Furuno PP-505 Printer User Manual
Contents
1. _ Rosette washer Tapping screws Pan head screw Nylon washer 4 MAINTENANCE Checking the power connector Fuse Replacement Check for loosened or disconnected power To protect the equipment from serious connector damage a 3A fuse is provided on the rear cabinet of the main unit The fuse protects against overvoltage reverse polarity of the A WARNING ship s mains or internal fault of the equipment Do not open the cover of If the fuse has blown first find out the cause equipment of the trouble before replacing it A fuse rated for more than 3 not be used since it This equipment uses high voltage electricity which may permanently damage the equipment can shock or burn Damage due to overfusing is not covered by Only qualified personnel the warranty should work inside the AA CAUTION Do not disassemble or modify the equipment Use the correct fuse Fire electrical shock or serious injury Use of the wrong fuse can cause fire can result or damage the equipment Diagnostic test When turning on the power if any fault is detected the appropriate LED lights GRAPH ROM error LOG RAM1 error PAPER RAM2 error If any LEDs light contact your dealer Cleaning Accumulated dust should be regularly removed from both exterior surfaces and the interior The only recommended cleaning material for exterior surfaces is a soft cloth For the in2. 2 00151 gt 05 strit ossi 954048 0 SUO SUSUIT 9 EARE ___ 91949373 ONNAN ONIAVAC INT VLA 0 9S10 010 91 119 99 2 af PT 1 ANd CAH 0733 GAR SNOISN3WIG 40 SONVATIOL 31491 1 310 G g LNNDW HSN14 UWEMYRGOATRSOEL OG SNOISNAWIC 100102 131891 194 008512001 lt 001 gt 1 gt 06 8714 0551 7 1 ___ 11 00 214193713 ON WONO HLM N LONON 07705 900 IW 14416 WOOT AN H Ec Wv Ex KZ lt i 1510580 NN ZE ZT N NN S id HS dZ Vx DL ON gt Q NAZE 6 10 Od 10 zez aL zex gt T Od 201 93 NO kS 0 T 25 E
3. C to 55 C 95 at 40 C IEC 60945 Chassis 2 5GY5 1 5 Panel N3 0 SP 1 5540503 1 821 799 000 7065815 Sh 887 008 000 906505 02 8 118 180 001 865 108 000 505 02 8 28 94 099 119 700 2810 520 50 a 0100 8044 1986 102 0 98922 USHSVA SHAK AJUIS ONTddVL CENAA 6 EN 1104 GON Yo ASSY USONVH 5919085920 080 911 000 911 000 2 1810880 5 861 801 000 0 1800580 729 281 000 20 06062 3 1 ONTONNOUD xy 4 ASE 1 8 NOLLVTIVISNI yddyd x 086041 9910880 yy 606 606 701 000 000 4904 1881 VE 1 4 44945 4 188 960 000 003 0114182580 1 0 AWVN MHGOG dd GO0OG dd Gold ON d UFINTYd 294 994 919459973 0980 000009 900980 m SONVATIOL 531 310 31891 7 i ANPP 606 99 i 2 eS E2RALBBYA AVBNALBH CI 088 40H GL 9 7 131491 00827 gt 001
4. FURUNO OPERATOR S MANUAL PRINTER ___ 505 For FE 700 FURUNO ELECTRIC LTD NISHINOMIYA JAPAN A SAFETY INSTRUCTIONS Safety Information for Operator WARNING Do not open the cover of the equipment This equipment uses high voltage electricity which can shock or burn Only qualified personnel should work inside the equipment Do not disassemble or modify the equipment Fire electrical shock or serious injury can result Immediately turn off the power at the ship s mains switchboard if water or foreign object falls into the equipment or the equipment is emitting smoke or fire Continued use of the equipment can cause fire electrical shock or serious injury CAUTION Do not place liquid filled containers on the top of the equipment Fire or electrical shock can result if a liquid spills into the equipment Do not place heater near the equipment Heat can melt the power cord which can result in fire or electrical shock Do not operate the unit with wet hands Electrical shock can result Use the correct fuse Use of the wrong fuse can cause fire or damage the equipment Safety Information for Installer WARNING ELECTRICAL SHOCK HAZARD Only qualified personnel should work inside the equipment This equipment uses high voltage electricity which can shock or burn Turn off the power at the ship s mains switchboard before beginning the inst
