Home
Dixon 8000 Series Lawn Mower User Manual
Contents
1. BLADE CONTACT O RUN OVER BACK OVER Fead and understand this manual to prevent injuries A SAFETY Safety Alert Symbol When you see this symbol BE ALERT to the potential for injury Follow recommended safety precautions and safe operating practices Danger indicates an imminently hazardous situation which if not avoided will result in death or serious injury A DANGER AWARNING Warning indicates a potentially hazardous situation which if not avoided could result in death or serious injury A CAUTION indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury It may also be used to alert against unsafe practices SAFETY Thiscuttingmower iscapableof amputatinghands amp feet and throwingobjects Failureto observethefollowingsafetyinstructionscould resultin seriousinjuryor death GENERAL OPERATION Read understand and follow all instructions in the manual and on the mower before starting O nly allow responsible adults who are familiar with the instructions to operate the mower vies the area of objects such as rocks toys wire etc which could be picked up and thrown by the e Be sure the area is clear of other people before mowing Stop mower if anyone enters the area N ever carry passengers Do not mow in reverse unless absolutely necessary Always
2. If you cannot back up the dope or if you feel uneasy on it do not mow it M ow across the slope with your D ZT never up or down Remove obstacles such as rocks tree limbs etc for holes ruts or bumps Uneven terrain could overturn the mower T all grass can hide obstacles U seslow speed T ires may losetraction on slopes even though the brakes arefunctioning properly U seextracarewith grass catchersor other attachments T hesecan changethe stability of themower Keepall movementon theslopesslow and gradual D o not makesudden changesin speed or direction Avoid starting or stopping on a slope If tireslosetraction disengagethe blades and proceed slowly down the slope If front wheels lift off the ground pull the levers back to stabilize the mower DO NOT Do not turn on slopes unless necessary and then turn slowly and gradually downhill if possible D onot mow near drop offs ditches or embankments T hemower could suddenly turn over if a wheel is over the edge of a cliff or ditch or if an edge caves in D o not mow on wet grass Reduced traction could cause sliding D o not try to stabilize the mower by putting your foot on the ground D o not use grass catcher on steep slopes SAFETY CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children Children are attracted to lawn mowers and the mowing activity NEVER assume children will stay where they were la
3. 28 NOTE The one at the rear is the stop for FWD and the one in the REV front is the stop for CARE AND MAINTENANCE _ STEERING CONTROL ADJUSTMENTS continued D Adjusting for Straight Forward Tracking In large open area actuate the control handles into the full forward position If the mower veers in either direction left or right some adjustment is necessary 1 If the mower veers to the right then the right hydrostat needs to sped up If the mower veers to the left then the left hydrostat needs to be sped up 2 Stop the machine and shut off the engine 3 Slightly loosen the bolt at the lower end of the upper linkage assembly on the side that is slower Using a 1 8 Allen wrench turn the setscrew 1 4 turn in It may take several test drives to get the mower to track straight forward 4 Once the tracking is to the operator s liking completely tighten the bolt on the control linkage assembly that was loosened earlier 5 Recheck to make s djust has not been effected seed Sto ure neetiala p procedure A Lever Setscrew new i Struct ous 807 Reverse Stop h Setscrew Stop ac ra LCS Access 8o srap Rod BaBe p M Hole JoikiH 05 Turn this rod to I Upper linkage AS I 1 RH Loc Setscrew used to 7 adjust Forward Tracking I Loosen Bolt on Linkage 29 CARE AND MAINTENANCE LEVELI NG THE DECK A Set the tire pressure on all four tires B Move the tractor
