Dixon 8000D Lawn Mower User Manual
Contents
1. check vent Faulty fuel DUMp consult dealer Engine dies when control levers moved IN release parking brake see engine manual for engine adjustments TROUBLESHOOTING ENGINE OVERHEA TED Air intake screen or fins clogged clean intake screen and fins Ol level too low or too high adjust oil level Running engine too slow run engine taster Low Coolant level add coolant Grass amp debris on chaff screen clean screen ENGINE RUNS BUT MOWER WON T MOVE FORWARD Drive belt broken or slipping 7 replace drive belt Shift linkage cable disconnected reconnect Transmission shift arm disconnected reconnect Transmission oil low add oil Transmission locks in free wheel position see pg 26 Hyarostat oil filter plugged replace filter Bad transmission consult dealer Gear mating transmission gearbox disconnected consult dealer MOWER LOSES POWER OR TRANSMISSION OVERHEATS Hydrostat transmission oil too low or high add or drain oil Transmission damage consult dealer Transmission blowing oil out cap overfilled or water contaminated ENG2. SPECIFICATIONS 8000 Series Diesel Version 11 GA rectangular tube 7 GA reinforcement Designed for operator comfort with padded back amp arm rests Seat is adjustable fore amp aft Mounted on operator suspension system with damper 2 decks are available Both are made of 10 GA fabricated welded construction with 1 4 reinforcement plate 3 blades combine for either a BO or 72 cut width Deep deck with discharge tunnel Cut height approximately 1 5 to 6 via 10 position lift handle V belt with electric clutch Each rear wheel is independently driven by a Hydro Gear BDP 21L pump and White CE wheel motor 26 HP Briggs amp Stratton Vanguard 950D 3 cylinder in line water cooled diesel horizontal shaft pressure feed lubrication with spin on oil filter fuel filter with primer pump and water separator paper element with cyclone pre cleaner Electric by key switch operation with safety interlocks on parking brake blade drive clutch and control levers Front 13 6 5x6 Rear 23 10 5x12 Front 16 20 lbs Rear 8 14 lbs Fuel 11 gallons approximate Hydrostat oil system 4 quart with in line 25 micron filter Hydrostat oil recommendation SAE 20W50 motor oil Engine 3 5 quart CF CF4 10W30 motor oil Coolant capacity 2 gallons 50 50 mix Width 73 5 60 Deck 85 5 72 Deck Height 54 Length 93 Weight 1330 lbs 60 Deck 1364 lbs 72 Deck Additional information pr
3. If you cannot back up the slope or if you feel uneasy on it do not mow it DO e Mow across the slope with your Dixon ZTR never up or down e Remove obstacles such as rocks tree limbs etc Watch for holes ruts or bumps Uneven terrain could overturn the mower Tall grass can hide obstacles Use slow speed Tires may lose traction on slopes even though the brakes are functioning properly s Use extra care with grass catchers or other attachments These can change the stability of the mower Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction Avoid starting or stopping on a slope If tires lose traction disengage the blades and proceed slowly down the slope e If front wheels lift off the ground pull the levers back to stabilize the mower DO NOT Do not turn on slopes unless necessary and then turn slowly and gradually downhill if possible e Do not mow near drop offs ditches or embankments The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch or if an edge caves in dj Do not mow on wet grass Reduced traction could cause sliding d Do not try to stabilize the mower by putting your foot on the ground Do not use grass catcher on steep slopes SAFETY CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children Children are attracted to lawn mowers and the mowing activity NEVER as
4. available Upper shaft should have a minimum of 1 1 2 engagement in lower shaft Rotate the arms until they have the desired orientation front to back Tighten the clamp collar set screws LEVER ADJUSTMENT FORE amp AFT UP amp DOWN INBOARD OUTBOARD FLEVER ADJUSTMEN Wal WE SA LFORWARD SPEED OM CONTROL ADJUSTMENT 37 CARE AND MAINTENANCE STEERING CONTROL ADJUSTMENTS continued To adjust In position of the steering controls 1 Move the levers inboard to the operating position Adjust the steering lever stops until the steering levers have the desired clearance To adjust for straight forward tracking 1 Drive tractor with both control levers in the full forward position 2 Stop the machine and shut off the engine 3 Adjust the forward stop of the control lever on the side which appears to be faster to limit the forward travel of the control levers until the mower tracks in a straight line Note Variations in the turf and tire pressure can cause variations in speed and tracking When all alignment adjustments are satisfactory slide the hold down plate and bellows down the control levers and secure with screws 38 CARE AND MAINTENANCE LEVELING THE DECK 1 Set the tire pressure on all four tires 2 Front casters must be rotated in the direction of forward travel 3 Move the tractor to a hard level surface 4 Put the mower deck in the number 3 deck he
