Dixon 6025 Lawn Mower User Manual
Contents
1. No trash guard on 30 machines Page 25 CARE AND MAINTENANCE BELT TENSION ZTR 3303 amp 3304 anual Clutch Adjustment ZTR 3014 42 D eck Belt tension maintained via spring loaded idler pulley ZT R 3014 36 D Electric C lutch Adjust idler shock mount per diagram IDLE IDLER WELDMENT SHOCK TIGHTEN OR LOOSEN HEX NUT TO ACHIEVE THIS DIMENSION DECK REMOVAL M ANUAL CLUTCH MODELS 3303 amp 3304 Placecut height lever in lowest cut position Loosen belt keepers Removedeck drive belt from engine pulley Usingaslight upward twisting motion remove link from engagement handle FPF UJ N HB Turn handle fully to the left until handle clears stop on mower deck pan Lift and remove handle through hole in lower body 6 Removehair pin cotter and washer from one end of deck support cross shaft N ote location of remaining shim washers used between chassis and mower deck pan arms Slide shaft from chassis and mower deck 7 Removehair pin cotter and washer from each deck adjustment rod Carefully push ie link toward the inside of the mower chassis At this point deck will drop own 8 Carefully raiseand support front of chassis Slide mower deck to either side for removal Reverse procedure to reinstall deck assembly Page 26 CARE AND MAINTENANCE DECK REMOVAL ELECTRIC CLUTCH MODEL ZTR 3014 1 2 Place cut height lever2. 13086 0700 COFFEYVILLE KS 67337 0945 316 251 2000
3. 1 15 amp circuit breaker If circuit breaker trips push button to reset If thiscondition repeats consult dealer for inspection and repair Located to left of operator Controls the cutting height Seven positions of adjustment M ove lever in and forward to lower M ove lever in and back to raise NOTE Always use high for transport Page 17 OPERATION INSTRUCTIONS Safe and successful operation will depend upon the operator having the correct knowledge of all controls used on the mower and making good judgements about the terrain to be mowed NEVER allow anyoneto operatethe mower without complete knowledgeof all controlsand their functions D uring initial operation learning to drive set throttle at slow speed Sound judgement by the operator will prevent accidents TOWING T owing a trailer or other attachment that is too heavy could damage the drive or cause the mower to become unstable Limit loads to 250 pounds or lesson this mower BEFORE OPERATING MOWER 1 Read engine manufacturer s operating and maintenance instructions 2 Discuss proper maintenance with your dealer 3 Read and observe all safety instructions on your mower and in the manual 4 Check engineoil 5 Besuregas isin place 6 Besure parking brake is on 7 Besure mower blade drive is off 8 Know how to stop engine T urn key to off position Page 18 OPERATION INSTRUCTIONS AX TESTING OF S
4. Re tighten nuts P N 3205 DO NOT operate mower without seat adjustments properly tightened 4 Push seat assembly back to closed position Page 14 CONTROLS The Dixon ZTR has a unique transaxle that requires only two drive levers to control braking turning speed and direction On initial operation set throttle speed on slow perate with mower blade O FF avoid over controlling the mower use a light touch on the drive levers Slight movements using fingertip control is all that is necessary PARKING BRAKE T heparking brakeis designed to hold the mower from moving and is not intended for use in stopping the mower while it is in motion CAUTION Engage parking brake before starting en TO SET PARKING BRAKE T he hand operated parking brake is located on the right end of the mower T o engage brake pull lever up to the rear To release brake move lever forward down NOTE Always set parking brake before dismounting Release parking brake before moving mower TRANSMISSION DRIVE SYSTEM Allows the mower to turn on its own axis ZeroTurningRadius Each lever controls one side of the mower NOTE Thepressurerequired to operate the mower is very light Page 15 NEUTRAL CONTROLS SLOW FAST 90 SLOW FORWARD FORWARD RIGHT REVERSE TURN Left turn opposite TO GO FORWARD From neutral position gently push both drive levers forward increase speed move levers fa
