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Eaton 9355UP 10 Power Supply User Manual

1. SIPON v9 Sdn seuopeg eusojul l S8N_ NEVER siepow ZE Sd N seueneg eusajul qnu zH 09 A009 JO A08t Qa ZH 09 A802 X Jjayeoig ainpow JOULOJSUBAL S986 indul Sdn uedo pesolo uedo ssed g uedo peso peso INES peso uedo pesolo umous jeuuoN SdN cSH8nN l SgiN uonisod SAN 27 Figure 17 UPS with Input Isolation Transformer Wiring Diagram EATON Powerware 9355 UPS 10 15 kVA User s Guide 164201594 Rev C www powerware com UPS INSTALLATION 28 EATON Powerware 9355 UPS 10 15 kVA User s Guide 164201594 Rev C www powerware com Chapter 5 0 Wall Mounted Bypass Switch Installation This chapter describes installing the wall mounted bypass switch with the UPS The wall mounted bypass switch is a Make Before Break MBB maintenance bypass switch NOTE The input isolation transformer cannot be used with the wall mounted bypass switch The Powerware 9355 has the following power connections e 3 phase L1 L2 and L3 neutral and ground connection for rectifier bypass input e 3 phase L1 L2 and L3 neutral and ground connection for load output The nominal input output voltages are 120 208 or 127 220 Vac Output overcurrent protection and disconnect switch must be provided by others Figure 26 and Figure 27 beginning on pag
2. NOTE Matches mounting holes on a single or Figure 42 RMP Dimensions double gang electrical box 57 COMMUNICATION To install an RMP NOTE lf mounting to a hollow wall secure the enclosure bottom to a wood or metal stud within the wall Do not use hollow wall anchors The RMP can also be mounted to a single or double gang electrical box f wall mounting securely mount the RMP Continue to Step 2 f desk mounting install the provided bumpers to the bottom of the RMP enclosure Proceed to Step 3 nstall 1 2 conduit from the RMP to the IRC through the cable exit openings see Figure 42 Proceed to Step 4 nstall wiring from the RMP to the IRC using the cable listed in Table 4 and the provided strain relief bushings in the cable exit openings in the IRC see Figure 44 and the RMP Connect the wiring between the RMP and the IRC plug in terminal blocks using terminations shown in Table 4 See Figure 43 and Figure 44 for plug in terminal block locations Table 4 RMP Wire Terminations From RMP Terminal To IRC Terminal Remarks J1 1 J1 1 J1 3 J1 3 J1 4 J1 4 Use Beldon 8690 060 or equivalent cable J1 5 J1 5 J1 6 J1 6 Install the IRC into an open X Slot communication bay see page 50 58 EATON Powerware 9355 UPS 10 15 kVA User s Guide 164201594 Rev C www powerware com COMMUNICATION 6 Tocheck the operation of the RMP ensure that the UPS is supplying the load vi
3. Powerware 9355 iye N ee 2 High UPS 381 Ib 173 kg 95 6 7 3 High UPS 32 587 Ib 266 kg 147 10 3 3 High UPS 64 619 Ib 281 kg 155 10 9 2 High EBM 480 Ib 218 kg 120 8 4 3 High EBM 710 Ib 322 kg 178 12 5 Clearances The following clearances are recommended for the Powerware 9355 UPS From Front of Cabinet 36 91 4 cm working space From Back of Cabinet 6 15 2 cm without PDM installed with PDM installed clearance determined by customer supplied mating plug 10 EATON Powerware 9355 UPS 10 15 kVA User s Guide 164201594 Rev C www powerware com UPS SETUP Unloading the Cabinet s The following tools are required for unloading the cabinet s e 15 mm wrench or socket 7 mm nut driver or socket The UPS and EBM are heavy see page 10 Unloading the cabinets requires at least two people to safely remove the cabinets from the pallet To unload three high cabinets or two high EBMs continue to the following section To unload two high UPS cabinets proceed to page 15 Three High Cabinets or Two High EBMs To remove a three high cabinet or a two high EBM from the shipping pallet 1 Remove the two M10 bolts securing the stabilizing bracket to the pallet see Figure 2 M10 Bolts Figure 2 Removing the Stabilizing Bracket Bolts EATON Powerware 9355 UPS 10 15 kVA User s Guide 164201594 Rev C www powerware com 11 UPS SETUP 2 Remove the
4. Main Menu Submenu Display Information or Menu Function UPS Status UPS off System normal UPS supporting load UPS on battery UPS on bypass Active alarm list Battery status Event Log Displays up to 100 events and alarms Measurements Output L N and L L Current Frequency Power Battery Voltage Current Runtime Input L N and L L Current Frequency Bypass L N and L L Frequency Control Goto Bypass Mode Transfers the UPS to internal Bypass mode When this command is active the option changes to Go to Normal Mode Start Battery Test Initiates a battery test Display Test Four different selectable tests for the front panel functions the LEDs cycle through the alarm beep sounds the backlight turns off and on and the pixels scroll through to test the LCD Settings User Settings See Table 8 for detail Service Settings This screen is password protected Identification UPS Type Part Number Serial Number Firmware Display CAN Bridge Turn UPS ON OFF ON and OFF Options EATON Powerware 9355 UPS 10 15 kVA User s Guide 164201594 Rev C www powerware com 69 OPERATION User Settings The following table displays the options that can be changed by the user NOTE Changes to the output voltage or frequency options should be made before turning on the UPS otherwise the changes do not take effect Table 8 User Settings Description Available Settings Default Setting Set D
5. All 2 High UPS and EBM Cabinets Number of Strings UPS 1 EBM 6 UPS 2 EBMs 10 UPS 3 EBMs 14 UPS 4 EBMs 18 All 3 High UPS and EBM Cabinets Number of Strings UPS 1 EBM 10 UPS 2 EBMs 16 UPS 3 EBMs 22 UPS 32 models contain 2 strings EBM 64 models contain 4 strings UPS 64 models contain 4 strings EBM 96 models contain 6 strings Press the button to save the setting Press the G9 button until the Eaton Powerware logo appears EATON Powerware 9355 UPS 10 15 kVA User s Guide 164201594 Rev C www powerware com 77 OPERATION UPS Shutdown To shut down the UPS 1 Press any button on the front panel display to activate the menu options 2 Press the button on the front panel display and then press the button to select the TURN UPS ON OFF menu 3 Press the button to select the TURN UPS OFF option 4 Press and hold the button for three seconds until the UPS stops beeping The UPS stops supplying power to the load b Switch the UPS battery circuit breaker to the OFF position The UPS disconnects from the batteries and is on logic power only 6 Switch off utility power where the UPS is connected 78 EATON Powerware 9355 UPS 10 15 kVA User s Guide 164201594 Rev C www powerware com Chapter 10 UPS Maintenance This section explains how to e Care for the UPS and batteries e Recycle used batteries or UPS e Use the maintenance bypass switch UPS and Battery Care
6. ndino ues SS 6 9JeMJ9MOd 1948918 san siejuo ON Jexyea1g ssed g Auewixny ON eoueuejurey Jexgeeug Bui j ndul paljddns i Jeulojsno ish te ad A ue indu Saw peoj Bunuoddns eounos ssed q eoueuejure u ssed q uo Sdn pgoj Buyuoddns eounos ssed q eoueuejure A peo Bupuoddns San peuewod jou peo sn3e3s jndjno vajs s uedo pasol9 pasol9 uedo 1exeolg Sdn SdN SS 6 91evueMod NOLLOSNNOO oma INNOD e saw yndyno san siepow v9 san seueneg eusozul pesolo pasolo uedo uedo J94e91g ssed g jure uonejedo Sal eu13 x3 weve SI POW Ze SdN salayeg jeusazul Joyeoig dul Sd _7 qdu san suondo ARIOJ peiddng ope paljddns Jawojsng Diagram Figure 27 UPS with Input Isolation Transformer Wiring EATON Powerware 9355 UPS 10 15 kVA User s Guide 164201594 Rev C www powerware com 40 Chapter 6 Stabilizing the Cabinet NOTE for seismic installations you MUST order and install a Powerware 9355 UPS seismic kit do not use the following instructions NOTE For non seismic installations you MUST install the stabilizing bracket on all 3 high cabinets The stabilizing bracket is optional for 2 high cabinets To stabilize the cab
7. 1 beep every second Remove some of the equipment from the UPS The UPS continues to operate but may switch to Bypass mode if the load increases The alarm resets when the condition becomes inactive EATON Powerware 9355 UPS 10 15 kVA User s Guide 164201594 Rev C www powerware com 91 TROUBLESHOOTING Alarm or Condition Possible Cause Action Overtemperature A LED is on UPS internal temperature is too high or the fan has failed 1 beep every second Turn the maintenance bypass switch to the SERVICE position Otherwise shut down the UPS Clear vents and remove any heat sources Allow the UPS to cool Ensure the airflow around the UPS is not restricted If the alarm disappears turn the maintenance bypass switch back to the UPS position If the condition persists contact your service representative Battery test failed The batteries need service Contact your service representative The UPS does not start The main utility breaker is off Verify that the main utility breaker is on If an optional isolation transformer is installed the input circuit breaker is off Verify that the isolation transformer input circuit breaker is on The remote emergency power off REPO switch is active or the REPO connector is missing Reset the REPO switch and restart the UPS Verify that the REPO connector is present Power is not available at The UPS is in Standby mo
8. UPS MAINTENANCE When to Replace Batteries When the A indicator flashes and the LCD panel displays Battery Failure the batteries may need replacing Contact your service representative to order new batteries Change the batteries approximately every five years Recycling the Used Battery or UPS Contact your local recycling or hazardous waste center for information on proper disposal of the used battery or UPS Do not dispose of the battery or batteries in a fire Batteries may explode Proper disposal of batteries is required Refer to your local codes for disposal requirements Do not open or mutilate the battery or batteries Released electrolyte is harmful to the Skin and eyes It may be toxic o CAUTION r Do not discard the UPS or the UPS batteries in the trash This product contains sealed N lead acid batteries and must be disposed of properly For more information contact your nO A Pb local recycling reuse or hazardous waste center CAUTION Do not discard waste electrical or electronic equipment WEEE in the trash For proper disposal contact your local recycling reuse or hazardous waste center 80 EATON Powerware 9355 UPS 10 15 kVA User s Guide 164201594 Rev C www powerware com UPS MAINTENANCE Using the UPS Maintenance Bypass Switch The UPS maintenance bypass switch is located on the back of the UPS see Figure 47 The maintenance bypass switch is used to bypass the UPS duri
9. siepow ze sdn seueneg eusazu iagram iring UPSW Figure 15 25 EATON Powerware 9355 UPS 10 15 kVA User s Guide 164201594 Rev C www powerware com UPS INSTALLATION suondo Asojoe4 paljddns Asojoe4 perddns Jawojsng SdN S6 6 SIEMISMOG 96 Waa 96 Ndg13 40 f9 IW83 40 9 IN83 LS NOLLO3NNOO 9fr13 HOLO3NNOO AMBLLVE WNYSLXS jndino Aozz Jo A802 peppe eq ueo L1 L2 L3 N siepow v9 Sdn seuepneg eusazul sem NIEVZV MI uedo pasoig uedo ssed g Jexeejg 1ndu Sdn uedo peso peso aS Js E Ai d pasoo uedo pesolo umoys jeuuoN WT jndui NOZZ 10 A80C ESAW cSan saw uonisod SEW siepow ze sdn senoyeg eusazul T gt sajnpoy uepeg pepue xza sno 0 dN Figure 16 UPS with Extended Battery Modules Wiring Diagram EATON Powerware 9355 UPS 10 15 kVA User s Guide 164201594 Rev C www powerware com 26 UPS INSTALLATION suondo lojoey perddng Auojoe4 paiddng Jawojsng SdN SS 6 SIEMISMO y NOLLO3NNOO 911d YOLIINNOO AMALLVE IVNH3LX3 jndino ta f ZH 09 A802 i gt L1 L2 L3 N
10. 64 EATON Powerware 9355 UPS 10 15 kVA User s Guide 164201594 Rev C www powerware com Table 6 Programmable Signal Inputs COMMUNICATION Signal Description Disable Bypass Operation If active the automatic transfer to the static bypass is prevented Charger Off If active the battery charge function is disabled In a utility power outage the discharge of batteries is supported Remote ON OFF If active the UPS output turns off regardless of the mode of operation Auxiliary power fan communication and rectifier battery charger remain functional Restart is initiated immediately when this signal is inactive Request Bypass If active the UPS transfers to bypass if the bypass voltage frequency and synchronization are all okay Request Normal If active the UPS transfers to inverter operation if not prohibited by REPO or an alarm condition Force Bypass If active the UPS is forced to static bypass operation regardless of the bypass status External Battery Breaker Status Building Alarm 1 6 If active the UPS knows that the batteries are disconnected These alarms can be activated separately or at the same time with other building alarms Not in Use Default Shutdown If active the UPS shuts down immediately Delayed Shutdown Normal Bypass If active the UPS shuts down after a user configured delay time Default shutdown delay is 120 seconds The U
