Frymaster Ultimate Electric Series Fryer User Manual
Contents
1. 2 1516 12 145 617 LATCH HEAT CONTACTOR CONTACTOR BRN 40C MEET 534 L 9 9 E OG BLU 6H To Basket Lift BLU 6H 9 BLU 2H BLK 5H WHT 70 61514131211 BLK 3H BLK1H WHT 4C gt GROUND 208V 2 TERMINAL w o ZZ 2 8 B BLK2C 5 M LER erl ale o ORG 140 VEL 12C BLU 280 BLU 28C BLU 29C hd PHASE RED 73 PE aja C6 PUR 75C hh ol 2 gt BLK RED 34C LAGA L 6 L3 ESP WHT S WHT 33C vw 312 rds Bus e 4 4 2 BLK RED 35C LA PZ BLU R 5 5 RED 32 BLK 48C SWITCH BLU Kle Ahh hh xs TERMINAL PROBE 1121314 5 6 7 8 9101112 9 BLOCK A 3 WIRE 3 PHASE J2 1121 141512. TEVA Power 80422 12 16 VAC BAVAC Power S0VAC Scale 2072 Chassis 2430 VAC Probe Resistance RXYOODOHMS 17962 12942 Ses Char Lim Continuity RXTOHMS 4442 0 OMMS Latch Contactor Coil RX 1 OHMS 8 of J2 Chassis 3 10 5 Heat Contactor Coil RX 1 OHMS 9 of J2 Chassis 18 25 OHMS Disconnect 15 Pin harness from the computer controller before testing the probe circuit ULTIMATE ELECTRIC SERIES FRYERS CHAPTER 1 SERVICE PROCEDURES 1 13 Probe Resistance Chart Use the chart below when testing temperature probes and probe circuits for proper operation Probe Resistance Chart OHMS OHMS F OHMS OHMS OHMS 60 171 65 205 1361 96 174 70 140 1226 60 210 1371 99 177 75 179 80 150 1247 66 182 85 155 1258 68 185 90 188 95 191 100 193 105 196 110 199 115 202 120 204 125 1195 52 195 1340 91 265 1483 129 335 1624 168 405 1764 207 1 14 Element Wattage Amperage Calculation Charts Use the charts below when changing voltages or determining amperage for a given element configuration L1 L1 Three Phase Three Phase Amperage Wattage 4 L2 2
3. Item Part Number Description 1 200 2564 Mount Basket Lift Assembly 2 806 5964 Motor Assembly All EH1721 Basket Lifts 3 106 2770SP Resistor Assembly 200 208 220V 106 2771SP Resistor Assembly 230 240 250V 806 8530SP Resistor Assembly 120V Used On 480V Fryers 5 807 2661 Resistor 13 Ohm 120V For 480V Fryers 807 3893 2 200V 250V 208 220V and 807 2511 Resistor 25 Ohm 230V 250V 230 250V Fryers Not Illustrated 2 2 ULTIMATE ELECTRIC SERIES FRYERS CHAPTER 2 PARTS LIST 2 2 Basket Lift Assembly Modular and Related Components cont Item Part Number Description 4 807 0159 Connector 12 Pin 5 807 2133 Capacitor 120V Basket Lifts 807 2513 Capacitor 208V Basket Lifts 6 807 2572 Microswitch 7 809 0082 Ring Truarc 8 809 0111 Screw 8 32 9 809 0186 Washer Lock 6 10 809 0237 Nut 4 40 11 809 0247 Nut 8 32 Hex Keps 12 809 0354 Screw 4 40 x 34 809 0358 Screw 4 40 x Use with 208V Basket Lifts 13 809 0361 Screw Drill 8 14 809 0412 Screw 10 1 2 Hex 15 809 0503 Screw Hex 8 32 x 16 810 1012 Basket Lift Rod 17 812 0442 Insulation Switch Box 18 813 0035 Bushing Bronze 620 ID 19 900 5529 Gusset 20 901 8499 Chassis Left 21 902 8499 Chassis Right 22 807 1683 Relay 12VDC 200 2565 Enclosure Basket Lift A
4. 1 21 85771508 1 1 SERVICE PROCEDURES ULTIMATE ELECTRIC SERIES FRYERS CHAPTER 1 1 15 4 Wiring Diagram Main BIH1721 5018 TVNIWH3L WNIWH3L 3SVHd SHIM 3SVHd AINO 0351 534504 6967 908 ON 3OVJH31NIH3lndWOO ON 5 38088 HOLIMS NHS 217 1HM 22 1HM e o o o 4 2 v LHM HOLONJHLNO 81 ONY SL ZONYHOWALNI NOLIYLO 30 HOS Y BNOS dau 0101 IHM VL 1HM 2001 anog AVISONHIHL LINN HOIH Y Fi ao 19 NOLLISOd i m THM X 440 NI NMOHS Jaa sesso MSIS IV OAS 12 HOLIMS OHOIW 53 m m LJ 82 LINOHIO 3 CH TT 8 O9 Pk 9 29218 _ HOLMS oez ATB SSVd AG 009 LHM 962 Nus oor YOLOVLNOO 24 HOLOVINOO I
5. Item ____ 00 Description 8 201 1573 Bracket Element Support Left Side 9 202 1573 Bracket Element Support Right Side 10 816 0214 2 Bracket Use 123 x 379 11 810 0035 Hinge Tilt 14 Continuous 12 910 5459 Support Back Full vat Element 13 810 1212 Spring Pin Heating Element Handle 14 823 2534 2 Full vat Element Without Handle and 15 210 1610 Support Bottom Full vat Element 16 910 2042 Clamp Element to Support 17 810 1233 Handle Lift Full vat Element 18 809 0518 Screw 8 32 x 3 8 Hex Washer Slotted 19 806 8035 High Limit Thermostat 435 F Not Illustrated 2 31 ULTIMATE ELECTRIC SERIES FRYERS CHAPTER 2 PARTS LIST 2 13 Tilt Safety Switch Components Item Part Number Description 1 806 6849SP Switch Tilt Safety 809 0874 Ty Wrap Plastic 4 Operating Temperature 265 2 807 1570 Clip Tilt Switch 3 807 1397 Terminal Push On Fully Insulated 809 0250 Nut 6 32 Hex 809 0096 Screw 6 32 x 5 8 Binding Slotted Head i 826 1374 Screw 410 gt Hex Washer Head Qty 25 2 809 0766 Nut SS 10 32 Not Illustrated 2 32 Frymaster DEAN Frymaster L L C Dean 8700 Line Avenue PO Box 51000 Shreveport Louisiana 71135 1000 Shipping Address 8700 Line Avenue Shreveport Louisiana 71106 TEL 1 318 865 1711 FAX Parts 1 318 219 7140 FAX Tech Support 1 318 219 7135 SERVICE HOTLINE
6. PUR SWITCH CB BLK BLK 5 ORG ORG WHT WHT WHT 5 YEL VEL INPUT NA 115V 230V FILTER CIRCUIT PA AA RED NG KSCFH18E FILTER CIRCUIT WHT 5 gt Y NO a MOTOR E O T NJ OIL RETURN OIL RETURN MICRO SWITCH MICROSWITCH 8051366B FOR CHANGE OF ROTATION INTERCHANGE LEADS T5 AND T8 ON THE MOTOR sueis S 2943 062 61 1 L SHHAHd 5 5 21919919 ALVWILTN 5 ADIAHAS ULTIMATE ELECTRIC SERIES FRYERS CHAPTER 2 PARTS LIST 2 1 Accessories Item Part Number Description 1 810 2092 Basket Hanger 7 106 1968 Cover Vat All Ultimate Electrics 2 809 0171 Thumbscrew Basket Hanger 3 210 1288 Joiner Strip 4 803 0209 Brush Frypot 5 810 2120 Grid Frypot W Standoff 803 0149 Grid Frypot 1721 Systems 5 803 0306 Fry Basket Twin Basket 803 0017 Fry Basket Full Basket 826 1117 Caster 5 W O Brake Mounting Hardware Included 7 826 1118 Caster 5 With Brake Mounting Hardware Included 803 0197 Fryer s Friend Clean out Rod Not Illustrated 2 1 ULTIMATE ELECTRIC SERIES FRYERS CHAPTER 2 PARTS LIST 2 2 Basket Lift Assembly Modular and Related Components 208 230V Basket Lifts Only N
7. lt Qo U lt 5 SOLIDS A Frymaster DEAN Frymaster Dean a member of the Commercial Food Equipment Service Association recommends using CFESA Certified Technicians Price 28 00 819 5981 JUNE 2003 24 Hour Service Hotline 1 800 551 8633 Please read all sections of this manual and retain for future reference NOTICE This appliance is intended for professional use and is to be operated by qualified personnel only A Frymaster Dean Factory Authorized Service Center FASC or other qualified professional should perform installation maintenance and repairs Installation maintenance or repairs by unqualified personnel may void the manufacturer s warranty See Chapter 1 of this manual for definitions of qualified personnel NOTICE This equipment must be installed in accordance with the appropriate national and local codes of the country and or region in which the appliance is installed NOTICE TO U S CUSTOMERS This equipment must be installed in accordance with the appropriate national and local codes of the country and or region in which the appliance is installed NOTICE Drawings and photos used in this manual are intended to illustrate operational cleaning and technical procedures and may not conform to onsite management operational procedures NOTICE TO OWNERS OF UNITS EQUIPPED WITH COMPUTERS U S This d
