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Ferris Industries 5900633 Lawn Mower User Manual

1. y IH e S N 2015444203 amp Above o indication line and tighten S N 2015444203 amp Above o 3b Position the deck height plate C so that the ji cutout is centered on the notched area D on the deck lift rod E 5 4 To check the deck lift rod timing measure and by record the distance between the lift pivots and OF the rod pivots Repeat for other side of unit See Figure 22 Figure 21 Deck Height Position 5 the measurements for the rods and pivots are Rear Deck Lift Rod Lever equal no further adjustment is required If the Cutting Height Indicator measurements are NOT equal greater than 1 8 Deck Lift Height Plate 3 17 mm difference adjustment is required Notched Area continue with Step 5 Deck Lift Rod HEJ rm 0 O gt 6 Block up the mower deck until all hanger chains are slack 33 Troubleshooting Adjustment amp Repair 7 Refer to Figure 23 To adjust the lift rods the 1 2 20 steel clevises A Figure 23 will need to be adjusted Loosen the 1 2 20 jam nut B that tightens against the clevis Remove the cotter pin C and the clevis pin D that are connected to the rear deck lift rod E Turn the clevis to adjust the length of the rod Reinstal
2. Figure 30 Transmission Drive Belt r 9 T m o O gt Anchor Hardware Clutch Anchor Pad PTO Clutch amp Drive Pulley Belt Tension Spring Spring Anchor Nut Spring loaded Idler Pulley Transmission Input Pulley Belt Stationary Idler Pulley 10 Plug the PTO clutch into the wire harness 11 Reinstall the clutch anchor pad and hardware B amp A Tighten securely 12 Reinstall the deck drive belt See MOWER BELT REPLACEMENT section 37 Troubleshooting Adjustment amp Repair TRANSMISSION NEUTRAL amp TRACKING ADJUSTMENTS Neutral Adjustment 1 Park the machine on a smooth level surface such as a concrete floor away from bystanders and preferably facing a wall Disengage the PTO engage the parking brake turn off the engine and remove the ignition key 2 Chock the front caster wheels Raise the drive wheels off the ground and secure the machine with jack stands 3 Start the engine and adjust throttle control to SLOW lowest setting See the STARTING THE ENGINE section for proper starting instructions Figure 31 Neutral amp Tracking Adjustment Points 4 Disengage the parking brake A Left Hand Adjustment 5 Using a 1 2 deep socket SLOWLY turn the Ba RIGHE Hand Adjustment adjustment nut COUNTER CLOCKWISE until the drive tire begins to rotate forward 6 SLOWLY turn the adjustment nut CLOCKWISE until the drive tire begins to rotate backward
3. Regular Maintenance CLEANING THE BATTERY AND CABLES AWARNING Be careful when handling the battery Avoid spilling electrolyte Keep flames and sparks away from the battery When removing or installing battery cables disconnect the negative cable FIRST and reconnect it LAST If not done in this order the positive terminal can be shorted to the frame by a tool 1 Disconnect the cables from the battery negative cable first B Figure 16 2 Clean the battery terminals and cable ends with a wire brush until shiny 3 Reinstall the battery and reattach the battery cables positive cable first A 4 Coat the cable ends and battery terminals with petroleum jelly or non conducting grease 28 Figure 16 Battery Compartment A Positive Cable amp Terminal B Negative Cable amp Terminal www ferrisindustries com SERVICING THE MOWER BLADES Regular Maintenance A WARNING Mower blades are sharp For your personal safety do not handle mower blades with bare hands Careless or improper handling of blades may result in serious injury For your personal safety blade mounting bolts must each be installed with a flat washer then securely tightened Torque blade mounting bolts to 70 90 155 94 120 N m 1 Blades should be sharp and free of nicks and dents If not sharpen blades as described in following steps 2 Remove the deck guard 3 Raise the mower de
4. ACAUTION Y This machine produces sound levels in excess of 85 dBA at the operator s ear and can cause hearing loss though extended periods of exposure Wear hearing protection when operating this machine SLOPE OPERATION Slopes are a major factor related to loss of control and tip over accidents which can result in severe injury or death All slopes require extra caution If you cannot back up the slope or if you feel uneasy on it do not drive on it A WARNING Operating on steep slopes can cause sliding and loss of steering control and rollover Select slow ground speed before driving onto slope Use extra caution when operating on slopes with rear mounted grass catchers Mow across the face of slopes not up and down use caution when changing directions and DO NOT START OR STOP ON SLOPE Do 1 Mow across slopes not up and down 2 Remove obstacles such as rocks tree limbs etc 3 Watch for holes ruts or bumps Uneven terrain could overturn the unit Tall grass can hide obstacles 4 Use slow speed Choose a slow speed so that you will not have to stop or change speed while on the slope 5 Use extra care with grass catchers or other These can change the stability of the unit 6 Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction 7 See your authorized dealer for recommendations of available weights to improve stability Do No
5. Evaluate the terrain to determine what accessories and attachments are needed to properly and safely perform the job Use only accessories and attachments approved by the manufacturer 2 Wear appropriate clothing including safety shoes safety glasses and ear protection Long hair loose clothing or jewelry may get tangled in moving parts 3 Inspect the area where the equipment is to be used and remove all objects such as rocks toys and wire which can be thrown by the machine 4 Use extra care when handling gasoline and other fuels They are flammable and vapors are explosive a Use only an approved container b Never remove fuel cap or add fuel with the engine running Allow engine to cool before refueling Do not smoke c Never refuel or drain the machine indoors 5 Check that operator s presence controls safety switches and shields are attached and functioning properly Do not operate unless they are functioning properly OPERATION 1 Never run an engine in an enclosed area 2 Mow only in the daylight or with good artificial light keeping away from holes and hidden hazards 3 Be sure all drives are in neutral and parking brake is engaged before starting engine Only start engine from the operator s position Use seat belts if provided 4 Be sure of your footing while using pedestrian controlled equipment especially when backing up Walk don t run Reduced footing could cause slipping 5 Slow do
6. Tractor Model Number 5900633 5900635 5900637 5900638 5900972 Mower Deck Model Number 5900636 5900644 5900645 5900646 5900647 OPERATOR S MANUAL Comfort Control DD Series Walk Behind Mowers Description CCWKAV19 CCWKAV25 CCWKAV19CE CCWKAV25CE CCWKAV26 Description CCW 48 48 Cut CCW 52 52 Cut CCW 61 61 Cut CCW 48CE 48 Cut CCW 52CE 52 Cut BRIGGS amp STRATTON POWER PRODUCTS GROUP LLC 5375 NORTH MAIN STREET MUNNSVILLE NY 13409 800 933 6175 Combo Models Model Number 5900677 5900678 5900679 5900680 5900688 5900689 5900727 5900973 5900974 5900975 5900976 5900552 5900553 5900555 5900554 Description CCWKAV1948 CCWKAV1952 CCWKAV2552 CCWKAV2561 CCWKAV1948CE CCWKAV2552CE CCWKAV1948SDCE CCWKAV2652 CCWKAV2661 CCWKAV2048 CCWKAV2052 CCWKAV2148 CCWKAV2152 CCWKAV2452 CCWKAV2461 5100647 Revision T Thank you for purchasing this quality built FERRIS product We re pleased that you ve placed your confidence in the FERRIS brand When operated and maintained according to the instructions in this manual your FERRIS product will provide many years of dependable service This manual contains safety information to make you aware of the hazards and risks associated with this machine and how to avoid them This machine is designed and intended to be used and maintained according to the manual and operated by trained professionals for finish cutting of est
7. Use extreme caution when rotating the idler arm with the breaker bar due to the increased tension in the spring as the idler arm is being rotated Injury may result if the breaker bar is prematurely released while the spring is under tension 3 Using a 1 2 breaker bar place the square end in the square hole located on the end of the idler arm A Figure 27 Carefully rotate the breaker bar COUNTER CLOCKWISE which will relieve the tension on the belt exerted from the idler arm Troubleshooting Adjustment amp Repair Figure 26 Deck Level Adjustment A Jam nut B Adjustment Bolt C Chain Hanger Clevis Figure 27 Mower PTO Belt A Idler Arm B Stationary Idler Pulley C Idler Tension Spring D Anchor Bolt 35 Troubleshooting Adjustment amp Repair 4 Slide the drive belt over the edge of the stationary idler pulley B Carefully release the tension on the breaker bar until the idler arm comes to a stop 6 Unhook the idler tension spring C from the anchor bolt D Remove the old belt and replace with a new one Make sure the V side of the belt runs in the pulley grooves 7 Install the drive belt on the PTO pulley the spindle pulleys and all idler pulleys except the stationary pulley Rehook the idler tension spring from the anchor bolt Carefully rotate the breaker bar COUNTER CLOCKWISE and install the belt on the stationary idler pulley Carefully
8. Information mufflers and engine to prevent fires Clean up oil or fuel spillage 10 Let engine cool before storing and do not store near flame 11 Stop and inspect the equipment if you strike an object Repair if necessary before restarting 12 Park machine on level ground Never allow untrained personnel to service machine 13 Use jack stands to support components when required 14 Carefully release pressure from components with stored energy 15 Disconnect battery or remove spark plug wire before making any repairs Disconnect the negative terminal first and the positive last Reconnect positive first and negative last 16 Use care when checking blades Wrap the blade s or wear gloves and use caution when servicing them Only replace blades Never straighten or weld them 17 Keep hands and feet away from moving parts If possible do not make adjustments with the engine running 18 Charge batteries in an open well ventilated area away from spark and flames Unplug charger before connecting or disconnecting from battery Wear protective clothes and use insulated tools 19 Grass catcher components are subject to wear damage and deterioration which could expose moving parts or allow objects to be thrown Frequently check components and replace with manufacturer s recommended parts when necessary 20 Check brake operation frequently Adjust and service as required Use only factory authorized replaceme
9. O gt Figure 29 Check Adjust the Mower Belt Idler Tensioner Spring Length Mower Belt Tensioner Spring Measurement Jam Nut Adjustment Bolt O 0 gt www ferrisindustries com Troubleshooting Adjustment amp Repair TRANSMISSION DRIVE BELT REPLACEMENT To avoid damaging belts DO NOT PRY BELTS OVER PULLEYS O Remove the deck drive belt See MOWER BELT REPLACEMENT sections 2 Remove the clutch anchor bolts A Figure 30 that fasten the clutch anchor pad to the anchor 3 Unplug the PTO clutch from the wire harness 4 Remove the spring anchor nut E and remove the belt tension spring D 4 WARNING STORED ENERGY DEVICE Improper release of the belt tension spring can result in personal injury Use extreme caution when removing this spring 5 Drop the belt H from the crankshaft pulley and around the PTO clutch 6 From the front of the machine pull the belt towards the front while sliding it up and over the transmission cooling fans 7 Remove the old belt and replace with a new one Make sure the V side of the belt runs in the pulley grooves 8 Install belt over the transmission cooling fans and on the transmission input pulleys G around the idler pulleys F amp I and on the crankshaft pulley 9 Reinstall the belt tension spring D onto the anchor bolt and reinstall the nylon nut E
10. labor 90 days for rental mowers Except as noted below Belts Tires Brake Pads 90 days from date of retail purchase by the original purchaser And Hoses Battery Blades Attachments 1 year from date of retail purchase by the original purchaser Engine If the engine manufacturer provides any warranty on the mower s engine Ferris will assign that warranty to the original purchaser of the mower if such assignment is reasonably practicable Please refer to the engine manufacturer s warranty statement if any that is included in the owner s packet We are not authorized to handle warranty adjustments or repairs on engines Ferris offers NO WARRANTY on mower engines Ferris does not guarantee or represent that any engine manufacturer will comply with the terms of its warranty Items and Conditions Not Covered This warranty does not cover and Ferris makes NO WARRANTY regarding the following Mowers or their parts if a complete and accurate Ferris Product Registration has not been received by Ferris Loss or damage to person or property other than that expressly covered by the terms of this limited warranty Pickup and delivery charges and risk of loss or damage in transit to and from any authorized Ferris dealer Any damage or deterioration due to normal use wear and tear or environmental or natural elements or exposure Cost of regular maintenance service or parts such as but not limited to filters fuel lubricants tune up p
