplane Models    Grange ent Spee Z   ube Desa Installntion of a PAW 80  In Flight Entertainment  Audio Video System  m accordance with Master Drawing List 002 800 1000  Revision 1  dated August 14  2003  of later FAA  Approved Revision     A ipa uio met    Eessen   hias approval should not be extended to other aircraft of this model on which  Other previously approved modifications are moorporated  unless it is determined by the mistaller that the  mierrelanionahup between this change and any other previous
20. Nav 1  Nav 2  111  ADF  1 and 2   iV  DME  1 and 2   V  Marker  vi  Any other audio sources  10  Select FM Mode  and repeat step 6  listening for interference on the aircraft audio sources  Pay  particular attention to the frequencies listed in table        118 000  118 200  118 400  118 600  FM COM Cross Reference  11  Select AM Mode  and repeat step 6  listening for interference on the aircraft audio sources   12  Select COM 1 for transmit  Tune COM 1 to 118 00  and the PAV80 to 107 3 MHz  Transmit a test  count and evaluate the unit display and audio output for inconsistencies  13  Repeat step 10 for COM 2  and other transmitters   a  Tune Nav   to local station and perform a standard VOT test in accordance with 14 CFR 91 171   b  Note the indicated VOR bearing on both systems   c  Turn the PAV80 on and off  and observe any change in the VOR indication that could be attrib   uted to the PAV80     2 10 Final Inspection    Verify that the wiring is bundled away from all controls and no part of the installation interferes with air   craft control operation  Move all controls through their full range while examining the installation to see  that no mechanical interference exists  Verify that the cables are secured to the aircraft structure in accor   dance with good practices  with adequate strain relief  Ensure that there are no kinks or sharp bends in the  cables and coaxial cables  Verify that the cables are not exposed to any sharp edges or rough surfaces  and  that all co
21. Q Nis ccecetnscesetosecaseneseeencea ue asb Vk laa daa aka a aaa n   k ka daa 2 1  2  GENERALIN TORMATION ME 2 1  J Tl  SCOPE uuu a DR MON 2 1  2 2 UNPACKING AND PRELIMINARY INSPECTION                                                                  2 1  2 3 EQUIPMENT INSTALLATION PROCEDURES                                                                     2 1  23s    COOLING REQUIREMENT EEN 2 1  2 25 3  MOUNTING  REOUIREMINIS u uy lun naa m s au asa 2 1  2335   MOUNTING RACK INS TAIIGA TION EE 2 2  ZO     GONNECTOR ASSEMBLY u Z uuu ark 2 3  24  C XBEEHARNESS E 2 4  Jl  NOISE uuo a a a M Mama R 2 4  22 POWER eraren RED r a a 2 5  2 MN NCIC E A 2 5  ZAG ANTENNA EE 2 5  2 4 5 AUX ENTERTAINMENT AUDIO AND AUX ENABILIE                                                         2 6  2 9  JUNITINSTADDEATI  ON E 2 6  2 6 PVT801 DISPLAY INSTALLATION                                                                                   2 6  2 7 OPTIONAL PVAS02 VIDEO DISTRIBUTION AMPLIFIER INSTALLATION                    2 6  2 8  INTERNAL ADJUSTMENTS aar uu Ne REIN qM EU UN E 2 7  2 9  POSTINSTAEEATION     HEC KOUT 5 irte eaa ua Ee 2 7  ADA  SYSTEM CHECK OU  i us uu tum mese itc ve led du ei veo yu eame i eos 2 7  ZO  FINAL EIERE 2 8   SECTION TII OPERATION EE 3 1  eS ME  C0                                          EEE REEE 3 1  3 2  OPERATING CONTROLS aimarie e S od vive du rR 3 1  3 241  POWER VOLUME CONTROL A vtedevut comma eive P eom deett eomm awu k 24 3    3522  A STOR EIECT BUTTON O u