5. becomes covered during operation BATTERY A CAUTION Battery contains sulfuric acid electrolyte which is poisonous and corrosive This is a maintenance free battery and the fluid level cannot be checked OFF SEASON BATTERY STORAGE DO NOT remove battery from mower Clean top of battery and terminals with baking soda and water Identify each cable so they can be reconnected to correct the terminal Disconnect cables from terminals ALWAYS disconnect ground cable first and reconnect last Charge battery TIRES Correct tire pressure is essential for efficient operation of the mower Check tire pressure periodically Inflate tires to the pressure listed below Front tires 16 20 lbs Rear tires 8 14 lbs Lug nuts or lug bolts should be checked regularly for tightness 28 CARE AND MAINTENANCE Stop engine and remove ignition key for safety A CAUTION Wear heavy thick gloves when holding onto cutter blade avoid the sharp edge of the blade MOWER BLADES Check sharpness of mower blades after every 10 hours of operation To sharpen blades proceed as follows 1 Remove bolt and flat washer mounting blade on shaft Remove blade Blades should be discarded when worn excessively Sharpen blade with a hand file electric grinder or blade sharpener Wear gloves and eye protection when sharpening Grind blade at original 25 degree bevel Check balance of blade by positioning the blade on a nail or bl
6. container rather than from a fuel dispenser nozzle If a fuel dispenser nozzle must be used keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete Do not use a nozzle lock open device SAFETY SERVICE continued Never run a mower inside a closed area The exhaust fumes are toxic Keep nuts and bolts tight especially blade attachment bolts and keep equipment in good condition Never tamper with safety devices Check their proper operation regularly Keep mower free of grass leaves or other debris buildup Clean up oil or fuel spillage Allow mower to cool before storing Stop and inspect the equipment if you strike an object Repair if necessary before restarting Never make adjustments or repairs with the engine running unless otherwise specified Grass catcher components are subject to wear damage and deterioration which could expose moving parts or allow objects to be thrown Frequently check components and replace with original equipment parts when necessary Mower blades are sharp and can cut Wrap the blade s or wear gloves and use extra caution when servicing them Batteries contain sulfuric acid To prevent burns avoid contact with skin eyes and clothing To prevent a fire or explosion keep sparks and open flames away from battery Before disconnecting the negative ground cable make sure all switches are OFF 11 DIXON INDU
7. the total grass blade length Correct mowing height can reduce weeds and disease by 50 to 80 The following grass cut heights are based an adequate moisture conditions and normal thatch buildup ina healthy lawn Some locations and applications may require slightly different cut heights If in doubt consult your local lawn professional for assistance Grass Types Best Cut Heights Bermudagrass 1 2 Bluegrass 2 3 Buffalograss 112 9 Ryegrass 2 9 Tall Fescue 3 312 Zoysiagrass 1 3 OPERATION INSTRUCTIONS TO LIFT SEAT To lift the seat move the control levers to the neutral OUT position Unhook the seat damper by rotating the clip of the retaining pin off of the clevis end and remove the retaining pin Remove the clevis end of the seat damper from the seat hold down bracket and replace the pin and rotating pin clip to lock them in place Release the seat latch and rotate the counter balanced seat support frame upward and forward To return the seat to the operating position push the counter balanced seat frame support rearward and down until it rests firmly on the tractor frame Reconnect the seat damper by reversing the order of removal as stated above SPRINGS Three seat springs are provided The center spring may be removed for a softer ride 25 OPERATION INSTRUCTIONS TO FREE WHEEL MACHINE UNLOCK TRANSMISSION Always turn off engine before engaging or disengaging the hydro release f
