Dixon 4000 Series Lawn Mower User Manual
Contents
1. This portion of the 4000 Series Models owners manual deals with normal service items which can be performed by the owner Please remember that if you are in doubt as to the correct service procedures to be followed these and other service situations can be handled by a Dixon ZTR dealer who is familiar with the service of your mower MAINTENANCE SCHEDULE To insure a long and trouble free service life on all the components used on the 4000 Series Models a regular and thorough maintenance schedule should be followed The following items should be checked after the first 10 hours of operation and on a weekly basis or each 40 hours of use Drive Chain Drive system belts and controls Mower deck belts Tire pressures Tightness of all nuts and bolts Battery fluid level Engine Oil A AUTION Before performing any maintenance shut off engine allow to cool ENGINE For engine operating and maintenance information refer to the engine operating and maintenance instructions furnished by the engine manufacturer supplied with each mower 5 BATTERY Check the fluid in the battery at freguent intervals Keep fluid level above the plates in each cell using distilled water OFF SEASON BATTERY STORAGE Identify each cable so cables can be reconnected to correct terminals Disconnect cables from terminals ALWAYS disconnect ground cable first and reconnect last Charge battery DO NOT remove battery from mower Clean2. 2 75 sta DRIVE SYSTEM SITUATION Mower pulls to one side or the other TROUBLESHOOTING CAUSES Drive adjustment REMEDY Consult your dealer for repair Poor driving performance Operation of mower Review operators section of owners manual Page27 TROUBLESHOOTING ELECTRICAL SYSTEM SITUATION CAUSES REMEDY Starter will not Circuit breaker engaged Push button to reset turn engine over Consult your dealer for repair Starter will not Dead battery Charge battery turn engine over Battery discharge Poor connections on Tighten or replace as reguired battery Battery water low Wrong battery installed in mower Battery discharge Engine electrical system Have electrical system checked by not functioning correctly your dealer Battery discharge Engine being operated Increase engine RPM at too low an RPM Contact your dealer for information NOTE Electrical system failures are generally simple in nature always check the obvious first and then move onto the more complicated parts used Poor battery service loose connections corrosion frayed or broken wiring are more likely than component failure Page 28 SE A E EAA TROUBLESHOOTING ELECTRICAL SYSTEM SITUATION CAUSES REMEDY Starter will not Circuit breaker engaged Push button to reset turn engine over Consult your dealer for repair Starter will not Dead battery Charge battery turn engine over Battery discharge Poor connections on Tighten or replace as r
3. Air Filter Cartridge P N 1208310 Pre Cleaner P N 12 08 312 Engine Oil Filter P N 52 050 02 Air Filter Cartridge P N 12 08 303 Pre Cleaner P N 12 08 301 3 i per 16 Engine Oil Filter P N 52 050 02 Page25 E 55 22 a a eS EE EEE TROUBLESHOOTING MOWER CUT QUALITY There are many variables that can effect the cut quality of any riding mower Type and conditions of grass cut height setting engine RPM and ground speed are some of the variables that interact creating differences in cut quality Examination of one or more of the above will generally produce a quality cut The Troubleshooting Chart suggests practices and adjustments that may be helpful in improving cut quality Your Dixon ZTR dealer is also available to provide assistance to you SITUATION CAUSES REMEDY Poor cut quality Ground speed Reduce mowing speed Poor cut quality Loose engine to Refer to pages 19 20 mower deck Poor cut quality Engine RPM too low Increase engine RPM to maximum Poor cut quality Dull or bent blade Sharpen or replace as required Poor cut quality Un level mower deck Consult your dealer Poor cut quality Grass buildup under Clean out underside of mower deck mower deck Poor cut quality Improper blades Replace with original equipment blade designed for the 4000 Series Models Poor cut quality Uneven tire pressures Check and adjust as required per operators manual 26 E 2
