Dixon 1855-0599 Lawn Mower User Manual
Contents
1. To increase speed move levers farther forward TO GO BACKWARD TURNING BRAKING From neutral position gently pull both drive levers toward you T urningiscontrolled by moving onedrive lever slightly forward or rearward of the other To turn left move left lever rearward of the right lever To turn square corners move lever of desired direction to neutral To turn on mower s own axis zero turning radius stop and move one lever to reverse position and the other to forward position T o brake mower moveboth leversin direction opposite of travel release leversto neutral set parking brake Park only on level surfaces THROTTLE CONTROL LEVER Located on control panel to operators right T hrottle control for engine speed Choke for engine starting T hrottleC ontrol should beset to theM AXIM or wideopen setting to insure adequate cooling of the engine and to maintain mower deck blade speed while mowing Page 21 CONTROLS BLADE DRIVE Modas ZTR 3303 amp 3304 Located to left of operator Toengagethe mower blade turn lever on floor dowlyto the ON position T o disengage mower blade turn lever to the OFF position BLADE DRIVE ZTR 3014 Located on control panel on operator s right Toengagethe mower blades pull up on the switch T o disengage blades push down CIRCUIT BREAKER Protection of the electrical system is by 1 15 amp circuit breaker If circuit breaker trips2. 14 5HP Pre Cleaner Foam Element P N 272403 Cartridge Air C leaner P N 496894 Oil Filter P N 491056 Page 37 TROUBLESHOOTING MOWER CUT QUALITY T herearemany variablesthat can effect the cut quality of any riding mower T ypeand conditionsof grass cutheight setting engineR PM and ground speed aresomeofthevariablesthat interact creating differences in cut quality Examination of oneor more of the above will generally produce a quality cut T heT roubleshootingC hart suggests practicesand adjustmentsthat may behelpful in improving cut quality Your D ixon ZTR dealer is also available to provide assistance to you SITUATION CAUSES REM EDY Poor cut quality Ground speed Reduce mowing speed Poor cut quality Loose engine to Refer to Page 25 mower deck belt Poor cut quality Engine RPM too low Increase engine RPM to maximum Poor cut quality D ull or bent blade Sharpen or replace as required Poor cut quality U n level mower deck Consult your dealer Poor cut quality G rass buildup under mower deck Clean out underside of mower deck Poor cut quality Improper blades Replace with original equipment blade designed for the 3000 Series M odels Poor cut quality U neven tire pressures C heck and adjust as required per operator smanual Page 38 TROUBLESHOOTING DRIVE SYSTEM SITUATION CAUSES REM EDY M ower pulls to one D riveadjustment Consult your dealer for
3. If this is not possible then refuel such equipment on a trailer with a portable container rather than from a gasoline dispenser nozzle If a gasoline dispenser nozzle must be used keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete D o not use a nozzle lock open device N ever run a mower inside a closed area he exhaust fumes toxic Keep nuts and bolts tight especially blade attachment bolts and keep equipment in good condition N ever tamper with safety devices Check their proper operation regularly Keep mower free of grass leaves or other debris buildup Clean up oil or fuel spillage Allow mower to cool before storing Stop and inspect the equipment if you strike an object Repair if necessary before restarting N ever make adjustments or repairs with the engine running Grass catcher components are subject to wear damage and deterioration which could expose moving parts or allow objects to be thrown Frequently check components and replace with original equipment parts when necessary M ower blades are sharp and can cut W rap the blade s or wear gloves and use extra caution when servicing them Batteries contain sulfuric acid To prevent burns avoid contact with skin eyes and clothing To prevent a fire or explosion keep sparks and open flames away from battery Before disconnecting the negative ground cable ma
4. and 7 gauge transmission and engine base plate All body partsaremadeof rotational molded polyethylene Front body contains access pane for battery service Seat tilts forward to allow transmission service 11 GA stamped steel construction Single 30 cut blade Cut height approximately 1 to 4 via7 position lift handle M echanical hand lever engagement Each rear wheel is independently driven by chain and sprockets through a friction mechanical drive 14 5 Briggs amp Stratton 1 Quiet 4 Cycle SingleC ylinder Air C ooled Vertical Shaft C ast Iron C ylinder Synchro Balanced Laminated rou Electric by key switch operation with safety interlocks on parking brake and blade drive Front 11 X 4 00 5 ribbed tread Rear 16 X 6 50 X 8 Turf T rac R S tread Front 16 21 PSI Rear 8 14 PSI Fuel 2 0 gallons total Engine 1 25 quartsoil W idth 32 5 outside rear wheel measurement Height 32 0 to top edge of seat Length 65 5 hitch tab to front bumper Weight 440165 Additional information provided in service instructions under the individual component SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE Page 16 CHASSIS BODY MOWER DECKS BLADE DRIVE TRANSMISSION ENGINE STARTING SYSTEM TIRES RECOMMENDED TIRE PRESSURE CAPACITIES DIMENSIONS NOTE SPECIFICATIONS Model ZTR 3014 T win 12 gauge side frames and 7 gauge transmission and engine base plate All body pa