8. mg 928 HO A802 LHM 262 MG 282 18 59 1HM 9 1 22 ULTIMATE ELECTRIC SERIES FRYERS CHAPTER 1 SERVICE PROCEDURES 1 16 Wiring Diagrams Basket Lifts 1 16 1 Modular Basket Lifts LEFT RIGHT SIDE SIDE Mr M RESISTORS 2t 125pgF 120V UNITS TWO 13 OHM o 12 5 pF 2 208 220V UNITS FOUR 50 OHM 1 5 zz 8 8 FA a ON COM 5 UPPER dni ra SWITCH SWITCH _ EFTA 2218 NATATATATA 5 654321 5 LOVER d LOWER CH OO JOE j SWITCH m i ei 3 LEFT SIDE RIGHT SIDE Nun 25 hm D 25 Ohm 240V Basket Lifts d Three Sets of Resistors E Yd 202 3 3 SE 50 Ohm 7 D B 1 23 ULTIMATE ELECTRIC SERIES FRYERS CHAPTER 1 SERVICE PROCEDURES 1 16 2 Bell Crank Style Basket Lifts REFERENCES TO LEFT 8 RIGHT ARE FROM REAR OF FRYER WHT 1413 13324 LH SIDE RH SIDE BLK ALL RELAYS D pum 12VDC COIL prm 4 WHT 25 JE q LO EE 5 4 LJ C DN LI Tz h PUR
9. 8 81899 Nid St NTT 6 ost 19073 d JO lt o8 HOV3 v09 4 225 191919 di 000 8 Bon 588 IFE J or HALS 5 O 5 GL O ob dar Hos Y Gd EM 4 38 1 1 _ TOS og o 8 ozz 8 6 EM 8 P Tea m SE 8 25 Lo RS O I OL 318 0 AU 55 OL Inanna SDSS R NO HOSN3S SUNLVHZdNWIL N 4 88 10 U ove 20 oze ose Lose 8 5 j 8 069 mH os aa 9 HOLIMS E
10. 12VDC COIL TOR 61 48 2 a EN rd at ae CST A A A A 1 6 5 4 3 2 1 g 8 8 9 z 8 4 4 4 m a a 5 m ULTIMATE ELECTRIC SERIES FRYERS CHAPTER 1 SERVICE PROCEDURES 1 12 Electric Interface Board Diagnostic Chart The following diagram and charts provide ten quick system checks that can be performed using only a multimeter Note The sealed relays are not replaceable If a ZNA relay fails the interface 198 5 board must replaced 26B MADE f 01994 Re3 CS Diagnostic LED Legend indicates power from 12V transformer indicates power from 24V transformer RH indicates output closed from right latch relay relay 1 LH not applicable to Ultimate Electric fryers HB aJi RE SoS Bo 9 BLI Be Be By e not applicable to Ultimate Electric fryers indicates output from right heat relay not applicable to Ultimate Electric fryers indicates output open from right latch LH RH LH RH
11. PRINTED IN THE UNITED STATES 1 800 551 8633 Price 28 00 819 5981 JUNE 2003
12. Wand Dispose 2 809 0056 Nut 5 16 18 Hex 809 0681 Washer Nylon 340 ID 740 OD 809 0194 Washer Flat 5 16 SAE 3 900 2110 Cover Microswitch 809 0256 Nut Microswitch Cover 4 807 2104 Microswitch Roller 5 812 0442 Insulation Microswitch Switchbox 6 900 2112 Support Microswitch Mount 7 810 0487 Coupling Disconnect Male 8 813 0165 Elbow Street 90 BM 9 813 0265 Nipple 1 2 x 2 2 BM 10 810 1003 Valve Ball Three Way 180 11 823 4196 Nipple Weld Assembly Three Way Valve 12 200 4996 Bracket Mounting Base 809 0131 Screw 14 20 x 34 Hex Head 809 0070 Nut 14 20 Hex S S 13 810 1669 Adapter Female 5 8 OD x v2 14 810 1369 Flexline 5 8 x 17 12 15 810 1069 Flexline 5 8 29 12 16 810 1668 Adapter Male 5 8 OD 1 17 813 0331 Elbow Side Outlet 12 NPT 18 813 0247 Nipple 12 3 2 BM 19 813 0062 Elbow gt 90 NPT BM Drain Flush Components 3 Battery amp Larger Units 20 810 0278 Valve Ball 12 21 813 0342 Elbow 2 45 BM 22 810 2626 Tubing Oil Return 3 Battery Church s Not Illustrated 2 25 ULTIMATE ELECTRIC SERIES FRYERS CHAPTER 2 PARTS LIST 2 10 Oil Return Manifold Motor and Pump Components cont Item Part Number Description 23 823 4220 Handle Drain Flush Valve 5 816 0549 Handle Vinyl Blue Flush Rinse Dispose Valve 24 807
13. 2104 Microswitch Same as ltem 4 25 810 2144 Spacer Microswitch 26 200 5056 Bracket Microswitch Drain Flush 27 210 5057 Bracket Main Mount Microswitch Drain Flush 28 200 1341 Bracket Microswitch Rod Oil Return Valve Handle Components 29 813 0022 Nipple 2 x Close NPT BM 30 813 0087 Nipple 12 x 1 2 BM 31 809 0885 Washer 3 8 x 1 x 083 E 809 0843 Pin Cotter For Retaining Washer Rod to Arm 32 901 0883 Arm Oil Return Valve 33 823 3238 Handle Assembly Oil Return 34 202 1233 Bracket Oil Return Microswitch 35 809 0846 Screw 4 40 x 1 Slotted 36 809 0237 Nut Keps 4 40 With External Teeth 37 816 0548 Handle Vinyl Yellow Cil Return 38 810 2100 Motor Filter Pump 120V 230V 1 3 HP 39 810 2098 Pump Filter SGPM 40 810 1159 Flexline 5 8 x 5 41 813 0429 Nipple 12 x 13 BM 42 gt gt gt See Oil Return Line Assemblies Section 2 11 43 813 0381 Nipple gt x 18 12 NPT BM 44 813 0673 Nipple x 8 12 BM 45 813 0003 Tee NPT BM 46 810 1680 Flexline 5 8 x 6 12 47 813 0156 Plug 2 BM Hex Head Not Illustrated 2 26 ULTIMATE ELECTRIC SERIES FRYERS CHAPTER 2 PARTS LIST 2 11 Oil Return Line Assemblies 0 2 9 EEE 3 8 41 E A I LI 12 PoE LI gt m 4 I 4 13 L 1 5 44 y FA _ L 1 6 Item P
14. 5318435 21919919 ALVWILTN 5 3218356 _ OIL RETURN 9 uone 5 16 6 Ago Z ZL L I 14 5 ADIAHAS SHHAHd 5319935 21919919 ALVWILTN TRANSFORMER RELAY ASSY BLK 20C INPUT BLK 10 208V CIRCUIT BLK 23C IN i ua WHT 45 5 BLK 26C BY PASS SWITCH WHT 46C 5 8 NC e A BLUE RELAY o wo 208v PN 1932 egom 24V GE l RED 25 _LOW VOLTAGE SHOWN _ HIGH VOLTAGE SHOWN mi m al 8 8 gt gt WHT 1 T5 T4 T8 NC NC NC C 0 0 P2 NO NO BLK Bi OIL RETURN OIL RETURN OIL RETURN LH FRYER CENTER FRYER RH FRYER FOR CHANGE OF ROTATION INTERCHANGE DOUBLE TRIPLE L LEADS T5 AND T8 ON THE MOTOR MICRO SWITCH SHOWN IN 8051413A OFF POSITION 1671 LH FRYER RH FRYER 5 x RHFRYERTRANFORMER 115V 115 VAC OR 230 VAC 230V x TO 24 VAC 24V OUT YEL YEL TO RH FRYER 9 RD MET CIRCUIT YEL 1 COM el ORG fa CIRCUIT VEL BREAKER vern 115V 7 AMP 230 5 AMP MANUAL Bk BY PASS
15. 810 0066 Magnet Door 38 200 1252 Back Upper Cabinet 39 200 1283 Cover Vent Cabinet Back Not Illustrated 2 7 ULTIMATE ELECTRIC SERIES FRYERS CHAPTER 2 PARTS LIST 2 3 2 KFC18E Electric ULTIMATE ELECTRIC SERIES FRYERS 2 3 2 KFC18E Electric cont CHAPTER 2 PARTS LIST Item Part Description 1 201 1299 Side Panel Painted LH 2 202 1299 Side Panel Painted RH 3 810 0378 Caster Stationary 5 Rigid 4 806 5043 Leg 0 823 3180 Support Channel Leg Caster 6 201 1182 Gussets L H 7 202 1182 Gussets R H 8 200 1675 Lower Hinge Bracket Door 9 200 1185 Door Panel Inner 10 210 1271SP Door Panel Outer 11 810 1105 Magnetic Door Catch 12 810 0180 Handle Door 1 809 0918 Screw 10 24 x Slotted Head Use With 810 2105 809 0191 Washer Spring Lock Use With 810 2105 13 200 1301 Door Pin 14 210 1262 Top Cap 15 210 1806 Slide UFF Filter Pan Front Long 16 210 2128 Slide UFF Filter Pan Rear Short 17 200 1331 Shield Heat 18 200 1297 Base Lower Frame 19 200 1198 Channel Base 20 200 2134 Plate Mounting UFF 21 200 1611 Base Upper 22 200 1263 Channel Bus 23 200 1471 Cover Access Duct 24 202 1245 Panel Inner Right Side 25 201 1245 Panel Inner Left Side 26 200 2308 Post Door 27 210 1278 Guard Wire Center 28 200 1254 Guard Wire Top 29 2
16. end of frying operations each day Some food particles can spontaneously combust if left soaking in certain shortening material Additional information can be obtained in the filtration manual included with the system WARNING No structural material on the fryer should be altered or removed to accommodate placement of the fryer under a hood Questions Call the Frymaster Dean Service Hotline at 1 800 551 8633 ZA WARNING Do not bang fry baskets or other utensils on the fryer s joiner strip The strip is present to seal the joint between the frypot Banging fry baskets on the strip to dislodge shortening will distort the strip adversely affecting its fit It is designed for a tight fit and should only be removed for cleaning NOTICE IF DURING THE WARRANTY PERIOD THE CUSTOMER USES A PART FOR THIS ENODIS EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECYCLED PART PURCHASED DIRECTLY FROM FRYMASTER DEAN OR ANY OF ITS AUTHORIZED SERVICE CENTERS AND OR THE PART BEING USED IS MODIFIED FROM ITS ORIGINAL CONFIGURATION THIS WARRANTY WILL BE VOID FURTHER FRYMASTER DEAN AND ITS AFFILIATES WILL NOT BE LIABLE FOR ANY CLAIMS DAMAGES OR EXPENSES INCURRED BY THE CUSTOMER WHICH ARISE DIRECTLY OR INDIRECTLY IN WHOLE OR IN PART DUE TO THE INSTALLATION OF ANY MODIFIED PART AND OR PART RECEIVED FROM AN UNAUTHORIZED SERVICE CENTER Frymaster Ultimate Electric Series Fryers Service amp Parts Man
