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Eaton Electrical SC200 Wireless Office Headset User Manual

1. AC DC Distribution Distribution 20 3 A 20 5 5442 V 0 2 4 I Battery Battery Temperature N A Cells Per String 24 Battery Capacity 100 Ah Ah Discharged 0 amp Voltage Control Summary Active Voltage Control pi Temperature Compensation online B Hotlink Click to Configuration Enter site specific information and synchronize the SM 45 real time dock with the internal UTC time of your PC under Identity Set up Ethernet communications and SN MP traps under Communications and sysObjectl D under SN MP Alarms Configure system alarms see Example 1 Analogs Configure analog inputs current inputs and external analog inputs Digitals Set up user alarms Relays Toggle relay states when performing a Relay Test and configure external digital inputs Control Configurethe settings of control functions such as M anual Equalize Temperature Compensation Battery Test Fast Charge Battery Current Limit and Active Voltage Control LVD Enable disable LVD s and to configure the LVD settings Rectifiers Configure rectifier settings Copyright 2005 2006 Eaton Corporation All Rights Reserved IPN 997 00012 41D December 2006 Configuring the Power System for Operation Example 1 Reconfiguring System Alarms In general reconfiguring system alarms requires the following e Changing the urgency Disabled Relay Only Urgent or Non Urgent e Setting the alarm thresholds and recognition times For
2. Enter Key Press this key to go to Configuration Mode and Edit Mode save configuration changes clear alarms or toggle relay states Escape Key Press this key to go to Main Display Mode or cancel configuration changes The Display Indicators Thefollowing display indicators may appear on the screen from time to time ec Indicates an urgent alarm Indicates a non urgent alarm Indicates that the system value cannot be displayed because of a failed disconnected or unconfigured sensor Indicates which scroll key to press to view further display items Copyright 2005 2006 Eaton Corporation All Rights Reserved IPN 997 00012 41D December 2006 About the SM45 Front Panel The Audible Indicator The SM 45 has an onboard audible indicator The audible indicator informs you about pressing invalid keys and active alarms as follows One beep every 2 seconds indicates that a non urgent alarm is active A continuous sound indicates that an urgent alarm is active An urgent alarm always overrides a non urgent alarm gt To disable the audible indicator when an alarm is active Press any key Atthenext activealarm theaudibleindicator is automatically enabled again Display Time out The SM 45 has a display time out function that is if no keys are pressed for a predetermined time interval the SM 45 reverts back to the default display total rectifier current The predetermined time interval varies
3. For technical support contact one of the numbers below and for a complete list of our worldwide sales offices visit our website http www powerware com or email DCinfo aton com ES F SE NS A di 7 Australia Canada Central America China Europe Middle East Africa Hong Kong Korea Taiwan India New Zealand Pacific Singapore South East Asia South America United States of America Tel Tel Tel Tel Tel Tel Tel Tel Tel Tel Tel Tel 61 2 9693 9366 1 800 461 9166 52 55 5488 5252 86 571 8848 0166 44 1243 810 500 852 2745 6682 91 11 2649 9414 to 18 64 3 343 7448 65 6829 8888 55 11 3616 8500 54 11 4343 6323 1 800 843 9433 Toll Free Copyright 2005 2006 Eaton Corporation All Rights Reserved IPN 997 00012 41D December 2006 Notes Notes SM45 Front Panel Menu Structure Default Display _ Display with Active Alarm J3 Display with Active Control Process Main Display Mode Press to go to the Default Display in Main Display Mode Status View Mode a vo OR Press d to go to Configuration Mode see back cover Press to go to amp too Main Display Mode vt Em
4. MI d Enter Key 9o to Configuration Mode and A Up Key scroll up lists and menus and i Information Key view status messages Edit Mode save configuration changes clear increase configuration values and a list of active alarms in Status View Mode alarms or toggle relay states Escape Key go to Main Display Mode or Down Key scroll down lists and menus O Display Time out cancel configuration changes V and decrease configuration values Edit Mode no time out Other modes 2 minutes SM45 Front Panel Menu Structure Configuration Mode Configuration from Main Display Mode TEITTE and see front cover 10 64 129 1 qe Cancel Q to Edit lt J Save Configuration Netmask e rc Cancel Q to Edit lt d Save Configuration gt Gateway e 0 0 0 0 lt amp Cancel to Edit lt Save Configuration gt Float Voltage a 54 50V Cancel Q to Edit cl Save Confiquration Battery Capacity 100Ah amp Cancel Press to go to to Edit lt Save Main Display Mode g o see front cover lt lt Other parameters Display Contrast Temp Comp Equalize EQ Voltage Battery Test BT Duration BT End Voltage Low Float Alarm Low Load Alarm High Float Alarm High Load Alarm Batt High Temp Fast Charge FC Voltage LVD1 LVD2 Batt Current Limit BCL Limit Engine Run Engine Run Limit Audible I
5. On APS3 061 power systems thereis a cable tieholeon the bracket behind the battery cable clamp to tie down the battery temperature sensor cable Mounting the Battery Temperature Sensor The battery temperature sensor is designed to measure the average ambient temperature around the batteries It is important to mount the battery temperature sensor at a location that truly reflects the average ambient temperature of the batteries Attaching the battery temperature sensor to the battery stand centered and above the batteries may provide the most reliabletemperature reading If possible avoid Placing the battery temperature sensor on top of battery cases Attaching the battery temperature sensor to battery cables terminals or interconnecting bars Exposing the battery temperature sensor to direct sunlight and drafts from the air conditioning system or open windows Running the battery temperature sensor cable along power or earth cables Copyright 2005 2006 Eaton Corporation All Rights Reserved 3 11 IPN 997 00012 41D December 2006 Installation Connecting the Power System to the AC Supply Data Power Solutions can be connected to single phase L N two phase L L three phase L N and three phase L L AC power distribution systems Fused AC power sockets one per rectifier are available for connecting the power system to the AC supply These fused AC power sockets are labeled K1 to K3 on APS3 and K1 to K6 on
6. Required to maintain approval compliance 3 8 Copyright 2005 2006 Eaton Corporation All Rights Reserved IPN 997 00012 41D December 2006 Connecting the Battery Cables if applicable Step 1 Prepare cable clamp Cut off the two inside posts of the battery cable clamp to enable the battery cables and sleeve to fit Step 2 Strip cable and fit sleeve Strip approximately 17mm 3 4 of the insulation from the cable ends We recommend fitting cable ferrules over the cable ends Feed both battery cables through the 16mm sleeve Step 3 Terminate cable Terminate the positive battery cable at the Battery terminal block Terminate the negative battery cable at the Battery terminal block Tighten the terminal screws Required torque 2 5 3N m 22 1 26 5 Ib in Ensure that the polarity at the battery terminal blocks matches the polarity of the external battery Connecting areverse polarity battery to a power system will cause damage to the rectifier modules Such damage may not be covered by the warranty N 1 azma roozmo D o 16mm battery cable slee
7. for rectifier capacity Reduce load or add rectifier modules Battery is recharging after AC power outage Check battery has recharged within expected time Copyright 2005 2006 Eaton Corporation All Rights Reserved IPN 997 00012 41D December 2006 continued Problem SM 45 does not correctly register the current shunts and the displayed values are over range Possible Cause s Local External current shunt selector switches in the wrong position Required Action Contact your local Powewrware DC product representative SM 45 display is blank SM 45 green Power On LED off Faulty SM 45 display or disconnected display loom Contact your local Powewrware DC product representative SM 45 is not powered Check the SM 45 card is fully inserted into the backplane SM 45 is faulty Contact your local Powerware DC product representative SM45 red LED on SM 45 Urgent Alarm is active Check the type of Urgent Alarm using D CTools or press the gt key on the SM 45 front panel SM 45 yellow LED on SM 45 N on Urgent Alarm is active Check thetype of Non urgent Alarm using D CTools or press the key on the SM 45 front panel No Ethernet communications betw een SM 45 and local PC Wrong IP address netmask and or incompatible network Gateway may be required Check the settings with the network administrator F
8. mm 0 00155 in2 e Themaximum length of each AC power cord should not exceed 3m 10 feet unless local wiring regulations permit otherwise e Ensure that the AC supply is disconnected from those fused AC power sockets before checking or replacing their respective fuses e Each socket K1 to K3 APS3 and K1 to K6 APSO contain two fuses FS1 and FS2 CAUTION DOUBLE POLE NEUTRAL FUSING e Useonly 15A 250 VAC 6 3 x 32 mm fast acting fuses of the same type Bussman A BC 15 or Littelfuse 314 015 Type 3AB for continued protection against risk of fire AN Equipment Classification e Data Power Solutions are classified as Class 1 equipment that must be provided with an earth connected to the Protective Earthing Conductor in the building wiring The earth conductor of each AC power cord must be connected to the Protective Earthing Conductor in the building wiring e APS3 06X desktop versions are classed as Pluggable equipment Type A and intended for use as Desktop units All other units APS3 05X and APS6 05X are Pluggable Equipment Type B or for Permanently connection in host equipment Copyright 2005 2006 Eaton Corporation All Rights Reserved IPN 997 00012 41D December 2006 2 2 Warnings Batteries if applicable e Always install the batteries according to the relevant battery manufacturer s instructions e Batteries are powerful sources of energy and present a
9. potential electrical shock and energy hazard The energy hazard is always present even if the batteries are not connected Avoid short circuiting terminals of opposite polarity e Batteries are heavy awkward to handle and can cause personal injury To prevent back injury use correct lifting and bending techniques when moving batteries If the batteries are too heavy to move request assistance Always comply with the rdevant company rules or local regulations e Removeor cover rings wristwatch and other metal jewelry that might be exposed to battery terminals before installing batteries e Donot wear synthetic clothing when installing batteries e Always use insulated tools e Only usea dean soft damp cloth for cleaning the batteries Do not use cleaning detergents or chemicals e When unpacking the batteries inspect them carefully for leaks corrosion and possible damage Report any damage or other battery related problems immediately to your battery supplier Donotremovethe factory fitted transit insulation covers from the batteries until access to the battery terminals is required e Donot place tools loose cables or metal objects such as interconnecting bars on top of batteries e Donotdrop tools loose cables or metal objects onto intercell connections or terminals of opposite polarity e Only terminate cables and interconnecting bars after confirming that the termination will not create a short circuit e Always
