Dixon 1001 Lawn Mower User Manual
Contents
1. OPERATORS MANUAL IMPORTANT READ CAREFULLY The Dixon ZTR Mower is both easy and fun to operate However any power mower must be operated properly to be safe It is not a toy or a recreational vehicle Before you start to use the mower read the operator s manual carefully and become completely familiar with the controls The information in this operator s manual applies to your Di xon amp ZTR Model ZTR 1001 Mower Your Dixon dealer will gladly provide operating instructions and answer any questions oee your dealer for warranty service parts and repairs Dixon Industries Inc A BLOUNT International Inc Company P O Box 1569 Coffeyvilie KS 67337 0945 316 251 2000 Part No 6798 November 1996 dng INDEX SABE TY PIC abe 22 iis Pages WARRANTY POLICY Page SPECIFICATIONS Page GON TROLS a i pa Pages OPERATION INSTRUCTIONS Pages CARE AND MAINTENANCE Pages STANDARD SERVICE PARTS LIST Page TROUBLESBOOTINGG s ud cos ERU u u u u Pages sano asa Pages AN SAFETY LA WNMOWERS IF IMPROPERLY OPERATED CAN CAUSE SERIOUS INJURY OR DEATH The most common causes of injury to the operator or bystander THROWN OBJECTS UPHILL BLADE CONTACT DOWNHILL Page 1 SAFETY SYMBOLS AWA2. OPERATION INSTRUCTIONS MOWING WITH A GRASS CATCHER ATTACHMENT In order to achieve optimum performance when mowing with a grass catching attachment please read and follow the tips listed below 1 oet engine speed control to the wide open or full setting 2 Do Not Attempt To Cut Grass When It Is Wet Wet grass will clog both the underside of the deck and the attachment chutes Empty bags often to prevent plugging 3 grass is tall place the mower deck cut height selector in the top or second notch Initially overlap cutting swaths instead of a full swath with each pass 4 Keep The Underside Of The Mower Deck Clean Frequent removal of dried grass and dirt will greatly assist in bagging of the clippings 5 Useonly the correct blade s Some grass catching attachments require a high lift blade See your dealer for advice on the type of blade s needed for your mower 6 Maintain Sharp Blade s Throughout The Cutting Season Operate the mower at a slower ground speed than when mowing without a grass catching attachment A CAUTION Watch for low hanging branches or other obstacles which might hit the catcher top while turning or backing the mower Use care when backing to avoid pushing the grass bags Into the frame or hot exhaust muffler of the engine Disengage blade and stop engine prior to clearing grass from either the discharge chute or grass catcher components Keep all attachment bolts tight Do Not
3. Rear Tires 16 X 650 X8 Air Pressure 8 14 Ibs NOTE Check lug nuts periodically for tightness Keep all connections clean and tight Wash mower periodically Clean above and below deck NOTE Allow mower to cool before washing If bearings are hot they will draw moisture inside as they dry and Cause corrosion The serial number is located on frame at rear of engine it will begin with DM Refer to Warranty Registration Form P N 8871 oee your Dixon dealer for replacement parts warranty or service PLEASE HELP PROTECT THE ENVIRONMENT BY AVOIDING ALL CHEMICALS WHICH MAY DAMAGE OR CAUSE HARM TO PLANTS AND ANIMALS IN YOUR AREA Page 26 STANDARD SERVICE PARTS LIST MODEL ZTR 1001 36 42 o0 t BLADES Lo Lift P N 1324 P N 6236 P N 9443 Hi Lift P N 1351 RH P N 8688 p N 9444 P N 1352LH BELTS Engine to Mower Deck P N 7835 P N 7725 P N 7725 Engine to Transmission P N 2497 P N 2497 P N 2497 Serpentine Belt P N 61 09 P N 1300 KOHLER AIR FILTER PART NUMBERS Please refer to Kohler Engine Operators Manual for correct service intervals for engine oil changes and air filter maintenance Protect your engine investment use only original equipment filters The correct Kohler part numbers are shown in the illustration below 16 Air Filter Cartridge P N 12 08 310 Pre Cleaner P N 12 08 312 Engine Oil Filter P N 52 050 02 5 27 TROUBLESHOOTING MOWER CUT QUALITY There are