22. RPORATED ei    Clean antenna area with solution approved by aircraft manufacturer  PAV 80 Installation Di  Use 3M Self adhesive tape  supplied   to secure antenna to windshield  Ann   1 same Dam nn s n n    ww   OT DRAWN BY  GLP 3 20 2003 SIZE CAGE CODE DRAWING NUMBER REV  Verify that vision is not obscured from any crew position      A 120 800 2488    APPROVAL  MSS   3 21 2003 scaLe NONE smeer 1 OF 1                      Figure 6 2 PAV80 Installation Diagram  Typical  120 800 2488       200 800 0101       PS Engineering  PAV80  Installation and Operator s Manual  6 25     lt  lt a Be                                                             Existing Avionics  Mounting Rails   see detail A              Detail A                                  B amp C   AW           6 32 Screws  475 632 0012  6 ples              Clipnuts  475 630 0002  6 ples     475 632 0007  2 ples                                                                                                                                120 425 4402   cns  475 440 0007  2 ples  Connector   Rear  Front of tray A Screws 1   of tray  0 92 in  B e Re t          A    0 32 in T SZ SERI d   _ Washer 475 632 0001  E              amp  Nut 475 632 0005  4    0 32 in y                  5 57 in Tray Shield  We       7 71 in                    Figure 6 3 Tray Installation Drawing  002 973 0430    Connector viewed from the rear    123 45 67 8 9 1011 12 131415 1617 18 19 20 21 22    J     ABCDEFHJ KLMNPRS TUVWXY A    Connector viewed
23. approved packaging     2 3 Equipment Installation Procedures    2 3 1 Cooling Requirements    Forced air cooling of the PAV80 is not required  However  the unit should be kept away from heat produc   ing sources  1 e  defrost or heater ducts  dropping resistors  heat producing avionics  without adequate cool   ing air provided     2 3 2 Mounting Requirements    The PAV80 must be rigidly mounted to the instrument panel or other structure of the aircraft structure and  within view and reach of the persons wishing access  Installation must comply with FAA Advisory Circu   lar AC 43 13 2A  or later revision   The unit may be mounted in any area where adequate clearance for the  unit and associated wiring bundle exist     The unit may be installed in any orientation     Avoid installing the PAV80 close to high current devices or systems with high voltage  pulse type outputs   such as DME or transponders     200 800 0101 Page 2 1 Rev 2 Sept  2003    PS Engineering  PAV80 Series IFE System  Installation and Operator s Manual    2 3 3 Mounting Rack Installation    Remove the unit from the mounting tray by unscrewing the 3 32  hex head screw that is near the left edge  of the unit  Carefully slide the unit free of the tray  Set the unit aside in a safe location until needed  Install  the tray using six FHP 6 32 x 2  screws  The unit must be supported at front and rear of the mounting tray   See Appendix B        Figure 2 1 Typical Tray Installation Location    The tray mounting can be
24. ation or exclusions may not apply to you     All items repaired or replaced under this warranty are warranted for the remainder of the original warranty  period  PS Engineering  Inc  reserves the rights to make modifications or improvements to the product  without obligation to perform like modifications or improvements to previously manufactured products     4 2 Factory Service    The unit is covered by a one year limited warranty  See warranty information  Call PS Engineering  Inc  at   865  988 9800 before you return the unit  This will allow the service technician to provide any other sug   gestions for identifying the problem and recommend possible solutions     After discussing the problem with the technician and you obtain a Return Authorization Number  ship  product to     PS Engineering  Inc    Attn  Service Department   9800 Martel Rd   Lenoir City  TN 37772    865  988 9800 FAX  865  988 6619   Email  support ps engineering com   NOTE  PS Engineering will not be responsible for any units shipped in the U  S  Mail     Units received without either a Return Authorization or a contact telephone number will be refused  and returned to the sender     200 800 0101 Page 4 1 Rev  5 Feb  2004    5 1    PS Engineering  PAV80  Installation and Operator s Manual    Appendix A     MP3 Creation  Creating MP3s from an Audio CD    Start MusicMatch JukeBox  www musicmatch com  Press the recorder button  which is the  small red dot located in the top right corner  This will open the
