Extron electronic 816 Switch User Manual
Contents
1. VUL wa Ma 4000 A 2200W M I G N CHAPTER 3 Controls Displays amp Functions NOTE Reference page 10 for more details mn INVERTER ON ALARM OVERLOAD 3 FULL LOAD ES 75 LOAD um um mu 50 LOAD LOW BATT 1 AC AC LINE INDICATOR This green LED turns on when the AC source is present 2 INV INVERTER OPERATING The LED turns green when the ED inverter is turned on This LED normally turns on a few seconds after the AC line indicator LED and remains on during both utility and battery operation 3 ALM ALARM STATUS INDICATOR This red LED turns on and a continuous audible alarm is sounded when the ED is overloaded or has failed Should this occur check the load level and correct any overload condition if present Should the unit not be overloaded call FALCON support for further assistance 4 LOW BATT LOW BATTERY WARNING INDICATOR The red LED will turn on when the ED is configured with an optional external battery bank operating in battery mode and the low battery level warning point has be reached Typically one minute of battery run time remains after the LED turns on 5 OVERLOAD FULL LOAD 75 LOAD 50 LOAD Adjacent to the red low battery LED is the green 50 load LED Adjacent to the green 50 load LED is the green 75 load LED Adjacent to the green 75 load LED is the yellow 100 load LED Adjacent to the yellow 100 LED is the red overload LED All overload condition2. OWNER S OPERATING MANUAL FREQUENCY CONVERTER amp UNINTERRUPTIBLE POWER SYSTEM FOR MODELS ED3000 A ED4000 A FALCON ELECTRIC INC 5106 Azusa Canyon Road Irwindale CA 91706 Tel 626 962 7770 Fax 626 962 7720 The information contained herein is the property o PEE ELECTRIC INC onfidential a Pu ot to be disclosed disseminated or used except for the urp provided NE uc T 059 04 Rev TABLE OF CONTENTS Important Safety Instructions READ FIRST Chapter 1 ED Series Overview Input Output shouere Table Block Diagram Chapter 2 Installation Inspecting the Equipment Unit Setup Chapter 3 Controls Displays amp Functions Front Panel Diagram amp Description Front Panel LED Functions Rear Panel Diagram amp Description Chapter 4 Communications Interface Signals amp Interfacing Chapter 5 Operation Step By Step Operating Procedure Operational Mode Table Chapter 6 Maintenance amp Technical ae Care amp Maintenance Battery Life vs Temperature Battery Replacement Storing the UPS and Batteries FCC Technical Support amp RMA Procedure Requesting Technical Information or Support FALCON Web SPPON Brochure Specifications oo oo A A ONN NN IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS This manual contains important instructions which must be followed during the installation operation and maintenance of this unit and its battery options Please read all instructio
3. Support 1 Care amp Maintenance Falcon ED Series are designed to be maintenance free They can be cleaned with a damp cloth or non abrasive cleanser providing the ED is turned off and the input plug is disconnected from the utility source On a regular basis check the vents to make sure they are kept free from accumulation of dust dirt or lint Battery Life vs Temperature Units supplied with batteries only For full battery life keep the ED close to an ambient temperature of 77 F The batteries should never be exposed to temperatures below 40 F and above 104 F Battery Replacement Units supplied with batteries only This unit contains sealed maintenance free batteries VRLA When situated in a typical office environment with the proper charging and limited cycling these batteries can last many years We recommend that the batteries be replaced every three years Never attempt to service batteries High voltage exists within the unit which could cause electrical shock Servicing of batteries should be performed or supervised by personnel knowledgeable of batteries and the required precautions Keep unauthorized personnel away from batteries When replacing the ED batteries use the same number and type of batteries NEVER A NEVER dispose of batteries in a fire as batteries will explode B NEVER dispose of used batteries or the UPS in the trash or landfill as it is against federal and state laws The ED and Bat
4. ED 1500 A ED 2000 A ED 3000 A ED 4000 A Nominal VA 1000 1500 2000 3000 4000 Electrical Input AC Voltage 10 20 120V 120V 120V 120V 120V 47 450 47 450 47 450 47 450 47 450 Electrical Output 2 5 O 3 i i 28 Repetitive Peak Amps Repetitive Peak Amps lt 396 100 Linear Load lt 5 100 Non Linear Load 200 for 0 5 Seconds 120 for 30 Seconds 5 RMS for 100 Step Load Change 1ms Recovery Time Output Protection Short Circuit and Overload Electrical Connections Input 6 Cord with 8 Cord with 8 Cord with Hardwired Hardwired 5 15P 5 20P L5 30P 4 5 15R 4 5 15R 4 515R Hardwired Environmental 0 C to 35 C 32 F to 95 F 10 to 95 Non Condensing 7 000 Feet Low Velocity Forced Air Fans Controls and Indicators Load Level Utility Present Summary Alarm Inverter On Utility Interrupt Inverter Failure Overload Mechanical Dimensions H x W x D inches mm 13 5 x 6 25 x 19 4 342 9 x 158 8 x 492 8 Ib kg 25 11 3 38 17 2 38 17 2 50 22 7 50 227 33 28 6 Weight Specify input output frequency 50 60 or 400Hz any combination Standard models shown Custom configurations available Consult Factory Note For ED3000 A and ED4000 A models add a 400 to the end of the model number for a 400Hzoutput 14