17. relay causing the lower circuit to be activated The basket lift lowers closing the normally open upper microswitch When the lower normally closed microswitch is opened by the downward moving lift rod power to the motor ceases to flow When the computer controller times out the current to the relay coil is interrupted allowing the upper circuit to be activated The basket lift then raises and closes the lower microswitch When the basket lift rod clears the upper microswitch the microswitch opens and power to the circuit is interrupted stopping the motor Pushing the product button or activating the manual control if equipped restarts the cycle Problems with the modular basket lift design can be grouped into three categories e Binding jamming problems e Motor and gear problems e Electronics problems ULTIMATE ELECTRIC SERIES FRYERS CHAPTER 1 SERVICE PROCEDURES 1 11 Basket Lift Service Procedures cont BINDING JAMMING PROBLEMS Noisy jerky or erratic movement of the lifts is usually due to lack of lubrication of the rods and their bushings Apply a light coat of Lubriplate or similar lightweight white grease to the rod and bushings to correct the problem With the modular basket lift another possible cause of binding is improper positioning of the motor which prevents the gear from correctly engaging the teeth in the rod To correct the problem loosen the screws that hold the motor in place and move it forward or back
18. t L3 t L3 To determine Three Phase Amperage solve for To compute the New Wattage Rating of an element if a Single Phase first different voltage is applied use the following formula Voltage 2 _Wattage Single Phase Amps x kW Listed Old Voltage Then divide the Single Phase Amperage by 1 73 to determine Three Phase Amperage z New Wattage Rating Example Example If 208V supply is applied to a 17 kW element rated for 240V the calculation is as follows 17 000W _ 70 833 Amps 2 240V 1 73 208V 17 000 Watts 40 944 Amps per Phase 12 77 6171 e 480V ELEMENTS Ger p I 5 CONTACTOR To Basket Lift CONTACTOR Se ATA N BRN40C 4 mo D WHT 70C 419 2 5 E WHT t 5 DEG JE BLK 6c DOS 4X6 1 GROUND BLUGH TERMINAL lt w 8 BLU2H Rys 12 5 8 BLK 5H 7 BRN40C BLK 3H EN
19. 00 1255 Guard Wire Right Side Center 30 200 1252 Back Cabinet 1 200 3362 Closure Lower Structural Back Single Fryers Not Illustrated 2 9 ULTIMATE ELECTRIC SERIES FRYERS CHAPTER 2 PARTS LIST 2 3 2 KFC18E Electric cont Item Part Description 31 200 1283 Cover Back Vent 809 0360 Screw Slotted Head With Washer 8 3 8 32 823 3551 Housing Tilt 33 210 1288 Joiner Strip 34 810 2092 Hanger Basket 35 809 0171 Thumbscrew 4 x 1 3 8 Nickel Plated Not Illustrated 2 3 3 Door Components Spring Loaded Door Pins 4 0 N 5 i 2 TN 6 122 gt 1 Item Part Description 1 824 1146 Panel Door Outer Current Production UE Only 2 200 4610 Liner Door Current Production UE Only Handle Door See Section 2 3 1 and 2 3 2 for 3 connecting hardware 4 810 1105 Magnet Door Offset 5 106 0554SP Pin Door Slotted With Keeper 6 810 0275 Spring Door Hinge Not Illustrated 2 10 ULTIMATE ELECTRIC SERIES FRYERS CHAPTER 2 PARTS LIST 2 3 4 Top Cap and Tilt Housing Components Item Part Number Description 1 106 1722SP ARE With Nutsert 2 Battery 1721 W Dump 2 106 1723SP Tilt Housing EH1721 W Dump Station 3 823 3551 Tilt Housing 2 Battery EH1721 4 824 0946 Tilt Housing 3 Ba
20. 0V 10 25 kW 807 3655 Element 240V 8 5 kW 807 3657 Element 208V 9 0 kW 807 3658 Element 240V 9 0 kW 807 2557 Element 208V 10 25 kW 807 3655 Element 240V 8 5 kW USE FOR 220V 7 kW 807 3660 Element 220V 8 5 kW 807 3661 Element 220V 10 25 kW 807 3662 Element 230V 7 kW 807 3663 Element 230V 8 5 kW 807 3664 Element 230V 10 25 kW 807 2637 Element 240V 10 25 kW 807 3660 Element 220V 8 5 kW USE FOR 200V 7 kW 807 2137 Connector Element Male 9 Pin 807 2138 Connector Element Female 9 Pin 2 807 2135 Connector Element Male High Amp 6 807 2136 Connector Element Female High Amp 6 Pin 5 810 2120 Grid Frypot Over Element Full Vat BIH1721 a 803 0149 Grid Frypot 1721 Systems 2 826 1339 Bushing 375 x 188 1 0 Qty 10 3 826 1330 Screw 10 32 x 3 8 Slotted Head SS Qty 25 4 210 1313 Tilt Plate 900 5378 Bracket Tilt Plate Spring 3 809 0358 Turnbuckle Tilt Plate Spring Early Production Units 810 0297 Spring Tilt Plate 200 2932 Cover Lower Back Wire 5 826 1376 Nut Keps 10 32 Hex Qty 10 6 826 1791 Probe Temperature 15 With Ty Wrap All Except Electronic Thermostat Controller 807 3653 Temperature Electronic Thermostat Controller 807 1068 Connector 2 Pin 7 910 5022 Bracket Probe Guard Not Illustrated 2 30 ULTIMATE ELECTRIC SERIES FRYERS CHAPTER 2 PARTS LIST 2 12 Probes High Limits Elements and Related Components cont
21. 3 Perform Procedure 1 7 Replace High Limit Steps 1 4 Disconnect the element wire harnesses Remove the screws securing the capping piece from the fryer Remove the capping piece and set aside If the fryer has a built in filtration system remove all the plumbing from the frypot including oil return and drain plumbing Remove the screws securing the frypot to the front frame of the fryer Carefully lift the frypot from the cabinet Remove the drain valve from the old frypot and install on the new frypot Apply Loc Tite Sealant PST 567 to the high limit threads Install high limit into the new frypot Disconnect the tilt plate springs from the old frypot Remove the securing screws from the tilt plate Lift the tilt plate heating element assembly from the old frypot and install on the new frypot Follow the preceding steps in reverse to install the new frypot into the fryer NOTE Apply Loc Tite Sealant PST 567 to all pipefittings prior to installation ULTIMATE ELECTRIC SERIES FRYERS CHAPTER 1 SERVICE PROCEDURES 1 9 Replace Contactor Latching or Heating 1 Perform Procedure 1 2 Replace Computer Controller Steps 1 3 2 Identify faulty contactor Remove all wiring connected to the contactor terminals circles inside the component box Tape wire pairs together and mark each wire set or wire for reassembly 3 Remove contactor mounting screws arrow and remove the contactor 4 Install the new contactor and connec