10. 059 power systems only One 48V battery string can be connected to APS3 059 and APS3 061 and up to three 48 V battery strings to APS6 059 power systems A 48V battery string consists of either e 24ValveRegulated Lead Acid VRLA 2 V cells or e Four VRLA 12V monoblocs Because of the wide range of battery types and sizes available we do not supply batteries with the above mentioned power systems and therefore do not cover battery installation in this guide Always install batteries according to the relevant battery manufacturer s instructions Batlery Sizing Battery manufacturers provide various types of information for sizing batteries such as constant current discharge and constant power discharge data Your battery supplier will be ableto assist you with sizing the battery for your application Before a battery can be sized the following information is required e Required backup time e Minimum cell voltage typically 1 83 V per Cell e Load profile e Operating temperature In telecommunications and data applications most loads are constant power for a specified backup time Therefore for sizing a battery for the required backup time constant power discharge data should be used For charging the battery constant current discharge data should be used When charging the battery battery current limit should be used to set the battery charge to no more than the maximum recharge specified by the battery manufacturer Batteries f
11. 95 V ms Rated Output Power 720 W Rated Output Current 15A 48V Preset Voltage 54 5 V Comprehensive SM 45 supervisory module and A ccess P ower Rectifier product data sheets are available Please contact your local Powerware DC product representative or email DCinfo eaton com Copyright 2005 2006 Eaton Corporation All Rights Reserved IPN 997 00012 41D December 2006 E T N Powerware EQUIPMENT INCIDENT REPORT Please enter as much information as you can Send the completed form together with the item for repair to your nearest authorized service agent NOTE Only one fault to be recorded per form For further information contact the Powerware DC Product Services Division Telephone 64 3 343 3314 or Fax 64 3 343 7446 Dale isa Customer Information Company Postal Address Telephone Contact Name Location of Failure Product code Document No System type installed in Serial number Site name or location Fault discovered _ Delivery _ Unpacking __ Installation _ Initial test __ Operation after years Failure source Design Manufacturing Documentation _ Transportation Installation jHandling Effect on system operation None Minor Major INFORMATION fault details circumstances consequences actions Internal use only RMA Ten NOR e Signature seme Bate INFORMATION continued fault details circumstances consequences actions E T N Powerware
12. APR 48 rectifiers APS6 058 4 32 kW with 6 APU 48 rectifiers 9 00 kW with 6 APR 48 rectifiers APS6 059 3 40 kW with 6 APU 48 rectifiers 7 10 kW with 6 APR 48 rectifiers DC Output Voltage Range 43 57 5V Over Voltage Shutdown Trip Point 58 V Environment Ambient Temperature Range operating 10 C to 40 C 14 F to 104 F Relative Humidity operating and storage lt 95 non condensing Copyright 2005 2006 Eaton Corporation All Rights Reserved IPN 997 00012 41D December 2006 Specifications C 2 Dimensions H W D APS3 058 and A PS3 059 3U 19 mounting 390 mm 15 35 APS3 060 and APS3 061 150 mm 465 mm 415 mm 5 9 18 31 16 34 APS6 058 and A PS6 059 6U 19 mounting 390 mm 15 35 Access Power Rectifier 3U 66 mm 2 6 280 mm 11 A dditional clear air spaceis required at rear for rectifier exhaust air venting Weight APS3 6kg 13 Ib APS6 10 kg 221b Access Power Rectifier 1 9 kg 4 2 Ib typical configuration excluding rectifiers APR48 Rectifiers AC Input Voltage Range 185 275 V ms Full output up to 50 122 f 150 185V rms Full output up to 30 86 f Maximum AC Input Current 12 Arms 9 150 V rms Rated Output Power 1500W Rated Output Current 31A 48V Preset Voltage 54 5V APU48 Rectifiers AC Input Voltage Range 95 275 Vrms Full output up to 50 122 F Maximum AC Input Current 10 A ms 9
13. APS6 power systems AC power socket K1 powers Rectifier 1 etc See Chapter 1 for location of Rectifier 1 NoAC power cords are supplied with the power systems AC Supply Requirements e AC Power Cords TheAC power cords supplying the power system must be suitably rated for the environment and AC distribution system In addition these AC power cords must be approved and installed to comply with local wiring regulations See Appendix C for maximum AC input current specifications The earth conductor of each AC power cord must havea minimum cross sectional area of 1 mm 0 00155 in The maximum length of each AC power cord should not exceed 3m 10 feet unless local wiring regulations permit otherwise e Desktop Versions If APS3 06X power systems are fitted with three rectifiers then only two AC power cords may be connected to one building branch circuit The third AC power cord must be connected to a separate building branch circuit Failure to do so voids all safety approvals e Earthing Data Power Solutions are classified as Class 1 equipment that must be provided with an earth connected to the Protective Earthing Conductor in the building wiring The earth conductor of each AC power cord must be connected to the Protective Earthing Conductor in the building wiring e Earth Leakage Current The maximum earth leakage current of each A ccess Power Rectifier is 1 5 mA Ensure that any upstream Residual Current D
14. E T N Powerware Data Power Solutions Installation Guide Issue IPN 997 00012 41D Issue Date December 2006 Eaton Corporation Telecommunications Solutions Division WWW powerware com DCinfo eaton com Eaton Corporation disclaims any liability for direct indirect incidental special or consequential damages arising out of the application or use of any information contained in this document The foregoing disclaimer applies to damages or personal injury property damage loss of operation loss of profits loss of product or loss of time whether incurred by the purchaser the purchaser s employees or third party Information in this document does not constitute a warranty representation or guarantee concerning the suitability or performance of Powerware products No such warranty representation or guarantee is expressed or implied Information contained in this document is subject to change without further notice Powerware and DCTools are trade names trademarks and or service marks of Eaton Power Quality Corporation or its subsidiaries and affiliates Unless otherwise noted brands product names trademarks or registered trademarks are the property of their respective holders Subject to the right to use its equipment Eaton Corporation does not convey any right title or interest in its intellectual property including without limitation its patents copyrights and know how No part of this document may be reproduced or t
15. Summary H ome screen is displayed as shown LS S N 1728382 on COM1 DCTools OT x File Edit View Go Help m CN 3 Back Forward Home Hold Changes pply Changes Full Screen L System Summary System Configuration Alarms Analogs Digitals Relays Control LYD Rectifiers Event Log PC Log e Alarms o Battery Fuse Fail AC DC Distribution Distribution 20 3 4 20 5 5442 V Battery Battery Temperature N A Cells Per String 24 Battery Capacity 100 Ah Discharged 0 amp Voltage Control Summary li Active Voltage Control ivi Temperature Compensation BG online B Copyright 2005 2006 Eaton Corporation All Rights Reserved IPN 997 00012 41D December 2006 Commissioning Step 3 Check through the loaded configuration and make changes as required Check through the loaded configuration in D CTools by clicking on the hotlinks at the top of the D CT ools System Summary Home screen and make changes as required TheD CTools System Summary Home screen below shows the main configuration hotlinks followed by a list of what can be configured under each hotlink 4 S N 1728382 on COM1 DCTools OI x File Edit View Go Help gt 5 g Back Forward Home Hold Changes Zpply Changes Full Screen A System Summary System Configuration Alarms Analogs Digitals Relays Control LYD Rectifiers Event Log PC Log e Alarms o Battery Fuse Fail
16. according to the display mode you arein as follows Edit Mode no time out All other display modes 2 minutes Changing the Display Contrast The display contrast can be adjusted from 0 lowest contrast to 63 highest contrast P To change the display contrast 1 2 3 Press the lt key to enter Configuration Mode Pressthe key to scroll down to Display Contrast Press the lt key to enter Edit Mode Press either the v or key to change the display contrast as appropriate Contrast changes are immediately visible Press the lt key to save the new value Press the key to return to Main Display M ode Copyright 2005 2006 Eaton Corporation All Rights Reserved IPN 997 00012 41D December 2006 SM45 Operations About Display Modes The SM 45 front panel menu structure consists of four display modes e Main Display Mode for viewing system values e Status View Mode for viewing system statuses as well as viewing and clearing alarms e Configuration M ode for viewing settings of configurable parameters e EditMode for editing the configurable parameters in Configuration Mode For quick and easy reference graphical representations of the menu structure are printed on the inside front and back covers Changing Display Modes gt To enter a display mode e From Main Display Mode press the U key to enter Status View M ode and Alarm M ode e From Main Display Mode press the lt key to enter Configura
17. advanced communications options including built in Ethernet interface Web server and SNMP agent Details about the communications options can be found in Chapter 6 Alarm notifications may be by SN MP traps The SM 45 has an onboard audible indicator and two alarm LEDs Details about the SM 45 front panel can be found in Chapter 5 0 Display Module with Keypad see Chapter 5 Power On LED green e Ethernet Interface Non urgent Alarm LED yellow RS 232 Serial Interface o Urgent Alarm LED red 4 Not used Copyright 2005 2006 Eaton Corporation All Rights Reserved 1 7 IPN 997 00012 41D December 2006 General Description Low Voltage Disconnect if applicable APS3 059 A PS3 061 and A PS6 059 models are equipped with a Low Voltage Disconnect LVD module The LVD disconnects the batteries at the LVD disconnect voltage to prevent damage to the batteries due to excessive deep discharge After the batteries are disconnected they recover to their open circuit voltage The LVD reconnects the batteries automatically after the AC supply is restored After the batteries are reconnected the power system recharges the batteries and powers the loads Both the LVD disconnect and reconnect voltages are configurable The default LVD disconnect voltage is set to 44 V and the reconnect voltage to 48 V This hysteresis band ensures that the open circuit recovery of the disch
18. allZ6 pedes d a Ae B 1 Low Volts Disconnect caede needed Perte Perd ed ede dein B 2 Temperature Compensation sise B 2 AppendixC Specifications Equipment Incident Report Worldwide Support iv Copyright 2005 2006 Eaton Corporation All Rights Reserved IPN 997 00012 41D December 2006 E TN Powerware General Description Overview Topic Page Data Power Solutions Product Range 1 2 Access Power Rectifiers 1 6 SM 45 Supervisory Module 17 Low Voltage Disconnect if applicable 1 8 Copyright 2005 2006 Eaton Corporation All Rights Reserved IPN 997 00012 41D December 2006 1 1 General Description Data Power Solutions Product Range Data Power Solutions provide high reliability 48V DC power for Power over Ethernet network data and telecommunications equipment Each power system indudes AC DC rectifier modules a supervisory module to provide control and communications functions circuit breakers to protect the output cabling and output terminals to connect the cables to the DC powered equipment and optional batteries Six models with eight variants each are available as shown on the following three pages e APS3 058 x rack mounted version without battery option e APS3 059 x rack mounted version with battery option e APS3 060 x desktop version without battery option e APS3 061 x desktop version with battery option e APS6 058 x rack mounted version without battery optio
