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Emerson 3300 Radar Detector User Manual

1. 4 9 Measurement Units 4 9 Reference Gauge Height 4 9 Probe eng usss ou a rat de ves ace Boreas co suni m uakis 4 9 PrOD TY Dee u tures ds drerit aos afin s e AR Se 4 10 Product Dielectric 4 10 Vapor DieleCiiG i3 9 5 Ms Aa ates um anp mu w ORG S PAS 4 10 Measurement Mode 4 11 PODE ANJE P HOT 4 11 Maximum Upper Product Thickness 4 11 DAMPING eM D anti hh ke UR a ae are 4 11 Display Panel iut cre dele aet eee usa Pot a WERE Mae oc ad 4 11 4 ang 20 TAS OMS uuu yapu ruasan suu tod eee doe d 4 12 Volume Configuration 4 13 Transmitter Variables 4 13 VolutriecB P S wisn 2 L ui de SOEUR oon een Be es oleae qn us 4 13 TANK VIDS PPP T 4 13 Tank DIMENSIONS xL u deo aca RD Fre ee itus UAE we d 4 13 SiFappilg Fables ua arte sos dao Satur ac Ea eara e EROS uU Rd x eoe s 4 13 Configuration using The Radar Configuration Tool 4 14 Installing the RCT software 4 14 Specifying the COM Port 4 14 ICI OUI a Col se iis ex erea ia a Ba etia Maa Ace a but g aoa dob OP AF 4 15 Using the Setup Wizard 4 16 Using the Setup Function 4 17 DOLD SIMO it sects bait aio BM garde aud a ma
2. The Hastelloy and Monel probes are designed with a protective plate See also Section 3 Mechanical Installation COAX FLANGE_CA EP Dimensions are in inches millimeter A 9 Reference Manual I 00809 0100 4811 Rev CA Rosemount 3300 Series February 2006 Figure A 8 Flexible Single Lead G 1 11 2 inch NPT 1 11 2 inch NPT 1 11 2 inch 6 8 173 6 8 173 V 14 NPT Optional 4 3 110 4 3 110 4 1 104 0 9 22 adapters M20x1 5 PG13 5 4 5 113 9 5 241 one 9 5 241 s52 s60 S52 1 1 27 L 77 feet L lt 77 feet 0 28 7 PTFE 0 28 7 PTFE 0028 nm lt covered probe ar LLI 5 5 140 5 5 140 5 17 1 435 PTFE i 485 PTFE Z covered probe covered probe x lt gt LL 0 9 22 0 9 9 22 6 8 173 4 3 110 4 1 104 4 5 113 9 5 241 i The PTFE covered probe is designed with a protective plate a L lt 77 feet 23 5 m 0 16 4 O 0 28 7 PTFE lt covered probe T e 5 5 140 in 17 1 435 PTFE covered probe o Y z 77 gt LL Dimensions are in inches millimeter A 10 Reference Manual 00809 0100 4811 Rev CA l February 2006 Rosemount 3300 Series Figure A 9 Rigid Single Lead G 1 112 inch NPT 1 117 inch NPT 1 117 inch 6 8 173 6 8 173 1 5
3. Flange dimensions follows standard ANSI B 16 5 and EN 1092 1 type 05 DIN 2527 type B blind flanges if the transmitter is ordered with a flange The tables below show temperature and pressure ratings for the following tank connection types e Standard Std e High Temperature and High Pressure HTHP High Pressure HP February 2006 NOTE Final rating may be lower depending on flange and o ring selection Pressure psig bar 580 40 PTFE covered probe and 232 16 flange model code 7 444 1 Temperature F C 40 40 302 150 Pressure psig bar PRESSURE_TEMP_STANDARD EPS 5000 345 N HTHP tank T connection i I 2940 203 a eee ee ee ee T a a a a gt Lu 1000 69 Temperature te oF C 7 14 1 o 76 60 0 100 38 200 93 400 204 600 316 752 400 or Pressure psig bar 5000 345 HP tank QD connection A LLi Q 3524 243 L a 3000 206 LL a LLI oc 1000 69 D Temperature F C ni 14 1 ac Oo 76 60 0 100 38 200 93 392 200 Reference Manual 00809 0100 4811 Rev CA February 2006 Table A 1 Temperature range for different tank seal material Bolting material Rosemount 3300 Series The HP and HTHP versions have a ceramic tank seal and graphite gaskets no O rings are used The difference between the HP and HTHP versions is spacer material PFA for HP and ceram
4. NOTE Do not remove the Process Seal from the adapter 6 19 Reference Manual 00809 0100 4811 Rev CA Rosemount 3300 Series February 2006 Changing the Probe 6 20 8 head Seal PROBE CHANGE FL_BA PROBE CHANGE THREAD_BA Loosen the nut Remove the transmitter head from the old probe On the new probe make sure that the protection plug is removed and the upper surface of the Process Seal is clean Also make sure that the spring loaded pin at the center of the Process Seal is properly inserted Mount the transmitter head on the new probe Fasten the nut again If the new probe is not of the same type as the old one update the transmitter configuration by setting the Probe Type parameter to the appropriate value HART Fast Key sequence 1 3 2 3 Or RCT Setup Tank Config Measure the probe length and enter the measured value HART Fast Key sequence 1 3 2 2 or RCT Setup Tank Config Verify that the transmitter is calibrated NOTE Flexible and Rigid probes require different radar electronics and can not be used with the same transmitter head Reference Manual 00809 0100 4811 Rev CA February 2006 Rosemount 3300 Series DIAGNOSTIC MESSAGES Troubleshooting If there is a malfunction despite the absence of diagnostic messages see Table 6 1 for information on possible causes Table 6 1 Troubleshooting chart Possible cause Action Check that correct COM
5. Reference Manual 00809 0100 4811 Rev CA February 2006 Level Distance Volume Internal Temp Interface Dist Interface Level Amplitude Peak 1 Amplitude Peak 2 1 Status Group 1 Amplitude Peak 3 2 Status Group 2 Upper Prod Thickn 1 Ref Height 2 Probe Length 3 Probe Type 4 Probe Angle 5 Show Lvl 0 1 Upper Null Zone 2 Vapor Dielectric 3 Product Dielectric 4 Measurement Mode 1 Universal rev 2 Fld dev rev 3 Software rev 1 Flange Type 2 Flange Material 3 Probe 4 Barrier 1 Strap Table 2 Ver Cylinder 3 Hor Cylinder 4 Vert Bullet 5 Hor Bullet 6 Sphere 7 None 1 Entries Used 2 Max Entries 3 LvlO 4 Vol0 5 Lvl 6 Vol1 7 Lvl2 8 Vol2 9 LvI3 Vol3 Lvl9 Vol9 To enable volume calculations based on a strapping table the Strapping Table option must be selected for tank type Reference Manual 00809 0100 4811 Rev CA l February 2006 Rosemount 3300 Series BASIC CONFIGURATION This section describes the various HART commands used to configure the 3300 Series of transmitters for level measurements The transmitter outputs a 4 20 mA signal proportional to the primary variable Three additional variables are available through the HART signal Transmitter Variables 1 1 1 1 You may assign up to four transmitter variables Typically the primary variable PV is configured to be Aggregate Level Interface Level or Volume HART Comm For the model 3301 the
6. Ex ia IIC T6 AMB TEMP LIMITS 40 C to 85 C APPROVED XP CL DIV 1 GP B C AND D DIP CL I III DIV 1 GP E F AND G WITH IS CONNECTIONS TO CL I Il Ill DIV 1 GP A B C D E F AND G TEMP CLASS T5 85 C AMB TEMP LIMITS 40 C TO 85 C 9150077 233 FM CSA E5 E6 TIF Reference Manual 00809 0100 4811 Rev CA February 2006 Figure B 8 Approval Label ATEX Flame Proof and FM Explosion Proof Figure B 9 Approval Label ATEX Intrinsic Safety and CSA Intrinsic Safety Rosemount 3300 Series APPROVED XP CL I DIV 1 GP B C AND D DIP CL II III DIV 1 GP E F AND G WITH IS CONNECTIONS TO CL I Il IIl DIV 1 GP A B C D E F AND G TEMP CLASS T5 85 C AMB TEMP LIMITS 40 C TO 85 C C 0575 x II 1 2 GD T80 C EEx d ia IIC T6 40 C lt Ta lt 75 C KEMA 01ATEX2220X Do not open when an explosive atmosphere may be present In ambient temperatures above 70 C use wire or cable rated for 90 C minimum 9150077 232 LR69699 CERT NO 2002 1250250 INTRINSICALLY SAFE Ex ia IIC T4 CL 1 DV 1 GP A B C D TEMP CODE T4 CONTROL DWG 9150077 945 WARNING Substitution of components may impair intrinsic safety CL III DIV 1 HAZ LOC CL DIV 2 GP A B C D WARNING Do not disconnect unless power has been switched off or area is known to be non hazardous AMB TEMP LIMITS 40 C to 70 C C 0575 II 1 G EEx ia IIC T4 50 C lt Ta lt 70 C BASO2ATEX1163X
7. Oo lt a z 2 O Lu x a 0 Note It is not recommended that flexible probes are installed in by pass pipes Rigid Twin Lead Pipe diameter gt 2 inch 50 mm Inlet pipe diameter N O L212 inch 300 mm The center rod must be placed more than 0 6 inch 15 mm away from the pipe wall Flexible Twin Lead Pipe diameter 24 inch 100 mm Note For smaller pipes please consult factory The center rod must be placed more than 0 6 inch 15 mm away from the pipe wall The probe may under no circumstances get into contact with the pipe wall It is recommended that a centering disc is used STILLPIPE MOUNT TWIN EPS Coaxial Lead Pipe diameter 221 5 inch 38 mm STILL PIPE MOUNT CL 3 9 Reference Manual 00809 0100 4811 Rev CA Rosemount 3300 Series February 2006 Free Space Figure 3 6 Free Space Requirement 3 10 For easy access to the transmitter make sure that it is mounted with sufficient service space For maximum measurement performance the transmitter should not be mounted too close to the tank wall or other objects in the tank If the probe is mounted close to a wall nozzle or other tank obstruction noise might appear in the level signal Therefore the following minimum clearance according to the table below must be maintained FREE SPACE Table 3 5 Recommended minimum free space L to tank wall or other objects in the tank Coaxial Rigid Twin Flexibl
8. Figure 6 7 Distance and Level calibration I Reference Point Reference Point CALIBRATE LEVEL Distance Reference Gauge Height CALIBRATE_DISTANCE 6 10 Reference Manual 00809 0100 4811 Rev CA February 2006 Disturbances at the Top of the Tank Rosemount 3300 Series Using the Trim Near Zone Function For transmitters using the Guided Wave Radar technology the performance In the Near Zone referred to as the region between 0 1 6 ft 0 0 5 m below the Upper Reference Point is normally somewhat limited However the 3300 transmitter is equipped with software functionality that minimizes the Upper Dead Zone The factory setting is normally sufficient and doesn t need to be repeated after installation However since the setting is optimized depending on actual installation further trimming may be necessary in the case of unfavorable conditions This may for example be the case if a Single Lead probe is mounted in a small nozzle or if there are disturbing obstacles in the Near Zone The trimming means that the measurement performance in the Near Zone is maintained even under these conditions and prevents false echo indication To trim the Near Zone perfomance do the following 1 Make sure that the product level is below the Near Zon
9. Volume will be calculated based on Volume Geometry Tank Type Vertical Cylinder Y ae Tank Height pon meter Tank Diameter pn meter RCT SETUP VOLUME f Send Page You can choose one of the standard tank shapes or the strapping option Choose None if volume calculation is not used at all Choose one of the following options e Vertical Cylinder e Horizontal Cylinder e Vertical Bullet e Horizontal Bullet e Sphere Strap table e None See Section 4 Volume Configuration for more information on Volume configuration 4 22 Reference Manual 00809 0100 4811 Rev CA February 2006 Setup LCD Figure 4 18 Setup LCD tab Rosemount 3300 Series The LCD tab lets you specify which parameters to appear on the display panel The display has two rows the upper row with five characters is for the measured value and the lower row with six characters for the value name The display toggles between the different variables every 2 seconds jj Setup Info Basics Output TankConfig Volume LCD rLCD Parameters Language English LCD Line 1 Analog Out Current RCT SETUP LCD i Send Page Choose one of the following options Table 4 3 LCD parameters Parameter Description Interface Distance Distance between the upper reference point and the interface between the upper and lower product Signal amplitude of the reflected signal from the surface
10. In order to stabilize the probe for side forces it is possible to hang a weight at the probe end flexible probes only or fix guide the probe to the tank bottom The guided wave radar transmitter is insensitive to the tank shape Since the radar signal travels along a probe the shape of the tank bottom has virtually no effect on the measurement performance The transmitter handles flat or dish bottom tanks equally well 2 11 Rosemount 3300 Series 2 12 Reference Manual 00809 0100 4811 Rev CA February 2006 Reference Manual 00809 0100 4811 Rev CA February 2006 Section 3 SAFETY MESSAGES ROSEMOUNT www rosemount com Rosemount 3300 Series Installation Safety messages page 3 1 Installation Procedure page 3 3 Before You Install page 3 4 Mounting Considerations page 3 6 Mechanical Installation page 3 13 Electrical Installation page 3 21 Optional Devices page 3 26 Procedures and instructions in this section may require special precautions to ensure the safety of the personnel performing the operations Information that raises potential safety issues is indicated by a warning symbol Please refer to the following safety messages before performing an operation preceded by this symbol ANWARNING E
11. Liquid level in Dead Zone or below probe end Possible cause Wrong threshold level T3 Interface level too close to the upper product level No level pulse detected Reference pulse not found e View the waveform plot and check amplitude threshold T1 Check that the tank is not overfull No level pulse is found View the waveform plot and check amplitude threshold T2 Interface pulse not found View the waveform plot and check amplitude threshold T3 Internal temperature 40 C Internal Temperature 85 C Contact Rosemount service out of range department Volume computation warning e Volume configuration error e Strapping table error Check that correct tank type is selected for volume configuration Check that tank dimensions for volume are correct e If strapping table is used check the level vs volume points Immersed probe Wrong threshold level T4 Reference pulse immersed in liquid e View the waveform plot and check amplitude threshold T4 6 23 Rosemount 3300 Series 6 24 Reference Manual 00809 0100 4811 Rev CA February 2006 Reference Manual 00809 0100 4811 Rev CA February 2006 Appendix A SPECIFICATIONS General Rosemount 3300 Series Reference Data Specifications 4 odor aiu eed we ex O3 ae saa ded page A 1 Dimensional drawings page A 7 Ordering Information page A 12 Sp
12. e CSA approvals e Drawings Reference Manual 00809 0100 4811 Rev CA February 2006 SERVICE SUPPORT Rosemount 3300 Series To expedite the return process outside of the United States contact the nearest Rosemount representative Within the United States call the Rosemount National Response Center using the 1 800 654 RSMT 7768 toll free number This center available 24 hours a day will assist you with any needed information or materials The center will ask for product model and serial numbers and will provide a Return Material Authorization RMA number The center will also ask for the process material to which the product was last exposed Rosemount National Response Center representatives will explain the additional information and procedures necessary to return goods exposed to hazardous substance can avoid injury if they are informed of and understand the hazard If the product being returned was exposed to a hazardous substance as defined by OSHA a copy of the required Material Safety Data Sheet MSDS for each hazardous substance identified must be included with the returned goods Rosemount 3300 Series Reference Manual 00809 0100 4811 Rev CA February 2006 Reference Manual 00809 0100 4811 Rev CA l February 2006 Rosemount 3300 Series Section 2 Transmitter Overview Theory of Operation page 2 1 ADDIICAIIODS 532 m cri mra rmi ve oda w E S page 2 2 Components of the Transm
13. Clear Messages Frame Analyst z T 3 Check the COM port 4 Choose the COM Port option that matches the COM Port connected to the transmitter 5 If communication is intermittent increase Busy Retries and Error Retries to 5 and 5 respectively 6 Click the Search for a device icon in the RCT tool bar Search for a device RE Radar Configuration Tools Fille Plot Setup View Comm Window Help ce ki ele g s amp EB PolAddess E Beg Device Cmds x F nn Cantant Dadas Help In RCT Help is accessed by pressing the F1 key or by selecting the Contents option from the Help menu If the F1 key is pressed a help text appears with information about the window that is currently open If a menu option is selected a help text appears with information about that particular menu 4 15 Rosemount 3300 Series Using the Setup Wizard Figure 4 9 RCT workspace Basic Wizard RCT1 EB Radar Configuration Tools Ele Plot Setup View Comm Window Help a ki S E G A SB Pol Address 0 Device Cmds x 3300 Contact Radar Setu Monitor Searching for a device Connection at Poll Address Successful l E3 3300 Contact Radar found Tag is GTB TEST I R0033011 dcf 2001 11 01 09 08 Figure 4 10 RCT Wizard 4 16 WIZARD WELCOME Setup Wizard Welcome to the RCT Wizard This Wizard automates the most common tasks involving the Device setup It features Simple reading of the current
14. Max 9 ft 10 inch 3 m 2A Flexible Twin Lead with weight 3301 amp 3302 Flange or 1 5 Thread Min 3 ft 3 inch 1 m Max 65 ft 7 inch 20 m 3A Coaxial 3301 Flange or 1 1 5 Thread Min 1 ft 3 inch 0 4 m Max 19 ft 8 inch 6 m 3B Coaxial perforated for interface or easier 3301 amp 3302 Flange or 1 1 5 Thread Min 1ft 3 inch 0 4 m Wa j s sss 4A Rigid Single Lead 3301 Flange or 1 1 5 Thread Min 1 ft 11 inch 0 6 m Max 9 ft 10 inch 3 m 5A Flexible Single Lead with weight d 4 mm 3301 Flange or 1 1 5 Thread Min 3 ft 3 inch 1 m Max 65 ft 7 inch 20 m 5B Flexible Single Lead with chuck d 4 mm 3301 Flange or 1 1 5 Thread Min 3 ft 3 inch 1 m Max 65 ft 7 inch 20 m Code Probe Length Unit English feet inch Metric meters centimeters Code Total Probe Length feet m 0 65 feet or 0 20 m Code Total Probe Length inch cm 0 11 inches or 0 99 centimeters 1 Process seal rating Final rating depends on flange and O ring selection see Process Temperature and Pressure Rating on page A 4 2 Extra length for fastening is added in factory 3 Probe weight included if applicable Give the total probe length in feet and inches or meters and centimeters depending on selected probe length unit see Model String Example If tank height is unknown please round up to an even length when ordering probes can be cut to exact length in field Maximum allowable length is
15. 11 Connect wires to Tri Loop Burst Input Enter the desired tag descriptor and message information Tri Loop HART command 1 2 3 Optional If necessary perform an analog output trim for Channel 1 and Channel 2 and 3 if they are used Tri Loop HART command 1 1 4 DIN Rail Mounted HART Tri Loop QV Each Tri Loop Channel recieves power from Control pna Room VOY Channel 1 must be powered for the Tri Loop to 4 20 mA OUTPUTS operate ROSEMOUNT EDEN PRAIRIE MINNESOTA USA HART TRI LOOP MODEL 333 HIGH ALARM Vmax 42 4 V DC HART PROTOCOL BURST Device recieves C S power from HART BurstCommand3 Control Room Analog Output WIRING TRILOOP333 Intrinsically Safe Barrier Control Room See the reference manual for the Model 333 HART Tri Loop HART to Analog Signal Converter for further information on how to install and configure the Tri Loop 4 25 Reference Manual 00809 0100 4811 Rev CA Rosemount 3300 Series February 2006 4 26 To turn off the Burst Mode In order to turn off the Burst Mode use one of the following options The RCT program requires that the Receive and Transfer Buffers for the selected COM Port is adjusted The Rosemount Burst Mode Switch software e A 375 Field Communicator e The AMS software To set the COM port buffers In order to be able to communicate with the 3300 in Burst Mode the Receive and Transfer Buffers need to be adjusted as follows 1 I
16. Fully Immersed interface measurements when the product level is not visible for example in a Probes full bridle pipe as illustrated in Figure 6 6 In this case the probe is fully immersed into the upper product and only the interface level is detected by the transmitter Even if the upper product level drops it is ignored by the transmitter which continues to measure only the interface level but the measurement accuracy is reduced since the transmitter does not take into account the influence of the air gap above the product surface The Measurement Mode parameter is available via the HART command 1 3 3 4 Choose the nterface when Immersed Probe option Measurement mode Interface when Immersed Probe can also be activated in the RCT software 1 Open the Setup window 2 Select the Tank Config tab 3 Choose Measurement Mode nterface when Immersed Probe 4 Click the Send Page button NOTE Do not use Measurement Mode Interface when Immersed Probe in standard applications when both Interface Level and Product Level are measured If the product level drops the air filled region in the upper part of the pipe will slightly reduce the measurement accuracy of the interface level To achieve high accuracy in this measuement mode the probe must be fully immersed Figure 6 6 Interface Level measurements in a full bridle pipe Product Level is ignored Interface Distance Interface Level is measured
17. RR t cc B 7 Combination of Approvals B 8 Approval DrawingSs B 11 TOC 3 Reference Manual 00809 0100 4811 Rev CA Rosemount 3300 Series February 2006 TOC 4 Reference Manual 00809 0100 4811 Rev CA February 2006 Rosemount 3300 Series Section 1 Introduction Safety Messages page 1 1 Manual Overview leere page 1 2 5ervice SUPPONE 12s xm Se ee EN m 2350 9 u wayway page 1 3 SAFETY MESSAGES Procedures and instructions in this manual may require special precautions to ensure the safety of the personnel performing the operations Information that raises potential safety issues is indicated by a warning symbol A Refer to the safety messages listed at the beginning of each section before performing an operation preceded by this symbol Z WARNING Failure to follow these installation guidelines could result in death or serious injury e Make sure only qualified personnel perform the installation Use the equipment only as specified in this manual Failure to do so may impair the protection provided by the equipment Explosions could result in death or serious injury Verify that the operating environment of the transmitter is consistent with the appropriate hazardous locations certifications Before connecting a HART based communicator in an explosive atmosphere make sure the instrum
18. Rosemount 3300 Series February 2006 To set the Upper Null Zone do one of the following 1 Select the HART command 1 3 3 1 2 Enter the desired value Or Start the Radar Configuration Tool RCT Click the Setup icon in the RCT workspace Project Bar Choose the Tank Config tab in the Setup window Click the Receive Page button Type the desired value in the Upper Null Zone field Click the Send Page button Now the Upper Null Zone is stored in the transmitter memory o OI OO N Figure 6 8 Upper Null Zone Upper Reference Point amp r E tee e TT Upper Null Qos Zone Reference Gauge Height LLI z O N Product Level tc LLI Ll 22 I QA A D Figure 6 9 Identifying the Upper Null Zone in the RCT Waveform PI 9l Upper Null Zone P2 N ke ey REESE E eer 55 ag T3 z Disturbance gt O A tc O LL LLI gt lt 300 400 Distance samples 6 12 Reference Manual 00809 0100 4811 Rev CA February 2006 Amplitude Threshold Settings Figure 6 10 Example 1 amplitude threshold T2 is too high Figure 6 11 Example 2 amplitude threshold T2 is too low Rosemount 3300 Series The amplitude thresholds are automatically adjusted to appropriate values in order to filter out noise and other non valid measurements from the measurement signal The
19. Safety and Non Incendive CSA Intrinsic Safety and Non Incendive IECEx Intrinsic Safety ATEX and CSA Flameproof Explosionproof FM and CSA Explosionproof ATEX and FM Flameproof Explosionproof ATEX and CSA Intrinsic Safety FM and CSA Intrinsic Safety ATEX and FM Intrinsic Safety Options Integral digital display Bar Code Tag with tag number and purchase order number Hydrostatic testing NACE material recommendation per MR 01 75 Long stud 9 8 in 250 mm for flex single lead probe to prevent contact with wall nozzle Standard height is 3 9 in 100 mm Centering disc PTFE Centering disc SST Terminal block without transient protection Factory configuration CDS required with order Namur alarm and saturation levels high alarm Namur alarm and saturation levels low alarm Low alarm standard Rosemount alarm and saturation levels Calibration Data Certification Material Traceability Certification per EN 10204 3 1B 1 Valid for probe type 3A 3B and 4A 2 Not available with PTFE covered probes 3 Valid for probe type 2A 4A and 5A Flanged connections only 4 The standard alarm setting is high 5 Option available for pressure retaining wetted parts Example Model String 3301 H A 1 S 1 V 1A M 02 05 AA I1 M1C1 E 02 05 means 2 ft and 5 inch probe length M 02 05 means 2 05 m A 14 Reference Manual 00809 0100 4811 Rev CA l February 2006 Rosemount 3300 Series Model Code 3302 Level and Interface
