Dodge 2009 Avenger Automobile User Manual
Contents
1. 4 99 2 21322M 4 99 STANDING PILOT GC150 If any of the original wiring as supplied with the appliance must be replaced it must be replaced with Type 18 ga 105C wire or its equivalent DESCRIPTION 21427 1 Burner 25660 Male Connector Brass 23363 Valve Natural Robertshaw 6 13416 Push Button Ignitor e 12611 Thermopie Pict Senso o 15697 Ono vave 3 8 Burner Tubing i2 13 18555 Flame Sensor z 3 Orifice Propane 5 25812 Valve Propane Robertshaw Pilot Assembly Natural Orifice Natural Attention APPLIANCE INSTALLER Please return these Operating and Installation Instructions to the Appliance for Consumer Use meatiiator The first name in fireplaces Heatilator 1915 W Saunders Street Mt Pleasant IA 52641 A Division of Hearth Technologies Inc 28 21322 Rev M2. and call your service technician or gas supplier TO TURN OFF GAS TO APPLIANCE mm 1 Turn off the wall switch 3 Replace control access panel 2 Turn gas line to the OFF position 4 99 20 21322M GC150 SERIES DIRECT VENT GAS APPLIANCE PiCODOWO The first name in fireplaces WARNING CHILDREN AND ADULTS SHOULD BE ALERTED TO THE HAZARDS OF HIGH SURFACE TEM PERATURES AND SHOULD STAY AWAY TO AVOID BURNS OR CLOTHING IGNITION YOUNG CHILDREN SHOULD BE CAREFULLY SUPERVISED WHEN THEY ARE IN THE SAME ROOM AS THE APPLIANCE CAUTION ANY SAFETY SCREEN OR GUARD REMOVED FOR SERVICING AN APPLIANCE MUST BE REPLACED PRIOR TO OPERATING THIS APPLIANCE CLOTHING OR OTHER FLAMMABLE MATERIAL SHOULD NOT BE PLACED ON OR NEAR THE APPLIANCE Before operating this appliance please review the STEP 1 Lower Panel Removal safety precautions given on page 2 as well as the To remove the lower panel gently lift and pull on the items listed below outside top edges of the panel as shown in Figure 34 1 Check to make sure the logs rock wool and lava To replace the panel reverse this action rock have all been placed correctly Refer to Steps 12 and 13 on page 17 and 18 The top of the burn er and the holes in the sides of the burner should not be covered with rock wool If these items are not visible please adjust before continuing 2 Check to see that all wiring is correct and enclosed to prevent possible shock This
3. 1 2 screws are used to avoid penetrating the inner pipe 4 Venting through the wall Horizontal venting Figure 8 must terminate within the shaded area shown in Venting Through the Wall Figure 5 on the previous page For example if your vertical rise is the minimum one foot venting can terminate anywhere between 16 inches and 3 feet NOTE IF THE TERMINATION CAP IS SUR The last section of vent may require cutting depend ROUNDED BY VINYL SIDING OR IS LOCAT ing upon wall thickness and appliance location The ED BELOW A VINYL SOFFIT A VINYL end of the vent must penetrate the exterior wall Cut SHIELD MUST BE USED TO PREVENT DAM the pipe so the outer vent section extends past the AGE TO THE VINYL exterior wall by 1 and the inner vent section extends past the exterior wall by 2 See Figure 8 1 99 9 21322L niSQuiaror he first name in fireplaces 5 Termination Cap Vent termination must not be recessed into the wall or exterior sheeting Figure 9 illustrates termination cap locations and ata a aa a ata 0 TERRA AT AO CAP Gah GE MET ER GC150 SERIES DIRECT VENT GAS APPLIANCE minimum dimensions for each termination applica tion Or follow ANSI Z223 1 latest edition iJ ARG UPPLY ELET TLE Fe RESTRICTOS 0m E T ERR AT OE OT ALLO Pe Horizontal Termination Cap Locations Dimension Descriptions A D E 12 98 Clearance above the ground a veranda porch deck
4. High Temperature Sealant Material Sealants that will withstand high temperatures 300 F General Electric RTV103 Black or equivalent Rutland Inc Fireplace Mortar 63 or equivalent After completing the framing and applying the finish ing material dry wall over the framing a non com bustible sealant one half inch wide maximum must be used to close off any gaps at the top and sides between the fireplace and facing to prevent cold air leaks See Figure 3 BO8 COKE UETELE FE EH EG RAAT ERLAL OELHA E E APPLIEO TO THE ELAQC F FACE OFTHE W IT EUT HLT E EVER OO VER SR DEEP THE AR GLOTs OF FEW VERELE LO HER n PAE EL a Tr r r CORE LIETELEY FE GHG I oe WAT EF FL sf el d Figure 3 Finishing Materials WARNING AIR SLOTS ON THIS APPLIANCE CAN NOT IN ANY WAY BE COVERED AS IT MAY CREATE A FIRE HAZARD TE 1056 Sheel Ach 21322K PASCU The first name in fireplaces GC150 SERIES DIRECT VENT GAS APPLIANCE V STEP BY STEP INSTALLATION OF THE FIREPLACE SYSTEM WARNING BEFORE STARTING DO THE FOLLOWING WEAR GLOVES AND SAFETY GLASSES FOR PROTECTION KEEP HAND TOOLS IN GOOD CONDITION SHARPEN CUTTING EDGES AND MAKE SURE TOOL HANDLES ARE SECURE ALWAYS MAINTAIN THE MINIMUM AIR SPACE REQUIRED TO THE ENCLOSURE TO PREVENT FIRE STEP 1 Positioning the Firebox This fireplace may be placed on a smooth combustible or non combustible continuous flat surfa
5. GC150 SERIES DIRECT VENT GAS APPLIANCE The first name in fireplaces B STANDING PILOT IGNITION 1 Appliance requirements A wiring diagram is shown in Figure 20 2 Optional Accessories Requirements Wiring for optional accessories should be done now to avoid reconstruction WARNING This appliance DOES NOT require a 110VAC supply for operation Connecting the appliance wall switch to a 110V AC supply will cause the unit to malfunction and destroy the valve and thermopile 14 3 with ground Romex is the recommended wiring to the appliance Junction Box This allows each outlet to power the unit and fan independently Detailed Picture of Junction Box 14 3 with Ground Rome Break the tab between the two hot connectors FAH KIT SOP TION ALS IGHITOR FL AME ad SE WSR e li Pa HERFOPILE 1100 SUPPLY 1 F A 1 2 REPTE CORTROL a L PUSH E ae a k _ JUN CTIOM a EDH AG HLET mar IGMITOR a a PILOT EMOD Seek SO USTINENT CAP TO EU RARER MiARIF OLD PRESS RE AO STREET OUTLET PRESHI FE TAF S Standing Pilot Ignition Wiring Diagram 4 99 Figure 20 15 21322M PAiCQuUaOr The first name in fireplaces GC150 SERIES DIRECT VENT GAS APPLIANCE STEP 8 Attaching Hood The hood is to be located just above the glass panel Four screws are visible just inside the upper section of the fireplace Remove these screws position the hood and screw into place See Figure 21 STEP 9 Fin
6. 12 10 21 12 ci eee 8 0 FIRST BURN DUE TO HANDLING THAT IS BEYOND THE CONTROL OF HEATILATOR l Figure ap l l DUE TO SHIPPING INSTALLATION AND Venting System Termination Height THE LIKE EVERY JOINT INCLUDING THE These termination heights are necessary in the VALVE PILOT FITTINGS ETC MUST BE interest of safety and do not ensure draft free CHECKED TO ENSURE NO LEAKS HAVE operation Trees buildings adjoining roof lines OCCURRED adverse wind conditions etc may create a need for a taller venting system termination should down drafting occur STEP 5 Gas Line Connection TEE EST E Gas connections can be made from within the appli Note The appliance and its individual shutoff ance by removing the lower panel Connect the gas valve must be disconnected from the supply line to the appliance manual valve inlet using 1 2 piping system during any pressure testing of pipe To ease installation a listed flexible connector that system at test pressures in excess of 1 2 and manual shut off valve are supplied The manual psi 3 5 kPa The appliance must be isolated shut off valve should be connected directly to the from the gas supply piping system by closing pipe within the fireplace control area All connec the individual manual shutoff valve during any tions must be checked for leaks with a soap and pressure testing of the gas supply piping sys water solution or a leak detector tem at test pressures equal to or less than 1 2 Bleed th