25. blink  and you can now adjust the secondary  output volume     If the knob is not active for more than 5 seconds  the volume control reverts to the primary state     The four push buttons are used to perform different functions  The function will depend on the mode of the  primary audio output  as displayed on the left side of the display  P      3 2  2 A Stop Eject Button  2     In disc mode  the Stop Eject button will stop the disc  Hold for 3 seconds to eject the disc     In AM FM mode  this will scan up to the next strong radio station     3 2 3  gt  Play Pause Button  3     In disc mode  pressing the play pause button momentarily will pause the player  Press again to resume  play     In AM FM mode  this will scan down to the next strong radio station     200 800 0101 Page 3 1 Rev  5 Feb  2004    PS Engineering  PAV80  Installation and Operator s Manual    3 24 The  gt   gt  Button  4     In disc mode  a short press of this button will advance to the next track  A longer press will put the disc  into fast forward mode  Press the play pause button to resume normal play    In AM FM mode  this button scans up the frequency band     3 2 5 The Mode Knob  5     In the Disc mode  the knob will advance  CW  or decrease  CCW  the track   In AM or FM radio mode  this knob can be used to tune the radio directly     This knob is also used to select the operational mode  Press the knob once to change the primary mode   The left hand LCD display will blink to indicate that the mode can
26. es  Figure 2 2 Avionics Mounting Rails  Typical                                                                                             2 2  Figure 2 5  Completed panebopening  Typical   re FERRE el tt teu Lose i epp SERES 2 3  Figure 2 4 Completed EE EE te 2 3  Foure 2 5 Tay Eeer 2 4  Figure 2 8 View of typical PVA802 Installation                                                                                          2 7  Pigute  5 1 Front Pane E 3    Mere 3 5  Remote Control  nol to S6 le  EE 3 4  Figure 6 1 Panel Location Drawing  Typical  120 800 8801                                                                         B  Figure 6 2 PAV80 Installation Diagram  Typical  120 800 2488                                                                  C  Figure 6 3 Tray Installation Drawing  OU  O 3 04A20  D  Figure 6 4 Display connector lay OUT E E  Figure 6 5   PVT801 Monitor Dimension Details                                                           geesde dee EE E  Figure 6 6 PVT801 Mounting Tray Dimensions  if used                                                                               F  Figure 6 7 Circuit breaker installation drawing 120 800 8802  typical                         sss G  Figure 6 8 PVA802 Video Distribution Amplifier Installation  Dwg  120 802 0100                                   H  Figure 6 9 PVA802 Connector viewed from cable side                       sese enne H    Re   Date   Change  V    Ltpes sss   ee  Sept 03   STC Release    Remove
27. ideo Distribution Amplifier  PVA802  is used  a  second circuit breaker  5 A  must be installed  Power must be  connected to the P802  pin 13 only     NOTE  The PVA80 can power ONE  1  PVT801  Do not  connect more than ONE display  and do NOT connect any  other type of display to the PAV80 display power pin    Figure 2 6 Circuit breaker location  DAMAGE WILL RESULT   Typical           See Appendix B for typical circuit breaker layout     2 4 3 Backlighting    Connect the 14 V dimmer control to pin 1  the 28 V dimmer to pin A  as required  The display is adjusted  for ambient light conditions by the connection to the aircraft dimmer bus  If the radio light dimmer 1s  turned all the way off  the display will be at full intensity     2 4 4 Antenna    The passive AM FM antenna  part number 510 730 0001  included  can be mounted wherever convenient  inside the cockpit  as long as it is in a window  Verify that the antenna is not an impediment to crew vision  outside the cockpit when installed     For optimum performance  it should be near the windshield  Clean the mounting surface with appropriate  means  glass cleaner  etc   and apply adhesive  supplied with antenna   Route the antenna cable along edge       Figure 2 7 Antenna Installation    to the glareshield  and then connect to the PAV80 connector  Avoid running the antenna cable near high   current carrying wires  such as windshield heat  etc     The antenna cable center conductor is connected to Pin 2  braid 1s connected to