20. TRANSMITTER MOUNT FLANGE EPS Transmitter head Bolts Tank flange Figure 3 10 Tank connection with loose flange plate design TRANSMITTER MOUNT PLATE BA EPS Transmitter head Flange nut Bolts Probe Gasket Tank flange 1 Place a gasket on top of the tank flange 2 Lower the transmitter and probe with flange into the tank 3 Tighten the bolts 4 Loosen the nut that connects the transmitter housing to the probe slightly 5 Rotate the transmitter housing so the cable entries display face the desired direction 6 Tighten the nut NOTE PTFE covered probes must be handled carefully to prevent damage to the coating The transmitter is delivered with head flange and probe assembled into one unit If for som reason these parts have been disassembled mount the transmitter as described below 1 Place a gasket on top of the tank flange 2 Mount the flange on the probe and tighten the flange nut 3 Mount the transmitter head 4 Lower the transmitter and probe with flange into the tank 5 Tighten the bolts 6 Loosen the nut that connects the transmitter housing to the probe slightly 7 Rotate the transmitter housing so the cable entries display face the desired direction 8 Tighten the nut 3 13 Rosemount 3300 Series Figure 3 11 Threaded tank connection Tan
21. Ui 30V li 130mA Pi 1 0W Li Ci 0 9150077 235 ATEX_FM_E1_E5 TIF ATEX CSA hn I6 TIF B 9 Reference Manual 00809 0100 4811 Rev CA Rosemount 3300 Series February 2006 Figure B 10 Approval Label FM Intrinsic Safety and CSA Intrinsic Safety I INTRINSICALLY T4 CL 1 DV 1 LR69699 GP A B C D TEMP CODE T4 CERT NO CONTROL DWG 9150077 94 5 2002 1260250 WARNING Substitution of components may impair intrinsic safety CL Ill DIV 1 HAZ LOC CL I DIV 2 GP A B D WARNING Do not disconnect unless power has been switched off or area is known to be non hazardous AMB TEMP LIMITS 40 C to 70 C IS CLI II Ill DIV 1 GP A B C D E F AND G CL ZONE 0 AEx ia IIC T4 Ta 70 C TEMP APPROVED CODE T4 AT 70 C MAX AMBIENT WHEN INSTALLED PER CONTROL DWG 9150077 944 NI CL I DIV 2 GP A B C AND D SUITABLE FOR CL II Ill DIV 2 GP F amp G MAX OPERATION 42 V 25mA TEMP CODE T4A AT 70 C MAX AMBIENT WARNING Explosion WARNING hazard do not disconnect Substitution of equipment unless area components may is known to be impair suitability non hazardous for DIV 1 amp 2 9150077 236 l5 l6 FM CSA 15 I6 TIF Figure B 11 Approval Label ATEX Intrinsic Safety and FM Intrinsic Safety APPROVED IS CL I Il IIl DIV 1 GP A B C D E F AND G CL I ZONE 0 AEx ia IIC T4 Ta 70 C TEMP CODE T4 AT 70 C MAX AMBIENT WHEN INSTALLED PER CONTROL DWG 9150077 944 NI CL
22. determined by process conditions A 20 Reference Manual 00809 0100 4811 Rev CA l February 2006 Rosemount 3300 Series Code Process Connection Size Type consult factory for other process connections ANSI Flanges in ASME A182 Gr F316L SST 2 inch ANSI 150 Ib 2 inch ANSI 300 Ib EN DIN Flanges in 10222 5 1 4404 SST AA AB AC AD AE BA BB BC BE CA CB CC CD CE DA IB DNBPNp T w DN amp PNO OoOO Proprietary Flanges Fisher Proprietary 316 Stainless Steel for cage 249B Torque Tube Flange Outer diameter 9 0 in 228 6 mm TT Fisher Proprietary 316 Stainless Steel for cage 249C Torque Tube Flange Outer diameter 5 7 in 144 5 mm TM HA 1 5 inch NPT thread A 11 2 inch BSP G 1 inch thread SB 1 inch BSP G 1 inch thread only available for probe type 3A 3B 4A 5A 5B Antenna with 6 in DN150 plate Antenna with 8 in DN200 plate PA PC E P gt Reference Manual 00809 0100 4811 Rev CA Rosemount 3300 Series February 2006 Code Hazardous Locations Certifications Not applicable Code Options P1 Hydrostatic testing NACE material recommendation per MR 01 75 Ste Stud 9 8 in 250 mm for Flexible Single Lead probe Prevents the wire from contacting wall nozzle Standard height is 3 9 n 100 mm entering disc PTFE Centering disc SST Qx Special Certs Q8 Material Traceability Certification per EN 102
23. for a non intentional radiator It does not require any licensing whatsoever and has no tank restrictions associated with telecommunications issues This device complies with part 15 of the FCC rules Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 this device must accept any interference received including interference that may cause undesired operation Rosemount and the Rosemount logotype are registered trademarks of Rosemount Inc HART is a registered trademark of the HART Communication Foundation Teflon VITON and Kalrez are registered trademarks of DuPont Performance Elastomers Asset Management Solutions is a trademark of Emerson Process Management Cover Photo CoverPhoto 08 CoverPhoto 07 EMERSON Process Management Reference Manual 00809 0100 4811 Rev CA l February 2006 Rosemount 3300 Series Table of Contents SECTION 1 Safety Messages 1 1 Introduction Manual OvervieW 1 2 Service SUDIODN seti pra dioe UB obo me eo eede e eR EP a 1 3 SECTION 2 Theory Ol Operatonras misini pies xen da a A e Eana u de 2 1 Transmitter Overview ADDIIGallOflS 25i thao na Daka us As dte Due T EONTR 2 2 Components of the Transmitter 2 4 System Architecture 2 5 Probe Selection Guide 2 6 Dea
24. in Liquids Model Product Description Code Signal Output Code Housing Material Polyurethane covered Aluminum Code Conduit Cable Threads Yo 14 NPT 2 M20 x 1 5 adapter 3 PG 13 5 adapter Code Operating Temperature and Pressure S 15 psig 1bar to 580 psig 40 bar 302 F 150 C H High Temp High Pressure 2940 psi 750 F and 5000 psi 100 F 203 bar 400 C and 345 bar 9 38 C according to ANSI Class 2500 Probe Type 3A 3B and 4A P High Pressure Max 500 F 200 C 3500 psi 500 F and 5000 psi 9 100 F 243 bar 200 C and 345 bar 38 C according to ANSI Class 2500 Probe Type 3A 3B and 4A Code Material of Construction Process Connection Probe 316 316 L SST EN 1 4404 Hastelloy C 276 UNS N10276 Available for probe type 3B and 4A Monel 400 UNS N04400 Available for probe type 3B and 4A PTFE covered probe and flange Available for probe type 4A Flanged version PTFE covered probe Available for probe type 4A Code Sealing O ring Material Consult factory for other o ring materials None Viton fluoroelastomer Ethylene Propylene Kalrez 6375 perfluoroelastomer Buna N Code Probe Type Process Connection Probe Lengths 1A Rigid Twin Lead Flange or 1 5 in Thread Min 1 ft 4 in 0 4 m Max 9 ft 10 in 3 m 2A Flexible Twin Lead with weight Flange or 1 5 in Thread Min 3 ft 4 in 1 m Max 77 ft 1 in 23 5 m 3B Coaxial for interface measurem
25. may need to make special adjustments See section Interface Measurements for Semi Transparent Bottom Products on page 6 5 for further information For level measurements the Upper Product Dielectric parameter corresponds to the actual dielectric constant of the product in the tank Normally this parameter does not need to be changed even if the actual dielectric constant of the product deviates from the Upper Product Dielectric parameter value However for some products measurement performance can be optimized by setting the proper product dielectric constant Dielectric Constant of Vapor In some applications there is heavy vapor above the product surface having a significant influence on the level measurement In such cases the vapor dielectric can be entered to compensate for this effect The default value is equal to 1 which corresponds to the dielectricity of vacuum Normally this value does not need to be changed since the effect on measurement performance is very small for most vapors 4 3 Reference Manual 00809 0100 4811 Rev CA Rosemount 3300 Series February 2006 4 4 Upper Null Zone This parameter should only be changed if there are measurement problems in the upper part of the tank Such problems may occur if there are disturbing objects close to the probe By setting the Upper Null Zone the measuring range is reduced See Section 6 Disturbances at the Top of the Tank for further information 4 mA point Th
26. psi 750 F and 5000 psi 100 F 203 bar 400 C and 345 bar 38 C according to ANSI Class 2500 Probe Type 3A 3B and 4A P High Pressure Max 500 F 200 C 3500 psi 500 F and 5000 psi 100 F 243 bar 200 C and 345 bar 38 C according to ANSI Class 2500 Probe Type 3A 3B and 4A Code Material of Construction Process Connection Probe 316 316 L SST EN 1 4404 2 Hastelloy C 276 UNS N10276 Available for probe type 3A 3B and 4A 3 Monel 400 UNS N04400 Available for probe type 3A 3B and 4A 7 8 PTFE covered probe and flange Available for probe type 4A and 5A Flanged versions PTFE covered probe Available for probe type 4A and 5A Code Sealing O ring Material Consult factory for other o ring materials N None V Viton fluoroelastomer E Ethylene Propylene K Kalrez 6375 perfluoroelastomer B Buna N Code Probe Type Process Connection Probe Lengths Rigid Twin Lead Flange or 1 5 inch Thread in 1 ft 4 in Flexible Twin Lead with weight Flange or 1 5 inch Thread M Coaxial Flange 1 or 1 5 inch Thread M Coaxial perforated for easier cleaning Flange 1 or 1 5 inch Thread M Rigid Single Lead Flange 1 or 1 5 inch Thread Mi Flexible Single Lead with weight Flange 1 or 1 5 inch Thread M Flexible Single Lead with chuck Code Probe Length Units 0 4 m Max 9 ft 10 in 3 m n 3 ft 4 in 1 m Max 77 ft 1 in 23 5 m n 1 ft 4 in 0 4 m Max 1
27. service other than those contained in this manual unless you are qualified High voltage that may be present on leads could cause electrical shock Avoid contact with leads and terminals Make sure the main power to the Rosemount 3300 Transmitter is off and the lines to any other external power source are disconnected or not powered while wiring the gauge Probes covered with plastic and or with plastic discs may generate an ignition capable level of electrostatic charge under certain extreme conditions Therefore when the probe is used in a potentially explosive atmosphere appropriate measures must be taken to prevent electrostatic discharge Process leaks could result in death or serious injury Make sure that the transmitter is handled carefully If the Process Seal is damaged gas might escape from the tank if the transmitter head is removed from the probe EMERSON Process Management Reference Manual 00809 0100 4811 Rev CA Rosemount 3300 Series February 2006 ADVANCED This section covers non standard configuration CONFIGURATION User defined Upper If you want to specify your own Upper Reference Point you can do this by Reference Point setting the Calibration Offset parameter Figure 6 1 Tank Geometry Calibration Offset Reference Gauge Height Transmitter Reference Point Product Level e gt oc Lu W D lt a O Yd LL or To set the desired upper reference point do the fol
28. set to be Level If the transmitter is in the Immersed Probe mode see section Measurement Mode the PV is normally set to Interface Level For the Rosemount 3302 the PV is typically set to Interface Level but Level and other options may also be used Set the Lower Range Value 4 mA and the Upper Range Value 20 mA to the desired values Keep in mind that the 20 mA value should be below the Upper Dead Zone and the 4 mA point should be above the Lower Dead Zone if you want to use the full 4 20 mA range within the measuring range of the transmitter Also make sure that the 20 mA value is set below the Upper Null Zone UNZ the UNZ parameter may be used if there are measurement problems in the upper part of the tank see Section 6 Disturbances at the Top of the Tank The UNZ is equal to zero in the default configuration See Section 2 Dead Zones for more information on Upper and Lower Dead Zones See Section 4 Basic Configuration for more information on setting the Upper and Lower Range values The default Damping value is 10 Normally this value does not need to be changed The Damping parameter may be changed if there are high filling rates see High Level Rates on page 6 7 for more information 4 19 Reference Manual I 00809 0100 4811 Rev CA Rosemount 3300 Series February 2006 Setup Tank Config The Tank Configuration tab contains information on tank geometry parameters and dielectrics Figure 4 16 Setup Tank
29. total level measurements on most liquids semi liquids and liquid liquid interfaces Guided microwave technology offers highest reliability and precision which ensure measurements are virtually unaffected by temperature pressure vapor gas mixtures density turbulence bubbling boiling low level varying dielectric media pH and viscosity Guided wave radar technology in combination with advanced signal processing make the 3300 transmitters suitable for a wide range of applications Figure 2 2 Application examples Boiling conditions with vapor and turbulence For these applications the Coaxial probe is particularly suitable Lu O Z ui l gt m oc 5 e EM a 0 lt The Rosemount 3300 Series of transmitters is well suited for bridle applications such as distillation columns APPLIC BRIDLE 2 2 Reference Manual 00809 0100 4811 Rev CA February 2006 APPLIC SEPARATOR APPLIC SEPARATOR APPLIC AMMONIA Rosemount 3300 Series IH GA Z ZZ Z ZZ Z ZZ UL Separator tank The Rosemount 3302 measures both level and interface level The Rosemount 3300 series is a good choice for underground tanks since it is installed on the tank top with the radar pulse concentrated near the probe It can be equipped with probes that are unaffected by high and narrow openings or nearby objects Guided wave radar technology is a good choice for reliable measurements in small a
30. 04 3 1B 1 Valid for probe type 3A SB and 4A 2 Valid for probe type 2A 4A and 5A Flanged connections only 3 Option available for pressure retaining wetted parts A 22 Reference Manual 00809 0100 4811 Rev CA l February 2006 Rosemount 3300 Series Spare parts list Other Spares and Accessories Model 3301 3302 Code Process Connection Size Type consult factory for other process connections Display kit and covers 03300 0670 0002 03300 0670 0001 ntegral Display Kit including cover ntegral Display Kit does not include cover 03300 7002 0001 ntegral Display Cover long 03300 7002 0002 Electronics cover 03300 7002 0003 O ring for Electronics cover Integral display cover pkg of 12 Other spares 03300 7003 0001 03300 7001 0001 03300 7001 0002 03300 7001 0003 Other accessories 03300 7004 0001 Viatec HART Modem and cables RS 232 connection 03300 7004 0002 Viatec HART Modem and cables USB connection 00822 0100 4747 Rosemount Radar Configuration Tool RCT Cable glands 03300 7000 0001 03300 7000 0002 03300 7000 0003 03300 7000 0004 Centering discs 03300 1655 0001 03300 1655 0002 03300 1655 0003 03300 1655 0004 03300 1655 0005 03300 1655 0006 03300 1655 0007 03300 1655 0008 03300 1655 0009 03300 1655 0010 03300 1655 1001 03300 1655 1002 03300 1655 1003 03300 1655 1004 03300 1655 1005 03300 1655 1006 03300 1655 1007 03300 1655 1008 03300 1655 1009 03300 1655 1010 Transient Terminal block assem
31. 14 NPT E Optional 4 3 110 4 3 110 4 1 104 adapters M20x1 5 Puac 2 C aa PG1 3 5 n NM gm NS rrr CURE 4 5 113 9 5 241 E o 5 T Al l J ss s52 s60 9 5 241 s52 t 2 4 62 1 1 27 L 10 feet L 10 feet 3 m 3 m ED LLI 0 32 8 0 32 8 Q 0 47 12 for the 0 47 12 for the ui PTFE covered probe PTFE covered probe u z O Y Y o So o 6 8 173 4 3 110 4 1 104 HTHP HP version 4 5 113 9 5 241 15 381 For stainless steel the probe is welded L lt 10 feet to the flange E 3 m 6 lt 0 32 8 7 T 0 47 12 for the The PTFE Hastelloy Q PTFE covered probe ac p ve ed sasa p are designed with a protective plate ui See also Section 3 s Mechanical T Installation _ Qa o c Dimensions are in inches millimeter Reference Manual 00809 0100 4811 Rev CA Rosemount 3300 Series February 2006 ORDERING INFORMATION Model Code 3301 Level in Liquids Model Product Description 3301 Guided Wave Radar Level Transmitter interface available for fully immersed probe Code Signal Output Code Housing Material Code Conduit Cable Threads 1 2 14 NPT 2 M20 x 1 5 adapter 3 PG 13 5 adapter Code Operating Temperature and Pressure S 15 psig 1bar to 580 psig 40 bar 302 F 150 C H High Temp High Pressure 2940
32. 1500 Ib HTHP HP units 3 inch ANSI 150 Ib 3 inch ANSI 300 Ib 3 inch ANSI 600 Ib HTHP HP units 3 inch ANSI 900 Ib HTHP HP units 3 inch ANSI 1500 Ib HTHP HP units 4 inch ANSI 150 Ib 4 inch ANSI 300 Ib 4 inch ANSI 600 Ib HTHP HP units 4 inch ANSI 900 Ib HTHP HP units 4 inch ANSI 1500 Ib HTHP HP units 6 inch ANSI 150 Ib DN50 PN40 DN50 PN64 HTHP HP units DN50 PN100 HTHP HP units DN80 PN16 DN80 PN40 DN80 PN64 HTHP HP units DN80 PN100 HTHP HP units DN100 PN16 DN100 PN40 DN100 PN64 HTHP HP units DN100 PN100 HTHP HP units DN150 PN16 1 1 2 inch NPT thread 1 inch NPT thread only available for probe type 3B and 4A 1 1 2 inch BSP G 1 1 2 inch thread 1 inch BSP G 1 inch thread only available for probe type 3B and 4A Fisher proprietary 316 Stainless Steel for cage 249B Torque Tube Flange Fisher proprietary 316 Stainless Steel for cage 249C Torque Tube Flange Masoneilan proprietary 316 Stainless Steel Torque Tube Flange A 16 Reference Manual 00809 0100 4811 Rev CA l February 2006 Rosemount 3300 Series Hazardous Locations Certifications No Hazardous Locations Certifications ATEX Flameproof FM Explosion Proof CSA Explosion Proof IECEx Flameproof ATEX Intrinsic Safety FM Intrinsic Safety and Non Incendive CSA Intrinsic Safety and Non Incendive IECEx Intrinsic Safety ATEX and CSA Flameproof Explosionproof FM and CSA Ex
33. 31 MO peij ujed suoij021 1pou ON INVIV3S GV3YHL 3111201 HLIM Q318N3SSV 38 LSNW SQOV3HHL 1931 218193131 Q 3NI1n0M OVA OOS GNVLSHLIM LONNVO LINN 310N 1V193dS ONnONO IWNY3LX3 MO 7TVNH31NI G3SHLYV3 38 OL ONISNOH H311IWNSNVMHI 2 09 OL 9 0Z qw01 91 211 9 P x3 NOl 1dl 42S3G0 lvAONddV dOOHd3WV l4 931 OOS S3lH3S Q3SnNO ANY OLNI G311V1SNI 38 LSAW SNId LINGNOD V d3JAOO O M 380438 N3MOd 9NI193NNOOS Q N313V SONOO3S Ol LIVM 1001 V 3QIS IWNIWYSL AMIN3 LINGNOOD g3AO9 9SNIAON3M HLIM 1V3S 1V13A O1 1V13N OL Q3N31H9 1 JYV S83AOO V JLON NO L93NNO2 QNNOYSD TIWNYSLNI qd3421n03M Sv NO LO3NNOO QN OSO JVN331X3 x S SO ocie ans t 33M 433M x 9 JLON r SSs3908d 9N1d LINGNOD ONV1D 318V2 HO YOLdvVOV LINGNOD 3lON 314311839 AT8VINS NO I LOJNNOO L ATdan jisa Ve d3MOd AOSc uif q31V 2022V B 14 Reference Manual 00809 0100 4811 Rev CA February 2006 Numerics 20mApoint 4 4 4 19 275 HART Communicator 4 7 375 Field Communicator 4 7 4 and 20 mA Points 4 12 4mApoint 4 4 4 19 751 Field Signal Indicator 3 28 A Agitators 2 11 3 11 Alarm switch 3 5 Amplitude Threshold Settings 6 13 Amplitude Thresholds 6 3 AMS Suite 2 5 Analog Output alarm values 3 4 saturation values 3 4 Analog Output calibration 6 9 Anchorin
34. 811 Rev CA Rosemount 3300 Series February 2006 Figure 6 3 Disk logging Waveform plot 6 4 Logging and saving to disk The Waveform plot can be automatically logged and saved to file by specifying the read plot interval and the number of plots to log Waveform Plot Oy x 2002 09 19 16 44 27 Tank Graph for 3300 0 Ur I t2 J a I Electrical Distance meter WAVEFORM_PLOT_DISKLOG TIF Tank Graph m Wutipe Read 10 00 min 100 Read action type Start monitoring Read plot interval Start disk logging Number of plots The Read Plot Interval entry field specifies the time interval between plots that are saved to disk For example type 10 if you want the waveform plot to be updated every ten minutes Number of plots to log specifies the maximum number of plot files that will be stored The default value is 100 Click the Start Disk Logging button to start the log Make sure that Read Action type is set to Multiple Read Otherwise RCT will only save one log file Choose a destination folder and enter a file name For each new file the corresponding number is appended to the end of the file name Reference Manual 00809 0100 4811 Rev CA February 2006 Rosemount 3300 Series Interface Measurements In interface applications where the bottom product has a low dielectric for Semi Transparent constant or if the signal is attenuated in the upper product the amplitude o
35. 9 ft 8 in 6 m n 1 ft 4 in 0 4 m Max 19 ft 8 in 6 m n 1 ft 4 in 0 4 m Max 9 ft 10 in 3 m n 3 ft 4 in Max 77 ft 1 in 23 5 m in 3 ft 4 in Max 77 ft 1 in 23 5 m 1m Flange 1 or 1 5 inch Thread 1m E English feet inch M Metric meters centimeters Total Probe Length feet m xx 0 77 tor 0 23 m Code Total Probe Length inch cm XX 0 11 inch or 0 99 cm A 12 Reference Manual 00809 0100 4811 Rev CA l February 2006 Rosemount 3300 Series Code Process Connection Size Type consult factory for other process connections ANSI Flanges in 316L SST ASME A182 2 inch ANSI 150 Ib 2 inch ANSI 300 Ib 2 inch ANSI 600 Ib HTHP HP units 2 inch ANSI 900 Ib HTHP HP units 2 inch ANSI 1500 Ib HTHP HP units 3 inch ANSI 150 Ib 3 inch ANSI 300 Ib 3 inch ANSI 600 Ib HTHP HP units 3 inch ANSI 900 Ib HTHP HP units 3 inch ANSI 1500 Ib HTHP HP units 4 inch ANSI 150 Ib 4 inch ANSI 300 Ib 4 inch ANSI 600 Ib HTHP HP units 4 inch ANSI 900 Ib HTHP HP units 4 inch ANSI 1500 Ib HTHP HP units 6 inch ANSI 150 Ib DN50 PN40 DN50 PN64 HTHP HP units DN50 PN100 HTHP HP units DN80 PN16 DN80 PN40 DN80 PN64 HTHP HP units DN80 PN100 HTHP HP units DN100 PN16 DN100 PN40 DN100 PN64 HTHP HP units DN100 PN100 HTHP HP units DN150 PN16 1 1 2 inch NPT thread 1 inch NPT thr
36. Configuration tab Info Basics Qutput Tank Config Volume LCD Geometry Reference Gauge Height 3 900 meter Upper Null Zone 0 000 meter Probe Probe Type Rigid Twin Lead Probe Y Probe Length 2 900 meter Y n s Z 5 D E p a g o Probe Angle 0 000 Degrees Misc Settings Measurement Mode Product Level v Vapor Dielec 1 000 y Interface Upper Prod Dielec 1 960 Lo r Present level 0 when level below end RCT SETUP TANKCONF V2 TIF Tank Geometry The Reference Gauge Height is the distance from the Upper Reference Point to the bottom of the tank see Figure 4 1 on page 4 2 When setting the Reference Gauge Height keep in mind that this value is used for all level and volume measurements performed by the 3300 transmitter The Reference Gauge Height must be set in linear level units such as feet or meters regardless of primary variable assignment The Upper Null Zone UNZ should not be changed unless there are disturbances at the top of the tank By increasing the Upper Null Zone value measurements in this region can be avoided See Section 6 Disturbances at the Top of the Tank for more information on how to use the UNZ The UNZ is equal to zero in the factory configuration Probe The 3300 Series transmitter automatically makes some initial calibrations based on the chosen Probe Type The following Probe Types are available e Rigid Twin e Flexible
37. H EMERSON 2006 Rosemount Inc All rights reserved Process Management
38. I DIV 2 GP A B C AND D SUITABLE FOR CL II III DIV 2 GP F amp G MAX OPERATION 42 V 25mA TEMP CODE T4A AT 70 C MAX AMBIENT WARNING Substitution of components may impair suitability for DIV 1 amp 2 WARNING Explosion hazard do not disconnect equipment unless area is known to be non hazardous C 0575 Il 1 G EEx ia IIC T4 50 C lt Ta lt 70 C BAS02ATEX1163X Ui 30V li 130mA Pi 1 0W Li Ci 0 ATEX_FM_11_15 TIF 9150077 237 B 10 Reference Manual 00809 0100 4811 Rev CA February 2006 APPROVAL DRAWINGS Rosemount 3300 Series This section contains Factory Mutual installation drawings and Canadian Standards installation drawings You must follow the installation guidelines presented in order to maintain certified ratings for installed transmitters This section contains the following drawings Saab Rosemount drawing 9150077 944 Issue 1 System Control Drawing for hazardous location installation of intrinsically safe FM approved apparatus Saab Rosemount drawing 9150077 945 Issue 1 system Control Drawing for hazardous location installation of CSA approved apparatus Saab Rosemount drawing 9150077 991 Issue 1 IECEx Flameproof System Control Drawing system Control Drawing for hazardous location installation of SSA IECEx approved apparatus B 11 Reference Manual 00809 0100 4811 Rev CA February 2006 Rosemount 3300 Series Je AoJddy JeninjN Asoyoey Joud 1nou