5. engine vibration but excessive and continued shock can shorten the life of the precision printer mechanism Shock may also degrade the print quality due to uneven contact between the printer head and the thermal paper 3 1 kg PP 905 with hanger 8 4 004 511 330 Heat accumulation The PP 505 consumes very little power so there is no need for forced air ventilation However it is recommended to provide at least some space around the unit to allow for circulation of cooling air The unit should be kept out of direct sunlight because of heat that can build up inside the cabinet Excessive heat can darken the thermal paper Onboard noise To avoid mutual interference with other power equipment do not install this unit near a power cable or equipment having a motor Compass safe distance A magnetic compass will be affected if the printer is placed too close to the compass Observe the following compass safe distances to prevent deviation to the compass Standard 1 1 Steering 0 8 m 3 3 Tabletop Bulkhead Mount The main unit can be mounted on a desktop bulkhead or in a panel Make sure the selected location is strong enough to support the main unit against possible vibration and shock necessary appropriate reinforcement measures should be made on the mounting area Tabletop mount 1 Drill four pilot holes for the hanger 2 Fix the hanger with the tappi
6. HEAD 1 SPECIF CATO NS 55 65445 288 SP 1 PACKING LIST OUTLINE DRAWING INTERCONNECTION DIAGRAM 1 OPERATION 11 General Operation of the PP 505 is simple just turn on the power The depth graph or the log whichever is selected for printing is printed out at the interval set Below are example printouts 2003 12 01 13 05 00 038 6m 01 0m 35 20 0 135 45 15 15 1kt 008 0deg Marker Depth graph 2003 12 01 13 05 00 038 6m 01 0m 35 20 02 N 135 45 15 15 1kt 008 0deg 2003 12 01 13 05 00 038 6m 01 0m 35 20 02 N 135 45 15 15 1kt 008 0deg 2003 12 01 13 05 00 038 6m 01 0m 35 20 02 N 135 45 15 15 1kt 008 0deg 2003 12 01 13 05 00 038 6m 01 0m 35 20 02 N 135 45 15 15 1kt 008 0deg 2003 12 01 13 05 00 038 6m 01 0m 35 20 02 N 135 45 15 15 1kt 008 0deg Heading Speed Longitude Latitude Depth Draft Time Date Depth data log 1 2 Panel Power Switch Thermal Paper Cover GRAPH LOG gt LED PAPER 9 MODE INTERVAL RANGE FEED MARK Key Indicators There are three red LEDs on the front panel which light or blink according to equipment status GRAPH Lights while the depth graph is being printed LOG Lights while the depth data log is being printed PAPER Blinks when the p
7. allation Post a warning sign near the switchboard to ensure that the power will not be applied while the equipment is being installed Serious injury can result if the power is not turned off or is applied while the equipment is being installed CAUTION Observe the following compass safe distances to prevent interference to a magnetic compass standard compass steering compass WARNING LABEL A warning label is attached to the printer Do not remove the label If the label is missing or damaged contact your dealer about replacement WARNING Name Warning Label 1 To avoid electrical shock do not 86 003 1011 remove cover No user serviceable Code No 100 236 231 parts inside FOREWORD A Word to the Owner of the PP 505 Congratulations on your choice of the FURUNO PP 505 Printer For over 50 years FURUNO Electric Company has enjoyed an enviable reputation for innovative and dependable marine electronics equipment This dedication to excellence is furthered by our extensive global network of agents and dealers Your printer is designed and constructed to meet the rigorous demands of the marine environment However no machine can perform its intended function unless installed operated and maintained properly Please carefully read and follow the recommended procedures for installation operation and maintenance We would appreciate hearing from you the end user a