4. OPERATORS MANUAL IMPORTANT READ CAREFULLY The Dixon ZTR Mower is both easy and fun to operate However any power mower must be operated properly to be safe It is not a toy or a recreational vehicle Before you start to use the mower read the operator s manual carefully and become completely familiar with the controls The information in this operator s manual applies to all Dixon ZTR 4000 Series Model Mowers Your Dixon dealer will gladly provide a check out ride and answer any questions See your dealer for warranty service parts and repairs DIXON INDUSTRIES INC A BLOUNT COMPANY AIRPORT INDUSTRIAL PARK PO BOX 1569 COFFEYVILLE KS 67337 0945 316 251 2000 FAX 316251 4117 June 1994 P N 8950 Oe ENS INDEX SAFETY sat lu MKL Pages WARRANTY POLICY saisi stat Page SPEGIFIGATIONS SEAT ADJUSTMENT wx CONTROLS 8 OPERATION CARE AND MAINTENANCE STANDARD PARTS LIST Page TROUBEESROOTIN Goss Pages N 9 12 13 16 17 24 25 26 28 uus N IVINS SOITA TT En SAFETY RIDING LAWNMOWERS IF IMPROPERLY OPERATED CAN CA USE SERIOUS INJURY OR DEATH The most common causes of injury to the operator or bystander BLADE CONTACT
5. radius Each lever controls one side of the mower NOTE The pressure required to operate the mower is very light A minimum of 1 2 hour should be spent simply driving the mower without the blade drive engaged Page 10 CONTROLS NEUTRAL SLOW FAST 90 x SLOW FORWARD FORWARD REGHT REVERSE TOGO FORWARD From neutral position gently push both drive levers forward To increase speed move levers farther forward TO GO BACKWARD From neutral position gently pull both drive levers toward you TURNING Turning is controlled by moving one drive lever slightly forward or rearward of the other To turn left move left lever rearward of the right lever To turn square corners move lever of desired direction to neutral To turn on mower s own axis zero turning radius stop and move one lever to reverse position and the other to forward position BRAKING To brake mower move both levers in direction opposite of travel release levers to neutral set parking brake Park only on level surfaces TWIN FUNCTION THROTTLE CONTROL LEVER Located on control panel to operators right Throttle control for engine speed Choking for engine starting Throttle Control should be set to the MAXIMUM or wide open setting to insure adequate cooling of the engine and to maintain mower deck blade speed while mowing Page 1 CONTROLS BLADE DRIVE lo ri DIXON Located on control panel on operator s right To engage the m
6. top of battery and terminals with baking soda and water Fg NN nt ss 0 Page 17 CARE AND MAINTENANCE 4000 SERIES MODELS CUTTER BLADE MAINTENANCE NOTE Observe proper blade position prior to removal 1 Safely raise front of mower 2 Hold or block blade from turning Wear heavy thick gloves when holding onto cutter blade A CAUTION avoid the sharp edge of the blade NOTE Be sure blade is centered on pilot before tightening bolt to 60 ft Ibs torque PILOT HUB SHOULD BE SEATED INSIDE BLADE Page 18 CARE AND MAINTENANCE 4000 SERIES MODELS BELT TENSION ENGINE TO MOWER DECK BELT P N 6111 No adjustment reguired Correct belt tension is maintained through a fixed engine location and a spring loaded idler system A pulsing movement of the belt idler will be observed both during engagement of the electric blade clutch and actual operation of the mower deck NOTE Engagement of the electric blade clutch switch may produce a sharp high pitched chirp or squeal as the belt tension loading is absorbed by the idler system This is normal and not a sign of failure MOWER DECK SERPENTINE BELT P N 6109 Refer to illustration for adjustment procedure IDLER a IDLER WELDMENT TIGHTEN OR LOOSEN HEX NUT TO ACHIEVE THIS DIMENSION Page 19 CARE AND MAINTENANCE 4000 SERIES MODELS DECK REMOVAL 1 Place cut height lever in lowest cut position 2 Pullbeltidler back to allow belt to b
7. 8 DO NOT operate mower without seat adjustments properly tightened 5 Raise and push seat assembly and upper rearward to closed position ARRIAGE BOLT SEAT SPRING SPRING CUP Page 8 CONTROLS DECK HEIGHT ADJUSTMENT ER FRONT OF MACHINE Page 9 CONTROLS The Dixon ZTR has a unique transaxle that requires only two drive levers to control braking turning speed and direction On initial operation set throttle speed on slow and operate with mower blade OFF To avoid over controlling the mower use a light touch on the drive levers Slight movements using fingertip control is all that is necessary All controls are described from operators position PARKING BRAKE The parking brake used on the 4000 Series Models is des igned to hold the mower from moving and is not intended for use in stopping the mower while it is in motion A AUTION Engage parking brake before starting engine Do not leave engine running for extended periods of time without the parking brake engaged Damage to the drive system could result TO SET PARKING BRAKE The hand operated parking brake is located at left hand side of mower To engage brake pull lever up and to the rear To release brake move lever forward and down NOTE Always set parking brake before dismounting Release parking brake before moving mower TRANSMISSION DRIVE SYSTEM Allows the mower to turn on its own axis zero turning
