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Fuji Bikes FEH381 Network Card User Manual

1. Installing the USB Slave Driver 5 USB Connectors The installation procedure on Windows 2000 is described as an example below 1 Connect the USB B port of the UG230 with power on to the computer with power on using a USB cable 2 The message Found New Hardware and then the driver installation wizard appear on the computer Click the Next button Installing Found New Hardware Wizard Welcome to the Found New Hardware Wizard This wizard helps you install a device driver for a hardware device To continue click Next j Cancel 3 When the dialog box below is displayed select Display a list of the known drivers for this device so that can choose a specific driver and click the Next button Found New Hardware Wizard E E Install Hardware Device Drivers Fats device driver is a software program that enables a hardware device to work with Sy an operating system This wizard will complete the installation for this device oy USB Device device driver is a software program that makes a hardware device work Windows needs driver files for your new device To locate driver files and complete the installation click Next What do you want the wizard to do Search for a suitable driver for my device recommended Found New Hardware Wizard E Hardware Type What type of hardware do you want to install SY Select a hardware type an
2. 3 U2NetCighin untitled Edit Network Table File Edit View Help Sle ote Hee 91 Edit Network Table Bl x Network table ppg Host Nome IP Address Internal Meron Write En Memon Card Memory Vv number PLCI 132 158 1 58 Enabled Enabled POD 132 158 1 58 Enabled Enabled PLC 132 158 1 55 Enabled Enabled Ready Ethernet 2 Main Menu Screen Set the IP address on the Main Menu screen 1 Press the Ethernet switch on the Main Menu screen to bring up the Ethernet screen 2 Change the switch on the screen into Select IP Address from Network Table 3 Select the desired IP address by changing the network table number 4 Press the Setting Finished switch to move back to the Ethernet screen Setting 3 Set the IP address on the editor 1 On the editor chick System Setting Unit Setting and IP Address Setting The IP Address Setting dialog is displayed 2 Check IP Setting Unit Setting E x Touch Switch DiOMem Ovelap E Mail Memory Expansion Backlight Buzzer System Made Switch Blink Flash Environment Setting IP Address Setting Option Unit I dP Setting Select IP Address from Network T able Ma o E IP Address 0 80 00 0 E Default Gateway oo m d Il Sub Net Mask EET ene ieee nh Port Mo o000 Send Time Gut 5 sen Memory Protect Internal Memory Memory Card Memory 3 Setthe following options e P Address Default G
3. Completing the Found New Hardware Wizard 2 Operation Panel USB Driver Windows has finished installing the software for this device To close this wizard click Finish Eancel 5 USB Connectors Recognition of USB Driver When the driver has been installed successfully and the UG230 and the computer are connected with a USB cable the Device Manager window shows Operation Panel Operation Panel USB Driver mj zz Device Manager Action view e gg58 m 28 Computer Disk drives 5 Display adapters 434 DVD CD ROM drives amp Floppy disk drives dg Human Interface Devices IDE ATAJATAPI controllers Keyboards F A Mice and other pointing devices Monitors I3 Nekun eru depts lt Operation Panel x Operation Panel USB Driver i Sound video and game controllers C3 Storage volumes m System devices Universal Serial Bus controllers This will disappear when the UG230 and the computer are disconnected If Other Device or is shown even while their connection via USB is maintained the USB driver may not be recognized If this happens uninstall the USB driver once and reinstall it 6 D sub 25 Pin Connector CN1 Optional 6 D sub 25 Pin Connector CN1 Optional When the option unit UG230A DCL is mounted the CN1 connector is usable Serial Connector CN1 To
4. RS 422 RS 485 connection QO QO o o o o o o o o o o T UG230 1 UG2302 UG230 3 UG230 n n 1 to 32 e For more information refer to the User s Manual PLC Connection FEH380 ODDO 6 UG Link 6 UG Link e UG Link is the network where the computer reads from and writes to the internal memory of the UG230 memory card PLC memory or temperature control PLC2 memory using a dedicated protocol Dedicated commands Read Write UG230 e Use MJ1 of the UG230 for connection with a general purpose computer Use MJ2 for communications with the PLC When the option unit UG230A DCL is installed it is possible to use CN1 for communications with the PLC MJ2 for connection to the PLC using the temperature controller or PLC2Way and MJ2 for communications with a computer Data of the PLC or temperature controller can be collected through communications with the UG230 Data collection is available even between the products of different manufacturers e Either signal level RS 232C or RS 485 can be selected With RS 232C one UG230 unit can be connected with RS 485 a maximum of 31 UG230 units can be connected RS 485 connection RS9 485 o o Local port Local port 8 Local port 1 2 31 RS 232C RS 422 RS 232C b pn RS 485 RS 422 RS 485 Temperature controller inverter or PLC UG230 UG230A DCL e For more information
5. BENE Tune pe Starts transferring data us TIE aL Display gt Card Moves back to the previous screen Indicates the information of the currently selected folder If there is no screen data this field becomes blank 2 Press the Start switch 3 During data transfer the Start switch changes into Busy and flashes When data has been transferred successfully the following window is displayed Press the OK switch If any other message is displayed refer to page 6 26 4 Press the Return switch The Card Menu screen is displayed again TU O U O O D 2 o gt o 2 Main Menu Screen 2 3 Saving Backup Copies of SRAM In this section the procedure for saving backup copies of the SRAM memory for battery replacement is explained 1 Press the SRAM switch on the Card Menu screen When the lamp is red it is selected 2 Select Display lt Card Display gt Card or Display lt gt Card Data selection Transfer selection Return Target for T Card Return Target for E Card 3 The SRAM Transfer screen is displayed e When Display gt Card or Display lt gt Card is selected the following screen is displayed Select the CF card folder having the same name as the access folder for screen data in the unit The name is shown on the screen The transferred file is named as SRMOOOO BIN Shows Display lt gt Card when Display lt
6. Windows and Excel are registered trademarks of Microsoft Corporation in the United States and other countries All other company names or product names are trademarks or registered trademarks of their respective holders This manual is intended to give accurate information about POD hardware If you have any questions please contact your local distributor Record of Revisions Reference numbers are shown at the bottom left corner on the back cover of each manual Printing Date Revised Contents February 2004 FEH381 First edition Notes on Safe Use of POD In this manual you will find various notes categorized under the following levels with the signal words DANGER and CAUTION Indicates an imminently hazardous situation which if not avoided will result in death or serious injury lt gt DANGER Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury and could cause property damage NCAUTION Note that there is a possibility that the item listed with NcAurTION may have serious ramifications lt gt DANGER Never use the input function of POD for operations that may threaten human life or to damage the system such as switches to be used in case of emergency Please design the system so that it can cope with malfunction of a touch switch A malfunction of the touch switch will result in machine accident or damage Turn off the power supply when you
7. x Y Reset 8 To cancel the setting press the F3 switch The Touch the flickering corner Retum touch switch test screen is displayed again ie HIS SEERNE VALE 2 Main Menu Screen Card Menu Screen When the Card Menu switch on the Main Menu screen is pressed the following Card Menu screen appears This screen is used to transfer screen data between the UG230 and a CF card or a memory card The Main Menu screen is displayed again 1 Ca C TaTaraTaa Ta T a r g et f 0 r SYSTEM ENS CF Card in Socket 1 Card Recorder Menu switch Press this switch when connecting the card recorder to the MJ port of the UG230 and transferring screen data between the UG230 and a memory card 2 Screen Data switch Press this switch when transferring screen data between the UG230 and a CF card 3 SRAM switch Press this switch when saving backup copies of the SRAM memory or when uploading the backup data from the CF card to the UG230 4 Built in Socket switch The CF card insertion position can be selected If using a CF card while the option unit is mounted press this switch 5 USB Port switch The CF card insertion position can be selected If using a CF card while a CF card reader writer commercially available is connected to the USB A master port press this switch TU O U O O D 2 o gt o 2 Main Menu Screen 2 1 Card Recorder Menu Screen When the Card Recorder Menu switch on th
8. 00000 1 Display This is the display unit 2 Power lamp POWER Illuminates green when the power is supplied The lamp illuminates orange when the voltage of the battery set in the POD has become low 3 Function switches Used for RUN STOP selection contrast adjustment brightness adjustment and backlight ON OFF according to the setting These switches can be used as user switches in the RUN mode 10 11 12 13 14 15 16 17 3 Names and Functions of Components 2 9 Option unit connector CN1 This is the connector where the option unit UG230A DCL is mounted Battery holder Contains a backup battery for SRAM and clock When the battery voltage drops replace the battery with a new one UG30P BT Modular jack connector MJ1 This is used for screen data transfer and connection with temperature controller barcode reader UGOOP MR etc Modular jack connectors MJ2 This is used for connection with the PLC With the option unit UG230A DCL mounted the modular jack allows you to connect a barcode reader serial printer etc USB B slave port This is the connector for screen data transfer USB A master port This is the connector where a printer or a CF card reader writer is connected Power supply terminal block Supplies the power 24 VDC to the UG230 Mounting holes Used for inserting fixtures when securing the POD to the mounting panel DIP switch This is used for setting
9. gt Card is selected Indicates the name of the currently selected folder SRAM Transfer Display gt Card CF Card File Infomation bof SRMGGEG BIN a Indicates the free space in the CF card Used for checking or renaming folder names Starts transferring data Display gt Card Moves back to the previous screen Flashes during communication with the CF card Indicates the name of the currently selected file 2 Main Menu Screen e When Display Card is selected the following screen is displayed Indicates the name of the currently selected folder SRRM Transfer Display lt Card CF Card File Infomation SRMaaaa BIN a PM pareeeg 7 e Indicates the free space 27328 in the CF card Rig Used for checking or renaming folder names Start Da a Starts transferring data o Display Card Moves back to the previous screen Flashes during communication with the CF card Indicates the name of the currently selected file 1 To change to another folder press the Select Folder switch The folder name must be SRMOOOO BIN 2 The Select Folder screen is displayed as shown on page 6 20 Select the desired folder refer to page 6 20 and press the OK switch 3 Moves back to the SRAM Transfer screen 4 Starting Data Transfer Check the folder name free space and transfer selection press the Start switch Data transfer is started 5 Ending Data Transfer
10. sssssssssseeneeee emen nnne nnns 6 28 MEE c d ES sonet 6 29 5 1 Ethernet Information Screen ssssssssssssssseeeeee meer 6 29 5 2 IPAddress Seting deco te v bae o odbdudo leta dut bu tube dut adus 6 30 incite MCI Te ee ANOA 6 36 f Extended Function Seung s e etie eco eaim eser cid tn een ern ae Wels a cde ER 6 38 Chapter 7 Error Correction le Enor Message S uiuit ahi rad tothe atiam lautete bb bte Etha esie ld iota tel ours Ute iss abesset Acad uada 7 1 T COMMUNICATION ETTOf 5sciccnzd dene quu aeui eam oin ep rt aunt Fo tx TUS Crue widened AA 7 1 E So e RT 7 3 3 Warming PP 7 3 4 SYSOTENDEIREROR ar ee tae eee een a VA RUE Cc On en 7 4 s TOuUCH SWICN 1S PACU Sic ocean alerted huh pt atau A ana lat 7 4 Bas JroBbleshoolhg uico So aUe rN co RM Ce A ea a eet ial 7 5 Inthe EVO orar EF TODSS ec mansit or dere ccce nr RAR Rt ener a tenet nr eae a E ta equ Maec een 7 5 Probable Symptoms eoi Reb a a Poppo EA ESSERE HH bdaada dU Ia dunt did eapa ido d dd auae a aaa lon A 7 5 Chapter 8 Inspection and Maintenance 1 Inspection and Maintenance ssssssssssseeneeee mnn nennen nn nnn nnn nnne rn nnne nnn 8 1 Bruson c H n 8 1 PEROCICal INS DE CHO e TN E I UO as 8 1 Bee MVE EY POCI enre na E it 8 2 LPVCHATEISS AO UE Fe alure nen 8 2 Warranty PR SIO MET HH 8 2
11. 2 Main Menu Screen 6 7 Printer Test When a printer is connected to the USB A port a print test can be done Check if the UG230 sends signals normally to the printer using the Print switch The test is successful if a test page is printed without problems Example amp 0123456789 ABCDEFGHIJKLMNO amp 0123456789 ABCDEFGHIJKLMNO amp 0123456789 ABCDEFGHIJKLMNO amp 0123456789 ABCDEFGHIJKLMNO amp 0123456789 ABCDEFGHIJKLMNO amp 0123456789 ABCDEFGHIJKLMNO amp 0123456789 ABCDEFGHIJKLMNO 1 2 Serial Connection Test When the Serial Test switch is pressed the following screen is displayed Moves back to the I O Test screen See page 6 5 Serial Test Self Loop Test Please refer to the manual Hardware Specifications f RS2320 CSSSSSSSVM UA UA fA 4 4 This is a signal test for communications through the MJ1 MJ2 or CN1 connector Perform this test if the communication is not successful when transferring screen data through MJ1 connecting the PLC using MJ2 or CN1 or selecting multi link 2 temperature controller PLC2Way or PLC for MJ1 or connecting the card recorder or serial extension I O UU O U O O D s 2 zi 2 o arr 2 Main Menu Screen MJ2 Test RS 232C signal test 1 Slide the slide switch on the POD to the upper position for RS 232C 2 Turn on the MJ2 and RS232C switches under Communication Port Communication
12. FRES Of CharGS Repair ERE E OO TD ET E a 8 2 Chargeable TS Dali wb S ANS coru Mte AM Let A css pere cU MP Cr T e e Ri iiunE 8 2 Overview 1 Features 2 Models and Peripheral Equipment 3 System Composition 1 Features Features The UG230 series inherits and heightens the features of the UG20 series as described below 1 32k color Display except for UG230H LS4x 32 768 color display makes colorful expression possible JPEG files and bitmap files are clearly displayed in brilliant colors 2 USB Master Slave Port as Standard Two ports are provided as standard for diverse applications At the master port a USB compatible EPSON STYLUS PHOTO series printer or CF card reader writer can be used On site versatility is extended further At the slave port large quantities screen data can be transferred from the computer at a high speed 3 SRAM and Clock Function as Standard A 128 kbyte SRAM is standard allowing backup copies of recipe data or sampling data to be saved with ease 4 CF Card Interface Supported USB master port optional The CF card can be used for saving multiple screen data sampling data recipe data hard copy images and other various usages JPEG files and font files can also be saved 5 10BASE T Connector Supported optional This connector enables Ethernet connection with a host computer or PLC High speed communications are possible via Ethernet for transferring screen data and reading writin