7. Forced or attempted repair may result in a fire or explosion D Do not use this appliance if any part has been under water Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water LIGHTING INSTRUCTIONS STOP Read the safety information above on this label 1 Turn off all wall switches to the appliance Lower bottom access panel Turn wall switch to the OFF position or set thermostat to lowest setting Turn gas line to CLOSED Wait 5 minutes to clear out any gas Then smell for gas including near the floor If you smell gas STOP Follow B in the safety information above on this label If you don t smell gas go to the next step Turn gas line to OPEN Turn pilot knob clockwise to OFF Knob may have to be depressed to pass PILOT position Locate pilot assembly inside unit Locate red ignitor button Turn pilot knob to PILOT and push in Continue to hold in pilot knob and push the red ignitor button 12 15 times until small blue pilot flame appears 10 Continue to hold in pilot knob for approximately one minute Pilot should remain lit If pilot goes out wait 5 minutes and repeat Steps 4 9 To light the main burner release and turn knob counterclockwise to ON If the fireplace is con nected to a wall switch turn it to ON Do not light by hand 12
8. If the appliance will not operate follow the instructions To Turn Off Gas To Appliance and call your service technician or gas supplier o O00 O86 TO TURN OFI _ _ 1 Turn off the wall switch or set the thermo stat to the lowest setting 2 Remove control access panel 3 Turn gas line to CLOSED position Do not force 4 Replace control access panel 19 21322M vA SQUIQIOF GC150 SERIES DIRECT VENT GAS APPLIANCE lhe first name in fireplaces Determining the Ignition Type To determine whether your appliance is an electronic ignition or a standing pilot ignition remove the lower panel to examine the wiring system If your system has a red ignitor button as shown in Figure 1 you own a standing pilot ignition fireplace If no red ignitor button is present you have an electronic ignition appliance You may also check the rating label located on the inside of the lower panel to determine ignition type Figure 1 Standing Pilot Ignition ELECTRONIC UNITS FOR YOUR SAFETY READ BEFORE OPERATING WARNING If you do not follow these instructions exactly a fire or explosion may result causing property damage personal injury or loss of life This appliance does not have a pilot It is equipped with an ignition device which automatically lights the burner Do not try to light the burner by hand BEFORE OPERATING smell all around the appliance area for gas Be sure to smell next to the floo
9. system should be shut down This way no gas will be running to the appliance while it is not in use To shut down the appliance for a long period of time you must first shut off the main burner by moving the remote wall switch and the ON OFF Figure 37 rocker switch if applicable to the OFF position Red Ignitor Button Next step remove the lower access panel to expose the valve area Follow Step 1 on page 18 Locate the gas knob and turn it to the PILOT position Press in and continue turning to the OFF position Turn the manual ON OFF valve to OFF Your entire system is now shut down 3 Lighting Procedure During Regular Use Simply turn the wall switch to the ON position This will ignite the main burner 4 Shutdown During Regular Use Simply turn the remote wall switch to OFF This will disengage the burner and the flames will extinguish The pilot l Figure 38 light will continue to burn Standing Pilot Ignition to ON 4 99 22 21322M PICQuaQol GC150 SERIES DIRECT VENT GAS APPLIANCE The first name in fireplaces If you own a standing pilot ignition skip section B and continue with Step 2 2 Seasonal Shutdown When the burning sea son comes to an end the entire system should be B ELECTRONIC IGNITION OPERATION 1 Initial and Seasonal Lighting Procedure Initial lighting constitutes the very first time the appliance has been lit after installation Seasonal lighting refers to lighting the
10. ADING AND PREVENT VENT SECTIONS FROM SEPARATING Figure 12 2 Elbows with stabilizer 12 98 11 21322K PACQUIAO GC150 SERIES DIRECT VENT GAS APPLIANCE The first name in fireplaces 2 Preparing the ceiling for firestop spacers Mark and cut out an opening in the ceiling for the F ROOM ABOYE FIRESTOP PLACED BELO firestop spacer Frame the opening with the same size lumber used in the ceiling joists Unless the flue if offset frame the 10 x 10 opening directly over the firebox 3 Installing the firestop spacers Firestop spac ers must be used whenever the venting penetrates a ceiling floor area In all situations firestop spacers are to be nailed to the ceiling joists from the bottom or fireplace side EXCEPT when the space above is an insulated ceiling or attic space In this situation the firestop spacer must be nailed from the top side to prevent loose insulation from falling into the required one inch air space around the vent system See Figure 13 Install the firestop spacer FS6 by positioning and nailing the four sides of the firestop spacer to the joists using a minimum of three nails per side 4 Securing vent system Continue assembling the vent sections up through the firestop spacers as needed vent sections must be locked into posi tion with the screws provided using the predrilled holes The 15942B starter elbow and the vent sta bilizers have straps for securing these parts to joists or rafter
11. C150 SERIES DIRECT VENT GAS APPLIANCE The first name in fireplaces Table of Contents l Listings and Code Approval S renani e eo E 3 Il Description of the Fireplace Systemi recne a Ee 3 Ill Fireplaces System Components and DIMENSIONS ccccccceeceeeeeeeeeeceeeeeeeecaeaaeeseeeeeeeeeeessaeaeseeseeeeeeess 4 IV JP resins iallalion Prep arallon saccade eaten ad eh ea eel teil neat 6 A GaS RIESS Ol epee een tre A rn ee eae ear 6 B High Altitude Installation xs cesect ave sseeeece ctueneshsnazersstees oh utcanastebredeasageescuaesmeantusscnssagesectperiedeescrancseas 6 C Fireplace Locations and Space Requirements cccccccccecceeeeeeeeeeeeeeeeeeeeeaaneeeeeeeeeeeeeeeeaaaas 6 Ds GICAI ANIC S scribe a ta ae aha ec ea a leads NG A 6 E Framing TNE ol O 2 6 eeeeee tere reat terres eerne eet ene earner eer Scere Oe werk ce eae eres ee eee ee een eee 7 Free RMAN Materials ata oaet iste ante once ae cate ates eats eae sete Aaancasduadadaaueeedonsnseetaenend Gataeeadeeeeneancdes 7 V Step By Step Installation of the Fireplace System cc cccesececcceccceeeeeceeesseeeeeceeeesesseeeeeseeeeeeeessesaaeeaeeess 8 A Horizontal FERMI AO MA iia 252sooedn a E E E E r eae 8 Be Verica LennNaUON saisan R a A r 11 Wis Operaing MsYucionS sekene a E AE E tecemeetenenete 19 A Slanding Pilot Operaio M sss i seo a he al a 22 B Electronic Ignition ODEration rren a Ria Rian Suslencidn Shas eddaet 23 Vil JWIAIRMLE NANCE IASWUCI
12. ONS sursis T ee taI 24 VINE Trouble SMOOUNG sasea a caulacione Ganereeaauseeadsaanecesd 25 Xs Replacement PANTS ities pees ett cornea ec eee erase A seeeretes bite ine be ieee etoel aeteser esi teehes oceania 27 Safety Precautions Please read these installation instructions complete ly before beginning installation procedures Failure to follow them could cause a fireplace malfunction resulting in serious injury and or property damage Always check your local building codes prior to installation This installation must comply with all local regional state and national codes and regula tions Installation and repair should be done by a qualified service person This appliance should also be inspected annually by a qualified service person More frequent inspections cleaning may be required due to excessive lint from carpeting bedding materi al etc It is imperative that the control compartment burners and circulating air passage ways of the appliance be kept clean The GC150 fireplace is a vented gas fireplace Do not burn wood or other material in this appliance NEVER leave children unattended when there is a fire burning in the fireplace This fireplace may be vented horizontally through an outside wall or vertically above the roof line and must not be connected to a chimney flue servicing a solid fuel burning appliance NEVER use gasoline gasoline type lantern fuel kerosene Charcoal lighter fluid or simil