28. ircraft  power bus by at least 50dB  Although this 1s a large amount of attenuation  it may not eliminate all noise   particularly if the amplitude of noise 1s very high  There must be at least 12 VDC present at the connector  pin 21  of the PAV80 for the power supply to work in its designed regulation  Otherwise  it cannot ade   quately attenuate power line noise  Shielding can reduce or prevent radiated noise  1 e   beacon  electric  gyros  switching power supplies  etc   However  installation combinations can occur where interference is  possible  The PAV80 was designed in a RFI hardened chassis and has internal Electromagnetic Interfer   ence  EMI  filters on all inputs and outputs     Ground loop noise occurs when there are two or more ground paths for the same signal  Ge  airframe and  ground return wire   Large cyclic loads such as strobes  inverters  etc   can inject noise signals onto the  airframe that are detected by the audio system  Follow the wiring diagram very carefully to help ensure a  minimum of ground loop potential  Use only Mil Spec shielded wires  MIL C 275000  or better      200 800 0101 Page 2 4 Rev 2 Sept  2003                PS Engineering  PAV80 Series IFE System  Installation and Operator s Manual    2 4 2 Power    The PAV80 Series units are compatible with both 14 and 28  Volt DC systems  A five  5  Amp PULL TYPE breaker is  required  Power and ground wires must be a twisted  18  AWG pair  Connect airframe power ground to Pin 22 only     If the V
29. layer and AM FM radio receiver     Please read this manual carefully before beginning any installation to prevent damage and post installation  problems  Installation of this equipment requires special tools and knowledge     NOTE     An appropriately rated Certified Aircraft Repair Station must install  this equipment in accordance with applicable regulations  PS Engi   neering  Incorporated warranty is not valid unless the equipment is    installed by an authorized PS Engineering  Incorporated dealer  Fail    ure to follow any of the installation instructions  or installation by a   non certified individual or agency will void the warranty  and may re   sult in an unairworthy installation        2 2 Unpacking and Preliminary Inspection    Use care when unpacking the equipment  Inspect the units and parts supplied for visible signs of shipping  damage  Examine the unit for loose or broken buttons  bent knobs  etc  Verify the correct quantity of com   ponents supplied with the list in Section 1 6  B   If any claim is to be made  save the shipping material and  contact the freight carrier  Do NOT return units damaged in shipping to PS Engineering  If the unit or an  accessory shows any sign of external shipping damage  contact PS Engineering to arrange for a replace   ment  Under no circumstances attempt to install a damaged unit in an aircraft  Equipment returned to PS  Engineering for any other reason should be shipped in the original PS Engineering packaging  or other  UPS 