8. threads 4 With steering control arms in the out neutral position start the engine and run at fast idle 5 Adjust the neutral position by turning the control rod until the wheels do not rotate 6 Retighten the jam nuts on the control rod and check to see that the drive wheels are not turning 7 Repeat steps 3 6 for the other side 8 Shut off engine before removing the blocks 9 Return the seat to the operating position To adjust neutral springs 1 os Loosen set screws of front and rear spring stop collars located on the control rods requires a 1 8 Allen wrench Move control handle full forward Move front spring stop collar rearward until it compresses spring approximately 1 16 and tighten collar set screw Move control handle full rearward Move rear spring stop collar forward until it compresses spring approximately 1 16 and tighten collar set screw Repeat steps 1 5 for opposite side CARE AND MAINTENANCE STEERING CONTROL ADJUSTMENTS continued To adjust steering control levers 1 Loosen the front and rear bolts retaining the bellows hold down plate and slide the bellows and plate up the steering lever to expose the steering control mechanism Move the levers inboard to the operating position Loosen the set screw of the clamp collars which lock the upper arms to the lower arms Raise or lower the arms for desired height There is approximately 3 of height adjustment
9. 7337 0945 620 251 2000 FAX 620 251 4117 Date Purchased _ Mower Model Number Mower Serial Number _ Purchased From ___ ZT R M owers The engine exhaust from this product contains chemicals A WA R N N G known to the State of California to cause cancer birth defects or other reproductive harm Dixon and ZTR are registered trademarks of Dixon Industries Inc DIXON INDUSTRIES INC a BLOUNT International Inc Co P O Box 1569 8000 Series Diesel Coffeyville Ks 67337 0945 Model 8026D 620 251 2000 Part No 13638 xxxx
10. INE STALLS WHEN BLADES ARE ENGAGED Operator not on Seat sit on seat Faulty interlock system consult dealer Bad Blade spindle bearing consult dealer Deck drive belt not properly routed reroute Blades blocked by foreign material clean under deck see engine manual for engine adjustments 41 STANDARD SERVICE PARTS LIST MODEL ZTR 8026D Blades 60 P N 12421 Blades 72 P N 12339 Engine to Mower Deck Belt P N 12503 Serpentine Belt 60 P N 9758 Serpentine Belt 72 P N 12033 Engine to Hydro Belt P N 12012 Hydrostatic Transmission Filter P N 7252 BRIGGS amp STRATTON AIR AND OIL FILTER 42 PART NUMBERS Refer to engine manufacturers manual for recommen dations regarding frequency of service required for engine oil changes and air filter maintenance Protect your engine investment use only original equipment filters Model ZTR 8026D 26 HP Air Filter 13480 Engine Oil Filter 13481 IMPORTANT Some applications extreme dirt conditions or the use ofa grass catcher may require that the engine used on the Model ZTR 8026D be fitted with an optional Briggs amp Stratton fresh air filter system Check with your engine service center for availability OWNER DDCOr1 INFORMATION DIXON INDUSTRIES INC a BLOUNT International Inc Co P O Box 1569 Coffeyville Ks 6
11. L JAMP GAUGE WATER TEMPERATURE GAUGE OIL PRESSURE GAUGE GLOW PLUG INDICATOR LIGHT WATER IN FUEL INDICATOR LIGHT IGNITION SWITCH HOUR METER CIRCUIT BREAKERS BLADE DRIVE SWITCH OPERATION INSTRUCTIONS The safe and successful operation of the 8000 Series Diesel Version will depend upon the operator having the correct knowledge of all controls used on the mower and making good judgements about the terrain to be mowed NEVER allow anyone to operate the mower without complete knowledge of all controls and their functions During initial operation learning to drive set throttle at slow speed BEFORE OPERATING MOWER di Read and observe all safety instructions on your mower and in the manual 2 Read engine manufacturer s operating and mainte nance Instructions 3 Check engine oil 4 Check fuel cap to be sure it is in place D Be sure parking brake is on 6 Mower blade drive is off 7 Know how to stop engine Turn key to off position 19 OPERATION INSTRUCTIONS A TESTING OF SAFETY INTERLOCK SYSTEMS Do not operate mower if safety switches are not operating properly Your Zero Turning Radius Mower is equipped with control interlocks for your safety ls The engine will not start if the mower blades are engaged 2 The engine will not start unless the steering control levers are neutral OUT position 3 The engine will stop if the mower blade clutch is engaged and the operator l