5. push button to reset If this condition repeats consult dealer for inspection and repair MOWER DECK CUT HEIGHT LIFT LEVER Located to left of operator Controls the cutting height Seven positions of adjustment M ove lever in and forward to lower M ove lever in and back to raise NOTE Always use high for transport Page 22 OPERATION INSTRUCTIONS Safe and successful operation will depend upon the operator having the correct knowledge of all controls used on the mower and making good judgements about the terrain to be mowed NEVER allow anyoneto operatethemower without complete knowledgeof all controlsand their functions D uring initial operation learning to drive set throttle at slow speed Sound judgement by the operator will prevent accidents D rink C up H older located on the left rear fender is for transport or carrying only M ower usage requires that both hands be free to control individual levers DO NOT ATTEMPT operation of mower with any type of container or other object in either hand Towing Towing atrailer or other attachment that is too heavy could damage the drive or cause the mower to become unstable Limit loads to 250 pounds or less on this mower BEFORE OPERATING MOWER 1 Read engine manufacturer s operating and maintenance instructions 2 Discuss proper maintenance with your dealer 3 Read and observe all safety instructions on y
6. 0 6 for 36 7 for 42 1 each front wheel caster and each front wheel hub 1 each mower deck hub Every 50 hours of operation N ame brand wheel bearing or multi purpose grease Lubricate each front wheel to allow even distribution of grease within thewheel rotateor spin each front wheel after 3 pumps of thegreasegun Repeat processuntil theappearanceof greaseis noted completely around each caster axle Page 33 CARE AND MAINTENANCE A CAUT 10 BA obe NEN oil CHANGING THE ENGINE OIL 1 The snap lock oil drain valveis located on the left side of the engine crankcase 2 Placea suitable container under the drain valve T he fitting of a short piece of hose to the valve will help direct the oil 3 Push the valve body and twist to clear the detent notch 4 Pulling the valve body outward will start the flow of oil NOTE Refer to engine manufacturer s recommendations for frequency of oil changes OIL FILL 1 Push the valve body in and twist into the detent notch Clean any spilled oil from engine and chassis 2 3 Refill engine with type and of oil recommended by the engine manufacturer in engineliterature Closed O pen PLEASE DISPOSE 0 LECTION CENTERS Page 34 CARE AND MAINTENANCE DRIVE SYSTEM ADJUSTMENTS D ue to both the complex nature of the transmission and the number of special tools required for service adjustments should be entrusted to your dealer
7. DIXOTQl ZTR Mowers Mode ZTR 2301 Please refer to the 3000 Series Manual Model Year 2000 for Safety Policy Seat Adjustment Instructions Controls Operation Instructions Care and Maintenance and Troubleshooting 1997 2000 Model 2301 Insert Part No 6520 1099 Page 1 DIXON LIMITED WARRANTY POLICY MODE ZTR 2301 This warranty policy applies to all 2301 mowers purchased on or after ctober 1 1993 WARRANTY Dixon Warranty term is for a period of one 1 year from date of purchase or 200 hours of use whichever occurs first M owers used for residential homeowner applications used only at owner s primary place of residence are warranted for two 2 years from date of purchase or 200 hours of use whichever occurs first DIXON ZTR MOWERS ARE WARRANTED AGAINST DEFECTS IN MATERIALS AND WORK M ANSHIP AND PROVIDES FOR REPLACEMENT OR REPAIR OF PARTS INCLUDING LABOR COSTS THIS WARRANTY IS SUBJECT TO THE FOLLOWING CONDITIONS AND LIMITATIONS 1 2 Warranty appliesonlyto original retail purchaser of new and unused mowersand accessories All Dixon warranty must beaccomplished by authorized D ixon dealersand in accordancewith D ixon warranty policy and allowances All warranty claimsmust beapproved by D ixon Industries Inc Battery warranty Limited to 90 daysfrom dateof purchase AccessoriesW arranty rassC atchers Snow Blades overs etc Limited to 90 daysfrom dateof purchase Warranty doesnot apply to damagein tr