11. E T N Powerware Powerware 9355 UPS 10 15 kVA User s Guide Class A EMC Statements FCC Part 15 NOTE This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense ICES 003 This Class A Interference Causing Equipment meets all requirements of the Canadian Interference Causing Equipment Regulations ICES 003 Cet appareil num rique de la classe A respecte toutes les exigences du Reglement sur le mat riel brouilleur du Canada IEC 62040 2 Some configurations are classified under IEC 62040 2 as Class A UPS for Unrestricted Sales Distribution For these configurations the following applies WARNING This is a Class A UPS Product In a domestic environment this product may cause radio interference in which case the user may be required to take additional measures Powerware ABM and Powerware Hot Sync are registered trademarks and
12. For the best preventive maintenance keep the area around the UPS clean and dust free If the atmosphere is very dusty clean the outside of the system with a vacuum cleaner For full battery life keep the UPS at an ambient temperature of 77 F 25 C NOTE The batteries in the UPS are rated for a 3 5 year service life The length of service life varies depending on the frequency of usage and ambient temperature Batteries used beyond expected service life will often have severely reduced runtimes Replace batteries at least every 5 years to keep units running at peak efficiency Storing the UPS and Batteries When storing the UPS and optional cabinets the following requirements should be met e Verify that the battery circuit breaker is in the OFF position e Avoid temperature and humidity extremes To maximize battery life the recommended storage temperature is 59 F 15 C to 77 F 25 C f you store the UPS for a long period recharge the batteries every 10 months by applying utility power The batteries charge to 80 capacity in approximately 3 hours However it is recommended that the batteries charge for 48 hours after long term storage e Check the battery recharge date on the shipping carton label If the date has expired and the batteries were never recharged do not use the UPS Contact your service representative EATON Powerware 9355 UPS 10 15 kVA User s Guide 164201594 Rev C www powerware com 79
13. 9355 UPS 10 15 kVA User s Guide 164201594 Rev C www powerware com COMMUNICATION Remote Emergency Power off REPO is used to shut down the UPS from a distance This feature can be used for shutting down the load and the UPS by thermal relay for instance in the event of room overtemperature When REPO is activated the UPS shuts down all converters de energizes all system relays trips the battery circuit breaker and fully powers down within 10 15 seconds There are two REPO positions that may be used normally open or normally closed The pins on the normally closed REPO connector are connected together When this connection is open the logic circuitry completely shuts down the UPS thus preventing the power from supplying the load If the use of normally closed REPO operation is desired replace the connector with a normally closed external switch see Figure 34 on page 49 If the use of normally open REPO operation is desired connect a normally open external switch see Figure 34 on page 49 NOTE To restart the UPS reconnect the REPO connector pins and turn on the UPS manually The pins must be shorted to keep the UPS running Maximum resistance is 10 ohm NOTE Leave the REPO connector installed in the REPO port on the UPS rear panel even if the REPO function is not needed CAUTION e The REPO must not be connected to any utility connected circuits Reinforced insulation to the utility is required The REPO switch
14. All other countries Call your local service representative Please have the following information ready when you call for service Model number Serial number Firmware version number Date of failure or problem e Symptoms of failure or problem Customer return address and contact information EATON Powerware 9355 UPS 10 15 kVA User s Guide 164201594 Rev C www powerware com 93 TROUBLESHOOTING 94 EATON Powerware 9355 UPS 10 15 kVA User s Guide 164201594 Rev C www powerware com Chapter 13 Limited Warranty WARRANTOR The warrantor for the limited warranties set forth herein is Eaton Power Quality Corporation a Delaware Corporation Eaton LIMITED WARRANTY This limited warranty this Warranty applies only to the original end user the End User of the Powerware 3 Phase UPS Products the Product and cannot be transferred This Warranty applies even in the event that the Product is initially sold by Eaton for resale to an End User LIMITED WARRANTY PERIOD The period covered by this Warranty for Product installed and currently located in the fifty 50 United States and the District of Columbia is twelve 12 months from the date of Product start up or eighteen 18 months from date of Product shipment whichever occurs first The period covered by this Warranty for Product installed and currently located outside of the fifty 50 United States and the District of Columbia is twelve 12
15. Transfer the UPS to Bypass mode e Press any button on the front panel display to activate the menu options Using the button on the front panel display scroll to the Control menu option and press the button e Press the button to select the Go to Bypass Mode option The and Y indicators illuminate indicating the UPS is operating in Bypass mode Switch the bypass breaker in the wall mounted bypass cabinet to the ON position The UPS is now bypassed with the load powered by utility power Switch the UPS breaker in the wall mounted bypass cabinet to the OFF position To transfer the load from maintenance bypass to the UPS wall mounted operation 1 If the UPS was powered off continue to Step 2 If the UPS is already in Bypass mode proceed to Step 8 Switch on utility power where the UPS is connected Wait for the front panel LCD to illuminate The A indicator flashes Switch all battery circuit breakers to the ON position The A indicator stops flashing EATON Powerware 9355 UPS 10 15 kVA User s Guide 164201594 Rev C www powerware com 83 UPS MAINTENANCE 10 Press any button on the front panel display to activate the menu options Using the f button on the front panel display scroll to the Control menu option and press the button Press the button to select the Go to Bypass Mode option The and amp indicators illuminate indicating the UPS is operating in Bypa
16. c On The UPS is operating normally Green Flashing The UPS is starting up or is shut down and waiting for power to return Anew information message is active Bypassis not available Off The UPS is turned off and will not turn on automatically On The UPS is in Battery mode Yellow SO On The UPS is in Bypass mode Yellow N On The UPS has an active alarm Red Flashing There is a new UPS alarm condition See Troubleshooting on page 91 for additional information Changing the Language Press and hold the first button on the left for approximately five seconds to select the language menu This action is possible from any LCD menu screen Display Functions As the default or after 15 minutes of inactivity the LCD displays the selectable startup screen The default is the Eaton Powerware logo and can be changed to the Mimic screen in the User Settings menu The backlit LCD automatically dims after a long period of inactivity Press any button to restore the screen Use the two middle buttons and to scroll through the menu structure Press the button to enter a submenu Press the button to select an option Press the button to cancel or return to the previous menu 68 EATON Powerware 9355 UPS 10 15 kVA User s Guide 164201594 Rev C www powerware com OPERATION The following table shows the basic menu structure Table 7 Menu Map for Display Functions
17. months from the date of Product start up or eighteen 18 months from date of Product shipment whichever occurs first WHAT THIS LIMITED WARRANTY COVERS The warrantor warrants that the Powerware three phase UPS electronics Eaton built accessories and Powerware built battery cabinets individually and collectively the Warranted Items are free from defects in material and workmanship If in the opinion of Eaton a Warranted Item is defective and the defect is within the terms of this Warranty Eaton s sole obligation will be to repair or replace such defective item including by providing service parts and labor as applicable at the option of Eaton The Warranted Item will be repaired or replaced onsite at the End User s location or such other location as determined by Eaton Any parts that are replaced may be new or reconditioned All parts replaced by Eaton shall become the property of Eaton WHAT THIS LIMITED WARRANTY DOES NOT COVER This Warranty does not cover any defects or damages caused by a failure to properly store the Product before installation including the trickle charge of batteries no later than the date indicated on the packaging b shipping and delivery of the Product if shipping is FOB Factory c neglect accident abuse misuse misapplication incorrect installation d repair or alteration not authorized in writing by Eaton personnel or performed by an authorized Eaton Customer Service Engineer or Agent
18. or e improper testing operation maintenance adjustment or any modification of any kind not authorized in writing by Eaton personnel or performed by an authorized Eaton Customer Service Engineer or Agent This Warranty is not valid a unless an authorized Eaton Customer Service Engineer in USA or Agent outside of USA performs start up and commissioning of the Product b if the Product is moved to a new location by someone other than an authorized Eaton Customer Service Engineer in USA or Agent outside of USA or c if the Product s serial numbers have been removed or are illegible Any Warranted Items repaired or replaced pursuant to this Warranty will be warranted for the remaining portion of the original Warranty subject to all the terms thereof Labor warranty is not provided for Product located outside of the fifty 50 United States or the District of Columbia Any equipment parts or materials included in the Product and not manufactured by Eaton are warranted solely by the manufacturer of such equipment parts or materials and are not included as part of this warranty Batteries are not warranted by Eaton THIS WARRANTY IS THE END USER S SOLE REMEDY AND IS EXPRESSLY IN LIEU OF AND THERE ARE NO OTHER EXPRESSED OR IMPLIED GUARANTEES OR WARRANTIES INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR ANY PURPOSE WHICH ARE EXPRESSLY DISCLAIMED LIMITATION OF LIABILITY In no event shall Eaton be liable for any ind
19. pallet and remove the shipping pad see Figure 8 NOTE Hold the back of the cabinet so that the bolts can be removed easily without the cabinet rolling backward 7 Remove the two M10 bolts securing the front shipping bracket and remove the bracket If needed adjust the leveling feet to release the bracket Front Shipping Bracket M10 Bolts M10 Bolts e Figure 8 Removing the Front Shipping Bracket and Shipping Pad 16 EATON Powerware 9355 UPS 10 15 kVA User s Guide 164201594 Rev C www powerware com UPS SETUP 8 Reinstall the front cover removed in Step 5 Hang the top edge of the cover on the cabinet first then lower the bottom edge and snap into place NOTE Be sure to support the front and back of the cabinet when rolling it off the pallet to prevent tipping 9 Slowly roll the cabinet toward the rear of the pallet Once the pallet tilts continue rolling the cabinet down the pallet until the cabinet touches the floor see Figure 9 If needed adjust the leveling feet so that the cabinet will roll do So Figure 9 Unloading the Cabinet EATON Powerware 9355 UPS 10 15 kVA User s Guide 164201594 Rev C www powerware com 17 UPS SETUP 10 With the cabinet supported slowly pull the pallet away from the cabinet see Figure 10 p Figure 10 Removing the Pallet 11 Roll the cabinet to the desired location 12 Continue to the following section Selecting an In
