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Emerson MSM400 Computer Monitor User Manual

1. LIVE NEUTRAL EARTH MAINS IN Connect the mains supply to the terminal connections L N and E as shown above Connect the sensor to the terminals as shown above With power on press a button on the key pad as shown below This will access the main menu DISPLAY u 3 40 2 MAIN MENU TOGGLERUN w CALIBRATION esd Ev SETUP Navigation around the menu system is achieved by using the up and down arrow keys to highlight an option and the ENT key to accesss the various levels Pressing ESC returns the user to the previous level Highlight toggle run and press ENT PRESS ENT AGAIN to open the toggle run padlock Press ESC to return to main menu Parameters may now be altered To calibrate the unit highlight CALIBRATION and press ENT Now highlight AUTOCAL and press ENT a CALIBRATION n AUTOCAL 0 AUTOCAL SETZERO MAX 0 SETSPAN LAB VALUES a SET ZERO A SET ZERO In clear liquor In clear liquor Press gt press ENT to set 16 2 dB 253dB Signals from sensor 8 Follow the instruction then wait a few seconds 9 When ENT is pressed the zero is set Press ESC four times to return to normal display Follow the same procedure to set the span i e Highlight SETSPAN in the AUTOCAL menu and press ENT Up to 3 SPAN values can be taken Press down arrow to access next span 11 When setting span sludge samples should be taken for analysis The results of the samples are the input to t
2. These three functions are as follows D 11 1Set current This selection is used for MSM400 transmitters attached to a single 4 20mA loop to check for correct functioning of all the equipment the MSM400 the communications and the other loop indicators and outputs By selecting the Set current option the screen prompts the operator to choose a current value for the loop for example 12mA ENTER NEW VALUE L2 On pressing EXE the current in the loop is set to this value and the loop indicators and trips can be checked for function and calibration The LCD screen changes to suggest selection of a new value if necessary To abort the procedure press ON CLEAR CURRENT OUTPUT 12 mA ENTER NEW VALUE Some specific error messages are used to prevent the loop current being set outside the valid 4 20mA limits IP258 57 D11 2 Trim Current If the procedure shown above suggests that there is a calibration difference between the MSM400 output and other current monitoring equipment on the loop it will be necessary to use a calibrated meter to establish which unit is in error Using the Set current routine of the MSMAOO can be instructed to provide outputs between 4 and 20mA that the MSMAOO considers correct If these are in error the Trim current routine is used as follows The Trim current selection sets the current output of the MSM400 either at maximum supposed to be 20mA or m
3. sub menu access Parameter P501 The factory default value is A This represents Automatic and in this case means that the 20mA point is automatically set to the maximum range of the control unit Enter the desired new value of the PV Process Value required to give a 20mA output and confirm when prompted by pressing the exe key that this is correct The new value is now entered and saved Damping from the Program menu Engineer sub menu access parameter P625 The factory default value is 5s Enter the desired new value in seconds and press exe to confirm and save the new value IP258 39 2 2 Further customisation using the SMART HHC There are some other features of the control unit that can be changed at this stage Identity The following parameters can be recalled from the Info menu and those shown below can be site configured P701 P710 P700 P702 P722 P760 P660 MESSAGE TAG DESCRIPTION DATE FINAL ASSY No SENSOR SERIAL No PASSWORD general purpose 32 character message control unit identifier 8 characters E G control unit application or location 16 char Automatically updated on exit if changes made Factory set hardware assembly number Factory set LVDT serial number 3 level password system Simply enter any message or tag number as appropriate and the control unit will retain this information in memory for future identification
4. This is particularly useful if you are likely to interrogate the control unit using the HHC from a remote location Refer to Appendix D for more detailed information Units of Operation and Display The units displayed on the display or the HHC when used can be changed from the default using P610 accessible through the Program Engineer sub menu IP258 40 D D 1 0 D 1 1 D 1 2 D 1 3 D 1 4 D 1 5 D 1 6 D 2 0 D 2 1 D 2 2 D 2 3 D 3 0 D 3 1 D 3 2 D 3 3 D 3 4 D 3 5 Appendix D HANDHELD COMMUNICATOR MOBREY CK Hand Held Communicator Assembly Instructions The MOBREY CK SMART Hand Held Communicator is supplied as a kit of items Figure DI which are assembled as follows Remove the lower sliding cover 1 of the Psion organiser 2 completely to expose the battery compartment lid 3 at the base of the keypad and the two slots for Datapaks behind the right hand side of the keypad Remove the lower of the two blank Datapak mouldings and insert the preprogrammed Mobrey SMART Datapak 4 pressing the unit home This lower slot is the C slot in Psion Organiser memory Remove the battery compartment lid 3 and insert the 9V battery 5 positive terminal first Replace the battery compartment lid 3 and the lower sliding cover 1 over the base of the Psion Organiser Leave the keyboard exposed At the top of the Psion Organiser above the LCD slide the cover across
5. Using the HHC check P523 to see the maximum and minimum temperatures recorded If the MSM400 electronics has recorded a temperature above 55 C then the electronics may have been permanently damaged The MSM400 should be returned to Mobrey Measurement or your local agent for repair or replacement There are also various microprocessor fault messages which should be shown on the LCD indicating significant problems with the sensor microprocessor For all these error conditions reference should be made to the factory and it will probably be necessary to return the unit for repair The messages and codes are ROM CHECKSUM RC EEPROM SIGNATURE ES EEPROM CHECKSUM EC RAM TEST RT When an Unknown instrument is being interrogated a universal set of error messages is used DEVICE MALFUNCTION DV PV OUT OF LIMITS PL NON PV OUT OF LIMITS NL CURRENT SATURATED CS D 10 2 Invalid Data Entry When the Operator tries to enter a command or parameter value which is invalid the message on the screen will indicate this Typical messages occur as follows INVALID INPUT Rejected by the Psion Organiser INVALID DATA Rejected by the MSM400 control unit Parameter value entered is outside the limits allowed for that parameter or resetting of this parameter is not allowed as per the data entered IN WRITE PROTECT MODE The Password is Closed or does not allow access to this parameter INVALID PARAMETER NUMBER Paramet
6. 03 30 Stopping desludge This is controlled by the Stop on function in the DESLUDGE menu This should be set to PV lt level PV Process Variable normally solids Cycles will stop when the PV is less than Relay 1 Off Point in the RELAY menu In the example Relay 1 Off Point is set to 2 Emergency stopping of desludge This is controlled by the Stop if function in the DESLUDGE menu It should be set to Ext Trig Xs and the external trigger connected to the D1 trigger input The X indicates the number of seconds the input must be high to activate the function In the example Stop if is set to Ext Trig 2s Related parameters Relay N Max On Time and Relay N Min Off Time may also be used to modify the basic commands described above Programming procedure 1 From the normal display Press any key except ESC to access main menu note ensure TOGGLE RUN padlock is open 2 Scroll down to the SETUP menu and press ENT a SETUP 0 DUTY Mode 0 INPUT y OUTPUT 3 Scroll down to the DUTY Mode menu and press ENT a DUTY Mode 0 PV CALCULATION 0 Description y Message 4 Scroll down to the DESLUDGE menu and press ENT a DESLUDGE 0 Start On 0 Stop On Do not start if a Scroll down to the Start On menu and press ENT 6 Use key to highlight the option scroll down to the Time option and press ENT a 0 Start On 0
7. 1 is used for control purposes Relay two is normally the alarm relay If selected the desludge operation defaults to Start on Time Stop on PV below a level Do not start if and Stop if are set to none i e in default conditions these do not affect the desludge operation Above level is above Relay 1 or 2 On Point F Below level is below Relay 1 or 2 Off Point Digital input 1 low for 1 sec 2 sec 5 sec 10 sec 15 sec 20 sec 30 sec 40 sec 50 sec 60 sec 90 sec 120 sec 180 sec 240 sec amp none Digital input 2 low for 1 sec 2 sec 5 sec 10 sec 15 sec 20 sec 30 sec 40 sec 50 sec 60 sec 90 sec 120 sec 180 sec 240 sec amp none The min and max times described in Set point operation also apply in de sludge mode If it is required to set the control unit up to Start on Time then 4 parameters can be set up Start time 1 Time interval 1 Start time 2 i Time interval 2 Start time 2 and interval 2 default to not used 20099 Dor ae The time interval indicates the interval between de sludges Start time 1 indicates the time of the first de sludge operation A de sludge will always happen at this time each day independent of the time interval Start time 2 indicates the time of another fixed de sludge time If either of the start times are set to 0 00 then the interval associated with that start time is not used If both of the time intervals are set to 0 00 then de sludge only
8. DC Power Output Sensor connections Trigger inputs Terminals Ambient temperature Max Altitude Max Humidity Electrical Safety Installation Category Pollution Degree EMC ABS with polycarbonate lid IP65 256 5 wide 236 7 high 95 0 deep including wall mounting brackets 3x 16mm holes and plastic glands supplied 3x 20mm holes and plastic glands supplied 2 kg 6 off Diam 5 0mm See Drawing Section 4 5 115 V a c 415 50 60 Hz 230 V a c 415 50 60 Hz or 24 V d c 15 to 30 Volts a c LOVA d c 6W 200 mA T 5 x 20mm 0 20 or 4 20 mA selectable maximum load 1KQ at 22mA maximum applied voltage 48v d c HART digital communications Two HART internal test terminals provided 2x SPCO Relays rated 5 Amps at 250 V a c Resistive 24V DC for external sensors such as Mobrey Electrosensor Terminals for Mobrey sensor Tx and Rx cables each 2 cores and screen Unit accepts two 5V d c trigger input signals 5V d c provided compatible with Mobrey Electrosensor Max cable size 2 5mm 30 C to 55 C 2000m 95 RH Conforms to EN61010 1 Cat III 132V a c Max Cat Il 264V a c Max 2 Complies with EN61326 Industrial level IP258 10 4 INSTALLATION 4 1 PRELIMINARY CHECKS The MSM400 system is normally supplied in two packages one for the MSM400 Control Unit and one for the sensor whether it is a pipe section or a tank sensor Take care in handling the pipe section In particular do not damage the cable
9. Listing of Menu Structure 31 32 A2 Full List of Programme Parameter Functions 33 37 A3 HART and PSION Operating Instructions 38 40 D Handheld Communicator Assembly Instructions 41 59 Footnote In this manual the following terms are used which refer to trademarks from other manufacturers HART is the protocol adopted for the MSM400 SMART Communications HART is a registered trademark of the HART Communications Foundation and is a mnemonic For Highway Addressable Remote Transducer PSION is the trade mark of PSION plc who manufacture the PSION ORGANISER Hand held computer The MOBREY SMART program is stored in a DATAPAK which is also a trademark of PSION plc and is an accessory for the Model LZ Organiser IP258 Safety Precautions The following safety precautions should be observed before using this product or working on the attached cables This MSM400 product is intended for use by qualified personnel who recognize shock hazards and are familiar with the safety precautions required to avoid possible injury Read the operating information carefully before using the product The types of product users are Responsible body This is the individual or group responsible for the use and maintenance of equipment and for ensuring that operators are adequately trained Operators use the product for its intended function They do not require access to the electrical connections within the control box and would normally only operate the ex
10. a desludge operation using a combination of measured solids external trigger and internal timers The unit is also HART compatible to feed in to digital control systems using HART protocol A typical application would be with the sensors mounted in a discharge line from a refiner or settlement tank The relay in the MSM400 would be used to stop the de sludge cycle when the liquor runs clear switching at typically about 4 5 suspended solids The ultrasonic technique has an advantage over some techniques in that it is largely unaffected by fouling of the sensor face IP258 SLURRY CHARACTERISTICS The relationship between the measurement of ultrasonic attenuation and the percentage solids of a particular slurry type is dependent on the density of the slurry particles and their average size distribution This is known from experience for most slurry types and is expressed as a number which is the ultrasonic attenuation in deciBels dB per mm gap between sensor faces per one percent suspended solids The relationship between attenuation and suspended solids is shown graphically in Figure 2 Calibration of the unit involves adjustment of the zero point by setting up the sensors in clean liquid Supernatant and then setting the slope of the straight line graph either according to past data or from site samples In the memory of the MSMAOO there is information on various slurry types to enable simple initial set up More accurate adju
11. a hand held organiser based communication device fitted with a HART interface to allow communication with Mobrey HART instruments By connecting the HHC across the two wire loop at any point downstream of the minimum 250 Ohm loop resistance communication can be established The MSM400 has integral test pins provided for this purpose Refer to Appendix D3 0 for details of HHC connection and operation The following paragraph details how to re range and change damping using the HHC once communication with the MSM400 has been established Calibration adjustments at operating conditions Important note Making changes to the position or span of the 4 20mA range with a communicator can cause the control unit to make step changes in the output You should arrange to set your plant control loop to Manual before making changes if this could be a problem 4mA point from the Program menu Calibrate sub menu access Parameter P500 The factory default value is 0 Enter the desired new value of the PV Process Value normally the sludge level in solids required to give a 4mA output and confirm when prompted by pressing the exe key that this is correct The new value is now entered and saved Note the 4mA point can be positioned above the 20mA point to reverse the operation of the control unit thus giving a falling current output with rising sludge level 20mA point from the Program menu Calibrate