39. Interface Level BRIDLE_INTERFACE_IMMERSED EPS NOTE Adjust Threshold T2 if the level pulse is not detected 6 8 Reference Manual 00809 0100 4811 Rev CA February 2006 SERVICE Analog Output Calibration Rosemount 3300 Series To calibrate the Analog Output current do the following 1 Start RCT and make sure that the transmitter communicates with the PC see Section 4 Installing the RCT software Open the Advanced section in the RCT workspace Project Bar and click the Device Commands icon or choose the Device Commands option from the View menu Open the folder named Diag and double click the Fixed Current Mode option Radar Configuration Tools File Plot Setup View Comm Window Help ki e Ts cy aR Poll Address 0 x Basic Device Cmds x Ad van ced Advanced 3302 contact Radar Cg PV Basics H C9 Details Diag f 1 DT Fixed Current Mode iig Self Test Device Commands iig Read Gauge Status iig Reset Changed Flag Platting Fixed Current Mode Memory Map a Dielectric Chart Searching for a device Connection at Poll Address 0 Successful WORKSPACE ADVANCED FIXEDCURRENT 3302 contact R Sih Sy R0033012 dcf 2002 0419 10 58 Set the output current to 4 mA Output Current B OF Measure the output current 6 Open the folder named Details 11 Choose the Trim DAC Zero option and enter th
40. PTFE PFA and O ring materials model code 2 e Monel 400 UNS N04400 Teflon PTFE PFA and O ring materials model code 3 PTFE model code 7 PTFE 316L SST EN 1 4404 and O ring materials model code 8 e 316L SST EN 1 4404 Ceramics AI2O3 Graphite HTHP probe model code H e 316L SST EN 1 4404 Ceramics AI2O3 Graphite PFA HP probe model code P See Ordering Information on page A 12 Environment Ambient temperature 40 F to 185 F 40 C to 85 C depends on approval see App B For the LCD display the temperature range is 4 F to 185 F 20 C to 85 C See temperature diagrams on page A 6 Storage temperature 40 F to 176 F 40 C to 80 C Process temperature Standard 40 F to 302 F 40 C to 150 C HTHP 76 F to 752 F 60 C to 400 C HP 76 F to 392 F 60 C to 200 C See temperature and pressure diagrams on page A 4 Process pressure Standard Full vacuum to 580 psig 1 to 40 Bar HTHP Full vacuum to 5000 psig 1 to 345 Bar HP Full vacuum to 5000 psig 1 to 345 Bar See temperature and pressure diagrams on page A 4 Humidity 0 100 relative humidity Ingress protection NEMA 4X IP 66 NEMA 4X IP66 S FCC part 15 1998 subpart B and R amp TTE EU directive 97 23 EC Considered to be an unintentional radiator under the Part 15 rules Electromagnetic compatibility Emission and Immunity mee
41. Port is selected in the HART server see Specifying the COM Port on page 4 14 Check wiring diagram Verify that the 250 Ohm resistor is in the loop Check cables Make sure that correct HART short address is used Try address 0 Check Analog Output current value to verify that transmitter hardware works Analog Out is set in Alarm Use the command Read Gauge Status in order to check active errors Both P2 and P3 are detected but Interface Measurement Mode is set to Level Only Set Measurement Mode to Level and Level is reported as Not A Number NAN Interface see Basic Configuration on in the waveform plot page 4 9 Both Level and Interface Level are Use the command Read Gauge Status reported as NAN and check if error Probe Failure is active If this is the case check the probe connection Both P2 and P3 are detected but the P3 is identified as a double bounce Adjust thresholds T2 and T3 see interface level is equal to the product P2 and P3 are very close Amplitude Threshold Settings on Level page 6 13 for more information P2 is detected but Level is incorrectly Use the command Read Gauge Status reported as Full or Empty and check if the warning Probe Immersed is active If this is the case check that the transmitter is configured with correct probe type the reference pulse P1 is below amplitude threshold T4 If not adjust T4 to an appropriate value
42. Reference Manual 00809 0100 4811 Rev CA February 2006 Rosemount 3300 Series Guided Wave Radar Level and Interface Transmitters ROSEMOUNT EMERSON www rosemount com Process Management Reference Manual 00809 0100 4811 Rev CA February 2006 ROSEMOUNT www rosemount com Rosemount 3300 Series Rosemount 3300 Series Guided Wave Radar Level and Interface Transmitters NOTICE Read this manual before working with the product For personal and system safety and for optimum product performance make sure you thoroughly understand the contents before installing using or maintaining this product Within the United States Rosemount Inc has two toll free assistance numbers Customer Central 1 800 999 9307 7 00 a m to 7 00 p m CST Technical support quoting and order related questions North American Response Center Equipment service needs 1 800 654 7768 24 hours a day Includes Canada For equipment service or support needs outside the United States contact your local Rosemount representative Z CAUTION The products described in this document are NOT designed for nuclear qualified applications Using non nuclear qualified products in applications that require nuclear qualified hardware or products may cause inaccurate readings For information on Rosemount nuclear qualified products contact your local Rosemount Sales Representative This product is designed to meet FCC and R amp TTE requirements
43. S I Il Ill DIV 1 GROUPS A B C D E F AND G TEMPERATURE CLASS T5 85 C AMBIENT TEMPERATURE LIMITS 40 C TO 85 C 9150077 206 en APPROVED INTRINSICALLY SAFE FOR CLASS II III DIV 1 GROUPS A B C D E FAND G CLASS I ZONE 0 AEX ia IIC T4 Ta 70 C Temp Code T4 at 70 C Max ambient WHEN INSTALLED PER CONTROL DWG 9150077 944 NON INCENDIVE LASS I DIV 2 GROU PS A B C AND D SUITABLE FOR CLASS II III DIV 2 GROUPS F AND G Nonincendive Maximum Operating Parameters 42V 25 mA Temp Code T4 at 70 C Max ambient WARNING Substitution of components may impair suitability for Div 1 amp 2 WARNING Explosion Hazard Do not disconnect equipment unless area is known to be non hazardous 9150077 207 IS APPROVALS FM_E5 FM 15 For connection in ambients above 70 C use wiring rated for 90 C minimum Explosion Proof for Class I Division 1 Groups B C and D Dust Ignition proof for Class II III Division 1 Groups E F and G with intrinsically safe connections to Class Il Ill Div 1 Groups A B C D E FAND G Temperature class T5 85 C Ambient temperature limits 40 C to 85 C Factory Sealed Intrinsically Safe for Class I Il Ill Division 1 Groups A B C D E F and G Intrinsically Safe for Class I Zone 0 AEX ia IIC T4 Ta 70 C Temperature code T4 at 70 C max ambient Control Drawing 9150077 944 Non incendive for Class I Division 2 Gr
44. SUPPORT COAX 1 1 inch 28 mm Reference Manual 00809 0100 4811 Rev CA February 2006 In turbulent tanks it may be necessary to fix the probe Depending on the probe type different methods can be used to guide the probe to the tank bottom This may be needed in order to prevent the probe from hitting the tank wall or other objects in the tank as well as preventing a probe from breaking Weight with internal threads M8x14 x 3 Flexible Twin Single Lead probe with weight and ring A ring customer supplied can be attached to the weight in a threaded M8x14 hole at the end of the weight Attach the ring to a suitable anchoring point Flexible Twin Single Lead probe with weight and magnet A magnet customer supplied can be fastened in a threaded M8x14 hole at the end of the weight The probe can then be guided by placing a suitable metal plate beneath the magnet Coaxial probe fixed to the tank wall The coaxial probe can be guided to the tank wall by fixtures fastened to the tank wall Fixtures are customer supplied Make sure the probe can move freely due to thermal expansion without getting stuck in the fixture Reference Manual 00809 0100 4811 Rev CA February 2006 Rosemount 3300 Series Coaxial probe The Coaxial probe can be guided by a tube welded on the tank bottom Tubes are customer supplied Make sure that the probe can mo
45. Symptom No HART communication COM Port configuration does not match the connected COM Port Cables may be disconnected Wrong HART address is used Hardware failure Probe is not connected The reference pulse is not detected Level accuracy seems off Integral display does not work The tank is full The transmitter is configured with wrong probe type Amplitude Threshold T1 is not correct Configuration error Check the product level Check that correct probe type is configured Check Amplitude Threshold T1 Check the Reference Gauge Height parameter Check status information and diagnostic information Check the display configuration Check loop power Check Display connection 6 21 Reference Manual I 00809 0100 4811 Rev CA Rosemount 3300 Series February 2006 Errors Table 6 2 is a list of diagnostic messages that may be displayed on the Integral Display on the 375 Field Communicator in AMS Suite or by the Radar Configuration Tools RCT software Errors normally result in Analog Output alarm Errors are indicated in RCT by the message Transmitter malfunction Level Pulse Not Found Volume Computation Error Probe Failure FpromCheckSum 27956 Configuration Changed Transmitter Malfunction 3302 Contact Radar found Tag is i To see the error message do one of the following Click the Read Gauge Status icon A in the toolbar at the top of the RCT workspace Error in
46. T program 2 Choose the View gt Memory option or click the Memory Map icon in the RCT workspace Advanced section at the left side of the workspace window 3 Choose the All EE option from the drop down list 4 Click the Receive button It may take a few minutes to read the database 5 Click the right mouse button and choose the Save Memory As option 6 Type the desired file name and click the OK button Now the current database is stored see the Online Help in RCT for further information on how to open a saved database and how to download a database to the transmitter 6 18 Reference Manual 00809 0100 4811 Rev CA February 2006 Removing the Transmitter Head FLANGE VERSION 6 Process Seal Put the protection _ plug here udi LLI gt O gt LLI oc O Z 77 2 O I oc LLI T Z lt oc THREADED VERSION Put the protection plug here Process Seal TRANSMITTER HOUSING THREAD REMOVE Rosemount 3300 Series Loosen the nut that connects the transmitter housing to the Process Seal Carefully lift the transmitter head Make sure that the upper surface of the Process Seal is clean and the spring loaded pin at the center of the Process Seal is properly inserted the pin should move back when pushed into the hole Attach the protection plug to the Process Seal
47. Temperature e Interface Distance e Interface Level e Amplitude 1 2 and 3 see chapter 6 for more information Interface Thickness Percent of range e Analog current out EMERSON Process Management Reference Manual 00809 0100 4811 Rev CA Rosemount 3300 Series February 2006 ERROR MESSAGES Figure 5 2 Presentation of error messages ALARM AND WRITE PROTECTION Figure 5 3 Alarm and Write Protection switches 5 2 The display can also be used for presentation of software errors The upper row shows error codes and the lower row shows ERROR Error code FINITE ER RIAR ERROR DISPLAY ERROR The following errors can be displayed Code eo EEprom Factory Checksum See also Errors on page 6 22 When mounting the Integral Display panel it is important that the Alarm and Write Protection switches on the transmitter mother board are correctly set Make sure that the Alarm switch is in the HIGH position and the Write Protection switch is in the OFF position see Figure 5 3 See also Section 3 Before You Install for more information LOW gt Motherboard x D Mun ug P a OFF ON B 2 WRITE PROTECT CHM Bs o E E ALARM lt I or HIGH LOW I O 09 Once the mother board positions are set then the display positions become the master Reference Manual 00809 0100 4811 Re
48. Twin Coaxial Coaxial HP Coaxial HTHP Rigid Single Rigid Single HTHP Rigid Single PTFE Flexible Single Flexible Single HTHP Flexible Single PTFE NOTE Flexible and Rigid probes require different radar electronics and can not be used with the same transmitter head The Probe Length is the distance from the Upper Reference Point to the end of the probe see Figure 4 1 If the probe is anchored to a weight do not include the height of the weight The Probe Angle is the angle between the probe and the vertical line Set this value equal to zero if the transmitter is mounted with the probe along the vertical line which is normally the case 4 20 Reference Manual 00809 0100 4811 Rev CA February 2006 Rosemount 3300 Series Measurement Mode Normally the Measurement Mode does not need to be changed The transmitter is pre configured according to the specified model Table 4 2 Measurement Mode Model Measurement Mode 3301 Level Interface Immersed probe 3302 Level Level and Interface Interface Immersed probe 1 Default setting Interface Immersed Probe is used for applications where the probe is fully immersed in liquid In this mode the transmitter ignores the upper product level See Section 6 Interface Measurements with Fully Immersed Probes for more information NOTE Only use nterface Immersed Probe for applications where interface is measured for a fully immersed probe Dielectri
49. _TRILOOP Receive Page i 4 Configure variable units Length Volume and Temperature HART command 1 3 2 1 3 RCT Setup gt Basics tab Info Basics Output Tank Config Volume LCD Va ri a b e r Variable Units Optional Parameters Units Length Units meter Message TR2 Volume Units cubicmeter 7 L J Temp Units cC T Descriptor J Date Day p i Month a a Year RCT SETUP_BASICS Send Page 4 24 Reference Manual 00809 0100 4811 Rev CA February 2006 12 Figure 4 19 Tri Loop wiring Rosemount 3300 Series Set the 3300 in Burst mode HART command 1 4 5 2 3 RCT Device Commands gt Details gt Set Burst Mode option Select Burst option 3 Process variables and current Process vars crnt HART command 1 4 5 2 4 Install the Tri Loop Connect Channel 1 wires and optionally wires for Channel 2 and Channel 3 Configure Tri Loop Channel 1 a Assign variable Tri Loop HART command 1 2 2 1 1 Make sure that the SV TV and QV match the configuration of the 3300 transmitter b Assign units Tri Loop HART command 1 2 2 1 2 Make sure that the same units are used as for the 3300 transmitter c Set the Upper Range Value and the Lower Range Value Tri Loop HART command 1 2 2 1 3 4 d Enable the channel Tri Loop HART command 1 2 2 1 5 Optional Repeat steps a d for Channels 2 and 3 10
50. al flange or screwed in to a metal sheet d gt 8 Non metallic Tanks in 200 mm if the threaded version is used Figure 3 4 Mounting in non metallic tanks Metal sheet gt 8 200 mm Metal flange O gt 2 DN50 NON METAL_METALSHEET NON METAL_FLANGE Avoid disturbing EMC environment near the tank Installation in metallic tank is recommended 3 8 Reference Manual 00809 0100 4811 Rev CA February 2006 Rosemount 3300 Series Mounting in Still In order to prevent the probe from contacting the bridle wall when replacing pipes by pass pipes displacers or installing in pipes centering discs are available for the Rigid Single Flexible Single and Flexible Twin Lead probes The disc is attached to the end of the probe and thus keeps the probe centered in the bridle The discs are available in stainless steel and teflon PTFE See also Mounting a Centering Disc for Pipe Installations on page 3 20 Figure 3 5 Mounting in Still Pipes Rigid Single Flexible Single Note It is not recommended that flexible probes are installed in by pass pipes Rigid Single Lead axe Pipe diameter gt 2 inch 50 mm Inlet pipe diameter N lt L212 inch 300 mm Flexible Single Lead Pipe diameter 24 inch 100 mm Note For smaller pipes please consult factory Make sure that the probe is at the center of the Still pipe by for example using a centering disc D oO ui ui
51. amplitude of the measurement signal i e the amplitude of the signal that is reflected by the product surface is related to the actual dielectric constant of the product The amplitude threshold that is used by the transmitter is based on the parameter configuration of the current product dielectric constant see Section 4 Basic Configuration Normally no other threshold adjustment is needed but if the transmitter still does not track the product surface correctly it may be necessary to adjust the threshold values The Radar Configuration Tool RCT has a plot function allowing you to view the reflections along the probe If the amplitude threshold is too high the product level is not detected as illustrated in Figure 6 10 12 is above the Level peak a TO B T lt Distance samples WAVEFORMPLOT THRESHOLD HIGH If there are disturbing objects in the tank the threshold must be carefully set in order to avoid locking on the wrong amplitude peak In Figure 6 11 the transmitter has locked on a peak above the actual product surface i e a disturbance was interpreted as the product surface whereas the actual product surface was interpreted as an interface or the probe end Disturbing echo misinterpreted as 0 product surface eo Amplitude 400 Distance samples S WAVEFORMPLOT THRESHOLD LOW 6 13 Reference Manual I 00809 0100 4811 Rev CA Rosemount 3300 Series February 2006 By adjusting the
52. amplitude threshold T2 the product surface is detected correctly as illustrated in Figure 6 12 Figure 6 12 Waveform plot after threshold T2 was adjusted After T2 is adjusted the product N O o oO O 3 T lt a A o Distance samples S WAVEFORMPLOT THRESHOLD ADJUSTED To adjust the amplitude thresholds select HART command 1 4 5 3 or 1 Start the Radar Configuration Tool RCT 2 Choose the Device Commands option from the View menu 3 Open the Details folder 4 Click the Set Nominal Thresholds option The thresholds T2 and T3 should be set to about 50 of the measured signal amplitude for the product surface and the interface peaks respectively NOTE Amplitude thresholds should not be set to values less than 3 NOTE Check that the dielectric constant parameter setting is reasonably close to the actual dielectric constant value of the upper product before changing the amplitude thresholds NOTE Default Amplitude thresholds can be set by typing 0 as the new threshold value 6 14 Reference Manual 00809 0100 4811 Rev CA February 2006 Rosemount 3300 Series Using the 375 Field Communicator To adjust amplitude threshold value 1 Select HART command 1 4 5 3 The different amplitude thresholds appear on the display el o 3300 1 Thresholds Signal amplitude Amplitude threshold 375 DISPLAY THRESHOLDS EPS 375 DISPLAY SET THRESHOLDS EPS 3 Type
53. apter PG 13 5 adapter Code Operating Temperature and Pressure Not applicable Code Material of Construction Process Connection Probe O hNotapplicable Code Sealing O ring Material Consult factory for other o ring materials Not applicable Code Probe Type Applicable for Model Allowable Process Connection 9R For rigid probes 3301 amp 3302 Flange or 1 5 Thread For flexible probes 3301 amp 3302 Flange or 1 5 Thread Code Probe Length Unit Not applicable Code TotalProbe Length feet m 00 Not applicable Code Total Probe Length inch cm 00 Not applicable Code Hazardous Locations Certifications 7 EGEkFlmepmo E ECEx Flame proof 2 ATEX Intrinsic Safety I5 15 FM Intrinsic Safety and Non Incendive 16 CSA Intrinsic Safety and Non Incendive IECEx Intrinsic Safety ATEX and CSA Flame proof Explosion proof FM and CSA Explosion proof ATEX and FM Flame proof Explosion proof ATEX and CSA Intrinsic Safety FM and CSA Intrinsic Safety ATEX and FM Intrinsic Safety A 18 Reference Manual 00809 0100 4811 Rev CA l February 2006 Rosemount 3300 Series Code Options M1 Integral Digital Display T Bar Code Tag TO Terminal block without transient protection Cx Special Configuration Software Factory configuration CDS required with order Namur alarm and saturation levels low alarm Low alarm standard Rosemount alarm and saturatio
54. are Paris 4239 9E EIAIMVRY EE QU sere vie etre page A 18 Product Rosemount Series 3300 Guided Wave Radar Level and Interface Transmitter Model 3301 for Level Interface available for fully immersed probe Model 3302 for Level and Interface Time Domain Reflectometry TDR Twin Lead probe 77 F 25 C water Nominal 50 uW Max 2 mW Complies with applicable directives R amp TTE EMC ATEX 10s Display Configuration Integral Display The integral display toggles between the following variables level distance volume internal temperature interface distance interface level peak amplitudes interface thickness percent of range analog current output Note The Display can not be used for configuration purposes Output Units For Level Interface and Distance ft inch m cm or mm For Volume ft inch US gals Imp gals barrels yd m or liters Output Variables Model 3301 Level Distance to product surface and Volume With fully immersed probe Interface Level and Interface Distance Model 3302 Level Distance to product surface Volume Interface Level Interface Distance and Upper Product Thickness HART device for remote configuration Rosemount hand held communicator Model 375 PC for remote configuration Radar Configuration Tools software package Rosemount AMS software 0 60 s 10 s default value Electric Loop powered 2 wire 11 42 VDC 11 30 VDC in IS applications 16 42 VDC in Explos
55. art Up Safety messages page 4 1 Configuration Parameters page 4 2 Configuration using a 375 Field Communicator page 4 7 Configuration using The Radar Configuration Tool page 4 14 Special FUNCUONS suia n erra c n a oie yasa page 4 24 Procedures and instructions in this section may require special precautions to ensure the safety of the personnel performing the operations Information that raises potential safety issues is indicated by a warning symbol Refer to the safety messages listed at the beginning of each section before performing an operation preceded by this symbol Z WARNING Explosions could result in death or serious injury Verify that the operating environment of the gauge is consistent with the appropriate hazardous locations certifications Before connecting a HART based communicator in an explosive atmosphere make sure the instruments in the loop are installed in accordance with intrinsically safe or non incendive field wiring practices Do not remove the gauge cover in explosive atmospheres when the circuit is alive Z WARNING Failure to follow safe installation and servicing guidelines could result in death or serious injury Make sure only qualified personnel perform the installation Use the equipment only as specified in this manual Failure to do so may impair the protection provided by the equipment Do not perform any servi
56. bly End piece kit Rigid Twin lead Weight kit Flexible Twin lead Weight kit Flexible Single lead Cable Gland 8 15mm 1 2NPT Mo Brass Nickel Plated KV1 Cable Gland 4 8mm 1 2NPT Brass KVE7 EExd Cable Gland 8 11mm 1 2NPT Brass KVE8 EExd Cable Gland 6 12mm 1 2 NPT Polyamide Grey Kit 2 Inch Centering Disk SS Rigid Single Kit 3 Inch Centering Disk SS Rigid Single Kit 4 Inch Centering Disk SS Rigid Single Kit 6 Inch Centering Disk SS Rigid Single Kit 8 Inch Centering Disk SS Rigid Single Kit 2 Inch Centering Disk PTFE Rigid Single Kit 3 Inch Centering Disk PTFE Rigid Single Kit 4 Inch Centering Disk PTFE Rigid Single Kit 6 Inch Centering Disk PTFE Rigid Single Kit 8 Inch Centering Disk PTFE Rigid Single Kit 2 Inch Centering Disk SS Single Twin Flex Lead Kit 3 Inch Centering Disk SS Single Twin Flex Lead Kit 4 Inch Centering Disk SS Single Twin Flex Lead Kit 6 Inch Centering Disk SS Single Twin Flex Lead Kit 8 Inch Centering Disk SS Single Twin Flex Lead Kit 2 Inch Centering Disk PTFE Single Twin Flex Lead Kit 3 Inch Centering Disk PTFE Single Twin Flex Lead Kit 4 Inch Centering Disk PTFE Single Twin Flex Lead Kit 6 Inch Centering Disk PTFE Single Twin Flex Lead Kit 8 Inch Centering Disk PTFE Single Twin Flex Lead 1 Ifa centering disc is required for a flanged probe the centering disc can be ordered with options CS or CP in the model code If a center