4. 000000000000eeemeee move steering control levers Dead battery to neutral OUT position SUCI RE maine Se replace fuse 5 Beads adu ted charge or replace 2 ENGINE WILL TURN OVER BUT WONT START consult dealer NR Over or under choked 20 consult dealer Spaik pde den Carburetor maladjustment Eee consult dealer Ignition S witch 3 HARB TO START ENGINE Fuel line clogged 8VIV IC pipe Spark plug wire loose or grounded Spark plugts fatty or improperly gapped Electronic ignition defective Dirty or matadjusted earburetor 4 ENGINE STARTS BUT CUTS OUT Water in gasoline Clogged fuel line Vent in fuel cap plugged VIV fuel 000855 oh Ssi Maladjusted carburetor Engine dies wher control levers are moved IN 5 ENGINE KNOCKS Low tevel Ignition timing off Fuel octane 100 ninan Over heated engine check spark plug condition and reset gap con
5. NMF Operator s Manual 8000 SERIES ZTR MOWERS IMPORTANT READ CAREFULLY TheDixon 97T R M ower is both easy and fun to operate H owever any power mower must be operated properly to be safe It is not atoy or a recreational vehicle Before you start to use the mower read the operator s manual carefully and become completely familiar with the controls T he information in this operator s manual applies to all D ixon ZTR 8000 Series Commercial owers Your D ixon dealer will gladly answer any questions See your dealer for warranty service parts and repairs gt 4 DIXON INDUSTRIES INC A BLOUNT International Inc Co PO BOX 1569 COFFEYVILLE KS 67337 0945 316 251 2000 8000 Series INDEX SAFETY Pages WARRANTY POLI Page SPECIFI CATIONS Page SEAT Page CONTROLS Pages OPERATION INSTRUCTIONS Pages CARE AND MAI NTENANCE Pages STANDARD SERVI CE PARTS LIST Page TROUBLESHOOTING Pages Part No 13092 0700 10 11 12 13 16 17 22 23 33 34 35 36 A SAFETY RI DING LAWNMOWERS IF IMPROPERLY OPER ATED CAN CAUSE SERI OUS INJURY OR DEATH The most common causes of injury to the operator or bystander
6. than from a gasoline dispenser nozzle If a gasoline dispenser nozzle must be used keep the nozzle in contact with the rim of the fuel tank or container opening at a times until fueling is complete Do not use a nozzle lock open evice Never run a mower inside a closed area The exhaust fumes are Keep nuts and bolts tight especially blade attachment bolts ition Never tamper with safety devices Check their proper operation regularly Keep mower free of grass leaves or other debris buildup Clean up oil or fuel spillage Allow mower to cool before storing Stop and inspect the equipment if you strike an object Repair if necessary before restarting Never make adjustments or repairs with the engine running Grass catcher components are subject to wear damage and deterioration which could expose moving pare or allow objects to be n thrown Frequently check components a replace with original equip ment parts when necessary 9 DIXON INDUSTRIES INC AIRPORT INDUSTRIAL PARK PO BOX 1569 COFFEYVILLE KS 67337 0945 316 251 2000 FAX 10 316 251 4117 DIXON LIMITED WARRANTY POLICY COMMERCIAL MODELS 8000 Series WARRANTY Application This Dixon Warranty term is for a period of three 3 years from date of purchase Commercial Application Dixon mowers used for commercial application are warranted for one 1 year from the date of purchase or 750 hours whichever comes fi
7. BRAKE T he parking brake is designed to hold the mower from moving and is not intended for use in stopping the mower while it is in motion CAUTION Engage parking brake before starting engine TO SET PARKING BRAKE T hehand operated parking brake is located at left hand side of mower To engage brake pull upward To release brake move lever downward NOTE Alwayss amp parking brakebeforedismounting Release parking brake before moving mower HYDRO GEAR DRIVE SYSTEM Allowsthe mower to turn on itsown axis zero turning radius Each lever controlsone side of the mower NOTE Thepresurerequired to operate mower is very light 14 CONTROLS REVERSE SHOW POOR ADD CONTROLS BLADE DRIVE Located on control panel on operator s right To engage blades Pull up on the switch To disengage blades Push down MOWER DECK CUT HEIGHT LIFT LEVER Located to the right and front of operator Controls the cutting height Eleven positions of adjustment NOTE Always use high position for transport 16 OPERATION INSTRUCTIONS The safe and successful operation ofthe Model ZTR 8000 Series will depend upon the operator having the correct knowledge of all controls used on the mower and making good judgements about the terrain to be mowed NEVER allow anyone to operate the mower without complete knowledge of all controls and their functions During initial operation lear
