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Cub Cadet 3235 Lawn Mower User Manual

1. Cruise Control Lever Q Figure 9 The cruise control lever is located to the left of the steering wheel Push the cruise control lever downward while traveling at the desired forward speed to engage the cruise control Choke Lever The choke lever is located to the left of the steering wheel in the throttle choke lever pod Push the lever forward to close the engine choke plate Throttle Lever 4 The throttle lever is located to the left of the steering wheel in the throttle choke lever pod When set in a given position the throttle lever will maintain a uniform engine speed Push the lever forward to increase the engine speed IMPORTANT When using power take off operated equipment best performance is achieved with the throttle lever in the FAST position This symbol shows the fast position This symbol shows the slow position Seat Adjustment Lever The seat adjustment lever is located below the seat This lever is used to adjust the seat forward or backward Differential Lock Pedal Located at the front of the left running board Depressing the diff lock pedal engages the transmission differential lock which improves traction at the rear wheels when operating on uneven ter rain or in slippery conditions However use care when engaging the diff lock on manicured turf where sharp turns are required Damage to the turf could Depressing the brake pedal also actu ales the diff lock ped
2. Fill the fuel tank with treated fuel and run the engine for 2 3 min utes to get stabilized fuel into the carburetor 2 If emptying the fuel system Towards end of the season monitor fuel consumption with the goal of running the fuel tank to empty f a large volume of fuel is left over remove the fuel cap and siphon the the bulk of any leftover fuel into an approved container Run the engine until it starts to falter then use the choke to keep the engine running until all fuel in the carburetor has been ex hausted 3 Perform the following procedures before storing the machine Remove the spark plugs and pour one 1 ounce of engine oil through the spark plug holes into the cylinders Install the spark plugs but do not connect the plug wires Crank the engine two or three revolutions to distribute the oil Clean the engine and the entire tractor thoroughly Lubricate all lubrication points Prepare the battery for storage Protect the tires and seat from sunlight Regularly check the tires for proper inflation NOTE We do not recommend the use of a pressure washer or garden hose to clean your unit They may cause damage to electrical components spindles pulleys bearings or the engine The use of water will result in shortened life and reduce serviceability SECTION 10 ENGINE INFORMATION KOHLER CO FEDERAL AND CALIFORNIA EMISSION CONTROL SYSTEMS LIMITED WARRANTY SMALL OFF ROAD EQ
3. 1 Li 52 c Tie Rod Hex Jam Nut PES Ball Joint Figure 17 Brake Inspection and Adjustment During normal operation the tractor brake is subject to minimal wear How ever the brake should be periodically tested and adjusted if necessary 18 Checking the Brake Place the tractor on a firm and level surface Stop the engine and remove the ignition key Pull and lock the transmission release rod in the Transmission Released position Perform the following checks NOTE The tractor may be difficult to push because of the hydro transmis sion s braking action Engage the parking brake If the tractor can be pushed forward or rearward the braking force must be increased Release the Parking Brake Lever If the tractor cannot be pushed forward or rearward the braking force must be decreased Adjusting the Brake Remove the rear drawbar from the frame by removing the four hex tapp screws NOTE The oil fill tube dipstick will be pulled from the transmission housing Plug or cover the hole in the transmission to prevent dirt or debris from entering From beneath the right rear side of the tractor frame secure the hex shaped flange of the brake rod located just behind the brake link to prevent the rod from turning See Figure 18 Brake Link Brake Assembly WA On Transmission we Brake Rod amp Brake Shaft Assembly A 2 Ls ZA 22 Hex Shaped e Flan
4. 27 in Ground Clearance 6 in Brakes Livius a Sete eke ade eee External Disk Parklhg iere Rs Foot Actuated Hand Locked PTO Clutch TYPOS ie 6 ERES E Vac System Attachment Lift System TYPO usi dE cete s Hydraulic 36 SECTION 14 SLOPE GAUGE WARNING Do not mow on inclines with a slope in excess of 15 degrees a rise of approximately 2 1 2 feet every 10 feet A riding mower could overturn and cause serious injury If operating a walk behind mower on such a slope it is extremely difficult to maintain your footing and you could slip resulting in serious injury Operate RIDING mowers up and down slopes never across the face of slopes Operate WALK BEHIND mowers across the face of slopes never up and down slopes 38 CUB CADET LLC MANUFACTURER S ONE YEAR LIMITED WARRANTY COMMERCIAL USE The limited warranty set forth below is given by CUB CADET LLC CUB CADET with respect to new merchandise purchased and used in the United States its possessions and territories CUB CADET warrants this product against defects in material and workmanship for a period of one 1 year for commercial users commencing on the date of original purchase and will at its option repair or replace free of charge any part found to be defective in material or workmanship
5. 9 0 1 Spark 9 RC12YC Champion or equivalent Oil Filler c uerum mcm Rem IR ER PERRO Cartridge Crank Case Capacity 64 oz Electrical System Charging System Flywheel Alternator Capacity eee Ra 15 Amp Regulated Battery Type cssc s ette ERE Lead Acid Battery Cold Cranking Amps atO F 435 1811111161 m e Battery Fuses auto type 25 amp Battery Voltage 12 Volts Fuel System Fuel Tank Capacity gallons 4 5 Type of Fuel woes es aces be da needing ee Unleade d aller In line Drive Train Transmission eee Hydrostatic Transmission Oil Cub Cadet Drive System Fluid Plus Transmission Oil Capacity 5 5 Qts Tires Front Inches cssc ur teed 16x7 5 8 Rear mehes oe Ea con Nala 84 5 24 x 10 5 12 Dimensions and Weight Wheelbase ee ete BE RR riy etn 49 5 in Overall Length isset Faye Ends 72 25 in Overall Width w o 42 in Height 5 antes RT 43 6 in Weight w o Mower Deck Approx 803 155 Turning Radius TRIER SA vials UR
6. This limited warranty shall only apply if this product has been operated and maintained in accordance with the Operators Manual furnished with the product and has not been subject to misuse abuse neglect accident improper maintenance alteration vandalism theft fire water or damage because of other peril or natural disaster Batteries and belts are subject to separate terms as follows a Batteries have a one year prorated limited warranty with 10096 replacement during the first three months After three months the battery replacement credit is based on the months remaining in the twelve 12 month period dating back to the original date of sale Any replacement battery will be warranted only for the remainder of the original warranty period b All belts are covered by a one 1 year limited warranty against defects in material and workmanship HOW TO OBTAIN SERVICE Warranty service is available WITH PROOF OF PURCHASE THROUGH YOUR LOCAL AUTHORIZED CUB CADET DEALER To locate the dealer in your area please check for a listing in the Yellow Pages or contact CUB CADET by calling 1 877 282 8684 or writing to P O Box 361131 Cleveland Ohio 44136 0019 You may also log on to our Web site at www cubcadet com This limited warranty does not provide coverage in the following cases a Routine maintenance items such as lubricants filters blade sharpening and tune ups or adjustments such as brake adjustments clutch adjust ments o
7. tended turn the ignition key off and remove key Depress the brake pedal to release the parking brake and let the pedal up Move the throttle lever to the position where the engine operates best for the load to be handled normally full throttle NOTE Do not use the forward or reverse control pedals to change the direction of travel when the tractor is in motion Use the brake pedal to bring the tractor to a stop before depressing either the forward or reverse control pedal To move forward slowly depress the forward control pedal until the desired speed is achieved To move in reverse check that the area behind is clear then slowly depress the reverse control pedal Setting The Cruise Control NOTE The cruise control feature can only be operated in the forward direction Slowly depress the forward control pedal until the desired speed is achieved Lightly push the cruise control lever downward While continuing to hold the cruise lever down lift your foot from the forward control pedal you should feel the cruise latch engage f properly engaged the cruise lever and forward control pedal should lock in the down position and the tractor will maintain the same forward speed Disengage the cruise control using one of the following methods Depress the brake pedal to disengage the cruise control and stop the tractor Lightly depress the forward control pedal Lift the cruise control lever
8. USE LIMITED WARRANTY RESIDENTIAL USE QUICK REFERENCE PARTS SECTION 1 TRACTOR PREPARATION Connect the Battery Battery posts terminals and A related accessories contain lead and lead compounds Wash hands after handling The tractor is shipped with a sealed battery with the positive battery cable factory connected The negative cable must be connected Note Make sure the ignition switch is in the OFF position before attaching the battery cables Open the tractor hood Remove the upper bulkhead baffle from the front of the dash panel by lifting upward on the baffle locking tab on each side Remove the protective cap from the negative terminal of the battery Connect the black battery cable to the negative battery post Slide terminal cover over the connection and reinstall the upper baffle Positon the High Back Seat For shipping purposes the seat is installed sideways Reposition the seat as follows Remove from the seat the two screws NOT fastening the seat to the hinge brackets Loosen the RH screw and remove the LH screw from the seat and hinge bracket Rotate the rear of the seat to the right and align the four front seat holes with matching holes in the LH and RH hinge brackets Temporarily install the three previ ously removed screws into the three open front seat holes See Section 8 Adjustments for final seat adjustment procedures Screw A Remove Screw Loos