12. OD O O O OD cp op ze T dy OPERATOR S MANUAL 2003 IMPORTANT READ CAREFULLY The Dixon ZTR Mower is both easy and fun to operate However any power mower must be operated properly to be safe It is not a toy or a recreational vehicle Before you start to use the mower read the operator s manual carefully and become completely familiar with the controls The information contained in this manual applies to all Dixon ZTR 8000 Series Diesel Version Commercial Mowers Your Dixon dealer will gladly answer any questions See your dealer for warranty service parts and repairs INDEX Page Safety isin PRE weed we ean eo eh ened 4 4 11 Warranty POC tess ag ote eed ooo Ge SRE ae 12 Specifications 4 459430 MAER ESE SE Ged as 13 Soi AE DIE MR EE tte GR AA ERA ER AA ee ee eee se 14 18 Operation Instructions sas sida pans ets ue 19 26 Care amp Maintenance 1 444dusreenmshans 27 39 Troubleshooting ws uit cee ac te an RUE EE in 40 41 Standard Service Parts List 42 8000 Series Diesel Part No 13638 xxx SAFETY RIDING LAWN MOWERS IF IMPROPERLY OPERATED CAN CAUSE SERIOUS INJURY OR DEATH The most common causes of injury to the operator or bystander NE are BLADE CONTACT TIP OVER RUN OVER BACK OVER read and understand this manual to prevent injuries SAFETY A Safety Alert Symbol When you see this symbol BE ALERT t
13. STRIES INC a BLOUNT company Airport Industrial Park P O Box 1569 Coffeyville Ks 67337 0945 620 251 2000 Fax 620 251 4117 DIXON LIMITED WARRANTY POLICY COMMERCIAL MODELS 8000 Series WARRANTY Home Owner Application This Dixon Warranty term is for a period of three 3 _ years from date of purchase Commercial Application Dixon mowers used for commercial application are warranted for one 1 year from the date of purchase or 750 hours whichever comes first Commercial use is specified as use other than or in addition to mowing at owner s primary place of residence DIXON ZTR MOWERS ARE WARRANTED AGAINST DEFECTS IN MATERIALS AND WORKMANSHIP AND PROVIDES FOR REPLACEMENT OR REPAIR OF PARTS INCLUDING LABOR COSTS THIS WARRANTY IS SUBJECT TO THE FOLLOWING CONDITIONS AND LIMITATIONS 1 Warranty applies only to original retail purchaser of new and unused mowers amp accessories 2 All Dixon warranty must be accomplished by authorized Dixon dealers and in accordance with Dixon warranty policy and allowances All warranty claims must be approved by Dixon Industries Inc 3 Battery warranty Limited to 90 days from date of purchase 4 Accessories Warranty Grass Catchers Snow Blades Covers etc Limited to 90 days from date of purchase 5 Warranty does not apply to damage in transit or incidents of misuse negligence accidents or alteration The use of parts or components other than those supplied by Dixon Indu
14. WER BLADE SWITCH To engage blades pull up on switch To disengage blades push down IGNITION SWITCH Turn to run position to energize glow plugs eTurn to start position when glow plug light turns off then crank engine Release when it starts For headlights rotate switch one notch counter clockwise from run Note Aemove key when mower is not LO In use i THROTTLE CONTROL LEVER el ocated on control panel to operator s right Controls engine speed While mowing throttle control should be set to MAXIMUM or wide open setting to insure adequate cooling of the engine and to maintain mower deck blade speed CIRCUIT BREAKER elf circuit breaker pops up it disconnects the power Wait 2 minutes then pull up and push to reset elf it pops up again there is a short circuit Stop and find fault or contact your dealer GLOW PLUG LIGHT Light is energized when ignition switch is first put in run position Glow light cycle time is five seconds WATER IN FUEL LIGHT el ight comes on when engine is running and fuel has water in it 17 18 PARK ING BRAKE LEVER CONTROL LEVERS CONTROLS DECK AD JU LE HEIGHT STMENT VER THROTTLE CONTRO