19. arged batteries does not rise above the LVD reconnect voltage 1 8 Copyright 2005 2006 Eaton Corporation All Rights Reserved IPN 997 00012 41D December 2006 E TN Powerware Pre Installation Overview Topic Page Warnings 2 2 Inspecting the Equipment and Reporting Damage 2 6 Copyright 2005 2006 Eaton Corporation All Rights Reserved IPN 997 00012 41D December 2006 Pre Installation WET C This section contains important warnings relating to e AC Inputs e Equipment Classification e Batteries if applicable e DC Outputs e Rectifiers e Location and Environment e Servicing e EMC Compliance AN AC Inputs e Desktop Versions Pluggable Type A Except for 120V input if APS3 06X power systems are fitted with three rectifiers then only two AC power cords may be connected to one building branch circuit Thethird AC power cord must be connected to a separate building branch circuit Failure to do so voids all safety approvals e Themaximum earth leakage current of each Access Power Rectifier is 1 5 mA Ensure that any upstream Residual Current Devices RCDs are appropriately rated e TheAC power cords supplying the power system must be suitably rated for the environment and AC power distribution system In addition these AC power cords must be approved and installed to comply with local wiring regulations e Theearth conductor of each AC power cord must havea minimum cross sectional area of 1
20. aulty communications cable Replace faulty cable The Telnet A ctive check box in the D CTools Comms Properties dialog is enabled Disablethe Telnet A ctive check box in the D CT ools Comms Properties dialog No communications between SM 45 and local PC Incorrect cable Check that a null modem cable has been used Null modem cable not plugged into PC or plugged into the wrong port Check that the null modem cableis plugged into the PC and into the correct port Communications port settings of PC do not match that of the RS 232 serial port of the power System Reconfigure the PC port properties 19K2 8 N 1 Incorrect S3P address Check that the S3P address in DCTools is set to 0 continued Copyright 2005 2006 Eaton Corporation All Rights Reserved IPN 997 00012 41D December 2006 Problem SM 45 displays Config Error Possible Cause s Missing configuration Troubleshooting Required Action Download the appropriate configuration file into the SM 45 Invalid configuration Contact your local Powerware DC product representative Incorrect number of cells in a battery string a result of a mismatch between string voltage and nominal rectifier output voltage Check the number of cells in a battery string nominal voltage of each cell and the nominal voltage of the rectifiers SM 45 displays Incorrectly configured disconnected or failed sens
21. availability of current product information For up to date product information and a complete listing of worldwide sales offices visit the Powerware website at http www powerware com For comprehensive product data sheets and application notes please contact your local Powerware DC product representative or email DCinfo eaton com For technical assistance contact your local Powerware DC product representative in the first instance alternatively phone 64 3 343 7448 or email CustomerServiceN Z eaton com Copyright 2005 2006 Eaton Corporation All Rights Reserved IPN 997 00012 41D December 2006 ii E T N Powerware Table of Contents About This Guide PU pose nn ita eet etd ee M weet eats i A UCIENCE RETE itn ini eae ca eae ahs N a A ates i S0 E DE D E i Related BfOrriati onsite deci rain nae dit nain Rance i Reporting Problems with This Guide sun i For Further Information and Technical Assistance ii Chapter 1 General Description Chapter 2 Chapter 3 Chapter 4 uM 1 1 Data Power Solutions Product Range 1 2 APS3 05X Rack M ounted V rsiOnS nn nnn ntn nre nna 1 3 APS3 06X Desktop Versions nine 1 4 APS6 05X Rack M ounted V rsiOnS nina 1 5 Access PoWwer Rectifiers sai ecce eiie A a hr n 1 6 SM 45 Supervisory Module sin 1 7 Low Voltage Disconnect if applicable ss 1 8 Pre Installation OVERVIEW EA 2 1 Warning raies nm nn eat atti di dad iar aera wishin daca atte 2 2 Inspecting the E
22. cified in AS NZS 60950 1 EN 60950 1 IEC 60950 1 and UL 60950 1 e Rack Mounted Versions APS3 05X and APS6 05X series power systems may be mounted in 19 inch wide host equipment racks enclosed or open type securely bolted to the floor e Desktop Versions APS3 06X series power systems may be positioned on any surface that supports the weight of the power system The location must provide adequate airflow around the unit as per Clearance R equirements below in an atmosphere free from excessive dust corrosive fumes or conductive contaminants Dust build up within the DC power system may cause premature failure In dusty environments filter the ventilation air entering the equipment room Ensure regular cleaning of the air filters VRLA lead acid batteries can emit explosive gases and must be installed with adequate ventilation Refer to the battery manufacturer or supplier for advice on minimum ventilation levels or refer to Application N ote AN 0080 available from Eaton Clearance Requirements All Data Power Solutions rack mounted and desktop versions require the following minimum clearances e Front and Rear Clearance 50 mm 2 from walls and other equipment required for optimum system cooling and access e Top and Bottom Clearance None Rack Installation rack mounted versions only o APS3 05X and APS6 05X power systems come pre assembled with two 19 inch rack mounting brackets e The two rack mounting brac
23. clear as shown in the diagram below 1 Slowly push in the rectifier sliding it along the burst out guides as shown below until it plugs firmly into the backplane connector 2 Tighten the rectifier retaining screw with a Pozidriv screwdriver 4 2 Copyright 2005 2006 Eaton Corporation All Rights Reserved IPN 997 00012 41D December 2006 Pre Power Up Check Pre Power Up Check Use the checklist below to complete initial checks before progressing further Checklist E E 3E SpA nbsp E nl Copyright 2005 2006 Eaton Corporation All Rights Reserved All AC and DC cabling is installed All cabling is neat and correctly insulated DC battery and load cabling has the correct polarity All panels are in place and all empty rectifier slots are covered with blanking panels TheAC supply to the power system is switched OFF All circuit breakers at the front of the power system are switched OFF Batteries if fitted are isolated from the power system 4 3 IPN 997 00012 41D December 2006 Commissioning Applying AC Power 1 Switch on theAC supply 2 Check that each rectifier starts up and that the green D Power On LED is on and both the red urgent 2 and yellow A non urgent alarm LEDs are off If not consult the troubleshooting section in Chapter 7 3 Check that the SM 45 supervisory module has powered up and that the green D Power On LED on both the SM 45 and the display moduleis on D epending on you
24. dannii 5 3 Changing the Display Contraste 5 3 About Display M odes ied e e en Endet te Ended e tue eds 5 4 Changing Display Modes iii 5 4 Scrolling within a Display Mode ss 5 4 Using Edit Mode 5 eae eorr eee ed ag tede e eat lara 5 4 Viewing System Values Main Display Mode 5 5 Viewing Alarms and System Status M essages Status View Mode 5 6 Viewing and Editing Configuration Parameters 5 7 Chapter 6 Communications OVERVIEW ae RNA ert Rte ctp a atre ee Eo und Post d ree de RE Tene et 6 1 Communications Options ss 6 2 DC T00IS Setups n der dik oda weenie e eru anes male eet 6 3 SM 45 Ethernet SUD anna dit die ind Wanna keegan 6 3 Setting U p SN M P Traps t accuses hm trece citet du fan nant Sed oe ie 6 4 Entering the sysObjectlD of a Power System ss 65 Synchronizing the SM 45 Real time Clock ss 6 6 Chapter 7 M aintenance OVEIVION m 7 1 Troubleshooting and ait tere e pone dde d a eee c te dd tege qe cedi 7 2 Replacing a Rectifier cs d EI ee Sus Ere tete ge 7 6 Removing a Rectifier sise 7 6 Inserting a RECHT ef icone oe Ede ri ted eR e ram e pi RR 7 8 Replacing AC Input FUSES sisi 7 9 Replacing the SM 45 Real time Clock Battery 7 10 AppendixA Glossary of Alarms AppendixB Control Function Glossary Battery Current Limit BCL iss n ree c de ne n B 1 Battery To D a B 1 Edq
25. e auxiliary temperature sensor is at a temperature above the high temperature set point The auxiliary temperature sensor is at a temperature below the low temperature set point The auxiliary temperature sensor is incorrectly configured disconnected not fitted or faulty This alarm indicates either thermal runaway of the batteries or that the batteries are operating at a temperature that may cause reduced battery life This alarm indicates a risk to the battery standby power system Note that lower temperatures reduce the battery capacity The batteries may no longer be powering the load A Battery Test is active The batteries do not have the required capacity or are not operating in a fully charged state An Equalize process is active A Fast Charge process is active The float voltage is above its normal range The bus voltage is higher than the range that is safe for a reliable load The batteries are discharging The Load Fuse Fail digital input to the SM 45 is active The float voltage is below its normal range The bus voltage is below its normal range A 1 IPN 997 00012 41D December 2006 Glossary of Alarms LVD1 Disconnect LVD1 Fail LVD1 Manual LVD2 Disconnect LVD2 Fail LVD2 Manual MOV Fail Multiple Rectifier Comms Lost displayed as Rects Comms Lost Multiple Rectifier Fail displayed as Mult Rect Fail Partial AC Fail Rectifier Comms Lost displayed as Rect Comms Lost Recti
26. ent Incident Report to your local Powerware DC product representative for replacement or repair Location and Environment e Data Power Solutions rack mounted and desktop versions meet the safety and fire enclosure requirements as specified in AS NZS 60950 1 EN 60950 1 IEC 60950 1 and UL 60950 1 Always mount APS3 05X and APS6 05X powers systems in 19 inch wide host equipment racks enclosed or open type securely bolted to the floor and position the desktop versions APS3 06X on a surface that supports the weight 12kg 261b of the power system e Tomaintain optimum system cooling keep the front and rear of the power system dear from walls or other equipment The minimum recommended dearance distance at the front and rear of the power system is 50 mm 2 No top and bottom clearance is required e Thelocation must provide adequate airflow around the unit in an atmosphere free from excessive dust corrosive fumes or conductive contaminants e Dust build up within the DC power system may cause premature failure In dusty environments filter the ventilation air entering the equipment room Ensure regular cleaning of the air filters e Donotallow water or any foreign object to enter the power system Do not place objects containing liquid on top of or near theunit e Flooded cell and VRLA lead acid batteries can emit explosive gases and must be installed with adequate ventilation Refer to the battery manufacturer or su