8. TIP OVER RUN OVER To avoid these and other accidents read and understand the operator s manual SAFETY SYMBOLS SAFETY ALERT SYMBOL When you see this symbol BE ALERT to the potential for injury Follow recommended safety precautions and safe operating practices Danger indicates an imminently hazardous situation which if not avoided will result in death or serious injury Warning indicates a potentially hazardous situation which if not avoided could result in death or serious injury ACAUTION Caution indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury It may also be used to alert against unsafe practices Page 1 SAFETY This cutting mower is capable of amputating hands and feet and throwing objects Failure to observe the following safety instructions could result in serious injury or death GENERAL OPERATION k Read understand and follow all instructions in the manual and on the mower before starting Only allow responsible adults who are familiar with the instructions to operate the mower Clear the area of objects such as rocks toys wire etc which could be picked up and thrown by the blade Be sure the area is clear of other people before mowing Stop mower if anyone enters the area Never carry passengers Do not mow in reverse unless absolutely necessary Always look down and behind before and while backing Be awar
9. attachment chutes Empty bags often to prevent plugging If the grass is tall place the mower deck cut height selector in the top or second notch Initially overlap cutting swaths instead of a full swath with each pass Keep The Underside Of The Mower Deck Clean Frequent removal of dried grass and dirt will greatly assist in bagging of the clippings Use only the correct blade s Some grass catching attachments require a high lift blade See your dealer for advice on the type of blade s needed for your mower Maintain Sharp Blade s Throughout The Cutting Season Operate the mower at a slower ground speed than when mowing without a grass catching attachment A CAUTION Watch for low hanging branches or other obstacles which might hit the catcher top while turning or backing the mower Use care when backing to avoid pushing the grass bags into the frame or hot exhaust muffler of the engine Disengage blade and stop engine prior to clearing grass from either the discharge chute or grass catcher components Keep all attachment bolts tight Do Not operate the mower with the grass catching attachment partially removed Important Do not leave clippings in the bags while the mower is stored Damp grass clippings are a fire hazard if left in the bags Page 15 OPERATION INSTRUCTIONS SIDE DISCHARGE OF THE CLIPPINGS In order to achieve optimum performance when side discharging the grass clippings please read an
10. d follow the tips listed below Additional information can be found in the troubleshooting guide on Page 28 A CAUTION sure that deflector is properly installed on the discharge chute 1 Set engine speed control to the wide open or full setting 2 Do Not Attempt To Cut Grass When It Is Wet Wet grass will clog the underside of the deck and discharge area 3 If the grass is tall place the mower deck cut height lever in the top or second notch Initially overlap cutting swaths instead of a full swath with each pass Some applications may require a second cutting 4 Keep The Underside Of The Mower Deck Clean Frequent removal of dried grass and dirt will allow the clippings to discharge correctly 5 Maintain Sharp Blade s Throughout The Cutting Season GRASS HEIGHT SUGGESTIONS Correct mowing height can reduce weeds and disease by 50 to 80 The following grass cut heights are based on adequate moisture conditions and normal thatch buildup in a healthy lawn Some locations and applications may require slightly different cut heights If in doubt consult your local lawn professional for assistance Grass Types Best Cut Heights Zoysia 2 2 1 2 Blue Grass 1 1 2 3 Fescue Blends 1 1 2 3 St Augustine Mid South 1 1 2 2 St Augustine Deep South 3 4 Tifton Bermuda 1 1 2 Centipede 1 1 2 2 Common Bermuda 1 1 2 2 Bahia Argentina Pensacola 2 Page 16 CARE AND MAINTENANCE 4000 SERIES MODELS