4. remove link from engagement handle 5 Turn handle fully to the left until handle clears stop on mower deck pan Lift and remove handle through hole in lower body 6 Remove pin and washer from one end of deck support shaft Note location of remaining shim washers used between chassis and mower deck pan arms Slide shaft from chassis and mower deck Refer to illustration below 7 Remove pin and washer from each deck adjustment rod Carefully push each link toward the inside of the mower chassis At this point deck will drop down 8 Carefully raise and support front of chassis Slide mower deck to either side for removal Reverse procedure to reinstall deck assembly r WASHER PIN TA N L ROD lt gt 23 CARE AND MAINTENANCE MODEL ZTR 1001 AN CAUTION HOT oil may cause burns Allow engine to cool before draining oil CHANGING THE ENGINE OIL 1 The snap lock oil drain valve is located on the left side of the engine crankcase 2 Placea suitable container under the drain valve The fitting of a short piece of hose to the valve will help direct the oil 3 Pus i the valve body in and twist to clear the detent notch 4 Pulling Mcla valve body outward will start the flow of oil NOTE Refer to engine manufacturers recommendations for frequency of oil changes OIL FILL 1 Push the valve body in and twist into the detent notch 2 Clean any spilled oil from engine and chass
5. Any costs or expense of providing substitute equipment while repair work is being performed on a warranted mower n There is no other express warranty Implied warranties including those of merchantability and fitness for a particular purpose are limited to the same duration of the express warranty and to the extent permitted by law any and all implied warranties are excluded Liabilities for consequential damages under any and all warranties are excluded WARRANTY VALIDATION At the time of sale selling dealer must review each portion of this warranty document complete the information section below secure customer s signature and send copy to Dixon Industries Inc DATEOFPURCHASE o Model o oo o o Owner s Dealership Address Address Owner s Signature Dealer s Signature SEE DEALER FOR DETAILS 7 CHASSIS BODY MOWER DECKS BLADE DRIVE TRANSMISSION ENGINE STARTING SYSTEM TIRES CAPACITIES DIMENSIONS NOTE Pages SPECIFICATIONS Model ZTR 1001 The monocoque design chassis of the Model ZTR 1001 incorporates CMC laser and CNC brake processes to form the twin 12 gauge side frames and 7 gauge transmission and engine base plate The front body cover is made of rotational molded polyethylene Front body contains access panel for battery service Cut height approximately 1 to 4 via 7 position lift handle Each deck is stamped steel construction 42 13
6. and not a sign of failure MOWER DECK SERPENTINE BELT Refer to illustration for adjustment procedure i DLER E LOLER eae RM I TRUE NUT m J P ETE EN OR HSDDOEN x HEA NUT TO ACHIEVE Tri S Di MENS LON Page 21 CARE AND MAINTENANCE MODEL ZTR 1001 BELT TENSION 36 DECK ENGINE TO MOWER DECK BELT Adjust idler shock mount per diagram When fitted the 36 mower deck belt tension is maintained through an adjustable idler and shock mount To adjust belt tension tighten hex nut until rubber shock mount is compressed to the dimension shown in the illustration below IDLER IDLER WELDMENT TIGHTEN OR LOOSEN HEX NUT TO ACHIEVE THIS DIMENSION LUBRICATION CHASSIS Number of grease zerks used 4 LOCATIONS 1 each front wheel caster and each front wheel hub SERVICE INTERVALS Every 50 hours of operation RECOMMENDED GREASE Name brand wheel bearing or multi purpose grease Lubricate each front wheel to allow even distribution of grease within the wheel rotate or spin each front wheel after 3 pumps of the grease gun Repeat process until the appearance of grease is noted completely around each caster axle Page 22 CARE AND MAINTENANCE MODEL ZTR 1001 DECK REMOVAL 1 Place cut height lever in lowest cut position 2 Loosen belt keepers on each side of engine pulley 3 Remove deck drive belt from engine pulley 4 Using a slight upward twisting motion