5. allest and most compact units of the FALCON Frequency Converter and Uninterruptible Power Supply UPS product line In the tradition of all FALCON products it maintains the highest reliability and the most complete on line sinewave power conversion and protection available An on line sinewave converter is the only solution to AC line frequency conversion With the addition of an optional external battery bank the ED models referenced in this manual will also provide true on line UPS battery backup There is no break transient or glitch in source transfer during a power failure because THERE IS NO TRANSFER The FALCON ED SERIES is engineered with the latest MOSFET PWM technology for high efficiency and reliability Refer to the simplified block diagram Figure 1 for a system description The AC source is rectified and provides energy for the DC Choppers and a float charge to the optional standby Battery These DC Choppers then supply the power to operate the DC AC Inverter The inverter provides a new clean sinewave output at the factory configured output frequency When configured with an optional battery bank and during a utility power loss the AC rectification and battery charging capabilities of the UPS become inactive The fully charged battery however supplies the necessary power requirement to maintain the remaining system blocks The FALCON ED on line topology is unique to other on line systems in that it is designed to
6. and open the input circuit breaker at the utility panel This will simulate a power loss amp test battery operation 7 The green AC LED will shut off 8 An intermittent audible alarm will sound o amp omm The system will continue to operate If this were to continue long enough the red LOW BATTERY light would illuminate indicating that battery back up time is ending and system shutdown is imminent The intermittent alarm will become continuous at this point The ED unit will automatically shut itself off to avoid excessive battery discharge When power returns normal operation of the UPS resumes without any operator adjustment The duration of actual battery back up time and the low battery condition varies depending on the amount of load charge on the battery and condition of the battery Refer to the ED SPECIFICATIONS for approximate hold up times at 100 and 50 loads i Reset the input circuit breaker and turn the power switch OFF 10 Turn off the devices you wish to plug into the ED Plug them into the outlets located on the rear of the ED 11 Activate the ED unit power switch to the ON position 12 Turn ON each of your devices 13 Some of the LOAD indicators may illuminate The amount of load determines the actual number of indicators lit The bottom green L E D signifies approximately 5096 of load capacity The second green L E D represents approximately 7596 of load capacity If the yellow L E D illumina
7. e equipment 2 Send a copy of the damage claim within 15 days to the Falcon Service Department ED Setup 1 Verify that the following is included in the ED shipping carton ED Frequency Converter amp UPS Owner s Guide Verify that the ED unit is configured for the proper input output voltage This information is stated on the nameplate label located on the rear panel of the unit Select a suitable location for the ED near enough to the computer or equipment to allow connection of the equipment power plugs to the receptacles located on the rear panel of the ED DO NOT BLOCK UPS AIR VENTS THE UPS MUST NOT BE INSTALLED IN AN ENCLOSED AREA Connect the equipment to be powered to the ED output receptacles located on the rear panel Verify that the connected equipment does not exceed the rated output in watts of the ED Series unit IMPORTANT This ED model is designed for input and output hardwire connections Two conduit connector holes are provided on the lower portion of the rear panel The hardwire terminal block is located inside the ED unit and can be accessed by removing the 16 screws securing the units top cover Remove the top cover the terminal block is located on the upper left side of the units center panel Pay special attention to the ED input voltage configuration and verify the input voltage is correct prior to hardwiring the unit Make the input and output connections per the picture below USE COPPER WIRE ONLY