57. bruary 2006 Rosemount 3300 Series Reference Gauge Height The Reference Gauge Height is the distance from the Upper Reference Point to the bottom of the tank The transmitter measures the distance to the product surface and subtracts this value from the Reference Gauge Height to determine the level Probe Length The probe length is the distance between the Upper Reference Point and the end of the probe If a weight is used at the end of the probe it shall not be included For Flexible Single Lead probes anchored with clamps the probe length should be configured as the distance between the underside of the flange and the upper clamp see Anchoring on page 3 18 This parameter is pre configured at factory It must be changed if the probe is shortened Probe Type The transmitter is designed to optimize measurement performance for each probe type This parameter is pre configured at factory This value needs to be changed if the probe type is changed Flexible and Rigid probes require different radar electronics and can not be used with the same transmitter head Dielectric Constant of Upper Product For interface measurements the dielectric constant of the upper product is essential in order to obtain good accuracy See section Interface on page 2 9 for further information on dielectric constants If the dielectric constant of the lower product is significantly smaller than the dielectric constant of water you
58. ccording to Figure 3 16 for Intrinsically safe output Make sure that the transmitter housing is grounded see Grounding on page 3 21 5 Replace the cover tighten the cable gland and connect the power supply 3 23 Reference Manual 00809 0100 4811 Rev CA Rosemount 3300 Series February 2006 Non Intrinsically Safe For non intrinsically safe installations wire the transmitter as shown in Output Figure 3 15 NOTE Make sure that the power supply is off when connecting the transmitter Figure 3 15 Wiring diagram for non intrinsically safe installations Ground Connection Load Resistance 250 Q Model 3300 Radar PM Transmitter Power Supply VF E cp I HART modem d masan 375 Field Communicator 2m WIRING NON IS For HART communication a minimum load resistance of 250 Ohm within the loop is required For maximum load resistance see Figure 3 12 Explosion Flame Proof and Figure 3 13 Non hazardous installations The power supply voltage ranges from Vmin VDC to 42 VDC where Vmin is the minimum voltage given by BE NL hazardous locations certification For Explosion proof Flame proof applications the resistance between the negative terminal on the transmitter and the power supply must not exceed 300 Ohm NOTE EEx d version If there is a risk for a difference in voltage potential between transmitter ground an power sup
59. ce other than those contained in this manual unless you are qualified EMERSON Process Management Reference Manual 00809 0100 4811 Rev CA Rosemount 3300 Series February 2006 CONFIGURATION The Rosemount 3301 transmitter can be configured for level and volume PARAMETERS measurements The Rosemount 3302 is designed to measure interface level and interface distance as well The 3300 transmitter can be pre configured according to the ordering specifications in the Configuration Data Sheet Basic Configuration The basic transmitter configuration includes setting the tank geometry parameters For interface measurements the dielectric constant of the top liquid must also be given For some applications with heavy vapor the vapor dielectric must be given as well Figure 4 1 Tank Geometry Upper Reference Point Probe Reference Gauge Length Height product ll Interface Level Er ed 2 c m 4mA z O A LBb LLI O o M LI 1 Lower Reference Point x Figure 4 2 Upper Reference For the different tank connections the Upper Reference Point is located at the Point underside of the threaded adapter or at the underside of the welded flange as illustrated in Figure 4 2 Adapter Upper Reference Point 3300 UPPERREFERENCE BA EPS NPT BSP G FLANGE 4 2 Reference Manual 00809 0100 4811 Rev CA Fe
60. cs In some applications there is heavy vapor above the product surface having a significant influence on the level measurement In such cases the Vapor Dielectric can be entered to compensate for this effect The default value is equal to 1 which corresponds to the dielectric constant of vacuum Normally this value does not need to be changed since the effect on measurement performance is very small for most vapors For interface measurements the dielectric constant of the upper product is essential for calculating interface level and the upper product thickness By default the Upper Product Dielectric parameter is about 2 If the dielectric constant of the lower product is significantly smaller than the dielectric constant of water you may need to make special adjustments See section Interface Measurements for Semi Transparent Bottom Products on page 6 5 for further information The dielectric constant of the product is used for setting the appropriate signal amplitude thresholds see Section 6 Service and Troubleshooting for more information on amplitude threshold settings Normally this parameter does not need to be changed for level measurements However for some products measurement performance can be optimized by setting the proper product dielectric constant RCT contains tools to estimate the dielectric constant of the current product The Dielectric Chart lists the dielectric constant of a large number of products Use on
61. d ZONES yt uQ Ew etd ee hd erede d Penta do eife 2 7 Process Characteristics 2 8 OAM Gs a l sid wi k aap h aura sel ped a GFS Ls TORRE 2 8 ICING usul i decid eae PP 2 8 FOAM 2 oe tei dr en are are ne ioa Sm ee ete eee 2 8 Vapor seriar aaar na Qua atasi Guyu k ala kanaa weed S 5 2 8 Measuring Range 2 9 WICH AC cc T oe dire eed kas dim ihe ree Sun a a See ba ka 2 9 Vessel Characteristics 2 11 Heating Coils Agitators 2 11 WANK echa sacris Q amas hopes ge GS S p Be w usa aa h aba 2 11 SECTION 3 Galet message See vaio Pe inten ta corned L ENDE asa 3 1 Installation Installation Procedure 3 3 Before You Install 3 4 Alarm and Write Protection Switches 3 4 Mounting Considerations 3 6 Process Connection ise L s oo Roe a es us a pd Sate s g 3 6 Installation of Single Lead Probes in Non metallic Tanks 3 8 Mounting in Still pipes by pass pipes 3 9 PICS OPACO deste ait E 3 10 Recommended Mounting Position 3 11 Insulated Tanks 3 3 na ded EA E eee Bee de mda 3 12 Mechanical Installation 3 13 Shortening the Probe 3 15 ANCHONDO s 3 f D
62. dd L S v6 0 S IVAOHddV senuouiny BuI J 1192 x3 y 01 92u849J91 Inoul A peniuued suoneoyipoui ON Lonaoaud aal3LLH39 X3 JNOO 9IS pereu amp isep jeuro eui 0 A ddns anep u eui pue WOO DISt pereuDisep euiuuel eui o pejoeuuoo q eus peui Ajddns amod saijisod au ALON epoo 9199 3 ueipeueo y YIM 9ULpIODW ul eq eys epeue ul suore eisu ILON i 4ndino Jesu yum sniejedde pojeroosse 0 Ajuo Ajdde aAoqe pas Sid owesed Aua OY 910N vul O L Vw O L Ju 0 Vw O L ONE qv xeuul I IN dNOYD SVD Sd31dINVdVd ALILNA 3d4VS ATIVOISNIDLNI snjejedde ayes j eorsuu1ul y Jo r1 eouejonpur eujejur pejoejoudun y pue eouejonpur ejqeo DurpeuuoojJejur y jo uns eui ugy seyeas6 eq snw snyejedde pojeroosse y Jo 01 eouejonpur pejoeuuoo e qewoj e xew peAoJdde y eu pue snyesedde ayes A eorsuujur BU JO IO eouejoedeo puu lu peroejoudun y pue eouejioedeo o qeo DuroeuuooJejur y Jo wns eui uey 49 eoJ6 eq snw snyejedde pojeroosse y JO 0D eouejoedeo pejoeuuoo ejqevoje xpuu pe o4dde y uonippe uj snyejedde ayes jeorsunul 24 Jo Id Jewod 1ndui ayes uunuuixeuu pue I jueuno indui ejes wunwixew i eGeyo Indu ejes WNWIXeLW y 0 enba 10 uey ss aq 1snuu snjejedde pojeroosse y 104 y 0 X on Jewod xew pue o uand jinoJro Lous Xew pue on beyon noo uedo xew jo sen eA pe oJdde au uu ls s e se uomeuriquioo uri pe
63. device information Descriptions of the Device parameters Click Start button to proceed 2 Back Herts Finish Cancel Reference Manual 00809 0100 4811 Rev CA February 2006 To install a 3300 transmitter by using the installation Wizard do the following Start the RCT software In the RCT workspace click the Wizard icon make sure that the Basic section is open Or choose the View gt Wizard menu option Click the Start button and follow the instructions Now you will be guided through a number of dialogs allowing you to configure the transmitter Reference Manual 00809 0100 4811 Rev CA February 2006 Using the Setup Function Figure 4 11 RCT workspace Basic Setup RCT RCT1 RCT Radar Configuration Tools File Plot Setup View Comm Window Help S el EET A R PolAdaess O gt Basic Device Cmds x 3300 Contact Radar Setu Monitor Searching for a device Connection at Poll Address 0 Successful 3300 Contact Radar found Tegis GTE TEST if R0033011 dct 2001 11 01 09 08 Figure 4 12 Setup Info RCT SETUP_INFO i setup Info Basics Output Tank Config Volume LCD Device Information Device Name 3302 contact Radar EEPROM ID 12 Device Type 33 Device ID 0 Hardware Rev Software Rev Used by DCF 1 Hecewe Page Gend Rage Rosemount 3300 Series To install a 3300 transmitter by using the Setup funct
64. dication TRANSMITTERMALFUNCTION e 1 Open the Advanced section in the RCT workspace Project Bar and click the Device Commands icon or choose the Device Commands option from the View menu 2 Open the folder named Diag and double click the Read Gauge Status option Table 6 2 Error messages Message Description Action Invalid configuration At least one configuration parameter Load default database and restart LCD error code CNFIG is outside allowed range the transmitter NOTE the default values are used e Contact Saab Rosemount service until the problem is solved department if the problem persists RAM failure was detected The transmitter performs an Contact Rosemount service during startup test immediate reset department LCD error code 00001 FPROM failure was detected The transmitter performs an Contact Rosemount service during startup test immediate reset department Waveform acquisition failure This error is probably caused by Contact Rosemount service EEPROM factory checksum Checksum error in the factory Contact Rosemount service LCD error code 00007 configuration parameters Can be department caused by power failure during configuration or by hardware error NOTE the default values are used until the problem is solved EEprom user checksum error Caused by error in the User Load default database and restart LCD error code 00008 Configuration parameters Can be the transmitter caused by pow
65. duced by the Lower Dead Zone The Lower Dead Zone also varies depending on probe type and product Figure 2 5 illustrates how the measuring range is related to the Dead Zones Maximum Measuring Range __ Lower Dead Zone Table 2 2 Dead Zones for different probe types DEAD ZONES Dielectric Coaxial Probe Rigid Twin Flexible Twin Rigid Single Flexible Single Constant Lead Probe Lead Probe Lead Probe Lead Probe din 10cm 8in 20 cm 20 in 50 cm el 2 n 5 cm 1 Dead Zone 8 inch 20 cm when SST centering disc is mounted The PTFE centering disc does not affect the Dead Zone 10 om 8 fandom 4m Om 59i i5cm 4n 0cm 59i 15cm _ 5 cm s ue NOTE The measurement accuracy is reduced in the Dead Zones It may even be impossible to make any measurements at all in those regions Therefore the 4 20 mA set points should be configured outside the Dead Zones 2 Reference Manual 00809 0100 4811 Rev CA Rosemount 3300 Series February 2006 PROCESS The Rosemount 3300 Series has a high sensitivity due to its advanced signal CHARACTERISTICS processing and high signal to noise ratio which makes it able to handle various disturbances However the following circumstances should be considered before mounting the transmitter Coating Coating on the probe should be avoided since the sensitivity of the transmitter Table 2 3 Probe type guide for different product viscosity B
66. e 4 mA point should be set above the Lower Dead Zone see Section 2 Dead Zones If the 4 mA point is set to a point within the Dead Zone or below the probe end the full range of the analog output is not used 20 mA point Make sure that the 20 mA point is below the Upper Null Zone The 20 mA point should be set below the Upper Dead Zone see Dead Zones on page 2 7 If the 20 mA point is set to a point within the Dead Zone the full range of the analog output is not used Probe angle If the transmitter is not mounted vertically the angle from the vertical position must be given Reference Manual 00809 0100 4811 Rev CA l February 2006 Rosemount 3300 Series Volume Configuration For volume calculations you can choose one of the standard tank shapes or the strapping option Choose None if volume calculation is not used Tank Type You can choose one of the following options e Strap table e Vertical Cylinder e Horizontal Cylinder e Vertical Bullet e Horizontal Bullet e Sphere e None Strapping Table Use a strapping table if a standard tank type does not provide sufficient accuracy Use most of the strapping points in regions where the tank shape is non linear A maximum of 10 points can be added to the strapping table Figure 4 3 Strapping points Actual tank bottom may look like this Using only 3 strapping points results in a level to volume profile that is more angular than the actual shape Using 6 of the p
67. e Receive All option Alternatively you can use the Receive Page option on each individual page NOTE All pages must be received before the setup can be saved 3 Click the right mouse button and choose the Save Setup option Save Setup File Fx Savein RCTTools el Ea E m LLI TestSetup stp 7H LLI File name File name Setup_T1 stp a gt Save az type Setup files stp Cancel a Open as read only cc 4 Choose a destination folder and enter a file name 5 Click the Save button Reference Manual 00809 0100 4811 Rev CA Rosemount 3300 Series February 2006 To load a setup 1 Click the Setup icon in the RCT workspace or choose the Setup option from the File menu Volume Units cubic meter Temp Units c Open Setup Open Setup Save Setup RecelvePage Receive All Send Page Send All RCT SETUP BASICS SAVESETUP 2 In the Setup window click the right mouse button and choose the Open Setup option or from the File menu choose the Open Setup option 3 Open the source folder and select the desired setup file 4 Click the Open button Memory Map The Memory Map window lets you view the current transmitter database registers It is also possible to save the current database for backup or service purposes and it is also possible to download a backup database to the transmitter To save configuration data in the Memory Map window 1 Start the RC
68. e Tank 6 11 Amplitude Threshold Settings 6 13 Logging Measurement Data 6 16 Saving the Transmitter Configuration 6 17 Removing the Transmitter Head 6 19 Changing the Probe sera soe waked er t uem ect k 6 20 Diagnostic Messages 6 21 TEFOUDIOSBOOLUFIG 42 Soi acs 8828 doro b eig bs OO ar erede tei 6 21 L lO S ace bee cetera Se ne sasata uay ILLA EE een 6 22 WV BE EUIS qa dus Hals x ch maa er um aee od ee Ce 6 23 DOS CIICAONS 2 tame dri De decere de e te det eeu east mae d ER ss A 1 Process Temperature and Pressure Rating A 4 Ambient Temperature A 6 Dimensional drawings A 7 Ordering Information A 12 Spare FaN eredi cis 3o m tre det rogare oa nee ea ss au A 18 Safety Messages B 1 EU CODIOEmlbyu 5 a sau ya uhunuyha Eel wine uuu dus Pa anaes B 2 European ATEX Directive Information B 3 Jag Ia ieri rl sepa ae Pech ede aria tog assum asas Susa tas B 3 aue B 4 Hazardous Locations Certifications _ B 5 Factory Mutual FM Approvals B 5 Canadian Standards Association CSA Approval B 6 IECEX ADDFIOVAI 2 522 ox rera o cs e e Re ce Score a
69. e Twin 0 in 0 mm 4 in 100 mm 4 in 100 mm Table 3 6 Recommended minimum free space L to tank wall or other objects in the tank for Single Lead probes Rigid Single Flexible Single 4 in 100 mm Smooth metal wall 12 in 800 mm Disturbing objects such as pipes and beams concrete or plastic tank walls rugged metal tank walls Reference Manual 00809 0100 4811 Rev CA February 2006 Recommended Mounting Position Figure 3 7 Mounting Position Rosemount 3300 Series When finding an appropriate mounting position for the transmitter the conditions of the tank must be carefully considered The transmitter should be mounted so that the influence of disturbing objects is reduced to a minimum In case of turbulence the probe may need to be anchored to the bottom See Mechanical Installation on page 3 13 for more information Inlet pipe Agitator Heating coils 3300 MOUNTING POSITION The following guidelines should be considered when mounting the transmitter Do not mount close to inlet pipes Do not mount close to agitators If the probe can move to within 30 cm away from an agitator a probe tie down is recommended If the probe tends to sway due to turbulent conditions in the tank the probe should be anchored to the tank bottom Avoid mounting close to heating coils Make sure that the nozzle does not extend into the tank Make sure that the probe does not come into contact with the nozz
70. e cover on the circuit side see main label 2 To set the 4 20 mA alarm output to Low move the Alarm switch to the LOW position HIGH is the factory default setting see Figure 3 1 3 To enable the security write protection feature move the Write Protect switch to the ON position The OFF position is the factory default setting see Figure 3 1 4 Replace and tighten the cover 3 5 Reference Manual 00809 0100 4811 Rev CA Rosemount 3300 Series February 2006 MOUNTING CONSIDERATIONS Process Connection Figure 3 2 Mounting on tank roof using threaded connection 3 6 Before you install the Rosemount 3300 Series Radar Transmitter be sure to consider specific mounting requirements vessel characteristics and process characteristics The 3300 Series has a threaded connection for easy mounting on the tank roof It can also be mounted on a nozzle by using different flanges Threaded Connection Mounting on tank roof LL O O c a LLI a lt LLI c T L Z O gt Mounting in threaded pipe MOUNT THREADED PIPE Reference Manual 00809 0100 4811 Rev CA l February 2006 Rosemount 3300 Series Flange Connection on Nozzles Figure 3 3 Mounting in nozzles UNZ D2 min diameter with Upper Null Zone adjustment Avoid nozzles with reducer NO_REDUCER NOZZLE MOUNT V3 The transmitter can be mounted in nozzles by using an app
71. e measured output current In the Diag folder double click the Fixed Current Mode option and set the output current to 20 mA Measure the output current In the Details folder double click the Trim DAC Gain option and enter the measured output current In the Diag folder double click the Fixed Current Mode option and set the output current to 0 mA in order to leave the Fixed Current mode 6 9 Reference Manual 00809 0100 4811 Rev CA Rosemount 3300 Series February 2006 Level and Distance When calibrating the transmitter it is important that the product surface is calm Calibration and that the tank is not being filled or emptied A complete calibration is performed in two steps 1 Calibrate the Distance measurement by adjusting the Calibration Offset parameter 2 Calibrate the Level measurement by adjusting the Reference Gauge Height Distance calibration 1 Measure the actual distance between the Upper Reference Point and the product surface 2 Adjust the Calibration Offset so that the Distance measured by the transmitter corresponds to the actual distance The Calibration Offset parameter is available via HART command 1 4 5 5 or RCT open the Advanced section in the Project Bar and choose Device Commands gt Basics gt Set Calibration Offset Level calibration 1 Measure the actual Product Level 2 Adjust the Reference Gauge Height so that the measured Product Level corresponds with the actual level
72. e of the two following methods to view the Dielectric Chart Choose the View Dielectric Dielectric Chart menu option Click the Dielectric Chart icon in the Project Bar Advanced section The Dielectric Calculator lets you calculate the dielectric constant of the Upper Product based on the following input actual upper product thickness the dielectric constant value stored in the transmitter and the upper product thickness presented by the transmitter Reference Manual I 00809 0100 4811 Rev CA Rosemount 3300 Series February 2006 Measurements Below Probe End The Present Level 0 check box controls how the level value is presented when the tank is almost empty By selecting this check box the Level is set equal to zero as long as the product surface is below the probe If the check box is not selected the Level value is equal to the difference between Reference Gauge Height R and Probe Length L when the product surface is below the probe see Basic Configuration on page 4 2 for information on tank geometry m vapor L elec 1 000 Upper Prod Dielec 1 560 T Vapor i T Present level 0 when level below m Upper probe end Q resent level 0 when level below roba end Oo Level 0 n evelz Level R L S LL Y __ 1 Setup Volume The Volume tab lets you configure the transmitter for volume calculations Figure 4 17 Setup Volume tab jj Setup olx Info Basics Output Tank Config Volume LCD
73. e region 0 1 6 ft 0 0 5 m below the Upper Reference Point Start the Radar Configuration Tools RCT Choose the Device Commands option from the View menu Open the Details folder Click the Trim Near Zone option Select the Update option and click the OK button o OI W T9 NOTE The Trim Near Zone function should only be used for reducing impact from constant disturbances It is not suitable for occasional disturbances To reset the transmitter to factory settings do the following Start the Radar Configuration Tools RCT Choose the Device Commands option from the View menu Open the Details folder Click the Trim Near Zone option Select the Reset to Factory Settings option and click the OK button oF O N Changing the Upper Null Zone Measurements are not performed within the Upper Null Zone UNZ By setting the UNZ parameter to zero measurements can be performed in the region close to the flange Near Zone However it is very important that there are no disturbances in that region if UNZ is set to zero If there are measurement problems in the upper part of the tank you may use the Trim Near Zone function as described above If the desired measurement range is below the Near Zone or if disturbing objects are located below the Near Zone the Upper Null Zone parameter can be used to avoid measurements above a certain level 6 11 Reference Manual 00809 0100 4811 Rev CA
74. e that is used This parameter is pre configured at factory and only needs to be set if the probe is changed to another type Choose one of the following options e Rigid Twin Flexible Twin Coaxial Coaxial HP Coaxial HTHP Rigid Single Rigid Single HTHP Rigid Single PTFE e Flexible Single Flexible Single HTHP Flexible Single PTFE NOTE Flexible and Rigid probes require different radar electronics and can not be used with the same transmitter head For interface measurements the dielectric constant of the upper product is essential for calculating the interface level and the upper product thickness By default the Product Dielectric parameter is about 2 If the dielectric constant of the lower product is significantly smaller than the dielectric constant of water you may need to make special adjustments See section Interface Measurements for Semi Transparent Bottom Products on page 6 5 for further information The dielectric constant of the product is used for setting the appropriate signal amplitude thresholds see Section 6 Service and Troubleshooting for more information on amplitude threshold settings Normally this parameter does not need to be changed for level measurements However for some products measurement performance can be optimized by setting the proper product dielectric constant The Rosemount Configuration Tool RCT software includes a Dielectric Chart which lists the dielectric constants of a wide
75. ead G 1 inch NPT 1 inch NPT 1 inch 6 8 173 6 8 173 92 14NPT V Optional 4 3 110 4 3 110 4 1 104 adapters M20x1 5 PG13 5 4 5 113 9 6 244 9 6 244 I 1 8 4 dd 1 1 27 l a E V n L 77 feet L 77 feet 23 5 m 23 5 m I 0 16 4 0 16 4 p 0 16 4 0 16 4 3 5 90 3 5 90 D Y Y gt lt 1 4 35 1 4 35 6 8 173 4 3 110 4 1 104 4 5 113 9 6 244 i A LLI lt L lt 77 feet 23 5 m 0 16 4 z 0 16 4 T Q Ti 3 5 90 i 3 gt Lu 1 4 35 Dimensions are in inches millimeter A 8 Reference Manual 00809 0100 4811 Rev CA February 2006 Figure A 7 Coaxial Yo 14 NPT G 1 112 inch 6 8 173 Optional 4 3 110 adapters prm M20x1 5 4 PG13 5 pee 9 5 241 II s52 s60 ent mm a E 1 1 27 E L lt 20 feet L lt 20 feet I 6 m 6 m 1 1 28 1 1 28 6 8 173 4 3 110 4 1 104 ass 4 5 113 9 5 241 For stainless steel the probe is welded L lt 20 feet to the flange 6 m Si an aa 1 1 28 NPT 1 112 inc 6 8 173 Rosemount 3300 Series NPT 1 112 inch 4 3 110 4 1 104 4 5 113 s52 2 4 62 COAXIAL EPS HTHP HP version 15 981