7. for use in stopping the mower while it is in motion NOTE Engine cannot be started unless the brake is applied Do not leave engine running for extended periods of time without the parking brake engaged TO SET PARKING BRAKE The hand operated parking brake bail and associated catch stop is located mid point between the control levers CAUTION BRAKE HANDLE IS SPRING TENSIONED To engage brake Grasp brake bail with one hand while releasing catch stop by To release brake pushing downward with the other hand BRAKE BAIL WILL SWING UP AND FORWARD Move brake bail downward until catch stop latch is fully engaged NOTE Parking brake must be in RELEASED position in order to activate electric blade clutch for mowing Page 9 CONTROLS TRANSMISSION DRIVE SYSTEM Allows the mower to turn on its own axis zero turning radius Each lever controls one side of the mower NOTE pressure required to operate the mower is very light A minimum of 1 2 hour should be spent simply driving the mower without the blade drive engaged TO GO FORWARD From neutral position gently push both drive control levers downward or forward To increase speed move levers farther downward or forward FORWARD TO GO BACKWARD From neutral position gently pull both drive control levers toward you Page 10 CONTROLS TURNING Turning is controlled by moving one drive control lever slightly up or down f
8. switch up and push forward To disengage blades pull switch backward Switch is clearly marked ON and OFF MOWER DECK CUT HEIGHT LIFT LEVER Located to the right of operator Controls the cutting height seven positions of adjustment Move lever in and forward to lower Move lever in and back to raise NOTE Always use high position for transport CIRCUIT BREAKER Located on control panel to operator s right Protection of the electrical system is by 1 15 amp circuit breaker If circuit breaker trips push button to reset If this condition repeats consult dealer for inspection and repair Page 12 OPERATION INSTRUCTIONS The safe and successful operation of the Model ZTR 1001 will depend upon the operator having the correct knowledge of all controls used on the mower and making good judgements about the terrain to be mowed NEVER allow anyone to operate the mower without complete knowledge of all controls and their functions During initial operation set throttle at slow speed Sound judgement by the owner will prevent accidents BEFORE OPERATING MOWER 1 Read engine manufacturer s operating and maintenance instructions 2 3 Discuss proper maintenance with your dealer Read and observe all safety instructions on your mower and in the manual Check engine oil Check gas cap to be sure it is in place Be sure parking brake is on Mower blade drive is off Know
9. FRAME Dixon Industries Inc A BLOUNT International Inc Company P O Box 1569 Coffeyville KS 67337 0945 316 251 2000 OWNER BLOUNT INFORMATION DATE PURCHASED MOWER MODEL NUMBER PURCHASED FROM Name Address MOWER SERIAL NUMBER M DATE OIL CHANGED DATE ENGINE TUNED ZTR Riding Mowers Engine Exhaust from this product contains chemicals known to the A WARNING State of California to cause cancer birth defects or other reproductive harm Dixon and ZTR are registered trademarks of Dixon Industries Inc Dixon Industries Inc A WIOUNT International Inc Company P O Box 1569 Part No 6798 Coffeyville KS 67337 0945 November 1996 316 251 2000 dng
10. R DECK 36 Page 33 wk Page 34 DIXON ZIR m 2222 3997 1001 MOWER DECK 42 854590 33542 bon I QQ MODEL 354 MOWER DECK ASM 7955 BOERS MOT DECK HANGERS i c CS ETET Skee T HILIFT STD 5236 LOL F T 2 7532 816 MOWER DECK ASM 6694 DOES NOT INCLUDE DECK HANGERS a 2522 TIE BARS LIFT mE 9444 HILIFT 370 9443 LOLIFT DIXON ZTR 72 1997 1001 MOWER DECK 50 Page 35 Page 36 DIXON ZTR 1997 1001 WIRING BLUE 5 TELL Oo wHITE REO TO CIRCUIT BREAKER RED RED TO CLUTCH SWITCH RED w WHITE RED GREEN Tr TO IGNITION SWITCH BODY WIRING LOOM 6590 KAND GRIP LOOM 6794 BATTERY CABLE ASM BATTERY GROUND CABLE SOLENOID TO STARTER 7711 WIRING KIT 5805 RED GREEN ENGINE PLUG TO PRESSURE Swi TCH TO COMMON GREEN c E TERMINAL EH TO NORMAL CLOSED TERMINAL GREEN m YELLOW YELLOW TO COMMON Ow TERMINAL a GREEN H NORMAL CLDSELD BLUE WHITE ELECTRIC CLUTCH TERMINAL Lu pure pue TR 5 5 D g T eM E GROUND 7 FRAME ip TO 1 SOLENOID CENTER POST 1 T E SOLENOID E POST i EE CE Te ee s POS MEO 6 rp rn A SWITCH 4217 BATTERY N 4216
