Dixon 10504-1101 Lawn Mower User Manual
Contents
1. etn etn na 20 llego qno 22 Blower pz ze c 24 se een 26 Blower Assembly 28 Weight Kit Model DEGB ua ae 30 Weight Kit Model DCK3 31 Mo nting Kit M del DGG9 ae ee 32 Mounting Kit Model DCK3 eem 34 Bag Assembly see ee 36 WARNING Engine exhaust some of its constituents and certain vehicle components con tain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm FEATURES amp CONTROLS INLET SUPPORT STRAP X 4 SUPPORT BRACKET 7 HE eme HITCH BRACKET WEIGHT BAR me N HOSE CAST WEIGHT BLOWER 7 NOTE Your Front Weight Bar may look different from those shown in this diagram 5 SAFETY RULES General Information This manual will assist you in the safe operation and proper maintenance of your Husqvarna equipment Read it thoroughly before attempting to operate the machine Call your dealer or Dixon if additional information is required The following safety symbols are used throughout the manual to alert you to information about unsafe actions or situations N DANGER indicates immediate hazards that may result in severe injury or death WARNING indicates unsafe actions o2. L NUT 5 16 18 FLANGED 206555 539 990316 10 55 RHSNB 5 16 18 X 3 4 GR5 21 s 539 107271 linnas RHSSNB 5 16C X 1 0 28 s 539 990645 2 RHSNB 3 8 16 X 1 GR5 29 ee 539 976979 7 3 8 16 NYLOC 305 539 990188 WASHER 5 16 SAE 539 990122 3 WASHER 3 8 SAE da and 539 990250 AA WASHER 1 2 SAE 29 WEIGHT KIT MODEL DCG3 ITEM PARTNO QTY DESCRIPTION Vase 539 020255 WEIGHT BAR FRONT 539 111313 HOLD DOWN WEIGHT BAR 539 102049 2 CLEVIS 539 108096 2 SPRING RETAINER NE 539 111259 B WEIGHT KEEPER 539 976979 4 NUT 3 8 NYLOC T 539 990517 4 WASHER 3 8 Boos 539 000019 CAST COUNTERWEIGHT 9 un 539 976941 HCS 3 8 16 X 1 1 4 GR5 30 WEIGHT KIT MODEL DCK3 ITEM PARTNO QTY DESCRIPTION pr 539 111313 HOLD DOWN WEIGHT BAR 539 102049 2 CLEVIS PIN disserens 539 108096 2 SPRING RETAINER 539 114858 WEIGHT BAR B isses 539 000019 3 CAST COUNTERWEIGHT 539 990627 4 HCS 5 16 18 X 1 1 4 GR5 539 977778 jm PAD ABRASIVE iae 539 102587 3 BUMPER 31 MOUNTING KIT MODEL DCG3 32 MOUNTING KIT MODEL DCG3 ITEM PARTNO QTY DESCRIPTION
3. 539 111215 SUPPORT BRACKET 539 111206 Bains HITCH PIN Ss 539 111192 HAIRPIN 539 102563 2 LANYARD b audes 539 101331 Buscas NUT 1 2 NYLOC uns 539 990622 Banus BOLT 1 2 13 X 1 1 4 WHIZLK 4 539 111191 2 SPRING Bus 539 102998 2 FRICTION WASHER 539 976941 Bieiris HCS 3 8 16 X 1 1 4 GR5 10 4 539 990563 4 HCS 3 8 16 X 1 GR5 TI sns 539 976979 Denon NUT 3 8 16 NYLOC sss 539 114674 STRAP EA 539 111199 HITCH BRACKET LEFT 14 539 111201 HITCH BRACKET RIGHT 539 990646 2 HCS 1 2 13 X 1 GR5 1042 539 115609 NUT 1 2 13 THIN NYLOC bi sies 539 115719 1 HOSE CLAMP 33 Y lt IX e MOUNTING KIT MODEL DCK3 34 MOUNTING KIT MODEL DCK3 ITEM PARTNO QTY DESCRIPTION 539 111205 HITCH BRACKET RIGHT PD unsexwarn 539 111203 HITCH BRACKET LEFT 539 111215 Dtos SUPPORT BRACKET 4 539 111206 D 539 111192 25 0 HAIRPIN Duces 539 102563 2 LANYARD 7 539 114672 STRAP Boon 539 101331 Bus NUT 1 2 NYLOC Gin 539 990622 BOLT 1 2 13 X 1 1 4 WHIZLK T0 539 111191 LE SPRING 11 usse 539 102998 2 FRICTIO