8. IES DIMENSIONS NOTE SPECIFICATIONS Model ZT R 3303 T win 12 gauge side frames and 7 gauge transmission and engine base plate All body partsaremadeof rotational molded polyethylene Front body contains access pane for battery service Seat tilts forward to allow transmission service 11 GA stamped steel construction Single 30 cut blade Cut height approximately 1 to 4 via7 position lift handle M echanical hand lever engagement Each rear wheel is independently driven by chain and sprockets through a friction mechanical drive 10 5 Stratton 4 ycle SingleC ylinder Air C ooled asoline Vertical Shaft Aluminum H ead and Block Electric by key switch operation with safety interlocks on parking brake and blade drive Front 11 X 4 00 5 ribbed tread Rear 16 X 6 50 X 8 Turf T rac R S tread Front 16 21 PSI Rear 8 14 PSI Fuel 2 0 gallonstotal Engine 1 25 quartsoil W idth 32 5 outside rear wheel measurement Height 32 0 to top edge of seat Length 65 5 hitch tab to front bumper Weight 430165 Additional information provided in service instructions under the individual component SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE Page 15 CHASSIS BODY MOWER DECK BLADE DRIVE TRANSMISSION ENGINE STARTING SYSTEM TIRES RECOMMENDED TIRE PRESSURE CAPACITIES DIMENSIONS NOTE SPECIFICATIONS Model ZTR 3304 T win 12 gauge side frames
9. PERLY OPERATED CAN CAUSE SERIOUS INJURY OR DEATH T he most common causes of injury to the operator or bystander BLADECONTACT RUN OVER BACK OVER Iead and understand this manual to prevent injuries Page 8 SAFETY SAFETY SYM BOLS Safety Alert Symbol W hen you seethis symbol BE ALERT to the potential for injury Follow recommended safety precautions and safe operating practices A DANGER A CAUTION D anger indicates an imminently hazardous situation which if not avoided will result in death or serious injury Warning indicates a potentially hazardous situation which if not avoided could result in death or serious injury Caution indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury It may also be used to alert against unsafe practices Page 9 SAFETY T hiscuttingmower iscapableof amputatinghands amp feet and throwingobjects Failuretoobservethefollowingsafetyinstructionscould resultin seriousinjuryor death GENERAL OPERATION Read understand and follow all instructions in the manual and on the mower before starting Only allow responsible adults who are familiar with the instructions to operate the mower Clear the area of objects such as rocks toys wire etc which could be picked up and thrown by the blade Be sure the area is clear of other people b
10. T hereare a number of simple owner service items which greatly influence the performance of the drive system Front and rear tires must be inflated to proper specifications Rear drive chain tension T ightness of all controls and linkages pertaining to the drive levers pe Uwe Lubrication of both primary and final drive chains T he use of a high quality chain lubricant is highly recommended REAR CHAIN ADJUSTMENT Proper tension for the rear drive chains is accomplished through the use of an automatic adjuster located at mid point of each rear chain Maintenance Periodically remove any build up of grass mud or other debris from both the spring loaded roller and theupper guide rod T he use of a penetrating lubricant on the springs and rod is recommended as a rust preventative Page 35 CARE AND MAINTENANCE WHEELS AND TIRES M odds ZTR 3303 ZTR 3304 Mode ZTR 3014 ELECTRICAL SYSTEM S CLEANING THE MOWER MOWER DECK PLATES SERIAL NUMBERS WARRANT Y PART S SERVICE Correcttirepressureisimportantfor correct operation of mower Front T ires 11 X 4 00 5 16 21 PSI Rear T ires 16 X 650X 8 8 14 PSI Front T ires 11 X 4 00 5 16 21 PSI Rear T ires 18 X 850 X 8 8 10 PSI NOTE Check lug nuts periodically for tightness all connections clean and tight W ash mower periodically Clean above and below deck NOTE Allow mower to cool before washing If bearings are hot they will dr
11. TING SYSTEM TIRES RECOMMENDED TIRE PRESSURE CAPACITIES DIMENSIONS NOTE Model ZTR 2301 T win 12 gauge side frames and 7 gauge transmission and engine base plate All body parts are made of rotational molded polyethylene Front body contains access panel for battery service Seat tilts forward to allow transmission service 11 GA stamped steel construction Single 30 cut blade Cut height approximately 1 to 4 via 7 position lift handle M echanical hand lever engagement Each rear wheel is independently driven by chain and sprockets through a friction mechanical drive 16 H P Kohler C ommand 16 4 C ycle SingleC ylinder O verhead Valve Air Cooled Gasoline Pressure Lubricated With Oil Filter Vertical Shaft Aluminum H ead and Block with Cast Iron Cylinder Liner Smart Spark Ignition Electric by key switch operation with safety interlocks on parking brake and blade drive Front 11 X 4 00 5 ribbed tread Rear 16 X 6 50 X 8 M ulti T rac Front 16 21 PSI Rear 8 14 PSI Fuel 2 0 gallons total Engine 1 25 quartsoil Width 32 5 outside rear wheel measurement Height 32 0 to top edge of seat Length 65 5 hitch tab to front bumper Weight 440 Ibs Additional information provided in service instructions under the individual component SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE Page 3 DIXON ZTR Mowers SPARE PARTS Model Year 2000 The ZTR 2301 spare replacement parts