27. enter the sysObjectID of a power system using DCTools 1 FromtheDCTools System Summary Home screen click the Configuration hotlink and then Communications to display the Communications view Click the button to the left of SN MP and scroll down to the bottom of the SNMP view Click the button to the left of sysObjectl D Component to display the sysObjectl D entry view 4 Enter only thelastthree parts of the power system s unique identifier into the appropriate sysObjectID fields See Example 1 below Example 1 Theunique identifier of an APS6 058 power system is 1 3 6 1 4 1 1918 10 5 Thelast three parts 1918 10 5 are entered as shown below sysObjectID Component sysObjectID 1918 10 5 sysObjectID 1 1918 sysObjectID 2 10 sysObjectID 3 5 sysObjectID 4 0 sysObjectID 5 0 sysObjectID 6 0 Copyright 2005 2006 Eaton Corporation All Rights Reserved IPN 997 00012 41D December 2006 6 5 Communications Synchronizing the SM45 Real time Clock The SM 45 features a battery backed real time clock for accurate date time stamping of all alarms and control processes Battery back up ensures that the date and time is maintained while the SM 45 is not powered The real time clock is set to Coordinated Universal Time UTC during manufacture If required the time can be corrected by synchronizing it with theinternal UTC time of your PC PC real time clocks are not always accurate Ensure that the t
28. erference received including interference that may cause undesired operation e Changes or modifications to Data Power Solutions not approved by Eaton Corporation could void FCC authority to operate that equipment e Data Power Solutions have been tested and found to comply with the limits for a Class B digital device pursuant to part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference in a residential installation This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instructions may cause harmful interference to radio communications H owever thereis no guarantee that the interference will not occur in a particular installation If this equipment does cause harmful interferenceto radio or television reception which can be determined by turning the equipment off and on the user is encouraged to try to correct the interference by one or more of thefollowing measures Reorient or relocate the receiving antenna Increase the separation between the equipment and receiver Connect the equipment into an outlet on a circuit different from that to which the receiver is connected Consult the dealer or an experienced radio TV technician for help Copyright 2005 2006 Eaton Corporation All Rights Reserved IPN 997 00012 41D December 2006 2 5 Pre Installation Inspecting the Equipment and Repor
29. ervice personnel should replace the AC input fuses AN Ensure that the AC supply is disconnected from those fused AC power sockets before checking or replacing their respective fuses CAUTION DOUBLE POLE NEUTRAL FUSING AN Use only 15A 250 VAC 63x 32 mm fast acting fuses of the same type Bussman A BC 15 or Littelfuse 314 015 Type 3AB for continued protection against risk of fire D To check and replace AC input fuses 1 Disconnect theAC power cord from thefused AC power socket of the rectifier that is not operating Thefused AC power sockets of APS3 power systems are labeled K1 to K3 and K1toK6 on APS6 power systems AC power socket K 1 powers R ectifier 1 See Data Power Solutions diagrams in Chapter 1 for location of Rectifier 1 2 With asuitable flat blade screwdriver press down the fuse drawer tab to release it from thefuse holder Remove the fuse drawer and check both fuses Replace any blown fuses only with 15 A 250 VAC 6 3 x 32 mm fast acting fuses of the same type Bussman A BC 15 or Littelfuse 314 015 Type 3A B 5 Reinsert the fuse drawer into the fuse holder and press the fuse drawer until it locks into position Reconnect the AC power cord Check if the affected rectifier powers up and that its green D Power On LED is on If not then that rectifier is faulty and needs to bereplaced See page 7 6 for details about replacing a rectifier If the faulty rectifier has been replaced once and the fuses
30. es if applicable To reduce inductive coupling separate DC load battery and communications cabling from AC supply cables If the cables have to cross run them at right angles to the AC supply cables In order to minimize parasitic cable inductance and reduce electromagnetic interference EMI all DC load cables should be routed in dose proximity to one another and large current loops should be avoided The same applies to battery cables if applicable Connecting the DC Load Cables Eight DC outlets labeled 1 to 8 are available for connecting your equipment power cables Each DC outlet is protected by a corresponding 6 A or 25 A circuit breaker accessible from the DC distribution at the front The current rating of the corresponding circuit breaker determines the current rating of a DC outlet The DC outlets are floating to meet the isolation requirements for powering Power over Ethernet IEEE 802 3af compatible devices In non P ower over Ethernet applications the positive or negative output of the DC outlets can be referenced to earth if required Copyright 2005 2006 Eaton Corporation All Rights Reserved IPN 997 00012 41D December 2006 Installation DC Load Cable Specifications No DC load cables are supplied DC load cables are sized differently depending on whether you connect to 6A or 25A DC outlets All DC load cables must meet the following specifications and no other cable sizes must be used 6 A DC Outlet
31. evices RCDs are appropriately rated AC Installation Install all AC cabling between the AC power source and the power system according to the AC Supply Requirements above but do NOT switch on theAC supply at this stage Copyright 2005 2006 Eaton Corporation All Rights Reserved IPN 997 00012 41D December 2006 3 12 E TN Powerware Commissioning 4 Overview Topic Page Inserting the Access Power Rectifiers 4 2 Pre Power Up Check 43 Applying AC Power 4 4 Configuring the Power System for Operation 4 4 Applying DC Power to the Load 48 Copyright 2005 2006 Eaton Corporation All Rights Reserved 4 1 IPN 997 00012 41D December 2006 Commissioning Inserting the Access Power Rectifiers AN Do NOT switch on theAC supply atthis stage Step 1 Unpack the rectifiers Unpack the rectifiers and inspect them carefully for possible damage that may y have occurred in transit Report any damage immediately using a copy of the Equipment Incident Report located at the back of this guide to supply all relevant details Fax the completed form to your local Powerware DC product representative Kep theoriginal packaging You will need this if any equipment needs to be returned to your nearest authorized service agent for replacement or repair Step 2 Align the rectifier with the burst out guides in the shelf Step 3 Push in the rectifier M A To avoid injury to your hands keep your fingers
32. example to reconfigure an alarm follow the steps below 1 From theDCTools System Summary Home screen dick the Alarms hotlink The Alarm Table screen is then displayed 2 To change the urgency of an alarm double click on the Urgency for that alarm then dick the v button and select the new urgency from the popup list 3 To change alarm thresholds and recognition times click the button to the left of Alarm Configuration at the bottom of the Alarm Table screen and changethe settings as required Copyright 2005 2006 Eaton Corporation All Rights Reserved 4 7 IPN 997 00012 41D December 2006 Commissioning Applying DC Power to the Load Check the DC output voltage and polarity of the power system and battery string s Switch on the Battery M CB s if fitted and check that the Battery Fuse Fail alarm clears When connecting multiple battery strings in parallel to the system DC bus ensure that the individual strings are of similar voltage Check the Battery Current reading if batteries are fitted The actual value depends on the state of charge of the batteries Switch on the Load M CB s Check that the load the equipment powers up and that the Load Fuse Fail alarm clears Check the rectifier currents and verify that the load current is representative of what the load draws and also that the power system has sufficient capacity Charge the batteries if fitted according to the battery manufacturer s recomme
33. fier Fail Sensor Fail System Overload The operating conditions of the power system have automatically triggered alow voltage disconnect LVD1is faulty A local operator has manually triggered LVD1 APS6 059 only The operating conditions of the power system have automatically triggered alow voltage disconnect LVD2 is faulty A local operator has manually triggered LVD2 APS6 059 only The surge protection system has failed One or moreMOV cartridges may need to be replaced Normally this alarm indicates that multiple rectifiers have been removed during routine maintenance However faulty rectifier communications or losing the rectifier communications bus can also trigger this alarm If removing multiple rectifiers triggers this alarm you can reset it from the front panel before it triggers an external alarm Multiple rectifiers are faulty or their AC power has been removed without causing partial or total AC failure More than 20 of the rectifiers are reporting loss of AC power or loss of a phase A rectifier has been removed during routine maintenance However faulty rectifier communications or losing the rectifier communications bus can also trigger this alarm If renoving a rectifier triggers this alarm you can reset it from the front panel before it triggers an external alarm A rectifier is faulty or its AC power has been removed without causing partial or total AC failure You can reset a Rectifier Fail alarm
34. from the front panel before it triggers an external alarm The current temperature or voltage sensing system is faulty The power system is operating close to its maximum capacity and more rectifiers may need to be inserted The System Overload threshold is configurable Copyright 2005 2006 Eaton Corporation All Rights Reserved IPN 997 00012 41D December 2006 E TN Powerware Appendix B Control Function Glossary Battery Current Limit BCL Battery Current Limit automatically limits the battery charge current within a configured range a percentage of the C10 rating of the battery by varying the system voltage Enable Battery Current Limit to prevent e Overcharging of the batteries in under loaded systems e Overgassing of the batteries BCL Engine Run Limit limits the battery charge current to a preset value when the power system is powered by a standby engine alternator during an extended AC power outage A smaller engine alternator set can therefore be used without excessively pulling down the alternator voltage If BCL Engine Run Limit is enabled then e The battery current limit process will use the Engine Run Limit as the charge parameter rather than Battery Current Limit and e TheUser Digital Input and User Alarm number as specified by the Engine Run Digital Input number will not be available The default setting is Digital Input 1 Battery Test Equalize Battery Test is a preventati
35. g The battery circuit breaker s of the power system can not be considered as the fault protection device for the battery string s and associated wiring The interrupt rating of the battery circuit breaker s fitted within the power systems is 10 kA Therefore the maximum potential short circuit current of a 48 V battery string must be limited to less than 10 kA or the total internal impedance of the battery string should be greater than 5 7 mQ If a smaller rated external fault protection deviceis used then batteries with appropriate internal impedance need to be selected Connecting the Battery Cables if applicable This section applies to A PS3 059 APS3 061 and APS6 059 power systems only Before You Start Ensure that all the circuit breakers at the front of the power system and the external battery circuit breaker close to the battery output terminals are switched OFF Before proceeding check you have e Battery cable clamp s one for APS3 models three for APS6 059 e 2x25mm blunt ended screws per clamp e 1x 16mm cable sleeve 50mm long per clamp e Battery cable see specifications below Battery Cable Specifications No battery cables are supplied with APS3 059 APS3 061 and APS6 059 power systems All battery cables must meet the following specifications and no other cable sizes must be used Cable Style and Size UL 1283 4 AWG 25mm multi strand cable Cable Length 3m 10 feet maximum