13. refer to the User s Manual lt PLC Connection gt FEH380 7 PLC2Way 5 7 T PLC2Way e The PLC2Way function is an original network function where one UG230 can be connected to two PLCs Even if the manufacturers of these PLCs are not the same they can be connected to one UG230 RS 232C RS 422 RS 485 pic Mitsubishi RS 232C RS 422 RS 485 2 wire connection S PLC Yokogawa e Connect the first PLC to MJ2 or CN1 when the UG230A DCL is provided and the second PLC PLC2Way to MJ1 e With the PLC2Way function it is possible to communicate with PLCs without special program in the same way as 1 1 connection Two PLCs that are connected to the UG230 are controlled at the same time and memory read write operations are available with these two PLCs e Connection at MJ1 PLC2Way can be performed via RS 232C or RS 485 2 wire With RS 232C one PLC can be connected with RS 485 a maximum of 31 PLCs can be connected RS 232C RS 422 RS 485 PLCn n 1 to 31 e Periodical reading sampling of PLC data on the PLC2Way side When read write memory addresses are preset on the temperature control network PLC2Way table background data reading is performed at regular intervals It is also possible to save the read data in the UG230 internal buffer SRAM or CF card e Data transfer between PLCs The PLC memory data can be transferred to another PLC in blocks using a macro command e
14. B Barcode reader Link unit general purpose computer d amp CF card E reader writer UGOOP U2 Card recorder Printer O lt D lt D z 3 System Composition MEMO Please use this page freely Specifications Specifications Dimensions and Panel Cut out Names and Functions of Components Modular Jack MJ1 MJ2 USB Connectors D sub 25 Pin Connector CN1 Optional 10BASE T LAN Optional CF Card Ow SY OT eco a 1 Specifications 2 1 1 Specifications General Specifications Item Specifications Maximum Rating Rush Current Withstand Voltage Insulation Resistance Rated Voltage 24 VDC dA Permissible Range of Voltage 24 VDC 10 T p Permissible Momentary Power Failure Within 1 ms 2 ower h O Supply Power Consumption 16 Wor less W O 2 o 20 A or less with a rise time 0 1 ms DC external terminals to FG 500 VAC 1 minute 500 VDC 10 MQ or above 0 C to 50 C 10 C to 60 C 85 RH or less without dew condensation Ambient Temperature Storage Ambient Temperature Physical WT Enviranm nt Ambient Humidity Solvent Resistance No cutting oil or organic solvent attached to the unit Atmosphere No corrosive gas or conductive dust Vibration frequency 10 to 150 Hz Acceleration 9 8 m s Single amplitude 0 075 mm X Y Z 3 directions for one hour Mechanical Vibration Resistance Working Conditions Pulse shape Sine
15. Loop Test switch When the OK lamp lights up the test is successfully completed Self Loop Ifthe NG lamp lights up consult your local distributor 2 Main Menu Screen CN1 Test with the option unit RS 232C signal test Turn the CN1 and RS232C switches on Communication Port e SD RD Test Check the signals SD and RD 1 Install a jumper between pins 2 and 3 of CN1 on the backside of the UG230 2 Press the Self Loop Test switch When the OK lamp lights up the test is successfully completed Self Loop Yor N im fthe NG lamp lights up consult your local distributor e CTS RTS Test Check the signals CTS and RTS 1 Install a jumper between pins 4 RTS and 5 CTS of CN1 on the backside of the UG230 2 Press the RTS switch and check that both RTS and CTS lamps light up at the same time Press the RTS switch again and check that both RTS and CTS lamps go off at the same time TU O U O O D 2 o Self Loop Test 2 Main Menu Screen RS 485 signal test Turn the CN1 and RS485 switches on Communication Port e SD RD Test Check the signals SD and RD 1 Install a jumper between pins 12 and 24 and between pins 13 and 25 of CN1 on the backside of the UG230 2 Press the Self Loop Test switch When the OK lamp lights up the test is successfully completed Self Loop Ifthe NG lamp lights up co
16. NCAUTION The LAN 10BASE T pins correspond to signals as given below EE NM Ethernet receive signal 4 N ot se Nc Mhwd ME NM NM NN Ethernet receive signal C 7 10BASE T LAN Optional Notes on Wiring When using the LAN port keep the LAN cable away from the power supply cable as NCAUTION much as possible OD UO UTP cable m Straight or cross cable UTP cable For more information refer O Straight the HUB specifications O 5 o UG230A DCL Ethernet HUB Unit performance Distance between the node and the HUB 100 m maximum Maximum network nodes 100 Cable Connection Diagram Straight Cross with HUB without HUB 10BASE T 10BASE T 10BASE T 10BASE T RJ 45 8Pin RJ 45 8Pin RJ 45 8Pin RJ 45 8Pin Unshielded twist pair cable Unshielded twist pair cable Notes on Cables Use the following recommended cable Recommended cable 10BASE T Type Twist pair cable category 5 8 CF Card 8 CF Card Recommended CF Cards CF cards in compliance with CompactFlas The operation of the following cards has been verified by us h can be used Manufacturer Type Capacity Kodak KPCN 32 32 MB SanDisk SDCFB 64 505 64 MB SDCFB xxxx 801 32 MB 64 MB 96 MB 128 MB 192 MB 256 MB 384 MB 512 MB 1 GB I O Data Device CFS 32MA 32 MB CFS xxM HI 32 MB 64 MB 128 MB 256 MB 512 MB CFS iVxxx 32 MB 64 M
17. Return ODE Selection Transfer Card Recorder Menu Return kort Selection Transfer 5 Starting Data Transfer Press the Start switch Data transfer is started During data transfer the Start switch changes into Busy and flashes When data is transferred the following message is displayed Card Recorder Menu Return Card Recordar Wenu Return Port Selection Transfer Port Selection Transfer TU O U O O D 2 o gt o Card Recorder Menu Return Fore Selection Transfer Press the OK switch 6 Press the Return switch The Card Menu screen is displayed again 2 Main Menu Screen 2 2 Transferring Screen Data from a CF Card CF Card Folder Configuration Folders in the CF card are configured as shown below 1 2 Folder Name Folder Name File Name CF card AAAAAAAA DSP DSPO0000 BIN BBBBBBBB CARD MCMHEAD BIN MCMxxxx BIN SRAM SRMO0000 BIN FFFFFFFF MEMO MEMxxxx BIN RECxxxx CSV RECIPE XXXXXxxx CSV SMPxxxx BIN SAMPLE SMPxxxx CSV HDCOPY HDxxxx JPG Ga HDxxxx BIN BITMAP BMPxxxx BIN XXXx JPG JPEG JPxxxx JPG SNAP VDxxxx JPG WAV WAxxxx WAV FONT xxxx FTD XXXXXXXX SHT WEBSERV XXXXXXXX HTM XXXXXXXX TXT 3 DSPDEF DSP DSPDEF BIN Same as access folders 1 These are access folders set by the UGOOS CW editor Any folder name within eight 1 byte characters can be given 2 These folders are automatically created when
18. Screen Touch Switch Adjustment If a position different from the pressed position turns white on the touch switch test screen follow the steps described below to adjust the touch switch position 1 Hold down the SYSTEM switch and press the F2 switch on the touch switch test screen SYSTEM TS fouch Switch adjustment E PS F2 X Y Touch the flickering corner Return The last position you touched is the setting value N 7 A I N The last position you touched is the setting value HN 2 Press on 1 that is flashing at the corner on the touch switch adjustment screen When the finger is released a beep sounds and the position is set 2 flashes 3 Press on 2 that is flashing at the corner When is ihe came ae eerie the finger is released a beep sounds and the AX ET position is set 3 flashes 4 Press on 3 that is flashing at the corner When the finger is released a beep sounds and the position is set 4 flashes touch Switch Adjustment y v Reset 5 Press on 4 that is flashing at the corner When the finger is released a beep sounds and the position is set Bouch Switch Adjustment T Fix XY V Reset 6 To re set the positions press the F2 switch and follow step 2 and later 7 Press the F1 switch A long beep sounds and the positions are determined The touch switch test screen is displayed again Euch Switch Adjustment
19. The Modular Jack dialog is displayed Select the use of modular jack 1 from the following options Modular Jack 1 Editor Port Card Recorder Barcode UGOOP U2 Multi Link 4 Temp PLC2Way UG Link Ladder Tool Modbus Slave Printer Serial Port 1 Referto Transferring Screen Data page 2 17 2 Select this option when connecting the card recorder UGOOP MR 3 Refer to Barcode Reader Connection page 2 17 4 Select this open when Multi link 2 is selected for Connection and 1 is set for Local Port on the Comm Parameter dialog 5 Select this option when using the ladder transfer function 6 Select this option for Modbus slave connection 7 Select this option when connecting the printer with serial interface Refer to page 2 18 4 Modular Jack MJ1 MJ2 Modular Jack 2 MJ2 Exclusive to the UG230 Before using the MJ2 select whether it is used as an RS 232C or RS 422 port using the NCAUTION slide switch The switch is factory set to RS 422 This is a modular jack connector used for connection with the PLC Unlike the MJ1 the connector is available as an RS 422 4 wire port Bottom View suoneouymoeds The pins of modular jack 2 correspond to signals as given below Not used Not used RS 422 send data EE OG 12345678 RS 422 send data Externally supplied 5 V aia RS 232C receive data RS 422 receive data RS 232C send data RS 4
20. When data has been transferred successfully the following window is displayed Work normally finished Press the OK switch If any other message is displayed refer to the next page 6 Pressing the Return switch moves back to the Card Menu screen TU O U O O D 2 o gt o 2 Main Menu Screen 2 4 Messages during Data Transfer If an error occurs during data transfer the message window shown on the right is displayed screpant The kinds and the contents of the messages are shown below The same messages are used for the memory card and CF card When using the CF card the memory card in the explanation should read as the CF card Work normally finished The specified operation has been concluded normally Card recorder not connecting No card recorder is connected when selecting a modular jack UGOOP MR Communication Error A communication error occurred between POD and UGOOP MR when selecting a modular jack Card not setting Memory Card not setting Memory Card Capacity over Cannot write the data into a memory card because the data size in POD is larger than the capacity of a memory card Write Protect ON Cannot write data into a memory card because the write protect switch in a memory card is ON Writing Error occurred The error occurred while writing data into a memory card Selected data does not exist The data in the reading target does not exist UG type is different Duy i ty
21. a date five years from now for Battery Replacement on the new caution sticker and attach it to the backside of the unit 7 When the backup copy of the SRAM data has been saved in l be A i Printed circuit step 1 turn on the unit and load the data to the unit board Battery connector Socket 4 4 2 DIP Switch Setting 2 DIP Switch Setting DIP Switch DIPSW Setting When setting the DIP switch turn the power off Side View DIP switch MJ1 modular jack 1 terminating resistance for RS 485 MJ2 modular jack 2 SD terminating resistance for RS 422 MJ2 modular jack 2 RD terminating resistance for RS 422 CF auto load for USB UG230A DCL Terminating Resistance Setting DIPSW1 2 3 Set the terminating resistance for RS 422 485 connection e MJ1 can be used for RS 232C or RS 485 2 wire connection For the following connections set DIPSW 1 to the ON position Master station for multi link 2 connection Temperature controller network PLC2Way connection via RS 485 Card Recorder Connection with the UGOOP MR optional Serial extension I O Connection with the UGOOP U2 optional Connection to the UG230 at the termination of UG link connection via RS 485 e MJ2 can be used for RS 232C or RS 422 4 wire connection For connection to the PLC through the RS 422 interface 4 wire connection at MJ2 set DIPSW2 and 3 to the ON position For connection to the PLC through the RS 422 interface 2 wir
22. becomes blank 2 Check the folder name and CF card file information and press the Start switch When the access folder name of screen data is the same as that in the CF card the CF card file information is indicated on the screen and data in the unit overwrites the CF card data Note that the CF card data is lost when data in the unit overwrites When the CF card file information is blank a new file DSPOOO0 BIN is created in the DSP folder 3 During data transfer the Start switch changes into Busy and flashes When data has been transferred successfully the following window is displayed Work normally finished Press the OK switch The CF card file information shows data that has been transferred If any other message is displayed refer to page 6 26 4 Press the Return switch The Card Menu screen is displayed again 2 Main Menu Screen When Display lt gt Card is Selected 1 When Display Card is selected the Card Transfer screen is displayed Screen data used for comparison is that in the DSP folder under the folder having the same name as the access folder that is set by the UGOOS CW editor Flashes during communication with the CF card Indicates the name of the currently selected folder DSPaaaog BIN 2663 11 21 16 55 26 sua PROG UG2se Indicates the free space VERSION 1 300 in the CF card FONT NAME VERSION I F Drv GENERAL VERSION 1 308 bea Screen
23. communicate with the PLC RS 232C RS 422 485 connect the cable to the serial connector CN1 UG230A DCL e O D O O Q ct O 5 7 The correspondence between the serial connector pins and signals is shown below The interface is the same as that for the UG30 series CN1 Frame ground N RS 232C receive data RS 2820 receve daia 4 sR 2020 FS request send ef tse 14 08 tse 5V Use prohibited A Use prohibited Not used RS 422 send data RS 422 send data RS RS 422 RS send data Not used NINI NINININI gt ay A o CO NI oO on WOW NM gt oO NO A OQ J e S m l n UO Not used RS 422 RS send data RS 422 CS receive data CS RS 422 CS receive data Not used NO C 13 o Use prohibited Use prohibited Not used RS 422 receive data RS 422 receive data Co Nn C1 The following connector is recommended Recommended connector DDK make 17JE23250 02 D8A D sub 25 pin male metric thread with hood 7 10BASE T LAN Optional 7 10BASE T LAN Optional When the option unit UG230A DCL is mounted the 10BASE T LAN connector is usable 10BASE T Connector Use this connector for Ethernet connection Bottom View UG230A DCL MJ1 2 and LAN connector are 8 pin modular jacks Check the name plate and insert the connector in the correct position
24. connection The connection between the master station and the PLC is the same as the one for 1 1 connection Use the RS 485 2 wire connection between stations of the UG230 Please use Fuji s multi link 2 master cable UGOOC H for connection between the master station local port 1 and the slave station local port 2 The UG230 UG30 series and UG20 series can be used together The UG20 series can be the master station However when UG220 UG221 is the master station the slave station must be UG220 UG221 Also depending on the hardware version of the UG20 series multi link 2 connection may not be supported Refer to the User s Manual lt UG20 series Hardware FEH352 For more information on wiring and communication settings refer to the User s Manual PLC Connection FEH380 5 4 4 n 1 Connection Multi link 4 n 1 Connection Multi link e One PLC is connected to multiple UG230 units Maximum connectable units 32 UG230 1 UG2302 UG230 3 UG230 n n 1 to 32 o o o o o o Terminal block P lt ol Terminal block a Terminal block a Terminal block fl In the case of UG230 UG230A DCL connect to CN1 Maximum length PLC to the terminating UG230 500 m RS 422 RS 485 connection e The PLC must be of the type of signal level RS422 RS485 with port numbers RS422 connection between the UG230 lt gt PLC must be in 2 wire connection e The UG230 UG30 series and UG20 series can be used tog
25. is displayed it is not possible to insert or remove the CF card Do not turn the power off or on during access to the CF card Make a backup copy of the CF card at regular intervals If there should be a disk error and you cannot read write data you can scan the disk in Windows to restore the disk data If not restored initialize the CF card Note that the data in the CF card will be completely deleted by initialization For more information on scanning the disk or operating Windows refer to the Windows manual The number of writing times per CF card is limited approx 300 000 times Consequently frequent writing at short intervals may shorten service life of the CF card When using a CF card to save sampling data be aware of the sampling time Be sure to always avoid writing to a CF card with the CYCLE macro command Installation 1 Mounting Procedure 2 Power Supply Cable Connection 1 Mounting Procedure 3 1 1 Mounting Procedure Mounting Procedure 1 Insert the UG230 into the mounting panel max thick 5 mm Mounting panel Panel cut out hole e Panel cut out dimensions Unit mm 7j 174 395 2 Y Q O 2 o E o T9 o eo o vr 2 Insert four fixtures attached to the UG230 into the mounting holes and tighten them with the locking screws Tightening Torque 0 3 to 0 5 Nem Mounting hole Fixtures Fixture dimensions Mounting hole Unit mm UG230 Mounting p