22. 617 9 J1 Q 5 1 COMPUTER INTERFACE FRY CM 3 5 COMPUTER 2 5 12 BOARD NO 8067965 8067158 GND GEN S AA J 1 2 3 4 5 6 7 819 10 11 12 13 14 15 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 TO FRY BM 3 5 COMPUTER TO INTERFACE BOARD 8051412 I 14 pue 3198 802 Ulen webera Z SEL 5 ADIAHAS SHHAHd 5319935 21919919 ALVWILTN SERVICE PROCEDURES ULTIMATE ELECTRIC SERIES FRYERS CHAPTER 1 1 15 3 Wiring Diagram Main KSCFH218E HOLIMS 5 OVE HILNANOO 1908 9 9 v 8LCH1OSXH ON d otv NL TYNINGIL om 8504 3804 w 21019 R 2 w 8 22 a O n 1 O SNId SNId J OF 4 ANY ANY ibi Imo JTVN3H ETT 401041409 HOLOVINOO YOLOWINOO yng 00 QP ONTIDAD GA 8309 OZ ZHIM Y Y Y H G3 LVNINITS 21 N J 3804 310N EE R RA sts LRL olo ISVHd Y YY ska 0 Tao TYNINYIL
23. BLK 2C uu ORG 150 YEL 12 A c BIKTIG BLU 28C A AA AAA iud Non dd RED 30 RED 380 HIGH LIMIT RED 730 A ee RED31C RED 39C THERMOSTAT Stn Non Basket 3 WIRE C6 PUR75C w Lift Position c NC z RED 34 s A DRAIN wr pa merase uS SWITCH I 3 1 4 gt RED 35C ee BLU 2 RED 32 z hh u BLK 48C 3 TILT SWITCH BLU 6 lt lt 6 BLU asc hoho PROBE km 11213 7 819 1011 12 TERMINAL yo BLOCK 1123456 7 8 9 101112 COMPUTER INTERFACE FRY CM 3 5 COMPUTER BOARD NO 8067965 5 8067158 GND AIAIAIAIAIATATATAIATATATATATA 11231456 789 1011112 1311415 1234 5 6 7 8 9 101112131415 80514010 FRY BM 3 5 COMPUTER TO INTERFACE BOARD SEL I 14 5 3218356 SHHAHd 5 5 21919919 ALVWILTN 02 1 208V ELEMENTS
24. PTER 1 SERVICE PROCEDURES 1 11 Basket Lift Service Procedures cont Ultimate Electric Series fryers used to cook large amounts of bone in chicken in a single drop are equipped with bell crank style basket lifts Two components a cam and bell crank connected to the basket lift arm by a flat metal link The cam is attached to a drive motor The motor rotates the cam thus raising or lowering the lift arm linked to the bell crank A roller activated microswitch is used to limit travel When the roller in the microswitch is in contact with the cam the motor is energized As the cam rotates the roller loses contact with the cam and the motor power circuit is broken de energizing the motor Bell crank style basket lift Timing circuitry in the controller initiates and stops basket lift operation When the product button is pressed the timing circuitry activates a coil in the basket lift relay to supply power to the motor The microswitch stops the motor at the lift s lower travel limit and the switch contacts are reversed At the end of the programmed cooking time the timing circuit activates the coil once more and the lift rises until the microswitch again loses contact with the cam opening the motor power circuit and stopping the motor A typical bell crank wiring diagram is shown below REFERENCES TO LEFT amp RIGHT ARE FROM REAR OF FRYER 1 WHT M LH SIDE RH SIDE BLK ALL RELAYS
25. RED T FU CS USE ORG BLU FUSE 5AMP 7N 2 1 6 5 4 3 2 1 a 5 5 5 O 2 I O 4 a m 2 2 d a ra 4 m I I m m 5 m 1 24 SCI SCF OIL RETURN TRANSFORMER RELAY ASSY BLK 200 INPUT 115V CIRCUIT BLK 23C WHT 45 BLK 26C WHT 46C ence RELAY so s4 120V 8 Tw 24V RED 25C CIRCUIT BREAKER 7 AMP 120V 5 AMP 480V Perd LR Fn Sinn OX MROCZA Edo ELS LOW VOLTAGE SHOWN HIGH VOLTAGE SHOWN 18 e 9 8 a WHT 1 T5 kr 2 gt 2 u T5 Ta al lt MOTOR T3 2 KY N N NO P1 Tur lt gt 12 22 U NO NO FOR CHANGE OF ROTATION INTERCHANGE LEADS T5 AND T8 THE MOTOR OIL RETURN OIL RETURN OIL RETURN LH FRYER CENTER FRYER RH FRYER DOUBLE TRIPLE JBOX HEAT TAPE 25 WATT 2 AMP MICROSWITCH SSA 8051403F JUCTION BOX OFF POSITION COVER PLATE FUSE FUSE HOLDER uoe 5 16 6 ure1beiq BUMM LLELE Bum 111 I 14 SHHAHd
26. ars ULTIMATE ELECTRIC SERIES FRYERS CHAPTER 1 SERVICE PROCEDURES 1 10 Built in Filter System Service Procedures cont 3 Ifthe front cover is not accessible the pump must be removed from the pump motor remove input output plumbing from the pump prior to removing pump Remove three setscrews from the pump shaft housing to disengage the pump from the motor Remove the gears and thoroughly clean all internal components Ensure the inside of the pump housing is free of any debris or hardened shortening before reassembling Failure to completely clean the inside housing and ring gear will cause gear binding after reassembly Filter paper pads that are the wrong size or installed incorrectly will also allow food particles and sediment to pass through and clog the suction tube in the bottom of the filter pan Particles large enough to block the suction tube may indicate that the crumb tray is not being used 1 11 Basket Lift Service Procedures Ultimate Electric Series fryers may optionally be equipped with automatic basket lifts to ensure uniform cooking times Electric fryers can be equipped with modular or bell crank basket lifts A modular basket lift illustrated consists of a toothed rod to which the basket lift arm is attached a reversible drive gear motor o and a pair of roller activated microswitches The gear motor engages the teeth in the rod moving it up or down depending upon the d NAVY directi
27. art Number Description Oil Return Line Assemblies Will Vary From System To System Use The Above Illustration To Identify Components 1 813 0165 Elbow Street 90 2 810 1668 Adapter Male 5 8 x 1 2 3 810 1159 Flexline 5 8 x 5 4 810 1669 Adapter Female 5 8 x 12 5 813 0429 Nipple 12 x 13 BM 6 813 0062 Elbow 12 90 BM 7 813 0609 Nipple NPT x 1 8 813 0156 Plug 12 NPT Hex Head 9 813 0003 Tee 1 2 NPT BM Not Illustrated 2 27 ULTIMATE ELECTRIC SERIES FRYERS CHAPTER 2 PARTS LIST 2 11 Oil Return Line Assemblies cont Item Part Number Description 10 813 0281 Nipple 12 NPT x 5 NPT BM 11 813 0091 Nipple NPT x 2 NPT BM 12 813 0173 Union NPT BM 13 813 0381 Nipple Ye NPT x 18 2 14 823 3562 Tube Suction 15 813 0608 Coupling NPT Full 16 810 0697 Disconnect Male 17 826 1392 O ring Suction Tube 2 Required Qty 5 806 5932 Heater Strip 240V 45W 36 L Not Illustrated 2 28 ULTIMATE ELECTRIC SERIES FRYERS CHAPTER 2 PARTS LIST 2 12 Probes High Limits Elements and Related Components 2 29 ULTIMATE ELECTRIC SERIES FRYERS CHAPTER 2 PARTS LIST 2 12 Probes High Limits Elements and Related Components cont Item Part Number Description 1 807 3652 Element 208V 8 5 kW 807 3675 Element 48
28. ave turnbuckles to adjust spring tension Current production models are not adjustable 1 8 ULTIMATE ELECTRIC SERIES FRYERS CHAPTER 1 SERVICE PROCEDURES 1 7 Replace High Limit 1 9 10 Return fryer to operation Perform Procedure 1 5 Replace Temperature Probe Steps 1 4 Disconnect the wire harness containing the high limit wires Use a pin pusher P N 806 4855 or P N 807 0928 to remove the two high limit wires from the wire harness connector arrows Note pin location in connector before removing wires Remove the high limit from the frypot using an open end wrench or other suitable tool Using a pin pusher remove two high limit wires arrows from connector Apply Loc Tite PST 567 sealant to the replacement high limit threads Screw the replacement high limit into the frypot and tighten to 170 180 inch pounds torque DO NOT OVERTIGHTEN 00 Pin Pusher P N 807 0928 Insert the replacement high limit wires into the connector ensuring each wire is in the correct hole Reconnect the high limit wire harness connector Install and secure the back cover s Place wrench here when removing and installing high limit 1 9 ULTIMATE ELECTRIC SERIES FRYERS CHAPTER 1 SERVICE PROCEDURES 1 8 Replace Frypot 1 2 10 11 12 13 14 Perform Procedure 1 5 Replace Temperature Probe Steps 1 7 Perform Procedure 1 2 Replace Computer Controller Steps 1