8. figured with optional batteries the ED contains its own energy source batteries The output receptacles may carry live voltage even when the UPS is not connected to an AC source CHAPTER 1 ED Series Overview Congratulations You have selected the ED Series Frequency Converter Voltage Regulator and UPS The FALCON ED Series UPS offers a quiet and compact package with proven performance you can depend on This User s Guide is provided with your new ED unit It will enhance your understanding of the product and its functions Read this guide carefully in the order it is presented prior to operating your unit This will save you time and effort in your installation and application The illustrations will also familiarize you with the ED s operating modes and indications Always operate the unit within the guidelines and specifications given to maximize the unit s efficiency and lifetime Also your understanding of the product is essential in providing you years of service for your back up power requirements Refer to the table below to verify the input and output rating for your model MODEL ED3000 A ED3000 A ED4000 A ED4000 A INPUT OUTPUT SPECIFICATIONS INPUT 120Vac 47 420Hz 120Vac 47 420Hz 120Vac 47 420Hz 120Vac 47 420Hz OUTPUT 120Vac 50 or 60Hz 120Vac 400Hz 120Vac 50 or 60Hz 120Vac 400Hz OUTPUT POWER 2100 Watts 1785 Watts 2800 Watts 2380 Watts The FALCON ED Series represents one of the sm
9. le Technology Breakthrough Falcon Electric s ED Series UVS Plus is more than an international voltage frequency converter voltage regulator or line conditioner Its unique features will significantly improve your equipment s reliability virtually eliminating power related downtime and dramatically increasing productivity Its small size and lightweight construction makes it ideal for OEM and integrated applications Unique Frequency Converter amp UPS Capability The ED Series provides unique flexibility in a small footprint The ED Series can be factory configured as a pure frequency converter accepting a 50 60 amp 400Hz input and yielding a fixed 50 or 60Hz output It can also supply a 400Hz 120V output if properly derated The ED can be configured as an international converter making it an ideal solution for those tough applications requiring both voltage and frequency conversions A battery system may be added to most models turning it into a true Regenerative On line UPS Superior Voltage Frequency Regulation amp Extended Brownout Protection Since the ED Series is a solid state generator it prevents daily power disturbances from reaching your equipment Constant voltage transformers line conditioners and other devices are not designed to prevent damage from these problems Precision Output Voltage amp Frequency 50 60 amp 400Hz Frequency Conversion Eliminates Generator Frequency amp Voltage Drift S
10. meet the needs of non linear loads Equipment configured with a switching power supply is considered a non linear load which can be very abusive to most power conversion and protection equipment and could decrease its life expectancy The FALCON ED unit is specially designed to accept these loads and protect them efficiently with minimal of the output waveform degradation For ED models configured with batteries please refer again to the figure below you will notice a built in safeguard If the unit has not been configured as a frequency converter when it inadvertently experiences an extreme over temperature situation that causes inverter malfunction it will switch over to a filtered emergency bypass line to insure FIGURE 1 FALCON ED SERIES BLOCK DIAGRAM EMERGENCY OUTPUT COMPUTER FILTER LOAD RECTIFIER CHARGER BYPASS LINE EMERGENCY DC AC INVERTER DC CHOPPERS BYPASS SWITCH STANDBY BATTERY Emergency bypass functions have been disabled in all ED models configured for frequency converter operation CHAPTER 2 Installation Inspecting the Equipment If any FALCON equipment has been damaged during shipment keep the shipping cartons and packing materials for the carrier and file a claim for shipping damage If you discover damage after acceptance file a claim for concealed damage To file a claim for shipping damage or concealed damage 1 File with the carrier within 15 days of receipt of th
11. ns before operating this equipment and save this manual for future reference CAUTION All of the models presented herein are designed for installation and use in a con trolled environment free of contamination CAUTION This UPS utilizes voltage that may be hazardous Do not attempt to disassemble This unit contains no user replaceable parts Refer all servicing to Falcon Electric Inc CAUTION This unit is not intended to be used in conjunction with life support or operating room equipment CAUTION Always unplug this device prior to cleaning and never apply liquid or spray detergent on the ED unit CAUTION Never attempt to service batteries High voltage exists within the unit which could cause electrical shock Servicing of batteries should be performed or supervised by personnel knowledgeable of batteries and the required precautions Keep unau thorized personnel away from batteries When replacing the optional ED batteries use the same number and type of batteries IMPORTANT If configured with batteries allow at least 24 hours after the ED is first installed and turned on to fully charge the internal battery and assure the maximum backup time is available DO NOT DO NOT plug this unit into its own output as this may damage the ED electronics DO NOT remove or unplug the input cord when the ED is turned on This removes the safety ground from the unit and the equipment connected to the ED CAUTION When con