4. 539 990692 WASHER 5 16 25 539 990627 jS HCS 5 16 18 X 1 1 4 GR5 26 72 539 121859 Vitis SPRING MOUNT MENS 539 115674 L NUT 5 16 18 FLANGED dut etus 539 120772 1 BELT NOT SHOWN 27 BLOWER ASSEMBLY 28 BLOWER ASSEMBLY ITEM PARTNO QTY DESCRIPTION 539 117919 FAN HOUSING 2 539 118255 SANDLINER scidit 539 118253 BLOWER STIFFENER d nus 539 117917 disse FAN D 539 117924 Taste FAN IDLER ARM Dnus 539 117500 Tons 3 METAL IDLER y 539 118211 BLOWER EXIT TUBE Bion 539 118270 Mens OUTER PLATE 9 aia 539 115275 SPRING 4 539 119902 DECAL LOGO TA ns 539 117970 Tastes DECK HUB 12 555 539 115638 dinem ZERK 3 15 DRIVE 8 sus 539 119260 BEARING 14 539 117971 SPACER 19 2 22 539 115326 PULLEY SPACER 16 5 539 119811 Mens TRASH GUARD Tf aes 539 1192064 PULLEY 18 5 539 115401 5 DECAL WARNING TO 539 115636 diss WASHER 1 2 20 is 539 115387 PAE KEY 1 4 X 88 21 539 990655 4 HCS 3 8 16 X 1 1 2 GR5 DO 539 990730 HCS 3 8 16 X 1 3 4 GR5 29 su 539 115511 disi BOLT 1 2 20 X 1 1 4 24 539 124796 HCS 5 16 18 X 1 2 GR5 25 iss 539 115674
5. FIGURE 9 13 OPERATION Operating the Collection System 1 NEVER USE THE COLLECTION SYSTEM WITHOUT THE BLOWER ASSEMBLY AND HOSES SECURELY ATTACHED 2 Make sure hoses are connected at both ends Inspect hoses prior to each use 3 Do not use the unit on slopes greater than 10 degrees 4 The mower must be running in order to vacuum debris through the mower deck 5 n heavy grass it may be necessary to mow and collect at a slower ground speed 6 Never attempt to unclog the collection sys tem until the mower s engine engine has been shut off and all moving parts have come to a complete stop 7 Do not stand behind the vent at the rear of the collection system due to the potential for small pieces of blowing debris to escape through the vent 8 Wear eye and ear protection 14 SERVICE AND MAINTENANCE Transport For best results clean poly mesh inside hood regu larly Instructions for doing this can be found in WARNING the Service section of this manual The collection system bags must be com pletely empty or removed while driving for ward onto a trailer If the mower must be loaded onto a trailer while there is still de bris in the container the mower must be backed up onto the trailer to avoid tipping Cleaning and Washing Storage Regular cleaning washing and lubricating will 1 Clean machine prolong the service of the machine 2 Cover scratches with touch up paint NOTE
6. 539 990655 2 HCS 3 8 16 X 1 1 2 15 ges 539 990613 2 3 8 Jb sess 539 976978 c NUT 1 4C NYLOC 15 x 539 976979 22 NUT 3 8C NYLOC AA 539 990254 4 WASHER 1 2 23 BLOWER 52 BH PH 834 NY AN J UN y W 7 TA WS SAT gt 4 a 24 BLOWER 52 ITEM QTY DESCRIPTION T assess 539 121215 PULLEY v 4 0 4 539 990209 2 HCS 5 16 18 X 1 GR5 Sed 539 119489 BEARING SPACER aos 539 114998 A GUARD 539 118257 ANGLE Bes 539 118250 dec 52 BLOWER PIVOT 539 118249 jp FIXED IDLER BRACKET 539 117938 BLOCK OFF PLATE 9 suis 539 117912 SPINDLE 10 539 117501 dones 3 METAL IDLER 539 107271 Alis RHSSNB 5 16C X 1 0 1201 539 990188 A WASHER 5 16 SAE 13 539 990316 2 RHSNB 5 16 18 X 3 4 GR5 14 539 990997 3 WINGNUT 1 4C NYLOC 15 539 990717 9 5 16 18 NYLOC 16 562 539 976979 Dives edge NUT 3 8 16 NYLOC Tf s 539 115562 Susa WASHER 1 4 SAE 18 539 990645 4 RHSNB 3 8 16 X 1 GR5 195 539 109345 RHSNB 3 8 16 X 1 1 2 GR5 20 539 115746 Join SEAT ADJUST KNOB 21 539 990627 HCS 5 16 18 X 1 1 4 GR5 Porn