13. This appliance may be constructed with a vertical or horizontal direct vent termination system e Warnock Hersey ore The first name in fireplaces Mt Pleasant IA 52641 A Division of Hearth Technologies Inc GC150 HEAT CIRCULATING SERIES GAS APPLIANCE OWNER S MANUAL AND INSTALLATION INSTRUCTIONS MODELS GC150 GC150L GO150E GC150LE This manual must be used for installation of the WARNING If the information in GC150 Series Gas Appliance and retained by the homeowner for operating and maintenance instructions these instructions is not followed exactly a fire or explosion may result Causing property damage personal injury or death Do not store or use gasoline or other flam mable vapors and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS eDo not try to light any appliance eDo not touch any electrical switch eDo not use any phone in your building elmmediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions elf you cannot reach your gas sup plier call the fire department Installation and service must be performed by a qualified installer service agency or the gas supplier y Electrician Please refer to page 14 for wiring instructions ii ee Plumber Please refer to page 6 and 13 for gas connection information Framer Please refer to page 7 for framing specifications PAiCQuUaOr G
14. VS4 for every 3 of vent Pc learn HOLETOEE VENTED 2 Preparing the wall for interior wall shield A TH ROUGH hole measuring 10 wide x 12 high must be cut and framed in the exterior wall where venting will be terminated If the wall being penetrated is con Figure 6 structed of non combustible material i e masonry Exterior Wall Hole block or concrete a 9 diameter port is accept able The hole must be positioned so the vent system will have a 1 4 rise for every 12 of run AND be perpendicular to the wall See Figure 6 The height of the hole must be located to meet all local and national codes and not be easily blocked or obstructed The minimum height to the top of the exterior wall hole is 45 from the base of the unit This figure will increase by the length of each verti cally positioned vent section added to the venting sysiem 3 Interior Wall Shield An interior wall shield must be installed each time the venting system PIPE SECUREMENT SCREW amp TAB penetrates a wall This shield has been designed Figure 7 to maintain the minimum clearances needed for Interior Wall Shield the venting system and prevent cold air infiltration After the venting hole has been cut and framed secure an interior wall shield into position with four 1 fasteners one in each corner Bend out the tabs located on the inner portion of the wall shield and use a 1 2 screw to secure each tab to the penetrating pipe See Figure 7
15. ar liquids in this fireplace Keep any flammable liquids a safe distance from the fireplace While servicing this fireplace always shut off all electricity and gas to the fireplace This will prevent possible electrical shock or burns Also make sure 10 19 the unit is completely cooled before servicing During any pressure testing of the gas supply piping system that exceeds test pressures of 1 2 psig this appliance and its individual shut off valve must be disconnected from the piping system If test pres sures equal to or less than 1 2 psig are used in pres sure testing the gas supply piping system this appli ance must be isolated from the piping system by closing its individual manual shut off valve during testing Do not use this appliance if any part has been under water Immediately call a qualified service techni cian to inspect the appliance and to replace any part of the control system and any gas control which has been under water Be sure to provide adequate clearances around the air openings into the combustion chamber and ade quate accessibility clearances for servicing and proper operation The appliance and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1 2 psi 3 5 kPa Provisions shall be made to provide adequate combustion and ventilation air The appliance area shall be
16. ary After the fireplace has warmed up the glass will clear No action is necessary Flames will begin to turn more yel lowish after about 20 minutes of burning If blue flames per sist check air shutter setting and check log and embers are positioned correctly Check air shutter setting 25 PICQuQo The first name in fireplaces 21322M PICQuUaor The first name in fireplaces GC150 SERIES DIRECT VENT GAS APPLIANCE STANDING PILOT Corrective Action Spark ignitor will not A Defective ignitor Replace ignitor light pilot after repeated pressing of red button B Misaligned electrode Spark should be approximately 1 8 to bottom of pilot hood Adjust gap to give proper spark Remove hands from electrode before pressing red button C No gas to Check valve knob position amp any shut off valves If propane check for empty pilot plugged orifice tank Check pilot orifice remove any blockage D Ignitor wire grounding Replace pilot assembly out E Loose ignitor wiring Check for spark If electrode connection is correct amp no spark replace ignitor 2 Pilot will not stay lit A Pilot flame not in con Check log placement Check pilot flame adjust flame if necessary stant contact with pilot sensor B Pilot sensor not tight Check that pilot sensor connector is tight in valve ened seated in valve properly C Defective pilot sensor Replace pilot sensor thermocouple ther
17. ce When the appliance is installed directly on carpeting tile or other combustible material other than wood flooring the appliance shall be installed on a metal or wood panel extending the full width and depth of the appli r ance Slide the unit into position and level the fireplace from side to side and front to back Shim with non combustible material a such as sheet metal as necessary a Secure the fireplace by bending out the nailing flanges located on each side of the fireplace and nailing the unit to the framing See A POE B FRONT Figure 4 Figure 4 STEP 2 Termination Nailing Flanges Two types of termination are available for this appliance horizon tal and vertical For vertical termination skip section A and advance to section B on page 11 A Horizontal Termination mf Tie D i Minimum combustible clearances to the vent on a horizontal run is 3 on top and 1 on the bottom and sides These clearances must be maintained at all times The maximum horizontal run ISS allowed for venting is 26 feet The maximum vertical rise allowed a for horizontal termination is 25 feet See Figure 5 a ES 1 Assembling vent sections Attach either a VE12 starter 1AM Se elbow VE16 VE20 or straight vent section depending upon sige oe baa atch your specific installation to the top of the appliance Secure EXTERIOR THIS FE with the three screws supplied Use only vent supplied and listed for use with this appliance and the app
18. crews located at the lower portion of the glass Next unscrew the four screws located on the top portion of the glass as shown in Figure 24 Be sure to hold the glass to pre vent it from falling out once the screws have been loosened Remove the metal retaining strip which is positioned along the upper edge of the glass See Figure 25 Gently tilt the glass towards yourself and lift it out of the bottom track See Figure 26 Figure 24 Glass Removal 21322K GC150 SERIES DIRECT VENT GAS APPLIANCE PiICSQHAQO The first name in fireplaces The left Side Log is placed with the short portion of the Y into the indent on the Front Log The long portion of the Y leans against the Rear Log and the leg portion of the Side Log is placed on the side log support located on the left hand side of the firebox The last log to be placed is the Log Twig It has a pin cavity in the upper back portion and is placed on the left pin on the Rear Log The long portion of the Log Twig rests on the left Side Log Figure 25 Glass Removal MOODLE LOG Figure 26 Glass Removal Figure 27 WARNING Arranging the Logs DO NOT OPERATE THIS APPLIANCE IF THE GLASS IS BROKEN OR CRACKED STEP 12 Positioning the Logs Open carton labeled 21442 and remove the logs carefully laying them out as shown in Figure 27 Please note that Figure 27 is the orientation for the logs within the firebox At this point inspect