12. ansit or incidentsof misuse negligence accidents or alteration T heuse of partsor componentsother than thosesupplied by D ixon Industries Inc VOID SALL WARRANTY Thefollowingitemsarenot covered by this warranty policy a Pick up and delivery chargesfor transportation of mower to and from an Authorized D ixon D ealer splaceof business b Routinemaintenanceor adjustments c Belts chains sprockets cutting blades d Engines All enginesused on Dixon ZTR mowersare warranted by each individual engine manufacturer e Anycostsor expenseof providing substitute equipment whilerepair work isbeing performed on a warranted mower Thereisnoother expresswarranty Implied warranties includingthoseof merchantability and fitnessfor a particular purpose arelimited to thesameduration of theexpress warranty and to theextent permitted by law any and all implied warrantiesareexcluded Liabilitiesfor consequential damagesunder any and all warrantiesare excluded WARRANTY VALIDATION Atthetimeof sale selling dealer must review each portion of this warranty document complete theinformation section below securecustomer ssignature and send copy to D ixon Industries Inc DATE OF PURCHASE MODEL SIN DM Owner s Dati N Ache Addreg O wner sSignature 0 ealer s SEE DEALER FOR DETAILS Page 2 SPECIFICATIONS 0 CH ASSIS BODY MOWER DECK BLADE DRIVE TRANSMISSION ENGINE STAR
13. aw moisture inside as they dry and cause corrosion Check periodically Replace bolted on wear plates before shaft wears into mower deck plates See illustration T he serial number is located on frame at rear of engine it will begin with DM Refer to W arranty Registration Form P N 8288 See your D ixon dealer for replacement parts warranty or service PLEASE HELP PROTECT THE ENVIRONMENT BY AVOIDING ALL CHEMICALS WHICH MAY DAMAGE OR CAUSE HARM TO PLANTS AND ANIMALS IN YOUR AREA Page 36 STANDARD SERVICE PARTS LIST MODELS ZTR 3303 amp ZTR 3304 BLADES Standard P N 2483 Hi Lift P N 2484 BELT S Engine T o M ower D eck Engine T o T ransmission MODEL ZTR 3014 36 D eck BLADES P N 1324 Lo lift P N 1351 right H i Lift P N 1352 left Hi Lift BELT S Engine T o M ower D eck P N 7835 EngineT o T ransmission P N 7650 P N 7725 P N 7650 42 D eck P N 8688 H i Lift standard P N 6236 Lo lift P N 7725 P N 7650 P N 6109 D eck D rive BRIGGS amp STRATTON AIR FILTER PART NUMBERS Please refer to Briggs amp Stratton Engine O perator s M anual for correct service intervals for engine oil changes and air filter maintenance Protect your engine investment use only original equipment filters Model ZTR 3303 10 5HP CartridgeAir C leaner P N 493910 Model ZTR 3304 14 5HP Pre Cleaner Foam Element P N 272403 Cartridge Air C leaner P N 496894 Oil Filter P N 491056 Mode ZTR 3014
14. catcher on steep slopes Page 11 SAFETY CHILDREN Tragic accidents can occur if the operator isnot alert to the presence of children Children are attracted to lawn mowersand the mowing activity NEVER assume children will stay where they were last seen Be alert to avoid accidents Keep children out of the mowing area and under the watchful care of another responsible adult Be alert and turn mower off if a child enters the area Before and during backing look behind and D OWN for small children N ever carry children T hey may fall off and be seriously injured or interfere with safe mower operation Never allow children to operate the mower Useextracare when approaching blind corners shrubs trees or other objects that may obscure vision Page 12 SAFETY SERVICE U seextracarein handling gasolineand other fuels T hey areflammableand vaporsareexplosive U se only an approved container N ever remove gas cap or add fuel with the engine running Allow engine to cool before refueling D o not smoke N ever refuel the mower indoors N ever store the mower or fuel container inside a building where there is an open flame N ever fill containers inside a vehicle or on a truck or trailer bed with a plastic liner Always place containers on the ground away from your vehicle before filling When practical remove gas powered equipment from the truck or trailer and refuel it on the ground
15. de nut and remove blade 4 When replacing blade tighten blade nut securely Refer to diagram a AUTION W ear heavy thick gloves when holding onto cutter blade avoid the sharp edge of the blade NOTE Besurebladeis centered on pilot before tightening nut to 60 ft Ibs torque Page 30 CARE AND MAINTENANCE BELT TENSION M odel ZTR 3303 amp 3304 Manual Clutch N o Adjustment M ode ZTR 3014 42 D eck Belt tension maintained via spring loaded idler pulley M ode ZT R 3014 36 D eck Electric C lutch Adjust idler shock mount per diagram IDLE IDLER WELDMENT SHOCK TIGHTEN OR LOOSEN HEX NUT TO ACHIEVE THIS DIMENSION DECK REMOVAL MANUAL CLUTCH MODELS 3303 amp 3304 Place cut height lever in lowest cut position Loosen belt keepers Removedeck drive belt from engine pulley Usingaslight upward twisting motion remove link from engagement handle U N Turn handle fully to the left until handle clears stop on mower deck pan Lift and remove handle through hole in lower body 6 Removehair pin cotter and washer from one end of deck support cross shaft N ote location of remaining shim washers used between chassis and mower deck pan arms Slide shaft from chassis and mower deck 7 Removehair pin cotter and washer from each deck adjustment rod Carefully push e link toward the inside of the mower chassis At this point deck will drop own 8 Carefully raiseand support