12. alternative method uses a known mathematical value of attenuation versus suspended solids for the slurry to be monitored from site experience on other tanks or other installations with the same sensor arrangement and slurry 6 10 CALIBRATION METHOD 1 SLURRY TYPE Enter the CALIBRATION option on the MAIN MENU screen Then ENTER MANUAL ENTRY There are four selections possible here Select SENSOR Sensor Gap and enter the space between sensor faces in mm This tells the MSMAOO how big the sensor is to relate it to memory figures of attenuation Select SLUDGE TYPE access through CALIBRATION MANUAL ENTRY SENSOR menu and for Method calibration select one of the listed types to suit the application The unit will now work with this typical sludge calibration 6 11 CALIBRATION METHOD 2 SAMPLES This Method of calibration offers the highest accuracy and is used by AUTOCAL since the MSMAOO is set up based on actual site sample analysis It does therefore require quite a lot of site work in taking samples and analysing the solids 6 to enter this later into the MSM4OO microprocessor memory IP258 22 Under stable operating conditions the objective is to record the MSM400 attenuation figure and immediately take a sample of the slurry present between the sensor faces This is then analysed in the lab to derive the solids and this value is later linked to the previous ultrasonic attenuation The objective is to take three separate readi
13. and select it using the ENT key The TOGGLE RUN screen is then displayed TOGGLE RUN 0 B To open or close the padlock press ENT as required Press ESC to return to the main menu Programming is now enabled From the Main Menu screen use the down arrow key B to highlight the SETUP option and select it using the ENT key In the SETUP menu use the B key to highlight the OUTPUT option and select it In the OUTPUT menu use the B key to highlight the RELAY option and select it The parameters associated with the relays are now shown In the RELAY menu highlight the RELAY 1 MODE and select it using the ENT key a 0 Relay 1 Mode 0 Set Point P410 Press the right key P to highlight the option 0 Relay 1 Mode 0 Set Point P410 Note with the option highlighted pressing the up and down arrows scrolls through the available options With the set point option highlighted press ENT to select The highlighting now disappears Pressing B will display the next item in the menu RL1 On Point o RL1 On Point f 0 0 00 P411 This is a numeric parameter therefore pressing P highlights the first digit that can be edited a 0 RL1 On Point 0 a bo oo P411 Select the digit to be edited by pressing P as necessary El RL1 On Point 0 00 oo P411 IP258 17 17 The value of the digit may now be incremented or decremented by pressing U
14. another loop collecting new data in the WORKING register It is not accessible until the correct control unit loop is interrogated so that the check on the DO8 Unique Identifier has been satisfied OFF LINE REGISTER This is the register used for transfer of programmes between one unit and the next or from a programme developed on the SMART Communicator at the office desk stored OFF LINE and then down loaded into an MSM400 control unit on the plant later Such data transfer is achieved by connecting the SMART Communicator across the relevant MSM400 loop loading the WORKING register with the current MSM400 program see below then transferring the OFF LINE stored data into the WORKING register this overwrites the previous programme in the MSM400 both the control unit memory and the WORKING Register IP258 51 An obvious precaution in the above procedure after loading the WORKING register with the current MSMA400 control unit data is to transfer this data to the SAFE register in case the OFF LINE sorted new programme does not give the expected result if necessary the MSM400 can be restored to its original programme status by transferring the SAFE register data to the WORKING register The OFF LINE register is retained when the communicator is disconnected from the loop or powered down It is only wiped when a new set of data is transferred to the OFF LINE register from the WORKING register Only one set of parameters can be stored i
15. calibration method three Zero Ref 1MHz This is the value in dBs OG 1MHz that is stored in the control unit when a zero calibration is carried out This value is over written each time a zero calibration is carried out Zero Ref 3 3MHz This is the value in dBs O 3 3MHz that is stored in the control unit when a zero calibration is carried out This value is over written each time a zero calibration is carried out Date of Zero Ref This is automatically stored by the control unit when the zero calibration is done The actual date can be set up in the ENGINEER menu P730 Initial Zero Ref E 1MHz dB s This is the value in dBs 1MHz that is stored in the control unit when the initial zero calibration is carried out This value is compared with subsequent zero calibrations O must be entered to reset or clear initial zero value Initial Zero Ref 3 3MHz dB s This is the value in dBs O 3 3MHz that is stored in the control unit when the initial zero calibration is carried out This value is compared with subsequent zero calibrations O must be entered to reset or clear initial 33 Min value Max value 1000 Default Ex Factory 0 0 none 0 000 0 000 16 16 ads aen IP258 Parameter No P130 P131 P132 P133 P134 P135 P140 P141 P142 P150 P151 P152 P160 P200 P201 P240 P241 P242 P250 P251 P252 P253 P254 P255 P256 P257 P258 P300 P P
16. certain parameters a warning message OUTPUT MAY BE CHANGED is displayed with the option to proceed with or abort this change This may be of importance where the output either digital or analogue is controlling some process such that a sudden change could cause problems Keyboard Functions ON CLEAR KEY Aborts data entry if this has been started else returns to the previous menu EXE KEY When display is read write parameter writes the value on line 2 or the list selection on line 3 to the control unit T AND 4 ARROW KEYS Used to step through a parameter block in numerical order MODE KEY Used to access the WORKING SAFE and OFF LINE registers and the DEFAULT value while a read write parameter is being displayed The selected register is indicated by W S O or D on the right hand side of line 2 lt AND gt ARROW KEYS Used to select an item from a list when is displayed on the right of line 3 P AND D ENTRY Allows direct access to a parameter via its number Other parameters in the same group can then be accessed by the and J arrow keys IP258 50 HAND HELD COMMUNICATOR REGISTERS D9 0 SAFE WORKING OFFLINE DEFAULT Registers Introduction to Registers From the FUNCTION screen whilst interrogating an MSM400 control unit there is a selection titled BACKUP This allows the data now stored in the WORKING register i e the MSM400 control unit data to be transferred to a separate secure memory t
17. gt ov 6 A voltage greater than 2V on Terminal 8 D1 causes trigger input 1 to be active This can be achieved by connecting to terminal 10 5V via an external switch or relay The maximum voltage should not exceed 28V MES AI OR ELECTRO SENSOR The trigger input is also compatible with the MOBREY Electrosensor sensors and head amplifiers A 24V output is provided for this purpose Typically this allows complete control of the desludge cycle by using a second sensor Electrosensor to start or stop the cycle The terminal connections are shown above note it is important that the two OV connections on terminals 7 and 26 are linked NOTE When connected to these terminals the electrosensor sensors and head amplifiers MUST NOT be installed in explosive atmospheres MAINS SUPPLY The unit can be powered either by 24V DC or by mains AC power If both are connected the unit will select the supply producing the highest internal 24V power rail Select the AC Voltage as 115V or 230V using the selector slide switch above the AC line terminals Although the MSM400 meets all European standards for surge immunity on power and signal lines it is recommended that lightning suppressors are fitted if local conditions make this advisable Units manufactured by Telematic are suitable SAFETY PRECAUTIONS A switch or circuit breaker should be installed in close proximity to the instrument and labelled as such The unit must be e
18. occurs at the start times The following table shows the default and limits of the time desludge operations No of operation Set in Default value Max value hrs amp mins hrs amp mins hrs amp mins Start time 1 hh mm 8 00 23 59 Time interval 1 hh mm 1 00 24 00 Start time 2 hh mm 0 00 23 59 Time interval 2 hh mm 0 00 24 00 Example In this example it is required to control the desludge operation as follows Relay 1 will be used to open a discharge valve Desludge cycles should start at fixed intervals Each desludge cycle should stop on detection of thin sludge thus preventing unwanted transfer of clear liquor The Stop if function will also be used to stop the desludge using a digital input i e an external trigger from a pump protection switch if the pump should fail Typically in this example the sensor is mounted close to the bottom of a primary tank or in the discharge line IP258 24 Starting desludge This is controlled by the Start on function in the DESLUDGE menu This should be set to Time Cycles will begin at Start Time 1 and repeat at intervals Interval 1 until Start Time 2 After this cycles will repeat at intervals Interval 2 This allows desludging to be done at different intervals during day and night for example In the example Start Time 1 is set to 7 30 and Interval 1 to 5 hours This will result in desludge cycles at 7 30 12 30 17 30 22 30 and
19. on all the parameters in that group will be uploaded Thus only the parameters of interest need to be uploaded with the minimum delay A full upload must be done at some stage if the parameters in the instrument are saved printed or used to program another instrument The asterisks show each transfer of digital information If one transfer is incorrect or corrupted the Communicator will advise and ask for an action decision an example of one of these error messages is NO RESPONSE FROM CONTROL UNIT RETRY Y es or N o A retry will attempt to obtain the same data again whereas the No decision will jump that data transfer and collect the next set of data to try to gain whatever information is available The data loaded in the Working register for the missing parameters will be the default values instead of those present in the instrument Typically a full upload data collection time is between 30 and 45 seconds The main screen describing the equipment now gives control unit identify information i e MSM400 TAG TANK ALL MSM400 XDUCER ACCEPT Y es or N o Line 2 of the display is the Tag number loaded as Parameter O1 and Line 3 is the Description loaded into P700 If this is not acceptable the program suggests a return to the Psion menu functions If it is acceptable pressing the Y button will give access to the FUNCTION menu of the MSM400 Program The MSM400 control unit parameters are
20. same data If either of the above two Outgoing or Reply Comms Error messages occurs in a Backup menu transfer between registers it is advisable to repeat the Backup operation to complete the data transfer or check that the memory has been transferred correctly The message NO RESPONSE FROM TRANSMITTER Indicates a failure of the power on the loop or a failure of the connection of the SMART interface across the loop or the address of the instrument has been changed Connection should be re established if possible The message LOCKED OUT BY BUS ACTIVITY indicates there are either two secondary masters on the bus or a primary master is continuously trying to access an instrument that does not exist The message INCOMPLETE REPLY indicates that a start of a message was detected but the message was not completed in the time allowed This is most likely to be due to a power failure or a loss of connection D 11 0Current Loop Checks and Trimming Introduction The MSM400 4 20mA control unit has no customer or service engineering adjustable potentiometers on the printed circuit boards All current trimming of the 4mA and 20mA set points is achieved via the SMART communicator Because this is a live interaction the access to this function is via the MONITOR functions and screen on the Communicator Select Current Output and the screen displayed is CURRENT OUTPUT Set current Trim maximum Trim maximum
21. shorting out the left hand pins In this case the external 20 mA loop must have at least a 250 ohm impedance to enable HART communictions With the plug in the central position the MSM400 itself provides this load in the 20 mA loop The right hand position enables HART communication when there is no external loop connected by connecting a 270 ohm resistor across the current output See Appendix D NOTE The 20 mA output will not function correctly when the link is in this right hand position so replace it in position 1 or 2 after use CURRENT OUTPUT The current output may be connected in loop powered mode or internally powered mode See connections in Fig 10 below In Loop powered mode an external power source is required A minimum of 2 5v is required across terminals 16 and 17 for correct operation The external voltage should not be more than 30v Note that the current output must not be routed through hazardous areas unless protected by an additional I S barrier Terminal Number lo lo T ME loud External Ov n Ov Supply n7 17 48v max o Load 24v 24v 18 i Internally powered Externally Loop powered Figure 10 Alternative current output configurations IP258 14 TRIGGER INPUTS There is trigger input D1 This can be used to control desludge and other functions see programming section The digital trigger input is connected as shown below 5y __ gt e
22. temperature and environment of the installation Note that in intrinsically safe systems apparatus connected to the MSM400 must not be supplied from a voltage greater than 250V rms or 250V DC e E 1 4 2 3 5 6 LA Je sen scn a e ASSY No K7941 7 i 7 8 9 10 II 12 19 20 21 22 23 24 25 26 ovIoi oe Sv NCTC INS NC c wo e4v Lov issue EN es TRIGGER LIN RELAY LRELAY 2 Jloc OUT SER No 13 14 I5 16 17 18 27 28 MAINS c ova 8 1 ov e A ale y RS485 jour DC IN Figure 9 Connection Terminal Layout Note that not all of the labelled terminals are functional in this version of the MSMAOO The functions available are listed below CONNECTION DESCRIPTIONS Terminal Label Function 1 RX A Sensor Cable 2 RX B Sensor Cable 3 RX SCN Screen for 1 2 4 TX SCN Screen for 5 6 5 TX A Sensor Cable 6 TX B Sensor Cable 7 TRIGGER OV Ground ref for Trigger inputs 8 TRIGGER D1 Digital input No 1 10 TRIGGER 5V 5 V output 16 out lo Current output 4 20mA 17 out OV Current output zero ref terminal 18 lout 24V Current output 24 V DC loop power refer to Fig 10 19 21 RELAY 1 NC C NO Relay output terminals for Relay 1 22 24 RELAY 2 NC C NO Relay output terminals for Relay 2 25 DC out 24V Output of 24 VDC for powering external devices 26 DC out OV Ref for DC output 27 DC in 24V Positive supply at 24VDC to the MSM4OO ie DC power input 28 DC in OV Ref termin
23. to the right to expose the connector Insert the MOBREY SMART interface unit 6 in this slot The lead used to connect the MSM400 cabling is plugged into the MOBREY SMART interface unit On the MOBREY CK1 and MOBREY CK3 this is via a 3 5mm jack plug On the CK2 a multi pin plug is used The latter also has the hook on connectors built into the leads instead of push on crocodile clips The MOBREY SMART Interface Unit has another socket at the top left hand side for connection of a standard Psion external power unit as an alternative to battery operation Notes Although it is possible to insert two Datapaks into the HHC this is not recommended as a conflict between them can occur The MOBREY CK Datapaks enable communication with both MSP100 ultrasonic level transmitters and MSMAOO displacement level transmitters and also gives generic support for all other HART transmitters When not in use remove the Mobrey SMART Interface unit from the HHC to prolong battery life Requirements for loop powered SMART Operation Refer to Fig DII The MSM400 control unit requires a DC supply voltage of 2 5 volts at its terminals for satisfactory operation V3 Resistance between any two SMART Interface connection points must exceed 250 ohms R1 For the minimum DC supply voltage V1 to be calculated the voltage drops in the loop at 20mA must be assessed The absolute minimum value of V1 will therefore be 7 5 volts since 5 volts is required for