19. e 35 Also your unit may have a rocker ON OFF switch installed inside the lower panel it if does this also needs to be turned to the OFF position If they are not do so and allow the appliance to sit for five min utes so any gas that may have accumulated in the main burner compartment escapes Turn the manual on off valve to ON Turn the gas knob to PILOT as shown in Figure 36 and press in While holding it in light the pilot by pressing the red ignitor button shown in Figure 37 several times until the pilot ignites Continue to hold in the gas knob for about one minute after the pilot is lit Release the gas knob The pilot should remain lit If it goes out turn everything to the OFF position let it sit for five minutes and repeat this step again When the pilot remains lit turn the gas knob to the ON position See Figure 38 You may now turn the remote wall switch to the ON position which will turn on the main burner Initially the flames may resem ble more of a blue color but after the first 20 minutes of operation they will become more yellow Figure 35 Standing Pilot Ignition Valve OFF Figure 36 Standing Pilot Ignition Valve to PILOT Note When first operated this unit may release an odor for the first several hours This is caused by the curing of the paint and the burning off of any oils remaining from manufacturing 2 Seasonal Shutdown When the burning season comes to an end the entire
20. e gas line to extract any air that may have psi 3 5 kPa been trapped inside the pipe 12 98 13 21322K kASqgUQIOr GC150 SERIES DIRECT VENT GAS APPLIANCE The first name in fireplaces STEP 6 Lower Panel Removal To remove the lower panel genily lift and pull on the out side edges of the panel as shown in Figure 18 To replace the panel reverse this action Figure 18 Lower Panel Removal STEP 7 Wiring A ELECTRONIC IGNITION Note This appliance must be electrically 1 Appliance Requirements This appliance requires a110VAC wired and grounded in accordance with supply from a wall switch to the appliance junction box for opera local Codes or in the absence of local tion A wiring diagram is shown in Figure 19 Codes with National Electric Code 2 Optional Accessories Requirements Wiring for optional ANSI NFPA 70 latest edition or the accessories should be done now to avoid reconstruction Canadian Electric Code CSA C22 1 14 3 with ground Romex is the recommended wiring to the appliance Junction Box This allows each outlet to power the unit and fan independently Detailed Picture of Junction Box 14 3 with Ground Rome x Break the tab between the two hot connectors BLACK ELK ROBERTSH AO CESS GA ITION COM TROL i i E Bi le SA F 1100 SUPPLY 1 7 oH 1 FEMMOTE os Bor Hs OW TROL OUTLET TH Figure 19 Electronic Ignition Wiring Diagram 4 99 14 21322M PASCUQIOQI
21. es Note Local codes or regulations may require differ ent clearances 30 inches 76 cm minimum distance required for vinyl soffit materials As specified in CGA B149 Installation Codes 1991 Note Local Codes or Regulations may require different clearances 21322K PICQuaQor GC150 SERIES DIRECT VENT GAS APPLIANCE The first in firepl To install the termination cap slide the cap vent aiaia isie sections into the vent sections as shown in Figures of cap wtih screus 10A and 10B Secure the cap flush to the wall de using the eight 1 fasteners provided Seal the cap CAP EHIE D OPTIONAL to the wall with a mastic such as silicone caulking Fasten the inner vent with three 1 2 screws to secure the vent An optional CS cap shield is required if the cap is located in an area of easy accessibility See Figure 11 Vent termination must not be recessed into the wall or siding Be sure to follow all termination cap location mini mum dimensions that have been discussed on the previous page Figure 10A Skip section B below and continue with Step 4 on Termination Cap page 13 B Vertical Termination When planning your fireplace location the vent sys tem construction and necessary clearances must be considered The following figures are the maximum distances from the base of the unit as well as the minimum air space clearances that must be main tained Maximum straight unsupported rise 25 feet maximum horizontal unsuppo
22. g t VK24 Vent Section 15942B Starter Elbow Must be the elbow closest to unit E when horizontal venting begins Termination Cap 4 99 5 21322M iCQdiaror The first name in fireplaces IV PRE INSTALLATION PREPARATION INSTALLATION AND REPAIR SHOULD BE DONE BY A QUALIFIED SERVICE PERSON THE APPLIANCE SHOULD BE INSPECTED BEFORE USE AND AT LEAST ANNUALLY BY A QUALIFIED SERVICE PERSON MORE FREQUENT CLEANING MAY BE REQUIRED DUE TO EXCESSIVE LINT FROM CARPETING BED DING MATERIAL ETC IT IS IMPERATIVE THAT CONTROL COMPARTMENTS BURNERS AND CIRCU LATING AIR PASSAGEWAYS OF THE APPLIANCE BE KEPT CLEAN GC150 SERIES DIRECT VENT GAS APPLIANCE DUE TO HIGH TEMPERATURES THE APPLIANCE SHOULD BE LOCATED OUT OF TRAFFIC AND AWAY FROM FURNITURE AND DRAPERIES WARNING THIS APPLIANCE MAY ONLY USE THE DIRECT VENT CHIMNEY SYSTEM DESIGNED FOR USE WITH THE UNIT AND MUST NOT BE CONNECTED TO A CHIMNEY FLUE SERVICING A SEPA x 2 99 RATE SOLID FUEL OR GAS FUEL BURNING APPLIANCE A GAS PRESSURE For natural gas the minimum inlet gas supply pressure is 4 5 inches water column and the maximum inlet gas pres sure is 7 0 inches water column for the purpose of input adjustment Input rate is 22 500 Btu hr For propane gas the inlet gas supply pressure must be at least 11 0 inches water column and a maximum 14 0 inches water column See CKP Natural Gas to Propane Gas Conversion Kit installation instructions A 1 8 NPT pl
23. he holes in the fireplace and screw into place STEP 17 Replacing the Panels Simply replace each panel by positioning the notch es located on each end of the panel in place over the pins on either side of the panel opening and press downward The panel should snap into place easily See Figure 32 Figure 32 Lower Panel Replacement 21322K GC150 SERIES DIRECT VENT GAS APPLIANCE PICSQUQIO The first name in fireplaces VI OPERATING INSTRUCTIONS STANDING PILOT FOR YOUR SAFETY READ BEFORE LIGHTING WARNING If you do not follow these instructions exactly a fire or explosion may result causing property damage personal injury or loss of life A This appliance has a pilot which must be lighted by hand When lighting the pilot follow these instructions exactly B BEFORE LIGHTING smell all around the appliance area for gas Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor WHAT TO DO IF YOU SMELL GAS e Do not try to light any appliance e Do not touch any electric switch do not use any phone in your building e Immediately call your gas supplier from a neighbor s phone Follow the supplier s instructions e If you cannot reach your gas supplier call the fire depart ment C Use only your hand to push in or turn knob Never use tools If the knob will not push in or turn by hand don t try to repair it call a qualified service technician
24. is done by removing the lower panel see Step 1 follow ing to access the control area 3 Check to ensure there are no gas leaks This may be done with a soap and water solution 4 Make sure the front glass is sealed and in its proper position Never operate this appliance with the glass removed or not sealed 5 Verify that all venting and caps are unobstructed Exhaust gases are extremely hot Be sure there are no possible future obstructions from trees bushes snow drifts etc A CS cap shield can be Figure 34 purchased to help prevent possible contact Lower Panel Removal 6 Read and understand these Instructions thorough ly before attempting to operate this appliance If you own an electronic ignition at this point skip section A on the following page and continue with section B on page 22 12 98 21 21322K PiCQUOQlr GC150 SERIES DIRECT VENT GAS APPLIANCE The first name in fireplaces A STANDING PILOT OPERATION Note Keep the area near the appliance 1 Initial and Seasonal Lighting Procedure Initial clear and free from combustible materials lighting constitutes the first time the appliance has gasoline and other flammable vapors and been lit after installation Seasonal lighting refers to lighting the appliance after it has been unused and the gas valve has been turned to OFF Be sure the remote wall switch and the gas knob located behind the lower access panel have been turned to the OFF position See Figur