8. USTRI ES INC A BLOUNT International Inc Co PO BOX 1569 8000 Series COFFEYVILLE KS 67337 0945 8025 316 251 2000 Part No 13092 0700 39
9. ated for a period of time 4 Engine must be operated at wide open or maximum setting to insure adequate lubrication cooling and cut quality of the mower deck CAUTION DO NOT operate the engine in an enclosed area due to the harmful exhaust gas produced NOTE On initial operation set throttle at slow speed Engine cannot be restarted when blade is engaged Safety switches stop engine when operator leaves seat while mower blade is engaged Always turn engine off when leaving mower 20 OPERATI ON INSTRUCTI ONS In order to achieve optimum cutting performance please read and follow the tips listed below information can be found in the troubleshooting guide beginning on page 35 CAUTION Te sure that deflector is properly installed on the discharge chute 1 Set engine speed control to the wide open or full setting 2 Do Not Attempt To Cut Grass When It Is Wet Wet grass will clog the under side of the deck and discharge area 3 If the grass is tall place the mower deck cut height lever in the top or sec ond notch Initially overlap cutting swaths instead of a full swath with each pass Some applications may require a second cutting 4 Keep The Underside Of The Mower Deck Clean Frequent removal of dried grass and dirt will allow the clippings to discharge correctly 5 Maintain Sharp Blade s Throughout The Cutting Season GRASS HEI GHT SUGGESTI ONS Correct mowing height can reduce weeds an
10. ck spindles Lubricate with 3 shots only every 100 hours C Hydrostatic transmission and filter follow instructions listed below Dirt or water in oil can ruin the hydrostatic transmissions CHECKI NG amp REPLENI SHI NG OIL IN HYDRO STATIC TRANSMISSION Check the oil level in hydrostatic transmission oil reservoir after every 25 hours of usage Clean the oil reservoir cap and the area around it prior to removal Check the oil level on the dipstick The proper oil level should register between the marked hole on the dipstick and the end of the dipstick Replenish as needed with 20W 50 Motor Oil DO NOT OVERFILL When checking the oil level be very careful to keep the reservoir clean Change the oil in the reservoir and hydrostat transmission oil filter after the first 100 hours of use Then every 500 hours after that Remove the filter and be sure all oil has drained from the reservoir Replace with new filter and 20W 50 ER str tictions amp graph 10 dipstick 2 2 Please dispose of used oil at proper collection centers protect your environment 25 CARE AND MAINTENANCE PARKI NG BRAKE ADJ USTMENT With the brake handle intherelease position remove the cotter pin from the castle nut Insert a 0 010 feeler gauge between the brake disc and the brake puck Tighten the castle nut with the feeler gauge inserted until the gauge fits snugly between the disc and puck The gap should not be so
11. d disease by 5096 to 8096 The following grass cut heights are based on adequate moisture conditions and normal thatch buildup in a healthy lawn Some locations and applications may require slightly different cut heights If in doubt consult your local lawn pro fessional for assistance Grass Types Best Cut Heights Zoysia 2 2 1 2 Blue Grass 1 1 2 3 Fescue Blends 1 1 2 3 St Augustine Mid South 1 1 2 2 St Augustine Deep South 3 4 Tifton Bermuda 1 1 2 Centipede 11 2 2 Common Bermuda 11 2 2 Bahia Argentina Pensacola 2 21 CARE AND MAINTENANCE CAUTION Before performing any maintenance turn off engine allow to cool remove key and disconnect spark plugs Use extreme care when working on machinery Do not wear watch or jewelry Do not wear loose fitting clothes and observe all common safety practices with tools MAI NTENANCE SCHEDULE Check drive belts every 50 hours 20 hours break in Check crankcase oil level before each use Clean grass from Hydrostat fans and cooling fans before each use Check air intake screen after each use Clean grass under deck lt _ ___ _ _ after each use Check tire pressure every 10 hours Check battery fluid every 10 hours Sharpen mower blades every 10 hours Clean air filter element every 25 hours Check hydrostatic transmission IIVI09 every 25 hours Serv