24. 301 P P302 Description Span 1 O 1MHz Span 1 3 3MHz Span 2 O 1MHz Span 2 Q 3 3MHz Span 3 1MHz Span 3 O 3 3MHz Date for Span 1 Date for Span 2 Date for Span 3 Lab Value 1 Lab Value 2 Lab Value 3 Max Solids PV Units The PV units can be selected from a list 96 kg hr Ib hr g l ppm None Density Units Description 16 character user defined description of application say Message User set up message for HART info Tag Number Control Unit User defined alpha numeric entry up to 32 characters in accordance with HART May be entered by keypad Start On This parameter is used to set up the mode of start for a desludge operation and is selected from a list Time PV Ext Trig Stop On This parameter is used to set up the mode of stop for a desludge operation and is selected from a list Time PV Ext Trig Do not Start if This parameter is used to set up the mode do not start if for a desludge operation and is selected from a list Light sludge Ext trigger Measured attenuation Measured attenuation Measured attenuation Measured attenuation Measured attenuation Measured attenuation Stop If select from list This parameter is used to set up the mode stop if for a desludge operation and is selected from a list Light sludge Ext trigger Start Time 1 The time of day that the first desludge cycle starts Interval 1 The time interval for the first desludge cycle Start Time 42 The time of day that the secon
25. 752 D753 D760 D761 D762 D763 D764 D765 D800 D801 D805 D806 D810 D820 D821 D822 D830 D835 D841 D844 D850 D851 D852 D853 D854 D855 D858 D859 D860 D861 Description Model Code Hart parameter Serial Number Control Unit Store as Final Assembly Number FAN Hardware Revision Factory set Software Revision Factory set embedded in software Manufacturer s Code Factory set not atlerable Unique ID Hart parameter Universal Command Revision Hart parameter Transmitter Specific Command Revision Hart parameter Preamble Bytes Hart parameter Flags Hart parameter PV Sludge Density Current Output Current output Current is proportional to PV Totaliser Value Relay Status Relay 1 Run Time Resettable Hours Minutes Relay 2 Run Time Resettable Hours amp Minutes Alarm report e g Sensor Fault Digital input status Current input Value of current input mA Temperature The temperature C within the control unit Attenuation 1MHz Attenuation Attenuation 3 3MHz Attenuation Attenuation unsmoothed Signal level Raw A D bits Raw RF A D output Span Average 1MHz dB Diagnostic parameter that averages the span calibrations Span Average 3 3MHz Diagnostic parameter that averages the span calibrations Slope 1 The value of the attenuation in dB 1MHZ determined by the control unit Slope 3 The value of the attenuation in dB 3 3MHZ determined by the control
26. EY MSMAOO Figure 5 MSM400 keypad and LCD display The MSM400 is wall mounted the lower section of the housing is for cable connections and the upper part has the 4 line LCD and keypad controls The whole unit is IP65 Typically the display will show as in Figure 7 the top line shows whether the programme lock is open together with the time display The actual value is displayed in the centre The attenuation figure in decibels is on the bottom line Display 1 Display 3 Display 2 Figure 6 Typical MSM400 liquid crystal display Additional flags on the display show the status of the two relay outputs RL1 and RL2 and of the digital control inputs into the MSM400 KEYPAD OPERATION There are 6 buttons on the MSM400 front panel the four ARROWS allow navigation around the programming menu and the ESC and ENT buttons allow movement from one screen to the next By pressing ESC repeatedly the screen will always return to the normal display as shown in Fig 7 Movement through the menu structure using the arrows is shown by the titles being highlighted ie reversed to showing white letters on a black background The LCD is backlit for operator convenience This can be turned off if required IP258 3 2 SPECIFICATIONS MSM400 Housing External dimensions Cable Glands Weight Wall Mounting holes Power supply options Power consumption Fuse F1 Current Output HART Relay Outputs
27. Instruction Leaflet IP258 November 2004 Level Mobrey MSM400 Intelligent Suspended Solids Monitor Software Version 1 1 mobrey EMERSON www mobrey com Process Management CONTENTS Page 1 PRODUCT INTRODUCTION 5 1 1 The MSMAOO slurry monitoring system 5 1 2 Description 5 2 SENSOR TYPES 2 1 Safety Precautions 7 2 2 Hazardous Area systems 7 2 3 Quick Start guide 8 3 CONTROL UNITS 9 3 1 MSM400 Displays and Keypad 9 3 2 Specifications 10 4 INSTALLATION 4 1 Preliminary Checks 11 4 2 Pipe Section Installation 11 4 3 Suspended Sensor Installation 11 4 4 Sensor Cabling 12 4 5 Control Unit 12 4 6 X Electrical Connections 13 5 PROGRAMMING 5 1 Programme Structure 16 5 2 Navigation in the Menu System 19 5 3 Diagnostic Parameters 18 5 4 Ex Factory System Features 18 6 CALIBRATION 6 1 Zero Setting 18 6 2 Re checking Zero 19 6 3 Auto cal zero setting procedures 19 6 4 Auto cal span setting procedure 20 6 5 Auto cal lab values 21 6 6 Maximum solids 22 6 7 Calibration Alternative method 22 6 8 X Zero setting procedure 22 6 9 Span Calibration Methods 22 6 10 Method 1 Slurry Type 22 6 11 Method 2 Sample Calibration 22 6 12 Method 3 Attenuation Value 23 7 0 PROGRAMMING THE MSM400 FUNCTIONS 24 7 1 Outputs 27 7 2 Current output 27 7 3 Relay Operation 27 7 4 Alarm 28 7 5 Display 28 7 6 Back Light 29 7 7 Engineering 29 7 8 System 29 8 HART SMART COMMUNICATIONS 30 9 MAINTENANCE INSPECTION 30 APPENDICES Al Full
28. Time P250 7 Press ESC to return to the DESLUDGE menu IP258 25 9o 10 11 12 13 14 15 16 17 18 Scroll down to Start time 1 and press ENT Use gt key to highlight the first digit in the time scroll up and down to edit the digit Use the left and right arrows to move to the next digit the time is programmed in hours and minutes h m When the correct start time is shown on the display press ENT el 0 Start Time 1 h m 0 7 30 P254 Press ESC to return to the DESLUDGE menu Scroll down to Interval 1 and press ENT The interval is the time that the control unit waits between the end of one desludge and the start of the next To set the interval use key to highlight the first digit in the interval scroll up and down to edit the digit Use the left and right arrows to move to the next digit the time is programmed in hours and minutes h m When the correct interval is shown on the display press ENT Press ESC to return to the DESLUDGE menu Scroll to Stop on and press ENT Use key to highlight the option scroll to the PV lt level P251 option and press ENT Press ESC to return to the DESLUDGE menu Scroll down to Stop if and press ENT Use key to highlight the option scroll down to the Ext Trig Ns P252 option and press ENT Where N the number of seconds that the digital input must be active before the control unit stops the desludge This value i
29. UNIVERSAL 275 HHC provided the 275 is loaded with the transmitter s Device Description contact Mobrey Measurement or the HART Communications Foundation for details IP258 38 2 0 2 1 SMART COMMUNICATION WITH THE MOBREY MSM400 With a SMART HHC you can make adjustments and calibrate your MSM400 at any point on the two wire connection to the control unit You can also make many other adjustments and obtain operational and diagnostic information using the HHC Alternatively Mobrey have a PC based software package called Mobrey H View which allows you to make adjustments and obtain readings through a standard PC Contact Mobrey or your local agent for details If you have a Mobrey type CK HHC Psion Organiser based and the appropriate datapak refer now to Appendix D for details of assembly connection and menu structure before reading on to the specific adjustments listed below If you have another type of SMART communicator or computer based software tool you must ensure that the MSM400 Device Description DD is correctly loaded or compiled to gain access to all of the MLT parameters If you do not have the MSM400 DD loaded you will only be able to access the Universal and Common Practice commands Contact or any other HART Host Subscriber to update your communication device with the latest MSM400 DD The MSM400 control unit is a SMART instrument using the HART protocol to communicate with external devices The Mobrey HHC is
30. al for DC supply input 29 Mains L AC power input 115 230V Live terminal NB SELECT 115 or 230V 30 Mains N AC power input 115 230V Neural terminal ON SWITCH ABOVE 31 Mains E Protective Earth PE THESE TERMINALS NOTE 1 The sensors are symmetrical so either of the two cable pairs can be chosen as Tx or Rx IP258 13 SENSOR CONNECTIONS The sensor connections are on the left side of the terminal enclosure Each sensor has two screened twisted wire pairs either as one dual pair cable or two separate pairs One pair is connected to the TX transmit group and the other to the RX receive group The sensors are symmetrical so either of the pairs can be chosen as TX or RX The two cores in each group are connected to A and B the polarity is not important Each screen connection normally coloured green is connected to the group s SCN terminal Cable screens must not be earthed at any other point The un screened length of the cores should be as short as possible to prevent crosstalk but in any case no longer than 30mm RELAYS The relay NC C NO labels represent the relay terminals in the de energised state HART CONNECTIONS AND JUMPER SETTINGS There are two clearly labelled HART Test Points labelled A and B These test points are for connection of a HART Hand Held Communicator to provide a local interface to the MSM400 if required Above terminal blocks 7 12 there is a plug selector labelled PL1 The normal position is with the plug
31. ameters In the event of a failure of this communication the option of a retry or move to the next set of parameters is offered It is always preferred to use Retry to collect a full set of data IP258 53 Control unit Status Messages Further operational alarm error messages are shown on the LCD when any display parameter is selected When either Readings or Diagnostic parameters D200 D265 are shown the SMART Communicator is interrogating the MSM400 control unit every 0 5 seconds and the information returned includes various message signals concerning the current status of the returned echo These messages are displayed on the LCD line 2 for two seconds when the condition is first detected instead of the Display parameter value After this display period the condition message is abbreviated to a two letter code shown on the right hand side of the LCD as long as the condition persists These status messages are updated every 10 seconds Only one status message is displayed at a time in a priority order as listed below to see all the alarms present use P520 P525 CURRENT SATURATED CS The echo currently monitored is from a process value outside the pre programmed 4 20mA range so the current is either at 4mA or 20mA and is possibly not valid TEMPERATURE LIMIT TL This indicates that the process temperature or a combination of the process and ambient temperatures have resulted in the electronics becoming too hot or too cold
32. an 3 and Lab Value 1 Lab Value 2 and Lab Value 3 accessed via Calibration Manual Entry Lab Values The MSM400 will automatically average as many values as are entered The MSM400 stores the calculated value of the slope in 0858 1MHz and D859 3 3MHz It is recommended that a note is made of this value Note that the value of the frequency not being used is displayed as zero 6 12 ATTENUATION VALUE METHOD 3 Select the CALIBRATION Manual Entry Sensor to access the dB FACTOR value This is the attenuation in dB per percent solids for the size type of sensor and the slurry in use Typically this data would have come from another installation of the same type or previous data on this installation read from the Diagnostic Display Data screens Enter the numerical value required NB It Is advisable to recheck the zero setting on the plant periodically Every 6 months at least IP258 23 7 0 PROGRAMMING THE MSM400 FUNCTIONS DUTY MODE DESLUDGE MODE There are several methods of starting stopping overriding and stopping early a de sludge operation The desired options can be selected in the SETUP DUTY Mode DESLUDGE menu The following table explains the various options PV process value i e suspended solids Stop on Do not start if PV above level PV below level PV below level Digital i p 2 low Digital i p 1 low Digital i p 1 low Digitalipllow Time wartime 1 1 Normally relay
33. and is fully supported by the MOBREY CK 1 HHC Hand Held Communicator and by the UNIVERSAL 275 HHC It is normally necessary to load the Universal HHC with the transmitters Device Description to access anything more than the basic transmitter information contact Mobrey Measurement for details The MSM400 can also communicate with the MOBREY H View PC based system Normal requirements of the loop impedance apply to allow the HHC to communicate properly The MSM400 has a built in 270 ohm load which can be selected if required see section 4 6 This section also shows the special terminals in the MSM400 terminal compartment available for connection of a HHC across the current output The MSM400 Cn number in relation to HART circuits is 1 Please consult the HHC manual to see how to interrogate the Universal and Transmitter specific parameters The HART messages and Transmitter Sensor ID Numbers are accessed and set up where allowed by the operator on the INFORMATION Structure APPLICATION CONTROL UNIT SENSOR screens Some of this data is factory preset and is not alterable to make the MSM400 identifiable to Universal communicators But the main Description Tag Number and Message should be used to identify the equipment and the actual site application for site operator use The Normal Universal Commands are always available over the HART interface PV Process Value of current output of FSD Actual mA current output being transmitted Alar
34. and most accurate method for calibrating the MSM400 is by using the AUTOCAL procedure which is explained below 6 1 ZERO SETTING INITIAL ZERO The MSM4OO has the facility to warn the operator that the sensors require cleaning The first zero calibration will be stored in initial zero reference parameter Init zero ref Future zero calibrations are compared with this value and any significant change will produce a warning message like the one shown below a SET ZERO 0 In clear liquor 0 press ENT to set Sensor dirty The actual difference required to produce this warning is programmed in dirty point SETUP ENGINEERING SENSOR LIMITS Dirty Pt The default value is O which disables this feature To enable the feature it is suggested that a value of approximately 6 dB is entered Note this warning feature is not active until the first zero calibration has been carried out To reset or clear initial zero value O must entered in Initial zero reference parameter CALIBRATION MANUAL ENTRY ZERO REF Init Zero 1MHz and Init Zero 3MHz P123 amp P124 IP258 18 6 2 RECHECKING ZERO It is recommended that the zero is checked regularly The frequency of re calibration is dependent on the process However it is suggested that this be done at least every 6 months CALIBRATION METHODS AUTO CAL 6 3 AUTO CAL ZERO SETTING PROCEDURE AUTOCAL is a simple step by step calibrat