11. 18 9 L Rear Wheels Tire Size 17 x 7 50 12 Inflation Pressure 15 psi 1 03 bar Front Wheels Tire Size 9 x 3 5 6 TRANSMISSION Eaton 771 101 amp 771 102 Type Unitized Drive Transaxles Hydraulic Fluid Mobil DTE26 Hydraulic Oil OR SAE 20W 20 Motor Oil OR SAE 30 Motor Oil Speeds Forward 0 6 MPH 0 9 65 km h 3400 rpm Reverse 0 2 MPH 0 3 22 km h 48 Model 52 Model 61 Model Overall Length 74 5 76 5 87 189 cm 194 cm 221 cm Overall Width 54 137 cm 57 5 146 cm 66 168 cm Deflector down Overall Width 49 124 cm 53 5 136 cm 62 cm Deflector up Height 42 107 cm Weight apx 739 lbs 780 lbs 815 lbs 335 kg 353 8 kg 370 kg www ferrisindustries com An a ALIGN THIS EDGE WITH A VERTICAL SURFACE TREE POLE FENCE POST BUILDING ETC SLOPE INDENTIFICATION GUIDE 43 FOLD ALONG APPROPRIATE DOTTED LINE E wa COMPARE THE ANGLE OF THE FOLD TO THE ANGLE OF THE SLOPE INSTRUCTIONS 1 Fold this page along the dotted line indicated above 2 Align the left edge of this guide with a vertical tree a power line pole a fence post or any vertical structure 3 Compare the angle of the fold with the angle of the hill Notes Ferris Industries a
12. and secure with jack stands 2 Continue to fill reservoirs to the FULL LINE until the oil level stops going down wy Make sure transmissions and e IFA immediate surrounding areas are J free from dirt and debris before changing the oil and filters ji Cleanliness while performing this ol o operation is extremely important i 9 Figure 33 Transmission Oil Filter Location left hand side shown with deck guard cut away A Transmission Oil Filter 3 Start the engine and adjust throttle control to just above idle See the STARTING THE ENGINE section for proper starting instructions 4 Run engine for 5 minutes Watch the oil level in the reservoirs Add oil to the FULL line B Figure 32 as necessary 5 With engine running cycle controls forward and reverse until positive response to the drive is achieved Do not attempt to move the unit until bleeding is complete or serious damage may occur 6 Watch oil levels for the next few days and add oil to the reservoirs as necessary 39 Troubleshooting Adjustment amp Repair BATTERY SERVICE AWARNING Keep open flames and sparks away from the battery the gasses coming from it are highly explosive Ventilate the battery well during charging Checking Battery Voltage A voltmeter can be used to determine condition of batt
13. faulty fouled or incorrectly gapped 1 Clean air filter Check choke adjustment throttle control 2 Clean and gap or replace See engine manual Engine knocks 1 Low oil level 1 Check add oil as required 2 Using wrong grade oil 2 See engine manual Excessive oil consumption 1 Engine running too hot 1 Clean engine fins blower screen and air cleaner 2 Using wrong weight oil 2 See engine manual 3 Too much oil in crankcase 3 Drain excess oil Engine exhaust is black 1 Dirty air filter 1 Replace air filter See engine manual 2 Engine choke control 2 Open choke control is in closed position 30 www ferrisindustries com Troubleshooting Adjustment amp Repair Rider Troubleshooting Continued CAUSE PROBLEM Engine runs but mower will not drive 1 Transmission release lever s in neutral position REMEDY 1 Move into drive position 2 Belt is broken 2 See Drive Belt Replacement 3 Drive belt slips 3 See problem and cause below 4 Brake is not fully released 4 See authorized service dealer Transmission drive belt slips 1 Pulleys or belt greasy or oily 1 Clean as required 2 Belt stretched or worn 2 Replace belt Brake will not hold 1 Internal brake disc on 1 See authorized service dealer transaxle worn Mower steers hard or 1 Steering linkage is loose 1 Check and tighten any loose connections handles poorly 2 Improper tire inflati
14. so depressing one handle will operate the safety interlock system The operator must depress the handles in order to deactivate the engine kill system Handles must be depressed to disengage the parking brake and engage the PTO switch MI Throttle Control The throttle controls engine speed Move the throttle forward to increase engine speed and back to decrease engine speed Always operate at FULL throttle Choke Close the choke for cold starting Open the choke once the engine starts A warm engine may not require choking Pull the knob UP to close the choke Push to knob DOWN to open the choke N Neutral Return Pedal The neutral return pedal provides a hands free return to neutral This is used in conjunction with the Reverse Speed Control Levers B to properly stop the machine See the Operation section for steering instructions R Fuel Tank Cap To remove the cap turn counterclockwise ma Cutting Height Adjust Handle The Cutting height adjust handle controls the mower cutting height To adjust the mower cutting height turn the crank handle clockwise to raise the cutting height Turn the crank handle counterclockwise to lower the cutting height Features amp Controls S N 2014550198 amp Above Ignition Switch The ignition switch starts and stops the engine it has three positions e OFF Stops the engine and shuts off the electrical system RUN Allows the engine to run and p
15. the best cut Start with a high cutting height and using progressively lower settings until you find a cutting height that is matched to your mowing conditions and preferences NANA 8088 22 PUSHING THE MOWER BY HAND DO NOT TOW MACHINE vehicle to push or pull this unit Towing the machine will cause hydraulic transaxle damage Do not use another 1 Disengage the PTO engage the parking brake turn the ignition OFF and remove the key 2 To disengage the transmissions free wheel position lift the hydraulic release levers A Figure 9 located in front of the gas tank Lock into position shown in Figure 9 3 Disengage the parking brake The mower can now be pushed by hand 4 After moving the mower re engage the transmissions drive position by unlocking the levers and returning them to the down position If the levers are not completely down a partial by pass may potentially damage the transmissions Figure 9 Hydraulic System By Pass A Hydraulic Release Levers www ferrisindustries com STORAGE Temporary Storage 30 Days Or Less Remember the fuel tank will still contain some gasoline so never store the unit indoors or in any other area where fuel vapor could travel to any ignition source Fuel vapor is also toxic if inhaled so never store the unit in any structure used for human or animal habitation Here is a checklist of thing
16. the oil drain hose to catch the oil Using the appropriate tools remove the cap from the oil drain hose A and drain the engine oil 4 After draining replace the cap and wipe up any spilled oil Reinstall the oil drain hose into the cable clamp to retain the hose during normal operation 5 Place an absorbent shop cloth under the engine oil filter Remove the engine oil filter and replace with a new one 6 Add engine oil Refer to the engine operator s manual for oil filling instructions 7 Remove the shop cloth and wipe up any spilled oil CHANGE AIR FILTER Refer to engine owners manual Primary Element Replace the primary element every 250 hrs Secondary Element Replace the secondary element with a new one if the secondary element is dirty when the primary element is checked OR Replace the secondary element with a new one every 500 hrs 1 Unfasten the two retaining clamps A Figure 13 and remove the cap B from the air cleaner body C 2 Remove the primary element B Figure 14 and the secondary element A from the air cleaner body by pulling them out 26 3 Install the new air cleaner elements into the air cleaner body 4 Reinstall the case and the cap then securely fasten the two retaining clamps Figure 12 Engine Oil Drain A Oil Drain Hose Storage Position B Oil Drain Hose Draining Position C Cable Clamp Figure 13 Changing the Air Fil
17. 03 kPa CHECKING ADDING FUEL To add fuel 1 Remove the fuel cap see A Figure 11 2 Fill the tank to the bottom of the filler neck This will allow for fuel expansion NOTE Do not overfill Refer to your engine manual for specific fuel recommendations 3 Install and hand tighten the fuel cap FUEL FILTER The fuel filter is located in the fuel line between fuel tank and carburetor near the fuel pump If filter is dirty or clogged replace as follows 1 Disconnect the negative battery cable 2 Place a container below the filter to catch spilled fuel 3 Using a pliers open and slide hose clamps from fuel filter Remove hoses from filter Secure with hose clamps N Oo Reconnect the negative battery cable when finished INSPECT MUFFLER AND SPARK ARRESTER Inspect the muffler for cracks corrosion or other damage Remove the spark arrester if equipped and inspect for damage or carbon blockage If replacement parts are required make sure to use only original equipment replacement parts Figure 10 Checking Tire Pressure A WARNING Gasoline is highly flammable and must be handled with care Never fill the tank when the engine is still hot from recent operation Do not allow open flame smoking or matches in the area Avoid over filling and wipe up any spills Do not remove fuel filter when engine is hot as spilled gasoline may ignite DO NOT spread hose clamps further than nece
18. 5 555555559959599 3 3955 8 Safety Decals 58 9 Safety Interlock System 10 AAA 11 Features 8 0 1 015 5 5555555559599595 9 5 12 Control Functions S N 2013964104 amp Below 12 Control Functions S N 2013964105 amp Above 14 Operation General Operating Safeiy j 16 Checks Before Starting 5 595 555 5 16 Starting the 61 6 555 59555 9955595955559 55 17 Stopping the 5 9 5 5559955505955559 55 17 Driving the MOWED 5 4445545454 16 MOWING 3 it 20 Mowing Recommendations 20 MOWING MIG TOD Sy a nyx55s51x4442yay 21 Pushing the Mower by Hand 22 2110102101 PIN till hate 23 Starting After Long Term Storage 23 Regular Maintenance Maintenance Schedule 5 9555 5559 55 24 Checking Tire Pressures 5 5 55 59555 25 Checking Adding 6 5 5 55 25 Fuel Filter rrr rd 25 Oil amp Filter 8 06 9 5 5 9555 5995559 5 25 Check Hydraulic Oil Level 26 Check C
19. 6 C or if violent gassing or spewing of electrolyte occurs the charging rate must be reduced or temporarily halted to prevent battery damage 40 6 Charge the battery until fully charged until the specific gravity of the electrolyte is 1 250 or higher and the electrolyte temperature is at least 60 F The best method of making certain a battery is fully charged but not over charged is to measure the specific gravity of a cell once per hour The battery is fully charged when the cells are gassing freely at low charging rate and less than 0 003 change in specific gravity occurs over a three hour period Jump Starting With Auxiliary Booster Battery Jump starting is not recommended However if it must be done follow these directions Both booster and dis charged batteries should be treated carefully when using jumper cables Follow the steps below EXACTLY being careful not to cause sparks Refer to Figure 34 1 Both batteries must be of the same voltage 2 Position the vehicle with the booster battery adjacent to the vehicle with the discharged battery so that booster cables can be connected easily to the batteries in both vehicles Make certain vehicles do not touch each other 3 Wear safety glasses and shield eyes and face from batteries at all times Be sure vent caps are tight Place damp cloth over vent caps on both batteries 4 Connect positive cable to positive post of discharged battery wired to sta