8. aper has run out and is accompanied by the audible alarm The audible alarm sounds for five seconds you may silence it sooner by hitting any key OPERATION Changing the mode Press the MODE key to change the printing mode from depth graph to log printing alternately The printing interval setting is printed whenever the MODE key is pressed Changing the printing interval Press the INTERVAL key to choose printing interval Depth graph 9s gt 45s gt 90s gt 450 Log 10s gt 305 gt 1 gt 10 The latest data of the printing interval is printed When the printing interval is changed the printing interval setting is printed and marked with an asterisk Note You can skip over setting s by pressing the key consecutively within one second Changing the depth range Press the RANGE key to change the depth range When the depth range is changed the depth is printed and marked with an asterisk Range 5 10 20 m gt 40 m gt 100 gt 200 gt 400 800 Note1 Depth range automatically changes depending on the depth range on the navigational echo sounder Note2 You can skip over setting s by pressing the key consecutively within second Feeding the paper Printing the marker To feed the paper press and hold down the FEED MARK key Press the FEED MARK key momentarily to print the marker 13 Turning on the Power Flip down the thermal paper cover and t
9. bout whether we are achieving our purposes Thank you for considering and purchasing FURUNO equipment The PP 505 prints a depth graph or a log consisting of date time depth draft latitude longitude and heading You can choose which to print with the MODE key The main features are e Automatic operation just turn on the power and the printer readies itself for printing Selectable printing interval e LEDs show equipment status TABLE OF CONTENTS 1 OPERATION 1 1515 E a chad ne ee 1 12 1 2 2 REPLACEMENT THERMAL PAPER 3 INSTALLATION ted eee 4 Complete Sel 4 3 2 General Mounting 4 3 3 Tabletop Bulkhead Mount 5 PIS cont 5 3 9 WIIN 6 4 MAINTENANCE 2 44 7 APPENDIX REPLACEMENT OF PRINTER ASSEMBLY THERMAL
10. d assembly beneath the guide pins End of Flexible Cable Guide Pin 9 Hold the flexible cable end with a tweezers and pull it out until it is positioned as shown below Head Holder Thermal Head 10 Turn the head by 90 so that it is parallel with the head holder as shown below While pulling the head holder toward you insert the head into the head holder Head Holder Carriage Projection Hole Flexible Cable AP 2 Fix the flexible cable to the carriage with the flexible cable support inserting the projection on the carriage into the hole of the cable Flexible Cable Support Carriage Projection 12 Fold back the end of the cable and insert AP 3 it into the connector End of Flexible Cable FURUNO 1 1 1 2 1 3 1 4 1 5 2 1 2 2 2 3 2 4 2 5 2 6 2 7 4 1 4 2 4 3 4 4 DATA FORMAT Receiving System Speed Data Length Parity Stop Bit PRINTER SECTION Printing System Character Dot Pitch Number of Dot in Line Number of Characters Print Speed Roll Paper SPECIFICATIONS OF PRINTER PP 505 RS 232C 9600 bps 8 bits Non 1 bit 9 dots serial thermal head printing system Alphanumeric 0 28 mm dot 300 dots Max 80 characters line 31 characters second TP 0340 112 mm W x 40 m L RATED VOLTAGE CURRENT 12 32 VDC 0 72 0 28 A ENVIRONMENTAL CONDITION Ambient Temperature Relative Humidity Waterproofing Vibration COATING COLOR 15
11. he paper in the paper container Confirm that paper is fed out through the slot Insertion slot 6 Press the FEED MARK key to confirm that the paper is properly aligned If the paper comes out with its edges wrinkled continue to press the FEED MARK key Correct alignment will be made automatically 7 Close the thermal paper cover 8 Press the MODE key to complete the replacement of thermal paper The PAPER LED goes off Note If the PP 505 receives data when there is no paper it doesn t print them out after replacing the thermal paper Remedy for paper jam If the paper is jammed cut it off at the front panel and rewind it into the paper container 3 INSTALLATION 31 Complete Set fe me i Us Sears Main Unit Spare Parts Installation Materials Accessories Flush Mount Kit 3 2 General Mounting Considerations This equipment can perform its intended functions only if it is installed properly Keep in mind the following when selecting a mounting location Water spray The PP 505 is designed and constructed to be able to withstand the humidity and corrosive atmosphere common to the pilothouse but it is not designed to be used outside directly exposed to the environment Salt water spray will most assuredly cause damage to the sensitive components inside Mechanical shock and vibration The PP 505 is constructed to withstand minor shocks and