7. 539 990692 does WASHER 5 16 28 ius 539 115574 EYE BOLT 5 16 X 3 1 2 24 539 127092 SPRING 25 ss 539 117939 A LATCH RECEIVER PUES 539 120772 1 BELT NOT SHOWN 25 BLOWER 60 26 BLOWER 60 ITEM DESCRIPTION say sas 539 121215 1 PULLEY v 4 0 Dis 539 119489 BEARING SPACER ordin 539 118257 ANGLE E 539 118249 Nies FIXED IDLER BRACKET c M 539 117501 EDS 3 METAL IDLER 539 107271 RHSSNB 5 16C X 1 0 539 990188 WASHER 5 16 SAE Boss 539 990316 2 RHSNB 5 16 18 X 3 4 GR5 PNE 539 990997 3 WINGNUT 1 4C NYLOC 10 539 990717 9 NUT 5 16 18 NYLOC las 539 976979 3 8 16 NYLOC 12 539 115562 WASHER 1 4 SAE 13222 539 990645 4 RHSNB 3 8 16 X 1 GR5 14 539 109345 A RHSNB 3 8 16 X 1 1 2 GR5 EA 539 118261 60 BLOWER PIVOT 16 539 118265 Wer BLOCK OFF PLATE 539 130198 GUARD 18 539 117939 ji LATCH RECEIVER 112 539 990209 2 HCS 5 16 18 X 1 GR5 20 539 117912 SPINDLE 2T 539 127092 SPRING CAP 22 539 115574 EYE BOLT 5 16 X 3 1 2 23 539 115746 SEAT ADJUST KNOB DA
8. 98 2 COF ZTR Collection System Operators Manual Models 114863 DCK3 Parts Manual 114873 DCG3 Please read these instructions carefully and make sure you understand them before using the machine MANUAL NO 539 114865 REV IR 01 30 07 2007 Dixon Rights Reserved Beatrice NE Printed in U S A 3 Operators Guide Features and 4 General InfOrrrialti riii eiii 5 Safely PrOG668dureS uuu 5 Unpacking InsSIrucU nS zus 7 Assembly Instructions 7 Collection SYSTEM ire ri resinas 7 Blow r Drive Kiku u uu u PEOR XR 11 Operating the Collection System 13 Maintenance and Service Instructions gio e TC T 14 Cleaning and Washing 14 iore cm 14 Preventative Maintenance Schedule 14 Caring for Vacuum Hoses 15 Cleaning Poly Mesh een 15 298 15 Tro bleshooting Bude nes 16 Replacement Parts Hood Assembly
9. Use care with power washers to avoid damage to decals Limit direct spray on these 3 Covered or indoor storage is recommended items DO NOT EXCEED 1000 PSI WATER PRESSURE FOR CLEANING Preventative Maintenance Schedule Item Before Every Every Every Each Use 5 Hours 25 Hours 50 Hours Check Tighten Nuts amp Bots x Gems Jx Joo Soo o TuwnHoseEndoEnd x o SERVICE AND MAINTENANCE Caring For Hoses 1 Inspect hoses before each use If hoses have excessive wear tears or punctures replace immediately 2 To prolong the life of the hose periodically ro tate hose and turn hose end to end Refer to Preventative Maintenance Schedule in this manual 3 Avoid twists and sharp turns in the hoses as they will increase wear on the hoses 4 Avoid dragging the lower hose along the sides of buildings or other hard surfaces Cleaning Poly Mesh The poly mesh on the collection system is located inside the container hood For best results clean poly mesh regularly Cleaning Instructions 1 Shut off engine 2 Release the two 2 rubber latches under the rear of the hood Open hood and brush debris off of both sides 3 Close hood and re latch DO NOT USE THE COLLECTION SYSTEM WITHOUT POLY MESH SECURELY IN PLACE 16 Caring For Bags Inspect the bags before each use If bags have excessive wear tears or punctures replace im mediately Cleaning Instructions NOTE Under normal usage the bag m
10. D HITCH PIN FIGURE 2 ASSEMBLY Place the hood assembly on to the hitch 7 Open the hood and secure the 2 springs assembly Place both hood hinges between to the bolts on the hood assembly and the the upper hitch mounts on the hitch assembly hitch assembly Figure 3 Be sure that the rubber seal is on the inside of the hood Place the 2 friction washers between the hood hinge and the upper hitch mount Place 2 990563 3 8 x 1 bolt thru the hinge and mount Secure with 2 976979 3 8 nyloc nut Figure 3 HOOD