16. deOf TheM ower D eck Clean Remove all grass and dirt buildup from the underside of the pan the baffles and deflectors after each use 7 Alternate mower direction T his will evenly disperse the mulched grass clippings over the lawn for even fertilization If the mulching quality of the mower does not seem to be satisfactory try one or more of the following tips Raisethe height of cut setting on your mower It may be necessary to cut your grass more frequently O perate the mower at a slower ground speed verlap cutting swaths instead of cutting a full swath with each pass M ow acrossthe marginal areas a second time omo gm CUT HIGH MOW OFTEN Page 26 OPERATION INSTRUCTIONS MOWING WITH A GRASS CATCHER ATTACHMENT In orderto achieveoptimum performance when mowing with a grasscatching attachment please read and follow thetips listed below 1 Set engine speed control to the wide open or full setting 2 DoNotAttemptToCutGrassW hen It I sW et W etgrasswill clog both theundersideof thedeck and the attachment chutes Empty bags often to prevent plugging 3 Ifthegrassistall placethemower deck cut heightselector in thetop or second notch Initially overlap cutting swaths instead of a full swath with each pass 4 KeepTheUndersdeOfT heM ower D eck Clean Frequent removal of dried grassand dirt will greatly assist in bagging of the clippings 5 Useonlythecorrect blade s Somegrasscatching attachm
17. efore mowing Stop mower if anyone enters the area N ever carry passengers Do not mow in reverse unless absolutely necessary Always look down and behind before and while backing Be aware of the mower discharge direction and do not point it at anyone Do not operate the mower without either the entire grass catcher or the deflector in place Slow down before turning N ever leave a running mower unattended Always turn off blades set parking brake stop engine and remove key before dismounting Turn off blades when not mowing Stop engine before removing grass catcher or unclogging chute M ow only in daylight or good artificial light Do not operate the mower while under the influence of alcohol or drugs Watch for traffic when operating near or crossing roadways U se extra care when loading or unloading the mower into a trailer or truck Do not ride the mower when loading amp unloading Always wear safety goggles or safty glasses with side shields when operating mower D ata indicates that operators age 60 years and above are involved in a large percentage of riding mower related injuries These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury Follow the manufacturer s recommendation for wheel weights or counterweights A WARNIN G T he engine exhaus from this product contains chemicals known to the Stateof California to caus canc
18. engine speed control to the wide open or full setting 2 DoNot Attempt To Cut Grass When It ISWet W et grass will clog the underside of the deck and dischargearea 3 If the grassis tall place the mower deck cut height lever in the top or second notch Initially overlap cutting swaths instead of a full swath with each pass Some applications may require a second cutting 4 Keep TheU ndersdeOf T heM ower eck Clean Frequent removal of dried grass and dirt will allow the clippings to discharge correctly 5 Maintain Sharp Blade s T hroughout T heC utting Season GRASS HEIGHT SUGGESTIONS Correct mowing height can reduce weeds and disease by 50 to 80 T hefollowing grass cut heights are based on adequate moisture conditions and normal thatch buildup in a healthy lawn Some locations and applications may require slightly different cut heights If in doubt consult your local lawn professional for assistance Grass T ypes Best Cut H eights Zoysia 2 2 1 2 Blue G rass 11 2 3 Fescue Blends 11 2 3 St Augustine M id South 1 1 2 2 St Augustine D eep South 3 4 T ifton Bermuda 1 1 2 Centipede 1 1 2 2 Common Bermuda 11 2 2 Bahia Argentina Pensacola 2 Page 28 CARE AND MAINTENANCE T hisportion of theownersmanual deals with normal serviceitems which can beperformed by theowner Please remember that if you arein doubt asto the correct serviceproceduresto befollowed theseand other service
19. ents requirea high lift blade See your dealer for advice on thetype of blade s needed for your mower 6 Maintain Sharp Blade s T hroughout T he Cutting Season 7 Operatethemowerataslower ground speed than when mowingwithoutagrasscatching attachment 8 Somemowingapplications useof grass catchers may requirethat an optional weight box befitted to the mower to counter the weight of in the bags Please consult with your dealer for more information regarding installation and adding weight to the box CAUTION W atch for low hanging branchesor other obstacles which might hit the catcher top whileturning or backing the mower U secarewhen backingto avoid pushingthe grass bagsinto theframeor hot exhaust muffler ofthe engine D isengagebladeand stop enginepriorto clearinggrassfrom either thedischargechuteor grasscatcher components Keep all attachment boltstight D Not operate the mower with the grass catching attachment partially removed Important Donotleaveclippings in the bags while the mower is stored Damp grass clippings area fire hazard if left in the bags Page 27 OPERATION INSTRUCTIONS SIDE DISCHARGE OF THE CLIPPINGS In order to achieve performance when side discharging the grass clippings please read and follow thetips listed below Additional information can befound in thetroubleshooting guide Besurethat deflector is properly installed on the A CAUTION dischargechute 1 Set