76. ead only available for probe type 3A 3B 4A 5A 5B 1 1 2 inch BSP G 1 1 2 inch thread 1 inch BSP G 1 inch thread only available for probe type 3A 3B 4A 5A 5B Proprietary Flanges TF Fisher proprietary 316 Stainless Steel for 249B cages Torque Tube Flange TT Fisher proprietary 316 Stainless Steel for 249C cages Torque Tube Flange TM Masoneilan proprietary 316 Stainless Steel Torque Tube Flange 1 Process seal rating Final rating depends on flange and O ring selection See Process Temperature and Pressure Rating on page A 4 2 Requires option None for sealing no O ring Only for SST Material of Construction model code 1 3 For other materials consult factory 4 Requires High Temperature High Pressure code H or High Pressure code P probe 5 Extra length for fastening is added in factory 6 Probe weight included if applicable Give the total probe length in feet and inches or meters and centimeters depending on selected probe length unit If tank height is unknown please round up to an even length when ordering Probes can be cut to exact length in field Maximum allowable length is determined by process conditions Reference Manual 00809 0100 4811 Rev CA Rosemount 3300 Series February 2006 Code Hazardous Locations Certifications No Hazardous Locations Certifications ATEX Flameproof FM Explosion Proof CSA Explosion Proof IECEx Flameproof ATEX Intrinsic Safety FM Intrinsic
77. ebes aiken emer a boat nc ar caben lar ae arene 3 18 Mounting a Centering Disc for Pipe Installations 3 20 Electrical Installation 3 21 Cable conduit entries 3 21 GI OHOH 22 RC CETT 3 21 Cable Selection 3 21 Hazardous Areas 3 21 Power Requirements 3 22 Maximum Loop Resistance 3 22 Connecting the Transmitter _ 3 23 ROSEMOUNT A M www rosemount com Process Management Reference Manual 00809 0100 4811 Rev CA Rosemount 3300 Series February 2006 Non Intrinsically Safe Output 3 24 Intrinsically Safe Output 3 25 Optional DeVvIOBS s 13 59262 Us amun t PERI Vp 3 26 HI OOD e rM mr 3 26 Using More than one transmitter on the bus 3 27 751 Field Signal Indicatlor 3 28 SECTION 4 Safely message uuu ua ulus Uu a W au eee ee 4 1 Start Up Configuration Parameters 4 2 Basic GOMMOQUIATION 3399 o dr tot er bdo laru Lu ost edet 4 2 Volume Configuration 4 5 Configuration using a 375 Field Communicator 4 7 Basic Configuration 4 9 Transmitter Variables
78. ecommended AD Application Dependent consult factory Coaxial Rigid Twin Lead Flexible Twin Lead Rigid Single Lead Flexible Single Lead am Process Medium Characteristics avoidance measurement measurement Tank Environment Considerations Probe is close 12 in 30 cm to tank wall G AD AD NR NR disturbing objects Turbulent conditions causing breaking forces Long and small mounting nozzles diameter 6 in 15 cm G AD NR NR NR height gt diameter 4 in 10 cm Probe might touch nozzle disturbing object Liquid or vapor spray might touch probe G NR NR NR NR Disturbing EM re Ee iy AD NR NR NR NR environment in tank 1 Notin fully immersed applications 2 For overall level applications a changing dielectric has no effect on the measurement For interface measurements a changing dielectric of the top fluid will degrade the accuracy of the interface measurement 3 OK when installed in pipe 2 6 Reference Manual 00809 0100 4811 Rev CA February 2006 Dead Zones Figure 2 5 Dead Zones Upper Dead Zone Lower Dead Zone Rosemount 3300 Series The measuring range depends on probe type and properties of the product The Upper Dead Zone is the minimum measurement distance between the upper reference point and the product surface The Upper Dead Zone varies between 4 20 in 0 1 and 0 5 m depending on probe type and product At the end of the probe the measuring range is re
79. ection x 111 G e EEx ia IIC T4 50 C lt Ta lt 70 C Ui 30 V li 130 mA Pi 1 W Ci 0 Li 0 e BASEEFA ATEX certificate number BAS02ATEX1163X Special Conditions for Safe Use X The apparatus is not capable of withstanding the 500 V test as defined in clause 6 4 12 of EN 50020 This must be considered during installation When used in a potentially explosive atmosphere where the use of equipment category 1 apparatus is required appropriate measures must be taken to prevent electrostatic discharge B 3 Reference Manual I 00809 0100 4811 Rev CA Rosemount 3300 Series February 2006 Flameproof The Rosemount 3300 Series Guided Wave Radar Level and Interface Transmitter that has the following label attached has been certified to comply with Directive 94 9 EC of the European Parliament and the Council as published in the Official Journal of the European Communities No L 100 1 on 19 April 1994 Figure B 2 Approval Label ATEX KEMA and Name Plate CIRCUIT TERMINAL SIDE SIDE OSL RIO NIU G TEBORG SWEDEN GUIDED WAVE RADAR LEVEL AND INTERFACE TRANSMITTER 330 TAG SERIAL NO MFG YYMMDD POWER SUPPLY 11 42 VDC 11 30 VDC for l S 16 42 VDC for Explosion Flame proof EEx d ia IIC T6 40 C Ta 75 C KEMA 01ATEX2220X OUTPUT f 4 20 mA HART Do not open when an explosive MAY BE PROTECTED BY U S AND FOREIGN PATENTS atmosphere may be present ANDIPATENTS TRENDING In ambient temp
80. el oA Indu ayes WINWIXeW eui o3 jenb 10 uey ssa eq 1snuJ sniejedde pajelsosse aui JO t X3A AO p S X DOA AaMOd xeuu pue 1 JO 25 3u24Jn2 YND Yous Xew pue JA 10 20A LA 1In2412 uedo xeuu jo sanjea pe oJdde au uu 1s s e se uoneurquJoo ui p uluuex A e yr2eds Jou sniejedde pajeisosse o snjesedde ayes K je sisurur jo uon euuo2181ul sAo j e 3da2uo K11u3 eu IVAOSHddV Ld39NOO ALI LN3 eV AZIS IVNIOINHO B 12 Reference Manual 4811 Rev CA February 2006 00809 0100 Rosemount 3300 Series u p ws gy soiuo4129 3 eui4eyy qees peinoesoid eq II uonueAenuo Kued pulu e JO eDpejoux eui oi I E 1u6noiuq 10 uonezuoulne JNO InouliA p sn eq jou 1snui lu uinoop eu SJn O ulpuu 4 IIA pu si jueuinoop siu jo diusiS9uwo nuBu doo y qos FTONV LS L PEPE Sv6 LZ00S16 13308413313 SUL qEES snjejedde peAojdde VSD JO SS3INN HSINIJ S3HL3IATPIN N uomejejsui uomneoo snopJezeu 10 qV910 SNIMV8G 1O8 LNOO WALSAS DOES 120 tallation of CSA approved apparatus ion ins ITTTT EEDTTawvs S Ol e S ASNI 3HV SNOISN3WIQ TIV A Od n5 As A8 Q3AOtddV I NT 9 A ATLL 3009 19naoud Ad AINSSI 3LON 3LON LILON S3ld3S 0088 GVAH Y3LLINSNYHL 33M ON H3QHO 39NVHO JNSSI y33M ON H3QHO 39NVHO JNSSI 33M Figure B 13 System Control Drawing for hazardous locat teubis 1ndino pue Ajddns JeMog tO SLoc HWNS L ON H3QHO H39NVHO 3nssl S
81. ents Flange 1 or 1 5 in Thread Min 1 ft 4 in 0 4 m Max 19 ft 8 in 6 m 4A Rigid Single Lead Flange 1 or 1 5 in Thread Min 1 ft 4 in 0 4 m Max 9 ft 10 in 3 m Code Probe Length Units E English feet inch M Metric meters centimeters Code Total Probe Length feet m Px 0 77 tor 0 23 m Code Total Probe Length inch cm 0 11 inch or 0 99 cm 1 Process seal rating Final rating depends on flange and O ring selection See Process Temperature and Pressure Rating on page A 4 2 Requires option None for sealing no O ring Only for SST Material of Construction model code 1 3 For other materials consult factory 4 Requires High Temperature High Pressure code H or High Pressure code P probe 5 Probe weight included if applicable Give the total probe length in feet and inches or meters and centimeters depending on selected probe length unit If tank height is unknown please round up to an even length when ordering Probes can be cut to exact length in field Maximum allowable length is determined by process conditions Reference Manual 00809 0100 4811 Rev CA Rosemount 3300 Series February 2006 Code Process Connection Size Type consult factory for other process connections ANSI Flanges in 316L SST ASME A182 2 inch ANSI 150 Ib 2 inch ANSI 300 Ib 2 inch ANSI 600 Ib HTHP HP units 2 inch ANSI 900 Ib HTHP HP units 2 inch ANSI
82. ents in the loop are installed in accordance with intrinsically safe or non incendive field wiring practices Electrical shock could cause death or serious injury Use extreme caution when making contact with the leads and terminals AWARNING Any substitution of non recognized parts may jeopardize safety Repair e g substitution of components etc may also jeopardize safety and is under no circumstances allowed ROSEMOUNT EMERSON www rosemount com Process Management Reference Manual 00809 0100 4811 Rev CA Rosemount 3300 Series February 2006 MANUAL OVERVIEW This manual provides installation configuration and maintenance information for the Rosemount 3300 Series Radar Transmitter Section 2 Transmitter Overview e Theory of Operation Description of the transmitter Process and vessel characteristics Section 3 Installation e Mounting considerations Mechanical installation Electrical installation Section 4 Start Up e Configuration instructions e Configuration using the HART Communicator e Configuration using the RCT software Section 5 Operating the Display Panel Display functionality Error messages Section 6 Service and Troubleshooting e Advanced Configuration Error and Warning Codes e Communication Errors Appendix A Reference Data e Specifications Ordering Information Appendix B Product Certifications Examples of labels European ATEX Directive information FM approvals
83. er failure during Contact Saab Rosemount service configuration or by hardware error department if the problem persists NOTE the default values are used until the problem is solved Software error Contact Rosemount service LCD error code 00010 department Probe failure Probe is not detected Check that the probe is correctly LCD error code 00013 mounted see Changing the Probe on page 6 20 6 22 Reference Manual 00809 0100 4811 Rev CA February 2006 Warnings Table 6 3 Warning messages Rosemount 3300 Series Table 6 3 is a list of diagnostic messages that may be displayed on the Integral Display on the Model 375 Field Communicator or by the Radar Configuration Tools RCT software Warnings are less serious than errors and in most cases do not result in Analog Output alarms Warnings are indicated by a message at the bottom of the RCT workspace To see the warning message do one of the following e Click the Read Gauge Status icon A in the toolbar at the top of the RCT workspace e 1 Open the Advanced section in the RCT workspace Project Bar and click the Device Commands icon or choose the Device Commands option from the View menu 2 Open the folder named Diag and double click the Read Gauge Status option Message Description Action Possible cause e Reference pulse immersed in high dielectric liquid Wrong threshold level T1 Hardware error Possible cause Wrong threshold level T2
84. eratures above 70 C use ENCLOSURE NEMA TYPE 4X wire or cable rated for 90 C minimum 9150077 203 E1 C APPROVALS ATEX KEMA E1 NAMEPLATE The following information is provided as part of the label of the transmitter e Name and address of the manufacturer Rosemount e CE Conformity Marking C 0575 Complete model number e The serial number of the device Year of construction e Marking for explosion protection SI 1 2 GD T80 C EExd ia IIC T6 40 C Ta lt 75 C e KEMA ATEX certificate number KEMA 01ATEX2220X Ug 2250 V Special Conditions for Safe Use X When used in a potentially explosive atmosphere where the use of equipment category 1 apparatus is required appropriate measures must be taken to prevent electrostatic discharge B 4 Reference Manual 00809 0100 4811 Rev CA February 2006 HAZARDOUS LOCATIONS CERTIFICATIONS Factory Mutual FM Approvals Figure B 3 Approval Labels Factory Mutual FM Rosemount 3300 Series The Rosemount 3300 Series Guided Wave Radar Level and Interface Transmitters that have the following labels attached have been certified to comply with the requirements of the approval agencies noted Project ID 3013394 E5 FACTORY SEALED lt gt APPROVED EXPLOSION PROOF FOR USE IN CLASS I DIV 1 GROUPS B C AND D DUST IGNITION PROOF FOR USE IN CLASS II III DIV 1 GROUPS E F AND G WITH INTRINSICALLY SAFE CONNECTIONS TO CLAS
85. exe where D is the CD ROM drive 3 Follow the instructions on the screen 4 For optimum performance set COM Port Buffers to 1 see To set the COM port buffers on page 4 26 To start the RCT 1 From the Start menu click Programs RCT Tools RCT 2 In the RCT Status Bar check that RCT communicates with the transmitter Communication is established green symbo 3300 Contact Radar found Tag is IH f Ro033011 dcf 2001 11 01 09 08 Communication is not established red symbol CONNECTION FAILURE WA DEFAULT FILE IS BEING USED I amp FD 338939 det 2002 04 05 Specifying the COM Port If communication is not established open the HART Communication Server window and check that the right COM Port is selected To check the current COM port settings do the following 1 Locate the HART Server icon in the lower right corner of the screen dimnQot 11 46 2 Double click the HART Server icon HART Server icon 4 14 Reference Manual 00809 0100 4811 Rev CA February 2006 Rosemount 3300 Series Figure 4 8 RHCS Server window RH SServer Hosemount Hart Communication Software Server Version 1 5 3 Check that the selected COM port matches the Busy Retries 12 connected port on the PC Com Fort LUM 1 i Error Retries 5 Addressing Mode Use Address Preambles 5 Messages 2002 03 06 10 47 15 Message The HART driver was initalized withoul Qc LLI gt ar LLI op a T
86. f the reflected signal is relatively low and difficult for the transmitter to detect In such a case it may be possible to detect the reflected signal if the corresponding amplitude threshold is adjusted Bottom Products The Radar Configuration Tool RCT lets you view a waveform plot to analyze the measurement signal The plot shows the signal and the thresholds used for the different amplitude peaks By adjusting amplitude threshold T3 it is possible to detect even weak interface signals Guidelines for amplitude threshold settings The amplitude threshold T3 should be approximately 50 of the interface signal amplitude e Threshold T3 should not be less than 3 e f possible T3 should be higher than T2 You can use the RCT software or a 375 Field Communicator to change the amplitude thresholds For the Field Communicator use the HART command 1 4 5 3 See also Amplitude Threshold Settings on page 6 13 RCT lets you view a plot of the measurement signal along with the current thresholds 1 From the View menu choose the Plotting option or double click the Plotting icon in the Advanced section of the RCT Project Bar 2 Click the Read button P 3 To adjust the Amplitude Thresholds open the Advanced section in the RCT Project Bar and choose Device Commands gt Details gt Set Nominal Thresholds Figure 6 4 Waveform plot indicating that the amplitude threshold for the interface peak is too high The amplitude thres
87. fer to the 375 Field Communicator Product Manual document 00809 01 00 4276 Figure 4 5 The 375 Field Communicator Navigation Keys Tab Key Alphanumeric Keys Enter Key Function Key Backlight adjustment key 375 FIELDCOM EPS 4 7 Rosemount 3300 Series Figure 4 6 HART Communicator Menu Tree corresponding to Device Revision 2 1 Variable mapping 2 Level 3 Distance 4 Volume 5 Internal Temp 6 Interface Dist 7 Interface Level 8 Amplitude Peak 1 1 Variable re map 1 Process Variables Amplitude Peak 2 1 Status gt Amplitude Peak 3 2 Master Reset Upper Prod Thickn 3 Loop Test 4 D A Trim 5 Scaled D A Trim 6 PV AO 2 Diag Service 7 PV AO Alarm Type 1 Level Unit 3 Basic Setup 1 Measurem Units 2 Volume Unit 3 Temperature Unit 2 Geometry Probe 3 Misc settings 1PV is 2 Apply values 3 Range values 1 DEVICE SETUP 2 PV 5 Damping Value 1 Distributor 3 AO 2 Model 4 LRV 3 Dev Id 5 URV 4 Tag 5 Descriptor 6 Message 7 Date 8 Write Protect 4 Detailed Setup 1 Device 9 Revision s Information Construction Details 2 Display 1 Display variables 2 Display language 3 Volume 1 Tank Type Geometry 2 Tank Diameter 3 Tank Height 4 Strapping Table 1 Poll addr 2 Num req preamps 3 Burst mode 4 Burst option 5 Advanced 1 Gain Control Service 2 Max Up Prod Tkn 3 Thresholds 4 Reset to Default 5 Review 5 Calibration Offst
88. g 3 18 Applications 2 2 Approval Drawings B 11 B Bridging 2 8 BSP G threads 3 14 Burst Mode 4 26 Burst mode 4 25 Burst option 4 25 C Cable Selection 3 21 Cable conduit entries 3 21 Calibration 6 10 Calibration Offset 6 2 Canadian Standards Association approval B 6 system control drawing B 13 B 14 Centering Disc 3 20 Centering disc 3 9 Centering piece 3 17 Changing the Probe 6 20 CO AUG z ua soda wine artis 2 8 COMPO 224 hn aguas a 4 14 COM Port Buffers 4 26 ROSEMOUNT www rosemount com Rosemount 3300 Series Index Configuration 4 2 ASIC sz gc meu eet arse are 4 2 Handheld Communicator 4 7 volume 4 5 Current loop resistance 3 22 D Damping 4 11 4 19 6 7 DeadZones 2 7 Device ID 4 18 Device Name 4 18 Device Revision 4 8 Device Type 4 18 Diagnostic messages 6 22 6 23 Dielectric Chart 4 21 Dielectric Constant Upper Product 4 3 Vapor a irate atta kesh ad 4 3 Dielectric constant 2 10 Dielectric Constant Calculator 4 21 Dielectric constant calculator 2 10 Disk Logging 6 4 Display AI ed bora etr fus 5 2 Write Protection 5 2 Disp
89. he foam is less conductive the microwaves will probably penetrate the foam and measure the liquid surface In some applications as ammonia there is heavy vapor above the product surface that will influence the level measurement The Rosemount 3300 Series Radar Transmitter can be configured to compensate for the influence of vapor Reference Manual 00809 0100 4811 Rev CA February 2006 Rosemount 3300 Series Measuring Range The measuring range differs depending on probe type and characteristics of the application The values given in Table 2 4 can be used as a guideline for clean liquids Table 2 4 Measuring Range Rigid Twin Lead Flexible Twin Lead Rigid Single Lead Flexible Single Lead Maximum Measuring Range 19 ft 8 in 6 m 9 ft 10 in 3 m 77 ft 1in 23 5 m 9 ft 10 in 3 m 77 ft 1in 23 5 m Minimum Dielectric Constant at Maximum Measuring Range 1 6 up to 33 ft 10 m 2 5 2 5 up to 36 1 ft 11 m 2 0 up to 66 ft 20 m 1 7 if installed in a 5 0 up to 66 f 20 m 2 4 up to 77 ft 1 in 23 5 m metallic bypass or stilling 7 5 up to 77 ft 1 in 23 5 m 2 0 up to 13 ft 4 m well 2 5 up to 19 ft 8 in 6 m The maximum measuring range differs depending on application according to e Disturbing objects close to the probe e Media with higher dielectric constant s gives better reflection and allows a longer measuring range e A calm surface gives better reflection than a turbulent surface For a turbulen
90. hold is above the measurement signal peak O c S D O Q lt _ 400 500 600 700 800 900 Distance samples WAVEFORMPLOT INTERFACE LOW EPSILON 6 5 Reference Manual 00809 0100 4811 Rev CA Rosemount 3300 Series February 2006 Figure 6 5 After changing the amplitude threshold the transmitter detects the interface O a c lt 6 6 Figure 6 4 illustrates a situation where amplitude threshold T3 is too high The signal amplitude peak at the interface between the upper and lower products is not detected in this case By adjusting amplitude threshold T3 the peak at the interface between the upper and lower products is detected as illustrated in Figure 6 5 The amplitude threshold is adjusted below the peak to allow the interface peak to be detected 400 500 600 700 800 900 Distance samples WAVEFORMPLOT INTERFACE LOW EPSILON AFTER Reference Manual 00809 0100 4811 Rev CA February 2006 High Level Rates Output tab Damping Rosemount 3300 Series The measurement signal is filtered in order to minimize the influence of disturbing noise In most measurement situations this does not have a noticeable effect on the response time to level changes If high level rates occur it may however be necessary to reduce the damping value in order to allow the transmitter to respond quicker If there is too much noise the damping value may be increased in order to get a stable measurement s
91. ich can easily be handled by spreadsheet programs like MS Excel 4 Select the desired options for Timer Time and Date By selecting a check box the corresponding time indication is stored for each log entry in the log file 5 Click the Start disk logging dal button 6 Choose a destination folder and enter a file name 6 16 Reference Manual 00809 0100 4811 Rev CA February 2006 Rosemount 3300 Series Saving the Transmitter The Radar Configuration Tool offers different methods to save the current Configuration transmitter configuration Save only the configuration specified in the Setup window Use the more extensive function in the Memory Map window You can use a stored configuration file as a backup of the current configuration or it can be distributed for service purposes To save the current transmitter setup do the following 1 Click the Setup icon in the RCT workspace or choose the Setup option from the View menu to open the Setup window ijj Setup oOo x Variable Units Optional Parameters Length Units meter Message Volume Units cubic meter Tag Send All Temp Units c Descriptor a D LLI o LLI Open Setup o Save Setup Save Setup o RecelvePage Receive All a Send Page a D LLI u O oc Receive Page Send Page 2 Click the right mouse button and choose the Receive All option or from the Setup menu choose th
92. ics for HTHP Ceramic spacers allow for usage in applications with higher temperature The following table gives the temperature ranges for tank seal with different O ring material applicable for the Standard Tank Connection Tank Seal with different Min Temperature Max Temperature O ring material F C in air F C in air Viton 5 15 302 150 Ethylene Propylene EPDM 40 40 266 130 Kalrez 6375 14 10 302 150 Buna N 31 35 230 110 Flange connection rating Flange strength calculations are made with the following conditions Gasket Flange material Hub material SandadiHTHP HHIH Stainless steel SA193 Soft 1a with min Spiral wound gasket with Stainless steel A182 Stainless steel A479M B8M C1 2 1 6 mm nonmetallic filler 1b Gr F316L and 316L or EN 10222 5 1 4404 EN 10272 1 4404 EN 1514 2 EN 1515 1 2 group Soft EN 1514 1 with Spiral wound gasket with 13E0 A4 70 min fria 1 6 mm nonmetallic filler Calculations show that the following rating applies ANSI According to ANSI B16 5 Table 2 2 3 Standard max 302 F 580 psig 150 C 40 Bar HP HTHP Class 2500 EN According to EN 1092 1 Table 18 material group 13E0 Standard maximum 302 F 580 psig 150 C 40 Bar HP HTHP PN 320 A 5 Reference Manual I 00809 0100 4811 Rev CA Rosemount 3300 Series February 2006 Ambient Temperature When the Rosemount 3300 is installed in high temperature application
93. ignal You can use the RCT software or a 375 Field Communicator to change the Damping value For the HART Communicator use the key sequence 1 3 5 Inthe RCT software open the Setup gt Output tab and enter the desired Damping value Setup Info Basics Output Tank Contig Volume LCD Alarm Mode Switch x High Alarm 21rus x Damping Variables Assignment Primary Variable Product Level Product Level Froduct Lewel m Product Level Secondary Variable Tertiary Variable Quadrinary Variable D amping Value Range Yalues Upper Range Value Lower Range Value SETUP_OUTPUT Send Page The Damping parameter determines how quickly the transmitter responds to level changes and how robust the measurement signal is against noise Technically a damping value of 10 means that in 10 seconds the output from the transmitter is about 63 of the new level value Consequently when there are rapid level changes in the tank it may be necessary to decrease the Damping value for the transmitter to be able to track the surface On the other hand in noisy environments and if level rates are low it may be better to increase the damping value to have a stable output signal 6 7 Reference Manual 00809 0100 4811 Rev CA Rosemount 3300 Series February 2006 Interface Measurements The 3300 series has a measurement option which makes it possible to handle with