ASSEMBLY A HOOD HINGE V IR AOS CR N EN SPRING 3 8 NYLOC NUT EN UPPER HITCH MOUNT HITCH PIN FIGURE 3 10 10 ASSEMBLY With the hood open secure the 3 bags in place The back of the bags will hook over the mounting tabs on the hitch assembly Figure 4 Close the hood and latch the draw latch over the draw latch keeper on the hitch assembly Figure 4 Install the 2 straps to the 2 support brackets on hitch assembly and the 2 support brackets on the frame Figure 5 11 DRAWLATCH KEEPER FIGURE 4 SUPPORT BRACKET FIGURE 5 ASSEMBLY Blower Drive Kit 1 Open the blower drive kit box and remove all of the components 2 Place the deck in the lowest cutting height 3 Remove the right side bel
11. LE 539 111183 MESH POLY DIAMOND 539 111186 D SCREW 10 24 X 1 1 8 MACH Mac 539 105408 21 WASHER 10 12 3 539 976977 6 NUT 10 24 NYLOC 19 s 539 976978 Buon NUT 1 4C NYLOC 14 539 976979 NUT 3 8C NYLOC 15s 539 990613 3 8 165255 539 991003 da HCS 1 4 20 X 1 3 4 17 ss 539 990645 Lo RE RHSNB 3 8 16 X 1 180 2 539 990730 D run HCS 3 8 16 X 1 3 4 19 5 539 990598 16 5 WASHER 1 4 20 539 102744 Messe RIVET 3 16 X 1 4 21 2 539 115392 HOSE 60 DO 539 111339 dee HOOD SUPPORT REAR 2 ius 539 200684 30 RIVET 1 4 STAVEX 24 539 110033 A WASHER 10 poer 539 115719 1 HOSE CLAMP DCK3 NOT SHOWN 21 HITCH ASSEMBLY 22 HITCH ASSEMBLY ITEM PARTNO QTY DESCRIPTION T 539 111155 A HITCH 2 539 111187 d sies NUT 1 2 13 WHIZLOCK 539 990625 4 NUT 1 2 JAM A 539 111157 7 b ede 539 111167 SEAL RUBBER 539 111158 SUPPORT OUTER y assess 539 111162 Din SUPPORT ARM B uns 539 111267 BRACKET SUPPORT renis 539 111171 SEAL STRAP TO i 539 990580 HCS 1 4 20 X 3 4 lee 539 990563 20 HCS 3 8 16 X 1
12. N WASHER 539 976941 P eiten HCS 3 8 16 X 1 1 4 GR5 T9 is 539 990563 4 HCS 3 8 16 X 1 GR5 14 539 976979 NUT 3 8 16 NYLOC 15 539 990646 2 HCS 1 2 13 X 1 GR5 62285 539 115609 NUT 1 2 13 THIN NYLOC T ss 539 115719 HOSE CLAMP 35 BAG ASSEMBLY ITEM DESCRIPTION 1100653 aaa aa HANGER BAG 111166 Versen TUBE BAG FRAME 111300 1 BAG SMALL 990316 7 RHSNB 5 16 18 X 5 8 GR5 b uses 990717 iie 7 NUT 5 16 NYLOC csse 990692 WASHER 5 16 36 717
13. as rocks toys and wire which can be thrown by the machine Use extra care when handling gasoline and other fuels They are flammable and vapors are explosive Use only an approved container Never remove gas cap or add fuel with engine running Allow engine to cool before refueling Do not smoke while fueling or operating equipment Never refuel or drain the machine indoors Check that operator s controls safety switches hoses and shields are securely attached and functioning properly Do not operate unless they are functioning properly SAFETY RULES 3 Operation Never run an engine in an enclosed area Only operate in good light keeping away from holes and hidden hazards Slow down and use extra care on hillsides Make turns gradually and at slow speed Do not operate across the sides of slopes Operate up and down slopes only Do not operate on steep slopes Turf conditions can affect the machine s stability Do not operate on wet grass where traction may be reduced Do not change the engine governor setting or overspeed the engine Stop equipment and inspect vacuum impeller and hoses after striking objects or if an abnormal vibration occurs Make necessary repairs before resuming operations Look behind and down before backing up to ensure a clear path Slow down and use caution when making turns and crossing roads and sidewalks Stop vacuum and mower blades if not mowing Do not operate machine under th
