Dixon 3000 Series Lawn Mower User Manual
Contents
1. Page 26 CARE AND MAINTENANCE 3000 SERIES MODELS A CAUTION HOT oil may cause burns Allow engine to cool before draining oil CHANGING THE ENGINE OIL MODELS ZTR 3303 ZTR 3304 ZTR 3014 1 The snap lock oil drain valve is located on the left side of the engine crankcase 2 Place a suitable container under the drain valve The fitting of a short piece of hose to the valve will help direct the oil 3 Push the valve body in and twist to clear the detent notch 4 Pulling the valve body outward will start the flow of oil NOTE Refer to engine manufacturers recommendations for frequency of oil changes lt o ee OIL FILL SRO 1 Push the valve body in and twist into the detent notch Clean any spilled oil from engine and chassis Refill engine with type and quantity of oil recommended by the engine manufacturer in engine literature Gas M Do a gt as f gt gt lt 5 Mf NS Closed Sel re OY PLEASE DISPOSE OF USED OILS AT PROPER COLLECTION CENTERS PROTECT YOUR ENVIRONMENT Page 27 CARE AND MAINTENANCE 3000 SERIES MODELS DRIVE SYSTEM ADJUSTMENTS Due to both the complex nature of the transmission and the number of special tools required for service adjustments should be entrusted to your dealer There are a number of simple owner service items which greatly influence the performance of the drive system 1 Front and rear tires mu2. 1 Place cut height lever in lowest cut position 2 Loosen nut on belt idler shock mount until belt can be removed from electric clutch pulley on the bottom of the engine 3 Remove hair pin cotter and washer from one end of deck support cross shaft Note location of remaining shim washers used between chassis and mower deck pan arms Slide shaft from chassis and mower deck 4 Remove hair pin cotter and washer from each deck adjustment rod Carefully push each link toward the inside of the mower chassis At this point deck will drop down 5 Carefully raise and support front of chassis Slide mower deck to either side for removal Reverse procedure to reinstall deck assembly 6 Refer to illustration on page 24 Page 25 CARE AND MAINTENANCE 3000 SERIES MODELS FUEL SHUT OFF VALVE The fuel shut off valve is located at the bottom rear of the fuel tank Always turn the valve to the OFF position when the mower is stored or not in use ON OF F LUBRICATION CHASSIS LOCATIONS Number of grease zerks used 4 SERVICE INTERVALS 1 each front wheel caster and each front wheel hub RECOMMENDED GREASE Every 50 hours of operation Name brand wheel bearing or multi purpose grease Lubricate each front wheel to allow even distribution of grease within the wheel rotate or spin each front wheel after 3 pumps of the grease gun Repeat process until the appearance of grease is noted completely around each caster axle
3. IMPORTANT READ CAREFULLY The Dixon ZTR Mower is both easy and fun to operate However any power mower must be operated properly to be safe It is not a toy or a recreational vehicle Before you start to use the mower read the operator s manual carefully and become completely familiar with the controls The information in this operator s manual applies to all Dixon ZTRe 3000 Series Model Mowers Your Dixon dealer will gladly provide a check out ride and answer any questions See your dealer for warranty service parts and repairs DIXON DIXON INDUSTRIES INC A BLOUNT International Inc Co PO BOX 1569 COFFEYVILLE KS 67337 0945 316251 2000 Part No 8920 October 1997 MY98 INDEX 5 1 6 WARRANTY POLICY Page 7 SPECIFICATIONS est esccsserk pie Pages 8 10 SEAT ADJUSTMENT Page 11 CONTROLS sens Pages 12 15 OPERATION Pages 16 21 CARE AND MAINTENANCE Pages 22 29 STANDARD SERVICE PARTS Page 30 0 Pages 31 33 Ad SAFETY RIDING LAWNMOWERS IF IMPROPERLY OPERATED CAN CAUSE SERIOUS INJURY OR DEATH The most common causes of injur
4. BODY MOWER DECK BLADE DRIVE TRANSMISSION ENGINE STARTING SYSTEM TIRES CAPACITIES DIMENSIONS NOTE Page 8 SPECIFICATIONS Model ZTR 3303 The monocoque design chassis of the 3000 Series Models incorporates CMC Laser and CNC brake processes to form the twin 12 gauge side frames and 7 gauge transmission and engine base plate All body parts are made of rotational molded polyethylene Front body contains access panel for battery service Seat tilts forward to allow transmission service 1 1 GA stamped steel construction Single 30 cut blade Cut height approximately 1 to 4 via 7 position lift handle Mechanical hand lever engagement Each rear wheel is independently driven by chain and sprockets through a friction mechanical drive 10 5 HP I C Briggs amp Stratton 4 Cycle Single Cylinder Air Cooled Gasoline Vertical Shaft Aluminum Head and Block Electric by key switch operation with safety interlocks on parking brake and blade drive Front 11 X 4 00 5 ribbed tread Rear 16 X 6 50 X 8 Turf Trac R S Tread Fuel 2 0 gallons total Engine 1 25 quarts oil Width 32 5 outside rear wheel measurement Height 32 0 to top edge of seat Length 65 5 hitch tab to front bumper Weight 430 Ibs Additional information provided in service instructions under the individual component SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE CHASSIS BODY MOWER DECK BLADE DRIVE T