26. m U 3 3 Instructions Coin type Lithium Battery ssssesssessseseeeeenenenn eene nnne nn enn n nns nni rennen nn nis 4 1 Batte Mo nting Procedure xe cracls peii tese dede tud den AR Evae do dedi adb ose dd ode deus cao lod ddstudd deep n de cedo 4 1 Battery REDIACSIN giu 4 2 DIP SwWiteh Seting Jussu aa tek pa rdiet ad meatu dau ants situent ac ti ttes cria metiendo ae 4 4 DIP Switch DIPSW Setting cccccccccccccccccescscscscsvsesvsesvessesseesscecevevevevecevevevecevevevevevevevsvivststsisesesevereverevevevevevess 4 4 FUNCUON SWIIENGS raionnna i a e I a 4 5 TVS EEEE T E E E E AE E T 4 5 SYSTEM SUITS esempi did ip SM ener EEP MI E MR Ee EEDI p REM M ERU LEM I 4 5 Connections US eren een UR LU m 5 1 1 n Connection MUItIR CrOp 0 ceccccccecccceceeeceeeaeeeeeeaseecceeaseeeeeesseeceeaseeeeeeseeceseauecesaueeeeesaaeees 5 2 pn Toonnectonm dVIUi lBk 2 oca e tU IU d diee m ce coton Pea Ode cutus ret 5 3 ned erera TedenmEuuviudh gm Rm 5 4 Universal Serial Communications sessssssese mem e nnm nnne enin nnn nnne nnns 5 5 BIEN d E HE 5 6 PEC ZWA ANTEDIOS ITE ERU 5 7 Temperature Control Network ccccccccceccccceaeeececeseeeceeaaeceeeaeeeeeeesseeeeaeeeeeeeaueeeeeaseeesaueeecesaaeees 5 8 EDENE ete ocu Ted cE A EM MM CM
27. switch The Card Menu screen is displayed ES nese CF Card N English 4 IP Address 4 Follow the instructions as described in Card Menu Screen page 6 15 and transfer screen data 3 Transferring screen data via Ethernet 1 Press the IP Address English switch nese English T bY LA E A 2 The Ethernet screen is displayed rum n21ish Follow the instructions as described in Ethernet Optional page 6 29 and set the IP address Press the Setting Finished switch The initial screen is displayed again 3 Transfer screen data from the computer via Ethernet e Auto uploading screen data from the CF card to the UG230 1 Transfer screen data from the computer to a CF card 2 Turn the UG230 off Set the DIPSW1 on the UG230 to the ON position and insert the CF card into the USB CF card reader writer or the option unit 3 Turn the UG230 on The screen data is automatically uploaded from the CF card to the UG230 TU O U O O D 2 o gt o 6 4 2 Main Menu Screen 2 Main Menu Screen The Main Menu screen is displayed when the POD is in the STOP mode In this state the POD is disconnected from the PLC and other external devices Displaying the Main Menu Screen In the RUN Mode To bring up the Main Menu screen in the RUN mode press the SYSTEM switch and then the F1 switch while the vertical menu is displayed Main Menu screen When
28. the SYSTEM switch is disabled Pressing the SYSTEM switch does not bring up the vertical menu In this case press the SYSTEM and F5 switches at the same time If the time for simultaneous pressing of these switches is preset hold down the switches for the required time Main Menu screen UG230H TS4 2004 12 12 12 12 12 K When the MODE F1 switch is disabled When the vertical menu is displayed by the SYSTEM switch the MODE F1 switch does not work In this case press the MODE F1 and F5 switches at the same time If the time for simultaneous pressing of these switches is preset hold down the switches for the required time Moving Back to the Screen in the RUN Mode Press the SYSTEM switch and the F 1 switch 2 Main Menu Screen arm Main Menu Screen e The Main Menu screen indicates the UG230 model system information and screen data information e The Main Menu screen is the system menu screen for transferring screen data between a personal computer and the UG230 When transferring screen data from a personal computer to the UG230 this Main Menu screen must be displayed However if Editor Port is selected for Modular Jack 1 or on line editing is used it is not necessary to bring up this screen UG230 model N UG230H TSA System program version SYS PROG VER cec TOUT MR Font data versions HUA Card Menu See page 6 15 country local font a V 3Fa j Communication pa
29. the manual for the counterpart unit and handle the error correctly Avoid discharging static electricity on the mounting panel of the POD Static charges can damage the unit and cause malfunctions Otherwise malfunction may occur due to noise Avoid prolonged display of any fixed pattern Due to the characteristics of the liquid crystal display an afterimage may occur If a prolonged display of a fixed pattern is expected use the auto OFF function of the backlight Contents Chapter 1 Chapter 2 Preface Notes on Safe Use of POD Overview i i ld m sslests 1 1 Models and Peripheral Equipment ssssssssssseenem mener nnne nnns 1 2 POD NIOG SIS m e 1 2 Peripheral EQUIPMENT Hc data 1 3 System COMPOSITION 0 0 cece ccce cece eeeeeeeee eee eeeeeeee eee e eee eeEEGA AA AEEEES E AAA EE S E AAAS ESCeEEGA AAA EE eeEESeEE aa EE reenn 1 6 Systemi COMPOSITION OF IG 2S 0 C 1 6 System Composition of UG230 UG230A DOL ssssssssssssssseeneenneeennnnnne nnne menn nnns nn nnne sees 1 7 Specifications SPSCIICAVONS EUER EPOR 2 1 General Specificatii S P 2 1 Display SDECIIICALONS x varccncrcnusitcoanisiesa Sul toad setts Ea b nantes kcu oso tesa du oou e ts en d c NEL LLLLL LED 2 2 Touch Switeh Specification S ccc ossa ca thc os obese ODDS as ertt acca bees totu d c ch 2 2 FUncll
30. the terminals of POD in accordance with the specified voltage and wattage Over voltage over wattage or incorrect cable connection could cause fire malfunction or damage to the unit Be sure to establish a ground of POD Ground FG terminal which must be used for the unit Otherwise electric shock or a fire may occur Prevent any conductive particles from entering into POD Failure to do so may lead to fire damage or malfunction After wiring is finished remove the paper used as a dust cover before starting to operate POD Operation with the cover attached may result in accident fire malfunction or trouble Do not attempt to repair POD at your site Ask us or the designated contractor for repair Do not disassemble or modify POD Otherwise it may cause a malfunction Fuji Electric FA Components amp Systems Co Ltd is not responsible for any damages resulting from repair overhaul or modification of POD that was performed by an unauthorized person Do not use a sharp pointed tool when pressing a touch switch Doing so may damage the screen Only experts are authorized to set up the unit connect the cables or perform maintenance and inspection For POD using a lithium battery handle the battery with care The combustible materials such as lithium or organic solvent contained in the battery may generate heat explode or catch fire resulting in personal injury or fire Read related manuals carefully and handle the lithium battery correctly as ins
31. with ver 3 2 0 0 and later O lt D lt D z Q UG230A DCL option unit Optional unit to be used for D sub 25 pin connector CF card and Ethernet UG230P D4 FLASH memory cassette Extension print circuit board to extend the memory for screen data The capacity of FLASH memory is 4 Mbyte Only when the UG230A DCL option unit is provided UGOOP TC terminal converter Used for connection between the UG30 series and a PLC at the RS 422 485 terminal block Only when the UG230A DCL option unit is provided UGOOP MR card recorder The card recorder creates a backup copy of screen data or works as an external memory storage system for memory manager and data logging functions UGOOK xx memory card compliant with JEIDA ver 4 0 Used with the card recorder when having a backup copy of screen data or saving data on an external medium for memory manager and data logging functions SRAM 256 K 512 K 1M 2M 4 Mbyte FLASH ROM 256 K 512 K 1 Mbyte UGOOP MS memory card editor English Japanese Application software for editing data stored on a memory card SRAM or CF card Windows98 NT4 0 Me 2000 XP compatible 1 4 2 Models and Peripheral Equipment UGOOP DI ACPU QnACPU FXCPU dual port interface Add on connector with two ports specifically designed for the connector on the MITSUBISHI s ACPU QnACPU FXCPU programmer Operability can be improved when directly connecting the POD to the ACPU QnACPU FXCPU program
32. 0 is connected to multiple PLCs Maximum connectable PLCs 32 UG230 n the case of UG230 UG230A DCL connect to CN1 Maximum length UG230 to the terminating PLC 500 m RS 422 RS 485 connection PLCn n 1 to 32 e For more information on wiring and communication settings refer to the User s Manual PLC Connection FEH380 3 n 3 n 1 Connection Multi link 2 5 3 1 Connection Multi link 2 One PLC is connected to a maximum of four UG230 units An original network is created where the UG230 Local Port 1 that is directly connected to the PLC is the master station and other three UG230 are slave stations Only the master station makes communications directly with the PLC and the slave stations make communications with the PLC via the master station UG230 master UG230 slave UG230 slave UG230 slave Local port Local port Local port 2 3 4 Terminal block Ea Terminal block EU Fuji s cable RS 485 connection UGOOC H 3 m O O 5 5 D O ct O 5 T n the case of UG230 UG230A DCL connect to CN1 Communications between the UG230 master station and the PLC depend on the communication speed set on the PLC The maximum available speed for the UG230 is 115 kbps which is higher than the one available with multi link connection described in 4 n 1 Connection Multi link This multi link connection is available with almost all the PLC models that support 1 1
33. 22 receive data 1 Switch between RS 232C and RS 422 for pin Nos 1 2 7 and 8 with the slide switch on the POD 2 The maximum current for the output power supply 5 V is 150 mA when MJ1 or MJ2 is used Without the Option Unit UG230A DCL The MJ2 is usable as a port for PLC connection Slide switch e Use the switch to set the signal level for the MJ2 Side View Slide switch Lower position RS 422 4 wire Upper position RS 232C Wiring For more information refer to page 2 14 4 Modular Jack MJ1 MJ2 Unusable PLC models The following PLC models cannot be connected to the MJ2 A Series CPU Mitsubishi FX Series CPU however can be used with FXON tool port HIDIC H series RS 232C S7 300MPI HMI ADP Siemens S7 300MPI PC ADP 7 300MPI Helmholz SSW7 ADP When connecting any of the above PLCs be sure to mount the option unit UG230A DCL and connect the PLC to the D sub 25 pin connector of the unit Editor UGO0S CW Setting When None is chosen for Option Unit on the editor modular jack 2 is automatically used as a PLC port When None is chosen for Option Unit and Not connect PLC is chosen for PLC Type MJ2 becomes usable as when a type is chosen for Option Unit Combination of MJ1 and MJ2 functions When Not connect PLC is chosen for PLC Type both MJ1 and MJ2 become usable as when a type is chosen for Option Unit Page 2 13 shows usable combination of f
34. 600 19200 38400 57600 76800 115200 bps Printer CF Card Reader Connection USB Master Port USB A Type A USB Ver 1 1 Screen Data Transfer USB Slave Port USB B Type B USB Ver 1 1 PLC Connection Serial Interface Modular jack 8 pin MJ2 Clock and Backup Memory Specifications Battery Specification Coin type lithium primary cell Backup Memory SRAM 128 kbyte Backup Time Period 5 years ambient temperature at 25 C Battery Voltage Drop Detection Provided internal memory allocated Calendar Accuracy Monthly deviation 90 sec ambient temperature at 25 C Drawing Environment Drawing Method Exclusive drawing software Name of exclusive configuration software UGOOS CW Ver 3 2 0 0 and later Personal computer Pentium Il 450 MHz or above recommended OS Windows98 Me NT Ver 4 0 2000 XP Drawing Tool Capacity of hard disk required Free space of approx 460 Mbyte or more For minimum installation approx 105 Mbyte Display Resolution 800 x 600 or above recommended suoneouymoeds 2 4 1 Specifications Display Function Specifications English Western Chinese Chinese Display Language USEnglish Europe traditional simplified sorgan 1 4 size 1 byte ANK code Latin1 ASCII code ASCII code ASCII code Chinese Chinese Hangul traditional simplified without Kanji 2 byte 32 dot JIS 1 level a Characters 2 byte 16 dot JIS 1 2 levels 1 4 size 8 x 8 dots 1 b
35. 8 CF card reader writer Recommended models are I O Data Device USB CFRW TDK U2RWOSCF ELECOM MR UCF1SV Connecting Cable e Use the cable included with the device to be connected printer or CF card reader writer Printer USB cable e O D O O Q ct O 5 7 5 USB Connectors e To connect to a printer equipped with a parallel interface use a commercially available parallel USB cable ELECOM UC PGT recommended Parallel USB cable Printer Parallel port wn USB A Screen Data Setting For a printer From the System Setting menu select Printer Setting and open the Main tab window e Type as desired e Port USB Port For CF card reader writer From the System Setting menu select Unit Setting and open the Option Unit tab window e Use USB CF Card Reader checked USB B Slave Port This is a connector for screen data transfer via USB Bottom View ics omm rmm Foleo Enlarged View When transferring screen data via the USB B USB slave port be sure to install the USB driver for POD on the computer The steps are described in the following section Installing the USB Slave Driver Screen data transfer via the USB port is available with Windows 98 Second Edition and later Connecting cable Use a commercially available USB cable UG230 USB cable Computer Me Q o o o o o
36. B 128 MB 256 MB 512 MB Hagiwara Sys Com HPC CFxxZX 32 MB Melco RCF XX 64 MB 128 MB 256 MB 512 MB CF Card Insertion Position With the USB port The following items are recommended o 8 CF Card With the option unit Insert a CF card into the CF connector of the option unit UG230A DCL UG230A DCL e O D O O Q ct O 5 7 Mounting and Dismounting the CF Card With the USB port Follow the instructions provided in the CF card reader writer manual With the option unit 1 Insert the card securely into the interface with the card backside outwards viewed from the rear of the unit as shown below EE V ws N Card backside When the card is inserted the eject button pops out 2 2 To remove the card press the eject button The card pops out 8 CF Card A Notes on Handling the CF Card POD can recognize a CF card in the FAT file system It cannot recognize a FAT32 formatted CF card Do not insert or remove the CF card during access Doing so may destroy data on the CF card The CF card can be inserted or removed safely when the Main Menu screen is displayed Before mounting or removing the CF card be sure to check that the CF card is not being accessed Doing so may destroy data on the CF card or cause CF card failure However if the Card Menu switch is pressed on the Main Menu screen and the CF card operation screen
37. Battery e When the SRAM Clock switch on the Main Menu screen is pressed the following SRAM Clock Adjustment screen appears This screen is used for adjusting the built in calendar and for initializing the SRAM area SRRM Clock Adjustaent Main Menu 2663 16 21 16 55 26 Date and Time Adjustment Date 10 21 Time 10 55 20 f Format of SRAM Formats SRAM in the present screen data type 4 Format j Execute Built in 2 Main Menu Screen Date and Time Setting 1 Move the cursor using the gt switch and change the value by pressing the switch 2 When the desired date and time are set press the Set switch to determine the setting 3 The calendar data is updated as set Initializing SRAM When the SRAM memory or cassette is initialized the data contained is cleared Double check before initializing the SRAM memory or cassette 1 Press the Format switch and the Execute switch 2 The SRAM area is initialized in the current screen data format When initialization has been completed the message Format Completed is displayed UU O U O O D S 2 o 2 Main Menu Screen Extended Function Setting When the Editor MJ1 switch on the Main Menu screen is pressed the following Extended Function Setting screen appears Set the baud rate to be used when transferring screen data between the UG230 and a modem 1 Select the desired baud rate using th