12. eavy 27 CARE AND MAINTENANCE STEERI NG CONTROL ADJUSTMENTS new instructions amp graphics A To Adjust Neutral 1 Remove the fender skirts from each side of the machine 2 Block up the unit so that the Drive Wheels are off the ground 3 Start the engine and run at a fast idle with the Steering control levers in the out position 4 Loosen the locknuts tightened against the rod end ball joints in the Upper Linkage Assembly NOTE One of these is a left hand nut and will have to be turned backwards 5 Adjust the Neutral Position by turning the rod in the upper linkage until the wheel stops turning 6 Retighten the nuts on the Upper Linkage Assembly and check to see that the drive wheel is still not turning 7 Repeat steps 1 6 for the other side 8 Shut off engine before removing the blocks B To Adjust IN Position of the Steering Controls 1 Remove the two front bolts lockwashers and washers which hold the fender cap 2 Pull the boot from the hole in the fender cap exposing the cast iron lever 3 Using a 5 32 Allen wrench turn the setscrew to adjust the stop 4 Replace the boot into the hole in the fender cap 5 Replace the two front bolts lockwashers and washers To Align Handles Sit on the seat and push the control levers full forward and full backward If the ends do not match the handles may be adjusted as follows 1 Locate setscrew stops in the steering control lever base which stop the
13. els positioned Latch out of the way GO MOWER SHOWN IN OPERATION POSITIO Engine to Deck Drive Belt Deck Latch in locked position Foot Deck in up position 4 5 17 SS ANN LL 2l MOWER SHOWN IN SERVICING POSITIQN 32 MODEL ZTR 8025 BLADES 60 P N 72 BELTS Engine To Mower Deck P N Serpentine Belt P N Engine To Hydro P N Hydrostatic Transmission Filter P N KOHLER AIR AND OIL FILTER PART NUMBERS Refer to engine manufacturers manual for recommendations regarding fre quency of service required for engine oil changes and air filter maintenance Protect your engine investment use only original equipment filters Model ZTR 8025 25HP Pre Cleaner Foam Element Cartridge Air Cleaner Engine Oil Filter I MPORTANT Some applications extreme dirt conditions or the use of a grass catcher may require that the engine used on the Model ZTR 8025 be fitted with an OPTIONAL Kohler fresh air filter system Listed below are the Kohler kit numbers required to adapt these components to the engine Consult your dealer or a Kohler engine service center for additional information Model ZTR 8025 25HP Check with xxxxxxx Dealer for availability 33 TROUBLESHOOTING 1 ENGINE WON T TURN OVER Mower blades Drive notinneutral tme disengage blades Blownf se
14. full Engage the blade drive through the electric clutch switch Raise weight slightly off of seat Engine should stop c If any Safety Check fails do not operate the mower until the system has been checked and repaired by an Authorized Dixon ZTR Dealer OPERATI ON INSTRUCTIONS STARTING INSTRUCTIONS Cold Engine 19 l 2 Push throttle control lever to 1 2 setting Push choke control lever forward Insert ignition key and turn to Start position When engine starts release ignition key Key will return to position Once engine starts to warm up slowly push choke control lever back to the fully open position Move throttle control lever to the wide open or maximum setting for actual opera tion of the mower deck Engine must be operated at wide open or maximum setting to insure adequate lubrication cooling and cut quality of the mower deck NOTE Model ZTR 8025 will require a slightly longer warm up period using partial choke settings OPERATI ON I NSTRUCTI ONS STARTI NG INSTRUCTI ONS Engine has been operated 1 Move throttle control lever to 1 4 to 1 2 setting 2 Insert ignition key and turn to Start position When engine starts release ignition key Key will return to Run position 3 Move throttle control lever to wide open or maximum setting for actual operation of the mower deck NOTE Model ZTR 8000 Series may require partial choke setting to start even if the engine has been oper