29. be assembly should be oriented in the same manner as the probe being replaced 11 Thread the probe wires into the harness insulation Note the pin positions and insert pins in the connector Reconnect the harness and secure with a wire tie Secure probe bulb to the element back in two places 12 Lower the element into the frypot with the lift with metal wire wrap arrow handle 13 Place the tilt housing cover over the tilt housing assembly and secure with screws Slightly raising the elements will facilitate tilt housing installation 14 Install back cover s and secure with screws Install tilt housing and cabinet backs after probe installation is complete 1 5 ULTIMATE ELECTRIC SERIES FRYERS CHAPTER 1 SERVICE PROCEDURES 1 6 Replace Heating Element 1 Perform Procedure 1 5 Replace Temperature Probe Steps 1 7 2 Unplug the element connectors for the Harness Harness Connector Connector element being removed right element 6 pin Closed Open harness connector left element 9 pin harness Top Portion connector Remove the element wires from the connector Press down on either side of the connector while pulling up on the top portion The connector will open from the top Note wiring configuration in connector before removing element wire pins Pull all Push in on ta
30. bs to release top portion wires from the connector 3 Remove the screws securing the temperature probe bracket from the element Remove the probe clamp metal wire wrap Set the temperature probe and probe securing components aside NOTE Temperature probe removal is not required if the left element is being replaced Remove metal wire wrap arrow and screws securing probe bracket to element inset arrow 4 Disconnect the element springs from the tilt brackets Disconnect element springs here 1 6 ULTIMATE ELECTRIC SERIES FRYERS CHAPTER 1 SERVICE PROCEDURES 1 6 Replace Heating Element cont 5 9 Remove the element clamps and hardware before removing mounting screws and nuts on the defective element Remove all wire ties securing element wiring and then remove element from frypot Install the replacement element in the frypot and secure with the mounting hardware removed in Step 5 Reinstall the temperature probe and probe bracket components onto the replacement element Route the element leads terminals to the rear of the fryer Ensure the element harness insulation is in place prior to installing connectors Secure element wiring with wire ties Element mounting screws on tilt plate front Inset element mounting plate on tilt plate back Ensure element wire insulation is installed and that the wires are properly routed to prevent wire chafing Use wire ties arrow
31. e Hold Down Ring KFC18E 5 823 3204 Crumb Basket KFC18E 6 106 0903SP Lid Filter Pan Front 7 106 0905SP Lid Filter Pan Back 8 809 0866 Screw SS 14 10 x Phillips Head 9 210 1293 Insert Mounting Plate Caster 10 810 0006 Caster 2 11 809 0823 Nut Nylock 14 20 12 809 0822 Bolt 14 20 x V Hex Head 13 813 0679 Plug SS 1 8 Square Head 14 810 2100 Motor Filter Pump 120 230V 1 3 HP 15 810 2098 Pump Filter SGPM 16 Fitting Oil Suction Start 813 0022 Nipple NPT x Close BM 813 0003 Tee BM 813 0156 Plug gt BM 17 813 0674 Nipple v NPT x 7 14 18 813 0062 Elbow 15 x 90 19 813 0247 Nipple x 3 1 20 813 0173 Union 2 BM 21 823 3282 Tube Suction Assembly 22 813 0608 Coupling Full 23 810 0697 Disconnect Male 826 1392 O Ring Disconnect Qty 5 24 106 0820SP Drip Cup Assembly Not Illustrated 2 18 ULTIMATE ELECTRIC SERIES FRYERS CHAPTER 2 PARTS LIST 2 6 3 Under Fryer Filter UFF Filter Leaf Suction Tube Assembly Item Part Number Description 1 823 4184 Filter Pan UFF 80 Filter Leaf Equipped 2 810 2350 Filter Leaf 3 810 2583 Fitting Bottom Filter Leaf 4 810 2582 Fitting Upper Filter Leaf 5 823 4112 Suction Tube Assembly Filter Leaf 813 0679 Plug 1 8 Square S S Suction Port 6 823 3443 Crumb Basket 7 106 2953SP Filter Pan Cover Front 8 106 2952SP Filter Pan Cover Back 9 809 0822 Bo
32. equired Use extreme care when performing such tests This appliance may have more than one electrical power supply connection point Disconnect all power cords before servicing Inspection testing and repair of electrical components should be performed by an authorized service agent only 1 2 Replace Computer Controller 1 Unscrew and remove two control panel screws on control panel front Swing the panel open from the top 2 Unplug wiring harness at plug on back of controller arrow Unplug controller ground wire from controller circle 3 Remove the control panel controller by lifting the assembly from the hinged slots in the control panel frame 4 Reverse procedures to install new controller Wire harness connector and ground wire on controller back 1 1 ULTIMATE ELECTRIC SERIES FRYERS CHAPTER 1 SERVICE PROCEDURES 1 3 Replace Interface Board 1 Unplug all power cords Perform Procedure 1 2 Steps 1 4 Replace Computer Controller 2 Unplug wire harness from the interface board arrow Remove all wiring from the terminals of the interface board ensuring that each wire is marked for reattachment 3 Remove the nuts from each corner of the interface board and slide the board from the studs Unplug connectors 71 and J2 mark and unplug all other wiring on rear of the interface board Ensure that standoffs remain in place on studs prior to installing new interface board Install the new inter
33. et Lower Hinge 9 200 2308 Post Door 10 200 2493 8 Rear Single and 2 Battery With 200 2534 Channel Front Rear 3 Battery With Dump Station 11 200 2526 Channel Base 12 200 3215 Frame Base 1721 Systems 200 3491 Frame Base BIH1721 13 200 3264 Base Cabinet Lower Frame 1721 Systems 5 200 3494 Base Cabinet Lower Frame BIH1721 14 200 3242 Guard Center Rear Wire 15 200 2842 Cover Structural Back Lower 16 201 3216 Panel Inner Left Side 17 201 2533 Side Cabinet Left With Hole 18 201 2552 Gusset Side Panel Left 19 202 3216 Panel Inner Right Side 20 202 2533 Side Cabinet Right With Hole 21 202 2552 Gusset Side Panel Right 22 210 2756 Duct Door Access 23 210 2848 Bracket Cabinet Batter 24 211 2532 Side Cabinet Left Side 25 212 2532 Side Cabinet Right Side 26 823 3248 Support Leg 27 823 3458 Wireway Control Panel Not Illustrated 2 6 ULTIMATE ELECTRIC SERIES FRYERS 2 3 1 EH1721 6 18UE cont CHAPTER 2 PARTS LIST Item Part Number Description 28 823 3468 Channel Leg Support 29 823 3559 Slide Filter Pan Support 30 200 3240 Bottom Bus Channel 31 823 3688 Cover Bus Channel With Bracket 2 se eS a 33 200 1185 Panel Door Inner 34 200 1301 Door Pin 35 210 1271 Panel Door Outer 36 810 0180 Handle Door 809 0918 Screw 10 24 x 1 Slotted Head Use With 810 2105 809 0191 Washer 14 Spring Lock Use With 810 2105 37