38. Create Tomorrow with Trustworthy Technology m e Front runners FUJI UG230 SERIES PROGRAMMABLE OPERATION DISPLAY USER S MANUAL Hardware TYPE UG230H LS4x UG230H SS4x UG230H TS4x FEH381 Preface Thank you for selecting the Fuji Programmable Operation Display POD UG230 Series called as the UG230 or POD hereafter This User s Manual UG230 Hardware explains system configuration specifications and handling of the UG230 Series To enable you to fully utilize the display carefully read this User s Manual For more information on the UG230 Series refer to the following manuals as well UG Series Operation FEH375 Describes operating procedures of the screen editor UGOOS CW for the UG Series UG Series Function FEH376 Describes the functions available with the UG30 20 Series UG Series PLC Connection FEH380 Describes connections with PLCs universal serial communications etc UG Series Supplementary Manual FEH376 1 Supplementary information for the UG Series Function UG Series Tutorial FEH350 Tutorial manual for novices in the UG Series For further details about PLCs programmable logic controllers see the manual attached to each PLC Notes This manual may not in whole or in part be printed or reproduced without the prior written consent of Fuji Electric FA Components amp Systems Co Ltd The information in this manual is subject to change without prior notice
39. Failure to do so could cause fire malfunction physical damage or deterioration Understand the following environmental limits for use and storage of POD Otherwise fire or damage to the unit may result Avoid locations where there is a possibility that water corrosive gas flammable gas solvents grinding fluids or cutting oil can come into contact with the unit Avoid high temperature high humidity and outside weather conditions such as wind rain or direct sunlight Avoid locations where excessive dust salt and metallic particles are present Avoid installing the unit in a location where vibration or physical shock may be transmitted Equipment must be correctly mounted so that the main terminal of POD will not be touched inadvertently Otherwise an accident or electric shock may occur Tighten the fixtures of the POD with a torque in the specified range Excessive tightening may distort the panel surface Loose tightening may cause POD to come off malfunction or be short circuited Check periodically that terminal screws on the power supply terminal block and fixtures are firmly tightened Loosened screws may result in fire or malfunction Tighten terminal screws on the power supply terminal block equally to a torque of 0 5 Nem Improper tightening of screws may result in fire malfunction or trouble POD has a glass screen Do not drop or give physical shock to the unit Otherwise the screen may be damaged Connect the cables correctly to
40. For more information refer to the User s Manual PLC Connection FEH380 O O 5 5 D O ct O 5 T Gr 8 Temperature Control Network 8 Temperature Control Network e Using the temperature control network the UG230 can be connected to the temperature controller or inverter With RS 232C one PLC can be connected with RS 485 a maximum of 31 temperature controllers can be connected UG230 Temperature controller e Data of temperature controllers connected to the UG230 can be set or monitored e Periodical reading sampling of temperature controller data When read write memory addresses are preset on the temperature control network PLC2Way table background data reading is performed at regular intervals It is also possible to save the read data in the UG230 internal buffer SRAM or CF card e Data transfer It is also possible to transfer data in the PLC memory UG230 internal memory or a memory card to the temperature controller at one time using a macro command Conversely data in the temperature controller can be transferred to the PLC memory UG230 internal memory or a memory card at one time e For more information refer to the User s Manual Temperature Control Network FEH365 9 Ethernet arr 9 Ethernet To perform Ethernet communications on the UG230 the option unit UG230A DCL must NCAUTION be installed e Transferring data in memor
41. M CM Ms DU OOO 5 9 POD Operations Operational PROCS CUS Sis ssi bleibe nde artes ibtd tata a dsl brc lcsr dissensio ies 6 1 POD CDG AU M O EP 6 1 Main Menu SCOOT ne bua ua digne quaduvb Mago Pr qua Udo SN IB M MD PPM S maa NU 6 4 Displaying the Main Menu Screen ssssssssssssssssssee eee nennen nnne nr h n hene nne s nsn nn enses nnne nns 6 4 Moving Back to the Screen in the RUN Mode ssssssee eme nnne 6 4 Main Menu SCIL OMM DIM cotes Aui SN cre el dU aba en nin Lc Aus gets cements AA NOU 6 5 EO NI REC 6 5 MEV USB RES e 6 6 12 Sena Connection Tesla ico iu un uas o d Heat t bius dude tao de Lan LL cH tet au Een dE 6 7 153 SYSTLEMs amp Function Switch Tesi ee et e ERA I D e t en tS d 6 13 qud TOUGH SWIGD OSE statutes idus fou dete iu asa ntfs oL rcu oci LE Dedi 6 13 2 ard Men Secrets ue opu oteo s t ade N THAN etuotasT ed N E 6 15 2 1 Card Recorder Menu SCIEGN ae d ot b t riu na a d rd edo e od 6 16 2 2 Transferring Screen Data from a CF Card 6 18 2 3 Saving Backup Copies of SRAM ccccccccccceecccceeeeeceeeeeeeeeeeeeeeeesaneseeseaneseeeuees 6 24 2 4 Messages during Data Transfer sssesssssssseee nnn 6 26 3 Communication Parameter Screen ccccccceccccececcececcececeeeucecaeceeecaucecaeeeseceeeeevueeraees 6 27 Extension Program Information
42. OP U inf file and click the Open button Locate File History amp EE My Documents um File name oP uint My Network P EN Files of type Setup Information inf 7 8 The previous dialog box is displayed again Check the path shown under Copy Manufacturer s Files From and click the OK button Bx c Ee leise ae disk into the drive Cancel Install From Disk Copy manufacturer s files from cs Program Files UGW INF Y Browse 5 USB Connectors 9 The dialog box below is displayed Check that Operation Panel USB Driver is shown under Models Click the Next button Found New Hardware Wizard E Select a Device Driver Pha Ra Which driver do you want to install for this device Sy Select the manufacturer and model of your hardware device and then click Next If you have a disk that contains the driver you want to install click Have Disk Models Operation Panel USB Driver e O D O O Q ct O 5 7 10 The driver installation starts Found New Hardware Wizard Start Device Driver Installation i The device driver will be installed with the default settings Sy The wizard is ready to install the driver for the following hardware device gt Operation Panel USB Driver Windows will use default settings to install the software for this hardware device To install the software for your new hardware click Next
43. POD e Use a cable which has a nominal cross section of more than 2 mm for grounding e Set the grounding point near the POD to shorten the distance of grounding cables 3 3 3 4 2 Power Supply Cable Connection MEMO Please use this page freely Instructions 1 Coin type Lithium Battery 2 DIP Switch Setting 3 Function Switches 1 Coin type Lithium Battery 4 1 1 Coin type Lithium Battery The POD is delivered without inserting the battery connector in the battery holder on the back of the unit CAUTION Be sure to set the battery when using the calendar function or SRAM Without battery the contents in the SRAM or calendar will not be retained Battery Mounting Procedure Electric shock hazard gt DANGER Steps 2 to 5 must be performed when the power to the POD is turned off 1 Turn the unit off 2 Slide the battery holder cover in the direction of the arrow shown below to open it 3 o e om O c O 5 o See operating or maintenance instruction for type of battery lo be used Ol T EHORA OW URES 24VDC T SRUCFeU Battery replacement SEXYEH 2 nstruction for type of battery to be used EHOPRCOW CIERRE SRLTRSU Battery replacement eer n 10 l o e zs ery replacement BEEN BTE 7 3 Check that the battery is securely attached to the backside of the cover and connect the battery connector Battery connect
44. Port RS485 4 Press the Self Loop Test switch When the OK lamp lights up the test is successfully completed l Self Loop fthe NG lamp lights up consult your local distributor 2 Main Menu Screen arr RS 422 signal test 1 Slide the slide switch on the POD to the lower position for RS 422 2 Turn on the MJ2 and RS485 switches under Communication Port Communication Port 4 Press the Self Loop Test switch When the OK lamp lights up the test is successfully completed Self Loop N e TU O U O O D 2 o If the NG lamp lights up consult your local distributor MJ1 Test RS 232C signal test 1 Turn on the MJ1 and RS232C switches under Communication Port Communication Port 2 Check the signals RD and SD 2 Main Menu Screen 3 Press the Self Loop Test switch When the OK lamp lights up the test is successfully completed Self Loo Ifthe NG lamp lights up consult your local distributor RS 485 signal test MJ1 must be connected to MJ2 for an RS 485 signal test through MJ1 Therefore perform a serial connection test to check that there is no problem with MJ2 before conducting an MJ1 test 1 Slide the slide switch on the POD to the lower position for RS 422 2 Turn on the MJ1 and RS485 switches under Communication Port Communication Port RD SD RD SD 4 Press the Self
45. Switches F1 to F5 e When the UG230 is in the STOP mode the function switches do not work e When the UG230 is in the RUN mode and the switch menu by the SYSTEM switch is not displayed the function switches can be defined by the user e User defined function switches should be set in the following dialogs of the UGOOS CW editor Settings for each screen Edit Local Function Switch Setting Function Switch Setting dialog Setting for all screens System Setting Function Switch Setting Function Switch Setting dialog F1 to F5 Switch Functions with Switch Menu F1 Mod Selects the operation mode between STOP lt gt RUN Contrast Adjustment Brightness Adjustment Item Adjust the contrast Holding down the switch for one second or more changes the contrast rapidly Contrast Brightness ee UG230H SS LS UG230H TS Adjustment t 4 2 3 Dark Medium Bright Medium Dark Adjusts the screen brightness in three levels Turn the backlight on and off Backlight control should be set on the UGOOS CW editor System Setting Unit Setting Unit Setting dialog Backlight tab window Ignored The F5 switch turns the backlight off e Manual This is valid when the backlight control The F5 switch turns the backlight off bit bit 11 in the read area n 1 in the To turn it on press somewhere on the F5 Backlight system memory is reset OFF 0 screen or a function switch Manual 2 The F5 s
46. able Printer D sub 25 pin lt gt 9 pin converter UGOOC T smeh Parallel lt gt serial converter o o o o o Compatible Printer Models Control code system e PR201 PC PR201 series compatible with MS DOS computer e ESC P ESC P24 J84 ESC P J84 ESC P super function compatible with MS DOS computer Others e CBM292 293 CBM s line thermal printer Screen hard copying is not possible e MR400 Sato s barcode printer MR400 series It is not possible to print a screen hard copy data sheet or sampling data e EPSON STYLUS PHOTO series EPSON color ink jet printer STYLUS PHOTO series For printer models refer to the User s Manual Supplementary Manual FEH376 1 Screen Data Setting From the System Setting menu select Printer Setting and open the Main tab window e Type as desired e Port Serial Port MJ Port Go to the Serial Port tab window for communication setting V Refer to Modular button 4 e Modular Jack 1 or 2 Printer Serial Port Set the above options 5 USB Connectors 5 USB Connectors USB A Master Port Bottom View Enlarged View Ed sit Available Devices Printer e EPSON oolor ink jet printer STYLUS PHOTO for USB port For more information refer to User s Manual Supplementary Manual FEH376 1 e Printer with parallel interface Printer models and available print functions are the same as those for a serial printer page 2 1
47. access folders are created The folder names are fixed 3 The folder name for screen data auto uploading cannot be changed DATOOOO0 access folder BITMAP Saves pattern data bitmap data to reducethe RECIPE Reads and writes recipe data screen data capacity Writes recipe data from the UG30 using the Saves history data of the data logging CARD UG20 compatible memory manager function SAMPLE Reads and writes screen data SNAP Saves video snap images FONT Saves Gothic fonts or language data to reduce SRAM Saves backup data of SRAM the screen data capacity HDCOPY Writes hard copy images in the JPEG file format WAV Saves WAV files for sound output to reduce from the UG30 UG330H SS only BIN file the screen data capacity JPEG Saves JPEG files for display on the screen WEBSERV Saves files to be accessed from the Web except for UG330H SS browser MEMO Saves memo pad data drawn with the UG30 DSPDEF screen data auto upload folder When setting the dipswitch on the POD and inserting a CF card it automatically reads the screen data in this folder Other folders are the same as access folders 2 Main Menu Screen Transferring Screen Data from a CF Card The procedure of transferring data between the UG230 and a CF card is described below 1 Mounting the CF Card Insert the CF card into the CF card connector at the side of the UG230 Do not remove or insert the CF card in the later steps 2 D
48. an address that exceeds the Check the type and range of memory that you CPU memory range of the PLC that you are linked to set eae SRG a d The PLC currently being supported does not Confirm whether or not the CPU that you are CPU have a corresponding CPU using can be used with the UG series Format The code of the received data is invalid code of the received data is invalid Check 1 2 3 described below 1 2 3 described below aee eee a data and received data are anis to A NAK code is received Check 1 2 3 described below Allen Bradley PLC TNS discrepant applicable to Allen Bradley PLC An unclear communication error is detected Check 1 2 3 described below Count error applicable to Mitsubishi CPU and Q link unit Command error applicable to Mitsubishi Transmitted TNS data and received TNS data Check 1 2 3 described below are not in agreement The expected data amount is different from the Check 1 2 3 described below count value The response code differs from the expected Check 1 2 3 described below code CPU and Q link unit Invalid cassette applicable to Mitsubishi This cassette is not included in the memory ACPU cassettes currently being supported Contact your local distributor Password error applicable to Mitsubishi The password is incorrect Contact your local distributor QCPU Solution 1 Confirm link unit settings After makin
49. anel To prevent static electricity be sure to connect the mounting panel to the ground Fixtures 3 Mount the gasket so that it will be sandwiched securely between the unit and the mounting panel Mounting Angle Install the unit within the angle of 0 to 135 as shown on the right 3 2 2 Power Supply Cable Connection 2 Power Supply Cable Connection lt gt DANGER Electric shock hazard Shut the power off before connecting the power supply cable Power Supply Cable Connection e Connect the power supply cable to the terminal on the backside of the unit RRS wz oe ulis A Li ABS Eaa FEPMTS o Grounding Power supply 24 VDC 10 Tighten terminal screws on the power supply terminal block with the following torque Terminal Screw e d Crimp style Terminal Unit mm orque und The power source must be within the allowable voltage fluctuation Use a power source with low noise between the cables or between the ground and the cable Use as thick a power supply cable as possible to minimize drop in voltage Keep power supply cables away from high voltage large current carrying cables Be sure to attach the terminal cover to the terminal block Terminal cover 2 Power Supply Cable Connection Grounding Be sure to establish a ground of POD Z CAUTION The level of grounding resistance should be less than 100 Q e An independent earth pole must be used for