9. accidental starting Check the blade engine mounting bolts at frequent intervals for proper tightness Also visually inspect blade for damage 6 0 excessive wear bent cracked Replace with blade which meets original equipment specifications Keep all nuts bolts and screws tight to be sure the equipment is in safe working condition Never tamper with safety devices Check their proper operation regularly Use all guards as instructed in this manual After striking a foreign object stop the engine remove the wire from the spark plug and thoroughly inspect the mower for any damage Repair the damage before restarting and operating the mower Grass catcher components are subject to wear damage and deterioration which could expose moving parts or allow objects to be thrown For your safety protection frequently check components and replace with manufacturer s recommended parts when necessary Mower blades are sharp and can cut Wrap the blade s or wear gloves and use extra caution when servicing blade s Check brake operation frequently Adjust and service as required Muffler engine and belt guards become hot during operation and can cause a burn Allow to cool down before touching Do not change the engine governor settings or overspeed the engine Excessive engine speeds are dangerous Observe proper disposal laws and regulations Improper disposal offluids and materials can harm the envi
10. are installed to protect the trac tors electrical system from damage caused by excessive amperage Always use the same capacity fuse for replacement Refer to the Specifica tions Chart If the electrical system does not function check the fuses To replace a fuse note the position of the fuse and pull the old fuse from the electical box Compare the suspect fuse with Figure 24 to determine if is good or bad Ux 1 GOOD Figure 24 Install the new fuse in the position from which the old fuse was removed Off Season Storage If the machine is to be inoperative for a period longer than 30 days the fol lowing procedures are recommended WARNING Never store the A tractor with fuel in the tank indoors or in poorly venti lated enclosures where fuel fumes may reach an open flame spark or pilot light as on a furnace water heater clothes dryer etc WARNING Fuel left in the fuel tank deteriorates and will cause serious starting problems To prevent gum deposits from forming inside the engine s carburetor and causing possible malfunction of the engine the fuel system must be either completely emptied or the gasoline must be treated with a stabilizer to prevent deterioration 1 If using a fuel stabilizer Read the product manufacturer s instructions and recommendations 26 Add to clean fresh gasoline the correct amount of stabizer for the capacity of the fuel system
11. area around the Transmission Oil Fill Dipstick to prevent debris from entering the transmission case Always keep the oil level between the FULL and the ADD marks on the dipstick When checking the oil level the dipstick 23 must be withdrawn and wiped clean then fully reinserted before being withdrawn again for a true reading Dipstick Reading Transmission Oil Fill Tube Dipstick Figure 21 Adding Transmission Oil WARNING The fluid for your A transmission has been spe cially formulated to ensure the safe and proper opera tion of your tractor Add Cub Cadet Drive System Fluid Plus ONLY Do not use any other fluid WARNING Never overfill the transmission case Damage may result if the oil level in the transmission case is below the ADD mark or over the FULL mark of the dipstick For best results fill to the FULL mark on the dipstick as opposed to adding a given quantity of oil Always check the level on the dipstick before adding more oil See Figure 21 Refer to the Lubrication Illustration for information regarding the proper type of oil to add to the transmission case See the Specifications Chart for the quantity required Place the tractor on a level surface and engage the parking brake Stop the engine and remove the ignition key e Clean the area around the Transmission Oil Fill Dipstick to prevent debris from entering the transmission c
12. or b making any repairs adjusting or removing any grass or debris Mow only artificial light daylight or good Do not operate the machine while under the influence of alcohol or drugs Watch for traffic when operating near or crossing roadways Use extra care when loading or unloading the machine into a trailer or truck This unit should not be driven up or down a ramp onto a trailer or truck under power because the unit could tip over causing serious personal injury The unit must be pushed manually on a ramp to load or unload properly Never make 8 cutting height adjustment while engine is running if operator must dismount to do so Wear sturdy rough soled work shoes and close fitting slacks and shirts Do not wear loose fitting clothes or jewelry They can be caught in moving parts Never operate a unit in bare feet sandals or sneakers Check overhead clearance carefully before driving under power lines wires bridges or low hanging tree branches before entering or leaving buildings or in any other situation where the operator may be struck or pulled from the unit which could result in serious injury Disengage all attachment clutches thoroughly depress the brake pedal and shift into neutral before attempting to start engine Your mower is designed to cut normal residential grass of a height no more than 10 Do not attempt to mow through unusually tall dry grass e g pasture or pile
13. panels Remove the quick release side panels as follows see Figure 19 Open the hood by lifting upward at the side panel notches on each side of the tractor Lift Hood Here Flip the tab of the two quick release fasteners up and turn to align with the slots in side panels Swing the rear of the side panel out and away from the tractor Slide the side panel rearward to disengage the two front tabs of the side panel from the slots of the grille side panel mounting strip To reinstall the side panels Insert the side panel front tabs into the slots of the grille side panel mounting strip Swing the rear of the side panel inward and align so that the tabs of the quick release fasteners go through the side panel slots Pull the quick release fastener tabs slightly outward and rotate 1 4 turn perpendicular to slot to lock the side panels in place Flip the fastener tabs down Close the hood Figure 19 General Battery Information WARNING Battery posts terminals and related accessories contain lead and lead compounds Wash hands handling after 21 Battery acid must be handled with great care as contact with it can burn and blister the skin It is advisable to wear protective clothing goggles rubber gloves and apron when working with acid Should battery acid accidentally splatter into the eyes or onto the skin rinse the affected area immediately with clean
14. set of 2 44 Deck 954 3098 48 Deck 954 3053 54 Deck 954 0197 60 Deck 954 3093 954 3084
15. slow and gradual Do not make sudden changes in speed or direction Rapid engagement or braking could cause the front of the machine to lift and rapidly flip over backwards which could cause serious injury Avoid starting or stopping on a slope If tires lose traction disengage the blade s and proceed slowly straight down the slope DO NOT 3 Do not turn on slopes unless necessary then turn slowly and gradually downhill if possible Do not mow near drop offs ditches or embankments The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch or if an edge caves in Do not mow on wet grass Reduced traction could cause sliding Do not try to stabilize the machine by putting your foot on the ground Do not use grass catcher on steep slopes CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children Children are often attracted to the machine and the mowing activity Never assume that children will remain where you last saw them Keep children out of the mowing area and in watchful care of an adult other than the operator Be alert and turn machine off if children enter the area Before and when backing look behind and down for small children Never carry children even with the blades off They may fall off and be seriously injured or interfere with the safe machine operation Never allow children under 14 years old to operate the machi
16. upward NOTE 15 Avoid stopping when driving up a slope If it is necessary to stop while driving up a slope start up smoothly and carefully to reduce the possibility of flipping the tractor over backward Stopping The Tractor Fully depress the brake pedal to bring the tractor to a complete stop engage the parking brake disengage the PTO turn the ignition switch to OFF and remove the key from the switch before dismounting Using the Hydraulic Lift System To raise an attachment using the hydraulic lift system the engine must be running Generally an attachment can be lowered with the engine running or off Push the hydraulic lift lever forward to lower an attachment or pull the hydraulic lift lever back to raise an attachment Opening Tool Box A convenient tool box and manual pouch is located under the seat To access this area pivot the seat forward Engaging The PTO Move the throttle control lever to approximately mid throttle position Pull the PTO switch to the RUN position Advance the throttle lever to the operating speed full engine speed The operator must remain in the tractor seat at all times If the operator should leave the seat without turning off the PTO switch the tractor s engine will shut off IMPORTANT The PTO clutch can not be operated when the tractor is driving in the reverse direction The PTO switch must in the OFF position when the reverse control pedal is de
17. when removing the tail light sockets from the reflector housings The bulbs can be pulled from the sockets and dropped into the reflector housing requiring removal of the reflector housing to retrieve the bulb Replace a tail light bulb as follows Turn the light socket counterclock wise to align the socket tabs with the notches in the tail light reflector Once aligned carefully pull light Socket out of the tail light reflector Pull the light bulb from the socket and replace with like part Align the tabs of the socket with the notches in the reflector and carefully insert the socket Turn the socket fully clockwise to lock in place Tire Inflation Keep the tires inflated to the recommended pressure Improper inflation will affect tire life and operator comfort and also could affect the level of the mower deck and quality of cut See the tire side wall for proper inflation range Ensure that the valve caps are securely tightened in place to prevent air loss and to protect the valve core Do not overload the tractor tires by mounting equipment on the tractor which exceeds the load capacity of the size of the tires on the tractor Checking Transmission Oil Level NOTE Check the oil level only while the engine is stopped and the tractor is level Check the oil level of the transmission case before each use to see that it is filled to the correct level Before checking the transmission oil level clean the