20. 55 COMMUNICATION Remote Monitor Panel The optional RMP can be installed to monitor the operation of the UPS from virtually any location within your facility up to 152 4m 500 ft from the UPS You can surface mount an RMP on a desktop or on a wall wherever you have a Serial interface line Figure 41 shows an RMP Figure 42 shows the enclosure dimensions and cable exit openings Cable Exit Opening for 1 2 Conduit or Provided Strain Relief Horn Silence Button Figure 41 Remote Monitor Panel 56 EATON Powerware 9355 UPS 10 15 kVA User s Guide 164201594 Rev C www powerware com 42 1 65 20 0 793 i lal 37 5 1 5 akd l SLAJ o 2e GP oe co ee 0 79 BE 375 1 5 gt Pi Q O Ed 95 95 95 Dimensions are in mm inches EATON Powerware 9355 UPS 10 15 kVA User s Guide 164201594 Rev C www powerware com COMMUNICATION 150 5 9 Li LL A 22 23 D 10875 9X POWERWARE BYPASS ery 125 du Neral ad 4 9 Cable Exit Openings A for 1 2 Conduit or BATTERY me Provided Strain Relief m 3 places G xm 98 02 Mounting Slots B 9 6 places 75 RI 475 127 2 331 E 019 X 0 5 ka 5198 2 05 Ic LL U Y U G CUN 104 17 4 1 j E l 62 5 2 5 y 2 20 83 0 82 a r LI po
21. 8 AWG 10 AWG 13 5 Nm 600 with transformer 8 AWG 10 AWG 15 kVA Wire Input Circuit L1 L2 L3 N Ground Tightening Conduit Size2 3 Input Voltage Function Breaker Size Wire Size Wire Size Torque Number of Conduits 208 Input 60A 4 AWG 10 AWG 1 25 conduit 1 220 60A 4 AWG 10 AWG 120 Ib in 1 25 conduit 1 480 with transformer 30A 10 AWG 10 AWG 13 5 Nm 1 00 conduit 1 600 with transformer 25A 10 AWG 10 AWG 1 00 conduit 1 208 Output 6 AWG 10 AWG 220 6 AWG 10 AWG 120 Ib in j 1 00 conduit 1 480 with transformer 6 AWG 10 AWG 13 5 Nm 600 with transformer 6 AWG 10 AWG 1 Use only 90 C rated copper wire Minimum wire size is based on 120 208 full load ratings applied to NEC Code Table 310 16 Code may require a larger AWG size than shown in this table because of temperature number of conductors in the conduit or long service runs Follow local requirements 2 Per NEC article 300 20 a all three phase conductors must be run in the same conduit Neutral and ground must be run in the same conduit as the phase conductors 3 Conduit is sized to accommodate one neutral conductor the same size as the phase conductor and one 8 AWG ground conductor If two neutral conductors or an oversized neutral conductor are to be installed check the size of the conduit needed to accommodate the extra wire or size and use that conduit size in place of the conduit size listed Conduit sizes were chosen from NEC Table C1 type letters RH
22. NOTE Before using this feature the UPS must have been powered by utility power at least once To start the UPS on battery 1 Verify that the maintenance bypass switch is in the UPS position see Figure 47 on page 81 2 If an optional wall mounted bypass cabinet is installed e Verify that the bypass breaker is in the OFF position see Figure 20 on page 32 e Verify that the UPS breaker is in the ON position see Figure 23 on page 36 3 Switch all battery circuit breakers to the ON position NOTE Leave the battery circuit breaker s in the ON position during this operation If you need to cancel this operation wait until the front panel LCD illuminates before switching the battery circuit breaker s off 4 Wait for the front panel LCD to illuminate 5 Press any button on the front panel display to activate the menu options 6 Within three minutes press the button on the front panel display and then press the button to select the TURN UPS ON OFF menu 7 Select the TURN UPS ON option Press and hold the 4 button for three seconds until the UPS stops beeping The UPS starts in Battery mode within two minutes and supplies battery power to your equipment EATON Powerware 9355 UPS 10 15 kVA User s Guide 164201594 Rev C www powerware com OPERATION Internal Bypass Startup To start the UPS in internal Bypass mode 1 10 Verify that the maintenance bypass switch is in the UPS posi
23. Once the pallet tilts continue rolling the cabinet down the pallet until the cabinet touches the floor see Figure 4 If needed adjust the leveling feet so that the cabinet will roll do Sy Figure 4 Unloading the Cabinet 8 With the cabinet supported slowly pull the pallet away from the cabinet see Figure 5 gt Figure 5 Removing the Pallet 9 Roll the cabinet to the desired location 10 Continue to Selecting an Installation Option on page 18 14 EATON Powerware 9355 UPS 10 15 kVA User s Guide 164201594 Rev C www powerware com UPS SETUP Two High UPS Cabinets To remove a two high UPS from the shipping pallet 1 Remove the M10 bolt securing the vertical bracket to the pallet see Figure 6 2 Remove and retain the three M4 screws securing the vertical bracket to the UPS Remove the vertical bracket M4 Screws Figure 6 Removing the Vertical Bracket 3 Reinstall the M4 screws to the UPS see Figure 7 Figure 7 Reinstalling the M4 Screws EATON Powerware 9355 UPS 10 15 kVA User s Guide 164201594 Rev C www powerware com 15 UPS SETUP 4 Repeat Steps 1 through 3 to remove the vertical bracket on the other side Remove the front cover from the bottom cabinet to access the front shipping bracket Press and release the handle latch at the bottom of the cover and then lift the cover up and off the cabinet Remove the three M10 bolts securing the rear shipping pad to the
24. The UPS supports two serial communication devices according to the following table Independent Oo Multiplexed d X Slot 1 X Slot 2 DB 9 Communication Port Any X Slot card Any X Slot card except the Not in use Powerware Modem Card Any X Slot card Powerware Relay Interface Card Available Powerware Hot Sync CAN Bridge Card Any X Slot card Not in use Available NOTE You can configure relays signal inputs and the serial port baud rate through the front panel menus see Table 8 on page 70 DB 9 Communication Port To establish communication between the UPS and a computer connect your computer to the UPS communication port using the supplied communication cable When the communication cable is installed power management software can exchange data with the UPS The software polls the UPS for detailed information on the status of the power environment If a power emergency occurs the software initiates the saving of all data and an orderly shutdown of the equipment EATON Powerware 9355 UPS 10 15 kVA User s Guide 164201594 Rev C www powerware com 53 COMMUNICATION 54 The cable pins are identified in Figure 39 and the pin functions are described in Table 3 See Figure 34 on page 49 for the communication port location eeee EARE Figure 39 Communication Port Table 3 Communication Port Pin Assignment Pin Number Signal Name Function Direction from the UPS 2 TxD Transmit to exter
25. X Slot ConnectUPS and LanSafe are trademarks of Eaton Power Quality Corporation Greenlee is a registered trademark of Greenlee Textron Modbus is a registered trademark of Modicon Copyright 2005 Eaton Corporation Raleigh NC USA All rights reserved No part of this document may be reproduced in any way without the express written approval of Eaton Corporation Requesting a Declaration of Conformity Units that are labeled with a CE mark comply with the following harmonized standards and EU directives e Harmonized Standards IEC 62040 1 1 and IEC 62040 2 IEC 60950 Third Edition EU Directives 73 23 EEC Council Directive on equipment designed for use within certain voltage limits 93 68 EEC Amending Directive 73 23 EEC 89 336 EEC Council Directive relating to electromagnetic compatibility 92 31 EEC Amending Directive 89 336 EEC relating to EMC The EC Declaration of Conformity is available upon request for products with a CE mark For copies of the EC Declaration of Conformity contact Eaton Power Quality Oy Koskelontie 13 FIN 02920 Espoo Finland Phone 358 9 452 661 Fax 358 9 452 665 68 Special Symbols The following are examples of symbols used on the UPS or accessories to alert you to important information S c 124 x lt BB RISK OF ELECTRIC SHOCK Indicates that a risk of electric shock is present and the associated warning should be observed CAUTION REFER TO OPERATOR S MANUAL Refer to your opera
26. eR ex Rx kk kk TERI cee 95 EATON Powerware 9355 UPS 10 15 kVA User s Guide 164201594 Rev C www powerware com Chapter 1 Introduction The Powerwaree 9355 uninterruptible power supply UPS is a true online double conversion three phase system that can be used to prevent loss of valuable electronic information and minimize equipment downtime It is ideal for protecting essential information technology and electrical engineering infrastructure in corporate telecom health care banking and industrial applications The Powerware 9355 UPS continually monitors incoming electrical power and removes the surges spikes sags and other irregularities that are inherent in commercial utility power Working with a building s electrical system the UPS supplies clean consistent power that sensitive electronic equipment requires for reliable operation During brownouts blackouts and other power interruptions batteries provide emergency power to safeguard operation With the Powerware 9355 UPS you can safely eliminate the effects of electrical line disturbances and guard the integrity of your systems and equipment Figure 1 shows the Powerware 9355 UPS and an optional Extended Battery Module EBM Figure 1 The Powerware 9355 UPS and EBM 3 High Cabinets Shown EATON Powerware 9355 UPS 10 15 kVA User s Guide 164201594 Rev C www powerware com INTRODUCTION Providing outstanding performance and reliability the Powerware 93
27. four M4 screws securing the stabilizing bracket to the cabinet rear panel and remove the bracket see Figure 3 Retain the hardware for later use NOTE Be sure to retain the stabilizing bracket and hardware for later re assembly onto the cabinet 3 Remove the front cover from the bottom cabinet to access the front shipping bracket Press and release the handle latch at the bottom of the cover and then lift the cover up and off the cabinet 4 Remove the three M10 bolts securing the rear shipping pad to the pallet and remove the shipping pad 12 EATON Powerware 9355 UPS 10 15 kVA User s Guide 164201594 Rev C www powerware com UPS SETUP NOTE Hold the back of the cabinet so that the bolts can be removed easily without the cabinet rolling backward 5 Remove the two M10 bolts securing the front shipping bracket and remove the bracket If needed adjust the leveling feet to release the bracket Front Shipping Bracket mm Bolts Figure 3 Removing the Brackets and Shipping Pad 6 Reinstall the front cover removed in Step 3 Hang the top edge of the cover on the cabinet first then lower the bottom edge and snap into place EATON Powerware 9355 UPS 10 15 kVA User s Guide 164201594 Rev C www powerware com 13 UPS SETUP NOTE Be sure to support the front and back of the cabinet when rolling it off the pallet to prevent tipping 7 Slowly roll the cabinet toward the rear of the pallet
28. mode can be monitored see page 60 for more information e Multi Server Card has six serial communication ports that can communicate simultaneously with other computers using Powerware LanSafe Power Management Software provided on the Software Suite CD e Modem Card provides out of band remote notification and monitoring using modem communication directly to cell phones and pagers e Single Port Card connects to the Powerware Expansion Chassis to enable multiple communication options or to a PC for power management control ConnectUPS MX SNMP Card has Ethernet modem and SNMP capabilities e USB Card connects to a USB port on your computer NOTE The Powerware 9355 does not detect plug and play hardware Before installing the USB Card set the UPS baud rate to 1200 through the front panel see Table 8 on page 70 See Figure 34 on page 49 for the location of the two X Slot communication bays ConnectUPS X Web SNMP Card gg Mila o gt SUE BB Multi Server Card bol P ih e m e Cg Eo mm Relay Interface Card o a T Na TP oooo gi Modem Card e A o Qu E Modbus Card Tm ran M Yo Single Port Card Industrial Relay Card 95999 es ConnectUPS MX SNMP Card 999 06 LL QN o i USB Card Figure 40 Optional X Slot Cards EATON Powerware 9355 UPS 10 15 kVA User s Guide 164201594 Rev C www powerware com