15. ice air filter element every 100 hours Change engine crankcase oil a every 100 hours Change engine oil filter every 200 hours Change hydrostat oil amp oil filter 2 var rv rar every 500 hours 100 hours break in Replace air filter element 4 DD DE TE Gr annually or 56 gt gt V gt 0 gt gt Reck spark plugs annually or every 500 hours CARE AND MAINTENANCE ENGI NE For complete maintenance and operating information of the engine please refer to the maintenance instructions furnished by the engine manufaturer and included in your Zero Turn Radius Mower information packet Note Air intake screen must be kept clean If plugged engine may be seriously damaged by over heating CAUTION Battery electrolyte is a poisonous and corrosive tte acid solution Avoid spilling on skin BYiothing Check the fluid in the battery at frequent intervals TI RES tire 23 Keep fluid level above the plates in each cell using distilled water OFF SEASON BATTERY STORAGE Identify each cable so cables can be reconnected to correct terminals Disconnect cables from terminals ALWAYS disconnect ground cable first and reconnect last Charge battery DO NOT remove battery from mower Clean top of battery and terminals with baking soda and water Correct tire pressure is essential for efficient operation of
16. look down and behind before and while backing Beaware of the mower discharge direction and do not point it at anyone D o not operate the mower without either the entire grass catcher or the deflector in place Slow down before turning Never leave a running mower unattended Always turn off blades set parking brake stop engine and remove key before dismounting Turn off blades when not mowing Stop engine before removing grass catcher or unclogging chute M ow only in daylight or good artificial light D o not operate the mower while under the influence of alcohol or drugs Watch for traffic when operating near or crossing roadways Use extra care when loading or unloading the mower into a trailer or truck D o not ride the mower when loading amp unloading Always wear safety goggles or safety glasses with side shields when operating mower D ata indicates that operators age 60 years and above are involved in a large percentage of riding mower related injuries T hese operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury Follow the manufacturer s recommendation for wheel weights or counterweights Maintain or replace safety and instruction labels as necessary A SAFETY SLOPE OPERATION Slopes are a major factor related to loss of control and tip over accidents which can result in severe injury or death All dopes require extra caution
17. n the front caster sheels so they are away from the deck such as the tractor would bve traveling in reverse E Attached a hoist to the deck lift bolt lift the nose of the deck until the deck is standing vertical and the deck latch engages IMPORTANT NOTE MAKE SURE THAT THE DECK IS LIFTED FAR ENOUGH FOR THE DECK LATCH TO FULLY ENGAGE THE LOCKI NG PIN LOCATED ON THE LEFT SIDE OF THE DECK MOUNTI NG SUS PENSION THIS WILL PREVENT THE DECK FROM FALLI NG DOWN WHEN SERVICING THE UNDERSIDE OF THE MOWER DECK LOWERING THE DECK A While lifting the nose of the deck disengage the deck latch from the locking pin Push the bottom of the deck towards the rear of the tractor while holding the deck latch so that it clears the locking pin Lower the deck until it rests on the ground B Lift the rear corner of the deck and reconnect the rear deck mounting latch Repeat for the otherside Roll the engine to deck drive belt back onto the center spindle Insure that the engine to deck drive belt is installed onto all of the pulleys and idlers in the drive train 31 CARE AND MAINTENANCE Cut Height Adjustment Cut Height Adjustment EE Lever 9 Lockin C Rieck A eE Center amp eck Lift AN SN ce COH SS Se MSG SSN Rear Deck Mounting Front Caster Whe