18. 30 inch or replace the plug Engine Operates Irregularly or Knocks Engine incorrectly timed Spark plug dirty wrong gap or wrong type Poor or weak spark Carburetor setting incorrect Poor grade fuel or water in fuel Engine overheating Engine valves at fault Engine smokes Oil level rises due to fuel in the crankcase Air filter becomes oil and fuel soaked Engine leaks oil Misfiring Other engine problems Excessive oil in air cleaner See your authorized dealer Clean reset the gap or replace Check the spark plugs and wiring See your authorized dealer Drain and use a good grade of clean fuel Refer to MAINTENANCE See your authorized dealer See your authorized dealer See your authorized dealer See your authorized dealer See your authorized dealer See your authorized dealer See your authorized dealer Be sure that oil dipstick is fully seated oil fill cap is tight and all excess oil is squeezed out of the pre cleaner PTO Clutch Will Not Engage Reverse pedal is partially depressed Vacuum actuator not energized Vacuum leak Depress brake pedal Check PTO switch and connections check for worn or broken wiring Check vacuum lines Lack of Power Air cleaner clogged Engine overload Engine overheated Service the air cleaner element Refer to MAINTENANCE Reduce the load Make sure the air intake screen shrouding engine fins side panels dash intake screen and grill
19. 7 and later model year engines are warranted for two years If any emission related part on the engine is defective the part will be repaired or replaced by Kohler Co free of charge OWNER S WARRANTY RESPONSIBILITIES a The engine owner is responsible for the per formance of the required maintenance listed in the owners manual Kohler Co recom mends that you retain all receipts covering maintenance on the engine But Kohler Co cannot deny warranty solely for the lack of receipts or for your failure to assure that all scheduled maintenance was performed Oxygen sensor if equipped Exhaust manifold if equipped Fuel metering valve if equipped Crankcase breather if equipped Gaseous fuel regulator if equipped e Carburetor or fuel injection system Air filter fuel filter and spark plugs only to first scheduled replacement point b Be aware however that Kohler Co may deny warranty coverage if the engine or a part has failed due to abuse neglect improper main tenance or unapproved modifications c For warranty repairs the engine must be presented to a Kohler Co service center as soon as a problem exists Call 1 800 544 2444 or access our web site at www kohlerengines com for the names of the nearest service centers The warranty repairs should be completed in a reasonable amount of time not to exceed 30 days If you have any questions regarding warranty rights and responsibilities yo
20. Cub Cadel OPERATOR S MANUAL 3000 TRACTOR Model 3235 IMPORTANT READ SAFETY RULES AND INSTRUCTIONS CAREFULLY Warning This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forest covered brush covered or grass covered land unless the engine s exhaust system is equipped with a spark arrester meeting applicable local or state laws if any If a spark arrester is used it should be maintained in effective working order by the operator In the State of California the above is required by law Section 4442 of the California Public Resources Code Other states may have similar laws Federal laws apply on federal lands A spark arrester for the muffler is available through your nearest engine authorized service dealer or contact the service department P O Box 361131 Cleveland Ohio 44136 0019 CUB CADET LLC P O BOX 361131 CLEVELAND OHIO 44136 0019 www cubcadet com ECO FORM NO 770 10520B 1 03 TABLE OF CONTENTS TRACTOR PREPARTION IMPORTANT SAFE OPERATION PRACTICES CALLING SERVICE INFORMATION FINDING YOUR MODEL amp SERIAL NUMBER SAFETY LABELS FOUND ON YOUR UNIT CONTROLS ADJUSTMENTS LUBRICATION ILLUSTRATION ENGINE INFORMATION TROUBLE SHOOTING OPTIONAL EQUIPMENT SPECIFICATIONS SLOPE GAUGE LIMITED WARRANTY COMMERCIAL
21. HE BLADES KNOW LOCATION AND FUNCTION OF ALL CONTROLS BE SURE THE BLADES AND THE ENGINE ARE STOPPED BEFORE PLACING HANDS OR FEET NEAR BLADES BEFORE LEAVING OPERATOR S POSITION DISENGAGE PTO ENGAGE BRAKE LOCK SHUT OFF ENGINE AND REMOVE KEY READ OPERATOR S MANUAL Running Board Right TO ENSURE SAFE AND PROPER OPERATION OF TRANSMISSION ONLY USE CUB CADET DRIVE SYSTEM FLUID PLUS 737 3120 1 QUART 737 3121 1 GALLON READ OPERATOR S MANUAL Rear Drawbar Running Board Center AWARNING Front Grille Hood Hinge Bracket Figure 2 SECTION 6 CONTROLS Figure 3 NOTE References to LEFT and RIGHT indicate that side of the tractor when facing forward while seated in the drivers seat Reference to FRONT indicates the grille end of the tractor to REAR the drawbar end Steering Wheel The steering wheel centered on the dash panel is used to turn the tractor left or right while driving NOTE This tractor is equipped with hydraulic power steering With this feature the center of the steering wheel may not stay center aligned Parking Brake Lever 639 Figure 4 The parking brake lever is located to the right of the steering wheel on the dash panel With the brake pedal depressed fully push the parking brake lever and release the brake pedal to lock the parking brake PTO Switch The PTO switch is located on the right side the dash panel Pull upward on the rig
22. LAND OH 44136 DEALER LOCATOR PHONE NUMBER 877 282 8684 Figure 1 Model Number Mfg Date Serial No Engine Model No Engine Spec No Engine Serial No DECK HEIGHT ADJUSTMENT 360 Turn Equals 1 2 Adjustment 1 RAISE DECK LIFT LEVER UNTIL THE NUMBER 6 APPEARS IN WINDOW POSITION INDICATOR 2 TURN KNOB COUNTER CLOCKWISE TO LOWER DECKSTOP 3 TURN KNOB CLOCKWISE TO RAISE DECKSTOP 4 LOWER DECK LIFT LEVER UNTIL POSITION INDICATOR STOPS 5 REPEAT PROCESS IF NECESSARY Running Board Left 0465 G STARTING INSTRUCTIONS 1 BE FAMILIAR WITH CONTROLS BEFORE STARTING ENGINE AND OPERATING 2 SET CHOKE MOVE THROTTLE TO MID POSITION AND DEPRESS BRAKE PEDAL 3 TURN KEY TO THE START POSITION 4 AFTER ENGINE STARTS OPEN CHOKE STOPPING INSTRUCTIONS 1 DISENGAGE PTO AND SET PARKING BRAKE 2 MOVE THROTTLE CONTROL TO MID POSITION AND TURN KEY OFF SECTION 5 SAFETY LABELS FOUND ON YOUR UNIT A WARNING AVOID SERIOUS INJURY OR DEATH GO UP AND DOWN SLOPES NOT ACROSS AVOID SUDDEN TURNS DO NOT OPERATE UNIT WHERE IT COULD SLIP OR TIP MACHINE STOPS GOING UPHILL STOP PTO AND BACK DOWN HILL SLOWLY DO NOT MOW WHEN CHILDREN OR OTHERS ARE AROUND NEVER CARRY CHILDREN LOOK DOWN AND BEHIND BEFORE AND WHILE BACKING KEEP SAFETY DEVICES GUARDS SHIELDS AND SWITCHES IN PLACE AND WORKING REMOVE OBJECTS THAT COULD BE THROWN BY T
23. UIPMENT ENGINES The U S Environmental Protection Agency EPA the California Air Resources Board CARB and Kohler Co are pleased to explain the Federal and California Emission Control Systems Warranty on your small off road equipment engine For California engines produced in 1995 and later must be designed built and equipped to meet the state s stringent anti smog standards In other states 1997 and later model year engines must be designed built and equipped to meet the U S EPA regulations for small non road engines The engine must be free from defects in materials and workmanship which cause it to fail to conform with U S EPA standards for the first two years of engine use from the date of sale to the ultimate purchaser Kohler Co must warrant the emission control system on the engine for the period of time listed above provided there has been no abuse neglect or improper maintenance The emission control system may include parts such as the carburetor or fuel injection system the ignition system and catalytic converter Also included are the hoses belts and connectors and other emission related assemblies Where a warrantable condition exists Kohler Co will repair the engine at no cost including diagnosis if the diagnostic work is performed at an authorized dealer parts and labor MANUFACTURER S WARRANTY COVERAGE Engines produced in 1995 or later are warranted for two years in California In other states 199
24. al Make certain the diff lock disengages when the brake pedal is released Deck Height Adjustment Knob The deck height adjustment knob is located on the left running board See Figure 10 Use this knob to set and hold your desired deckstop position for the mower deck regardless of whether the deck caster wheels contact the ground Each full rotation of the adjustment knob equals approximately a 1 4 inch adjustment in the deck height setting and there are four detent positions per rotation Always use the tractor lift system to raise the deck before turning the adjustment knob 12 Adjustment Knob Figure 10 Deck Front Lift Rod Assembly For shipping purposes the deck front lift rod assembly has been installed on the tractor Cut the tie strap holding the lift rod assembly to the tractor then pull downward on the quick latch rod at the front of the tractor to remove the lift rod assembly Quick Latch Rod X xl 909 F lt xr Lift Rod Assembly Figure 11 Indicator Light Pod A Oil Pressure Indicator B Low Fuel Indicator C Hour Meter D Not Used E Not Used Figure 12 Hour Meter The hour meter is part of the indicator light pod in the dash panel The hour meter operates whenever the ignition switch is in the ON or ON LIGHTS position Record the actual hours of trac tor operation to ensure all maintenance procedures are compl
25. ariations temperature grade of fuel etc Little or no choking will be needed when the engine is warm Place the throttle midway between the SLOW and FAST position Make sure the PTO switch is in the OFF position Fully depress the brake pedal Turn the ignition key clockwise to the START position and release it as soon as the engine starts however do not crank the engine continuously for more than 10 seconds at a time If the engine does not start within this time turn the key to OFF and wait a minute to allow the engine s starter motor to cool Try again after waiting e After the engine starts slowly release the brake pedal As the engine warms up gradually pull the choke lever all the way back Do not use the choke to enrich the fuel mixture except when necessary to start the engine Stopping The Engine NOTE Remove the key from the ignition switch to prevent accidental starting or battery discharge if the equipment is left unattended 14 Place the PTO switch in the OFF position Place the throttle control lever between the MID and FAST positions Then turn the ignition key to the OFF position and remove the key from the ignition switch Driving The Tractor WARNING Avoid sudden starts excessive speed and sudden stops WARNING Do not leave the seat of the tractor with out disengaging the PTO and engaging the parking brake If leaving the tractor unat