50. ard File Infomation pzPauuam BIMH Data Selection Card Transfer CF Card File Infomation To cancel the Data Selection window press the Return switch During data transfer the Start switch changes into Busy and flashes When data has been transferred successfully the following window is displayed However when Sys Program or Select All is selected the Main Menu screen is displayed without this message window on completion of data transfer Work normally finished Press the OK switch The Card Menu screen is displayed If any other message is displayed refer to page 6 26 Display amp Card Dar 8008 29328 Select Folder Display lt Card TU O U O O D 2 o gt o 2 Main Menu Screen When Display gt Card is Selected 1 When Display gt Card is selected the Card Transfer screen is displayed Flashes during communication with the CF card Indicates the name of the currently selected folder Card Transfer Display Card CF Card File Infoma tion DSPGGG6 BIN 2663 11 21 10 55 26 Ie Vasa ______ _ Indicates the free space addc Pe aetna in the CF card pe te et Select SION 1 300 1 200 1 980 Folder YV GENERAL ON 1 366 Ty pe Starts transferring data AE omment Display gt Card Moves back to the previous screen Indicates the information of the currently selected folder If there is no screen data this field
51. are sheet protects the operation panel surface 5 sheets set UG30P BT battery for replacement Replacement lithium battery for the UG30 series O lt D lt D z 1 6 3 System Composition 3 System Composition System Composition of UG230 The following illustration shows possible system configurations using the UG230 UG series configuration software UG230 USB slave USB master Creating screens pu USB B USB A UGOOS CW Transferring Computer PC screen data UGOOC T During operation Link universal serial communication RS 232C RS 422 CP Cp La L d EE EH Temperature controller inverter UGOOC B Link unit general purpose computer 7 Printer AY o o UGOOP U2 CF card reader writer Card recorder E UGOOP MR Pe SE 3 System Composition 1 7 System Composition of UG230 UG230A DCL The following illustration shows possible system configurations using the UG230 and the UG230A DCL T Ethernet Computer PC Computer PC UG series UG230 UG230A DCL configuration LAN During operation software USB slave Link universal serial TUSB B communication Creating screens use 6 RS 232C RS 422 o UGooc T MJ1 Transferring UGO0S CW Screen data MJ1 MJ2 USB A Computer PC USB master Temperature controller inverter L UGOOC
52. ata selection Select Screen Data When the lamp is red it is selected 3 Transfer selection Select Display lt Card Display gt Card or Display lt gt Card Data selection Transfer selection Return Target for Return Target for When Display lt Card is Selected Transfer screen data from the computer to the CF card 1 When Display lt Card is selected the following screen is displayed TU O U O O D 2 o gt o Flashes during communication with the CF card Indicates the name of the currently selected folder Card Transfer Display lt Card a The access folder that is set CF Card File Inf 3 2 for screen data defaults aure een If there is no screen data POFMMSB EIN one DAT0000 defaults 2HBS 11 21 16 55 26 Indicates the free space in the CF card Select FONT MANE Enalish VERSION 1 23007 AGG Folder Used for checking or I F Dru GENERAL P renaming folder names VERSIOM 1 3 8 Screen PLC Tupe Starts transferring data SEE Display lt Card Comment Moves back to the previous Screen Indicates the information of the currently selected folder 2 Main Menu Screen 2 Check the folder name free space and CF card file information If the correct folder is selected move to step 4 e Folder Name Indicates the name of the currently selected folder The access folder that is set for screen data defaults If there is no scree
53. ateway Sub Net Mask Port No Send Timeout Memory Protect 4 Click the OK button and transfer the screen data The IP address set above can be checked on the Ethernet Information screen to be displayed from the Main Menu screen TU O U O O D 2 o gt o 2 Main Menu Screen Setting 4 Set the IP address on the editor 1 On the editor chick System Setting Unit Setting and IP Address Setting The IP Address Setting dialog is displayed 2 Check IP Setting 3 Check Select IP Address from Network Table Enter the network table number with which POD s IP address is registered X D TA Touch Switch DiOMem Overlap EMail Memory Expansion Backlight Buzzer System Made Switch Blink Flash Environment Setting IP Address Setting Option Unit v IP Setting v Select IP Address from Network T able Mn IP Address DRE ees SI ree d Default Gateway pix silted Soul Sub Met Mask B d H Ww Port Ho Dant Send Time Dut 5 gern Memory Protect Internal Memory Memory Card Memory 4 Click the OK button and transfer the screen data The IP address set above can be checked on the Ethernet Information screen to be displayed from the Main Menu screen 2 Main Menu Screen Changing the IP Address Temporarily The IP address can be changed temporarily on the POD screen The screen to be used varies depending on the method of IP ad
54. ation screen using the Ethernet switch 2 Setthe IP address and other necessary options O U O O D l 2 o 3 Press the Setting Finished switch to move back to the Main Menu screen 2 Main Menu Screen Setting 2 The Ethernet screen is displayed Ethernet idus E EN Used for checking the 10BASE T interface Connect Normal Connect It 1s not used m Error Disconnect when the gate way or the sub mask is zero Cursor switches IP Address 172 reer jaar Gate Way 0 2 ze 255 A Sub mask Pu _a 3J 3 crement Decrement switch for Port No 1000 the value in the cursor position Determines the setting such as IP address and moves back to the Main Menu screen By pressing the IP Address Setting switch the desired IP address can be selected from the network table The switch changes into Select IP Address from Network Table 7 Ethernet It is not used when the gate way or the sub mask ie zero IP Address 172 200 8 Gate Way 0 Sub mask 2 Ta jaa Port No 100060 Network Table No 1 1 Network Table Register IP addresses and other information for the UG230 PLCs or computers that should be included for Ethernet communications on the UGOOS CW editor System Setting Network Table Setting gt Ethernet Edit Network Table If you would like to use the IP address of the registered network table select IP Address from Network Table
55. aulty The error code denotes a PLC error NAK 1 When the error code appears only on a certain screen a memory address that does not exist on the PLC may be set on the POD screen When the error code appears at power on a memory address that does not exist on the PLC may be set for communication parameters buffering area initial macro etc Noise may cause the error Solutions are 1 Check the cable connection 2 Recheck the PLC parameter settings 3 Perform a self loop test on the I O Test screen page 6 7 If the test is not successful please return the POD to your local distributor immediately Check if any address outside the allowable range for PLC memory is set on the screen Check if any address outside the allowable range for PLC memory is set for communication parameters buffering area initial macro etc Check if appropriate measures are taken against noise Example Check if communication and power cables are bundled together Try to attach a ferrite core to the communication cable Try to attach a noise filter to the power supply etc T UOI 294J02 10413 7 6 2 Troubleshooting The following causes are probable depending on the symptoms SYSTEM ERROR xx occurs 1 Turning the power off and back on corrects If communication is stable after turning the SYSTEM ERROR XX TEA XXXXXXXX EXPEVT XXXXXXXX R15 XXXXXXXX Switches do not work The
56. cs p 192 per screen Pie bar panel meter and closed area graph No limitation within 256 kbyte per screen Graphs fae m Statistics and trend graphs Max 256 per layer Numerical Data Display No limitation within 256 kbyte per screen Data Character Display No limitation within 256 kbyte per screen Setting Resolution Max 40 1 byte characters No limitation within 256 kbyte per screen Constant sample bit synchronize bit sample relay sample alarm function Temperature Control Network Switch self test function Self diagnostic Function Communication parameter setting check function Communication check function Message Display 4 The number of setting memory locations is limited to 256 per screen 2 Layer 4 per screen base 3 overlaps e O D O O Q ct O 5 7 2 6 2 Dimensions and Panel Cut out 2 Dimensions and Panel Cut out UG230 External View and Dimensions Unit mm e Front View O 138 8 00000 e Side View 173 6 130 8 e Panel Cut out Dimensions 1745 131 2 Dimensions and Panel Cut out 2 7 UG230 UG230A DCL External View and Dimensions Unit mm e Front View O e O D O O Q ct O 5 7 138 8 e Side View e Panel Cut out Dimensions 174 1315 2 8 3 Names and Functions of Components 3 Names and Functions of Components UG230 6 789 10 UG230 UG230A DCL
57. d then click Next Hardware types BY Network adapters i NT Apm Legacy Support x Operation Panel Other devices PCMCIA adapters oY Ports COM amp LPT d Printers SCSI and RAID controllers x Sl Multi port serial adapters ane lt Back Next gt E ac Nex f ance e O D O O Q ct O 5 7 5 USB Connectors 5 The dialog box below is displayed Click Have Disk Found New Hardware Wizard Select a Device Driver Which driver do you want to install for this device Select the manufacturer and model of your hardware device and then click Next If you have a disk that contains the driver you want to install click Have Disk Manufacturers Models Standard IDE ATA ATAPI cor Standard Dual Channel PCI IDE Controller Standard Infrared Port Standard IDE ESDI Hard Disk Controller Standard Modem Types Standard port types Standard system devices Ba ama 4 b a lt Back Cancel 6 The Install From Disk dialog box is displayed Click the Browse button Install From Disk Insert the manufacturer s installation disk into the drive cas selected and then click OK Cancel ER Copy manufacturer s files from Browse Re 7 The UG230 USB driver OP U inf is automatically stored in the inf folder within the UGOOS CW editor installation folder UGW for example Select the
58. dress setting page 6 30 Setting 1 2 Select IP Address Setting Ethernet It is not used when the gate way the sub mask 15 IP Address 172 Gate Way Sub mask 25 299 0 Q uu W i Increment Decrement switch for Port No 10006 the value in the cursor position Cursor switches Setting 3 4 TU O U O O D 2 o gt o Ethernet thernet SYSTEM It 1s not used when the gate way or the sub mask is zero e IP fiddress 172 16 200 ace Gate were A B Sub mask 25 d mu i Increment Decrement switch for Port No 10000 the value in the cursor position Cursor switches 2 Main Menu Screen 6 SRAM Clock e To use the built in clock of the UG230 it is necessary to select SRAM Clock Setting from the System Setting menu and make the SRAM clock setting For the setting procedure refer to the User s Manual Function FEH376 e Be sure to set the battery when using the built in clock of the UG230 Without battery the contents in the SRAM or clock data will not be retained When the battery is not connected the message Battery not set is displayed and the SRAM Clock switch flashes on the Main Menu screen Connect the battery immediately When the battery is to be replaced the message Brownout Battery is displayed UG23 H TS4 2684 12 12 12 12 o SRAM Clock switch PLC Type Comment Indicates the message such as Battery not set or Brownout
59. e Approx 50 000 h Approx 54 000 h Approx 58 000 h Backlight Auto OFF Function Always ON random setting Brightness Adjustment 128 levels Not provided Surface Sheet Material Polycarbonate 0 3 mm thick Illuminated in green when the power is on POWER Lamp illuminated in orange when the voltage of the battery with its cable connected has become low Slide switch Down RS 422 4 wire MJ2 Function Selection Up RS 232C 1 When the normal temperature is 25 C and the surface luminance of the display is 509 of the initial setting 2 Adjustable with function switches 8 Byusing the macro command Touch Switch Specifications Method Analog resistance film type matrix resistance film type Analog 1024 W x 1024 H Matrix 20 W x 12 H Mechanical Life One million activations or more Surface Treatment Hard coated anti glare treatment 5 Function Switch Specifications Switch Resolution Item Specifications Method Digital resistance film Mechanical Life One million activations or more 1 Specifications 2 3 Interface Specifications Screen Data Transfer External RS 232C RS 422 485 2 wire connection UGOOP MR Barcode UGOOP U2 Multi link 2 Temperature control network PLC2Way UG link etc Connection Serial Interface Modular jack 8 pin MJ1 RS 232C RS 422 4 wire connection Asynchronous type Data length 7 8 bits Parity Even odd none Stop bit 1 2 bits Baud Rate 4800 9
60. e 1 4 switch and press the Setting Finished switch Setting range 4800 9600 19200 38400 57600 115200 The function switches and switches on the Main Menu screen are not valid for 15 seconds after the Setting Finished switch is pressed When the Setting Finished switch is pressed an AT command is automatically sent to the modem and the baud rate used between the UG230 and the modem is set 2 The Main Menu screen is displayed automatically Modem Connect Mode automatically appears under Editor MJ1 3 To transfer screen data without a modem select Not used for Modem Comm Baud Rate For screen data transfer while a computer is connected with UGOOC T specify Not Used for Modem Comm Baud Rate Extended Function Settinz i bm uere BET TM UC GERseEOL Used Pressing the Editor MJ1 switch brings up the Extended Function Setting screen LO Tupe Comment Pressing the Setting Finished switch moves back to the Main Menu screen Error Correction 1 Error Messages 2 Troubleshooting 1 Error Messages 7 1 1 Error Messages There are five kinds of error messages displayed on the UG30 series 1 Communication error Check 2 3 Warning 4 SYSTEM ERROR 5 Touch switch is active 1 Communication Error When you go to Comm Parameter Cemriniezbier E bring up the Detail tab window and set Continue for Comm Error Handling Time Out a scre
61. e Card Menu screen is pressed the following Card Recorder Menu screen appears This screen is used to transfer screen data between the UG230 and a memory card The procedure for transferring data is described below Card Recorder Menu Return 1 Connecting the UGOOP MR Connect the UGOOP MR using the attached cable to the MJ port that is displayed in the Port Selection field e MJ1 Connect the UGOOP MR to the MJ1 port Normally MJ1 is selected Port Selection Ane a C k e MJ2 Connect the UGOOP MR to the MJ2 port Only when Modula Memory Card is selected for Modular Jack 2 MJ2 is indicated in the Port Selection field 2 Mounting the Memory Card Insert a memory card in to the card recorder 3 Memory Card Information Press the Modular Jack MJ1 switch The memory card information contained in the inserted memory card is indicated Card Recorder Henu Return Memory Card Information Sus Program Version m Card Recorder Men Font Data If Type YOROGAMA Frn 3 Comment To move back to the previous screen press the Close button 2 Main Menu Screen 4 Data Selection and Transfer Selection In the Transfer field select Display lt Card Display gt Card or Display lt gt Card Press the desired switch to turn the switch on Multiple switches can be pressed in the Data Selection field Data selection Transfer selection Card Recorder Menu