20. G Mower blades are sharp For your personal safety do not handle mower blades with bare hands Careless or improper handling of blades may result in serious injury or death Figure 25 Measuring the Blade Height 34 www ferrisindustries com 6 Manually position the left hand mower blade so that the tip of the blade is pointing towards the front and back of the mower Measure from the front tip of the blade on the cutting edge to the ground Record this distance Measure from the back tip of the blade on the cutting edge to the ground Record this distance Repeat this process for the right hand mower blade The front measurement should be 3 and the rear measurement should be 3 1 4 If the measurements are correct no further adjustment is necesary If they are not correct continue with Step 7 7 Loosen the jam nut A Figure 26 on the adjuster bolt B in the chain hanger clevis C Turn the adjuster bolt until the correct measurements are achieved Ensure that all four hanger chains are taut then retighten the jam nut against the chain hanger clevis MOWER BELT REPLACEMENT To avoid damaging belts DO NOT PRY BELTS OVER PULLEYS PTO Clutch to Deck Belt 1 Park the machine on a smooth level surface such as a concrete floor Disengage the PTO engage the parking brake turn off the engine and remove the ignition key 2 Remove the mower deck guard AWARNING
21. H580V 35 7 Cu in 585 cc 12 Volt 13 amp Alternator Battery 340 CCA Displacement Electrical System Oil Capacity 1 9 US at 1 8 L w Filter 20 Gross HP Kawasaki Make Kawasaki Model FX600V 36 8 Cu in 603 cc 12 Volt 15 amp Alternator Battery 340 CCA Displacement Electrical System Oil Capacity 1 8 US at 1 7 L w filter 20 5 Gross HP Kawasaki Make Kawasaki Model FX651V DS00 S 44 3 Cu In 726 cc 12 volt 15 amp charging coil Battery 340 cca Displacement Electrical System Oil Capacity 2 2 US qt 2 1 L w filter 23 5 Gross HP Kawasaki Make Kawasaki Model FX730V DS00 S 44 3 Cu In 726 cc 12 volt 15 amp charging coil Battery 340 cca Displacement Electrical System Oil Capacity 2 2 US qt 2 1 L w filter 25 Gross HP Kawasaki Make Kawasaki Model FH721V 41 2 Cu in 675 cc 12 Volt 13 amp Alternator Battery 340 CCA Displacement Electrical System Oil Capacity 2 0 US at 1 9 L w Filter 26 Gross HP Kawasaki Make Kawasaki Model FX730V 44 3 Cu in 726 cc 12 Volt 15 amp Alternator Battery 340 CCA 2 2 US at 2 1 L w filter Displacement Electrical System Oil Capacity jPower Ratings All power levels are stated gross horsepower per SAE J2723 as rated by Kawasaki and tested per the SAE J1995 test standard The gross power curves and more information can be viewed at www kawasaki criticalpower com 42 CHASSIS Fuel Tanks Capacity 5 Gallons
22. Index information on the engine emissions label IGNITION SYSTEM GASOLINE MODELS 1 e ignition system complies with Canadian 002 SERVICE AND MAINTENANCE To avoid personal injury or property damage use extreme care in handling gasoline Gasoline is extremely flammable and the vapors are explosive Safe Handling of Gasoline 1 Extinguish all cigarettes cigars pipes and other sources of ignition 2 Use only approved gasoline containers 3 Never remove the gas cap or add fuel with the engine running Allow the engine to cool before refueling 4 Never fuel the machine indoors 5 Never store the machine or fuel container where there is an open flame spark or pilot light such as near a water heater or other appliance 6 Never fill containers inside a vehicle or ona truck bed with a plastic bed liner Always place containers on the ground away from your vehicle before filling 7 Remove gas powered equipment from the truck or trailer and refuel it on the ground If this is not possible then refuel such equipment on a trailer with a portable container rather than from a gasoline dispenser nozzle 8 Keep nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete Do not use a nozzle lock open device 9 If fuel is spilled on clothing change clothing immediately 10 Never over fill the fuel tank Replace gas cap and tighten securely Use extra care in handling gaso
23. ORTH AMERICAN SAFETY ICONS Read the Manual Open flame hazard Amputation Rotating Parts Amputation Hand in Blade Amputation Foot in Blade Thrown Objects Maintain a safe distance Keep children away Wear Protective Gear CE SAFETY ICONS Warning Read Operator s Manual Read and understand the Operator s Manual before using this machine Danger Thrown Objects This machine is capable of throwing objects and debris Keep bystanders away Warning Remove Key Before Servicing Remove the key and consult technical literature before performing repairs or maintenance Danger Machine Rollover Operating on steep slopes can cause sliding and loss of steering control and rollover Danger Machine Rollover Do not operate on any slopes when wet or slippery Do not operate near drop offs or near water CE Safety Icons Danger Dismemberment This machine can amputate limbs Keep bystanders and children away when engine is running Danger Dismemberment This mower deck can amputate limbs Keep hands and feet away from blades Danger Dismemberment This machine can crush and cut Keep hands away from belts and pulleys Danger Dismemberment This machine can crush and cut Keep hands away from deck lift rod Danger Carbon Monoxide Poisoning Do not operate the engine in an unventilated area Danger Fire Hazard Keep unit f
24. SE Engine will not turnover or start 1 Parking brake not engaged 2 PTO electric clutch switch in ON position 3 Out of fuel 4 Engine flooded 5 Fuse blown 6 Battery terminals require cleaning 7 Battery discharged or dead 8 Wiring loose or broken 9 Solenoid or starter motor faulty 10 Safety interlock switch faulty 11 Spark plug s faulty fouled or incorrectly gapped 12 Water in fuel 13 Gas is old or stale AWARNING To avoid serious injury perform maintenance on the mower only when the engine is stopped and the parking brake engaged Always remove the ignition key disconnect the spark plug wire and fasten it away from the plug before beginning the maintenance to prevent accidental starting of the engine REMEDY 1 Engage parking brake 2 Place in OFF position 3 If engine is hot allow it to cool then refill the fuel tank 4 Move throttle control out of CHOKE position 5 Replace fuse 6 Clean the battery terminals 7 Recharge or replace 8 Visually check wiring amp replace broken or frayed wires Tighten loose connections 9 Repair or replace See authorized service dealer 10 Replace as needed See authorized service dealer 11 Clean and gap or replace See engine manual 12 Drain fuel amp refill with fresh fuel 13 Drain fuel amp replace with fresh fuel Engine starts hard or runs poorly 1 Fuel mixture too rich 2 Spark plug
25. UAL TO THE MONIES PAID BY THE PURCHASER FOR THAT DEFECTIVE PRODUCT OR PART THIS LIMITED WARRANTY AND FERRIS OBLIGATIONS HEREUNDER ARE EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING WITHOUT LIMITATION THE IMPLIED WARRANTY OF MERCHANTABILITY AND THE IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE FERRIS SHALL NOT BE LIABLE TO THE PURCHASER OR TO ANYONE CLAIMING UNDER THE PURCHASER FOR ANY OTHER OBLIGATIONS OR LIABILITIES INCLUDING BUT NOT LIMITED TO OBLIGATIONS OR LIABILITIES ARISING OUT OF BREACH OF CONTRACT OR WARRANTY NEGLIGENCE OR OTHER TORT OR ANY THEORY OF STRICT LIABILITY WITH RESPECT TO FERRIS PRODUCTS OR FERRIS ACTS OR OMISSIONS OR OTHERWISE It is the express wish of the parties that this agreement and any related documents be drafted in English est la volont expresse des parties que cette convention et tous les documents s y rattachent soient r dig s en anglais 5375 NORTH MAIN STREET OPERATOR S MANUAL Comfort Control DD Series Walk Behind Mowers
26. ablished lawns and is not intended for any other purpose It is important that you read and understand these instructions thoroughly before attempting to start or operate this equipment Save these original instructions for future reference PRODUCT REFERENCE DATA Unit Model Number Unit SERIAL Number Mower Deck Model Number Mower Deck SERIAL Number BII ENGINE REFERENCE DATA Engine Make Engine Model Engine Type Spec Engine Code Serial Number See Features amp Controls Section for the location of Identification Numbers A WARNING Engine exhaust from this product contains chemicals known by the state of California to cause cancer birth defects or other reproductive harm Briggs amp Stratton Power Products Group LLC Copyright 2012 Briggs amp Stratton Corporation Milwaukee WI USA All rights reserved Ferris is a trademark of Briggs amp Stratton Corporation Milwaukee WI USA Contact Information Briggs amp Stratton Power Products Group LLC 5375 N Main St Munnsville NY 13409 4003 800 933 6175 www ferrisindustries com WARNING Battery posts terminals and related accessories contain lead and lead compounds chemicals known to the state of California to cause cancer or other reproductive harm Wash hands after handling Table of Contents Safety Rules amp Information 2 Identification Tags 555555555 55555
27. agement switch in the OFF position until you are familiar with the controls TO MOVE FORWARD AND SET FORWARD SPEED See Figure 3 1 Disengage the parking brake 2 Gently move the forward speed control lever A Figure 3 forward until desired speed is achieved TO MOVE BACKWARD See Figure 4 1 Disengage the parking brake 2 Gently squeeze both reverse steering control levers A Figure 4 evenly until desired speed is achieved TO SLOW OR STOP MACHINE 1 Gently squeeze both steering control levers evenly to slow the machine 2 Continuing to squeeze the steering control levers will stop the machine 3 Once the machine is stopped firmly depress the neutral return pedal to place the transmissions in neutral 4 Engage the parking brake NOTE Continuing to squeeze the steering control levers after the machine is stopped will cause the machine to move in reverse TO TURN MACHINE NOTE ALWAYS REDUCE SPEED IN A TURN To make a left hand turn See Figure 5 Gently squeeze the left hand steering control lever A Figure 5 A sharp or gentle turn is determined by the amount of force applied to the steering control lever 18 Figure 3 Forward Travel A Forward Speed Control Lever Figure 4 Reverse Travel A Reverse Steering Control Levers Figure 5 Left Turn Travel A Left Hand Steeri
28. are in place and tight Fill the fuel tank A with fresh fuel Refer to engine manual for fuel recommendations Check the hydraulic oil tank C and make sure that the oil level is up to the FULL COLD mark Figure 2 Pre start Checks A Fuel Tank Filler Neck B Crankcase Oil Fill C Hydraulic Oil Fill www ferrisindustries com AWARNING If you do not understand how a specific control functions or have not yet thoroughly read the FEATURES amp CONTROLS section do so now Do NOT attempt to operate the tractor without first becoming familiar with the location and function of ALL controls STARTING THE ENGINE 1 Engage the parking brake and make sure the PTO switch is disengaged and the motion control lever is in the NEUTRAL position 2 Set the engine throttle control to FULL throttle position Then fully close the choke by pulling the knob OUT fully NOTE A warm engine may not require choking 3 Insert the key into the ignition switch and turn it to the START position 4 After the engine starts gradually open the choke push knob down fully Reduce to half throttle speed and allow to warm up Warm up the engine by running it for at least a minute before engaging the PTO switch or driving the mower 5 After warming the engine ALWAYS operate the unit at FULL THROTTLE when mowing In the event of an emergency the engine can be stopped by simply turning the ignitio
29. arts and adjustments Claims arising due to failure to follow Ferris written instructions or improper storage or maintenance Any repairs necessary due to use of parts accessories or supplies including gasoline oil or lubricants incompatible with the mowing equipment or other than as recommended in the operator s manual or other written operational instructions provided by Ferris Use of non Ferris approved parts or accessories Any overtime or other extraordinary repair charges or charges relating to repairs or replacements Rental of like or similar replacement equipment during the period of any warranty repair or replacement work Loss of revenue time or use of the mowing equipment Travel telephone or other communication charges Damage from continued use of defective mowing equipment Freight charges on replacement parts Any mowing equipment or part which in the judgment of Ferris has been altered or tampered with in any way or has been subjected to misuse abuse abnormal usage unauthorized repair neglect or accident damage in transit or has had the serial numbers altered effaced or removed e Any equipment part or item not mentioned under Covered Parts above General Conditions Ferris is continually striving to improve its products and therefore reserves the right to make improvements or changes without incurring any obliga tion to make changes or additions to products sold previously Any oral or written desc