18. ning to drive set throttle at slow speed Sound judgement by the owner will prevent accidents BEFORE OPERATING MOWER 1 Read engine manufacturer s operating and maintenance instructions 2 Discuss proper maintenance with your dealer 3 Read and observe all safety instructions on your mower and in the manual 4 Check engine oil 5 Check gas cap to be sure it 15 in place 6 Be sure parking brake is on 7 Mower blade drive is off 8 Know how to stop engine Turn key to off position 17 OPERATION INSTRUCTIONS TESTING OF SAFETY INTERLOCK SYSTEMS Do not operate mower if safety switches are not operating properly Your Zero Turning Radius Mower is equipped with switches interlocked for your safety 1 The mower blades must be disengaged before engine will start 2 The steering control levers must be in neutral position before engine will start 3 The engine will stop if the mower blade clutch is engaged when the operator leaves the driver s seat 4 The engine will stop if the brake is and the steering control levers are moved to the IN position BLADE DRIVE SWITCH TEST Electric Clutch 18 a With the electric blade drive switch turned on and the parking brake in ON position engine should not turn over or attempt to start when key switch is moved to the start position b Ina SAFE AREA away from bystanders start the engine place throttle setting at maximum or
19. nsmission Gear mating transmission gearbox disconnected HH MOWER LOSES POMWER OR TRANSMSSHON OVERHEATS Hydrestat transmission oil teo lew er too high Transmission damage Transmission blowing oiF eut cap 12 ENGINE STALLS WHEN BLADES ARE Operator not on seat Bad blade spindle bearing Deck drive belt not property fouted Blades blocked by foreign material 35 edente Readjust carburetor Check spark plug or condition and reset gap pg 5 Consult dealer Consult dealer Add Oil or drain oil as 36 NOTES 37 NOTES OWNER INFORMATION 1569 COFFEYVILLE KS 67337 0945 316 251 2000 FAX 316 251 4117 DATE PURCHASED MOWER MODEL NUMBER MOWER SERI AL NUMBER PURCHASED FROM Name Ad dress DATE OIL CHANGED DATE ENGI NE TUNED 3o 1 ZTR Mowers The engine exhaust from this product contains chemicals known to WARNI NG the State of California to cause cancer birth defects or other repro ductive harm Dixon and ZTR are registered trademarks of Dixon Industries Inc DI XON I ND
20. ork is being performed on a warranted mower 7 There is no other express warranty Implied warranties including those of merchantability and fitness for a particular purpose are limited to the same duration of the express warranty and to the extent permitted by law any and all implied warranties are excluded Liabilities for consequential damages under any and all warranties are excluded Blue Custome Ydlow Desde White Dixon Ind WARRANTY VALIDATION Atthetime of sale selling dealer must review each portion of this warranty document complete the information section below secure customer s signature amp send copy to Dixon Industries Inc DATE OF PURCHASE MODEL S N Owner s D ealership Address Address O wner s Signature D ealer s Signature SPECIFICATIONS Specifications go here CH ASSIS BODY SEAT MOWER DECK BLADE DRIVE DRIVE SYSTEM ENGINE STARTING SYSTEM TIRES RECOMMENDED TIRE PRESSURE CAPACITIES DIMENSIONS NOTE 11 8000 Series 11 GA rectangular tube Folded sheet metal D es gned for operator comfort with padded back and arm rests Seatisadjustable foreand aft 2 Decks are available Both decks are made of 10 GA fabricated welded construction with 7 GA reinforcement plate 3 bladescombinefor either a 60 or 72 cutwidth Cutheightapproximatey 1 5 106 via 11 position lift handle Electric clutch Each rear wheel isindependen
21. rst Commercial use is specified as use other than or in addition to mowing at owner s primary place of residence DIXON ZTR MOWERS ARE WARRANTED AGAINST DEFECTS IN MATERIALS AND WORKMANSHIP AND PROVIDES FOR REPLACEMENT OR REPAIR OF PARTS INCLUDING LABOR COSTS THISWARRANTY IS SUBJECT TO THE FOLLOWING CONDITIONS AND LIMITATIONS 1 Warranty applies only to original retail purchaser of new and unused mowers and accessories 2 All Dixon warranty must be accomplished by authorized Dixon dealers and in accordance with Dixon warranty policy and allowances All warranty claims must be approved by Dixon Industries Inc 3 Battery warranty Limited to 90 days from date of purchase 4 Accessories Warranty Grass C atchers Snow Blades Covers etc Limited to 90 days from date of purchase 5 Warranty does not apply to damage in transit or incidents of misuse negligence accidents or alteration T he use of parts or components other than those supplied by Dixon Industries Inc VOIDS ALL WARRANT Y 6 Thefollowing items are not covered by this warranty policy a Pick up and delivery charges for transportation of mower to and from an Authorized D ixon dealer s place of business b Routine maintenance or adjustments c EE blades H ydroG ear filters d engines used on Dixon ZTR mowers are warranted by each individual engine manufacturer e Any costs or expense of providing substitute equipment while repair w