26. ase Remove the dipstick from the oil fill tube and SLOWLY pour oil into the oil fill tube Fill the transmission case until the oil level reaches the FULL mark on the dipstick Reinstall the dipstick securely into the oil fill tube WARNING The oil fill plug dipstick must be installed securely into the fill tube at all times when the engine is operating Changing Transmission Oil WARNING The fluid for your transmission has been spe cially formulated to ensure the safe and proper opera tion of your tractor When changing the transmission fluid replace it with Cub Cadet Drive System Fluid Plus ONLY Failure to use Cub Cadet Drive System Fluid Plus may result in a fail ure of the drive system which could result in property dam age or personal injury Do not use any other fluid See to the Maintenance Chart for the frequency of service and the Specifi cations Chart for the quantity required NOTE Do not reuse the transmission oil Contaminated transmission oil can damage the hydro transmission Please dispose of used oil at appropriate recycling C centers Place the tractor on a level surface and engage the parking brake Stop the tractor s engine and remove the ignition key Remove any center attachments Clean the area around the transmis sion drain plug to prevent debris from entering the transmission case Remove the drain plug and allow the transmission oil to drain into a clea
27. cold water If there is any further discomfort seek prompt medical attention f acid spills on clothing first dilute it with clean water then neutralize with a solution of ammonia water or baking soda water Since battery acid is corrosive do not pour it into any sink or drain Before discarding an empty electrolyte con tainer rinse it thoroughly with a neutralizing solution NEVER connect or disconnect battery charger clips to the battery while the charger is turned on as it can cause sparks e Keep al sources of ignition cigarettes matches lighters away from the battery The hydrogen gas generated during charging can be combustible As a further precaution only charge the battery in a well ventilated area Always shield eyes and protect skin and clothing when working near batteries WARNING Batteries contain A sulfuric acid and may emit explosive gases Use extreme caution when handling batter ies Keep batteries out of the reach of children Battery Removal WARNING Battery posts terminals and related acces sories contain lead and lead compounds Wash hands after handling The battery is located under the dash panel in the frame pedestal To remove the battery Open the tractor hood by lifting it at the notches in the side panels Remove the upper bulkhead baffle from the front of the dash panel by lifting upward on the baffle locking tab on each side Pull the upper end
28. desire additional information not found in this manual contact your dealer If you need help locating a dealer in your area contact the Customer Dealer Referral Line by calling 1 877 282 8684 Before calling your local dealer make sure that you have your model and serial numbers ready SECTION 4 FINDING YOUR MODEL amp SERIAL NUMBER This Operator s Manual is an important part of your new tractor It will help you prepare maintain and safely operate your tractor Please read and understand what it says Before you prepare your tractor for its first use please locate the tractor and engine model plates and copy the information from them into the spaces provided below The information on the model plates is very important if you need help from your dealer or the Cub Cadet customer support department Refer to Figure 1 The tractor model plate is located on the right frame rail behind the right front tire The engine identification numbers appear on a decal or decals affixed to the engine shrouding IMPORTANT ENGINE INFORMATION THIS ENGINE MEETS U S EPA PHASE 1 AND 1995 1999 CALIFORNIA EMISSION CONTROL REGULATIONS FOR SORE XXXXXXXXXXX XXXXXXXXXX Model Number Mfg Date REFER TO OWNER S MANUAL FOR SAFETY MAINTENANCE SPECS AND ADJUSTMENTS FOR SALES AND SERVICE IN US CANADA CALL 1 800 544 2444 KOHLERENGIMES KOHLER CO KOHLER WI USA Cub Cadet Ll P O BOX 361131 www cubcadet com CLEVE
29. e Specific GravityFreezing Point 1 265 71 1 250 62 1 200 16 1 150 5 1 100 16 e Recharge the battery before returning to service or every two months whichever comes first 22 Headlight Bulb Replacement Replace headlight bulbs as follows See Figure 20 1 After noting which wire connects to each terminal unplug the wire harness leads from the headlight socket terminals 2 Rotate the socket assembly as follows to remove from the reflector housing Socket Tab P cm p Terminals MT ad Socket Reflector Housing Reflector Notch Figure 20 Left headlight appoximately 1 4 turn counterclockwise Right headlight approximately 1 4 turn clockwise 3 Push the bulb inward and turn counterclockwise to remove from the socket 4 Align the post of the bulb base with the notch in the socket then push the bulb inward and turn clockwise to lock 5 With the terminals pointing upward align the tab of the socket with the notch of the reflector Push the socket inward and turn as follows to lock Left headlight 1 4 turn clockwise Right headlight 1 4 turn counter clockwise 6 Connect the wire harness leads to the appropriate socket terminals Tail Light Bulb Replacement Each tail light assembly has two lightbulbs Access the back side of the tail lights from under the rear fender NOTE Because of the close proximity of the fuel tank caution should be taken
30. e are free of accumulated dirt and debris Refer to MAINTENANCE 33 Possible Cause Fuel tank air vent clogged Air leakage between carburetor and engine Incorrect timing or faulty ignition Brake dragging Insufficient cooling air dirt or debris clog ging the air intake screen shrouds cool ing fins side panels dash intake screen or grille Oil level incorrect Possible Remedy Remove obstruction from the vent in the fuel tank cap Remove air cleaner Tighten the carburetor and manifold mounting hardware Replace any damaged parts as indicated in MAIN TENANCE See your authorized dealer Adjust the brakes Refer to ADJUST MENTS Keep the air intake area side panels grille dash intake screen and cooling fins clean Refer to MAINTENANCE Engine oil level must not be over the FULL mark or below the ADD mark on dipstick Refer to MAINTENANCE 34 SECTION 12 OPTIONAL EQUIPMENT When you purchased your tractor you probably had it completely equipped for your particular needs at that time However later you may wish to obtain optional equipment or accessories These items and other allied equipment can be purchased from and installed by your authorized Cub Cadet dealer This tractor can be used for many different types of work and because it is called on to operate under many different conditions a variety or equipment is available to adapt it to the r
31. ed clean then inserted all the way into the tube before being withdrawn for a true reading Check the oil level only while the engine is stopped and the tractor is level Adding Engine Oil Figure 26 WARNING Never overfill the A engine crankcase The engine may overheat and or damage may result if the crankcase is below the ADD mark or over the FULL mark on the dipstick For best results fill to the FULL mark on the dipstick as opposed to adding a given quantity of oil Always check the level on the dipstick before adding more oil Refer to Figure 27 for information regarding the proper type of oil to add to the crankcase Place the tractor on a level surface and engage the parking brake Stop the tractor engine and remove the ignition key Clean the area around the oil filler cap to prevent debris from entering the crankcase See Figure 26 Remove the oil filler cap from the left valve cover and SLOWLY pour in oil Fill the crankcase until the oil level reaches the FULL mark on the dipstick See Figure 25 Reinstall the oil filler cap and turn to the right to tighten securely in the valve cover WARNING The oil filler cap must be tightened securely into the valve cover at all times when the engine is operating Severe engine damage could result from failure to do so Changing Engine Oil WARNING If the tractor has A recently been operated the engine and surrounding areas may be hot U
32. en SECTION 2 IMPORTANT SAFE OPERATION PRACTICES WARNING THIS SYMBOL POINTS OUT IMPORTANT SAFETY INSTRUCTIONS WHICH IF NOT FOLLOWED COULD ENDANGER THE PERSONAL SAFETY AND OR PROPERTY OF YOURSELF AND OTHERS READ AND FOLLOW ALL INSTRUCTIONS IN THIS MANUAL BEFORE ATTEMPTING TO OPERATE YOUR UNIT FAILURE TO COMPLY WITH THESE INSTRUCTIONS MAY RESULT IN PERSONAL INJURY WHEN YOU SEE THIS SYMBOL HEED ITS WARNING WARNING The engine exhaust some of its constituents and certain vehicle components contain or emit chemicals known to the State of California to cause cancer birth defects or other reproductive harm DANGER Your lawn mower was built to be operated according to the rules for safe operation in this manual As with any type of power equipment carelessness or error on the part of the operator can result in serious injury This lawn mower is capable of amputating hands and feet and throwing objects Failure to observe the following safety instructions could result in serious injury or death 1 GENERAL OPERATION Read understand and follow all instructions in the operator s manual and on the machine before starting Keep this manual in a safe place for future and regular reference and for ordering replacement parts Only allow responsible individuals familiar with the instructions to oper ate the machine Know controls and how to stop the machine quickly Do not put hands or feet under cutting deck or near rota
33. equirements of the user Refer to the optional equipment chart below for a list of products available at the time of printing Description Model Number Mechanical Angling Kit 1 190 171 100 Hydraulic Angling Kit 1 190 288 100 44 Mower Deck 190 209 100 48 Mower Deck 190 289 100 54 Mower Deck 190 290 100 54 Mower Deck 190 295 100 60 Mower Deck 190 291 100 Front Hitch System 190 343 100 Grass Collection System 190 345 100 Grass Collection System 190 217 100 Grass Collection System 44 Deck Only 190 212 100 Grass Collection System 190 295 54 Deck Only 190 367 100 54 Inch Blade 2 190 352 100 190 353 100 190 207 100 190 004 100 1 Requires front hitch system 190 343 100 2 Requires front hitch system 190 343 100 Can use optional Mechanical Angling Kit 190 171 100 or Hydraulic Angling Kit 190 288 100 3 Requires 3 point hitch 190 207 100 35 SECTION 13 SPECIFICATIONS Engine Manufacturer i ce cle cu ee ee 98 52 86 Kohler Horsepower i he pa 25 CVylinders 5 Pont mft edt d vire qned 2 Command Cooling uci ene Rer RP ek uer Let e e Air Fast Idle Speed 3600 Slow Idle Speed 1200 Displacement cubic inches 44 0 Compression Ratio