62. e connection at MJ2 set DIPSWS to the ON position CF Auto Load DIPSWA A screen data file saved on a CF card can be auto loaded as described below 1 Transfer screen data from the computer to a CF card Refer to the User s Manual Function FEH376 for more information 2 Set DIPSWA in the ON position and insert the CF card that contains the screen data file 3 Turn the unit on The screen data is automatically loaded into the FLASH memory of the unit 3 Function Switches 4 5 3 Function Switches Types e There are six function switches provided SYSTEM F1 F2 F3 F4 F5 SYSTEM Switch The SYSTEM switch works in alternate operations When this switch is pressed once the switch menu is displayed at the side of the function switches F1 to F5 and each function switch corresponds to the menu item displayed in the switch menu When the SYSTEM switch is pressed again the switch menu disappears and the function switches F1 to F5 work as defined by the user page 4 6 User defined function Function switches for switch User defined switches menu selection function switches 3 o e om O c O 5 o um um Gm Gm Go GM Gm Guo Gu GR GG Go Ow rzw ee Pe ee Ee KK For UG230H TS4 For UG230H SS LS ww o m m Gm Gm Gm mo eee ee moo x Ar AU m m m m m m m m Am GM Gm eee 2 Arm AU 4 6 3 Function Switches User defined Function
63. ectly connected the SRAM Clock switch goes out and the message is cleared When the battery voltage has dropped the message Brownout Battery is displayed Battery Replacement Safety Instructions on Handling the Battery Lithium batteries contain combustible material such as lithium or organic solvent Mishandling may cause heat explosion or ignition resulting in fire or injury To prevent accidents pay attention to the following cautions when handling the lithium battery Be sure to discharge static electricity from your body before battery replacement Use the battery UG30P BT replacement battery for the UG30 for replacement Rough handling of the battery may cause a fire or chemical burn hazard Do not disassemble incinerate or heat the battery NCAUTION Observe the local and governmental regulations when disposing of waste batteries Keep batteries out of reach of children If swallowed immediately consult a doctor Never re charge the battery When the battery leaks or smells the leaking battery electrolyte may catch a fire Keep from heat or flame 1 Coin type Lithium Battery 4 3 Battery Replacement Procedure Replacement batteries are available from us Coin type lithium primary cell 1 pce Replacement battery for the UG30 UG30P BT 4 CATIONS sicker 1 pce 1 Replace the battery UG30P BT within three minutes after the unit is turned off If it is not possible to replace within three minutes
64. en like the one shown below is Screen No displayed Received Code No T 1 Check the communication parameters Although a request to send is given to the PLC 2 Check the cables and wiring no answer is returned within the specified time Fix noise An error occurred in parity check 2 Data may be disrupted because of noise Fix noise UOI 294J02 10413 as 0 3 Data may be disrupted because of noise Fix noise After one character is received the next 1 Checkthe communication parameters Overrun character is received before internal processing 2 Data may be disrupted because of noise is completed Fix noise 1 Check the communication parameters The check code in the PLC response was not E pop correct 2 Data may be disrupted because of noise Fix noise Check code error 1 Check the communication parameters Although the stop bit must be 1 itis detected 2 Check the cables and wiring 1 2 fthe above error messages are displayed on the POD without establishing communication between POD and PLC test the solution of remark 1 If the error occurs suddenly in communication test the solution of remark 2 7 2 1 Error Messages The PLC sent an error code NAK Sob the PLC error code and solve the Examine the connection between the PLC s SD The PLC s SD TXD remains at the low level TXD and the UG series RD RXD Invalid memory applicable to Mitsubishi You specified
65. ether e For more information on wiring and communication settings refer to the User s Manual lt PLC Connection gt FEH380 5 Universal Serial Communications arm 5 Universal Serial Communications e A general purpose computer or an ASCII unit of the PLC master station controls the POD slave station using dedicated commands General purpose Dedicated commands computer Read Write Interrupt RS 232C or RS 422 RS 485 e The UG230 internal user memory addresses u must be used for memory allocation for switch lamp or data display parts When the master station specifies a screen number data is written to the internal memory address u allocated for the screen If the screen is switched internally the new screen number is read and is written to the internal memory address u allocated for the screen e For 1 1 connection the UG230 can send an interrupt to the master station through switch activation write command from the keypad and screen change e Use MJ2 or CN1 when the UG230A DCL is provided of the UG230 for connection with a general purpose computer Either signal level RS 232C or RS 422 RS 485 can be selected O O 5 5 D O ct O 5 T e n addition to 1 1 connection 1 n connection is available between the general purpose computer and the UG230 via RS 422 A maximum of 32 UG230 units can be connected For 1 n connection interrupts cannot be used General purpose computer
66. faces the correct side Check the settings of switch functions etc on the editor Perform a touch switch adjustment page 6 14 Return the POD to your local distributor The time for turning off the backlight can be changed on the editor Return the POD to your local distributor 1 Screen data transfer has never succeeded Screen data cannot be transferred There may be some errors in the settings on the computer Screen data transfer was possible but is disabled now The POD may be faulty Or there may be some errors in settings Only serial transfer is successful 4 There may be some errors in the Ethernet or USB settings 1 2 2 Troubleshooting 7 7 In the Transfer dialog box on the editor decrease the baud rate by one level Also check that the correct COM port is selected Check if the modem connection mode is selected Modem Connect Mode displayed at the bottom of the Main Menu screen denotes the mode Also perform an RS 232C self loop test page 6 7 3 Transfer via Ethernet Check that the IP addresses set on the editor and the POD are the same Also check if any error due to Ethernet connection occurs on the POD Transfer via USB Is the USB driver recognized Has the driver been installed successfully page 2 21 If the problem persists contact your local distributor T UOI 294J02 10413 2 Troubleshooting MEMO Please use this page
67. freely Inspection and Maintenance 1 Inspection and Maintenance 2 Warranty Policy 1 Inspection and Maintenance 8 1 1 Inspection and Maintenance Be sure to turn off the power before conducting inspection or maintenance Failure to O DANGER do so could cause an electric shock or damage to the unit Daily Inspection e Check that the screws on the POD are tightened firmly e Check that the connectors and terminal screws used for connection with other devices are tightened firmly e If the display surface or frame is dirty wipe it with a soft cloth soaked in alcohol commercially available e Conduct periodical inspection once or twice a year The number of inspections may be increased as necessary if facilities are relocated or modified or the environment is hot humid or dusty Periodical Inspection Inspect the following points periodically e Are the ambient temperature and humidity appropriate 0 to 50 C 8595 RH or less e Are the environmental conditions appropriate e Does the atmosphere contain no corrosive gas e Is the source voltage in the allowable range With AC power supply 100 240 VAC With DC power supply 24 VDC 10 e Are the POD mounting screws tightened firmly e Are the connectors and terminal screws used for connection with other devices tightened firmly e Is the lithium primary battery within the expiry date 5 o D O ct O 3 Q zy el lt o 5
68. g data from to the server 6 Analog Switch Matrix Switch Supported The switch type can be selected from the lineup according to your application A variety of switch types is available to suit your requirements O lt D lt D z 1 2 2 Models and Peripheral Equipment 2 Models and Peripheral Equipment POD Models The model name consists of the following information bak LS4D Screen LR Touch switch specification 2 5 f inch None Analog switch D Matrix switch Version information Power supply specification 4 24 VDC specification in compliance with CE UL cUL POD unit type Functional specification S Standard Device specification T TFT color LCD QVGA S STN color LCD QVGA L STN monochrome LCD QVGA The following models are available Specifications Remaks 5 7 inch STN color 320 x 240 dots matrix switch Compliant with UG230H SS4D DC power supply CE UL cUL STN monochrome 320 x 240 dots analog switch Compliant with UG230H LS4 DC power supply CE UL cUL STN monochrome 320 x 240 dots matrix switch Compliant with UG230H LS4D DC power supply CE UL cUL 2 Models and Peripheral Equipment 1 3 Peripheral Equipment The following options are available for using the UG230 series more effectively UG00S CWV3 configuration software English Japanese Application software for editing display data for the POD Windows98 NT4 0 Me 2000 XP compatible The UG230 series is supported
69. g settings cut power to the PLC 2 Goto the editor and confirm the settings in the Comm Parameter dialog in the System Setting menu 3 If errors only occur from time to time it is possible that there is a noise based communication error If you still cannot solve the error even after following the suggestions above contact your local distributor Error Messages for Network Communication e Ethernet The Ethernet status is saved at system memory For the contents and solution to each error address s518 and a code other than 0 number refer to Appendix 5 of the User s PREMEL ETON AKAA normal is received Manual lt Function gt FEH376 separately XXXX Error No provided 1 Error Messages 7 3 2 Check At the start of communications the UG30 series regards the value in the read area n 2 as the Screen No Error There is no setting for the received screen screen number Check that the value in the read area n 2 is an existing screen number on the PLC Error XX XX XXX indicates the edited Data hae some screen and the contents of the error Error XX XX XXX There is an error in the created screen data For the error details and solutions refer to the User s Manual Function FEH376 and correct screen data Communication Error heck I F driver Communication Errar Although a request to send is given to the The I F driver for simulator is transferred Check I F d
70. h UGOOC P MJ2 RJ 45 8 pin UGOOC P When connecting to a Mitsubishi QnA CPU port a connection between MJ2 and the PLC can be established by changing the PLC side connecting method MJ UGOOC P Mitsubishi QnA CPU RJ 45 8 pin Bie SS SS E D sub 25 pin Male 4 Modular Jack MJ1 MJ2 e Connecting to an RS 485 port example Siemens S7 300 MPI port POD PLC communication cable With UG30C J D sub 25 pin Male UG30C J RD SD RD SD With UGOOC P MJ2 UGOOC P RJ 45 8 pin Temperature controller PLC2Way UG Link Modbus slave communication For information on the wiring diagram contact your local distributor 4 Modular Jack MJ1 MJ2 Transferring Screen Data e Use modular jack 1 MJ1 when transferring screen data e When Editor Port is selected for Modular Jack 1 on the editor it is possible to transfer data in the RUN mode because the RUN STOP mode on the Main Menu screen can be automatically selected Also RUN STOP mode is automatically selected for on line editing and simulation e When an option other than Editor Port is selected for Modular Jack 1 select the STOP mode on the Main Menu screen and transfer screen data Simulation or on line editing is not available e When transferring screen data use Fuji s data transfer cable UGOOC T 3 m to connect the UG230 to a personal computer e O D O O Q ct O 5 7 Barcode Reader Connection It is possible to
71. half wave Shock Resistance Peak acceleration 147 m s X Y Z 3 directions six times each 1000 Vp p pulse width 1us rise time 1 ns Compliant with IEC61000 4 2 contact 6 kV air 8 kV Grounding resistance less than 100 Q Electrical Noise Resistance Working Conditions Static Electricity Discharge Resistance Grounding Protection structure Front panel compliant with IP65 when using waterproof gasket Rear case compliant with IP20 Form In a single body Mounting procedure Inserted in a mounting panel Structure Mounting Conditions Cooling naturally Unit only approx 680 g with UG230A DCL installed approx 820 g Unit only 182 5 x 138 8 x 42 5 Cooling System Weight External Dimensions W x H x D mm with UG230A DCL installed 182 5 x 138 8 x 64 0 Panel Cut out Dimensions mm 174 9 x 131 Black Munsell N2 0 Material PC PS resin Tarflon Case Color As for UG230H SS4x and UG230H LS4x operation for long hours at ambient temperatures of 40 to 50 C may degrade the display quality such as lowering contrast 2 2 1 Specifications Display Specifications Item UG230H TS4x UG230H SS4x UG230H LS4x Display Device TFT color LCD STN color LCD STN monochrome LCD Display Size 5 7 inch nc 16 color blinks blink Resolution W x H dots Dot Pitch Wx H mm 0 36 x 0 36 2 5 x U x U i 1 o 20 DmwsRao 8i 39 8 Average Backlight Lif
72. hernet Information switch TU O U O O D 2 o gt o 2 Main Menu Screen 5 2 IP Address Setting IP address number for identifying UG230 on the network setting is required before conducting communications via Ethernet The setting procedure varies depending on the screen data conditions LJ IP Setting is MEME checked in the Unit Network table is set Setting 1 on the editor page 6 31 Setting window on the editor Setting 2 page 6 32 Network table is set on the editor Setting 3 page 6 33 Yes Network table on the editor contains a local port setting Setting 4 page 6 34 When no network table is set on the editor e Ethernet macro commands EREAD EWRITE and SEND disabled NCAUTION Communication with PLC via Ethernet disabled For more information refer to page 6 32 2 Main Menu Screen Setting 1 The Ethernet screen is displayed Ethernet FR Used for checking the nformation 4 10BASE T interface Normal Connect It is not used Error Disconnect when the gate way or the sub mask is zero Cursor switches IP Address 172 16 200 Gate Way 0 Sub mask 23 D 0 6 9 Increment Decrement switch for Port No 10006 the value in the cursor position Determines the setting such as IP address and moves back to the Main Menu screen Set the IP address on the POD screen 1 Open the Ethernet screen from the Ethernet Inform
73. ia dtt odn Sirurhadis need c pts tana d citis Ki erue ad c Eheu e EORNM ct beur HER gs 2 19 USB A Master POM NP t 2 19 USB B Slave zn 2 20 D sub 25 Pin Connector CN1 Optional sssessssssssseeeenm menn 2 25 Senal Connector CNI p 2 25 10BASE T LAN Optlorigl nnt Star adiu qoe et dence vto do un tedesca ve eoe e icta ea rr ee rre dovete hec vbt eus 2 26 TOBASE T CONMOGCIOR f 2 26 Notes ON WINN EUM 2 27 CFCA E E E atu 2 28 Recommended CE Cards DEM 2 28 CF Card Insertion P OSINOMy cs e a E a LORD IRRR RM EE OL OECD DRE REUTIUMIEN 2 28 Mounting and Dismounting the CF Cat otia oit eo tede dee aa oe ico qu d ERE Riad es coe EEEE 2 29 Notes on Handling the CP Card er aa RRR E EE EEEo eA RR ALda 2 30 Chapter 3 1 Chapter 4 1 Chapter 5 9 Oe fw YO OU spy ON VI Chapter 6 1 Installation MOUMING R TOCCO O oi ami bab ed aite ute tomas odd ctc ie enc ues d ees 3 1 Mounting Proced resame M EC et 3 1 Mounting ANgle sene aaa E E nnd ada aa pa eE 3 1 Power Supply Cable Connection 0 ccc ccc cece ccccccce ee ecceeeeeeeeee ee eeceeeneeeeeeeeeeeeeeaeeceeeeaeeeeeeaaeeeeeeaeeeenes 3 2 Power Supply Cable Connection atio 258eacaunsseeavnedhsdadoreerashoondeasdeduubasestadeddacppppodiddasaaaauesiagagaedossnnaandetobabeateces 3 2 Grounding
74. itial screen displayed when power is turned Main Menu screen after transferring screen on for the first time data HEF 5 DEL CF Gs 2884121 12 12 12 Transfer the screen data S SED os IE EN E is rU TET H da USTAA EFH 4 CF Card Japanese gt English IP LA IP Address Japanese English Transferring Screen Data for the First Time There are some methods for transferring screen data for the first time e UG230 only 1 Transferring screen data via the UGOOC T or USB cable Transfer screen data from the computer while the initial screen is displayed 2 Transfer screen data from a CF card USB CF card reader writer or a memory card UGOOP MR 1 Transfer screen data from the computer to the desired card 2 Connect a USB CF card reader writer or a UGOOP MR to the UG230 and insert the card 3 Press the CF Card English switch The Card Menu screen is displayed n i N Eng 1 ish IP Address anese 4 Follow the instructions as described in Card Menu Screen Ihe UR page 6 15 and transfer screen data 1 Operational Procedures 6 3 e UG230 UG230A DCL option unit 1 Transferring screen data via the UGOOC T or USB cable Transfer screen data from the computer while the initial screen is displayed 2 Transfer screen data from a CF card 1 Transfer screen data from the computer to a CF card 2 Insert the CF card into the option unit 3 Press the CF Card English