22. st seen Be alert to avoid accidents Keep children out of the mowing area and under the watch ful care of another responsible adult Be alert and turn mower off if a child enters the area Before and during backing look behind and DOWN for small children Never carry children They may fall off and be seriously injured or interfere with safe mower operation Never allow children to operate the mower Use extra care when approaching blind corners shrubs trees or other objects that may obscure vision L SAFETY SERVICE Use extra care in handling gasoline and other fuels They are flammable and vapors are explosive toxic and keep equipment in good con Use only an approved container Never remove gas cap or add fuel with the engine running Allow engine to cool before refueling Do not smoke Never refuel the mower indoors Never store the mower or fuel container inside a building where there is an open flame If fuel is spilled on clothing change clothing immediatley To prevent fire and explosion caused by static electricity Never fill containers inside a vehicle or on a truck or trailer bed with a plastic liner Always place containers on the ground away from your vehicle before filling When practical remove gas powered from the truck or trailer and refuel it on the ground If this is not possible then refuel such equipment on a trailer with a portable container rather
23. sult dealer readjust carburetor sult dealer for carburetor service clean fuel line and check fuel filter consult dealer check spark plug wires check spark plug condition and reset gap consult dealer readjust carburetor or consult dealer for carburetor service drain old gasoline replace with new gasoline and or clean carburetor bowl clean carbure tor bowl and or check fuel filter NE consult dealer M parking brake set release brake 6 ENGINE SOMETIMES SKIPS AT HIGHER SPEED Incorreet ignition tinting Carburetor maladjusted 5 5 7 ENGINE OVERHEATED Air intake screen or fins clogged Fuel mixtwe too lean Oil level too low or too high improper ignition timing Running engine too slow 8 ENGINE IDLES POORLY Carburetor maledjustment Improper spark plug gap 9 ENGINE BACKFIRES Carburetor maladjustment MOVE FORWARD Drive belt broken or slipping Shift linkage cable disconnected Transmission shift arm disconnected Transmission oil low Transmission locks in free wheel position Hydrostat oil filter plugged Bad tra
24. the mower Check pressure periodically Inflate tires to the pressure listed below Fronttires 12 105 Reartires 12 105 Lug nuts or lug bolts should be checked regularly for tightness CARE AND MAINTENANCE Stop engine remove ignition key and spark plugs for CAUTION Wear heavy thick gloves when holding onto cutter blade avoid the sharp edge of the blade MOWER BLADES Check sharpness of mower blades after every 10 hours of operation To sharpen blades proceed as follows 7 Remove bolt lock washer and cup washer mounting blade on shaft Remove blade B Blades should be discarded when worn excessively Sharpen blade with a hand file electric grinder or blade sharp ener Wear gloves and eye protection when sharpening Grind blade at original 25 degree bevel D Check balance of blade by positioning the blade on a nail or blade balance pedestal Grind the blade on the end that is heavier until both sides balance DANGER 25 OUS E Install blade cap Wachs lock washer and tighten bolt to 60 ft Ib THIS CONDITION New S Blade 25 When notch starts degrees discard blade e sure to BELTS Check belts every 50 hours Replace any belts found to be in poor condition All belts are equipped with spring loaded belt tighteners and do not require tightening adjustments 24 CARE AND MAINTENANCE LUBRI CATI ON A Engine Follow engine manufacturer s recommendation B De