5. etc Limited to 90 days from date of purchase 6 Warranty does not apply to damage in transit or incidents of misuse negligence accidents or alteration The use of parts or components other than those supplied by Dixon Industries Inc VOIDS ALL WARRANTY ts The following items are not covered by this warranty policy a Pick up and delivery charges for transportation of mower to and from an Authorized Dixon dealer s place of business b Transaxle adjustments Belts chains sprockets cutting blades d Engines All engines used on Dixon ZTR mowers are warranted by each individual engine manufacturer e Any costs or expense of providing substitute equipment while repair work is being performed on a warranted mower 8 There is no other express warranty Implied warranties including those of merchantability and fitness for a particular purpose are limited to the same duration of the express warranty and to the extent permitted by law any and all implied warranties are excluded Liabilities for consequential damages under any and all warranties are excluded WARRANTY VALIDATION At the time of sale selling dealer must review each portion of this warranty document complete the information section below secure customer s signature and send copy to Dixon Industries Inc DATE OF PURCHASE Model S DM N Owner s Name Dealership Address Address Owner s Signature Dealer s Signature Page 7 CHASSIS
6. SHOULD BE SEATED INSIDE BLADE Page 23 CARE AND MAINTENANCE 3000 SERIES MODELS BELT TENSION Manual Clutch Models ZTR 3303 amp ZTR 3304 No Adjustment Electric Clutch Model ZTR 3014 36 Deck Adjust idler shock mount per diagram IDLER IDLER WELDMENT SHOCK ROD TIGHTEN OR LOOSEN HEX NUT TO ACHIEVE THIS DIMENSION NOTE Model ZTR 3014 42 Deck Belt tension maintained via spring loaded idler pulley DECK REMOVAL MANUAL CLUTCH MODELS ZTR 3303 amp ZTR 3304 1 Place cut height lever in lowest cut position 2 Loosen belt keepers 3 Remove deck drive belt from engine pulley 4 Using a slight upward twisting motion remove link from engagement handle 5 Turn handle fully to the left until handle clears stop on mower deck pan Lift and remove handle through hole in lower body 6 Remove hair pin cotter and washer from one end of deck support cross shaft Note location of remaining shim washers used between chassis and mower deck pan arms Slide shaft from chassis and mower deck 7 Remove hair pin cotter and washer from each deck adjustment rod Carefully push each link toward the inside of the mower chassis At this point deck will drop down 8 Carefully raise and support front of chassis Slide mower deck to either side for removal Reverse procedure to reinstall deck assembly Page 24 CARE AND MAINTENANCE 3000 SERIES MODELS DECK REMOVAL ELECTRIC CLUTCH MODEL ZTR 3014
7. engine it will begin with DM Refer to Warranty Registration Form P N 8288 See your Dixon dealer for replacement parts warranty or service PLEASE HELP PROTECT THE ENVIRONMENT BY AVOIDING ALL CHEMICALS WHICH MAY DAMAGE OR CAUSE HARM TO PLANTS AND ANIMALS IN YOUR AREA Page 29 STANDARD SERVICE PARTS LIST MODELS ZTR 3303 amp ZTR 3304 BLADES BELTS MODEL ZTR 301 4 BLADES BELTS Standard P N 2483 Hi Lift P N 2484 Engine To Mower Deck Engine To Transmission 36 Deck Standard P N 1324 Hi Lift P N 1351 right side P N 1352 left side Engine To Mower Deck P N 7835 Engine To Transmission P N 7650 BRIGGS amp STRATTON AIR FILTER PART NUMBERS P N 7725 P N 7650 42 Deck P N 8688 Hi Lift P N 6236 Lo lift P N 7725 P N 7650 P N 61 09 Deck Drive Please refer to Briggs amp Stratton Engine Operators Manual for correct service intervals for engine oil changes and air filter maintenance Protect your engine investment use only original equipment filters Model ZTR 3303 10 5HP Model ZTR 3304 14HP Model ZTR 301 4 14HP Page 30 Cartridge Air Cleaner Pre Cleaner Foam Element Cartridge Air Cleaner Oil Filter Pre Cleaner Foam Element Cartridge Air Cleaner Oil Filter P N 493910 P N 272403 P N 496894 P N 491056 P N 272403 P N 496894 P N 491056 TROUBLESHOOTING MOWER CUT QUALITY There are many variables that can effect the cut quality of an