30. ly approved modifications will produce no  adverse effect upon the airworthiness of that urplane  1f the holder agrees t   permit another person to use  this certificate to alter the product  the holder shall give the other person written evidence of thar permission       Dr  aane tisa o July 01  2002 Sab E  Sate engen   SoMember 3  2003 at meina September 23  2003    My wiet cuf ale F       Melvin D  Taylor  Mani Mapsger  Atlanta Aireraft Cernficaton Office    Lei          meri uut Seel Porwurr  sr          ew sitararicm cJ tnis rile Je paalssah s ly    Has d ami epee      Fak Moma 8 153 1 11 a                    rx         7a  cm Tite Se   T   Cras  ECH 48 WC ERC  wd ER POP Fi SP    200 800 0101 Appendix D Rev  5  Feb  2004    PS Engineering  PAV80  Installation and Operator s Manual    Appendix E RTCA DO160D EUROCAE ED 14D Environmental  Qualification Form    Part Number  050 800   xxx   Manufacturer  PS Engineering Incorporated 9800 Martel Road Lenoir City TN 37772    Conditions Conducted Tests  Temperature and Altitude Equipment tested to CAT B1  Low Temperature  55  C Storage   20  C Low Operating  High Temperature Kn  85  C Storage   50  C High Operating  In flight Loss of Cooling Not Applicable  no cooling required  Altitude 25 000    unpressurized  Decompression Not Applicable  Overpressure Not Applicable    Humidity   60   Equipment tested to Category A      Qp     Equipment tested Category B  Vibration   80 _   Equipment tested to Category S          Explosion   90
31. mounted unit that contains a DVD player with MP3 media capability  and an AM FM radio receiver  It also contains a high fidelity stereo amplifier to provide the entertainment  output to the aircraft audio system  A single LCD monitor  PVT801  is included in the system  Up to four  external video displays can provide visual entertainment to the passengers  with the optional video distribu   tion amplifier  PVA802      An 8 digit LED display provides information about the systems modes and media in use  A remote control  is used for passenger control over the system     1 4 APPROVAL BASIS    The PAV80 is FAA approved FAA STC SA02707AT and manufactured under PMA  PQ1336CE     All systems comply with relevant portions of EUROCAE ED 14D DO 160D  Environmental Conditions  and Test Procedures for Airborne Equipment   ED12B DO 178B  Software Considerations for Airborne  Equipment  and ED  18 DO 214  Audio Systems Characteristics and Minimum Operational Performance  Standards for Aircraft Audio Systems      STC SAAT can be used as a basis for approval in other aircraft provided the generic installation manual   Document Number 200 800 0002 or later approved revision  1s followed     Advisory Circulars AC43 13 1B Acceptable Methods  Techniques  and Practices   Aircraft Inspection and  Repair  and 43 13 2A   Acceptable Methods  Techniques  And Practices   Aircraft Alterations are to be  used to resolve any issues not specifically addressed by the Installation Manual  Instructions for Co
32. ntact points are protected from abrasion     Complete logbook entry  FAA Form 337  weight and balance computation and other documentation as  required  Sample text for FAA Form 337 and instructions for continuing airworthiness can be found in  Appendix F     Return completed warranty registration application to PS Engineering     200 800 0101 Page 2 8 Rev 2 Sept  2003    PS Engineering  PAV80  Installation and Operator s Manual    Section lll OPERATION  GENERAL INFORMATION    3 1 SCOPE    This section describes the operation of the PAV80 In Flight Entertainment system     Operating controls consist of two rotary knobs with push push switches  and four buttons         Bes        dd    Pass  PAVBO    dap ez io    Figure 3 1 Front Panel Controls   9        3 2 Operating Controls    The single disk player is designed for simple operation  The Disc player will begin to play automatically  when a MUSIC Disc is inserted  The disc will play through in order  and then stop at the end     If a DVD is inserted  the unit will wait for menu instructions     3 2 1  Power Volume Control  1     The PAV80 system is turned on and off by pushing the volume  left hand  knob  A short press will acti   vate  and deactivate the unit     The left knob is also the volume control  with 30 steps  The knob controls the volume of the primary out   put  To modify the volume of the SECONDARY output  press the volume knob for more than 2 seconds   The secondary output indication  right side of window  will 