15. ade balance pedestal Grind the blade on the end that is heavier until both sides balance Install blade flat washer amp bolt Make sure to tighten bolt to 60 ft Ibs Os DANGEROUS DO NOT USE BLADEIN THIS New LD a LR CONDITION BELTS When notch starts discard blade Check belts every 50 hours Replace any belts found to be in poor condition 29 CARE AND MAINTENANCE LUBRICATION 1 Engine Follow engine manufacturer s recommendation 2 Deck spindles Lubricate with 3 shots only every 100 hours 3 Mower chassis Lubricate with 3 shots only every 50 hours see zerk locations below FLANGED BEARING 2 ON TOP N ZERK C lt LR 2 FLANGED BEARING f 3 GREASE ZERKS ZERK ON 307 Tom O j BOTH SIDES F MACHINE BOTTOM OF BO R IFT SHAFT OF MACHINE Bi DES OF MACHINE 30 CARE AND MAINTENANCE CHECKING amp REPLENISHING OIL IN HYDROSTATIC TRANSMISSION Dirt or water in oil can ruin the hydrostatic transmissions Check the oil level in hydrostatic transmission oil reservoir after every 25 hours of usage Clean the oil reservoir cap and the area around it prior to removal Check the oil level Oil should be approximately 1 3 8 below top of oil tank Replenish as needed with SAE 20W 50 motor oil DO NOT OVERFILL When checking the oil level be very careful to keep the reservoir clean Change the oil in the reservoir and hydrostat transm
16. before dismounting Release the parking brake before moving mower Note Engage parking brake before starting engine MOWER DECK LIFT The mower lift lever is extra long amp has an assist spring for easy operation 1 Grasp lever with right hand 2 Depress thumb lever to release Move to desired position 3 Release lever to lock into position Select cut height amp insert pin into first hole below the lift lever Ten holes are provided for a down stop so you can easily return from transport to desired cut height 15 16 CONTROLS SEAT Fore amp Aft Move lever slide seat fore amp aft to desired position Release Seat Damper A shock is located on the left side of the seat frame Remove clip on the top and pull plunger up Rotate shaft clockwise to make ride stiffer and counter clockwise for a softer ride Reattach to seat frame with clip Attention Do not completely close off the damper Closing off the damper causes it to become stiff making it difficult to fully extend the damper in order to open the adjustment THE PRODUCT IS NOT DAMAGED To restore adjustment follow these instructions Hang the damper in the vertical position with the rod pointing down Attach a load of approximately 15 pounds to the rod end of the damper The load will slowly extend the damper When fully extended the adjustment pin will be engaged Turn rod with the weight still hanging to open the adjustment CONTROLS MO
17. eaves the driver s seat 4 The engine will stop if the park brake is ON and the steering control levers are moved to the IN position 20 OPERATION INSTRUCTIONS A INTERLOCK SWITCH TEST Note Operator must be seated in normal operating position to perform these tests 1 With engine off turn mower blade on and attempt to start engine ENGINE SHOULD NOT START With engine off move control levers in and attempt to start engine ENGINE SHOULD NOT START In a SAFE AREA away from bystanders start the engine place throttle setting at maximum or full Engage the blade drive through the electric clutch switch Raise slightly off of seat ENGINE SHOULD STOP With engine running set parking brake and move levers inboard ENGINE SHOULD STOP f any safety check fails do not operate the mower until the system has been checked and repaired by an authorized Dixon ZTR dealer 21 OPERATION INSTRUCTIONS STARTING INSTRUCTIONS D aAa BW D Operator must be seated in normal operating position Set parking brake Move control levers to outboard position Assure blade clutch is off Push throttle control lever to slow setting Insert ignition key and turn to run position Glow plug should light When glow plug light goes off turn ignition key to start position When engine starts release ignition key Key will return to run position Let engine warm up a few minutes then move throttle con
18. hick eCheck crankcase oil level before each use eClean grass from hydrostat fans radiator amp radiator screen before each use eClean grass amp debris from muffler amp manifold area before each use eCheck coolant level in reservoir before each use Gfieck air intake SCT after each use elslaangrass under dek si ER EE GR EE Ee MG RE AG Re ne after each use Check tire DFesSUPB 4 mire BE oe sek ee Re se Ee oe Ee ee de eke every 10 hours elnspect blades for sharpNesS sees eek eek RR eek eek eek ee Res RR ee every 10 hours eClean air filter element ns every 25 hours eCheck hydrostatic transmission fluid every 25 hours Grease all LERE EE N N every 50 hours eCheck drive and fan belt Re Rea RR ee Reekse every 50 hours Replace air filter element annually or every 100 hours Change engine crankcase oil 5 hours break in every 100 hours Change engine oil filter every 200 hours Change hydrostat oil amp oil filter 100 hours break in every 500 hours CARE al EN COOlANG AM RR EE ER annually 27 CARE AND MAINTENANCE ENGINE For complete maintenance and operating information of the engine please refer to the maintenance instructions furnished by the engine manufacturer and included in your Zero Turn Radius mower information packet Note Air intake screen must be kept clean If plugged engine may be seriously damaged by overheating Note Clean radiator chaff screen when it