8. engine over Battery discharge Battery discharge Battery discharge TROUBLESHOOTING CAUSES Circuit breaker engaged Dead battery Poor connections on battery Battery water low Wrong battery installed in mower Engine electrical system not functioning correctly Engine being operated at too low an RPM REMEDY Push button to reset Consult your dealer for repair Charge battery Tighten or replace as required Have electrical system checked by your dealer Increase engine RPM Contact your dealer for information NOTE Electrical system failures are generally simple in nature always check the obvious first and then move onto the more complicated parts used Poor battery service loose connections corrosion frayed or broken wiring are more likely than component failure Page 33 OWNER DIXON INFORMATION DIXON INDUSTRIES INC A BLOUNT International Inc Co POBOX 1569 COFFEYVILLE KS 67337 0945 316251 2000 FAX 316 251 4117 DATE PURCHASED MOWER MODEL NUMBER MOWER SERIAL NUMBER DM PURCHASED FROM Name Address JATE OIL CHANGED DATE ENGINE TUNED
9. totally different mowing approach than would be normal when side discharging or bagging the grass There may be instances or conditions where it is not possible to hide all of the recycled or mulched clippings In order to achieve the best results please read and follow the mulching tips listed below 1 Set the engine speed control to the wide open or full setting 2 Place the mower deck cut height selector in either the top or second notch Never cut more than 3 4 to 1 off the grass at any one time Attempting to cut more grass will result in the deck plugging and cause the engine to stall 3 be necessary to cut the lawn twice to achieve acceptable mulching performance especially on first cuttings or if the lawn is heavily fertilized 4 Not Attempt To Cut Grass When It Is Wet Mulching performance will be very poor under wet grass conditions 5 Maintain Sharp Blade s Throughout The Cutting Season This is very important Optimal mulching performance cannot be obtained with a dull or nicked up blade 6 Keep The Underside Of The Mower Deck Clean Remove all grass and dirt buildup from the underside of the pan the baffles and deflectors after each use 7 Alternate mower direction This will evenly disperse the mulched grass clippings over the lawn for even fertilization If the mulching quality of the mower does not seem to be satisfactory try one or more of the following tips 1 Raise the height of cut setting o
10. ISSION ENGINE STARTING SYSTEM TIRES CAPACITIES DIMENSIONS NOTE Page 10 SPECIFICATIONS Model ZTR 3014 The monocoque design chassis of the 3000 Series Models incorporates CMC Laser and CMC brake processes to form the twin 1 2 gauge side frames and 7 gauge transmission and engine base plate All body parts are made of rotational molded polyethylene Front body contains access panel for battery service Seat tilts forward to allow transmission service 36 Deck 11 GA Laser Cut Fabricated 36 Cut Width 42 Deck 13 Stamped Steel Construction 42 Cut Width Cut height approximately 1 to 4 via 7 position lift handle Electric clutch Each rear wheel is independently driven by chain and sprockets through a friction mechanical drive 14 HP Briggs amp Stratton OHV I C Quiet 4 Cycle Single Cylinder Air Cooled Gasoline Vertical Shaft Cast Iron Cylinder Synchro Balanced Laminated Shroud Electric by key switch operation with safety interlocks on parking brake and blade drive Front 11 X 4 00 5 ribbed tread Rear 18 X 8 50 X 8 Multi Trac tread Fuel 2 0 gallons total Engine 1 25 quarts oil Width 43 0 outside rear wheel measurement Height 65 5 hitch tab to front 42 Deck 36 0 to top edge of seat Length bumper Weight 36 Deck 500 Ibs 520 Ibs Additional information provided in service instructions under the individual component SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NO