5. lowest cut position For 36 decks loosen nut on belt idler shock mount until belt can be removed from electric clutch pulley on the bottom of the engine Refer to illustration below For 42 decks pull belt idler back to allow belt to be removed from idler pulley and electric clutch pulley Remove hair pin cotter and washer from one end of deck support cross shaft N ote location of remaining shim washers used between chassis and mower deck pan arms Slide shaft from chassis and mower deck Remove hair pin cotter and washer from each deck adjustment rod Carefully push each link toward the inside of the mower chassis At this point deck will drop down Carefully raise and support front of chassis Slide mower deck to either side for removal Reverse procedure to reinstall deck assembly 36 DECKS ONLY LOOSEN NUT TO RELIEV BELT TENSION FOR REMOVAL DECK DRIVE BELT COTTERY IN Page 27 CARE AND MAINTENANCE FUEL SHUT OFF VALVE T he fuel shut off valve is located at the bottom rear of the fuel tank Alwaysturn the valve to the FF position when the mower is stored or not in use LUBRICATION CHASSIS LOCATIONS SERVICE INTERVALS RECOMMENDED GREASE ON OFF N umber of grease zerks used 5 for 30 6 for 36 7 for 42 1 each front wheel caster and each front wheel hub 1 each mower deck hub Every 50 hours of operation N ame brand wheel bearing or multi purpose g
6. use of parts or components other than those supplied by Dixon Industries Inc VOIDS ALL WARRANTY 6 The following items are not covered by this warranty policy a and delivery charges for transportation of mower to and from an Authorized Dixon dealer s place of business b Transaxle adjustments Belts chains sprockets cutting blades d Engines All engines used on Dixon ZTR mowers are warranted by each individual engine manufacturer e Any costs or expense of providing substitute equipment while repair work is being performed on a warranted mower 7 T here is no other express warranty Implied warranties including those of merchantability and fitness for a particular purpose are limited to the same duration of the express warranty and to the extent permitted by law any and all implied warranties are excluded Liabilities for consequential damages under any and all warranties are excluded ype Blue Customer Yellow Dealer White Dixon WARRANTY VALIDATION At the time of sale selling dealer must review each portion of this warranty document complete the information section below secure customer s signature and send copy to D ixon Industries Inc DATE OF PURCHASE 2 M odad _ SIN s onset eai ttum Owner s Name Dealership Address Address Owner s Signature Dealer s Signature Page 10 CHASSIS BODY MOWER DECK BLADE DRIVE TRANSMISSION ENGINE STARTING S
7. on a trailer with a portable container rather than from a gasoline dispenser nozzle If a gasoline dispenser nozzle must be used keep the nozzle in contact with the rim of the fuel Eu or container opening at all times until fueling is complete D o not use a nozzle lock open evice Never run amower inside a closed area he exhaust fumes are toxic Keep nuts and bolts tight especially blade attachment bolts and keep equipment in good condition Never tamper with safety devices C heck their proper operation regularly mower free of grass leaves or other debris buildup Clean up oil or fuel spillage Allow mower to cool before storing Stop and inspect the equipment if you strike an object Repair if necessary before restarting make adjustments or repairs with the engine running e Grass catcher components are subject to wear damage and deterioration which could expose moving parts or allow objects to be thrown Frequently check components and replace with original equipment parts when necessary e Mower blades are sharp and can cut W rap the blade s or wear gloves and use extra caution when servicingthem Batteries contain sulfuric acid T o prevent burns avoid contact with skin eyes and clothing T o prevent a fire or explosion keep sparks and open flames away from battery Before disconnecting the negative ground cable make sure all switches are O FF Check m assure t
8. to lawn mowersand the mowing activity NEVER assume children will stay where they were last seen Be alert to avoid accidents Keep children out of the mowing area and under the watchful care of another responsible adult Be alert and turn mower off if a child enters the area Before and during backing look behind and D OWN for small children N ever carry children T hey may fall off and be seriously injured or interfere with safe mower operation Never allow children to operate the mower Useextracare when approaching blind corners shrubs trees or other objects that may obscure vision Page 8 SAFETY SERVICE e Useextra care in handling gasoline and other fuels T hey are flammable and vapors are explosive Use only an approved container N ever remove gas or add fuel with the engine running Allow engine to cool before refueling Do not smoke N ever refuel the mower indoors N ever store the mower or fuel container inside a building where there is an open flame If fuel is spilled on clothing change clothing immediatley To prevent fire and explosion caused by static electricity N ever fill containers inside a vehicle or on a truck or trailer bed with a plastic liner Always place containers on the ground away from your vehicle before filling W hen padia remove gas powered equipment from the truck or trailer and refuel it on the ground If thisis not possible then refuel such equipment