11. RNING A CAUTION SAFETY SAFETY ALERT SYMBOL When you see this symbol BE ALERT to the potential for injury Follow recommended safety precautions and safe operating practices Danger indicates an imminently hazardous situation which if not avoided will result in death or serious injury Warning indicates a potentially hazardous situation which if not avoided could result in death or serious injury Caution indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury It may also be used to alert against unsafe practices Page 2 AN SAFETY This cutting mower is capable of amputating hands and feet and throwing objects Failure to observe the following safety instructions could result in serious injury or death GENERAL OPERATION Read understand and follow all instructions in the manual and on the mower before starting Only allow responsible adults who are familiar with the instructions to operate the mower Clear the area of objects such as rocks toys wire etc which could be picked up and thrown by the blade Besure the area is clear of other people before mowing Stop mower if anyone enters the area Donot mow in reverse unless absolutely Always look down and behind before and while backing Beaware of the mower discharge direction and do not point it at anyone Do not operate the mower without either the entire grass c
12. atcher or the deflector in place Slow down before turning Neverleave a running mower unattended Always turn off blades set parking brake stop engine and remove key before leaving unattended Turn off blades when not mowing Stop engine before removing grass catcher or unclogging chute Mow only in daylight or good artificial light Do not operate the mower while under the influence of alcohol or drugs Watch for traffic when operating near or crossing roadways Use extra care when loading or unloading the mower into a trailer or truck WARN ING The Engine Exhaust from this product contains chemicals known to the A State of California to cause cancer birth defects or other reproductive harm Pages SLO DO Ay SAFETY PE OPERATION Slopes are a major factor related to loss of control and tip over accidents which can result in severe injury or death All slopes require extra caution Mow across the slope with your Dixon ZTR never up or down Hemove obstacles such as rocks tree limbs etc Watch for holes ruts or bumps Uneven terrain could overturn the mower Tall grass can hide obstacles Use slow speed Use extra care with grass catchers or other attachments These can change the stability of the mower Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction Avoid starting or stopping on a slope If tires los
13. before refueling Do not smoke Never refuel the mower indoors Never store the mower or fuel container inside a building where there is an open flame Never run a mower inside a closed area Keep nuts and bolts especially blade attachment bolts tight and keep equipment in good condition Never tamper with safety devices Check their proper operation regularly Keep mower free of grass leaves or other debris buildup Clean up oil or fuel spillage Allow mower to cool before storing otop and inspect the equipment if you strike an object Repair if necessary before restarting Never make adjustments or repairs with the engine running Mower blades are sharp and can cut Wrap the blade s or wear gloves and use extra caution when servicing them Batteries contain sulfuric acid To prevent burns avoid contact with skin eyes and clothing To prevent a fire or explosion keep sparks and open flames away from battery Before disconnecting the negative ground cable make sure all switches are OFF Check to assure that the drive chains are properly adjusted A loose chain may come off causing loss of control and damage to components Page 6 DIXON LIMITED WARRANTY POLICY MODEL ZTR 1001 This warranty policy applies to all 1001 walk behind mowers purchased on or after September 1 1996 WARRANTY Dixon Warranty term is for a period of one 1 year from date of purchase or 200 hours of use whichever occurs first Mowers use
14. d for residential homeowner applications used only at owner s primary place of residence are warranted for two 2 years from date of purchase or 200 hours of use whichever occurs first DIXON ZTR MOWERS ARE WARRANTED AGAINST DEFECTS IN MATERIALS AND WORKMANSHIP AND PROVIDES FOR REPLACEMENT OR REPAIR OF PARTS INCLUDING LABOR COSTS THIS WARRANTY IS SUBJECT TO THE FOLLOWING CONDITIONS AND LIMITATIONS Warranty applies only to original retail purchaser of new and unused mowers and accessories 2 All Dixon warranty must be accomplished by authorized Dixon dealers and in accordance with Dixon warranty policy and allowances All warranty claims must be approved by Dixon Industries Inc 3 Battery warranty Limited to 