34. es or for rental expenses to temporarily replace a warranted product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above exclusion or limitation may not apply to you In no event shall recovery of any kind be greater than the amount of the purchase price of the product sold Alteration of the safety features of the product shall void this Warranty You assume the risk and liability for loss damage or injury to you and your property and or to others and their property arising out of the use or misuse or inability to use the product This limited warranty shall not extend to anyone other than the original purchaser or original lessee How State Law Relates to this Warranty This limited warranty gives you specific legal rights and you may also have other rights which vary from state to state 42 43 SECTION 15 QUICK REFERENCE PARTS Description Part Number Engine Oil 737 3030A 10W30 737 3049 5W30 Air Filter CARTRIDGE md SS PRE CLEANER 22 47 083 03 24 083 02 Engine Oil Filter KH 12 050 08 Spark Plug 759 3336 Transmission Oil Cub Cadet Drive System Fluid Plus 737 3120 Quart 737 3121 Gallon Transmission Oil Filter 923 3014 Mower Deck Blades 44 Deck 759 3939 3 48 Deck 759 3826 3 54 Deck 759 3820 3 60 Deck 759 3809 3 Mower Deck Belts PTO Belt
35. eted according to the schedule in this manual Oil Pressure Indicator WARNING Operating the tractor with low oil level or low pressure could result in severe engine damage The oil pressure indicator is part of the indicator light pod on the dash panel This indicator will illuminate when the engine oil pressure is low If this indicator illuminates stop the tractor immediately and check the engine oil level If the oil level is within the operating range and the light remains on contact your Cub Cadet dealer Low Fuel Indicator The Low Fuel indicator is part of the indicator light pod on the dash panel This indicator will illuminate when the tractor is low on fuel If the gas tank is full and the light stays on contact your Cub Cadet dealer 13 SECTION 7 OPERATION Safety Interlock Switches This tractor is equipped with a safety interlock system for the protection of the operator If the interlock system should ever malfunction do not operate the tractor Contact your authorized Cub Cadet Dealer The safety interlock system prevents the engine from cranking starting unless the brake pedal is fully depressed and the PTO is The safety interlock system will automatically shut off the engine if the operator leaves the seat before engaging the brake lock The safety interlock system will auto matically shut off the engine if the operator leaves the seat with the PTO ON regardless of w
36. ge VIEWED FROM ABOVE FENDER AND RUNNING BOARD REMOVED Figure 18 From just above the right axle carrier inside the right frame rail slowly turn the hex nylon lock nut at the end of the brake rod as follows to adjust the brake Refer to Figure 18 Turn the nylon lock nut clockwise to increase the braking force Turn the nylon lock nut counter clockwise to decrease the braking force Recheck the brake adjustment to ensure proper operation and readjust as necessary lf brake adjustment does not correct the problem see your authorized Cub Cadet dealer SECTION 9 MAINTENANCE While guiding the transmission release rod through keyhole and the oil fill tube dipstick into the transmission position the rear drawbar on the frame Secure with the four hex tapp Screws Turning Radius Adjustment This tractor is equipped with hydraulic power steering which is set at the factory The turning radius should be equal for both left and right hand turns If adjustment is necessary please contact your authorized Cub Cadet dealer Maintenance Chart Operation to be performed Each Use Grease front wheel bearings 10 Hours 50 Hours 100 Hours 150 Hours 200 Hours 250 Hours 300 Hours Grease L R steering knuckles Grease front pivot axle Check engine oil level Change engine oil and filter Check spark plug condition Check transmission oil level Change transmission oil filter C
37. hange transmission oil Check air cleaner amp housing Clean amp re oil foam air pre cleaner Change air cleaner paper cartride t Change oil and filter after first 5 hours T often under dusty conditions tt Clean every 25 hours or more often under dusty or dirty conditions NOTE We do not recommend the use of a pressure washer or garden hose to clean your unit They may cause damage to electrical components spindles pulleys bearings or the engine The use of water will result in shortened life and reduce serviceability 19 LUBRICATION ILLUSTRATION Cub Cadet 251H EP Grease 2 or equivalent No 2 lithium grease f o x lt gt a e Oil Can High quality lubricating oil J Engine Oil See Figure 27 on page 30 Transmission Oil Cub Cadet Drive System Fluid Plus ONLY Foot Control Pivot Points L R Front Wheels Transmission 20 Accessing Engine Compartment The engine compartment can be accessed by raising the hood as follows Lift the hood straight upward at the recessed notches of the side panels to disengage the internal hood latch Carefully pivot the hood forward to open To close the hood Carefully pivot the hood rearward to lower Push down on the front of the hood to engage the internal hood latch If greater access is required the tractor is equipped with quick release side
38. hether the brake lock is engaged The PTO switch must be OFF to restart the engine The safety interlock system will automatically shut off the PTO if the reverse control pedal is depressed with the PTO ON Fueling The Tractor NOTE Some fuels called oxygen ated or reformulated gasolines are gasoline blended with alcohols or ethers Gasolines blended with either ethyl alcohol Max 10 or methyl ter tiary butyl ether MTBE Max 15 are approved as fuels for this engine If any undesirable operating symp toms occur use gasoline with a lower percentage of these blends Do not use gasoline which contains Methanol or other alcohol blends For best results use clean fresh unleaded gasoline with an octane rat ing of 87 or higher Purchase fuel in a quantity that can be used within 30 days to assure fuel freshness Do not use gasoline left over from the pevi ous season to minimize gum deposits in the fuel system Leaded gasoline is NOT RECOMMENDED Leaded gaso line may be used in areas where unleaded is not available and exhaust emissions are not regulated Do not fill the fuel tank when the engine is running or while the engine is hot Tighten the fuel cap securely Unscrew the fuel cap and fill the fuel tank from an approved gasoline container Starting The Engine Operator must be sitting in the tractor seat Push choke lever to the full choke position Less choking may be necessary due to v
39. ht edge of the switch handle to engage the PTO clutch Push the switch downward to disengage the Brake Pedal Figure 5 The brake pedal is located at the front of the right running board above the forward and reverse pedals Depress to stop the tractor and disengage the cruise control Fully depress the brake pedal to activate the safety interlock switch when starting the tractor Depressing the brake pedal will also engage the transmission differential lock Always make certain the diff lock disengages when the brake pedal is released Reverse Pedal 4 Figure 6 NOTE Check behind the tractor to be sure the area is clear of people pets or obstacles and use a slower speed to maintain control of the tractor when traveling in reverse The reverse control pedal is located on the right running board below the brake pedal Press the pedal down to move in reverse Forward Pedal Figure 7 The forward control pedal is located on the right running board below the brake pedal Slowly press down on the pedal to start moving forward The forward ground speed of the tractor is directly affected by the distance the pedal is depressed Center Lift Height Indicator The center lift height indicator is located in the left running board This indicator shows the operator the relative height position setting of the hydraulic center lift system The lower number indicates a lower setting 10 Ignition Light Switch T
40. l overheat possibly causing extensive engine damage Regularly clean the inside of the side panels dash intake screen and grille to ensure adequate cooling If debris has accumulated inside the cooling shrouds the blower housing and cooling shrouds should 6 removed and the cooling fins cleaned WARNING This machine is designed to cool properly with the side panels in place Operating without the panels could cause premature accumulation of dirt and debris on the engine resulting in inadequate cooling WARNING Keep the muffler area clean Before running the engine clean the muffler area to remove all combustible debris Inspect the muffler area often when mowing during the Fall season Checking Engine Oil Level Before each use the oil level of the engine crankcase should be checked to see that it is filled to the correct level Close monitoring of the oil level during the first 10 hours of operation of the engine is especially important and the oil level should be checked EVERY HOUR during the first five hours of operation Before checking the oil level clean the area around the oil level dipstick to prevent debris from entering the crankcase See Figure 26 Always keep the oil level between the FULL and the ADD marks on the dipstick See Figure 25 A 29 Ful E Range Add Figure 25 When checking the oil level the engine must be cold the dipstick must be withdrawn and wip
41. l receipts and records covering the per formance of regular maintenance be retained in case questions arise If the engine is resold during the warranty period the maintenance records should be transferred to each subsequent owner Kohler Co reserves the right to deny warranty cover age if the engine has not been properly maintained however Kohler Co may not deny warranty repairs solely because of the lack of repair maintenance or failure to keep maintenance records Normal maintenance replacement or repair of emission control devices and systems may be per formed by any repair establishment or individual however warranty repair must be performed by a Kohler authorized service center Any replace ment part or service that is equivalent in performance and durability may be used in non war ranty maintenance or repairs and shall not reduce the warranty obligations of the engine manufacturer of the emission control devices and systems which are being done at the customers expense may be performed by any non road engine repair establishment or individual Warranty repairs must be performed by an authorized warranty outlet 28 Cleaning The Engine This tractor has an air cooled engine Air must be able to circulate freely around the engine through the flywheel screen through the cooling shrouds and over the fins of the cylinder head and cylinder block Keep these areas free of accumulated dirt and debris or the engine wil