35. ansferred to the OFFLINE Register followed by a transfer from OFFLINE to WORKING This final transfer can be prevented by pressing N when asked to accept that the output may be changed If the data source is the WORKING Register the screen prompts for a full upload if any parameters have not yet been read then asks for a destination decision SELECT DATA DESTINATION Safe Off line File To know where to place the data Transfer to a Data File will prompt for a location and a file name The location is either the internal memory at A or a Data or Rampak in the upper side slot which is B The filename can be up to 8 characters long In this case the WORKING Register remains unchanged after the data transfer Please note that Parameters in the range P44 to P69 are not transferred to the WORKING Register in any BACK UP data transfer These parameters are left as set up by the Service Engineer for that particular control unit IP258 52 D 9 1 D 9 2 Printout or PC transfer of MSM400 programme data When used Off Line the Hand Held Communicator can be instructed to transfer the programme memory into a PC or print a list of the parameters and the values in the working register on a paper printer This is achieved using the Standard Psion COMMS LINK routines and interfaces To send or receive data from a PC the COMMS LINK must be plugged in and connected to the PC port and the CL program must be runnin
36. application These are read write parameters labelled P for Program parameter and are indexed from P300 to L104 The Program parameters are described and listed in Section D10 0 FIXED DATA These are the MOBREY factory preset display parameters identifying the equipment type serial number software information etc BACK UP This menu item controls the transfer of data between registers or a file available in the Psion Organiser memory operation is described in Section D13 0 D Allows direct access to a Display parameter by entering the relevant code number HELP The HELP information display screens give some introductory advice on the use of the keys on the Psion Organiser and the Programme structure IP258 48 D7 1 D7 2 Monitor Display Parameters D Access and programme structure The Display Parameters D are separated into several blocks according to the type of operator read only information See menu structure in the main body of the manual All the Display parameters can be accessed directly from the FUNCTION menu by selecting the appropriate identification number e g D240 ENTER PARAMETER No D The live data recalled on the displays are updated continuously by the SMART Communicator every 0 5 seconds and so represents the latest available information from the MSM400 control unit When monitoring these parameters the Psion Organiser is active and so will not switch itself of
37. arthed using the protective earth terminal 31 INITIAL POWER UP The unit will initially display the software revision number on Power up and then revert to the standard display screen showing a measured slurry sludge density If the sensor is in air then this value will be high the unit is effectively at full scale deflection IP258 15 5 0 PROGRAMMING 5 1 The operation of the MSMAOO is controlled by means of programmable parameters These are stored in memory and may be set by the user to define variables such as calibration scale factors set points and modes of operation The parameters are accessed using the keypad by means of a menu system as shown below Parameters may also be edited remotely using the HART protocol See Appendix N For a full listing of the menu structure refer to Appendix A1 5 2 Navigation in the menu system From the main display pressing any key except ESC will enter the menu system The top level menu contains the list of available menu items TOGGLE RUN CALIBRATION SETUP MONITOR To move up and down the list use the UP and DOWN arrows until the required menu item is highlighted then use the ENT or RIGHT arrow key to select it The presence of additional menu items off the screen is indicated by up and down arrows on the right hand side of the display The next level of the menu is then displayed and the required option can again be selected as above Continue until the required parameter is dis
38. at this voltage requirement is in terms of the maximum loop resistance that can be tolerated which has to be less than V1 2 5 x 50 ohms The maximum allowable value for V1 is 30 Volts D 3 6 4 The HART protocol itself sets the maximum values that can apply to the loop resistances labelled R1 to R5 The total load on the loop R1 R2 R4 must not exceed 1100 ohms In addition the maximum length of cable in a loop working on the HART protocol is specified as 3000 metres on a single screened loop cable or 1500 metres if multicore multi loop cabling is used D 4 0 How to connect the SMART Communicator a c Assemble the Psion based SMART Communicator unit as shown in Fig DI fitting the battery 100 SMART Datapak SMART Interface unit and lead The push on crocodile clips are optional Power the MSM400 Control unit from a DC supply as shown in Figure DII A 250 ohm or higher value load resistance must be incorporated in the loop The SMART Communicator is self powered and draws no current from the loop The two wires from the SMART Communicator are interchangeable it does not matter which way round they are connected These two wires can be connected to the HART test pins inside the lid of the MSM400 control unit using the crocodile clips provided on the CK1 or CK3 Alternatively connection can be made via the crocodile clips or hook on probes to each wire of the 2 wire current loop at a convenient terminal box or st
39. ated value can be used until the laboratory analysis results are available Note Each time SPAN 1 is set the other two SPAN and LAB values are cleared and are not used until new Span2 and Span3 calibrations are carried out The MSM400 calculates the average of all the valid span calibrations a valid span calibration is one which has both a span N and lab val N value The calibrations must be carried out in numerical order i e Span 1 then Span 2 and then Span 3 These values should be carried over a short period of time i e 2 to 3 minutes 6 5 AUTO CAL LAB VALUES To complete the AUTO CAL the samples must now be analysed and the results entered into the lab value menu Access the LAB VALS menu by highlighting this option in the AUTOCAL menu and pressing ENT a LAB VAL 0 LabVal 1 0 LabVal 2 LabVal 3 Highlight the number of the LabVal to be entered and press ENT a LAB VAL 0 LabVal 1 0 0 00 P150 Highlight the digit to be edited by pressing left or right arrows To change the LabVal use the up and down arrows until the required value is showing then use left or right arrow to move on to next digit The units of this parameter are always suspended solids When the correct value is displayed press ENT to store the value Repeat this step to input LabVal 2 and LabVal 3 if required please note that better accuracy is achieved if all three samples and corresponding LabVals are entere
40. ay current output or by both Current Saturated If the current is saturated is out of limits then an alarm can be reported by a relay current output or by both Temperature Out of Limits If the temperature is out of limits then an alarm can be reported bya relay current output or by both Digital Input 1 Active Display Select 1 upper This parameter designates what is shown on the upper display and can be selected from a list PV 96 clock Display Select 2 mid This parameter designates what is shown on the mid display and can be selected from a list PV 96 clock Display Select 3 lower This parameter designates what is shown on the lower display and can be selected from a list PV 96 clock Backlight On Off Set Frequency of Operation High Low or Auto Min dB Max dB Sensor Dirty Threshold A user alterable value in dBs The control unit compares successive zero calibrations and if the difference exceeds this value then the control unit displays the warning CHECK SENSOR CLEAN 4mA output adjust Factory calibrated The user can adjust the 4mA output via the up down arrows 20mA output adjust Factory calibrated The user can adjust the 20mA output via the up down arrows Set Current Force current to a value to check loop equipment Date Time 36 Min value Max value Default Ex Factory both both none none Time bar graph 735 3194 IP258 Parameter No D750 D751 D
41. c cleaning and or rag removal IP258 11 4 4 SENSOR CABLES The ultrasonic drive signals on the sensor cables are normally at 1MHz and 3 3MHz The cables are a special construction of two separately screened twisted pairs designed to meet electromagnetic compatibility regulations The cables can be extended up to 100 metres but should use the same cable type available from Mobrey Measurement or consult factory for alternative vendors The certification for intrinsically safe systems requires that cable joins should be in enclosures rated at least IP20 and suitable for the intended enviornment and that the wiring should withstand a test voltage of 500V rms to earth The electrical parameters of the cable used must conform to Table 1 in section 2 4 Twisting the cables on installation should be avoided Cable runs should be separated from any high voltage or mains cables to avoid crosstalk or switching transients 4 5 CONTROL UNIT The control unit housing is rated IP65 It is suitable for mounting outside but this should be above any flood level away from any overflow water path and away from direct sunlight Internal sensors turn the LCD backlight off if the temperature is excessive The control unit must not be mounted in areas where an explosion hazard exists It is not necessary or advisable to remove the lid to the upper part of the box containing the LCD and keypad There are no user serviceable parts inside The control unit mus
42. ceived incorrectly the second and third lines of the display will show one of the following messages VERTICAL PARITY ERROR IN REPLY OVERRUN ERROR IN REPLY FRAMING ERROR IN REPLY LONGITUDINAL PARITY ERROR IN REPLY BUFFER OVERFLOW IN REPLY Which describe the cause of the fault There is an identical group of errors in the outgoing message VERT PARITY ERROR IN OUTGOING MESSAGE OVERRUN ERROR IN OUTGOING MESSAGE FRAMING ERROR IN OUTGOING MESSAGE LONGDNL PARITY ERROR IN OUTGOING MESSAGE BUFFER OVERFLOW IN OUTGOING MESSAGE If this occurs frequently it is appropriate to check the electrical connections to the instrument loop the presence of the SMART load resistor and that the SMART Communicator is attached at the correct position in the loop The IN OUTGOING MESSAGE group of error messages if displayed while accessing the Programme Parameters implies that the message from the SMART Communicator was not received correctly by the MSM400 Therefore the instructions in the message would have been rejected and the Parameters remain unchanged at their previous value This previous value will be shown on the LCD screen on the SMART Communicator after the error message to prompt the operator to repeat the last parameter value amendment During a Register transfer this message will automatically cause the Communicator to hold transmission and suggest a retry because of the error The IN REPLY group of error messages if displayed when p
43. ctory 7 8 SYSTEM TEST CURRENT OUTPUT The current output is calibrated in the factory and should not require any adjustment However if required it is possible to adjust the 4mA and 20mA points using a calibrated meter This is done by following the procedure below Connect a millammeter to the current output terminals No 16 and No 18 Ensure the toggle run padlock is open Access the SETUP SYSTEM TEST CURRENT OUTPUT MENU Select either the 4mA out adjust or the 20mA out adjust and press ENT Read the actual current on the calibrated meter Enter this value in the chosen parameter and press ENT Check that the actual current is now exactly 4mA or 20mA SUY GU oN i For diagnostic purposes the current output can be driven to any value between 4mA and 20mA SETUP SYSTEM TEST CURRENT OUTPUT Set current With a suitable meter connected to the current output terminals a value can programmed on the control unit and the same value will appear on the meter This programmed current will remain until the toggle run padlock is closed SETTINGS Keypad sound The keypad sound can be turned on or off according to the users preference It is controlled by SETUP SYSTEM SETTINGS Keypad sound IP258 29 8 0 HART SMART Communications The MSM4O0 is compatible with the HART digital signalling system either as well as the 4 20 mA output or on a Bus system MSM400 supports Version 5 x of the HART protocol
44. d Press ESC until the normal display shows It is important to note that until the LabVal 1 2 or 3 are entered the system will use the default value of attenuation for the calibration IP258 21 6 6 MAXIMUM SOLIDS To complete the calibration and to enable the system to automatically select the optimum frequency of operation it is necessary to set the maximum solids that the system is required to measure In the AUTOCAL Menu select Max Solids P 160 and enter the value required If the maximum solids are low then the system will choose the higher operating frequency 3 3 MHz This will give the best possible resolution If the maximum solids are higher than can be measured at 3 3 MHz then the system will automatically select the lower frequency 1 MHz The figure for the maximum solids that can actually be measured can be seen in MONITOR DIAGNOSTICS SENSOR Max Measurable D861 The control unit is now calibrated and ready for operation 6 7 CALIBRATION Alternative calibration methods Calibration is normally done via AUTOCAL However in special cases if required calibration can be done manually 6 8 ZERO SETTING PROCEDURE Firstly enable access using the TOGGLE RUN command in the Main menu See section 5 2 Next ensure that the frequency of operation corresponds to the frequency of the sensor by checking parameter D860 located in Monitor Diagnostics Sensor Frequency If necessary it can be changed Th
45. d desludge cycle starts Interval 2 The time interval for the first desludge cycle Max retries Sensor Serial Number User settable Sensor Type dB Damping 34 Min value 00 00 00 00 00 00 00 00 Max value Default Ex Factory 0 0 0 0 0 0 0 0 0 0 0 0 0 O OGOOGO MSM400 MONIT 32 Chars MSM40055 23 59 23 59 23 59 23 59 Not implemented none none not used not used 7 00 1 00 00 00 00 00 IP258 Parameter Description Min Max Default No value value Ex Factory P400 Lower range value The mA set point for minimum PV in selected units 0 P401 Upper range value The mA set point for maximum PV in selected units auto P402 Alarm action The is the value that the current will drive to on alarm action The alarm action is programable and is selected from list 3 6 21mA hold last reading 1 3 hold P403 0 20mA 4 20mA The mA output is selectable by user either O or 4 to 20mA 1 2 4 20mA P410 Relay 1 Mode Select Relay function from a list Off Set Point Desludge Alarm Totaliser Fault 1 5 set point P411 Relay 1 On Point The value of the variable as set in relay mode parameter at which relay 1 turns on Programmable by user 0 P412 Relay 1 Off Point The value of the variable as set in relay mode parameter at which relay 1 turns off 0 P413 Relay 1 Min On Time A programmable parameter for the minimum on time of relay 1 This is to overc