90 days from date of purchase 4 Accessories Warranty Grass Catchers Snow Blades Covers etc Limited to 90 days from date of purchase Warranty does not apply to damage in transit or incidents of misuse negligence accidents or alteration The use of parts or components other than those supplied by Dixon Industries Inc VOIDS ALL WARRANTY 6 The following items are not covered by this warranty policy a Pick up and delivery charges for transportation of mower to and from an Authorized Dixon Dealer s place of business b Routine maintenance or adjustments c Belts chains sprockets cutting blades d Engines All engines used on Dixon ZTR mowers are warranted by each individual engine manufacturer e
15. e traction disengage the blades and proceed slowly down the slope DO NOT Page 4 Do notturn on slopes unless necessary and then turn slowly and gradually downhill if possible Do not mow near drop offs ditches or embankments The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch or if an edge caves in Do not mow on wet grass Reduced traction could cause sliding Do not use grass catcher on steep slopes AN SAFETY CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children Children are attracted to lawn mowers and the mowing activity NEVER assume children will stay where they were last seen Be alert to avoid accidents Keep children out of the mowing area and under the watchful care of another responsible adult Be alert and turn mower off if a child enters the area Before and during backing look behind and DOWN for small children Never carry children They may fall off and be seriously injured or interfere with safe mower operation Never allow children to operate the mower Use extra care when approaching blind corners shrubs trees or other objects that may obscure vision Page 5 AN SAFETY SERVICE Use extra care in handling gasoline and other fuels They are flammable and vapors are explosive Use only an approved container Never remove gas cap or add fuel with the engine running Allow engine to cool
16. ey Key will return to run position 4 Move throttle from choke to desired speed position NOTE While mowing blade s engaged throttle control should be set to the MAXIMUM or wide open setting to insure adequate cooling of the engine and to maintain mower deck blade speed OPERATION o Engine will not start unless the brake bail is in the upward position REVER and blade drive is turned off OUnit will not move until brake bail te lowered and secured by brake bail NEUTRAL latch assembly O er braking move contro handles m opposite direction of travel or depress brake bail release to automatically engage parking brake DIXON INDUSTRIES ING A BL COFFEYVILLE KANSAS 67337 0494 DIXON ZR _ CHOKE OFF IGNITION fb SLOW THROTTLE CIRCUIT BREAKER Engine cannot be restarted when blade is engaged or the parking blade is off oafety switches stop engine when operator leaves seat while mower blade is engaged Always turn engine off when leaving mower DO NOT rely on safety switches Page 15 OPERATION INSTRUCTIONS MOWING WITH A MULCHING ATTACHMENT Mulching or recycling the grass clippings requires a totally different mowing approach than would be normal when side discharging or bagging the grass There may be instances or conditions where it is not possible to hide all of the recycled or mulched clippings In order to achieve the best results please read and
17. follow the mulching tips listed below oet the engine speed control to the wide open or full setting Place the mower deck cut height selector in either the top or second notch Never cut more than 3 4 to 1 off the grass at any one time Attempting to cut more grass will result in the deck plugging and cause the engine to stall It may be necessary to cut the lawn twice to achieve acceptable mulching performance especially on first cuttings or if the lawn is heavily fertilized Do Not Attempt To Cut Grass When It Is Wet Mulching performance will be very poor under wet grass conditions Maintain Sharp Blade s Throughout The Cutting Season This is very important Optimal mulching performance cannot be obtained with a dull or nicked up blade Keep The Underside Of The Mower Deck Clean Remove all grass and dirt buildup from the underside of the pan the baffles and deflectors after each use Alternate mower direction This will evenly disperse the mulched grass clippings over the lawn for even fertilization If the mulching quality of the mower does not seem to be satisfactory try one or more of the following tips 1 Raise the height of cut setting on your mower 2 it may be necessary to cut your grass more frequently 3 Operate the mower at a slower ground speed 4 Overlap cutting swaths instead of cutting a full swath with each pass 5 Mow across the marginal areas a second time 6 CUT HIGH MOW OFTEN Page 16