29. o 29 Stabilizing the Cabinet ll kK KK KK KK KK RR KK eee KK KK k 41 Extended Battery Module Installation sk kk RR RR k 45 Communication gt in sen KK KK KK KK KK kk kk kk kk kk kk kk kk kk kk kk ka 49 Installing Communication Options and Control Terminals kk a a a kk kk kk kK KK KK KK KK KK KK IK 50 Communication NS Sek A e ole Oe 53 DB 9 Communication POT cima a I p DP a cae MAL 53 esl g cili SEN YD DD oes teres tacet BB ttr MI MMIM A 54 Remote Monitor Panel 2 3 4 sks pee the a ke ee 56 Industrial Relay Gard 3 5 9 S e ee tette ttt e Nin iy Gat Cea o be 60 Powerware LanSafe Power Management Software kk kk kk kk kk KK iiis 61 Control Terminals torso eI eet ttr We oh ed Bale hoes Vat b e INT uoi 62 Remote Emergency POWEL OTT roe te RD RO Ee ue RA eec agli qe aee 63 Relay Qutp t Gontacts s 20 Mam unu ose ett ete Rea fal ya RC Ra Lone ond A 64 Programmable Signal Inputs i021 cere corte rre PR Rp AA a NC T 64 EATON Powerware 9355 UPS 10 15 kVA User s Guide 164201594 Rev C www powerware com i TABLE OF CONTENTS 10 11 12 13 Operations ata a Sid eee teen cis 67 Control Panel FUNCtIONS S DM EREHRHRHRHHHHHHHHHIRIaHREa E E e E E HHR 67 Changing the Languages idas A ni fats DX dl aft 68 Display FUNCTIONS st a bns d dette teme RE D te at d 68 WISER SEEDS ooo cet e ea Doe Ae Salven cle rete ds Aided Doa ao dope does us 70 Initial Sta
30. supplied communication cable to connect the UPS to your computer Powerware LanSafe software provides up to date graphics of UPS power and system data and power flow It also gives you a complete record of critical power events and it notifies you of important UPS or power information If there is a power outage and the Powerware 9355 UPS battery power becomes low Powerware LanSafe software can automatically shut down your computer system to protect your data before the UPS shutdown occurs EATON Powerware 9355 UPS 10 15 kVA User s Guide 164201594 Rev C www powerware com 61 COMMUNICATION Control Terminals The cables should be connected to the control terminals with a mating connector Input and output terminals have a functional isolation from terminal to terminal They are connected to the UPS chassis through individual 1 MQ resistors 2 Polarity Polarity 2 Polarity Polarity UPS Connectors 2 see Figure 34 on REPO Normally Open page 49 A 2 REPO Normally Closed 3 Common 2 Normally Closed al 1 Normally Open Figure 45 External Control Terminal Connections Signal Input 1 programmable Signal Input 2 programmable Relay Output NOTE If using a semiconductor switch type pay attention to the proper polarity A relay or other mechanical control is preferred 62 EATON Powerware
31. without limitation site calls involving an inspection that determines no corrective maintenance is required Any costs for replacement equipment installation materials freight charges travel expenses or labor of Eaton representatives outside the terms of this Warranty will be borne by the End User OBTAINING WARRANTY SERVICE In the USA call the Eaton Customer Reliability Center 7x24 at 800 843 9433 Outside of the USA call your local Eaton sales or service representative or call the Eaton Customer Reliability Center in the USA at 919 870 3028 For comment or questions about this Limited Factory Warranty write to the Customer Quality Representative 3301 Spring Forest Road Raleigh North Carolina 27616 USA 96 EATON Powerware 9355 UPS 10 15 kVA User s Guide 164201594 Rev C www powerware com
32. www powerware com 85 SPECIFICATIONS Table 10 Dimensions and Weights Dimensions H x W x D Weight 2 High UPS 32 2 x 12 x 33 5 81 x 30 x 85 cm 381 Ib 173 kg 3 High UPS 32 47 8 x 12 x 33 5 121 5 x 30 x 85 cm 587 Ib 266 kg 3 High UPS 64 47 8 x 12 x 33 5 121 5 x 30 x 85 cm 619 Ib 281 kg 2 High EBM 322 x 12 x 30 3 81 x 30 x 77 cm 480 Ib 218 kg 3 High EBM 47 8 x 12 x 30 3 121 5 x 30 x 77 cm 710 Ib 322 kg Table 11 Environmental and Safety Specifications Operating Temperature 50 F to 104 F 10 C to 40 C Optimal battery performance 77 F 25 C Transit Temperature Storage Temperature 13 F to 131 F 25 C to 55 C 32 F to 77 F 0 C to 25 C Recommended battery storage 59 F to 77 F 15 C to 25 C Ventilation Front air intake forced air two fans positive pressurization temperature UPS monitored Altitude 9 843 ft 3 000m operating without derating 32 810 ft 10 000m during transportation Relative Humidity Audible Noise 5 95 noncondensing lt 56 dBA at 1 meter distance typical loads lt 62 dBA for heavy load high ambient or high altitude on battery Surge Suppression ANSI C62 41 Category B3 Safety Conformance NOM 019 SCFI UL 1778 CSA C22 2 No 107 3 EN 55022 Class A CISPR22 Class A and IEC 60950 IEC 62040 1 1 Agency Markings EMC Class A cULus cUL CE pending IEC 62040 2 FCC Part 15 I
33. 201594 Rev C www powerware com 43 STABILIZING THE CABINET 44 EATON Powerware 9355 UPS 10 15 kVA User s Guide 164201594 Rev C www powerware com Chapter 7 Extended Battery Module Installation NOTE A maximum of 22 battery strings can be installed in one configuration including UPS batteries 4 EBM 64 models or 3 EBM 96 models UPS 32 models contain 2 strings UPS 64 models contain 4 strings EBM 64 models contain 4 strings and EBM 96 models contain 6 strings NOTE For non seismic installations you MUST install the stabilizing bracket on all 3 high cabinets The stabilizing bracket is optional for 2 high cabinets To install the optional Extended Battery Module EBM 1 2 Position the EBM adjacent to the next cabinet Verify that all battery circuit breakers are in the OFF position see Figure 32 Remove the two ground straps from the EBM rear panel Install one ground strap between the UPS and EBM rear panels as shown in Figure 32 If additional EBMs are installed attach another ground strap between the first and second EBM as shown in Figure 32 Repeat for each additional EBM Plug the EBM cable into the UPS battery connector If additional EBMs are installed plug the EBM cable of the second cabinet into the battery connector on the first EBM Repeat for each additional EBM EATON Powerware 9355 UPS 10 15 kVA User s Guide 164201594 Rev C www powerware com 45 EXTENDED BATTERY MODULE INSTAL
34. 355 UPS 10 15 kVA User s Guide 164201594 Rev C www powerware com INTRODUCTION The following options for the Powerware 9355 are available Remote Monitor Panel RMP The optional RMP provides monitoring of the operational status and alarm condition of the UPS from virtually any location within the facility You can install multiple RMPs at remote locations to increase your monitoring capabilities Power Distribution Module PDM The optional PDM comes equipped with several different types of output receptacles Parallel Tie Cabinet An optional parallel system with up to four UPSs can be installed to provide a parallel capacity and or redundant system This load sharing system provides more capacity than a single UPS and can provide backup depending on the load and configuration In addition when one UPS is taken out of service for maintenance or is not operating properly a redundant UPS continues to supply uninterrupted power to the critical load A parallel Powerware Hot Sync Computer Area Network CAN Bridge Card provides connectivity for system metering and operational mode control The parallel system consists of two to four UPSs each with a parallel CAN Bridge Card and a parallel tie cabinet Refer to the Powerware 9355 Parallel UPS 10 15 kVA User s Guide for more information e Wall Mounted Bypass Switch The optional wall mounted bypass switch is used to bypass the UPS during maintenance or servicing provid
35. 4201594 Rev C www powerware com UPS INSTALLATION 10 Verify that the input circuit breaker is in the OFF position see Figure 12 11 Remove the input isolation transformer wiring access cover and retain Battery Circuit Breaker Input Isolation Transformer Wiring Access Cover e 9 9 Input Circuit Breaker Figure 12 UPS with Input Isolation Transformer Rear View 12 Hardwire the input output and ground terminations for the UPS or input isolation transformer See Table 1 for wiring specifications For a detailed view of the terminal block see Figure 13 or Figure 14 on page 23 EATON Powerware 9355 UPS 10 15 kVA User s Guide 164201594 Rev C www powerware com 21 UPS INSTALLATION NOTE Input neutral must be wired for proper operation Failure to connect an input neutral will void the warranty NOTE The Powerware 9355 UPS is a single feed UPS only Table 1 Terminal Block Wiring 10 kVA Wire Input Circuit L1 L2 L3 N Ground Tightening Conduit Size 3 Input Voltage Function Breaker Size Wire Size Wire Size Torque Number of Conduits 208 Input 45A 6 AWG 10 AWG 220 45A 8 AWG 10 AWG 120 Ib in f 1 00 conduit 1 480 with transformer 20A 12 AWG 12 AWG 13 5 Nm 600 with transformer 20A 12 AWG 14 AWG 208 Output 8 AWG 10 AWG 220 8 AWG 10 AWG 120 Ib in j 1 00 conduit 1 480 with transformer
36. 480 with input 600V with input 220 isolation isolation transformer transformer Input Current 322A 16A 13 3A 30 5A Output Current 27 8A 21 8A 27 8A 26 2A Output kVA 10 10 10 10 Output kW 9 9 9 9 Efficiency Minimum 89 83 83 89 Heat Rejection BTU hr kg cal hr 3798 956 6294 1585 6294 1585 3798 956 15 kVA Model Output Voltage Line Line 208 208 208 220 Output Voltage Line Neutral 120 120 120 127 Input Voltage 208 480 with input 600 with input 220 isolation isolation transformer transformer Input Current 48A 24A 20A 45 7A Output Current 41 6A 41 6A 41 6A 39 4A Output kVA 15 15 15 15 Output kW 13 5 13 5 13 5 13 5 Efficiency Minimum 90 85 85 90 Heat Rejection BTU hr kg cal hr 5122 1290 8134 2048 8134 2048 5122 1290 88 EATON Powerware 9355 UPS 10 15 kVA User s Guide 164201594 Rev C www powerware com SPECIFICATIONS Table 14 Battery Specifications Battery Type 9 Ah sealed valve regulated lead acid VRLA maintenance free minimum 3 year float service life at 25 C 77 F voltage 192 Vdc 96 cells per string Number of Strings Maximum of 22 strings per full configuration including UPS batteries 4 EBM 64 cabinets or 3 EBM 96 cabinets plus UPS batteries UPS 32 2 strings UPS 64 4 strings EBM 64 4 strings EBM 96 6 strings Battery Replacement Must be replaced by a qualified service technician Charger Service configurable 0 5 34A per string with overall maximum of 3
37. 4A limited by input current Default 3 4A per string Charging Internal battery approximately 3 hours to 80 usable capacity at nominal line voltage after full load discharge External battery no more than 10x discharge time to 90 usable capacity at nominal line voltage after full load discharge Start on Battery Allows start of UPS without utility input Performance ABM technology increases battery service life optimizes recharge time and provides a warning before the end of useful battery life Protection Extended Battery Module output protected by 100A circuit breaker Table 15 Battery Runtimes in Minutes at Full Load 2 High Cabinets 32 Internal UPS Load Le 1 EBM 64 2 EBM amp 4 3 EBM 64 4 EBM 64 15 kVA 13 5 KW 4 23 43 65 88 10 KVA 9 kW 8 37 69 106 144 3 High Cabinets Load ts 1 EBM 96 2 EBM 96 3 EBM 96 15 KVA 13 5 kW 13 43 76 113 10 KVA 9 KW 22 69 124 184 NOTE Battery times are approximate and vary depending on the load configuration and battery charge EATON Powerware 9355 UPS 10 15 kVA User s Guide 164201594 Rev C www powerware com 89 SPECIFICATIONS 90 EATON Powerware 9355 UPS 10 15 kVA User s Guide 164201594 Rev C www powerware com Chapter 12 Troubleshooting The Powerware 9355 is designed for durable automatic operation and also alerts you whenever potential operating problems may occur Usually the alarms shown by the control panel do not mea