9. AFETY INTERLOCK SYSTEMS PARKING BRAKE SWITCH TEST a Place Parking Brake in O FF position b Turn ignition switch to START Engine should not turn over or attempt to start BLADE DRIVE SWITCH TEST a Place Parking Brakein ON position b Engage blade drive switch c Turn ignition switch to START Engine should not turn over or attempt to start SEAT SWITCH TEST a In a SAFE AREA away from bystanders start the engine b Engage blade drive switch Raise slightly off seat Engine should stop If Any Safety Check FAILS Do Not Operate T he M ower until the system has been checked and repaired by an Authorized Dixon ZTR D ealer Page 19 OPERATION INSTRUCTIONS STARTING 1 2 INSTRUCTIONS Parking brake must be on and blade drive disengaged ove throttle control to hoke position if engine is cold full throttle if warm Insert ignition key and turn to Start position W hen engine starts release ignition key Key will return to Run position Release parking brake Movethrottlefrom C hoke to desired speed position Operate the mower per the CONTROL instructions Page 16 NOTE Whilemowing blade s engaged throttle control must be set to theMA IMUM or widegpen setting to insure adequate oom of the engine and to maintain mower deck blade FTN N mu C z 2 36 42 20 OPERATION INSTRUCTIONS MOW
10. DIXO Operator s Manual 3000 SERIES ZTRe MOWERS 2001 IMPORTANT READ CAREFULLY TheDixon ZTR M ower is both easy and fun to operate H owever any power mower must be operated properly to be safe It isnot a toy or a recreational vehicle Before you start to use the mower read the operator s manual carefully and become completely familiar with the controls T he information in this operator s manual applies to all Dixon ZTR 3000 Series owers Your D ixon dealer will gladly answer any questions See your dealer for warranty service parts and repairs DD On DIXON INDUSTRIES INC A BLOUNT International Inc Co PO BOX 1569 COFFEYVILLE KS 67337 0945 316 251 2000 d 4 9 WARRANTY POLICY nnn 10 SPECIFIC AT IO NS 11 13 SEAT ADJUST MENT 14 CONTRO US en chr YR 15 17 OPERATION INSTRUCTIONS 18 23 CARE AND MAINTENANCE ssas 24 31 STANDARD PARTS LIST 5 nn n n n 32 TROUBLESH OOTING m 33 35 3000 Series Part 13086 0700 SAFET Y RIDING LAWNMOWERS IF IMPROPERLY OPERATED CAN CAUSE SERIOUS INJURY OR DEATH T he most common causes of injury to the operator or bystander BLADE CONTACT RUN OVER BACK OVER read and understand this manual to prevent injuries Page 4 SAFETY SAFETY SYMB
11. IFICATIONS Model ZTR 3304 T win 12 gauge side frames and 7 gauge transmission and engine base plate All body partsaremadeof rotational molded polyethylene Front body contains access pane for battery service Seat tilts forward to allow transmission service 11 GA stamped steel construction Single 30 cut blade Cut height approximately 1 to 4 via7 position lift handle M echanical hand lever engagement Each rear wheel is independently driven by chain and sprockets through a friction mechanical drive 14 5 H P Briggs amp Stratton 1 C Quiet 4 SingleC ylinder Air C ooled Vertical Shaft ast Iron Cylinder Synchro Balanced Laminated rou Electric by key switch operation with safety interlocks on parking brake and blade drive Front 11 X 4 00 5 ribbed tread Rear 16 X 6 50 X 8 Turf T rac R S tread Front 16 21 PSI Rear 8 14 PSI Fuel 2 0 gallons total Engine 1 25 quartsoil W idth 32 5 outside rear wheel measurement Height 32 0 to top edge of seat Length 65 5 hitch tab to front bumper Weight 440 lbs Additional information provided in service instructions under the individual component SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE Page 12 CHASSIS BODY MOWER DECKS BLADE DRIVE TRANSMISSION ENGINE STARTING SYSTEM TIRES RECOMMENDED TIRE PRESSURE CAPACITIES DIMENSIONS NOTE SPECIFICATIONS Model ZTR 3014 T win 12 gauge side frame