33. ntercom  Shield Ground  D    Secondary Entertainment Output  L    y Entertainment Output    4    Secondary Entertainment Output  R 1   1  connected to secondary input  F    Secondary Entertainment Lo     audio panel or intercom  14 x AUX Audio Input  R   H   AUX Audio Input  L     AUX Audio Lo  17 mom AUX Video Composite Input Hi  a  NOTE 4  U AUX Video Composite Input LO  18     Video Composite Output Hi     4  V Video Composite Output Lo 1     Display Cable ain   supplied   19 Display Power  Note 6  2  W Power Ground 3    11 N Video Interface  M     S Video Chroma 4  5 pin DIN  12     S Video Luma   NOTE 4  N NOTE 5  13     S Video Sync A  P 2 a Note6   2 6 04 GLP  1  All audio wiring must be MIL 22750 or 27500 teen ea      Notes  24 AWG minumum   E    2  Power and Ground  18AWG Mil Spec Tefzel minimum  DATE Ge SE  Lighting  22 AWG minimum  cko   RSH JANDMARTEL ROAD  LENOIR CITY TN 37772  3  Circuit breaker must be PULL TYPE   pe PNA  4  Video cables must be RG 179 U MIL C17 ME UU 1  5  S Video is available for other monitors ATE  gas Per 4    6  Display power for ONE PVT801 display ONLY    200 800 0101                   Appendix C    PVT801 Interface  View from solder cup         r      ic  OB      gt   m C   be  2    1  Video Ground  2  Display Power  3  Power Ground  4  Video Signal  5  No Connection    Rev  5 Feb  2004    ineering    PS Eng    PAV80  Installation and Operator s Manual    Multiple Display System Wiring          L 40   123us    ENGL iva         kus LAI   
34. ntinu   ing Airworthiness  ICA  are provided in the supplied data     200 800 0101 Page 1 1 Rev  5 Feb  2004    PS Engineering  PAV80 Series IFE System  Installation and Operator s Manual    Operation is subject to the following conditions    This device may not cause harmful interference    This device must accept any interference received  including interference that may cause undesired opera   tion     1 5 SPECIFICATIONS    PAVS0 Panel Unit  FAA PMA COMPLIANCE    RELATED DOCUMENTS  RTCA DO 214  RTCA DO 160D  RTCA DO 178B  Level E   RTCA DO 254  Level E   SAE AS8034  Temperature Range   Operating   15   C to 55  C  Storage   40   C to 85  C  Altitude   DIMENSIONS  Height  2 0 in   5 1 cm  Width  6 25 in   15 9 cm   Depth  7 7 in   19 8 cm     Maximum Current   PAV80 Unit w 1 display 3 Amp  Externally protected by a 5 Amp circuit pull type  breaker         Lighting Current 5 mA  Output Impedance   Audio Output   Distortion   Music Freq  Response  3 dB   Output  AM  530     1710 kHz  10 kHz steps  FM  87 7     107 9 MHz  200 kHz steps  European    0200  AM  531   1602kHz  9kHz steps  FM  87 5   107 9MHz  100kHz steps       200 800 0101 Page 1 2 Rev  5 Feb  2004    PS Engineering  PAV80 Series IFE System  Installation and Operator s Manual    PVT801 Video Terminal Unit  FAA TSO COMPLIANCE    APPLICABLE DOCUMENTS  SAE AS8034    RTCA DO 160D    RTCA DO 178B  Level E   RTCA DO 254  Level E     ENVIRONMENTAL Qualifications  BABABSXXXXXXZBBBAUHXXX    Temperature Range           Ope
35. p  Select menu function   Scroll down  Select menu function   On Off and Mode Selector      i ps       Figure 3 2 Display Terminal Controls    200 800 0101 Page 3 3 Rev  5 Feb  2004    PS Engineering  PAV80  Installation and Operator s Manual    3 4 Remote Operation    The remote supplied is used to control various functions of the secondary audio output     Track Selection Menu Selection    Volume Control    ee    Disc Control    V  O  L  U  M          Figure 3 3  Remote Control  not to scale     The remote uses a 3V CR2025 battery  When the remote becomes weak  replace the battery  through the  cover on the bottom     200 800 0101 Page 3 4 Rev  5 Feb  2004    PS Engineering  PAV80  Installation and Operator s Manual       3 5 Display Dimming  The display can be adjusted for ambient light conditions by the connection to the aircraft dimmer bus     At minimum bus voltage  or no lighting present  the display is set at maximum     200 800 0101 Page 3 5 Rev  5 Feb  2004    PS Engineering  PAV80  Installation and Operator s Manual    Section IV  Warranty and Service    4 1 Warranty    In order for the factory warranty to be valid  the installations in a certified aircraft must be accomplished by  an FAA certified avionics shop and authorized PS Engineering dealer  If the unit is being installed by a  non certified individual in an experimental aircraft  a factory made harness must be used for the warranty  to be valid     PS Engineering  Inc  warrants this product to be free from