46. data must be held in the OFFLINE register see below It is recommended that the data in the WORKING register is transferred OFFLINE before disconnection of the SMART communicator from the loop if it is likely to be needed for reference back in the office However the data in the WORKING register is retained in the Psion memory after this disconnection and can still be interrogated until overwritten by new data SAFE REGISTER The SAFE Register is literally a register where the current MSMAOO calibration data can be stored and kept SAFE while changes are made on the WORKING register and the SMART Communicator is attached to the loop If these WORKING register changes then prove ineffective or not required the SAFE register data can be recalled into the WORKING register and therefore to the MSM400 control unit to reset all the MSM400 parameters to their original values i e the values in the control unit when the last Backup operation transferring the data to the SAFE register was carried out The data in the SAFE register can only be loaded into the WORKING REGISTER when the communicator is attached to the same MSMAOO control unit that was the source of the data i e the control unit with the same unique identifier DO8 It is not possible to transfer programmes between instruments using the SAFE register The SAFE register is retained even when the Communicator is disconnected from the loop powered down and then reconnected to
47. e 1 0 Press gt Now allow the normal or thickest thickest is best sludge which is to be metered to cover the MSM400 sensor Press the key the display will show B SET SPAN 0 In sample 1 0 please wait IP258 20 After a few secnds the display will show the following EB SET SPAN 0 In sample 1 0 Press ENT to set 33 6dB 44 2dB The bottom line of the display shows the attenuation caused by the sludge During a desludge these readings will fluctuate due to random variations in the sludge density When the readings are reasonably stable press ENT at the same time that a sample is taken This will store the reading from the sensor a SET SPAN 0 Spanl is now set 0 ESC to finish l for Span2 Press the down arrow key to access the sample 2 and sample 3 screens if required Repeat the above procedure for samples 2 and 3 The span is now set and ready for input of laboratory result see later When the sample procedure is complete press ESC until the normal display shows For best accuracy the three samples should be taken over a period of approximately 2 to 3 minutes The samples should now sent for laboratory analysis to establish the actual suspended solids content When the laboratory analysis results are available the span calibration can be completed by entering the solids content in Solids into Lab Value 1 P150 If required an estim
48. e included in the installation This should be in close proximity to and not be obstructed by the equipment It should be marked as its disconnecting device A protective earth must be used for all applications The installation of the MSM400 and its associated power cables must be such that tank overflow local flooding or pump failure do not cause these to be submerged or subject to flows of water Sensors and sensor cabling can be submerged without hazard to equipment operators when correctly connected as described in this manual CHECK THAT THE POWER SUPPLY IS SUITABLE BEFORE SWITCHING POWER ON Internal adjustments can select mains 115 Volts AC power which makes the equipment unsuitable for 230V AC supplies Check this Voltage selection switch compared to the available power supply Explanation of symbols D The Protective earth terminal must be connected to an external Protective earthing system N Refer to manual Hazardous area systems Where the MSMAOO is connected to sensors located in an explosive atmosphere additional instructions apply Refer to Safety Instructions IP258 SI IP258 QUICK START SS E css SS S 9 9 S S QA HART 10 11 12 22 23 24 25 26 29 30 31 Test T NcT c wo J e4y Lov Pens LIN eae a D 16 17 18 27 28 MAINS AU To ov 24 1 24y ov Jour DC IN SENSOR CONNECTION
49. e relevant parameter is Frequency P630 located in Set up Engineer When the sensor is in clear liquid note the value of Attenuation D852 located in Monotor Diagnostics Sensor To complete the zero setting enter this value in the appropriate Zero ref parameter located in Calibration Manual Entry Zero ref Zero ref A P120 is used for 1MHz sensors Zero ref B P121 is used for 3 3MHz sensors 6 9 SPAN CALIBRATION GRADIENT METHODS There are three alternative ways of setting the gradient relationship between the measured attenuation and the solids displayed See Graph shown in Figure2 It is recommended that if AUTOCAL is not used then the Initial Setup should use Method 1 when later figures are entered according to Methods 2 or 3 these automatically take priority over an original Method calibration The First alternative method uses previous Mobrey experience of slurries sludges and the slurry type is chosen by name from a list The MSM400 then uses the appropriate calibration line The Second alternative method uses actual site samples and as such it is usually the most accurate calibration method When the MSM400 reading is stable a sample of slurry is taken for Lab analysis and the attenuation measured at that time is recorded entered in the MSM400 memory Later the Lab result is also entered into a different location in the MSM400 memory and the microprocessor computes the relationship The Third
50. er O or 4mA 2 Upper range value Up range val This is the value of PV which corresponds to the maximum current output 20mA 3 Alarm action This is the value to which the current output is driven under alarm conditions and is selectable from a list e 3 6mA 21mA e Hold i e hold last reading For alarm conditions see the section below titled ALARM 4 0 20mA or 4 20mA setting 0 4 20mA This parameter sets the current output range to either O 20mA or 4 20 and is selected from a list 5 If required the 4 20mA can be trimmed using an external calibration meter For details see Section 7 8 7 3 RELAY OPERATION The MSM400 controller offers various options for operating the relays There are 2 relays that are programmable to different modes set point operation de sludge alarm and fault The mode of operation is selected through the SETUP OUTPUT RELAY Relay Mode menu The default mode for Relay 1 is set point operation and Relay 2 default mode is alarm a SET POINT OPERATION It is possible to program both relays for set point operation These are found in SETUP OUTPUT RELAY The process value PV controls the relays 1 Relay on point RL On Point This is the value of PV at which each relay will turn on 2 Relay off point RL Off Point This is the value of PV at which each relay will turn off 3 Relay minimum on time RL Min ON This is the minimum time that the relay will stay on for and this takes priorit
51. er number entered is not known by MSM400 IP258 54 PASSWORD NOT OPEN f the Password in the MSM400 control unit memory is set CLOSED then it will not be possible to load data from the SAFE or OFFLINE register The Password protects the data in the MSM400 INVALID ACTION NOT THE SAME INSTRUMENT f an attempt is made to transfer SAFE register data to the WORKING register of an MSM400 control unit which is not the origin of the SAFE register data this will not be allowed The message indicates that D731 on the currently connected loop is not the same as the D731 in the SAFE register INSTRUMENT IN MULTIDROP MODE The current output control circuitry in the MSM400 control unit is only active when the MSM400 is operating as a 0 20 or 4 20mA device In a multidrop configuration the current is set to 4mA and trimming and current set commands are inoperative D 10 3 Communication Errors Communications between the MSMAOO control unit and the SMART interface Psion organiser are subject to error checking and acknowledgement signals according to the HART protocol This means that only valid messages are accepted and if the message is invalid then it will be rejected The screen of the LCD will indicate if a message has not been received correctly This is perhaps most likely to be seen when the Display parameters are being used since these are updated with a new value in a message every 0 5 seconds If the message is re
52. f 3 3MHz Span 1 9 1MHz Span 1 O 3 3MHz Span 2 O 1MHz Span 2 9 3 3MHz Span 3 1MHz Span 3 O 3 3MHz Date for Span 1 Date for Span 2 Date for Span 3 LAB VALUES Lab Value 1 P150 Lab Value 2 P151 Lab Value 3 P152 Max Solids P160 DUTY Mode PV Calculation PV Units P200 Density Units P201 Bescipion P249 Message P24i lag PR DESLUDGE Start On Stop On Do not Start if Stop If Start Time 1 Interval 1 Start Time 2 Interval 2 SENSOR INPUT Serial Number 1 Type 1 Damping 1 CURRENT Lower range value OUTPUT Upper range value Alarm action 0 20mA 4 20mA Relay 1 mode Relay 1 On Point Relay 1 Off Point Relay 1 Min On Time Relay 1 Max On Time RL 1 Min Off Time Relay 2 mode Relay 2 On Point Relay 2 Off Point Relay 2 Min On Time Relay 2 Max On Time RL 2 Min Off Time pem fe TEA EE ALARM Memory Fault Alarm PV Out of Limits Current Saturated Temperature Out of Limits Logging Memory Filling Digital Input 1 Active DISPLAY Display Select 1 upper Display Select 2 Display Select 3 Backlight On Off SETUP Contd LOGGING Interval Overwrite Old ENGINEERING Frequency setup SENSOR LIMITS Min dB Max dB Sensor Dirty Threshold SYSTEM TEST CURRENT OUTPUT 4mA output adjust 1 20mA output adjust 1 Set Current 1 SETTINGS Date Time Keypad Sound On Off FIXED Model Code Serial Number Hardware Version Software Revision HART Manufacturers Code Unique ID Universal Command Rev TS Comma
53. f the normal action after 5 minutes without any keyboard input Additional messages and codes are displayed in a priority order on the LCD when the Display parameters are in use to indicate exceptional tank conditions or operational problems PROGRAM Parameters P Access and Programme Structure The PROGRAM Parameters are separated into three blocks These blocks are available for operator access to configure the MSMAOO control unit as required for the particular application or adjust the normal mode of operation of the unit Access to all the PROGRAM parameters is made via the PROGRAM menu The three blocks of PROGRAM parameters are as follows MODE The normal operator adjustments equivalent to desludge setup and current input configuration Parameters P300 L102 ENGINEER The more technical operator parameters establishing response time alarm delay time and HMI keypad sound Parameters P400 P562 OUTPUT These allow Relay and current output configure These PROGRAM parameters are read write parameters so that when a particular parameter is recalled its value can be changed by one of three methods either entering a new value on the blue numeral key pad or on the alphabet keys for a text entry parameter or by scrolling sideways Each of the parameters uses only one of these methods sideways scrolling is prompted by the appearance of horizontal arrows on line 3 of the LCD When the new value is on the display correc
54. g on the PC See the COMMS LINK manual for further details The Psion will set itself up for transfer to or from a PC when this option is selected The file name is any valid MS DOS file name including path names and extensions The PSION HART program restricts the length of the input to 17 characters The actual transfer to a PC is a complete list of parameter numbers P100 and P761 of the memory values in the WORKING register Certain parameters have numeric codes to identify the option normally chosen in text such as LINEAR or HOLD Do not modify this data while it is in the PC file To printout the parameter list the COMMS LINK must first be set up to match the requirements of the attached printer with regards to the Baud Rate start bits stop bits and protocol To test the printer and get the desired settings use the AUTO function in the SETUP menu and experiment with the HAND settings try XON DTR first The printout includes the parameter number title and value of all the valid parameters in the range P100 and P761 Where necessary the value will be related text instead of the value in the data file e g HOLD instead of 2 Display of Parameter Data The four different registers relate only to the Programmed Parameters in the MSM400 memory When interrogating an MSM400 control unit a typical parameter display would show STANDING VALUE P KkKKK KK W VALUE OF PV AT ZERO LEVEL The W shown o
55. he control unit for reference in THE LABVALUES menu INPUTTING A VALUE 1 Access the parameter as shown below CALIBRATION Manual Entry 4 AUTOCAL SETZERO LabVal 1 ENT SETSPAN LAB VALUES EDAR 0 00 P150 ENT LabVal 2 LabVal 3 To input a value press the right arrow to highlight the correct digit to be altered The value of the digit is then incremented or decremented by using the up or down arrows To save a value press ENT ESC to return to menu Now input your expected max solids required Located in Calibration AUTOCAL Max See section 6 for details All other parameters are setup in a simpler way and can be located by looking at the full menu structure in Appendix 1 of this manual For outputs to be made active Toggle run padlock must be closed Note Press and hold ESC to return to the main menu form any where in the menu structure Press ESC once more to return to normal display Once a parameter is reached indicated by P or D on the display all other parameters can be reached by simply scrolling using the up or down arrows 1 0 PRODUCT INTRODUCTION 1 1 THE MSM400 SLURRY MONITORING SYSTEM The MSM400 is an advanced Microprocessor based HART compatible versatile slurry measurement system with a wide range of built in display control and alarm function options The Menu driven programming is simple to use and allows complete configuration of the unit from the external membrane keypad Sensor and elect
56. inimum supposed to be 4mA depending on the option selected For maximum the display shows CURRENT OUTPUT IS NOW 20mA MEASURE CURRENT AND USE T amp 4 TO TRIM THE OUTPUT Follow the instructions and if the current output is in error i e not 20mA use the T and J arrows as trimming signals to adjust the value to be exactly 20mA Each press of the arrow causes an audible signal and adjusts the output value by a discrete step approx 6uA This process should then be repeated for the 4mA setting Once the current output is seen to be correct the ON CLEAR key is used to escape Mode Cancelled Warning If while trimming or fixing the current the analog output returns to its normal mode the message FIXED CURRENT MODE CANCELLED will be displayed This could occur for three reasons master has sent the appropriate command the MSM400 has been powered off then on again or the output in fixed current mode has been at the same value for 20 minutes D 12 0Unknown Instrument This limited support for unknown control unit is provided so that the identification and basic performance of any control unit can be obtained without having to change to another HHC This is of particular use in multi drop networks where all the currently occupied addresses need to be identified when selecting an address for an additional control unit on the loop If the control unit detected is not an MSM400 MSP100 or MLT100 then Unknown instrume
57. ion routine in which the user is guided through the calibration process by a series of user friendly screens AUTOCAL is the recomended calibration proceedures The attenuation of the ultrasonic signal in dean liquid varies slightly from sensor to sensor For optimum system accuracy it is important to set up this zero loss accurately When the system has been installed immerse the sensors in the clearest liquid available If this is not practical choose a point in the cycle when the liquid in the gap between sensors has the lowest possible suspended solids For example on sewage treatment plants wash water would be acceptable Firstly enable access using the TOGGLE RUN command in the MAIN MENU Highlight the CALIBRATION option in the MAIN MENU by pressing the down arrow key MAIN MENU 0 TOGGLE RUN 0 CALIBRATION SETUP Press ENT CALIBRATION 0 AUTOCAL 0 MANUAL ENTRY 9 Max Highlight the AUTOCAL option by pressing the down arrow key and press ENT a CALIBRATION 0 AUTOCAL 0 MANUAL ENTRY o Max Highlight the SETZERO option and press ENT The following will show on the display i a CALIBRATION 0 Sua Max 0 SETSPAN LAB VALS Follow the instruction the display will show the following SET ZERO 0 In clear liquor 0 Press gt IP258 19 The display will show the following H SET ZERO 0 In clear li