18. gauge 3 50 10 gauge 36 11 gauge 2 blades blades 3 blades 36 cut width 42 cut width 50 cut width Electric clutch Each rear wheel is independently driven by chain and sprockets th rough a friction mechanical drive 15HP Kohler Command 4 Cycle Single Cylinder Overhead Valve Air Cooled Pressure Lubricated With Oil Filter Vertical Shaft Aluminum Head and Block with Cast Iron Cylinder Liner Electric by key switch operation with safety interlocks on parking brake and blade drive Front 9 X 350 X 4 ribbed tread Rear 16X6 50 X 8 Multi Trac Tread Fuel 2 gallons total Engine 2 quarts oil Width Overall width with deflector retracted 26 CK 997 42 deck 46 1 2 50 deck 52 1 2 Length 77 overall Weight 36 deck 494 Ibs 42 deck 510 lbs 50 deck 532 Ibs Additional information provided in service instructions underthe individual component SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE CONTROLS The Dixon ZTR has a unique transaxle that requires only two drive levers to control braking turning speed and direction On initial operation set throttle speed on slow and operate with mower blade OFF To avoid over controlling the mower use a light touch on the drive levers Slight movements are all that is necessary All controls are described from operators position PARKING BRAKE The parking brake used on the Model ZTR 1001 is designed to hold the mower from moving and is notintended
19. how to stop engine Turn key to off position Page 13 OPERATION INSTRUCTIONS AN testine OF SAFETY INTERLOCK SYSTEMS PARKING BRAKE SWITCH TEST With parking brake bail locked moved downward and locked into the catch stop engine should not turn over or attempt to start when the key switch is moved to the start position BLADE DRIVE SWITCH TEST NOTE Each drive control lever is fitted with an OPERATOR PRESENCE switch a With electric blade drive switch turned ON engine should not turn over or attempt to start when key switch is moved to the start position b Ina SAFE AREA away from bystanders start the engine place throttle setting at maximum or full Engage blade drive clutch switch Remove hand from either control lever Engine should stop NOTE Both LEFT and RIGHT control levers have OPERATOR PRESENCE switches which require constant pressure to allow the blade drive clutch switch to function c If any Safety Check fails do not operate the mower until the system has been checked and repaired by an Authorized Dixon ZTR Dealer i NE ts Page 14 OPERATION INSTRUCTIONS STARTING INSTRUCTIONS 1 Grasp parking brake bail handle with one hand while releasing catch mechanism located mid point between the control handles 2 Move throttle control to choke position if engine is cold full throttle if warm 3 Insert ignition key and turn to start position When engine starts release ignition k
20. id in the battery at frequent intervals Keep fluid level above the plates in each cell using distilled water OFF SEASON BATTERY STORAGE Identify each cable so cables can be reconnected to correct terminals Disconnect cables from terminals ALWAYS disconnect ground cable first and reconnect last Charge battery DO NOT remove battery from mower Clean top of battery and terminals with baking soda and water Page 19 CARE AND MAINTENANCE MODEL ZTR 1001 CUTTER BLADE MAINTENANCE NOTE Observe proper blade position prior to removal 1 Safely raise front of mower 2 Hold or block blade from turning A CAUTION Wear heavy thick gloves when holding onto cutter blade avoid the sharp edge of the blade NOTE Be sure blade is centered on pilot before tightening bolt to 60 ft 105 torque THREADED END OF BLADE SHAFT TRASH GUARD MOWER BLADE Page 20 CARE AND MAINTENANCE MODEL ZTR 1001 BELT TENSION 42 amp 50 DECKS ENGINE TO MOWER DECK BELT No adjustment required Correct belt tension is maintained through a fixed engine location and a spring loaded idler system A pulsing movement of the belt idler will be observed both during engagement of the electric blade clutch and actual operation of the mower deck NOTE Engagement of the electric blade clutch switch may produce a sharp high pitched chirp or squeal as the belt tension loading is absorbed by the idler system This is normal