12. odel serial numbers and date of purchase on hand prior to the call This information is located on the identification label on the rear panel of the unit This information is essential in retrieving your unit s historical records The RMA number issued must appear on the outside of the shipping carton The original shipping container must be used when returning any ED Series product Falcon Electric will not assume any responsibility for shipping damage In the event of shipping damage you will be charged for repairs due to the damage All units must be returned prepaid The address and shipping instructions will be given to you at the time the RMA is issued Requesting Technical Information or Support You may request technical information or support by Email or telephone Please send your technical or support questions by Email to SUPPORT FALCONUPS COM You may contact a FALCON support engineer directly by calling the FALCON support line between 9 00 am and 4 00 pm PST 800 842 6940 FALCON Web Support Product data sheets specification and owner s guides are available in Adobe PDF format on our corporate website WWW FALCONUPS COM Uninterruptible Power Systems amp Power Conversion Products ED Series UVS PLUS 1kVA to 4kVA Voltage amp Frequency Converters True Double Conversion Design Pure Sinewave Output Wide Input Frequency Range Voltage Conversion Models Available Battery Backed Up Models Availab
13. or at the rear of the unit Interfacing cables are available Below is a diagram of the 9 pin jack and its pin out 1 12V SOURCE RETURN 2 UTILITY INTERRUPT Normally Open Contact 3 3 UTILITY INTERRUPT Normally Closed Contact 4 COMMON Contact Closures 5 LOW BATTERY Normally Open Contact 6 AUTOMATIC SHUTOFF CIRCUIT ASC 7 ASCRETURN 8 12VDC 30ma SOURCE 9 12VDC 30ma SOUR 1 LOW DB 9 Contacts rated 2A 28VDC A 5 to 12VDC signal applied to pin 6 with respect to pin 7 for at least one millisecond when no utility power is present will cause the ED to shutdown The current drawn is about 2ma 5VDC and 5ma 12VDC The 12VDC source provided at pins 8 to 1 may be utilized for this function Upon the return of utility power restart is automatic NORMAL contact states are maintained with system power ON and the Inverter operational or with system power completely OFF SHUTDOWN eo voee SUBMINIATURE CONNECTOR CHAPTER 5 OPERATION The FALCON ED unit is very simple to use Verify the unit is connected to the correct voltage power source Activate the power switch to the ON position The green AC LED illuminates The green INV LED illuminates For frequency conversion models verify the output frequency is set to the desired frequency using a frequency meter Disregard the following steps 6 11 6 For models supplied with optional battery banks leave the power switch ON
14. ructions may cause interference to radio and television reception All models covered in this manual have been tested and found to comply with the limits for a Class A computing device in accordance with the specifications in FCC regulations Part 15 Subpart J which are designed to provide reasonable protection against such interference If this equipment does cause harmful interference to radio or television reception which can be determined by turning the equipment off and on the user is encouraged to try to correct the interference by one or more of the following measures a Reorient or relocate the receiving antenna b Increase the separation between the equipment and the receiver c Connect the equipment into an outlet on a circuit different from that to which the receiver is connected d Consult the dealer or an experienced radio television technician for assistance 11 Technical Support Your FALCON Electric ED Series is backed by one of the finest customer service teams assembled Write Call Fax or Email should you require technical assistance or service FALCON ELECTRIC INC 5106 Azusa Canyon Road Irwindale CA 91706 Voice 626 962 7770 Fax 626 962 7720 Service 800 842 6940 Email service falconups com WWW FALCONUPS COM Should service be desired you must first obtain a Return Material Authorization number RMA and return shipping instructions from our customer service department Please have your ED m