25. tight that the feeler gauge cannot be reinserted after removal Back the castle nut to the closest pin hole and reinsert the cotter pin Repeat for other side See picture below Castle 010 between Brake Linkage Spring Sp Actuating Lever 26 CARE AND MAINTENANCE HYDROSTATI C TRANSMI SSI ONS Before each use check to be sure that the cooling fins of the hydrostatic transmissions are clean Excessive accumulation of oil dirt or trash may cause the transmissions to overheat NEVER WASH ACROSS TOP OF RESERVOIR WITH WATER OR STEAM Fill reservoir as required per the maintenance schedule listed in this book HYDROSTAT DRIVE BELT REPLACEMENT PRO CEDURE The hydrostatic drive is equipped with a manual belt take up A Remove the 3 8 locknut washers and rubber spacer from the rear of the assembly B Allow the idler arm pulley to swing forward towards the fornt of the mower Remove old belt if required Replace with new belt With the belt in place all pulleys reinsert the rubber spacer wash ers and 3 8 locknut Tighten 3 8 locknut until rubber spacer is deflected approximately 1 8 to 3 16 Make sure belt is not too tight Belt deflection or movement should be approximately 1 4 to 1 2 when measured at mid point between hydro and idler pul Hydrostat Drive Hydrostat Drive Motor Pulley Idler Pulley 3 8 Pin and Rue Ring new ins t af v gt pra phicsce amp h
26. tly driven by a ydroG ear BD A pump and White CE wheel motor 25H P Kohler Command 4 Cyde V Configuration Overhead Valve Air Cooled asoline Vertical Shaft Aluminum ead and C rankcasewith C ast ron Liners Full PresureLubrication Full Flow Filter Pulse typeFue Pump Fixed J amp Carbureor w Smart C hoke E lectronic Ignition In LineFuel Filter D ual ElementAir Cleaner Electricby key switch operation with safetyinterlockson parkingbrakeand blade driveclutch Front 13 6 5x6 Rear 23 10 5x12 Front 12 Ibs Rear 12 Ibs Fud 11 5 gallons approx H ydrostat oil tank 4 quart with in line40 micron filter H ydrostat oil recommendation refer to page 36 Engine 2 qts SAE 10W 30 with filter Width 73 5 60 Deck 85 5 72 D eck Height 54 Length Weight 1020 Ibs 60 D eck 1054 Ibs 72 D eck Additional information provided in service instructions under the individual component SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE SEAT ADJUSTMENT INSTRUCTIONS 8000 Series M odels FORE amp AFT ADJUSTMENT 1 Grasp seat slide adjuster and move it into adjustment position 2 Slide seat forward or backward 3 Release seat slide adjuster SEAT BACK ADJUSTMENT 1 Rotate knob clockwiseto recline 2 Rotate knob counter clockwiseto raise CONTROLS SHOW HOW TO REMOVE BOOT amp RAISE AND LOWER amp ROTATE CONTROL HANDLES ADD INFO ON HEADLIGHT POSITION ON START SWITCH CONTROLS PARKING
27. to a hard level surface i e concrete or blacktop Place a 2x4 board under all four corners of the deck shell just inside of the anti scalping wheels Lower the deck down onto the boards The deck must rest on the boards not the anti scalping sheels Adjust the deck hangers longer or shorter until the deck just comes off of the boards Remove the boards and verify that the deck is hanging on all four deck hangers re adjust if necessary Lock the jam nuts on the deck hangers Note the two rear deck hangers will be easier to adhem IR SIT FEOFEOMIS e ICS Rear Deck Hanger one each side Front Deck Hanger one each side 2 x 4 board one each corner just inside of anti scalping wheel 30 CARE AND MAINTENANCE 1 PROCEDURE FOR RAISING AND LOWERING THE DECK FOR SERVICING new instructions amp graphics RAISING THE DECK A Remove cut height adjustment pin and completely lower the cut height adjustment lever Re insert the cut height adjustment pin into the 3 1 2 cut height position this will lock the cut height adjustment lever into the lowest position B Flip up the foot deck to allow access to the engine to deck drive blet Roll the engine to deck drive belt off the center spindle Hook the engine to deck drive belt onto the bolt protruding out of the top of the foot deck support angle Lift the rear corner of the deck and disconnect the rear deck mounting latch Repeat for the other side D Positio
Download Pdf Manuals
Related Search
Related Contents
Emtec D200 8GB Portugues (Tradução das instruções originais) Klipsch F-1 Car Seat/Booster Seat Owner`s Manual El nombre y logotipo de THE SHARPER IMAGE ® son marcas Installation and Operating Instructions - Antti Copyright © All rights reserved.