25. ishing When finishing the face of the appliance combustible material may be brought up to the sides of the appli ance but must never overlap onto the black metal The black metal may be covered with non com bustible material only Note You cannot cover any of the panels on this appliance as this may create a fire hazard See Figure 22 Figure 21 Hood Placement After applying the finishing material a non com bustible sealant one half inch wide maximum must be used to close off any gaps at the top and sides between the fireplace and finishing material to pre vent cold air leaks See Figure 22 A combustible mantel may be installed at a minimum of 42 inches above the base of the appliance See page 4 Fireplace Dimensions EOE C ORE UETELE FE BH EG RAAT ERLAL GELY AATE E APPLIC T THE ELRC E FAC E OFTHE U IT EUT HT E EVER OO VER THE AR oL T OF REO VERELE LO HER n PH EL A r Fr SS COMELETELE FE RH EG I Hri RAAT ER FL I r Figure 22 Location of Panels 16 STEP 10 Screen Removal After removing the hood and lower panel you are able to remove the protective fire screen Simply remove the screws 4 located in each corner of the screen lift it out and set aside See Figure 23 The screen must be replaced prior to operating this appli ance Figure 23 Screen Removal STEP 11 Glass Removal To begin removal of the glass loosen but do not remove the four sheet metal s
26. kept clear and free from combustible materials gasoline and other flammable vapors and liquids The flow of combustion and ventilation air should not be obstructed 21322L PIC QuOwl GC150 SERIES DIRECT VENT GAS APPLIANCE The first name in fireplaces I LISTINGS AND CODE APPROVALS Certification The GC150 Series Vented Gas Fireplace has been tested in accordance with the ANSI standard ANSI Z21 50 1998 CGA 2 22 M98 and has been listed by Warnock Hersey for installation and operation as described in these Installation and Operating Instructions All components are A G A or UL safety certified Local codes Check with your local building code agency prior to in Stalling this appliance to ensure compliance with local codes including the need for permits and follow up inspections This installation must conform with local codes or in the absence of local codes with the National Fuel Gas Code ANSI Z223 1 latest edition in the U S A and the CAN CGA B149 Installation Codes in Canada A manufactured home installation must conform with the Manufactured Home Construction and Safety Standard Title 24 CFR Part 3280 or when such a standard is not applicable the Standard for Manufactured Home Installations ANSI Z225 1 NFPA 501A Optional components This gas appliance has been tested and listed for use with the optional components listed on page 4 Many optional components may be purchased separately and instal
27. led at a later date However installation of a remote control or fan kit will require electrical power To avoid costly reconstruction electrical power should be connected to the unit at the time of the initial fire place installation for possible addition of these acces sories at a later date Fuel Any additions changes or conversions required in order for the appliance to satisfactorily meet the appli cation needs must be made by a Heatilator distributor using factory specified and approved parts This product is manufactured to use natural gas and is available in propane gas In the event your appli ance must be converted to either natural gas from propane or to propane gas from natural you must use a proper conversion kit If any assistance is required during installation please contact your local dealer or contact Heatilator Technical Services Department 1915 W Saunders Street Mt Pleasant lowa 52641 HEATILATOR is a registered trademark of Heatilator a Division of Hearth Technologies Inc ll DESCRIPTION OF THE FIREPLACE SYSTEM The GC150 is a vented gas fireplace Combustion air is supplied from outside not from inside the house as with other types of fireplaces While a significant amount of heat is created by the GC150 it is not intended to be and therefore should not be used as a heater This HEATILATOR fireplace system consists of the following 1 Fireplace 2 Venting System 3 Termination Optio
28. located in a room These appli ances are also certified for installation in a bedroom or bed sitting room in the U S Figure 1 Fireplace Locations and Clearances D CLEARANCES The following clearances to combustibles must be maintained Minimum clearances to the top standoffs of the unit 0 floor 0 back 1 2 sides 1 2 top of the hood to ceiling 30 Minimum clearances to venting are as follows Horizontal runs require a 3 minimum air space on the top and a 1 minimum air space on the sides and bottom of the vent section Vertical rise sections require a 1 minimum air space completely around the vent sections 21322L GC150 SERIES DIRECT VENT GAS APPLIANCE E FRAMING THE FIREPLACE Note If an optional fan FK4 or hand held remote control RC4 or RC5 are to be used wiring must be done prior to finishing to avoid reconstruction Note The remote wall switch must be wired prior to applying the finishing material in order to avoid reconstruction The GC150 Series Gas Appliance will fit a framed opening of 40 w X 16 d X 30 h T MH SIR SF aCe CLEARANCE TO BYCLOSURE Sayryhing greater ihan 7 mu ibe az Aone he bre ol feunt Figure 2 Framing the Fireplace Figures 2 and 2a show a typical framing of this fire place assuming combustible materials are used All required clearances to combustibles around the fire place must be adhered to A 1 2 air clearance must be maintained at the back and
29. mocouple D Faulty valve Replace valve 3 With pilot lit valve A 110 volts of electricity Remove voltage and replace valve and ON OFF switch has burned out valve in ON position B ON OFF wall switch Check ON OFF switch for proper connections Connect wires across terminal at burner will not light defective ON OFF switch If burner comes on replace ON OFF switch If burner doesn t come on connect to ON OFF switch junctions at valve If burner comes on replace wires C Plugged burner orifice Check burner orifice remove blockage D Defective thermopile Replace thermopile E Burner not on orifice Check burner place on orifice F Loose or faulty wiring Check for loose connections verify wiring See Figure 20 G Faulty valve Replace valve H Faulty high limit switch Replace high limit switch or micro switch micro switch 4 Appliance turns itself l a off after a period of A Intermittent short in Check replace ON OFF wiring system time but pilot stays ON OFF wiring system lit B Defective thermopile Replace thermopile 5 Appliance turns itself A Pilot flame not in constant Check log placement check pilot flame adjust flame if necessary off after a period of contact with pilot sensor ae prot nosonget B Defective pilot sensor Replace pilot sensor thermocouple thermocouple 6 Glass doors fog up A Normal result of gas No action necessary glass will clear as appliance warms combus
30. nal components include 1 Trim kits 2 Fan kit 3 Remote control Tools and building supplies normal ly required for installation Tools Building Supplies Saw Wall finishing materials Pliers Framing material Hammer Fireplace surround Phillips screwdriver High Temp Caulking Tape measure Material 300 F Plumb line Note Illustrations throughout these instructions Level reflect typical installations and are for design pur Drill and Bits poses only Actual installation may vary slightly due to individual design preferences However mini mum and maximum clearances must be maintained at all times The illustrations and diagrams used throughout these installation instructions are not drawn to scale 1 99 3 21322L PicCQuiaror The first name in fireplaces GC150 SERIES DIRECT VENT GAS APPLIANCE ll FIREPLACE SYSTEM COMPONENTS The table below is a list of only those components illustration of each component can be found on which may be safely used with this fireplace An page 5 Catalog Number Description 12 98 GC150 GC150E CKP BC10 1243S TA2 TK100A TK100B TKFFB VK5 VK12 VK24 VK36 VK48 VS4 WS6 100CG VE12 VE16 VE20 GAS LNE PAsS THR OUtsH ELE TR EAL PASS THR OUtsH S 34 natural gas standing pilot heat circulating fireplace 34 natural gas electronic ignition heat circulating fireplace Natural gas models may be converted to propane gas using the CKP conversi