14. aterial is subject to deterioration and wear SERVICE AND MAINTENANCE Troubleshooting Guide Before servicing unit wait for all moving parts to come to a complete stop Turn engine off and remove the spark plug wire PROBLEM POSSIBLE CAUSE CORRECTION Loss of Vacuum Blower hose or hood inlet clogged Remove hose and clean inlet Bags full Inspect and empty Fan blades bent or broken Replace repair impeller Poly mesh plugged Clean poly mesh Unusual vibration Solid object jammed in unit Check and remove any or noise obstruction Loose or missing bolts on unit Tighten or replace bolts Bent or damaged fan Replace repair impleller Unit difficult to close Obstructions keeping door from Clear obstructions completely closing Hood hinge bolts too tight Loosen bolts SPINDLE DRIVE ASSEMBLY NOTE Your Front Weight Bar may look different from those shown in this diagram 18 PARTS ILLUSTRATIONS HOOD ASSEMBLY 20 HOOD ASSEMBLY ITEM PARTNO QTY DESCRIPTION 1 539 111172 HOOD MEE 539 111174 SUPPORT 3s 539 111175 SUPPORT DRAW LATCH d tus 539 111177 HOOD HINGE 539 111181 539 111182 Tiu 539 111260 DECAL VENTILATION 539 200478 2 DRAW LATCH FLEXIBLE T HAND
15. e influence of alcohol or drugs Use care when loading or unloading the machine into a trailer or truck Use care when approaching blind corners shrubs trees or other objects that may obscure vision 4 Maintenance and Storage Stop engine and disconnect spark plug wire Wait for all movement to stop before adjusting cleaning or repairing Clean grass and debris from muffler and engine to help prevent fires Clean up oil or fuel spillage Let engine cool before storing and do not store near sparks or open flame Shut off fuel while storing Do not store fuel near flames or drain indoors Never allow untrained personnel to service machine Keep hands and feet away from moving parts If possible do not make adjustments with the engine running Keep all parts in good working condition and all hardware tightened Replace all worn or damaged decals ASSEMBLY Unpacking Instructions Cut plastic tie securing the hitch to the crate top Remove the top of the crate Remove the plastic bag Remove the hose Remove the sides and ends of the crate Remove the mounting kit box from the corner of the crate Cut the two plastic ties that secure the hitch assembly to the pallet Remove the hitch assembly Cut the two plastic ties that secure the back of the hood and the two that secure the front of the hood Remove the hood assembly 9 Cut and two plastic ties that secure the weight bar to the pallet Remove the weight ba
16. r 10 Cutthe two plastic ties that secure the blower assembly to the pallet Remove the blower assembly 11 Remove the 1 x 4 that secures the cast weights to the pallet Remove the weights oND SUPPORT BRACKET Assembly Instructions YO Collection System Tools Required Ratchet 2 3 4 Wrench Torque Wrench 3 4 Socket 1 2 Wrench Flat Screw Driver EN Y 1 2 Socket 5 32 Allen Wrench O 0 9 16 Wrench Hacksaw _ 7 2 9 16 Socket 11 32 Drill Bit Z mn 5 8 Socket Drill T m T HITCH BRACKET 1 Open the mounting kit box and remove all of 7 the components Lol Du 2 Place the support bracket on the frame and 4 secure with 2 990563 3 8 x 1 bolts and 