94. ing disc is required for a threaded connection or as a spare part it should be ordered using the item numbers listed below 2 N 3 Rosemount 3300 Series A 24 Reference Manual 00809 0100 4811 Rev CA February 2006 Reference Manual 00809 0100 4811 Rev CA February 2006 Appendix B SAFETY MESSAGES ROSEMOUNT www rosemount com Rosemount 3300 Series Product Certifications Safety Messages page B 1 EU COnDIOFIily yuy u ora weno 9a rae Ls aeons page B 2 European ATEX Directive Information page B 3 Hazardous Locations Certifications page B 5 Combination of Approvals page B 8 Approval Drawings else page B 11 Procedures and instructions in this section may require special precautions to ensure the safety of the personnel performing the operations Information that raises potential safety issues is indicated by a warning symbol A Please refer to the following safety messages before performing an operation preceded by this symbol AWARNING Explosions could result in death or serious injury Verify that the operating environment of the gauge is consistent with the appropriate hazardous locations certifications Before connecting a HART based communicator in an explosive atmosphere make sure the instruments in the loop are installed in accordance with intrinsically safe or non incendive field wiring p
95. ing disc with the bolt 4 Secure the bolt by folding the tab washer NOTE Centering discs made of PTFE must not be used with the Rosemount 3300 HTHP version 1 Mount the centering disc at the end of the probe 2 Fasten the disc by inserting the split pin through the bushing and the probe 3 Secure the split pin i C A A i m 7 STA pat u b MET a vi x Va MANSA NOTE Centering discs may not be used with PTFE covered probes 3 20 Reference Manual 00809 0100 4811 Rev CA February 2006 ELECTRICAL INSTALLATION Cable conduit entries Grounding Cable Selection Hazardous Areas Rosemount 3300 Series The electronics housing has two entries for 1 2 14 NPT Optional M20x1 5 and PG 13 5 adapters are also available The connections are made in accordance with local or plant electrical codes Make sure that unused ports are properly sealed to prevent moisture or other contamination from entering the terminal block compartment of the electronics housing NOTE Use the enclosed metal plug to seal the unused port The housing should always be grounded in accordance with national and local electrical codes Failure to do so may impair the protection provided by the equipment The most effective grounding method is direct connection to earth ground with minimal impedance There are two grounding screw connections provided One is inside the Field Terminal side of the housing a
96. inues until it is reflected at the lower product surface The speed of this wave depends fully on the dielectric constant of the upper product If interface is to be measured the following criteria have to be fulfilled The dielectric constant of the upper product must be known The Radar Configuration Tools software has a built in dielectric constant calculator to assist users in determining the dielectric constant of the upper product see Dielectrics on page 4 21 The dielectric constant of the upper product must have a lower dielectric constant than the lower product in order to have a distinct reflection e The difference between the dielectric constants for the two products must be larger than 10 e Maximum dielectric constant for the upper product is 10 for the coaxial probe and 5 for twin lead probes The upper product thickness must be larger than 8 inches 0 2 m for the flexible twin lead probe and 4 inches 0 1 m for the rigid twin lead and coaxial probes in order to distinguish the echoes of the two liquids The maximum allowable upper product thickness measuring range is primarily determined by the dielectric constants of the two liquids Target applications include interfaces between oil oil like and water water like liquids For such applications the upper product dielectric constant is low lt 3 and the lower product dielectric constant is high gt 20 and the maximum measuring range is only limited b
97. ion do the following Start the RCT software In the RCT workspace click the Setup icon make sure that the Basic area is open or choose the View gt Setup menu option Choose the appropriate tab Info information about the device Basics Set Probe Type and measurement units Analog Variable assignment and range value settings Tank Config Tank height and other geometry settings dielectric constants for vapor and upper product Volume specification of tank geometry for volume calculations LCD display panel settings NOTE When working with the Setup window keep in mind that for all tabs except the Info tab data is updated by clicking the Receive button To download data to the transmitter click the Send button Reference Manual 00809 0100 4811 Rev CA Rosemount 3300 Series February 2006 Setup Info The Title tab shows information about the connected transmitter Figure 4 13 Setup Title tab RCT SETUP INFO Device Name designation of the current transmitter model EPROM ID current transmitter database version Device Type designates the transmitter type 33 is used for the Rosemount 3300 Device ID a unique identifier for each Rosemount 3300 Series transmitter Hardware Rev the current revision of the transmitter electronic board Software Rev the current revision of the transmitter software that controls measurement communication internal checks etc Se
98. ion proof Flame proof applications Standard Low 3 75 mA High 21 75 mA Namur NE 43 Low 3 60 mA High 22 50 mA Standard Low 3 9 mA High 20 8 mA Namur NE 48 Low 3 8 mA High 20 5 mA U 30 Vie 180 mA P 1 W L20 CE0 Cable entry 1 2 14 NPT for cable glands or conduit entries Optional M20 x 1 5 conduit cable adapter or PG 13 5 conduit cable adapter Output Cabling Twisted shielded pairs 18 12 AWG ROSEMOUNT WWW rosemount com EMERSON Process Management Reference Manual 00809 0100 4811 Rev CA Rosemount 3300 Series February 2006 Mechanical Probes Coaxial 1 3 ft 0 4 m to 19 7 ft 6 m Rigid Twin Lead 1 3 ft 0 4 m to 9 8 ft 3 m Flexible Twin Lead 3 3 ft 1 m to 77 1 ft 23 5 m Rigid Single Lead 1 3 ft 0 4 m to 9 8 ft 3 m Flexible Single Lead 3 3 ft 1 m to 77 1 ft 23 5 m For further information see Probe Selection Guide on page 2 6 Tensile strength Flexible Single Lead probe 2698 Ib 12 kN Flexible Twin Lead probe 2023 Ib 9 kN Collapse load Flexible Single Lead probe 3597 Ib 16 kN Sideway capacity Coaxial probe 73 7 ft lbf 3 7 lb at 19 7 ft 100 Nm 1 67 kg at 6 m Rigid Twin Lead 2 2 ft Ibf 0 22 Ib at 9 8 ft 8 Nm 0 1 kg at 3 m Rigid Single Lead 4 4 ft Ibf 0 44 Ib at 9 8 ft 6 Nm 0 2 kg at 3 m Material exposed to tank atmosphere e 316 316L SST EN 1 4404 PTFE PFA and O ring materials model code 1 e Hastelloy C276 UNS N10276
99. ions where interface is measured for a fully immersed probe Enter the angle between the probe and the vertical line The default value is equal to zero Do not change this value if the transmitter is mounted with the probe along the vertical line which is normally the case For interface measurements the Maximum Upper Product Thickness parameter may be used in special cases when the dielectric constant of the upper product is relatively high By setting this parameter you can avoid that interface measurements are getting out of range The default Damping value is 10 Normally this value does not need to be changed The Damping parameter determines how quickly the transmitter responds to level changes and how robust the measurement signal is against noise See High Level Rates on page 6 7 for more information Choose which variables to be displayed and the desired language to be used The display toggles between the selected variables every two seconds Reference Manual I 00809 0100 4811 Rev CA Rosemount 3300 Series February 2006 4 and 20 mA Points When setting the range values it is possible to enter the values directly using the keypad on the Field Communicator or you may use actual values HART command 1 3 4 2 Keep in mind that the 20 mA value should be below the Upper Dead Zone If the 20 mA point is set to a point within the Dead Zone the full range of the analog output is not used Also make sure that the 20
100. ition between transmitter head and probe It is used by the transmitter as a reference at level measurements P2 Product surface This pulse is caused by a reflection on the product surface In Measurement Mode Interface when Immersed Probe however P2 indicates the interface since the surface of the upper product is ignored P3 Interface or probe end This pulse is caused by reflection on the interface between an upper product and a bottom product with a relatively high dielectric constant It may also be caused by the probe end if there is no product above This pulse is shown when the transmitter is in Measurement Mode Level amp Interface Different amplitude thresholds are used in order to filter out unwanted signals The following amplitude thresholds are used for the 3300 transmitter T1 amplitude threshold for detection of the Reference pulse P1 T2 amplitude threshold for detection of the product level peak P2 T3 amplitude threshold for detection of the interface level peak P3 T4 amplitude threshold that is used to detect whether the probe is fully immersed in the upper product or not Normally the thresholds are adjusted to approximately 5096 of the signal peak amplitude To adjust the Amplitude Thresholds open the Advanced section in the RCT Project Bar and choose Device Commands gt Details gt Set Nominal Thresholds To reset the default values set Amplitude Threshold 0 zero 6 3 Reference Manual 00809 0100 4
101. itter page 2 4 System Architecture page 2 5 Probe Selection Guide page 2 6 Process Characteristics page 2 8 Vessel Characteristics page 2 11 THEORY OF OPERATION The Rosemount 3300 Series Radar Transmitter is a smart two wire continuous level transmitter that is based on Time Domain Reflectometry TDR principles Low power nano second pulses are guided along a probe immersed in the process media When a pulse reaches the surface of the material it is measuring part of the energy is reflected back to the transmitter and the time difference between the generated and reflected pulse is converted into a distance from which the total level or interface level is calculated see below The reflectivity of the product is a key parameter for measurement performance A high dielectric constant of the media gives better reflection and a longer measuring range A calm surface gives better reflection than a turbulent surface Figure 2 1 Measurement Principle Signal Amplitude Reference Pulse _____ Level Interface Level TDR PRINCIPLES Time ROSEMOUNT cef son www rosemount com Process Management Reference Manual I 00809 0100 4811 Rev CA Rosemount 3300 Series February 2006 APPLICATIONS The Rosemount 3300 Series Radar Transmitter program is suited for aggregate
102. jiM BuIMeJP SIU O SUOISIA9J ON yonpold p Aoiddv W4 Sd3 L vv6 220 S1WAOYUddV Ayayes 31sullu edw Kew slu uoduuo2 Jo uonniiisqns ONINHSVM seanpe oud DIUCUDIUIEUW JAI SJ94n1 ejn ueuJ y 0 eJeupe pue pueisjepun peas se18udsoune e qnsnquuoo 10 ejqeuuuaejj jo uoniubi uand oL gt DNINYYM d3MOd opo j j o eto us 33M ONX30 0 HO H3QdHO HO anssi IM oN33qHO HO H3dHO HO anssi 33M 9oNH3QHO HO H3dHO H9 3nss 33M oN33qHO HO H3OHO HO anss O gt O xw Q Q c P uapaws m Venio 21004 123 3 JUNE qees co peynoesoud eq uonu Aenuoo Aued piy e jo eBpe mou y 0 Pa opem eterna INNOWISOULLADT Ki vv6 ZZ0 0816 05 ld3HS JNSSI ON 9MG e N snjeJedde pe oJdde NJ ajes ka eae SSYLAWITIIN NI 34V SNOISN3IWIG TV N fev AjjEdiSuijUy Jo uonej e1su r uoneoo snopJezeu JO ddd 68 L0 Od f19 O ON IMVYG dOMLINO2 IN31SAS ERE AdAL 90d 33M Ad Q3AOddV R 00 BELO N1 NS c quiu 309 19nGosd 33M Ad qanssi Cc O c O c nv ML gt Id Hno2r4u07 D t YW O L gt I XeUJ A 0 gt I xeuuA Sj9joureJeg Anu c c gt Bap 04 gt eL gt 0r vL ssej gt anzes dw O YLDII el x3V 0 euoz sse C D 3 3 q O g v sdnoiy uolsiAIq e IH SSej5 ut asn 104 snyeseddy ayes Apje rsuuu o o SAINAS 00 INnOW3SOH O x c N c C x O O E cq x e uluu
103. k connection Probe TRANSMITTER_MOUNT_THREAD EPS 3 14 Nut Sealant on threads or gasket for BSP G threads Reference Manual 00809 0100 4811 Rev CA February 2006 For tank connections with BSP G threads place a gasket on top of the tank flange or use a sealant on the threads of the tank connection 2 Lower the transmitter and probe into the tank 3 Screw the adapter into the process connection 4 Loosen the nut that connects the transmitter housing to the probe slightly 5 Rotate the transmitter housing so the cable entries display face the desired direction 6 Tighten the nut NOTE For adapters with NPT threads pressure tight joints require a sealant Reference Manual 00809 0100 4811 Rev CA February 2006 Shortening the Probe I Spacer T FLEX TWIN SHORT3 Allen screws Flexible Twin Single Lead Minimum 1 6 inch 40 mm Rigid Single Lead 1 Cut the Single Lead probe to the desired length 2 Update the transmitter configuration to the new probe length see Probe Length on page 4 9 Rosemount 3300 Series Mark off the required probe length Add at least 1 6 inch 40 mm to the required probe length to be inserted into the weight Loosen the Allen screws Slide the weight upwards as much as needed in order to cut the probe Cut the probe If necessary remove a spacer t
104. lay Panel 4 11 5 1 Disturbances Upper Null Zone 6 11 E Electrical installation 3 21 connecting the transmitter 3 23 Intrinsically Safe Output 3 25 Non Intrinsically Safe Output 3 24 Tri Loop 3 26 3 28 Emulsion layers 2 11 EPROMID 4 18 EMOS pr rana aa dtr 6 22 European ATEX Directive Information B 3 F Factory Mutual approval B 5 system control drawing B 12 Field Communicator 4 7 Flange Connection 3 OAM exe a Sa ty ae axe tare 2 8 Froe SDdOB wis ate testers 3 10 G Grounding 3 21 H Hardware Rev 4 18 HART Communicator 4 7 Hazardous Locations Certifications B 5 Heating Coils 2 11 Heating coils 3 11 High Level Rates 6 l Immersed Probe 6 8 Installation cable selection 3 21 cable conduit entries 3 21 flange connection 3 Free Space 3 10 grounding 3 21 mounting considerations 3 6 mounting position 3 11 power requirements 3 22 procedure 3 3 shortening the probe 3 15 Still pipes 3 9 threaded connection 3 6 Installation Wizard 4 16 Integral display 5 1 Interface 2 9 2 10 fully immersed probes 6 8 low dielectric constants 6 5 Interface Immersed Probe 4 21 L GD 2E gant es on eat 4 283 5 1 Level a
105. le or other objects in the tank Position the probe such that it is subject to a minimum of lateral force NOTE Violent fluid movements causing high sideway forces may break rigid probes Reference Manual I 00809 0100 4811 Rev CA Rosemount 3300 Series February 2006 Insulated Tanks For insulated tanks the permitted ambient temperature is limited above a certain process temperature Limitations depend on the thickness of the tank insulation see Ambient Temperature on page A 6 for more information HTHP version Tank insulation o A LLI M Z lt e LLI lt o Z Figure 3 8 Maximum ambient mper re VS pr temperature vs process Ambient Temperature F C temperature 185 85 131 55 B LLI a 100 38 a O 50 10 2 Process a 392 200 752 400 Temperature F C z 0 18 m 0 18 200 93 400 204 600 316 800 427 3 12 Reference Manual 00809 0100 4811 Rev CA February 2006 MECHANICAL INSTALLATION Rosemount 3300 Series Mount the transmitter with flange on a nozzle on top of the tank The transmitter can also be mounted on a threaded connection Make sure only qualified personnel perform the installation NOTE If you need to remove the transmitter head from the probe make sure that the Process Seal is carefully protected from dust and water See Service on page 6 9 for further information Figure 3 9 Tank connection with flange
106. lot Setup View Comm Window Help lr 7 bel Ts A B Poll Address 0 Device mds Searching for a device Connection at Poll Address Successful Basic LL Advanced 5 4 3302 contact Radar a Er H E PV en Ci H gg Basics Va E E Details C Device Commands a Set Poll Address G pii Read Analog Alarm Values 4 p ly Read Final Assy Number O i p iij Trim DAC Zero n Memory Map etsy Trim DAC Gain 2 po iij Read Materials C beig Set Materials lt r 00 0483 Read Volume Geometry I coim Set Volume Geometry El 9 LLI O gt LLI Q O am 3302 contact Pi Sih Gy R0033012 dct 2002 06 12 2 Open the Details folder 3 Choose the Set Poll Address option 4 Set the desired address Reference Manual I 00809 0100 4811 Rev CA Rosemount 3300 Series February 2006 751 Field Signal Indicator Figure 3 19 Wiring diagram for 3300 transmitter with 751 Field Signal Indicator MODEL 3300 RADAR TRANSMITTER Model 751 Field Signal Indicator o A ui T c Z cc Power supply Figure 3 20 Alternative wiring diagram for 3300 transmitter with 751 Field Signal Indicator MODEL 3300 RADAR TRANSMITTER Power supply i NE i Model 751 Field Signal Indicator QO ui gt lt Z c LLI g 1 io fot Z cc 3 28 Reference Manual 00809 0100 4811 Rev CA February 2006 Section 4 SAFETY MESSAGES ROSEMOUNT www rosemount com Rosemount 3300 Series St
107. lowing 1 2 6 2 Adjust the Reference Gauge Height to the distance from the tank bottom to the desired Upper Reference Point Add the distance between the Upper Reference Point and the Transmitter Reference Point to the Calibration Offset value that is stored in the transmitter database With the HART Communicator the Calibration Offset is available as HART Fast Key sequence 1 4 5 5 In Radar Configuration Tool RCT the Calibration Offset is available under the Advanced section in the RCT Project Bar Device Commands Basic Set Calibration Offset Reference Manual 00809 0100 4811 Rev CA February 2006 Rosemount 3300 Series Plotting the The Radar Configuration Tool RCT has powerful tools for advanced Measurement Signal troubleshooting By using the Waveform Plot function you get an instant view of the tank signal Measurement problems can be solved by studying the position and amplitude of the different pulses To plot the measurement signal 1 Start the Radar Configuration Tool program 2 Choose the View gt Plotting menu option or choose the Plotting icon in the RCT workspace Advanced page at the left side of the workspace and click the Read button Figure 6 2 Waveform plot in RCT Upper Null Zone 500 600 700 800 900 Distance samples WAVEFORMPLOT_GENERAL In a typical measurement situation the following pulses appear in the diagram P1 Reference pulse This pulse is caused by the trans
108. m Channel 1 must Burst Input be powered for to Tri Loop the Tri Loop to operate RI 22500 Device recieves lt power from HART Burst Command 3 Control Room Analog Output Intrinsically Safe Barrier Control Room WIRING TRILOOP Configure Channels 1 2 and 3 to reflect the units as well as Upper Range Values and Lower Range Values for your secondary tertiary and fourth variables variable assignment is configured in the Model 3300 It is also possible to enable or disable a channel from this menu See Special Functions on page 4 24 for further information on how to install a Tri Loop 3 26 Reference Manual 00809 0100 4811 Rev CA February 2006 Using More than one transmitter on the bus Figure 3 18 Multidrop connection Rosemount 3300 Series The 3300 transmitter can be run in multidrop mode In the multidrop mode each transmitter has a unique HART address MULTIDROP The poll address can be changed by using a 375 Field Communicator or by using the Rosemount Configuration Tools software To change the poll address using a 375 Field Communicator choose HART command 1 4 5 2 1 To change the poll address using the Rosemount Configuration Tools RCT software do the following 1 Choose the View gt Device Commands option or choose the Device Commands icon from the Project Bar Advanced section 4 Radar Configuration Tools Fille P
109. mA value is below the Upper Null Zone UNZ This parameter may be used if there are measurement problems in the upper part of the tank see Section 6 Disturbances at the Top of the Tank The UNZ is equal to zero in the default configuration The 4 mA point should be above the Lower Dead Zone If the 4 mA point is set to a point within the Dead Zone or below the probe end tank bottom for example the full range of the analog output is not used See Section 2 Dead Zones for more information on the size of Upper and Lower Dead Zones Figure 4 7 Range Values Upper Dead Zone Product Level Range 0 100 Interface Level o 4 mA Lower Range Value LRV O i a ay E QA Lower Dead Zone I q ih 4 12 Reference Manual 00809 0100 4811 Rev CA February 2006 VOLUME CONFIGURATION Transmitter Variables HART Comm Paral ine Volume Units HART Comm 1 3 1 2 Tank Type HART Comm 1 4 3 1 Tank Dimensions HART Comm 1 4 3 2 3 Strapping Table HART Comm 1 4 3 4 Rosemount 3300 Series Select the Volume option in order to configure the transmitter for volume measurements Choose one of the following units e Gallons e Liters Imperial Gallons e Cubic Meters e Barrels e Cubic Yards e Cubic Feet e Cubic Inch Choose a standard tank shape or select the strapping option Standard shapes are Vertical Cylinder Horizontal Cylinder Vertical Bullet Horizontal Bullet o
110. mmonia NGL and LPG tanks 2 3 Reference Manual 00809 0100 4811 Rev CA Rosemount 3300 Series February 2006 COMPONENTS OF THE The Rosemount 3300 Series Radar Transmitter has an aluminum transmitter TRANSMITTER housing which contains advanced electronics for signal processing The radar electronics produces an electromagnetic pulse which is guided by the probe There are different probe types available for various applications Rigid Twin Lead Flexible Twin Lead Rigid Single Lead Flexible Single Lead and Coaxial Figure 2 3 Transmitter components Dual Compartment Housing Cable Entry V2 NPT Optional adapters M20 PG13 5 Threaded Process Connections Pd ES Flanged Process d Connections Radar Electronics C Lj a I lt P Z Q Me to Ww Te w x A de S e Z A E gt 2 lt A z Q S5 lt 9 Z u b ow S Z Z 9 Ko e O y 9 NOTE Flexible and Rigid probes require different radar electronics and can not be used with the same transmitter head 2 4 Reference Manual 00809 0100 4811 Rev CA February 2006 Rosemount 3300 Series SYSTEM The Rosemount 3300 Series Radar Transmitter is loop powered which ARCHITECTURE means it uses the same two wires for both power supply and output signal The output is a 4 20 mA analog signal superimposed with a digital HART signal By using the optional HART Tri loop it is p
111. n levels Cx Special Certs Calibration Data Certification C1 C4 Namur alarm and saturation levels high alarm C5 i 8 C 1 The standard alarm setting is high A 19 Reference Manual 00809 0100 4811 Rev CA Rosemount 3300 Series February 2006 Spare parts list Probe Model 3301 3302 Model Product Description 3309 Spare probe Code Signal Output Not applicable Code Housing Material Not applicable Code Conduit Threads Cable Threads O Not applicable Code Operating Temperature and Pressure Standard 15 psig 1 Bar to 580 psig 40 Bar 302 F 150 C High Temp High Pressure P High Pressure Code Material of Construction Process Connection Probe 316 316L SST EN 1 4404 Teflon PTFE PFA Hastelloy C276 Teflon PTFE PFA Available for probe type 3A 3B and 4A with plate design if not threaded Monel 400 Teflon PTFE PFA Available for probe types 3A 3B and 4A with plate design if not threaded PTFE Covered Probe and Flange valid for probe 4A 5A flanged version only with plate design PTFE Covered Probe and Flange valid for probe 4A 5A Sealing O ring Material Consult factory for other Code o ring materials Viton Ethylene Propylene Kalrez 6375 Buna N None HP HTHP Code Probe Type Applicable Allowable Process Probe Length for Model Connection 1A Rigid Twin Lead 3301 amp 3302 Flange or 1 5 Thread Min 1 ft 11 inch 0 6 m