36. ime of your PC is correct before synchronizing D To synchronize the SM45 real time clock using DCTools 1 Ensure that the SM 45 is powered and connected to DCTools 2 FromtheDCTools System Summary Home screen dick the Configuration hotlink and then Identity to display the System Identification view 3 Under Time Synchronization click the Synchronize button to synchronize the real time clock 6 6 Copyright 2005 2006 Eaton Corporation All Rights Reserved IPN 997 00012 41D December 2006 E TN Powerware Maintenance Overview Topic Page Troubleshooting 7 2 Replacing a Rectifier 7 6 Replacing AC Input Fuses 7 9 Replacing the SM 45 Real time Clock Battery 7 10 Copyright 2005 2006 Eaton Corporation All Rights Reserved IPN 997 00012 41D December 2006 Maintenance Troubleshooting Use the table below to troubleshoot minor power system installation and operational problems If you still cannot solve a problem contact your local Powerware DC product representative for assistance Problem All rectifiers are off no LEDs on and SM 45 display is blank Possible Cause s AC power to the system is off and the batteries are fully discharged or disconnected Required Action Restore AC power Green LED of oneor more rectifiers is off AC power to rectifier s off or one or more phases are off Restore AC power Rectifier is not fully inserted Check that the rectifier is ful
37. kets can be moved backwards and lined up with alternative bracket mounting holes to provide greater mounting flexibility Ensure the same screws are used Copyright 2005 2006 Eaton Corporation All Rights Reserved IPN 997 00012 41D December 2006 3 2 DC Installation Practices Important Notes for Rack M ounted Systems If this DC power system is installed in a dosed or multi unit rack assembly ensure that the ambient temperature is less than 40 C Ensure that the air flow is not restricted Ensure that the system s weight is adequately and evenly supported Take note of the maximum AC current stated on the nameplate Ensurethat the AC supply is correctly rated Ensurethat reliable earthing is maintained Carefully check earth continuity from the branch circuit to the DC power system DC Installation Practices Before you start connecting the DC load and battery cables if applicable to a power system please read the following DC Installation Practices On APS3 06X desktop versions run the DC load cables through the supplied nylon strain relief clamps at the rear See page 3 5 for details Failure to fit the strain relief clamps and using the incorrect torque setting for tightening their captive screws voids all Safety approvals To easily distinguish between positive and negativeload cables werecommend using cables with different colors as specified by local wiring regulations The same applies to battery cabl
38. les Copyright 2005 2006 Eaton Corporation All Rights Reserved IPN 997 00012 41D December 2006 3 4 Connecting the DC Load Cables APS3 06X Desktop Versions Before proceeding check you have e 4xload cable clamps e 8x25mm blunt ended screws e 8x5mm and 4 x 10mm cable sleeves 50mm long D epending on the cables sizes not all sleeves will be required e 1mm 18 AWG cable for connection to 6A outlets e 4mnY 12 AWG cable for connection to 25A outlets Step 1 Fitload cable clamps Insert the square ends of the load cable clamps into the holes in the back of the System Engage two turns of each retaining screw This will ensurethat the clamp does not move when the wires and sleeves are inserted Fit all clamps even if you do not usethem all Tighten unused clamps to prevent access to the D C outputs Step 2 Strip cable ends Strip approximately 10mm 3 3 from the cable ends We recommend fitting cable ferrules over the cable ends Copyright 2005 2006 Eaton Corporation All Rights Reserved IPN 997 00012 41D December 2006 3 5 Installation Step 3 Fit cables and sleeves To maintain safety approvals insert only the following numbers of cables per clamp with sleeves where applicable This will ensure that cables are retained correctly in their clamps Feed the cables through the clamps as follows depending on cable size 1mm 18 AWG 2 cable pairs per clamp o 2 x bmm sleeve
39. ll Modem Cable Protocol S3P Ethernet PowerManagerll DCTools RS Ethernet S SM45 Ethernet AU y EE Protocol S3P IP 6 2 Copyright 2005 2006 Eaton Corporation All Rights Reserved IPN 997 00012 41D December 2006 DCTools Setup DCTools Setup For your chosen communications option configure the communications settings in D CTools according to the table below Then check that D CTools communicates correctly Properties Direct Connection Ethernet Comms Enabled True True Protocol S3P S3P Connect Using COM1 Local Network S3P Address 0 0 Server IP Address 10 64 129 1 See Note 1 Server Port Telnet 14000 Cleared Notel Allocated by network administrator SM45 Ethernet Setup Before an SM 45 supervisory module can communicate over an IP network with D CT ools the SM 45 must be set up for Ethernet communications Usethefront panel or D CTools for configuring the SM 45 supervisory modulefor Ethernet communications Setup of Ethernet communications requires the following e Thenework administrator assigning a unique IP address to each SM 45 supervisory module to be connected to the IP network e Setting the assigned IP address for each SM 45 e Setting the net mask subnet mask and gateway address for each SM 45 as appropriate P To configure the SM45 for Ethernet communications using DCTools 1 From
40. ly inserted Internal rectifier fault Remove the rectifier and insert another one in the same slot If the second rectifier operates normally the first rectifier is faulty and must be returned to your local Powerware DC product representative Rectifier red LED on 7 2 Very low AC voltage or AC supply failed Check the AC supply The power system will return to normal operation when the AC supply has returned to within its specified AC input voltage range See Appendix C AC overvoltage None The power system will return to normal operation when the AC supply has returned to within its specified AC input voltage range as specified in Appendix C Rectifier shut down Check if a rectifier has in fact been shut down using D CT ools If yes turn on the rectifier using D CTools Rectifier s fail ed UseD CTools to determine if a rectifier has failed or has been shut down If a rectifier has failed replace it If a rectifier has been shut down refer to required action for Rectifier Shut Down DC overvoltage IPN 997 00012 41D December 2006 Remove and re insert rectifier s after approximately 5 seconds Copyright 2005 2006 Eaton Corporation All Rights Reserved Problem Rectifier yellow LED on Possible Cause s Rectifier power limit is active Troubleshooting Required Action Check if the power system is recovering from a recent AC power outage The power s
41. n e APS6 059 x rack mounted version with battery option Where x indicates the model variant with the following type and number of circuit breakers x Number of 25A Number of 6A Circuit Circuit Breakers Breakers 0 4 4 1 5 3 2 6 2 3 7 1 4 8 0 5 3 5 6 2 6 7 1 7 8 0 8 AC Input Data Power Solutions can be powered by a wide range of AC power distribution systems such as single phase two phase three phase L N and three phase L L Depending on the nominal voltage of the AC supply 120 V or 240 V the power systems are equipped with either APU 48 or APR48 rectifiers Fused AC power sockets one per rectifier are available for connecting the power system to the AC supply DC Output Eight floating DC outlets are available for connecting equipment power cables Each DC outlet is protected by acorresponding 6A or 25A load circuit breaker Any combination of 6A or 25A rated load circuit breakers up to a maximum of eight can be fitted depending on customer requirements Battery Option External VRLA 48 V batteries can be connected to APS3 059 APS3 061 and APS6 059 models to provide backup power during AC outages The battery float voltage is temperature compensated Copyright 2005 2006 Eaton Corporation All Rights Reserved IPN 997 00012 41D December 2006 Data Power Solutions Product Range APS3 05X Rack Mounted Versions WOO aannanaununu Up to
42. ndations Manual Equalize can be started from D CTools or the front panel M anual Equalize increases the system voltage to the pre configured equalize voltage for the pre configured equalize duration After the pre configured equalize duration has expired the power system voltage reverts back to normal battery float voltage automatically Fit the DC output cover Copyright 2005 2006 Eaton Corporation All Rights Reserved IPN 997 00012 41D December 2006 E TN Powerware Overview SM45 Operations IPN 997 00012 41D December 2006 Topic Page A bout the SM 45 Front Panel 5 2 About Display Modes 5 4 Viewing System Values M ain Display Mode 5 5 Viewing Alarms and System Status M essages Status View M ode 5 6 Viewing and Editing Configuration Parameters 5 7 Copyright 2005 2006 Eaton Corporation All Rights Reserved 5 1 SM45 Operations About the SM45 Front Panel The Keypad and LED Indicators 0000o S N aia AA 2 Backlit LCD Display Keypad Power On LED green indicates that the SM45 is powered Non urgent Alarm LED yellow indicates one or more active non urgent alarms Urgent Alarm LED red indicates one or more active urgent alarms Scroll Keys Press these keys to scroll through lists and menus and to increase or decrease configuration values Information Key Press this key to view status messages and a list of active alarms in Status View Mode
43. ndicator Va Configuration Screen Test lt Press Enter to start screen test sequence Edit Mode Edit IP Address A E 84 129 1 Cancel Next V Change Value Edit Netmask A 255 255 250 0 Cancel Next V Change Value Edit Gateway 0 0 0 AN Cancel Next V Change Value Edit Float Voltage A Change Value Cancel Sae V Battery Capacity es noue Change Value Cancel Save V Press d to go to Edit Mode lt I Enter Key go to Configuration Mode and A Edit Mode save configuration changes clear alarms or toggle relay states X Escape Key go to Main Display Mode or cancel configuration changes V Up Key scroll up lists and menus and increase configuration values Down Key scroll down lists and menus and decrease configuration values Information Key view status messages and a list of active alarms in Status View Mode a Display Time out Edit Mode no time out Other modes 2 minutes
44. ocks at the rear of APS3 059 APS3 061 and APS6 059 power systems for terminating the battery temperature sensor cable as shown below The two terminal blocks are labeled TEM P SEN SOR and TEMP SENSOR Copyright 2005 2006 Eaton Corporation All Rights Reserved IPN 997 00012 41D December 2006 3 10 Installing the Battery Temperature Sensor if batteries are fitted 48V_MAXIMUM ITHER 64 O VALU E BREAKER 5 LC ps asv CO CODD DOOD OOO DDO COo Ca CS DOOIPIOIOO OC COMO OO SOS mI AI 3 T A am i o I gg W Ome 0 hy 2 an n MERE Aca Moz cza LE El MIL 1 1 vzm4 nouzna Terminate the Black White wire at TEMP SENSOR and the Black wire at TEMP SENSOR as shown To ensure reliable connections at the battery temperature sensor terminal blocks torque the clamp screws 0 4 0 6 Nm 3 5 5 3 Ib in Use cable ties not supplied and the provided cable tie holes on the cable support bracket to tie down the battery temperature sensor cable