58. ks an instrument that is expected to be functioning on a 4 20mA loop the loop that is expected to be connected to the SMART interface cables MOBREY V3 1 SEEKING INSTRUMENT PLEASE WAIT If the loop is not powered or the interface cables are not properly connected to the loop or the loop impedance resistance values are incorrect the unit will fail to find the control unit NO SINGLE LOOP INSTRUMENT CONNECTED RETRY Y es or N o Note that if the MSMAOO control unit is programmed to respond as a numbered sensor on a multidrop loop it will also fail to communicate to the SMART communicator at this point IP258 46 When an MSMAOO Control unit is located on the loop this is identified and further instructions awaited MSM400 FOUND TAG TANK 1 ACCESS Y es or N o Alternatively an Unknown Instrument may have been found i e a HART instrument that is not a MSM400 or MSP100 or MLT100 This will cause a similar message and prompt to be displayed UNKNOWN INSTRUMENT TAG FLOW1 ACCESS Y es or N o In either case pressing Y will cause the following prompt to be displayed UPLOAD ALL PARAMETERS NOW Y es or N o Pressing Y will result in all the parameters being read into the HHC If N is pressed then the delay imposed by a full upload can be avoided If parameters in the D240 to D265 and P100 to P104 are accessed later
59. l 0 RL1 On Point 0 008 oo P411 18 Press ENT to store the value The highlighting will disappear If an invalid number is entered then the display will revert to the last valid value 19 The relay off point is programmed in the same way all other numeric parameters are programmed in a similar way 20 When programming is complete return to the TOGGLE RUN menu and close the padlock 21 Note any programme changes will not alter the outputs which remain frozen until the TOGGLE RUN padlock has been closed 5 3 DIAGNOSTIC PARAMETERS Apart from the user settable parameters described above there is another set of diagnostic parameters which display measured or calculated data to analyse and optimise system performance These have the prefix D and cannot be modified 5 4 EX FACTORY SYSTEM FEATURES The MSM4OO Control Unit is supplied with default parameters that allow basic initial operation The values and descriptions are listed in appendix two of this manual 6 0 CALIBRATION There are several methods for calibrating the MSMAOO AUTOCAL and MANUAL ENTRY these together with some important basic principles are explained below Calibration always comprises two stages zero setting and span setting Zero setting calibrates the system so that the control unit indicates 0 solids in clear liquid Span and lab value setting calibrates the system to monitor suspended solids accurately The recommended simplest
60. me knows when the interface is not present and will no longer seek to find an instrument connected it will only allow OFFLINE programming Naturally no diagnostic parameters are made available Note Programme Lock up This will occur if the interface unit is disconnected from the Psion before it has finished all communications or as a function of the Psion ON button features The LCD is frozen Reconnect the interface unit to allow completion of the procedure If the Lock up has occurred after pressing the ON CLEAR button it probably results from the Psion Organiser CLEAR function which stops freezes all programmes running at the time The programme can be restarted by pressing any button again except Q If the Lock up occurs as a result of an incomplete procedure there is no easy release process The LCD on the SMART Communicator is frozen Once the buffer store for instructions has been filled with 16 command key instructions a bell like sound is made when any further button is pressed The best escape route is to remove the battery to totally clear the memory of the Psion Beware that this will also clear the date diary and alarm memories of the Psion Organiser itself Clearing the memory occurs after approx 30 seconds with no battery or immediately on pressing ON CLEAR after the battery has been removed IP258 45 D 6 0 How to drive a Psion based SMART Communicator Familiarity with the Psion The Psion is supplied wi
61. ms active Temperature inside the electronics housing PV for O or 4 mA output as programmed PV for 20 mA output as programmed PV units of measurement Time Damping used on the measurement Description Customer supplied Message Customer supplied Tag Number Customer supplied 9 MAINTENANCE INSPECTION 9 1 Spares The MSM4OO is a factory built in instrument and apart from the mains fuse there are no spare parts that can be fitted in the field Should the MSMAOO require any repair or replacement parts it must be returned to Mobrey Measurement for action CONTROL UNIT No maintenance is required beyond occasional cleaning of the enclosure with a damp cloth Solvents or bleaches should not be used The fuse may only be replaced with the same type and rating Do not modify or attempt to repair the unit SENSORS No maintenance is required beyond occasional cleaning The frequency of cleaning will be determined by experience A message warning that cleaning is required may be generated when performing routine zero calibrations Refer to Section 6 1 IP258 30 FULL MENU STRUCTURE LOCATION OF PARAMETERS APPENDIX Al MAIN MENU SUB MENU 1 PARAMETER DESCRIPTION TOGGLE RUN Toggle CALIBRATION AUTOCAL SET ZERO specific SET SPAN LAB VALUES Max solids MANUAL ENTRY SENSOR Sensor Gap Sludge Type dB Factor 1MHz dB Factor 3MHz ZERO REF Zero Ref 1MHz Zero Ref O 3 3MHz Date of Zero Ref Initial Zero Ref 1MHz Initial Zero Re
62. n the OFF LINE register at once DEFAULT REGISTER This is the register of all the normal ex factory settings for the MSM400 Control unit It is a useful start or reference point for programming any control unit since the values set in each parameter are known and only those that need The screens showing the Transfer functions of data between registers provide step by step instruction for achieving such data transfer There are also facilities for allowing the normal interface between the Psion Organiser and a printer or personal computer to provide output of the MSM400 programme data The options presented on the LCD are amended when the SMART Communicator senses that a loop is not present or the Interface unit is not plugged into the Psion In such cases OFF LINE operation is offered or selected automatically After changes to the PROGRAM screens which modify data in the WORKING Register these changes must be saved in the OFF LINE Register or to a Data File using the TRANSFER function b Loop transfers The BACK UP selection on the main FUNCTION menu allows manipulation of the data held in the various registers Since all transfers are to or from the WORKING Register the initial screen SELECT DATA SOURCE Safe Off Line Working Defaults File Immediately transfers data to the WORKING Register if SAFE or OFFLINE are selected If the source is a Data File then a location and a File name are prompted for and the data is tr
63. n the second line right hand end indicates that this displayed value is the value present in the WORKING register This can be compared with the SAFE OFFLINE or DEFAULT equivalent values by pressing the MODE button which cycles through these registers The data displayed is labelled with the initial letter of the register selected This is useful for comparing transmitters between W and O or noting changes on this control unit Between W and S A transfer of this single parameter can be made into the WORKING register by pressing EXE when the desired alternative register value is shown on the LCD the display will show the letter changing to W to acknowledge the transfer D 10 0 ERROR MESSAGES ON THE HHC D 10 1 Alarm and Error Messages Throughout the programming of the MSM4OO Control unit using the SMART Communicator any failure of a communication message or other problem in the SMART interface will be advised with a message on the Liquid Crystal Display Certain error messages prompt for an operator input or decision for example whether the procedure should be repeated These need simple Yes or No responses Other errors for example No response from control unit when programme parameters are being changed will produce a reset of the parameter value back to the original value in the WORKING Register In the first interrogation of the control unit each asterisk shown on the LCD represents a message which can contain up to 10 par
64. nd Rev Preamble Bytes Flags ONITOR READINGS PV process variable SV Sludge Density 96 Current Output 1 Current Output 1 Totaliser Oooo i Relay 2 Run Time D822 ALARMREPORT Deo DIAGNOSTICS Digital input status Temperature Sensor Attenuation 1MHz Attenuation 3 3MHz Attenuation unsmoothed Signal level Raw A D bits Span Average 1MHz Span Average 3 3MHz Sample Average 1MHz Sample Average 3 3MHz Slope 1 Slope 3 Frequency of operation Max density measurable 32 APPENDIX A2 FULL LIST OF FUNCTIONS Parameter list and description P Parameter Parameter No P100 P101 P102 P103 P120 P121 P122 P123 P124 D Diagnostic Display Parameter Description Sensor Gap in mm This is a user entered parameter optional This value is ignored when an alternative span calibration is caried out i e method two or three Sludge type The user can select from a list of sludge type to set up the span for the calibration procedure optional Each sludge type is associated with an attenuation factor for each frequency This value is ignored when an alternative span calibration is caried out i e method two or three dB Factor 1MHz A user alterable parameter This is the attenuation number in dB at 1MHz This is used for the span calibration method three dB Factor 3 3MHz A user alterable parameter This is the attenuation number in dB at 3 3MHz This is used for the span
65. ngs and samples which are averaged by the Microprocessor Preferably the readings should be taken for a slurry concentration that Is as high as possible to give the best accuracy for the slope calculation The three readings are date coded and can all be separately inspected Ensure that the frequency is correct and that access is enabled as above With the sensor in a stable representative slurry note the value of the relevant Span dB which is the attenuation due to the suspended solids This is the total attenuation minus the zero ref and is available in two parameters Span dB A MHz D854 for 1MHz sensor and Span dB 9 BMH2 D855 for 3 3MHz sensors They are located in Monitor Diagnostics Sensor At the same time take a physical sample of the slurry for laboratory analysis by drying and weighing Now enter the value of Span dB recorded in the relevant Span 9 1MHz P130 or Span O 3MHz P131 parameters accessed via Calibration Manual Entry Span When the laboratory analysis results are available the span calibration can be completed by entering the solids content in Solids into Lab Value 1 P150 If required an estimated value can be used until the laboratory analysis results are available For improved accuracy up to three samples can be taken These should be taken at roughly the same time and the Span dB noted for each one The values are entered into the relevant Span 1 Span 2 Sp
66. now loaded into the SMART Communicator Psion Organiser memory in the WORKING Register IP258 47 D7 0 Future work on this data can be carried out whilst the SMART communicator is connected to the loop in which case all changes will be immediately sent to the MSM400 or after disconnection of the Communicator in which case the amended programme will have to be stored in the OFFLINE register of the communicator The Psion Organiser has four separate registers of data relating to the MSMAOO control unit These registers are named WORKING SAFE OFF LINE and DEFAULT and are explained in Section D13 0 All changes and operations occur in the Working Register identified by W on the right hand end of line 2 on the display The other registers are for storage and transfer of data between transmitters or for reference Introduction and FUNCTION menu The microprocessor in the MSM400 control unit retains the calibration required for the particular application or tank involved once this has been entered into the memory EEPROM On the initial interrogation of the control unit this information is transferred to the SMART Communicator using the HART protocol which defines the command structure and message format When received by the SMART Communicator these messages are loaded into the WORKING register which resides in the Psion Organiser memory which then adds the descriptions and other information shown on the 4 line liquid crystal dis
67. nt is displayed and an access to the parameters is prompted for If this is selected then the parameters that are present on all transmitters are uploaded after first setting up any files that are required If the instrument conforms to revision 5 or higher of the HART protocol then the manufacturer of the instrument will be available If it is of an earlier revision then only the model number will be available IP258 58 D13 0 SMART Interfaces Compatibility D13 1 Introduction The MOBREY MSM400 SMART slurry monitoring system unit uses the HART digital communications protocol This was originally developed by Rosemount Inc in USA and uses Bell 202 Frequency Shift Key signalling on top of a 2 wire DC loop supply The MOBREY MSM400 system conforms to Revision 5 1 of the HART protocol Various other manufacturers use this same HART protocol and produce sensor equipment that can be attached to 4 20mA or digital loops Similarly there are other hand held communicators that use the HART protocol to interrogate transmitters in such loops Not all manufacturers equipment conforms to the Revision 5 3 of the protocol At present the major SMART communicators working to a HART protocol are MOBREY CK1 and CK2 HART Communicator Model 275 manufactured by Rosemount Rosemount Model 268 Measurement Technology MTL 611 and CNF 41 MOBREY H View This is a rapidly developing field and the specification of these units is continually being upda
68. o either retain it while making changes to the MSMA400 control unit i e as a revert to the original program insurance data store or to save it in memory so that it can be copied or consulted back in the office The registers available are WORKING REGISTER This is literally the work sheet where all work is done all changes made to the parameters on the SMART Communicator keyboard are made to the data in the WORKING Register While the Communicator is attached across the 4 20mA loop the WORKING register is exactly the same as the MSM400 control unit memory so all changes made to the WORKING register are also made to the control unit itself The MSM4OO control unit memory and the WORKING register in the SMART Communicator are identical If communication between the two units fails then changes attempted in the WORKING register will be rejected Note The SMART Communicator can be unaware of changes to the MSM400 control unit memory made by a a Primary Master such as Mobrey H View also attached to this control unit loop and b the local zero and span on the MSM400 The data existing in the WORKING register is overwritten and therefore lost when new data is loaded from another register or when the SMART communicator is reconnected to an MSMAOO loop because the start up routine will load this new MSM400 memory into the WORKING register To save any data that has been entered in an Off loop state i e back in the office the