11. d each caster axle Page21 CARE AND MAINTENANCE 4000 SERIES MODELS HOT oil may cause burns A CAUTION Allow engine to cool before draining oil CHANGING THE ENGINE OIL MODELS ZTR 4421 amp ZTR 4422 1 The snap lock oil drain valve is located on the left side of the engine crankcase 2 Place a suitable container under the drain valve The fitting of a short piece of hose to the valve will help direct the oil 3 Push the valve body in and twist to clear the detent notch 4 Pulling the valve body outward will start the flow of oil OIL FILL i Push the valve body in and twist into the detent notch 2 Clean any spilled oil from engine and chassis 3 Refill engine with type and quantity of oil recommended by the engine manufacturer in engine literature NOTE Oil changes on the Model 4422 require replacement of the oil filter This filter can be obtained from any authorized Kohler engine dealer P N 52 050 02 The use of any other oil filter may cause damage to the engine Closed Open PLEASE DISPOSE OF USED OILS AT PROPER COLLECTION CENTERS PROTECT YOUR ENVIRONMENT Page 22 CARE AND MAINTENANCE 4000 SERIES MODELS DRIVE SYSTEM ADJUSTMENTS Due to both the complex nature of the transmission and the number of special tools reguired for service adjustments should be entrusted to your dealer There are a number of simple owner service items which greatly influence the performance of the drive sy
12. e of the mower discharge direction and do not point it at anyone Do not operate the mower without either the entire grass catcher or the deflector in place Slow down before turning Never leave a running mower unattended Always turn off blades set parking brake stop engine and remove key before dismounting Turn off blades when not mowing Stop engine before removing grass catcher or unclogging chute Mow only in daylight or good artificial light Do not operate the mower while under the influence of alcohol or drugs Watch for traffic when operating near or crossing roadways Use extra care when loading or unloading the mower into a trailer or truck Page 2 SAFETY SLOPE OPERATION Slopes are a major factor related to loss of control and tip over accidents which can result in severe injury or death All slopes require extra caution If you cannot back up the slope or if you feel uneasy on it do not mow it DO Mow across the slope with your Dixon ZTR never up or down Remove obstacles such as rocks tree limbs etc Watch for holes ruts or bumps Uneven terrain could overturn the mower Tall grass can hide obstacles Use slow speed Use extra care with grass catchers or other attachments These can change the stability of the mower Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction Avoid starting or stopping on a slope If tires lose traction disengage the blades and
13. e removed from idler pulley and electric clutch pulley 3 Remove hair pin cotter and washer from one end of deck support cross shaft Note location of remaining shim washers used between chassis and mower deck pan arms Slide shaft from chassis and mower deck 4 Remove hair pin cotter and washer from each deck adjustment rod Carefully push each link toward the inside of the mower chassis At this point deck will drop down 5 Carefully raise and support front of chassis Slide mower deck to either side for removal Reverse procedure to reinstall deck assembly NOTE When deck is reinstalled on frame check that belt P N 6111 is correctly routed in the groves of all pulleys and th at belt idler is applying tension to the back side of the belt Page 20 CARE AND MAINTENANCE 4000 SERIES MODELS FUEL SHUT OFF VALVE The fuel shut off valve is located at the bottom rear of the fuel tank Always turn the valve to the OFF position when the mower is stored or not in use LUBRICATION CHASSIS LOCATIONS Number of grease zerks used 4 SERVICE INTERVALS 1 each front wheel caster and each front wheel hub RECOMMENDED GREASE Every 50 hours of operation Name brand wheel bearing or multi purpose grease Lubricate each front wheel to allow even distribution of grease within the wheel rotate or spin each front wheel after 3 pumps of the grease gun Repeat process until the appearance of grease is noted completely aroun
14. equired battery Battery water low Wrong battery installed in mower Battery discharge Engine electrical system Have electrical system checked by not functioning correctly your dealer Battery discharge Engine being operated Increase engine RPM at too low an RPM Contact your dealer for information NOTE Electrical system failures are generally simple in nature always check the obvious first and then move onto the more complicated parts used Poor battery service loose connections corrosion frayed or broken wiring are more likely than component failure 28 DIXON INDUSTRIES INC A BLOUNT COMPANY AIRPORT INDUSTRIAL PARK PO BOX 1569 COFFEYVILLE KS 67337 0945 316 251 2000 FAX 316 251 4117 OWNER INFORMATION DATE PURCHASED MOWER MODEL NUMBER PURCHASED FROM Name Address MOWER SERIAL NUMBER DM DATE OIL CHANGED DATE ENGINE TUNED NOTES DIXON INDUSTRIES INC A BLOUNT COMPANY AIRPORT INDUSTRIAL PARK PO BOX 1569 COFFEYVILLE KS 67337 0945 316 251 2000 FAX 316 251 4117 July 1994 P N 8920