45. of that AC power socket blow again then there is a problem with the internal wiring of the power system In that instance contact your local Powerware DC product representative for assistance Copyright 2005 2006 Eaton Corporation All Rights Reserved IPN 997 00012 41D December 2006 Maintenance Replacing the SM45 Real time Clock Battery A 3 6V lithium battery provides power to the real time clock when the SM 45 is not powered Only service personnel should replace the real time clock battery The battery can be replaced with a Tadiran TL 5902 S or equivalent AA non rechargeable lithium battery AN There is a risk of explosion if the used battery is replaced with an incorrect type Dispose of the used battery according to the battery manufacturer s instructions 7 10 Copyright 2005 2006 Eaton Corporation All Rights Reserved IPN 997 00012 41D December 2006 AC Fail ACD Fan Fail Aux Temp High Aux Temp Low Aux Temp Sensor Fail Batt Temp High Batt Temp Low Battery Fuse Fail displayed as Batt FuseFail Battery Test Active Battery Test Fail Equalize Active Fast Charge Active High Float High Load In Discharge Load Fuse Fail Low Float Low Load E TN Powerware Copyright 2005 2006 Eaton Corporation All Rights Reserved Appendix A Glossary of Alarms All rectifiers are reporting loss of AC power TheAC Distribution cooling system or fan controller has failed Th
46. or Configure connect or replace sensor Copyright 2005 2006 Eaton Corporation All Rights Reserved IPN 997 00012 41D December 2006 7 5 Maintenance Replacing a Rectifier Access Power Rectifiers can be replaced without switching off the power system and disconnecting the equipment it powers Only service personne should replace faulty rectifiers This section covers the following procedures e Removing a Rectifier e Inserting a Rectifier Removing a Rectifier AN To reduce the risk of electric shock and maintain optimum system cooling always cover empty rectifier slots with blanking panels AN To avoid electric shock do not place hands inside the rectifier shelf AN D o not attempt to disassemble faulty rectifiers Return them in their original packaging along with the completed Equipment Incident Report to your nearest authorized service agent for replacement or repair This note applies to APS3 06X desktop versions only To gain access to the rectifiers remove the front cover of the APS3 06X power system first Copyright 2005 2006 Eaton Corporation All Rights Reserved IPN 997 00012 41D December 2006 Replacing a Rectifier Step 2 Pull out the rectifier i Rectifier cases may exceed 1002C 212 F especially after prolonged operation Use suitable gloves to remove the hot rectifier Grip the rectifier front panel with one hand as indicated by the arrows in the diagram below and slo
47. or usein N orth America must be a U L recognized type category BAZR2 Battery Location Valve Regulated Lead Acid VRLA batteries emit very small amounts of hydrogen gas into the surrounding atmosphere under normal float charging conditions For that reason batteries should never be installed in a sealed enclosure or cabinet Install the batteries in a well ventilated location to prevent accumulation of hydrogen gas to flammable or explosive levels Building air conditioning and ventilation systems already in place for optimum equipment operation and comfort of personne usually meet or exceed VRLA battery ventilation requirements For specific battery ventilation requirements always refer to the battery manufacturer s installation instructions Copyright 2005 2006 Eaton Corporation All Rights Reserved IPN 997 00012 41D December 2006 Installation Avoid e Installing the batteries next to any heating source or under air ducts e Exposing part of a battery string to direct sunlight e Any other locations that would cause temperature variations within the batteries Battery Fault Protection A fault protection device such as a circuit breaker or fuse must be fitted in series with one of the battery cables of each battery string The fault protection device must be e Located as close as practical to the corresponding battery string output terminal and e Capable of disconnecting the potential fault current of the battery strin
48. pically events are status messages such as Equalize Active e Select Urgent And Non Urgent Alarms to receive both urgent and non urgent alarm notifications e Select Urgent Alarms Only to receive only urgent alarm notifications e Select Disabled to temporarily disable notifications to the receiver IP Address Enter the IP address of the trap receiver that has been assigned by the network administrator Port Enter the port number of thetrap receiver that has been assigned by the network administrator Trap Community A form of password Use public unless the network administrator has assigned a new password Mode Select Normal Traps for sending traps to any network management system except P owerM anagerll Acknowledged Summary Trap for sending traps to PowerM anagerll only Copyright 2005 2006 Eaton Corporation All Rights Reserved 6 4 IPN 997 00012 41D December 2006 Entering the sysObjectlD of a Power System Entering the sysObjectID of a Power System sysObjectiD is a unique identifier that allows the network management system to identify an item in this case a power system on the network The unique identifiers are listed in the table below APS3 058 1 3 6 1 4 1 1918 10 1 APS3 059 1 3 6 1 4 1 1918 10 2 APS3 060 1 3 6 1 4 1 1918 10 3 APS3 061 1 3 6 1 4 1 1918 10 4 APS6 058 1 3 6 1 4 1 1918 10 5 APS6 059 1 3 6 1 4 1 1918 10 6 gt To
49. pplier for advice on minimum ventilation levels or refer to Application N ote AN 0080 available from Eaton 2 4 Copyright 2005 2006 Eaton Corporation All Rights Reserved IPN 997 00012 41D December 2006 Warnings Servicing e Data Power Solutions contain hazardous voltages Do not attempt to disassemble or service the unit if you are not qualified Only service personnel of Eaton Corporation s Telecommunications Solutions Division or their authorized service agents are permitted to service the unit e If the power system requires servicing other than external battery or rectifier replacement isolate the unit first as follows 1 Unplug the AC supply cords from the AC power outlets 2 Disconnect the external batteries by switching off the battery circuit breakers EMC Compliance e Data Power Solutions may be used in close proximity to other electronic equipment provided installation is carried out according to instructions in this manual However proper installation and compliance with EMC standards does not guarantee that the power system will not respond to electromagnetic disturbances or will not cause interference to other equipment in a particular installation e Data Power Solutions comply with part 15 of the FCC Federal Communications Commission rules Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 This device must accept any int
50. quipment and Reporting Damage 2 6 Installation OVERVIEW ERN 31 Mounting the Power System ss 3 2 DC Installation Practices sn 3 3 Connecting the DC Load Cables sisi 3 3 APS3 05X and APS6 05X Rack M ounted Versions enne 34 APS3 06X Desktop Versions ii came tti encre E E E ROT RE RR 3 5 Installing the External Batteries if applicable 3 7 Connecting the Battery Cables if applicable 3 8 Installing the Battery Temperature Sensor if batteries are fitted 3 10 Connecting the Power System to the AC Supply eene 3 12 Commissioning OVERVIGW Era MNT deena wei PR RE A Rent 4 1 Inserting the A ccess Power Rectifiers sn 4 2 Pre Power p Check terme ane cae c d aiment 4 3 Applying AC POWE eerte itte tte ree doe n p dede de t dete dere Ni 4 4 Configuring the Power System for Operation 4 4 Using the Front Panel Keypad ie 4 4 Using DCTools etcetera ere te ntu dnce ded ea eei 4 5 Applying DC Power to the Load iii 4 8 Copyright 2005 2006 Eaton Corporation All Rights Reserved iii IPN 997 00012 41D December 2006 Table of Contents Chapter 5 Operations OVS VIEN SS anni mine o e dieses lm Perd ote telae Dude 51 About the SM45 Front Panel inner 5 2 The Keypad and LED Indicators sn 5 2 The Display Indicators issus 5 2 The Audible lIndicator sn 5 3 Display Titrie OUE crece rfe rte ee ce
51. r configuration settings the urgent and or non urgent alarm LED s may also be on 4 Check that all installed rectifiers are communicating and that the SM 45 supervisory module has correctly registered all rectifiers by viewing the individual rectifier currents in Main Display Mode Seefront panel menu structure on inside front cover or Viewing System Values in Chapter 5 for details If no load is connected each rectifier will show 0A Configuring the Power System for Operation Each power system is supplied with a pre loaded configuration file It is important that the settings of this configuration file are checked verified and changed as required for site specific conditions In particular settings that may affect the performance and life expectancy of the battery must be checked and set according to the battery manufacturer s recommendations Only those configuration parameters that are most likely to be changed on site can be configured from the front panel For entering and editing of all other configuration parameters such as mapping of alarms to relays and setting up communications a laptop computer and the latest version of D CT ools is required The latest version of D CTools can be downloaded from http www powerware com downloads We recommend using D CTools for configuring your power system for operation Using the Front Panel Keypad Scroll through the SM 45 s Configuration M ode and changethe configuration settings a
52. ransmitted in any form by any means or for any purpose other than the Purchaser s personal use without the express written permission of Eaton Corporation Copyright 2005 2006 Eaton Corporation All Rights Reserved E T N Powerware About This Guide Purpose This guide provides instructions to correctly install commission and operate Data Power Solutions Audience This guideis intended for use by IT professionals who have a sound working knowledge of safe working practices This guide covers installation commissioning and operation of Data Power Solutions controlled by SM 45 supervisory modules It does not cover e Installation and characterization of batteries e Changing the pre configured configuration values For full details on changing the pre configured configuration values refer to the SM 45 Front Pand M enu Structure on the inside back cover or DCTods online help Related Information DCTods Online Help Application Note AN 0080 Ventilation of VRLA Batteries Reporting Problems with This Guide Please use the fax or email addresses below to report any problems you find in this guide Powerware DC M arketing Services FAX 64 3 343 5660 EMAIL DCM arketingN Z eaton com Copyright 2005 2006 Eaton Corporation All Rights Reserved IPN 997 00012 41D December 2006 About This Guide For Further Information and Technical Assistance Eaton recognizes the need to keep you informed about the
53. right 2005 2006 Eaton Corporation All Rights Reserved IPN 997 00012 41D December 2006 General Description Access Power Rectifiers Two types of fan cooled hot pluggable A ccess Power Rectifiers are available APU48 48V 720W 120 240 V AC APR48 48V 1500 W 208 240V AC There are three status indicator LEDs on the Access Power Rectifier front panel Power On Urgent Alarm and Non Urgent Alarm Details about replacing a rectifier can be found in Chapter 7 o Power On LED Green indicates that the rectifier is powered e Non Urgent Alarm LED Yellow indicates non critical conditions such as Rectifier in power current limit mode This normally happens for a short period of time when the batteries are recharging Rectifier operating in temperature turndown mode because of high ambient temperature or low AC supply voltage e Urgent Alarm LED Red indicates critical fault conditions that require urgent attention such as Rectifier failed e Rectifier shut down e AC supply failed green LED off Very high AC supply voltage DC overvoltage 4 Retaining Screw loosen to remove rectifier Copyright 2005 2006 Eaton Corporation All Rights Reserved IPN 997 00012 41D December 2006 1 6 SM45 Supervisory Module SM45 Supervisory Module The SM 45 supervisory moduleis an advanced control and monitoring solution for Data Power Solutions It provides a full suite of