36. rating   0   C to 40  C  Storage   20   C to 85  C   152x 108 x 30 5mm   Screen size 5 6  diagonal  Supplied by panel unit    Maximum Current     Typical operating current     REMOTE    DIMENSIONS  2 3 5  W x 3 80    H X 0 25    D   60 x 93 x 6 4 mm     Weight 1 0 oz   28 4 gm     3 VDC  1 ea  CR2025 battery  PV A802 Video Distribution Amplifier  ENVIRONMENTAL Qualifications  BICABSXXXXXXZBBBAUHXXX    Temperature Range           Operating   0   C to 40  C  Storage   20   C to 85  C       Altitude  DIMENSIONS  1 25  H x 4 00  W x 5 50  D    32 x 102 x 140 mm   WEIGHT    Input 1 ea Composite NTSC  PAL  Control input  Output 4 ea  Composite NTSC  PAL  4 ea  12 VDC conditioned power   1A  POWER REQUIREMENTS    Voltage  10 30 VDC  Maximum Current  4 A max  5A pull type breaker required     1 6 EQUIPMENT SUPPLIED    PAVS80 Single Display System 1 ea  of the following units     200 800 0101 Page 1 3 Rev  5 Feb  2004    PS Engineering  PAV80 Series IFE System  Installation and Operator s Manual    Part Number    PAV80 050 800 0100   DVD IFE System with AM FM CD MP3    PVT801 050 801 0100   LCD Video Display  5 5 inch  051 803 0150   Infrared remote control    PAVSO Installation Kit  250 800 0001 as shown    _ part Number _ Quantity _      430 730 0020   my    EE   475 630 0002      6 32ClipNut Te 77    PVTS S01 Installation Kit  250 801 0001 as shown    Part Number Quantity _    550 005 2522 5 Pin DIN Jack  425 800 2511 Display Cable                 Optional Equipment    Part Number 
37. t disc  and verify that the player accepts the disk with about 1   2 of the diameter in the unit  The  player should pull the disk smoothly and drop into place   2  Apply power to the display unit   Verify that the display unit has either the movie opening  if DVD  or the blue background with track  information  Music CD or MP3   Verify that all Disc modes operate   Push the    Eject    button and verify that the disc is ejected within about 10 seconds   Verify radio operation on AM and FM  Verify that aux audio video is presented to the output  1f connected    Evaluate the audio interface to be certain that the IFE audio is muted during intercom and radio com   munication   a  Ifmuting override is provided  evaluate the switch location and verify operation     LA    e ES    200 800 0101 Page 2 7 Rev 2 Sept  2003    PS Engineering  PAV80 Series IFE System  Installation and Operator s Manual      Evaluate the audio performance  c  Evaluate the audio level to verify that the music 1s adequate under flight conditions   d  Evaluate the muting system to demonstrate that the music will be adequately muted if de   sired  by radio and intercom   e  Evaluate the muting override control if equipped   9  Evaluate failure remediation from crewmember location  a  Turnunit off  b  Locate and pull unit circuit breaker  c  With the disc playing  with minimum volume  listen to the following audio sources  as  equipped   adjusted to normal listening level   1  Comm 1  comm  2  comm 3  HF  li  