30. blems Cutting off too much at one time shocks the plant s growth system and weakens the grass plants A good rule of thumb is the 1 3 rule to cut no more than one third of the grass height and never more than 1 inch at a time The amount of grass you are able to cut in one pass is also effected by the type of mowing system you are using for example broadcasting with side discharge decks can process a much larger volume of grass than mulching does 20 rit lit ii udalua ld N E UI Tall Grass Requires Incremental Cutting For extremely tall grass set the cutting height at maximum for the first pass and then reset it to the desired height and mow a second or third time Don t cover the grass surface with a heavy layer of clippings Consider using a grass collection system and starting a compost pile Cut Here On Cut Second Whu if N l i lili AU AMEN www ferrisindustries com When and How Often to Mow The time of day and condition of the grass greatly affect the results you ll get when mowing For the best results follow these guidelines 1 Mow when the grass is between three and five inches high 2 Mow with sharp blades Short clippings of grass one inch or shorter decompose more quickly than longer blades Sharp mower blades cut grass cleanly and efficiently preventing frayed edges which harm the grass 3 Mow at time of day when the grass is cool and dry Late after
31. ck and secure with jack stands 4 To remove blade for sharpening use two 2 15 16 wrenches to remove the nut from the top of the blade bolt Figure 17 5 Use a file or hand held grinder sharpen blade to fine edge Remove all nicks and dents in blade edge If blade is severely damaged it should be replaced 6 Balance the blade as shown in Figure 18 Center the blade s hole on a nail lubricated with a drop of oil A balanced blade will remain level 7 Reinstall each blade with the tabs pointing up toward deck as shown in Figure 19 The blade spacers blade washer and bolt must be reinstalled in the exact same order in which they were removed Torque bolts to 70 90 ft lbs 94 120 N m TIGHTEN Figure 19 Installing the Blade A Bolt B Flat Washer 29 Troubleshooting Adjustment amp Repair TROUBLESHOOTING While normal care and regular maintenance will extend the life of your equipment prolonged or constant use may eventually require that service be performed to allow it to continue operating properly The troubleshooting guide below lists the most common problems their causes and remedies See the information on the following pages for instructions on how to perform most of these minor adjustments and service repairs yourself If you prefer all of these procedures can be performed for you by your local authorized dealer TROUBLESHOOTING THE MOWER PROBLEM CAU
32. d be done in the opposite direction so that the clippings are dispersed OUT onto the area of lawn previously cut MOWING METHODS Proper Broadcast Mowing Broadcasting or side discharging disperses fine clippings evenly over the entire lawn Many golf courses use this method Your mower has a deep dish deck to allow freer circulation of clippings so they are broadcast evenly over the lawn ENGINE SPEED amp GROUND SPEED FOR BROADCASTING Always operate the engine at full throttle when mowing If you hear the engine slowing down you are mowing too fast using a slower ground speed will improve the cutting efficiency of the blades and prevents many common cutting problems ALWAYS use an appropriate ground speed for the thickness and height of the grass you are cutting 3rd gear or slower for manual gear models If you hear the engine slowing down you are mowing too fast use a slower ground speed HOW MUCH GRASS TO CUT OFF WHEN BROADCASTING Mow when the grass is 3 5 inches long Do not cut the grass shorter than 2 to 2 1 2 inches Do not cut off more that 1 inch of grass in a single pass 21 Operation Proper Mulching Mulching consists of a mower deck which cuts and recuts clippings into tiny particles and which then blows them down INTO the lawn These tiny particles decompose rapidly into by products your lawn can use UNDER PROPER CONDITIONS your mulching mower will virtually eliminate noticeable clippings on the
33. d sequence of controls to use for various tasks see the OPERATION section F Forward Speed Control Lever El Reverse Speed Control Levers These levers control the ground speed of the mower The forward lever control the forward ground speed of both drive wheels The left reverse lever controls the steering and reverse ground speed of the left drive wheel and the right reverse lever controls the steering and reverse ground speed of the right drive wheel NOTE The further a lever is moved away from the neutral position the faster the drive wheel will turn See the Operation section for steering instructions 14 Left Hand Forward Speed Override Lever Right Hand Forward Speed Override Lever The forward speed override levers were designed to provide increased traction and controllability for operation on slopes and sidehills To increase the speed of the left drive tire press the Left Hand Forward Speed Override Lever down To increase the speed of the right drive tire press the Right Hand Forward Speed Override Lever down www ferrisindustries com Parking Brake Handle The parking brake is released by pushing DOWN on the parking brake handle until it stops To engage the parking brake pull UP on the handle until it locks over center Engine Kill Operator Presence Handles These handles are a major factor in the safety interlock system of the mower The handles are not tied together but the safety switches are
34. d these safety rules and follow them closely Failure to obey these rules could result in loss of control of unit severe personal injury or death to you or bystanders or damage to property or equipment This mowing deck is capable of amputating hands and feet and throwing objects gt The triangle in text signifies important cautions or warnings which must be followed TRAINING 1 Read understand and follow all instructions in the manual and on the unit before starting If the operator s or mechanic s can not read English it is the owner s responsibility to explain this material to them 2 Become familiar with the safe operation of the equipment operator controls and safety signs 3 All operators and mechanics should be trained The owner is responsible for training the users 4 Only allow responsible adults who are familiar with the instructions to operate the unit 5 Never let children or untrained people operate or service the equipment Local regulations may restrict the age of the operator 6 The owner user can prevent and is responsible for accidents or injuries occurring to themselves other people or property 7 Data indicates that operators age 60 years and above are involved in a large percentage of riding mower related injuries These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury gece ehar atte
35. division of Briggs amp Stratton Power Products Group LLC Owner s Limited Warranty Information Effective 04 28 2004 Thank you for purchasing Ferris commercial mowing equipment Please take a few minutes to read this limited warranty information It contains all the information you will need to have your Ferris mower repaired in the unlikely event that a breakdown covered by this limited warranty should occur Owner s Responsibilities As a condition to our obligations under this limited warranty you shall have read the operator s manual and you shall have completed and submitted to Ferris within 20 days from the date of purchase the Ferris Product Registration You must properly service and maintain your Ferris product as described in the operators manual Such routine maintenance whether performed by a dealer or by you is at your expense The Ferris equipment including any defective part covered by this limited warranty must be returned to an authorized Ferris dealer within the warranty period for warranty service This limited warranty extends only to equipment operated under normal conditions and in accordance with Ferris instructions Warranty Start Date The limited warranty coverage begins on the day you buy your new Ferris commercial mowing equipment An authorized Ferris dealer will assist you in filling out a Ferris Product Registration with specific information for the model you purchase and your personal information which
36. ery When engine is off the voltmeter shows battery voltage which should be 12 volts When engine is running the voltmeter shows voltage of charging circuit which normally is 13 to 14 volts A dead battery or one too weak to start the engine may not mean the battery needs to be replaced For example it may mean that the alternator is not charging the battery properly If there is any doubt about the cause of the problem see your dealer If you need to replace the battery follow the steps under Cleaning the Battery amp Cables in the Regular Section Charging a Completely Discharged Battery 1 Be aware of all the safety precautions you should observe during the charging operation If you are unfamiliar with the use of a battery charger and hydrometer have the battery serviced by your dealer 2 Add distilled water sufficient to cover the plate fill to the proper level near the end of the charge If the battery is extremely cold allow it to warm before adding water because the water level will rise as it warms Also an extremely cold battery will not accept a normal charge until it becomes warm 3 Always unplug or turn the charger off before attaching or removing the clamp connections 4 Carefully attach the clamps to the battery in proper polarity usually red to positive and black to negative 5 While charging periodically measure the temperature of the electrolyte If the temperature exceeds 125 F 51
37. g MUNNYWIYYE NY 13409 North American J ASSEMBIA A PART NO Models PFQQUCT IDENTIFICATION Y XXXX min D L XXXXXXXXXXX d WA MODEL XXXXXXX da ae AIT CE Models SERIAL AERIAL XXXXXXXX 8 1234565789012 20xx Briggs amp Stratton Power Product Group LLC XXXXXXXXXXXXXXXXXX i XXXXXXXXXXXXXXXXXX Assembled In U S A Fig 1 Location of Identification Tags When contacting your authorized dealer for replacement parts service or information you MUST have these numbers Record your model serial number and engine serial numbers on the space provided for easy access These numbers can be found in the locations shown NOTE For location of engine identification numbers refer to the engine owner s manual CE IDENTIFICATION TAG PRODUCT MARKINGS N XXXXXXXXXXXXXXX 2 Manufacturer s Identification Number MODEL XXXXXXX gk SN AD IU Product Description SERIAL Serial Number o MLM 1234561789012 Manufacturer s Address a riggs amp Stratton Power Producjf roup CE Compliance Logo o 4 Ass fble UA J Year of Manufacture Maximum Engine Speed in Rotations per Minute Power Rating in Kilowatts Mass of Unit in Kilograms Sound Power in Decibels O O U gt This unit complies with European Harmonized Lawn Mower Standard EN 836 European Machinery Directive 2006 42 EC and European EMC Direc
38. g amp Each 5 25 100 250 Fall Use Hours Hours Hours Hours Check Rider Mower for loose hardware e Clean Deck amp Check Replace Mower e Blades Lubricate Rider amp Mower e Clean Battery amp Cables e Check Tire Pressure o Check Hydraulic Oil e e Change Hydraulic Oil and Filter Every 500 Hours ENGINE MAINTENANCE Before Every Every Every Every Spring amp Each 5 25 100 250 Fall Use Hours Hours Hours Hours Check Clean Cooling Fins amp Intake k kkk Service Air Filter See Check Change Air Filter Change Oil amp Filter Every 50 Hours Check Replace Spark Plugs Check Replace Fuel Filter Inspect Muffler and Spark Arrester Every 50 Hours KKK 24 If equipped Replace if damaged See the engine manufacturer s owner s manual Change original engine oil after first 5 hours of operation More often in hot over 85 F 30 C weather or dusty operating conditions www ferrisindustries com CHECK TIRE PRESSURES Tire pressure should be checked periodically and maintained at the levels shown in the chart Note that these pressures may differ slightly from the Max Inflation stamped on the side wall of the tires The pressures shown provide proper traction improve cut quality and extend tire life Regular Maintenance Tire Pressure Front N A Flat free tire Rear 15 psi 1
39. hange Air Fllter 26 LU DII G OT cii ii cy 27 Cleaning the Battery and Cables 28 Servicing the Mower Blades 29 Troubleshooting Adjustments amp Repair Troubleshooting the Mower EuE 30 Troubleshooting the Mower Deck 31 Troubleshooting Common Cutting Problems 32 Mowing Height Adjustment 33 Deck Lift Rod Timing Adjustmeni 33 Deck Leveling Adjustment 34 Mower Belt Replacement 35 Transmission Drive Belt Replacement 37 Transmission Neutral amp Tracking Adjustments 38 Transmission Maintenance amp Service 39 Battery Servi E simen 40 SOCIA ON Soren 42 Slope Identification Guide 43 NOTE In this manual left and right are referred to as seen from the operating position Safety Rules amp Information Read the Manual The operator s manual contains important safety information you need to be aware of BEFORE you operate your unit as well as DURING operation Safe operating techniques an explanation of the Xi i product s features and controls and maintenance information is included to help you get the most out of your equipment investment Be sure to completely read the Safety R