34. evice complies with Part 15 of the FCC rules Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 This device must accept any interference received including interference that may cause undesired operation While this device is a verified Class A device it has been shown to meet Class B limits CANADA This digital apparatus does not exceed the Class A or B limits for radio noise emissions as set out by the ICES 003 standard of the Canadian Department of Communications Cet appareil numerique pas de bruits radioelectriques depassany les limites de classe A et B prescrites dans la norme NMB 003 edictee par le Ministre des Communications du Canada DANGER Improper installation adjustment maintenance or service and unauthorized alterations or modifications can cause property damage injury or death Read the installation operating and service instructions thoroughly before installing or servicing this equipment DANGER The front ledge of the fryer is not a step Do not stand on the fryer Serious injury can result from slips or contact with the hot oil ZA DANGER Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance DANGER The crumb tray in fryers equipped with a filter system must be emptied into a fireproof container at the
35. face board by reversing the previous procedures Ensure that wire harnesses are connected to back of interface board prior to securing interface board Also ensure that wiring and wire harnesses are connected to the proper terminals Nuts securing interface board arrows 1 2 ULTIMATE ELECTRIC SERIES FRYERS CHAPTER 1 SERVICE PROCEDURES 1 4 Replace Transformer 1 2 Unplug all power cords Perform Procedure 1 2 Steps 1 4 Replace Computer Controller Remove all wiring from the terminals of the transformer to be replaced arrows Remove the screws that secure the transformer to the component box Install the new transformer by reversing the preceding procedures Make sure you the wiring to the proper terminals and the harnesses to the correct connectors 1 5 Replace Temperature Probe 1 2 Unplug fryer from the electrical source Drain the cooking oil from the frypot Mark and disconnect wiring from the transformer being replaced Remove the fryer from the exhaust hood to gain access to the rear of the fryer Remove the screws from the back Set the cover s and screws aside After removing back s remove two remaining screws securing the tilt housing cover arrows Remove the tilt housing Note Early production model shown Current production units have a one piece back panel remove all screws securing back panel Older units have a three piece bac
36. ilt Housing Components 2 11 Computer and Related Components eee 2 12 Contactor Wireway Box and Related Components 2 14 Filter Pan and Related Components e 2 16 Under Fryer Filter UFF UFF 80 100 Lb Capacity 2 16 Under Fryer Filter UFF KFCISE Only ee 2 17 Under Fryer Filter UFF Filter Leaf Suction Tube Assembly 2 19 Single Under Fryer Filter SUFF BIH1721 2 20 Frypot and Drain Valve Components ee 2 21 Oil Drain Flush Components 22 2 22 Oil Drain Manifold Components 222222 2 23 Oil Return Manifold Motor and Pump Components 2 24 Oil Return Line Assemblies 2 27 Probes High Limits Elements and Related Components 2 29 Tilt Safety Switch 2 32 ULTIMATE ELECTRIC SERIES FRYERS CHAPTER 1 SERVICE PROCEDURES 1 1 General Before performing any maintenance on your Frymaster Dean Ultimate Electric fryer you must disconnect the electrical power supply When electrical wires are disconnected it is recommended that they be marked in such a way as to facilitate reassembly DANGER Hot cooking oil or shortening will cause severe burns Never attempt to move this appliance when filled with hot cooking oil or shortening or to transfer hot cooking oil or shortening from one container to another DANGER This equipment should be unplugged when servicing except when electrical circuit tests are r
37. jor cause of overheating is when several frypots are filtered sequentially thus overheating the pump and motor Allow the pump motor to cool at least 30 minutes before resuming operation and allow time for the motor to cool between sequential frypot filtering Pump overheating can be caused by e Solidified shortening in the pan or filter lines e Attempting to filter unheated oil or shortening Cold oil and shortening are more viscous causing the pump motor to load up and overheat Always filter with the oil or shortening at operating temperature 350 F 177 C If the motor runs but the pump does not there is a blockage in the pump Incorrectly sized or installed paper pads will allow food particles and sediment to pass through the filter pan and into the pump When sediment enters the pump the gears bind causing the motor to overload again tripping the thermal overload Shortening that has solidified in the pump will also cause it to seize with the same result A pump seized by debris or hard shortening must be disassembled cleaned and then reassembled before continuing use Use the following procedure 1 Disconnect power to the filter system 2 Remove the front cover of the pump to access the gears inside see illustration below 8 GPM pump shown if the pump is accessible while still inside the cabinet Remove bolts to remove Remove debris or hardened pump cover shortening to free ge
38. k panel Screws securing back cover and tilt housing Remove two tilt housing screws arrows after removing all other screws and back panel s 1 3 ULTIMATE ELECTRIC SERIES FRYERS CHAPTER 1 SERVICE PROCEDURES 1 5 Replace Temperature Probe cont 6 Disconnect the wire harness containing the probe wiring arrows It may be necessary to remove the wire ties 7 Use a pin pusher P N 806 4855 or 807 0928 see Section 1 7 to remove the red and white probe wires from the connector Note probe pin location in plug Pull the probe wires out of the insulation Use a pin pusher to remove probe wires from connector arrows 8 Remove the screw s securing the probe bracket to the element Remove the metal wraps securing the probe to the element Remove probe bracket screw and bracket to remove probe 9 Remove the probe bracket and the securing components from the probe bulb and element Thread the probe wire through the hole arrow in the tilt plate assembly and remove the probe Pull old probe wire through grommet to remove probe 14 ULTIMATE ELECTRIC SERIES FRYERS CHAPTER 1 SERVICE PROCEDURES 1 5 Replace Temperature Probe cont 10 Thread the new probe wire through the hole in tilt plate Place the new temperature probe assembly onto the element and secure with the bracket and screws removed earlier Clip the probe onto the rear of the element arrow in two places The temperature pro
39. lt 14 20 x 1 2 Steel 10 210 2291 Insert Caster 11 809 0820 Nut Oval Locking 14 20 12 809 0805 Screw 14 20 x 12 13 810 0006 Caster 2 Not Illustrated 2 19 ULTIMATE ELECTRIC SERIES FRYERS CHAPTER 2 PARTS LIST 2 6 4 Single Under Fryer Filter SUFF BIH1721 and 18UE 10 P i in ii 3 Item Part Number Description 1 106 2225SP Filter Pan SUFF 60 BIH1721 and 18UE 2 810 2141 Caster 2 Swivel 3 809 0823 Nut Nylock 14 20 4 813 0679 Plug 1 8 SS Square Head 813 0684 Plug Hex Socket 3 8 5 823 3769 Support Grid Bottom Pan Screen SUFF 60 BIH1721 6 803 0289 Paper Filter 22 x 34 7 823 3768 Hold Down Ring Weighted SUFF 60 BIH1721 8 823 3736 Crumb Basket 9 823 3766 Filter Pan Cover Front 10 823 3767 Filter Pan Cover Back Not Illustrated 2 20 ULTIMATE ELECTRIC SERIES FRYERS CHAPTER 2 PARTS LIST 2 7 Frypot and Drain Valve Components 2 High Limit Location ncluded with Drain Valve Item Part Number Description 1 823 3235 Frypot EH1721 18UE 8 18E 823 4290 Frypot EH1721 With 3 Oil Level Lines 2 823 4233 Handle Drain Valve Filter Units Only E 823 4187 Handle Drain Valve Single Fryers Only 1 816 0547 Valve Handle Red 3 200 1257 Retainer Drain Valve Nut 4 816 0220 Insulation Microswitch 5 807 2104 Microswitch Domes