31. nd ing pilot tips should be covered with flame See Figures 41 through 44 Venting system inspection The appliance and venting system should be inspected before use and at least annually by a qualified field service person to ensure that the flow of combustion and ventilation air is not obstructed Cleaning the glass Note When cleaning the glass NEVER use abrasive materials NEVER clean glass when hot Keep pets and children a safe distance away It is recommended to wear gloves while handling or removing glass DO NOT REMOVE GLASS WHEN HOT Clean glass after initial one hour burn This is to remove any film that develops from oils and log burn in time After initial cleaning clean as needed To remove the glass for cleaning follow Step 11 on page 16 Handle glass panel with care to avoid striking or scratching it on hard objects To clean the glass use a non abrasive automotive rubbing com pound and glass cleaner Simply apply an adequate amount to the glass and wipe off per manufacturers instructions Contact your local stove shop or fireplace accessaries store for further rec ommendations Never operate this appliance without the glass properly secured in place or if the glass is broken In the event of glass breakage follow glass removal instructions to remove the top retaining strip Remove lower retaining strip in the same manner This will allow the removal of all glass frag ments and sheet metal edge pr
32. nto pieces no bigger than 1 2 diameter and place them close to the front gas ports so that the flame can touch the rock wool This cre ates the glowing ember look Be sure not to pack the rock wool against the gas ports See Figure 30 When the unit is lit and the front gas ports will not light make sure that the ports are not block by lava rock or vermiculite Note The placement of the logs lava rock vermi culite and rock wool is very critical to the appear ance of the fireplace looks during its operation Please take time during this portion of the setup to achieve the best appearance STEP 14 Glass Replacement After arranging the log set in the unit replace the fixed pane of glass Be sure the rubber gasket mate rial is on the top and bottom edges of the glass Carefully lower the glass into the lower track of the unit black trim facing outward and center it in the track Next place the metal retaining strip along the upper edge of the glass and align the screw holes with holes in the fireplace Secure the glass into place with the provided screws See Figure 31 WARNING NEVER OPERATE THIS APPLIANCE WITH THE GLASS REMOVED OR NOT SEALED WARNING DO NOT HIT STRIKE OR SLAM SHUT THE GLASS 18 Figure 30 Placing the Rock Wool Figure 31 Glass Replacement STEP 16 Screen Replacement Position the screen over the glass align the screw holes located in each upper corner of the panel with t
33. ob and turn it to the OFF position Turn the manual on off Knob to OFF Your entire system is now shut down 3 Lighting Procedure During Regular Use Simply turn the wall switch to the ON position This will activate the ignitor and the main burner will light 4 Shutdown During Regular Use Simply turn the remote wall switch to the OFF position This will disengage the ignitor and the main burner will extinguish STEP 2 Replacing the Lower Access Panel To replace the lower grille panel align the lower panel with the 4 Pins 2 per column See Figure 39 Press the panel in and down to secure it in place See Figure 40 acne 2s i pe TE ho HE et mm i as my dil E ka Figure 40 Lower Front Face Replacement Note Keep the area near the appliance clear and free from combustible materials gasoline and other flammable vapors and liquids 23 21322M PAiCQuUaOr The first name in fireplaces GC150 SERIES DIRECT VENT GAS APPLIANCE VII MAINTENANCE INSTRUCTIONS Cleaning the burner and control compartment Keep the burner and control compartment clean by brushing and vacuuming at least once a year Always turn off the gas valve and the ON OFF switch before cleaning Checking flame patterns Visually check the flame of the burner periodically making sure the flames are steady not lifting or floating The flame color should be blue with yellow tips The ignitor electronic or thermopile sta
34. on kit Natural gas to propane gas conversion kit Fan motor rheostat control Automatic Variable Blower Control Direct vent cap shield for horizontal termination Vertical termination cap 45 degree elbow Fan kit Firestop spacer for vertical termination Remote control standing pilot Remote control electronic ignition Roof Flashing for vertical termination Steep Pitch Roof Flashing Horizontal termination kit including one termination cap one starter elbow 15942 one VK24 chimney section and one wall shield Trim kit antique brass finish hood and 1 louver bar Trim kit polished brass finish hood and 1 louver bar Trim kit full face brass finish 90 degree elbow 12 length vent section 24 length vent section 36 length vent section 48 length vent section Vertical vent support Wall shield to ensure horizontal clearances Ceramic glass kit Starter elbow 16 extended elbow Vi elbow used 1st elbow must be one of these 20 extended elbow Aco LAE Fireplace Dimensions Please refer to page 7 for framing dimensions PASS THR OUtaH 21322K PICQUQQdOl GC150 SERIES DIRECT VENT GAS APPLIANCE The first name in fireplaces a MMT ooo Te WS6 FS6 CV7 Wall Shield Firestop Spacer Vertical Termination Cap k 10 se RF6 Roof Flashing ee e a Vent Section Useable length length sQ je a z kj i 46 Vent Sections TA2 Horizontal Termination Kit q E E
35. or balcony 12 inches 30 cm minimum Clearance to window or door that may be opened 9 inches 30 cm minimum Vertical clearance to ventilated soffit located above the terminal within a horizontal dis tance of 2 feet 60 cm from the center line of the terminal 18 inches 46 cm minimum Clearance to unventilated soffit 12 inches 30 cm minimum Clearance to outside corner 9 inches as tested Clearance to inside corner 9 inches as test ed Not to be installed above a meter regulator assembly within 3 feet 90 cm horizontally from the center line of the regulator Clearance to service regulator vent outlet 6 feet 1 8 m minimum Clearance to non mechanical air supply inlet to building or the combustion air inlet to any other appliance 12 inches 30 cm mini mum 10 Ke La M Clearance to mechanical air supply inlet 6 feet 1 8 m minimum Clearance above a paved sidewalk or paved driveway located on public property 7 feet 2 1 m minimum Use of a CS will reduce this dimension to as low as 12 inches 30 cm Clearance under veranda porch deck or bal cony 12 inches 30 cm minimum A vent must not terminate directly above a sidewalk or paved driveway which is located between two single family dwellings and serves both dwellings Only permitted if veranda porch deck or bal cony is fully open on a minimum of 2 sides beneath the floor As specified in Installation Cod