75. ller PLC2Way communication ladder transfer function Modbus slave communication etc are displayed Extension Prog Info Main Menu Temp PLC2Way Co VER Comm Parameter Signal Level Data Length s Stop Bit 2 Parity None Retry Time 3 Time out Send Delay Return Time 2 Main Menu Screen 5 Ethernet Optional When performing Ethernet communication on the UG230 the option unit UG230A DCL CAUTION must be installed The Ethernet Information screen is displayed by pressing the IP Address English switch on the initial screen when transferring screen data via Ethernet for the first time or by pressing the Ethernet Information switch on the Main Menu screen when transferring screen data to a UG230 equipped with the option unit UG230A DCL 5 1 Ethernet Information Screen This screen is used to check the current IP address port number or error Moves to the Ethernet screen for IP Address Setting See IP Address Setting page 6 30 The Main Menu screen is displayed again Ethernet Return Inforaation Baud Rate LOBASE 5 20 y Pressing the Ethernet switch brings up the Ethernet screen for IP address setting Ethernet SYSTEM It is not used when the gate way or the sub mask 1S zero IP Address 172 1 incor o Gate Way A p gt R Fr ORE Sub mask 255 Port No 12000 To move back to the previous Ethernet Information screen press the Et
76. mer Only when the UG230A DCL option unit is provided UGOOP U2 serial extension I O Used as an external I O unit for PLC It has 16 inputs and 16 outputs UGOOC T screen data transfer cable 3 m Used for connection between the POD and a personal computer or a personal computer and the card recorder UGOOP MR UGOOC B barcode reader connection cable 3 m Used for connection between the POD and a barcode reader This is also used for connection between the POD and a temperature controller via RS 232C UGOOC H multi link 2 master cable temperature controller connection cable 3 m Used for Multi Link 2 connection between the POD master station and the POD slave station This is also used for connection between the POD and a temperature controller via RS 422 485 UGOOC P temperature controller connection cable 3 m Used for connection between the POD and a temperature controller or a PLC using the PLC2Way function via RS 422 4 wire connection This is also used for connection with a PLC at the MJ2 port on the UG230 UG30C J MJ2 to D sub conversion cable 0 3 m Used for connection between the UG230 and a PLC at MJ2 Aem 2 Models and Peripheral Equipment UG30C M MJ to D sub conversion cable 0 3 m Used for connection of the POD via PLC2Way UGxxP PS protective sheet This sheet protects the operation panel surface 5 sheets set UGxxP PT protective sheet This anti gl
77. n data DATOOOO defaults e Rest Size Indicates the free space in the CF card e CF Card File Information Indicates the information of the currently selected folder 3 To change to another folder press the Select Folder switch The Select Folder screen is displayed Select Folder e n LA A SYSTEM YEN SSSSSSSSY Moves the cursor Indicates the details of the folder Determines the folder selection 22264 e To see the details of the folder press the Folder Detail switch The Folder Detail screen is displayed Folder Detail Scrolls with the TI W switch CRRD Moves the cursor SRAM MEMO Moves back to the Select Folder screen RECIPE SAMPLE SMAP WAM FONT BITMAP WEBSERV e Select the desired folder using the T 4 switch and press the OK switch The Card Transfer screen is displayed again and the CF card file information of the selected file is indicated Press the Select Data switch 2 Main Menu Screen The Data Selection window is displayed and the Select Data switch changes to Start Card Transfer Display lt Card CF Card File Infomation DSFaeee BIN C 2003 11 21 16 55 26 C DATOQOG 29328 4lish m Hal E VERSION 1 386 1 266 1 868 IF Dev GENERAL VERSION 4 388 Li Type GEHERRL creen Comment Display amp Card Card Transfer DATEBRA pzPaumam BIMH 29328 Select Folder Card Transfer CF C
78. nection gt FEH380 POD Operations 1 Operational Procedures 2 Main Menu Screen 1 Operational Procedures 6 1 1 Operational Procedures POD Operation Follow the procedure below to operate the POD 1 Installation and wiring For details refer to Chapter 3 2 Connection with devices including a PLC and a temperature controller For instructions and precautions on wiring between the POD and other devices refer to the separate User s Manual PLC Connection FEH380 3 POD power on e New POD BT 2AL Chev Transfer the screen data SMOD B IE EN E ia ASSETS E pd sAclole S AS Ee p Rd CF32 k CF Card Japanese gt English IPPEY LA IP Address Japanese English e Other than the above When the check screen below and then the next user screen are displayed correctly go to step 5 TU O U O O D 2 o gt o 4 Screen data creation and transfer e New POD Refer to Initial Screen page 6 2 e Other than the above Refer to Chapter 5 Data Transference in User s Manual Operation FEH375 5 Operation start The POD becomes operable with a PLC or a computer connected to it fthe POD does not operate normally and shows an error message eliminate the cause by referring to Chapter 7 6 2 1 Operational Procedures Initial Screen When the power of POD is turned on for the first time the Main Menu screen shown below on the left is displayed In
79. nsult your local distributor e CTS RTS Test Check the signals CTS and RTS 1 Install a jumper between pins 14 RTS and 19 CTS of CN1 and between pins 17 RTS and 18 CTS on the backside of the UG230 2 Press the RTS switch and check that both RTS and CTS lamps light up at the same time Press the RTS switch again and check that both RTS and CTS lamps go off at the same time AN Self Loop Test 2 Main Menu Screen 1 3 SYSTEM amp Function Switch Test Check operations of six switches provided vertically on the right side of the panel Press the switch and check that the lamp on the screen lights up while the switch is held down 1 4 Touch Switch Test If a touch switch does not activate at all or if an operation is performed without pressing any touch switch check that the touch switches on the UG230 panel are working properly 1 Press the Switch Check switch Grids appear on the screen as shown below TU O U O O D 2 o gt o 2 Press a position on the panel and check that the pressed position turns white The switch is activated normally when the pressed position turns white To move back to the I O Test screen press the F4 switch To delete white dots press the F5 switch 3 Ifa position different from the pressed position turns white refer to Touch Switch Adjustment on the next page and adjust the touch switch position 2 Main Menu
80. omn D 5 Q 5 O D 8 2 2 Warranty Policy 2 Warranty Policy Inquiries about Failure Please direct inquiries about failure or repair to your local distributor Your information on the POD model serial number symptom of the failure error message if shown etc will be appreciated Warranty Period The product is under warranty for one year after the date of purchase or delivery to the specified place On the assumption that the maximum stock period of the product after manufacture is 6 months the warranty period is limited to 18 months checked by the serial number after manufacture When a warranty period is specified in the contract however the period in the contract takes precedence Free of charge Repair If the product fails before the expiry of the warranty it will be repaired free of charge However repair of any failure resulting from the causes below will be chargeable even within the warranty period e Breakage of or damage to the appearance case or surface sheet touch switches LCD or other components due to dropping impact or mishandling e LCD or backlight at the end of life e Fusion of a printed circuit board pattern associated with connection to external devices or fusion of a pattern in the terminal block or connector section of a printed circuit board caused by short circuiting of external load circuit e Overvoltage or different voltage applied due to wiring mistake power supply terminal exte
81. onowWIICHaSDSCITOAOFIS s 505146 ce rose nd ERR Nac pap aD DA tette Bobeesas e a ue tu pA Maa oM ins J rcrre d ttt ULLA 2 2 Interface Specifications MM o EE S m TS 2 3 Clock and Backup Memory Specifications sssssssssssssese emen nennen rrnhne nennen nnns 2 3 DrawitiG EMV MOMIMEGINE e S 2 3 Display Function SPSCINCALOMS x5 3 5 Gerd dO Lone at lioe Rte EE E A T E o eoo una 2 4 Function Performance SpecifICallOniS senno ee etiaai A Ha ago doo rct ae esee UBER eo utttxb e stigggadaededamaacecuadengedanss 2 5 Dimensions and Panel Cut Out 0 ccc cccccccc ee ccccceeeeceeeaeeeeeeeaeeeeeesseeeeeesaeeeeeesseeeeeaseeeeeeaseeeeeeaaeees 2 6 UG230 External View and DIMENSIONS soo binos need dada add annus de Veesauslauwdscunneecuitiddagggddduanenntsoosoebopegduadeaads 2 6 UG230 UG230A DCL External View and Dimensions ssssssssssse eme e ener 2 7 Names and Functions of Components ssssssssssssssssses eee eene nnn n rn nnnn nnn essen annes nnns 2 8 M d lar Jack MJTMJZ m 2 10 Mod lar Jack 1 MI I e e e aaa a a S eSEE E E a 2 10 Modular Jack 2 MJ2 Exclusive to the UG230 ssssssssssssssssssseene nee nnn nn nnns 2 11 Notes ON WINN Oaeei E 2 14 Transferring Screen Data D E 2 17 Barcode Reader Bree i o a seee 2 17 Printer Connection Senal Printer enc eed noo oo oo waned once AAEE caedes t REM enel AEEA 2 18 USB COnDFHSCLO S ina cin
82. or 4 Close the battery holder cover When closing the cover slide it in the direction of the arrow lt shown below to lock it Slide and lock See operating or maintenance instruction for type of battery to be used EHOWBICOW CIERRE 88R8UCPF eU Battery replacement eer 4 2 1 Coin type Lithium Battery 5 Enter a date five years from now for Battery Replacement on the sticker on the battery holder See operating or maintenance instruction for type of battery The battery status is output to the internal memory i he ead s167 of the UG230 inii THRAEHRE SRLTPEU If the battery voltage drops before five years has Battery replacment elapsed replace the battery immediately Fes ya L _ nnn Enter a date five years from now MSB LSB Pr CREE ER EI ERE ES ojo ojorojojo ojo oj o L Memory cassette information reserved Setting O Not mounted FROM 2Mbyte UG20 FROM 4 Mbyte UG230 UG20 SRAM 512 kbyte UG30 UG20 FROM 28Mbyte UG30 poc 0 The battery is normal 1 Battery voltage drop 2 Battery not mounted Memory cassette information reserved Setting 0 6 Turn on the power to the UG230 and check that the Main Menu screen battery is correctly mounted on the Main Menu screen When the battery is not connected the SRAM Clock switch blinks and the message Battery not set is displayed at the bottom left corner When the battery is corr
83. pe of the data in POD is different from the type of the memory Selected data can not be read The data in a memory card cannot be read Reading Error occurred The error occurred during writing data into a flash ROM of POD Data discrepant There is some discrepancy in data when comparing data between a memory card and POD Warning about data destruction in POD that may occur when transferring the Sarmendataon UG willbe broken font data larger than the present data from a memory card to POD The OK switch continues transferring the Cancel switch stops transferring Undefined Error occurred The error occurred due to some cause other than mentioned above 2 Main Menu Screen 3 Communication Parameter Screen When the Comm Para switch on the Main Menu screen is pressed the Comm Param screen shown below is displayed This screen is used to check the UG230 communication parameter settings The Main Menu screen is displayed again Main Menu Communication parameter setting Main Menu Multi link 2 or multi link settings Displayed when Multi Link or Multi Link 2 is selected for Connection on the Comm Parameter dialog O U O O D l 2 o 2 Main Menu Screen Extension Program Information When the Extension switch on the Main Menu screen is pressed the following Extension Prog Info Screen appears The driver setting and parameter setting for temperature contro
84. rameter PLC I F driver version See page 6 27 and model I F DR VER Extension See page 6 28 PLC Tupe dC Ethernet See page 6 29 Comment SRAM Clock See page 6 36 Port name used for data transfer PLC model and file comment set for the screen data file TU O U O O D 2 o gt o T I O Test When the I O Test switch on the Main Menu screen is pressed the following I O Test screen appears This screen is used to check that there is no problem with the UG230 interfaces and touch switch operation Performs a USB A master port Moves to the Touch Switch screen The Main Menu screen is displayed again connection test See page 6 6 See page 6 13 See page 6 5 I Q Test Main E EJ SYSTEM o ESENS 4 mmm Tes j B Check 4 BLLALELELTZLELELLESLES iiaiai Performs a CN1 MJ1 MJ2 interface test Performs a function switch test See page 6 7 See page 6 13 arm 2 Main Menu Screen 1 1 USB Test When the USB Test switch is pressed the following screen is displayed Moves back to the I O Test screen See page 6 5 This screen is used to check the status of USB A master port connection Checking the Connection Status If the lamp on the screen shows No Connected in blue the device has not been connected to the USB port correctly When the lamp shows Connected in red the device is connected to the USB port correctly USB ACHost Connected
85. receive the signal from a barcode reader by connecting the barcode reader at the modular jack MJ1 2 of the UG230 e To connect a barcode reader to the modular jack MJ1 2 use Fuji s optional cable UGOOC B Length 3 m with modular plug 12345678 Notes on connection Inthe case of barcode readers with CTS and RTS control it may be necessary to install a Brown 5V jumper to RTS and CTS Otherwise the p s E barcode reader may not work correctly a TD The external power supply 5 V is max 150 mA Refer to page 2 10 e When using the barcode reader that was connected to UG400 POD s old version connect it to the D sub 9 pin female connector using the UGOOC B cable as shown below 12345678 Barcode reader D sub 9 pin female Signal Pin No sb Rs mE EE Brown 5 V CD U Install a jumper between CTS and RTS A 09 4 Modular Jack MJ1 MJ2 Printer Connection Serial Printer e To connect a printer through serial interface connect the cable to a modular jack MJ1 MJ2 e Refer to the specification sheet of the printer to be used for the connecting cable for serial interface For information on MJ1 MJ2 signals refer to page 2 10 e To connect to a printer equipped with a parallel interface use a commercially available parallel serial converter When the serial connector of the converter is a D sub 9 pin male connector use Fuji s UGOOC T connection c
86. rivar computer no answer is returned within the If you do not use the simulator uncheck Use specified time Simulator before transferring data 3 Warning An error may be displayed on the Main Menu screen during data transfer This is a warning message For the warning details and solutions refer to the User s Manual Function FEH376 and correct screen data UG230H TS4 2664 12 12 12 12 12 Warning message za T UOI 294J02 10413 7 4 1 Error Messages 4 SYSTEM ERROR When a system error is detected the following error screen is displayed SYSTEM ERROR 32 TEA XXXXXXXX EXPEVT XXXXXXXX SSR XXXXXXXX RO XXXXXXXX R2 XXXXXXXX R4 XXXXXXXX R6 XXXXXXXX R8 XXXXXXXX R10 XXXXXXXX R12 XXXXXXXX R14 XXXXXXXX SPC XXXXXXXX R1 XXXXXXXX R3 XXXXXXXX R5 XXXXXXXX R7 XXXXXXXX R9 XXXXXXXX R11 XXXXXXXX R13 XXXXXXXX R15 XXXXXXXX ERROR XX 1 Watch dog timer error 11 Switch table error 30 Request for displaying full error 31 Memory allocation system error 32 General exceptions MMU address system error 33 RTOS system error 34 Memory error 35 Inaccurate memory error The source of the error could be one of the following three problems 1 Program crash due to noise 2 Hardware problem 3 Bad program Solve relevant problems by following the directions in Troubleshooting page 7 5 If the problem persists contact your local distributor 5 To