20. er birth defectsor other reproducti veharm Page 10 SAFETY SLOPE OPERATION DO Slopes are a major factor related to loss of control and tip over accidents which can result in severe injury or death All slopes require extra caution If you cannot back up the slope or if you feel uneasy on it do not mow it M ow across the slope with your D ixon ZTR never up or down Remove obstacles such as rocks tree limbs etc for holes ruts or bumps Uneven terrain could overturn the mower T all grass can hide obstacles U seslow speed T ires may losetraction on slopes even though the brakes arefunctioning properly U seextracarewith grass catchersor other attachments T hesecan changethestability of themower Keepall movementon theslopesslow and gradual D o not makesudden changesin speed or direction Avoid starting or stopping on a slope If tireslosetraction disengagethe blades and proceed slowly down the slope If front wheels lift off the ground pull the levers back to stabilize the mower DO NOT Do not turn on slopes unless necessary and then turn slowly and gradually downhill if possible D onot mow near drop offs ditches orembankments T hemower could suddenly turn over if a wheel is over the edge of a cliff or ditch or if an edge caves in D o not mow on wet grass Reduced traction could cause sliding D o not try to stabilize the mower by putting your foot on the ground D o not use grass
21. front of chassis Slide mower deck to either side for removal Reverse procedure to reinstall deck assembly Page 31 CARE AND MAINTENANCE DECK REMOVAL ELECTRIC CLUTCH MODEL ZTR 3014 1 2 Place cut height lever in lowest cut position For 36 decks loosen nut on belt idler shock mount until belt can be removed from electric clutch pulley on the bottom of the engine Refer to illustration below For 42 decks pull belt idler back to allow belt to be removed from idler pulley and electric clutch pulley Remove hair pin cotter and washer from one end of deck support cross shaft N ote location of remaining shim washers used between chassis and mower deck pan arms Slide shaft from chassis and mower deck Remove hair pin cotter and washer from each deck adjustment rod Carefully push each link toward the inside of the mower chassis At this point deck will drop down Carefully raise and support front of chassis Slide mower deck to either side for removal Reverse procedure to reinstall deck assembly L ROD LOOSEN NU O RELIEVE p BELT TENSION FOR REMOVA Page 32 CARE AND MAINTENANCE FUEL SHUT OFF VALVE T he fuel shut off valve is located at the bottom rear of the fuel tank Alwaysturn the valve to the FF position when the mower is stored or not in use LU BRICATION CHASSIS LOCATIONS SERVICE INTERVALS RECOMMENDED GREASE ON OFF N umber of grease zerks used 5 for 3
22. ke sure all switches are O FF C heck to assure that the drive chains are properly adjusted A loose chain may come off causing loss of control Page 13 DIXON PROTECTION PLUSTWO YEAR LIMITED WARRANTY POLICY This warranty policy applies to all 30 36 42 mowers purchased on or after M arch 1 1990 WARRANTY The Dixon Protection Plus Warranty term is for a period of two 2 years from date of purchase DIXON ZTR MOWERS ARE WARRANTED AGAINST DEFECTSIN MATERIALS AND WORKMANSHIP AND PROVIDES FOR REPLACEMENT OR REPAIR OF PARTSINCLUDING LABOR COSTS THISWARRANTY IS SUBJECT TO THE FOLLOWING CONDITIONSAND LIMITATIONS 1 Warranty applies only to original retail purchaser of new and unused mowers and accessories 2 All Dixon warranty must be accomplished by authorized Dixon dealers and in accordance with Dixon warranty policy and allowances All warranty claims must be approved by D ixon Industries Inc 3 M owers or accessories used for commercial applications are warranted for 30 days from date of purchase Commercial application is any use other than or in addition to mowing at owner s primary place of residence 4 Battery warranty Limited to 90 days from date of purchase 5 Accessories Warranty rass Catchers Snow Blades overs etc Limited to 90 days from date of purchase 6 Warranty does not apply to damage in transit or incidents of misuse negligence accidents or alteration T he use of parts or comp