19. ight position 5 Loosen the jam nuts on the front and rear deck hangers 6 Rotate the 2 outer spindles so the blades point outboard 7 Adjust front hangers to level deck side to side 8 Rotate all 3 spindles until the blades are fore and aft 9 Adjust rear hangers until deck is level to 1 8 higher in the rear 10 Retighten the jam nuts on the front and rear deck hangers 39 40 TROUBLESHOOTING ENGINE WON T TURN OVER Mower blades engaged disengage blades Drive not in neutral move control levers to neutral OUT Circuit breaker trpS reset Dead battery charge or replace Solenoid consult dealer Ignition SWwitCh i consult dealer Starter consult dealer Parking brake not on engage parking brake ENGINE WILL TURN OVER BUT WON T START No fuel fuel and or clean or replace fuel filters open fuel vavle HARD TO START ENGINE Fuel line clogged clean fuel line check fuel filter open fuel vavive Faulty fuel PDUMp consult dealer ENGINE STARTS BUT CUTS OUT Water in fuel drain old fuel replace with new fuel Clogged fuel line check fuel filterclean fuel line Fuel tank vent plugged
20. ission oil filter after the first 100 hours of use Then every 500 hours after that Remove the filter and be sure all oil has drained from the reservoir Replace with new filter and SAE 20W 50 motor oil Please dispose of used oil at proper collection centers protect your environment 31 CARE AND MAINTENANCE PARKING BRAKE ADJUSTMENT 1 Loosen the locking screw on the top knob of the brake engaging handle Rotate it clockwise to increase and counter clockwise to decrease brake holding power As the brake holding power is increased the force required on the handle to engage the brake increases 3 Set the brake for the holding power required for the intended use and the desired force required to activate it 4 Retighten the knob locking screw 32 CARE AND MAINTENANCE HEADLIGHT ADJUSTMENT a Loosen the 1 2 retaining nut underneath the headlight and slide the headlight forward out of the fuel tank 2 Loosen the 1 2 nut on the U shaped holding bracket and swivel the headlight vertically to adjust the height of the beam Tighten the bracket nut 3 Replace headlight in fuel tank 4 Swivel the headlight horizontally to illuminate the desired area and tighten the headlight retaining nut TAN i OOSEN NUT UNDER EADLIGHT TO ADJUST OCATION OF LAMP 33 CARE AND MAINTENANCE HYDROSTATIC PUMPS Before each use check to be sure that the cooling fins of
21. o the potential for injury Follow recommended safety precautions and safe operating practices DANGER AN DANGER highlighted in red indicates an imminently hazardous situation which if not avoided will result in death or serious injury WARNING AWAR N l NG highlighted in orange indicates a potentially hazardous situation which if not avoided could result in death or serious injury oe ee CAUTION A CAUTION highlighted in yellow indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury It may also be used to alert against unsafe practices SAFETY Failure to observe the following safety instructions could result in serious injury or death GENERAL OPERATION Read understand and follow all instructions in the manual and on the mower before starting Only allow responsible adults who are familiar with the instructions to operate the mower Clear the area of objects such as rocks toys wire etc which could be picked up and thrown by the blade Be sure the area is clear of other people before mowing Stop mower if anyone enters the area NEVER carry passengers Do not mow in reverse unless absolutely necessary Always look down and behind before and while backing Be aware of the mower discharge direction and do not point it at anyone Do not operate the mower without either the entire grass catcher or the deflector in place Slow d