21. is 3 Refill engine with type and quantity of oil recommended by the engine manufacturer in engine literature PLEASE DISPOSE OF USED OILS AT PROPER COLLECTION CENTERS PROTECT YOUR ENVIRONMENT Page 24 CARE AND MAINTENANCE MODEL ZTR 1001 DRIVE SYSTEM ADJUSTMENTS Due to both the complex nature of the transmission and the number of special tools required for service adjustments should be entrusted to your dealer There are a number of simple owner service items which greatly influence the performance of the drive system 1 Front and rear tires must be inflated to proper specifications 2 Rear drive chain tension 3 Tightness of all controls and linkages pertaining to the drive levers 4 Lubrication of both primary and final drive chains The use of a high quality chain lubricant is highly recommended REAR CHAIN ADJUSTMENT Adjustment of the rear drive chains of the Model 1001 is accomplished in the manner shown in the illustration below Proper tension and lubrication of the rear drive chains with a quality chain lubricant is essential for safe operation of this model TIGHTEN OR LOOSEN NUT TO ADJUST CHAIN TENSION Page 25 CARE AND MAINTENANCE MODEL ZTR 1001 WHEELS AND TIRES ELECTRICAL SYSTEMS CLEANING THE MOWER SERIAL NUMBERS WARRANTY PARTS SERVICE Correct tire pressure is important for correct operation of mower Front Tires 9 X 350 X4 Air Pressure 16 21 Ibs
22. it breaker engaged Push button to reset turn engine over Consult your dealer for repair Starter will not Dead battery Charge battery turn engine over Battery discharge Poor connections on Tighten or replace as required battery Battery water low Wrong battery installed in mower Battery discharge Engine electrical system Have electrical system checked by not functioning correctly your dealer Battery discharge Engine being operated Increase engine RPM at too low an RPM Contact your dealer for information NOTE Electrical system failures are generally simple in nature always check the obvious first and then move onto the more complicated parts used Poor battery service loose connections corrosion frayed or broken wiring are more likely than component failure T A 536 3361 3 E eu Te as 3208 ISTUD y a 7734 2055 805 3297 3074 7758 ASSEMBLY 8301 TIRE 8890 WHEEL Page 31 DIXON ZIR 1997 1001 CHASSIS Page 32 DIXON ZTR 1997 1001 TRANSAXLE gt 3421 Js gt 3 5534 3033 ey 1439 658 1439 088 PROF i N 7055 3057 c 5100 5058 3020 CS 1587 1314 1701 7957 3033 3206 1517 9974 p enm a 7057 ace MODEL ANE 325 MOWER DECK ASH 2350 VOSS OI ENG PIRE DECK TANGER Tey 5 F WT DIXON ZTR 1997 1001 MOWE
23. many variables that can effect the cut quality of any mower Type and conditions of grass cut height setting engine RPM and ground speed are some of the variables that interact creating differences in cut quality Examination of one or more of the above will generally produce a quality cut The Troubleshooting Chart suggests practices and adjustments that may be helpful in improving cut quality Your Dixon ZTR dealer is also available to provide assistance to you SITUATION CAUSES REMEDY Poor cut quality Engine RPM too low Increase engine RPM to maximum Poor cut quality Ground speed Reduce mowing speed Poor cut quality Grass buildup under mower Clean out underside of mower deck deck Poor cut quality Dull or bent blade sharpen or replace as required Poor cut quality Incorrect engine to mower Use ONLY original equipment belts deck belt Poor cut quality Uneven tire pressures Check and adjust as required per operators manual Poor cut quality Improper blades Replace with original equipment blade designed for the size of mower deck fitted Poor cut quality Un level mower deck Consult your dealer Page 28 TROUBLESHOOTING DRIVE SYSTEM SITUATION CAUSES REMEDY Mower pulls to one Drive adjustment Consult your dealer for repair Side or the other Poor driving Operation of mower Review operators section performance of owners manual Page 29 TROUBLESHOOTING ELECTRICAL SYSTEM SITUATION CAUSES REMEDY otarter will not Circu