112. n the MS Windows Control Panel open the System option Choose the Hardware tab and click the Device Manager button Expand the Ports node in the tree view Click the right mouse button on the selected COM port and choose Properties Select the Port Settings tab and click the Advanced buiton Drag the Receive Buffer and Transfer Buffer slides to 1 Click the OK button Reboot the computer W N CO N O O1 Reference Manual 00809 0100 4811 Rev CA February 2006 Section 5 DISPLAY FUNCTIONALITY Figure 5 1 Presentation of measurement data ROSEMOUNT www rosemount com Rosemount 3300 Series Operating the Display Panel Display Functionality page 5 1 Error Messages page 5 2 The Rosemount 3300 transmitter uses the display for presentation of measurement variables The display has two rows the upper row with five characters is for the measured value and the lower row with six characters for the value name and measurement unit The display toggles between the different variables every 2 seconds Variables to be presented are configurable by using a Field Communicator or by using the Radar Configuration Tools software Measurement value Jumpers for Alarm and Write Protection settings Measurement unit DISPLAY1 Measurement variable Model 3300 can display the following variables Level e Distance Volume e Internal
113. nd Distance Calibration 6 10 HOGGING uoto E inge p 6 16 Loop powered 2 b Lower Dead Zone 2 7 Lower Range Value 4 19 EMERSON Process Management Rosemount 3300 Series Maximum load resistance 3 24 3 25 Maximum Upper Product Thickness 4 11 Measurement Mode 4 11 4 21 Measurement Principle 2 1 Measurement Units 4 9 4 18 Measuring range 2 9 Memory Map 6 18 Mounting Position 3 11 Multidrop connection 3 27 Multidrop Mode 3 27 N NAMUR Compliant Alarm 3 4 Non metallic tanks 3 8 Nozzle maximum height 3 minimum diameter 3 7 NPT threads 3 14 P Pipe Installations Centering Disc 3 20 Plate design 3 13 Polladdress 3 2 Power Requirements 3 22 Power supply 3 22 Primary Variable 4 9 4 19 Probe anchoring 3 18 changing 6 20 shortening 3 15 Probe Angle 4 4 4 11 4 20 Probe Length 4 3 4 9 4 20 Probe Type 4 3 4 10 4 20 Probe types 2 4 Process connection 3 6 Product Dielectric 4 10 R Radar Configuration Tool 2 5 4 14 Range Values 4 12 AGE giaren eae aed a 4 14 COM Port 4 14 Installing 4 14 Logging 6 16 Logging the plot 6 4 Saving the configuration 6 17 Sell Z birch caedi Qc dd 4 17 Wavef
114. nd the other is located on top of the housing The internal ground screw is identified by a ground symbol CD NOTE Grounding the transmitter via threaded conduit connection may not provide sufficient ground NOTE In the Explosion proof Flame proof version the electronics is grounded via the transmitter housing After installation and commissioning make sure that no ground currents exist due to high ground potential differences in the installation Use shielded twisted pair wiring for the Rosemount 3300 Series in order to comply with EMC regulations The cables must be suitable for the supply voltage and approved for use in hazardous areas where applicable For instance in the U S explosion proof conduits must be used in the vicinity of the vessel For the ATEX flame proof approval version of the 3300 Series suitable conduits with sealing device or flame proof EEx d cable glands must be used depending on local requirements Use 18 AWG to 12 AWG in order to minimize the voltage drop to the transmitter When the 3300 transmitter is installed in hazardous area local regulations and specifications in applicable certificates must be observed 3 21 Reference Manual 00809 0100 4811 Rev CA Rosemount 3300 Series February 2006 Power Requirements Maximum Loop Resistance Figure 3 12 Explosion proof Flame proof installations Figure 3 13 Non hazardous installations Figure 3 14 Intrinsically Safe installa
115. o make room for the weight Slide the weight down to the required cable length Tighten the screws Update the transmitter configuration to the new probe length see Probe Length on page 4 9 If the weight was removed from the cables when cutting make sure that at least 1 6 inch 40 mm of the cable is inserted when the weight is replaced NOTE The PTFE covered probes must not be cut in field 3 15 Rosemount 3300 Series RIGIDTWIN SHORT BA 2 EPS RIGIDTWIN SHORT BA EPS RIGIDTWIN SHORT BA S3 EPS 3 16 Reference Manual 00809 0100 4811 Rev CA February 2006 Rigid Twin Lead The spacers are put closer together at the probe end The maximum amount that can be cut away is related to the ordering length L To cut a Rigid Twin Lead probe do the following L gt 46 5 in 1180 mm 20 5 lt L lt 46 5 inch 520 mm L 1180 mm 15 7 L 20 5 inch 400 lt L lt 520 mm T I 19 ano C Max shortening length 1 Cut the rods to the desired length You may cut up to 19 7 inch 500 mm from the probe end for probe length L above 46 5 in 1180 mm For probe length 20 5 to 46 5 in 520 to 1180 mm the minimium length is 20 5 in 520 mm For probe length 15 7 to 20 5 in 400 to 520 mm the minimium length is 15 7 in 400 mm 7 in 500 mm 2 Update the transmitter configura
116. of the bottom product interface measurements 4 23 Reference Manual I 00809 0100 4811 Rev CA Rosemount 3300 Series February 2006 SPECIAL FUNCTIONS TriLoop The Rosemount 333 HART Tri Loop HART to Analog Signal Converter is capable of converting a digital HART burst signal into three additional 4 20 mA analog signals To set the Rosemount 3300 transmitter up for the HART Tri Loop do the following 1 Make sure that the 3300 transmitter is properly configured 2 If RCT is used for the 3300 setup it is recommended that the Receive Buffer and Transfer Buffer for the selected COM port are adjusted as described below in section Jo set the COM port buffers Otherwise the Burst Mode can not be turned off by RCT for further information on other options for turning off the Burst Mode see To turn off the Burst Mode 3 Assign transmitter variables Primary Variable Secondary Variable etc HART command 1 1 1 1 RCT Setup Output tab ijj Setup olx Info Basics Output Tank Config Volume LCD Variables Range Assi gnme nt Primary Variable Rodadttaud High Alarm Secondary Variable Interface Level Tertiary Variable Total Volume Damping Quadrinary Variable Amplitude Peak 1 H Damping Value fo Variables Assignment Alarm Mode Switch r Range Values Upper Range Value 3 000 meter Lower Range Value 0 000 meter RCT SETUP_OUTPUT
117. oints at the bottom of the tank yields a level to volume profile that is similar to the actual tank bottom STRAPPING POINTS 4 5 Rosemount 3300 Series Figure 4 4 Standard tank shapes 4 6 VERTICAL CYLINDER HORIZONTAL CYLINDER VERTICAL BULLET HORIZONTAL BULLET Standard Tank Shapes SPHERE Diameter Height Diameter Y Height Diameter Height Y Diameter Height Diameter Reference Manual 00809 0100 4811 Rev CA February 2006 Vertical Cylinder Vertical Cylinder tanks are specified by Diameter and Height Horizontal Cylinder Horizontal Cylinders are specified by Diameter and Height Vertical Bullet Vertical Bullet tanks are specified by Diameter and Height The volume calculation model for this tank type assumes that the radius of the bullet end is equal to the Diameter 2 Horizontal Bullet Horizontal Bullets are specified by Diameter and Height The volume calculation model for this tank type assumes that the radius of the bullet end is equal to the Diameter 2 Sphere Spherical tanks are specified by Diameter Reference Manual 00809 0100 4811 Rev CA February 2006 Rosemount 3300 Series CONFIGURATION USING This section describes how to configure the 3300 transmitter by using a 375 A 375 FIELD Field Communicator A 275 HART Communicator may also be used COMMUNICATOR For information on all the capabilities re
118. on requirements tighten covers on both sides of the electronics housing Table 3 1 3300 Radar Transmitter Switch Settings Switch Bank Description Default Setting Position Settings 4 20 mA Alarm Output High Low Write Security Write Disabled OFF ON Enabled Protect Protection OFF Disabled Table 3 2 Analog Output Standard Alarm Values vs Saturation Values Level 4 20 mA Saturation Values 4 20 mA Alarm Value 20 8 mA 21 75 mA Table 3 3 Analog Output NAMUR Compliant Alarm Values vs Saturation Values Level 4 20 mA Saturation Values 4 20 mA Alarm Value 20 5 mA The transmitter monitors its own operation This automatic diagnostic routine is a timed series of checks repeated continuously If the diagnostic routine detects a failure in the transmitter the 4 20 mA output is driven upscale high or downscale low depending on the position of the Alarm switch Security write protection prevents unauthorized access to configuration data through the Rosemount Configuration Tool RCT software a Field Communicator or AMS Suite software Reference Manual 00809 0100 4811 Rev CA l February 2006 Rosemount 3300 Series Figure 3 1 Switches for Alarm and Write Protection Write Protection OFF ON FS WRITE PROTECT m E Li rm mi NI ALARM HIGH LOW EE D pami F Alarm Output SWITCH WRP ALARM To set the Alarm and Write Protect switches do the following 1 Remove th
119. orm Plot 6 3 Wizard 4 16 Receive Buffer 4 26 Recommended mounting position 3 11 Index 2 Reference Gauge Height 4 3 4 9 daraus mute d et 6 2 RHCS Server sazauaes 4 15 Rosemount 751 2 5 S Save Setup 6 17 Set Poll Address 3 27 Setup BASIC cenae tant wo a a T 4 18 ECD a tama usuy sides 4 23 Output 4 19 Save configuration 6 17 Tank Config 4 20 VOUE sesia iha neni 4 22 Software Rev 4 18 SPACES 2 3 doctae ees 3 16 Standard Tank Shapes 4 6 Strapping Table 4 5 4 13 Switch Settings 3 4 System Architecture 2 5 T Tankconnection 3 13 MANGES aubesotuan dc sot 3 13 threaded 3 14 Tank Dimensions 4 13 Tank Geometry 4 2 4 20 Tankshape 2 11 TankShapes 4 6 TankType 4 5 4 13 Threaded connection 3 6 Threshold Settings 6 13 375 Field Communicator 6 15 Time Domain Reflectometry 2 1 Transfer Buffer 4 26 Transmitter Head removing 6 19 Transmitter housing 2 4 Transmitter Reference Point 6 2 Transmitter Switch Settings 3 4 Transmitter Variables 4 9 4 13 Tri Loop 3 26 4 24 TH 008 4n2 2h sins aasawa 2 5 Trim Near Zone 6 11 Troubleshooting 6 21 Turbulent conditions 3 11 U UNZ 3 6 11 Uppe
120. ory Sealed Intrinsically Safe Ex ia IIC T4 Intrinsically Safe for Class I Division 1 Groups A B C and D Temperature code T4 Control Drawing 9150077 945 Non incendive for Class lll Division 1 Hazardous Locations Non incendive for Class I Division 2 Groups A B C and D Ambient temperature limits 40 C to 70 C Reference Manual 00809 0100 4811 Rev CA l February 2006 Rosemount 3300 Series IECEx Approval Figure B 5 Approval Labels IECEx Ex d ia iC T6 Tamb 60 C IECEx TSA 04 0013X Do not open when an explosive atmosphere may be present and when energized Conduit entries 1 2 14 NPT Ui 30Vdc li 130mAdc Pi 1W uniess otherwise marked on housing Liz Ciz0 Refer to Installation Drawing No CONDUIT ENTRIES 1 2 14 NPT 9150077 991 IECEx TSA 04 0006X Ex ia IIC T4 Tam 60 C 9150077 242 9150077 243 APPROVALS IECEX_E7 TIF IECEX I7 TIF E7 Flameproof Ex d ia IIC T6 Tag 60 C IECEx TSA 04 0013X Conditions of Certification The apparatus metallic enclosure must be electrically bonded to earth The conductor used for the connection shall be equivalent to a copper conductor of 4 mm minimum cross sectional area Where it is required that an unused conduit entry is to be closed by means of the blanking plug the plug supplied by the equipment manufacturer with this equipment is certified for this purpose under this certification Maximum voltage Um 250 V I7 In
121. ossible to convert the HART signal to up to three additional 4 20 mA analog signals With the HART protocol it is possible to use multidrop configuration In this case communication is restricted to digital since current is fixed to the 4 mA minimum value The transmitter can be connected to display Rosemount 751 Field Signal Indicator or it can be equipped with an integral display The transmitter can easily be configured by using a Field Communicator or a PC with the Radar Configuration Tool software Rosemount 3300 Series transmitters are also compatible with the AMS Suite software which also can be used for configuration For HART communication a minimum load resistance of 250 Ohm within the loop is required Figure 2 4 System architecture Rosemount 751 Field Signal Indicator Tri Loop 3300 SERIES 3 x 4 20 mA RADAR TRANSMITTER SSA I Integral Display 4 20 mA HART HART modem E mmn l Il Field Communicator s Radar Configuration Tool Note For HART communication a minimum load resistance of AM i 250 Ohm within the loop is required 2 UIE SYSTEM_CA 2 5 Reference Manual 00809 0100 4811 Rev CA Rosemount 3300 Series February 2006 PROBE SELECTION Use the following guidelines to choose appropriate probe for your 3300 GUIDE transmitter Table 2 1 Probe selection guide G Good NR Not R
122. ound on the Rosemount website at www rosemount com A hard copy may be obtained by contacting our local sales representative B 2 Reference Manual 00809 0100 4811 Rev CA February 2006 EUROPEAN ATEX DIRECTIVE INFORMATION Intrinsic Safety Figure B 1 Approval Label ATEX BASEEFA and Name Plate Rosemount 3300 Series The Rosemount 3300 Series Guided Wave Radar Level and Interface Transmitter that has the following label attached has been certified to comply with Directive 94 9 EC of the European Parliament and the Council as published in the Official Journal of the European Communities No L 100 1 on 19 April 1994 CIRCUIT TERMINAL SIDE SIDE ROSEMOUNII GOTEBORG SWEDEN GUIDED WAVE RADAR LEVEL AND INTERFACE TRANSMITTER 330 TAG SERIAL NO MFG YYMMDD C 0575 i 1 G EEx ia IIC T4 50 C Ta 70 C BASO2ATEX1163X Ui 30 V liz130mA Piz1W Li Ci 0 9150077 208 POWER SUPPLY 11 42 VDC Ge VDC for I S 16 42 VDC for Explosion Flame proof OUTPUT 4 20 mA HART MAY BE PROTECTED BY U S AND FOREIGN PATENTS AND PATENTS PENDING ENCLOSURE NEMA TYPE 4X C APPROVALS ATEX BAS_I NAMEPLATE The following information is provided as part of the label of the transmitter e Name and address of the manufacturer Rosemount e CE Conformity Marking C 0575 Complete model number e The serial number of the device Year of construction e Marking for explosion prot
123. oups A B C and D Suitable for Class Il Ill Division 2 Groups F and G Non incendive maximum operating parameters 42 V 25 mA Temperature code T4 at 70 C max ambient B 5 Rosemount 3300 Series Canadian Standards Association CSA Approval Figure B 4 Approval Label Canadian Standards Association CSA B 6 Cert no 2002 1250250 FACTORY SEALED LR69699 CERT NO 2002 1250250 EXPLOSION PROOF CLASS I DIV 1 GROUPS C D DUST IGNITION PROOF CLASS II DIV 1 AND 2 GROUPS G AND COAL DUST CLASS III DIV 1 HAZ LOC Ex ia IIC T6 AMBIENT TEMPERATURE LIMITS 40 C TO 85 C Reference Manual 00809 0100 4811 Rev CA February 2006 LR69699 CERT NO 2002 1250250 INTRINSICALLY SAFE Ex ia IIC T4 CLASS I DIV 1 GROUPS A B C D TEMP CODE T4 CONTROL DWG 9150077 945 WARNING Substitution of components may impair intrinsic safety CLASS Ill DIV 1 HAZ LOC CLASS I DIV 2 GROUPS A B C D WARNING Do not disconnect unless 9150077 204 9150077 205 power has been switched off or area is known to be non hazardous AMBIENT TEMPERATURE LIMITS 40 C TO 70 C APPROVALS CSA E6 CSA I6 E6 Explosion Proof for Class I Division 1 Groups C and D Dust lgnition proof for Class II Division 1 and 2 Groups G and Coal Dust Dust Ignition proof for Class lll Division 1 Hazardous Locations Ex ia IIC T6 Ambient temperature limits 40 C to 85 C Fact
124. plosionproof ATEX and FM Flameproof Explosionproof ATEX and CSA Intrinsic Safety FM and CSA Intrinsic Safety ATEX and FM Intrinsic Safety Options Integral digital display Bar Code Tag with tag number and purchase order number Hydrostatic testing NACE material recommendation per MR 01 75 Centering disc PTFE Centering disc SST Terminal block without transient protection Factory configuration CDS required with order Namur alarm and saturation levels high alarm Namur alarm and saturation levels low alarm Low alarm standard Rosemount alarm and saturation levels Qx Special Certs Q4 Calibration Data Certification Q8 Material Traceability Certification per EN 10204 3 1B 1 Valid for probe type 3B and 4A 2 Valid for probe type 2A 4A and 5A Flanged connections only 3 The standard alarm setting is high 4 Option available for pressure retaining wetted parts Example Model String 3302 H A 1 S 1 V 1A M 02 05 AA I1 M1C1 E 02 05 means 2 ft and 5 inch probe length M 02 05 means 2 05 m Reference Manual 00809 0100 4811 Rev CA Hosemount 3300 Series February 2006 SPARE PARTS Spare parts list Transmitter head Model 3301 3302 Model Product Description 3301 Transmitter head Model 3301 3302 Transmitter head Model 3302 Code Signal Output 4 20 mA with HART communication Code Housing Material Polyurethane covered Aluminum Code Conduit Threads Cable Threads e 14 NPT M20x1 5 ad
125. ply ground a galvanic isolator is required 3 24 Reference Manual 00809 0100 4811 Rev CA February 2006 Intrinsically Safe Output Figure 3 16 Wiring diagram for intrinsically safe installations Model 3300 Radar Transmitter Rosemount 3300 Series For intrinsically safe installations wire the transmitter as shown in Figure 3 16 NOTE Make sure that the instruments in the loop are installed in accordance with intrinsically safe field wiring practices and System Control Drawings when applicable Approved IS barrier DCS Ground Connection Power Supply I RL 250 O HART modem PC o i l 375 Field ave Communicator WIRING IS For HART communication a minimum load resistance of 250 Ohm within the loop is required For maximum load resistance see Figure 3 14 The power supply voltage ranges from 11 V to 30 V IS parameters Ui 30 V li 130 mA Pi 1 W Ci 0 Li 0 3 25 Reference Manual I 00809 0100 4811 Rev CA Rosemount 3300 Series February 2006 OPTIONAL DEVICES Tri Loop The Model 3300 transmitter outputs a HART signal with four process variables By using the Model 333 HART Tri Loop up to three additional analog 4 20 mA outputs are provided Figure 3 17 Wiring diagram for HART Tri Loop DIN Rail Mounted HART Tri Loop Each Tri Loop Channel recieves power x S S S S NE Ch 3 from Control Roo
126. powered while wiring the gauge Probes covered with plastic and or with plastic discs may generate an ignition capable level of electrostatic charge under certain extreme conditions Therefore when the probe is used in a potentially explosive atmosphere appropriate measures must be taken to prevent electrostatic discharge Reference Manual 00809 0100 4811 Rev CA February 2006 INSTALLATION PROCEDURE Rosemount 3300 Series Follow these steps for proper installation Review Installation Considerations see page 3 6 Check switches for 4 20 mA AlarmOutput see page 3 4 Mount the transmitter see page 3 13 Wire the transmitter see page 3 21 Make sure covers and cable conduit connections are tight Power Up the transmitter Configure the transmitter see page 4 1 Verify measurements Set the Write Protection Switch NOTE Disconnect power supply before setting the Write Protection 3 3 Reference Manual 00809 0100 4811 Rev CA Rosemount 3300 Series February 2006 BEFORE YOU INSTALL Alarm and Write Protection Switches 3 4 Electronic boards are electrostatically sensitive Failure to observe proper handling precautions for static sensitive components can result in damage to the electronic components Do not remove the electronic boards from the 3300 Radar Transmitter NOTE To ensure long life for your radar transmitter and to comply with hazardous location installati
127. primary variable is typically set to be Level If the transmitter is in the Immerse Probe mode see section Measurement Mode the PV is normally set to Interface Level For the model 3302 the PV is typically set to Interface Level but Level and other options may also be used Measurement Units HART Comm 1 3 1 Set transmitter units for level and temperature Reference Gauge Height 1 3 2 1 The Reference Gauge Height is the distance from the Upper Reference Point to the bottom of the tank see Figure 4 1 on page 4 2 When setting the Reference Gauge Height keep in mind that this value is used for all level measurements performed by the 3300 Series transmitter HART Comm The Reference Gauge Height must be set in linear level units such as feet or meters regardless of primary variable assignment Probe Length 1 3 2 2 The probe length is the distance from the Upper Reference Point to the end of the probe see Figure 4 1 If the probe is anchored to a weight do not include the height of the weight This parameter is pre configured at factory The Probe Length needs to be changed if for example the probe is shortened HART Comm 4 9 Reference Manual 00809 0100 4811 Rev CA Rosemount 3300 Series February 2006 Probe Type HART Comm 1 3 2 3 Product Dielectric HART Comm 1 3 3 3 Vapor Dielectric HART Comm 1 9 9 2 4 10 The transmitter automatically makes an initial calibration based on the type of prob
128. r Dead Zone 2 Upper Null Zone 3 7 4 4 4 12 a A AE NE b GN 6 11 Upper Range Value 4 19 Upper Reference Point Reference Manual 00809 0100 4811 Rev CA February 2006 V VADON auod ore edited 2 8 Vapor Dielectric 4 10 4 21 Vessel characteristics 2 11 Volume Configuration 4 5 4 13 4 22 Volume Units 4 13 W Warnings 6 23 Waveform plot 6 3 Write Protect switch 3 5 Write Protection 5 2 Reference Manual 00809 0100 4811 Rev CA l February 2006 Rosemount 3300 Series Rosemount and the Rosemount logotype are registered trademarks of Rosemount Inc PlantWeb is a registered trademark of one of the Emerson Process Management group of companies Teflon VITON and Kalrez are registered trademarks of DuPont Performance Elastomers Asset Management Solutions is a trademark of Emerson Process Management All other marks are the property of their respective owners Emerson Process Management Rosemount Inc Emerson Process Management Emerson Process Management 8200 Market Boulevard Shared Services Ltd Asia Pacific Private Limited Chanhassen MN 55317 USA Heath Place 1 Pandan Crescent T U S 1 800 999 9307 Bognor Regis Singapore 128461 T International 952 906 8888 West Sussex PO22 9SH Tel 65 777 8211 F 952 949 7001 England Fax 65 777 0947 Tel 44 1243 863121 Enquiries AP Emersonprocess com www rosemount com Fax 44 1243 867554 M
129. r Sphere If Primary Variable is Level choose None for Tank Type If your tank does not correspond to any of the above tank shapes select Strap Table If a standard tank type was chosen enter the diameter and height of the tank oee Volume Configuration on page 4 5 for information on how to specify tank dimensions If tank type Strapping Table was chosen enter how many entries you will use and the actual level and volume points You can enter from 2 to 10 points The strapping points must be entered such that the first point corresponds to the lowest level and the last point corresponds to the topmost level of the tank 4 13 Reference Manual 00809 0100 4811 Rev CA Rosemount 3300 Series February 2006 CONFIGURATION USING _ The Radar Configuration Tool RCT is a user friendly software tool that THE RADAR allows you to configure the Rosemount 3300 transmitter You can choose CONFIGURATION TOOL either of the following two methods to configure a 3300 transmitter e Start the Wizard for a guided installation if you are unfamiliar with the Rosemount 3300 Use the Setup function if you are already familiar with the configuration process or if you just want to change the current settings Installing the RCT To install the Rosemount Configuration Tool software 1 Insert the installation CD into your CD ROM drive 2 If the installation program is not automatically started from the windows Start Bar choose Run and type D Setup
130. ractices Do not remove the gauge cover in explosive atmospheres when the circuit is alive AWARNING Failure to follow safe installation and servicing guidelines could result in death or serious injury Make sure the transmitter is installed by qualified personnel and in accordance with applicable code of practice Use the equipment only as specified in this manual Failure to do so may impair the protection provided by the equipment Do not perform any service other than those contained in this manual unless you are qualified Z CAUTION A safety isolator such as a zener barrier is always is always needed for intrinsic safety EMERSON Process Management Reference Manual 00809 0100 4811 Rev CA Rosemount 3300 Series February 2006 AWARNING High voltage that may be present on leads could cause electrical shock Avoid contact with leads and terminals Make sure the main power to the Radar Transmitter is off and the lines to any other external power source are disconnected or not powered while wiring the transmitter Probes covered with plastic and or with plastic discs may generate an ignition capable level of electrostatic charge under certain extreme conditions Therefore when the probe is used in a potentially explosive atmosphere appropriate measures must be taken to prevent electrostatic discharge EU CONFORMITY The EC declaration of conformity for all applicable European directives for this product can be f