12. ING WITH A MULCHING ATTACHMENT M ulchingor recycling thegrassclippingsrequiresatotally different mowingapproach than would benormal when side discharging or bagging the grass T here may beinstances or conditions where it is not possible to hide all of the recycled or mulched clippings In order to achieve the best results please read and follow the mulching tips listed below 1 Set the engine speed control to the wide open or full setting 2 Placethe mower deck cut height selector in either the top or second notch ever cut more than 3 4 to 1 off the grass at any onetime Attempting to cut more grass will result in the deck plugging and cause the engine to stall 3 Itmay be necessary to cut the lawn twice to achieve acceptable mulching performance especially on first cuttings or if the lawn is heavily fertilized 4 DoNot Attempt To Cut GrassWhen It IsWe Mulching performance will be very poor under wet grass conditions 5 Maintain Sharp Blade s T hroughout T he Cutting Season T hisis very important O ptimal mulching performance cannot be obtained with a dull or nicked up blade 6 KeepTheUndersdeOf TheM ower D eck Clean Remove all grass and dirt buildup from the underside of the pan the baffles and deflectors after each use 7 Alternate mower direction T his will evenly disperse the mulched grass clippings over the lawn for even fertilization If the mulching quality of the mower does not seem to be satisfactory try
13. OLS Safety Alert Symbol W hen you see this symbol BE ALERT to the potential for injury Follow recommended safety precautions and safe operating practices D anger A DA N G indicatesan imminently hazardoussituation which if not avoided will result in death or seriousinjury Warning AWA R N G indicates a potentially hazardous situation which if not avoided could result in death or seriousinjury Caution A CA U T indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury It may also be used to alert against unsafe practices Page 5 SAFETY T hiscuttingmower iscapableofamputatinghands amp feet and throwingobjects Failuretoobservethefollowingsafetyinstructionscould resultin seriousinjuryor death GENERAL OPERATION Read understand and follow all instructions in the manual and on the mower before starting Only allow responsible adults who are familiar with the instructions to operate the mower Clear the area of objects such as rocks toys wire etc which could be picked up and thrown by the blade Be surethe area is clear of other people before mowing Stop mower if anyone enters the area Never carry passengers D o not mow in reverse unless absolutely necessary Always look down and behind before and while backing Be aware of the mower discharge direction and do not point it at anyone D o not operate the mower without
14. YSTEM TIRES RECOMMENDED TIRE PRESSURE CAPACITIES DIMENSIONS NOTE SPECIFICATIONS Model ZT R 3303 T win 12 gauge side frames and 7 gauge transmission and engine base plate All body partsaremadeof rotational molded polyethylene Front body contains access pane for battery service Seat tilts forward to allow transmission service 11 GA stamped steel construction Single 30 cut blade Cut height approximately 1 to 4 7 position lift handle M echanical hand lever engagement Each rear wheel is independently driven by chain and sprockets through a friction mechanical drive 105 Stratton 4 ycle SingleC ylinder ooled asoline Vertical Shaft Aluminum H ead and Block Electric by key switch operation with safety interlocks on parking brake and blade drive Front 11 X 4 00 5 ribbed tread Rear 16 X 6 50 X 8 Turf T rac R S tread Front 16 21 PSI Rear 8 14 PSI Fuel 2 0 gallonstotal Engine 1 25 quartsoil W idth 32 5 outside rear wheel measurement Height 32 0 to top edge of seat Length 65 5 hitch tab to front bumper Weight 430165 Additional information provided in service instructions under the individual component SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE Page 11 CHASSIS BODY MOWER DECK BLADE DRIVE TRANSMISSION ENGINE STARTING SYSTEM TIRES RECOMMENDED TIRE PRESSURE CAPACITIES DIMENSIONS NOTE SPEC
15. cked after the first 10 hours of operation and on a weekly basis or each 40 hours of use D rive hain D rive system belts and controls M ower deck belts T ire pressures T ightness of all nuts and bolts Battery fluid level Engine Oil Before performing any maintenance A CAUTION shut off engine allow to cool ENGINE For engine operating and maintenance information refer to the engine operating and maintenance instructions furnished by the engine manufacturer supplied with each mower BATTERY Checkthefluid in the battery at frequent intervals Keep fluid level abovethe plates in each cell using distilled water OFF SEASON BATTERY STORAGE Identify each cable so cables can be reconnected to correct terminals D isconnect cables from terminals ALW AYS disconnect ground cable first and reconnect last Chargebattery DO NOT remove battery from mower Clean top of battery and terminals with baking soda and water Page 24 CARE AND MAINTENANCE CUTTER BLADE MAINTENANCE NOTE Observe proper blade position prior to removal 1 Safely raise front of mower 2 Hold or block blade from turning 3 Loosen blade nut and remove blade 4 When replacing blade tighten blade nut securely Refer to diagram a AUTION W ear heavy thick gloves when holding onto cutter blade avoid the sharp edge of the blade NOTE Besure bladeis centered on pilot before tightening nut to 60 ft Ibs torque