54. s e 10mm sleeve If only one cable pair is required then use a dummy pair with sleeves to make up the space 4mm 12 AWG 1 or 2 cable pairs per clamp Do not tighten the clamps at this stage Step 4 Terminate cables Terminate the negative load cable s at the terminal block s of the DC outlet s Terminate the positive load cable s at the terminal block s of the DC outlet s Tighten the terminal screws Required torque 0 4 0 6 N m 3 5 5 3 Ib in Ensurethat the polarity at the D C outlet s matches the power input polarity of your equipment Connecting reverse polarity equipment power cables to the D C outlets of a power system might cause damage to your equipment Such damages not covered by our warranty Ensurethat the correct cable sizes have been used 1mm 18 AWG for 6 A outlets and 4mm 12 AWG for 25 A outlets Step 5 Arrange sleeves and tighten clamp screws Arrange the sleeves so that they are all within 10mm 8 of the terminals Tighten all cable clamp screws Required torque 1 5 2 N m 13 2 17 7 Ib in Tighten the screws of any unused clamps to prevent access to the D C output terminations Procedure complete Copyright 2005 2006 Eaton Corporation All Rights Reserved IPN 997 00012 41D December 2006 Installing the External Batteries if applicable Installing the External Batteries if applicable This section applies to APS3 059 APS3 061 and APS6
55. s UL 1015 18 AWG 1mm multi strand cable 25 A DC Outlets UL 1015 12 AWG 4mm multi strand cable Cable Length 3m 10 feet maximum Required to maintain approval compliance APS3 05X and APS6 05X Rack Mounted Versions 48V MAXIMUM RATED OUTPUT CURRENT BATTERY EITHER 6A OR 25A DEPENDENT UPON md NOTAT WS BREAKER VALUE FITTED IN DISTRIBUTION 8 7 6 5 4 3 2 1 48v 0 0 azm 4200zmo ERE EREPEEER ao ERO moodolojacolooicloldlioloxa nee si d RS LL ue Terminate the negative load cable s at the terminal block s of the DC outlet s Terminate the positive load cable s at the terminal block s of the DC outlet s Ensure that the polarity at the DC outlet s matches the power input polarity of your equipment Connecting reverse polarity equipment power cables to the DC outlets of a power system might cause damage to your equipment Such damageis not covered by our warranty Ensure that the correct cable sizes have bee used 18 AWG for 6 A outlets and 12 AWG for 25 A outlets To ensure reliable connections at the terminal blocks of the DC outlets torque the clamp screws 0 4 0 6 Nm 3 5 5 3 Ib in Oo Use cable ties not supplied and the provided cable tie holes on the cable support bracket to tie down the load cab
56. s required A list of all the configuration settings that can be changed from the front panel can befound on the inside back cover For details about changing configuration setti ngs from the front panel see Viewing and Editing Configuration Parameters in Chapter 5 Copyright 2005 2006 Eaton Corporation All Rights Reserved IPN 997 00012 41D December 2006 4 4 Configuring the Power System for Operation Using DCTools Before you start you need e A PC preferably a laptop with the latest version of D CT ols installed e A null modem cable Step 1 Connect a PC to the RS 232 port of the APS DC power system 1 Connect the null modem cable between the RS 232 port of the power system and the serial port of your laptop or PC 2 StartDCTools by double clicking on the D CTools icon G on the desktop Step 2 Check that your PC portis specified correctly 1 Doubleclick on theD CTools icon in the Windows task bar to display the DCTools Connection List The default connection is CO M 1 2 If the port properties are correct enable the connection by selecting the Active check box M of that connection The correct port properties are Protocol S3P and S3P A ddress 0 If the port properties are incorrect select the relevant connection from the Connection List and dick the toolbar button In the Comms Properties dialog edit the properties as necessary and click OK If the connection is successful the D CTools System
57. s the lt key to enter Configuration Mode Press the v key to scroll down to the required parameter Press the lt key to enter Edit Mode Press either the or key to change the value as appropriate Press the lt key to save the new value and return to Configuration M ode or Press the key to cancel the change and return to Configuration Mode N D G A5 WO ND Press the key to return to Main Display Mode Copyright 2005 2006 Eaton Corporation All Rights Reserved IPN 997 00012 41D December 2006 SM45 Operations Copyright 2005 2006 Eaton Corporation All Rights Reserved IPN 997 00012 41D December 2006 5 8 E TN Powerware Communications Overview Topic Page Communications Options 6 2 DCTools Setup 6 3 SM 45 Ethernet Setup 6 3 Setting Up SNMP Traps 6 4 Entering the sysObjectl D of a Power System 6 5 Synchronizing the SM 45 Real time Clock 6 6 Copyright 2005 2006 Eaton Corporation All Rights Reserved IPN 997 00012 41D December 2006 Communications Communications Options The SM 45 supervisory module communicates to a designated PC running the D CT ools software via a e Standard RS 232 serial interface or e Ethernet 10BaseT interface both accessible from the front panel Shown below are the two standard communications options Direct Connection PowerManagerll DCTools RS 232 RS 232 PC COM Port SM45 EN Nu
58. tely displayed as M ultiple Rectifier Comms Lost D To view and clear alarms 1 FromMain Display Mode press the U key to enter Status View M ode 2 Press the key to scroll through thelist of alarms Press the lt key to clear the alarms Only three alarms can be cleared Rect Comms Lost Rects Comms Lost and Battery Test Fail 4 Pressthe key to return to Main Display Mode For acomprehensive list of alarms that can be displayed in Status View M ode see Appendix A D To view system status messages 1 Press the key to enter Status View Mode If there are active alarms press the key to scroll to the bottom of the alarm list The control status list is displayed after the last alarm 2 Pressthe or key to scroll through the list of status messages Press the key to return to Main Display Mode Copyright 2005 2006 Eaton Corporation All Rights Reserved IPN 997 00012 41D December 2006 Viewing and Editing Configuration Parameters Viewing and Editing Configuration Parameters Configuration M ode displays only those configuration parameters that are most likely to be changed on site Configuration parameters configurable from the front pane are changed in Edit Mode For viewing and editing all other configuration parameters a laptop computer or remote access is required See Chapter 3 for details about the standard communications options D To view and edit a configuration parameter 1 From Main Display Mode pres
59. theDCTools System Summary Home screen click the Configuration hotlink and then Communications to display the Communications view 2 Under Ethernet enter the assigned IP address subnet mask and gateway address Copyright 2005 2006 Eaton Corporation All Rights Reserved IPN 997 00012 41D December 2006 Communications Setting Up SNMP Traps The SM 45 supervisory module can be configured to send alarms as SN MP traps to up to eight different SN MP trap receivers To send alarms as SNMP traps first set up Ethernet communications see page 6 3 for details and then use D CT ools to set up SNMP traps as follows 1 FromtheD CTools System Summary Home screen click the Configuration and then Communications hotlink to display the Communications view Click the button to the left of SNMP to display the SNMP configuration view 3 Do not change the default settings of SN M P Read Community public and SNMP Write Community private unless requested by the network administrator Configure Trap Repeat and Trap Repeat Rate as appropriate 5 For each receiver configure the following parameters using the configuration guidelines Parameter Name Configuration Guidelines Enter the name of the SN MP trap receiver 20 characters maximum Level SNMP Trap Level controls reporting of specific events for each receiver as follows e Select All Events And Alarms to receive events and urgent and non urgent alarms Ty
60. three Access Power Rectifiers numbered 1 16 DC Load Terminal Blocks 2 per DC Outlet to 3 from left to right see page 1 6 Two Battery Terminal Blocks APS3 059 only SM45 Supervisory Module see page 1 7 Two Battery Temperature Sensor Terminal One 2 pole Battery Circuit Breaker Blocks APS3 059 only APS3 059 only Battery Cable Clamp APS3 059 only SM45 Display Module with keypad and LED indicators see Chapter 5 Cable Support Bracket Three fused AC Power Sockets one per rectifier and labeled K1 to K3 K1 powers Rectifier 1 etc Load Circuit Breakers any combination of 6 A or 25 A rated circuit breakers up to a maximum of eight depending on customer requirements 9 DC Output Cover remove to access DC Output terminations Copyright 2005 2006 Eaton Corporation All Rights Reserved 1 3 IPN 997 00012 41D December 2006 General Description APS3 06X Desktop Versions VICOS LINEAR RE 16 DC Load Terminal Blocks 2 per DC Outlet Up to three Access Power Rectifiers numbered 1 to 3 from left to right see page 1 6 Two Battery Terminal Blocks APS3 061 only SM45 Supervisory Module see page 1 7 Two Battery Temperature Sensor Terminal One 2 pole Battery Circuit Breaker Blocks APS3 061 only APS3 061 only 9 Four Nylon Strain Relief Clamps SM45 Display Module with keypad and LED indicators see Chapter 5 Three fused AC Power Socke
61. tifier Current 1 22 foltag 54 48V us i Default Display 118A Battery Current Total output power delivered O by the rectifiers 1 9 Yo as a percentage of available power Batter 24 C xiliary Temp M m Rectifier Current Individual 1104 210A Rectifier 3104 4104 urrents 510A 69 gy 5 5 IPN 997 00012 41D December 2006 SM45 Operations Viewing Alarms and System Status Messages Status View Mode Status View Modedisplays alarm and status messages The appearance of one of the following display indicators in Main Display Mode indicates the presence of an alarm message x indicates an urgent alarm 4 indicates a non urgent alarm Details about the other display indicators can be found on page 2 2 Rules for displaying alarms and system status e Activealarms are always displayed before status messages e Urgent alarms are always displayed before non urgent alarms e Alarms with their urgency set to Disabled are not displayed Important note about Rect Comms Lost alarm If a rectifier is removed a Rectifier Comms Lost alarm is displayed after 10 seconds The operator or installer then has the opportunity to clear the alarm immediately to prevent triggering an external alarm device The alarm must be cleared within the configurable Alarm Recognition Time default is 10 seconds otherwise an external alarm is generated Rects Comms Lost is remo