11. RANSMISSION ENGINE STARTING SYSTEM TIRES CAPACITIES DIMENSIONS NOTE SPECIFICATIONS Model ZTR3304 The monocoque design chassis of the 3000 Series Models incorporates CNC Laser and CNC brake processes to form the twin 12 gauge side frames and 7 gauge transmission and engine base plate All body parts are made of rotational molded polyethylene Front body contains access panel for battery service Seat tilts forward to allow transmission service 1 1 GA stamped steel construction Single 30 cut blade Cut height approximately 1 to 4 via 7 position lift handle Mechanical hand lever engagement Each rear wheel is independently driven by chain and sprockets through a friction mechanical drive 14 HP Briggs amp Stratton I C Quiet 4 Cycle Single Cylinder Air Cooled Gasoline Vertical Shaft Cast Iron Cylinder Synchro Balanced Laminated Shroud Electric by key switch operation with safety interlocks on parking brake and blade drive Front 11 X 4 00 5 ribbed tread Rear 16 X 6 50 X 8 Turf Trac R S Tread Fuel 2 0 gallons total Engine 1 25 quarts oil Width 32 5 outside rear wheel measurement Height 32 0 to top edge of seat Length 65 5 hitch tab to front bumper Weight 440 Ibs Additional information provided in service instructions under the individual component SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE Page 9 CHASSIS BODY MOWER DECKS BLADE DRIVE TRANSM
12. TICE SEAT ADJUSTMENT INSTRUCTIONS Models ZTR 3303 ZTR 3304 ZTR 3014 1 Raise and push seat assembly forward 2 Loosen five nuts P N 3205 and slide seat forward or backward to desired position 3 Re tighten nuts P N 3205 DO NOT operate mower without seat adjustments properly tightened 4 Push seat assembly back to closed position Page 11 CONTROLS THROTTLE CONTROL 2 4 R ae FRONT OF MACHINE IGNITION moa 7 Sn ee ee ee ee en 1 ORS eo Re gree oR Re mae 9 gt MERETI t CONTROL LEVERS BLADE DRIVE LEVER MANUAL ENGAGE MODELS ONLY Page 12 CONTROLS The Dixon ZTR has a unique transaxle that requires only two drive levers to control braking turning speed and direction On initial operation set throttle speed on slow and operate with mower blade OFF To avoid over controlling the mower use a light touch on the drive levers Slight movements using fingertip control is all that is necessary All controls are described from operators position PARKING BRAKE The parking brake used on the 3000 Series Models is designed to hold the mower from moving and is not intended for use in stopping the mower while it is in motion NOTE Engine cannot be started unless the brake is ap
13. Use extra care when approaching blind corners shrubs trees or other objects that may obscure vision Page 5 Ay SAFETY e Use extra care in handling gasoline and other fuels They are flammable and vapors are explosive Use only an approved container Never remove gas cap or add fuel with the engine running Allow engine to cool before refueling Do not smoke Never refuel the mower indoors Never store the mower or fuel container inside a building where there is an open flame e Never run a mower inside a closed area Keep nuts and bolts especially blade attachment bolts tight and keep equipment in good condition e Never tamper with safety devices Check their proper operation regularly e Keep mower free of grass leaves or other debris buildup Clean up oil or fuel spillage Allow mower to cool before storing Stop and inspect the equipment if you strike an object Repair if necessary before restarting Never make adjustments or repairs with the engine running e Grass catcher components are subject to wear damage and deterioration which could expose moving parts or allow objects to be thrown Frequently check components and replace with original equipment parts when necessary e Mower blades are sharp and can cut Wrap the blade s or wear gloves and use extra caution when servicing them e Batteries contain sulfuric acid To prevent burns avoid contact with skin eyes and clothing To prevent a f
14. cles Use slow speed Use extra care with grass catchers or other attachments These can change the stability of the mower Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction Avoid starting or stopping on a slope If tires lose traction disengage the blades and proceed slowly down the slope DO NOT Do not tum on slopes unless necessary and then turn slowly and gradually downhill if possible Do not mow near drop offs ditches or embankments The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch or if an edge caves in Do not mow on wet grass Reduced traction could cause sliding Do not try to stabilize the mower by putting your foot on the ground Do not use grass catcher on steep slopes Page 4 A SAFETY CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children Children are attracted to lawn mowers and the mowing activity NEVER assume children will stay where they were last seen Be alert to avoid accidents Keep children out of the mowing area and under the watchful care of another responsible adult alert and turn mower off if a child enters the area e Before and during backing look behind and DOWN for small children e Never carry children They may fall off and be seriously injured or interfere with safe mower operation e Never allow children to operate the mower e