2 976979 3 8 nyloc nuts Figure 1 nad 3 Place the hitch brackets on the frame and i u por secure with 3 990622 1 2 x 1 1 4 bolts and a um 707 3 101331 1 2 nyloc nuts Figure 1 o N Y y O I O s HITCH BRACKET FIGURE 1 ASSEMBLY Place the hitch assembly on the ground behind the mower Place the 2 hitch pins thru the hitch and the hitch brackets Secure the hitch pins with the 2 hairpins that are secured with the 2 lanyards Figure 3 Move to the rear of the hitch assembly and pick it up towards the rear guard Secure using straps Figure 2 HITCH ASSEMBLY C ES LANYAR
17. r situations that may cause severe injury death and or major equipment or property damage CAUTION indicates unsafe actions or situations that may cause injury and or minor equipment or property damage This equipment should not be modified without the manufacturer s prior written authorization Doing so may not only affect the equipments performance and durability but also create safety hazards for the operator and the surroundings Warranty will be void if changes are made to the equipment without the manufacturer s prior written authorization Safety Procedures 1 Training Read the Operator s manual If the operator s or mechanic s can not read English it is the owner s responsibility to explain this material to them Become familiar with the safe operation of the equipment operator s controls and safety signs All operators and mechanics should be trained The owner is responsible for training the users Never let children or untrained people operate or service the equipment Local regulations may restrict the age of the operator The owner user can prevent and is responsible for accidents or injuries occurring to themselves other people and or property 2 Preparation Wear appropriate clothing including hard hat safety glasses and ear protection Long hair loose clothing or jewelry may get tangled in moving parts Inspect the area where the equipment is to be used and remove all objects such
18. t shield from the deck 4 Remove the deck belt from the right side pulley l BAFFLE FITS INSIDE DECK 5 Remove the deck pulley and spindle but keep the hardware at hand for re installation 6 Install new spindle Use existing deck pulley and key Add new pulley with raised portion of pulley hub on the bottom Secure with existing hardware and tighten to 70 80 ft lbs 7 Attach blower housing assembly to mower FIGURE 7 deck First insert the stud at rear of blower housing into tube at rear of deck discharge opening See Figure 7 Rotate blower housing around toward the front The eyelbolt at front of blower housing will nest into slot in deck bracket Tighten with knob on eyeblot See Figure 7 8 Install blower drive belt so that blower rotation is clockwise when viewed from the operator s position Belt will be easiest to install if it goes on the flat idler pulley last Pull lever in Figure 8 to assist in routing belt around flat idler After belt is installed make certain the bolts are tight on the bracket supporting the rear V idler pulley Refer to Figure 8 ROUTING BELT AROUND R PULLEY FIGURE 8 12 ASSEMBLY 9 Install belt guard to blower assembly using three 1 4 washers and three 1 4 wing nuts See Figure 9 10 Install hose on the blower housing and secure with hose clamp WING NUT WASHER BELT GUARD gt lt E S AA S lt
Download Pdf Manuals
Related Search