22. ovided in service instructions under the individual component SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE 13 CONTROLS CONTROL LEVERS Note per POE Cheer eee NEUTRAL For access to the seat move control levers to neutral position and swing them outward TO GO FORWARD From neutral position gently push both control levers forward eTo increase speed move levers further forward TO GO BACKWARD From neutral position gently pull both control levers toward you TURNING eTurning is controlled by moving one control lever slightly forward or rearward of the other eTo turn left move left lever rearward of the right lever eTo turn right move right lever rearward of the left lever eTo turn on mower s own axis zero turning radius stop and move one lever to reverse position and the other to forward position BRAKING eTo brake mower move both levers in direction opposite of travel FAST SLOW FORWARD FORWARD RI EN REVERSE TUR LEFT TURN OPPOSITE Note The pressure required to operate the mower is very light 14 CONTROLS PARKING BRAKE A parking brake is located to the left of the seat The engine will kill if control levers are not in the outboard position when the parking brake is engaged To engage brake pull up and back To disengage brake push forward and down Note The parking brake is not intended to be used as a service brake Note Always set parking brake
23. own before turning Never leave a running mower unattended Always turn off blades set parking brake stop engine and remove key before dismounting SAFETY GENERAL OPERATION continued Turn off blades when not mowing eStop engine before removing grass catcher or unclogging chute Mow only in daylight or good artificial light Do not operate the mower while under the influence of alcohol or drugs Watch for traffic when operating near or crossingroadways eUse extra care when loading or unloading the mower into a trailer or truck Do not ride the mower when loading and unloading eAlways wear safety goggles or safety glasses with side shields when operating mower Data indicates that operators age 60 years and above are involved in a large percentage of riding mower related injuries These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury Follow the manufacturer s recommendation for wheel weights and counterweights eMaintain or replace safety amp instruction labels as needed WARNING 7he engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm 7 SAFETY SLOPE OPERATION Slopes are a major factor related to loss of control and tip over accidents which can result in severe injury or death All slopes require extra caution
24. ree wheel valves Never attempt to move the valves with the engine running The hydro release valves are located beneath the seat on the right side of the hydro pump on each side of the machine To unlock the transmission lift the seat see instructions on Page 25 rotate the transmission hex valve located on the top of each transmission approxi mately one turn counter clockwise To re engage the transmission rotate each transmis sion hex valve clockwise to the end of its travel Return the seat to the operating position Note Before pushing or towing the tractor the trans mission must be unlocked and the parking brake released The tractor should never be pulled more than two miles per hour or for any appre ciable distance LEFT HYDRO PUMP FREEWHEEL VALVE x 26 CARE AND MAINTENANCE CAUTION Before performing any maintenance turn off engine allow to cool amp remove key Use extreme care when working on machinery Do not wear watch or jewelry Do not wear loose fitting clothes and observe all common safety practices with tools MAINTENANCE SCHEDULE eCheck deck drive belt tension adjustment see seek ee after 5 hours break in adjust spring tension to to7 1 2inside to inside spring hook dimension Check belt tension periodically Adjustments as necessary eCheck deck Serpentine belt ee ee se RR ER ek after 20 hours break in adjust bumper to approximately 1 2 t
25. stries Inc VOIDS ALL WARRANTY 6 The following items are not covered by this warranty policy a Pick up and delivery charges for transportation of mower to and from an authorized Dixon dealer s place of business b Routine maintenance or adjustments C Belts cutting blades hydrostatic filters d Engines All engines used on Dixon ZTR mowers are warranted by the individual engine manufacturer e Any costs or expense of providing substitute equipment while repair work is being performed on a warranted mower 7 There is no other express warranty Implied warranties including those of merchantability and fitness for a particular purpose are limited to the same duration of the express warranty and to the extent permitted by law any and all implied warranties are excluded Liabilities for consequential damages under any and all warranties are excluded Blue Customer Yellow Dealer White Dixon Ind WARRANTY VALIDATION At the time of sale selling dealer must review each portion of this warranty document complete the information section below secure customer s signature amp send copy to Dixon Industries Inc DATE OF PURCHASE MODEL S N Owner s Name Dealership Address E Address E Owner s Signature Dealer s Signature 12 CHASSIS SEAT MOWER DECK BLADE DRIVE DRIVE SYSTEM ENGINE STARTING SYSTEM TIRES RECOMMENDED TIRE PRESSURE CAPACITIES DIMENSIONS