38. 55 UPS s unique benefits including the following Online UPS design with pure sine wave output The UPS filters and regulates incoming AC power and provides consistent power to your equipment without draining the battery More wattage in less space with a 0 9 power factor protecting more equipment and leaving more room for expansion A UPS maintenance bypass switch that provides a Make Before Break MBB wrap around bypass for UPS maintenance or service without shutting down the load Support for Powerware Hot Synce paralleling of multiple modules for redundancy or extra capacity Input current total harmonic distortion THD of less than five percent using active input power factor correction ABMe technology that uses advanced battery management to increase battery service life optimize recharge time and provide a warning before the end of useful battery life Up to three hours of extended runtime with added EBMs Advanced power management with the Software Suite CD for graceful shutdowns and power monitoring Emergency shutdown control through the remote emergency power off REPO port Start on battery capability for powering up the UPS even if utility power is not available Standard communication options with a DB 9 serial port relay output contacts and programmable signal inputs Optional X Slot cards with enhanced communication capabilities for increased power protection and control 2 EATON Powerware 9
39. BYPASS position see Figure 47 on page 81 2 Ifan optional isolation transformer is installed switch the input circuit breaker to the ON position see Figure 12 on page 21 3 Switch on utility power where the UPS is connected The load is now powered by utility power 4 To transfer the load to the UPS see Using the UPS Maintenance Bypass Switch on page 81 Wall Mounted Maintenance Bypass Startup To start the UPS in maintenance bypass wall mounted operation 1 Verify that the bypass breaker is in the OFF position see Figure 20 on page 32 2 Switch on utility power where the wall mounted bypass cabinet is connected 3 Switch the bypass breaker to the ON position The load is now powered by utility power 4 To transfer the load to the UPS see Using the Wall Mounted Bypass Cabinet on page 83 76 EATON Powerware 9355 UPS 10 15 kVA User s Guide 164201594 Rev C www powerware com OPERATION Configuring the UPS for EBMs To ensure maximum battery runtime configure the UPS for the correct number of EBMs 1 Press any button on the front panel display to activate the menu options Using the button scroll to the Settings menu Press the button twice to select the User Settings menu Using the button scroll to the Number of Battery Strings option and press the button Use the 1 or buttons to select the number of strings according to your UPS configuration
40. CES 003 86 EATON Powerware 9355 UPS 10 15 kVA User s Guide 164201594 Rev C www powerware com Table 12 Technical Specifications SPECIFICATIONS Technology Online double conversion topology with static bypass switch and 3 position maintenance bypass switch Frequency independent operation Input Voltage Range 75 130 144 249 Vac per phase Input Power Factor gt 0 99 at full load nominal line conditions Input Rated Voltage 120 208 or 127 220 Vac three phase Isolation Transformer Input 480V or 600V 20 Voltage Range 60 Hz only Input Frequency Range 45 65 Hz Input Rated Frequency Output Voltage Regulation 50 60 Hz selectable auto configuring 1 static Phase to Neutral 2 static Phase to Phase 5 dynamic at 100 resistive load change Response time lt 1 ms Output Voltage Distortion lt 2 THD linear load lt 5 THD non linear load Output Frequency 50 60 Hz selectable or auto configuring Output Frequency Synchronization to line Regulation Output Overload 101 110 for 10 minutes 111 125 for 60 seconds 126 149 for 5 seconds gt 150 for 300 milliseconds EATON Powerware 9355 UPS 10 15 kVA User s Guide 164201594 Rev C www powerware com 87 SPECIFICATIONS Table 13 Model Specifications 10 kVA Model Output Voltage Line Line 208 208 208 220 Output Voltage Line Neutral 120 120 120 127 Input Voltage 208
41. H RHW RHW 2 TW THW THHW THW 2 22 EATON Powerware 9355 UPS 10 15 kVA User s Guide 164201594 Rev C www powerware com UPS INSTALLATION EQ INPUT TB1 OUTPUT TB p E r r r N w N Q L1 L2 L3 N LIL2 L3 N N INPUT OUPUT Figure 14 Input Isolation Transformer Terminal Block EATON Powerware 9355 UPS 10 15 kVA User s Guide 164201594 Rev C www powerware com 23 UPS INSTALLATION 13 For UPS only installations replace the UPS wiring access cover and conduit landing plate For UPS installations with an input isolation transformer replace the transformer wiring access cover 14 Continue to Stabilizing the Cabinet on page 41 to complete the UPS installation 24 EATON Powerware 9355 UPS 10 15 kVA User s Guide 164201594 Rev C www powerware com UPS INSTALLATION jndino A0ZZ JO Ag0Z SdN SSE6 SIEMISMO y L1 L2 L3 N suondo Asojoe4 perddns Asojoe4 peiyddng 1euiojsn NOILO3NNOO 9N1d NHOLO3NNOO AYALLYE TVNH31X3 V SgnN N eva 11 uedo uedo peso San ssed g eowies uwous BUJJON uonsod SEN S siepow v9 Sdn seueneg eusaju Jexeeug 1ndu SaN indu AOZZ JO A80Z
42. LATION EBM Battery Circuit Break epee Rear Ground Strap EBM Battery Connector EBM Cable Figure 32 Typical EBM Installation 2 High Cabinets Shown 46 EATON Powerware 9355 UPS 10 15 kVA User s Guide 164201594 Rev C www powerware com EXTENDED BATTERY MODULE INSTALLATION 8 Remove the top front covers of all cabinets 9 Install the remaining ground straps between each cabinet see Figure 33 10 Reinstall the top front covers removed in Step 8 Hang the top edge of the cover on the cabinet first then lower the bottom edge and snap into place 11 Continue to one of the following sections Communication on page 49 to install UPS communication options such as X Slot cards or remote emergency power off Operation on page 67 to start up the UPS NOTE After UPS startup ensure maximum battery runtime by configuring the UPS for the correct number of EBMs see page 77 Figure 33 Front Ground Strap Installation 2 High Cabinets Shown EATON Powerware 9355 UPS 10 15 kVA User s Guide 164201594 Rev C www powerware com 47 EXTENDED BATTERY MODULE INSTALLATION 48 EATON Powerware 9355 UPS 10 15 kVA User s Guide 164201594 Rev C www powerware com Chapter 8 Communication This section describe
43. N 7 Punch holes for the conduit AC input UPS output load connection and maintenance bypass contact wires using a Greenlee punch or similar device 8 Verify that the bypass breaker is in the OFF position see Figure 20 9 Mount the bypass cabinet to the wall and install the conduit e e o e o o fico lol ap Figure 20 Bypass Breaker 32 EATON Powerware 9355 UPS 10 15 kVA User s Guide 164201594 Rev C www powerware com WALL MOUNTED BYPASS SWITCH INSTALLATION 10 Verify that the UPS battery circuit breaker is in the OFF position see Figure 21 11 Remove the UPS wiring access cover and one of the conduit landing plates and retain 12 Punch two holes in the conduit landing plate for the input and output conduit using a Greenlee punch or similar device Battery Circuit Breake Lo UPS Wiring Access Cover Conduit Landing Plates Figure 21 UPS Rear View 3 High Shown EATON Powerware 9355 UPS 10 15 kVA User s Guide 164201594 Rev C www powerware com 33 WALL MOUNTED BYPASS SWITCH INSTALLATION 13 Hardwire the UPS input terminations See Table 2 for specifications and Figure 22 for a detailed view of the UPS terminal block NOTE Input neutral must be wired for proper operation Failure to connect an input neutral will void the warranty NOTE The Powerware 9355 UPS is a single feed UPS only Table 2 UPS
44. PS 1 Verify that the electrical connections to the installation site have been properly installed 2 A wall mounted user supplied readily accessible disconnection device must be incorporated in the input wiring Compare the circuit breaker ratings to the ones in Table 1 on page 22 NOTE To accommodate the feature of easy system expandability it is recommended that initial installation of the Powerware 9355 UPS contain wiring to support the maximum capacity of the UPS cabinet 3 Switch off utility power to the distribution point where the UPS will be connected Be absolutely sure there is no power EATON Powerware 9355 UPS 10 15 kVA User s Guide 164201594 Rev C www powerware com 19 UPS INSTALLATION Determine your equipment s grounding requirements according to your local electrical code Verify that the UPS battery circuit breaker is in the OFF position see Figure 11 Lo UPS Wiring Access Cover Conduit Landing Plates Figure 11 UPS Rear View 3 High Shown For UPS only installations continue to Step 7 for UPS installations with an input isolation transformer proceed to Step 10 Remove the UPS wiring access cover and one of the conduit landing plates and retain see Figure 11 Punch two holes in the conduit landing plate for the input and output conduit using a Greenlee punch or similar device Proceed to Step 12 20 EATON Powerware 9355 UPS 10 15 kVA User s Guide 16
45. PS automatically restarts when the signal changes to inactive If active the UPS transfers to bypass if okay If inactive the UPS transfers to the inverter when possible On Generator If active the UPS knows that input is fed from the generator Bypass is disabled the automatic battery test is disabled External Transformer Overtemperature This option is not used EATON Powerware 9355 UPS 10 15 kVA User s Guide 164201594 Rev C www powerware com 65 COMMUNICATION 66 EATON Powerware 9355 UPS 10 15 kVA User s Guide 164201594 Rev C www powerware com Chapter 9 Operation This chapter contains information on how to use the Powerware 9355 including front panel operation UPS startup and shutdown and configuring the UPS for Extended Battery Modules EBMs Control Panel Functions The UPS has a four button graphical LCD with backlight It provides useful information about the UPS itself load status events measurements and settings see Figure 46 Power On Indicator green On Battery Indicator yellow Bypass Indicator yellow Alarm Indicator red Control Buttons for the LCD Menu Options Figure 46 Powerware 9355 Control Panel EATON Powerware 9355 UPS 10 15 kVA User s Guide 164201594 Rev C www powerware com OPERATION The following table shows the indicator status and description Indicator Status Description
46. Terminal Block Wiring 10 kVA Wire Input Circuit 11 12 13N Ground Tightening Conduit Size 3 Input Voltage Function Breaker Size Wire Size Wire Size Torque Number of Conduits 208 Input 45A 6AWG 10 AWG 120 lb in j 1 00 conduit 1 220 45A 8 AWG 10AWG 13 5 Nm 208 Output 8 AWG 10 AWG 120 Ib in T 220 8 AWG 10AWG 13 5 Nm 15 kVA Wire Input Circuit L1 L2 L3 N Ground Tightening Conduit Size 3 Input Voltage Function Breaker Size Wire Size Wire Size Torque Number of Conduits 208 Input 60A 4 AWG 10 AWG 120 lb in 1 25 conduit 1 220 60A 4 AWG 10 AWG 13 5 Nm 1 25 conduit 1 208 Output 6 AWG 10 AWG 120 Ib in j 1 00 conduit 1 220 6 AWG 10AWG 13 5 Nm 1 Use only 90 C rated copper wire Minimum wire size is based on 120 208 full load ratings applied to NEC Code Table 310 16 Code may require a larger AWG size than shown in this table because of temperature number of conductors in the conduit or long service runs Follow local requirements 2 Per NEC article 300 20 a all three phase conductors must be run in the same conduit Neutral and ground must be run in the same conduit as the phase conductors 3 Conduit is sized to accommodate one neutral conductor the same size as the phase conductor and one 8 AWG ground conductor If two neutral conductors or an oversized neutral conductor are to be installed check the size of the conduit needed to accommodate the extra wire o
47. a the inverter or bypass If the indicators on the RMP show the appropriate status then it is operating correctly If the RMP is not operating correctly check the wiring the fuse on the IRC and the plug in terminal blocks for proper seating If all connections are secure but the RMP still does not operate correctly replace the fuse If this does not correct the problem contact your service representative for verification that the RMP is working correctly Plug in Terminal Block J1 to Industrial Relay Card NOTE Conduit and wiring supplied by the customer The maximum distance between the RMP and the UPS is not to exceed 152 4m 500 ft Figure 43 RMP Top Internal View EATON Powerware 9355 UPS 10 15 kVA User s Guide 164201594 Rev C www powerware com 59 COMMUNICATION Industrial Relay Card The IRC uses normally open or normally closed dry relay contacts to indicate the UPS status as listed in Table 5 Figure 44 shows an IRC Plug in Terminal Block J1 to RMP Plug in Terminal Block J2 Cable Exit Opening for 1 2 Conduit from Relay Contacts or Provided Strain Relief to Customer Monitoring Equipment Figure 44 Industrial Relay Card 1 Verify that the UPS is turned off and all power sources are removed 2 Install wiring from the IRC to the monitoring equipment using 1 2 conduit through the cable exit opening in the IRC see Figure 44 3 Connect wiring between the IRC and the monitoring equipment usi