62. tighten the battery terminal bolts according to the battery manufacturer s specification Failing to do so can cause erratic battery performance possible damage to the battery and or personal injury e Always ensure that any shrouding supplied with the batteries is correctly fitted to cable connectors Copyright 2005 2006 Eaton Corporation All Rights Reserved IPN 997 00012 41D December 2006 Pre Installation N DC Outputs e TheDC outlets are floating to meet the isolation requirements for powering Power over Ethernet IEEE802 3af compatible devices In non Power over Ethernet applications the positive or negative output of the DC outlets can be referenced to earth if required e OnAPS3 06X desktop versions run the load cables through the supplied nylon strain relief damps Failureto fit the strain relief damps and using the incorrect torque setting for tightening their captive screws voids all safety approvals Rectifiers e Toreducethe risk of electric shock and maintain optimum system cooling always cover empty rectifier slots with blanking panels Part Number IPN 621 05722 63A e Toavoid electrical shock do not place hands inside the rectifier shelf e Rectifier cases may exceed 100 2129F especially after prolonged operation Use suitable gloves to remove the hot rectifier Donotattempt to disassemble rectifiers Return them in their original packaging along with the completed Equipm
63. ting Damage Unpack the power system and inspect it carefully for possible damage that may have occurred while in transit Next check the equipment against the packing list supplied with the equipment and ensure that you have received the correct type of Access Power Rectifiers either APR48 or APU 48 Report any damage or incorrect shipment immediately using a copy of the Equipment Incident Report at the back of this guide to supply all relevant details Fax the completed form to your local Powerware DC product representative Keep the original packaging Y ou will need it if any equipment needs to be returned to your local Powerware D C product representative Copyright 2005 2006 Eaton Corporation All Rights Reserved IPN 997 00012 41D December 2006 E TN Powerware Installation Overview Topic Page Mounting the Power System 3 2 DC Installation Practices 33 Connecting the DC Load Cables 3 3 Installing the External Batteries if applicable 3 7 Connecting the Battery Cables if applicable 3 8 Installing the Battery Temperature Sensor if batteries are fitted 3 10 Connecting the Power System to the AC Supply 3 12 Copyright 2005 2006 Eaton Corporation All Rights Reserved 3 1 IPN 997 00012 41D December 2006 Installation Mounting the Power System Location and Environment Data Power Solutions rack mounted and desktop versions meet the safety and fire enclosure requirements as spe
64. tion Mode and Edit Mode D To exit a display mode e Press the key to return from any mode to Main Display Mode Scrolling within a Display Mode gt To scroll within a display mode e Pressthe key to scroll up within a display mode e Press the v key to scroll down within a display mode To scroll through a display mode faster hold down the or v key Using Edit Mode For details about viewing and editing configuration parameters see page 2 7 5 4 Copyright 2005 2006 Eaton Corporation All Rights Reserved IPN 997 00012 41D December 2006 Viewing System Values Main Display Mode Viewing System Values Main Display Mode Nine system values as at right can be viewed in Main Display Mode If asystem value is not available for example because of an incorrectly configured or disconnected battery temperature sensor the following is displayed Battery Temp 22 Y Sensor Fail Details about the other display indicators can be found on page 2 2 D To view system values 1 Press the v or key to scroll through the system values in Main Display Mode Only six individual rectifier currents are displayed at once If more than six rectifiers are installed press the or key to scroll through the list Press the key to return to the top of the list total rectifier current Copyright 2005 2006 Eaton Corporation All Rights Reserved Main y Mode Rectifier Current Total Rec
65. ts one per rectifier and labeled K1 to K3 K1 powers Rectifier 1 etc Load Circuit Breakers any combination of 6 A or 25 A rated circuit breakers up to a maximum of eight depending on customer requirements One Battery Cable Clamp APS3 061 only DC Output Cover remove to access DC output Front Cover terminations o o oco Copyright 2005 2006 Eaton Corporation All Rights Reserved IPN 997 00012 41D December 2006 Data Power Solutions Product Range APS6 05X Rack Mounted Versions Three 2 pole Battery Circuit Breakers APS6 059 only Load Circuit Breakers any combination of 6 A or 25 A rated circuit breakers up to a maximum of eight depending on customer requirements Up to six Access Power Rectifiers numbered 1 to 6 from left to right see page 1 6 SM45 Display Module with keypad and LED indicators see Chapter 5 c VA SM45 Supervisory Module see page 1 7 KI EEE EEE ER 16 DC Load Terminal Blocks 2 per DC Outlet AAAI AIA VIO VERE D TOOLE Six Battery Terminal Blocks APS6 059 only Two Battery Temperature Sensor Terminal Blocks APS6 059 only Three Battery Cable Clamps APS6 059 only Six fused AC Power Sockets one per rectifier and labeled K1 to K6 K1 powers Rectifier 1 etc DC Output Cover remove to access DC output terminations 66 o Cable Support Bracket Copy
66. ture Compensation Temperature Compensation automatically varies the float voltage to cance the effects of increasing or decreasing ambient battery temperature As the ambient temperature of the batteries increases the voltage required to maintain it in a fully charged state decreases Enable Temperature Compensation to help maintain optimum battery capacity over a wider temperature range which in turn extends battery life B 2 Copyright 2005 2006 Eaton Corporation All Rights Reserved IPN 997 00012 41D December 2006 E TN Powerware System AC Input AC Input Voltage Range Appendix C Specifications APU48 rectifiers 95 275 Vims L N APR48 rectifiers 185 275 Vims L N Rated AC Input Current 9120 V ms with APU 48 rectifiers APS3 APS6 21 A 7 A per AC power cord 42 A 7A pe AC power cord 240 V ms with A PU 48 rectifiers APS3 APS6 10 5 A 3 5 A per AC power cord 21A 3 5 A per AC power cord 9 208 240 V ms With APR48 rectifiers APS3 24A 8 per AC power cord APS6 48A 8 per AC power cord Frequency Range 45 66 Hz Maximum Earth Leakage Current System DC Output DC Output Voltage nominal 1 5 mA per A ccess Power Rectifier 48V DC Output Power maximum APS3 058 amp APS3 060 2 16 kW with 3 APU 48 rectifiers 4 50 KW with 3 APR48 rectifiers APS3 059 amp APS3 061 1 70 kW with 3 APU 48 rectifiers 3 00 kW with 3
67. ve e Battery cable clamp with posts removed Step 4 Arrange sleeve and clamp the battery cables Arrange the cable sleeve so that it is within 10mm 3 8 of the terminals Tighten the cable clamp screws Required torque 1 5 2N m 13 2 17 7 Ib in Copyright 2005 2006 Eaton Corporation All Rights Reserved 3 9 IPN 997 00012 41D December 2006 Installation Step 5 Repeat for other battery cables if required Repeat the above procedure to connect up to three battery strings to an APS6 059 power system Step 6 Remove knockout and fit cover Remove the battery cable knockout s on the DC output cover TK 1 Battery cable knockout Remove any sharp edges in particular the remaining knock out webs Fitthe DC output cover Procedure complete Installing the Battery Temperature Sensor if batteries are fitted This section applies to A PS3 059 APS3 061 and APS6 059 power systems only Each APS3 059 APS3 061 and A PS6 059 power system is supplied with a battery temperature sensor and standard 2 m 6 5 feet long cable factory fitted to the sensor Longer cables are available from your local Powerware DC product representative or you can make up your own We strongly recommend limiting the maximum cable length of the battery temperature sensor to 20 m 65 feet because of noise considerations Connecting the Battery Temperature Sensor Cable There are two screw clamp terminal bl
68. ve maintenance tool that monitors the discharge capabilities to ensure that the condition of the battery has not deteriorated over time The SM 45 supervisory module temporarily reduces the output voltage of the rectifiers just below the bus voltagefor a set duration The battery now supplies power to theload A battery test passes if the battery capacity remains above a predetermined level for the duration of the test Battery Test does NOT function during a Fast Charge or Equalize process or during the first 48 hours after an AC power outage Equalize charges the batteries at a higher voltage after they have been fully charged to ensure that all individual cell voltages are the same Battery manufacturers recommend that batteries be equalized periodically Refer to the battery manufacturer s instructions before equalizing the batteries Copyright 2005 2006 Eaton Corporation All Rights Reserved IPN 997 00012 41D December 2006 Control Function Glossary Low Volts Disconnect Low Voltage Disconnect disconnects the batteries Battery Disconnect or the load Load Disconnect at the preset LVD disconnect voltage This prevents damage to the batteries due to excessive deep discharge The LVD reconnects the batteries or loads after the AC power is restored When configuring the LVD reconnect voltage ensurethat the expected open drcuit recovery voltage of the discharged batteries does nat rise abovethe LV D reconnect voltage Tempera
69. wly pull it out from the shelf supporting the base of the rectifier with your other hand To avoid damageto the connector do not rest the rectifier on its connector once it has been removed from the shelf Procedure complete You must now insert a replacement rectifier into the empty slot see page 7 8 or fit a blanking panel Part Number IPN 621 05722 63A Copyright 2005 2006 Eaton Corporation All Rights Reserved 7 7 IPN 997 00012 41D December 2006 Maintenance Inserting a Rectifier Step 1 Align the new rectifier with the burst out guides in the shelf Step 2 Push in the rectifier y To avoid injury to your hands keep your fingers clear as shown in the diagram below 1 Slowly push in the rectifier until the rear connector of the rectifier engages fully with the backplane connector Tighten the rectifier retaining screw 3 Check that therectifier s Power On LED turns on and the Z and A alarm LEDs are off The ZY alarm LED turns on for about 1 second when the rectifier powers up 4 Fit the front cover APS3 06X desktop versions only Procedure complete 7 8 Copyright 2005 2006 Eaton Corporation All Rights Reserved IPN 997 00012 41D December 2006 Replacing AC Input Fuses Replacing AC Input Fuses Each AC power socket has two fuses one in the phase L and another in the neutral N AC input line to protect the power system against certain internal fault conditions Only s
70. ystem may still be charging the batteries after the power outage No further action is required Check that the rectifier capacity of the power system is not exceeded A dditional rectifiers may be required Rectifier temperature turndown is active due to low AC supply voltage or excessi ve ambi ent temperature None The power system will return to normal operation when the AC supply has returned to within its rated AC input voltage or operating temperature range as specified in Appendix C High system output voltage Equalize Fast Charge and or Temperature Compensation process is active Disable active processes if not required Incorrect float voltage setti ng at supervisory module Check the float voltage setti ng of the supervisory module Record new setting Faulty rectifier Remove rectifier modules one at atime Theoutput voltage returns to normal when faulty rectifier is removed Replace faulty rectifier Low system output voltage rectifiers not in current limit Rectifiers not on Restore AC power Battery Test and or Temperature Compensation process is active Disable active processes if not required Incorrect float voltage setting at supervisory module Check the float voltage setting of the supervisory module Record new setting Low system output voltage and rectifier yellow LEDs are on rectifiers arein current limit Load istoo high

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