15. eight of grass in the bags Please consult with your dealer for more information regarding installation and adding weight to the box A CAUTION Watch for low hanging branches or other obstacles which might hit the catcher top while turning or backing the mower Use care when backing to avoid pushing the grass bags into the frame or hot exhaust muffler of the engine Disengage blade and stop engine prior to clearing grass from either the discharge chute or grass catcher components Keep all attachment bolts tight Do Not operate the mower with the grass catching attachment partially removed Important Do not leave clippings the bags while the mower is stored Damp grass clippings are a fire hazard if left in the bags Page 20 OPERATION INSTRUCTIONS SIDE DISCHARGE OF THE CLIPPINGS In order to achieve optimum performance when side discharging the grass clippings please read and follow the tips listed below Additional information can be found in the troubleshooting guide on Page 31 Be sure that deflector is properly installed on the A CAUTION discharge chute 1 Set engine speed control to the wide open or full setting 2 Do Not Attempt To Cut Grass When It Is Wet Wet grass will clog the underside of the deck and discharge area 3 If the grass is tall place the mower deck cut height lever the top or second notch Initially overlap cutting swaths instead of a full swath with each pass Some appl
16. eries Models will depend upon the operator having the correct knowledge of all controls used on the mower and making good judgements about the terrain to be mowed NEVER allow anyone to operate the mower without complete knowledge of all controls and their functions During initial operation learning to drive set throttle at slow speed Sound judgement by the owner will prevent accidents BEFORE OPERATING MOWER 1 Read engine manufacturer s operating and maintenance instructions 2 Discuss proper maintenance with your dealer 3 Read and observe all safety instructions on your mower and in the manual 4 Check engine oil 5 Check gas cap to be sure it is in place 6 Be sure parking brake is on 7 Mower blade drive is off 8 Know how to stop engine Turn key to off position Page 16 OPERATION INSTRUCTIONS OF SAFETY INTERLOCK SYSTEMS PARKING BRAKE SWITCH TEST With parking brake in the OFF position engine should not turn over or attempt to start when the key switch is moved to the start position BLADE DRIVE SWITCH TEST Electric Clutch or Manual Drive a With either electric blade drive switch turned on or manual lever turned forward parking brake in On position engine should not turn over or attempt to start when key switch is moved to the start position Ina SAFE AREA away from bystanders start the engine place throttle setting at maximum or full Engage the blade dri
17. ications may require a second cutting 4 Keep The Underside Of The Mower Deck Clean Frequent removal of dried grass and dirt will allow the clippings to discharge correctly 5 Maintain Sharp Blade s Throughout The Cutting Season GRASS HEIGHT SUGGESTIONS Correct mowing height can reduce weeds and disease by 50 to 80 The following grass cut heights are based on adequate moisture conditions and normal thatch buildup in a healthy lawn Some locations and applications may require slightly different cut heights If in doubt consult your local lawn professional for assistance Grass Types Best Cut Heights Zoysia 2 2 1 2 Blue Grass 1 1 2 3 Fescue Blends 1 1 2 3 St Augustine Mid South 1 1 2 2 St Augustine Deep South 3 4 Tifton Bermuda 1 1 2 Centipede 1 1 2 2 Common Bermuda 1 1 2 2 Bahia Argentina Pensacola 2 Page 21 CARE AND MAINTENANCE 3000 SERIES MODELS This portion of the 3000 Series Models owners manual deals with normal service items which can be performed by the owner Please remember that if you are in doubt as to the correct service procedures to be followed these and other service situations can be handled by a Dixon ZTR dealer who is familiar with the service of your mower MAINTENANCE SCHEDULE To insure a long and trouble free service life on all the components used on the 3000 Series Models a regular and thorough maintenance schedule should be followed The following ite