36. otection strips Vacuum all remaining glass pieces with a shop vac DO NOT VACUUM IF PIECES ARE HOT Replace glass only with Heatilator part num ber 15573 ordered direct or through your local distributor Never use substitute material Only fully tempered soda lime safety glass or optional ceramic glass may be used on this appliance Log cleaning Logs can be easily lifted out of position Carbon build up can be removed with a vacuum cleaner To prevent the possibility of soot we have provided your fireplace with an adjustable air shutter Your air shutter is provided in an open position to ensure clean operation under normal situations In the even that soot is accumulating in your appliance the air shutter should be opened farther as shown in Figure 44 This can be done with a screwdriver or a 1 4 wrench Also ensure logs are positioned correctly to minimize flame contact with the logs Kall TOR Figure 41 Electronic Ignition Figure 42 Electronic Ignition FLAME SENSOR C ANLAD IAN MODELS THERMO F LE FLET SEN SOR FLAME COVERS TOP 12 OF THE THERMO FLE Figure 43 Standing Pilot AR SHUTTER 14 A TUR AL FULLY Oo PEM PROPANE AY NEED ADJUSTMENT DEPENDING ON ALTITUDE AND TYPE GAS Figure 44 Both Ignitions 12 98 24 21322K GC150 SERIES DIRECT VENT GAS APPLIANCE VIII TROUBLE SHOOTING ELECTRONIC IGNITION GC150E 1 4 99 Problem Spark ignitor will not light burner af
37. p Major building codes spec STEP 3 Double Checking ify a minimum venting system height above the roof top depending on roof pitch See Figures 15 and 16 When construction of the entire vent system has been completed double check to make sure all venting sections and termination caps are unob LOWEST D ECHARGE structed Exhaust gases are extremely hot NS When you have chosen a horizontal termination be sure there are no possible future obstructions from trees bushes snow drifts etc A cap shield can be purchased to help prevent possible con tact STEP 4 Gas line installation Install the gas line piping up to the right side of the appliance A separate shut off gas valve supplied should always be used See Figure 17 ROOF ATCH Ee Ac H CMM LH BAHT FROM ROOF TO LOWE T D ECHALRGE OPEN HG i IMC OMPIG G Ai Th SLPPLYLANE Figure 15 Venting System Height if Termination Location is at Least 8 From a Vertical Wall Roof Pitch H Min Ft eee FALIO OTZ arose oe cheeses ctecesencoree 1 0 OTZ IO TIZ ennn a a 1 25 aaee siih Over 7 12 t0 8 12 1 5 Figure 17 Over 8 12 to 9 12 cecccecccesseeseceseeeseees 2 0 Gas Line Over 9 12 to 10 12 0 ccc eeceecceeceeeeeeeeees 2 5 Over 10 12 t0 11 12 3 25 WENA over T112 0 12 1 2 nenn 4 0 Over 12 12 to 14 12 5 0 ALTHOUGH EACH UNIT IS LEAK TESTED S r 5 oe a a a A eccuMete H IN THE FACTORY IT IS MANDATORY FOR Aa he e A YOU TO CHECK FOR LEAKS DURING THE Over 20
38. r because some gas is heavier than air and will settle on the floor WHAT TO DO IF YOU SMELL GAS LI Do not try to light any appliance L1 Do not touch any electric switch do not use any phone in your building LI Immediately call your gas supplier from a neighbor s phone Follow the supplier s instructions LI If you can not reach your gas supplier call the fire department C Use only your hand to push in and move the gas control lever or turn the gas control knob Never use tools If the lever or knob will not move by hand don t try to repair it call a qualified service technician Force or attempted repair may result in a fire or explosion Do not use this appliance if any part has been under water Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under LIGHTING INSTRUCTIONS STOP Read the safety information above on this label Turn wall switch to the OFF position This appliance is equipped with an ignition device which automatically lights the burner Do not try to light burner by hand Wait five 5 minutes to clear out any gas If you then smell gas STOP Follow B in the safety information above on this label If you don t smell gas go on to the next step To turn on burner turn on the wall switch 6 If the appliance will not operate follow the instructions TO TURN OFF GAS TO APPLIANCE
39. ropriate number of CATH APSA HERES OFA direct vent sections MAINTAIN MINIMUM CLEARANCES E ipfi a OR GREATER AROUND THE VENT SYSTEM Do not pack i air spaces with insulation or other material Tho dimenokn Comeapendh io he mo imum horizonti un Tho dmenokn vl deo eme 14 pa Eott lemo uno a Using elbows The first elbow used with horizontal termi nation must be starter elbow 15942 The maximum horizontal Figure 5 Horizontal Length distance this vent system may reach is 26 No more than 3 elbows may be used A single vertical to horizontal elbow is Note The horizontal run of vent must have a already calculated into the allowable 26 run Each additional 1 4 rise for every 1 ft of run towards the ter elbow reduces the maximum horizontal distance by three feet mination Never allow the vent to run down Example by using three total elbows the maximum horizontal distance has been reduced to twenty feet 3 1 2 elbows X 3 6 26 max 6 of elbows 20 of horizontal run ward This could cause high temperatures and may present the possibility of a fire 1 99 8 21322L GC150 SERIES DIRECT VENT GAS APPLIANCE PiICQHQwOIl The first name in fireplaces b Amount of venting required Due to the many different combinations that can be used when con structing venting the number of vent sections required can only be determined by the installer Note Horizontal runs will require the use of one Vent Support
40. rted run 3 feet air space clearances around vertical venting 1 on all sides air space clearances around horizontal venting 3 on top and 1 on sides and bottom maximum height 40 from the base of the unit Every 1 of hori zontal run requires at least 2 of vertical rise Example a 12 overall installation height may be off set as much as 6 horizontally The maximum is 20 feet Figure 10B Proper Positioning of Termination Cap amp Shield CH RAE GCREFE 1 Assembling vent sections Attach either a FOR 6H IED 15942B starter elbow or straight vent section C ae CAP 6H ELD depending upon your specific installation to the 0 PT Om AL top of the appliance Secure with the three screws supplied Use only vent supplied with this appli ance and the appropriate number of direct vent sections MAINTAIN MINIMUM CLEARANCES OR GREATER AROUND THE VENT SYSTEM Do not pack air spaces with insulation or other material NTERIOR a Using elbows To bypass any overhead Figure 11 obstructions the vent system may be offset using Cap Shield a 90 elbow VK5 or a 45 elbow EL45 Vent stabilizers VS4 have straps for securing these parts to joists or rafters Plumbers tape may be purchased locally and used in conjunction with vent stabilizers See Figure12 WARNING WHEN HORIZONTAL RUNS EXCEEDING 3 IN LENGTH ARE USED BETWEEN AN OFF SET RETURN STRUCTURAL SUPPORT VS4 MUST BE USED TO REDUCE OFF CENTER LO
41. s Figure 13 Installing the firestop spacer Note Be sure to provide intermediate sup port for the vent during construction and check to be sure inadvertent loading has not dislodged the vent from the appliance or any vent joint 6 Marking the exit point in the roof Locate the point where the venting will exit the roof by plumbing down to the center of the vent Drive a nail up through the roof to mark the center See HOLE SHOULD Figure 15 MEASURE 7 Cutting out the hole in the roof Measure to 10 x 10 either side of the nail and mark the 10 x 10 open ing required This is measured on the horizontal actual length may be larger depending on the pitch of the roof Cut out and frame the opening See chapter 25 of the Uniform Building Code for Roof Framing details A one inch minimum air space clearance must be maintained between the chim ney section and the roof 8 Install roof flashing or site produced chase top Position a roof flashing or a site produced chase top and secure in place with nails 9 Assembling vent sections Continue to add vent sections through the roof opening maintaining at least a one inch air space clearance If a specif Figure 14 ic height is desired the chimney sections may Ceiling and attic construction have to be cut using shears to a certain length 12 98 12 21322K GC150 SERIES DIRECT VENT GAS APPLIANCE PRASAUGQIOI The first name in fireplaces 10 Termination ca