40. he operator use this equipment safely it is equipped with an operator present safety system Do NOT attempt to alter or bypass the system See your dealer immediately if the system does not pass all the safety interlock system tests found in this manual Safety Rules amp Information Enclosed Areas Only operate this unit outdoors and away from unventilated areas such as inside garages or enclosed trailers The engine emits poisonous carbon monoxide gas and prolonged exposure in an enclosed area can result in serious injury or death Fuel and Maintenance Always disengage all drives shutoff the engine and remove the key before doing any cleaning refueling or servicing Gasoline and its vapors are extremely flammable Do not smoke while operating or refueling Do not add fuel while engine is hot or running Allow engine to cool for at least 3 minutes prior to adding fuel Do not add fuel indoors in an enclosed trailer garage or other enclosed area that is not well ventilated Gasoline spills should be cleaned up promptly and before operation begins Gasoline should be stored only in sealed containers approved for fuel Proper maintenance is critical to the safety and performance of your unit Keep the unit free of grass leaves and excess oil Be sure to perform the maintenance procedures listed in this manual especially periodically testing the safety system Safety Rules amp Information Rea
41. in the Troubleshooting Adjustments amp Repair section 1 Engage the parking brake Make sure the PTO switch is disengaged and the motion control lever is in the NEUTRAL position Start the engine see STARTING THE ENGINE Set the throttle to FULL Engage the PTO by pulling up on the PTO switch Begin mowing When finished shut off the PTO Stop the engine see STOPPING THE TRACTOR AND ENGINE MOWING RECOMMENDATIONS Several factors can affect how well your machine cuts grass Following proper mowing recommendations can improve the performance and life of your machine N 3 Height of Grass Often cutting height is a matter of personal preference Typically you should mow the grass when it is is between three and five inches high The proper cutting height range for a specific lawn will depend upon several factors including the type of grass the amount of rainfall the prevailing temperature and the lawn s overall condition Cutting the grass too short causes weak thin grass plants which are easily damaged by dry periods and pests Cutting too short is often more damaging than allowing the grass to be slightly higher Letting grass grow a bit longer especially when it is hot and dry reduces heat build up preserves needed moisture and protects the grass from heat damage and other problems However allowing grass to grow too high can cause thin turf and additional pro
42. l the clevis pin and the hair pin Tighten the 1 2 20 jam nut Measure and record the distance between the lift pivots and the rod pivots Repeat this process until the measurements are equal Measure Second Figure 23 Lift Rod Clevis Adjustment 8 Clevis 1 2 20 B 1 2 20 Jam Nut ee E vis Pi Ea Measure E Rear Deck Lift Rod First Figure 22 Measure and Adjust Deck Lift Rod Timing DECK LEVELING ADJUSTMENT NOTE Before adjusting the deck level the deck lift rod timing must be checked and or adjusted 1 Park machine on a flat level surface Disengage the PTO stop the engine engage the parking brake and remove the key from the ignition Rear tires must be inflated to 15 psi 103 kPa 2 Crank the deck height adjustment handle so that the rear deck lift rod lever A Figure 21 is straight up and down This is the middle height adjustment Figure 24 2x4 Position 3 Place 2 x 4 blocks under each corner of the mower deck with the 3 1 2 sides being vertical See Figure 24 4 Adjust the front 3 link hanger chain bolt to the top of the slot on the deck and tighten Adjust the rear Ka 5 link hanger chain bolt to the bottom of the slot 1 on the rear of the deck and tighten 5 Remove the blocks from under the deck 4 WARNIN
43. lawn surface NOTE When mulching under heavy cutting conditions a rumbling sound may be present and is normal MULCHING REQUIRES EXCELLENT MOWING CONDITIONS Mulching mowers cannot function properly if the grass is wet or if the grass is simply to high to cut Even more than normal mowing mulching requires that the grass be dry and the the appropriate amount is cut Do not use the mower as a mulching mower during the first two or three mowings in the spring The long grass blades quick growth and often wetter conditions are more suitable for broadcasting side discharging or grass bagging operation ENGINE SPEED amp GROUND SPEED FOR BROADCASTING Use full engine throttle matched with a slow ground speed so that clippings will be finely cut Ground speed while mulching should be HALF of the speed that would be used when broadcasting side discharging under similar conditions Since mulching requires more horsepower than broadcasting using a slower ground speed is vitally important for proper mulching operation HOW MUCH GRASS TO MULCH The best mulching action typically results from cutting only the top 1 2 inch to 3 4 inch of grass blade This provides short clippings which decompose properly much more quickly than longer clippings The ideal cutting height will vary with climate time of year and quality of your lawn We recommend that you experiment with both the cutting height and ground speed until you achieve
44. line and other fuels They are flammable and vapors are explosive 12 If fuel is spilled do not attempt to start the engine but move the machine away from the area of spillage and avoid creating any source of ignition until fuel vapors have dissipated 13 Replace all fuel tank caps and fuel container caps securely 1 i Maintenance and Storage 1 Always observe safe refueling and fuel handling practices when refueling the unit after transportation or storage 2 Always follow the engine manual instructions for storage preparations before storing the unit for both short and long term periods 3 Always follow the engine manual instructions for proper start up procedures when returning the unit to service 4 Never store the machine or fuel container inside where there is an open flame such as in a water heater Allow unit to cool before storing 5 Shut off fuel while storing or transporting Do not store fuel near flames or drain indoors 6 Keep all hardware especially blade attachment bolts tight and keep all parts in good working condition Replace all worn or damaged decals 7 Never tamper with safety devices Check their proper operation regularly 8 Disengage drives lower implement set parking brake stop engine and remove key or disconnect spark plug wire Wait for all movement to stop before adjusting cleaning or repairing 9 Clean grass and debris from cutting units drives Safety Rules amp
45. ly inflated 8 Check and inflate the tires 1 Blades are not sharp or nicked 1 Sharpen your blades 2 Blades are worn down too far 2 Replace your blades 3 Engine speed is too slow 3 Always mow at full throttle 4 Ground speed is too fast 4 Slow down 5 Deck is plugged with grass 5 Clean out the mower 1 HN rayeya ie OR AU OOO 32 www ferrisindustries com Troubleshooting Adjustment amp Repair MOWING HEIGHT ADJUSTMENT See Figure 20 The mowing height adjustment can be changed by turning the cutting height adjustment handle To Raise the Mower Deck Turn the cutting height adjustment handle A Figure 20 clockwise To Lower the Mower Deck Turn the cutting height adjustment handle counter clockwise Figure 20 Mowing Height Adjustment A Cutting Height Adjustment Handle DECK LIFT ROD TIMING SIN 2015444202 ADJUSTMENT p 8 amp Below Y o 1 Park machine on a flat level surface Disengage ATN the PTO stop the engine and engage the parking brake Rear tires must be inflated to 15 psi 103 kPa 9 2 Crank the deck height adjustment handle so that the rear deck lift rod lever A Figure 21 is straight up and down This is the middle height o o adjustment S N 2015444202 amp Below 3a Position the cutting height indicator B so that it is centered between the fourth and fifth height A T
46. must be returned to Ferris Limited Warranty The limited warranty set forth below is a written guarantee by Ferris during the warranty period to repair or replace parts which have a substantial defect in materials or workmanship The warranty is limited because it is for a specified period of time applies to the original pur chaser only and is subject to other restrictions FERRIS LIMITED WARRANTY Ferris Industries Ferris warrants in accordance with the provisions below to the original purchaser only for the periods described below that the commercial mower shall be free from substantial defects in material or workmanship under normal use and service If you wish to file a claim under this limited warranty you must provide prompt notice of your claim to an authorized Ferris dealer during the warranty period Ferris obligation under this limited warranty is at Ferris option to repair or replace any part or parts of the mower which in the judgment of Ferris are found to be defective and covered by this limited warranty An authorized Ferris dealer will repair or replace the defective part or parts at the dealer s place of business at no charge for the labor or parts This limited warranty applies only to mowers sold in the United States and Canada and is subject to the following limitations Covered Parts Warranty Period All Mowers 2 years 24 months from date of retail purchase by the original purchaser for parts amp
47. n switch to STOP Use this method only in emergency situations For normal engine shut down follow the procedure given in STOPPING THE MOWER Operation STOPPING THE MOWER 1 Gently squeeze both steering control levers evenly to stop the machine 3 Once the machine is stopped firmly depress the neutral return pedal to place the transmissions in neutral 2 Disengage the PTO by pushing down on the PTO switch 3 Engage the parking brake by pulling the handle up and back until it stops 4 Move the throttle control to mid throttle position and turn the ignition key to OFF Remove the key 17 Operation DRIVING THE MOWER NOTE Before attempting to drive the mower make sure you have read the Features and Controls section and understand the location and function of the controls The hydrostatic transmission has an infinite number of speeds between full speed forward and reverse with the faster speeds being achieved by moving the forward speed control lever and reverse steering control levers farthest in the direction of travel For normal use the throttle should be kept fully open and the ground speed of the machine determined by the speed control lever When transporting the machine or when loading or unloading from a truck or trailer partial throttle should be used to slow the reaction time of the controls and reduce noise Practice maneuvering the machine at a slow engine speed on level ground with the blade eng
48. ne stabilizer to the fuel tank and run the engine a few minutes or drain all fuel from the unit before placing it in storage STARTING AFTER LONG TERM STORAGE Before starting the unit after it has been stored for a long period of time perform the following steps 1 Remove any blocks from under the unit 2 Install the battery if it was removed 3 Unplug the exhaust outlet and air cleaner 4 Fill the fuel tank with fresh gasoline See engine manual for recommendations 5 See engine owner s manual and follow all instructions for preparing engine after storage 6 Check crankcase oil level and add proper oil if necessary If any condensation has developed during storage drain crankcase oil and refill 7 Inflate tires to proper pressure Check fluid levels 8 Start the engine and let it run slowly DO NOT run at high speed immediately after starting Be sure to run engine only outdoors or in well ventilated area 23 Regular Maintenance MAINTENANCE SCHEDULE amp PROCEDURES The following schedule should be followed for normal care of your mower You will need to keep a record of your operating time Check Engine Oil Level SAFETY ITEMS Before Every Every Every Every Spring amp Each 5 25 100 250 Fall Use Hours Hours Hours Hours Check Safety Interlock System e 6 Check Rider Brakes e 6 Check Mower Blade Stopping Time e e RIDER MAINTENANCE Before Every Every Every Every Sprin