38. ter of the unit  While turning the wrench CCW  gently  pull on the EDGES of the bezel until the unit is free from the mounting tray   Installation  Engage the locking screw at the back  Turn the locking screw CW   while applying slight pressure to the edges of the bezel  Do not over tighten     MEM C J  SS A L        200 800 0101 Appendix D Rev  5  Feb  2004    PS Engineering  PAV80  Installation and Operator s Manual    8 3 Master Drawing List    The following drawings are contained on the FAA Approved Master Drawing List  Document Number  002 800 1000     Title      Inthis manual   Part Number   Revision   Date              nstallation Manual  nstallation VViring  Tray Installation Drawing    Sept  2003  3 yj    New      i i 120 800 2488 New 11 July 2003  PAV80 Breaker Location    3    Flight Manual Supplement    1    ly 17  2003      or later revision    Multiple Display Wiring       8 4   Use of Approved Model List    STC SA02707AT was issued for the installation of the PAV80 entertainment system in one make model  airplane  However  other makes and models are readily adaptable to this approved data since the PAV80  installation 1s non required equipment that does not interrelate or affect any aircraft required system  The  PAV80 has been qualified under RTCA DO 160D for environmental performance in any of type aircraft  when mounted in the avionics section of the airframe     STC can be used as a basis for approval in those airplanes listed in the Approved Model List  AM
39. uud FH     INdINO JU  UWUIBJ  JUY Lj      7  1no olpny   ewuud S o  g  C  V  L  Z  JOJOSUUND 08AV d zz  A  L                                             Q    07 Indu    lisoduuoO o  piA X    NV  IH 3nduj eysodujo   o  p A Xm 1    mo  1ndu  oipny xv                                   1  Indu oipny xnv                                               H  1nduj oipny xn    punoJc  euugjuy           ndu  euu   uv             HHE       JeuJUJIq A 8Z  peiddns   JOWWIG A FL euu  zuy  PUNOIS YeIOJIIV     ILON     19x88Jg v G  Jomod yeJoulv OCA 8Z  Y4             Appendix C Rev  5 Feb  2004    200 800 0101    PS Engineering  PAV80  Installation and Operator s Manual    Appendix D  STC information and instructions for continuing airworthiness    8 1 Instructions for FAA Form 337  PAV80s    The STC was developed using an Approved Model List  AML   One method of airworthiness approval is through an  FAA Form 337  Major Repair and Alteration  Airframe  Powerplant  Propeller  or Appliance  In the case of the  PAV80  you may use the following text as a guide     This unit is installed in accordance with FAA STC SA02707AT  which specifically references the installa   tion manual     Installed IFE System  PS Engineering PAV80  part number 050 800 01 XX  in   location_  at station    In   stalled per 4C43 13 2  Chapter 2  paragraph 23  Instrument Panel Mounting   Installed per PS Engineering  Installation Operators Manual p n 200 800  0101   revision     dated         Interface to existing aircraft
40. y the track title   artist  or album  To modify the filename  select the Rename Files button in the lower left cor   ner  Click on the field labeled New File Name and press OK to change the file name  Press  the Apply and OK buttons to update the information    200 800 0101 Appendix A Rev  5 Feb  2004    PS Engineering    PAV80  Installation and Operator s Manual    Appendix B   Installation Drawings            00CI1C     0   HSA   uvaoxauv                   YTAWAN ONIA VIG  4009 dD5VO            uoneoo   oued 08A Vd            00c 0c    0   d ID          0086 886  S98   CLLL    UL    AUD MoUs   peoy ugi 0086       Ga LVYOdYOON i    O  NNHANDNI                                                                   New Inst ton       SNOISIAS I  AD NOILdIIOS3G    00c 0c    0   JTO asvdTdd MAN 0  EOOC TT L0 d ID peerd uonne   pp y I    00CTv1 80   JTO uongoo  SI  WOI  pIeoe q DOUD  sAOWIDY          P FE sO  Cy  SICINdX    INOO AVN    HUN OSAVd    W    ge LOTIdOLNV  TANVd OIANV    JUO  UIOJJ POMANA    S LOTIdOO    IO 1LZIOI Nd 3IHdId          Figure 6 1 Panel Location Drawing  Typical  120 800 8801    Appendix B Rev  5 Feb  2004    200 800 0101    PS Engineering  PAV80  Installation and Operator s Manual                                                                                                                                                                                                                Rev  5 Feb  2004    Appendix B                                               
    
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