18. ire or explosion keep sparks and open flames away from battery Before disconnecting the negative ground cable make sure all switches are OFF Check to assure that the drive chains are properly adjusted A loose chain may come off causing loss of control This statement applies to chain drive models 2301 3000 amp 4000 Series Page 6 DIXON PROTECTION PLUS TWO YEAR LIMITED WARRANTY POLICY This warranty policy applies to all 30 36 42 mowers purchased on or after March 1 1990 WARRANTY The Dixon Protection Plus Warranty term is for a period of two 2 years from date of purchase DIXON ZTR MOWERS ARE WARRANTED AGAINST DEFECTS IN MATERIALS AND WORKMANSHIP AND PROVIDES FOR REPLACEMENT OR REPAIR OF PARTS INCLUDING LABOR COSTS THIS WARRANTY IS SUBJECT TO THE FOLLOWING CONDITIONS AND LIMITATIONS 1 Warranty applies only to original retail purchaser of new and unused mowers and accessories 2 All Dixon warranty must be accomplished by authorized Dixon dealers and in accordance with Dixon warranty policy and allowances All warranty claims must be approved by Dixon Industries Inc 3 Mowers or accessories used for commercial applications are warranted for 30 days from date of purchase Commercial application is any use other than or in addition to mowing at owner s primary place of residence 4 Battery warranty Limited to 90 days from date of purchase 5 Accessories Warranty Grass Catchers Snow Blades Covers
19. ms should be checked after the first 10 hours of operation and on a weekly basis or each 40 hours of use 1 Drive Chain 2 Drive system belts and controls 3 Mower deck belts 4 Tire pressures 5 Tightness of all nuts and bolts 6 Battery fluid level 7 Engine Oil CAUTION Before performing any maintenance shut off engine allow to cool ENGINE For engine operating and maintenance information refer to the engine operating and maintenance instructions furnished by the engine manufacturer supplied with each mower BATTERY Check the fluid in the battery at frequent intervals Keep fluid level above the plates in each cell using distilled water OFF SEASON BATTERY STORAGE Identify each cable so cables can be reconnected to correct terminals Disconnect cables from terminals ALWAYS disconnect ground cable first and reconnect last Charge battery DO NOT remove battery from mower Clean top of battery and terminals with baking soda and water Page 22 CARE AND MAINTENANCE 3000 SERIES MODELS CUTTER BLADE MAINTENANCE NOTE Observe proper blade position prior to removal 1 Safely raise front of mower 2 Hold or block blade from turning Wear heavy thick gloves when holding onto cutter blade A CAUTION avoid the sharp edge of the blade NOTE sure blade is centered on pilot before tightening bolt to 60 ft Ibs torque BLADE SHAF T PILOT HUB MOWER BLADE PILOT HUB
20. n your mower 2 It may be necessary to cut your grass more frequently 3 Operate the mower at a slower ground speed 4 Overlap cutting swaths instead of cutting a full swath with each pass 5 Mow across the marginal areas a second time 6 CUT HIGH MOW OFTEN Page 19 OPERATION INSTRUCTIONS MOWING WITH A GRASS CATCHER ATTACHMENT In order to achieve optimum performance when mowing with a grass catching attachment please read and follow the tips listed below 1 2 Set engine speed control to the wide open or full setting Do Not Attempt To Cut Grass When It Is Wet Wet grass will clog both the underside of the deck and the attachment chutes Empty bags often to prevent plugging If the grass is tall place the mower deck cut height selector in the top or second notch Initially overlap cutting swaths instead of a full swath with each pass Keep The Underside Of The Mower Deck Clean Frequent removal of dried grass and dirt will greatly assist in bagging of the clippings Use only the correct blade s Some grass catching attachments require a high lift blade See your dealer for advice on the type of blade s needed for your mower Maintain Sharp Blade s Throughout The Cutting Season Operate the mower at a slower ground speed than when mowing without a grass catching attachment Some mowing applications use of grass catchers may require that an optional weight box be fitted to the mower to counter the w