48. and conduit landing plate Maintenance Bypass o o Wiring to UPS TB2 4 2 8 r UE Ground y Neutral Line 1 Line 2 Line 3 Figure 24 Load Connections EATON Powerware 9355 UPS 10 15 kVA User s Guide 164201594 Rev C www powerware com 37 WALL MOUNTED BYPASS SWITCH INSTALLATION 18 Wire the AC input to the bypass breaker see Figure 25 Figure 25 Bypass AC Input Wiring 19 Verify the bypass input 20 Reinstall the internal cover 21 Reinstall the bypass cabinet front cover 22 Continue to Stabilizing the Cabinet on page 41 to complete the UPS installation 38 EATON Powerware 9355 UPS 10 15 kVA User s Guide 164201594 Rev C www powerware com WALL MOUNTED BYPASS SWITCH INSTALLATION Red Wire open when breaker is open E Black Wire 225A Breaker common Auxiliary Contacts Blue Wire 225A closed when breaker is open NN 80A 4X From UPS 1 Output __f N Not Used _ KT Not Used N Not Used T Bypass Input m Figure 26 Bypass Wiring Diagram EATON Powerware 9355 UPS 10 15 kVA User s Guide 164201594 Rev C www powerware com 39 WALL MOUNTED BYPASS SWITCH INSTALLATION pesoj JexeeJq ueym peso uedo s ye sq ueuw uedo uado Aj euuoN ON pasojo 1exeeiq uaym uedo uedo 1eyeeJq ueuw peso pasoj JeuoN ON uoniugeg 24u09 xny Jexeeig jeuiqe ssed g peyunoyw I eM
49. ate and Time Set Month Date mm dd yyyy 01 01 2003 Time 24 00 00 00 Display Contrast Adjust contrast with up down arrow buttons Moderate Change Language Select Language lt English gt English Elegir idioma lt Espa ol gt Relay Config Relay Alarm 1 X Slot 1 1 2 3 4 or Alarm 1 empty X Slot 2 1 2 3 4 X Slots 1 or 2 Setup Battery Low On Battery On 1 UPS ok Bypass UPS ok custom empty 2 On Bypass 3 Summary Alarm 4 On Battery Signal Inputs empty Logic lt empty gt see Programmable Signal Inputs on page 64 Serial Port Config Port X Slot 1 X Slot 2 Serv 19200 Speed 19200 9600 2400 1200 Modem Config Modem Installation lt Not Installed gt Set Modem Call Events Event 0 Call modem no Set Modem Init String ATZO Set Modem Call Command None Set Modem Communication Password None Start Screen Eaton Powerware logo Eaton Powerware logo Mimic screen User Password Enabled Disabled Disabled If Enabled is selected the password is USER 70 EATON Powerware 9355 UPS 10 15 kVA User s Guide 164201594 Rev C www powerware com Table 8 User Settings continued Description Available Settings OPERATION Default Setting Audible Alarms Normal Sound Disabled Normal Sound Battery Charging ABM cycling constant ABM cycling Automatic Battery Tests Enabled Disabled Enabled Enabled automatically runs the b
50. attery test once a month Full Power Battery Test Enabled Disabled Enabled Number of Battery Strings 0 through 22 2 strings for UPS 32 models see Configuring the UPS for EBMs on 4 strings for UPS 64 models page 77 Battery Capacity 1 through 65535 watts per cell 34 W cell Battery Low Alarm Level 1 750 through 1 950 volts per cell 1 880 V cell Set Nominal Output Voltage Output 120V 208V 120V 208V 127V 220V Bypass Voltage High Limit 1 through 20 1 increments 120V 10 Bypass Voltage Low Limit 1 through 20 1 increments 120V 15 Nominal Output Frequency 50 Hz or 60 Hz 60 Hz Synchronization Enabled Disabled Enabled Synchronization Window 0 5 through 3 0 Hz 2 0 Hz 0 1 Hz increments Unsynchronized Transfer to Bypass Allowed Not Allowed Not Allowed Output Frequency Slew Rate 0 1 though 5 hertz per second 0 5 Hz s 0 1 Hz increments Usage of Bypass Enabled Disabled Enabled Transfer to Bypass When Overload After a delay Immediately After a delay Automatic Start Delay 1 through 32767 seconds Os 1 means disabled Control Commands from X Slot1 Allowed Disabled Allowed Control Commands from X Slot2 Serv Allowed Disabled Allowed X Slot Signal Input Activation Delay Othrough 65 seconds 5s Input signal delayed shutdown delay 1 through 65535 seconds 120s EATON Powerware 9355 UPS 10 15 kVA User s Guide 164201594 Rev C www powerware com 71 OPERATION Table 8 User Settings continued Description A
51. bottom cover and also the middle cover if 3 high remove a knockout tab in the top edge of the cover for each cable With wire cutters cut either side of the tab and twist down to remove the tab see Figure 37 Figure 37 Removing Knockout Tabs EATON Powerware 9355 UPS 10 15 kVA User s Guide 164201594 Rev C www powerware com 51 COMMUNICATION 4 Route the cable s to the approximate location of the cover access holes 5 Connect the cables to the appropriate location See Communication Options on page 53 or Control Terminals on page 62 for detailed information 6 Reinstall the front covers starting with the bottom cabinet see Figure 38 Hang the top edge of the cover on the cabinet first then lower the bottom edge and snap into place Be sure the cables fit in the access holes in the covers Figure 38 Reinstalling the Front Covers 7 Continue to Operation on page 67 to start up the UPS 52 EATON Powerware 9355 UPS 10 15 kVA User s Guide 164201594 Rev C www powerware com COMMUNICATION Communication Options The Powerware 9355 has serial communication capabilities through the DB 9 communication port or through an X Slot card in one of the available bays In addition the Powerware LanSafe Power Management Software can be installed and used to communicate with the UPS via one of the serial communication connections
52. de the UPS output receptacles Supply power to the connected equipment Press any button on the front panel display to activate the menu options Press the f button on the front panel display and then press the button to select the TURN UPS ON OFF menu Press the button to select the TURN UPS ON option press the 4 button Press and hold the button for three seconds until the UPS stops beeping The UPS does not provide the expected backup time The batteries need charging or service Apply utility power for 48 hours to charge the batteries If the condition persists contact your service representative Battery circuit breakers are in the OFF position Switch all battery circuit breakers to the ON position Silencing the Alarm Before silencing an alarm check the alarm condition and perform the applicable action to resolve the condition 92 Press any button on the front panel display to silence the alarm If the alarm status changes the alarm beeps again overriding the previous alarm silencing EATON Powerware 9355 UPS 10 15 kVA User s Guide 164201594 Rev C www powerware com TROUBLESHOOTING Service and Support If you have any questions or problems with the UPS call your Local Distributor or the Help Desk at one of the following telephone numbers and ask for a UPS technical representative United States 1 800 843 9433 or 1 919 870 3028 Canada 1 800 461 9166 ext 260
53. de 164201594 Rev C www powerware com Chapter 3 UPS Setup This chapter describes Equipment inspection e Floor loading and clearances Unloading the cabinet s The instructions are intended for the chief operator system supervisor electrical consultants and installation electricians Local regulations and electrical code must be followed during the UPS installation Inspecting the Equipment If any equipment has been damaged during shipment keep the shipping and packing materials for the carrier or place of purchase and file a claim for shipping damage If you discover damage after acceptance file a claim for concealed damage To file a claim for shipping damage or concealed damage 1 File with the carrier within 15 days of receipt of the equipment 2 Send a copy of the damage claim within 15 days to your service representative NOTE Check the battery recharge date on the packaging label If the date has expired and the batteries were never recharged do not use the UPS Contact your service representative EATON Powerware 9355 UPS 10 15 kVA User s Guide 164201594 Rev C www powerware com 9 UPS SETUP Floor Loading When planning the installation consider the UPS weight for floor loading The strength of the installation surface must be adequate for point and distributed loadings The approximate weights are shown in the following table Standard Model Floor Loadings 2 High 3 High Cabinets
54. e 39 show the oneline diagrams EATON Powerware 9355 UPS 10 15 kVA User s Guide 164201594 Rev C www powerware com 29 WALL MOUNTED BYPASS SWITCH INSTALLATION Only qualified service personnel such as a licensed electrician should perform the UPS installation and initial startup Risk of electrical shock To hardwire the bypass cabinet 1 Verify that the electrical connections to the installation site have been properly installed A wall mounted user supplied readily accessible disconnection device must be incorporated in the input wiring Compare the circuit breaker ratings to the ones in Table 2 on page 34 Switch off utility power to the distribution point where the bypass cabinet and UPS will be connected Be absolutely sure there is no power Determine your equipment s grounding requirements according to your local electrical code Remove the bypass cabinet front cover see Figure 18 Figure 18 Bypass Cabinet Front Cover 30 EATON Powerware 9355 UPS 10 15 kVA User s Guide 164201594 Rev C www powerware com WALL MOUNTED BYPASS SWITCH INSTALLATION 6 Remove the internal cover to gain access to the breakers see Figure 19 VA N e Internal e Cover 7 v Figure 19 Internal Cover EATON Powerware 9355 UPS 10 15 kVA User s Guide 164201594 Rev C www powerware com 31 WALL MOUNTED BYPASS SWITCH INSTALLATIO
55. inet s 1 Lower the leveling feet to prevent the cabinet from rolling Figure 28 Lowering the Leveling Feet 2 Attach the stabilizing bracket to the bottom of the cabinet rear panel using the retained hardware from the shipping pallet according to the cabinet configuration Forone cabinet see Figure 29 For two cabinets see Figure 30 e For three cabinets see Figure 31 NOTE No more than three cabinets can be attached together For four cabinets use two of the two cabinet installations For five cabinets use one three cabinet and one two cabinet installation 3 Use the holes and slots in the bottom of the bracket to attach the cabinet to the flooring if desired EATON Powerware 9355 UPS 10 15 kVA User s Guide 164201594 Rev C www powerware com 41 STABILIZING THE CABINET 4 Continue to one of the following sections e Extended Battery Module Installation on page 45 to install optional EBMs e Communication on page 49 to install UPS communication options such as X Slot cards or remote emergency power off REPO Operation on page 67 to start up the UPS M4 Screws Figure 29 Stabilizing Bracket with One Cabinet 42 EATON Powerware 9355 UPS 10 15 kVA User s Guide 164201594 Rev C www powerware com STABILIZING THE CABINET M4 Screws M4 Screws Figure 31 Stabilizing Bracket with Three Cabinets EATON Powerware 9355 UPS 10 15 kVA User s Guide 164
56. ing wrap around bypass for UPS service without shutting down the load Input Isolation Transformer The optional input isolation transformer is located at the bottom of a 3 high UPS model The isolation transformer allows operation from a 480V or 600V 60 Hz source Seismic Kit The optional seismic kit secures the UPS and optional EBMs for Zone 4 seismic installations EATON Powerware 9355 UPS 10 15 kVA User s Guide 164201594 Rev C www powerware com 3 INTRODUCTION 4 EATON Powerware 9355 UPS 10 15 kVA User s Guide 164201594 Rev C www powerware com Chapter 2 Safety Warnings IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS This manual contains important instructions that you should follow during installation and maintenance of the UPS and batteries Please read all instructions before operating the equipment and save this manual for future reference This UPS contains LETHAL VOLTAGES All repairs and service should be performed by AUTHORIZED SERVICE PERSONNEL ONLY There are NO USER SERVICEABLE PARTS inside the UPS e This UPS contains its own energy source batteries The UPS output may carry live voltage even when the UPS is not connected to an AC supply To reduce the risk of fire or electric shock install this UPS in a temperature and humidity controlled indoor environment free of conductive contaminants Ambient temperature must not exceed 40 C 104 F Do not operate near water or excess