40. on of rotation of the motor Microswitches at the upper and lower limits of movement stop the motor when the i basket is in the full up or full down position cogn o or U Timing circuitry in the controller initiates and stops basket lift operation depending upon the variables programmed by the enn RE UU operator When the product button is PG WE pressed or the manual control is activated 911 Ir WI the timing circuitry activates a coil in the 1 Lp basket relay to supply power to the lower gt mo E 18 microswitch The microswitches stop the motor at the lift s upper and lower travel Modular Basket Lift Assembly Typical limits and reverse the direction of current flow thus reversing the motor direction ULTIMATE ELECTRIC SERIES FRYERS CHAPTER 1 SERVICE PROCEDURES 1 11 Basket Lift Service Procedures cont Simplified Schematic Normally Open Upper limit Microswitch Basket Lift Relay Normally Closed Lower limit Microswitch To computer controller via interface board When the product button is pushed on the computer controller current flows through a coil in the basket lift
41. over 480 Transformer Left Side 200 1291 12 All Except Electronic 18 0350 1 O Block Electronic Thermostat Not Illustrated 2 15 ULTIMATE ELECTRIC SERIES FRYERS CHAPTER 2 PARTS LIST 2 6 Filter Pan and Related Components Built in Filtration 2 6 1 Under Fryer Filter UFF UFF 80 100 Lb Capacity 3 Item Part Number Description 1 106 1584SP Filter Pan UFF 80 100 Pound Capacity 2 823 3365 Support Grid Bottom Pan Screen 3 803 0303 Filter Paper 26 x 34 100 Sheets 4 823 3439 Hold down Ring Weighted 5 823 3443 Crumb Basket 6 106 1587SP Filter Pan Cover Front 7 106 1588SP Filter Pan Cover Back 8 809 0822 Bolt 4 20 x Steel 9 210 2291 Insert Caster 10 809 0820 Nut Oval Locking 14 20 11 809 0805 Screw 14 20 x 12 12 810 0006 Caster 2 2 16 ULTIMATE ELECTRIC SERIES FRYERS CHAPTER 2 PARTS LIST 2 6 2 Under Fryer Filter UFF KFC18E Only 2 17 ULTIMATE ELECTRIC SERIES FRYERS CHAPTER 2 PARTS LIST 2 6 2 Under Fryer Filter UFF KFC18E Only cont Item Part Number Description 1 823 3240 Pan Filter KFC18E 2 810 2119 Grid Filter KFC18E 3 803 0170 Paper Filter 16 72 x 25 34 100 Sheets 4 823 3201 Ring Hold Down No Handles KFC18E 2 823 3202 Handl
42. rain Manifold Tube 7 813 0659 Pipe 1 7 BM 8 809 0884 Nut Slip Joint 1 12 2 816 0544 O ring Slip Joint Nut 9 813 0818 Coupling Full 1 72 SS 10 813 0723 Nipple 1 7 x 8 BM 11 813 0667 Elbow 1 12 x 90 SS Not Illustrated 2 23 ULTIMATE ELECTRIC SERIES FRYERS CHAPTER 2 PARTS LIST 2 10 Oil Return Manifold Motor and Pump Components ESSEI E EY L T SEE DETAIL me gt 10 1 VESSEL 1 VESSEL ASSEMBLY E ASSEMBLY REF 1 sa alk 4 ag 2 VET o 4 PUMP o A ol MOTOR nx 7 ON Z fr lt JE NY AE 40 BE gt BRIDGE 228 FZ BRIDGE 42 41 REF SEE DETAIL A DETAIL A g 3 1 2 DETAIL 53 DETAILB 23 2 24 ULTIMATE ELECTRIC SERIES FRYERS CHAPTER 2 PARTS LIST 2 10 Oil Return Manifold Motor and Pump Components cont Item Part Number Description NOTE Oil Return Components Will Vary From System To System The Most Common Components Are Included Below Rinse Hose Disposal Plumbing Components 1 823 4234 Handle 3 Way Valve
43. reway Box and Related Components cont Item Part Number Description 1 806 6336 e All Except Electronic Thermostat 2 807 3722 1 Board Electronic Thermostat Controllers 3 807 0855 Transformer 120V 50 60 Hz 12V 20VA 480V Units 807 0979 Transformer 208 240V 50 60Hz 12V 20VA 4 807 0800 Transformer 120V 50 60 Hz 24V 50VA 480V Units b 807 0680 Transformer 208 240V 50 60Hz 24V 20VA 5 807 3611 Relay 24 6 807 1071 Contactor Mercury 240VAC 30 Amp 17 kW Units 1 807 0884 Contactor 240VAC 50 Amp 21 kW Units 7 810 1202 Contactor Latching 40 3 Pole 8 807 0922 Fuse Holder Buss Fuse 1 807 2278 Fuse 20 9 806 3660 Sound Device All Except KFC18E 10 806 3660 Speaker Sound KFC18E Only 11 807 3538 Breaker Circuit 5 Amp 230V Filter Circuit 5 807 3577 Breaker Circuit 7 Amp 120V Filter Circuit 12 807 3539 Switch Toggle Filter Bypass ON OFF 13 807 0501 Fuse Block Buss 2968 3 Pole 14 807 2465 Power Block 3 Phase WYE Only 807 3610 Power Block 3 Phase DELTA Only 15 823 3458 Wireway Control Panel Box All Ultimate Electrics 816 0570 Cover Wireway Control Box Clear Lexan 2 807 0331 Transformer 480V 250VA With Basket Lift 807 0064 Transformer 480 150 Without Basket Lift 807 0800 er Hz 24V 50VA UFF 100 807 0680 50 60Hz 24V 20VA UFF 100 824 0955 C
44. roller Analog Solid State 3 On 12 Off 6 210 1256 Control Panel All Ultimate Electrics 7 823 3433 Bezel Computer All Except KFC18E 823 2882 Bezel Computer KFC18E Only 8 Electronic Thermostat Controller 210 1985 Faceplate Potentiometer Assembly 18UE 802 2052 Label Faceplate Electronic Thermostat Controller 106 0801SP Pot Assy Electronic Thermostat Controller 18UE 816 0534 RUE Pot Assy Electronic Thermostat Controller Not Illustrated 2 13 ULTIMATE ELECTRIC SERIES FRYERS CHAPTER 2 PARTS LIST 2 5 Contactor Wireway Box and Related Components 2 14 ULTIMATE ELECTRIC SERIES FRYERS CHAPTER 2 PARTS LIST 2 5 Contactor Wi
45. s to secure element wiring 1 7 1 6 Replace Heating Element cont 10 11 12 13 14 15 16 ULTIMATE ELECTRIC SERIES FRYERS CHAPTER 1 SERVICE PROCEDURES When replacing the left element as viewed from the rear of the fryer use the 9 pin connector inserting the leads from the replacement element Ensure the pin numbers match the numbers of the defective element wires When all pin terminals have been fully inserted close the connector by sliding the halves together until the tabs snap back into place reverse procedure in this section Step 2 Check wire numbers to ensure correct wiring of the replacement element When replacing the right element as viewed from the rear of the fryer follow the above procedure inserting pin terminals into the corresponding holes in the 6 pin connector Connect the connectors ensuring the latches lock in place arrow Install the temperature probe wires marked for re assembly in the corresponding pin locations Reconnect the element springs Older models have turnbuckles arrow to allow adjustment of the spring tension Place the tilt housing cover over the tilt housing assembly and secure with screws Install back covers and secure with screws Position fryer under exhaust hood Left Element Right Element 9 Pin Connector 6 Pin Connector Ensure the connection is complete and the latches arrow are locked in place Older units h