24. operate the mower with the grass catching attachment partially removed Important Do not leave clippings in the bags while the mower is stored Damp grass clippings are a fire hazard if left in the bags Page 17 OPERATION INSTRUCTIONS SIDE DISCHARGE OF THE CLIPPINGS In order to achieve optimum performance when side discharging the grass clippings please read and follow the tips listed below Additionalinforrnation can be found in the troubleshooting guide A CAUTION sure that deflector is properly installed on the discharge chute 1 Setengine speed control to the wide open or full setting 2 Do Not Attempt To Cut Grass When It Is Wet Wet grass will clog the underside of the deck and discharge area 3 If the grass is tall place the mower deck cut height lever in the top or second notch Initially overlap cutting swaths instead of a full swath with each pass Some applications may require a second cutting 4 Keep The Underside Of The Mower Deck Clean Frequent removal of dried grass and dirt will allow the clippings to discharge correctly 5 Maintain Sharp Blade s Throughout The Cutting Season GRASS HEIGHT SUGGESTIONS Correct mowing height can reduce weeds and disease by 50 to 80 The following grass cut heights are based on adequate moisture conditions and normal thatch buildup in a healthy lawn Some locations and applications may require slightly different cut heights If in doubt consult you
25. orward or rearward of the other To turn left move left control lever up while pushing downward on the right control lever To turn right move right control lever up while pushing downward on the left control lever To turn on mower s own axis Zero Turning Radius stop and move one lever to reverse or up position and the other to forward or downward position gt 90 RIGHT TURN BRAKING To brake mower move both levers in direction opposite of travel release levers to move neutral setting Set parking brake Park on level surfaces only O CHOKE RN START FAST TWIN FUNCTION THROTTLE CONTROL LEVER x Located on control panel to operators right IGNITION oN Throttle control for engine speed Choking for SLOW engine starting Throttle control should be set to the MAXIMUM THROTTLE or wide open setting to insure adequate OFF cooling of the engine and to maintain mower yir BLAUE deck blade speed while mowing i Page 11 CONTROLS BLADE DRIVE Located on control panel above and to operators right To engage the mower blades release parking brake by moving brake bail downward until catch stop latch is fully engaged Grasp left control handle grip with enough pressure to depress built in safety switch If constant pressure is not maintained on either handle grip when blade drive is engaged engine will stop Using right hand lift blade drive
26. r local iawn professional for assistance Grass Types Best Cut Heights Zoysia 2 2 1 2 Blue Grass 1 42 3 Fescue Blends 1 1 2 3 St Augustine Mid South 1 1 2 2 ot Augustine Deep South 3 4 Tifton Bermuda 1 1 2 Centipede 1 1 2 2 Common Bermuda 11 2 2 Bahia Argentina Pensacola 2 Page 18 CARE AND MAINTENANCE MODEL ZTR 1001 This portion of the Model ZTR 1001 owners manual deals with normal service items which can be performed by the owner Please remember that if you are in doubt as to the correct service procedures to be followed these and other service situations can be handled by a Dixon ZTR dealer who is familiar with the service of your mower MAINTENANCE SCHEDULE To insure a long and trouble free service life on all the components used on the Model ZTR 1001 a regular and thorough maintenance schedule should be followed The following items should be checked after the first 10 hours of operation and on a weekly basis or each 40 hours of use Drive chain Drive system belts and controls Mower deck belts Tire pressures Tightness of all nuts and bolts Battery fluid level Engine oil NOJ RK wh a A CAUTION Before performing any maintenance shut off engine allow to cool ENGINE For engine operating and maintenance information refer to the engine operating and maintenance instructions furnished by the engine manufacturer supplied with each mower BATTERY Check the flu
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