69. o is a trade mark and service mark of Emerson Electric Co Rosemount is a registered trademark of Rosemount Inc Mobrey is a registered trademark of Mobrey Ltd All other marks are the property of their respective owners We reserve the right to modify or improve the designs or specifications of product and services at any time without notice International Americas Emerson Process Management Emerson Process Management Mobrey Measurement Rosemount Inc 158 Edinburgh Avenue 8200 Market Boulevard Slough Berks UK SL1 4UE Chanhassen MN US 55317 T 44 0 1753 756600 T US 800 999 9307 F 44 0 1753 823589 T International 952 906 8888 www mobrey com F 952 949 7001 www rosemount com QUALITY MANAGEMENT EMERSON
70. ome slugs of clear liquor at the start of desludge cycles 0 00 999 59 000 00 P414 Relay1 Max On Time A programmable parameter for the maximum on time of relay 1 This is to ensure for example a pump does not continue to run due to a faulty signal from sensor 0 00 999 59 000 00 P420 Relay 2 Mode Select Relay function from a list Off Set Point Desludge Alarm Totaliser Fault 1 5 set point P421 Relay 2 On Point The value of the variable as set in relay mode parameter at which relay 2 turns on Programmable by user 0 P422 Relay 2 Off Point The value of the variable as set in relay mode parameter at which relay 2 turns off Programmable by user 0 P423 Relay 2 Min On Time A programmable parameter for the minimum on time of relay 2 This is to overcome slugs of clear liquor at the start of desludge cycles 0 00 999 59 000 00 P424 Relay 2 Max On Time A programmable parameter for the maximum on time of relay off This is to ensure for example a pump does not continue to run due to a faulty signal from sensor 0 00 999 59 000 00 P415 Relay 1 Min Off Time k P425 Relay 2 Min Off Time 3 z z IP258 35 Parameter No P540 P541 P542 P543 P545 P570 P571 P572 P575 P630 P640 P641 P642 P700 P701 P702 P730 P731 Description Memory Fault Alarm If the control unit detects a memory fault PV Out of Limits If the Pv is out of limits then an alarm can be reported by a rel
71. or the hose protection for the cable where it enters the sensors Before installation check that there has been no damage in transit particularly to the sensor cables Check that the equipment is as specified and that the pipe section length and flanges are compatible with plant pipework Sensors in intrinsically safe systems may be mounted in potentially explosive areas hazardous areas Refer to the sensor safety data section 2 4 The control unit must be mounted in a non hazardous safe area Refer to control unit safety data section 3 3 4 2 PIPE SECTION INSTALLATION The Mobrey MSM448 pipe section sensor should be same size as surrounding pipe work It should be installed in a straight section of line if possible with the sensors in a horizontal plane This avoids the sensors being covered with debris at the bottom of the pipe and being in an air gap at the top of the pipe Particular attention must be paid to the positioning of the pipe section in relation to pressure reduction or agitation of the slurry to be monitored Y Sensors horizontal in pipe OK Sensors vertical in pipe NOT OK Pipe line o ds Sludge settles on bottom sensor Top sensor probably in air Pipe line Figure 7 Pipe sensor orientation WARNING Air or gas that comes out of suspension in a slurry gives a high ultrasonic attenuation giving a false high solids reading The installation must maintain the full hydrostatic pressure in
72. ors Material pipe section Material sensors Drain fitting Mounting connection Flanges Max pressure Temperature range Sensor cable Cable length Cable junction box Malleable cast iron epoxy coated 316 stainless steel 1 NPT In line installation DN100 DN150 DN200 to BS4772 others on request 10 Bar PN10 40 C to 70 C for T6 120 for T5 Others on request Refer to Sensor safety data for intrinsically safe systems Oil hose protected on pipe section Screened twisted pair 7m dual twin axial from junction box otherg on request IP65 aluminium alloy IP258 2 3 SENSOR TYPE NUMBERING SYSTEM MSM kkk k KKK Kk No Indicates special requirement i e 1 with PN16 flanges 7 7m cable supplied as standard D Customer defined upto 100m must be clearly stated on order V Spray valve pipe section only P No spray valve pipe section only T 433 tank mount 000 Sensor size i e 100 150 300 450mm as standard for tank mount 100 200 150mm as standard for pipe section sensor others on request A Intrinsically safe ATEX N Non Intrinsically safe 433 Sludge blanket tank mount sensor 448 Sludge pipe mount sensor In intrinsically safe systems the maximum length of integral cable permitted by the sensor certification is 50m Additional extension cables are however permitted IP258 3 0 CONTROL UNIT 3 1 MSM400 DISPLAYS AND KEYPAD MOBR
73. play The operator is presented with the information he requested in a meaningful format in relation to the application The first selections of the MSM400 control unit programme use a menu structure where the operator identifies the part of the programme required from a list of options available The detailed information under each menu item can be inspected after selection by scrolling through the listing Each item is given an identifier in the top right hand corner of the screen identified by a parameter reference number to allow accurate recording of the data interrogated and to simplify communications relating to this data The programme is divided into two main sets of data selected from the FUNCTION menu The FUNCTION menu is the first programme screen presented when the data from the control unit is accepted and interrogation is to begin KKKKK FUNCTION KXKXXXX Calibration Monitor Program Info Toggle access Help Dx MONITOR The data presented on selecting MONITOR is the live read only information from the control unit for example the liquid level in the tank and the value of the current output These parameters are labelled D for Display information parameters and are indexed between D200 and D265 The Display parameters are described and listed in Section D10 0 PROGRAM The data presented on selecting PROGRAM is the operator adjustable data used to configure the control unit for the particular
74. played and select it using the ENT key Note that menu groups are in upper case letters parameters are in upper and lower case The parameter may now be modified Numeric values are edited one digit at a time the LEFT and RIGHT arrows select each digit by highlighting them and the UP and DOWN arrows increment and decrement each digit Some parameters e g PV Units are in the form of a list These are edited in a similar way selecting with the RIGHT arrow and using the UP and DOWN arrows to scroll through the list When the displayed value is correct press the ENT key to store it Scrolling When a parameter is displayed but no digit is selected the UP and DOWN arrow keys will scroll to the next parameter in numeric order This provides an alternative method of accessing parameters without using the menu facility Example Relay 1 set point programming To programme the relay follow the simple steps shown below T To alter any menu option the padlock icon in the top left of the display must be open This is done using the TOGGLE RUN menu 2 To access TOGGLE RUN from the normal display press any key except ESC to display the main menu The down arrow J shown on the screen indicates that there are further options including MONITOR B MAIN MENU 0 TOGGLE RUN 0 CALIBRATION L SETUP IP258 16 OO E MO Co M 11 12 13 14 15 16 Use the down arrow key B to highlight the TOGGLE RUN option
75. quor 0 please wait After a few seconds the display will show the following a SET ZERO 0 In clear liquor 0 Press ENT to set 23 1dB 26 2dB The two dB values at the bottom of the screen are the zero values for the operating frequencies of the sensor 1MHz and 3 3MHz Once the ENT key is pressed the zero is set All zero reference data is now saved together with the date of zero calibration The screen now gives the option to re do the zero setting or return to the AUTOCAL menu a SET ZERO 0 Zero is now set 0 ESC to finish ENT to re do 6 4 AUTOCAL SPAN SETTING PROCEDURE The span setting measures the signal received from a representative sample of sludge Later when the sludge is analysed and the results entered in the control unit the system automatically calculates the correct calibration factor SLOPE If suitable slurry is not available an approximate calibration can be done using slurry types chosen from a list This proceedure is detailed in Sectiono 6 10 At least one span measurement must be taken However for better accuracy it is possible to take up to three span measurements and the MSM400 will calculate the average value Return to the AUTOCAL menu and highlight the SETSPAN option a CALIBRATION 0 SETZERO Max 0 LAB VALS Press ENT The following is shown on the display a SET SPAN 0 In sampl
76. rical connections are in a separated terminal housing This manual is for Software Version 1 1 1 2 PRODUCT DESCRIPTION The Mobrey MSMAOO is a microprocessor based electronic control unit It operates with sensors mounted in a pipe section or suspended in a tank The MSM400 monitors the suspended solids concentration in the liquid between the two sensor faces The normal application is to monitor this percentage typically in the range 0 5 to 15 to provide signals for a plant control system to operate the slurry transport process Typically this might be to desludge a sewage settlement tank or in mineral processing to maintain the percent solids of china clay or similar moving on to further refiners The technique used to measure suspended solids is ultrasonic attenuation As suspended solids pass between the gap in the sensor faces they scatter the ultrasound The amount of signal that the sensor receives is inversly proportional to the of suspended solids Transmitter id Receiver crystal crystal Signal in clear liquor Entrained Gas Sd 7 o Suspended Solids Transmitter Ll AS Receiver crystal A gt crystal Signal interfered with attenuated by st spendell solids To allow accurate measurement over a wide range of solids the attenuation is measured at 2 different frequencies Control signals The MSM400 has a 4 20mA 2 relays and analogue output typically 4 20mA The MSM400 can control
77. rip At the control room the two wires can be connected either across the SMART Load resistor or between a terminal on the chart recorder indicator and the other side of the loop IP258 44 D 5 0 Hand Held Communicator Operation a b c Language Initially the Psion Organiser will power up and display the Psion Copyright message when the ON button is pressed Then a choice of languages will be offered This applies to the operation of the Psion Organiser functions only MSM400 programme although Datapaks will be available from MOBREY in different languages MSM400 Programme The main menu selection of the Psion Organiser is automatically amended to include the MOBREY option when the Datapak is fitted This cannot be permanently repositioned nor deleted Time The only data in the Psion Organiser used by the MOBREY programme is the date held in the Organiser memory On making changes to an MSMAOO the date will be stored in the MSM400 control unit microprocessor as shown by the Psion Organiser To set this clock select TIME press MODE select SET and use the arrows to select the correct date and time on the display Then press EXE to start the clock and ON CLEAR to return to the main menu Disconnecting SMART Interface To disconnect the interface unit it is necessary to press down the catch in the top centre face of the unit to release the lock when the interface can be pulled vertically away The Psion program
78. rm action are shown in the list below Memory fault PV out of limits Current saturated Temperature out of limits this refers to the temperature within the control housing Digital input 1 active SIS 7 5 DISPLAY The display has 3 sections which can be programmed to display a selection of variables Each section has a parameter which is used to select the variable which is displayed They are located in SET OUTPUT DISPLAY The required option is selected from the list as shown below B 11 59 0 UPPER DISPLAY 0 0 0 LAA pe MIDDLE DISPLAY 222222222220 1 LOWER DISPLAY Display option parameter number Description D800 PV process value D801 Sludge density D805 Current out D806 Current output mA D821 RL1 run time D822 RL2 run time D844 Control unit temperature D850 Attenuation at 1 MHz D851 Attenuation at 3 3 MHz D860 Sensor frequency P731 Time Bargraph Please note that the bargraph only works on the lower display and it shows current output 7 6 BACKLIGHT IP258 28 The display has a backlight which can be set to On Off or Auto When set to Auto the backlight automatically turns off after a few minutes if no keys are pressed 7 7 ENGINEERING FREQUENCY SET The frequency of operation is normally set automatically Under certain conditions it may be advantageous to force the control unit to operate at either 1 MHz or 3 3 MHz This should not be done without consulting the fa
79. rogramming the instrument signals a more significant communications failure This indicates that the acknowledgement of the change instruction sent to the MSM400 was incorrect It is not known whether the Parameter value in the MSMAOO was changed or not The SMART Communicator assumes that it was not changed and reverts to the original IP258 55 OFF LINE MEMORY TRANSFERS OFF LINE P Defaults Transfer Program Fixed data PROGRAM Allows program parameters to be amended in the working register AUTO Pressing D for Defaults loads the MSM400 ex factory values into the working register deleting Display parameters Relevant to identify the source of data when it has been loaded from a transmitter or a PC CLR i TRANSFER Save working reg Load working reg Print working reg any amended data left from previous instruments The Screen then reverts to OFF LINE as above SAVING TO LOADING FROM Personal computer Off line memory Data file Personal computer Off line memory Data file ENTER PACK LOCATION AorB TRANSFERRING DATA A v INPUT FILE NAME IP258 56 pre change value this prompts the operator to re enter the required new value It is important that the Parameter is re entered to ensure that the Working register memory in both the Psion and the MSMA400 contain the
80. s chosen from a list by scrolling picking the desired time and pressing ENT el 0 Stop if 0 Ext Trig 2s P252 The times available are digital input 1 active for 1 sec 2 sec 5 sec 10 sec 15 sec 20 sec 30 sec 40 sec 50 sec 60 sec 90 sec 120 sec 180 sec 240 sec amp none T9 20 21 22 23 24 25 26 27 28 Press ESC three times to return to the SETUP menu Scroll down to OUTPUT and press ENT Scroll down to RELAY and press ENT Scroll down to RELAY 1 Mode and press ENT Use key to highlight the option scroll down to the Desludge P410 option and press ENT Press ESC to return to the RELAY menu Scroll down to RL1 Off Point and press ENT Use key to highlight the first digit to be edited scroll up and down to edit the digit Use the left and right arrows to move to the next digit the off point is programmed in suspended solids When the correct value is shown on the display press ENT Return to the TOGGLE RUN menu and lock the padlock by pressing enter The system is now in desludge mode IP258 26 7 1 OUTPUTS 7 2 CURRENT OUTPUT The operation of the current output is set up by four different parameters and is always controlled by the process variable PV which is normally suspended solids These are found in SETUP OUTPUT CURRENT OUTPUT T Lower range value Low range val This is the value of PV which corresponds to the minimum current output eith