57. irect incidental special or consequential damages of any kind or type whatsoever or based on any claim or cause of action however denominated Eaton shall not be responsible for failure to provide service or parts due to causes beyond Eaton s reasonable control In no case will Eaton s liability under this Warranty exceed the replacement value of the Warranted Items EATON Powerware 9355 UPS 10 15 kVA User s Guide 164201594 Rev C www powerware com 95 LIMITED WARRANTY END USER S OBLIGATIONS In order to receive the benefits of this Warranty the End User must use the Product in a normal way follow the Product s operators and maintenance manual and protect against further damage to the Product if there is a covered defect OTHER LIMITATIONS Eaton s obligations under this Warranty are expressly conditioned upon receipt by Eaton of all payments due to it including interest charges if any During such time as Eaton has not received payment of any amount due to it for the Product in accordance with the contract terms under which the Product is sold Eaton shall have no obligation under this Warranty Also during such time the period of this Warranty shall continue to run and the expiration of this Warranty shall not be extended upon payment of any overdue or unpaid amounts COSTS NOT RELATED TO WARRANTY The End User shall be invoiced for and shall pay for all services not expressly provided for by the terms of this Warranty including
58. ive humidity 95 maximum To reduce the risk of fire connect only to a circuit provided with 100 amperes maximum branch circuit overcurrent protection in accordance with the National Electrical Code ANSI NFPA 70 e Output overcurrent protection and disconnect switch must be provided by others CAUTION e Batteries can present a risk of electrical shock or burn from high short circuit current Observe proper precautions Servicing should be performed by qualified service personnel knowledgeable of batteries and required precautions Keep unauthorized personnel away from batteries Proper disposal of batteries is required Refer to your local codes for disposal requirements Never dispose of batteries in a fire Batteries may explode when exposed to flame EATON Powerware 9355 UPS 10 15 kVA User s Guide 164201594 Rev C www powerware com al SAFETY WARNINGS Consignes de S curit CONSIGNES DE SECURITE IMPORTANTES CONSERVER CES INSTRUCTIONS i CE MANUEL CONTIENT DES CONSIGNES DE SECURITE IMPORTANTES A Cet onduleur contient des TENSIONS MORTELLES Toute op ration d entretien et de r paration doit tre EXCLUSIVEMENT CONFI E A UN PERSONNEL QUALIFIE AGREE AUCUNE PIECE REPARABLE PAR L UTILISATEUR ne se trouve dans l onduleur A Cet onduleur renferme sa propre source d nergie batteries Les prises de sortie peuvent tre sous tension m me lorsque l onduleur n est pas branch sur le secteur P
59. must have a minimum rating of 24 Vdc and 20 mA e To ensure the UPS stops supplying power to the load during any mode of operation the input power must be disconnected from the UPS when the emergency power off function is activated REPO Connections Wire Function Terminal Wire Size Rating Suggested Wire Size REPO 11 12 22 AWG L2 4 0 32 mm 18 AWG 0 82 mm EATON Powerware 9355 UPS 10 15 kVA User s Guide 164201594 Rev C www powerware com 63 COMMUNICATION Relay Output Contacts The UPS incorporates a programmable relay output with potential free contacts for remote alarm indications see Figure 34 on page 49 An additional four relay outputs can be obtained with the X Slot compatible Relay Interface Card The relay output contacts must not be connected to any utility connected circuits Reinforced insulation to the utility is required The relay output contacts must have a maximum rating of 30 Vac 1A and 60 Vdc 2A nominal values Programmable Signal Inputs The UPS incorporates two programmable signal inputs see Figure 34 on page 49 Use of non polar relay control input is recommended The pins must be shorted with maximum resistance of 10 ohm in order to activate the specific input NOTE See Figure 45 on page 62 for the polarity and verify these connections if polarity control is required The default and programmable settings for the signal inputs are shown in Table 6
60. n that the output power is affected Instead they are preventive alarms intended to alert the user Use the following troubleshooting chart to determine the UPS alarm condition Typical Alarms and Conditions The following table describes typical alarms and conditions check the Event Log through the control panel for a list of active alarms If an alarm appears with a service code please contact the Help Desk see Alarm or Condition page 93 Possible Cause Action On Battery FA LED is on A utility failure has occurred and the UPS is in Battery mode 1 beep every second The UPS is powering the equipment with battery power Prepare your equipment for shutdown Battery Low LED is on The battery is running low Continuous beep for 10 seconds Battery Breaker A LED is on The UPS does not recognize the internal batteries 1 beep every second Five minutes or less of battery power remains depending on load configuration and battery charge Save your work and turn off your equipment When utility power is restored the UPS restarts automatically provides power to the load and charges the battery Verify the battery circuit breaker is in the ON position If the condition persists contact your service representative Overload LED is on Power requirements exceed the UPS capacity greater than 10096 of nominal see page 87 for specific output overload ranges
61. nal device Out 3 RxD Receive from external device In 5 GND Signal common tied to chassis X Slot Cards X Slot cards allow the UPS to communicate in a variety of networking environments and with different types of devices The Powerware 9355 has two available communication bays for any X Slot card including e ConnectUPS X Web SNMP Card has SNMP and HTTP capabilities as well as monitoring through a Web browser interface connects to a twisted pair Ethernet 10 100BaseT network It has a built in switching hub that allows three additional network devices to be connected to the network without the requirement of additional network drops In addition a Powerware Environmental Monitoring Probe can be attached to obtain humidity temperature smoke alarm and security information e Relay Interface Card has isolated dry contact Form C relay outputs for UPS status Utility failure Low battery UPS alarm OK or On bypass Modbuse Card allows you to continuously and reliably monitor the UPSs in your Building Management System BMS EATON Powerware 9355 UPS 10 15 kVA User s Guide 164201594 Rev C www powerware com COMMUNICATION e Industrial Relay Card is used to indicate the operating status of the UPS using the customer s monitoring equipment and to connect an optional RMP The IRC uses four isolated normally open or normally closed dry relay contacts to indicate the UPS status Normal Bypass Battery and Alarm
62. ng maintenance or servicing The switch provides a wrap around bypass without shutting down the load The SERVICE position on the switch allows a service engineer to apply power to the UPS input and verify its operation while the load is powered through bypass SERVICE Figure 47 Maintenance Bypass Switch EATON Powerware 9355 UPS 10 15 kVA User s Guide 164201594 Rev C www powerware com 81 UPS MAINTENANCE 82 To transfer the load from the UPS to maintenance bypass 1 Turn the maintenance bypass switch to the BYPASS position The battery circuit breaker trips and the UPS is now bypassed with the load powered by utility power 2 The UPS automatically shuts down To transfer the load from maintenance bypass to the UPS 1 Turn the maintenance bypass switch to the SERVICE position The UPS starts up in Bypass mode with the load still powered by utility power 2 Switch the UPS battery circuit breaker to the ON position NOTE Wait until the 0 indicator illuminates before proceeding to Step 3 otherwise power to the load may be lost 3 Turn the maintenance bypass switch to the UPS position to return to Normal mode The UPS is now powering the load EATON Powerware 9355 UPS 10 15 kVA User s Guide 164201594 Rev C www powerware com UPS MAINTENANCE Using the Wall Mounted Bypass Cabinet To transfer the load from the UPS to maintenance bypass wall mounted operation 1
63. ng terminations shown in Table 5 See Figure 44 for plug in terminal block locations 4 Install the IRC into an open X Slot communication bay see page 50 5 Tocheck the operation of the IRC ensure that the UPS is supplying the load via the inverter or bypass If the indicators on the customer s monitoring equipment show the appropriate status then it is operating correctly If the IRC is not operating correctly check the wiring the fuse on the IRC and the plug in terminal blocks for proper seating If all connections are secure but the IRC still does not operate correctly replace the fuse If this does not correct the problem contact your service representative for verification that the IRC is working correctly 60 EATON Powerware 9355 UPS 10 15 kVA User s Guide 164201594 Rev C www powerware com COMMUNICATION Table 5 IRC Wire Terminations IRC Terminal Function Remarks J2 1 NC J2 2 COM Normal mode J2 3 NO J2 4 NC J2 5 COM Bypass mode J2 6 NO J2 7 NC J2 8 COM Battery mode J2 9 NO J2 10 NC J2 11 COM Alarm mode J2 12 NO NOTE Maximum contact rating 250 Vac 30 Vdc 5A Wire range 16 24 AWG Powerware LanSafe Power Management Software Each Powerware 9355 UPS ships with Powerware LanSafe Power Management Software and an interface cable To begin installing Powerware LanSafe software see the instructions accompanying the Software Suite CD o NOTE Use only the
64. our r duire les risques d incendie et de d charge lectrique installer l onduleur uniquement l int rieur dans un lieu d pourvu de mat riaux conducteurs o la temp rature et l humidit ambiantes sont contr l es La temp rature ambiante ne doit pas d passer 40 C Ne pas utiliser proximit d eau ou dans une atmosph re excessivement humide 95 96 maximum La protection contre une surintensit pour le s circuit s de sortie de courant alternatif doit tre fournie par un autre fournisseur Les interrupteurs de d connexion convenables pour le s circuit s de sortie de courant alternatif doivent tre fournie par un autre fournisseur ATTENTION Les batteries peuvent pr senter un risque de d charge lectrique ou de br lure par des courts circuits de haute intensit Prendre les pr cautions n cessaires Une mise au rebut r glementaire des batteries est obligatoire Consulter les r glements en vigueur dans votre localit Ne jamais jeter les batteries au feu L exposition aux flammes risque de les faire exploser 6 EATON Powerware 9355 UPS 10 15 kVA User s Guide 164201594 Rev C www powerware com SAFETY WARNINGS Advertencias de Seguridad INSTRUCCIONES DE SEGURIDAD IMPORTANTES GUARDE ESTAS INSTRUCCIONES ESTE MANUAL CONTIENE INSTRUCCIONES DE SEGURIDAD IMPORTANTES ser efectuados SOLAMENTE POR PERSONAL DE SERVICIO TECNICO AUTORIZADO No hay A Este SIE contiene VOLTAJES MORTALES Todas la
65. r size and use that conduit size in place of the conduit size listed Conduit sizes were chosen from NEC Table C1 type letters RHH RHW RHW 2 TW THW THHW THW 2 34 EATON Powerware 9355 UPS 10 15 kVA User s Guide 164201594 Rev C www powerware com WALL MOUNTED BYPASS SWITCH INSTALLATION Maintenance Bypass Contacts OUTPUT TB1 Ground Figure 22 UPS Terminal Block 3 High Shown EATON Powerware 9355 UPS 10 15 kVA User s Guide 164201594 Rev C www powerware com 35 WALL MOUNTED BYPASS SWITCH INSTALLATION 14 Hardwire the output terminations from the UPS to the bypass cabinet see Figure 23 Ground t Q Neutral o I E ee 5 B liz gt gt eve ler o e Line 1 Line 2 Line 3 Figure 23 UPS Output to Bypass Cabinet Wiring 36 EATON Powerware 9355 UPS 10 15 kVA User s Guide 164201594 Rev C www powerware com WALL MOUNTED BYPASS SWITCH INSTALLATION 15 Hardwire the load to the bypass cabinet see Figure 24 16 Route the maintenance bypass wires through the conduit to the UPS terminal block see Figure 22 on page 35 Connect the black and the red wire to TB2 on the UPS Cap the blue wire NOTE The maintenance bypass contacts are normally open To ensure proper bypass operation DO NOT use the blue wire it is normally closed 17 Replace the UPS wiring access cover