15. number is located on frame at rear of engine it will begin with DM Refer to Warranty Registration Form P N 8288 See your Dixon dealer for replacement parts warranty or service PLEASE HELP PROTECT THE ENVIRONMENT BY AVOIDING ALL CHEMICALS WHICH MAY DAMAGE OR CAUSE HARM TO PLANTS AND Page 24 ANIMALS IN YOUR AREA STANDARD SERVICE PARTS LIST MODELS ZTR 4421 amp ZTR 4422 BLADES Standard P N 6236 Hi Lift P N 8688 BELTS Engine To Mower Deck P N 6111 Serpentine Belt P N 6109 Engine To Transmission P N 1684 BRIGGS amp STRATTON AIR FILTER PART NUMBERS Please refer to Briggs amp Stratton Engine Operators Manual for correct service intervals for engine oil changes and air filter maintenance Protect your engine investment use only original eguipment filters Model ZTR 4421 13HP Pre Cleaner Foam Element P N 272403 Cartridge Air Cleaner P N 493909 KOHLER AIR FILTER PART NUMBERS Please refer to Kohler Engine Operators Manual for correct service intervals for engine oil changes and air filter maintenance Protect your engine investment use only original eguipment filters Model ZTR 4422 14HP Command Pro Series Engines may be eguipped with either and early or late design air filter system Late design air filter cartridges measure 3 5 16 as shown Early design air filter cartridges measure 2 3 4 as shown Late Design l Early Design Cartridge Side View 2 Cartridge Side View
16. o off position STARTING INSTRUCTIONS E 1 Move throttle control to Choke position if engine is cold full throttle if warm 2 Insertignition key and turn to Start position When engine starts release ignition key Key will return to Run position 3 Move throttle from Choke to desired speed position NOTE On initial operation set throttle at slow speed Engine cannot be restarted when blade is engaged Safety switches stop engine when operator leaves seat while mower blade is engaged Always turn engine off when leaving mower DO NOT rely on safety switches Page 13 OPERATION INSTRUCTIONS MOWING WITH A MULCHING ATTACHMENT Mulching or recycling the grass clippings requires a totally different mowing approach than would be normal when side discharging or bagging the grass There may be instances or conditions where it is not possible to hide all of the recycled or mulched clippings In order to achieve the best results please read and follow the mulching tips listed below 1 Set the engine speed control to the wide open or full setting 2 Place the mower deck cut height selector in either the top or second notch Never cut more than 3 4 to 1 off the grass at any one time Attempting to cut more grass will result in the deck plugging and cause the engine to stall 3 It may be necessary to cut the lawn twice to achieve acceptable mulching performance especially on first cuttings or if the lawn is heavily fe
17. ower blades lift switch up lightly and push forward To disengage blades pull switch backward Switch is clearly marked on and off THROTTLE MOWER DECK CUT HEIGHT LIFT LEVER Located to the right and front of operator o PO O owr Controls the cutting height S LIGHTS BLADE DRIVE Eight positions of adjustment Move lever in and forward to lower Move lever in and back to raise NOTE Always use high for transport CIRCUIT BREAKER Protection of the electrical system is by 1 15 amp circuit breaker If circuit breaker trips push button to reset If this condition repeats consult dealer for inspection and repair Page 12 OPERATION INSTRUCTIONS The safe and successful operation of the 4000 Series Models will depend upon the operator having the correct knowledge of all controls used on the mower and making good judgements about the terrain to be mowed NEVER allow anyone to operate the mower without complete knowledge of all controls and their functions Sound judgement by the owner will prevent accidents BEFORE OPERATING MOWER 1 Read engine manufacturer s operating and maintenance instructions 2 Discuss proper maintenance with your dealer 3 Read and observe all safety instructions on your mower and in the manual 4 Check engine oil 5 Check gas cap to be sure itis in place 6 Be sure parking brake is on 7 Mower blade drive is off 8 Know how to stop engine Turn key t