49. ng Control Lever www ferrisindustries com To make a right hand turn See Figure 6 Gently squeeze the right hand steering control lever A Figure 6 A sharp or gentle turn is determined by the amount of force applied to the steering control lever TEMPORARILY INCREASE FORWARD SPEED The forward override levers were designed to provide increased traction and controllability for operation on slopes and side hills To increase the forward speed to the left hand wheel See Figure 7 Gently depress the left hand forward speed override lever A Figure 7 to temporarily increase the speed to the left hand wheel To increase the forward speed to the right hand wheel See Figure 8 Gently depress the right hand forward speed override lever A Figure 8 to temporarily increase the speed to the right hand wheel Increase forward movement speed Gently depress both forward speed override levers evenly to temporarily increase the forward speed of the machine Operation Figure 6 Right Turn Travel A Right Hand Steering Control Lever Figure 7 Increase Speed To The Left Wheel A Left Hand Forward Speed Override Lever Figure 8 Increase Speed To The Right Wheel A Right Hand Forward Speed Override Lever 19 Operation MOWING Before mowing set the cutting height as described
50. ngage the parking brake pull UP on the handle until it locks over center ua PTO Power Take Off Switch The PTO switch engages and disengages the mower Pull UP on the switch to engage and push DOWN to disengage Engine Kill Operator Presence Handles These handles are a major factor in the safety interlock system of the mower The handles are sensitive to touch and if you release the handles while operating the machine the machine will stall The operator must be touching the handles in order to deactivate the engine kill system The operator must be in the operator s area touching the handles to engage the Engine Kill Operator Presence Handles before disengaging the parking brake and engaging the PTO switch Also see Auxillary Engine Kill Operator Presence Lever e e Throttle Control The throttle controls engine speed Move the throttle forward to increase engine speed and back to decrease engine speed Always operate at FULL throttle i choke Close the choke for cold starting Open the choke once the engine starts A warm engine may not require choking Pull the knob UP to close the choke Push to knob DOWN to open the choke Features 8 Controls N Neutral Return Pedal The neutral return pedal provides a hands free return to neutral This is used in conjunction with the Reverse Speed Control Levers B to properly stop the machine See the Operation section for steering instructions J Fuel Tank Ca
51. noon or early evening often provide these ideal mowing conditions 4 Avoid mowing after rain or even heavy dew and never mulch when the grass is wet moist grass does not mulch well and clumps beneath the mower deck Mowing Patterns Always start mowing on a smooth level area The size and type of area to be mowed will determine the best mowing pattern to use Obstructions such as trees fences and buildings and conditions such as slopes and grades must also be considered 1 Cut long straight strips overlapping slightly 2 Where possible change patterns occasionally to eliminate matting graining or a corrugated appearance 3 For a truly professional cut mow across the lawn in one direction then recut the lawn by mowing perpendicular to the previous cut Note Always operate the engine at full throttle when mowing If you hear the engine slowing down you are mowing too fast using a slower ground speed will improve the cutting efficiency of the blades and prevents many common cutting problems Use an appropriate ground speed for the thickness and height of the grass you are cutting 3rd gear or slower for manual gear models If you hear the engine slowing down you are mowing too fast use a slower ground speed Operation Where possible make one or two passes around the outside of the area discharging the grass INTO the lawn to keep the cut grass off fences and walks The remainder of the mowing shoul
52. nt parts when making repairs 22 Always comply with factory specifications on all settings and adjustments 23 Only authorized service locations should be utilized for major service and repair requirements 24 Never attempt to make major repairs on this unit unless you have been properly trained Improper service procedures can result in hazardous operation equipment damage and voiding of manufacturer s warranty 25 Units with hydraulic pumps hoses or motors WARNING Hydraulic fluid escaping under pressure may have sufficient force to penetrate skin and cause serious injury If foreign fluid is injected into the skin it must be surgically removed within a few hours by a doctor familiar with this form of injury or gangrene may result Keep body and hands away from pin holes or nozzles that eject hydraulic fluid under high pressure Use paper or cardboard and not hands to search for leaks Make sure all hydraulic fluid connections are tight and all hydraulic hoses and lines are in good condition before applying pressure to the system If leaks occur have the unit serviced immediately by your authorized dealer 26 WARNING Stored energy device Improper release of springs can result in serious personal injury Springs should be removed by an authorized technician 2 __ Identification Numbers identification Numbers BRIGGS amp TRATTON CORPORATION YARD PRODUCTS GROUP S Power Head Identification Ta
53. objects that could be thrown by the blade BEFORE you start mowing Do not operate this unit without the entire grass catcher or discharge guard deflector in place Also do not allow anyone in the area while the unit is running If someone does enter the area shut the unit off immediately until they leave Safety Rules amp Information Slope Operation You could be seriously injured if you use this unit on too steep of a slope Using the unit on a slope that is too steep where you do not have adequate footing and unit traction and control can cause you to lose control and possibly slip and fall or roll the unit over Always mow across slopes not up and down you could slip and fall Also note that the surface you are on can greatly impact your ability to safely operate this machine Wet grass or soft soil can seriously affect your footing and traction of the unit Do not operate on slopes that are slippery wet or have soft soil Moving Parts This equipment has many moving parts that can injure you or someone else However if you stay in the operator zone area behind the handles and controls and follow the safety rules in this operators manual the unit is safe to operate The mower deck has spinning mower blades that can amputate hands and feet Do not allow anyone near the unit while it is running Keep safety devices guards shields and switches in place and working To help you t
54. on 2 See Regular Maintenance Section TROUBLESHOOTING THE MOWER DECK CAUSE PROBLEM Engine stalls easily with 1 Engine speed too slow REMEDY 1 Set to full throttle mower engaged 2 Ground speed too fast 2 Decrease Ground Speed 3 Cutting height set too low 3 Cut tall grass at maximum cutting height during first pass 4 Discharge chute jamming 4 Cut grass with discharge pointing toward with cut grass previously cut area Excessive mower vibration 1 Blade mounting screws 1 Tighten to 70 90 ft Ibs 94 120 N m are loose 2 Mower blades arbors 2 Check and replace as necessary or pulleys are bent 3 Mower blades are out 3 Remove sharpen and balance blades of balance See Maintenance Section 4 Belt installed incorrectly 4 Reinstall Correctly Excessive belt wear or breakage 1 Bent or rough pulleys 1 Repair or replace 2 Using incorrect belt 2 Replace with correct belt Mower drive belt slips 1 Belt tension improperly adjusted 1 Adjust belt tension See Belt or fails to drive Replacement 2 Idler pulley spring broken or not 2 Repair or adjust as needed properly adjusted 3 Mower drive belt broken 3 Replace drive belt 31 Troubleshooting Adjustment amp Repair TROUBLESHOOTING COMMON CUTTING PROBLEMS PROBLEM CAUSE REMEDY Streaking 1 Blades are not sharp 1 Sharpen your blades 2 Blades are worn down to far 2 Replace your blades 3 Engine speed is too slo
55. or abnormal vibration occurs Make necessary repairs before resuming operations 17 Keep hands and feet away from the cutting units 18 Look behind and down before backing up to be sure of a clear path 19 Never carry passengers and keep pets and bystanders away 20 Do not operate the unit while under the influence of alcohol or drugs 21 Slow down and use caution when making turns and crossing roads and sidewalks Stop blades if not mowing 22 Use care when loading or unloading the machine into a trailer or truck 1 __ Safety Rules amp Information 23 Use care when approaching blind corners shrubs trees or other objects that may obscure vision 24 To reduce fire hazard keep unit free of grass leaves amp excess oil Do not stop or park over dry leaves grass or combustible materials A WARNING It is a violation of California Public Resource Code Section 4442 to use or operate the engine on any forest covered brush covered or grass covered land unless the exhaust system is equipped with a spark arrester as defined in Section 4442 maintained in effective working order Other states or federal jurisdictions may have similar laws Contact an Authorized Service Dealer to obtain a spark arrester designed for the exhaust system installed on this engine 25 OSHA regulations may require the use of hearing protection when exposed to sound levels greater than 85 dBA for an 8 hour time period
56. owers the electrical system START Cranks the engine for starting NOTE Never leave the ignition switch in the RUN position with the engine stopped this drains the battery PTO Power Take Off Switch The PTO switch engages and disengages the mower Pull UP on the switch to engage and push DOWN to disengage 15 Operation GENERAL OPERATING SAFETY Before first time operation Be sure to read all information in the Safety and Operation sections before attempting to operate this tractor and mower Become familiar with all of the controls and how to stop the unit Drive in an open area without mowing to become accustomed to the unit AWARNING Before leaving the operator s position for any reason engage the parking brake disengage the PTO stop the engine and remove the key To reduce fire hazard keep the engine tractor and mower free of grass leaves and excess grease Do not stop or park tractor over dry leaves grass or combustible materials Gasoline is highly flammable and must be handled with care Never fill the tank when the engine is still hot from recent operation Do not allow open flame smoking or matches in the area Avoid over filling and wipe up any spills 16 CHECKS BEFORE STARTING e Check that crankcase is filled to full mark on dipstick B Figure 2 See the engine Operator s Manual for instructions and oil recommendations Make sure all nuts bolts screws and pins
57. p To remove the cap turn counterclockwise Cutting Height Adjust Handle The Cutting height adjust handle controls the mower cutting height To adjust the mower cutting height turn the crank handle clockwise to raise the cutting height Turn the crank handle counterclockwise to lower the cutting height Auxillary Engine Kill Operator Presence Lever This lever is a major factor in the safety interlock system of the mower The engine kill operator presence handles are sensitive to touch and if you wear gloves while operating this machine the handles may not detect your presence The operator must be touching the handles or have the auxillary lever depressed in order to deactivate the engine kill system The operator must be in the operator s area touching the handles or depress the auxillary lever to engage the Engine Kill Operator Presence Safety System before disengaging the parking brake and engaging the PTO switch 13 Features amp Controls S N 2013964105 2014550197 CONTROL FUNCTIONS Please take a moment and familiarize yourself with the name location and function of these controls so that you will better understand the safety and operating instructions provided in this manual The information below briefly describes the function of individual controls Starting stopping driving and mowing require the combined use of several controls applied in specific sequences To learn what combination an