42. sides of the firebox assembly A minimum of 38 is required to the bot tom of a 7 mantle Anything greater than 7 must be 42 above the base of the unit Any framing on top of the fireplace must be above the top standoffs Vent sections for a horizontal run require a 3 minimum air space on top and a 1 minimum air space on the sides and bottom Vertical rise sections require a 1 minimum air space completely around the vent sec tions Flue outside diameter 8 Minimum firestop framing 10 X10 Face of header to the center of the firestop spacer FS6 framing 87s Note The outside walls of the home around the fire place should be insulated and finished as one would any other outside wall while maintain ing the 1 2 air clearance around the firebox 12 98 LPiICQUIQO The first name in fireplaces r 2 ad Framing Figure 2a Framing the Fireplace F FINISHING MATERIALS Only non combustible materials may be used to cover the black surfaces of the fireplace front Combustible Finishing Material Material made of or surfaced with wood compressed paper plant fibers plastics or any material capable of igniting and burning whether flame proofed or not plastered or unplastered Non combustible Finishing Material Material which will not ignite and burn Such materials are those consisting entirely of steel iron brick tile con crete slate glass or plasters or combination thereof
43. ter repeated attempts Burner will not Stay lit With valve and wall switch in ON position no gas to burner Glass doors fog up Blue flames Defective ignitor loose wire Misaligned electrode at ignitor Defective ignitor No ground Manual on off valve s shut off Plugged burner orifice C Wall switch defective No Power Anormal result of gas combustion Anormal result during the first 20 minutes of burning Improper air mixture Corrective Action Check for loose connections on electrode and ignitor Refer to the wiring diagram on page 13 for assistance Check for spark If electrode connection is correct and there is no spark replace ignitor Spark should be extending approx 3 16 to ground wire See Figure 42 Adjust gap to give proper spark Remove hands from electrode before attempting Check burner flame See Figure 41 Adjust ignitor if neces Sary Be sure ignitor is secured tight into bracket and bracket is secured tightly to the unit Be sure wiring connections are tight throughout system including high limit switch Check that wiring is grounded as shown in Figure 19 Check all gas valves leading to appliance Turn to the ON position Check for 24 volt power off secondary on the trans former Check burner orifice remove blockage Check continuity Check 110VAC supply Fuses Breaker No action is necess
44. the logs for any damage Begin positioning the logs into the firebox by first plac ing the Rear Log on the rear log support at the back 7 of the firebox with the pins to the top and the indent Figure 28 to the lower right hand side as you look at it Next Positioning the Logs place the Front Log behind on top of supports the burner tube the portion closest to the front of the fire box The right Side Log should be positioned between the Rear and Front Logs with the short portion of the Y up and leaning towards the pilot ignitor and the indent on the Rear Log The Middle Log is positioned next and is placed across the Rear and Front Logs On the upper back of the Middle Log is a pin cavity which is placed on the right hand pin of the Rear Log Note The shading of the logs in this instal lation manual is for definition only It does not represent the actual color of the logs 12 98 17 21322K PiCQuiaror The first name in fireplaces GC150 SERIES DIRECT VENT GAS APPLIANCE Figure 29 Placing the Lava Rock and Vermiculite STEP 13 Placing the Lava Rock Vermiculite and Rock Wool Spread the lava rock over the area in front of the burner and the two side pans Do not cover the front gas ports with the lava rock See Figure 29 Take a small amount of vermiculite and sprinkle it on top of the lava rock Do not cover the front gas ports with the vermiculite See Figure 29 Break the rock wool i
45. tion Blue flames A Normal result during first No action necessary flames will turn more yellow after about 20 minutes 20 minutes of burning Glass has film on it A Normal result during Clean glass with Brasso or silver polish initial few hours of operation B Improper log place Check log placement reposition if necessary ment causing soot C Dark yellow tipped flame Open air shutter to increase air to gas ratio 4 99 26 21322M GC150 SERIES DIRECT VENT GAS APPLIANCE hPiCOTOIOFL The first name in fireplaces IX REPLACEMENT PARTS Replacement parts are available from your distribu tor dealer or through Heatilator 1915 W Saunders DESCRIPTION Street Mt Pleasant lowa 52641 PART DESCRIPTION Lower Face ITEM PART DESCRIPTION 21427 Burner 2 26540 26540 Ignitor 16752 Orifice Natural 21464 Valve Natural Robertshaw 90 Elbow Bas Transformer Assembly Ignition Control 15697 On Off Valve 17245 Flexible Line 13405 Bulkhead Union 31040 3 8 Burner Tubing Male Connector Brass IF CONVERTED TO PROPANE 14047 Orifice Propane Ignition control identification must be made They are marked Channel Products or Robertshaw Valve identification must be made They are marked White Rodgers or Robertshaw If any of the original wiring as supplied with the appliance must be replaced it must be replaced with Type 18 ga 105C wire or its equivalent Kk
46. ugged tapping is provided on the gas control valve near the outlet to the main burner immediately upstream of the gas supply connection to the appliance accessible for a test gage connection Optimum manifold pressure is 3 5 inches water column for natural gas and 10 5 inches water column for propane gas B HIGH ALTITUDE INSTALLATION For U S installation units are tested and approved for ele vations from 0 2000 feet When installing this unit at an elevation above 2000 feet United States codes require a decrease of the input rating by changing the existing burner orifice to a smaller size Input should be reduced 4 percent for each 1000 feet above sea level Check with the local gas utility for proper orifice size identification This unit usesa 093in 2 36 mm orifice size on natural gas versions and a 056 in 1 42 mm orifice size on propane gas converted versions Consult your local gas company for assistance in determin ing the proper orifice for your location or refer to ANSI Z223 1 latest edition Appendix F CAUTION DO NOT EXPOSE THE UNIT TO THE ELEMENTS SUCH AS RAIN ETC C FIREPLACE LOCATIONS AND SPACE REQUIREMENTS This appliance may be installed along a wall across a corner or use an exterior chase The GC150 Series may be installed at a height level with the floor or it can be raised up from the floor to enhance its visual impact Figure 1 illustrates a variety of ways the appliance may be
47. unit after it has been unused and the gas valve has been turned to OFF Be sure the remote wall switch and the manual on off knob have been turned to the OFF position Also your unit may have a rocker ON OFF switch installed inside the lower panel if so this also needs to be turned to the OFF position If they are not do so and allow the appliance to sit for five minutes so any gas that may have accumulated in the main burner compartment escapes Turn the manual on off knob inside the lower access area to the ON position Then turn the remote wall switch to ON This will activate an electronic spark Initially the flames may have more of a blue color but after the first 20 minutes of operation they will become more yellow Note When first operated this unit may release an odor for the first several hours This is caused by the curing of the paint and the burning off of any oils remaining from manufacturing a a i Figure 39 Side View of Panel shut down Note There may be a rocker switch on a column in the control area as well as a wall switch Both have to be off for the unit to be off In this way no gas will be running to the appliance while it is not in use To shut down the appliance for an extended period of time you must first shut off the main burner by moving the remote wall switch to the OFF position The next step is to remove the lower access panel to expose the valve area Locate the gas valve kn
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