18. proceed slowly down the slope DO NOT Do not turn on slopes unless necessary and then turn slowly and gradually downhill if possible Do not mow near drop offs ditches or embankments The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch or if an edge caves in Do not mow on wet grass Reduced traction could cause sliding Do not try to stabilize the mower by putting your foot on the ground Do not use grass catcher on steep slopes Page 3 SAFETY CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children Children are attracted to lawn mowers and the mowing activity NEVER assume children will stay where they were last seen Be alert to avoid accidents Keep children out of the mowing area and under the watchful care of another responsible adult Be alert and turn mower off if a child enters the area Before and during backing look behind and DOWN for small children Never carry children They may fall off and be seriously injured or interfere with safe mower operation Never allow children to operate the mower Use extra care when approaching blind corners shrubs trees or other objects that may obscure vision Page 4 755242 Sa I a I 222 252127233 SAFETY SERVICE k Use extra care in handling gasoline and other fuels They are flammable and vapors are explosive Use only an approved container Neve
19. r after March 1 1990 WARRANTY The Dixon Protection Plus Warranty term is for a period of two 2 years from date of purchase DIXON ZTR MOWERS ARE WARRANTED AGAINST DEFECTS IN MATERIALS AND WORKMANSHIP AND PROVIDES FOR REPLACEMENT OR REPAIR OF PARTS INCLUDING LABOR COSTS THIS WARRANTY IS SUBJECT TO THE FOLLOWING CONDITIONS AND LIMITATIONS 1 Warranty applies only to original retail purchaser of new and unused mowers and accessories 2 Dixon warranty must be accomplished by authorized Dixon dealers and in accordance with Dixon warranty policy and allowances All warranty claims must be approved by Dixon Industries Inc 3 Mowers or accessories used for commercial applications are warranted for 30 days from date of purchase Commercial application is any use other than or in addition to mowing at owner s primary place of residence 4 Battery warranty Limited to 90 days from date of purchase Accessories Warranty Grass Catchers Snow Blades Covers etc Limited to 90 days from date of purchase 6 Warranty does not apply to damage in transit or incidents of misuse negligence accidents or alteration The use of parts or components other than those supplied by Dixon Industries Inc VOIDS ALL WARRANTY 7 The following items are not covered by this warranty policy Pick up and delivery charges for transportation of mower to and from an Authorized Dixon Dealer s place of business Transaxle adjustments Belts chains sp
20. r remove gas cap or add fuel with the engine running Allow engine to cool before refueling Do not smoke Never refuel the mower indoors Never store the mower or fuel container inside a building where there is an open flame Never run a mower inside a closed area Keep nuts and bolts especially blade attachment bolts tight and keep equipment in good condition Never tamper with safety devices Check their proper operation regularly Keep mower free of grass leaves or other debris buildup Clean up oil or fuel spillage Allow mower to cool before storing Stop and inspect the equipment if you strike an object Repair if necessary before restarting Never make adjustments or repairs with the engine running Grass catcher components are subject to wear damage and deterioration which could expose moving parts or allow objects to be thrown Frequently check components and replace with original equipment parts when necessary Mower blades are sharp and can cut Wrap the blade s or wear gloves and use extra caution when servicing them Batteries contain sulfuric acid To prevent burns avoid contact with skin eyes and clothing To prevent a fire or explosion keep sparks and open flames away from battery Before disconnecting the negative ground cable make sure all switches are OFF Page 5 DIXON PROTECTION PLUS TWO YEAR LIMITED WARRANTY POLICY This warranty policy applies to all 30 36 42 mowers purchased on o
21. rockets cutting blades Engines All engines used on Dixon ZTR mowers are warranted by each individual engine manufacturer Any costs or expense of providing substitute eguipment while repair work is being performed on a warranted mower 8 There is no other express warranty Implied warranties including those of merchantability and fitness for a particular purpose are limited to the same duration of the express warranty and to the extent permitted by law any and all implied warranties are excluded Liabilities for consequential damages under any and all warranties are excluded WARRANTY VALIDATION At the time of sale selling dealer must review each portion of this warranty document complete the information section below secure customer s signature and send copy to Dixon Industries Inc DATE OF PURCHASE Model S N DM Owner s Name Dealership Address Address Owner s Signature Dealer s Sianature 6 SS N Jams 4 2 4 en OSTA sn Sass 1 9195 1 f CHASSIS BODY MOWER DECK BLADE DRIVE TRANSMISSION ENGINE Model 4421 Model 4422 STARTING SYSTEM TIRES RECOMMENDED TIRE PRESSURE CAPACITIES DIMENSIONS SPECIFICATIONS Models ZTR 4421 amp 4422 Hand welded 11 gauge structural tubing All body parts are made of rotational molded high density polyethylene Fron t body contains access panel for battery service Seat lifts forward or backward for a variet