26. sume children will stay where they were last seen Be alert to avoid accidents Keep children out of the mowing area and under the watchful care of another responsible adult Be alert and turn mower off if a child enters the area Before and during backing look BEHIND and DOWN for small children Never carry children They may fall off and be seriously injured or interfere with safe mower operation Never allow children to operate the mower Use extra care when approaching blind corners shrubs trees or other objects that may obscure vision SERVICE 10 SAFETY Use extra care in handling gasoline and other fuels They are flammable and vapors are explosive Use only an approved container Never remove fuel cap or add fuel with engine running Allow engine to cool before refueling Do not smoke while refueling Never refuel the mower indoors Never store the mower or fuel container inside a building where there is an open flame If fuel is spilled on clothing change clothing immediately To prevent fire and explosion caused by static electricity Never fill containers inside a vehicle or on a truck or trailer bed with a plastic liner Always place containers on the ground away from your vehicle before filling When practical remove fue powered equipment from the truck or trailer and refuel it on the ground If this is not possible then refuel such equipment on a trailer with a portable
27. the hydrostatic pumps are clean Excessive accumulation of oil dirt or trash may cause the pumps to overheat NEVER WASH ACROSS TOP OF RESERVOIR WITH WATER OR STEAM Fill reservoir as required per the maintenance schedule listed in this book HYDROSTAT DRIVE BELT 34 REPLACEMENT PROCEDURE continued To remove hydrostat pump drive belt The hydrostat pump drive is equipped with a spring loaded belt take up Raise seat Drain radiator Remove radiator mounting hardware and hoses Remove radiator Remove double u joint flange bolts and remove double u joint Rotate the spring loaded take up idler toward the left hand hydro pump to provide belt slack for removal 7 Remove belt o 5 OD D CARE AND MAINTENANCE HYDROSTAT DRIVE BELT REPLACEMENT PROCEDURE To install hydrostat pump drive belt 1 Rotate the spring loaded take up idler towards the left hand hydro pump 2 Install belt per diagram 3 Install double u joint and tighten flange bolts tighten to 14 ft Ibs 4 Install radiator and mounting hardware 5 Attach radiator hoses and refill cooling system RIGH PUMP PULLEY FRONT IN IDLER PULLEY 35 CARE AND MAINTENANCE STEERING CONTROL ADJUSTMENTS 36 To adjust neutral 1 Lift seat see instructions on Page 16 2 Block up the unit so that the drive wheels are off the ground 3 Loosen ball joint jam nuts on control rod Note The front jam nuts are left hand
28. trol lever to the wide open or maximum setting for actual operation of the mower deck Engine must be operated at wide open or maximum setting to insure adequate lubrication cooling and cut quality of the mower deck 1 CAUTION Do not operate the engine in an enclosed area due to the harmful exhaust gas produced STOPPING INSTRUCTIONS 22 A w Dm Turn mower blades off Move control levers to outboard position Set parking brake Move throttle control to slow Allow engine to run a short time to cool down then turn ignition key to OFF and remove key OPERATION INSTRUCTIONS MOWING INSTRUCTIONS caution Be sure that deflector is properly installed on the discharge chute 1 Start engine and set throttle at full speed 2 Set desired cut height 3 Release park brake A CAUTION Check the area to assure there is no one near 4 Engage mower blades 8 Move control levers in and operate per the instructions on Page 14 23 OPERATION INSTRUCTIONS GRASS HEIGHT AND CUTTING SUGGESTIONS 24 Do not attempt to cut grass when it is wet If the grass is tall place the mower deck cut height lever inthe top or second notch Initially overlap cutting swaths instead of a full swath with each pass Some applications may require a second cutting Keep the underside of the mower deck clean Maintain sharp blades throughout the cutting season As a rule of thumb never cut off more than 1 3 of
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