16. ead of a full swath with each pass Some applications may require a second cutting 4 Keep TheU ndersdeOf T heM ower eck Clean Frequent removal of dried grass and dirt will allow the clippings to discharge correctly 5 Maintain Sharp Blade s T hroughout T utting Season GRASS HEIGHT SUGGESTIONS Correct mowing height can reduce weeds and disease by 50 to 80 T hefollowing grass cut heights are based on adequate moisture conditions and normal thatch buildup in a healthy lawn Some locations and applications may require slightly different cut heights If in doubt consult your local lawn professional for assistance Grass T ypes Best Cut H eights Zoysia 2 2 1 2 Blue G rass 11 2 3 Fescue Blends 11 2 3 St Augustine id South 11 2 2 St Augustine D eep South 3 4 T ifton Bermuda 11 2 Centipede 11 2 2 Common Bermuda 11 2 2 Bahia Argentina Pensacola 2 Page 23 CARE AND MAINTENANCE T his portion of theowners manual deals with normal service items which can be performed by the owner Please remember that if you arein doubt asto the correct serviceproceduresto befollowed theseand other service situations can be handled by a D ixon ZT dealer who is familiar with the service of your mower MAINTENANCE SCHEDULE insure a long and trouble free service life of all components used on the a regular and thorough maintenancescheduleshould befollowed T hefollowingitemsshould beche
17. either the entire grass catcher or the deflector in place Slow down before turning N ever leave a running mower unattended Always turn off blades set parking brake stop engine and remove key before dismounting Turn off blades when not mowing Stop engine before removing grass catcher or unclogging chute M ow only in daylight or good artificial light D o not operate the mower while under the influence of alcohol or drugs Watch for traffic when operating near or crossing roadways U se extra care when loading or unloading the mower into a trailer or truck D not ride the mower when loading amp unloading Always wear safety goggles or safety glasses with side shields when operating mower D ata indicates that operators age 60 years and above are involved in a large percentage of riding mower related injuries T hese operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury Follow the manufacturer s recommendation for wheel weights or counterweights Maintain or replace safety and instruction labels as necessary T he engine exhaust from this product contains chemicals known to the A WARNING 7 res D Stateof California to causecancer birth defectsor other reproducti veharm Page 6 SAFETY SLOPE OPERATION DO Slopes are major factor related to loss of control and tip over accidents which can result in seve
18. f a high quality chain lubricant is highly recommended REAR CHAIN ADJUSTMENT Proper tension for the rear drive chains is accomplished through the use of an automatic adjuster located at mid point of each rear chain Maintenance Periodically remove any build up of grass mud or other debris from both the spring loaded roller and theupper guide rod T he use of a penetrating lubricant on the springs and rod is recommended as a rust preventative Page 30 CARE AND MAINTENANCE WHEELS AND TIRES M odes ZTR 3303 ZTR 3304 Model ZTR 3014 ELECTRICAL SYSTEM S CLEANING THE MOWER MOWER DECK PLATES SERIAL NUMBERS WARRANTY PART S SERVICE Correcttirepressureisimportantfor correct operation of mower Front T ires 11 X 4 00 5 16 21 PSI Rear T ires 16X 650X 8 8 14 PSI Front T ires 11 X 4 00 5 16 21 PSI Rear T ires 18X 850X 8 8 14 PSI NOTE Check lug nuts periodically for tightness Keep all connections clean and tight W ash mower periodically Clean above and below deck NOTE Allow mower to cool before washing If bearings are hot they will draw moisture inside asthey dry and cause corrosion Check periodically Replace bolted on wear plates before shaft wears into mower deck plates See illustration T he serial number is located on frame at rear of engine it will begin with DM Refer to Warranty Registration Form P N 8288 See your D ixon dealer for replacement parts warranty or se