42. ll and heavy Operate the tractor at full throttle and slower forward speeds Keep the blades sharp and replace the blades when worn If additional adjustment is desired remount the seat as follows Flip the seat forward and remove the four screws fastening the seat to the seat hinge brackets Remount the seat on the hinge brack ets as follows See Figure 15 Seat forward use front two holes Seat middle use middle two holes Seat rearward use rear two holes Figure 15 Steering Wheel Tilt Adjustment WARNING Do not adjust the steering wheel when the tractor is moving as this could cause the operator to lose control of the tractor 17 For the comfort of the operator this trac tor is equipped with an adjustable tilt steering wheel To adjust the steering wheel push the steering wheel tilt lock lever downward move the steering wheel to the desired position and release the steering wheel tilt lock lever Front Wheel Alignment Note The left hand ball joint is left hand threaded The front wheels should toe in approx imately 1 8 inch Measure distances A and B A should be approximately 1 8 inch less than B See Figure 16 Figure 16 To adjust toe in loosen left and right ball joint jam nuts See Figure 17 Turn the tie rod in or out of the ball joints as required to attain proper adjustment Tighten the jam nuts against the ball joints Steering Axle Hex Lock Nut
43. me parts listed below may require scheduled maintenance and are warranted up to the first scheduled replacement point for that part The warranted parts are Intake manifold if equipped Catalytic muffler if equipped Spark advance module if equipped Ignition module s with high tension lead Electronic control unit if equipped Fuel lines if equipped 27 LIMITATIONS This Emission Control System Warranty shall not cover any of the following a repair or replacement required because of misuse or neglect improper maintenance repairs improperly performed or replacement not conforming to Kohler Co specifications that adversely affect performance and or durability and alterations or modifications not recommended or approved in writing by Kohler Co replacement of parts and other services and adjustments necessary for required mainte nance at and after the first scheduled replacement point consequential damages such as loss of time inconvenience loss of use of the engine or equipment etc diagnosis and inspection fees that do not result in eligible warranty service being per formed and any add on or modified part or malfunction of authorized parts due to the use of add on or modified parts Maintenance repair or replacement b c d e MAINTENANCE AND REPAIRS REQUIREMENTS The owner is responsible for the proper use and maintenance of the engine Kohler Co recom mends that al
44. mmended that the first two laps should be cut with the discharge thrown towards the center After the first two laps reverse the direc tion to throw the discharge to the outside for the balance of cutting This will give a better appearance to the lawn Do not cut the grass too short as the mower will tend to scalp the grass Short grass invites weed growth and yellows quickly in dry weather Mowing should be done with the engine at full throttle Do not mow at high ground speed During certain times of the year and under some conditions the mower may leave streaks of uncut grass SECTION 8 ADJUSTMENTS Seat Adjustment WARNING Do not adjust the seat when the tractor is moving as this could cause the operator to lose control of the tractor For the comfort of the operator an easy to operate adjustable seat is a feature of this tractor Also there are three seat mounting positions to pro vide additional adjustment positions To adjust the seat forward or back slide the seat adjustment lever to the Z left reposition the seat to your most A Seat Adjustment gt Lever Figure 14 Streaking may occur when attempting to mow heavy weeds and tall grass Under these conditions it may be necessary to go back over the cut area a second time to get a clean cut The following practices will eliminate streaking help Mow the area more often so the grass doesn t get too ta
45. n container having a capacity of more than 5 quarts Reinstall the drain plug See Figure 22 24 Drain Plug Figure 22 Clean around the base of the trans mission oil filter and remove the filter by turning it counterclockwise Apply a light coating of clean trans mission oil to the gasket of the new filter Install the filter by turning it clockwise by hand until the gasket contacts the filter base on the trans mission housing then tighten the filter an additional 1 2 turn Clean the area around the Transmission Oil Fill Dipstick to prevent debris from entering the transmission case Remove the dipstick and SLOWLY pour oil into the oil fill tube Fill the transmission case until the oil level reaches the FULL mark on the dipstick Reinstall the dipstick securely into the oil fill tube Start the engine and allow it to run for a few minutes Shut the engine off then check for leaks and recheck the oil level in the transmission case Important Information The service life and reliability of any machine depends upon the care it is given Proper lubrication is a very important part of that care The maintenance schedule reflects the minimal require ments to maintain the equipment More frequent inspections and mainte nance is preferable Using the lubrication illustration as a guide make certain that all lubrication fittings are installed and functioning Be sure all fittings are free from dirt 25 and pai
46. ne Children 14 years and over should only operate machine under close parental supervision and proper instruction Use extra care when approaching blind corners shrubs trees or other objects that may obscure your vision of a child or other hazard Remove key when machine is unattended to prevent unauthorized operation 4 SERVICE Use extreme care in handling gasoline and other fuels They are extremely flammable and the vapors are explosive Use only an approved container Never remove fuel cap or add fuel with the engine running Allow engine to cool at least two minutes before refueling Replace fuel cap securely and wipe off any spilled fuel before starting the engine as it may cause a fire or explosion Extinguish all cigarettes cigars pipes and other sources of ignition Never refuel the machine indoors because fuel vapors will accumulate in the area Never store the fuel container or machine inside where there is an open flame or spark such as a gas hot water heater space heater or furnace Never run a machine inside a closed area To reduce fire hazard keep the machine free of grass leaves or other debris build up Clean up oil or fuel spillage Allow machine to cool at least 5 minutes before storing Before cleaning repairing inspecting make certain the blade and all moving parts have stopped Disconnect the spark plug wire and keep the wire away from the spark plug to prevent
47. nt so the lubricant is certain to enter the bearing Using a pressure lubricating gun always force the lubricant through the full length of each bearing until it emerges at the end carrying with it the worn lubricant and any dirt that may have entered the bearing Miscellaneous working parts provided with lubrication fittings should be oiled regularly with a good grade of lubricating oil Always lubricate the tractor thoroughly before taking it to a remote location for a prolonged period of time Lubricant is cheap Use plenty of it Worn parts can be expensive to replace Keep your supply of lubricating oil and grease stored in clean containers and covered to protect from dust and dirt Keep the lubricating gun nozzle clean and wipe dirt from the grease fittings before lubricating Electrical Box The electrical box contains the relay and fuses See Figure 23 for the electrical box layout The electrical box is located under the upper bulkhead in front of the dash panel To access the electrical box Raise the hood of the tractor Locate the locking tabs on the left and right side of the upper bulkhead Pull up on the tabs and lift the upper bulkhead from the tractor Lift the locking tab and remove the cover from the electrical box 25 Amp Fuses A jp Figure 23 Relay a LEE e Open Fuse Fuses
48. nting hardware found to be defective in material or workmanship provided this product has been operated and maintained as set forth above 5 Year 500 Hour Limited Warranty CUB CADET warrants the frame front cast iron pivot axle and drive shaft on Series 2000 and 3000 models against defects in material and workmanship for a period of five 5 years or 500 hours whichever occurs first for residential users commencing on the date of original purchase or lease and CUB CADET will at its option repair or replace free of charge any part found to be defective in material or workmanship provided this product has been operated and maintained as set forth above In addition to any other reason set forth herein CUB CADET may deny warranty coverage if the hour meter or any part thereof is altered modified disconnected or otherwise tampered with HOW TO OBTAIN SERVICE Warranty service is available WITH PROOF OF PURCHASE THROUGH YOUR LOCAL AUTHORIZED CUB CADET DEALER To locate the dealer in your area please check for a listing in the Yellow Pages or contact CUB CADET by calling 1 877 282 8684 or writing to P O Box 361131 Cleveland Ohio 44136 0019 You may also log on to our Web site at www cubcadet com 41 This limited warranty does not provide coverage in the following cases a Routine maintenance items such as lubricants filters blade sharpening and tune ups or adjustments such as brake adjustments clutch adjust ments
49. o prevent accidental starting and or battery discharge remove the key from the ignition switch when the tractor is not in use The combination lights and ignition switch has four positions See Figure 8 for a description of each position x Le On Lights Start cy YA Figure 8 Transmission Release Rod The transmission release rod is located at the back of the tractor in the draw bar This rod when engaged allows the tractor to be pushed short distances by hand To disengage the transmission pull back on the rod until its locking flange is visible outside the drawbar then lower the rod into the slot and release To reengage the transmission pull back on the rod lift out of the slot and release Transmission Oil Fill Dipstick The transmission oil fill dipstick 15 located at the back of the tractor in the rear draw bar The handle of the transmission oil dipstick serves as the fill tube plug and should fit snugly in the fill tube Fuel Fill Cap The fuel fill cap is located on the fender to the left of the seat 11 Cup Holder The cup holder is located on the fender to the left of the seat Hydraulic Lift Lever The hydraulic lift lever is located on the fender to the left of the seat This lever is used to operate the tractor s center lift system Steering Wheel Tilt Lock The steering wheel tilt lock is located below the steering wheel in the dash panel Press downward to release