46. ssembly 3 200 3232 Mount Conduit Basket Lift Wire Harness Cover 200 3224 Cover Basket Lift Wire Harness Not Illustrated 2 3 ULTIMATE ELECTRIC SERIES FRYERS CHAPTER 2 PARTS LIST 2 2 Basket Lift Assembly Modular and Related Components cont Item Part Number Description 1 106 1594SP Roller Assembly Bracket 2 809 0508 Bolt 14 20 x 1 14 Hex Head S S 3 809 0190 Washer Flat 14 S S 4 810 0374 Spacer Tubular Basket Lift Roller 5 810 0194 Roller Basket Lift 6 809 0047 Nut Cap 14 20 S S 7 809 0132 Screw 4 20 x Round Slotted S S 8 823 3992 Basket Lift Arm Left 9 823 3993 Basket Lift Arm Right 2 4 ULTIMATE ELECTRIC SERIES FRYERS CHAPTER 2 PARTS LIST 2 3 Cabinetry and Related Components 2 3 1 EH1721 8 18UE ULTIMATE ELECTRIC SERIES FRYERS 2 3 1 EH1721 amp 18UE cont CHAPTER 2 PARTS LIST Item Part Number Description 1 106 1724SP Cover Assembly Dump Station Front 2 200 1254 Guard Rear Wire Top 3 200 1255 Guard Rear Right Center Wire Side 4 200 1263 Channel Bus Electric 5 200 1284 Channel Vessel Outer Back Panel 6 200 1285 Channel Vessel Outer Back Panel 7 200 1331 Shield Burner Heat 8 200 1675 Brack
47. t the wiring removed in Step 2 Remove contactor mounting screws after removing all wiring from the contactor circles 1 10 Built in Filter System Service Procedures Troubleshooting Built In Filtration Systems One of the most common errors is placing the filter paper on the bottom of the filter pan rather than over the filter screen CAUTION Ensure that the paper support screen is in place prior to filter paper placement and filter pump operation Improper screen placement is the major cause of filter system malfunction Whenever the complaint 1 the pump 1 running but no oil is being filtered check the installation of the filter paper and ensure that the correct size is being used While you are checking the filter paper verify that the O rings on the supply line connection are present and in good condition Missing or worn O rings allow the pump to take in air decreasing its efficiency In addition oil leaks into the fryer and on the floor each time a frypot is filtered ULTIMATE ELECTRIC SERIES FRYERS CHAPTER 1 SERVICE PROCEDURES 1 10 Built in Filter System Service Procedures cont If the pump motor overheats a circuit breaker will trip and the motor will not start until the breaker is reset If the pump motor does not start press the white reset button located under the component box inside the cabinet If the pump starts after resetting the breaker then something is causing the motor to overheat A ma
48. tic and CE 6 210 1269 Guard Drain Valve Microswitch 7 809 0237 Nut 4 40 Keps Hex With External Teeth 8 823 3236 Drain Valve 1 7 Full Port W Microswitch Bracket Not Illustrated 2 21 ULTIMATE ELECTRIC SERIES FRYERS CHAPTER 2 PARTS LIST 2 8 Oil Drain Flush Components Part Number Description 1 813 0686 Bell Reducer 1 72 x 1 2 2 813 0165 Elbow Street 1 2 x Ye 90 3 810 1668 Adapter Male 5 8 O D 4 810 1069 Flexline 5 8 x 29 12 5 813 0051 Coupling Full v BM 6 900 1958 Bracket Flush Line Support 7 813 0022 Nipple 12 x Close BM 8 813 0460 Nipple 12 x BM 9 813 0062 Elbow gt 90 BM 10 810 1057 Flexline 5 8 x 13 11 810 0278 Valve Ball 12 1 823 3481 Handle Oil Flush Valve 1 816 0549 Cap Oil Flush Valve Handle Blue 5 807 1419 Heater Strip 240V 45W 36 L Not Illustrated 2 22 ULTIMATE ELECTRIC SERIES FRYERS CHAPTER 2 PARTS LIST 2 9 Oil Drain Manifold Components To Dump Station To Drain Valve __ ES v 5 Valve Item Part Number Description 1 823 3221 Elbow with Bracket Drain Valve Handle 2 823 3558 Drain Pipe Left Side 3 210 2311 Clamp Center Drain Pipe 4 823 3441 Drain Pipe Right Side 5 813 0722 Tee 1 12 Male x 5 7 Long 6 200 1840 D
49. ttery EH1721 W Dump Station 5 823 3855 Tilt Housing BIH EH1721 Single 6 824 0944 Top Cap 4 Battery EH1721 7 824 0945 Top Cap 3 Battery EH1 721 8 823 3436 Dump Station EH1721 2 823 2335 Strainer Screen Dump Station Drain 9 803 0310 Grid Dump Station 10 106 1724SP Cover Assy Dump Station Front Not Illustrated 2 11 ULTIMATE ELECTRIC SERIES FRYERS CHAPTER 2 PARTS LIST 2 4 Computers Controllers and Related Components Ss 5 Col us O i a EI Fi EEE EEE ECETIA BERT CELE DOOR A eva HEN 1 2 0 E rl E 2 prymnatar CM4 S 2 12 ULTIMATE ELECTRIC SERIES FRYERS CHAPTER 2 PARTS LIST 2 4 Computers Controllers and Related Components cont Item Part Number Description Computers Controllers Come With Bezels Except Item 5 1 106 1827 Computer Full Vat 2 106 1503 Controller Digital Full Vat 2 106 2510 Controller Digital Full Vat CE 3 106 0063 Computer KFC 1 Electric Non CE 2 106 0064 Computer 1 Electric CE 4 106 3028 Computer CM4 S Segmented Programming 5 806 7422 Cont
50. ual TABLE OF CONTENTS 1 SERVICE PROCEDURES 1 4 General 1 2 Replace Computer Controller 13 Replace Interface Board 1 4 Replace Transformer 15 Replace Temperature Probe 1 6 Replace Heating Element 1 7 Replace High Limit 1 8 Replace Frypot 19 Replace Contactor Latching or Heating 1 10 Built in Filter System Service Procedures 1 11 Basket Lift Service Procedures 1 12 Electric Interface Board Diagnostic Chart 1 13 Probe Resistance Chart 1 14 Element Wattage Amperage Calculation Charts 1 15 Wiring Diagrams Main 1 15 1 480V 18UE and EH1721 1 15 2 208V 18UE and EH1721 1 15 3 KSCFH218E 1 15 4 BIH1721 1 16 Wiring Diagrams Basket Lifts 1 16 1 Modular Basket Lifts 1 16 2 Bell Crank Style Basket Lifts 1 17 Wiring Diagrams Built in Filtration 1 17 1 480V Systems 1 17 2 208V Systems 1 17 3 115 230V KFC Systems UR Frymaster Ultimate Electric Series Fryers Service amp Parts Manual 2 1 2 2 2 3 2 3 1 2 3 2 2 3 3 2 3 4 2 4 2 5 2 6 2 6 1 2 6 2 2 6 3 2 6 4 2 7 2 8 2 9 2 10 2 11 2 12 2 13 TABLE OF CONTENTS Page PARIS hhv 2 1 MM 2 1 Basket Lift Assembly Modular and Related Components 2 2 Cabinetry and Related 2 5 1721 amp 18UE Electric 2 5 Electric 2 8 Door Components Spring Loaded Door 1 2 10 Top Caps and T
51. ward until the rod has just enough slack to be rotated slightly MOTOR AND GEAR PROBLEMS With the modular basket lift the most likely problem to be encountered in this category is erratic motion of the lift due to a worn drive gear Failure to keep the lift rod and bushings properly lubricated will cause unnecessary wear of the gear The problem is corrected by replacing the worn gear If the lift cycles correctly but fails to remain in the up position i e goes up but then slowly settles back down into the frypot the problem is a failed motor brake The motor must be replaced If power is reaching the motor but the motor fails to run the motor is burned out and must be replaced ELECTRONICS PROBLEMS Within this category are problems associated with the relays microswitches capacitors resistors interface board wiring and controls The most common problem in this category is a lift that continuously travels up and down This is usually caused by a microswitch that is out of adjustment Troubleshooting the electronics of a modular type basket lift is simply a process of verifying current flow through the individual components up to and including the motor Using a multimeter set to the 250 VAC range check the connections on both sides of the component for the presence of the applied line voltage The accompanying simplified wiring diagrams identify the components and wiring connection points ULTIMATE ELECTRIC SERIES FRYERS CHA
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