131. range of products RCT also includes a tool which allows you to calculate dielectric constants based on measurements of the Upper Product Thickness In some applications there is heavy vapor above the product surface having a significant influence on the level measurement In such cases the vapor dielectric can be entered to compensate for this effect The default value is equal to 1 which corresponds to the dielectric constant of vacuum Normally this value does not need to be changed since the effect on measurement performance is very small for most vapors Reference Manual 00809 0100 4811 Rev CA February 2006 Measurement Mode HART Comm 1 3 3 4 Probe Angle HART Comm 1 3 2 4 Maximum Upper Product Thickness HART Comm 1 4 5 2 Damping e oO HART Comm Display Panel HART Comm 1 4 2 Rosemount 3300 Series Normally the Measurement Mode does not need to be changed The transmitter is pre configured according to the specified model Table 4 1 Measurement Mode Model Measurement Mode 3301 Level Interface Immersed probe 3302 Level Level and Interface Interface Immersed probe 1 Default setting Interface Immersed Probe is used for applications where the probe is fully immersed in liquid In this mode the transmitter ignores the upper product level See Section 6 Interface Measurements with Fully Immersed Probes for more information NOTE Only use nterface Immersed Probe for applicat
132. ridging Foam Vapor 2 8 may be decreased leading to measurement errors In viscous or sticky applications periodic cleaning may be required For viscous or sticky applications it is important to choose a suitable probe Maximum viscosity 500 cP 1500 cP 8000 cP Coating Build up Coating not recommended Thin coating allowed but no Coating allowed bridging 1 Consult factory if agitation turbulence and high viscous products 2 HTHP and HP single probes should be used with precaution in viscous or crystallizing media Cooling of high temperature vapor in the upper part of the probe may lead to condensation and deposition that blocks the measurement signal Maximum measurement error due to coating is 1 10 depending on probe type dielectric constant coating thickness and coating height above product surface Heavy coating that results in product bridging across the two probes for twin lead versions or between the pipe and the inner rod for coaxial probes will cause erroneous level readings and must be prevented Single lead probes are preferred in this case If a Twin Lead probe is required regular cleaning may be necessary How well the Rosemount 3300 Series Radar Transmitter measures in foamy applications depends upon the properties of the foam light and airy or dense and heavy high or low dielectrics etc If the foam is conductive and creamy the transmitter will probably measure the surface of the foam If t
133. ropriate flange It is recommended that the nozzle size is within the dimensions given in Table 3 4 For small nozzles it may be necessary to increase the Upper Null Zone UNZ in order to reduce the measuring range in the upper part of the tank By setting the UNZ equal to the nozzle height the impact on the measurement due to interfering echoes from the nozzle will be reduced to a minimum See also section Disturbances at the Top of the Tank on page 6 11 Amplitude Threshold adjustments may also be needed in this case NOTE Except for the Coaxial Probe the probe must not be in contact with the nozzle Table 3 4 Minimum nozzle diameter D1 D2 and maximum nozzle height H inch mm Rigid Twin Lead Flexible Twin Lead Coaxial Single Lead Flexible Single D1 4 100 4 100 6 150 6 150 D22 2 50 2 50 gt Probe diameter 2 509 2 50 1 5 38 4 100 D 4 100 D Be 4 100 D 4 100 D 0 1 Upper Null Zone 0 2 Upper Null Zone gt 0 3 Process connection 1 5 inch 4 Process connection 1 inch 5 Recommended maximum nozzle height For coaxial probes there is no limitation on nozzle height 6 Nozzle diameter 7 For tall nozzles the Long Stud version is recommended option code LS 3 Reference Manual 00809 0100 4811 Rev CA Rosemount 3300 Series February 2006 Installation of Single For optimal single lead probe performance in non metallic tanks the probe Lead Probes in must be mounted with a met
134. s it is important that the maximum ambient temperature is considered Tank insulation should not exceed 4 inches 10 cm The diagram below shows the maximum ambient temperature vs process temperature Figure A 4 Maximum ambient temperature vs process temperature Ambient Temperature F C 185 85 131 55 4 LLI a 100 38 LLI 1 O 50 10 s Process m 392 200 752 400 Temperature F C 2 0 18 0 18 200 93 400 204 600 316 800 427 NOTE Maximum ambient temperature also depends on hazardous locations certfications A 6 Reference Manual 00809 0100 4811 Rev CA February 2006 DIMENSIONAL DRAWINGS Figure A 5 Rigid Twin Lead Rosemount 3300 Series NPT 1 inch NPT 177 inch 6 8 173 6 8 173 15 14 NPT Optional 4 3 110 4 1 104 adapters M20x1 5 I PG13 5 1 4 5 113 9 6 244 9 6 244 s50 1 1 27 18 45 ED L 10 feet L 10 feet Li 3 m 3 m Q LLI 0 31 8 0 31 8 0 24 6 0 24 6 a I O E S ES c 1 0 25 1 0 25 6 8 173 4 3 110 4 1 104 4 5 113 9 6 244 o A uj L 10 feet S 3 m ui 0 31 8 S 3 0 24 6 i Q Ti M z 1 0 25 Dimensions are in inches millimeter A 7 Reference Manual I 00809 0100 4811 Rev CA Rosemount 3300 Series February 2006 Figure A 6 Flexible Twin L
135. sini Bava B ee 4 18 SEUD BaSiCS y uuu wa buana Pc 4 18 SEUD OQUIDUL s queen rhon 9 td UPS v ee edes 4 19 Setup Tank Gohllg vc z Eau EEG sa CUESEMR 4 20 Setup VOIUME s s acc 4 oa peta eo hehe bade eh ee FE eee Se eee 4 22 Sep LCD ud adicto tr pce a Boa RoR ee aches 4 23 Special FUNCIONS 425 4322 464 Gp Ie aur dH Re aaa Joon ew 4 24 TEIEODOD Gs suya Sach cde aah eliotn Sus acr cer aub uku sans dci na depot dus 4 24 SECTION 5 Display Functionality 5 1 Operating the Display ziieidi ii Lr 5 2 Panel Alarm and Write Protection 5 2 TOC 2 Reference Manual 00809 0100 4811 Rev CA February 2006 SECTION 6 Service and Troubleshooting APPENDIX A Reference Data APPENDIX B Product Certifications Rosemount 3300 Series Safety messages 6 1 Advanced Configuration 6 2 User defined Upper Reference Point 6 2 Plotting the Measurement Signal 6 3 Interface Measurements for Semi Transparent Bottom Products 6 5 Hig Level Hales i knit tea Doe ad eMe rte beatae ia 6 7 Interface Measurements with Fully Immersed Probes 6 8 SOL VIG eg eyes er de T oui Whe eR Lee A asuy Suka Rat ose p 6 9 Analog Output Calibration 6 9 Level and Distance Calibration 6 10 Disturbances at the Top of th
136. t surface the measuring range might be reduced e Surface foam and particles in the tank atmosphere are also circumstances that might affect measuring performance Coating contamination can reduce the measuring range e Disturbing EMC environment in tank Interface Rosemount 3302 is the ideal choice for measuring the interface of oil and water or other liquids with significant dielectric differences It is also possible to measure interface with a Rosemount 3301 in applications where the probe is fully immersed in the liquid Figure 2 6 Interface measurement with a Rosemount 3302 3302 and a Rosemount 3301 0 fully immersed probe Level Interface Level Level Interface Level BRIDLE_INTERFACE_CA Coaxial Rigid twin Flexible twin and Rigid Single lead probes can be used for measuring interfaces The coaxial probe is the preferred choice for clean liquids and when the bridle is not fully immersed In applications with a fully immersed probe the twin lead probes are recommended for nozzle installations and the rigid single lead probe is best for bridle mounting 2 9 Reference Manual 00809 0100 4811 Rev CA Rosemount 3300 Series February 2006 Figure 2 7 Reduction of maximum measuring range for Flexible Twin Lead probe 2 10 For measuring the interface level the transmitter uses the residual wave of the first reflection Part of the wave which was not reflected at the upper product surface cont
137. the desired threshold value and click the ENTER button 4 Click the SAVE button to store the new value in the transmitter database 6 15 Reference Manual 00809 0100 4811 Rev CA Rosemount 3300 Series February 2006 Logging Measurement To start logging do the following Data 1 Click the Monitor icon in the RCT workspace or choose the Monitor option from the View menu Varables Product Distance A Total Volume Internal Temp Interface Distance Digital Counter Interface Level Amplitude Peak 1 Amplitude Peak 2 Amplitude Peak 3 Upper Product Thickness Log File Time Indication Timer Time Date RCT MONITOR Monitor Stopped mj 1 0 sec E 100 x Start monitoring Log interval Counter Start disk logging 2 Choose the desired variables to be monitored and click the Start Monitor button Saving the log to disk 1 Choose the desired variables to be monitored 2 Click the Log interval button Fana enter a time interval For example type 10 if you want data to be logged every tenth second 3 Click the Counter button and enter the maximum number of files to be stored The Counter is used to limit the amount of data stored on the hard disk Each time the maximum number of entries in a log file is reached the current log file is saved and a new file is created This procedure continues up to the maximum number of files given by the Counter value The file size is limited to 60 000 entries wh
138. tion to the new probe length see Probe Length on page 4 9 Minimum probe length 20 5 inches 520 mm Minimum probe length 15 7 inches 400 mm Reference Manual 00809 0100 4811 Rev CA l February 2006 Rosemount 3300 Series Coaxial To cut a coaxial probe do the following Centering piece NOTE The HTHP coaxial probe must not be cut in field cC p 1 Insert the centering piece UEM The centering piece is delivered from factory and should be used to prevent the spacers centering the rod from coming loose 2 Cutthe tube to the desired length 3 Move the centering piece Cut the rod inside the tube Make sure that the rod is fixed with the centering piece while cutting Pipes longer than 49 inches 1250 mm can be shortened by as much as 23 6 inches 600 mm Pipes shorter than L gt 49 inches 49 inches 1250 mm can be cut as 1250 mm O long as the remaining length is not less than 15 7 inches 400 mm COAXIAL CUT TIF O Maximum shortening 23 6 inches 600 mm COAXIAL SHORT 1 5 Update the transmitter Minimum probe length configuration to the new probe 15 7 inches 400 mm length see Probe Length on D page 4 9 L lt 49 inches 1250 mm COAXIAL SHORT2 Rosemount 3300 Series Anchoring 3 18 PROBEANCHOR RING FLEXIBLE TWIN z ul m x fr LL i z O lt oc O x Oo z lt ui m O x Q PROBE
139. tions 3 22 Terminals in the transmitter housing provide connections for signal cables The 3300 transmitter is loop powered and operates with power supplies ranging from 11 to 42 VDC For Intrinsically Safe output the supply voltage must be within 11 to 30 VDC For Explosion proof Flame proof the supply voltage must be within 16 to 42 VDC The maximum current loop resistance can be gained from the following diagrams NOTE eae This diagram is only valid if the load resistance is at the side otherwise the maximum load resistance is limited to 300 Ohm 1200 800 gt qO PE s a lt s U V x 11 20 30 40 50 o lt x z gt O lt ex O gt lt R Q 1600 1200 800 O o Z tc E 400 lt lt O gt lt Reference Manual 00809 0100 4811 Rev CA February 2006 Connecting the Transmitter Rosemount 3300 Series The 3300 Series is a two wire loop powered transmitter accepting power supplies ranging from 11 VDC to 42 VDC It uses 4 20 mA power superimposed with a HART signal To connect the transmitter 1 Make sure that the power supply is disconnected 2 Remove the cover on the transmitter housing terminal side see label Cable entry lt 3 Pull the cable through the cable gland conduit CONNECT TRANSMITTER EPS 4 Connect wires according to Figure 3 15 for non intrinsically safe output and a
140. trinsic Safety Ex ia IIC T4 Tag 60 C IECEx TSA 04 0006X Ui 30 V li 130 mA Pi 1 W Ci 0 nF Li 0 mH Conditions of Certification The programming port must not be used in the hazardous area The apparatus metallic enclosure must be electrically bonded to earth The conductor used for the connection shall be equivalent to a copper conductor of 4 mm minimum cross sectional area The input parameters stated above must be taken into consideration during the installation of the apparatus B 7 Rosemount 3300 Series COMBINATION OF APPROVALS Figure B 6 Approval Label ATEX Flame Proof and Canadian Standards Association CSA Explosion Proof Figure B 7 Approval Label CSA Explosion Proof and FM Explosion Proof B 8 Reference Manual 00809 0100 4811 Rev CA February 2006 LR69699 CERT NO 2002 1250250 EXPLOSIONPROOF CL 1 DIV 1 GP D DUST IGNITION PROOF CL II DIV 1 amp 2 GP G AND COAL DUST CL Ill DIV 1 HAZ LOC Ex ia IIC T6 AMB TEMP LIMITS 40 C to 85 C C 0575 x II 1 2 GD T80 C EEx d ia IIC T6 40 C lt Ta lt 75 C KEMA 01ATEX2220X Do not open when an explosive atmosphere may be present In ambient temperatures above 70 C use wire or cable rated for 90 C minimum 9150077 232 ATEX_CSA_E1_E6 TIF LR689699 CERT NO 2002 1250250 EXPLOSIONPROOF CL 1 DIV 1 GP C D DUST IGNITION PROOF CL II DIV 1 amp 2 GP G AND COAL DUST CL IIl DIV 1 HAZ LOC
141. ts EN 61326 1 1997 and amendment A1 class A equipment intended for use in industrial locations if installed in metallic vessels or still pipes When rigid flexible single and twin lead probes are installed in non metallic or open vessels influence of strong electromagnetic fields might affect measurements A 2 Reference Manual 00809 0100 4811 Rev CA February 2006 Rosemount 3300 Series Measuring Performance 0 2 inch 5 mm for probes lt 16 4 ft 5 m 0 1 of measured distance for probes gt 16 4 ft b m 004 inch 1 mm Less than 0 01 96 of measured distance per C T per second Measuring range 16 inch 0 4 m to 77 ft 23 5 m 1 PFA is a fluoropolymer with properties similar to PTFE 2 1mm PTFE cover 3 Final rating may be lower depending on flange and O ring selection 4 For PTFE Covered Probe and Flange model code 7 max pressure is 232 psig 16 Bar Rosemount 3300 Series Process Temperature and Pressure Rating Figure A 1 Process temperature and pressure diagram for standard tank connections Figure A 2 Process temperature and pressure diagram for HTHP tank connection Figure A 3 Process temperature and pressure diagram for HP tank connection A 4 Reference Manual 00809 0100 4811 Rev CA The tank connection consists of tank seal and a flange EN ANSI Fisher or Masoneilan or NPT or BSP G threads 1 or 1 5 in depending on probe type see Ordering Information
142. tup Basics The Basics tab lets you choose Measurement Units for Level Volume and Temperature These units are used wherever measurement and configuration data is presented Figure 4 14 Setup Basic tab RCT SETUP BASICS This window also allows you to enter some general information about the transmitter like Message Tag Descriptor and Date This information is not required for the operation of the transmitter and can be left out if desired 4 18 Reference Manual 00809 0100 4811 Rev CA February 2006 Setup Output Figure 4 15 Setup output tab Rosemount 3300 Series The Output tab lets you assign up to four transmitter variables ijj Setup olx Info Basics Output Tank Config Volume LCD Variables Assignment Alarm Mode Switch Range Primary Variable Product Level High Alarm 21m Secondary Variable Product Level Tertiary Variable Product Level Damping Quadrinary Variable Product Level Damping Value 10 pi Range Values Upper Range Value 3 000 meter Lower Range Value 0 000 meter i Send Page RCT SETUP_OUTPUT Typically the Primary Variable PV is configured to be Product Level Interface Level or Volume Other variables like Product Distance Interface Distance Upper Product Thickness etc are available as well For the Rosemount 3301 the primary variable is typically
143. ururexe A j eouoeds ou snyesedde pojeioosse oj snyesedde ayes Ajeoisuuur JO uorpeuuooJ9jur smoje 1deouoo Aug 9u LILON B 13 Reference Manual 00809 0100 4811 Rev CA Rosemount 3300 Series February 2006 Figure B 14 System Control Drawing for hazardous location installation of IECEx approved apparatus 6ZS010 mAS ev Bv UVOVY 3NYI LNNONZSOY BvVS 0310n03S08d 38 7171M O 433M NOILN3AVHLNOD AlNVd GHIHL V 3O 3903 1MONM JHL OL 1H9nOBNB NO NOI1VZ NOHInV UNO LNOHLIM O3SN 38 LON ISAW 1N3 1200 JHL SYNOD NIVA3Y 1114 ONY SI LN3NMD00 SIHL 30 dIHSH3NMO 1H9IMNAdOO JHL L66 LZL00G1L6 O0 S3l33S LNNOWSSOY P X3 VVS 9MQ LSNI oo LUE IWOIdAL AT8W3SSV 30IND 3AVM 334VS A11VO9ISNI3INI A IBN3SSV Y3LLINSNVYL 3OO38d3NV 14 C E imnowssoaFITD Q31V1S 3SIMY3HIO Q31V1S 3S143H10 SS31Nn S32Nv33101 SS3 Nn HSINI S3813N IIN NI JYV SNOISN3NIQ 11V SY30 3113 vil tjtosooc Ie tv LOd LOL 166 ALPOS LO PoReyleo ssumesqyqasy UPA 00 MIO A 3 v OZ6EL OSI N3 SS 9NIQ13M N03 0112 908 OSI O9NI1SVO N03 x 8942 OSI SNINIHOVN 303 LONGOYd Q03 4113832 X3 L66 ZZ00GS1L6 Sd3 AdOO 1VO EV 10d LOI 166 2400S16 G3YINDAY XOG ONiddOLS YO AYLNZ 318V9 Q3AONHddV VYS 3009 NOILVTIVLSNI 1V901 83d TlIVISNI se11120u ny bush 1y409 xg IN3NW39V9N3 LHON31 l1VIXV wwe ONY IN3 39VON3 SQV33Hl 9u 0 92u j j j nOu 1103 3A14 3O WOWINIW v 3AVH ONY 331d 3dvl NO313
144. v CA February 2006 Section 6 SAFETY MESSAGES ROSEMOUNT www rosemount com Rosemount 3300 Series Service and Troubleshooting Safety messages page 6 1 Advanced Configuration page 6 2 SOL VIC Cis sat hs DT page 6 9 Diagnostic Messages page 6 21 Procedures and instructions in this section may require special precautions to ensure the safety of the personnel performing the operations Information that raises potential safety issues is indicated by a warning symbol A Please refer to the following safety messages before performing an operation preceded by this symbol A WARNING Explosions could result in death or serious injury Verify that the operating environment of the gauge is consistent with the appropriate hazardous locations certifications Before connecting a HART based communicator in an explosive atmosphere make sure the instruments in the loop are installed in accordance with intrinsically safe or non incendive field wiring practices Do not remove the gauge cover in explosive atmospheres when the circuit is alive Failure to follow safe installation and servicing guidelines could result in death or serious injury Make sure only qualified personnel perform the installation Use the equipment only as specified in this manual Failure to do so may impair the protection provided by the equipment Do not perform any
145. ve freely in order to handle thermal expansion PROBE SUPPORT2 COAX Rigid Twin Lead probe The Rigid Twin Lead probe can be secured to the tank wall by cutting the center rod and putting a fixture at the end of the outer rod The fixture is customer supplied Make sure the probe is only guided and not fastened in the fixture to be able to move freely for thermal expansion zZ a rs as O x O z lt m m O X o Flexible Single Lead probe The probe rope itself can be used for anchoring Pull the probe rope through a suitable anchoring point e g a welded eye and fasten it with two clamps The length of the loop will add to the dead zone The location of the clamps will determine the beginning of the dead zone The probe length should be configured as the length from the underside of the flange to the top clamp See section Dead Zones on page 2 7 for further information on Dead Zones PROBEANCHOR FLEXIBLE SINGLE 3 19 Rosemount 3300 Series Mounting a Centering Flexible Single Twin Lead probe Disc for Pipe Installations Centering disc Tab washer lt A i A Weight Rigid Single Lead probe Bushing N Reference Manual 00809 0100 4811 Rev CA February 2006 1 Mount the centering disc at the end of the weight 2 Make sure that the tab washer is properly inserted in the centering disc 3 Fasten the center
146. vg c O O SNIVYVddV GALVIDODDV op gt O NOILVDO1 SNOGYVZVH NOILVDO1 SNOGYVZVH NON CN b I m ab x gt D LL apparatus pe ouddy jenny K1012e4 eq 1snui snyesedde paier osse au OZ Vd3N ISNV po2 2143989 JeuoneN eui pue suone o snopiezeH 104 SW IS S ayes AJe rsuiu jo uonej exsul 9 z LdH VSI ISNV U1M e uepioo e u aq pinous suonejeisul WYO 0 UY sse eq snw punos ul e3 pue punog ayes pe rsuuu ues Meg e2ueisisey IPA 40 SUMA OSZ Uey JOUuu 91eJauob 10 sn JOU 1snuJ J l11eq YY 0 pe1 euuo juawdinba 043u0 S U WUOJJAU SSe pue Sse ui pej e3sur uauM pesn aq snw ees u16ij 3isng inpoud siy Bulj e1su u ym paMo oJ aq s1snuu Hulmesp uone e1su sJe4n32ejnueuu sniejedde payelossy Je oudde enini K4012e4 JOUd 1nou1lA Hulmeip SIY 01 UOISIA 1 ON snjejedde ajes K Je isuuur eu Jo r1 e ueionpur jeusa U pe12e1oudun aui pue e ueionpur qe32 Bur euuoo2Je1ul y Jo wns y uey 1932916 eq 1snuj snyejedde paier osse aui Jo 07 JO e1 e xueionpur pe12euuo2 jqemojje xeuu p Aoidde ay ay pue snyejedde ajes Aje rsuuul BU Jo ID aDUeWIeded jeuja1iul pe1281oJudun ay pue a ueji ede ajqed bun euuo Ja1ul BY Jo WNS eui uey 1972316 aq 1snuu snjejedde payeiosse ay Jo 0 JO e uL ede pa1 euuo e qeMoj e xew p Aoidde au uonippe uj sniejedde ayes A Jeoisuuur u1 Jo xeuuq JaMOd 1ndu ayes uunuurxeuu pue xew zuan 1ndul ayes uinuurxeuu xew B
147. xplosions could result in death or serious injury Verify that the operating environment of the transmitter is consistent with the appropriate hazardous locations certifications Before connecting a HART based communicator in an explosive atmosphere make sure the instruments in the loop are installed in accordance with intrinsically safe or non incendive field wiring practices Do not remove the gauge cover in explosive atmospheres when the circuit is alive Z WARNING Failure to follow safe installation and servicing guidelines could result in death or serious injury Make sure only qualified personnel perform the installation Use the equipment only as specified in this manual Failure to do so may impair the protection provided by the equipment Do not perform any service other than those contained in this manual unless you are qualified Process leaks could result in death or serious injury Make sure that the transmitter is handled carefully If the Process Seal is damaged gas might escape from the tank if the transmitter head is removed from the probe EMERSON Process Management Reference Manual 00809 0100 4811 Rev CA Rosemount 3300 Series February 2006 3 2 Z WARNING High voltage that may be present on leads could cause electrical shock Avoid contact with leads and terminals Make sure the main power to the 3300 transmitter is off and the lines to any other external power source are disconnected or not
148. y the length of the coaxial and rigid twin lead probes For the flexible twin lead probe the reduction of maximum measuring range 65 ft 20 m can be gained from Figure 2 7 on page 2 10 However characteristics varies widely between different applications For other product combinations consult factory Reduction of Maximum Measuring Range for different Upper Product Dielectric constants 10 3 0 Flexible Twin Lead probe ft m LLI 3 5 lt 8 2 2 5 6 6 2 0 i 2 O 4 9 1 5 a 3 3 1 0 L r LLI 1 6 0 5 lt tc 0 07 7330 660 983 13 14 164 5 Maximum Upper Product Thickness ft m Reference Manual 00809 0100 4811 Rev CA February 2006 VESSEL CHARACTERISTICS Heating Coils Agitators Tank Shape Rosemount 3300 Series Emulsion Layers Sometimes there is an emulsion layer mix of the products between the two products which depending on its characteristics will affect interface measurements Please consult factory for guidelines on how to handle emulsion layers The Rosemount 3300 Series Radar Transmitter is relatively insensitive to objects in the tank since the radar signal is transmitted along a probe Avoid physical contact between probes and agitators as well as applications with strong fluid movement unless the probe is anchored If the probe can move within 1 ft 30 cm away from any object such as an agitator during operation then probe tie down is recommended

Emerson 3300 Radar Detector User Manual

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