23. ntrol must be set to the M AXIM U M or wideopen setting to insure adequate E of the engine and to maintain mower deck blade N N er NIORT LA 2 We SUE ZTR 3303 amp 3304 Models ZTR 3014 Page 25 OPERATION INSTRUCTIONS MOWING WITH A MULCHING ATTACHMENT M ulchingor recydingthegrassclippingsrequiresatotally different mowingapproach than would benormal when side discharging or bagging the grass T here beinstancesor conditions where it is not possible to hide all of the recycled or mulched clippings In order to achievethe best results please read and follow the mulching tips listed below 1 Set the engine speed control to the wide open or full setting 2 Placethe mower deck cut height selector in either the top or second notch N ever cut more than 3 4 to 1 off the grass at any onetime Attempting to cut more grass will result in the deck plugging and causethe engineto stall 3 Itmay be necessary to cut the lawn twice to achieve acceptable mulching performance especially on first cuttings or if thelawn is heavily fertilized 4 DoNotAttempt To Cut GrassWhen It IsW e Mulching performance will be very poor under wet grass conditions 5 Maintain Sharp Blade s T hroughout T he Cutting Season T hisis very important O ptimal mulching performance cannot be obtained with a dull or nicked up blade 6 KeepTheUnders
24. onents other than those supplied by D ixon Industries Inc VOIDS ALL WARRANTY 7 following items are not covered by this warranty policy a Pick up and delivery charges for transportation of mower to and from an Authorized D ixon dealer s place of business b Transaxle adjustments c Belts chains sprockets cutting blades d Engines All engines used on Dixon 2 mowers are warranted by each individual engine manufacturer e Any costs or expense of providing substitute equipment while repair work is being performed on a warranted mower 8 T here is no other express warranty Implied warranties including those of merchantability and fitness for a particular purpose are limited to the same duration of the express warranty and to the extent permitted by law any and all implied warranties are excluded Liabilities for consequential damages under any and all warranties are excluded WARRANTY VALID ATIO N Atthetimeof sale selling dealer must review each portion of thiswarranty document completetheinformation section below securecustomer ssignatureand send copyto D ixon Industries Inc DATE OF PURCHASE S N DM J O wner sN ame D ealership Address Address wner sSignature D ealer sSignature Page 14 CHASSIS BODY MOWER DECK BLADE DRIVE TRANSMISSION ENGINE STARTING SYSTEM TIRES RECOMMENDED TIRE PRESSURE CAPACIT
25. our mower and in the manual 4 Check engineoil 5 gas cap place 6 Besure parking brake is on 7 Besure mower blade drive is off 8 Know how to stop engine T urn key to off position Page 23 OPERATION INSTRUCTIONS AX TESTING OF SAFETY INTERLOCK SYSTEMS PARKING BRAKE SWITCH TEST a Place Parking Brake in OFF position b Turnignition switch to START Engine should not turn over or attempt to start BLADE DRIVE SWITCH TEST a Place Parking Brakein ON position b Engageblade drive switch c Turn ignition switch to START Engine should not turn over or attempt to start SEAT SWITCH TEST a In aSAFE AREA away from bystanders start theengine b Engageblade drive switch c Raiseslightly off seat ENGINE SHOULD STOP If Any Safety C heck FAILS DoNotO perateT ower until the system has been checked and repaired by an Authorized D ixon ZT R D ealer Page 24 OPERATION INSTRUCTIONS STARTING INSTRUCTIONS 1 Parking brake must be on and blade drive disengaged 2 Movethrottle control to C hoke position if engineiscold full throttle If warm 3 Insert ignition key and turn to Start position W hen engine starts release ignition key Key will return to Run position 4 Movethrottlefrom C hoke to desired speed position 5 Release parking brake 6 Operatethe mower per the CONTROL instructionson Page 15 NOTE Whilemowing blade s engaged throttle co
26. repair side or the other Poor driving O peration of mower Review operator s section performance of owner s manual Page 39 TROUBLESHOOTING ELECTRICAL SYSTEM SITUATION CAUSES REMEDY Starter will not Circuit breaker engaged Push button to reset turn engine over Consult your dealer for repair Starter will not D ead battery hargebattery turn engine over Battery discharge Poor connections on Tighten or replace as required battery Battery water low W rong battery installed in mower Battery discharge Engine electrical system H ave electrical system checked by not functioning correctly your dealer Battery discharge Engine being operated Increase engine RPM at too low an RPM Contact your dealer for information NOTE Electrical system failuresaregenerally simplein nature alwayscheck theobviousfirst and then moveonto themorecomplicated partsused Poor battery service looseconnections corrosion frayed or broken wiring are more likely than component failure Page 40 OWNER nixon IN FO RM AT DIXON INDUSTRIES INC A BLOUNT International Inc Co PO BOX 1569 COFFEYVILLE KS 67337 0945 316 251 2000 FAX 316 251 4117 DATE PURCHASED MOWER MODEL NUMBER MOWER SERIAL NUMBER DM PURCHASED FROM Name Address DATE OIL CHANGED DATE ENGINE TUNED Dixon ZTR Mowers A WAR N a The engine exhaust from this prod