15. s must be corrected immediately TYPICAL ED3000 amp ED4000 REAR PANEL LAYOUT DB 9F COMMUNICATIONS INTERFACE This connector gives access to the ED contact closure status interface Please reference page 7 of this manual for details Hardwire conduit connector mounting holes for input and output wiring COOLING FANS 4 Cooling fans draw cool air from the outside of the rear panel and exhaust it out through slots in the ED front panel ALWAYS KEEP COOLING FAN AND FRONT PANEL VENTS CLEAR OF DEBRIS DO NOT OPERATE THE ED IN AN ENCLOSED SPACE MAIN POWER SWITCH To turn on this unit toggle this switch to the on or 1 position To turn off this unit toggle this switch to the off or 0 position INPUT FUSE Always replace this fuse with the same type and rating The fuse is a Bussman KTK R 30 30 Amp fuse Battery Connector 72Vdc This connector may be connected to an optional external battery bank allowing the unit to be used as a UPS in addition to it s normal frequency conversion functions The ED unit has been configured from the factory with an internal battery charger This unit is field upgradable Contact the factory for details CHAPTER 4 DB 9 COMMUNICATIONS INTERFACE SIGNALS AND INTERFACING The FALCONG ED unit is designed to be NOTES compatible with all sophisticated operating systems when they feature a Shutdown monitoring function These signals are made available through a DB 9 subminiature female connect
16. teries must be recycled For battery recycling information please contact our service department for the name and address of the nearest battery recycling facility C Spent batteries must be recycled in accordance with all Federal State and local laws To locate a recycling center near you contact the Falcon service department CAUTION A Do not open or mutilate the battery or batteries Released electrolyte is harmful to the skin and eyes It may be toxic B A battery can present a risk of electrical shock and high short circuit current REFER ALL BATTERY SERVICING OR REPLACEMENT TO A QUALIFIED SERVICE TECHNICIAN UNTRAINED PERSONNEL SHOULD NEVER ATTEMPT BATTERY REPLACEMENT 10 The following precautions should be observed by a qualified technician when working with batteries 1 Remove watches rings or other metal objects 2 Use tools with insulated handles 3 Wear rubber gloves and boots 4 Do not lay tools or metal parts on top of batteries Storing the ED unit Should you need to store the ED for a long period if supplied with batteries fully recharge the battery just prior to storage and recharge the battery every 6 months by plugging the ED into a power outlet and turning the unit on It is recommended that the batteries charge for 24 hours after long term storage FCC This equipment generates and uses radio frequency energy and if not installed and used properly in strict accordance with the manufacturer s inst
17. tes full load has been achieved If the red light illuminates an OVERLOAD condition is present If this situation continues for about 15 seconds the unit will automatically shut off If the system overheats or the Inverter should fail the unit automatically shuts off and sounds a continuous alarm and the red ALM light will illuminate To escape this condition the problem must first be corrected then turn the ED power switch OFF then back ON For models supplied with batteries it is recommended that you leave the ED unit power switch ON at all times and switch your devices OFF individually This will ensure that your batteries are always at a maximum charged state WARNING The power switch acts as a system ON OFF switch When this switch is turned OFF power is lost to the entire unit including all outlets at the rear of the ED YELLOW Im MODES OF OPERATION GREEN J RED INDICATES ON BN AC INV ALM LOAD LOW BATT NORMAL OPERATION AT NO LOAD AC INV ALM LOAD LOW BATT EH EH mn O NORMAL OPERATION AT 50 LOAD AC INV AL LOAD LOW BATT md Res SW mm E NORMAL OPERATION AT FULL LOAD AC E LOAD LOW BATT m m NEN GN ER LOW BATTERY INDICATION AT 75 LOAD OPTIONAL BATERY PACK ONLY AC INV ALM LOAD LOW BATT E EH o E EE NS NU oo OVERLOADED CONDITION AC INV ALM LOAD LOW BATT o m Em um 3088 INVERTER MALFUNCTION CHAPTER 6 Maintenance amp Technical
18. uperior Brownout Surge and Transient Protection The ED continually regenerates new clean AC power in pure sinewave form for superior protection Even with wide input variations in voltage and frequency the ED Series UVS Plus s output steadfastly remains at its designed voltage and frequency It also allows your system to continuously operate during extended brownouts to 88 VAC Enhanced Surge Start up Capability Falcon Electric s ED Series is designed to start loads that exhibit up to 1000 inrush current when started from utility This gives the ED the ability to start tough loads such as motors multiple computers or incandescent lighting Converts Generator Output Into Computer Grade Power Due to its Regenerative On line design the ED Series regenerates new clean computer grade power with tightly regulated voltage and frequency independent of generator voltage and frequency drift Ideal for applications such as Military amp Aerospace Aircraft Frequency Conversion Off Shore Platforms Shipboard Systems Robotics Automated Manufacturing Test Equipment Benches Precision Motor Speed Application Mobile Office Labs Communications Microwave Falcon Electric Inc 5106 Azusa Canyon Rd Irwindale CA 91706 800 842 6940 Fax 626 962 7720 www falconups com email sales falconups com 13 ED Series UVS PLUS Model A ED Series Model A Frequency Converter 120V Input Output Model Number ED 1000 A
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