19. hat the drive chains are properly adjusted A loose chain may come off causing loss of control Page 9 DIXON INDUSTRIES aBLOUNT company AIRPORT INDUSTRIAL PARK PO BOX 1569 COFFEYVILLE KS 67337 0945 316 251 2000 FAX 316 251 4117 DIXON LIMITED WARRANTY POLICY 3000 amp 4000 SERIES WARRANTY wne Application This Dixon Warranty term is for a period of two 2 years from date of purchase Commercial Application Dixon mowers used for commercial application are warranted for 30 days from the date of purchase Commercial use is specified as use other than or in addition to mowing at owner s primary place of residence DIXON ZTR MOWERS ARE WARRANTED AGAINST DEFECTS IN MATERIALS AND WORKMANSHIP AND PROVIDES FOR REPLACEMENT OR REPAIR OF PARTS INCLUDING LABOR COSTS THISWARRANTY IS SUBJECT TO THE FOLLOWING CONDITIONS AND LIMITATIONS 1 Warranty applies only to original retail purchaser of new and unused mowers accessories 2 All Dixon warranty must be accomplished by authorized Dixon dealers and in accordance with Dixon warranty policy and allowances All warranty claims must be approved by Dixon Industries Inc 3 Battery warranty Limited to 90 days from date of purchase 4 Accessories W arranty Grass Catchers Snow Blades C overs etc Limited to 90 days from date of purchase 5 Warranty does not apply to damage in transit or incidents of misuse negligence accidents or alteration The
20. ination of one or more of the above will generally produce a quality cut T heT roubleshooting hart suggests practicesand adjustmentsthat may behelpful in improvingcut quality Your D ixon ZTR dealer is also available to provide assistance to you SITUATION CAUSES REMEDY Poor cut quality Ground speed Reduce mowing speed Poor cut quality Loose engine to Refer to Page 26 mower deck belt Poor cut quality Engine RPM too low Increase engine RPM to maximum Poor cut quality D ull or bent blade Sharpen or replace as required Poor cut quality U n level mower deck Consult your dealer Poor cut quality Grass buildup under Clean out underside of mower deck mower deck Poor cut quality Improper blades Replace with original equipment blade designed for the 3000 Series M odels Poor cut quality U neven tire pressures C heck and adjust as required per operator smanual Page 33 TROUBLESHOOTING DRIVE SYSTEM SITUATION CAUSES REMEDY M ower pulls to one D riveadjustment Consult your dealer for repair side or the other Poor driving peration of mower Review operator s section performance of owner s manual 34 TROUBLESHOOTING ELECTRICAL SYSTEM SITUATION CAUSES REMEDY Starter will not Circuit breaker engaged Push button to reset turn engine over Consult your dealer for repair Starter will not D ead bat
21. ional weight box befitted to the mower to counter the weight of in the bags Please consult with your dealer for more information regarding installation and adding weight to the box A CAUTION W atch for low hanging branchesor other obstacles which might hit the catcher top whileturning or backing the mower U secarewhen backing to avoid pushing the grass bags into theframeor hot exhaust muffler of the engine D isengagebladeand stop engineprior to clearing either thedischargechuteor grasscatcher components Keep all attachment bolts tight D Not operate the mower with the grass catching attachment partially removed Important Do not leave clippings the bags while the mower is stored Damp grass clippings area fire hazard if left in the bags Page 22 OPERATION INSTRUCTIONS SIDE DISCHARGE OF THE CLIPPINGS In order to achieve optimum performance when side discharging the grass clippings please read and follow the tips listed below Additional information can be found in the troubleshooting guide Besure that deflector is properly installed on the CAUTION dischargechute 1 Set engine speed control to the wide open or full setting 2 DoNot Attempt To Cut Grass When It W et grass will clog the underside of the deck and dischargearea 3 If the grassis tall place the mower deck cut height lever the top or second notch Initially overlap cutting swaths inst