50. of the rubber battery strap rearward to unhook it from the tab on the pedestal Loosen the negative battery cable clamp and disconnect the negative lead from the battery then discon nect the positive lead from the battery Carefully lift the battery up and out of the tractor Install the battery by repeating the above steps in the reverse order Always connect the positive lead to the battery before connecting the negative lead Battery Maintenance The battery is filled with battery acid and then sealed at the factory However even a maintenance free battery requires some maintenance to ensure its proper life cycle Spray the terminals and exposed wire with a battery terminal sealer or coat the terminals with a thin coat of grease or petroleum jelly to protect against corrosion The battery should be kept clean Any deposits of acid should be neutralized with baking soda and water Be careful not to get this solution in the cells Avoid tipping Even a sealed battery will leak electrolyte when tipped Battery Storage When storing the tractor for extended periods disconnect the battery cables Removing the battery from the unit is recommended All batteries discharge during stor age Keep the exterior of the battery clean especially the top A dirty bat tery will discharge more rapidly The battery must be stored with a full charge A discharged battery will freeze at a higher temperatur
51. ommercial users commencing on the date of original purchase and will at its option repair or replace free of charge any part found to be defective in material or workmanship This limited warranty shall only apply if this product has been operated and maintained in accordance with the Operator s Manual furnished with the product and has not been subject to misuse abuse neglect accident improper maintenance alteration vandalism theft fire water or damage because of other peril or natural disaster Batteries and belts are subject to separate terms as follows a Batteries have a one year prorated limited warranty with 10096 replacement during the first three months After three months the battery replacement credit is based on the months remaining in the twelve 12 month period dating back to the original date of sale Any replacement battery will be warranted only for the remainder of the original warranty period b All belts are covered by a one 1 year limited warranty against defects in material and workmanship 3 Year Limited Warranty PTO Clutch CUB CADET warrants the power take off PTO clutch and mounting hardware against defects in material and workmanship for a period of three S years for Series 2000 products manufactured after August 1 1997 for residential users commencing on the date of original purchase or lease and CUB CADET will at its option repair or replace free of charge any PTO clutch or mou
52. or damaged When servicing the air cleaner check the air cleaner base Make sure it is secured and not bent or damaged Check the element cover plate for damage or improper fit Also check the rubber seal for damage or deterioration Replace all damaged air cleaner components Reinstall the paper element foam precleaner cover plate and element cover wing nut Reinstall the air cleaner cover and tighten the retaining knob to secure IMPORTANT Properly maintained air cleaner elements significantly contribute to prolonging engine life Servicing Oil Cooler Inspect and clean the oil cooler located next to the oil filter after every 100 hours of operation Clean debris from the fins of the oil cooler with a brush or compressed air SECTION 11 TROUBLE SHOOTING Possible Cause Possible Remedy Hard To Start No fuel in fuel tank or carburetor Fuel ine or carburetor clogged Fuel filter plugged Water in fuel Choked improperly Flooded engine Defective ignition or loose wiring Defective battery Spark plug dirty or improperly gapped Fill the tank with fuel Check the fuel line carburetor and fuel filter Clean the fuel line and carburetor with a commercial carburetor cleaner Replace Drain the fuel tank and carburetor Use new fuel and dry the sparks plugs Follow the starting instructions Check the wiring spark plugs or fuse Check and service Refer to BATTERY Clean adjust the gap to 0
53. or deck adjustments and normal deterioration of the exterior fin ish due to use or exposure b CUBCADET does not extend any warranty for products sold or exported outside of the United States of America its possessions and territories except those sold through CUB CADET S authorized channels of export distribution c Normal wear parts or components including blades blade adapters grass bags rider deck wheels seats snow thrower skid shoes rubber auger spirals shave plates and tires No implied warranty including any implied warranty of merchantability or fitness for a particular purpose applies after the applicable period of express written warranty above as to the parts as identified other express warranty or guaranty whether written or oral except as mentioned above given by any person or entity including the dealer with respect to any product shall bind CUB CADET During the period of the Warranty the exclusive remedy is repair or replacement of the product as set forth above Some states do not allow limitations on how long an implied warranty lasts so the above limitation may not apply to you The provisions as set forth in this Warranty provide the sole and exclusive remedy arising from the sales CUB CADET shall not be liable for incidental or consequential loss or damages including without limitation expenses incurred for substitute or replacement lawn care services for transportation or for related expens
54. pressed or the PTO clutch will auto matically disengage To re engage the PTO clutch release the reverse con trol pedal move the PTO switch to the OFF position then again pull the switch to the RUN position 16 Engaging Differential Lock Fully depress the diff lock pedal to lock the transmission differential and provide constant power to both rear wheels when increased traction is needed Release the diff lock pedal when extra traction is not needed Depressing the brake pedal also actuates the diff lock pedal resulting in optimal braking action NOTE Because of the load on the internal engagement mechanism releasing the diff lock pedal may not always disengage the differential lock It may be necessary to slow the trac tor or reverse the direction of travel to disengage the differential lock Using The Drawbar Drawbar equipment must be hitched to the tractor only at the hitch hole See Figure 13 Figure 13 Mowing WARNING To avoid possi ble injury never direct the discharge of material toward bystanders or allow anyone near the machine while in op eration Although the area has been supposedly cleared of foreign objects small ob jects may be picked up and discharged by the mower This tractor can be equipped with one of Cub Cadet s high quality mowing decks The following information will be helpful when using a Cub Cadet mowing deck with your tractor For best results it is reco
55. r deck adjustments and normal deterioration of the exterior fin ish due to use or exposure b Normal wear parts or components including blades blade adapters grass bags rider deck wheels seats snow thrower skid shoes shave plates and tires c CUBCADET does not extend any warranty for products sold or exported outside of the United States of America its possessions and territories except those sold through CUB CADET S authorized channels of export distribution No implied warranty including any implied warranty of merchantability or fitness for a particular purpose applies after the applicable period of express written warranty above No other express warranty or guaranty whether written or oral except as mentioned above given by any person or entity including the dealer with respect to any product shall bind CUB CADET During the period of the Warranty the exclusive remedy is repair or replacement of the product as set forth above Some states do not allow limitations on how long an implied warranty lasts so the above limitation may not apply to you 39 The provisions as set forth in this Warranty provide the sole and exclusive remedy arising from the sale CUB CADET shall not be liable for incidental or consequential loss or damages including without limitation to any claim for loss of profits loss of savings or revenue loss of the use of the equipment or any associated equipment facilities or service downtime
56. ronment and the ecology Prior to disposal determine the proper method to dispose of waste from your local Environmental Protection Agency Recycling centers are established to properly dispose of materials in environmentally safe fashion Use proper containers when draining fluids Do not use food or beverage containers that may mislead someone into drinking from them Properly dispose of the containers immediately following the draining of fluids DO NOT pour oil or other fluids into the ground down a drain or into a stream pond lake or other body of water Observe Environmental Protection Agency regulations when disposing of oil fuel coolant brake fluid filters batteries tires and other harmful waste We do not recommend the use of a pressure washer or garden hose to clean your unit They may cause damage to electrical components spindles pulleys bearings or the engine The use of water will result in shortened and reduce serviceability WARNING YOUR RESPONSIBILITY Restrict the use of this power machine to persons who read understand and follow the warnings and instructions in this manual and on the machine SECTION 3 CALLING SERVICE INFORMATION The engine manufacturer is responsible for all engine related issues with regards to performance power rating and specifications If you have difficulties with the unit have any question regarding the operation or maintenance of this equipment or