58. ree of grass leaves and excess oil Do not add fuel while engine is hot or running Stop engine and allow to cool for at least 3 minutes prior to adding fuel Do not add fuel indoors in an enclosed trailer garage or other enclosed areas Clean up spilled fuel Do not smoke while operating this machine Warning Fire hazard Keep children open flames and sparks away from the battery which could ignite explosive gases Warning Sulfuric acid can cause blindness or severe burns Always wear safety goggles or a face shield when working on or near a battery Warning Batteries produce explosive gases Read and understand the Operator s Manual before using this machine Important Do not discard a battery in the trash Contact local authorities for disposal and or recycling of batteries 11 Features amp Controls S N 2013964104 amp Below CONTROL FUNCTIONS Y Et Please take a moment and familiarize yourself with the name location and function of these controls so that you will better understand the safety and operating instructions provided in this manual The information below briefly describes the function of individual controls Starting stopping driving and mowing require the combined use of several controls applied in specific sequences To learn what combination and sequence of controls to use for various tasks see the OPERATION section F Forward Speed Control Lever El Rever
59. release the tension on the breaker bar The belt should be routed exactly as shown in Figure 28 8 Reinstall the mower deck guard 9 Run the mower under no load condition for about 5 minutes to break in the new belt Check Adjust the Mower Belt Idler Tensioner Spring Length 52 amp 61 Models S N 2015782584 amp Below feature a stationary mower belt idler tensioner and cannot be adjusted 48 Models All 52 amp 61 Models 2015782585 amp Above feature an adjustable mower belt idler tensioner which must be to checked to make sure the mower deck belt is set to the correct tension 1 Position the mower deck at its middle cutting position 2 Use the Mower Belt Idler Tensioner Spring Length chart to determine the correct spring length Mower Belt Idler Tensioner Spring Length 48 Mower Decks 5 3 4 14 6 cm 52 8 61 Mower Decks 6 1 2 16 5 cm 2 Measure the coil length of the mower belt tensioner spring A Figure 29 The measurement should equal the measurement as indicated in the chart If it does not adjustment is necessary continue with step 3 3 Loosen the jam nut C 4 Turn the adjustment nut D until the measurement as indicated in the chart is achieved 5 Retighten the jam nut 36 Figure 28 Mower PTO Belt Routing Spindle Pulley PTO Drive Belt Stationary Idler Pulley Spring loaded Idler Pulley
60. ription of Ferris products is for the sole purpose of identifying the products and shall not be construed as an express warranty No warranty claim shall give rise to a right for the purchaser to cancel or rescind any sale No person is authorized to make any warranty or assume for Ferris any liability not strictly in accordance with this limited warranty Any assis tance Ferris provides to or procures for the purchaser outside the terms limitations or exclusions of this limited warranty will not constitute a waiver of the terms limitations or exclusions of this limited warranty nor will such assistance extend or revive the limited warranty Ferris will not reimburse the purchaser for any expenses incurred by the purchaser in repairing correcting or replacing any defective products except for those incurred with Ferris prior written permission and in accordance with this limited warranty Ferris sole and exclusive liability with respect to this limited warranty and the purchaser s exclusive remedy shall be repair or replacement as set forth herein All warranty work must be performed by an authorized Ferris dealer using only Ferris approved replacement parts FERRIS SHALL HAVE NO LIABILITY FOR ANY OTHER COST LOSS OR DAMAGE INCLUDING BUT NOT LIMITED TO ANY INCIDENTAL COMPENSATORY INDIRECT PUNITIVE SPECIAL OR CONSEQUENTIAL LOSS OR DAMAGE FERRIS AGGREGATE LIABILITY WITH RESPECT TO DEFECTIVE PRODUCT OR PART SHALL BE LIMITED TO AN AMOUNT EQ
61. rter or solenoid 5 Connect the other end of same cable to same post marked positive on booster battery 6 Connect the second cable negative to other post of booster battery 7 Make final connection on engine block of stalled vehicle away from battery Do not lean over batteries 8 Start the engine of the vehicle with the booster battery Wait a few minutes then attempt to start the engine of the vehicle with the discharged battery 9 If the vehicle does not start after cranking for thirty seconds STOP PROCEDURE More than thirty seconds seldom starts the engine unless some mechanical adjustment is made www ferrisindustries com 10 After starting allow the engine to return to idle speed Remove the cable connection at the engine or frame Then remove the other end of the same cable from the booster battery Troubleshooting Adjustment amp Repair 11 Remove the other cable by disconnecting at the discharged battery first and then disconnect the opposite end from the booster battery 12 Discard the damp cloths that were placed over the battery vent caps THIS HOOK UP FOR NEGATIVE GROUND VEHICLES To Switch To O Starter Switch Jumper Cable Starting Vehicle Battery To Ground Discharged Vehicle Battery Engine Block MAKE CERTAIN VEHICLES DO NOT TOUCH Figure 34 Jump Starting AWARNING Any procedure other than the preceding could result in 1 personal inj
62. s 7 Set the adjustment half way in between where the forward and backwards rotations began 8 Adjust the throttle control to FULL highest setting Cycle the speed control lever and neutral return pedal several times to insure and accurate adjustment has been made Tracking Adjustment Before making a tracking adjustment be sure to check the following Drive tires are inflated to 15 psi 103 kPa All controls are free from damage and operate freely Machine is at full operating temperature Make sure the machine is in neutral when the foot pedal is depressed If not adjust neutral as described above If Machine Veers to the LEFT If Machine Veers to the RIGHT 1 Turn the LEFT adjustment nut 1 8 1 4 turn 1 Turn the RIGHT adjustment nut 1 8 1 4 turn COUNTER CLOCKWISE COUNTER CLOCKWISE 2 Turn the RIGHT adjustment nut 1 8 1 4 turn 2 Turn the LEFT adjustment nut 1 8 1 4 turn CLOCKWISE CLOCKWISE 3 Drive machine on a flat level surface to test and 3 Drive machine on a flat level surface to test and repeat steps 1 4 2 as necessary repeat steps 1 amp 2 as necessary 38 www ferrisindustries com TRANSMISSION MAINTENANCE The hydrostatic transmissions are sealed units that require no maintenance other than the following Keep the machine and the transmission cooling fins clear or grass leaves and debris e Keep oil level in the reservoir A Figure 32 at the FULL line B Ex
63. s to do when storing your unit temporarily or in between uses Keep the unit in an area away from where children may come into contact with it If there s any chance of unauthorized use remove the spark plug s and put in a safe place Be sure the spark plug opening is protected from foreign objects with a suitable cover e f the unit can t be stored on a reasonable level surface chock the wheels e Clean all grass and dirt from the mower Long Term Storage Longer Than 30 Days Before you store your unit for the off season read the Maintenance and Storage instructions in the Safety Rules section then perform the following steps 1 Drain crankcase oil while engine is hot and refill with a grade of oil that will be required when unit is used again 2 Prepare the mower deck for storage as follows a Remove mower deck from the unit b Clean underside of mower deck c Coat all bare metal surfaces with paint or light coat of oil to prevent rusting 3 Clean external surfaces and engine 4 Prepare engine for storage See engine owner s manual 5 Clean any dirt or grass from cylinder head cooling fins engine housing and air cleaner element 6 Cover air cleaner and exhaust outlet tightly with plastic or other waterproof material to keep out moisture dirt and insects 7 Completely grease and oil unit as outlined in the Normal Care section 8 Clean up unit and apply paint or rust preventative to an
64. se Speed Control Levers These levers control the ground speed of the mower The forward lever control the forward ground speed of both drive wheels The left reverse lever controls the steering and reverse ground speed of the left drive wheel and the right reverse lever controls the steering and reverse ground speed of the right drive wheel NOTE The further a lever is moved away from the neutral position the faster the drive wheel will turn See the Operation section for steering instructions 12 Left Hand Forward Speed Override Lever Right Hand Forward Speed Override Lever The forward speed override levers were designed to provide increased traction and controllability for operation on slopes and sidehills To increase the speed of the left drive tire press the Left Hand Forward Speed Override Lever down To increase the speed of the right drive tire press the Right Hand Forward Speed Override Lever down www ferrisindustries com Ignition Switch The ignition switch starts and stops the engine it has three positions e OFF Stops the engine and shuts off the electrical system RUN Allows the engine to run and powers the electrical system START Cranks the engine for starting NOTE Never leave the ignition switch in the RUN position with the engine stopped this drains the battery Parking Brake Handle The parking brake is released by pushing DOWN on the parking brake handle until it stops To e
65. se en que pueden ser arrojados par las cuchillas jg a reas te seguridad y ras ec en 83 legar y funcionando quisa a nenes que est capachaca gara 62 0 are 33889 jile raving cont be theews by the dados devicos guards shields switches ots in plans ant wareng 05 NOT operate thes machine usless you have beer trained 5 9 10 Refire las Mastaega les 6 N paresis ime 1 WO opore esta CE MODELS EXPORT 7 This decal is installed on the battery for CE models only 9 Safety Interlock System Safety Icons SAFETY INTERLOCK SYSTEM This unit is equipped with safety interlock switches These safety systems are present for your safety do not attempt to bypass safety switches and never tamper with safety devices Check their operation regularly Operational SAFETY Checks Test 1 Engine should NOT crank if PTO switch is engaged OR Parking brake is not engaged OR Motion control handle is not in the NEUTRAL position Test 2 Engine SHOULD crank if PTO switch is NOT engaged AND Parking brake is engaged AND e Motion control handle is in the NEUTRAL position Test 3 Engine should SHUT OFF if Operator releases the operator presence handles with PTO engaged OR e Operator releases the operator presence handles with parking brake disengaged Test 4 Blade Brake Check Mower blades and mower drive belt should come to a complete stop within
66. seven seconds after electric PTO switch is turned off or operator releases the operator presence handles If mower drive belt does not stop within seven seconds see your dealer NOTE Once the engine has stopped PTO switch must be turned off parking brake must be engaged and the motion control handle must be returned to the NEUTRAL position in order to start the engine AA WARNING If the unit does not pass a safety test do not operate it See your authorized dealer Under no circumstance should you attempt to defeat the purpose of the safety interlock system 10 Safety Icons The alert symbol is used to identity safety information about hazards that can result in personal injury A signal word DANGER WARNING or CAUTION is used with the alert symbol to indicate the likelihood and the potential severity of the injury In addition a hazard icon may be used to represent the type of hazard An explanation of hazard levels and icons are as follows 4 DANGER This indicates a hazard which if not avoided will result in serious injury or death 4 WARNING This indicates a hazard which if not avoided could result in serial injury or death 4 CAUTION This indicates a hazard which if not avoided might result in minor or moderate injury CAUTION or NOTICE These messages presented without the alert symbol indicate a situation where the unit or property could be damaged www ferrisindustries com N
67. ssary Ensure clamps grip hoses firmly over filter after installation Do not use gasoline containing METHANOL gasohol containing more than 10 ethanol gasoline additives premium gasoline or white gas because engine fuel system damage could result Install new filter in proper flow direction in fuel line A WARNING Replacement parts must be the same and installed in the same position as the original parts or fire could result Figure 11 Fuel Tank Oil Reservoir amp Fuel Filter A Fuel Cap B Oil Reservoirs C FULL Line 25 Regular Maintenance CHECK HYDRAULIC OIL LEVEL 1 Observe the oil reservoir B Figure 11 The oil level should be at the FULL line C 2 Before removing the reservoir cap make sure the area around the reservoir cap is free of dust dirt or other debris 3 If necessary unscrew the reservoir cap and add SAE straight 20 or 30 weight motor oil DO NOT use multi grade oils Fill until oil level reaches FULL line 4 Reinstall oil reservoir cap CHANGE OIL amp FILTER 1 Warm engine by running for a few minutes Refer to the engine operator s manual for oil amp filter replacement instructions 2 Remove the oil drain hose A Figure 12 from the cable clamp C on the back left hand side of the engine deck and route over the back of the engine deck as shown in Figure 12 3 Place a small pan under