22. one or more of the following tips Raisethe height of cut setting on your mower It may be necessary to cut your grass more frequently O perate the mower at a slower ground speed verlap cutting swaths instead of cutting a full swath with each pass M ow acrossthe marginal areas a second time EUER CUT HIGH MOW OFTEN Page 21 OPERATION INSTRUCTIONS MOWING WITH A GRASS CATCHER ATTACHMENT In order to achieveoptimum performance when mowing with agrass catching attachment please read and follow the tips listed below 1 Set engine speed control to the wide open or full setting 2 DoNotAttemptT utGrassW hen ItIsW et W et grass will clog both the underside of thedeck and the attachment chutes Empty bags often to prevent plugging 3 Ifthegrassistall placethemower deck cut height selector in thetop or second notch Initially overlap cutting swaths instead of a full swath with each pass 4 KeepTheU ndersdeOfT heM ower D eck Clean Frequent removal of dried grass and dirt will greatly assist in bagging of the clippings 5 Useonlythecorrect blade s Somegrass catching attachments requirea high lift blade See your dealer for advice on the type of blade s needed for your mower 6 Maintain Sharp Blade s T hroughout T he Cutting Season 7 Operatethemowerataslower ground speed than when mowingwithoutagrasscatching attachment 8 Somemowingapplications useof grasscatchers may requirethat an opt
23. re injury or death All dopes require extra caution If you cannot back up the dope or if you feel uneasy on it do not mow it M ow across the slope with your Dixon ZT never up or down Remove obstacles such as rocks tree limbs etc Watch for holes rutsor bumps terrain could overturn the mower Tall grass can hide obstacles U speed iresmay losetraction slopeseven though thebrakesarefunctioning propery Useextra carewith grass catchers or other attachments T hesecan changethe stability of the mower Keep all movement on the slopes slow and gradual D o not make sudden changes speed or direction Avoid Starting or Stopping on a slope If tires lose traction disengage the blades and proceed slowly down the slope If front wheels lift off the ground pull the levers back to stabilize the mower DO NOT Donot turn on slopesunless necessary and then turn slowly and gradually downhill if possible D onot mow near drop offs ditches or embankments T hemower could suddenly turn over if a wheel is over the edge of a cliff or ditch or if an edge caves in D o not mow on wet grass Reduced traction could cause sliding D o not try to stabilize the mower by putting your foot on the ground D o not use grass catcher on steep slopes Page 7 SAFETY CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children Children are attracted
24. rease O nce per season or 50 hours of operation 3 pumps each Page 28 CARE AND MAINTENANCE A CAUT 10 CHANGING THE ENGINE OIL 1 The D oil drain valve is located on the left side of the engine crankcase 2 Placea suitable container under the drain valve T he fitting of a short piece of hose will help direct the oil 3 To drain turn hex head valve stem counter clockwise with 10mm wrench or socket O pen to full open approximately 7 turns 4 After engineis drained tighten hex stem NOTE Refer to engine manufacturer s recommendations for frequency of oil changes Hex Head Valve Stem OIL FILL 1 Drain oil Clean any spilled oil from engine and chassis 2 3 Refill with type of oil recommended by the engine manufacturer in engineliterature PLEASE DISPOSE 29 CARE AND MAINTENANCE DRIVE SYSTEM ADJUSTMENTS D ueto both the complex nature of the transmission and the number of special tools required for service adjustments should be entrusted to your dealer T here area number of simple owner service items which greatly influence the performance of the drive system Front and rear tires must be inflated to proper specifications Rear drive chain tension ightness of all controls and linkages pertaining to the drive levers P Ww Lubrication of both primary and final drive chains T he use o
25. rther forward TO GO BACKWARD TURNING BRAKING From neutral position gently pull both drive levers toward you T urningiscontrolled by moving onedrive lever slightly forward or rearward of the other To turn left move left lever rearward of the right lever To turn square corners move lever of desired direction to neutral To turn on mower s own axis zero turning radius stop and move one lever to reverse position and the other to forward position T o brake mower move both leversin direction opposite of travel release leversto neutral set parking brake Park only on level surfaces THROTTLE CONTROL LEVER Located on control pane to operators right T hrottle control for engine speed Choke for engine starting T hrottleC ontrol should beset to theM AXIM UM or wideopen setting to insure adequate cooling of the engine and to maintain mower deck blade speed while mowing Page 16 BLADE DRIVE ModelsZTR 3303 amp 3304 BLADE DRIVE Mode ZTR 3014 CIRCUIT BREAKER MOWER DECK CUT H EIGHT LIFT LEVER CONTROLS Located to left of operator Toengagethe mower blade turn lever on floor dowly to the ON position T o disengage mower blade turn lever to the OFF position Located on control panel on operator s right engagethe mower blades pull up on the _ switch disengage blades push down EE EN EN P 2 Protection of the electrical system is by