57. s of dry leaves Debris may build up on the mower deck or contact the engine exhaust presenting a potential fire hazard Use only accessories approved for this machine by the manufacturer Read understand and follow all instructions provided with the approved accessory 2 SLOPE OPERATION Slopes are a major factor related to loss of control and tip over accidents which can result in severe injury or death All slopes require extra caution If you cannot back up the slope or if you feel uneasy on it do not mow it For your safety use the slope gauge included as part of this manual to measure slopes before operating this unit on a sloped or hilly area If the slope is greater than 15 as shown on the slope gauge do not operate this unit on that area or serious injury could result DO Mow up and down slopes across not Remove obstacles such as rocks limbs etc Watch for holes ruts or bumps Uneven terrain could overturn the machine Tall grass can hide obstacles Use slow speed Choose a low enough gear so that you will not have to stop or shift while on the slope Always keep machine in gear when going down slopes to take advantage of engine braking action Follow the manufacturers recommendations for wheel weights or counterweights to improve stability Use extra care with grass catchers or other attachments These can change the stability of the machine Keep all movement on the slopes
58. se cau tion not to burn yourself when working around the engine The oil filter should be changed at every oil change interval The filters can be obtained through your Cub Cadet dealer See the Quick Reference Chart on page 44 for the correct part number Refer to the MAINTENANCE CHART on page 19 and the SPECIFICATIONS TABLE on page 36 for information regarding the frequency of required oil changes and the quantity of oil needed See the VISCOSITY CHART in Figure 27 for the proper type of oil Above 432 F SAE 10W30 SAE 10W40 Below 32 F SAE 5W20 SAE 5W30 Figure 27 The oil filter is located behind the left side panel and is mounted on the engine oil cooler See Accessing Engine Compartment on page 21 for details on removing the side panels Run the engine for a few minutes to warm the oil in the crankcase Warm oil will flow more freely and carry away more engine impurities Use care to avoid burns from hot oil While the engine oil is warm proceed as follows NOTE A length of flexible tubing is supplied with the tractor and should be used to drain the engine oil Oil Drain Valve Figure 28 Place the tractor on a level surface and engage the parking brake Stop the tractor engine and remove the ignition key Clean around the base of the oil filter the oil filler cap and the dipstick tube to prevent debris from entering the crankcase See Figure 26 and Figure 28 Unseat the plastic d
59. the claims or costs of third parties including customers and injury to property and further including expenses incurred for substitute or replacement lawn care services for transportation or for related expenses or for rental expenses to temporarily replace a warranted product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above exclusion may not apply to you In no event shall recovery of any kind be greater than the amount of the purchase price of the product sold Alteration of the safety features of the product shall void this Warranty You assume the risk and liability for loss damage or injury to you and your property and or to others and their property arising out of the use or misuse or inability to use the product This limited warranty shall not extend to anyone other than the original purchaser or original lessee How State Law Relates to this Warranty This limited warranty gives you specific legal rights and you may also have other rights which vary from state to state 40 CUB CADET LLC MANUFACTURER S LIMITED WARRANTY RESIDENTIAL USE The limited warranty set forth below is given by CUB CADET LLC CUB CADET with respect to new merchandise purchased and used in the United States its possessions and territories CUB CADET warrants this product against defects in material and workmanship for a period of two 2 years for residential users one 1 year for c
60. tick and drain valve are in place and closed Sparkplugs WARNING To avoid possi ble injury be sure the en gine is off and has cooled before making any adjust ments or repairs Remove all dirt from around the spark plug before removing Use a spark plug wrench to remove the spark plugs 31 Check the gap after every 100 hours of operation Replace a defective plug with a new plug Set the spark plug gap at 030 inch Tighten the plug to 18 22 ft Ibs See your authorized dealer for the correct replacement plug Changing Fuel Filter WARNING Do not replace fuel filter when engine is hot The engine is equipped with an in line fuel filter Visually inspect the filter periodically for a build up of residue inside the filter body and for a dirty element which can be indicated by discoloration Replace the fuel filter when dirty Changing Air Cleaner Air Cleaner w Knob _ Element Cover ume Wing Nut Element Cover eu Seal Foam Precleaner Paper Element Air Cleaner Base Figure 29 Check the air cleaner daily or before starting the engine Check for loose or damaged components and check the condition of the filter element Remove any buildup of dirt and debris in the air cleaner housing See Figure 29 for assembly of the Air cleaner elements WARNING Operating the engine with loose or dam aged air cleaner components will allow unfiltered air into the carb
61. ting parts Clear the area of objects such as rocks toys wire etc which could be picked up and thrown by the blade A small object may have been overlooked and could be accidentally thrown by the mower in any direction and cause injury to you or a bystander To help avoid a thrown objects injury keep children bystanders and helpers at least 75 feet from the mower while it is in operation Always wear safety glasses or safety goggles during operation or while performing an adjustment or repair to protect eyes from foreign objects Stop the blade s when crossing gravel drives walks or roads Be sure the area is clear of other people before mowing Stop machine if anyone enters the area Never carry passengers Disengage blade s before shifting into reverse and backing up Always look down and behind before and while backing Be aware of the mower and attachment discharge direction and do not point it at anyone Do not operate the mower without either the entire grass catcher or the chute guard in place Slow down before turning Operate the machine smoothly Avoid erratic operation and excessive speed Never leave a running machine unattended Always turn off blade s place transmission in neutral set park brake stop engine and remove key before dismounting Turn off blade s when not mowing Stop engine and wait until blade s comes to a complete stop before a removing grass catcher unclogging chute
62. u should contact Kohler Co Engine Service at 1 920 457 4441 and ask for an Engine Service representative COVERAGE Kohler Co warrants to the ultimate purchaser and each subsequent purchaser that the engine will be designed built and equipped at the same time of sale to meet all applicable regulations Kohler Co also warrants to the initial purchaser and each subsequent purchaser that the engine is free from defects in material and workmanship which cause the engine to fail to conform with applicable regulations for a period of two years Engines produced in 1995 or later are warranted for to years in California For 1997 and later model years EPA requires manufacturers to warrant engines for two years in all other states These warranty periods will be begin on the date the engine is purchased by the initial purchaser If any emission related part on the engine is defective the part will be replaced by Kohler Co at no cost to the owner Kohler Co is liable for damages to other engine components caused by the failure of a warranted part still under warranty Kohler Co shall remedy warranty defects at any authorized Kohler Co engine dealer or warranty station Warranty repair work done at an autho rized dealer or warranty station shall be free of charge to the owner if such work determines that a warranted part is defective Listed below are the parts covered by the Federal and California Emission Control Systems Warranty So
63. uretor causing ex tensive wear and eventual failure of the engine Servicing The Precleaner Wash and re oil the foam precleaner more often under extremely dusty or dirty conditions See Figure 29 A e Loosen the aircleaner cover knob and remove the cover Remove the foam precleaner by sliding it up off the paper element Wash the precleaner in warm water with detergent Rinse the precleaner thoroughly until all traces of the detergent are eliminated Squeeze out do not wring excess water in a dry cloth Allow the precleaner to air dry Saturate the foam precleaner with new engine oil Squeeze out all excess oil in a dry cloth Reinstall the foam precleaner over the paper element Reinstall the air cleaner cover and tighten the retaining knob to secure Servicing The Paper Element Inspect and replace the paper element as necessary See Figure 29 Loosen the air cleaner cover knob and remove the cover Remove the foam precleaner by sliding it up off the paper element 32 Clean the area around the element to prevent debris from getting into the engine when the element is removed Loosen and remove the element cover wing nut Remove the air filter element and element cover by lifting straight up Do not wash the paper element or use pressurized air as this will damage the element Replace a dirty bent or damaged element Handle new elements carefully do not use if the sealing surfaces are bent
64. ust cap from the engine oil drain valve To prevent loss of the cap do not remove the cap s retaining ring from the drain valve Remove the dipstick 30 Attach the flexible tubing to the drain valve Place an appropriate container below the open end of the tubing to collect the old oil To open the drain valve push it slightly inward and turn it counterclockwise until it stops then pull it outward Remove the filter by turning it coun terclockwise using an automotive type filter wrench to loosen Allow the old oil to completely drain from the engine crankcase into the container below To close the drain valve push it inward turn clockwise until it stops and then release it Remove the flexible tubing from the drain valve Clean the tubing and store in a safe place for future use Clean the drain valve and push the plastic dust cap onto the valve Turn the replacement filter open end up and pour new oil into the filter through the threaded center hole Fill to the bottom of the threads then wait a minute or two to allow the oil to be absorbed into the filter material Apply a light coating of clean oil on the gasket of the new oil filter Thread the filter on by hand until the gasket contacts the oil filter adapter then tighten the oil filter additional 2 3 to 1 turn Refill the crankcase with the appropriate quantity and type of oil Check oil level and make sure that oil filler cap dips

Cub Cadet 3235 Lawn Mower User Manual

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