22. rtilized 4 Do Not Attempt To Cut Grass When It Is Wet Mulching performance will be very poor under wet grass conditions 5 Maintain A Sharp Blade Throughout The Cutting Season This is very important Optimal mulching performance cannot be obtained with a dull or nicked up blade 6 Keep The Underside Of The Mower Deck Clean Remove all grass and dirt buildup from the underside of the pan the baffles and deflectors after each use 7 Alternate mower direction This will evenly disperse the mulched grass clippings over the lawn for even fertilization If the mulching quality of the mower does not seem to be satisfactory try one or more of the following tips 1 Raise the height of cut setting on your mower 2 It may be necessary to cut your grass more frequently 3 Operate the mower at a slower ground speed 4 Overlap cutting swaths instead of cutting a full swath with each pass 5 Mow across the marginal areas a second time 5 6 CUTHIGH MOW OFTEN SS SSS a Page 14 2 X 1 Ne 7222 OPERATION INSTRUCTIONS MOWING WITH A GRASS CATCHER ATTACHMENT In order to achieve optimum performance when mowing with a grass catching attachment please read and follow the tips listed below 1 2 Set engine speed control to the wide open or full setting Do Not Attempt To Cut Grass When It Is Wet Wet grass will clog both the underside of the deck and the
23. stem 1 Front and rear tires must be inflated to proper specifications 2 Rear drive chain tension 3 Tightness of all controls and linkages pertaining to the drive levers 4 Lubrication of both primary and final drive chains The use of a high quality chain lubricant is highly recommended REAR CHAIN ADJUSTMENT To adjust the rear drive chains on the 4000 Series Models tighten the nut on top of the spring on each side of the mower chassis until the coils of the spring are almost fully closed At this point the chains should have approximately 1 4 movement up and down when measured at a mid point NOTE Adjust rear drive chains after first 10 hours of operation and every 40 hours thereafter Refer to illustration ADJUST CHAIN TENSION BY TURNING THIS NUT BOTH SIDES AN 2 CHAIN PROPERLY LOOSE ADJUSTED Page23 CARE AND MAINTENANCE 4000 SERIES MODELS WHEELS AND TIRES ELECTRICAL SYSTEMS CLEANING THE MOWER SERIAL NUMBERS WARRANTY PARTS SERVICE Correct tire pressure is important for correct operation of mower Front Tires 410X350X4 Air Pressure 16 21 Ibs Rear Tires 18X9 50X8 Air Pressure 8 14 lbs NOTE Check lug nuts periodically for tightness Keep all connections clean and tight Wash mower periodically Clean above and below deck NOTE Allow mower to cool before washing If bearings are hot they will draw moisture inside as they dry and cause corrosion The serial
24. y of service points in the transmission area 13 GA stamped steel construction 3 blades combine for a 42 cut width Cut height approximately 1 to 4 via 8 position lift handle Electric clutch Each rear wheel is independently driven by chain and sprockets through a friction mechanical drive 13 HP Diamond Series Briggs amp Stratton 4 Cycle Single Cylinder Air Cooled Gasoline Vertical Shaft With Cast lron Cylinder Sleeve 14 HP Kohler Command Pro Series Overhead Valves Vertical Shaft 4 Cycle Air Cooled With Cast Iron Cylinder Sleeve Electric by key switch operation with safety interlock blade drive Front 41 OX3 50X4 ribbed tread Rear 18X9 50X8NHS Front 16 21 lbs Rear 8 14 Ibs Fuel 2 4 gallons total Engine Briggs amp Stratton 1 25 quarts oil Kohler 2 quarts oil with filter Width 47 outside rear wheel measurement Height 39 to top edge of seat Length 67 hitch tab to front bumper Weight 480 lbs NOTE Additional information provided in service instructions under the individual component SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE Page 7 SEAT ADJUSTMENT INSTRUCTIONS Models ZTR 4421 amp ZTR 4422 1 Place parking brake in ON position Pull brake lever up 2 Raise and push seat assembly and upper body forward 3 Loosen two front seat adjustment knobs P N 3978 and slide seat forward or backward to desired position 4 Re tighten front seat adjustment knobs P N 397
Download Pdf Manuals
Related Search