87. rnal communication terminal or other terminal blocks e Failure caused by lightning surge e Failure due to the entry of conductive substances water solvent particles etc under inappropriate environmental conditions e Failure due to inappropriate environmental conditions e g corrosive gas or high humidity e Failure due to vibration or impact exceeding the specified level e Disassembly and modification by the customer or failure obviously resulting from improper handling by the customer Chargeable Repair Any failure that occurs after the expiry of the warranty or does not satisfy the requirements for the free of charge repair will be repaired on an chargeable basis Fuji Electric FA Components amp Systems Co Ltd Gate City Ohsaki East Tower 11 2 Osaki 1 chome Shinagawa ku Tokyo 141 0032 Japan Phone 81 3 5435 7135 8 Fax 81 3 5435 7456 9 URL http www fujielectric co jp fcs eng 2004 2 PDF Information in this manual is subject to change without notice
88. screen becomes dark or black the error Communication failed because of improper timing Turning the power off and back on does not correct the error A certain condition always causes the error Or the POD is faulty A CF card is inserted The CF card front and back may be reversed If none of the above matches your error contact your local distributor Switches do not work in the RUN mode A beep sounds Is the switch interlock enabled Switch activation position is wrong On the I O Test screen displayed from the Main Menu screen press the Switch Check switch On the touch switch test screen a position different from the pressed position is activated The switch activation position may be misaligned Switches do not work even in the STOP mode On the I O Test screen displayed from the Main Menu screen press the Switch Check switch When the touch switch test Screen is pressed nowhere is activated POD switches may be faulty Touching the screen restores it to the previous illuminated state The backlight operates automatically as preset Touching the screen does not restore it However the POWER lamp is lit 4 The backlight may be at the end of its life Or the POD may be faulty power on again continue and observe operation Make a note of the information on error number etc displayed on the screen and contact your local distributor Check that the inserted CF card
89. set up the unit connect cables or perform maintenance and inspection Otherwise electrical shock or damage may occur Never touch any terminals while the power is on Otherwise electric shock may occur You must put a cover on the terminals on the unit when you turn the power on and operate the unit Without the terminal cover in place an electric shock may occur The liquid crystal in the LCD panel is a hazardous substance If the LCD panel is damaged never swallow the leaked liquid crystal If the liquid crystal spills on your skin or clothing use soap and wash off thoroughly For POD using a lithium battery never disassemble recharge deform by pressure short circuit nor reverse the polarity of the battery and never dispose of the battery in fire Failure to follow these conditions will lead to explosion or ignition For POD using a lithium battery never use a battery that is deformed leaks or shows any other signs of abnormality Failure to follow these conditions will lead to explosion or ignition NCAUTION Check the appearance of the unit when it is unpacked Do not use the unit if any damage or deformation is found Failure to do so may lead to fire damage or malfunction For use in a facility or for a system related to nuclear energy aerospace medical traffic equipment or mobile installations please consult your local distributor Operate or store POD under the conditions indicated in this manual and related manuals
90. the Use of MJ1 MJ2 The metal shell of the UG230 modular jack is used as SG signal ground NCAUTION Fuj s communication cable for modular jack shielded cable is connected to the SG inside the UG230 Notes on the Use of MJ2 Either the RS 232C or RS 422 port can be selected for MJ2 with the slide switch When the slide switch is set to RS 232C MJ2 is connected in the same manner as MJ1 When the slide switch is set to RS 422 extra care should be taken if connecting a device adapted to RS 485 2 wire PLC connection There are two connecting methods One method uses an adaptor UG30C J for connection between MJ2 and the D sub 25 pin connector plus a PLC communication cable as shown in the User s Manual PLC Connection FEH380 The other method uses a UGOOC P cable for connection between MJ2 and a PLC interface cable For information on the PLC wiring diagram refer to the separate User s Manual PLC Connection FEH380 e Connecting to an RS 232C port example Mitsubishi A1SJ71UC24 R2 POD PLC communication cable With UG30C J D sub 25 pin Male PLC Ss Sees D sub 9 pin Male With UGOOC P MJ2 RJ 45 8 pin UGOOC P PLC EG Sa dem n D sub 9 pin Male s s EEM 4 Modular Jack MJ1 MJ2 e Connecting to an RS 422 port example Mitsubishi QJ71C24 POD PLC communication cable With UG30C J D sub 25 pin Male UG30C J MJ2 eT Oo D O h O A ct O S o Wit
91. the terminating resistors of the MJ1 MJ2 RS 422 485 signal line Slide switch This is used for switching between the RS 232C and RS 422 ports for the MJ2 Add on memory connector MEMORY optional With the option unit UG230A DCL mounted this is used for mounting an optional FLASH memory cassette UG230P D4 PLC communication connector CN1 optional With the option unit UG230A DCL mounted this is used for connecting the UG230 and a PLC or an external control unit computer custom controller etc CF card connector CF optional This is the connector where the CF card is inserted when the option unit UG230A DCL is installed 10BASE T connector LAN optional With the option unit UG230A DCL mounted this is used for Ethernet connection oD O D O O Q ct O 5 T 4 Modular Jack MJ1 MJ2 4 Modular Jack MJ1 MJ2 Modular Jack 1 MJ1 This is a modular connector used for connection for screen data transfer temperature controller barcode reader card recorder UGOOP MR or serial extension I O UGOOP U2 Bottom View 1 SD RD RS 485 data 12345678 Se SD RD RS 485 data Externally supplied 5 V Max 150 mA Signal ground RS 232C receive data RS 232C send data The maximum current for external supply 5V is 150 mA when the MJ1 or MJ2 is used Editor UGOOS CW Setting 1 The use of modular jack 1 can be set on the editor 2 Select Modular from the System Setting menu
92. tructed When using a POD that has analog switch resolution with resistance film do not press two or more points on the screen at the same time If there is a switch between the two pressed points it may be activated Take safety precautions during such operations as setting change during running forced output start and stop Any misoperation may cause unexpected machine motions resulting in machine accident or damage In facilities where a failure of POD could lead to accident threatening human life or other serious damage be sure that the facilities are equipped with adequate safeguards At the time of disposal POD must be treated as industrial waste Before touching POD discharge static electricity from your body by touching grounded metal Excessive static electricity may cause malfunction or trouble General Notes Never bundle control cables and input output cables with high voltage and large current carrying cables such as power supply cables Keep these cables at least 200 mm away from the high voltage and large current carrying cables Otherwise malfunction may occur due to noise Plug connectors or sockets of POD in the correct orientation Otherwise it may cause a malfunction Do not use thinners for cleaning because they may discolor the POD surface Use alcohol or benzine commercially available If a data receive error occurs when POD and the counterpart PLC temperature controller etc are started at the same time read
93. uch Switch is Active If the power is turned off while a touch switch is activated the following error screen is displayed Remove your finger from the screen If the error screen remains displayed contact your local distributor Touch switch is active Keep hand off the screen 2 Troubleshooting 7 5 2 Troubleshooting In the Event of an Error Perform the steps below 1 Ifthe current error matches a symptom in the following table correct it by following the instructions provided 2 Ifthe error does not match the symptoms in the table contact your local distributor Please provide the distributor with the information on the POD model serial number symptom of the error error message if shown etc Probable Symptoms POD is connected to the PLC however communication fails Communication Error Time Out appears on the Screen Communication Errcr m Time Out Screen No Received Code No Communications have been successful However opening a certain page always causes a Communication Error Error code received error Communication Errcr se Communications have been successful However Communication Error Parity or Communication Error Framing suddenly occurs Communicaticn Errer g Probable causes are 1 Cables are not connected correctly or any cable is disconnected 2 PLC parameter settings are not correct or disagree with the POD settings 3 The POD is f
94. unctions With the Option Unit UG230A DCL MJ2 is used to connect a temperature controller or a barcode reader Since MJ2 is also available as an RS 422 4 wire port it differs from MJ1 in some respects Slide switch e Use the switch to set the signal level for the MJ2 Side View Slide switch Lower position RS 422 4 wire Upper position RS 232C e Functions used with RS 232C Barcode reader ladder tool ladder transfer printer serial port e Functions used with RS 422 Multi link 2 e Functions used with either RS 232C or RS 422 depending on the devices to be connected or connecting methods Temperature controller PLC2Way UG Link Modbus slave communication Wiring For more information refer to page 2 16 4 Modular Jack MJ1 MJ2 Editor UGO0OS CW Setting 1 The use of modular jack 2 can be set on the editor 2 Select Modular from the System Setting menu The Modular Jack dialog is displayed Select the use of modular jack 2 from the following options Modular Jack 2 Not Used Barcode OD Wr E Multi Link O Temp PLC2Way o UG Link S Ladder Tool o Modbus Slave Printer Serial Port Combination of MJ1 and MJ2 functions O Usable at the same time X Not usable at the same time Multi Card Baron UGOOP U2 Temp Ladder Modbus Printer Link 2 Recorder PLC2Way 7 Slave Serial Port Printer Serial Port 4 Modular Jack MJ1 MJ2 Notes on Wiring Notes on
95. use the UGOOS CW editor cable UGOOC T or a CF card and make a backup copy of data in the SRAM e When using the UGOOS CW editor 1 Start the UGOOS CW editor 2 Click the Transfer icon The Transfer dialog is displayed 3 Select Display for Transfer Device and SRAM Data for Transfer Data To save a backup copy from the UGOOS CW editor on the server via Ethernet check C Transfer through Ethernet IP Address of the UG30 Equipped with SRAM Keep C Use Simulator and Read Comments in Data Transfer unchecked 4 Click the PC under Transfer Mode 5 o m C O c O 5 o 5 Save the read data in the RAM file e When using a CF card For the backup procedure with a CF card refer to Chapter 6 POD Operations 2 Turn the unit off Slide and open the battery holder The battery in the socket will come into view 3 Unplug the battery connector and remove the battery from the socket Take out the battery while pressing the center of the n battery holder cover as shown in the figure 4 Seta new battery Fit the battery into the socket in such a Battery holder manner that the red cable side of the battery faces the board and the cable faces out Insert the battery in the a side first b side and push it down to a while inserted in the b side 5 Plugin the battery connector and slide and lock the battery holder cover 6 Remove the existing caution sticker Enter
96. witch turns the backlight on and off Backlight Power ON Time Control that determines the backlight status at power up becomes valid When the power is turned on ON gt Backlight ON OFF Backlight OFF When a medium or dark brightness is set the backlight service life may become shorter Connections 1 1 Connection 1 n Connection Multi drop n 1 Connection Multi link 2 n 1 Connection Multi link Universal Serial Communications UG Link PLC2Way Temperature Control Network Ethernet oO Oa a Or ee dr c 1 1 1 Connection 5 1 1 1 1 Connection e One set of the UG230 is connected to one PLC 1 1 connection UG230 only RS 232C or RS 422 RS 485 UG230 UG230A DCL UG230 000000 O O 5 5 D O ct O 5 T RS 232C or RS 422 RS 485 e The host link unit of the PLC or the CPU port is used and the UG230 master station establishes communications according to the protocol of the PLC Consequently it is not necessary to have the dedicated communication program on the PLC slave station The UG230 reads the PLC memory for screen display It is also possible to write switch data or numerical data entered through the keypad directly to the PLC memory Read e For more information on wiring and communication settings refer to the User s Manual PLC Connection FEH380 5 2 2 2 1 n Connection Multi drop 1 n Connection Multi drop One UG23
97. y Data in memory can be transferred to the UG230 on the Ethernet or to the PLCs linked to the UG230 as a host by using macro commands EREAD EWRITE Ethernet lt UG230 gt e Communications between the server and the UG230 HKEtn10 dIl for UDP IP protocol is provided so that the user can create an original application by using Visual C or Visual Basic etc to allow the server to access the memory device such as UG230 internal memory memory card or the PLC memory linked with the UG230 as a host a The macro command SEND enables the UG230 to access the server b Server Ethernet 000000 lt UG230 gt O O 5 5 D O cx O 5 T 9 Ethernet Screen data can be transferred from the UGOOS CW editor on the server to the UG230 oS NENE Ethernet Ethernet ready PLC RS 232C RS 485 lt PLC gt e Communications between the Ethernet ready PLC and the UG230 The UG230 can communicate with the PLC on the Ethernet Ethernet 00000000 00000000 lt PLC 1 gt lt UG230 1 gt lt UG230 2 gt lt UG230 n gt Ethernet ready PLC only The UG230 can communicate with multiple PLCs on the Ethernet Ethernet 00000000 di lt PLC 1 gt lt PLC n gt lt UG230 1 gt lt UG230 n gt Ethernet ready PLC only e For more information refer to the User s Manual lt PLC Con
98. yte 8 x 16 dots 2 byte 16 x 16 dots or 32 x 32 dots Enlarge W 1 to 8 times H 1 to 8 times Character Size Number of Displayable 40 characters X 30 lines Characters 1 byte 40 characters x 15 lines 2 byte 20 characters x 15 lines Display properties Normal reverse blink bold shadow Gharaciers Ieropelties Colors 32 768 colors blink 16 colors monochrome 8 grade blink Lines Line continuous line box parallelogram polygon Graphics Circles Circle arc sector ellipse elliptical arc Others Tile patterns Line types 6 thin thick dot chain broken two dot chain Tile patterns 16 incl user definable 8 patterns Graphic Properties Display properties Normal reverse blink Colors 32 768 colors blink 16 colors monochrome 8 grade blink Color selection Foreground background boundary line n addition the following fonts are available For more information refer to the User s Manual Operation FEH375 and the User s Manual Supplementary Manual FEH376 1 Gothic English Western Europe HK Gothic English Western Europe HK Times Central Europe Cyrillic Greek Turkish 1 Specifications 2 5 Function Performance Specifications Set reset momentary alternate to light Switch Actions Possible to press a function switch and a switch on the display at the same time Matrix type Possible to press two switches on the display at the same time anne Reverse blink exchange of graphi

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