21. osite of travel release levers to neutral set parking brake Park only on level surfaces TWIN FUNCTION THROTTLE CONTROL LEVER Located on control panel to operators right Throttle control for engine speed Choking for engine starting Throttle Control should be set to the MAXIMUM or wide open setting to insure adequate cooling of the engine and to maintain mower deck blade speed while mowing Page 14 CONTROLS BLADE DRIVE Models ZTR 3303 ZTR 3304 Located to left of operator To engage the mower blade turn lever on floor slowly to the ON position To disengage mower blade turn lever to the OFF position BLADE DRIVE Model ZTR 3014 Located on control panel on operator s right To engage the mower blades lift switch up lightly and push forward MOWER DECK CUT HEIGHT LIFT LEVER Located to left of operator Controls the cutting height Seven positions of adjustment Move lever in and forward to lower Move lever in and back to raise NOTE Always use high for transport CIRCUIT BREAKER Protection of the electrical system is by 1 15 amp circuit breaker If circuit breaker trips push button to reset If this condition repeats consult dealer for inspection and repair DIXON ZR l CHOKE AUN tO IGNITION 1 ON gt SLOW THROTTLE OFF C BLADE Wir orive O Page 15 OPERATION INSTRUCTIONS The safe and successful operation of the 3000 S
22. own and behind before and while backing Be aware of the mower discharge direction and do not point it at anyone Do not operate the mower without either the entire grass catcher or the deflector in place Slow down before turning Never leave a running mower unattended Always turn off blades set parking brake stop engine and remove key before dismounting e Turn off blades when not mowing Stop engine before removing grass catcher or unclogging chute e Mow only in daylight or good artificial light Do not operate the mower while under the influence of alcohol or drugs e Watch for traffic when operating near or crossing roadways e Use extra care when loading or unloading the mower into a trailer or truck Do not ride the mower when loading amp unloading _ Engine Exhaust from this product contains chemicals known to the A WARNING State of California to cause cancer birth defects or other reproductive harm Page 3 Ad SAFETY SLOPE OPERATION DO Slopes are a major factor related to loss of control and tip over accidents which can result in severe injury or death All slopes require extra caution If you cannot back up the slope or if you feel uneasy on it do not mow it Mow across the slope with your Dixon ZTR never up or down Remove obstacles such as rocks tree limbs etc Watch for holes ruts or bumps Uneven terrain could overturn the mower Tall grass can hide obsta
23. plied Dp not leave engine running for extended periods of time without the parking brake engaged Damage to the drive system could result TO SET PARKING BRAKE The hand operated parking brake is located at right hand side of mower To engage brake pull lever up and to the rear To release brake move lever forward and down NOTE Always set parking brake before dismounting Release parking brake before moving mower TRANSMISSION DRIVE SYSTEM Allows the mower to turn on its own axis Zero turning radius Each lever controls one side of the mower NOTE The pressure required to operate the mower is very light minimum of 1 2 hour should be spent simply driving the mower without the blade drive engaged Page 13 CONTROLS NEUTRAL FAST 90 SLOW FORWARD REONT REVERSE SLOW FORWARD TO GO FORWARD From neutral position gently push both drive levers forward To increase speed move levers farther forward TO GO BACKWARD From neutral position gently pull both drive levers toward you TURNING Turning is controlled by moving one drive lever slightly forward or rearward of the other To turn left move left lever rearward of the right lever To turn square corners move lever of desired direction to neutral To turn on mower s own axis zero turning radius stop and move one lever to reverse position and the other to forward position BRAKING To brake mower move both levers in direction opp
24. st be inflated to proper specifications 2 Rear drive chain tension Tightness of all controls and linkages pertaining to the drive levers 4 Lubrication of both primary and final drive chains The use of a high quality chain lubricant is highly recommended REAR CHAIN ADJUSTMENT Proper tension for the rear drive chains is accomplished through the use of an automatic adjuster located at mid point of each rear chain Maintenance Periodically remove any build up of grass mud or other debris from both the spring loaded roller and the upper guide rod The use of a penetrating lubricant on the springs and rod is recommended as a rust preventative Page 28 CARE AND MAINTENANCE 3000 SERIES MODELS WHEELS AND TIRES Models ZTR 3303 ZTR 3304 Model ZTR 301 4 ELECTRICAL SYSTEMS CLEANING THE MOWER SERIAL NUMBERS WARRANTY PARTS SERVICE Correct tire pressure is important for correct operation of mower Front Tires 11X4 00 5 Air Pressure 16 21 Ibs Rear Tires 16 X 650 X 8 Air Pressure 8 1 4 Ibs Front Tires 11X4 00 5 Air Pressure 16 21 Ibs Rear Tires 18 X 850 X 8 Air Pressure 8 1 0 Ibs NOTE Check lug nuts periodically for tightness Keep all connections clean and tight Wash mower periodically Clean above and below deck NOTE Allow mower to cool before washing If bearings are hot they will draw moisture inside as they dry and cause corrosion The serial number is located on frame at rear of