26. rvice PLEASE HELP PROTECT THE ENVIRONMENT BY AVOIDING ALL CHEMICALSWHICH MAY DAMAGE OR CAUSE HARM TO PLANTSAND ANIMALS IN YOUR AREA Page 31 STANDARD SERVICE PARTS LIST MODELS ZTR 3303 amp ZTR 3304 BLADES Standard P N 2483 Hi Lift P N 2484 BELT S Engine T o M ower D eck P N 7725 EngineT o T ransmission P N 7650 MODEL ZTR 3014 36 D eck 42 D eck BLADES Standard P N 1324 Lo lift P N 8688 i lift P N 1351Hi lift R P N 6236 Lo lift P N 1352 i lift L BELT S Engine T o M ower D eck P N 7835 P N 7725 EngineT o T ransmission P N 7650 P N 7650 Serpentine Blade D rive Belt P N 6109 BRIGGS amp STRATTON AIR OIL FILTER PART NUMBERS Please refer to Briggs amp Stratton Engine O perator s M anual for correct service intervals for engine oil changes and air filter maintenance Protect your engine investment use only original equipment filters ZT 3303 10 5H P Air Filter amp Pre Cleaner Kit P N 79001 Oil Filter P N 79006 M odel ZTR 3304 14 5HP Air Filter amp Pre Cleaner Kit P N 79002 Oil Filter P N 79006 M odel ZTR 3014 14 5HP Air Filter amp Pre Cleaner Kit P N 79002 Oil Filter P N 79006 Page 32 TROUBLESHOOTING MOWER CUT QUALITY T herearemany variables that can effect the cut quality of any riding mower ypeand conditionsof grass cut height setting engineR PM and ground speed aresomeof thevariablesthat interact creating differences in cut quality Exam
27. s and 7 gauge transmission and engine base plate All body partsaremadeof rotational molded polyethylene Front body contains access pane for battery service Seat tilts forward to allow transmission service 36 Deck 11 Laser Cut Fabricated 36 Cut Width 42 Deck 13 GA Stamped Steel C onstruction 42 Cut Width Cut height approximately 1 to 4 via7 position lift handle Electric clutch Each rear wheel is independently driven by chain and sprockets through friction mechanical drive 14 5 H P Briggs amp Stratton Quiet 4 C ycle Single C ylinder Air Cooled Gasoline Vertical Shaft Cast Iron Cylinder Synchro Balanced Laminated Shroud Electric by key switch operation with safety interlocks on parking brake and blade drive Front 11 X 4 00 5 ribbed tread Rear 18 X 8 50 X 8 M ulti T rac tread Front 16 21 PSI Rear 8 10 PSI Fuel 2 0 gallonstotal Engine 1 25 quartsoil W idth 43 0 outside rear wheel measurement Height 36 0 to top edge of seat Length 65 5 hitch tab to front bumper Weight 36 Deck 500 Ibs 42 D eck 520 Ibs Additional information provided in service instructions under the individual component SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE Page 13 SEAT ADJUSTMENT INSTRUCTIONS Models ZT R 3303 ZTR 3304 ZTR 3014 1 Raise and push seat assembly forward 2 Loosen five nuts P N 3205 and slide seat forward or backward to desired position 3
28. tery C hargebattery turn engine over Battery discharge Poor connections on Tighten or replace as required battery Battery water low W rong battery installed in mower Battery discharge Engine electrical system H ave electrical system checked by not functioning correctly your dealer Battery discharge Engine being operated Increase engine RPM at too low an RPM Contact your dealer for information NOTE Electrical system failuresaregenerally simplein nature alwayscheck theobviousfirst and then moveonto themorecomplicated partsused Poor battery service looseconnections corrosion frayed or broken wiring are more likely than component failure Page 35 NOTES Page 36 NOTES Page 37 NOTES Page 38 OWNER EO IN FO RM AT DIXON INDUSTRIES INC A BLOUNT International Inc Co PO BOX 1569 COFFEYVILLE KS 67337 0945 316 251 2000 FAX 316 251 4117 DATE PURCHASED MOWER MODEL NUMBER MOWER SERIAL NUMBER DM PURCHASED FROM Name Address DATE OIL CHANGED DATE ENGINE TUNED Dixon ZTR Mowers A WARNING Theengineexhaus from this product contains chemicalsknown to the State of California tocausecancer birth defectsor other reproductiveharm D ixon and ZT R are registered trademarks of D Industries Inc DIXON INDUSTRIES INC 3000 Series A BLOUNT International Inc Co 3303 3304 3014 PO BOX 1569 Part
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