27. rtsaremadeof rotational molded polyethylene Front body contains access pane for battery service Seat tilts forward to allow transmission service 36 Deck 11 Laser Cut Fabricated 36 Cut Width 42 Deck 13 GA Stamped Steel C onstruction 42 Cut Width Cut height approximately 1 to 4 via7 position lift handle Electric clutch Each rear wheel is independently driven by chain and sprockets through a friction mechanical drive 14 5 Briggs amp Stratton 1 C Quiet 4 C ycle Single C ylinder Air Cooled Gasoline Vertical Shaft Cast Iron Cylinder Synchro Balanced Laminated Shroud Electric by key switch operation with safety interlocks on parking brake and blade drive Front 11 X 4 00 5 ribbed tread Rear 18 X 8 50 X 8 M ulti T rac tread Front 16 21 PSI Rear 8 10 PSI Fuel 2 0 gallonstotal Engine 1 25 quartsoil W idth 43 0 outside rear wheel measurement Height 36 0 to top edge of seat Length 65 5 hitch tab to front bumper Weight 36 D eck 500 Ibs 42 D eck 520 Ibs Additional information provided in service instructions under the individual component SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE Page 17 SEAT ADJUSTMENT INSTRUCTIONS Models ZT R 3303 ZT R 3304 ZTR 3014 1 Raise and push seat assembly forward 2 Loosen five nuts P N 3205 and slide seat forward or backward to desired position 3 Re tighten nuts P N 3205 DO NOT operate mower without seat adju
28. situations can be handled by a D ixon ZT R dealer who is familiar with the service of your mower MAINTENANCE SCHEDULE T o insure a long and trouble free service life of all components used on the a regular and thorough maintenancescheduleshould befollowed T hefollowingitemsshould bechecked after the first 10 hours of operation and on a weekly basis or each 40 hours of use D rive C hain D rive system belts and controls M ower deck belts Tire pressures T ightness of all nuts and bolts Battery fluid level EngineOil SMOG gt WNF Before performing any maintenance CAUTION shut off engine allow to cool ENGINE For engine operating and maintenance information refer to the engine operating and maintenance instructions furnished by the engine manufacturer supplied with each mower BATTERY Checkthefluid in the battery at frequent intervals Keep fluid level abovethe plates in each cell using distilled water OFF SEASON BATTERY STORAGE Identify each cable so cables can be reconnected to correct terminals D isconnect cables from terminals ALW AYS disconnect ground cable first and reconnect last Chargebattery DO NOT remove battery from mower Clean top of battery and terminals with baking soda and water Page 29 CARE AND MAINTENANCE CUTTER BLADE MAINTENANCE NOTE Observe proper blade position prior to removal 1 Safely raise front of mower 2 H old or block blade from turning 3 Loosen bla
29. stments properly tightened 4 Push seat assembly back to closed position Page 18 CONTROLS Page 19 CONTROLS The Dixon ZTR has a unique transaxle that requires only two drive levers to control braking turning speed and direction On initial operation set throttle speed on slow perate with mower blade O FF avoid over controlling the mower use light touch on the drive levers Slight movements using fingertip control is all that is necessary PARKING BRAKE T heparking brake is designed to hold the mower from moving and is not intended for use stopping the mower while it is in motion Acauti ON Engage parking brake before starting engine TO SET PARKING BRAKE T hehand operated parking brake is located on the right end of the mower T o engage brake pull lever up to the rear To release brake move lever forward down NOTE Always set parking brake before dismounting Release parking brake before moving mower TRANSMISSION DRIVE SYSTEM Allows the mower to turn on its own axis Zero T urning Radius Each lever controls one side of the mower NOTE Thepressurerequired to operate the mower is very light Page 20 NEUTRAL CONTROLS SLOW FAST 90 SLOW FORWARD FORWARD RIGHT REVERSE TURN Left turn opposite TO GO FORWARD From neutral position gently push both drive levers forward
30. uct contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm Dixon and ZTR are registered trademarks of Dixon Industries Inc DIXON INDUSTRIES INC A BLOUNT International Inc Co PO BOX 1569 COFFEYVILLE KS 67337 0945 316 251 2000 3000 Series 3303 3304 3014 Part No 1855 0599
31. will be the same as the ZTR 3304 with the following exceptions Lower Body no decals 6514 Left Fender no decals 6515 Right Fender no decals 6516 Muffler Guard 5834 Front Wheel amp Tire Assembly 6513 Rear Wheel amp Tire Assembly 7759 ZTR 2301 Model Decal 7763 Body Wiring Loom 6519 Wiring Adapter Loom 2811 Model 2301 Insert Part No 6520 1099 Page 4 IMPORTANT READ CAREFULLY The Dixon amp ZTR amp M ower is both easy and fun to operate H owever any power mower must be operated properly to be safe It is not a toy or a recreational vehicle Before you start to usethe mower read the operator s manual carefully and becomecompletely familiar with the controls T heinformation in this operator s manual applies to all Dixon ZTR 3000 Series M owers Your D ixon dealer will gladly answer any questions See your dealer for warranty service parts and repairs DIXON INDUSTRIES INC A BLOUNT International Inc Co PO BOX 1569 COFFEYVILLE KS 67337 0945 316 251 2000 Y Pages WARRANTY POLICY nnn Page SPECIFIC AT UO nk v RM aS Page SEAT ADJUSTMENT n Page CONTRO LS xia iter ett Pages OPERATION INSTRUCTIONS Pages CARE AND MAINTENANCE Pages STANDARD PARTS LIST nnn Page TROUBLESH OOTING nnn Pages 3000 Series Part No 1855 0599 SAFET Y RIDING LAWNMOWERS IF IMPRO
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