25. ve either through the electric clutch switch or by turning the manual lever forward Raise weight slightly off of seat Engine should stop If any Safety Check fails do not operate the mower until the system has been checked and repaired by an Authorized Dixon ZTR Dealer Page 17 OPERATION INSTRUCTIONS STARTING INSTRUCTIONS 1 Move throttle control to Choke position if engine is cold full throttle if warm 2 Insert ignition key and turn to Start position When engine starts release ignition key Key will return to Run position 3 Move throttle from Choke to desired speed position NOTE While mowing blade s engaged throttle control should be set to the MAXIMUM or wide open setting to insure adequate cooling of the engine and to maintain mower deck blade speed Engine cannot be restarted when blade is engaged or the parking blade is off Safety switches stop engine when operator leaves seat while mower blade is engaged Always turn engine off when leaving mower DO NOT rely on safety switches DIXON ZIR DIXON OFF CHOKE ae RUN igs OFF amp y IGNITION ON IGNITION SLOW THROTTLE i THROTTLE CIRCUIT BLADE amp BREAKER Wr or ive amp 3 Models ZTR 3303 amp 3304 Model 3014 Page 18 OPERATION INSTRUCTIONS MOWING WITH A MULCHING ATTACHMENT Mulching or recycling the grass clippings requires a
26. y riding mower Type and conditions of grass cut height setting engine RPM and ground speed are some of the variables that interact creating differences in cut quality Examination of one or more of the above will generally produce a quality cut The Troubleshooting Chart suggests practices and adjustments that may be helpful in improving cut quality Your Dixon ZTR dealer is also available to provide assistance to you CAUSES Ground speed SITUATION Loose nee to REMEDY mower deck belt Poor cut quality Reduce mowing speed Poor cut quality Refer to Page 24 Poor cut quality Engine RPM too low Increase engine RPM to maximum Poor cut quality Dull or bent blade Sharpen or replace as required Poor cut quality Un level mower deck Consult your dealer Poor cut quality Grass buildup under Clean out underside of mower deck mower deck Poor cut quality Improper blades Replace with original equipment blade designed for the 3000 Series Models Poor cut quality Uneven tire pressures Check and adjust as required per operators manual a a a a 31 DRIVE SYSTEM SITUATION Mower pulls to one side or the other Poor driving performance Page 32 TROUBLESHOOTING CAUSES Drive adjustment Operation of mower REMEDY Consult your dealer for repair Review operators section of owners manual ELECTRICAL SYSTEM SITUATION Starter will not turn engine over Starter will not turn
27. y to the operator or bystander BLADE CONTACT RUN OVER TIP OVER RUN OVER Page 1 Ad SAFETY SAFETY SYMBOLS A DANGER A CAUTION SAFETY ALERT SYMBOL When you see this symbol BE ALERT to the potential for injury Follow recommended safety precautions and safe operating practices Danger indicates an imminently hazardous situation which if not avoided will result in death or serious injury Warning indicates a potentially hazardous situation which if not avoided could result in death or serious injury Caution indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury It may also be used to alert against unsafe practices Page 2 Ad SAFETY This cutting mower is capable of amputating hands and feet and throwing objects Failure to observe the following safety instructions could result in serious injury or death GENERAL OPERATION e Read understand and follow all instructions in the manual the mower before starting e Only allow responsible adults who are familiar with the instructions to operate the mower e Clear the area of objects such as rocks toys wire etc which could be picked up and thrown by the blade e sure the area is clear of other people before mowing Stop mower if anyone enters the area e Never carry passengers Do not mow in reverse unless absolutely necessary Always look d
Download Pdf Manuals
Related Search