68. t 1 Avoid starting stopping or turning on a slope If tires lose traction i e machine stops forward motion on a slope disengage the blade s PTO and drive slow off the slope 2 Do not turn on slopes unless necessary and then turn slowly 3 Do not mow near drop offs ditches or embankments The operator could lose footing or balance or mower could suddenly turn over if a wheel is over the edge of a cliff or ditch or if an edge caves in 4 Do not mow on wet grass Reduced footing or traction could cause sliding 5 Do not mow excessively steep slopes 6 Do not use grass catcher on steep slopes CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children Children are often attracted to the unit and the mowing activity Never assume that children will remain where you last saw them 1 Keep children out of the mowing area and under the watchful care of another responsible adult Be alert and turn unit off if children enter the area Before and during reverse operation look behind and down for small children Never allow children to operate the unit Use extra care when approaching blind corners shrubs trees or other objects that may obscure vision ak Wh E Engine exhaust from this product contains chemicals known in certain quantities to cause cancer birth defects or other reproductive harm 2 Look for the relevant Emissions Durability Period and Air
69. ter A Retaining Clamps B Cap C Air Cleaner Case D Dust Cap Figure 14 Air Cleaner Elements A Secondary Element B Primary Element www ferrisindustries com LUBRICATION Lubricate the unit at the locations shown in Figure 15 as well as the following lubrication points Grease front caster wheel axles amp yokes deck lift pivot blocks e mower deck spindles e mower deck idler arm Use grease fittings when present Apply grease to moving parts when grease fittings are not installed Not all greases are compatible Ferris Red Grease p n 5022285 is recommended automotive type high temperature lithium grease may be used when this is not available Oil control handle pivots deck lift pivots discharge chute hinge Regular Maintenance Generally all moving metal parts should be oiled where contact is made with other parts Keep oil and grease off belts and pulleys Remember to wipe fittings and surfaces clean both before and after lubrication Mower Deck Lubrication Points Shown with guards removed for illustration purposes only RE PACK BEARING ANNUALLY Figure 15 Lubrication Points 27
70. tive 2004 108 EEC Tested according to 2000 14 EC 8 www ferrisindustries com SAFETY DECALS Before operating your unit read the safety decals The cautions and warnings are for your safety To avoid a personal injury or damage to the unit understand and follow all the safety decals AWARNING If any safety decals become worn or damaged and cannot be read order replacement decals from your local dealer ALL MODELS Fire hazard ret tre AMPUTATION HAZARD To avoid injury from rotating blades stay clear of deck edge A DANGER AMPUTATION AND THROWN OBJECTS HAZARD To avoid injury from rotating blades stay clear of deck edge and keep others away Do not mow without discharge chute or entire grass catcher in 4 PELIGRO Peligro del monoxido de A PELIGRO PELIGRO DE AMPUTACI N Para evitar lesiones causadas por las cuchillas mantenerse alejado del borde de la plataforma de corte A PELIGRO PELIGRO DE AMPUTACI N Y OBJETOS ARROJADOS Para evitar sufrir lesiones causadas por las cuchillas giratorias y objetos lanzados mantenerse alejado del borde de la plataforma de corte y mantener a las dem s personas alejadas de la m quina No usar la m quina sin eltubo de descarga o sin el recogedor de pasto en su lugar Evite lesiones graves o la muerte Safety Decals greon par la cuesta NO de arri sam c sped si ley nikos y otras persones alrededor TEn aon aes de echar
71. tra oil in the reservoir will not benefit the machine If it is necessary to add oil to the reservoir use SAE straight 20 or 30 weight motor oil DO NOT use a multi grade oils Make sure the area around the oil reservoir is free from dust dirt and debris before opening the reservoir Make sure the oil reservoir cap are tight Keep water dirt and debris from entering the oil reservoir A small amount of a contaminant could damage the transmissions Troubleshooting Adjustment amp Repair Y A Y SN sand Ay N B Figure 32 Oil Reservoirs A Oil Reservoirs B FULL Line Changing Oil amp Filters 1 Park the machine on a smooth level surface such as a concrete floor Disengage the PTO engage the parking brake turn off the engine and remove the ignition key 2 Place a drain pan under each transmission and remove the filters to drain the oil See Figure 33 NOTE Before removing the right hand transmission filter the filter guard must be removed 3 Once oil has drained from transmissions replace with new filters P N 5021068X1 placing a light film on the seal of the filter before installing Hand tighten filter only 4 Fill oil reservoirs 3 4 full with SAE straight 20 or 30 weight motor oil To Bleed Air From Transmissions 1 Locate the machine in a secure area away from bystanders and preferably facing a wall Raise the drive tires off the ground
72. ules and Information found on the following pages Also completely read the Operation section Operating Safety Congratulations on purchasing a superior quality piece of lawn and garden equipment Our products are designed and manufactured to meet or exceed all industry standards for safety Do not operate this machine unless you have been trained Reading and understanding this operators manual is a way to train yourself Power equipment is only as safe as the operator If it is misused or not properly maintained it can be dangerous Remember you are responsible for your safety and that of those around you Use common sense and think through what you are doing If you are not sure that the task you are about to perform can be safely done with the equipment you have chosen ask a professional contact your local authorized dealer MOLES ys Children Tragic accidents can occur with children Do not allow them anywhere near the area of operation Children are often attracted to the unit and mowing activity Never assume that children will remain where you last saw them If there is a risk that children may enter the area where you are mowing have another responsible adult watch them A rrr aaa Thrown Objects This unit has spinning mower blades These blades can pick up and throw debris that could seriously injure a bystander Be sure to clean up the area to be mowed and remove
73. ury caused by electrolyte squirting out the battery vents 2 personal injury or property damage due to battery explosion 3 damage to the charging system of the booster vehicle or of the immobilized vehicle Do not attempt to jump start a vehicle having a frozen battery because the battery may rupture or explode If a frozen battery is suspected examine all fill vents on the battery If ice can be seen or if the electrolyte fluid cannot be seen do not attempt to start with jumper cables as long as the battery remains frozen AWARNING For your personal safety use extreme care when jump starting Never expose battery to open flame or electric spark battery action generates hydrogen gas which is flammable and explosive Do not allow battery acid to contact skin eyes fabrics or painted surfaces Batteries contain a sulfuric acid solution which can cause serious personal injury or property damage When removing or installing battery cables disconnect the negative cable FIRST and reconnect it LAST If not done in this order the positive terminal can be shorted to the frame by a tool To avoid engine damage do not disconnect battery while engine is running Be sure terminal connections are tight before starting 41 Specifications SPECIFICATIONS NOTE Specifications are correct at time of printing and are subject to change without notice ENGINE 19 Gross HPt Kawasaki Make Kawasaki Model F
74. w 3 Always mow at full throttle 4 Ground speed is too fast 4 Slow down 5 Deck is plugged with grass 5 Clean out the mower rel cpr 6 Not overlapping cutting rows 6 Overlap your cutting rows enough 7 Not overlapping enough when 7 When turning your effective cutting width turning decreases overlap more when turning 1 Lawn is uneven or bumpy 1 Roll or level the lawn 2 Mower deck cutting height is 2 Raise the cutting height set too low 3 Ground speed is too fast 3 Slow down 4 Deck is not leveled correctly 4 Correctly level the deck 5 Tire pressure is low or uneven 5 Check and inflate the tires 1 Deck is not leveled correctly 1 Level the deck correctly 2 Tires are not properly inflated 2 Check and inflate the tires 3 Blades are damaged 3 Replace the blades 4 Deck shell is damaged 4 Repair or replace the deck 5 Mower spindle is bent or loose 5 Repair or replace the spindle 6 Blades are installed incorrectly 6 Reinstall the blades correctly 1 Deck is not leveled correctly 1 Level the deck correctly 2 Blades are dull or worn 2 Sharpen or replace the blades 3 Blades are damaged 3 Replace the blades 4 Deck is clogged with grass 4 Clean out the deck clippings 5 Deck shell is damaged 5 Repair or replace the deck 6 Mower spindle is bent or loose 6 Repair or replace the spindle 7 Blades are installed incorrectly 7 Reinstall the blades correctly 8 Tires are not proper
75. wn and use extra care on hillsides Be sure to travel in the recommended direction on hillsides Turf conditions can affect the machines stability Use caution when operating near drop offs 6 Do not mow in reverse unless absolutely necessary Always look down and behind before and while traveling in reverse 7 Be aware of the mower discharge direction and do not point it at anyone Do not operate the mower without either the entire grass catcher or the deflector in place 8 Slow down and use caution when making turns and when changing directions on slopes 9 Never raise deck with the blades running 10 Never leave a running unit unattended Always disengage the PTO set parking brake stop engine and remove keys before dismounting Keep hands and feet away from the cutting units Turn off the PTO switch to disengage the blades when not mowing 12 Never operate with guards not securely in place Be sure all interlocks are attached adjusted properly and functioning properly 13 Never operate with the discharge deflector raised removed or altered unless using a grass catcher 14 Do not change the engine governor setting or overspeed the engine 15 Stop on level ground lower implements disengage drives engage parking brake shut off engine before leaving the operator s position for any reason including emptying the grass catchers or unclogging the chute 16 Stop equipment and inspect blades after striking objects
76. y areas where paint is chipped or damaged 9 Be sure the battery is filled to the proper level with water and is fully charged Battery life will be increased if it is removed put in a cool dry place and fully charged about once a month If battery is left in unit disconnect the negative cable Operation A WARNING Never store the unit with gasoline in engine or fuel tank in a heated shelter or in enclosed poorly ventilated enclosures Gasoline fumes may reach an open flame spark or pilot light such as a furnace water heater clothes dryer etc and cause an explosion Handle gasoline carefully It is highly flammable and careless use could result in serious fire damage to your person or property Drain fuel into an approved container outdoors away from open flame or sparks 10 Drain fuel system completely or add a gasoline stabilizer to the fuel system If you have chosen to use a fuel stabilizer and have not drained the fuel system follow all safety instructions and storage precautions in this manual to prevent the possibility of fire from the ignition of gasoline fumes Remember gasoline fumes can travel to distant sources of ignition and ignite causing risk of explosion and fire NOTE Gasoline if permitted to stand unused for extended periods 30 days or more may develop gummy deposits which can adversely affect the engine carburetor and cause engine malfunction To avoid this condition add a gasoli

Ferris Industries 5900633 Lawn Mower User Manual

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