81. stment can then be made once site samples have been taken Calibration Attenuation dB SS Zero Ref Solids Figure 2 Ultrasonic Attenuation versus Suspended solids The Mobrey experience with using ultrasonics for suspended solids monitoring has been developed over 25 years Calibration systems for the MSM400 use this experience allowing the plant operator to choose whether to set up the unit based on Mobrey site and slurry experience or whether to take site samples to fine tune that data to suit the specific site conditions The MSM4OO is versatile enough to allow simple or complex calibrations IP258 2 0 SENSOR TYPES 2 1 SUSPENDED SENSOR TYPE MSM433 RY BS21 1973 Material 316 Stainless steel ae BSPT Gap size 100mm 150mm 200mm i 300mm 450mm others on request Cable Dual twin axial Max Pressure 105 kg cm2 103 bar Temperature range 40 C to 70 C others on request Refer to Sensor safety data for intrinsically safe systems 102 Figure 3 MSM433 Sensor and Specifications 2 2 MOBREY PIPE SECTION SENSORS The Mobrey pipe section is used as part of a pipeline transporting the slurry to be monitored Each pipe section contains two sensors installed with their faces accurately aligned and flush with the pipe inner wall to avoid any excessive slurry or grease build up on the faces O ring Sealing face Figure 4 MSM448 Pipe Section Sens
82. t not be modifed in any way The keypad and LCD are linked to the lower electronic pcb by a ribbon cable at the left hand side of the upper housing Mounting brackets for wall mounting are provided and these should be attached to the rear of the housing using the self tapping screws also provided The brackets are then used to wall mount the MSMAOO using the six mounting holes available Dimensional information is shown below Internal wall mounting holes o o E 3 o c 3 3 a gt o o o Q Figure 8 MSM 400 Control Unit Dimensions Note that the weight of the MSM400 is 2Kg To conform with safety requirements the wall should be capable of supporting 4 x this weight ie 8Kg 5mm diameter steel screws should be used IP258 12 4 6 ELECTRICAL CONNECTIONS All field wiring connections are accessible by removing the lower lid which is secured by two screws Note that it is the responsibility of the installer to observe all local regulations and approval requirements and to use cable to suit the environmental requirements of the particular application Obtain and check any hazardous area work permits required before applying power to the MSM400 The diagram below shows the layout of external connection terminals all terminal blocks are suitable for wires 0 5mm to 2 5mm 26 12 AWG Insulation should be stripped back 7mm Ensure wiring is suitable for the load current and the insulation is suitable for the voltage
83. ted Each updating produces better interoperability and user friendly operation However even equipment conforming to the same Revision of the protocol from different manufacturers cannot be regarded as compatible because each sensor has a unique programme structure D 13 2Transmitters recognised by the MOBREY SMART Communicators The MOBREY CK1 and CK2 SMART Communicators can identify and interrogate all variants of the MLT100 and MSP100 ultrasonic level transmitters and MSMAOO slurry monitors If a MOBREY SMART Communicator is connected to a loop with another type of control unit for e example the Rosemount 1151 pressure control unit it will record the presence of an Unknown instrument Various parameters can be read and a limited set of common parameters can be changed D 13 3 Use of multiple SMART Communicators The HART SMART protocol allows two SMART digital communicators to be active on the same loop at once Only one of these can be a hand held communicator known as Secondary Master such as the MOBREY CK1 or the Rosemount 275 the second must be a permanent monitoring system such as MOBREY H View which is designated as a Primary Master If two hand held communicators are connected to the same loop at the same time and both try to communicate at once there will be a conflict in the messages and neither unit will function correctly IP258 59 Level Instruction Leaflet IP258 November 2004 The Emerson log
84. ternal keypad and monitor the display Maintenance personnel perform routine procedures on the product to keep it operating for example checking the line voltage or checking electrical connections replacing mains fuses etc Service personnel are trained to work on live circuits and perform safe installations and repairs of products Only properly trained service personnel may perform installation and service procedures However the only serviceable part in MSMAOO is the mains cartridge fuse Users of this product must be protected from electric shock at all times Product users must be trained to protect themselves from the risk of electric shock Before operating the instrument make sure the mains supply is connected to a properly grounded power supply Periodically inspect the connecting cables for possible wear cracks or breaks Check lid and glands are tight also check unit for damage and if damaged do not use The fuse may only be replaced with same type and rating for continued protection against fire hazard To clean the instrument use a damp cloth or mild water based cleaner Clean the exterior of the instrument only Do not allow liquids to enter or spill on the instrument WARNING If this equipment is used in a manner not specified by Mobrey Measurement the protection provided may be impaired The MSM4OO is regarded as permanently installed equipment and as such a double pole supply isolating switch or circuit breaker must b
85. th several manuals to described its function The main keyboard functions that are important are the yellow keys Press ON and see the functions of the arrows to move the cursor around the selections in the menu Press EXE to see the Psion functions Note that a short cut to selecting a menu item is to press the key with the initial letter of the required selection for example O switches the unit OFF Note that if the CALC option is selected the keyboard changes from the Alphabet marked on the keys to the numbers and symbols marked above the keys The Psion selects the expected function required of the keyboard This function can be changed back by depressing the SHIFT key MOBREY Menu If MOBREY is selected from the start up menu on the Psion by pressing EXE the space available in the A memory of the Psion is checked If there is insufficient then a message is displayed and the program returns to the main menu Data Note Pad or Diary files in A must be removed to allow the program to run The SMART Communicator then establishes whether the SMART interface unit is plugged in or not 10 41 MOBREY Find Save Diary Calc Time Notes World Alarm When the SMART interface is not connected the Communicator does not look for an instrument it offers OFF LINE programming When the SMART interface is connected to the Psion on selecting the MOBREY menu item the programme see
86. the voltage drop across R1 at 20mA See Note 2 below If R1 is 250 ohms or more the SMART communicator can be connected between B1 B2 or C1 C2 or D1 D2 or E1 E2 It is also allowable to connect across the SMART Load resistor R1 on B1 Al or across any resistance in the circuit that exceeds 250 ohms The current loop load resistance R2 can be considered to be part of the 250 ohms needed as the SMART Load resistor In this case R1 R2 must exceed 250 ohms and the communicator can be connected between C1 C2 D1 D2 E1 E2 or C1 Al IP258 41 Extra Load Resistance Smart PC Trip amp Load Chart Recorder Resistor B1 Data Logger Y YVY YY 89 LYON IO NC R1 R2 1 A2 B2 C2 C1 Current 4 20mA Diode Zener V2 DC Supply Return RSS Barrier Voltage Drops D2 D1 Loop v dd R5 R42 Powered Indicator Resistance E2 E1 V3 Fig DII Loop diagram IP258 42 Fig D1 MOBREY CK HHC assembly 43 PSION MANUAL IP258 Technical Notes dl At no time can the SMART communicator be attached across A1 A2 since the DC supply effectively short circuits the transmitted and returned digital communications signals 2 The minimum DC Voltage V1 required for satisfactory 20mA loop operation can be calculated from the formula V1 gt 2 5 V2 20 x 10 x R1 R2 R4 R5 D 3 6 3 An alternative way of looking
87. the slurry up to the pipe measurement section Any unnecessary pressure reduction should be avoided This means avoid free fall of the slurry into a sump avoid pumps and partly open valves avoid abrupt changes of pipeline diameter upstream of the sensor pipe section installation point If possible position the sensors directly at the outlet of the tank low down so that the full hydrostatic head is maintained on the monitored liquid However it may be necessary to remove the sensors for face cleaning later so isolation valves are desirable The Mobrey Sensor pipe is supplied with a flushing spray nozzle which directs a supply of water at the sensor faces This is a useful cleaning procedure avoiding the need to remove the sensors from the pipe A water supply is required connected to the purge nozzle on the top of the sensor pipe section 4 3 SUSPENDED SENSOR INSTALLATION The Mobrey MSM433 sensor is available with the gap between sensor faces from 100 mm up to 450 mm for higher sensitivity to light slurries These sensors are usually mounted directly into the settlement tank at pre selected levels above the tank discharge outlet Mounting can be vertically down on a piece of conduit or suspended on the sensor cable Whilst the conduit might be attached to the tank wall it is normal to have the sensor well away from the wall itself to avoid any non moving slurry or dead settlement areas lt should be possible to lift the sensor out for periodi
88. tional equipment such as indicators or recorders may be inserted in the loop subject to the resistance and capacitance limits discussed above Cable trays It is recommended that HART signal cables are not run alongside power cables Multi drop installations MSMAOO in HART digital mode Up to 15 transmitters may be connected in parallel with each other and each must be set to a different HART address between 1 and 15 When HART transmitters are connected in multi drop mode each control unit draws a fixed current of 4mA Compatibility with other HART instruments Any HART instrument regardless of the manufacturer may be connected in parallel with another to create a multi drop network They may be combined with separately powered current sourcing or sinking devices but care must be taken to ensure that the HART signal current passes through the 250W minimum impedance to establish communications For full details of HART instrument availability refer to the HART Communication Foundation publications or individual manufacturers literature Handheld Communicators A handheld communicator HHC may be connected across the network downstream of the minimum 250 Ohm loop resistance to programme or interrogate a HART control unit Some HHC s support only a subset of a transmitter s functions and will thus only access the control units Universal and Common Practice commands However the MSMAOO is fully supported by the MOBREY CK1 HHC and by the
89. tly this is entered using the EXE key The SMART Communicator immediately then transmits the change to the MSM400 control unit If the value is incorrect or the operator wants to revert to the original value the CLEAR ON key will reinstate the existing parameter value on the display without affecting the MSM400 control unit Within the memory of the Psion Organiser there are four separate registers for each of the PROGRAM Parameters These registers are known as WORKING SAFE OFFLINE and DEFAULT and are further described in Section D13 0 All programme changes are made in the WORKING register and these are the values sent to the MSM400 Control unit memory The display can be cycled through the registers by using the MODE key and the initial letter of the register currently displayed is shown at the right hand end of the second line the same line as the parameter value Individual parameters can be moved into the WORKING register from other registers by pressing the EXE key whilst the required register value is displayed IP258 49 D8 0 WORKING REGISTER Holds the same value as is currently in the control unit SAFE REGISTER Use as a backup can only be sent to the same control unit as it was loaded from OFF LINE REGISTER General purpose register use to program a control unit offline or transfer data between transmitters of the same type DEFAULT REGISTER The normal ex factory values When a new value is programmed into
90. unit Frequency of operation Diagnostic of frequency ies being used MHz Maximum density The maximum density that can be measured This value is calculated from zero and span data 37 Min value Max value Default Ex Factory IP258 APPENDIX A3 HART and PSION Operating Instructions 1 0 1 1 HART CONSIDERATIONS Special Considerations for HART If the HART communications facility built into the control unit will be used at the time of installation or during its future working life then it is essential that a resistive load of at least 250 Ohms is connected in the supply cable This may be provided by other devices in the loop Chart recorder meter etc or more usually by installing a standard 270 Ohm 0 25W resistor in series with control unit In this way the master device will be able to signal to the control unit without the power supply short circuiting the data In addition excessive cable capacitance will attenuate the HART signalling and so the capacitance must anyway be limited if HART communications is to be used The RC time constant for the network must not exceed 65ys e g if the network resistance is say 650Q then the maximum network capacitance is O 1pF HART transmitters are often given a Cn number where n is the multiple of 5000pF which the device presents to the network In the case of MSMAOO the value of n is 1 since its capacitance is below 50OOpF Total loop resistance and capacitance Addi
91. y over the maximum on time 4 Relay maximum on time RL Max ON This is the maximum time that the relay will stay on for It is important to note that this function only operates when the minimum off time is set to a non zero value 5 Relay minimum off time RL Min OFF Once the relay has turned off this is the minimum time before the relay will turn on again lor 2 i e relay one or two If both on and off parameters are set to zero then relay is turned off If the on and off points are equal non zero the relay is on when PV is above the set point and off when below If both minimum and maximum on times are set to zero default then they are not used See also the example in NAVIGATION IN THE MENU SYSTEM b DESLUDGE When in desludge mode the relays operate as explained above IP258 27 c ALARM The relays can be set for alarm mode conditions by selecting the option in SETUP OUTPUT RELAY Relay mode See the section below titled ALARM 7 4 ALARM There are six different alarms in the SETUP OUTPUT ALARM menu Each alarm can be set to operate a relay or drive the current output or both or neither to the following states 1 Current output 3 6mA 21mA Hold as defined in Alarm action in the CURRENT OUTPUT menu 2 Relay outputs The relays energise in the alarm condition The relays or current output must be set up for alarm or fault action for this function to operate The effects of each ala

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