12. ng screws 5x20 supplied 3 Place the unit in the hanger and tighten knobs Bulkhead mount When the unit is installed on the bulkhead fix the hanger as shown below 3 4 3 INSTALLATION Flush Mount Flush mount panel kit is optionally supplied Flush mount kit OP08 4 Code No 004 511 330 Name Type Code No Qty Flush 22 008 0125 100 103 351 1 mount panel Tapping 5X20 000 800 488 4 screw Nylon 2 8X7X0 5 000 800 728 4 washer Pan head 8 000 861 495 4 screw Hex bolt M8X16 000 862 145 2 Flat M5 000 864 128 4 washer Flat 8 000 864 130 2 washer Spring 8 000 864 262 2 washer Rosette 000 864 900 4 washer Flush 22 008 0126 100 103 361 2 mount angle Liner 22 008 0127 100 103 371 2 3 INSTALLATION 1 Referring to the illustration below prepare 3 5 Wiring a cutout in the mounting area and drill four pilot holes for the flush mount angles Refer to the interconnection diagram at end of manual for connection Refer to the outline drawing at end of manual 2 Fix the liner and the flush mount angles to the main unit 3 Connect the cables at the rear of main unit 4 Fix the main unit to the panel cutout with four tapping screws 5 Fix the flush mount panel to the flush mount angles with the screws and washers supplied washer _ Spring ge washer _ Hex bolt 2 Flat
13. terior use a handheld vacuum BE SURE TO TURN OFF THE POWER BEFORE CLEANING THE INSIDE OF THE UNIT Do not use chemical based cleaners to clean the display unit they can remove paint and markings APPENDIX REPLACEMENT OF PRINTER ASSEMBLY TERMAL HEAD 1 Loosen the four M4 x 15 screws fixing the rear cabinet to the main unit assembly 2 Disconnect the connectors connected to the rear cabinet to detach the rear cabinet Rear Cabinet 15 screw 4 pcs Main Unit Assembly 3 Separate the panel assembly from the main unit assembly by removing the recording paper from the paper container Main Unit Printer Assembly Do not 4 Move the carriage to position rotating the carriage shaft by fingers as shown below where the thermal head assembly can be replaced easily Carriage Shaft Carriage 5 Remove the flexible cable support from the carriage by lifting it toward direction as in the figure below Flexible Cable Support Carriage AP 1 6 Pull out the connector end of the flexible cable from the connector Take care not to damage the flexible cable End of Flexible 180 uae Cable Connector 7 Remove the thermal head from the head holder with a screwdriver as shown below and then take the thermal head assembly out of the printer assembly Thermal Head Screwdriver 8 As shown below pass the flexible cable connector side of a new thermal hea
14. urn on the POWER switch The PP 505 then carries out the diagnostic test After the test has been completed the printer is ready to print depth data Note Disconnect is printed if data from the navigation echo sounder is not being received during printing or the navigation echo sounder is displaying the system menu To turn off the power press the POWER switch 2 REPLACEMENT OF THERMAL PAPER When the thermal paper runs out the PAPER LED blinks printing stops automatically and the audible alarm sounds for five seconds With 1 m of paper remaining a red paper end mark appears on the paper When the red mark appears replace the thermal paper as shown in the procedure below REQUIRED THERMAL PAPER Type 40 112 mm 40 Code No 000 801 765 One roll supplied 1 Press the FEED MARK key to draw out the remaining thermal paper 2 Pull the thermal paper cover forward and take out the paper spool 3 Curve the leading edge of the new roll paper to ensure smooth feeding and set the paper spool to the new roll paper Adhesive ma 4 remain on the paper after tape is removed This may cause a Paper jam so cut paper to remove adhesive a Adhesive 4 Insert the paper into the paper insertion slot just above the paper container and press the FEED MARK key to feed out the paper 5 Set t
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