66. rtups 6 22054 LEA aes edad RI Ree ehe dada tais d beka decer 72 UPS Startup secs ees Lm AS a a ERE er CEU e eR Edu cL t Are EIE deme a 72 Normal Mode Startup a olt dock eli ite e See cid a alatis 73 Starting the UPS on Battery ssec rne REI sb bre Hee EE IER E cease E 74 Internal Bypass Startup co coins a lan reme ok eb l at dad oe eee cil MAR ed 15 UPS Maintenance Bypass Startup Jk kk a kk kk kk oo 76 Wall Mounted Maintenance Bypass Startup kk kk kk kk kk kK KK KK KK KK KK KK RR KK KK KK KK KK KK KK 76 Configuring the UPS TOr EBMS on Dp Ga py EST beets Ay bao I EIU a 77 UPS Sh tdoWli bil ASA bd di Sold ha nal n lek H Hd ee be det bodes SIAL ugh d eeu 78 UPS Maintenance is aids kK vase KK kK KK KK KK kK kK KK ame ad 79 UPS and Battery Ci 4208 eee de EROR H S A UEM ENETS 79 Storing the JPS and Batteries gt lt a tig iria dato IR ii 79 When to Replace Batteries uet etc Ge E eset E tg 80 Recycling the Used Battery or UPS Aman ma an aa nA E T e a E a a EE A Ea 80 Using the UPS Maintenance Bypass Switch 0 kk kk kk kK kK KK KK KK KK KK KK RR KK KK RIK KK KK KK KK IK RR 81 Using the Wall Mounted Bypass Cabinet 83 Specifications lt a oo 85 Troubleshooting 2 ee i eek MENG ea ees oe 91 Typical Alarms and Conditions Setas as n nare ones ad 91 Silencing the Alamo ita A A PEE E ERR 92 Senice ANU SUDBOT ea ite t tr ate eso Uo deem A Kabe LRL irte Sua eet 93 Limited Warranty 5 2 cilc es oo
67. rware com OPERATION Normal Mode Startup To start up the UPS 1 10 Verify that the maintenance bypass switch is in the UPS position see Figure 47 on page 81 If an optional wall mounted bypass cabinet is installed e Verify that the bypass breaker is in the OFF position see Figure 20 on page 32 e Verify that the UPS breaker is in the ON position see Figure 23 on page 36 If an optional isolation transformer is installed switch the input circuit breaker to the ON position see Figure 12 on page 21 Switch on utility power where the UPS is connected Wait for the front panel LCD to illuminate The A indicator flashes Remove the breaker tie from all battery circuit breakers Switch all battery circuit breakers to the ON position The AY indicator stops flashing Press any button on the front panel display to activate the menu options Press the button on the front panel display and then press the button to select the TURN UPS ON OFF menu Select the TURN UPS ON option Press and hold the lt button for three seconds until the UPS stops beeping The YY indicator illuminates The UPS is now powering the load If the X indicator is flashing check the UPS status from the front panel to view the active alarms Correct the alarms and restart if necessary EATON Powerware 9355 UPS 10 15 kVA User s Guide 164201594 Rev C www powerware com 73 OPERATION 74 Starting the UPS on Battery
68. s reparaciones y el servicio t cnico deben NINGUNA PARTE QUE EL USUARIO PUEDA REPARAR dentro del SIE A Este SIE contiene su propia fuente de energ a las bater as Los recept culos de salida pueden transmitir corriente el ctrica aun cuando el SIE no est conectado a un suministro de corriente alterna c a Para reducir el riesgo de incendio o de choque el ctrico instale este SIE en un lugar cubierto con temperatura y humedad controladas libre de contaminantes conductores La temperatura ambiente no debe exceder los 40 C No trabaje cerca del agua o con humedad excesiva 95 m ximo La protecci n contra exceso de corriente para el los circuito s de CA de salida ser suministrada por terceros Los interruptores de desconexi n debidamente clasificados para el los circuito s de CA de salida ser n suministrados por terceros PRECAUCI N Las bater as pueden presentar un riesgo de descargas el ctricas o de quemaduras debido a la alta corriente de cortocircuito Preste atenci n a las instrucciones correspondientes Es necesario desechar las bater as de un modo adecuado Consulte las normas locales para conocer los requisitos pertinentes Nunca deseche las bater as en el fuego Las bater as pueden explotar si se las expone a la llama EATON Powerware 9355 UPS 10 15 kVA User s Guide 164201594 Rev C www powerware com N SAFETY WARNINGS 8 EATON Powerware 9355 UPS 10 15 kVA User s Gui
69. s the e DB 9 communication port e X Slot cards e Remote Monitor Panel and Industrial Relay Card IRC Powerware LanSafe Power Management Software e Remote emergency power off REPO e Relay output contacts Programmable signal inputs Figure 34 shows the location of the communication options and control terminals on the UPS X Slot Communication Bay 1 Signal Input 1 X Slot Communication Bay 2 Signal Input 2 REPO normally open REPO normally closed DB 9 Communication Port Relay Output Contacts Figure 34 Communication Options and Control Terminals EATON Powerware 9355 UPS 10 15 kVA User s Guide 164201594 Rev C www powerware com 49 COMMUNICATION Installing Communication Options and Control Terminals To access and install the communication options and control terminals 1 Remove the front covers of all cabinets starting with the top cabinet Press and release the handle latch at the bottom of each cover and then lift the cover up and off the cabinet see Figure 35 Figure 35 Removing the Front Covers 2 Install the appropriate X Slot card and or necessary cable s into the top cabinet see Figure 34 and Figure 36 50 EATON Powerware 9355 UPS 10 15 kVA User s Guide 164201594 Rev C www powerware com COMMUNICATION Figure 36 Installing Communication Cables 3 On the
70. ss mode Switch the UPS breaker in the wall mounted bypass cabinet to the ON position Switch the bypass breaker in the wall mounted bypass cabinet to the OFF position The UPS is now powering the load in Bypass mode Transfer the UPS to Normal mode e Press the button to select the Go To Normal Mode option Press the G9 button until the Eaton Powerware logo appears The UPS is now powering the load in Normal mode 84 EATON Powerware 9355 UPS 10 15 kVA User s Guide 164201594 Rev C www powerware com Chapter 11 Specifications This section provides the following specifications Model list e Dimensions and weights e Environmental and safety specifications e Technical specifications Model specifications Battery specifications Battery runtimes Table 9 Model List UPS Description Power Rating PW9355 10 32 2 high UPS with one battery section 10 kVA 9 kW 3 high UPS with one battery and one isolation transformer section PW9355 10 64 3 high UPS with two battery sections 10 kVA 9 kW PW9355 15 32 2 high UPS with one battery section 15 kVA 13 5 kW 3 high UPS with one battery and one isolation transformer section PW9355 15 64 3 high UPS with two battery sections 15 kVA 13 5 kW Extended Battery Module EBM Description EBM 64 2 high two battery sections EBM 96 3 high three battery sections EATON Powerware 9355 UPS 10 15 kVA User s Guide 164201594 Rev C
71. stallation Option Selecting an Installation Option You are now ready to install the Powerware 9355 UPS Select one of the following installation options according to your UPS configuration UPS Configuration Installation Chapter UPS only Chapter 4 UPS Installation on page 19 UPS with an optional input isolation transformer Chapter 4 UPS Installation on page 19 UPS with an optional wall mounted bypass switch Chapter 5 Wall Mounted Bypass Switch Installation on page 29 Parallel UPS configuration Refer to the Powerware 9355 Parallel UPS 10 15 kVA User s Guide 18 EATON Powerware 9355 UPS 10 15 kVA User s Guide 164201594 Rev C www powerware com Chapter 4 0 UPS Installation The Powerware 9355 has the following power connections e 3 phase L1 L2 and L3 neutral and ground connection for rectifier bypass input e 3 phase L1 L2 and L3 neutral and ground connection for load output The nominal input output voltages are e 120 208 or 127 220 Vac e 480V or 600V 60 Hz input is available using the optional input isolation transformer module Output overcurrent protection and disconnect switch must be provided by others Figure 15 through Figure 17 beginning on page 25 show the oneline diagrams Only qualified service personnel such as a licensed electrician should perform the UPS installation and initial startup Risk of electrical shock To hardwire the U
72. tion see Figure 47 on page 81 If an optional wall mounted bypass cabinet is installed e Verify that the bypass breaker is in the OFF position see Figure 20 on page 32 e Verify that the UPS breaker is in the ON position see Figure 23 on page 36 If an optional isolation transformer is installed switch the input circuit breaker to the ON position see Figure 12 on page 21 Switch on utility power where the UPS is connected Wait for the front panel LCD to illuminate The A indicator flashes Remove the breaker tie from all battery circuit breakers Switch all battery circuit breakers to the ON position The AY indicator stops flashing Press any button on the front panel display to activate the menu options Using the button on the front panel display scroll to the Control menu option and press the button Press the button to select the Go to Bypass Mode option The and Y indicators illuminate indicating the UPS is operating in Bypass mode The load is now powered by utility power To switch to Normal mode from internal Bypass mode 1 2 Press the button to select the Go To Normal Mode option Press the G9 button until the Eaton Powerware logo appears EATON Powerware 9355 UPS 10 15 kVA User s Guide 164201594 Rev C www powerware com 75 OPERATION UPS Maintenance Bypass Startup To start the UPS in maintenance bypass 1 Verify that the maintenance bypass switch is in the
73. tor s manual for additional information such as important operating and maintenance instructions This symbol indicates that you should not discard the UPS or the UPS batteries in the trash This product contains sealed lead acid batteries and must be disposed of properly For more information contact your local recycling reuse or hazardous waste center This symbol indicates that you should not discard waste electrical or electronic equipment WEEE in the trash For proper disposal contact your local recycling reuse or hazardous waste center ON Indicates that the switch is in the ON position OFF Indicates that the switch is in the OFF position PHASE The word phase Table of Contents aon c GC A ufi m 1 Safety Warnings kk kk KK KK KK KK KK KK kk hh 5 UPS Setup cce odor eee Gait ay wartet eae rrr BB 9 Inspecting the Equipmentt x2 3 tact RO HC t ARIES Mea ey 9 A A on ay Meo A age eere A O 10 Clearantes lt A 10 Unloading the Cabinet s gt gt stus rra al Bale rr al eh ek ate 11 Three High Cabinets or Two High EBMS n a a kk kk kk kk kk kK kK KK KK KK KK KK KK RR KK KK KK KK KK KK KK 11 TwosHightUPS Gabinetses aiat de A ke heceta ee Meee Ad 15 Selecting an Installation Option LL kak kk kk kk kk kk kK kk KK KK KK KK KK IIR KK KK KK RR 18 UPS Installation re pa kk kk kK KK KK KK KK KK A kk KK KK kk kk NN ds 19 Wall Mounted Bypass Switch Installation o oooooomoom
74. vailable Settings Default Setting Site Wiring Fault Notice Enabled Disabled Enabled Reset Custom Event Settings 0 through 32 Total 0 32 Auto Output Configuration Enabled Disabled Enabled for initial startup Disabled after initial startup Initial Startup UPS Startup amp Startup and operational checks must be performed by an authorized Eaton Customer Service Engineer or the warranty terms as specified on page 95 become void This service is offered as part of the sales contract for the UPS Contact service in advance usually a two week notice is required to reserve a preferred startup date Only qualified service personnel such as a licensed electrician should perform the UPS installation and initial startup Risk of electrical shock Verify that UPS installation has been carried out correctly and the UPS ground has been connected Select one of the following startup options Startup Option Section Normal mode Normal Mode Startup on page 73 Battery mode Starting the UPS on Battery on page 74 Bypass mode Internal Bypass Startup on page 75 UPS maintenance bypass UPS Maintenance Bypass Startup on page 76 Wall mounted maintenance bypass Wall Mounted Maintenance Bypass Startup on page 76 Parallel UPS configuration Refer to the Powerware 9355 Parallel UPS 10 15 kVA User s Guide 72 EATON Powerware 9355 UPS 10 15 kVA User s Guide 164201594 Rev C www powe

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